NATIONAL CRANE Series 1500 Hydraulic Crane 36 Ton OTHERS 10 (2 MUST NOT OPERA": ‘THIS CRANE UNLESS: ‘ou have been trained in the sate oration of this eran understand ae oto the » 5 End gperatng ocarmenns sitcwed thon naaneeanees nana your splays work hoe tr ola poeta {sauces || 4 © You ar eur that al ete soe, ood coder tae ets aren luce andin proper condition, Fesembly No. 876082 Escaneado con CamScannerGENERAL 1. This equipment can be hazardous if improperly maintaine: d or operated Read and comply with the Operator's Manual supplied with this machine for information on safety, operation and maintenance before Operating this machine. If these manuals are missing, order replacements from National Crane through the distributor, 2. Rated loads shown on the capacity chart pertain to this machine as originally manutactured and equipped. Modifications to the machine or use of equip- Ment that is not factory specified or approved can be hazardous. Refer to Capacity deduction chart for weights which must be deducted from ratedloads when accessories are attached to boom or loadline. SET-UP 1.Inspect vehicle and crane including crane operation prior to use ea ‘ati gs shown on the appropriate charts are maximum allowa "crane mounted on a factory approved truck and all outrigcers “ 3gan or at mid span range and set ona firm level surface so the levei and the tires are suspended. This machine is not rated for us outriggers. All outriggers must be extended equally - Mid span + pinned. This machine is not rated for use with outriggers retracted 3. Depending on the nature of the supporting surface, structural support: the outrigger floats may be necessary to spread the load to a larger be surface. 4. Always level the crane with the level indicator located at each outrigger co: Station or in cab. OPERATION 1. Operation of this equipment in excess of maximum load rating and di of instructions is hazardous. Always refer to the capacity chart for load ant area limits before operating the crane. Rated loads at rated radius shall not be exceeded. Overloading this crane may cause@ structural collapse o instability. a 2. Use the LMi/angle indicator as a reference only. When lifting maximum lo measure radius and be certain of load weight 3. Full extended outrigger rated loads do not exceed 85% of the tipping load as determined by SAE Crane Stability Test Code J765a When mounted 07 a factory recommended truck. Mid span outrigger stability loads are d mined per ISO 4305, 1991. Structurally limited ratings on the capacity cha are shaded. Stability limited loads are not shaded. Machine will not always tip before structural damage occurs. F ~ - Escaneado con CamScannerae 4. Rated loads include the weight of the hook block, slings, and other lifting devices. Their weights must be subtracted from the listed rated load to determine the + net load that can be lifted. — suNG 5. Rated loads must be reduced when lifting at the boom —— Load tip with a jib stowed or erected. Refer to the chart labeled "Rated Load Reductions with Jib" for the reduction at each boom length. 