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5000G Parts Book


Version 2 for serial numbers 2G-158-402 to 2G-300

© Copyright 2004 by Peterson Pacific Corp., all rights reserved.


5000G Parts Book Sections pg 1 of 2
Version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

RADIATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
ENGINE, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
ENGINE, 1000 HP 3412E (OPT-87) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
ENGINE, 860 HP 3412E (OPT-71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
CLUTCH, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
FUEL TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
CONTROL, 800 HP 3412 (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
ELECTRICAL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
PUMP DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
PUMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
HYDRAULIC TANK AND COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
HYDRAULIC VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
HYDRAULIC TUBING & HIGH PRESSURE FILTERS - - - - - - - - - - - - - - - - - - - - - - - - - - 15
HYDRAULIC MANIFOLDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
HYDRAULIC FLOAT CYLINDERS & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
AIR COMPRESSORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
AIR FLOAT CYLINDERS & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
FEED ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
ROLLCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
UPPER FLAIL #1, SMA MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
UPPER FLAIL #1, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
LOWER FLAIL, SMA MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
LOWER FLAIL, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
5000G Parts Book Sections pg 2 of 2
Version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

UPPER FLAIL #2, SMA MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26


UPPER FLAIL #2, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
CHIPPER FEED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
CHIPPER SHEAVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
CHIPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
CHIPPER KNIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
CHIP CHUTE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
BARK PUSHERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
FRAME AND SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
LOADER AND CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
FIRE SUPPRESSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
REFERENCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
RADIATOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

79321 RADIATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.1


78758KIT1 RADIATOR RETROFIT KIT - s/n 57 to 238 - - - - - - - - - - - - - - - - - - - - - - 1.2
78758 RADIATOR & RADIATOR FRAME - - - - - - - - - - - - - - - - - - - - - - - - - - 1.3
79315 RADIATOR SCREEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.4
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.5
ITEM QTY PART NUMBER DESCRIPTION
1 1 78758* RADIATOR & RADIATOR FRAME
2 1 78953 SHROUD, RADIATOR
3 1 78271 GUARD, FAN FINGER
4 5 25953 CLAMP
5 10 C05C012BAF BOLT, FLANGE HEAD, HEX
6 10 F05C000BAF NUT, HEX, FLANGE
7 8 C06C014BA BOLT
8 8 M0600000A WASHER, SPLIT-LOCK
9 8 E0600000A WASHER, HARD FLAT

5000G (158 TO 300 V2): RADIATOR 1.1


79321 RADIATOR ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 78758* RADIATOR & RADIATOR FRAME
2 1 78953 SHROUD, RADIATOR
3 10 31103 ISOLATOR, RUBBER, CTR BOND
4 1 24194 VALVE
5 1 25953 CLAMP, R, .500, VINYL COAT
6 1 28021 NIPPLE, .75, CLOSE, STD, BLK
7 1 28317 ELL, .75, STD, 90
8 10 C05C012BAF BOLT, FLANGE HEAD HEX
9 2 C08C036BA BOLT,
10 10 10364 WASHER, FENDER, .5 X 2"
11 2 I0800000A WASHER, SAE
12 10 F05C000BA NUT
13 2 P08C000BA NUT, CRIMP LOCK
14 8 C08C028BA BOLT
15 1 79324 RADIATOR, RETROFIT KIT, DRAWING

5000G (158 TO 300 V2): RADIATOR 1.2


78758KIT1 RADIATOR RETROFIT KIT - s/n 57 to 238
ITEM QTY PART NUMBER DESCRIPTION
1 2 78744 BRACE, RADIATOR FRAME
2 1 78747 RADIATOR
3 1 78751 FRAME, RADIATOR, RH
4 1 78757 FRAME, RADIATOR, LH
5 8 C05C012BA BOLT
6 8 C06C018BA BOLT
7 12 C06C020BA BOLT
8 16 I0500000A WASHER
9 20 I0600000A WASHER
10 20 M0600000A WASHER, SPLIT-LOCK
11 8 P05C000BA NUT, CRIMP LOCK
12 8 P06C000BA NUT, CRIMP LOCK
13 2 78973 BRACE, RADIATOR FRAME
14 8 E0700000A WASHER
15 4 M0700000A WASHER, SPLIT-LOCK
16 4 F07C0000A NUT
17 4 C07C012BA BOLT
18 1 78745 RADIATOR SECTION (PART OF ITEM 2, RADIATOR)
19 1 78746 TANK, SURGE (PART OF ITEM 2, RADIATOR)

5000G (158 TO 300 V2): RADIATOR 1.3


78758 RADIATOR & RADIATOR FRAME
ITEM QTY PART NUMBER DESCRIPTION
1 1 71290** RADIATOR SCREEN- S/N 57 TO 217
1 1 72242** RADIATOR SCREEN- S/N 218 TO 238
1 1 79315 RADIATOR SCREEN- S/N 239 UP
2 3 25647 HINGE (WELDED TO RADIATOR FRAME AND
SCREEN)
3 3 35540** LATCH, T-HANDLE FLEX DRAW- S/N 57 TO 238
3 3 11166 LATCH, T-HANDLE FLEX DRAW- S/N 239 UP
** USE RADIATOR SCREEN P/N 79315 & LATCH P/N 11166 WITH RADIATOR RETROFIT
P/N 78758KIT1

5000G (158 TO 300 V2): RADIATOR 1.4


79315 RADIATOR SCREEN
5000G (158 TO 300 V2): RADIATOR 1.5
NOTES
ENGINE, 800 HP 3412 (OPT-88)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 2.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 2.2
64836 ENGINE INSTALLATION (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - - - - 2.3
64835 ENGINE ASSEMBLY (OPT-88) - pg 1 of 3 - - - - - - - - - - - - - - - - - - - - - - 2.4
39799 CATERPILLAR 3412 ENGINE (OPT-88) - - - - - - - - - - - - - - - - - - - - - - - 2.7
60290 ENGINE SENSOR INSTALLATION - s/n 160 to 171 - pg 1 of 2 - - - - - - - - - - - - 2.8
65131 ENGINE SENSOR INSTALLATION - s/n 172 to 213 - pg 1 of 2 - - - - - - - - - - - - 2.10
58828 STANDARD FAN INSTALLATION (G-OPT-15) - - - - - - - - - - - - - - - - - - - - 2.12
59893 FLEXAIRE FAN INSTALLATION (G-OPT-13) - - - - - - - - - - - - - - - - - - - - - 2.13
64606 HIGH TEMPERATURE WARNING SWITCH (G-OPT-45) - - - - - - - - - - - - - - - 2.14
71101 SEDIMENT TANK INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - 2.15
67348 SEDIMENT TANK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2.16
64605 COLD WEATHER KIT INSTALLATION (OPT-39) - - - - - - - - - - - - - - - - - - - 2.17
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2.18
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.2


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 59296 BUMPER, ENGINE
2 1 64835* ENGINE, CAT W/AIR CLUTCH
6 4 26137 BELT, BANDED 3R5V1060
7 1 C12C096BA BOLT
8 1 F12C0000A NUT
9 1 E1200000A WASHER
10 1 M1200000A WASHER, SPLIT LOCK

FRONT TOP VIEW

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.3


64836 ENGINE INSTALLATION (OPT-88)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 39799* ENGINE, CAT 3412 61 4 C12C032BA BOLT
2 1 64164* CLUTCH, AIR, PTO, TYPE A3A 62 32 I1200000A WASHER, HARD FLAT
4 2 57143 BRACKET, HOOD SUPPORT, CAT ENG 63 1 58311 HOOD, ENGINE, CAT
7 1 58399 SHIELD, HEAT 64 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 WALL X 40"
8 1 59336 CAP, MUFFLER, EXHAUST 65 16 38610 FLAT BAR, .375 X 1"
11 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 WALL X 54" 66 2 59567 MOUNT, AIR CLUTCH, BRACKET
12 1 35581 CAP, RAIN 68 1 31930 SLEEVE, HOSE COVER, 72"
13 2 60359 INSULATOR 69 1 24146 CLAMP
14 6 26252 RUBBER, 1.00 X 6.00 STRIP 71 2 38908 GIB, .500 X 7"
16 2 23796 ELBOW, RBR, 6.00 X 6.00 X 90DEG 72 2 C08C056BA BOLT
17 4 35616 CLAMP, 6.50 73 2 60142-050 HOSE, L-06 3943-06 0343-06
20 2 C06C016BA BOLT 74 1 60143-035 HOSE, L-06 0643-06 0343-06
21 7 C06C020BA BOLT 75 2 C06C032BA BOLT
22 4 C06C024BA BOLT 76 1 C06C044BA BOLT
23 11 J06C0000A NUT, NYLOCK 77 3 F06C0000A NUT
26 22 I0600000A WASHER, HARD FLAT 78 2 C06C048BA BOLT
28 4 M0600000A WASHER, SPLIT-LOCK 92 1 63956 BRACKET, PRIMARY FUEL FILTER MOUNT
29 1 59267 RAIL, ENG MTG, SHORT 93 1 70039 BRACKET, MOUNT, FUEL FILTER
30 1 65397 RAIL, ENG MTG, SHORT 95 2 E0600000A WASHER
31 1 65372 FRAME, ENG MOUNT 96 2 28101 COUPLER, .25NPT, STD
32 2 59453 BOLT, JACKING 97 2 C10C036BA BOLT
33 4 I2000000A WASHER, HARD FLAT 98 4 M1000000A WASHER, SPLIT-LOCK
34 2 F20C0000A NUT 99 2 C10C040BA BOLT
35 5 C14C056BA BOLT 100 2 C12C044BA BOLT
36 5 I1400000A WASHER 101 1 25209 ADAPTER
38 5 58164 NUT-PLATE, ENGINE RAIL 102 8 38908 GIB, .500 X 3"
39 2 G20C0000A NUT, SQUARE 103 4 38908 GIB, .500 X 6"
40 2 C04C040BA BOLT 104 1 26557 PLUG, MAGNETIC
41 2 J04C0000A NUT, NYLOCK 105 1 70880 DECAL, EXTENDED LIFE COOLANT (NOT SHOWN)
42 1 59268 BRACKET, AIR CLUTCH MOUNT 106 1 78758KIT1* RADIATOR ASSEMBLY
43 10 C12C040BA BOLT 107 2 28410 TEE, .50, STD, NPT, BLK
44 16 P12C000BA NUT, CRIMP LOCK 108 1 28610 BUSHING, .750 X .500, STD
45 8 31103 ISOLATOR, RUBBER, CENTER BOND 109 2 24181 VALVE, BALL, .50
46 2 29156 GAUGE, FILTER MINDER, W/FTG 110 2 25084 ADAPTER, 2404-08-08
47 1 59696 SUPPORT, HOOD 111 2 25283 ADAPTER, 2404-12-08
48 2 35540 LATCH, FLEX DRAW, T-HANDLE 112 2 28015 NIPPLE, .50 X 1.50, STD, BLK
50 4 23405 SHIM, .0320, CLUTCH, IBF318 113 1 28022 NIPPLE, .50 X 4.00, STD, BLK
51 4 23406 SHIM, .0630, CLUTCH, IBF318 114 1 28018 NIPPLE, .50 X 2.50, STD, BLK
55 8 C08C024BA BOLT
56 4 C08C028BA BOLT
57 12 C08C032BA BOLT
58 44 I0800000A WASHER
60 26 P08C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.4


64835 ENGINE ASSEMBLY (OPT-88) - pg 1 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.5


64835 ENGINE ASSEMBLY (OPT-88) - pg 2 of 3
SEE PARTS LIST ON PREVIOUS PAGE

107 114
108
110

109

113

112

111

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.6


64835 ENGINE ASSEMBLY (OPT-88) - pg 3 of 3
ITEM QTY PART NUMBER DESCRIPTION
1 24582 FUEL FILTER
1 24582-01 ELEMENT, FUEL FILTER
1 31093 ALTERNATOR
1 63611 LH OIL LEVEL GAUGE
2 31152 PRECLEANER, DONALDSON (OPT-27)
2 31153 PRECLEANER, TURBO II (OPT-28)

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.7


39799 CATERPILLAR 3412 ENGINE (OPT-88)
ITEM QTY PART NUMBER DESCRIPTION
1 1 30401 RELAY, SOCKET BASE
2 1 30408 RELAY, THROTTLE, 24V
3 1 59986 BLOCK, TERMINAL, DIN RAIL, 7.75"
4 2 59980 BLOCK, TERMINAL, END STOP
5 2 62106 FUSE-HOLDER, DIN RAIL MOUNTING
7 1 25607 TERMINAL, 14GA, JUMPER
11 1 30966 SENDER, OIL PRESSURE
12 1 30967 SENDER, WATER TEMPERATURE
15 1 23739 CONNECTOR, GRIPCORD
16 1 30621 CONNECTOR, LIQT, 1.25, STR
17 1 30815 CONNECTOR, LIQT, 0.75, 90DEG
18 1 58950 DIODE, DOUBLE, RIGHT, ASSY
21 1 30947 BUSHING, INSULATED
22 1 30977 NUT, LOCKING
26 16 24472 TERMINAL, 14 GA, 3-WIRE
27 1 24473 TERMINAL, END PLATE, 3-WIRE
28 1 59982 TERMINAL, 10 GA, 2-WIRE
29 1 25513 TERMINAL, BLOCK
30 1 25608 TERMINAL, 10 GA, JUMPER
32 1 25732 FUSE, 10.0 AMP, AG-10
33 1 30712 FUSE, 5.0 AMP, AG-5
- 1 30385 SWITCH, MAIN, DISCONNECT (NOT SHOWN)
- 1 30716 CIRCUIT-BREAKER, 30 AMP (NOT SHOWN)
- 1 30725 CIRCUIT-BREAKER, 40 AMP (NOT SHOWN)
- 1 30387 LEGEND-PLATE, DISCONNECT (NOT SHOWN)
42 1 N03C032EA STUD
43 2 F03C0000A NUT, HEX
44 1 M0300000A WASHER, SPLIT-LOCK
45 1 28606 BUSHING, .5 X .25, STD
46 1 28602 BUSHING, .25 X .125, STD
47 1 61940 FUSE-HOLDER, END PLATE
48 1 31088 MAGNETIC PICK-UP

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.8


60290 ENGINE SENSOR INSTALLATION - s/n 160 to 171 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.9


60290 ENGINE SENSOR INSTALLATION - s/n 160 to 171 - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 30401 RELAY, SOCKET BASE
2 1 30408 RELAY, THROTTLE, 24V
3 1 59986 BLOCK, TERMINAL, DIN RAIL, 6"
4 2 59980 BLOCK, TERMINAL, END STOP
5 1 24473 TERMINAL, END PLATE, 3-WIRE
6 1 58950 DIODE, DOUBLE, RIGHT, ASSY
7 1 30450 CONNECTOR, GRIPCORD
8 1 30945 BUSHING, .500, INSULATED
9 1 30482 NUT, LOCK, .50, GRIP CORD
10 1 N03C032EA STUD
11 4 F03C000BA NUT
12 1 M0300000A WASHER, SPLIT-LOCK
13 5 24472 TERMINAL, 14 GA, 3-WIRE
14 1 L03C032BA SCREW, PANHD, SLT
15 1 L03C008BA SCREW, PANHD, SLT
16 1 30966 SENDER, OIL PRESSURE
17 1 28602 BUSHING, .25 X .125
18 1 30967 SENDER, WATER TEMPERATURE
20 1 31088 MAGNETIC PICK-UP
- 1 30948 WASHER, REDUCER (NOT SHOWN)
- 1 64891 HARNESS, ENGINE, ASSY (NOT SHOWN)
23 2 25951 SOCKET, 16-18 AWG, FEMALE
24 2 25952 PIN, 16-18 AWG, MALE
25 1 25947 RECEPTACLE, 2PIN
26 1 25948 PLUG, 2 PIN
27 1 25949 WEDGE, RECEPTACLE, 2PIN
28 1 25950 WEDGE, PLUG, 2PIN
29 1 26508 SWITCH, TEMPERATURE, 210 DEGREE
30 1 30725 CIRCUIT-BREAKER, 40 AMP
31 1 30716 CIRCUIT-BREAKER, 30 AMP

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.10


65131 ENGINE SENSOR INSTALLATION - s/n 172 to 213 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.11


65131 ENGINE SENSOR INSTALLATION - s/n 172 to 213 - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 31999 FAN
2 1 31998 FAN DRIVE
3 1 58829 SHEAVE
4 1 25184 BELT, BANDED, 2R5VX710

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.12


58828 STANDARD FAN INSTALLATION (G-OPT-15)
ITEM QTY PART NUMBER DESCRIPTION
1 2 C04C016BA BOLT
2 4 C05C016BA BOLT
3 8 E0500000A WASHER
4 2 E0400000A WASHER
5 4 F05C0000A NUT
6 2 F04C0000A NUT
7 4 39759 RUBBER MOUNT
10 1 28612 BUSHING
11 1 32022-30 TEMPERATURE SENSOR
12 1 32022 FAN, VARIABLE PITCH (INCLUDES DRIVE, HUB,
SHEAVE, BLADES, CONTROLS, DISPLAY ETC.)
13 1 23876 BELT, BANDED, 2R5VX670

12

13

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.13


59893 FLEXAIRE FAN INSTALLATION (G-OPT-13)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23877 CONDUIT BODY
2 1 30450 CONNECTOR, GRIP CORD
3 2 28605 BUSHING
4 1 30726 TEMPERATURE SWITCH

RIGHT SIDE OF ENGINE

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.14


64606 HIGH TEMPERATURE WARNING SWITCH (G-OPT-45)
ITEM QTY PART NUMBER DESCRIPTION
1 1 67348 TANK, SEDIMENT, ASSY
2 1 25084 ADAPTER
3 1 28615 BUSHING
4 2 C08C024BA BOLT
5 4 I0800000A WASHER
6 2 P08C000BA NUT, CRIMP LOCK
7 1 58103-011 HOSE, SEDIMENT TANK TO ENGINE CRANKCASE
8 1 58104-027 HOSE, AIR COMPRESSOR TO SEDIMENT TANK

8
1

4
7
5
6 2
3

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.15


71101 SEDIMENT TANK INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 2 25086 ADAPTER
2 1 26557 PLUG, MAGNETIC HEX SOCKET HEAD
3 1 67347 TANK, SEDIMENT

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.16


67348 SEDIMENT TANK ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31017 HEATER, 450 WATTS OIL 8 4 25553 ISOLATOR, VIBRATION
2 1 31057 HEATER, 1500 WATTS OIL 9 1 59846 BRACKET, QUICK-START MOUNTING
3 1 31119 SWITCH, START AID 10 4 M0800000A WASHER, SPLIT-LOCK
4 1 28609 BUSHING 11 4 C08C020BA BOLT
5 1 24921 SWITCH, ETHER 12 4 I0400000A WASHER
6 1 65488 ETHER, START AID 13 8 J04C0000A NUT, NYLOCK
7 1 31072 ETHER, CANISTER

8 9
12
13 10
11 6
3 7

4
5

LEFT SIDE 1 2 RIGHT SIDE

5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.17


64605 COLD WEATHER KIT INSTALLATION (OPT-39)
5000G (158 TO 300 V2): ENGINE, 800 HP 3412 (OPT-88) 2.18
NOTES
ENGINE, 1000 HP 3412E (OPT-87)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 3.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 3.2
64864 ENGINE INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.3
64800 ENGINE ASSEMBLY - s/n 158 to 225 - page 1 of 4 - - - - - - - - - - - - - - - - - - 3.4
64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 1 of 5 - - - - - - - - - - - - - - - - - - 3.8
64800 ENGINE ASSEMBLY - s/n 239 up - pg 1 of 5 - - - - - - - - - - - - - - - - - - - - - 3.13
62049 ENGINE FILTERS, GAUGES & ALTERNATOR BELT (OPT-87) - - - - - - - - - - - 3.18
67348 SEDIMENT TANK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.19
62832 RADIATOR FAN INSTALLATION (OPT-77)- - - - - - - - - - - - - - - - - - - - - - 3.20
61749 RADIATOR FAN SCHEMATIC (OPT-77) s/n 137 up - - - - - - - - - - - - - - - - - 3.21
64881 ENGINE SENSOR INSTALLATION - s/n 137 to 237 - - - - - - - - - - - - - - - - - 3.22
64881 ENGINE SENSOR INSTALLATION - s/n 238 up - - - - - - - - - - - - - - - - - - - 3.23
79050 ENGINE JUNCTION BOX ASSEMBLY - s/n 238 up- - - - - - - - - - - - - - - - - - 3.24
74582 ENGINE SHIELD INSTALLATION - s/n 200 up - - - - - - - - - - - - - - - - - - - - 3.25
62229 SYKLONE PRECLEANER INSTALLATION (OPT-80) - - - - - - - - - - - - - - - - - 3.26
73554 EXHAUST INSULATION INSTALLATION (OPT-49)- - - - - - - - - - - - - - - - - - 3.27
64605 COLD WEATHER KIT INSTALLATION (OPT-39) - - - - - - - - - - - - - - - - - - - 3.28
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3.29
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.2


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 4 26137 BELT, BANDED
2 1 65400 BUMPER, ENGINE
3 1 64800* ENGINE ASSEMBLY, 1000 HP
4 1 C12C096BA BOLT
5 1 E1200000A WASHER
6 1 F12C0000A NUT 3
7 1 M1200000A WASHER, SPLIT-LOCK

4
5
1 6
7
2

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.3


64864 ENGINE INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10199 ADAPTER, 2406-08-06 45 1 65397 RAIL, ENG MTG, SHORT
2 24" 10343 SLEEVE, SPIRAL, NYLON (NOT SHOWN) 46 1 65639 SUPPORT, RADIATOR BRACE
3 2 23333 CLAMP, HOSE 47 1 67348* TANK, SEDIMENT, ASSEMBLY
4 AR 23405 SHIM, .0320, CLUTCH 48 1 70059 SUPPORT, HOOD, LOWER
5 AR 23406 SHIM, .0630, CLUTCH 49 1 70060 SUPPORT, HOOD, MIDDLE
6 2 23796 ELBOW, RBR 50 1 70062 SUPPORT, HOOD, UPPER
7 4 23972 CLAMP, HOSE 51 1 78758KIT1* RADIATOR, 3412E, HD, ASSY
8 1 24146 CLAMP 52 1 62049* ENGINE, CAT3412E
9 2 24181 VALVE, BALL 53 1 70394 SHIELD, HEAT, 3412E
10 1 24194 VALVE, TEE DRAIN 54 1 70625 TUBE, BREATHER, ENG
11 2 25084 ADAPTER, 2404-08-08 55 1 70858 BRACE, RADIATOR, LH
12 1 25086 ADAPTER, 2501-08-08 56 1 70859 BRACE, RADIATOR, RH
13 2 25283 ADAPTER, 2404-12-08 57 1 70880 DECAL, EXT LIFE COOLANT
14 2 26160 CLAMP, HOSE 58 1 73442 HOOD, ENGINE
15 4 26163 CLAMP, HOSE 59 1 73590 BRACKET, FUEL FILTER
16 2 26165 CLAMP, HOSE 60 2 C04C040BA BOLT, HXHD
17 6 26370 RUBBER, STRIP 61 11 C06C016BA BOLT, HXHD
18 2 26511 CLAMP 62 1 C06C020BA BOLT, HXHD
19 2 28015 NIPPLE 63 4 C06C024BA BOLT, HXHD
20 1 28018 NIPPLE 64 4 C06C032BA BOLT, HXHD
21 1 28022 NIPPLE 65 1 C06C044BA BOLT, HXHD
22 1 28030 NIPPLE 66 2 C06C048BA BOLT, HXHD
23 2 28101 COUPLER 67 10 C08C024BA BOLT, HXHD
24 1 28316 ELL 68 8 C08C028BA BOLT, HXHD
25 2 28410 TEE 69 12 C08C032BA BOLT, HXHD
26 1 28610 BUSHING 70 2 C08C040BA BOLT, HXHD
27 1 28615 BUSHING 71 16 C08C104BA BOLT, HXHD
28 2 29156 GAUGE, FILTER MINDER, W/FTG 72 2 C10C036BA BOLT, HXHD
29 8 31103 ISOLATOR, RUBBER, CTR BOND 73 2 C10C040BA BOLT, HXHD
30 AR 32412 RUBBER BELTING 74 4 C12C040BA BOLT, HXHD
31 1 35581 CAP, RAIN, EXHAUST 75 12 C12C044BA BOLT, HXHD
32 2 35595 ROUND TUBE (27" & 36" LONG) 76 5 C14C056BA BOLT, HXHD
33 8 35616 CLAMP 77 2 E0600000A WASHER, HARD FLAT
34 1 38610 FLAT BAR 78 8 E0800000A WASHER, HARD FLAT
35 5 58164 NUT-PLATE, ENGINE RAIL 79 5 F06C0000A NUT, HEX
36 1 59267 RAIL, ENG MTG, SHORT 80 2 F20C0000A NUT, HEX
37 1 59268 BRACKET, AIR CLUTCH MOUNT 81 2 G20C0000A NUT, SQUARE
38 1 59336 CAP, MUFFLER, EXHAUST 82 21 I0600000A WASHER, HARD FLAT
39 2 59453 BOLT, JACKING 83 52 I0800000A WASHER, HARD FLAT
40 2 59567 MOUNT, AIR CLUTCH, BRACKET 84 32 I1200000A WASHER, HARD FLAT
41 1 59696 SUPPORT, HOOD 85 5 I1400000A WASHER, HARD FLAT
42 2 60359 INSULATOR, FUEL/HYD TANK 86 4 I2000000A WASHER, HARD FLAT
43 1 64162* CLUTCH, AIR, PTO, TYPE A3B
44 1 65367 FRAME, ENG MOUNT PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.4


64800 ENGINE ASSEMBLY - s/n 158 to 225 - page 1 of 4
ITEM QTY PART NUMBER DESCRIPTION
87 2 J04C0000A NUT, NYLOCK
88 5 J06C0000A NUT, NYLOCK
89 4 J08C0000A NUT, NYLOCK
90 5 M0600000A WASHER, SPLIT-LOCK
91 4 M1000000A WASHER, SPLIT-LOCK
92 6 P06C000BA NUT, CRIMP LOCK
93 28 P08C000BA NUT, CRIMP LOCK
94 16 P12C000BA NUT, CRIMP LOCK
95 106" 24729 HOSE, 2.50, SUCTION, 1WIRE
96 5" 24731 HOSE, 2.00, SUCTION, 1WIRE
97 18" 25724 HOSE, RADIATOR, 4.00 ID
98 55" 30922 HOSE, HEATER, 1.00, 150 PSI
99 1 60142-050 HOSE ASSY
100 1 60143-035 HOSE ASSY
101 1 26274 HOSE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.5


64800 ENGINE ASSEMBLY - s/n 158 to 225 - page 2 of 4
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.6


64800 ENGINE ASSEMBLY - s/n 158 to 225 - page 3 of 4
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.7


64800 ENGINE ASSEMBLY - s/n 158 to 225 - page 4 of 4
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10199 ADAPTER, 2406-08-06 44 2 60359 INSULATOR, FUEL/HYD TANK
2 2 10343 SLEEVE, 40" NYLON SPIRAL (NOT SHOWN), FOR 45 1 64162* CLUTCH, AIR, PTO, TYPE A3B
ENGINE TO FILTERS TO FUEL TANK HOSES 46 1 65367 FRAME, ENG MOUNT
3 2 23333 CLAMP, HOSE 47 1 65397 RAIL, ENG MTG, SHORT
4 AR 23405 SHIM, .0320, CLUTCH 48 1 65639 SUPPORT, RADIATOR BRACE
5 AR 23406 SHIM, .0630, CLUTCH 49 1 67348* TANK, SEDIMENT, ASSEMBLY
7 2 23796 ELBOW, RUBBER 50 1 70059 SUPPORT, HOOD, LOWER
8 4 23972 CLAMP, HOSE 51 1 70060 SUPPORT, HOOD, MIDDLE
9 1 24146 CLAMP 52 1 70062 SUPPORT, HOOD, UPPER
10 2 24181 VALVE, BALL 53 1 78758KIT1* RADIATOR, ASSY
11 1 24194 VALVE, TEE DRAIN 54 1 62049* ENGINE, CAT3412E
12 2 25084 ADAPTER, 2404-08-08 55 1 70394 SHIELD, HEAT, 3412E
13 1 25086 ADAPTER, 2501-08-08 56 1 70625 TUBE, BREATHER, ENG
14 1 25098 ADAPTER, 6400-08-08 57 1 70858 BRACE, RADIATOR, LH
15 2 25283 ADAPTER, 2404-12-08 58 1 70859 BRACE, RADIATOR, RH
16 2 26160 CLAMP, HOSE 59 1 70880 DECAL, EXT LIFE COOLANT
17 4 26163 CLAMP, HOSE 60 1 73442 HOOD, ENGINE
18 2 26165 CLAMP, HOSE 61 1 76103 PLATE, FUEL FILTER MOUNT
19 6 26370 RUBBER, STRIP 62 2 C04C040BA BOLT, HXHD
21 1 26511 CLAMP 63 10 C06C016BA BOLT, HXHD
22 2 28015 NIPPLE 64 1 C06C020BA BOLT, HXHD
23 1 28018 NIPPLE 65 7 C06C024BA BOLT, HXHD
24 1 28022 NIPPLE 66 4 C06C032BA BOLT, HXHD
25 1 28030 NIPPLE 67 1 C06C044BA BOLT, HXHD
26 1 28316 ELL, .75 68 10 C08C024BA BOLT, HXHD
27 2 28410 TEE, .50 69 4 C08C028BA BOLT, HXHD
28 1 28610 BUSHING 70 12 C08C032BA BOLT, HXHD
29 1 28615 BUSHING 71 2 C08C040BA BOLT, HXHD
30 2 29156 GAUGE, FILTER MINDER, W/FTG 72 16 C08C104BA BOLT, HXHD
31 8 31103 ISOLATOR, RUBBER, CTR BOND 73 4 C10C036BA BOLT, HXHD
32 AR 32412 RUBBER BELTING 75 4 C12C040BA BOLT, HXHD
33 1 35581 CAP, RAIN, EXHAUST 76 12 C12C044BA BOLT, HXHD
34 2 35595 ROUND TUBE (LEFT SIDE ENGINE 27", RIGHT 36") 77 5 C14C056BA BOLT, HXHD
35 8 35616 CLAMP 78 4 E0800000A WASHER, HARD FLAT
36 1 38610 FLAT BAR 79 5 F06C0000A NUT, HEX
37 5 58164 NUT-PLATE, ENGINE RAIL 80 2 F20C0000A NUT, HEX
38 1 59267 RAIL, ENG MTG, SHORT 81 2 G20C0000A NUT, SQUARE
39 1 59268 BRACKET, AIR CLUTCH MOUNT 82 25 I0600000A WASHER, HARD FLAT
40 1 59336 CAP, MUFFLER, EXHAUST 83 52 I0800000A WASHER, HARD FLAT
41 2 59453 BOLT, JACKING 84 32 I1200000A WASHER, HARD FLAT
42 2 59567 MOUNT, AIR CLUTCH, BRACKET 85 5 I1400000A WASHER, HARD FLAT
43 1 59696 SUPPORT, HOOD
PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.8


64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 1 of 5
ITEM QTY PART NUMBER DESCRIPTION
86 4 I2000000A WASHER, HARD FLAT
87 2 J04C0000A NUT, NYLOCK
88 8 J06C0000A NUT, NYLOCK
89 4 J08C0000A NUT, NYLOCK
90 5 M0600000A WASHER, SPLIT-LOCK
91 4 M1000000A WASHER, SPLIT-LOCK
92 6 P06C000BA NUT, CRIMP LOCK
93 28 P08C000BA NUT, CRIMP LOCK
94 16 P12C000BA NUT, CRIMP LOCK
95 2 24729 HOSE, 2.50 X 53", SUCTION, 1WIRE
96 1 24731 HOSE, 2.00 X 5", SUCTION, 1WIRE
97 1 25724 HOSE, RADIATOR, 4.00 X 18"
98 1 30922 HOSE, HEATER, 1.00 X 55", 150 PSI
99 1 60142-050 HOSE ASSY
100 1 60143-035 HOSE ASSY
101 1 26274 HOSE, 1/4" X 72"
102 1 78955 PAN, OIL CATCH (ADDED S/N 234 UP)
103 5 C06C018BA BOLT (ADDED S/N 234 UP)
104 1 78958 BRACKET, GAUGES SUPPORT
105 1 78960 PAN, OIL CATCH (ADDED S/N 236 UP)
106 4 M0700000A WASHER, SPLIT LOCK (ADDED S/N 236 UP)
107 4 E0700000A WASHER (ADDED S/N 236 UP)
108 4 C07C016BA BOLT (ADDED S/N 236 UP)
109 1 76883 TUBE, LOWER RADIATOR

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.9


64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 2 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.10


64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 3 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.11


64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 4 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.12


64800 ENGINE ASSEMBLY - s/n 226 to 238 - page 5 of 5
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 62049* ENGINE, CAT3412E 45 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 X 27"
2 1 64162* CLUTCH, AIR, PTO, TYPE A3B 46 1 38610 FLAT BAR, .375 X 1.000 X 16"
3 1 70394 SHIELD, HEAT, 3412E 47 2 59567 MOUNT, AIR CLUTCH, BRACKET
4 1 59336 CAP, MUFFLER, EXHAUST 48 1 24146 CLAMP
5 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 X 36" 49 2 38908 HRSQ, .5 X 7"
6 1 35581 CAP, RAIN, 8", CAT, EXHAUST 50 1 60142-050 HOSE ASSY
7 2 60359 INSULATOR, FUEL/HYD TANK 51 1 60143-035 HOSE ASSY
8 2 23796 ELBOW, RUBBER, 6 X 6 X 90DEG 52 2 C06C032BA BOLT
9 8 35616 CLAMP, 6.50 53 1 C06C044BA BOLT
10 10 C06C016BA BOLT 54 4 F06C0000A NUT, HEX
11 1 C06C020BA BOLT 56 1 76103 PLATE, FUEL FILTER MT
12 3 C06C024BA BOLT 59 8 C10C036BA BOLT
13 8 J06C0000A NUT, NYLOCK 60 8 M1000000A WASHER, SPLIT-LOCK
14 25 I0600000A WASHER, SAE 62 1 CAT STABILIZER, RADIATOR HOSE
15 4 M0600000A WASHER, SPLIT-LOCK 63 2 26165 CLAMP, HOSE, 3.250, T-BOLT
16 1 59267 RAIL, ENG MTG, SHORT 64 1 CAT GAUGE PANEL
17 1 65397 RAIL, ENG MTG, SHORT 65 1 CAT GAUGE PANEL, MOUNT
18 1 65367 FRAME, ENG MT 66 1 CAT GAUGE PANEL, SUPPORT
19 2 59453 BOLT, JACKING 67 2 26160 CLAMP, HOSE, 2.000, T-BOLT
20 4 I2000000A WASHER, SAE 68 1 24731 HOSE, 2 X 5"
21 2 F20C0000A NUT 69 1 CAT TUBE, RH VENT
22 5 C14C056BA BOLT 70 16 C08C104BA BOLT
23 5 I1400000A WASHER, SAE 71 1 CAT HOSE, RADIATOR, 4 ID X 5"
24 5 58164 NUT-PLATE, ENGINE RAIL 72 4 23972 CLAMP, HOSE, 4.5
25 2 G20C0000A NUT, SQUARE 73 1 79321* RADIATOR, AKG, CAT3412E, ASM
26 3 C04C040BA BOLT 74 1 65639 SUPPORT, RADIATOR BRACE
27 2 J04C0000A NUT, NYLOCK 75 1 24194 VALVE
28 1 59268 BRACKET, AIR CLUTCH MT 76 1 CAT SENSOR, LEVEL ASSY
29 12 C12C044BA BOLT 77 2 32412 RUBBER BELTING, .38 X 2 X 6.75"
30 16 P12C000BA NUT, CRIMP LOCK 78 1 67348* TANK, SEDIMENT, ASSEMBLY
31 8 31103 ISOLATOR, RUBBER, CTR BOND 79 4 38908 HRSQ, .5 X 3"
32 2 29156 GAUGE, FILTER MINDER, W/FTG 80 4 38908 HRSQ, .5 X 6"
33 1 59696 SUPPORT, HOOD 81 1 28615 BUSHING, 1 X .5", STD
34 4 23405 SHIM, .0320, CLUTCH, IBF318 82 1 25086 ADAPTER, 2501-08-08
35 4 23406 SHIM, .0630, CLUTCH, IBF318 83 6 P06C000BA NUT, CRIMP LOCK
36 2 C08C040BA BOLT 84 1 70059 SUPPORT, HOOD, LOWER
37 10 C08C024BA BOLT 85 1 70060 SUPPORT, HOOD, MIDDLE
38 12 C08C028BA BOLT 86 1 70062 SUPPORT, HOOD, UPPER
39 4 C08C032BA BOLT 87 1 70859 BRACE, RADIATOR, RH
40 36 I0800000A WASHER, SAE 88 1 70858 BRACE, RADIATOR, LH
41 24 P08C000BA NUT, CRIMP LOCK 89 2 28316 ELL, .75, STD, 90, STREET
42 4 C12C040BA BOLT 90 2 28030 NIPPLE, .75 X 4.00, STD, BLK
43 32 I1200000A WASHER, SAE
44 1 73442 HOOD, ENGINE PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.13


64800 ENGINE ASSEMBLY - s/n 239 up - pg 1 of 5
ITEM QTY PART NUMBER DESCRIPTION
91 1 30922 HOSE, HEATER, 1 X 55"
92 2 23333 CLAMP, HOSE, 1.500
93 1 26511 CLAMP, 2"
94 1 25724 HOSE, RADIATOR, 4 ID X 18"
95 6 E0800000A WASHER, USS
97 2 24729 HOSE, 2.5 X 53"
98 4 26163 CLAMP, HOSE, 3.000, T-BOLT
99 1 10199 ADAPTER, 2406-08-06
100 6 26370 RUBBER, 1.00 X 3.00 STRIP
101 1 70625 TUBE, BREATHER, ENGINE
102 1 70880 DECAL, EXTENDED LIFE COOLANT
103 2 28410 TEE, .50, STD, NPT, BLK
104 1 28610 BUSHING, .750 X .500, STD
105 2 24181 VALVE, BALL, .50
106 2 25084 ADAPTER, 2404-08-08
107 2 25283 ADAPTER, 2404-12-08
108 2 28015 NIPPLE, .50 X 1.50, STD, BLK
109 1 28022 NIPPLE, .50 X 4.00, STD, BLK
110 1 28018 NIPPLE, .50 X 2.50, STD, BLK
- 1 74364 KIT, ENGINE ASSY HOSE (INCLUDES ITEMS 68, 91,
94, 97)
- 2 10343 SLEEVE, SPIRAL NYLON, 1.50 X 40" (NOT SHOWN-
WRAP ENGINE TO FILTERS TO FUEL TANK HOSES)
114 1 26492 CLAMP, 1.5" (NOT SHOWN- ON GUARD SUPPORT)
115 1 25098 ADAPTER, 6400-08-08
116 1 78955 PLATE, PAN, OIL CATCH
117 5 C06C018BA BOLT
118 1 78958 BRACKET, GAUGE SUPPORT
119 2 C08C036BA BOLT
120 10 10364 WASHER, FENDER, .5 X 2"
121 2 C08C020BA BOLT
122 1 79315 SCREEN, RADIATOR
123 1 26274 HOSE, RUBBER, 1/4 ID X 72"
124 1 78960 PLATE, PAN, OIL CATCH
125 4 M0700000A WASHER
126 4 E0700000A WASHER, USS
127 4 C07C016BA BOLT
128 1 76883 TUBE, RADIATOR, LOWER

