Benefit to Customer/

S. No Idea Description Uniqueness

Organization
•First in industry •Ride improvement by 10%
•5th wheel suspension •Superior ride quality
Suspended 5th
1
Wheel
•Low vibration transfer from axle to frame

•Better ride comfort in unladen by 12% •Ride improvement by 30%

2 VRS Bogie spring

•First time in Tippers •Superior ride quality

•Grease-free system •Enhanced spring life

•Elimination of shackle •Lighter by ~5kgs(Pro 2095XP)

3 Slider Rear
suspension
•Less serviceable par •Cost saving of INR. 1600/-

•Noiseless system •20% less no, of parts

•Superior lateral and vertical cab motion •Better cab alignment & locking
control
•Less wear and tear parts •Improved cab stability
Maintenance-
4 free cab susp.
•Maintenance-free system

•First in industry

Air suspension •Maintenance free & Noiseless

5
trucks - MD •Superior Ride Comfort bushes

•Constant ride height always •First in Industry

•Enhanced GVW - Replaces
•10% Better ride comfort in unladen
Air suspension 12x2H
6 •Payload advantage : 1.1T •Higher Market Share
trucks – HD
•Greaseless suspension
•First in industry •Payload enhancement of 40
kg/veh
•Superior ride comfort •Cost saving of RS. 3000/veh
Full main &
8 helper parabolic
spring

•High compression progressive rate foam

•Optimize ride frequency & travels & •Lowering of ride frequencies
Progressive Rate enhance durability for better ride comfort.
9 Passive Elimination of noise & jerks to
Suspension frame at suspension peak
travels
 •Lowering of ride frequencies
Progressive Rate for better ride comfort.
9 Passive Elimination of noise & jerks to
Suspension frame at suspension peak
travels

•Elimination of interleaf contact •Lighter unsprung mass

•Maintain constant stresses across leaf
length •low dynamic friction
Lightweight
10 Parabolic Bogie
spring •Lighter by 10%

iLACV Smart lift

axle control for
life -12.5T LA less tyre wear
11 smart lift axle control improved LA life by 50%

PU bushes for
better life and
low noise levels
12 grease free bushes for better maintaiability anCost saving by 800/-

Frequency
Provide wide range of damping at different
Sensitive speeds
Dampers(FSD)
13 Low noise and vibration levels
 Rig validation
Timeline VDC Support Required
Requirement
•C Rel – Over
•Implementation – W2316
Target model - Pro 6046/54TT
PR Given - parts by W2230 NA
Field seeding of 5 sets

Target Model - Pro 6028T - box body

Rig testing on 4 springs Under validation : Budget
•C-rel – Over Validation and field seeding on 3 available
•Implementation W2314 vehicles - veh. Tracking till 3000hrs

•C Rel(MD range)- Over

•C Rel – W2232
Validated on Pro 2049 & Pro 2095XP
Sample Size : 4 nos
Validation closure report required
Budget 2.0 lacs INR
Rig testing on slider parabolic spring

•PoC - Over
C-rel by W2248 Fitted on 2 vehicles - Pro 6049H & Pro
6028T Sample 2 Size: 2 nos.
Running till 1.2L kms - Maintainbility Budget : 1.5 lacs INR
monitoring Data aquiaition required
Ride comfort & RLDA activity Budget 1.0 lacs INR
Rig testing required - PR given

•PoC - Over
Fitted on Pro 3015 truck
Sample 2 Size: 2 nos.
Running target 1.2L kms
Budget : 1.5 lacs INR
Ride comfort & RLDA activity Data aquiaition required
•C Rel – W2245 Maintainability monitoring -
Budget 1.0 lacs INR
loosening, air leakage, bush failures

•PoC - Over
Fitted on - Pro 6049H Sample 2 Size: 2 nos.
•C Rel – W2248 Running till 2L kms
Budget : 1.5 lacs INR
Maintainability monitoring -
Data aquiaition required
loosening, air leakage, bush failures
Budget 1.0 lacs INR
Ride comfort & RLDA activity

•POC – Over
•Validation – W2252 Target models - Pro 2114, Pro 3015
rear springs Sample Size : 4 nos
POC to be done Budget 2.0 lacs INR
•C-release – W2242 Rig testing to be done - 4 springs

•Concept – W2223

PR by W2229 To be fitted on 2075 bus

Running till 80K kms Sample Size : 4 nos
ride and maintainability monitoring Budget 2.0 lacs INR
Rig testing to be done on system level
4 samples
 To be fitted on 2075 bus
Running till 80K kms Sample Size : 4 nos
ride and maintainability monitoring Budget 2.0 lacs INR
Rig testing to be done on system level
•POC W2235 4 samples

•Concept – W2224
•PR W2228
PR by W2229
To be fitted on 2075 bus
Sample Size : 4 nos
Running till 80K kms
ride and maintainability monitoring Budget 2.0 lacs INR
•POC W2238
Rig testing on 4 samples

To be fitted on Pro 6048H/41H

Endurance running till 50,000kms NA
TO be monitored for LA & tyre life
C-rel by W2246

Valdiation over on 2075/2095 buses NA

C-Rel by W2232

Ride and RLDA activity on EV buses &

Sample Size : 4 nos
Pro 6000 Cab suspensions
Budget 2.0 lacs INR
Monitior for ride, noise & life
Data aquiaition required
Running till 50k kms Budget 1.0 lacs INR
POC by W2235
 V&V Remark

Currently we don’t have the Pro 6046TT in running -

so need budget for this initiative as per below:-
60k kms x 62/- = 3.72MINR

Vehicle level -Pro 6028T

3000Hrs -2MINR

Pro 6049H (Air susp) & Pro 6028T (7252) both

vehicles are not in running. So required budget for
validation till 1.2L kms :-
Pro 6049H -6.9MINR
Pro 6028T -6.95MINR

Vehicle is available but budget required to run :-

200K Kms - 11.2MINR
Currently veh is available but during W2246, if the
OBDII validation will stop then budget will be
required :-
Pro 6048H-50K KMS -2.9MINR

Veh is available (Pro 6041H & Pro 6028H)