6. Rated loads are based on freely suspended loads. Always position the boom tip directly over the load before lifting. No attempt shall be ‘rade to push down with the boom or move the load sideways in any direction by pulling or dragging the load. 7. The user shall operate at reduced ratings to allow for adverse job conditions such as soft or uneven ground, high winds or erratic operation which produce swinging (side) loads, experience of personnel, two machine lifts, or other hazardous conditions for safe operation. © ated loads account for wind to 20 MPH on the boom capacities ¢ * > on jib capacities. Above these wind velocities, loads aridy’. : gths must be appropriately reduced for safe operation. v. Do not operate at any radii beyond stability limit line on range chart. At these Positions, the machine can overturn without any load on the hook. 10. When boom length or radius or both are between Points listed on capacity chart, the smallest load shown at either the next larger radius or boom length shall be used. 11. Do not exceed jib capacities at any reduced boom length. 12. It is safe to telescope or retract any load listed if rating is not exceeded. Boom must be fully retracted against boom stops at all times when lifting minimum boom length capacity loads. 13. Always pay out loadline before extending boom to avoid damaging loadline or crane structure. i ithi i fe crane 14. Loads lifted must be within’ safe winch capacity as well as safe cr capacity. Multiple part rope reeving must be used onloads exceeding winch single part rated pull. Auxiliary boom head and jibs are rated for single part use only. 4 15. Do not operate the boom over personnel or allow them to walk or stan beneath the boom or load. . , ; 16. Do not allow personnel on carrier deck, or crane frame area when rotating crane. — Block TOTAL RATED LOAD Escaneado con CamScanner7 19. 20. 21, . Do not allow personnel to ride on hook, hook block, load or any device attached to the loadline. Handling of personnel is only permitted with full extension of all outrigger beams. Use only National Crane approved baskets. . If equipped with 31° offset jib, do not use personnel basket with jib deployed at 30° offset. Operate controls slowly and smoothly to avoid damage to crane or personnel. Boom must be in carrying rack and outriggers fully retracted for travel. Maintain a clearance of at least 10 feet between any part of the crane, loadline or load and any electrical line carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. DEFINITIONS 1. 2. . Freely suspended load—Load hanging free . Side load—Horizontal side force applied to . No load stability limit—The stability limit Load radius—Horizontal distance from the center line of rotation before loading to the center of the vertical loadline or block with load applied. Load boom angle—Loaded boom angle is the angle between the © s.>> 00m and the horizontal, after lifting the rated load at th 2 ' “| xe boom angle before loading should be greater to accou ci.s. The loaded boom angle combined with the boom lengtt. 4 approximation of the operating radius. . \Working area—Area measured in a circular arc above the center line of rotation as shown on the Working Area diagram. : with no direct external force applied except by the loadline. the lifted load either on the ground or in the air. radius shown on the range diagrams is the radius beyond which it is not permitted to position the boom plus block configuration because machine can overturn without any load on the hook. AB . Structural length limit—An area where the boom or.the boom with jib deployed cannot be extended because of structural limitati ns, ~ - PCSA—Power Crane and Shovel Association. WORK AREA DIAGRAM Escaneado con CamScannerB1693S