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.14


64800 ENGINE ASSEMBLY - s/n 239 up - pg 2 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.15


64800 ENGINE ASSEMBLY - s/n 239 up - pg 3 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.16


64800 ENGINE ASSEMBLY - s/n 239 up - pg 4 of 5
SEE PARTS LIST ON PREVIOUS PAGE

REAR OF ENGINE
ENGINE NOT SHOWN

TOP VIEW OF ENGINE FRAME


FRONT OF ENGINE THIS END
ENGINE NOT SHOWN

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.17


64800 ENGINE ASSEMBLY - s/n 239 up - pg 5 of 5
ITEM QTY PART NUMBER DESCRIPTION
1 26219 SENSOR, FUEL PRESSURE
1 31093 ALTERNATOR, 100AMPS, G CAT
1 62049-01 ADAPTER, HYDRAULIC PUMP
1 62049-02 ELEMENT, WATER/FUEL SEP
1 62049-03 FILTER, AIR, INNER
1 62049-04 FILTER, AIR, OUTER
1 62049-05 CIRCUIT-BREAKER, 990 CAT
1 62049-06 MODULE, ENGINE CONTROL, 990
1 62049-07 SWITCH, OIL PRESS, CAT ENG
1 63609 FILTER, PRIMARY FUEL, ENG
1 63611 GAUGE, OIL LEVEL, CAT
1 63612 TACHOMETER, ENGINE SPEED
1 64380 FILTER, WATER COND ASSY (INCLUDES ELEMENT)
1 24567 ELEMENT, WATER CONDITIONER
1 68594 GAUGE, TEMP, WATER
1 68595 GAUGE, OIL PRESS, CAT ENG
1 68596 GAUGE, FUEL PRESS, CAT ENG
1 74371 GASKET, EXHAUST, ELBOW
1 76873 V-BELT, ALTERNATOR

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.18


62049 ENGINE FILTERS, GAUGES & ALTERNATOR BELT (OPT-87)
ITEM QTY PART NUMBER DESCRIPTION
1 2 25086 ADAPTER
2 1 26557 PLUG, MAGNETIC HEX SOCKET HEAD
3 1 67347 TANK, SEDIMENT

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.19


67348 SEDIMENT TANK ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58089 FAN, RADIATOR 12 1 65695 GASKET, THERMO VALVE
2 1 68026 HUB, HYD MOTOR FAN MOUNT 13 1 65648 ADAPTER, THERMO VALVE PLATE
3 1 61672 MOUNT, FAN DRIVE MOTOR 14 1 62100 MOTOR, HYDRAULIC
4 1 65717 HOUSING, FAN DRIVE MOTOR 15 1 62100-01 SEAL KIT, MOTOR
5 4 C08C028BA BOLT 16 1 62100-02 SHAFT, MOTOR
6 4 C08C036BA BOLT 17 4 P08C000BA NUT, CRIMP LOCK
7 22 E0800000A WASHER 18 2 C06C024BA BOLT
8 1 62270 VALVE, THERMO 19 2 E0600000A WASHER
9 2 C04C012BA BOLT
10 2 M0400000A WASHER, SPLIT-LOCK
11 10 C08C024BA BOLT

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.20


62832 RADIATOR FAN INSTALLATION (OPT-77)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 62101* PUMP 11 1 28629 BUSHING, 2 X 0.75"
2 1 23063* PUMP 12 1 28628 BUSHING, 2 X 1.5"
3 1 61662* VALVE 13 1 28041 NIPPLE
4 1 24436 PLATE, BASE 14 1 28316 ELL, .75" 90 DEGREE
5 1 62100 MOTOR, HYD (SEE 62832 FOR INSTALLATION) 15 1 25102 ADAPTER
6 1 75463* OVERHUNG LOAD ADAPTER 16 1 10909 VALVE, NEEDLE (S/N 137 TO 228 WAS P/N 25858)
7 1 70011* OVERHUNG LOAD APAPTER 17 2 25053 ADAPTER (NOT SHOWN, ADDED S/N 229 UP)
8 1 70016* PUMP
9 1 62270 VALVE, THERMO (SEE 62832 FOR INSTALLATION)
10 1 28420 TEE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.21


61749 RADIATOR FAN SCHEMATIC (OPT-77) s/n 137 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23244 MOUNT, PANEL, 1 HOLE
2 1 25698 GAUGE, AMMETER, 100AMP
3 1 25940 METER, HOUR GAUGE
4 1 26255 ADAPTER
5 1 28607 BUSHING
6 1 30716 CIRCUIT-BREAKER
7 1 30725 CIRCUIT-BREAKER
8 1 57853-084 CABLE, STARTER MOTOR (-) TO ECM GROUND
9 1 62049-07 SWITCH, OIL PRESS, CAT ENG
10 1 65363 RELAY, SPDT, 40 AMP
11 1 68594 GAUGE, TEMP, WATER
12 1 68595 GAUGE, OIL PRESS, CAT ENG
13 1 68596 GAUGE, FUEL PRESS, CAT ENG
- 1 71424 HARNESS, ENGINE, ASSY (NOT SHOWN)
- 1 30714 FUSE, 15 AMP (PART OF HARNESS, P/N 71424)
16 1 73478-093 CABLE, AMP GAUGE (-) TO PINION SOLENOID (+)
17 1 74050-012 CABLE, ALTERNATOR (+) TO FUSE
18 1 74050-070 CABLE, FUSE TO AMP GAUGE (+)
19 1 74103-043 CABLE, STARTER MOTOR (-) TO ALTERNATOR (-)
20 2 L01C012BA SCREW, PANHD SLT
21 1 26219 FUEL PRESSURE SENSOR
22 1 31108 SWITCH, START/STOP

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.22


64881 ENGINE SENSOR INSTALLATION - s/n 137 to 237
ITEM QTY PART NUMBER DESCRIPTION
1 1 23244 MOUNT, PANEL
2 1 25698 GAUGE, 100 AMP AMMETER
3 1 25940 METER, HOUR GAUGE
4 1 26255 ADAPTER
5 1 28607 BUSHING
8 1 57853-084 CABLE, STARTER MOTOR (-) TO ECM GROUND
9 1 62049-07 SWITCH, CAT ENGINE OIL PRESSURE
11 1 68594 GAUGE, TEMP, WATER
12 1 68595 GAUGE, OIL PRESS, CAT ENG
13 1 68596 GAUGE, FUEL PRESS, CAT ENG
- 1 79041 HARNESS, ENGINE, ASSY (NOT SHOWN)
16 1 73478-093 CABLE, AMP GAUGE (-) TO PINION SOLENOID (+)
17 1 74050-012 CABLE, ALTERNATOR (+) TO FUSE
18 1 74050-070 CABLE, FUSE TO AMP GAUGE (+)
19 1 74103-043 CABLE, STARTER MOTOR (-) TO ALTERNATOR (-)
21 1 26219 FUEL PRESSURE SENSOR
22 1 31108 SWITCH, START/STOP
23 4 39759 MOUNT, RUBBER
24 1 75266 BRACKET, JUNCTION BOX
25 1 79050* BOX, ENGINE JUNCTION, ASSY
26 4 C05C008BA BOLT
27 4 M0500000A WASHER, SPLIT-LOCK
28 4 I0500000A WASHER
29 2 C06C016BA BOLT
30 2 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.23


64881 ENGINE SENSOR INSTALLATION - s/n 238 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 10267 MOUNT, PANEL
2 1 10268 BOX, JUNCTION
3 1 10283 CIRCUIT-BREAKER, 15 AMP
4 2 30452 CONNECTOR, GRIP CORD
5 4 25932 WASHER, STAR, #06
6 6 25933 WASHER, STAR, #08
7 1 26308 TERMINAL, 14-16GA, RING, #10
8 1 26416 TERMINAL, 14-16GA, BLADE, FM
9 5 30122 WIRE, 16GA, BLACK, THHN
10 2 30486 NUT, GRIP CORD .75 LOCK
11 1 30716 CIRCUIT-BREAKER, 30 AMP
12 1 30725 CIRCUIT-BREAKER, 40 AMP
13 2 30946 BUSHING, INSULATED .750
14 2 65363 RELAY, SPDT, 40 AMP
15 6 L02C0080A SCW, PANHD, SLT
16 4 L01C0060A SCW, PANHD, SLT

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.24


79050 ENGINE JUNCTION BOX ASSEMBLY - s/n 238 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 70891 SHIELD, ENGINE (S/N 200 TO 208 WAS P/N 70608)
1
2 1 74580 BRACKET, ENGINE SHIELD
4 3 74581 CLIP, ENGINE SHIELD (S/N 200 TO 208 WAS P/N 4
70607) 13
5 1 39149 ANGLE
7 2 35540 LATCH, T-HANDLE FLEX DRAW 14
8 1 70624 BRACKET, ENGINE SHIELD MOUNT 15
9 3 26968 BUMPER, RUBBER-HEAD 16
10 1 C05C016BA BOLT
11 1 M0500000A WASHER, SPLIT-LOCK
12 1 F05C0000A NUT 10
13 6 C06C016BA BOLT
14 6 I0600000A WASHER 11
15 6 M0600000A WASHER, SPLIT-LOCK 12
16 3 G06C0000A NUT, SQUARE
17 1 C10C016BA BOLT 5
18 1 I1000000A WASHER 9
19 1 M1000000A WASHER, SPLIT-LOCK
13
14
15 7

16

8
17
18
19

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.25


74582 ENGINE SHIELD INSTALLATION - s/n 200 up
ITEM QTY PART NUMBER DESCRIPTION
1 2 63038 PRECLEANER (INCLUDES ITEMS 2 & 3)
2 2 63038-01 PRECLEANER BASE ASSY
3 2 63038-02 PRECLEANER DOME ASSY

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.26


62229 SYKLONE PRECLEANER INSTALLATION (OPT-80)
ITEM QTY PART NUMBER DESCRIPTION
1 4 10297 CAULKING, ULTRA COPPER RTV
2 1 73588 INSULATION, 5000/3412E EXHAUST
1 73588-01 INSULATION, RIGHT MANIFOLD COVER
1 73588-02 INSULATION, LEFT MANIFOLD COVER
1 73588-03 INSULATION, RIGHT TURBO TRANSITION
1 73588-04 INSULATION, LEFT TURBO TRANSITION
1 73588-05 INSULATION, RIGHT TURBO COVER
1 73588-06 INSULATION, LEFT TURBO COVER
1 73588-07 INSULATION, EXHAUST COVER

1 1
2 2

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.27


73554 EXHAUST INSULATION INSTALLATION (OPT-49)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31017 HEATER, 450 WATTS OIL 8 4 25553 ISOLATOR, VIBRATION
2 1 31057 HEATER, 1500 WATTS OIL 9 1 59846 BRACKET, QUICK-START MOUNTING
3 1 31119 SWITCH, START AID 10 4 M0800000A WASHER, SPLIT-LOCK
4 1 28609 BUSHING 11 4 C08C020BA BOLT
5 1 24921 SWITCH, ETHER 12 4 I0400000A WASHER
6 1 65488 ETHER, START AID 13 8 J04C0000A NUT, NYLOCK
7 1 31072 ETHER, CANISTER

8 9
12
13 10
11 6
3 7

4
5

LEFT SIDE 1 2 RIGHT SIDE

5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.28


64605 COLD WEATHER KIT INSTALLATION (OPT-39)
5000G (158 TO 300 V2): ENGINE, 1000 HP 3412E (OPT-87) 3.29
NOTES
ENGINE, 860 HP 3412E (OPT-71)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 4.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 4.2
71388 ENGINE INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.3
71387 ENGINE ASSEMBLY - s/n 216 to 225 - page 1 of 4 - - - - - - - - - - - - - - - - - - 4.4
71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 1 of 5 - - - - - - - - - - - - - - - - - - 4.8
71387 ENGINE ASSEMBLY - s/n 239 up - pg 1 of 5 - - - - - - - - - - - - - - - - - - - - - 4.13
70370 ENGINE FILTERS, GAUGES & ALTERNATOR BELT (OPT-87) - - - - - - - - - - - 4.18
67348 SEDIMENT TANK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.19
62832 RADIATOR FAN INSTALLATION (OPT-77)- - - - - - - - - - - - - - - - - - - - - - 4.20
61749 RADIATOR FAN SCHEMATIC (OPT-77) s/n 137 up - - - - - - - - - - - - - - - - - 4.21
64881 ENGINE SENSOR INSTALLATION - s/n 137 to 237 - - - - - - - - - - - - - - - - - 4.22
64881 ENGINE SENSOR INSTALLATION - s/n 238 up - - - - - - - - - - - - - - - - - - - 4.23
79050 ENGINE JUNCTION BOX ASSEMBLY - s/n 238 up- - - - - - - - - - - - - - - - - - 4.24
74582 ENGINE SHIELD INSTALLATION - s/n 200 up - - - - - - - - - - - - - - - - - - - - 4.25
62229 SYKLONE PRECLEANER INSTALLATION (OPT-80) - - - - - - - - - - - - - - - - - 4.26
73554 EXHAUST INSULATION INSTALLATION (OPT-49)- - - - - - - - - - - - - - - - - - 4.27
64605 COLD WEATHER KIT INSTALLATION (OPT-39) - - - - - - - - - - - - - - - - - - - 4.28
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4.29
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.2


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 4 26137 BELT, BANDED
2 1 65400 BUMPER, ENGINE
3 1 71387* ENGINE ASSEMBLY, 860 HP
4 1 C12C096BA BOLT
5 1 E1200000A WASHER
6 1 F12C0000A NUT 3
7 1 M1200000A WASHER, SPLIT-LOCK

4
5
1 6
7
2

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.3


71388 ENGINE INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10199 ADAPTER, 2406-08-06 45 1 65397 RAIL, ENG MTG, SHORT
2 24" 10343 SLEEVE, SPIRAL, NYLON (NOT SHOWN) 46 1 65639 SUPPORT, RADIATOR BRACE
3 2 23333 CLAMP, HOSE 47 1 67348* TANK, SEDIMENT, ASSEMBLY
4 AR 23405 SHIM, .0320, CLUTCH 48 1 70059 SUPPORT, HOOD, LOWER
5 AR 23406 SHIM, .0630, CLUTCH 49 1 70060 SUPPORT, HOOD, MIDDLE
6 2 23796 ELBOW, RBR 50 1 70062 SUPPORT, HOOD, UPPER
7 4 23972 CLAMP, HOSE 51 1 78758KIT1* RADIATOR, 3412E, HD, ASSY
8 1 24146 CLAMP 52 1 70370* ENGINE, CAT3412E 860 HP
9 2 24181 VALVE, BALL 53 1 70394 SHIELD, HEAT, 3412E
10 1 24194 VALVE, TEE DRAIN 54 1 70625 TUBE, BREATHER, ENG
11 2 25084 ADAPTER, 2404-08-08 55 1 70858 BRACE, RADIATOR, LH
12 1 25086 ADAPTER, 2501-08-08 56 1 70859 BRACE, RADIATOR, RH
13 2 25283 ADAPTER, 2404-12-08 57 1 70880 DECAL, EXT LIFE COOLANT
14 2 26160 CLAMP, HOSE 58 1 73442 HOOD, ENGINE
15 4 26163 CLAMP, HOSE 59 1 73590 BRACKET, FUEL FILTER
16 2 26165 CLAMP, HOSE 60 2 C04C040BA BOLT, HXHD
17 6 26370 RUBBER, STRIP 61 11 C06C016BA BOLT, HXHD
18 2 26511 CLAMP 62 1 C06C020BA BOLT, HXHD
19 2 28015 NIPPLE 63 4 C06C024BA BOLT, HXHD
20 1 28018 NIPPLE 64 4 C06C032BA BOLT, HXHD
21 1 28022 NIPPLE 65 1 C06C044BA BOLT, HXHD
22 1 28030 NIPPLE 66 2 C06C048BA BOLT, HXHD
23 2 28101 COUPLER 67 10 C08C024BA BOLT, HXHD
24 1 28316 ELL 68 8 C08C028BA BOLT, HXHD
25 2 28410 TEE 69 12 C08C032BA BOLT, HXHD
26 1 28610 BUSHING 70 2 C08C040BA BOLT, HXHD
27 1 28615 BUSHING 71 16 C08C104BA BOLT, HXHD
28 2 29156 GAUGE, FILTER MINDER, W/FTG 72 2 C10C036BA BOLT, HXHD
29 8 31103 ISOLATOR, RUBBER, CTR BOND 73 2 C10C040BA BOLT, HXHD
30 AR 32412 RUBBER BELTING 74 4 C12C040BA BOLT, HXHD
31 1 35581 CAP, RAIN, EXHAUST 75 12 C12C044BA BOLT, HXHD
32 2 35595 ROUND TUBE (27" & 36" LONG) 76 5 C14C056BA BOLT, HXHD
33 8 35616 CLAMP 77 2 E0600000A WASHER, HARD FLAT
34 1 38610 FLAT BAR 78 8 E0800000A WASHER, HARD FLAT
35 5 58164 NUT-PLATE, ENGINE RAIL 79 5 F06C0000A NUT, HEX
36 1 59267 RAIL, ENG MTG, SHORT 80 2 F20C0000A NUT, HEX
37 1 59268 BRACKET, AIR CLUTCH MOUNT 81 2 G20C0000A NUT, SQUARE
38 1 59336 CAP, MUFFLER, EXHAUST 82 21 I0600000A WASHER, HARD FLAT
39 2 59453 BOLT, JACKING 83 52 I0800000A WASHER, HARD FLAT
40 2 59567 MOUNT, AIR CLUTCH, BRACKET 84 32 I1200000A WASHER, HARD FLAT
41 1 59696 SUPPORT, HOOD 85 5 I1400000A WASHER, HARD FLAT
42 2 60359 INSULATOR, FUEL/HYD TANK 86 4 I2000000A WASHER, HARD FLAT
43 1 64162* CLUTCH, AIR, PTO, TYPE A3B
44 1 65367 FRAME, ENG MOUNT PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.4


71387 ENGINE ASSEMBLY - s/n 216 to 225 - page 1 of 4
ITEM QTY PART NUMBER DESCRIPTION
87 2 J04C0000A NUT, NYLOCK
88 5 J06C0000A NUT, NYLOCK
89 4 J08C0000A NUT, NYLOCK
90 5 M0600000A WASHER, SPLIT-LOCK
91 4 M1000000A WASHER, SPLIT-LOCK
92 6 P06C000BA NUT, CRIMP LOCK
93 28 P08C000BA NUT, CRIMP LOCK
94 16 P12C000BA NUT, CRIMP LOCK
95 106" 24729 HOSE, 2.50, SUCTION, 1WIRE
96 5" 24731 HOSE, 2.00, SUCTION, 1WIRE
97 18" 25724 HOSE, RADIATOR, 4.00 ID
98 55" 30922 HOSE, HEATER, 1.00, 150 PSI
99 1 60142-050 HOSE ASSY
100 1 60143-035 HOSE ASSY
101 1 26274 HOSE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.5


71387 ENGINE ASSEMBLY - s/n 216 to 225 - page 2 of 4
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.6


71387 ENGINE ASSEMBLY - s/n 216 to 225 - page 3 of 4
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.7


71387 ENGINE ASSEMBLY - s/n 216 to 225 - page 4 of 4
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10199 ADAPTER, 2406-08-06 44 2 60359 INSULATOR, FUEL/HYD TANK
2 2 10343 SLEEVE, 40" NYLON SPIRAL (NOT SHOWN), FOR 45 1 64162* CLUTCH, AIR, PTO, TYPE A3B
ENGINE TO FILTERS TO FUEL TANK HOSES 46 1 65367 FRAME, ENG MOUNT
3 2 23333 CLAMP, HOSE 47 1 65397 RAIL, ENG MTG, SHORT
4 AR 23405 SHIM, .0320, CLUTCH 48 1 65639 SUPPORT, RADIATOR BRACE
5 AR 23406 SHIM, .0630, CLUTCH 49 1 67348* TANK, SEDIMENT, ASSEMBLY
7 2 23796 ELBOW, RUBBER 50 1 70059 SUPPORT, HOOD, LOWER
8 4 23972 CLAMP, HOSE 51 1 70060 SUPPORT, HOOD, MIDDLE
9 1 24146 CLAMP 52 1 70062 SUPPORT, HOOD, UPPER
10 2 24181 VALVE, BALL 53 1 78758KIT1* RADIATOR, ASSY
11 1 24194 VALVE, TEE DRAIN 54 1 70370* ENGINE, CAT3412E, 860 HP
12 2 25084 ADAPTER, 2404-08-08 55 1 70394 SHIELD, HEAT, 3412E
13 1 25086 ADAPTER, 2501-08-08 56 1 70625 TUBE, BREATHER, ENG
14 1 25098 ADAPTER, 6400-08-08 57 1 70858 BRACE, RADIATOR, LH
15 2 25283 ADAPTER, 2404-12-08 58 1 70859 BRACE, RADIATOR, RH
16 2 26160 CLAMP, HOSE 59 1 70880 DECAL, EXT LIFE COOLANT
17 4 26163 CLAMP, HOSE 60 1 73442 HOOD, ENGINE
18 2 26165 CLAMP, HOSE 61 1 76103 PLATE, FUEL FILTER MOUNT
19 6 26370 RUBBER, STRIP 62 2 C04C040BA BOLT, HXHD
21 1 26511 CLAMP 63 10 C06C016BA BOLT, HXHD
22 2 28015 NIPPLE 64 1 C06C020BA BOLT, HXHD
23 1 28018 NIPPLE 65 7 C06C024BA BOLT, HXHD
24 1 28022 NIPPLE 66 4 C06C032BA BOLT, HXHD
25 1 28030 NIPPLE 67 1 C06C044BA BOLT, HXHD
26 1 28316 ELL, .75 68 10 C08C024BA BOLT, HXHD
27 2 28410 TEE, .50 69 4 C08C028BA BOLT, HXHD
28 1 28610 BUSHING 70 12 C08C032BA BOLT, HXHD
29 1 28615 BUSHING 71 2 C08C040BA BOLT, HXHD
30 2 29156 GAUGE, FILTER MINDER, W/FTG 72 16 C08C104BA BOLT, HXHD
31 8 31103 ISOLATOR, RUBBER, CTR BOND 73 4 C10C036BA BOLT, HXHD
32 AR 32412 RUBBER BELTING 75 4 C12C040BA BOLT, HXHD
33 1 35581 CAP, RAIN, EXHAUST 76 12 C12C044BA BOLT, HXHD
34 2 35595 ROUND TUBE (LEFT SIDE ENGINE 27", RIGHT 36") 77 5 C14C056BA BOLT, HXHD
35 8 35616 CLAMP 78 4 E0800000A WASHER, HARD FLAT
36 1 38610 FLAT BAR 79 5 F06C0000A NUT, HEX
37 5 58164 NUT-PLATE, ENGINE RAIL 80 2 F20C0000A NUT, HEX
38 1 59267 RAIL, ENG MTG, SHORT 81 2 G20C0000A NUT, SQUARE
39 1 59268 BRACKET, AIR CLUTCH MOUNT 82 25 I0600000A WASHER, HARD FLAT
40 1 59336 CAP, MUFFLER, EXHAUST 83 52 I0800000A WASHER, HARD FLAT
41 2 59453 BOLT, JACKING 84 32 I1200000A WASHER, HARD FLAT
42 2 59567 MOUNT, AIR CLUTCH, BRACKET 85 5 I1400000A WASHER, HARD FLAT
43 1 59696 SUPPORT, HOOD
PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.8


71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 1 of 5
ITEM QTY PART NUMBER DESCRIPTION
86 4 I2000000A WASHER, HARD FLAT
87 2 J04C0000A NUT, NYLOCK
88 8 J06C0000A NUT, NYLOCK
89 4 J08C0000A NUT, NYLOCK
90 5 M0600000A WASHER, SPLIT-LOCK
91 4 M1000000A WASHER, SPLIT-LOCK
92 6 P06C000BA NUT, CRIMP LOCK
93 28 P08C000BA NUT, CRIMP LOCK
94 16 P12C000BA NUT, CRIMP LOCK
95 2 24729 HOSE, 2.50 X 53", SUCTION, 1WIRE
96 1 24731 HOSE, 2.00 X 5", SUCTION, 1WIRE
97 1 25724 HOSE, RADIATOR, 4.00 X 18"
98 1 30922 HOSE, HEATER, 1.00 X 55", 150 PSI
99 1 60142-050 HOSE ASSY
100 1 60143-035 HOSE ASSY
101 1 26274 HOSE, 1/4" X 72"
102 1 78955 PAN, OIL CATCH (ADDED S/N 234 UP)
103 5 C06C018BA BOLT (ADDED S/N 234 UP)
104 1 78958 BRACKET, GAUGES SUPPORT
105 1 78960 PAN, OIL CATCH (ADDED S/N 236 UP)
106 4 M0700000A WASHER, SPLIT LOCK (ADDED S/N 236 UP)
107 4 E0700000A WASHER (ADDED S/N 236 UP)
108 4 C07C016BA BOLT (ADDED S/N 236 UP)
109 1 76883 TUBE, LOWER RADIATOR

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.9


71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 2 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.10


71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 3 of 5
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5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.11


71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 4 of 5
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5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.12


71387 ENGINE ASSEMBLY - s/n 226 to 238 - page 5 of 5
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 70370* ENGINE, CAT3412E, 860HP 45 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 X 27"
2 1 64162* CLUTCH, AIR, PTO, TYPE A3B 46 1 38610 FLAT BAR, .375 X 1.000 X 16"
3 1 70394 SHIELD, HEAT, 3412E 47 2 59567 MOUNT, AIR CLUTCH, BRACKET
4 1 59336 CAP, MUFFLER, EXHAUST 48 1 24146 CLAMP
5 1 35595 ROUND TUBE, ALUMINUM, 6 X 0.083 X 36" 49 2 38908 HRSQ, .5 X 7"
6 1 35581 CAP, RAIN, 8", CAT, EXHAUST 50 1 60142-050 HOSE ASSY
7 2 60359 INSULATOR, FUEL/HYD TANK 51 1 60143-035 HOSE ASSY
8 2 23796 ELBOW, RUBBER, 6 X 6 X 90DEG 52 2 C06C032BA BOLT
9 8 35616 CLAMP, 6.50 53 1 C06C044BA BOLT
10 10 C06C016BA BOLT 54 4 F06C0000A NUT, HEX
11 1 C06C020BA BOLT 56 1 76103 PLATE, FUEL FILTER MT
12 3 C06C024BA BOLT 59 8 C10C036BA BOLT
13 8 J06C0000A NUT, NYLOCK 60 8 M1000000A WASHER, SPLIT-LOCK
14 25 I0600000A WASHER, SAE 62 1 CAT STABILIZER, RADIATOR HOSE
15 4 M0600000A WASHER, SPLIT-LOCK 63 2 26165 CLAMP, HOSE, 3.250, T-BOLT
16 1 59267 RAIL, ENG MTG, SHORT 64 1 CAT GAUGE PANEL
17 1 65397 RAIL, ENG MTG, SHORT 65 1 CAT GAUGE PANEL, MOUNT
18 1 65367 FRAME, ENG MT 66 1 CAT GAUGE PANEL, SUPPORT
19 2 59453 BOLT, JACKING 67 2 26160 CLAMP, HOSE, 2.000, T-BOLT
20 4 I2000000A WASHER, SAE 68 1 24731 HOSE, 2 X 5"
21 2 F20C0000A NUT 69 1 CAT TUBE, RH VENT
22 5 C14C056BA BOLT 70 16 C08C104BA BOLT
23 5 I1400000A WASHER, SAE 71 1 CAT HOSE, RADIATOR, 4 ID X 5"
24 5 58164 NUT-PLATE, ENGINE RAIL 72 4 23972 CLAMP, HOSE, 4.5
25 2 G20C0000A NUT, SQUARE 73 1 79321* RADIATOR, AKG, CAT3412E, ASM
26 3 C04C040BA BOLT 74 1 65639 SUPPORT, RADIATOR BRACE
27 2 J04C0000A NUT, NYLOCK 75 1 24194 VALVE
28 1 59268 BRACKET, AIR CLUTCH MT 76 1 CAT SENSOR, LEVEL ASSY
29 12 C12C044BA BOLT 77 2 32412 RUBBER BELTING, .38 X 2 X 6.75"
30 16 P12C000BA NUT, CRIMP LOCK 78 1 67348* TANK, SEDIMENT, ASSEMBLY
31 8 31103 ISOLATOR, RUBBER, CTR BOND 79 4 38908 HRSQ, .5 X 3"
32 2 29156 GAUGE, FILTER MINDER, W/FTG 80 4 38908 HRSQ, .5 X 6"
33 1 59696 SUPPORT, HOOD 81 1 28615 BUSHING, 1 X .5", STD
34 4 23405 SHIM, .0320, CLUTCH, IBF318 82 1 25086 ADAPTER, 2501-08-08
35 4 23406 SHIM, .0630, CLUTCH, IBF318 83 6 P06C000BA NUT, CRIMP LOCK
36 2 C08C040BA BOLT 84 1 70059 SUPPORT, HOOD, LOWER
37 10 C08C024BA BOLT 85 1 70060 SUPPORT, HOOD, MIDDLE
38 12 C08C028BA BOLT 86 1 70062 SUPPORT, HOOD, UPPER
39 4 C08C032BA BOLT 87 1 70859 BRACE, RADIATOR, RH
40 36 I0800000A WASHER, SAE 88 1 70858 BRACE, RADIATOR, LH
41 24 P08C000BA NUT, CRIMP LOCK 89 2 28316 ELL, .75, STD, 90, STREET
42 4 C12C040BA BOLT 90 2 28030 NIPPLE, .75 X 4.00, STD, BLK
43 32 I1200000A WASHER, SAE
44 1 73442 HOOD, ENGINE PARTS LIST CONTINUED ON NEXT PAGE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.13


71387 ENGINE ASSEMBLY - s/n 239 up - pg 1 of 5
ITEM QTY PART NUMBER DESCRIPTION
91 1 30922 HOSE, HEATER, 1 X 55"
92 2 23333 CLAMP, HOSE, 1.500
93 1 26511 CLAMP, 2"
94 1 25724 HOSE, RADIATOR, 4 ID X 18"
95 6 E0800000A WASHER, USS
97 2 24729 HOSE, 2.5 X 53"
98 4 26163 CLAMP, HOSE, 3.000, T-BOLT
99 1 10199 ADAPTER, 2406-08-06
100 6 26370 RUBBER, 1.00 X 3.00 STRIP
101 1 70625 TUBE, BREATHER, ENGINE
102 1 70880 DECAL, EXTENDED LIFE COOLANT
103 2 28410 TEE, .50, STD, NPT, BLK
104 1 28610 BUSHING, .750 X .500, STD
105 2 24181 VALVE, BALL, .50
106 2 25084 ADAPTER, 2404-08-08
107 2 25283 ADAPTER, 2404-12-08
108 2 28015 NIPPLE, .50 X 1.50, STD, BLK
109 1 28022 NIPPLE, .50 X 4.00, STD, BLK
110 1 28018 NIPPLE, .50 X 2.50, STD, BLK
- 1 74364 KIT, ENGINE ASSY HOSE (INCLUDES ITEMS 68, 91,
94, 97)
- 2 10343 SLEEVE, SPIRAL NYLON, 1.50 X 40" (NOT SHOWN-
WRAP ENGINE TO FILTERS TO FUEL TANK HOSES)
114 1 26492 CLAMP, 1.5" (NOT SHOWN- ON GUARD SUPPORT)
115 1 25098 ADAPTER, 6400-08-08
116 1 78955 PLATE, PAN, OIL CATCH
117 5 C06C018BA BOLT
118 1 78958 BRACKET, GAUGE SUPPORT
119 2 C08C036BA BOLT
120 10 10364 WASHER, FENDER, .5 X 2"
121 2 C08C020BA BOLT
122 1 79315 SCREEN, RADIATOR
123 1 26274 HOSE, RUBBER, 1/4 ID X 72"
124 1 78960 PLATE, PAN, OIL CATCH
125 4 M0700000A WASHER
126 4 E0700000A WASHER, USS
127 4 C07C016BA BOLT
128 1 76883 TUBE, RADIATOR, LOWER

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.14


71387 ENGINE ASSEMBLY - s/n 239 up - pg 2 of 5
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5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.15


71387 ENGINE ASSEMBLY - s/n 239 up - pg 3 of 5
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5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.16


71387 ENGINE ASSEMBLY - s/n 239 up - pg 4 of 5
SEE PARTS LIST ON PREVIOUS PAGE

REAR OF ENGINE
ENGINE NOT SHOWN

TOP VIEW OF ENGINE FRAME


FRONT OF ENGINE THIS END
ENGINE NOT SHOWN

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.17


71387 ENGINE ASSEMBLY - s/n 239 up - pg 5 of 5
ITEM QTY PART NUMBER DESCRIPTION
1 26219 SENSOR, FUEL PRESSURE
1 62049-01 ADAPTER, HYDRAULIC PUMP
1 62049-02 ELEMENT, WATER/FUEL SEPARATOR
1 62049-03 FILTER, AIR, INNER
1 62049-04 FILTER, AIR, OUTER
1 62049-07 SWITCH, OIL PRESSURE
1 63609 FILTER, PRIMARY FUEL
1 63612 TACHOMETER, ENGINE SPEED
1 64380 FILTER, WATER COND ASSY (INCLUDES ELEMENT)
1 24567 ELEMENT, WATER CONDITIONER
1 68594 GAUGE, WATER TEMPERATURE
1 68595 GAUGE, OIL PRESSURE
1 68596 GAUGE, FUEL PRESSURE
1 74371 GASKET, EXHAUST ELBOW
1 76873 V-BELT, ALTERNATOR

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.18


70370 ENGINE FILTERS, GAUGES & ALTERNATOR BELT (OPT-87)
ITEM QTY PART NUMBER DESCRIPTION
1 2 25086 ADAPTER
2 1 26557 PLUG, MAGNETIC HEX SOCKET HEAD
3 1 67347 TANK, SEDIMENT

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.19


67348 SEDIMENT TANK ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58089 FAN, RADIATOR 12 1 65695 GASKET, THERMO VALVE
2 1 68026 HUB, HYD MOTOR FAN MOUNT 13 1 65648 ADAPTER, THERMO VALVE PLATE
3 1 61672 MOUNT, FAN DRIVE MOTOR 14 1 62100 MOTOR, HYDRAULIC
4 1 65717 HOUSING, FAN DRIVE MOTOR 15 1 62100-01 SEAL KIT, MOTOR
5 4 C08C028BA BOLT 16 1 62100-02 SHAFT, MOTOR
6 4 C08C036BA BOLT 17 4 P08C000BA NUT, CRIMP LOCK
7 22 E0800000A WASHER 18 2 C06C024BA BOLT
8 1 62270 VALVE, THERMO 19 2 E0600000A WASHER
9 2 C04C012BA BOLT
10 2 M0400000A WASHER, SPLIT-LOCK
11 10 C08C024BA BOLT

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.20


62832 RADIATOR FAN INSTALLATION (OPT-77)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 62101* PUMP 11 1 28629 BUSHING, 2 X 0.75"
2 1 23063* PUMP 12 1 28628 BUSHING, 2 X 1.5"
3 1 61662* VALVE 13 1 28041 NIPPLE
4 1 24436 PLATE, BASE 14 1 28316 ELL, .75" 90 DEGREE
5 1 62100 MOTOR, HYD (SEE 62832 FOR INSTALLATION) 15 1 25102 ADAPTER
6 1 75463* OVERHUNG LOAD ADAPTER 16 1 10909 VALVE, NEEDLE (S/N 137 TO 228 WAS P/N 25858)
7 1 70011* OVERHUNG LOAD APAPTER 17 2 25053 ADAPTER (NOT SHOWN, ADDED S/N 229 UP)
8 1 70016* PUMP
9 1 62270 VALVE, THERMO (SEE 62832 FOR INSTALLATION)
10 1 28420 TEE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.21


61749 RADIATOR FAN SCHEMATIC (OPT-77) s/n 137 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23244 MOUNT, PANEL, 1 HOLE
2 1 25698 GAUGE, AMMETER, 100AMP
3 1 25940 METER, HOUR GAUGE
4 1 26255 ADAPTER
5 1 28607 BUSHING
6 1 30716 CIRCUIT-BREAKER
7 1 30725 CIRCUIT-BREAKER
8 1 57853-084 CABLE, STARTER MOTOR (-) TO ECM GROUND
9 1 62049-07 SWITCH, OIL PRESS, CAT ENG
10 1 65363 RELAY, SPDT, 40 AMP
11 1 68594 GAUGE, TEMP, WATER
12 1 68595 GAUGE, OIL PRESS, CAT ENG
13 1 68596 GAUGE, FUEL PRESS, CAT ENG
- 1 71424 HARNESS, ENGINE, ASSY (NOT SHOWN)
- 1 30714 FUSE, 15 AMP (PART OF HARNESS, P/N 71424)
16 1 73478-093 CABLE, AMP GAUGE (-) TO PINION SOLENOID (+)
17 1 74050-012 CABLE, ALTERNATOR (+) TO FUSE
18 1 74050-070 CABLE, FUSE TO AMP GAUGE (+)
19 1 74103-043 CABLE, STARTER MOTOR (-) TO ALTERNATOR (-)
20 2 L01C012BA SCREW, PANHD SLT
21 1 26219 FUEL PRESSURE SENSOR
22 1 31108 SWITCH, START/STOP

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.22


64881 ENGINE SENSOR INSTALLATION - s/n 137 to 237
ITEM QTY PART NUMBER DESCRIPTION
1 1 23244 MOUNT, PANEL
2 1 25698 GAUGE, 100 AMP AMMETER
3 1 25940 METER, HOUR GAUGE
4 1 26255 ADAPTER
5 1 28607 BUSHING
8 1 57853-084 CABLE, STARTER MOTOR (-) TO ECM GROUND
9 1 62049-07 SWITCH, CAT ENGINE OIL PRESSURE
11 1 68594 GAUGE, TEMP, WATER
12 1 68595 GAUGE, OIL PRESS, CAT ENG
13 1 68596 GAUGE, FUEL PRESS, CAT ENG
- 1 79041 HARNESS, ENGINE, ASSY (NOT SHOWN)
16 1 73478-093 CABLE, AMP GAUGE (-) TO PINION SOLENOID (+)
17 1 74050-012 CABLE, ALTERNATOR (+) TO FUSE
18 1 74050-070 CABLE, FUSE TO AMP GAUGE (+)
19 1 74103-043 CABLE, STARTER MOTOR (-) TO ALTERNATOR (-)
21 1 26219 FUEL PRESSURE SENSOR
22 1 31108 SWITCH, START/STOP
23 4 39759 MOUNT, RUBBER
24 1 75266 BRACKET, JUNCTION BOX
25 1 79050* BOX, ENGINE JUNCTION, ASSY
26 4 C05C008BA BOLT
27 4 M0500000A WASHER, SPLIT-LOCK
28 4 I0500000A WASHER
29 2 C06C016BA BOLT
30 2 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.23


64881 ENGINE SENSOR INSTALLATION - s/n 238 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 10267 MOUNT, PANEL
2 1 10268 BOX, JUNCTION
3 1 10283 CIRCUIT-BREAKER, 15 AMP
4 2 30452 CONNECTOR, GRIP CORD
5 4 25932 WASHER, STAR, #06
6 6 25933 WASHER, STAR, #08
7 1 26308 TERMINAL, 14-16GA, RING, #10
8 1 26416 TERMINAL, 14-16GA, BLADE, FM
9 5 30122 WIRE, 16GA, BLACK, THHN
10 2 30486 NUT, GRIP CORD .75 LOCK
11 1 30716 CIRCUIT-BREAKER, 30 AMP
12 1 30725 CIRCUIT-BREAKER, 40 AMP
13 2 30946 BUSHING, INSULATED .750
14 2 65363 RELAY, SPDT, 40 AMP
15 6 L02C0080A SCW, PANHD, SLT
16 4 L01C0060A SCW, PANHD, SLT

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.24


79050 ENGINE JUNCTION BOX ASSEMBLY - s/n 238 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 70891 SHIELD, ENGINE (S/N 200 TO 208 WAS P/N 70608)
1
2 1 74580 BRACKET, ENGINE SHIELD
4 3 74581 CLIP, ENGINE SHIELD (S/N 200 TO 208 WAS P/N 4
70607) 13
5 1 39149 ANGLE
7 2 35540 LATCH, T-HANDLE FLEX DRAW 14
8 1 70624 BRACKET, ENGINE SHIELD MOUNT 15
9 3 26968 BUMPER, RUBBER-HEAD 16
10 1 C05C016BA BOLT
11 1 M0500000A WASHER, SPLIT-LOCK
12 1 F05C0000A NUT 10
13 6 C06C016BA BOLT
14 6 I0600000A WASHER 11
15 6 M0600000A WASHER, SPLIT-LOCK 12
16 3 G06C0000A NUT, SQUARE
17 1 C10C016BA BOLT 5
18 1 I1000000A WASHER 9
19 1 M1000000A WASHER, SPLIT-LOCK
13
14
15 7

16

8
17
18
19

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.25


74582 ENGINE SHIELD INSTALLATION - s/n 200 up
ITEM QTY PART NUMBER DESCRIPTION
1 2 63038 PRECLEANER (INCLUDES ITEMS 2 & 3)
2 2 63038-01 PRECLEANER BASE ASSY
3 2 63038-02 PRECLEANER DOME ASSY

