FBPFST5002 Process control Assessment task 2

Student name: ________________________________ ID number: _________________

Date of assessment task:___________________
Question 1. Calculate OEE overall equipment effectiveness and show your calculations in
the space below.
Operation: POTATO SORTING/SIZE GRADING
What is the OEE for the following scenario?

 Shift Length = 12 hours

 Short Break times = 0 minutes
 Lunch break time = 30 minutes
 Down Time = 15 minutes, the machine stopped operating 3 times during the shift, 5
mins each time
 Ideal run rate = 120 potatoes per minute
 Total units sorted = 66,100 potatoes
 Rejected units = 345 potatoes

Availability = ________min / 720min = 0.938

Operating time / Planned production time
Performance = (__________p / 675min) / 120 p/m = 0.816
(Total Pieces / Operating Time) / Ideal Run Rate
Quality = ____________p / 66,100p = 0.995
Good Pieces / Total Pieces

OEE = 0.938 x 0.816 x 0.995 x 100 = ______________

Availability X Performance X Quality X 100

How could OEE be improved for the potato sorting process?

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621836400.docx
Author: Wendy Jarvis
©Copyright Last Updated: 3 July 2022
all text and images unless otherwise stated. Page 1 of 3
FBPFST5002 Identify & implement required process control for a food processing operation
 FBPFST5002 Process control Assessment task 2

OPERATION: _______________________________________________________
Q2. Analyse process control methods to achieve food safety, quality and production standards

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Q3. Select appropriate process control mechanisms and processes for the operation

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Q4. Determine requirements for ongoing data collection and statistical analysis

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Q5. Communicate control requirements to staff – operational, maintenance and quality personnel

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Q6. Adjust procedures to deal with non-conformance

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Q7. Operate typical process control instrumentation

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Q8. Control of workplace hazards during food production operation

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Q9. Knowledge of workplace emergency shutdown procedures

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621836400.docx
Author: Wendy Jarvis
©Copyright Last Updated: 3 July 2022
all text and images unless otherwise stated. Page 2 of 3
FBPFST5002 Identify & implement required process control for a food processing operation
 Process control mechanisms, Data collection and
CONTROL METHODS
CANNED POTATOES instrumentation statistics

RECEIVAL

STORAGE

SORTING

PEELING/WASHING

FILLING/SEALING

HEAT PROCESSING

COOLING/DRYING

WAREHOUSING

FBPFST5002 Identify & implement required process control for a food processing operation