SWLP Dismantle Space

Revision Document Designation Code
05 BW51-EC-BOC-000091
Revision Date Originator Doc.-ID
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
Seawater Pumps: BW51.X1.XX01.GP10, BW51.X1.XX01.GP20, BW51.X1.XX01.GP30,

BW51.X1.XX01.GP40
Lifting device TAG nº:
Two monorail have been designes under Level 2, El. + 36.250, TAGs nº: WS0007 & WS0008
Several padeyes have been designed under Level 2, + 36.250, TAGs nº: UL20347 to UL2054
& UL2078 to UL2081
Restricted © Dragados Offshore SA, 2021. All Rights reserved.
Figure 9-87 Room 108: Seawater Lift Pump Caisson.

Manoeuvres
1. The handling of the Seawater Lift Pump is designed taking into account that the transport
will be on the Cable Deck
2. A monorail above the each Seawater Lift Pumps will be designed for these Manoeuvres.
3. From the self-propelled platforms, first install the monorail trolley using a dedicated padeye
and a chain on lever pulley. Remove the installed stopper guide, lift and slide the monorail
trolley into the monorail beam.
4. Lift the pipe spool above the pump and move to the storage are considered for this closed
to pit. To access the pump, the spools must first be removed from inside the caisson
following the same steps as for removing the pump itself.
5. To avoid damage, flexible steel slings could be used.
6. Using the lifting points, hook the pumps. (Picture 1. Step 1)
7. Adjust tension to fit pump weight and remove the bolts
Material Handling Philosophy and Study BorWin5

Report Page 219 of 907 BW51-OS-TOPS-MH-480002-EN
Requirement Specification C2 - Internal Information
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8. Lift the pump section until it comes completely out of the Caisson. (Picture 1. Step 2)
9. The monorail will be able to move the Pump to the close hatch, which will communicate
with the Cable Deck (Picture 1. Step 3)
10. Down the Pump until support completely on the Cable Deck. (Picture 1. Step 4)
11. Once the pump is on the cable deck (in vertical position) it will be attached with a sling at
the bottom of it and helped by a hoist installed on the monorail designed for the other pump
installed in the same pit
12. Rotate the pump until it is placed in a horizontal position on a support. The sling/chain shall
be routed through a temporary guide which shall be placed on the border of the hatch In
order to prevent damage. (Picture 2. Step 5 & 6)
13. Move the pump to the Laydown Area. These can be stored in the designated laydown area
while maintenance task are being carried out on the pump

14. A Gantry crane will be used to lift pumps and pipes over storage structure (Picture 3)
15. From the laydown area, if necessary, the elements can be taken to the cantilever designed,
where the vessel crane has access. From there it can be transported to the laydown area
on the upper decks.
16. In case of mounting the pump, carefully lower the pump down into the well and place it on
the pair of supporting clamps. (See Picture 5 & 8)
17. Remove the mounting plate and fasten it to the second riser. (See Picture 7)
18. Lift up the second riser and lower it down until it is positioned just above the pump set.
Insert the sealing element into the gap between the flanges. Lower the riser, bolt the
flanges together.
19. Fit the centring device.
20. Fit the cable holders.
21. Fasten power cables, sensor cable external earth conductor and motor filler hose with the
cable holders.
22. Installing the other risers mount the holders.
23. Mount the centering devices in accordance with the installation plan/ GA drawing and lower
the pump set into the well.
24. Repeat the steps until all riser pipes have been installed.
25. Mount the wellhead on the last riser observing the relevant documentation.
26. Loop the extra length around the top riser.
27. Slightly lift up the pump, remove the supporting clamp and carefully lower the pump into the
well.
28. At a suitable height, carefully insert the power and sensor cables into the cable glands and
tighten the clamping screws.
05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
29. Securely mount the junction box rack and water tank onto the floor.
30. Connect the power, earth conductor and sensor cables to the junction box.
31. Connect the motor filler hose to the water tank. (See Picture 6)
Portable handling equipment:
Trolley beam and hoist (8.000 kg)
Safety harness
Self-propelled platforms
Roller Skid
Standard hand tools for monorail stoppers
Hand chain hoist (1.000 kg)
Hand chain hoist, Trolley beam, Self-propelled platform, Roller Skid & Gantry Crane

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
SWLP: Step 1 to 4. (Picture 1)
SWLP: Step 5 & 6 (Picture 2)

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
SWLP: Manouevre to lift pipe from cradle to storage structure (Picture 3)

Seawater Lift Pump: Rotate pump section. (Picture 4)

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
Seawater Lift Pump: Lower the Pump. (Picture 5)

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
Seawater Lift Pump: Final installation. (Picture 6)

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
Seawater Lift Pump: Mounting Plate. (Picture 7)

Seawater Lift Pump: Supporting Clamp. (Picture 8)
Store areas (Picture 7)

05 BW51-EC-BOC-000091
02.09.2022 OS00003_EP_GM500_BW51_EC035_480002_EN
NOTE 10 indicates Laydown Area for storages in two area. East and west zone of each pit
for the storage of the caisson flange and GRE pipe spool (Picture 7)
SWLP Transport route (Picture 8)
To transport along the cable deck and/or in case it has to be moved for any repairs to an
onshore workshop, a special support will be designed to allow this operation
to be carried out.
Similarly, for the storage of riser sections during pump maintenance, a structure will be
considered on the cable deck to allow the pipes to be stored on top of each
other. In order to perform this task of placing one pipe on top of another, a
portable gantry crane with sufficient height and spam will be used


SWLP Dismantle Space

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Revision Document Designation Code

Seawater Pumps: BW51.X1.XX01.GP10, BW51.X1.XX01.GP20, BW51.X1.XX01.GP30,

Figure 9-87 Room 108: Seawater Lift Pump Caisson.

Material Handling Philosophy and Study BorWin5

while maintenance task are being carried out on the pump

Material Handling Philosophy and Study BorWin5

SWLP: Step 1 to 4. (Picture 1)

SWLP: Step 5 & 6 (Picture 2)

SWLP: Manouevre to lift pipe from cradle to storage structure (Picture 3)

Seawater Lift Pump: Rotate pump section. (Picture 4)

Material Handling Philosophy and Study BorWin5

Seawater Lift Pump: Lower the Pump. (Picture 5)

Material Handling Philosophy and Study BorWin5

Seawater Lift Pump: Final installation. (Picture 6)

Material Handling Philosophy and Study BorWin5

Seawater Lift Pump: Mounting Plate. (Picture 7)

Seawater Lift Pump: Supporting Clamp. (Picture 8)

Store areas (Picture 7)

Material Handling Philosophy and Study BorWin5

SWLP Transport route (Picture 8)

Material Handling Philosophy and Study BorWin5

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