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.26


62229 SYKLONE PRECLEANER INSTALLATION (OPT-80)
ITEM QTY PART NUMBER DESCRIPTION
1 4 10297 CAULKING, ULTRA COPPER RTV
2 1 73588 INSULATION, 5000/3412E EXHAUST
1 73588-01 INSULATION, RIGHT MANIFOLD COVER
1 73588-02 INSULATION, LEFT MANIFOLD COVER
1 73588-03 INSULATION, RIGHT TURBO TRANSITION
1 73588-04 INSULATION, LEFT TURBO TRANSITION
1 73588-05 INSULATION, RIGHT TURBO COVER
1 73588-06 INSULATION, LEFT TURBO COVER
1 73588-07 INSULATION, EXHAUST COVER

1 1
2 2

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.27


73554 EXHAUST INSULATION INSTALLATION (OPT-49)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31017 HEATER, 450 WATTS OIL 8 4 25553 ISOLATOR, VIBRATION
2 1 31057 HEATER, 1500 WATTS OIL 9 1 59846 BRACKET, QUICK-START MOUNTING
3 1 31119 SWITCH, START AID 10 4 M0800000A WASHER, SPLIT-LOCK
4 1 28609 BUSHING 11 4 C08C020BA BOLT
5 1 24921 SWITCH, ETHER 12 4 I0400000A WASHER
6 1 65488 ETHER, START AID 13 8 J04C0000A NUT, NYLOCK
7 1 31072 ETHER, CANISTER

8 9
12
13 10
11 6
3 7

4
5

LEFT SIDE 1 2 RIGHT SIDE

5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.28


64605 COLD WEATHER KIT INSTALLATION (OPT-39)
5000G (158 TO 300 V2): ENGINE, 860 HP 3412E (OPT-71) 4.29
NOTES
CLUTCH, 800 HP 3412 (OPT-88)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 5.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 5.2
64164 TYPE A3A PTO AIR CLUTCH - pg 1 of 2 - - - - - - - - - - - - - - - - - - - - - - - 5.3
60206 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 158 to 217 - - - - - - - - - 5.5
60705 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 160 to 171 - pg 1 of 2 - - - - - - - - 5.6
65056 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 to 213 - pg 1 of 2 - - - - - - - - 5.8
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5.10
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.2


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31151-01 BACK-PLATE, 18 STV 51 1 64162-51 FLANGE, DRIVE GEAR
2 12 31151-02 SPRING, .781 X 1.75LG 52 1 64162-52 PLATE, END, TYPE A PTO
4 8 C16C044BA BOLT 54 1 64162-54 RING, RETAINER, SPIRAL
5 3 C08C024BA BOLT 58 1 64162-58 KEY, .750 X 2.88, RNDEND
6 12 64162-06 NUT, .63NC, FLEXLOC, FULL HGT 59 1 31161-59 ROTOSEAL, .375 EXT, ASSY
7 1 64162-07 RING, RETAINER, SPIRAL 61 12 64162-61 SHCS .750NC X 2.00 G9
8 1 31151-08 CLUTCH-PLATE, SOLID FLOAT, 18" 64 1 64162-64 SHAFT, TYPE A BB PTO
9 2 31151-09 FRICTION DISC, 18-BLANK 65 2 28804 PLUG, STANDARD, .50
10 1 31151-10 DRIVE RING, CLUTCH, REVISED 67 1 31161-67 CUP POINT SSCR .50 X .50
11 1 31151-11 BELL HOUSING #0 14 PTO 68 1 64162-68 SPACER, SHEAVE TYPE A PTO
12 1 31151-12 PRESSURE-PLATE, CLUTCH, 18KSTV 71 1 31161-71 GREASE FTG, .125NPT X 2.13
13 1 31151-13 AIR TUBE, 18 3-SPUD HS 72 1 64162-72 O-RING, 16KK ID, HI TEMP
14 4 C04C012BA BOLT 73 1 64162-73 O-RING, CLUTCH
15 1 31151-15 ADAPTER, W/JIC THREAD 74 1 67521 CLUTCH PACK ASSY; INCLUDES ITEMS 2
16 1 31161-16 COVER, INSPECTION (SPRINGS), 9 (FRICTION DISCS), 12 (PRESSURE
17 1 31151-17 HOSE, #6, 9.0 LONG, SS, JIC PLATE), 13 (AIR TUBE)
18 1 64162-18 RETAINER, BEARING
19 1 64162-19 RETAINER, BRG, TYPE A PTO
20 1 64164-20 HUB, 218 STVC, TYPE A PTO
21 1 31151-21 SHIM, HUB, 18"STVC 2PER SET
22 1 31151-22 ADAPTER, # 6, 45, 3/8NPT, JIC
23 1 64162-23 KEY, .750 X 5.75, RNDEND
24 1 64162-24 SPACER TYPE A BB PTO
27 1 31151-27 VALVE, RELIEF, .12NPT,5PSI
28 7 C10C040BA BOLT
29 5 C10C056BA BOLT
30 1 31151-30 ATHP, 3 SPUD, 18 STV
31 12 64162-31 SHCS .375NC X 1.00 G9
32 1 64162-32 BRACKET, SPRT TYPE A BBPTO
33 3 28800 PLUG, STANDARD, .12
34 1 64162-34 GREASE FTG, .125NPT X 2.00
35 1 64162-35 BEARING, 70X150X35 SYNTH
38 1 64162-38 CAP, BEARING
39 2 31151-39 SEAL, 18 STV PTO
40 1 31151-40 SPACER, 314 PTO
42 1 31161-42 SPACER, PTO SHV BEARINGS
43 2 31151-43 BEARING-RACE&U, W/L INNER
44 1 64162-44 CAP, END, TYPE A PTO
45 6 64162-45 WASHER, SERRATED, SAFETY
47 1 31151-47 O-RING, 18 PTO
48 1 64162-48 GEAR, DRIVE, AIR CLUTCH
49 1 64162-49 SHEAVE, 8 8V, 12 5V, A PTO
50 2 64162-50 O-RING, WICHITA CLUTCH

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.3


64164 TYPE A3A PTO AIR CLUTCH - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.4


64164 TYPE A3A PTO AIR CLUTCH - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 60705* S/N 160 TO 171- BOX, AIR CLUTCH CONTROL
1 1 65056* S/N 172 TO 213- BOX, AIR CLUTCH CONTROL
2 1 30052 CORD, CABLE, 11"
4 2 25058 ADAPTER, 2404-04-04
5 1 25051 ADAPTER, 2501-04-02
6 1 29106 REGULATOR
7 1 29079 FILTER, AIR
8 1 29430 HOSE, PUSH ON, .25 X 8"
9 1 28717 REDUCER, BELL, .38 X .25"
10 1 24468 ADAPTER, 30682-04-04
11 4 24961 ADAPTER, 33982-04-04
12 2 30451 CONNECTOR, GRIPCORD
13 4 A04C048BA SCW, SOCHD, CAP
14 1 25237 ADAPTER, 2404-04-06
15 1 29430 HOSE, PUSH ON, .25 X 6"
16 4 C05C016BA BOLT
17 4 F05C0000A NUT
18 4 39759 MOUNT, RUBBER
19 1 29855 MUFFLER, AIR
20 1 30052 CORD, CABLE, 10"
21 1 60292 MOUNT, CLUTCH CONTROL
22 2 29337 SOLENOID, ROSS AIR
23 1 24017 VALVE, FLOW CONTROL
24 1 28004 NIPPLE, .25, CLOSE, STD
25 1 29430 HOSE, PUSH ON, .25 X 18"
26 1 23280 ADAPTER, 5500-06-04
27 2 A03C056BA SCW, SOCHD, CAP
28 1 25303 ADAPTER, 2605-04-04-04
29 2 25275 ADAPTER, 2501-08-06
30 2 P03C000BA NUT, CRIMP LOCK
31 2 E0300000A WASHER
32 4 P04C000BA NUT, CRIMP LOCK
33 4 E0400000A WASHER

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.5


60206 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 158 to 217
ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE
2 1 30656 PANEL, MOUNTING
3 1 23737 SWITCH, PRESSURE
4 1 59493 BOARD, THROTTLE CONTROL
5 1 23765 BOARD, DIODE LED, DUAL
6 1 59491 BOARD, DIODE LED
7 1 39771 TIMER, ON DELAY
8 20 24472 BLOCK, TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 25"
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 30815 CONNECTOR, CONDUIT
17 1 59986 BLOCK, TERMINAL, DIN RAIL, 8.75"
18 1 28301 ELL
19 1 29450 PUSH-LOCK
20 1 23941 SWITCH, KEY LOCK, 3 POSITION
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 BLOCK, TERMINAL, END PLATE, 3-WIRE
25 2 30482 NUT, LOCK, .50, GRIP CORD
26 2 30945 BUSHING, .500, INSULATING
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 N03C032EA STUD
29 2 F03C000BA NUT
30 11 S02C016BA SCREW, PAN HD
31 6 F02C000BA NUT
32 2 S03C012BA SCW, PAN HD
33 6 S01C008BA SCW, PAN HD
34 6 24926 STANDOFF, THREADED, 6-32 NC X .25

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.6


60705 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 160 to 171 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.7


60705 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 160 to 171 - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE, ELECTRIC 43 4 F05C0000A NUT
2 1 30656 PANEL, MOUNTING 44 1 58950 BOARD, DIODE, DOUBLE, RIGHT
3 1 23737 SWITCH, PRESSURE
4 1 59493 BOARD, RELAY, ASSY
5 1 23765 BOARD, DIODE LED, DUAL
6 1 59491 BOARD, DIODE LED, ASSY
7 1 39771 TIMER, ON DELAY
8 20 24472 TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 240"
12 1 24906 NUT, PANEL
13 1 24907 WASHER
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 24897 GASKET, ELECTRICAL, SIZE 24 1
17 1 59986 BLOCK, TERMINAL, DIN RAIL
18 1 28301 ELL, .125, STD, 90
19 1 29450 PUSH-LOCK, .25 H X .125 MP
20 1 23941 SWITCH, 3 POSITION KEY LOCK (INCLUDES KEY P/N
23941-01)
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 TERMINAL, 3-WIRE END PLATE
24 1 24904 RECEPTACLE, 21 SOCKET, SIZE 24
25 2 30482 NUT, LOCK, .50, GRIP CORD
26 2 30945 BUSHING, .500, INSULATED
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 N03C032EA STUD
29 2 F03C000BA NUT
30 11 S02C016BA SCW, PAN HD
31 6 F02C000BA NUT
32 2 S03C012BA SCW, PAN HD
33 6 S01C008BA SCW, PAN HD 12
34 6 24926 STANDOFF, THREADED, 6-32 NC X .25
13
35 4 24912 PLUG, SEALING, 8-18AWG
36 16 25951 PIN, SOCKET, 16-18 AWG, FEMALE 16
37 1 24900 SOCKET, 12-14 AWG, FEMALE
38 1 62106 FUSE HOLDER, DIN RAIL MOUNTING 24
39 1 61940 FUSE HOLDER, END PLATE
35
40 1 30712 FUSE, 5 AMP
41 4 39759 MOUNT, RUBBER 36
42 4 C05C016BA BOLT
37

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.8


65056 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 to 213 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.9


65056 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 to 213 - pg 2 of 2
5000G (158 TO 300 V2): CLUTCH, 800 HP 3412 (OPT-88) 5.10
NOTES
CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 6.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 6.2
64162 TYPE A3B PTO AIR CLUTCH - page 1 of 2- - - - - - - - - - - - - - - - - - - - - - 6.3
60206 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 158 to 217 - - - - - - - - - 6.5
71879 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 218 up - - - - - - - - - - - 6.6
62223 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 158 to 171 - pg 1 of 2 - - - - - - - - 6.7
65055 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 up - pg 1 of 2 - - - - - - - - - - 6.9
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6.11
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.1
ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.2
ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 31151-01 BACK-PLATE, 18 STV 51 1 64162-51 FLANGE, DRIVE GEAR
2 18 31151-02 SPRING, .781 X 1.75" 52 1 64162-52 PLATE, END, TYPE A PTO
4 8 C16C044BA BOLT 54 1 64162-54 RING, RETAINER, SPIRAL
5 3 C08C024BA BOLT 58 1 64162-58 KEY, .750 X 2.88, RNDEND
6 12 64162-06 NUT, .63NC, FLEXLOC, FULL HGT 59 1 31161-59 ROTOSEAL, .375 EXT, ASSY
7 1 64162-07 RING, RETAINER, SPIRAL 61 12 64162-61 SHCS .750NC X 2.00 G9
8 3 31151-08 CLUTCH-PLATE, SOLID FLOAT, 18" 64 1 64162-64 SHAFT, TYPE A BB PTO
9 3 31151-09 FRICTION DISC 65 2 28804 PLUG, STANDARD, .50
10 1 31151-10 DRIVE RING, CLUTCH, REVISED 67 1 31161-67 CUP POINT SSCR .50 X .50
11 1 31151-11 BELL HOUSING 68 1 64162-68 SPACER, SHEAVE TYPE A PTO
12 1 31151-12 PRESSURE-PLATE, CLUTCH, 18KSTV 70 1 31151-70 BELL HOUSING SPACER
13 1 31151-13 AIR TUBE, 18 3-SPUD HS 71 1 31161-71 GREASE FTG, .125NPT X 2.13
14 4 C04C012BA BOLT 72 1 64162-72 O-RING, 16KK ID, HI TEMP
15 1 31151-15 ADAPTER, W/JIC THREAD 73 1 64162-73 O-RING, CLUTCH
16 1 31161-16 COVER, INSPECTION 74 1 67520 CLUTCH PACK ASSY; INCLUDES ITEMS 2
17 1 31151-17 HOSE, #6, 9.0 LONG, SS, JIC (SPRINGS), 9 (FRICTION DISCS), 12 (PRESSURE
18 1 64162-18 RETAINER, BEARING PLATE), 13 (AIR TUBE)
19 1 64162-19 RETAINER, BRG, TYPE A PTO
20 1 64162-20 HUB, ATD-318
21 1 31151-21 SHIM, HUB, 18" STVC 2 PER SET
22 1 31151-22 ADAPTER, # 6, 45, 3/8NPT, JIC
23 1 64162-23 KEY, .750 X 5.75, RNDEND
24 1 64162-24 SPACER
27 1 31151-27 VALVE, RELIEF, .12NPT,5PSI
28 7 C10C040BA BOLT
29 5 C10C056BA BOLT
30 1 31151-30 ATHP, 3 SPUD, 18 STV
31 12 64162-31 SCREW, .375NC X 1.00 G9
32 1 64162-32 BRACKET
33 3 28800 PLUG, STANDARD, .12
34 1 64162-34 GREASE FTG, .125NPT X 2.00
35 1 64162-35 BEARING, 70X150X35 SYNTH
38 1 64162-38 CAP, BEARING
39 2 31151-39 SEAL, 18 STV PTO
40 1 31151-40 SPACER, 314 PTO
42 1 31151-42 SPACER, PTO SHV BEARINGS
43 2 31151-43 BEARING-RACE&U, W/L INNER
44 1 64162-44 CAP, END
45 6 64162-45 WASHER, SERRATED, SAFETY
47 1 31151-47 O-RING, 18 PTO
48 1 64162-48 GEAR, DRIVE, AIR CLUTCH
49 1 64162-49 SHEAVE, 8 8V, 12 5V, A PTO
50 2 64162-50 O-RING, WICHITA CLUTCH

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.3
64162 TYPE A3B PTO AIR CLUTCH - page 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.4
64162 TYPE A3B PTO AIR CLUTCH - page 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 62223* S/N 158 TO 171- BOX, AIR CLUTCH CONTROL
1 1 65055* S/N 172 UP- BOX, AIR CLUTCH CONTROL
2 1 30052 CORD, CABLE, 11"
4 2 25058 ADAPTER, 2404-04-04
5 1 25051 ADAPTER, 2501-04-02
6 1 29106 REGULATOR
7 1 29079 FILTER, AIR
8 1 29430 HOSE, PUSH ON, .25 X 8"
9 1 28717 REDUCER, BELL, .38 X .25"
10 1 24468 ADAPTER, 30682-04-04
11 4 24961 ADAPTER, 33982-04-04
12 2 30451 CONNECTOR, GRIPCORD
13 4 A04C048BA SCW, SOCHD, CAP
14 1 25237 ADAPTER, 2404-04-06
15 1 29430 HOSE, PUSH ON, .25 X 6"
16 4 C05C016BA BOLT
17 4 F05C0000A NUT
18 4 39759 MOUNT, RUBBER
19 1 29855 MUFFLER, AIR
20 1 30052 CORD, CABLE, 10"
21 1 60292 MOUNT, CLUTCH CONTROL
22 2 29337 SOLENOID, ROSS AIR
23 1 24017 VALVE, FLOW CONTROL
24 1 28004 NIPPLE, .25, CLOSE, STD
25 1 29430 HOSE, PUSH ON, .25 X 18"
26 1 23280 ADAPTER, 5500-06-04
27 2 A03C056BA SCW, SOCHD, CAP
28 1 25303 ADAPTER, 2605-04-04-04
29 2 25275 ADAPTER, 2501-08-06
30 2 P03C000BA NUT, CRIMP LOCK
31 2 E0300000A WASHER
32 4 P04C000BA NUT, CRIMP LOCK
33 4 E0400000A WASHER

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.5
60206 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 158 to 217
ITEM QTY PART NUMBER DESCRIPTION
1 1 65055* BOX, AIR CLUTCH CONTROL, ASSY
2 2 30052 CORD, CABLE
3 1 29106 REGULATOR
4 1 29079 FILTER
5 2 29337 SOLENOID, ROSS AIR
6 1 24017 VALVE, FLOW CONTROL
7 2 25058 ADAPTER, 2404-04-04
8 1 25051 ADAPTER, 2501-04-02
9 1 28604 BUSHING
10 1 24468 ADAPTER, 30682-04-04-B
11 4 24961 ADAPTER, 33982-04-04
12 1 25237 ADAPTER, 2404-04-06
13 1 28004 NIPPLE
14 1 23280 ADAPTER, 5500-06-04
15 1 25303 ADAPTER, 2605-04-04-04
16 1 25275 ADAPTER, 2501-08-06
17 1 29855 MUFFLER, AIR
18 2 30451 CONNECTOR, GRIPCORD
19 1 29430 HOSE, PUSH ON, 17"
20 1 29430 HOSE, PUSH ON, 5"
21 1 29430 HOSE, PUSH ON, 13"
22 2 A03C040BA SCREW, SOCHD, CAP
23 2 I0300000A WASHER
24 2 M0300000A WASHER, SPLIT-LOCK
25 4 A04C016BA SCREW, SOCHD, CAP
26 4 E0400000A WASHER
27 4 P04C000BA NUT, CRIMP LOCK
28 4 C05C008BA BOLT
29 4 M0500000A WASHER, SPLIT-LOCK
30 1 29105 KIT, REGULATOR REPAIR (FOR P/N 29106)

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.6
71879 AIR CLUTCH CONTROL SYSTEM INSTALLATION - s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE
2 1 30656 PANEL, MOUNTING
3 1 23737 SWITCH, PRESSURE
4 1 62409 BOARD, THROTTLE CONTROL
5 1 23765 BOARD, DIODE, LED, DUAL
6 1 59491 BOARD, DIODE, LED, ASSY
7 1 39771 TIMER, ON DELAY
8 20 24472 TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 25"
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 30815 CONNECTOR
17 1 59986 BLOCK, TERMINAL, DIN RAIL, 8.75"
18 1 28301 ELL
19 1 29450 PUSH-LOCK
20 1 23941 SWITCH, KEY LOCK, 3 POSITION
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 TERMINAL, END PLATE, 3-WIRE
25 2 30482 NUT, LOCK
26 2 30945 BUSHING, .5, INSULATING
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 48089-01 LEGEND-PLATE, THROTTLE CONTROL
29 1 30277 SWITCH, TOGGLE
30 1 30401 RELAY, SOCKET BASE
31 1 30408 RELAY, THROTTLE, 24V
32 1 30297 COVER, WATERPROOF SWITCH
33 1 N03C032EA STUD
34 2 F03C000BA NUT
35 13 S02C016BA SCREW, PAN HD
36 8 F02C000BA NUT
37 2 S03C012BA SCREW, PAN HD
38 6 S01C008BA SCREW, PAN HD
39 6 24926 STANDOFF, THREADED, 6-32 NC X .25

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.7
62223 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 158 to 171 - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.8
62223 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 158 to 171 - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 30620 ENCLOSURE, ELECTRIC 43 2 62106 FUSE HOLDER, DIN RAIL MOUNTED
2 1 30656 PANEL, MOUNTING 44 1 61940 FUSE HOLDER, END PLATE
3 1 23737 SWITCH, PRESSURE 45 1 30712 FUSE, 5.0 AMP, AG-5
4 1 62409 BOARD, THROTTLE CONTROL, 5000, ASSY 46 1 30714 FUSE, 15.0 AMP, AGC-15
5 1 23765 BOARD, DIODE LED, DUAL 47 1 58949 DIODE, DOUBLE, LEFT, ASSY
6 1 59491 BOARD, DIODE LED, ASSY 48 2 23884 GROMMET, .50 OD X .38 ID
7 1 39771 TIMER, ON DELAY 49 4 26663 STANDOFF, THREADED, 6-32 NC X .50
8 20 24472 TERMINAL, 14GA, 3-WIRE
9 2 59980 BLOCK, TERMINAL, END STOP
10 1 59778 LEGEND-PLATE, AIR CLUTCH
11 1 29430 HOSE, PUSH ON, .25 X 240"
12 1 24906 NUT, PANEL
13 1 24907 WASHER
14 1 25307 ADAPTER, 2700-04-04
15 2 30450 CONNECTOR, GRIPCORD
16 1 24897 GASKET, ELECTRICAL, SIZE 24
17 1 59986 BLOCK, TERMINAL, DIN RAIL
18 1 28301 ELL, .125, STD, 90
19 1 29450 PUSH-LOCK, .25 H X .125 MP
20 1 23941 SWITCH, 3 POSITION KEY LOCK (INCLUDES KEY P/N
23941-01)
21 1 60193 LEGEND-PLATE, REGULATED PRESSURE
22 2 24468 ADAPTER, 30682-04-04-B
23 1 24473 TERMINAL, 3-WIRE END PLATE
24 1 24904 RECEPTACLE, 21 SOCKET, SIZE 24
25 2 30482 NUT, LOCK, .50, GRIP CORD
26 2 30945 BUSHING, .500, INSULATED
27 2 25607 TERMINAL, 14GA, JUMPER
28 1 N03C032EA STUD
29 2 F03C000BA NUT
30 8 S01C004BA SCW, PAN HD
31 8 F01C000BA NUT
32 2 S03C012BA SCW, PAN HD
33 10 S01C008BA SCW, PAN HD
34 6 24926 STANDOFF, THREADED, 6-32 NC X .25
35 4 24912 PLUG, SEALING, 8-18AWG
36 16 25951 PIN, SOCKET, 16-18 AWG, FEMALE
37 1 24900 SOCKET, 12-14 AWG, FEMALE
38 1 30277 SWITCH, TOGGLE
39 1 30297 COVER, SWITCH, WATERPROOF
40 1 30401 RELAY, SOCKET, BS, IDEC
41 1 30408 RELAY, THROTTLE, 24V
42 1 48089-01 LEGEND-PLATE, THROTTLE CONTROL

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.9
65055 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 up - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.10
65055 AIR CLUTCH CONTROL BOX ASSEMBLY - s/n 172 up - pg 2 of 2
5000G (158 TO 300 V2): CLUTCH, 1000 & 860 HP 3412E (OPT-87 & 71) 6.11
NOTES
FUEL TANK
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

72960, 46149 FUEL TANK INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7.1


72316 266 GALLON FUEL TANK ASSEMBLY (OPT-124) - - - - - - - - - - - - - - - - - - 7.2
72959 400 GALLON FUEL TANK ASSEMBLY (OPT-125) s/n 219-up - - - - - - - - - - - - 7.3
ITEM QTY PART NUMBER DESCRIPTION
1 AR 23414 RUBBER BELTING
2 1 25601 PADLOCK, MASTER
3 2 25954 SPRING, CPRSN
4 1 59998 LID, HYD VALVE BOX
5 2 60359 INSULATOR, FUEL/HYD TANK
6 1 72316* 266 GALLON FUEL TANK (OPT-124)
1 72959* 400 GALLON FUEL TANK (OPT-125)
7 4 C06C016BA BOLT, HXHD
8 2 C10C096BA BOLT, HXHD
9 6 I1000000A WASHER, HARD FLAT
10 4 M0600000A WASHER, SPLIT-LOCK
11 2 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): FUEL TANK 7.1


72960, 46149 FUEL TANK INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 AR 25171 TAPE, ANTI-SLIP TREAD 6 1 72261 TANK, FUEL, 266GAL (INCLUDES ITEMS 7 TO 10)
2 2 25251 ADAPTER 7 2 27001 COVER, CLEAN OUT
3 1 26708 GAUGE, SIGHT 8 2 27002 GASKET, CLEAN OUT COVER
4 2 28805 PLUG, SQUARE HEAD 9 1 58403 CAP, FUEL TANK, VENTED
5 1 69690 STRAINER, FUEL TANK FILLER 10 2 C10C052BA BOLT

5000G (158 TO 300 V2): FUEL TANK 7.2


72316 266 GALLON FUEL TANK ASSEMBLY (OPT-124)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 116" 25171 TAPE, ANTI-SLIP TREAD 6 1 72958 TANK, FUEL, 400GAL (INCLUDES ITEMS 7 TO 10)
2 2 25251 ADAPTER 7 2 27001 COVER, CLEAN OUT
3 1 26708 GAUGE, SIGHT 8 2 27002 GASKET, CLEAN OUT COVER
4 2 28805 PLUG, SQUARE HEAD 9 1 58403 CAP, FUEL TANK, VENTED
5 1 69690 STRAINER, FUEL TANK FILLER 10 2 C10C052BA BOLT, HXHD

5000G (158 TO 300 V2): FUEL TANK 7.3


72959 400 GALLON FUEL TANK ASSEMBLY (OPT-125) s/n 219-up
CONTROL, 800 HP 3412 (OPT-88)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

61617 MAIN CONTROL BOX INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - 8.1


64944-01 MAIN CONTROL BOX ASSEMBLY - pg 1 of 2 - - - - - - - - - - - - - - - - - - - - 8.2
64945-01 FLAIL CONTROL PANEL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 8.4
64921-01 FLAIL CONTROL PANEL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 8.5
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8.6
ITEM QTY PART NUMBER DESCRIPTION
1 1 64944-01* MAIN CONTROL BOX ASSY (3412, OPT-88)
2 4 C04C016BA BOLT, HXHD
3 4 I0400000A WASHER, HARD FLAT
4 4 M0400000A WASHER, SPLIT-LOCK

VIEW INSIDE CAB

5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.1


61617 MAIN CONTROL BOX INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 30593 ENCLOSURE
2 1 30964 GAUGE, WATER TEMPERATURE
3 1 30965 GAUGE, OIL PRESSURE
4 1 30202 BUTTON, HORN
5 1 25963 SWITCH, WIPER
6 1 60752 LEGEND-PLATE, MAIN CONTROL
7 2 30277 SWITCH, TOGGLE
8 4 30854 LIGHT, HOUSING
9 3 30855 LIGHT, LENS
10 4 23738 BULB
11 1 30265 SWITCH, 5 POSITION, JOYSTICK
12 1 30315 SWITCH, TOGGLE SPDT ON-ON MON
13 2 30201 SWITCH, PUSH-PULL EMERGENCY STOP
14 3 30258 CONTACT
15 2 30957 KIT, GAUGE LIGHT
16 2 30958 ADAPTER, VOLTAGE GAUGE
17 1 23967 LIGHT, WARNING
18 1 23765 BOARD, DIODE, LED, DUAL
19 2 23966 BUZZER, ALARM
20 1 39771 TIMER, ON DELAY
21 1 30717 RESISTOR, 5.0 OHM, 25 WATT
22 1 25523 CONNECTOR
23 1 30298 COVER, SWITCH, WATERPROOF
24 1 59986 BLOCK, TERMINAL, DIN RAIL, 14.75"
25 2 59980 BLOCK, TERMINAL, END STOP
26 43 24470 TERMINAL, 14 GA, 2-WIRE
27 1 58950 BOARD, DIODE, DOUBLE, RIGHT
28 1 25614 TERMINAL, END PLATE, 10 GA
29 2 59982 TERMINAL, 10 GA, 2-WIRE
30 8 25607 TERMINAL, 14 GA, JUMPER
31 2 25512 TERMINAL, 10-14 GA, JUMPER
32 1 25652 LIGHT, LENS
33 6 S03C012BA SCREW, PAN HD
34 1 N03C048EA STUD
35 8 F03C000BA NUT
36 5 S02C024BA SCREW, PAN HD
37 5 F02C000BA NUT
39 2 30297 COVER, SWITCH, WATERPROOF
43 4 23884 GROMMET

5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.2


64944-01 MAIN CONTROL BOX ASSEMBLY - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.3


64944-01 MAIN CONTROL BOX ASSEMBLY - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64921-01* PANEL, FLAIL CONTROL, ASSY (3412)
2 1 63986 MOUNT, HINGED FLAIL PANEL
3 7 T04C016BA SCREW, TAP
4 5 C04C016BA BOLT
5 5 E0400000A WASHER

1
SIDE VIEW INSIDE CAB VIEW INSIDE CAB

4
5
3

5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.4


64945-01 FLAIL CONTROL PANEL INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 60755 PANEL, FLAIL CONTROL, 3412 20 1 57959 LEGEND-PLATE, LIFT/FLOAT
2 1 64922 COVER, FLAIL CONTROL PANEL (OPT-02, -03) 21 1 60762 LEGEND-PLATE, LT/BREAKER
3 1 23128 PANEL, 70%-30% COMMAND (OPT-04, -26) 22 1 30264 SWITCH, TOGGLE, SPST, 30AMP (OPT-46)
4 1 23661 CONNECTOR, EDC, MALE (OPT-04, -26) 23 1 59553 LEGEND-PLATE, CAB PRESSURE (OPT-46)
5 4 30254 SWITCH, 3 POSITION 25 1 26383 SEAL, HOLE, OIL TIGHT (OPT-02, -03)
6 3 30252 SWITCH, ON-OFF 26 1 30594 TACHOMETER (OPT-29)
7 1 30270 SWITCH, TOGGLE, DPST, 30 AMP (OPT-47) NOTE: SOME PARTS AND QUANTITIES ARE DEPENDENT ON MACHINE OPTIONS AS
8 1 30297 COVER, SWITCH, WATERPROOF (OPT-47) LISTED IN PART DESCRIPTION. SEE KEY TO OPTIONS BELOW.
9 2 30703 CIRCUIT-BREAKER, 30 AMP OPT-02: 2 FLAIL AIR FLOAT
10 2 23127 PANEL, 100%-80% COMMAND OPT-03: 2 FLAIL HYDRAULIC FLOAT
11 4 C04C016BA BOLT (QTY 6 OPT-04, 26) OPT-04: 3 FLAIL AIR FLOAT
12 4 E0400000A WASHER (QTY 6 OPT-04, 26) OPT-26: 3 FLAIL HYDRAULIC FLOAT
13 4 F04C0000A NUT (QTY 6 OPT-04, 26) OPT-46: LOADER CAB PRESSURIZER
14 1 30268 SWITCH, TOGGLE, SPST, 30 AMP OPT-47: NIGHT OPERATION LIGHT
15 1 30298 COVER, SWITCH, WATERPROOF OPT-29: READ IN CAB CHIPPER RPM
16 3 30253 CONTACT
17 2 23661 CONNECTOR, EDC, MALE
18 1 30254 SWITCH, 3 POSITION (OPT-04, -26)
19 1 60761 LEGEND-PLATE, MAIN CONTROL

5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.5


64921-01 FLAIL CONTROL PANEL ASSEMBLY
5000G (158 TO 300 V2): CONTROL, 800 HP 3412 (OPT-88) 8.6
NOTES
CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71)
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

61617 MAIN CONTROL BOX INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - 9.1


64944-02 MAIN CONTROL BOX ASSEMBLY - pg 1 of 2 - - - - - - - - - - - - - - - - - - - - 9.2
64945-02 FLAIL CONTROL PANEL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 9.4
64921-04 FLAIL CONTROL PANEL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 9.5
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9.6
ITEM QTY PART NUMBER DESCRIPTION
1 1 64944-02* MAIN CONTROL BOX ASSY (3412E, OPT-87 & 71)
2 4 C04C016BA BOLT, HXHD
3 4 I0400000A WASHER, HARD FLAT
4 4 M0400000A WASHER, SPLIT-LOCK

VIEW INSIDE CAB

5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.1
61617 MAIN CONTROL BOX INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 30593 ENCLOSURE
4 1 30202 BUTTON, HORN
5 1 25963 SWITCH, WIPER
6 1 60752 LEGEND-PLATE, MAIN CONTROL
7 3 30277 SWITCH, TOGGLE
8 3 30854 LIGHT, HOUSING
9 2 30855 LIGHT, LENS
10 3 23738 BULB
11 1 30265 SWITCH, 5 POSITION, JOYSTICK
12 1 30315 SWITCH, TOGGLE SPDT ON-ON MON
13 2 30201 SWITCH, PUSH-PULL EMERGENCY STOP
14 3 30258 CONTACT
17 1 23967 LIGHT, WARNING
18 1 23765 BOARD, DIODE, LED, DUAL
19 2 23966 BUZZER, ALARM
20 1 39771 TIMER, ON DELAY
21 1 30717 RESISTOR, 5.0 OHM, 25 WATT
22 1 25523 CONNECTOR
23 1 30298 COVER, SWITCH, WATERPROOF
24 1 59986 BLOCK, TERMINAL, DIN RAIL, 14.75"
25 2 59980 BLOCK, TERMINAL, END STOP
26 43 24470 TERMINAL, 14 GA, 2-WIRE
28 1 25614 TERMINAL, END PLATE, 10 GA
29 2 59982 TERMINAL, 10 GA, 2-WIRE
30 8 25607 TERMINAL, 14 GA, JUMPER
31 2 25512 TERMINAL, 10-14 GA, JUMPER
32 1 25652 LIGHT, LENS
33 6 S03C012BA SCREW, PAN HD
34 1 N03C048EA STUD
35 8 F03C000BA NUT
36 5 S02C024BA SCREW, PAN HD
37 5 F02C000BA NUT
38 1 62266 LEGEND-PLATE, FAN PURGE (OPT-77)
39 2 30297 COVER, SWITCH, WATERPROOF
40 2 30253 CONTACT
41 2 26450 SEAL, HOLE, OIL TIGHT
42 1 26383 SEAL, HOLE, OIL TIGHT
43 4 23884 GROMMET

5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.2
64944-02 MAIN CONTROL BOX ASSEMBLY - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.3
64944-02 MAIN CONTROL BOX ASSEMBLY - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64921-04* PANEL, FLAIL CONTROL, ASSY (3412E)
2 1 63986 MOUNT, HINGED FLAIL PANEL
3 7 T04C016BA SCREW, TAP
4 5 C04C016BA BOLT
5 5 E0400000A WASHER

1
SIDE VIEW INSIDE CAB VIEW INSIDE CAB

4
5
3

5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.4
64945-02 FLAIL CONTROL PANEL INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 64919 PANEL, FLAIL CONTROL, 3412E 20 1 57959 LEGEND-PLATE, LIFT/FLOAT
2 1 64922 COVER, FLAIL CONTROL PANEL (OPT-02, -03) 21 1 60762 LEGEND-PLATE, LT/BREAKER
3 1 23128 PANEL, 70%-30% COMMAND (OPT-04, -26) 22 1 30264 SWITCH, TOGGLE, SPST, 30AMP (OPT-46)
4 1 23661 CONNECTOR, EDC, MALE (OPT-04, -26) 23 1 59553 LEGEND-PLATE, CAB PRESSURE (OPT-46)
5 4 30254 SWITCH, 3 POSITION 24 1 30277 SWITCH, TOGGLE
6 3 30252 SWITCH, ON-OFF 25 1 26383 SEAL, HOLE, OIL TIGHT (OPT-02, -03)
7 1 30270 SWITCH, TOGGLE, DPST, 30 AMP (OPT-47) 26 1 30594 TACHOMETER (OPT-29)
8 1 30297 COVER, SWITCH, WATERPROOF (OPT-47) NOTE: SOME PARTS AND QUANTITIES ARE DEPENDENT ON MACHINE OPTIONS AS
9 2 30703 CIRCUIT-BREAKER, 30 AMP LISTED IN PART DESCRIPTION. SEE KEY TO OPTIONS BELOW.
10 2 23127 PANEL, 100%-80% COMMAND OPT-02: 2 FLAIL AIR FLOAT
11 4 C04C016BA BOLT (QTY 6 OPT-04, 26) OPT-03: 2 FLAIL HYDRAULIC FLOAT
12 4 E0400000A WASHER (QTY 6 OPT-04, 26) OPT-04: 3 FLAIL AIR FLOAT
13 4 F04C0000A NUT (QTY 6 OPT-04, 26) OPT-26: 3 FLAIL HYDRAULIC FLOAT
14 1 30268 SWITCH, TOGGLE, SPST, 30 AMP OPT-46: LOADER CAB PRESSURIZER
15 1 30298 COVER, SWITCH, WATERPROOF OPT-47: NIGHT OPERATION LIGHT
16 3 30253 CONTACT OPT-29: READ IN CAB CHIPPER RPM
17 2 23661 CONNECTOR, EDC, MALE
18 1 30254 SWITCH, 3 POSITION (OPT-04, -26)
19 1 60761 LEGEND-PLATE, MAIN CONTROL

5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.5
64921-04 FLAIL CONTROL PANEL ASSEMBLY
5000G (158 TO 300 V2): CONTROL, 1000 & 860 HP 3412E (OPT-87 & 71) 9.6
NOTES
ELECTRICAL SYSTEM
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

65197 LOADER CONTROL PANEL INSTALLATION (OPT-64, 65, 67) - - - - - - - - - - - - 10.1


64924 COMPONENT MOUNTING PANEL ASSEMBLY - - - - - - - - - - - - - - - - - - - 10.2
60286 INTERCONNECTION BOX INSTALLATION - - - - - - - - - - - - - - - - - - - - - 10.3
60287 INTERCONNECTION BOX ASSEMBLY - s/n 158 to 171 - - - - - - - - - - - - - - - 10.4
65005 INTERCONNECTION BOX ASSEMBLY - s/n 172 up - page 1 of 2 - - - - - - - - - - 10.5
64888 ELECTRICAL HARNESS INSTALLATION - s/n 172 to 217 - - - - - - - - - - - - - - 10.7
72233 ELECTRICAL HARNESS INSTALLATION - s/n 218 up - - - - - - - - - - - - - - - - 10.8
65530 BATTERY & BATTERY BOX INSTALLATION - pg 1 of 2 - - - - - - - - - - - - - - - 10.9
59537 TAILLIGHT HARNESS INSTALLATION, USA (OPT-114) - - - - - - - - - - - - - - 10.11
71010 TAILLIGHT HARNESS INSTALLATION, CANADIAN (OPT-90) - - - - - - - - - - - 10.12
ITEM QTY PART NUMBER DESCRIPTION
1 1 64924* PANEL, COMPONENT MOUNTING, ASSY
2 11 T04C016BA SCREW, TAP

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.1


65197 LOADER CONTROL PANEL INSTALLATION (OPT-64, 65, 67)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 60801 PANEL, COMPONENT MOUNTING 15 1 25614 TERMINAL, END PLATE, 10 GA
2 3 30419 RELAY 16 2 30401 RELAY, SOCKET BASE (OPT-64 & 65 JOYSTICK CON-
3 12 R03C016BA SCREW TROL. ADD QTY 2 AIR FLOAT, QTY 4 HYDRAULIC
4 4 59980 BLOCK, TERMINAL, END STOP FLOAT, QTY 1 OPT-77 HYDRAULIC FAN)
5 7 24463 TERMINAL, 14 GA, 4-WIRE 17 2 30408 RELAY, THROTTLE, 24 VOLT (OPT-64 & 65 JOYSTICK
6 5 59982 TERMINAL, 10 GA, 2-WIRE CONTROL. ADD QTY 2 AIR FLOAT, QTY 4 HYDRAU-
7 3 24474 TERMINAL, END PLATE LIC FLOAT)
8 5 25607 TERMINAL, 14 GA, JUMPER 18 1 62106 FUSE HOLDER, DIN RAIL MOUNTING
9 38 24470 TERMINAL, 14 GA, 2-WIRE 19 1 61940 FUSE HOLDER, END PLATE
10 1 25513 TERMINAL, BLOCK 20 1 30714 FUSE, 15 AMP
11 2 59986 BLOCK, TERMINAL, DIN RAIL, 18" 21 1 25824 RELAY, RECYCLE, 0.6-60 MINUTE (OPT-77 HYD FAN)
12 3 25512 TERMINAL, 10-14 GA, JUMPER QUANTITY OF ITEMS 16, 17 & 21 ARE DEPENDENT ON MACHINE OPTIONS AS
13 10 24472 TERMINAL, 14 GA, 3-WIRE LISTED IN PART DESCRIPTION.
14 6 24473 TERMINAL, END PLATE, 3-WIRE