INFORMATIONAL DATA OUTRIGGERS 1. Outrigger spread fromcenterto center of the outrigger floats at mid span is 17'6 and at full span is 24'8" I 2. No outrigger pad load exceeds 55,000 pounds maximum at full span or 176" Mio span 248" FULL SPAN 65,000 pounds maximum at mid span. WEIGHT REDUCTIONS FOR LOAD HANDLING DEVICES (See load chart for jib deduc- tions) 1. Hook blocks are rated at maximum capacity for the block. Do not exceed rated cable pull with any block. ‘Aux Boom Head STON Downhaul Weight 18018 15 TON 1 Sheave Block 37518, 25 TON 2 Sheave Block 640 LB, 35 TON 3 Sheave Block 87018. 36 TON 4 Sheave Block 970 LB. 1 Part Line | 2 Part Line [3 Part Lino | 4 Part Line | § Part Line | 6 Part Line Ee * Do noi deanead line block against boom tip when extending boom. ? *+ Keep at least 3 wraps of ¥ | be ELEVATIONWITHAIGGINGSHOMN 127 &31'JIB| 114° 83 oe 52" 43 36° or WITH LOAD BLOCK AT GROUNO LEVEL loadline on drum at all i times, \ \ | * Use only 5/8" diameter A He rotation resistant cable with a Al 45,400 pounds brea Oy +h strength on this machine. WY ¥ winch | cable urtand | uittand | uit and | tit'and | uttand | uitand | unana | uit ana - ‘Supplied Speed ‘Speed Speed Speed Speed Speed ‘Speed St Sanda | ameter Piminen”” | tation | 45,400 | 9.0001. | 18,000 bs. | 27,000 ts. | 36,000 tbs. | 45,000 bs. | 54,000 bs. | 63,000 ths. | 72,000 os. Low | ‘esistant | “tes. | “205 tm | t03%pm |" eB tom | Stipm | atipm | atipm | 20ipm. | 28 Ipm Tex 18 spoes | wae Standard | 5/8" Gianeter Piwinen” | aton | 45,400 | 4.500105. | 9.0001. | 13.5001bs. | 18,000 bs. | 22500 ts, | 27,000 bs, | 91,500 1bs, | 95,000 es ign, | esstant | tbs. | “aio tgm | “zootpm | 'taripm | “ta3tpm’ | éatpm” | sim. | sotpm” | ot tpm Speed IWRC Lt | All winch pulls and speeds are shown on the fifth layer. Winch line pulls would increase on the first, second, third and fourth \ayers. Winch line speed would decrease on the first, second, third and fourth layers. Winch line pulls may be limited by the ‘winch capacity or the ANSI § to 1 cable safety factor. These are shown below: Winch Full Drum Pull Allowable Cable Pull Standard planetary 4,500 pounds (high speed) 9,080 pounds BAU 9,000 pounds (low speed) Escaneado con CamScannerFULL-SPAN OUTRIGGER 15127 Ee 127' BOOM 7 31' JIB Sade a ‘OUTRIGGER LOCK PINS MUST BE DISENGAGED 31 TO 127 FOOT BOOM RATED LOADS WITHOUT JIB sADwws| ‘Soon | koh | CAGED] S5FT [LOADED] 79 FT | LOADED | tosFT] LOADED | a fen] ancte | (Goa) | ANGIE | eaQu | geet’ | doow | ‘Beoi tosy_| Anat | SOS 6 | 764 | 72,000 8 | 722 [63,000 | =] We ere = [ve 4 im 0 | 6 s4000 | «| a ps = 12 | 637 | 47,000 | 768 | 36,000 | mi | =I 15 [57 38,500 | 735 31,000 | 79.5 ~ | 25,000 nA 5 [e2% 20 | 443 | 29,500 | 678 24,600 | 75.8 | 20,500 | 796 | 14,000 | | 2 | 27-4 [22,000 | 61.8 | 20,500 | 719 | 17.000 | 7 13,000 [8700 55.5 17,400 | 68 14,700 74.2 11,700 | [- 8200. = | ee 14,000 | 639 |" 12,900 [71.3 | 10,600 [2709 i | 40.7 17,000 | 59.7 17,300 _|> 68.4 9,500 Peo 45 31.3 9,000 | 55.2 9,400 |- 65.4 8,400 & 50 18.9 7,400 [506 7,800 | 622 7,600, | 5 | i 45.4 6500 | 58.9 6600 60 I 39.6 5,200 | 55.8 5,500 65 33.1 4,300 |* 51.5 |~4,500 [7 4.200 70 25.1 [3500 |. 47.6 3,700. [23.7007 75 127 2,850 | 43.4 3,050 3100 80 I E 38.8 2,400 [2.550 85 33.8 “1,900 | 2,050 90 - 279 7,500 [=1.600 | | 5 [205 1,100 7,200 700 73 800_| 850 105 F Ease 0) 0 15,500 | 0 6300 | 0 2,600 [7 0, 750, | [ 31' JIB RATED LOADS RATED LOAD REDUCTIONS WITH JIB fruuty | ‘Soom | “aut-soow 3 slp sToweD av sip enecteo EXTENDED | ANGLE LENGTHS 8 23 80 Lene ee 3 44 75 z $8 70 ar Reduce load 500 LB, Reduce Joad 1,600LB, 72 6 55 Reduceload 30018. -| -_. Reduce load 1,400 LB. 4 60. 