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.2


64924 COMPONENT MOUNTING PANEL ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 60287* S/N 158 TO 171- BOX, INTERCONNECTION, ASSY
1 1 65005* S/N 172 UP- BOX, INTERCONNECTION, ASSY
2 4 C04C016BA BOLT
3 4 M0400000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.3


60286 INTERCONNECTION BOX INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 30601 ENCLOSURE
2 1 30651 PANEL, MOUNTING
3 2 30457 CONNECTOR
4 1 30621 CONNECTOR
5 1 23901 VALVE, AIR, SOLENOID, HORN
6 1 23902 NIPPLE
7 1 30482 NUT, LOCK, .50, GRIP CORD
8 1 30945 BUSHING, .500, INSULATED
9 1 59986 BLOCK, TERMINAL, DIN RAIL
10 10 24470 TERMINAL, 41 GA 2-WIRE
11 4 24473 TERMINAL END PLATE, 3-WIRE
12 2 59980 BLOCK, TERMINAL, END STOP
13 1 30451 CONNECTOR, GRIP CORD
14 2 29450 PUSH-LOCK
15 1 30489 SEAL, CONNECT
16 1 28300 ELL
17 1 25523 CONNECTOR
18 2 24463 TERMINAL, 14 GA, 4-WIRE
19 8 24472 TERMINAL, 14 GA, 3-WIRE
20 2 25607 TERMINAL, 14 GA, JUMPER
21 2 24474 TERMINAL, END PLATE
22 1 30408 RELAY, THROTTLE, 24 VOLT
23 1 30401 RELAY, SOCKET BASE
24 1 25607 TERMINAL JUMPER, 14 GA

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.4


60287 INTERCONNECTION BOX ASSEMBLY - s/n 158 to 171
ITEM QTY PART NUMBER DESCRIPTION
1 1 30601 ENCLOSURE
2 1 30651 PANEL, MOUNTING
3 4 24906 NUT, PANEL
4 1 27058 RECEPTACLE, 21 PIN, SIZE 24
5 1 23901 VALVE, AIR, SOLENOID, HORN
6 1 23902 NIPPLE
7 1 30482 NUT, LOCK, .50, GRIP CORD
8 1 30945 BUSHING, .500, INSULATED
9 1 59986 BLOCK, TERMINAL, DIN RAIL
10 4 24907 WASHER
11 4 24897 GASKET, ELECTRICAL, SIZE 24
12 2 59980 BLOCK, TERMINAL, END STOP
13 1 30451 CONNECTOR, GRIP CORD
14 2 29450 PUSH-LOCK
16 1 28300 ELL
17 1 24903 PIN, 8-10 AWG, MALE
18 19 24463 TERMINAL, 14GA, 4-WIRE
19 7 24901 PIN, 12-14 AWG, MALE
20 7 25607 TERMINAL, 14GA, JUMPER
21 1 24474 TERMINAL, END PLATE
22 31 25952 PIN, 16-18 AWG, MALE
23 12 24912 PLUG, SEALING
24 1 24904 RECEPTACLE, 21 SKT, SIZE 24
25 7 24900 SOCKET, 12-14 AWG, FEMALE
26 18 25951 SOCKET, 16-18 AWG, FEMALE
27 2 S03C012BA SCREW, PAN HD
28 1 27057 RECEPTACLE, 18 PIN, SIZE 24
30 1 24908 RECEPTACLE, 18 SKT, SIZE 24
31 1 24902 SOCKET, 8-10 AWG, FEMALE
32 1 30809 PLUG, WITH 12' CORD

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.5


65005 INTERCONNECTION BOX ASSEMBLY - s/n 172 up - page 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.6


65005 INTERCONNECTION BOX ASSEMBLY - s/n 172 up - page 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64898 HARNESS, CAB TO JB1, P1, P2
2 1 64889 HARNESS, CAB TO SIDEWALL
3 1 64890 HARNESS, SIDEWALL TO JB3 6 8 9
4 1 64892 HARNESS, JB3 TO VALVE
5 1 64893 HARNESS, JB3 TO JB4 CAB ENGINE
6 1 64891 HARNESS, ENGINE, CAT, 3412 (OPT-88) CAT 3412
P2
7 1 71424 HARNESS, ENGINE, CAT, 3412E (OPT-87, 71) OPT-88
8 1 26416 TERMINAL, 14-16 GA, BLADE, FEMALE 1
9 1 26547 TERMINAL, FEMALE RECEPTACLE
10 1 67109 HARNESS, HYD FLOAT (OPT-26) P1 7 8 9
11 1 67111 HARNESS, HYD FLOAT, 2ND FLAIL (OPT-26) 2
12 1 65005* BOX, INTERCONNECTION, ASSEMBLY ENGINE
13 1 65056* BOX, AIR CLUTCH CONTROL, ASSY (OPT-88) CAT 3412E
14 1 65055* BOX, AIR CLUTCH CONTROL, ASSY (OPT-87, 71) JB1 SIDEWALL OPT-87, 71
- 4 24906 NUT, PANEL (NOT SHOWN)
- 4 24907 WASHER (NOT SHOWN)

3
10
HYDRAULIC 13
FLOAT
(OPT-26)
JB4
2ND UPPER AIR CLUTCH
FLAIL CONTROL BOX
(OPT-26) 11 5 OPT-88

JB4
JB3
AIR CLUTCH
INTERCONNECTION
12 CONTROL BOX
BOX
OPT-87, 71

4 FIRE 14
SUPPRESSION
VALVES (OPT-20)

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.7


64888 ELECTRICAL HARNESS INSTALLATION - s/n 172 to 217
ITEM QTY PART NUMBER DESCRIPTION
1 1 64898 HARNESS, CAB TO JB1, P1, P2
2 1 64889 HARNESS, CAB TO SIDEWALL
3 1 64890 HARNESS, SIDEWALL TO JB3
4 1 64892 HARNESS, JB3 TO VALVE
CAB
5 1 72232 S/N 218 TO 233, HARNESS, JB3 TO JB4
5 1 78282 S/N 234 UP, HARNESS, JB3 TO JB4 P2 ENGINE
6 1 71424 S/N 218 TO 237, HARNESS, ENGINE, CAT, 3412E 15
6 1 79041 S/N 238 UP, HARNESS, ENGINE, CAT, 3412E 1
7 1 26416 TERMINAL, 14-16 GA, BLADE, FEMALE 6 DATA
8 1 26547 TERMINAL, FEMALE RECEPTACLE P1
2 7 BOOSTER
9 1 67109 HARNESS, HYD FLOAT (OPT-26)
10 1 67111 HARNESS, HYD FLOAT, 2ND FLAIL (OPT-26) 8
11 1 65005* BOX, INTERCONNECTION ASSEMBLY
12 1 65055* BOX, AIR CLUTCH CONTROL ASSEMBLY JB1 SIDEWALL ECM
- 4 24906 NUT, PANEL (NOT SHOWN)
- 4 24907 WASHER (NOT SHOWN)
15 1 72987 BOOSTER, DATA, CAT 3412E

3
9
HYDRAULIC
FLOAT
(OPT-26)

2ND UPPER
FLAIL 12
(OPT-26) 10 5

JB4
JB3
AIR CLUTCH
INTERCONNECTION
11 CONTROL BOX
BOX

4 FIRE
SUPPRESSION
VALVES (OPT-20)

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.8


72233 ELECTRICAL HARNESS INSTALLATION - s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 58387 COVER, BATTERY LOCK OUT
2 1 60683 BATTERY BOX ASSEMBLY
3 6 P06C000BA NUT, CRIMP LOCK
4 10 E0600000A WASHER
5 2 65430 LINER, PLYWOOD
6 4 C06C024BA BOLT
7 1 65178 LINER, PLYWOOD
8 3 65180 LINER, PLYWOOD
9 2 30199 BATTERY, 12 VOLT
10 1 57852-006 CABLE, BATTERY (NEGATIVE TO POSITIVE)
11 1 65531-024 CABLE, BATTERY (SWITCH TO POSITIVE)
12 1 30385 MAIN DISCONNECT SWITCH
13 1 30386 MAIN POWER DISCONNECT KEY
14 1 65539-036 CABLE, BATTERY (SOLENOID TO SWITCH)
15 1 65540-033 CABLE, BATTERY (STARTER TO NEGATIVE)
16 1 29430 HOSE, PUSH ON, 1/4 X 15"
17 1 31932 SLEEVE, HOSE COVERING, SMALL X 24"
19 1 31932 SLEEVE, HOSE COVERING, SMALL X 33"
23 1 30387 LEGEND-PLATE, DISCONNECT

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.9


65530 BATTERY & BATTERY BOX INSTALLATION - pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.10


65530 BATTERY & BATTERY BOX INSTALLATION - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 28798 RECEPTACLE, 7POLE
4 30853 TAILLIGHT, KIT, RED, 12V
2 59370 BRACKET, TAILLIGHT
1 71973 HARNESS, TAILLIGHT, ASSY
4 C04C016BA BOLT, HXHD
4 C06C020BA BOLT, HXHD
4 I0400000A WASHER, HARD FLAT
4 I0600000A WASHER, HARD FLAT
4 M0600000A WASHER, SPLIT-LOCK
2 P04C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.11


59537 TAILLIGHT HARNESS INSTALLATION, USA (OPT-114)
ITEM QTY PART NUMBER DESCRIPTION
1 26225 LIGHT, LAMP BAR, THREE
1 26468 LIGHT, LICENSE PLATE
1150" 26470 TAPE, REFLECTIVE, SIL/RED
1 28798 RECEPTACLE, 7POLE
4 30853 TAILLIGHT, KIT, RED, 12V
4 30856 LIGHT, MARKER, ASSY
6 30857 LIGHT, MARKER, ASSY
1 63664 BRACKET, TAILLIGHT, LH
1 63665 BRACKET, TAILLIGHT, RH
1 65446 BRACKET, CL LAMP, RH
1 65448 BRACKET, CL LAMP, LH
1 71972 HARNESS, TAILLIGHT, ASSY
4 C04C016BA BOLT, HXHD
4 C06C020BA BOLT, HXHD
12 F03C000BA NUT, HEX
26 I0300000A WASHER, HARD FLAT
4 I0400000A WASHER, HARD FLAT
4 I0600000A WASHER, HARD FLAT
26 L03C008BA SCW, PANHD, SLT
4 M0600000A WASHER, SPLIT-LOCK
2 P04C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): ELECTRICAL SYSTEM 10.12


71010 TAILLIGHT HARNESS INSTALLATION, CANADIAN (OPT-90)
PUMP DRIVE
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2- - - - - - - - - - - - - 11.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2- - - - - - - - - - - - - 11.2
71066 FRONT PUMP-DRIVE INSTALLATION (OPT-88) - - - - - - - - - - - - - - - - - - - 11.3
71096 FRONT PUMP-DRIVE INSTALLATION (OPT-87, 71) - - - - - - - - - - - - - - - - - 11.4
62193 OVERHUNG LOAD ADAPTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.5
70011 OVERHUNG LOAD ADAPTER, 14 SPLINE SAE B - - - - - - - - - - - - - - - - - - 11.6
75463 OVERHUNG LOAD ADAPTER, 14 SPLINE SAE C - - - - - - - - - - - - - - - - - - 11.7
71104 FRONT PUMP AND COMPRESSOR GUARD INSTALLATION - - - - - - - - - - - - 11.8
63296 FLAIL JACK-SHAFT PUMP-DRIVE - s/n 158 to 186 - - - - - - - - - - - - - - - - - 11.9
69823 2 FLAIL JACK-SHAFT PUMP-DRIVE (OPT-02, 03) - s/n 187 up- - - - - - - - - - - 11.10
69824 3 FLAIL JACK-SHAFT PUMP-DRIVE (OPT-04, 26) - s/n 187 up- - - - - - - - - - - 11.11
32617 BEARING, NON-EXPANSION - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.12
32618 BEARING, EXPANSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.13
46471-01 DRIVE SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.14
46475 DRIVE SHAFT GUARD INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 11.15
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11.16
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER 800 HP 990/1000 HP 860 HP SERIAL NUMBER 800 HP 990/1000 HP 860 HP
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): PUMP DRIVE 11.1


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
OPT-88 OPT-87 OPT-71 OPT-88 OPT-87 OPT-71
SERIAL NUMBER SERIAL NUMBER
800 HP 990/1000 HP 860 HP 800 HP 990/1000 HP 860 HP
RANGE RANGE
3412 ENGINE 3412E ENGINE 3412E ENGINE 3412 ENGINE 3412E ENGINE 3412E ENGINE
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): PUMP DRIVE 11.2


ENGINE OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58479 SHEAVE, 9G5V, 8" 17 8 I0800000A WASHER, HARD FLAT
2 2 58482 NUT-PLATE 18 8 C07C012BA BOLT
3 2 70064 BOLT, JACKING 19 8 M0700000A WASHER, SPLIT-LOCK
4 2 58484 BASE, OHLA MOUNT 20 6 M1000000A WASHER, SPLIT-LOCK
5 1 71092 BASE, PUMP DRIVE 21 12 P08C000BA NUT, CRIMP LOCK
6 1 62193* ADAPTER, OHLA, SAE B, 13S 22 2 24979 BREATHER
7 4 38908 GIB, 1/2 X 1/2 X 1" 23 1 71064 BRACKET, PUMP, COMPRESSOR
8 2 23726 SHEAVE, 3G5V710SF 24 1 38005 PIPE, 30"
9 2 32376 BUSHING 25 12 N08C040EA STUD
10 1 32432 S/N 160 TO 211- BELT, BANDED, 3R5VX750 26 2 62042-04 KEY
10 1 32427 S/N 212 UP- BELT, BANDED, 3R5VX800 27 1 70011* ADAPTER, OHLA, SAE B, 14S
11 1 32435 BELT, BANDED, 3R5VX900
12 4 I1200000A WASHER
13 2 35519 NUT, COUPLER
14 6 C10F200BA BOLT
15 8 M0800000A WASHER, SPLIT-LOCK
16 8 C08C036BA BOLT

5000G (158 TO 300 V2): PUMP DRIVE 11.3


71066 FRONT PUMP-DRIVE INSTALLATION (OPT-88)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58479 SHEAVE, 9G5V, 8" 18 4 C07C012BA BOLT
2 1 58482 NUT-PLATE 19 4 M0700000A WASHER, SPLIT-LOCK
3 2 70064 BOLT, JACKING 20 6 M1000000A WASHER, SPLIT-LOCK
4 1 58484 BASE, OHLA MOUNT 21 12 P08C000BA NUT, CRIMP LOCK
5 1 62297 BASE, PUMP DRIVE, RH 22 2 24979 BREATHER
6 1 75463* ADAPTER, OHLA, SAE C, 14S 23 1 71064 BRACKET, COMPRESSOR PUMP
7 4 38908 GIB, 1/2 X 1/2 X 1" 24 1 38005 PIPE
8 1 23726 SHEAVE, 3G5V710SF 25 12 N08C040EA STUD
9 2 32376 BUSHING 26 2 62042-04 KEY
10 1 32427 BELT, BANDED, 3R5VX800 27 1 70011* ADAPTER, OHLA, SAE B, 14S
11 1 25916 BELT, BANDED, 5R5VX950 28 1 58987 BASE, SLIDE, PUMP BASE
12 4 I1200000A WASHER 29 1 58986 BASEPLATE, OHLA
13 2 35519 NUT, COUPLER 33 1 25868 SHEAVE, 5G5V710SF
14 6 C10F200BA BOLT 34 4 A08C020BA SCREW
15 8 M0800000A WASHER, SPLIT-LOCK 35 4 X0800000A WASHER, LOCK, HI-COLLAR
16 8 C08C036BA BOLT
17 8 I0800000A WASHER, HARD FLAT

5000G (158 TO 300 V2): PUMP DRIVE 11.4


71096 FRONT PUMP-DRIVE INSTALLATION (OPT-87, 71)
ITEM QTY PART NUMBER DESCRIPTION
1 1 62191 HOUSING, OVERHUNG LOAD ADAPTER
2 1 62192 SHAFT, OVERHUNG LOAD ADAPTER
3 2 26112 BEARING, ROLLER SPHERICAL
4 1 26113 O-RING
5 1 26114-400 SNAP-RING
6 1 26115 SEAL
7 2 28816 PLUG

5000G (158 TO 300 V2): PUMP DRIVE 11.5


62193 OVERHUNG LOAD ADAPTER
ITEM QTY PART NUMBER DESCRIPTION
1 1 62191 HOUSING, OHLA, SAE B
2 1 70012 SHAFT, OHLA, 1.5 X 14S
3 2 26112 BEARING, ROLLER SPHERICAL
4 1 26113 O-RING
5 1 26114-400 SNAP-RING
6 1 26115 SEAL
7 2 28816 PLUG

5000G (158 TO 300 V2): PUMP DRIVE 11.6


70011 OVERHUNG LOAD ADAPTER, 14 SPLINE SAE B
ITEM QTY PART NUMBER DESCRIPTION
1 1 75794 HOUSING, OHLA, SAE C
2 1 72911 SHAFT, OHLA, 1.50 X 14S
3 2 10253 BEARING, SPHERICAL, ROLLER
4 1 10252 SNAP-RING
5 1 10254 SEAL
6 1 10568 CAP PLUG
7 1 10291 ADAPTER
8 1 28806 PLUG
9 1 73099 DIPSTICK, OIL OHLA HOUSING
10 2 10570 ADAPTER
11 2 10631 ADAPTER
12 1 27062 O-RING

5000G (158 TO 300 V2): PUMP DRIVE 11.7


75463 OVERHUNG LOAD ADAPTER, 14 SPLINE SAE C
ITEM QTY PART NUMBER DESCRIPTION
1 1 71065 GUARD, LEFT FRONT DRIVE BELTS
2 1 62129 GUARD, 5" SHEAVE
3 6 C08C012BA BOLT
4 6 M0800000A WASHER, SPLIT-LOCK
5 1 P08C000BA NUT, CRIMP LOCK

2
3
4

1
5
3
4

5000G (158 TO 300 V2): PUMP DRIVE 11.8


71104 FRONT PUMP AND COMPRESSOR GUARD INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 58561 BASE, JACK SHAFT
2 1 58562 BASE, JACK SHAFT SLIDE
3 1 46468-01 BASE, PUMP DRIVE
4 1 63279 JACK-SHAFT
5 1 63288 SHEAVE
6 1 32393 BUSHING
7 1 46474-01 FLANGE, COMPANION, 2.9375
8 1 56615-01 FLANGE, COMPANION, 2.25
9 1 46471-01* DRIVE SHAFT
10 1 39435 KEY STOCK, .5 X 2.25"
11 1 62269-064 KEY STOCK, .75 X 4"
12 1 62269-108 KEY STOCK, .75 X 6.75"
13 12 C16C040BA BOLT
14 12 I1600000A WASHER
15 12 Z1600000A WASHER, SLOPE
16 12 P16C000BA NUT, CRIMP LOCK
17 4 C12C080BA BOLT
18 4 I1200000A WASHER
19 4 P12C000BA NUT, CRIMP LOCK
20 1 65538 BOLT, JACKING
21 2 38660 FLAT BAR, 12.5"
22 1 31659 GEARBOX, 3 PUMP
23 8 C10C028BA BOLT
24 8 38908 GIB, .5 X 1.5"
25 2 38908 GIB, .5 X 3.5"
28 1 32617* BEARING, NON-EXPANSION
29 1 32618* BEARING, EXPANSION
30 8 I1000000A WASHER

5000G (158 TO 300 V2): PUMP DRIVE 11.9


63296 FLAIL JACK-SHAFT PUMP-DRIVE - s/n 158 to 186
ITEM QTY PART NUMBER DESCRIPTION
1 1 58561 BASE, JACK SHAFT
2 1 58562 BASE, JACK SHAFT SLIDE
3 1 46468-01 BASE, PUMP DRIVE
4 1 63279 JACK-SHAFT
5 1 63288 SHEAVE
6 1 32393 BUSHING
7 1 46474-01 FLANGE, COMPANION, 2.9375
8 1 56615-01 FLANGE, COMPANION, 2.25
9 1 46471-01* DRIVE SHAFT
10 1 39435 KEY STOCK, .5 X 2.25"
11 1 62269-064 KEY STOCK, .75 X 4"
12 1 62269-108 KEY STOCK, .75 X 6.75"
13 12 C16C040BA BOLT
14 12 I1600000A WASHER
15 12 Z1600000A WASHER, SLOPE
16 12 P16C000BA NUT, CRIMP LOCK
17 4 C12C080BA BOLT
18 4 I1200000A WASHER
19 4 P12C000BA NUT, CRIMP LOCK
20 1 65538 BOLT, JACKING
21 2 38660 FLAT BAR, 12.5"
22 1 69779 GEARBOX, .84:1, 3 PUMP
23 8 C10C028BA BOLT
24 8 38908 GIB, .5 X 1.5"
25 2 38908 GIB, .5 X 3.5"
28 1 32617* BEARING, NON-EXPANSION
29 1 32618* BEARING, EXPANSION
30 8 I1000000A WASHER

5000G (158 TO 300 V2): PUMP DRIVE 11.10


69823 2 FLAIL JACK-SHAFT PUMP-DRIVE (OPT-02, 03) - s/n 187 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 58561 BASE, JACK SHAFT
2 1 58562 BASE, JACK SHAFT SLIDE
3 1 46468-01 BASE, PUMP DRIVE
4 1 63279 JACK-SHAFT
5 1 63288 SHEAVE
6 1 32393 BUSHING
7 1 46474-01 FLANGE, COMPANION, 2.9375
8 1 56615-01 FLANGE, COMPANION, 2.25
9 1 46471-01* DRIVE SHAFT
10 1 39435 KEY STOCK, .5 X 2.25"
11 1 62269-064 KEY STOCK, .75 X 4"
12 1 62269-108 KEY STOCK, .75 X 6.75"
13 12 C16C040BA BOLT
14 12 I1600000A WASHER
15 12 Z1600000A WASHER, SLOPE
16 12 P16C000BA NUT, CRIMP LOCK
17 4 C12C080BA BOLT
18 4 I1200000A WASHER
19 4 P12C000BA NUT, CRIMP LOCK
20 1 65538 BOLT, JACKING
21 2 38660 FLAT BAR, 12.5"
22 1 69780 GEARBOX, .84:1, 3 PUMP
23 8 C10C028BA BOLT
24 8 38908 GIB, .5 X 1.5"
25 2 38908 GIB, .5 X 3.5"
28 1 32617* BEARING, NON-EXPANSION
29 1 32618* BEARING, EXPANSION
30 8 I1000000A WASHER

5000G (158 TO 300 V2): PUMP DRIVE 11.11


69824 3 FLAIL JACK-SHAFT PUMP-DRIVE (OPT-04, 26) - s/n 187 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 32598 BEARING, 2.9375 ID
2 2 32619 SEAL, METAL LABYRINTH, 2.9375 ID
3 1 32635 ADAPTER, 2.9375 ID, ASSY
4 1 59503 HOUSING, 2 BOLT PILLOW BLOCK, ASSEMBLY

3
1 3

5000G (158 TO 300 V2): PUMP DRIVE 11.12


32617 BEARING, NON-EXPANSION
ITEM QTY PART NUMBER DESCRIPTION
1 1 32598 BEARING, 2.9375 ID
2 2 32619 SEAL, METAL LABYRINTH, 2.9375 ID
3 1 32635 ADAPTER, 2.9375 ID, ASSY
4 1 59503 HOUSING, 2 BOLT PILLOW BLOCK, ASSEMBLY

1 3

5000G (158 TO 300 V2): PUMP DRIVE 11.13


32618 BEARING, EXPANSION
ITEM QTY PART NUMBER DESCRIPTION
1 1 33650 DRIVE-LINE, 4"
2 2 33651 U-JOINT
3 1 33652 TUBE YOKE
4 1 33653 SPLINE
5 1 33654 SLIP YOKE
6 2 33657 FLANGE

5000G (158 TO 300 V2): PUMP DRIVE 11.14


46471-01 DRIVE SHAFT
ITEM QTY PART NUMBER DESCRIPTION
1 1 46477 GUARD, DRIVE SHAFT
2 4 C06C016BA BOLT
3 4 G06C0000A NUT, SQUARE
4 4 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): PUMP DRIVE 11.15


46475 DRIVE SHAFT GUARD INSTALLATION
5000G (158 TO 300 V2): PUMP DRIVE 11.16
NOTES
PUMPS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2- - - - - - - - - - 12.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2- - - - - - - - - - 12.2
71841 2 FLAIL PUMP INSTALLATION (OPT-02, 03) s/n 218-up pg 1/2 - - - - - - - - - - - 12.3
71842 3 FLAIL PUMP INSTALLATION (OPT-04, 26) s/n 218-up pg 1/2 - - - - - - - - - - - 12.5
65470 P2-P3 INFEED PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 12.7
65471 P4-P5 INFEED PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 12.8
65472 STICK PUMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12.9
65474 P1 INFEED PUMP, 3 FLAIL s/n 158-up, 2 FLAIL s/n 218-up - - - - - - - - - - - - 12.10
69527 BARK MOVER PUMP ASSEMBLY s/n 218-up - - - - - - - - - - - - - - - - - - - 12.11
69821 UPPER FLAIL #2 PUMP ASSEMBLY (OPT-04, 26) s/n 218-up - - - - - - - - - - - 12.12
71839 UPPER FLAIL #2 PUMP ASSEMBLY s/n 218-up - - - - - - - - - - - - - - - - - - 12.13
71840 LOWER FLAIL PUMP ASSEMBLY s/n 218-up - - - - - - - - - - - - - - - - - - - 12.14
70014 SWING BOOM PUMP ASSEMBLY s/n 57-217 - - - - - - - - - - - - - - - - - - - 12.15
72235 SWING BOOM PUMP ASSEMBLY s/n 218-up - - - - - - - - - - - - - - - - - - - 12.16
73369 HYDRAULIC OIL COOLER FAN PUMP ASSEMBLY s/n 218-up - - - - - - - - - - 12.17
73419 3 FLAIL HYDRAULIC FLOAT PUMP INSTALL (OPT-26) s/n 218-up - - - - - - - - 12.18
73368 HYDRAULIC FLOAT LIFT PUMP ASSEMBLY (OPT-26) s/n 218-up- - - - - - - - - 12.19
65685 RADIATOR FAN PUMP ASSEMBLY (OPT-77) - - - - - - - - - - - - - - - - - - - 12.20
AUXILIARY BARK PUSHER PUMP INSTALLATION (OPT-82) - - - - - - - - - - - 12.21
65687 AUXILIARY BARK PUSHER PUMP ASSEMBLY (OPT-82) - - - - - - - - - - - - - 12.22
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): PUMPS 12.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): PUMPS 12.2


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 2 26378 O-RING
2 1 26798 COUPLER, SHAFT
3 2 27053 O-RING
4 1 65000 ADAPTER, HYD PUMP, RH 27
5 1 65470* PUMP, INFEED, P2-P3, ASSY
6 1 65471* PUMP, INFEED, P4-P5, ASSY
7 1 65472* PUMP, 25VQ STICK, ASSEMBLY
8 1 65474* PUMP, INFEED, L-38, P1, ASSY 13
9 1 69527* PUMP, BARK MOVER, ASSY 4
10 1 71839* PUMP, 1ST UPR FL, SMA, ASSY
11 1 71840* PUMP, LOWER FLAIL, SMA, ASSY
12 1 72235* PUMP, BOOM, SWING, ASSEMBLY
13 1 73369* PUMP, FAN COOLER, ASSEMBLY
14 10 C08C024BA BOLT, HXHD
15 4 C08C044BA BOLT, HXHD
16 2 C10C024BA BOLT, HXHD
17 14 E0800000A WASHER, HARD FLAT
18 2 E1000000A WASHER, HARD FLAT
19 4 I0800000A WASHER, HARD FLAT 14
20 8 I1200000A WASHER, HARD FLAT
21 10 P08C000BA NUT, CRIMP LOCK 17
22 8 P12C000BA NUT, CRIMP LOCK
23 1 69779 GEARBOX, 3 PUMP, SMA, 2 FLAIL
24 3 27051 O-RING
25 1 26113 O-RING 14
26 1 25807 O-RING 25 17
27 1 26482 GASKET, PUMP, B-PAD ADAPTER
28 1 65685* PUMP, HYDRAULIC FAN, ASSY 12 28 7
29 4 N08C048EA STUD
3

29

24

17
21
15 21 19

71841PA2

5000G (158 TO 300 V2): PUMPS 12.3


71841 2 FLAIL PUMP INSTALLATION (OPT-02, 03) s/n 218-up pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

1
11
22
20
23

9
16
18

26
24
8
14
2
17

10
22
20
5
24
14
6
17
14
17
71841P-1

5000G (158 TO 300 V2): PUMPS 12.4


71841 2 FLAIL PUMP INSTALLATION (OPT-02, 03) s/n 218-up pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 2 26378 O-RING
2 3 27053 O-RING
3 1 65000 ADAPTER, HYD PUMP, RH
4 1 65470* PUMP, INFEED, P2-P3, ASSY 25
5 1 65471* PUMP, INFEED, P4-P5, ASSY
6 1 65472* PUMP, 25VQ STICK, ASSEMBLY
7 1 65474* PUMP, INFEED, L-38, P1, ASSY
8 1 69527* PUMP, BARK MOVER, ASSY 13
9 1 69821* PUMP, 2ND UPR FL, SMA, ASSY 3
10 1 71839* PUMP, 1ST UPR FL, SMA, ASSY
11 1 71840* PUMP, LOWER FLAIL, SMA, ASSY
12 1 72235* PUMP, BOOM, SWING, ASSEMBLY
13 1 73369* PUMP, FAN COOLER, ASSEMBLY
14 16 C08C024BA BOLT, HXHD
15 4 C08C044BA BOLT, HXHD
16 20 E0800000A WASHER, HARD FLAT
17 4 I0800000A WASHER, HARD FLAT
18 8 I1200000A WASHER, HARD FLAT
19 10 P08C000BA NUT, CRIMP LOCK
14
20 8 P12C000BA NUT, CRIMP LOCK
21 1 69780 GEARBOX, 3 PUMP, SMA, 3 FLAIL 16
22 3 27051 O-RING
23 1 26113 O-RING
24 1 25807 O-RING
25 1 26482 GASKET, PUMP, B-PAD ADAPTER 14
26 1 65685* PUMP, HYDRAULIC FAN, ASSY 23 16
27 4 N08C048EA STUD
12 26 6

27

22

16
19
15 19 17

71842PA2

5000G (158 TO 300 V2): PUMPS 12.5


71842 3 FLAIL PUMP INSTALLATION (OPT-04, 26) s/n 218-up pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

1
11
20
18
21

8
14
16
2
9 24
7
14
16

22
1

10
20
18
4
22
14
5
16
14
16
71842P-1

5000G (158 TO 300 V2): PUMPS 12.6


71842 3 FLAIL PUMP INSTALLATION (OPT-04, 26) s/n 218-up pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 23134* PUMP, RH
2 1 25035 FLANGE, SPLIT, 2.00
3 1 25328 ELL, 2.00
4 2 25392 ADAPTER

5000G (158 TO 300 V2): PUMPS 12.7


65470 P2-P3 INFEED PUMP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 23134** PUMP, RH
2 1 25035 FLANGE, SPLIT, 2.00
3 1 25328 ELL, 2.00
4 2 25392 ADAPTER
5 1 67507 SEAL KIT, PUMP, 30 SERIES
6 1 67508 SHAFT, PUMP, 30 SERIES
7 1 67509 CARTRIDGE, PUMP, FRONT
8 1 67510 CARTRIDGE, PUMP, REAR
** ITEM 1 INCLUDES ITEMS 5 TO 8

5000G (158 TO 300 V2): PUMPS 12.8


65471 P4-P5 INFEED PUMP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 23063** PUMP
2 1 25036 FLANGE, SPLIT, 1.50
3 1 25042 FLANGE, SPLIT, 1.00
4 1 25346 ELL, 1.50
5 1 65634 SHAFT, PUMP
6 1 65635 SEAL KIT, PUMP
7 1 67098 CARTRIDGE, PUMP, FRONT
** ITEM 1 INCLUDES ITEMS 5 TO 7

5000G (158 TO 300 V2): PUMPS 12.9


65472 STICK PUMP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 23102 PUMP (INCLUDES ITEMS 5, 6)
2 1 25098 ADAPTER, 6400-08-08
3 1 25262 ADAPTER, 6801-20-20
4 1 25393 ADAPTER
5 1 68173 SEAL KIT, PUMP
6 1 70557 SHAFT, L38 PUMP

5000G (158 TO 300 V2): PUMPS 12.10


65474 P1 INFEED PUMP, 3 FLAIL s/n 158-up, 2 FLAIL s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23980 ADAPTER, ELL
2 1 25033 FLANGE, SPLIT, 3.00
3 1 25037 FLANGE, SPLIT, 1.25
4 1 25710 PUMP (INCLUDES ITEMS 6, 7)
5 1 26586 ADAPTER
6 1 65632 SHAFT, PUMP
7 1 65636 SEAL KIT, PUMP

5000G (158 TO 300 V2): PUMPS 12.11


69527 BARK MOVER PUMP ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 25024 FLANGE, SPLIT, 1.00
2 1 25073 ADAPTER, 6804-04-04-04
3 1 25077 ADAPTER, 6400-12-12
4 1 25114 ADAPTER, 5502-04-04
5 1 25120 ADAPTER, 6405-06-04
6 2 25200 ADAPTER, 6400-08-10
7 1 25262 ADAPTER, 6801-20-20
8 1 25326 ADAPTER, 6410-06-04
9 1 29415 COUPLER, QUICK
10 1 29421 COVER, DUST
11 1 63734 PUMP (INCLUDES ITEMS 12 TO 14)
12 1 25668 SEAL KIT, PUMP
13 1 63734-01 KIT, CHARGE RELIEF, VALVE
14 1 71829 SHAFT, 90-100, PUMP

5000G (158 TO 300 V2): PUMPS 12.12


69821 UPPER FLAIL #2 PUMP ASSEMBLY (OPT-04, 26) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 25043 FLANGE, SPLIT, 1.25
2 2 25070 ADAPTER, 6400-12-10
3 1 25071 ADAPTER, 6400-04-06
4 1 25136 ADAPTER, 6400-12-16
5 1 25282 ADAPTER, 6802-20-20
6 1 25322 ADAPTER, 6602-04-04-04
7 1 29420 COUPLER, QUICK
8 1 29421 COVER, DUST
9 1 71667 PUMP (INCLUDES ITEMS 10 TO 12)
10 1 10115 SEAL KIT, PUMP
11 1 69942 SHAFT, 90-130, PUMP
12 1 71634 PUMP, CHARGE, 2.07 CU/REV

5000G (158 TO 300 V2): PUMPS 12.13


71839 UPPER FLAIL #2 PUMP ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 10086 ADAPTER
2 1 24135 O-RING
3 2 25043 FLANGE, SPLIT, 1.25
4 2 25070 ADAPTER, 6400-12-10
5 1 25071 ADAPTER, 6400-04-06
6 1 25136 ADAPTER, 6400-12-16
7 1 25262 ADAPTER, 6801-20-20
8 1 25322 ADAPTER, 6602-04-04-04
9 1 29420 COUPLER, QUICK
10 1 29421 COVER, DUST
11 1 71666 PUMP (INCLUDES ITEMS 12 TO 14)
12 1 10115 SEAL KIT, PUMP
13 1 69942 SHAFT, 90-130, PUMP
14 1 71634 PUMP, CHARGE, 2.07 CU/REV

5000G (158 TO 300 V2): PUMPS 12.14


71840 LOWER FLAIL PUMP ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 70016 PUMP
2 2 C08C088BA BOLT
3 1 25034 FLANGE, SPLIT, 2.5"
4 2 26163 CLAMP, HOSE, 3", T-BOLT
5 1 25286 ELL, 2.5"
6 1 25392 ADAPTER
7 1 25419 ADAPTER
8 1 26869 O-RING
- 1 23121 KIT, 21 GALLON CARTRIDGE
- 1 65747 CARTRIDGE, RH REAR PUMP
- 1 70017 SHAFT, 14T
- 1 23146-01 SEAL KIT, PUMP

NOTE: THIS PUMP ASSEMBLY SUPERCEDES PUMP ASSEMBLY P/N 65469 & PUMP
P/N 64979 PER SL00018 DUE TO CHANGE IN PUMP DRIVE OVERHUNG LOAD
ADAPTER.

5000G (158 TO 300 V2): PUMPS 12.15


70014 SWING BOOM PUMP ASSEMBLY s/n 57-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 25034 FLANGE, SPLIT, 2.50
2 1 25286 ELL, 2.50
3 1 25392 ADAPTER
4 1 25419 ADAPTER
5 1 72236** PUMP (INCLUDES ITEMS 6 TO 9)
6 1 23121 KIT, CRTG
7 1 23146-01 SEAL KIT, PUMP
8 1 70017 SHAFT
9 1 72237 CARTRIDGE, PUMP, REAR

5000G (158 TO 300 V2): PUMPS 12.16


72235 SWING BOOM PUMP ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23180 PUMP (INCLUDES ITEMS 5, 6)
2 1 25268 ADAPTER, 6801-16-16
3 1 25363 ADAPTER, 6801-06-06
4 1 26879 ADAPTER
5 1 23180-01 SEAL KIT, PUMP
6 1 23180-02 SHAFT, PUMP

5000G (158 TO 300 V2): PUMPS 12.17


73369 HYDRAULIC OIL COOLER FAN PUMP ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 65001 ADAPTER, HYD PUMP, LH
2 1 73368* PUMP, LIFT, HYD FLOAT, ASSY
3 2 C08C024BA BOLT, HXHD
4 2 E0800000A WASHER, HARD FLAT
5 1 26482 GASKET

5000G (158 TO 300 V2): PUMPS 12.18


73419 3 FLAIL HYDRAULIC FLOAT PUMP INSTALL (OPT-26) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23180 PUMP (INCLUDES ITEMS 6,7)
2 1 25144 ADAPTER, 6804-06-06-06
3 1 25268 ADAPTER, 6801-16-16
4 1 25419 ADAPTER
5 1 25456 ADAPTER
6 1 23180-01 SEAL KIT, L23 PUMP
7 1 23180-02 SHAFT, PUMP

5000G (158 TO 300 V2): PUMPS 12.19


73368 HYDRAULIC FLOAT LIFT PUMP ASSEMBLY (OPT-26) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 62101 PUMP
1 62101-02 GASKET, EDC
1 62101-03 SEAL KIT, PUMP
1 65903 CONTROL, PUMP
1 64235-01 SHAFT, PUMP
1 64235-02 SEAL, SHAFT
2 2 25024 FLANGE, SPLIT (INCLUDES BOLTS, WASHERS, O-
RING)
3 1 25187 ADAPTER, 6400-16-16
4 3 25071 ADAPTER, 6400-04-06
5 1 25072 ADAPTER, 6801-04-04
6 1 25338 ADAPTER, 6803-12-12-12
7 3 25349 ADAPTER, 6801-04-06

5000G (158 TO 300 V2): PUMPS 12.20


65685 RADIATOR FAN PUMP ASSEMBLY (OPT-77)
ITEM QTY PART NUMBER DESCRIPTION
1 1 65001 ADAPTER, HYD PUMP, LH
2 1 65687* PUMP, AUXILIARY BARK, ASSY
3 2 C08C024BA BOLT, HXHD
4 2 E0800000A WASHER, HARD FLAT
5 1 26482 GASKET

5000G (158 TO 300 V2): PUMPS 12.21


AUXILIARY BARK PUSHER PUMP INSTALLATION (OPT-82)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23180 PUMP (INCLUDES ITEMS 7,8)
2 1 25047 ADAPTER
3 1 25157 ADAPTER, 6400-06-06
4 1 25268 ADAPTER, 6801-16-16
5 1 25419 ADAPTER
6 1 25431 ADAPTER
7 1 23180-01 SEAL KIT, L23 PUMP
8 1 23180-02 SHAFT, PUMP

5000G (158 TO 300 V2): PUMPS 12.22


65687 AUXILIARY BARK PUSHER PUMP ASSEMBLY (OPT-82)
HYDRAULIC TANK AND COOLER
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

63362 365 GALLON HYDRAULIC TANK ASSEMBLY s/n 146-179 pg 1 of 3 - - - - - - - - - 13.1


63361 365 GALLON HYDRAULIC TANK s/n 146-179 - - - - - - - - - - - - - - - - - - - - 13.4
71755 400 GALLON HYDRAULIC TANK INSTALLATION s/n 218-up - - - - - - - - - - - - 13.5
71732 HYDRAULIC TANK ASSEMBLY s/n 218-223 pg 1 of 3 - - - - - - - - - - - - - - - - 13.6
71731 400 GALLON HYDRAULIC TANK s/n 218-223 - - - - - - - - - - - - - - - - - - - - 13.9
73599 HYDRAULIC TANK ASSEMBLY s/n 224-up pg 1 of 3 - - - - - - - - - - - - - - - - 13.10
73598 400 GALLON HYDRAULIC TANK s/n 224-233 - - - - - - - - - - - - - - - - - - - 13.13
65650 OIL HEATER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13.14
65932 HYDRAULIC OIL LEVEL SWITCH ASSEMBLY s/n 128-233 - - - - - - - - - - - - 13.15
73443 PRESSURE SEQUENCE VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - 13.16
67214 HYDRAULIC OIL COOLER ASSEMBLY s/n 145-217 - - - - - - - - - - - - - - - - 13.17
71863 HYDRAULIC OIL COOLER INSTALLATION s/n 218-up- - - - - - - - - - - - - - - 13.18
71976 HYDRAULIC OIL COOLER ASSEMBLY s/n 218-up- - - - - - - - - - - - - - - - - 13.19
59847 FILTER ELEMENTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13.20
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 63361* TANK, HYD, 365GAL 51 2 24186 VALVE, BALL, 3.00
2 1 67214* COOLER ASSY 52 2 28045 NIPPLE, 3.00, CLOSE
3 3 24573 FILTER, HYD, RETURN 53 2 28327 ELL, 3.00, STD, 90
4 1 35515 GAUGE, SIGHT, 10" 54 1 28033 NIPPLE, 1.25, KING
5 1 65650 HEATER, OIL, 1500 WATT, ASSY 55 1 24188 VALVE, BALL, 1.25
6 1 28117 COUPLER, 2.00 NPT, FULL, STD 56 1 28029 NIPPLE, 1.25, CLOSE
7 4 28042 NIPPLE, 2.00, KING 57 1 28618 BUSHING, 2.5 X 1.250, STD
8 1 25406 ADAPTER, #20, CLOS, SEAL-LOK 58 1 28325 ELL, 1.25, STD, 90
9 1 28627 BUSHING, 2 X 1.250, STD 59 2 25175 ADAPTER
10 3 25102 ADAPTER, 2404-12-12 60 2 28625 BUSHING, 1.5 X 1.000, STD
11 1 28629 BUSHING, 2 X .750, STD 61 2 24184 VALVE, BALL, 1.50
12 1 28420 TEE, 2.00, STD 62 2 28036 NIPPLE, 1.50, CLOSE
13 1 25304 ADAPTER, 2404-06-04 63 2 28326 ELL, 1.50, STD, 90
14 1 28853 CAP, PIPE, 2.00 NPT, STD, BLK 64 3 24185 VALVE, BALL, 2.00
15 1 65932* SWITCH, HYD OIL LEVEL, ASSY 65 3 28041 NIPPLE, 2.00, CLOSE
21 1 23758 ADAPTER, 2605-06-06-06 66 3 28330 ELL, 2.00, STD, 90
22 1 28609 BUSHING, .750 X .375, STD 67 1 28037 NIPPLE, 1.50, KING
23 1 28631 BUSHING, 2.5 X 2, STD 70 1 28055 NIPPLE, 1.00, CLOSE
24 2 25251 ADAPTER, 2501-08-12 71 1 24182 VALVE, BALL, .75
25 1 25100 ADAPTER, 2501-12-12 72 1 28021 NIPPLE, .75, CLOSE
27 1 24159 VALVE, CHECK 73 1 28316 ELL, .75, STD, 90
28 1 25135 ADAPTER, 5603-12-12-12 74 2 25180 ADAPTER, 2501-16-16
29 2 28324 ELL, 2.50, STD, 90, STREET 75 1 28414 TEE, 1"
30 2 28040 NIPPLE, 2.50, KING 76 1 28055 NIPPLE, 1", CLOSE
31 2 25398 ADAPTER, FS2501-12-12 77 1 28709 BUSHING, 2 X 1"
32 3 28809 PLUG, HEX SOC HD, .75 78 2 25126 ADAPTER
33 3 25100 ADAPTER 79 1 C10C052BA BOLT
34 1 29150 GAUGE, 30 PSI, .25NPT, 2.5 80 1 25179 ADAPTER
35 3 25375 ADAPTER, 2501-06-12
36 1 63831 GUARD, HYD TANK
37 1 28814 PLUG, SQUARE HEAD, 1.5"
38 1 24979 BREATHER
39 1 63910 BRACKET, COOLER SUPPORT
40 1 63944 MOUNT, COOLER SUPPORT
41 1 C08C016BA BOLT
42 1 M0800000A WASHER, SPLIT-LOCK
43 1 C08C032BA BOLT
44 1 E0800000A WASHER
45 6 C08C040BA BOLT
47 1 24189 VALVE, BALL, 2.50
48 1 28039 NIPPLE, 2.50, CLOSE
49 4 C06C012BA BOLT
50 2 28044 NIPPLE, 3.00, KING

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.1


63362 365 GALLON HYDRAULIC TANK ASSEMBLY s/n 146-179 pg 1 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.2


63362 365 GALLON HYDRAULIC TANK ASSEMBLY s/n 146-179 pg 2 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.3


63362 365 GALLON HYDRAULIC TANK ASSEMBLY s/n 146-179 pg 3 of 3
ITEM QTY PART NUMBER DESCRIPTION
1 1 63351 COVER, HYD TANK FILTER (INCLUDES ITEM 7, CAP)
2 1 63354 GASKET, HYD TANK COVER 8
3 1 27001 COVER, CLEAN OUT (INCLUDES ITEM 4, GASKET)
4 1 27002 GASKET, CLEAN OUT COVER 5
5 32 C06C020BA BOLT 1 6
6 32 M0600000A WASHER, SPLIT-LOCK
7 1 C10C052BA BOLT
8 1 28853 CAP, PIPE
2

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.4


63361 365 GALLON HYDRAULIC TANK s/n 146-179
ITEM QTY PART NUMBER DESCRIPTION
1 AR 23414 RUBBER BELTING
2 3 60359 INSULATOR, FUEL/HYD TANK
3 3 70915-03 BRACKET, HOLD DOWN
4 1 71732* TANK ASSY - S/N 218 TO 223
1 73599* TANK ASSY - S/N 224 UP
5 3 C10C048BA BOLT
6 6 I1000000A WASHER
7 3 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.5


71755 400 GALLON HYDRAULIC TANK INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 24160 VALVE, CHK 44 8 28809 PLUG, HEX SOC HD
2 1 24182 VALVE, BALL, .75 45 1 28814 PLUG, SQUARE HEAD
3 2 24184 VALVE, BALL, 1.50 46 1 29150 GAUGE, 30PSI
4 3 24185 VALVE, BALL, 2.00 47 1 35515 GAUGE, SIGHT
5 2 24186 VALVE, BALL, 3.00 48 1 63831 GUARD, HYD TANK
6 1 24188 VALVE, BALL, 1.25 49 1 65650* HEATER, OIL, 1500 WATT, ASSY
7 1 24189 VALVE, BALL, 2.50 50 1 65932* SWITCH, HYD OIL LEVEL, ASSY
8 1 24979 BREATHER 51 3 71431-01 FILTER, ELEMENT
9 2 25100 ADAPTER, 2501-12-12 52 1 71731* TANK, HYD, 400GAL
10 2 25175 ADAPTER, 2404-16-16 53 3 73351 HOUSING, FILTER, RETURN
11 1 25179 NUT, CAP, TUBE 54 1 73443* VALVE, PRESS SEQ, ASSY
12 1 25180 ADAPTER 55 1 73446 BRACE, BOLT, VALVE MOUNT
13 1 25188 ADAPTER, 5406-20-16 56 2 C05C044BA BOLT, HXHD
14 1 25191 ADAPTER, 2404-16-20 57 4 C06C012BA BOLT, HXHD
15 2 25251 ADAPTER, 2501-08-12 58 2 M0500000A WASHER, SPLIT-LOCK
16 1 25369 ADAPTER, 5500-16-16 59 4 M0600000A WASHER, SPLIT-LOCK
17 2 25375 ADAPTER, 2501-06-12 NOTE: ITEMS 54, 55, 56, 58 ADDED ON S/N 220 TO 223
18 2 25398 ADAPTER
19 1 28021 NIPPLE, .75, CLOSE
20 1 28029 NIPPLE, 1.25, CLOSE
21 1 28033 NIPPLE, 1.25, KING
22 2 28036 NIPPLE, 1.50, CLOSE
23 1 28037 NIPPLE, 1.50, KING
24 1 28039 NIPPLE, 2.50, CLOSE
25 2 28040 NIPPLE, 2.50, KING
26 4 28041 NIPPLE, 2.00, CLOSE
27 3 28042 NIPPLE, 2.00, KING
28 2 28044 NIPPLE, 3.00, KING
29 2 28045 NIPPLE, 3.00, CLOSE
30 1 28055 NIPPLE, 1.00, CLOSE
31 1 28316 ELL, .75, STD, 90
32 2 28324 ELL, 2.50, STD, 90
33 1 28325 ELL, 1.25, STD, 90
34 2 28326 ELL, 1.50, STD, 90
35 2 28327 ELL, 3.00, STD, 90
36 4 28330 ELL, 2.00, STD, 90
37 1 28331 ELL, 2.00, STD, 90
38 1 28414 TEE, 1.00, STD
39 1 28618 BUSHING, 2.500X1.250, STD
40 2 28625 BUSHING, 1.500X1.000, STD
41 1 28631 BUSHING, 2.500X2.000, STD
42 1 28709 BUSHING, 2.000X1.000, STD
43 1 28805 PLUG, SQUARE HEAD

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.6


71732 HYDRAULIC TANK ASSEMBLY s/n 218-223 pg 1 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.7


71732 HYDRAULIC TANK ASSEMBLY s/n 218-223 pg 2 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.8


71732 HYDRAULIC TANK ASSEMBLY s/n 218-223 pg 3 of 3
ITEM QTY PART NUMBER DESCRIPTION
1 3 26559 O-RING
2 2 27001** COVER, CLEAN OUT
3 2 27002 GASKET, CLEAN OUT COVER
4 1 67112 CAP, HYD TANK FILL
5 3 67562 CAP, HYD FILTER
6 18 C06C020BA BOLT, HXHD
7 2 C10C052BA BOLT, HXHD
8 18 M0600000A WASHER, SPLIT-LOCK
** ITEM 2 INCLUDES ITEM 3

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.9


71731 400 GALLON HYDRAULIC TANK s/n 218-223
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10185 GAUGE, SIGHT 44 1 28805 PLUG, SQUARE HEAD
2 1 24160 VALVE, CHK 45 7 28809 PLUG, HEX SOC HD
3 1 24182 VALVE, BALL, .75 46 1 28814 PLUG, SQUARE HEAD
4 2 24184 VALVE, BALL, 1.50 47 1 29150 GAUGE, 30PSI
5 3 24185 VALVE, BALL, 2.00 48 1 63831 GUARD, HYD TANK
6 2 24186 VALVE, BALL, 3.00 49 1 65650* HEATER, OIL, 1500 WATT, ASSY
7 1 24188 VALVE, BALL, 1.25 50 1 65932* SWITCH, HYD OIL LEVEL, ASSY - S/N 128 TO 233
8 1 24189 VALVE, BALL, 2.50 1 67836 SWITCH, HYD OIL LEVEL, ASSY - S/N 234 UP
9 1 24979 BREATHER 51 3 71431-01 FILTER, ELEMENT
10 2 25100 ADAPTER, 2501-12-12 52 3 73351 HOUSING, FILTER, RETURN
11 2 25175 ADAPTER, 2404-16-16 53 1 73443* VALVE, PRESS SEQ, ASSY
12 1 25179 NUT, CAP, TUBE 54 1 73446 BRACE, BOLT, VALVE MOUNT
13 2 25180 ADAPTER, 2501-16-16 55 1 73598* TANK, HYD, 400GAL - S/N 224 TO 233
14 1 25188 ADAPTER, 5406-20-16 1 76944 TANK, HYD, 400GAL - S/N 234 UP
15 1 25191 ADAPTER, 2404-16-20 56 2 C05C044BA BOLT, HXHD
16 2 25251 ADAPTER, 2501-08-12 57 4 C06C012BA BOLT, HXHD
17 1 25369 ADAPTER, 5500-16-16 58 2 M0500000A WASHER, SPLIT-LOCK
18 2 25375 ADAPTER, 2501-06-12 59 4 M0600000A WASHER, SPLIT-LOCK
19 2 25398 ADAPTER
20 1 28021 NIPPLE, .75, CLOSE
21 1 28029 NIPPLE, 1.25, CLOSE
22 1 28033 NIPPLE, 1.25, KING
23 2 28036 NIPPLE, 1.50, CLOSE
24 1 28037 NIPPLE, 1.50, KING
25 1 28039 NIPPLE, 2.50, CLOSE
26 2 28040 NIPPLE, 2.50, KING
27 4 28041 NIPPLE, 2.00, CLOSE
28 3 28042 NIPPLE, 2.00, KING
29 2 28044 NIPPLE, 3.00, KING
30 2 28045 NIPPLE, 3.00, CLOSE
31 1 28055 NIPPLE, 1.00, CLOSE
32 1 28316 ELL, .75, STD, 90
33 2 28324 ELL, 2.50, STD, 90
34 1 28325 ELL, 1.25, STD, 90
35 2 28326 ELL, 1.50, STD, 90
36 2 28327 ELL, 3.00, STD, 90
37 4 28330 ELL, 2.00, STD, 90
38 1 28331 ELL, 2.00, STD, 90
39 1 28414 TEE, 1.00, STD
40 1 28618 BUSHING, 2.500X1.250, STD
41 2 28625 BUSHING, 1.500X1.000, STD
42 1 28631 BUSHING, 2.500X2.000, STD
43 1 28709 BUSHING, 2.000X1.000, STD

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.10


73599 HYDRAULIC TANK ASSEMBLY s/n 224-up pg 1 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.11


73599 HYDRAULIC TANK ASSEMBLY s/n 224-up pg 2 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.12


73599 HYDRAULIC TANK ASSEMBLY s/n 224-up pg 3 of 3
ITEM QTY PART NUMBER DESCRIPTION
1 3 26559 O-RING
2 2 27001** COVER, CLEAN OUT
3 2 27002 GASKET, CLEAN OUT COVER
4 1 67112 CAP, HYD TANK FILL
5 3 67562 CAP, HYD FILTER
6 18 C06C020BA BOLT, HXHD
7 2 C10C052BA BOLT, HXHD
8 18 M0600000A WASHER, SPLIT-LOCK
** ITEM 2 INCLUDES ITEM 3

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.13


73598 400 GALLON HYDRAULIC TANK s/n 224-233
ITEM QTY PART NUMBER DESCRIPTION
1 3 26308 TERMINAL
2 16" 30056 CORD, CABLE
3 1 30450 CONNECTOR
4 1 30482 NUT, LOCK, GRIP CORD
5 1 30810 PLUG
6 1 30945 BUSHING
7 2 30949 WASHER, REDUCER
8 1 31018 HEATER, OIL, 1500 WATTS

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.14


65650 OIL HEATER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 30482 NUT, LOCK, .50, GRIP CORD
2 1 30451 CONNECTOR, GRIP CORD
3 1 46196-01 HOUSING, HYDRAULIC FLOAT SWITCH
4 1 27003 SWITCH, LOW LEVEL
5 1 30930 WIRE, NUT
6 1 26416 TERMINAL, 14-16GA, BLADE, FEMALE
7 1 26510 TERMINAL, #10 RING, .25 BLADE
8 1 L03C0080A SCREW, SLOTTED PAN HEAD
9 1 25934 WASHER, STAR, #10

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.15


65932 HYDRAULIC OIL LEVEL SWITCH ASSEMBLY s/n 128-233
ITEM QTY PART NUMBER DESCRIPTION
1 1 10165 ADAPTER, 6410-12-06
2 1 10296 VALVE, PSV1-16-S-12T-30
3 1 25077 ADAPTER, 6400-12-12
4 1 25231 ADAPTER, 2406-16-12
5 1 25238 ADAPTER, 2406-12-06
6 1 25363 ADAPTER, 6801-06-06
7 1 26292 ADAPTER, 6801-08-12

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.16


73443 PRESSURE SEQUENCE VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 65582 COOLER, THERMAL
1 65582-01 FAN, OIL COOLER
1 65582-02 GUARD, OIL COOLER FAN
1 65582-03 LOUVER
2 1 28117 COUPLER, 2" NPT, FULL
3 1 28042 NIPPLE, 2", KING
4 1 25406 ADAPTER, #20, CLOS, SEAL-LOK
5 1 28627 BUSHING, 2 X 1.25"
6 1 28420 TEE, 2"
7 1 28629 BUSHING, 2 X .75"
8 1 25102 ADAPTER, 2404-12-12
9 1 28853 CAP, PIPE
10 1 25304 ADAPTER, 2404-06-04
11 2 25126 ADAPTER, 6400-08-12

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.17


67214 HYDRAULIC OIL COOLER ASSEMBLY s/n 145-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 71976* COOLER, HYD OIL, ASSEMBLY
2 2 73277 BRACKET, COOLER SUPPORT
3 1 73278 BRACE, COOLER, RIGHT HAND
4 1 73279 BRACE, COOLER, LEFT HAND
5 8 C08C024BA BOLT, HXHD
6 4 C10C032BA BOLT, HXHD
7 16 I0800000A WASHER, HARD FLAT
8 8 I1000000A WASHER, HARD FLAT
9 8 P08C000BA NUT, CRIMP LOCK
10 4 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.18


71863 HYDRAULIC OIL COOLER INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 10089 O-RING
2 2 25035 FLANGE, SPLIT
3 1 25058** ADAPTER, 2404-04-04
4 2 25126 ADAPTER, 6400-08-12
5 2 25312 ELL
6 1 71975 COOLER, OIL (INCLUDES ITEMS 7 TO 16)
7 1 71975-01 MOTOR, COOLER, HYD, OIL
8 1 71975-02 HUB, FAN/MOTOR, 9 BOLT
9 1 71975-03 BUSHING, MOT/FAN
10 1 71990 BRACKET, MOTOR MTG
11 1 71991 BRACKET, COOLER, LH
12 1 71992 BRACKET, COOLER, RH
13 1 71993 SHROUD, COOLER
14 1 71994 GUARD, FINGER, FAN
15 1 71995 FAN, HYD OIL COOLER
16 1 71996 CORE, COOLER
** S/N 218 & 219 ITEM 3 WAS 28811

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.19


71976 HYDRAULIC OIL COOLER ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
3 24554 ELEMENT, FILTER (FOR 24561)
3 24576 RING, FILTER BACKUP
3 24594 ELEMENT, FILTER FOR 24593
3 71431-01 FILTER, ELEMENT (FOR 71431 HYDRAULIC TANK
RETURN FILTER)
3 71431-02 O-RING, FLAT, FILTER CAN
3 71431-03 O-RING, FILTER ELEMENT

5000G (158 TO 300 V2): HYDRAULIC TANK AND COOLER 13.20


59847 FILTER ELEMENTS KIT
HYDRAULIC VALVES
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

62204 LARGE SPOUT HYDRAULIC INSTALLATION (OPT-01) - - - - - - - - - - - - - - - 14.1


62208 DOUBLE END LOAD SPOUT HYDRAULIC INSTALLATION (OPT-74) - - - - - - - - 14.2
61616 BARK PUSHER VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 14.3
63625 SPOUT SWING RELIEF VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 14.4
63656 #2 LOCKING VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 14.5
63751 FEEDROLL MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 14.6
23173 MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14.7
24025 VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14.8
65514 CAB TILT VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14.9
63660 8 SECTION VALVE ASSEMBLY (OPT-01) - - - - - - - - - - - - - - - - - - - - - 14.10
24034 8 SECTION VALVE (OPT-01) pg 1 of 5 - - - - - - - - - - - - - - - - - - - - - - - 14.11
62207 8 SECTION VALVE ASSEMBLY (OPT-74) - - - - - - - - - - - - - - - - - - - - - 14.16
68583 8 SECTION VALVE (OPT-74) pg 1 of 6 - - - - - - - - - - - - - - - - - - - - - - - 14.17
65137 BRAKE SHUTTLE VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 14.23
65169 AUXILIARY BARK PUSHER VALVE INSTALL (OPT-82) - - - - - - - - - - - - - - 14.24
65136 AUXILIARY BARK PUSHER VALVE ASSEMBLY (OPT-82) - - - - - - - - - - - - - 14.25
65732 LOADER BASE VALVE INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 14.26
63626 #1 LOCKING VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 14.27
65711 LOADER BASE VALVE #2 ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - 14.28
72681 LOADER BASE #1 VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - 14.29
65151 RADIATOR FAN DIRECTIONAL VALVE INSTALLATION (OPT-77) - - - - - - - - - 14.30
65152 RADIATOR FAN DIRECTIONAL VALVE ASSEMBLY (OPT-77) - - - - - - - - - - - 14.31
59848 PARKER SEALS O-RING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 14.32
ITEM QTY PART NUMBER DESCRIPTION
- 1 61616* VALVE, BARK PUSHER, ASSY
- 1 63625* VALVE, RELIEF, SPT SWG, ASSY
- 5 63656* VALVE, LOCKING, #2, ASSEMBLY
- 1 63660* VALVE, V20, 8 SECTION, ASSY
- 1 63751* MANIFOLD, FEEDROLL, ASSY
- 1 63889 BRACE, BOLT, VALVE MT, SV3
- 1 65514* VALVE, CAB TILT, ASSEMBLY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.1


62204 LARGE SPOUT HYDRAULIC INSTALLATION (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
- 1 61616* VALVE, BARK PUSHER, ASSY
- 1 62207* VALVE, V20, 8 SECTION, ASSY
- 2 63625* VALVE, RELIEF, SPT SWG, ASSY
- 4 63656* VALVE, LOCKING, #2, ASSEMBLY
- 1 63751* MANIFOLD, FEEDROLL, ASSY
- 1 63889 BRACE, BOLT, VALVE MT
- 1 65137* VALVE, BRAKE SHUTTLE, ASSY
- 1 65514* VALVE, CAB TILT, ASSEMBLY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.2


62208 DOUBLE END LOAD SPOUT HYDRAULIC INSTALLATION (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23666 ORIFICE (INSTALL IN "P" PORT OF SOLENOID. NOT 7 3 25394 ADAPTER, #20, F5OLOS, SEALOK
SHOWN) 8 1 25424 ADAPTER, #20, R5OLOS, SEALOK
2 1 24040 VALVE, DIRECTIONAL 9 1 25459 ADAPTER, #20, 12TRLO, SEALOK
3 1 24056 SUB-PLATE 10 1 58950 DIODE, DOUBLE, RIGHT, ASSY (NOT SHOWN)
4 1 24068 BOLT KIT 11 1 70958-012 CABLE, 3 WIRE VALVE SOLENOID, ASSY
5 1 25045 ADAPTER, #20, BLS, SEAL-LOK 12 1 24040-01 PILOT VALVE
6 2 25071 ADAPTER, 6400-04-06 13 2 24029 COIL

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.3


61616 BARK PUSHER VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 24225 VALVE, CROSS PORT RELIEF
2 4 25169 ADAPTER, 6400-04-08
3 2 29417 COUPLER, QUICK
4 2 29421 COVER, DUST

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.4


63625 SPOUT SWING RELIEF VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 24155 VALVE, LOCKING
2 4 25071 ADAPTER, 6400-04-06

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.5


63656 #2 LOCKING VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 10282 ADAPTER, 6401-20-20
2 4 23120-01 MANIFOLD, WIRING HOUSE
3 1 23173* MANIFOLD ASSEMBLY
4 4 24025* VALVE
5 4 24266 ADAPTER
6 1 25102 ADAPTER, 2404-12-12
7 1 25175 ADAPTER, 2404-16-16
8 13 25395 ADAPTER
9 1 28042 NIPPLE, 2.00, KING
10 1 28511 FITTING, CROSS
11 1 28627 BUSHING
12 1 28629 BUSHING
13 1 28709 BUSHING
14 5 29416 COUPLER, QUICK
15 5 29421 COVER, DUST
16 4 58950 DIODE, DOUBLE, RIGHT, ASSY
17 4 70958-012 CABLE, VLV SOL, 3 WIRE, ASSY
18 16 A04C024BA SCW, SOCHD, CAP
19 16 M0400000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.6


63751 FEEDROLL MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 4 24245 RELIEF VALVE
2 1 24238 CHECK VALVE
3 4 24250 NEEDLE VALVE
4 4 24218 CHECK VALVE
5 1 10543 VALVE, FLOW CONTROL (NOT SHOWN)
6 1 24250-01 KIT, BUNA SEALS (FOR ITEM 5, P/N 10543)

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.7


23173 MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 2 24025-01 COIL, 24 VOLT, 1.8 AMP
2 5 27011 O-RING
3 1 64424 KIT, O-RING

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.8


24025 VALVE
ITEM QTY PART NUMBER DESCRIPTION
1 1 24435 VALVE, DIR
2 1 24436 SUB-PLATE
3 1 24605 ADAPTER
4 1 24606 ADAPTER
5 2 25349 ADAPTER, 6801-04-06
6 4 A03C024BA SCW, SOCHD, CAP
7 2 A04C0160A SCW, SOCHD, CAP

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.9


65514 CAB TILT VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 24034* VALVE
2 1 25078 ADAPTER, 2501-04-04
3 1 25199 ADAPTER, 6408-H-12
4 4 25285 ADAPTER, 6400-04-10
5 2 25349 ADAPTER, 6801-04-06
6 12 25384 ADAPTER, 6400-04-10, W/ORF
7 2 25413 ADAPTER
8 1 25460 ADAPTER

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.10


63660 8 SECTION VALVE ASSEMBLY (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
1 8 23908 SEAL KIT, ADJUSTABLE FEED (4 PER ASSY)
2 1 24034-01 FITTING, 8 SECTION VALVE, FEMALE
3 1 24034-02 FITTING, 8 SECTION VALVE, MALE
4 4 24034-05 VALVE, SOLENOID, CRTG & COIL (2 PER ASSY)
5 8 24034-06 SEAL KIT, VLV, SPOOL (1 PER ASSY)
6 6 24034-07 VALVE, SECTION, 20-10-04
7 9 24270 SEAL KIT
8 1 68580 BOLT KIT
9 1 68481 INLET VALVE COVER BODY
10 1 24074 VALVE ASSEMBLY
11 1 24272 SEAL KIT
12 1 25106 ADAPTER
13 1 24390 ADAPTER
14 1 28801 PLUG
15 8 68414 BRACKET, HANDLE (1 PER ASSY)
16 6 68415 POSITIONER, SPOOL, STANDARD (1 PER ASSY)
17 16 64693 SEAL KIT (2 PER ASSY)
18 8 23714 HANDLE ASSEMBLY (1 PER ASSY)
19 2 24084 VALVE BODY ASSEMBLY
20 4 24271 SEAL KIT (2 PER ASSY)
21 2 23910 SEAL KIT (1 PER ASSY)
22 1 68480 POWER BEYOND OUTLET COVER
23 1 68479 POWER BEYOND OUTLET SLEEVE ASSY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.11


24034 8 SECTION VALVE (OPT-01) pg 1 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.12


24034 8 SECTION VALVE (OPT-01) pg 2 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.13


24034 8 SECTION VALVE (OPT-01) pg 3 of 5
SEE PARTS LIST ON
PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.14


24034 8 SECTION VALVE (OPT-01) pg 4 of 5
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.15


24034 8 SECTION VALVE (OPT-01) pg 5 of 5
ITEM QTY PART NUMBER DESCRIPTION
1 1 25078 ADAPTER, 2501-04-04
2 1 25199 ADAPTER, 6408-H-12
3 4 25285 ADAPTER, 6400-04-10
4 2 25349 ADAPTER, 6801-04-06
5 12 25384 ADAPTER, 6400-04-10, W/ORF
6 2 25413 ADAPTER, #12
7 1 25460 ADAPTER, #12
8 1 68583* VALVE, V20, 8 SECTION, ASSY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.16


62207 8 SECTION VALVE ASSEMBLY (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 8 23908 SEAL KIT, ADJUSTABLE FEED (4 PER ASSY)
2 1 24034-01 FITTING, 8 SECTION VALVE, FEMALE
3 1 24034-02 FITTING, 8 SECTION VALVE, MALE
4 4 24034-05 VALVE, SOLENOID, CRTG & COIL (2 PER ASSY)
5 8 24034-06 SEAL KIT, VLV, SPOOL (1 PER ASSY)
6 6 24034-07 VALVE, SECTION, 20-10-04
7 9 24270 SEAL KIT
8 1 68580 BOLT KIT
9 1 68481 INLET VALVE COVER BODY
10 1 24074 VALVE ASSEMBLY
11 1 24272 SEAL KIT
12 1 25106 ADAPTER
13 1 24390 ADAPTER
14 1 28801 PLUG
15 8 68414 BRACKET, HANDLE (1 PER ASSY)
16 6 68415 POSITIONER, SPOOL, STANDARD (1 PER ASSY)
17 16 64693 SEAL KIT (2 PER ASSY)
18 8 23714 HANDLE ASSEMBLY (1 PER ASSY)
19 1 24084 VALVE BODY ASSEMBLY
20 4 24271 SEAL KIT (2 PER ASSY)
21 2 23910 SEAL KIT (1 PER ASSY)
22 1 68480 POWER BEYOND OUTLET COVER
23 1 68479 POWER BEYOND OUTLET SLEEVE ASSY
24 1 68582 VALVE BODY ASSEMBLY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.17


68583 8 SECTION VALVE (OPT-74) pg 1 of 6
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.18


68583 8 SECTION VALVE (OPT-74) pg 2 of 6
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.19


68583 8 SECTION VALVE (OPT-74) pg 3 of 6
SEE PARTS LIST
ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.20


68583 8 SECTION VALVE (OPT-74) pg 4 of 6
SEE PARTS LIST
ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.21


68583 8 SECTION VALVE (OPT-74) pg 5 of 6
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.22


68583 8 SECTION VALVE (OPT-74) pg 6 of 6
ITEM QTY PART NUMBER DESCRIPTION
1 1 23613 ADAPTER
2 1 24190 VALVE, SHUTTLE, .25, O-RING
3 1 24391 ADAPTER
4 1 25071 ADAPTER
5 1 25349 ADAPTER

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.23


65137 BRAKE SHUTTLE VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 65136* VALVE ASSY, AUX BARK PUSHER
2 4 C06C024BA BOLT
3 4 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.24


65169 AUXILIARY BARK PUSHER VALVE INSTALL (OPT-82)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23977 SUB-PLATE
2 3 25093 ADAPTER, 6801-08-08
3 1 25098 ADAPTER, 6400-08-08
4 1 58950 DIODE, DOUBLE, RIGHT, ASSY
5 1 64996 VALVE, DIRECTIONAL
6 1 70958-012 CABLE, VLV SOL, 3 WIRE, ASSY
7 4 A04C024BA SCW, SOCHD, CAP

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.25


65136 AUXILIARY BARK PUSHER VALVE ASSEMBLY (OPT-82)
ITEM QTY PART NUMBER DESCRIPTION
1 1 24020 VALVE, CHECK
2 1 24392 ADAPTER, 6806-06-06
3 1 25237 ADAPTER, 2404-04-06
4 1 39744 CONNECTOR, PLUG
5 1 63626* VALVE, LOCKING, #1, ASSEMBLY
6 1 65711* VALVE, LOADER BASE #2, ASSY
7 1 72681* VALVE, LOADER BASE #1, ASSY
8 2 72682 BAR, CLAMP, VALVE
9 2 C04C028BA BOLT, HXHD
10 4 C04C032BA BOLT, HXHD
11 2 C05C036BA BOLT, HXHD
12 2 E0500000A WASHER, HARD FLAT
13 4 P04C000BA NUT, CRIMP LOCK
14 2 P05C000BA NUT, CRIMP LOCK

5 6
4
8
9 3
10 2

13 8 10 1
12 11 14
65732PA

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.26


65732 LOADER BASE VALVE INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24155 VALVE, LOCKING
2 2 25071 ADAPTER, 6400-04-06
3 2 65308 ADAPTER, 6801-04-06, ASSY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.27


63626 #1 LOCKING VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 25071 ADAPTER, 6400-04-06
2 1 25144 ADAPTER, 6804-06-06-06
3 1 25349 ADAPTER, 6801-04-06
4 1 65710** VALVE, DIRECTIONAL
5 1 39748 COIL, 24VOLT, VLV, PLUG CONN
6 1 65710-01 VALVE, CARTRIDGE
7 1 65712 VALVE, BODY
** ITEM 4 INCLUDES ITEMS 5 TO 7

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.28


65711 LOADER BASE VALVE #2 ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 10144 VALVE
2 1 25157 ADAPTER, 6400-06-06
3 2 25349 ADAPTER, 6801-04-06

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.29


72681 LOADER BASE #1 VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 65152* VALVE, DIR, HYD FAN, ASSY

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.30


65151 RADIATOR FAN DIRECTIONAL VALVE INSTALLATION (OPT-77)
ITEM QTY PART NUMBER DESCRIPTION
1 1 24436 SUB-PLATE
2 1 25071 ADAPTER, 6400-04-06
3 1 25144 ADAPTER, 6804-06-06-06
4 2 25349 ADAPTER, 6801-04-06
5 1 58950 DIODE, DOUBLE, RIGHT, ASSY
6 1 61662 VALVE
7 1 70957-012 CABLE, VLV SOL, 2 WIRE, ASSY
8 2 A04C016BA SCW, SOCHD, CAP
9 2 M0400000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.31


65152 RADIATOR FAN DIRECTIONAL VALVE ASSEMBLY (OPT-77)
ITEM QTY PART NUMBER DESCRIPTION
10 10168 O-RING, 2-029, N552-90
20 24128 O-RING, 2-011, N552-90, # 4
5 24129 O-RING, 2-012, N552-90, # 6
20 24130 O-RING, 2-016, #10
20 24131 O-RING, 2-018, #12
20 24132 O-RING, 2-021, #16
10 24133 O-RING, 2-025, N552-90
20 24134 O-RING, 11-16, #16
10 24135 O-RING, 11-20, #20
20 24136 O-RING, 11-24, #24
20 24137 O-RING, 3-904, # 4
10 24138 O-RING, 3-905, # 5
10 24139 O-RING, 3-906, # 6
10 24140 O-RING, 3-908, # 8
20 24141 O-RING, 3-910, #10
10 24142 O-RING, 3-912, #12
10 24143 O-RING, 3-916, #16
10 24144 O-RING, 3-920, #20
10 24145 O-RING, 3-924, #24
20 27011 O-RING, 2-014, N552-90

5000G (158 TO 300 V2): HYDRAULIC VALVES 14.32


59848 PARKER SEALS O-RING KIT
HYDRAULIC TUBING & HIGH PRESSURE FILTERS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

71837 FLAIL HYDRAULIC TUBING INSTALLATION s/n 218-up - - - - - - - - - - - - - - - 15.1


71833 FLAIL HIGH PRESSURE FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 15.2
60125 3 FLAIL HYDRAULIC TUBING INSTALLATION (OPT-04, 26) - - - - - - - - - - - - - 15.3
70711 HIGH PRESSURE FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 15.4
24561 HIGH PRESSURE FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15.5
63567 FLAIL PRESSURE CHARGE PUMP FILTER INSTALLATION- - - - - - - - - - - - - 15.6
24593 FLAIL CHARGE PUMP FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - 15.7
59847 FILTER ELEMENTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15.8
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 10292 ADAPTER, FS6540-12-12 2 71833* FILTER, HIGH PRESSURE, ASSY
1 10293 VALVE, CHK, DS8P1-06-65-11 1 71864 BRACKET, TUBE MOUNT, DRILL
5 23717 ADAPTER, #12, C6LOS, SEALOK 12 C06C012BA BOLT, HXHD
360" 24298 INSULATION, PIPE, 3/4C/1/2I 3 C06C064BA BOLT, HXHD
3 25044 ADAPTER, #12, R6LOS, SEALOK 32 C06C224BA BOLT, HXHD
2 25145 ADAPTER, #12, HBUS 3 G06C0000A NUT, SQUARE
1 25392 ADAPTER, #12, F5OLOS, SEALOK 12 I0600000A WASHER, HARD FLAT
11 25402 ADAPTER, #12, BLS, SEAL-LOK 36 J06C0000A NUT, NYLOCK
8 25403 ADAPTER, #12, 4TRLOS, SEALOK
1 25456 ADAPTER, #16, R6LOS, SEALOK
3 25458 ADAPTER, #12, 6TRLOS, SEALOK
2 25464 ADAPTER, #16, 12TRLOS
64 28957 CLAMP, MULTI-PIPE, HC32-5
61 28958 INSERT, MULTI CLAMP, G32-12
20 28959 INSERT, MULTI-CLAMP, G32-16
58 28961 INSERT, MULTI-CLAMP, G32-20
32 28966 INSERT, MULTI-CLAMP G32-24
16 28969 CLAMP, MULTI-PIPE, HC32-2
2 28972 CLAMP, MULTI-PIPE, HC32-4
2 58149-180 TUBE ASSY, .75X.08X180.00
2 58149-182 TUBE ASSY, .75X.08X182.00
1 58149-222 TUBE ASSY, .75X.08X222.00
1 58150-083 TUBE ASSY, 1.00X.09X 83.00
1 58150-085 TUBE ASSY, 1.00X.09X 85.00
1 58150-087 TUBE ASSY, 1.00X.09X 87.00
1 58150-089 TUBE ASSY, 1.00X.09X 89.00
1 58150-091 TUBE ASSY, 1.00X.09X 91.00
1 58150-220 TUBE ASSY, 1.00X.09X220.00
1 58151-224 TUBE ASSY, 1.25X.12X224.00
1 58151-240 TUBE ASSY, 1.25X.12X240.00
1 58151-336 TUBE ASSY, 1.25X.12X336.00
2 58151-342 TUBE ASSY, 1.25X.12X342.00
1 58924 TUBE ASSY, .75X.08X270.00
1 58925 TUBE ASSY, .75X.08X264.00
1 58926 TUBE ASSY, .75X.08X258.00
1 58927 TUBE ASSY, .75X.08X252.00
2 58929-034 TUBE ASSY, .75X.08X 34.00
2 58929-300 TUBE ASSY, .75X.08X300.00
2 60816-336 TUBE ASSY, 1.50X.12X336.00
8 63714 SPACER, MULTI-PIPE CLP DR
8 70025 SPACER, MULTI-PIPE CLP, DR
2 71710-035 TUBE ASSY, 1.50X.12X 35.00
2 71710-290 TUBE ASSY, 1.50X.12X290.00

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.1
71837 FLAIL HYDRAULIC TUBING INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 23775 ADAPTER
2 1 24561* FILTER, HIGH PRESSURE

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.2
71833 FLAIL HIGH PRESSURE FILTER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 58151-240 TUBE ASSY, 1.25X.12X240.00
1 58151-342 TUBE ASSY, 1.25X.12X342.00
1 59741-035 TUBE ASSY, 1.25X.12X 35.00
1 59741-290 TUBE ASSY, 1.25X .12X290.0
1 70711* FILTER, HIGH PRESSURE, ASSY
6 C06C012BA BOLT, HXHD
6 I0600000A WASHER, HARD FLAT

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.3
60125 3 FLAIL HYDRAULIC TUBING INSTALLATION (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 24561* FILTER, HIGH PRESSURE
2 2 25394 ADAPTER

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.4
70711 HIGH PRESSURE FILTER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 24596 HEAD 7 1 24577-01 BOWL, VISUAL INDICATOR
2 1 24575 BOWL 8 1 24591 BACK-UP RING
3 1 24554 ELEMENT 9 1 24592 O-RING, BUNA-N
4 1 24576 BACK-UP RING, BUNA-N 10 1 24561-01 VALVE ASSY, FILTER
5 1 24584 O-RING, BUNA-N 11 2 24561-02 O-RING SEAL, FILTER ADAPTER TO HEAD
6 1 24577 VISUAL INDICATOR ASSY (INCLUDES ITEMS 7-9)

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.5
24561 HIGH PRESSURE FILTER
ITEM QTY PART NUMBER DESCRIPTION
1 3 24593* FILTER, PUMP, CHARGE
2 6 25269 ADAPTER, 6801-12-16
3 3 39252 ANGLE
4 12 C06C016BA BOLT, HXHD
5 12 I0600000A WASHER, HARD FLAT
NOTE: 2-FLAIL MACHINES ONLY HAVE 2 FILTERS, 4 ADAPTERS, 2 ANGLES, 8 BOLTS,
8 WASHERS.