79° Reduce load 200 LB. Reduce load 1,008. 94 55 100 | a Reduce load 15018. |. 104 50 er Rediice load 1008, NOTE: : : 4. All capacities are in pounds,angles in degrees; radius in feet, 2. Loaded boom angles are given as reference only, a 3. Shaded areas are structurally limited capacities. * Escaneado con CamScanner-FULL-SPAN OUTRIGGER see _ 15127 ton | 127, BOOM | ianeeamnanas 31' JIB au L 24'8" FULL SPAN, \ OUTRIGGER LOCK PINS MUST BE DISENGAGED — 31 TO 127 FOOT BOOM RATED LOADS WITHOUT JIB ToAD]| LOADED 31 FT | LOADED SFT] LOADED 7a FT] LOAD lraoius| ‘Boom 800m | “Boom soon | ‘Soom soon | ‘Sooner fon | BADE ae eeen| Avete wes) | anoue ites) | ancte tse) | avaue ae | acl SS} 6 16.4 72,000 e| 722 63, 79.5 - _ 758 | 20500 | 796 14,000 71.9 | 17,000 | Tae 6s | 14,700 639 | 4 597 11,300 55.2 9400 | 50.6 7,800 ABA 6,500 396 5,300 33.1 4,300 31" JIB RATED LOADS RATED LOAD REDUCTIONS WITH JIB RADIUS | LOADED | RATED LOADS — FuLy | “Boom ‘ALL 800m 31° JIB STOWED 34 lp ERECTED EXTENDED | ANGLE LENGTHS ae 28 so | 3900 | | 288th} = 44 75 2,500) { _ — 58 70 2,900. ar Reduce load 500 LB. Feduce load 1,E0018. 72 oe 2,500 oe Reduce load 300 LB. Reduce load 1 40018. co 60 2,160 79 Reduce load 20018. Reduce foad 1,300 LB. 94 5 7,600. 10" Reduce load 150 LB. “Reduce load 1.25018. | | 30450 1,000 a Reduce load 1008. | Reduce toad 1.200 LB. NOTE: 4. All capacities are in pounds, angles in degrees, radius in feet. 2. Loaded boom angles are given as reference only. 3. Shaded areas are structurally limited capacities. 6 Escaneado con CamScanner15127 MID-SPAN two we OUTRIGGER 17°6° 127° BOOM 10+ 31" JIB wo Atha ine wr ‘ous we muon HOOK ELEVATION IN FRET ~ . FROM OL ROVATION GPRUC TURAL LIMIT LIME Wy FEET wits : > WiTot 18 OSPLOYED s00M SET-UP 1 Engage mmus-apan ouinggert Ook ps. exterd arid set cuinggers Wo mud spar locales, level crane and set tront slabieer OPERATION 1. The 91. bocen length capacities axe based on boom huily veteacted. I nat fully retracted, do nat exceed 55M. been capes, 2, Do nal extend unoaded oom oF jt beyond yatity limit Ine On eange chart ass lows ot stability may occur. 3 Load biocks and slings are considered to be a pitt of we lad 4 Operane wan jo by radius wher main voor. fully extended arid by DOG angle whan rai ODT ‘5 panally extended. Do not exceed yin capacines at any partially extended boom lengm. | 5 At Jo loads must be lied math single part reeving. 3 Escaneado con CamScannerDIMENSIONAL SPECIFICATIONS MODEL 15127, MODEL 15103, a ——— 31°3.25" RETRACTED -——~ 31°25" RETRACTED = “ 127° 3.25" EXTENDED 109" 9.25" EXTENDED TAL SYN 945.25, fe 107,62 75.75 75.34 | | | -Lwountine sunrace ——— 45,81 {36.00 }—72.00—| 9.59--] 20.28 173.00————+1 {|—____—- a1. on ROTATION ] [ 46.98 - £84.00 raowus F 69.98 naDUS TAL SWING CABTAIL SWING | ‘ fi LH 24 00014 —18.12— : RETRACTED |+-—95.62 102. 12-~a — 296.00 FULL SPAN-EXTENDED ‘210.00 MID SPAN-EXTENDED Escaneado con CamScannerLMI OPERATING CODE OPERATING MODE Main Boom - No Jib Stowed Main Boom - Jib Stowed 31 ft (9.4m) Jib Man Basket on Main Boom Man Basket on 31 ft (9.4m) Jib Mid Span Main Boom - No Jib Stowed Mid Span Main Boom - Jib Stowed Mid Span 31 ft (9.4m) Jib Escaneado con CamScanner