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.6
63567 FLAIL PRESSURE CHARGE PUMP FILTER INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24593-02 O-RING
2 1 24593-03 JOINT RING
3 1 24593-04 BOWL
4 1 24593-05 INDICATOR
5 1 24593-06 THREADED RING
6 2 24593-07 INDICATOR O-RING
7 1 24594 FILTER ELEMENT

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.7
24593 FLAIL CHARGE PUMP FILTER
ITEM QTY PART NUMBER DESCRIPTION
3 24554 ELEMENT, FILTER (FOR 24561)
3 24576 RING, FILTER BACKUP
3 24594 ELEMENT, FILTER FOR 24593
3 71431-01 FILTER, ELEMENT (FOR 71431 HYDRAULIC TANK
RETURN FILTER)
3 71431-02 O-RING, FLAT, FILTER CAN
3 71431-03 O-RING, FILTER ELEMENT

5000G (158 TO 300 V2): HYDRAULIC TUBING & HIGH PRESSURE FILTERS 15.8
59847 FILTER ELEMENTS KIT
HYDRAULIC MANIFOLDS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

70088 OIL RETURN MANIFOLD INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 16.1


71091 OIL RETURN MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 16.2
71061 LOADER OIL RETURN MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - 16.3
63544 SUCTION MANIFOLD INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - 16.4
63543 SUCTION MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 16.5
73255 CASE DRAIN MANIFOLD INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 16.6
73254 CASE DRAIN MANIFOLD ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 16.7
63659 ROLLCASE CASE DRAIN MANIFOLD ASSEMBLY- - - - - - - - - - - - - - - - - - 16.8
ITEM QTY PART NUMBER DESCRIPTION
1 1 71091* MANIFOLD, OIL RETURN, ASSY
2 4 C08C080BA BOLT, HXHD
3 4 E0800000A WASHER, HARD FLAT
4 4 P08C000BA NUT, CRIMP LOCK

2
3
4

1
CHIPPER SUPPORT

FRAME TUBES

70088PA

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.1


70088 OIL RETURN MANIFOLD INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24004 VALVE, RELIEF
2 1 24182 VALVE, BALL
3 1 25102 ADAPTER, 2404-12-12
4 1 25149 ADAPTER, 2501-20-20
5 1 25199 ADAPTER, 6408-H-12
6 1 25270 ADAPTER, 6801-12-12
7 1 25385 ADAPTER
8 1 28021 NIPPLE
9 1 28040 NIPPLE, 2.50
10 1 28042 NIPPLE, 2.00
11 1 28330 ELL
12 1 28626 BUSHING
13 3 28805 PLUG, SQUARE HEAD
14 1 29416 COUPLER, QUICK
15 1 29421 COVER, DUST
16 1 70087 MANIFOLD, OIL RETURN

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.2


71091 OIL RETURN MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 25078 ADAPTER, 2501-04-04
2 2 25180 ADAPTER, 2501-16-16
3 1 25206 ADAPTER, 2404-08-12
4 1 25420 ADAPTER, 2404-24-24
5 1 46249-03 MANIFOLD, LOADER

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.3


71061 LOADER OIL RETURN MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 63543* MANIFOLD, SUCTION, ASSEMBLY
2 4 C08C088BA BOLT, HXHD
3 4 I0800000A WASHER, HARD FLAT
4 4 P08C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.4


63544 SUCTION MANIFOLD INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24278 ADAPTER, 6408-H-06
2 3 25149 ADAPTER, 2501-20-20
3 1 26231 ADAPTER, 6404-06-06
4 1 28044 NIPPLE
5 1 28328 ELL
6 1 28803 PLUG, SQUARE HEAD
7 1 28813 PLUG, SQUARE HEAD
8 1 28850 CAP, STD
9 1 63542 MANIFOLD, SUCTION

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.5


63543 SUCTION MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 73254* MANIFOLD, CASE DRAIN, ASSY
2 4 C06C020BA BOLT, HXHD
3 4 I0600000A WASHER, HARD FLAT
4 4 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.6


73255 CASE DRAIN MANIFOLD INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 25086 ADAPTER, 2501-08-08
2 3 25100 ADAPTER, 2501-12-12
3 2 28042 NIPPLE, 2.00, KING
4 1 73163 MANIFOLD, CASE DRAIN

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.7


73254 CASE DRAIN MANIFOLD ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 59122 MANIFOLD, ROLL CASE CASE DRAIN
2 4 25078 ADAPTER
3 1 25389 ADAPTER, SEAL-LOK

5000G (158 TO 300 V2): HYDRAULIC MANIFOLDS 16.8


63659 ROLLCASE CASE DRAIN MANIFOLD ASSEMBLY
HYDRAULIC FLOAT CYLINDERS & VALVES
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2- - - - - - - - - - 17.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2- - - - - - - - - - 17.2
HYDRAULIC FLOAT INSTALLATION (OPT-03, 26)- - - - - - - - - - - - - - - - - - 17.3
23712 UPPER FLAIL #2 HYDRAULIC FLOAT CYLINDER (OPT-26) - - - - - - - - - - - - - 17.4
24600 HYDRAULIC FLOAT CYLINDER (OPT-03, 26) - - - - - - - - - - - - - - - - - - - - 17.5
65044 3 FLAIL HYDRAULIC FLOAT VALVE INSTALLATION (OPT-26) - - - - - - - - - - - 17.6
65042 HYDRAULIC FLOAT MANIFOLD ASSEMBLY (OPT-26) - - - - - - - - - - - - - - - 17.7
65043 HYDRAULIC FLOAT DUMP VALVE ASSEMBLY (OPT-26) - - - - - - - - - - - - - - 17.8
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.2


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 3 23756 ADAPTER, 2503-08-08
2 2 25084 ADAPTER, 2404-08-08
3 11 25086 ADAPTER, 2501-08-08
4 2 23712* HYDRAULIC FLOAT CYLINDER (3 FLAIL, OPT-26,
UPPER FLAIL #2 ONLY)
5 6 24600* HYDRAULIC FLOAT CYLINDER

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.3


HYDRAULIC FLOAT INSTALLATION (OPT-03, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24657 PIN, CYLINDER
2 2 24659 BUSHING
3 1 64632 PISTON, CYLINDER
4 1 23712-02 ROD, CYLINDER
5 1 23712-01 SEAL KIT
6 2 35596 GREASE FITTING
7 2 A06C012BA SCREW
8 4 M0800000A WASHER, SPLIT LOCK

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.4


23712 UPPER FLAIL #2 HYDRAULIC FLOAT CYLINDER (OPT-26)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 24600-02 ROD, CYLINDER PISTON 9 2 35596 GREASE FITTING
2 2 24657 PIN, CYLINDER 10 2 A06C012BA SCREW
3 2 24659 BUSHING 11 4 M0800000A WASHER, SPLIT LOCK
4 1 27982 SEAL KIT
5 1 29961 CLEVIS, CYLINDER ROD, W/PIN NOTE: THIS CYLINDER IS FOR THE CHIPPER FEED ROLL, UPPER FEED ROLL, AND
6 1 64632 PISTON, CYLINDER UPPER FLAIL #1 HYDRAULIC FLOAT. QUANTITY 6.
7 1 24600-03 EYE BRACKET WITH BUSHING
8 1 24600-04 MOUNTING TANG WITH BUSHING

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.5


24600 HYDRAULIC FLOAT CYLINDER (OPT-03, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 65042* MANIFOLD ASSY, HYDRAULIC FLOAT
4 4 C06C016BA BOLT
5 1 65043* VALVE ASSY, HYDRAULIC FLOAT DUMP
6 2 C05C048BA BOLT
7 2 I0500000A WASHER
8 1 67089 BRACE, VALVE MOUNT BOLT

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.6


65044 3 FLAIL HYDRAULIC FLOAT VALVE INSTALLATION (OPT-26)
ITEM QTY PART NUMBER DESCRIPTION
1 4 23120-01 MANIFOLD, WIRING HOUSE
2 14 23750 ADAPTER
3 2 23998 VALVE (INCLUDES COIL & O-RING KIT LISTED)
1 24025-01 COIL
1 64424 KIT, O-RING
4 2 24010 VALVE
5 1 24613 MANIFOLD, HYDRAULIC FLOAT (INCLUDES CHECK
VALVES LISTED)
2 25549 VALVE, CHECK
2 25550 VALVE
4 25551 VALVE, CHECK
6 2 25098 ADAPTER, 6400-08-08
7 1 25168 ADAPTER, 6400-16-12
8 1 25392 ADAPTER
9 4 29420 COUPLER, QUICK
10 4 29421 COVER, DUST
11 4 30945 BUSHING, .500, INSULATED
12 4 58950 DIODE, DOUBLE, RIGHT, ASSY
13 4 70958-012 CABLE, 3 WIRE VALVE SOLENOID
14 16 A04C024BA SCW, SOCKET HEAD CAP

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.7


65042 HYDRAULIC FLOAT MANIFOLD ASSEMBLY (OPT-26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 25268 ADAPTER, 6801-16-16
2 1 25399 ADAPTER
3 1 39744 CONNECTOR, PLUG, ISO/DIN
4 1 39751 VALVE, DIRECTIONAL

5000G (158 TO 300 V2): HYDRAULIC FLOAT SYSTEM 17.8


65043 HYDRAULIC FLOAT DUMP VALVE ASSEMBLY (OPT-26)
AIR COMPRESSORS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

COMPRESSOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - 18.1


COMPRESSOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - 18.2
MIDLAND COMPRESSOR s/n 158-211, 215 - - - - - - - - - - - - - - - - - - - - - 18.3
71055KIT MIDLAND COMPRESSOR RELIEF VALVE KIT - - - - - - - - - - - - - - - - - - - 18.4
71067 BENDIX COMPRESSOR INSTALL (OPT-115) s/n 212-230 - - - - - - - - - - - - - - 18.5
71054 BENDIX COMPRESSOR ASSEMBLY (OPT-115) - - - - - - - - - - - - - - - - - - - 18.6
71068 MIDLAND COMPRESSOR INSTALL (OPT-116) s/n 218-up- - - - - - - - - - - - - - 18.7
71055 MIDLAND COMPRESSOR ASSEMBLY (OPT-116) s/n 218-up - - - - - - - - - - - - 18.8
71806 AUXILIARY AIR COMPRESSOR INSTALLATION (OPT-37) - - - - - - - - - - - - - 18.9
58793 AIR COMPRESSOR & TANK ASSEMBLY (OPT-37) - - - - - - - - - - - - - - - - 18.10
71798 AIR COMPRESSOR GOVERNOR (OPT-37) - - - - - - - - - - - - - - - - - - - - 18.11
69101 AIR CHECK VALVE (OPT-37, 38) - - - - - - - - - - - - - - - - - - - - - - - - - 18.12
71807 AIR TANK INSTALLATION (OPT-38) - - - - - - - - - - - - - - - - - - - - - - - - 18.13
63959 AIR TANK ASSEMBLY (OPT-38) - - - - - - - - - - - - - - - - - - - - - - - - - - 18.14
64105 AIR TANK ADAPTER KIT (OPT-38) pg 1/2 - - - - - - - - - - - - - - - - - - - - - 18.15
59564 ALCOHOL EVAPORATOR INSTALL (OPT-51) - - - - - - - - - - - - - - - - - - - 18.17
63085 AIR DRYER INSTALL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18.18
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18.19
OPT-37 OPT-37
OPT-116 OPT-115 OPT-116 OPT-115
SERIAL AUXILIARY OPT-38 SERIAL AUXILIARY OPT-38
MIDLAND BENDIX MIDLAND BENDIX
NUMBER AIR AIR TANK NUMBER AIR AIR TANK
COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR
COMPRESSOR COMPRESSOR
2G-158-402 YES YES 2G-186-531 YES YES
2G-159-405 YES YES 2G-187-535 YES YES
2G-160-406 YES YES 2G-188-541 YES YES
2G-161-409 YES YES 2G-189-553 YES YES
2G-162-410 YES YES 2G-190-559 YES YES
2G-163-411 YES YES 2G-191-560 YES YES
2G-164-412 YES YES 2G-192-564 YES YES
2G-165-415 YES YES 2G-193-567 YES YES
2G-166-416 YES YES 2G-194-572 YES YES
2G-167-417 YES YES 2G-195-574 YES YES
2G-168-418 YES YES 2G-196-576 YES YES
2G-169-419 YES YES 2G-197-582 YES YES
2G-170-422 YES YES 2G-198-586 YES YES
2G-171-423 YES YES 2G-199-592 YES YES
2G-172-427 YES YES 2G-200-594 YES YES
2G-173-428 YES YES 2G-201-600 YES YES
2G-174-433 YES YES 2G-202-601 YES YES
2G-175-434 YES YES 2G-203-607 YES YES
2G-176-446 YES YES 2G-204-608 YES YES
2G-177-449 YES YES 2G-205-612 YES YES
2G-178-450 YES YES 2G-206-617 YES YES
2G-179-462 YES YES 2G-207-630 YES YES
2G-180-463 YES YES 2G-208-631 YES YES
2G-181-474 YES YES 2G-209-645 YES YES
2G-182-475 YES YES 2G-210-647 YES YES
2G-183-487 YES YES 2G-211-648 YES YES
2G-184-491 YES YES
2G-185-503 YES YES

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.1


COMPRESSOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
OPT-37 OPT-37
OPT-116 OPT-115 OPT-116 OPT-115
SERIAL AUXILIARY OPT-38 SERIAL AUXILIARY OPT-38
MIDLAND BENDIX MIDLAND BENDIX
NUMBER AIR AIR TANK NUMBER AIR AIR TANK
COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR
COMPRESSOR COMPRESSOR
2G-212-651 YES YES 2G-241-979 YES TMD 981
2G-213-660 YES YES 2G-242-983 YES YES
2G-214-661 YES YES 2G-243-985 YES YES
2G-215-670 YES YES 2G-244-989 YES YES
2G-216-671 YES YES 2G-245-992 YES YES
2G-217-700 YES YES 2G-246-996 YES YES
2G-218-738 YES YES 2G-247-1003 YES TMD 981
2G-219-739 YES YES 2G-248-1026 YES TMD 981
2G-220-760 YES YES 2G-249
2G-221-763 YES YES 2G-250
2G-222-771 YES YES 2G-251
2G-223-772 YES YES 2G-252
2G-224-780 YES YES 2G-253
2G-225-781 YES YES 2G-254
2G-226-846 YES YES 2G-255
2G-227-860 YES YES 2G-256
2G-228-878 YES YES 2G-257
2G-229-883 YES YES
NOTE: TMD 981 REPLACES THE STANDARD KOHLER MOTOR ON THE AUXILIARY AIR
2G-230-894 YES YES COMPRESSOR WITH A HONDA MOTOR.
2G-231-906 YES YES
2G-232-923 YES YES
2G-233-938 YES YES
2G-234-958 YES YES
2G-235-959 YES TMD 981
2G-236-963 YES TMD 981
2G-237-968 YES YES
2G-238-972 YES TMD 981
2G-239-973 YES TMD 981

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.2


COMPRESSOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23376 BELT, SINGLE (ENGINE OPT-88) 10 4 C08C048BA BOLT
1 26544 BELT, SINGLE (ENGINE OPT-87 & 71) 11 4 F08C0000A NUT
2 1 67195 SHEAVE 12 4 M0700000A WASHER, SPLIT-LOCK
3 1 70063 BOLT, JACKING 13 4 C07C028BA BOLT
4 1 F12C0000A NUT 14 2 38904 GIB, 3/8 X 9"
5 1 29877 COMPRESSOR, MIDLAND
6 1 23238 KIT, MIDLAND INTAKE MANIFOLD
7 1 58876 BASE, CRANKCASE COMPRESSOR
8 4 M0800000A WASHER, SPLIT-LOCK
9 8 I0800000A WASHER

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.3


MIDLAND COMPRESSOR s/n 158-211, 215
ITEM QTY PART NUMBER DESCRIPTION
1 1 25283 ADAPTER
2 1 25450 ADAPTER
3 1 28606 BUSHING
4 1 29272 VALVE, RELIEF

NOTE: THIS KIT ADDS A RELIEF VALVE TO MIDLAND COMPRESSORS INSTALLED ON


5000G S/N 57 TO 238 & 242 PER SERVICE LETTER SL00035.

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.4


71055KIT MIDLAND COMPRESSOR RELIEF VALVE KIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 71054* COMPRESSOR ASSY, BENDIX
2 1 68330 SHEAVE, TAPERED ID..
3 1 10018 BELT
4 4 C08C060BA BOLT
5 4 E0800000A WASHER
6 1 70063 BOLT, JACKING
7 1 F12C0000A NUT
8 2 38608 GIB, 3/8 X 3/4 X 9"
9 2 71108 PLATE, COMPRESSOR SPACER
11 4 P08C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.5


71067 BENDIX COMPRESSOR INSTALL (OPT-115) s/n 212-230
ITEM QTY PART NUMBER DESCRIPTION
1 1 26667 COMPRESSOR, BENDIX
2 1 68779 PLATE, MANIFOLD COVER
3 1 68780 ADAPTER, MANIFOLD
4 2 26721 FITTING, COMPRESSOR DISCHARGE
5 2 28316 ELL
6 2 25297 ADAPTER, 2503-12-12
7 1 25051 ADAPTER, 2501-04-02
8 2 25062 ADAPTER, 2501-06-06
9 2 25078 ADAPTER, 2501-04-04
10 2 25086 ADAPTER, 2501-08-08
11 1 25084 ADAPTER, 2404-08-08
12 2 68845 GASKET, COMPRESSOR INTAKE
13 4 C05C012BA BOLT
14 8 M0500000A WASHER, SPLIT-LOCK
15 4 F05C0000A NUT
16 4 N05C028EA STUD
17 2 28801 PLUG, HEX SOCKET HEAD
18 10 28816 PLUG, HEX SOCKET HEAD
19 1 25100 ADAPTER, 2501-12-12
20 2 28810 PLUG, HEX SOCKET HEAD
21 1 25139 ADAPTER, 5602-12-12-12
22 1 28612 BUSHING
23 1 29272 VALVE, 150PSI AIR RELIEF
24 1 26667-01 GASKET, HEAD

NOTE: ITEMS 5-6 & 21-23 ARE INCLUDED IN 71054KIT TO RETROFIT AIR RELIEF
VALVE TO BENDIX AIR COMPRESSOR PER SERVICE LETTER SL00035.

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.6


71054 BENDIX COMPRESSOR ASSEMBLY (OPT-115)
ITEM QTY PART NUMBER DESCRIPTION
1 1 71055* COMPRESSOR ASSY, MIDLAND
2 1 67195 SHEAVE
3 1 26544 BELT, SINGLE
4 4 C08C040BA BOLT
5 4 M0800000A WASHER, SPLIT-LOCK
6 1 70063 BOLT, JACKING
7 1 F12C0000A NUT
8 2 71434-144 GIB, 3/8 X 9"
9 2 71107 NUT-PLATE, COMPRESSOR

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.7


71068 MIDLAND COMPRESSOR INSTALL (OPT-116) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 29877 COMPRESSOR, MIDLAND WATER COOLED
2 1 71072 BASEPLATE, AIR COMPRESSOR
3 2 25086 ADAPTER, 2501-08-08
4 1 25646 ADAPTER, 2501-12-08
5 1 23238 KIT, INTAKE MANIFOLD
6 2 25051 ADAPTER, 2501-04-02
7 1 25084 ADAPTER, 2404-08-08
8 4 C07C024BA BOLT
9 4 M0700000A WASHER, SPLIT-LOCK
10 1 25283 ADAPTER
11 1 25450 ADAPTER
12 1 28606 BUSHING
13 1 29272 VALVE, RELIEF
14 1 29877-01 GASKET, COMPRESSOR

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.8


71055 MIDLAND COMPRESSOR ASSEMBLY (OPT-116) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 AR 10190 U-EDGING
2 1 30213 BATTERY, 12 VOLT
3 1 35259 CHAIN
4 1 58793* TANK, AIR, ASSEMBLY
5 1 64547-066 CABLE, BTRY, NEG
6 1 64548-055 CABLE, BTRY, POS
7 2 69101* VALVE, AIR CHECK, ASSY (NOT SHOWN)
8 2 71814 LINER, PLYWD
9 2 71815 LINER, PLYWD
10 1 71831 LINER, PLYWD
11 4 C04C016BA BOLT, HXHD
12 8 C05C012BA BOLT, HXHD
13 8 I0500000A WASHER, HARD FLAT
14 4 M0400000A WASHER, SPLIT-LOCK
15 8 M0500000A WASHER, SPLIT-LOCK
16 1 71819 BATTERY BOX
17 1 71822 LID, BATTERY BOX
18 2 E0600000A WASHER, HARD FLAT
19 2 P06C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.9


71806 AUXILIARY AIR COMPRESSOR INSTALLATION (OPT-37)
ITEM QTY PART NUMBER DESCRIPTION
1 1 25078 ADAPTER, 2501-04-04
2 2 25090 ADAPTER, 5404-08-08
3 1 25107 ADAPTER, 2605-12-12-12
4 1 25161 NUT, FLARE, TUBE
5 1 25163 SLEEVE, TUBE
6 1 25275 ADAPTER, 2501-08-06
7 1 26988 CAP, RAIN
8 2 28311 ELL
9 1 28410 TEE
10 1 28606 BUSHING
11 1 29406 COUPLER, QUICK, PLUG
12 1 29410 COUPLER, QUICK
13 1 29864 AIR COMPRESSOR, KOHLER
1 11109 AIR COMPRESSOR, HONDA (TMD 981)
14 1 71798* GOVERNOR, AIR CPRSR, ASSY
15 1 C05C048BA BOLT, HXHD
16 1 I0500000A WASHER, HARD FLAT
17 1 P05C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.10


58793 AIR COMPRESSOR & TANK ASSEMBLY (OPT-37)
ITEM QTY PART NUMBER DESCRIPTION
1 2 25273 ADAPTER, 2404-04-02
2 1 28000 NIPPLE
3 1 28400 TEE
4 1 29859 MUFFLER, AIR
5 1 31063 GOVERNOR, AIR

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.11


71798 AIR COMPRESSOR GOVERNOR (OPT-37)
ITEM QTY PART NUMBER DESCRIPTION
1 1 25102 ADAPTER, 2404-12-12
2 1 25108 ADAPTER, 2405-12-12
3 1 69091 VALVE, CHECK, MIDLAND

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.12


69101 AIR CHECK VALVE (OPT-37, 38)
ITEM QTY PART NUMBER DESCRIPTION
1 1 25051 ADAPTER, 2501-04-02
2 1 25273 ADAPTER, 2404-04-02
3 AR 25784 RUBBER BELTING
4 1 29859 MUFFLER, AIR
5 1 31063 GOVERNOR, AIR
6 1 63959* TANK, AIR, ASSEMBLY
7 1 69101* VALVE, AIR CHECK, ASSY (NOT SHOWN)
8 2 C05C048BA BOLT, HXHD
9 4 C07C032BA BOLT, HXHD
10 4 E0700000A WASHER, HARD FLAT
11 4 M0700000A WASHER, SPLIT-LOCK
12 2 P05C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.13


71807 AIR TANK INSTALLATION (OPT-38)
ITEM QTY PART NUMBER DESCRIPTION
1 1 24198 VALVE, RELIEF, AIR, 200PSI
2 1 25078 ADAPTER, 2501-04-04
3 1 25086 ADAPTER, 2501-08-08
4 1 25090 ADAPTER, 5404-08-08
5 1 25107 ADAPTER, 2605-12-12-12
6 1 25999 GAUGE, 300PSI
7 1 28004 NIPPLE
8 2 28311 ELL
9 1 28406 TEE
10 1 28410 TEE
11 1 28606 BUSHING
12 1 28612 BUSHING
13 1 28624 BUSHING
14 1 28633 BUSHING
15 1 29018 TANK, AIR, 30GAL
16 1 29250 VALVE, PETCOCK
17 1 29406 COUPLER, QUICK
18 1 29410 COUPLER, QUICK

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.14


63959 AIR TANK ASSEMBLY (OPT-38)
ITEM QTY PART NUMBER DESCRIPTION
1 1 - COMPRESSOR
4 2 25051 ADAPTER
5 2 25086 ADAPTER
6 1 25283 ADAPTER
7 2 25646 ADAPTER
8 1 25248 ADAPTER
9 1 25285 ADAPTER
10 1 25084 ADAPTER
12 1 58104-083 HOSE
13 1 58140-133 HOSE
14 1 58104-093 HOSE
15 1 58140-041 HOSE
16 1 58104-027 HOSE
17 1 58238-055 HOSE
18 1 29433 HOSE TEFLON W/STAINLESS 3/4 X 96"
19 1 23238 KIT, INTAKE MANIFOLD MIDLAND
20 1 63959 AIR TANK ASSY, W/O COMPRESSOR
21 1 59568-504 HOSE
22 1 59568-033 HOSE
23 1 58140-052 HOSE
24 1 59548-010 HOSE
25 1 58104-276 HOSE
26 1 58238-113 HOSE
27 1 25273 ADAPTER
28 1 25322 ADAPTER
29 3 25051 ADAPTER
30 1 25102 ADAPTER
31 1 25283 ADAPTER
33 1 25105 ADAPTER
34 1 61613 AIR DRYER, MIDLAND
35 1 31063 GOVERNOR, AIR

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.15


64105 AIR TANK ADAPTER KIT (OPT-38) pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.16


64105 AIR TANK ADAPTER KIT (OPT-38) pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 23752 EVAPORATOR, ALCOHOL
2 1 59568-085 HOSE ASSY- S/N 57 TO 160
1 58237-060 HOSE ASSY- S/N 161 UP
3 1 58238-038 HOSE ASSY- S/N 57 TO 160
1 58238-036 HOSE ASSY- S/N 161 TO 217
1 58238-061 HOSE ASSY- S/N 218 UP
4 2 25283 ADAPTER
5 2 C06C016BA BOLT
6 2 M06C0000A WASHER, SPLIT LOCK
9 40 OZ 23753 ANTIFREEZE, DE-ICER

FRONT VIEW OF 5000G


COMPRESSOR NOT SHOWN

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.17


59564 ALCOHOL EVAPORATOR INSTALL (OPT-51)
ITEM QTY PART NUMBER DESCRIPTION
1 1 61613 DRYER, MIDLAND 24 VOLT AIR
2 1 63084 BRACKET, AIR DRYER
3 1 70938-006 PLATE, GUSSET, 5 X 2-7/8 X 3/8"
4 4 P06C000BA NUT, CRIMP LOCK
5 4 C06C020BA BOLT
6 8 I0600000A WASHER

5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.18


63085 AIR DRYER INSTALL
5000G (158 TO 300 V2): AUXILIARY AIR COMPRESSOR 18.19
NOTES
AIR FLOAT CYLINDERS & VALVES
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2- - - - - - - - - - 19.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2- - - - - - - - - - 19.2
71296 2 FLAIL AIR FLOAT INSTALLATION (OPT-02) - - - - - - - - - - - - - - - - - - - - 19.3
71295 3 FLAIL AIR FLOAT INSTALLATION (OPT-04) - - - - - - - - - - - - - - - - - - - - 19.4
29813 AIR CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.5
58792 AIR REGULATOR VALVES INSTALL (OPT-02, 04)- - - - - - - - - - - - - - - - - - 19.6
57613-01 LUBRICATOR FILTER ASSEMBLY (OPT-02, 04)- - - - - - - - - - - - - - - - - - - 19.7
29112 AIR FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.8
29113 LUBRICATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.9
63619 3 BANK AIR VALVE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - 19.10
29270 QUICK EXHAUST VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.11
29309 AIR VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.12
59461 AIR VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19.13
63621 AIR MANIFOLD ASSEMBLY (OPT-02, 04) - - - - - - - - - - - - - - - - - - - - - 19.14
59472 UPPER FLAIL #2 AIR FLOAT ASSEMBLY (OPT-04) pg 1/2- - - - - - - - - - - - - 19.15
63620 1 BANK AIR VALVE ASSEMBLY (OPT-04) - - - - - - - - - - - - - - - - - - - - - 19.17
63661 AIR FLOAT TEE ASSEMBLY (OPT-02, 04) - - - - - - - - - - - - - - - - - - - - - 19.18
63662 DEBARKER FEED AIR TEE ASSEMBLY (OPT-02, 04) - - - - - - - - - - - - - - - 19.19
70554 SAFETY VALVE INSTALLATION (OPT-02, 04) - - - - - - - - - - - - - - - - - - - 19.20
70553 AIR FLOAT SAFETY VALVE ASSEMBLY (OPT-02, 04)- - - - - - - - - - - - - - - 19.21
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES 2G-195-574 YES
2G-168-418 YES 2G-196-576 YES
2G-169-419 YES 2G-197-582 YES
2G-170-422 YES 2G-198-586 YES
2G-171-423 YES 2G-199-592 YES
2G-172-427 YES 2G-200-594 YES
2G-173-428 YES 2G-201-600 YES
2G-174-433 YES 2G-202-601 YES
2G-175-434 YES 2G-203-607 YES
2G-176-446 YES 2G-204-608 YES
2G-177-449 YES 2G-205-612 YES
2G-178-450 YES 2G-206-617 YES
2G-179-462 YES 2G-207-630 YES
2G-180-463 YES 2G-208-631 YES
2G-181-474 YES 2G-209-645 YES
2G-182-475 YES 2G-210-647 YES
2G-183-487 YES 2G-211-648 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.1


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
OPT-03 OPT-26 OPT-03 OPT-26
OPT-02 OPT-04 OPT-02 OPT-04
SERIAL 2 FLAIL 3 FLAIL SERIAL 2 FLAIL 3 FLAIL
2 FLAIL 3 FLAIL 2 FLAIL 3 FLAIL
NUMBER HYDRAULIC HYDRAULIC NUMBER HYDRAULIC HYDRAULIC
AIR FLOAT AIR FLOAT AIR FLOAT AIR FLOAT
FLOAT FLOAT FLOAT FLOAT
2G-212-651 YES 2G-241-979 YES
2G-213-660 YES 2G-242-983 YES
2G-214-661 YES 2G-243-985 YES
2G-215-670 YES 2G-244-989 YES
2G-216-671 YES 2G-245-992 YES
2G-217-700 YES 2G-246-996 YES
2G-218-738 YES 2G-247-1003 YES
2G-219-739 YES 2G-248-1026 YES
2G-220-760 YES 2G-249
2G-221-763 YES 2G-250
2G-222-771 YES 2G-251
2G-223-772 YES 2G-252
2G-224-780 YES 2G-253
2G-225-781 YES 2G-254
2G-226-846 YES 2G-255
2G-227-860 YES 2G-256
2G-228-878 YES 2G-257
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.2


FLAIL & FLOAT OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 6 24580 ELEMENT, FILTER
2 6 24581 ADAPTER, FILTER
3 6 28207 ELL, .75, STD, 45
4 6 28316 ELL, .75, STD, 90
5 6 29478 PUSH-LOCK
6 6 29813* CYLINDER, AIR

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.3


71296 2 FLAIL AIR FLOAT INSTALLATION (OPT-02)
ITEM QTY PART NUMBER DESCRIPTION
1 8 24580 ELEMENT, FILTER
2 8 24581 ADAPTER, FILTER
3 6 28207 ELL, .75, STD, 45
4 10 28316 ELL, .75, STD, 90
5 8 29478 PUSH-LOCK
6 8 29813* CYLINDER, AIR

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.4


71295 3 FLAIL AIR FLOAT INSTALLATION (OPT-04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23640 PISTON, CYLINDER
2 1 23822 SEAL, CYLINDER WIPER
3 2 24659 BUSHING, CYLINDER
4 1 29813-01 BEARING, ROD
5 1 29813-02 ROD, CYLINDER
6 1 29958 SEAL KIT
7 1 29961 CLEVIS, CYLINDER ROD, WITH PIN

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.5


29813 AIR CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
11 1 63621* MANIFOLD ASSY, AIR
12 1 63619* VALVE ASSY, 3 BANK AIR
15 1 57613-01* FILTER ASSY, LUBE
21 4 A04C036BA SCREW, SOCKET HEAD CAP
22 4 A04C048BA SCREW, SOCKET HEAD CAP
23 2 C06C016BA BOLT
25 2 E0600000A WASHER
28 8 P04C000BA NUT, CRIMP LOCK
29 2 P06C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.6


58792 AIR REGULATOR VALVES INSTALL (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 25283 ADAPTER
2 1 28014 NIPPLE
3 1 28311 ELL
4 1 28410 TEE
5 1 28606 BUSHING
6 1 29112* FILTER, AIR
7 1 29113* LUBRICATOR
8 1 29114 KIT, ASSEMBLY
9 1 29459 PUSH-LOCK
10 1 29473 PUSH-LOCK

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.7


57613-01 LUBRICATOR FILTER ASSEMBLY (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 29083 BOWL, FILTER (INCLUDES ITEM 4, GASKET)
2 1 29084 ELEMENT, FILTER
3 1 29112-01 KIT, FILTER REPAIR
4 1 29113-02 GASKET, BOWL SEAL
5 1 29115 AUTO DRAIN
- 1 29115-01 KIT, AUTO DRAIN REPAIR

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.8


29112 AIR FILTER
ITEM QTY PART NUMBER DESCRIPTION
1 1 29066 KNOB, LUBRICATOR
2 1 29067 BOWL, FILTER (INCLUDES ITEM 3, GASKET)
3 1 29113-02 GASKET, BOWL SEAL

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.9


29113 LUBRICATOR
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 2 29309* VALVE, AIR, 24V, .5, ASSY 12 2 28311 ELL, .50, STD, 90, STREET
2 1 59461* VALVE, AIR, .5 MOD, ASSY 13 2 28610 BUSHING, .750 X .500, STD
3 3 29313 TIE ROD 14 1 28312 ELL, .50, STD, 90
4 1 29312 KIT, BOLT (INCLUDES NUTS, WASHERS & O-RINGS) 15 1 28018 NIPPLE, .50 X 2.50, STD
5 2 29311 ISOLATOR, EXHAUST DISC 17 1 29853 PLUG, PLASTIC FLUSH, 1.25
6 2 29270* QUICK EXHAUST, .500 20 1 29854 REDUCER, 1.25 X .5
7 6 29473 PUSH-LOCK, .50MP X .50HS 26 3 10075 DIODE, COMMON ANODE DOUBLE (RIGHT), ASSY
8 2 29858 MUFFLER, AIR, .750 27 1 71513 CABLE, 8 WIRE VALVE SOLENOID, ASSY
9 3 28205 ELL, .50, STD, 45, STREET
10 4 28810 PLUG, HEX SOC HD, .50
11 2 28015 NIPPLE, .50 X 1.50, STD

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.10


63619 3 BANK AIR VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 29277 REBUILD KIT

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.11


29270 QUICK EXHAUST VALVE
ITEM QTY PART NUMBER DESCRIPTION
1 1 29316 AIR VALVE ASSEMBLY
2 2 29336 SOLENOID ASSEMBLY
3 1 29309-01 REPAIR KIT, SPOOL & O-RING
4 2 29333 COIL
5 1 29327 SEAL, PRESSURE
6 1 29309-02 VALVE, BASE

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.12


29309 AIR VALVE
ITEM QTY PART NUMBER DESCRIPTION
1 1 29316 AIR VALVE ASSEMBLY
2 2 29336 SOLENOID ASSEMBLY
3 1 29309-01 REPAIR KIT, SPOOL & O-RING
4 2 29333 COIL
5 1 29327 SEAL, PRESSURE
6 1 29309-02 VALVE, BASE

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.13


59461 AIR VALVE
ITEM QTY PART NUMBER DESCRIPTION
1 1 57620-01 MANIFOLD, AIR
2 2 29106 REGULATOR
29105 KIT, REGULATOR REPAIR
3 2 29151 GAUGE, 100 PSI
4 1 29162 GAUGE, 160 PSI
5 2 29456 PUSH-LOCK
6 2 28202 ELL, .38, STD, 45
7 2 28010 NIPPLE, .38
8 3 29473 PUSH-LOCK
9 1 28014 NIPPLE, .50
10 1 28410 TEE, .50
11 1 28311 ELL, .50, STD, 90 DEG
12 1 29419 COUPLER, QUICK, MALE
13 1 29404 COUPLER, QUICK

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.14


63621 AIR MANIFOLD ASSEMBLY (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 2 29813* CYLINDER, AIR
2 1 63620* VALVE ASSY, SINGLE AIR
3 2 24580 FILTER ELEMENT
4 4 28316 ELL, 90 DEG
7 1 29445 HOSE, PUSH ON
8 1 29445 HOSE, PUSH ON
9 1 29445 HOSE, PUSH ON
10 1 29445 HOSE, PUSH ON
11 2 24581 FILTER ADAPTER
12 2 29478 PUSH-LOCK 1

FRONT
10

LEFT SIDE VIEW

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.15


59472 UPPER FLAIL #2 AIR FLOAT ASSEMBLY (OPT-04) pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

4
3
7 11

2
4

9 12

10

FRONT

RIGHT SIDE VIEW

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.16


59472 UPPER FLAIL #2 AIR FLOAT ASSEMBLY (OPT-04) pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 28011 NIPPLE, .38X 1.50
2 1 28014 NIPPLE, .50
3 1 28307 ELL, .38, STD, 90
4 3 28311 ELL, .50, STD, 90
5 1 28409 TEE, .50
6 1 28605 BUSHING
7 1 28610 BUSHING
8 1 28809 PLUG, HEX SOC HD
9 1 28810 PLUG, HEX SOC HD
10 1 29106 REGULATOR
11 1 29105 (IN 29106) KIT, REGULATOR REPAIR
12 1 29151 GAUGE, 100PSI
13 1 29270* QUICK EXHAUST
14 1 29309* VALVE ASSY, AIR
15 1 29456 PUSH-LOCK
16 4 29473 PUSH-LOCK
17 1 29853 PLUG, FLUSH
18 1 29854 REDUCER
19 1 29858 MUFFLER, AIR
20 1 58950 DIODE ASSY, DOUBLE, RIGHT
21 1 70958-012 CABLE, 3 WIRE VALVE SOLENOID

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.17


63620 1 BANK AIR VALVE ASSEMBLY (OPT-04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 28412 TEE
2 3 29456 PUSH-LOCK

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.18


63661 AIR FLOAT TEE ASSEMBLY (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 28412 TEE
2 3 29456 PUSH-LOCK
4 1 28307 ELL

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.19


63662 DEBARKER FEED AIR TEE ASSEMBLY (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 1 70553* VALVE ASSY, SAFETY
2 1 70556 PAD, VALVE MOUNTING
3 2 C05C040BA BOLT
4 2 M0500000A WASHER, SPLIT LOCK

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.20


70554 SAFETY VALVE INSTALLATION (OPT-02, 04)
ITEM QTY PART NUMBER DESCRIPTION
1 2 28316 ELL, .75, STD, 90 DEGREE
2 2 29478 PUSH-LOCK
3 1 29858 MUFFLER, AIR
4 1 67334 VALVE, SAFETY AIR

5000G (158 TO 300 V2): AIR FLOAT SYSTEM 19.21


70553 AIR FLOAT SAFETY VALVE ASSEMBLY (OPT-02, 04)
FEED ROLL
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FEED SPEED (OPT-117 TO 122) s/n 218-up - - - - - - - - - - - - - - - - - - - - - 20.1


58609 LOWER FEED ROLL INSTALLATION s/n 57-217- - - - - - - - - - - - - - - - - - - 20.2
72258 LOWER FEED ROLL INSTALLATION s/n 218-235 pg 1 of 2 - - - - - - - - - - - - - 20.3
58580 LOWER FEED ROLL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20.5
69520 UPPER FEED ROLL INSTALLATION s/n 57-217 - - - - - - - - - - - - - - - - - - - 20.6
69519 UPPER FEED ROLL ASSEMBLY s/n 57-217 pg 1 of 2 - - - - - - - - - - - - - - - - 20.7
72264 UPPER FEED ROLL INSTALLATION s/n 218-up - - - - - - - - - - - - - - - - - - - 20.9
72259 UPPER FEED ROLL ASSEMBLY s/n 218-235 pg 1 of 2 - - - - - - - - - - - - - - 20.10
69511 UPPER FEED ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20.12
HYDRAULIC MOTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20.13
23600 GEARBOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20.14
ITEM QTY PART NUMBER DESCRIPTION
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
1 OPT-117 FEED-SPEED, 77- 90 FPM NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122
1 72256-01* ROLLCASE
1 72258-01* ROLL, LOWER FEED 2G-225-781 YES
1 72263-01* ROLL, CHIPPER FEED 2G-226-846 YES
1 72264-01* ROLL, UPPER FEED
2 OPT-118 FEED-SPEED, 91- 100 FPM 2G-227-860 YES
1 72256-01* ROLLCASE 2G-228-878 YES
1 72258-01* ROLL, LOWER FEED
1 72263-02* ROLL, CHIPPER FEED 2G-229-883 YES
1 72264-02* ROLL, UPPER FEED 2G-230-894 YES
3 OPT-119 FEED-SPEED, 101- 113 FPM
2G-231-906 YES
1 72256-02* ROLLCASE
1 72258-02* ROLL, LOWER FEED 2G-232-923 YES
1 72263-02* ROLL, CHIPPER FEED 2G-233-938 YES
1 72264-02* ROLL, UPPER FEED
4 OPT-120 FEED-SPEED, 114- 127 FPM 2G-234-958 YES
1 72256-02* ROLLCASE 2G-235-959 YES
1 72258-02* ROLL, LOWER FEED
1 72263-03* ROLL, CHIPPER FEED 2G-236-963 YES
1 72264-03* ROLL, UPPER FEED 2G-237-968 YES
5 OPT-121 FEED-SPEED, 128- 140 FPM
1 72256-03* ROLLCASE 2G-238-972 YES
1 72258-03* ROLL, LOWER FEED 2G-239-973 YES
1 72263-03* ROLL, CHIPPER FEED
1 72264-03* ROLL, UPPER FEED 2G-241-979 YES
6 OPT-122 FEED-SPEED, 141- 157 FPM 2G-242-983 YES
1 72256-03* ROLLCASE
2G-243-985 YES
1 72258-03* ROLL, LOWER FEED
1 72263-04* ROLL, CHIPPER FEED 2G-244-989 YES
1 72264-04* ROLL, UPPER FEED 2G-245-992 YES
2G-246-996 YES
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122 2G-247-1003 YES
2G-248-1026 YES
2G-218-738 YES
2G-219-739 YES
2G-220-760 YES
2G-221-763 YES
2G-222-771 YES
2G-223-772 YES
2G-224-780 YES

5000G (158 TO 300 V2): FEED ROLL 20.1


FEED SPEED (OPT-117 TO 122) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58580* ROLL, LOWER FEED 18 2 C12C056BA BOLT
2 2 32614 BEARING, 2.438, NON-EXPANSION, PILLOWBLOCK 19 2 C12C096BA BOLT
3 2 58600 SPACER, 2.44 X 3.4 X 0.44" 20 4 P12C000BA NUT, CRIMP LOCK
4 1 23600* GEARBOX 21 8 I1200000A WASHER
5 1 23524 COUPLER KIT, MOTOR 22 1 58814 GUARD, LOWER FEED
6 1 23538* MOTOR, HYDRAULIC 23 1 58815 PLATE, LOWER FEED COVER
7 2 46051-04 SPACER, BEARING 24 6 C06C016BA BOLT
8 1 32550 SPROCKET, H100E18 25 6 E0600000A WASHER
9 1 32397 BUSHING, 2.250 26 6 M0600000A WASHER, SPLIT-LOCK
10 1 32551 SPROCKET, 100E20 27 1 59360-05 KEY, .500 X 3"
11 1 32365 BUSHING, 2.438 28 1 60185-03 KEY, .625 X 3"
12 1 32554 CHAIN, RIVETED, 55" 29 2 25472 ADAPTER
13 1 32574 LINK, OFFSET 30 1 25072 ADAPTER
14 1 32575 LINK, CONNECTING 31 1 28801 PLUG, HEX SOCKET HEAD, .25
15 6 38908 GIB, .5 X 2"
16 4 D10C024HA BOLT, 12 POINT

5000G (158 TO 300 V2): FEED ROLL 20.2


58609 LOWER FEED ROLL INSTALLATION s/n 57-217
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23524 COUPLER KIT, MOTOR 19 1 58814 GUARD, LOWER FEED
2 1 ** MOTOR, HYD 20 1 58815 PLATE, COVER, LWR IF
3 1 23600* GEARBOX 21 1 59360-05 KEY
4 1 25072 ADAPTER, 6801-04-04 22 1 60185-03 KEY
5 2 25472 ADAPTER 23 6 71435-032 GIB
6 1 28801 PLUG, HEX SOC HD 24 6 C06C016BA BOLT, HXHD
7 1 32365 BUSHING 25 2 C10C056BA BOLT, HXHD
8 1 32397 BUSHING 26 2 C10C096BA BOLT, HXHD
9 1 32550 SPROCKET 27 4 D10C024HA BOLT, 12PT
10 1 32551 SPROCKET 28 6 E0600000A WASHER, HARD FLAT
11 AR 32554 CHAIN, RIVETED, 10FT 29 8 I1000000A WASHER, HARD FLAT
12 1 32574 LINK, OFFSET 30 6 M0600000A WASHER, SPLIT-LOCK
13 1 32575 LINK, CONNECTING 31 4 P10C000BA NUT, CRIMP LOCK
14 2 32614 BEARING
15 2 46051-04 SPACER, BEARING ** MOTORS FOR EACH FEED-SPEED OPTION
16 1 58580* ROLL, LOWER FEED 1 23538* MOTOR FOR 72258-01 (OPT-117 & 118)
17 21 58567 (IN 58580) GROUSER BAR, SMOOTH 1 23525* MOTOR FOR 72258-02 (OPT-119 & 120)
18 2 58600 SPACER 1 23528* MOTOR FOR 72258-03 (OPT-121 & 122)

5000G (158 TO 300 V2): FEED ROLL 20.3


72258 LOWER FEED ROLL INSTALLATION s/n 218-235 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): FEED ROLL 20.4


72258 LOWER FEED ROLL INSTALLATION s/n 218-235 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 21 58567 GROUSER BAR, SMOOTH

5000G (158 TO 300 V2): FEED ROLL 20.5


58580 LOWER FEED ROLL
ITEM QTY PART NUMBER DESCRIPTION
1 1 69519* ROLL, UPPER FEED, ASSEMBLY
2 2 35596 GREASE FITTING
3 2 57477-01 PIN, FEED ROLL PIVOT
4 6 C08C080BA BOLT
5 2 F08C0000A NUT
6 1 60163 BRACKET, UPPER FEED STOP
7 4 59462 BUMPER, URETHANE
8 4 C12C024BA BOLT
9 4 P12C000BA NUT, CRIMP LOCK
10 4 C08C040BA BOLT
11 8 J08C0000A NUT, NYLOCK
REAR VIEW OF STOP BRACKET
12 8 E0800000A WASHER
13 1 60165 SEAL, INFEED ROLL RUBBER
14 2 60164 BAR, INFEED ROLL SEAL CLAMP
15 12 C08C032BA BOLT
16 12 M0800000A WASHER, SPLIT-LOCK FEED ROLL IN RAISED POSITION
17 AR 35573 WASHER, 2.50 DIA X 10 GA
18 AR 35574 WASHER, 2.50 DIA X 14 GA

REAR OF MACHINE

LEFT SIDE VIEW

5000G (158 TO 300 V2): FEED ROLL 20.6


69520 UPPER FEED ROLL INSTALLATION s/n 57-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 23524 COUPLER KIT, MOTOR
2 1 23538* MOTOR, HYDRAULIC
3 1 23600* GEARBOX
4 1 32397 BUSHING, 2.25"
5 1 32550 SPROCKET, H100E18
6 1 32554 CHAIN, RIVETED, 65"
7 1 32575 LINK, CONNECTING
8 2 32648 BEARING, 2.438, NON-EXPANSION, FLANGE
9 1 69518 HOUSING, UPPER FEED
10 1 59184 MOUNT, MOTOR SLIDE
11 1 57587 SPROCKET, 100A32
12 1 69511* ROLL, UPPER FEED
13 1 57793 SPACER, 2.5 X 3.5 X 1
14 1 69525 COVER, UPPER FEED HOUSING
15 1 59183 BOLT, JACKING
16 1 58684 SPACER, 2.5 X 3.5 X 1.25
17 2 25307 ADAPTER
18 1 25072 ADAPTER
19 2 25273 ADAPTER
20 2 25472 ADAPTER
22 2 58138-055 HOSE
23 2 39332 CHANNEL, 3 X 4.1# X 5.875"
24 4 38908 GIB, .5 X 4.75"
25 1 71425 GUARD, SPROCKET
26 1 71426 BRACKET, ADJUSTMENT SCREW
27 2 71427 BRACKET, HOSE MOUNT
28 16 C08C016BA BOLT
29 16 M0800000A WASHER, SPLIT-LOCK
30 8 R10C036BA SCREW, FLAT HEAD SOCKET
31 6 I1000000A WASHER
32 12 P10C000BA NUT, CRIMP LOCK
33 8 C10C036BA BOLT
34 4 M1000000A WASHER, SPLIT-LOCK
35 6 F10C0000A NUT
36 8 C10C028BA BOLT
37 1 59360-02 KEY, .500 X 2.75"
38 1 28801 PLUG, HEX SOCKET HEAD

5000G (158 TO 300 V2): FEED ROLL 20.7


69519 UPPER FEED ROLL ASSEMBLY s/n 57-217 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): FEED ROLL 20.8


69519 UPPER FEED ROLL ASSEMBLY s/n 57-217 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 2 35573 WASHER
2 2 35574 WASHER
3 2 35596 GREASE FTG
4 2 57477-01 PIN, PIVOT, FEED ROLL
5 4 59462 BUMPER, URETHANE
6 1 60163 BRACKET, UPR FD, STOP
7 2 60164 BAR, CLAMP, IF ROLL SEAL
8 1 60165 SEAL, RUBBER, INFEED ROLL
9 1 ** UPPER FEED ROLL ASSEMBLY
10 12 C08C032BA BOLT, HXHD
11 4 C08C040BA BOLT, HXHD
12 6 C08C080BA BOLT, HXHD
13 4 C12C024BA BOLT, HXHD
14 8 E0800000A WASHER, HARD FLAT
15 12 M0800000A WASHER, SPLIT-LOCK
16 10 P08C000BA NUT, CRIMP LOCK
17 4 P12C000BA NUT, CRIMP LOCK

** UPPER FEED ROLL ASSEMBLY FOR EACH FEED-SPEED OPTION


1 72259-01* FEED ROLL FOR 72264-01 (OPT-117)
1 72259-02* FEED ROLL FOR 72264-02 (OPT-118 & 119)
1 72259-03* FEED ROLL FOR 72264-03 (OPT-120 & 121)
1 72259-04* FEED ROLL FOR 72264-04 (OPT-122)

5000G (158 TO 300 V2): FEED ROLL 20.9


72264 UPPER FEED ROLL INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 ** MOTOR, HYD
2 1 23524 COUPLER KIT, MOTOR
3 1 23600* GEARBOX
4 1 25072 ADAPTER, 6801-04-04
5 2 25273 ADAPTER, 2404-04-02
6 2 25307 ADAPTER, 2700-04-04
7 1 25343 (IN 25307) NUT, BULKHEAD, LOCK
8 2 25472 ADAPTER
9 1 28801 PLUG, HEX SOC HD
10 1 32397 BUSHING
11 1 32550 SPROCKET
12 AR 32554 CHAIN, RIVETED, 10FT
13 1 32575 LINK, CONNECTING
14 2 32648 BEARING
15 1 57587 SPROCKET
16 1 57793 SPACER
17 1 58684 SPACER
18 1 59183 BOLT, JACKING
19 1 59184 MOUNT, MOTOR SLIDE
20 1 59360-02 KEY
21 1 69511 ROLL, UPPER FEED
22 1 69518 HOUSING, UPPER FEED
23 1 69525 COVER, UPPER FD HSG
24 4 71435-072 GIB
25 16 C08C016BA BOLT, HXHD
26 8 C10C028BA BOLT, HXHD
27 8 C10C036BA BOLT, HXHD
28 6 F10C0000A NUT, HEX
29 6 I1000000A WASHER, HARD FLAT
30 16 M0800000A WASHER, SPLIT-LOCK
31 4 M1000000A WASHER, SPLIT-LOCK
32 12 P10C000BA NUT, CRIMP LOCK
33 8 R10C036BA SCW, FL HD SOC
34 27 58567 GROUSER BAR, SMOOTH

** MOTORS FOR EACH FEED-SPEED OPTION


1 23521* MOTOR FOR 72259-01 (OPT-117)
1 23538* MOTOR FOR 72259-02 (OPT-118 & 119)
1 23525* MOTOR FOR 72259-03 (OPT-120 & 121)
1 23528* MOTOR FOR 72259-04 (OPT-122)

5000G (158 TO 300 V2): FEED ROLL 20.10


72259 UPPER FEED ROLL ASSEMBLY s/n 218-235 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): FEED ROLL 20.11


72259 UPPER FEED ROLL ASSEMBLY s/n 218-235 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 27 58567 GROUSER BAR, 20" LONG SMOOTH

5000G (158 TO 300 V2): FEED ROLL 20.12


69511 UPPER FEED ROLL
ITEM QTY PART NUMBER DESCRIPTION
23521 HYDRAULIC MOTOR
1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE
3 1 69221 DRIVE, MAIN
4 1 69220 GEROLER
1
23525 HYDRAULIC MOTOR 2
1 1 23531 SEAL KIT 4
2 1 69194 DRIVE, VALVE
3 1 69222 DRIVE, MAIN
4 1 23525-02 GEROLER

23528 HYDRAULIC MOTOR


1 1 23531 SEAL KIT 1 3
2 1 69194 DRIVE, VALVE
3 1 69226 DRIVE, MAIN
4 1 69225 GEROLER

23538 HYDRAULIC MOTOR


1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE 1
3 1 69195 DRIVE, MAIN
4 1 69196 GEROLER

1 1

23521PA, 23525PA, 23528PA, 23538PA

5000G (158 TO 300 V2): FEED ROLL 20.13


HYDRAULIC MOTORS
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23600-02 RING, RETAINER 8 1 11072 PLANETARY CARRIER
2 1 23600-04 SEAL, CARRIER 9 1 23600-12 INTERNAL GEAR
3 1 23600-06 SEAL KIT, BUNA 10 1 23524 INPUT SHAFT WITH BUSHING
4 1 23600-07 SEAL KIT, VITON 11 1 27052 O-RING
5 1 23600-08 SHAFT, OUTPUT, 2.50 KEYED
6 2 23600-09 BEARING-CONE
7 2 23600-10 CUP

3
9
4

8 10

6
7 11

1
5
3
4
3
2 4
3
4

5000G (158 TO 300 V2): FEED ROLL 20.14


23600 GEARBOX
ROLLCASE
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FEED SPEED (OPT-117 TO 122) s/n 218-up - - - - - - - - - - - - - - - - - - - - - 21.1


72256 ROLLCASE INSTALLATION s/n 218-235 pg 1 of 3 - - - - - - - - - - - - - - - - - - 21.2
72256 ROLLCASE INSTALLATION s/n 218-235 pg 2 of 3 - - - - - - - - - - - - - - - - - - 21.3
72256 ROLLCASE INSTALLATION s/n 218-235 pg 3 of 3 - - - - - - - - - - - - - - - - - - 21.4
HYDRAULIC MOTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.5
23600 GEARBOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.6
58563 ROLLCASE ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.7
70855 ROLLCASE IDLER ROLL INSTALL (OPT-58) s/n 198-up - - - - - - - - - - - - - - - 21.8
59872 ROLLCASE IDLER ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.9
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21.10
ITEM QTY PART NUMBER DESCRIPTION
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
1 OPT-117 FEED-SPEED, 77- 90 FPM NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122
1 72256-01* ROLLCASE
1 72258-01* ROLL, LOWER FEED 2G-225-781 YES
1 72263-01* ROLL, CHIPPER FEED 2G-226-846 YES
1 72264-01* ROLL, UPPER FEED
2 OPT-118 FEED-SPEED, 91- 100 FPM 2G-227-860 YES
1 72256-01* ROLLCASE 2G-228-878 YES
1 72258-01* ROLL, LOWER FEED
1 72263-02* ROLL, CHIPPER FEED 2G-229-883 YES
1 72264-02* ROLL, UPPER FEED 2G-230-894 YES
3 OPT-119 FEED-SPEED, 101- 113 FPM
2G-231-906 YES
1 72256-02* ROLLCASE
1 72258-02* ROLL, LOWER FEED 2G-232-923 YES
1 72263-02* ROLL, CHIPPER FEED 2G-233-938 YES
1 72264-02* ROLL, UPPER FEED
4 OPT-120 FEED-SPEED, 114- 127 FPM 2G-234-958 YES
1 72256-02* ROLLCASE 2G-235-959 YES
1 72258-02* ROLL, LOWER FEED
1 72263-03* ROLL, CHIPPER FEED 2G-236-963 YES
1 72264-03* ROLL, UPPER FEED 2G-237-968 YES
5 OPT-121 FEED-SPEED, 128- 140 FPM
1 72256-03* ROLLCASE 2G-238-972 YES
1 72258-03* ROLL, LOWER FEED 2G-239-973 YES
1 72263-03* ROLL, CHIPPER FEED
1 72264-03* ROLL, UPPER FEED 2G-241-979 YES
6 OPT-122 FEED-SPEED, 141- 157 FPM 2G-242-983 YES
1 72256-03* ROLLCASE
2G-243-985 YES
1 72258-03* ROLL, LOWER FEED
1 72263-04* ROLL, CHIPPER FEED 2G-244-989 YES
1 72264-04* ROLL, UPPER FEED 2G-245-992 YES
2G-246-996 YES
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122 2G-247-1003 YES
2G-248-1026 YES
2G-218-738 YES
2G-219-739 YES
2G-220-760 YES
2G-221-763 YES
2G-222-771 YES
2G-223-772 YES
2G-224-780 YES

5000G (158 TO 300 V2): ROLLCASE 21.1


FEED SPEED (OPT-117 TO 122) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 23524 COUPLER KIT, MOTOR
2 1 ** MOTOR, HYD
3 1 23600* GEARBOX
4 1 25072 ADAPTER, 6801-04-04
5 2 25472 ADAPTER
6 1 28801 PLUG, HEX SOC HD
7 1 32364 BUSHING
8 5 32367 BUSHING
9 1 32397 BUSHING
10 1 32508 SPROCKET
11 1 32517 SPROCKET
12 5 32540 SPROCKET
13 AR 32554 CHAIN, RIVETED, 10FT
14 2 32574 LINK, OFFSET
15 6 32575 LINK, CONNECTING
16 12 32650 BEARING
17 6 35573 WASHER
18 6 58563* ROLL, ROLLCASE
19 15 58567 (IN 58563) GROUSER BAR, SMOOTH
20 12 58684 SPACER
21 1 59360-05 KEY
22 5 60185-06 KEY
23 4 71435-112 GIB
24 48 C10C036BA BOLT, HXHD
25 4 D10C024HA BOLT, 12PT,
26 96 E1000000A WASHER, HARD FLAT
27 48 P10C000BA NUT, CRIMP LOCK
28 4 X1000000A WASHER, LOCK, HICOLLAR

** MOTORS FOR EACH FEED-SPEED OPTION


1 23538* MOTOR FOR 72256-01 (OPT-117 & 118)
1 23525* MOTOR FOR 72256-02 (OPT-119 & 120)
1 23528* MOTOR FOR 72256-03 (OPT-121 & 122)

5000G (158 TO 300 V2): ROLLCASE 21.2


72256 ROLLCASE INSTALLATION s/n 218-235 pg 1 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ROLLCASE 21.3


72256 ROLLCASE INSTALLATION s/n 218-235 pg 2 of 3
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): ROLLCASE 21.4


72256 ROLLCASE INSTALLATION s/n 218-235 pg 3 of 3
ITEM QTY PART NUMBER DESCRIPTION
23521 HYDRAULIC MOTOR
1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE
3 1 69221 DRIVE, MAIN
4 1 69220 GEROLER
1
23525 HYDRAULIC MOTOR 2
1 1 23531 SEAL KIT 4
2 1 69194 DRIVE, VALVE
3 1 69222 DRIVE, MAIN
4 1 23525-02 GEROLER

23528 HYDRAULIC MOTOR


1 1 23531 SEAL KIT 1 3
2 1 69194 DRIVE, VALVE
3 1 69226 DRIVE, MAIN
4 1 69225 GEROLER

23538 HYDRAULIC MOTOR


1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE 1
3 1 69195 DRIVE, MAIN
4 1 69196 GEROLER

1 1

23521PA, 23525PA, 23528PA, 23538PA

5000G (158 TO 300 V2): ROLLCASE 21.5


HYDRAULIC MOTORS
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23600-02 RING, RETAINER 8 1 11072 PLANETARY CARRIER
2 1 23600-04 SEAL, CARRIER 9 1 23600-12 INTERNAL GEAR
3 1 23600-06 SEAL KIT, BUNA 10 1 23524 INPUT SHAFT WITH BUSHING
4 1 23600-07 SEAL KIT, VITON 11 1 27052 O-RING
5 1 23600-08 SHAFT, OUTPUT, 2.50 KEYED
6 2 23600-09 BEARING-CONE
7 2 23600-10 CUP

3
9
4

8 10

6
7 11

1
5
3
4
3
2 4
3
4

5000G (158 TO 300 V2): ROLLCASE 21.6


23600 GEARBOX
ITEM QTY PART NUMBER DESCRIPTION
1 15 58567 GROUSER BAR, SMOOTH
15 46072-01 OPTIONAL GROUSER BAR, SERRATED

5000G (158 TO 300 V2): ROLLCASE 21.7


58563 ROLLCASE ROLL
ITEM QTY PART NUMBER DESCRIPTION
1 4 59872* ROLL, ROLLCASE, IDLER
2 8 32650 BEARING
3 8 58684 SPACER, 2.50 X3.5 X 1.25
4 4 35573 WASHER
5 32 C10C032BA BOLT
6 32 J10C0000A NUT, NYLOCK
7 64 E1000000A WASHER
8 6 59874 COVER, IDLER ROLL HOLE, 3/8" (REMOVE TO
INSTALL IDLER ROLL)
9 2 59876 COVER, IDLER ROLL HOLE, 1/2" (REMOVE TO
INSTALL IDLER ROLL)

5000G (158 TO 300 V2): ROLLCASE 21.8


70855 ROLLCASE IDLER ROLL INSTALL (OPT-58) s/n 198-up
ITEM QTY PART NUMBER DESCRIPTION
1 15 58567 GROUSER BAR, SMOOTH

5000G (158 TO 300 V2): ROLLCASE 21.9


59872 ROLLCASE IDLER ROLL
5000G (158 TO 300 V2): ROLLCASE 21.10
NOTES
UPPER FLAIL #1, SMA MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 22.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 22.2
65748 UPPER FLAIL #1 HOUSING INSTALL, SMA MOTOR s/n 187-up - - - - - - - - - - - 22.3
64852 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1 of 2 - - - - - - - - - - - - - - - 22.4
71964 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1 of 2 - - - - - - - - - - - - - - - 22.6
79660 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1 of 2- - - - - - - - - - - - - - - - 22.8
69509 SMA MOTOR ASSEMBLY s/n 187-199 - - - - - - - - - - - - - - - - - - - - - - - 22.10
69509 SMA MOTOR ASSEMBLY s/n 200-217 - - - - - - - - - - - - - - - - - - - - - - - 22.11
71948 SMA MOTOR ASSEMBLY, UPPER FLAIL #1 s/n 218 UP - - - - - - - - - - - - - - 22.12
69725 SMA HYDRAULIC MOTOR (SMA-050) - - - - - - - - - - - - - - - - - - - - - - - 22.13
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only) - - - - - - - 22.14
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1 - - - - - - - 22.15
72152 LOOP FLUSHING VALVE s/n 218 up- - - - - - - - - - - - - - - - - - - - - - - - 22.16
59318 UPPER FLAIL STOP-POST - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22.17
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09) - - - - - - - - - - 22.18
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11) - - - - - - - - - - 22.19
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110) - - - - - - - - - - - - - 22.20
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22.21
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22.22
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22.23
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 64852* DRIVE ASSY - S/N 187 TO 217
1 71964* DRIVE ASSY - S/N 218 TO 236
1 79660* DRIVE ASSY - S/N 237 UP
2 2 57789 PIN, PIVOT
3 2 57468-01 HOLDER, STOP POST
4 2 59318* STOP-POST, UPPER FLAIL
5 2 57806 PIN, STOP POST
6 2 V0200240A COTTER-PIN
7 2 C08C064BA BOLT
8 2 P08C000BA NUT, CRIMP LOCK
13 4 42034-01 SCUFF-PLATE, 1/2", UHMW
4 42034-02 SCUFF-PLATE, 1/4", UHMW
4 42034-03 SCUFF-PLATE, 3/8", UHMW
14 8 R10C028BA SCREW, FLAT HEAD SOCKET
15 8 P10C000BA NUT, CRIMP LOCK
17 2 59462 BUMPER, URETHANE
18 4 C08C040BA BOLT
19 4 P08C000BA NUT, CRIMP LOCK
20 4 39400 GIB, 1/4" DIA X 12"
21 4 39400 GIB, 1/4" DIA X 4"
24 4 I0800000A WASHER
25 AR 35572 WASHER, 2" DIA X 14 GA
26 AR 35571 WASHER, 2" DIA X 10 GA

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.3
65748 UPPER FLAIL #1 HOUSING INSTALL, SMA MOTOR s/n 187-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK (WAS 26374 (SLEEVE) &
10139 (BUSHING) TWIN SHRINK-DISC COUPLING)
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 69509* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
35 4 I1600000A WASHER
36 2 C16C072BA BOLT
37 2 P16C000BA NUT, CRIMP LOCK
38 1 68978 ARM, MOTOR MOUNT TORQUE
39 1 64938 ARM, TORQUE ARM PIVOT, ASSY
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
(WAS 53590 FOR TWIN SHRINK-DISC COUPLING)
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 2 46036-11 BUSHING, BRONZE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.4
64852 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.5
64852 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 71948* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
35 4 I1600000A WASHER
36 2 C16C072BA BOLT
37 2 P16C000BA NUT, CRIMP LOCK
38 1 68978 ARM, MOTOR MOUNT TORQUE
39 1 64938 ARM, TORQUE ARM PIVOT, ASSY
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 2 46036-11 BUSHING, BRONZE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.6
71964 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.7
71964 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 70484 HOUSING, UPPER FLAIL
4 1 73017 DRUM, UPPER FLAIL
5 1 32654 BEARING, EXPANSION
6 1 32655 BEARING, NON-EXPANSION
7 8 D10C032HA BOLT, 12 PT
8 1 10369 COUPLING, SHRINK DISK
10 1 58341 ROD, CHAIN HOLDING
11 32 57373-010 CHAIN, .62 ISO X 10.5" LONG
12 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
15 6 46298-02 ROD, CHAIN HOLDING
16 6 28808 PLUG, SQUARE HEAD
17 78 26124 CHAIN, 5/8 X 8"
20 5 71435-072 GIB, 1/2 X 4-1/2"
22 4 39422 GIB, 1 X 16-1/2"
29 1 71948* SMA MOTOR ASSEMBLY
30 1 64863 GUARD, MOTOR COUPLER
31 4 C06C020BA BOLT
32 4 M0600000A WASHER, SPLIT-LOCK
34 1 39536 GRATING, GRIPSTRUT, 2.5 X 9.5 X 14"
38 1 78164 ARM, MOTOR MOUNT TORQUE
40 5 C12C128BA BOLT
41 5 P12C000BA NUT, CRIMP LOCK
42 10 I1200000A WASHER
43 2 58684 SPACER
44 AR 35573 WASHER, 2.5 X 10 GA
45 AR 35574 WASHER, 2.5 X 14 GA
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
48 2 71435-024 GIB, 1/2 X 1-1/2"
49 1 C04C012BA BOLT
50 1 I0400000A WASHER
51 1 P04C000BA NUT, CRIMP LOCK
52 1 79084 MOUNT, TORQUE ARM
54 1 78166 PLATE, TORQUE ARM WASHER
55 1 C10C028BA BOLT
56 1 M1000000A WASHER, SPLIT LOCK
57 2 46036-11 BUSHING, BRONZE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.8
79660 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.9
79660 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.10
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.11
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 72152* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING, 11-16, #16
9 1 71950 ADAPTER, WITH ORIFICE
10 1 25341 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.12
71948 SMA MOTOR ASSEMBLY, UPPER FLAIL #1 s/n 218 UP
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21

14 16
3

3
24
3 9

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.13
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.14
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.15
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.16
72152 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C032BA BOLT
4 2 I0800000A WASHER

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.17
59318 UPPER FLAIL STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 2 58088-01 WEAR-PLATE, UHMW
2 2 58088-02 WEAR-PLATE, RADIUS, UHMW
3 6 C10C032BA BOLT
4 54 I1000000A WASHER
5 54 P10C000BA NUT, CRIMP LOCK
6 48 R10C028BA SCREW, FLAT HEAD SOCKET

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.18
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.19
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.20
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.21
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.22
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SMA MOTOR 22.23
NOTES
UPPER FLAIL #1, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 23.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 23.2
58486 UPPER FLAIL #1 HOUSING INSTALL, SUNDSTRAND MOTOR - - - - - - - - - - - 23.3
58363 DRIVE ASSEMBLY, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - - - - - - 23.4
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211 - - - - - - - - - - 23.5
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up - - - - - - - - - - 23.6
23527 MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.7
32037 GEAR COUPLING SET #20 KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.8
59318 UPPER FLAIL STOP-POST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.9
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09) - - - - - - - - - - 23.10
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11) - - - - - - - - - - 23.11
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110) - - - - - - - - - - - - - 23.12
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.13
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.14
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23.15
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 58363* DRUM, DRIVE, UPPER FLAIL, ASSY
2 2 57789 PIN, PIVOT
4 2 57468-01 HOLDER, STOP POST
5 2 59318* STOP-POST, UPPER FLAIL
6 2 57806 PIN, STOP POST
7 2 V0200240A COTTER-PIN, .125 X 1.50
8 2 C08C064BA BOLT
9 6 P08C000BA NUT, CRIMP LOCK
13 1 59331 STEP, UPPER FLAIL
20 4 42034-01 SCUFF-PLATE, 1/2", UHMW
4 42034-02 SCUFF-PLATE, 1/4", UHMW
4 42034-03 SCUFF-PLATE, 3/8", UHMW
21 8 R10C028BA SCREW, FLAT HEAD SOCKET
22 8 P10C000BA NUT, CRIMP LOCK
25 2 59462 BUMPER, URETHANE
26 4 C08C040BA BOLT
29 4 C08C020BA BOLT
30 4 M0800000A WASHER, SPLIT-LOCK
31 4 39400 GIB, .250 DIA X 12"
32 4 39400 GIB, .250 DIA X 4"
35 4 I0800000A WASHER
36 AR 35572 WASHER, 2.00 DIA X 14 GA
37 AR 35571 WASHER, 2.00 DIA X 10 GA

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.3
58486 UPPER FLAIL #1 HOUSING INSTALL, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58380 HOUSING, UPPER FLAIL 22 2 38509 STRIP, .125 X 1.5 X 1.5"
2 1 73017 DRUM, UPPER FLAIL 23 32 57373-010 CHAIN, 10" LONG, 5 LINKS
4 1 57872 PLATE, UPPER MOTOR MOUNT 24 78 26124 CHAIN, DEBARKING, 8 LINKS
5 1 58511 MOUNT, MOTOR SLIDE 25 4 C16C048BA BOLT
7 6 46298-02 ROD, CHAIN HOLDING 26 4 C16C072BA BOLT
9 1 68069* MOTOR, UPPER FLAIL #1, ASSY 27 8 I1600000A WASHER
11 1 32037* KIT, GEAR COUPLING SET #20 28 8 P16C000BA NUT, CRIMP LOCK
15 1 32655 BEARING, 2.438, NON-EXPANSION, FLANGE 35 6 28808 PLUG, SQUARE SOCKET, 1.00
16 1 32654 BEARING, 2.438, EXPANSION, FLANGE 48 8 D10C032HA BOLT, 12 PT
17 1 58341 ROD, CHAIN HOLDING 49 2 58684 SPACER, 2.50 X 3.5 X 1.25
18 4 39422 GIB, 1 X 16.5" 51 2 46036-11 BUSHING, BRONZE
19 6 38908 GIB, .5 X 4.5"

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.4
58363 DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 2 25522 ADAPTER, #24, LEQ2-S
3 1 26516 ADAPTER, 24-20 TRLO-S/24BL
4 1 25455 ADAPTER, #20, 24F5OL, SEALOK
5 1 25459 ADAPTER, #20, 12TRLO, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.5
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 1 11142 ADAPTER
3 1 25077 ADAPTER
4 1 23527* MOTOR, SUNDSTRAND HYDRAULIC

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.6
68069 UPPER FLAIL #1 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.7
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.8
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C032BA BOLT
4 2 I0800000A WASHER

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.9
59318 UPPER FLAIL STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 2 58088-01 WEAR-PLATE, UHMW
2 2 58088-02 WEAR-PLATE, RADIUS, UHMW
3 6 C10C032BA BOLT
4 54 I1000000A WASHER
5 54 P10C000BA NUT, CRIMP LOCK
6 48 R10C028BA SCREW, FLAT HEAD SOCKET

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.10
58235 UPPER FLAIL #1 WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.11
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.12
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.13
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.14
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #1 WITH SUNDSTRAND MOTOR 23.15
NOTES
LOWER FLAIL, SMA MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 24.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 24.2
65744 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 - - - - - - - - - - - - 24.3
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 - - - - - - - - - - - - 24.4
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 237 up- - - - - - - - - - - - - 24.5
69509 SMA MOTOR ASSEMBLY s/n 187-199 - - - - - - - - - - - - - - - - - - - - - - - - 24.6
69509 SMA MOTOR ASSEMBLY s/n 200-217 - - - - - - - - - - - - - - - - - - - - - - - - 24.7
71947 LOWER FLAIL MOTOR ASSEMBLY, SMA MOTOR s/n 218 up - - - - - - - - - - - - 24.8
69725 SMA HYDRAULIC MOTOR (SMA-050) - - - - - - - - - - - - - - - - - - - - - - - - 24.9
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only) - - - - - - - 24.10
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1 - - - - - - - 24.11
72151 LOOP FLUSHING VALVE s/n 218 up- - - - - - - - - - - - - - - - - - - - - - - - 24.12
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09) - - - - - - - - - - - - 24.13
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)- - - - - - - - - - 24.14
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)- - - - - - - - - - - - - 24.15
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24.16
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24.17
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24.18
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 73017 DRUM, LOWER FLAIL 18 2 P16C000BA NUT, CRIMP LOCK
2 2 57794 SPACER 19 1 64938 ARM ASSY, TORQUE ARM PIVOT
3 AR 35573 WASHER, 2.5 DIA X 10 GA 22 1 68962 GUARD, LOWER MOTOR
4 AR 35574 WASHER, 2.5 DIA X 14 GA 24 1 69507 GUARD, LOWER FLAIL
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 25 8 C06C016BA BOLT
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 26 8 M0600000A WASHER, SPLIT-LOCK
7 4 C12C056BA BOLT 27 6 46298-02 ROD, CHAIN HOLDING
8 9 P12C000BA NUT, CRIMP LOCK 28 6 28808 PLUG, SQUARE HEAD
9 18 I1200000A WASHER 29 78 26124 CHAIN, DEBARKING, 8 LINKS
10 1 10369 COUPLING, SHRINK DISK (WAS 26374 (SLEEVE) & 30 4 71435-032 GIB, 1/2 X 2"
10139 (BUSHING) TWIN SHRINK-DISC COUPLING) - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
12 1 69509* MOTOR ASSY, SMA LOWER FLAIL - 1 53601 PROCEDURE, COUPLING, SMA MOTOR INSTALL
13 1 68978 ARM, MOTOR MOUNT TORQUE (WAS 53590 FOR TWIN SHRINK-DISC COUPLING)
14 5 C12C128BA BOLT
16 2 C16C072BA BOLT
17 4 I1600000A WASHER

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.3
65744 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 187-217
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 74681 DRUM, LOWER FLAIL 17 4 I1600000A WASHER
2 2 58684 SPACER 18 2 P16C000BA NUT, CRIMP LOCK
3 AR 35573 WASHER, 2.5 DIA X 10 GA 19 1 64938 ARM ASSY, TORQUE ARM PIVOT
4 AR 35574 WASHER, 2.5 DIA X 14 GA 22 1 68962 GUARD, LOWER MOTOR
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 24 1 69507 GUARD, LOWER FLAIL
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 25 8 C06C016BA BOLT
7 4 C12C056BA BOLT 26 8 M0600000A WASHER, SPLIT-LOCK
8 9 P12C000BA NUT, CRIMP LOCK 27 6 46298-02 ROD, CHAIN HOLDING
9 18 I1200000A WASHER 28 6 28808 PLUG, SQUARE HEAD
10 1 10369 COUPLING, SHRINK DISK 29 78 26124 CHAIN, DEBARKING, 8 LINKS
12 1 71947* MOTOR ASSY, SMA LOWER FLAIL 30 4 71435-032 GIB, 1/2 X 2"
13 1 68978 ARM, MOTOR MOUNT TORQUE - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
14 5 C12C128BA BOLT - 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
16 2 C16C072BA BOLT

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.4
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 218-236
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 74681 DRUM, LOWER FLAIL 23 1 69507 GUARD, LOWER FLAIL
2 2 58684 SPACER 24 8 C06C016BA BOLT
3 AR 35573 WASHER, 2.5 DIA X 10 GA 25 8 M0600000A WASHER, SPLIT-LOCK
4 AR 35574 WASHER, 2.5 DIA X 14 GA 26 6 46298-02 ROD, CHAIN HOLDING
5 1 32613 BEARING, EXPANSION, PILLOW BLOCK 27 6 28808 PLUG, SQUARE HEAD
6 1 32614 BEARING, NON-EXPANSION, PILLOW BLOCK 28 78 26124 CHAIN, DEBARKING, 8 LINKS
7 4 C12C056BA BOLT 29 4 71435-032 GIB, 1/2 X 2"
8 9 P12C000BA NUT, CRIMP LOCK - 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
9 18 I1200000A WASHER - 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
10 1 10369 COUPLING, SHRINK DISK 32 1 79084 MOUNT ASSY, TORQUE ARM
12 1 71947* MOTOR ASSY, SMA LOWER FLAIL 34 1 78166 PLATE, TORQUE ARM WASHER
13 1 78164 ARM, MOTOR MOUNT TORQUE 35 1 C10C028BA BOLT
14 5 C12C128BA BOLT 36 1 M1000000A WASHER, SPLIT-LOCK
21 1 68962 GUARD, LOWER MOTOR

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.5
71965 LOWER FLAIL DRIVE ASSEMBLY, SMA MOTOR s/n 237 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.6
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.7
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA LOWER FLAIL HYDRAULIC
2 1 25245 ADAPTER, 6400-12-08
3 1 26181 ADAPTER, 6801-08-06
4 1 72151* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT, 1.00
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING
9 1 71950 ADAPTER, 6400-08-08, ASSY
10 1 25341 ADAPTER, 6602-08-08-08
11 1 26533 ADAPTER, 6600-12-12-12
NOTE: DO NOT USE THE O-RINGS INCLUDED WITH THE FLANGE OR VALVE.
INSTEAD USE ITEM 8 (O-RINGS)

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.8
71947 LOWER FLAIL MOTOR ASSEMBLY, SMA MOTOR s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21

14 16
3

3
24
3 9

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.9
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.10
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.11
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER, 6408-H-10
3 1 25159 ADAPTER, 6408-16
4 3 26912 ADAPTER, 6408-02
5 3 26914 COUPLER, EXH
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSHING VALVE
8 2 70563 CAP, TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER, 6408-04

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.12
72151 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 52 I1000000A WASHER, HARD FLAT
10 2 39422 GIB, 1 X 20"
11 2 58088-01 WEAR-PLATE, FLAIL, UHMW
12 2 58088-02 WEAR-PLATE, FLAIL, RADIUS, UHMW

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.13
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, FLAIL, BLACK URETHANE
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 2 39422 GIB, 1 X 20"

SAW WEAR PLATE HERE


FOR ASSEMBLY, RIGHT
HAND SIDE ONLY

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.14
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 2 39422 GIB, 1 X 19"
2 6 39422 GIB, 1 X 5"
3 52 P10C000BA NUT, CRIMP LOCK
4 8 C10C080BA BOLT
5 44 C10C032BA BOLT
6 52 I1000000A WASHER
7 2 39422 GIB, 1 X 20"
8 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
9 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.15
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.16
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.17
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): LOWER FLAIL WITH SMA MOTOR 24.18
NOTES
LOWER FLAIL, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 25.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 25.2
58560 LOWER FLAIL DRIVE ASSEMBLY, SUNDSTRAND MOTOR - - - - - - - - - - - - - 25.3
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 57-211 - - - - - - - - - - - 25.4
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 235-up - - - - - - - - - - - 25.5
23527 MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25.6
32037 GEAR COUPLING SET #20 KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 25.7
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09) - - - - - - - - - - - - - 25.8
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)- - - - - - - - - - - 25.9
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)- - - - - - - - - - - - - 25.10
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25.11
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25.12
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25.13
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
3 1 58552 MOUNT, MOTOR SLIDE 21 4 C16C072BA BOLT
4 1 74681 DRUM, LOWER FLAIL 22 4 P12C000BA NUT, CRIMP LOCK
5 2 57794 RING, LOWER FLAIL DRUM SPACER 23 4 P16C000BA NUT, CRIMP LOCK
6 1 32614 BEARING, 2.438, NON-EXPANSION, PILLOWBLOCK 24 8 I1200000A WASHER
7 1 32613 BEARING, 2.438, EXPANSION, PILLOWBLOCK 25 8 I1600000A WASHER
8 1 68068* MOTOR ASSY, LOWER FLAIL 27 1 59486 PLATE, DRIVE COVER
10 2 32037* KIT, GEAR COUPLING SET #20 28 4 C06C016BA BOLT
14 78 26124 CHAIN, DEBARKING, 8 LINKS 29 4 M0600000A WASHER, SPLIT-LOCK
15 6 46298-02 ROD, CHAIN HOLDING 30 4 38908 GIB, .5 X 2"
16 6 28808 PLUG, SQUARE SOCKET
20 4 C12C056BA BOLT

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.3
58560 LOWER FLAIL DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 2 25522 ADAPTER, #24, LEQ2-S
3 1 26516 ADAPTER, 24-20 TRLO-S/24BL
4 1 25459 ADAPTER, #20, 12TRLO, SEALOK
5 1 25455 ADAPTER, #20, 24F5OL, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.4
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
2 1 11142 ADAPTER
3 1 25270 ADAPTER
4 1 23527* MOTOR, SUNDSTRAND HYDRAULIC

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.5
68068 LOWER FLAIL MOTOR ASSEMBLY, SUNDSTRAND s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.6
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.7
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 52 I1000000A WASHER, HARD FLAT
10 2 39422 GIB, 1 X 20"
11 2 58088-01 WEAR-PLATE, FLAIL, UHMW
12 2 58088-02 WEAR-PLATE, FLAIL, RADIUS, UHMW

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.8
58223 LOWER FLAIL WEAR PLATE, GREEN UHMW (OPT-08, 09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, FLAIL, BLACK URETHANE
2 2 39422 GIB, 1 X 19"
3 6 39422 GIB, 1 X 5"
6 52 P10C000BA NUT, CRIMP LOCK
7 8 C10C080BA BOLT
8 44 C10C032BA BOLT
9 2 39422 GIB, 1 X 20"

SAW WEAR PLATE HERE


FOR ASSEMBLY, RIGHT
HAND SIDE ONLY

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.9
58224 LOWER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 2 39422 GIB, 1 X 19"
2 6 39422 GIB, 1 X 5"
3 52 P10C000BA NUT, CRIMP LOCK
4 8 C10C080BA BOLT
5 44 C10C032BA BOLT
6 52 I1000000A WASHER
7 2 39422 GIB, 1 X 20"
8 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
9 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.10
70105 LOWER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.11
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.12
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): LOWER FLAIL WITH SUNDSTRAND MOTOR 25.13
NOTES
UPPER FLAIL #2, SMA MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 26.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 26.2
69162 UPPER FLAIL #2 INSTALLATION, SMA MOTOR (OPT-04, 26) - - - - - - - - - - - - 26.3
69160 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 187-236 - - - - - - - - - - - - - - 26.4
79659 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 237-up - - - - - - - - - - - - - - - 26.5
69159 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1/2 - - - - - - - - - - - - - - - - 26.6
71963 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1/2 - - - - - - - - - - - - - - - - 26.8
79658 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1/2 - - - - - - - - - - - - - - - - 26.10
69509 SMA MOTOR ASSEMBLY s/n 187-199 - - - - - - - - - - - - - - - - - - - - - - - 26.12
69509 SMA MOTOR ASSEMBLY s/n 200-217 - - - - - - - - - - - - - - - - - - - - - - - 26.13
71949 SMA MOTOR ASSEMBLY s/n 218-up - - - - - - - - - - - - - - - - - - - - - - - 26.14
69725 SMA HYDRAULIC MOTOR (SMA-050) - - - - - - - - - - - - - - - - - - - - - - - 26.15
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only) - - - - - - - 26.16
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1 - - - - - - - 26.17
72152 LOOP FLUSHING VALVE s/n 218 up- - - - - - - - - - - - - - - - - - - - - - - - 26.18
59010 UPPER FLAIL #2 STOP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.19
59011 UPPER FLAIL #2 STOP-POST - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.20
59012 HOSE HANGER BRACKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.21
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09) - - - - - - - - - - - - 26.22
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11) - - - - - - - - - - 26.23
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110) - - - - - - - - - - - - - 26.24
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.25
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.26
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26.27
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69160* UPPER FLAIL #2 ASSY, SMA - S/N 187 TO 236
1 79659* UPPER FLAIL #2 ASSY, SMA - S/N 237 UP
2 1 60342 SCREEN, SAFETY (INCLUDES ITEMS 10, 11)
3 2 62242 WALL, EXTENSION
4 4 C08C020BA BOLT
5 10 E0800000A WASHER
6 5 P08C000BA NUT, CRIMP LOCK
2
7 AR 64949 SHIM, UPPER FLAIL/CHAIN SCREEN, 1/2 X 3 X 14"
8 AR 64948 SHIM, UPPER FLAIL/CHAIN SCREEN, 3/8 X 3 X 14"
9 2 C08C028BA BOLT
10 2 65126 BUMPER, SAFETY SCREEN
11 4 R06C024BA SCREW, FLAT HEAD SOCKET
11
10
1
3

4
5
6

9
5
6

7
8

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.3
69162 UPPER FLAIL #2 INSTALLATION, SMA MOTOR (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 69159* DRIVE ASSY - S/N 187 TO 217
1 71963* DRIVE ASSY - S/N 218 TO 236
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
26 1 38516 STRIP (AIR FLOAT OPT-04 ONLY)
27 2 C06C016BA BOLT (AIR FLOAT OPT-04 ONLY)
29 2 M0600000A WASHER, SPLIT-LOCK (AIR FLOAT OPT-04 ONLY)
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
2 29813 CYLINDER, AIR FLOAT (OPT-04)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.4
69160 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 187-236
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 79658* DRIVE ASSEMBLY
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.5
79659 UPPER FLAIL #2 ASSEMBLY, SMA MOTOR s/n 237-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
5 1 64851 BRACKET, TORQUE ARM MOUNT
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK (WAS P/N 26374 SLEEVE &
10139 BUSHING TWIN SHRINK DISK COUPLING)
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 69509* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
30 1 64938 ARM ASSY, TORQUE ARM PIVOT
31 2 C16C072BA BOLT
32 2 P16C000BA NUT, CRIMP LOCK
33 4 I1600000A WASHER
34 1 68978 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
(WAS 53590 FOR TWIN SHRINK DISK COUPLING)

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.6
69159 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.7
69159 DRIVE ASSEMBLY, SMA MOTOR s/n 187-217 pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
5 1 64851 BRACKET, TORQUE ARM MOUNT
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 71949* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
30 1 64938 ARM ASSY, TORQUE ARM PIVOT
31 2 C16C072BA BOLT
32 2 P16C000BA NUT, CRIMP LOCK
33 4 I1600000A WASHER
34 1 68978 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.8
71963 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.9
71963 DRIVE ASSEMBLY, SMA MOTOR s/n 218-236 pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 59213 HOUSING, UPPER FLAIL #2
2 1 73017 DRUM, UPPER FLAIL
3 1 38314 TUBE STEEL, 3 X 3 X 75"
4 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
6 1 32654 BEARING, EXPANSION
7 1 32655 BEARING, NON-EXPANSION
8 8 D10C032HA BOLT, 12 PT
9 78 26124 CHAIN, 8 LINKS
10 6 46298-02 ROD, CHAIN HOLDING
11 6 28808 PLUG, SQUARE SOCKET
12 2 58684 SPACER
13 AR 35573 WASHER, 2.5 DIA X 10 GA
14 AR 35574 WASHER, 2.5 DIA X 14 GA
15 1 10369 COUPLING, SHRINK DISK
17 6 71435-072 GIB, .5 X 4.5"
18 4 39422 GIB, 1 X 16.5"
19 1 58341 ROD, CHAIN HOLDING
20 2 38509 STRIP, 1/8 X 1-1/2 X 1-1/2"
21 32 57373-010 CHAIN, 5 LINKS
22 4 58812 BOSS, PIVOT
23 1 71949* MOTOR ASSY, SMA
24 1 69733 GUARD
27 1 69730 GUARD, SCREEN
28 8 C06C016BA BOLT
29 8 M0600000A WASHER, SPLIT-LOCK
34 1 78164 ARM, MOTOR MOUNT TORQUE
35 5 C12C128BA BOLT
36 5 P12C000BA NUT, CRIMP LOCK
37 10 I1200000A WASHER
- 1 53586 PROCEDURE, FLAIL BEARING INSTALLATION
- 1 53601 PROCEDURE, COUPLER, SMA MOTOR INSTALL
40 1 79084 MOUNT ASSY, TORQUE ARM
42 1 78166 PLATE, TORQUE ARM WASHER
43 1 C10C028BA BOLT
44 1 M1000000A WASHER, SPLIT LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.10
79658 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.11
79658 DRIVE ASSEMBLY, SMA MOTOR s/n 237-up pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 2 25098 ADAPTER
3 1 69688 ADAPTER
1 26181 ADAPTER - S/N 191 ON LOWER FLAIL & UPPER FLAIL
#1 ONLY
4 1 68449* VALVE, LOOP FLUSHING - S/N 187 TO 199 (EXCEPT
S/N 191 ON UPPER FLAIL #2 ONLY). CAN REPLACE
VALVE WITH P/N 69979 (ALSO CHANGE CASE DRAIN
ADAPTER ITEM 3 TO P/N 26181)
1 69979* VALVE, LOOP FLUSHING - S/N 191 ON LOWER FLAIL
& UPPER FLAIL #1
5 2 25024 FLANGE, SPLIT
6 8 C07C080BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.12
69509 SMA MOTOR ASSEMBLY s/n 187-199
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER
3 1 26181 ADAPTER
4 1 69979* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 2 24134 O-RING, 11-16, #16
9 1 70577 ADAPTER, WITH ORIFICE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.13
69509 SMA MOTOR ASSEMBLY s/n 200-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725* MOTOR, SMA HYDRAULIC
2 1 25098 ADAPTER, 6400-08-08
3 1 26181 ADAPTER, 6801-08-06
4 1 72152* VALVE, LOOP FLUSHING
5 2 25024 FLANGE, SPLIT
6 8 C07C096BA BOLT
7 8 M0700000A WASHER, SPLIT-LOCK
8 4 24134 O-RING
9 1 71950 ADAPTER, 6400-08-08, ASSY
NOTE: DO NOT USE THE O-RINGS INCLUDED WITH FLANGE. USE P/N 24134 (ITEM 8)
O-RINGS INSTEAD.

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.14
71949 SMA MOTOR ASSEMBLY s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 69725-01 BEARING-CONE, DRIVE END
2 1 69725-02 BEARING-CONE, DISTRIBUTOR END 7
3 1 69725-03 SEAL KIT (O-RINGS, DIRT EXCLUDER FOR SHAFT 2
SEAL & ITEM 5 SHAFT SEAL)
4 1 69725-04 SHAFT & CYLINDER BLOCK ASSY 15 4
5 1 69725-05 SEAL, NITRILE SHAFT
18
6 5 69725-06 SEAL, PISTON 6
7 3 69725-07 RING, PEEK DISTRIBUTOR
8 AR 69725-08 SHIM, SET 4
9 1 69725-09 HOUSING, DISTRIBUTOR
11 1 69725-11 RETAINER, NITRILE SHAFT SEAL
19
13 1 69725-13 CUP, DISTRIBUTOR END BEARING
14 1 69725-14 CUP, DRIVE END BEARING
15 5 69725-15 PISTON
16 1 69725-16 DISTRIBUTOR END COVER 1
17 5 69725-17 PISTON PAD
18 1 69725-18 KEY 17
19 1 69725-19 SPACER RING
20 5 69725-20 CAP SCREW 22
21 2 69725-21 DRAIN PLUG
22 5 69725-22 LOCATING SCREW 3
23 2 69725-23 PLASTIC PLUG
24 15 69725-24 CAP SCREW
24
25 1 73879 KIT, VITON SHAFT SEAL (INCLUDES P/N 69725-10
VITON SHAFT SEAL & 69725-12 RETAINER, NOT
SOLD SEPARATELY) 8
25
13
5
11 20
23 21

14 16
3

3
24
3 9

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.15
69725 SMA HYDRAULIC MOTOR (SMA-050)
ITEM QTY PART NUMBER DESCRIPTION
- 1 68449-01 VALVE, LOW PRESSURE RELIEF
- 1 68449-02 VALVE, LOOP FLUSH SHUTTLE
- 1 68449-03 VALVE, HIGH PRESSURE RELIEF

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.16
68449 LOOP FLUSHING VALVE s/n 187-199 (s/n 191 UPPER FLAIL #2 only)
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 69979-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 70565 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.17
69979 LOOP FLUSH VALVE s/n 200-217, s/n 191 LOWER, UPPER FLAIL #1
ITEM QTY PART NUMBER DESCRIPTION
1 2 24148 O-RING
2 1 25106 ADAPTER
3 1 25159 ADAPTER
4 3 26912 ADAPTER
5 3 26914 COUPLER, EXHAUST
6 3 29421 COVER, DUST
7 1 72151-01 MANIFOLD, FLUSH VALVE
8 2 70563 CAP, RELIEF VALVE TAMPER PROOF
9 1 70564 VALVE, LOW PRESSURE RELIEF
10 1 72153 VALVE, HOT OIL SHUTTLE
11 1 70566 VALVE, HIGH PRESSURE RELIEF
12 1 25082 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.18
72152 LOOP FLUSHING VALVE s/n 218 up
ITEM QTY PART NUMBER DESCRIPTION
1 2 59129 SPACER, BLOCK
2 2 59462 BUMPER, URETHANE
3 4 C08C056BA BOLT
4 4 I0800000A WASHER
5 4 J08C0000A NUT, NYLOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.19
59010 UPPER FLAIL #2 STOP
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C028BA BOLT
4 2 I0800000A WASHER

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.20
59011 UPPER FLAIL #2 STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 1 28953 CLAMP
2 2 25541 CLAMP

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.21
59012 HOSE HANGER BRACKET
ITEM QTY PART NUMBER DESCRIPTION
1 2 R10C032BA SCREW, FLAT HEAD SOCKET
2 48 R10C028BA SCREW, FLAT HEAD SOCKET
3 4 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5 54 I1000000A WASHER
6 2 58088-01 WEAR-PLATE, UHMW
7 2 58088-02 WEAR-PLATE, RADIUS, UHMW

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.22
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.23
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.24
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.25
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.26
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SMA MOTOR 26.27
NOTES
UPPER FLAIL #2, SUNDSTRAND MOTOR
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2 - - - - - - - - - - 27.1


FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2 - - - - - - - - - - 27.2
58920 UPPER FLAIL #2 INSTALL, SUNDSTRAND MOTOR (OPT-04, 26) - - - - - - - - - - 27.3
58907 UPPER FLAIL #2 ASSEMBLY, SUNDSTRAND MOTOR - - - - - - - - - - - - - - - 27.4
58308 UPPER FLAIL #2 DRIVE ASSEMBLY, SUNDSTRAND MOTOR - - - - - - - - - - - 27.5
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211 - - - - - - - - - - 27.6
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up - - - - - - - - - - 27.7
23527 MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.8
32037 GEAR COUPLING SET #20 KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.9
59010 UPPER FLAIL #2 STOP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.10
59011 UPPER FLAIL #2 STOP-POST - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.11
59012 HOSE HANGER BRACKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.12
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09) - - - - - - - - - - - - 27.13
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11) - - - - - - - - - - 27.14
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110) - - - - - - - - - - - - - 27.15
43599 CHAIN ROD PULLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.16
59905 EXTRA FLAIL BOLTS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.17
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27.18
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-158-402 YES 2G-186-531 YES
2G-159-405 YES 2G-187-535 YES
2G-160-406 YES 2G-188-541 YES
2G-161-409 YES 2G-189-553 YES
2G-162-410 YES 2G-190-559 YES
2G-163-411 YES 2G-191-560 YES
2G-164-412 YES 2G-192-564 YES
2G-165-415 YES 2G-193-567 YES
2G-166-416 YES 2G-194-572 YES
2G-167-417 YES LOWER & FIRST UPPER 2G-195-574 YES
FLAIL (TMD 692) 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES UPPER FLAIL (TMD 575) 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.1
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 1 of 2
SUNDSTRAND SMA SUNDSTRAND SMA
SERIAL NUMBER SERIAL NUMBER
HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS HYDRAULIC MOTORS
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.2
FLAIL MOTOR OPTIONS LISTED BY SERIAL NUMBER pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 58907* UPPER FLAIL #2 ASSY
2 1 60342 SCREEN, SAFETY (INCLUDES ITEMS 10, 11)
3 2 62242 WALL, EXTENSION
4 4 C08C020BA BOLT
5 10 E0800000A WASHER
6 5 P08C000BA NUT, CRIMP LOCK
7 AR 64949 SHIM, UPPER FLAIL/CHAIN SCREEN, 1/2 X 3 X 14"
8 AR 64948 SHIM, UPPER FLAIL/CHAIN SCREEN, 3/8 X 3 X 14"
9 2 C08C028BA BOLT
10 2 65126 BUMPER, SAFETY SCREEN
11 4 R06C024BA SCREW, FLAT HEAD SOCKET

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.3
58920 UPPER FLAIL #2 INSTALL, SUNDSTRAND MOTOR (OPT-04, 26)
ITEM QTY PART NUMBER DESCRIPTION
1 1 58903 MODULE, UPPER FLAIL #2 (INCLUDES ITEMS 37-42)
2 1 58308* DRIVE ASSY
3 2 58780 ARM, UPPER
4 1 58776 ARM, LOWER
6 2 57806 PIN, STOP POST
7 2 59011* STOP-POST
8 4 57789 PIN, PIVOT
9 4 58817 PIN, PIVOT
13 1 59010* STOP
15 2 71435-112 GIB, .5 X .5 X 7"
16 2 23382 PIN, HAIRPIN COTTER
17 8 C08C056BA BOLT
18 12 P08C000BA NUT, CRIMP LOCK
19 4 C08C032BA BOLT
20 2 71435-032 GIB, .5 X .5 X 2"
21 1 59012* BRACKET, HOSE HANGER
22 2 57803 LOCKOUT PIN WITH HOLDER
26 1 38516 STRIP (AIR FLOAT OPT-04 ONLY)
27 2 C06C016BA BOLT (AIR FLOAT OPT-04 ONLY)
29 2 M0600000A WASHER, SPLIT-LOCK (AIR FLOAT OPT-04 ONLY)
30 4 59835-01 SCUFF-PLATE, 3/8" UHMW
4 59835-02 SCUFF-PLATE, 1/2" UHMW
31 8 R10C028BA SCREW, FLAT HEAD SOCKET
32 8 P10C000BA NUT, CRIMP LOCK
33 AR 35572 WASHER, 2" DIA X 14 GA
34 AR 35571 WASHER, 2" DIA X 10 GA
36 2 23712 CYLINDER, HYDRAULIC FLOAT (OPT-26)
2 29813 CYLINDER, AIR FLOAT (OPT-04)
37 1 58905 BRACKET, MODULE STOP BAR
38 10 C06C016BA BOLT
39 4 C12C036BA BOLT
40 4 E1200000A WASHER, HARD FLAT
41 10 M0600000A WASHER, SPLIT-LOCK
42 4 P12C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.4
58907 UPPER FLAIL #2 ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 58213 HOUSING, UPPER FLAIL 25 6 46298-02 ROD, CHAIN HOLDING
2 1 73017 DRUM, UPPER FLAIL 26 6 28808 PLUG, SQUARE SOCKET, 1.00
3 1 58511 MOUNT, MOTOR SLIDE 27 78 26124 CHAIN, DEBARKING, 8 LINKS
4 1 57872 PLATE, UPPER MOTOR MOUNT 28 1 38314 SQUARE TUBE STEEL, 3 X 3 X 73"
5 1 32655 BEARING, 2.438, NON-EXPANSION, FLANGE 29 2 38560 FLAT BAR, 1/4 X 2-1/2 X 2-1/2"
6 1 32654 BEARING, 2.438, EXPANSION, FLANGE 30 4 39422 GIB, 1 X 16.5"
7 1 68070* MOTOR ASSY, SUNDSTRAND 31 32 57373-010 CHAIN, 10" LONG, 5 LINKS
8 1 32037* KIT, GEAR COUPLING SET #20 32 2 38509 STRIP, .125 X 1.5 X 1.5"
10 4 C16C048BA BOLT 33 1 58341 ROD, CHAIN HOLDING
11 8 I1600000A WASHER 34 4 58812 BOSS, PIVOT
12 8 P16C000BA NUT, CRIMP LOCK 35 8 D10C032HA BOLT, 12 PT
13 4 C16C072BA BOLT 36 2 58684 SPACER, 2.50 X 3.5 X 1.25
23 6 38908 GIB, .5 X 4.5"

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.5
58308 UPPER FLAIL #2 DRIVE ASSEMBLY, SUNDSTRAND MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
2 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
3 2 25522 ADAPTER, #24, LEQ2-S
4 1 25455 ADAPTER, #20, 24F5OL, SEALOK
5 1 25459 ADAPTER, #20, 12TRLO, SEALOK
6 1 25045 ADAPTER, #20, BLS, SEAL-LOK
7 1 26516 ADAPTER, 24-20 TRLO-S/24BL
8 1 26548 ADAPTER, 24-16 TRLO-S/24BL

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.6
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 57-211
ITEM QTY PART NUMBER DESCRIPTION
1 1 23527* MOTOR, SUNDSTRAND HYDRAULIC
2 2 25031 FLANGE KIT (INCLUDES BOLTS, WASHERS, O-RING)
3 1 11142 ADAPTER
4 1 25077 ADAPTER

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.7
68070 UPPER FLAIL #2 SUNDSTRAND MOTOR ASSEMBLY s/n 235-up
ITEM QTY PART NUMBER DESCRIPTION
- 1 23527-02 SPRING, SHAFT SEAL
- 1 23527-03 VALVE, MOTOR RELIEF
- 1 23527-04 KIT, MANIFOLD ASSY O-RING
- 1 23527-05 MANIFOLD, BLOCK, ASSY
- 1 23527-06 VALVE PLATE, MOTOR
- 1 23527-07 BEARING PLATE, MOTOR
- 1 23643 SEAL KIT
- 1 23644 MAIN SEAL

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.8
23527 MOTOR
ITEM QTY PART NUMBER DESCRIPTION
1 1 26682 GREASE (NOT SHOWN)
2 2 32039 SLEEVE, COUPLING
3 1 32042 BOLTS, NUTS, WASHERS & GASKET KIT
4 1 42570-01 COUPLING, GEAR-HALF, 2.4375
5 1 42570-02 COUPLING, GEAR-HALF, 2.5000
6 2 60185-01 KEY, .625 X 2.5
7 2 B08C008GA SET SCREW, SOCKET HEAD
8 2 B08C010KA SET SCREW, SOCKET HEAD

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.9
32037 GEAR COUPLING SET #20 KIT
ITEM QTY PART NUMBER DESCRIPTION
1 2 59129 SPACER, BLOCK
2 2 59462 BUMPER, URETHANE
3 4 C08C056BA BOLT
4 4 I0800000A WASHER
5 4 J08C0000A NUT, NYLOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.10
59010 UPPER FLAIL #2 STOP
ITEM QTY PART NUMBER DESCRIPTION
1 1 57805 STOP-POST
2 1 59462 BUMPER, URETHANE
3 2 C08C028BA BOLT
4 2 I0800000A WASHER

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.11
59011 UPPER FLAIL #2 STOP-POST
ITEM QTY PART NUMBER DESCRIPTION
1 1 28953 CLAMP
2 2 25541 CLAMP

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.12
59012 HOSE HANGER BRACKET
ITEM QTY PART NUMBER DESCRIPTION
1 2 R10C032BA SCREW, FLAT HEAD SOCKET
2 48 R10C028BA SCREW, FLAT HEAD SOCKET
3 4 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK
5 54 I1000000A WASHER
6 2 58088-01 WEAR-PLATE, UHMW
7 2 58088-02 WEAR-PLATE, RADIUS, UHMW

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.13
73465 UPPER FLAIL #2 WEAR PLATE, GREEN UHMW (OPT-09)
ITEM QTY PART NUMBER DESCRIPTION
1 2 57785 WEAR-PLATE, BLACK URETHANE
2 44 R10C028BA SCREW, FLAT HEAD CAP
3 10 C10C032BA BOLT
4 54 P10C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.14
58236 UPPER FLAIL WEAR PLATE, BLACK URETHANE (OPT-10, 11)
ITEM QTY PART NUMBER DESCRIPTION
1 44 R10C028BA SCREW, FLAT HEAD CAP
2 10 C10C032BA BOLT
3 54 P10C000BA NUT, CRIMP LOCK
4 54 I1000000A WASHER
5 2 70092-01 WEAR-PLATE, SYNSTEEL FLAIL
6 2 70092-02 WEAR-PLATE, SYNSTEEL RADIUS FLAIL

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.15
70107 UPPER FLAIL WEAR PLATE, SYNSTEEL (OPT-109, 110)
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.16
43599 CHAIN ROD PULLER
QTY PART NUMBER DESCRIPTION
5 C06C016BA BOLT, HXHD
4 C06C024BA BOLT, HXHD
5 C07C024BA BOLT, HXHD
12 C10C028BA BOLT, HXHD
3 C10C040BA BOLT, HXHD
3 C12C032BA BOLT, HXHD
1 C12C036BA BOLT, HXHD
1 C12C096BA BOLT, HXHD
5 C16C056BA BOLT, HXHD
4 F06C0000A NUT, HEX
5 F07F0000A NUT, HEX
12 F10C0000A NUT, HEX
8 I0600000A WASHER, HARD FLAT
6 I1000000A WASHER, HARD FLAT
10 I1600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 J16C0000A NUT, NYLOCK
9 M0600000A WASHER, SPLIT-LOCK
5 M0700000A WASHER, SPLIT-LOCK
12 M1000000A WASHER, SPLIT-LOCK
3 P10C000BA NUT, CRIMP LOCK
1 P12C000BA NUT, CRIMP LOCK
3 Z1600000A WASHER, SLOPE

5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.17
59905 EXTRA FLAIL BOLTS KIT
5000G (158 TO 300 V2): UPPER FLAIL #2 WITH SUNDSTRAND MOTOR 27.18
NOTES
CHIPPER FEED
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

58573 CHIPPER FEED ROLL INSTALLATION s/n 57-217 - - - - - - - - - - - - - - - - - - 28.1


59204 CHIPPER FEED ROLL ASSEMBLY s/n 57-217 pg 1 of 2 - - - - - - - - - - - - - - - 28.2
FEED SPEED (OPT-117 TO 122) s/n 218-up - - - - - - - - - - - - - - - - - - - - - 28.4
72263 CHIPPER FEED ROLL INSTALLATION s/n 218-up - - - - - - - - - - - - - - - - - - 28.5
72257 CHIPPER FEED ROLL ASSEMBLY s/n 218-235 pg 1 of 2 - - - - - - - - - - - - - - 28.6
72257 CHIPPER FEED ROLL ASSEMBLY s/n 218-235 pg 2 of 2 - - - - - - - - - - - - - - 28.7
59202 CHIPPER FEED ROLL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28.8
HYDRAULIC MOTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28.9
23600 GEARBOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28.10
57585 FEED ROLL PIVOT BOSS ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - 28.11
ITEM QTY PART NUMBER DESCRIPTION
1 1 59204* ROLL, CHIPPER FEED, ASSY
2 2 35596 GREASE FITTING
3 2 57477-01 PIN, FEED ROLL PIVOT
4 6 C08C080BA BOLT
5 10 P08C000BA NUT, CRIMP LOCK
9 1 59195 STOP, CHIPPER FEED
10 4 59462 BUMPER, URETHANE
13 8 E0800000A WASHER
14 4 C12C040BA BOLT
15 4 P12C000BA NUT, CRIMP LOCK
16 4 E1200000A WASHER
19 4 C08C040BA BOLT
20 AR 35573 WASHER, 2.50 DIA X 10 GA
21 AR 35574 WASHER, 2.50 DIA X 14 GA
22 2 24600* CYLINDER, HYDRAULIC FLOAT
2 29813* CYLINDER, AIR FLOAT

5000G (158 TO 300 V2): CHIPPER FEED 28.1


58573 CHIPPER FEED ROLL INSTALLATION s/n 57-217
ITEM QTY PART NUMBER DESCRIPTION
1 1 23524 COUPLER KIT, MOTOR
2 1 23525* MOTOR - S/N 57 TO 111
1 23538* MOTOR - S/N 112 TO 217
3 1 23600* GEARBOX
4 1 32397 BUSHING, 2.25"
5 1 32550 SPROCKET, H100E18
6 1 32554 CHAIN, RIVETED, 65"
7 1 32575 LINK, CONNECTING
8 2 32648 BEARING, 2.438, NEXP, FLANGE
9 1 58522 HOUSING, CHIPPER FEED
10 1 59184 MOUNT, MOTOR SLIDE
11 1 57587 SPROCKET, 100A32
12 1 59202* ROLL, CHIPPER FEED
13 4 38908 GIB, .5 X 4.75"
14 2 39332 CHANNEL, 3 X 4.10# X 5.875"
16 1 71425 GUARD, SPROCKET
17 1 57793 SPACER, 2.5 X 3.5 X 1"
18 1 59053 COVER, TOP UPPER FEED HOUSING
21 15 C08C016BA BOLT
22 15 M0800000A WASHER, SPLIT-LOCK
24 8 R10C036BA SCREW, FLAT HEAD SOCKET
25 6 I1000000A WASHER
26 12 J10C0000A NUT, NYLOCK
27 8 C10C036BA BOLT
28 4 M1000000A WASHER, SPLIT-LOCK
30 1 71426 BRACKET, ADJUSTMENT SCREW
31 1 59183 BOLT, JACKING
32 5 F10C0000A NUT
34 2 71427 BRACKET, HOSE MOUNT
35 2 25307 ADAPTER
39 2 58138-055 HOSE
40 1 58684 SPACER, 2.5 X 3.5 X 1.25"
41 8 C10C028BA BOLT
42 2 25156 ADAPTER - S/N 57 TO 128
2 25273 ADAPTER - S/N 129 TO 217
43 2 25472 ADAPTER
44 1 59360-02 KEY, .5 X 2.75"
45 1 25072 ADAPTER
46 1 28801 PLUG, HEX SOCKET HEAD
47 2 57585* PIVOT BOSS ASSEMBLY, FEED ROLL (PART OF ITEM
9 P/N 58522, CHIPPER FEED HOUSING)

5000G (158 TO 300 V2): CHIPPER FEED 28.2


59204 CHIPPER FEED ROLL ASSEMBLY s/n 57-217 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CHIPPER FEED 28.3


59204 CHIPPER FEED ROLL ASSEMBLY s/n 57-217 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
1 OPT-117 FEED-SPEED, 77- 90 FPM NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122
1 72256-01* ROLLCASE
1 72258-01* ROLL, LOWER FEED 2G-225-781 YES
1 72263-01* ROLL, CHIPPER FEED 2G-226-846 YES
1 72264-01* ROLL, UPPER FEED
2 OPT-118 FEED-SPEED, 91- 100 FPM 2G-227-860 YES
1 72256-01* ROLLCASE 2G-228-878 YES
1 72258-01* ROLL, LOWER FEED
1 72263-02* ROLL, CHIPPER FEED 2G-229-883 YES
1 72264-02* ROLL, UPPER FEED 2G-230-894 YES
3 OPT-119 FEED-SPEED, 101- 113 FPM
2G-231-906 YES
1 72256-02* ROLLCASE
1 72258-02* ROLL, LOWER FEED 2G-232-923 YES
1 72263-02* ROLL, CHIPPER FEED 2G-233-938 YES
1 72264-02* ROLL, UPPER FEED
4 OPT-120 FEED-SPEED, 114- 127 FPM 2G-234-958 YES
1 72256-02* ROLLCASE 2G-235-959 YES
1 72258-02* ROLL, LOWER FEED
1 72263-03* ROLL, CHIPPER FEED 2G-236-963 YES
1 72264-03* ROLL, UPPER FEED 2G-237-968 YES
5 OPT-121 FEED-SPEED, 128- 140 FPM
1 72256-03* ROLLCASE 2G-238-972 YES
1 72258-03* ROLL, LOWER FEED 2G-239-973 YES
1 72263-03* ROLL, CHIPPER FEED
1 72264-03* ROLL, UPPER FEED 2G-241-979 YES
6 OPT-122 FEED-SPEED, 141- 157 FPM 2G-242-983 YES
1 72256-03* ROLLCASE
2G-243-985 YES
1 72258-03* ROLL, LOWER FEED
1 72263-04* ROLL, CHIPPER FEED 2G-244-989 YES
1 72264-04* ROLL, UPPER FEED 2G-245-992 YES
2G-246-996 YES
SERIAL ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 ITEM 6
NUMBER OPT-117 OPT-118 OPT-119 OPT-120 OPT-121 OPT-122 2G-247-1003 YES
2G-248-1026 YES
2G-218-738 YES
2G-219-739 YES
2G-220-760 YES
2G-221-763 YES
2G-222-771 YES
2G-223-772 YES
2G-224-780 YES

5000G (158 TO 300 V2): CHIPPER FEED 28.4


FEED SPEED (OPT-117 TO 122) s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 2 35573 WASHER
2 2 35574 WASHER
3 2 35596 GREASE FTG
4 2 57477-01 PIN, PIVOT, FEED ROLL
5 1 59195 STOP, CHIPPER FEED
6 4 59462 BUMPER, URETHANE
7 1 ** CHIPPER FEED ROLL ASSY
8 4 C08C040BA BOLT, HXHD
9 6 C08C080BA BOLT, HXHD
10 4 C12C040BA BOLT, HXHD
11 8 E0800000A WASHER, HARD FLAT
12 4 E1200000A WASHER, HARD FLAT
13 10 P08C000BA NUT, CRIMP LOCK
14 4 P12C000BA NUT, CRIMP LOCK

** CHIPPER FEED ROLL ASSEMBLY FOR EACH FEED-SPEED OPTION


1 72257-01* FEED ROLL FOR 72263-01 (OPT-117)
1 72257-02* FEED ROLL FOR 72263-02 (OPT-118 &119)
1 72257-03* FEED ROLL FOR 72263-03 (OPT-120 & 121)
1 72257-04* FEED ROLL FOR 72263-04 (OPT-122)

5000G (158 TO 300 V2): CHIPPER FEED 28.5


72263 CHIPPER FEED ROLL INSTALLATION s/n 218-up
ITEM QTY PART NUMBER DESCRIPTION
1 1 ** MOTOR, HYD
2 1 23524 COUPLER KIT, MOTOR
3 1 23600 GEARBOX
4 1 25072 ADAPTER, 6801-04-04
5 2 25273 ADAPTER, 2404-04-02
6 2 25307 ADAPTER, 2700-04-04
7 1 25343 (IN 25307) NUT, BULKHEAD, LOCK
8 2 25472 ADAPTER
9 1 28801 PLUG, HEX SOC HD
10 1 32397 BUSHING
11 1 32550 SPROCKET
12 AR 32554 CHAIN, RIVETED, 10FT
13 1 32575 LINK, CONNECTING
14 2 32648 BEARING
15 1 57587 SPROCKET
16 1 57793 SPACER
17 1 58522 HOUSING, CHIPPER FD
18 1 58684 SPACER
19 1 59053 COVER, UPPER FEED HSG, TOP
20 1 59183 BOLT, JACKING
21 1 59184 MOUNT, MOTOR SLIDE
22 1 59202* ROLL, CHIPPER FEED
23 1 59360-02 KEY
24 4 71435-072 GIB
25 15 C08C016BA BOLT, HXHD
26 8 C10C028BA BOLT, HXHD
27 8 C10C036BA BOLT, HXHD
28 5 F10C0000A NUT, HEX
29 6 I1000000A WASHER, HARD FLAT
30 15 M0800000A WASHER, SPLIT-LOCK
31 4 M1000000A WASHER, SPLIT-LOCK
32 12 P10C000BA NUT, CRIMP LOCK
33 8 R10C036BA SCW, FL HD SOC

** MOTORS FOR EACH FEED-SPEED OPTION


1 23521* MOTOR FOR 72257-01 (OPT-117)
1 23538* MOTOR FOR 72257-02 (OPT-118 & 119)
1 23525* MOTOR FOR 72257-03 (OPT-120 & 121)
1 23528* MOTOR FOR 72257-04 (OPT-122)

5000G (158 TO 300 V2): CHIPPER FEED 28.6


72257 CHIPPER FEED ROLL ASSEMBLY s/n 218-235 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CHIPPER FEED 28.7


72257 CHIPPER FEED ROLL ASSEMBLY s/n 218-235 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 8 35550 BAR, SERRATED, 20" LONG
2 8 58567 GROUSER BAR, SMOOTH, 20" LONG
3 6 38610 FLAT BAR, 3/8 X 1 X 20" LONG

5000G (158 TO 300 V2): CHIPPER FEED 28.8


59202 CHIPPER FEED ROLL
ITEM QTY PART NUMBER DESCRIPTION
23521* HYDRAULIC MOTOR
1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE
3 1 69221 DRIVE, MAIN
4 1 69220 GEROLER
1
23525* HYDRAULIC MOTOR 2
1 1 23531 SEAL KIT 4
2 1 69194 DRIVE, VALVE
3 1 69222 DRIVE, MAIN
4 1 23525-02 GEROLER

23528* HYDRAULIC MOTOR


1 1 23531 SEAL KIT 1 3
2 1 69194 DRIVE, VALVE
3 1 69226 DRIVE, MAIN
4 1 69225 GEROLER

23538* HYDRAULIC MOTOR


1 1 23531 SEAL KIT
2 1 69194 DRIVE, VALVE 1
3 1 69195 DRIVE, MAIN
4 1 69196 GEROLER

1 1

23521PA, 23525PA, 23528PA, 23538PA

5000G (158 TO 300 V2): CHIPPER FEED 28.9


HYDRAULIC MOTORS
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23600-02 RING, RETAINER 8 1 11072 PLANETARY CARRIER
2 1 23600-04 SEAL, CARRIER 9 1 23600-12 INTERNAL GEAR
3 1 23600-06 SEAL KIT, BUNA 10 1 23524 INPUT SHAFT WITH BUSHING
4 1 23600-07 SEAL KIT, VITON 11 1 27052 O-RING
5 1 23600-08 SHAFT, OUTPUT, 2.50 KEYED
6 2 23600-09 BEARING-CONE
7 2 23600-10 CUP

3
9
4

8 10

6
7 11

1
5
3
4
3
2 4
3
4

5000G (158 TO 300 V2): CHIPPER FEED 28.10


23600 GEARBOX
ITEM QTY PART NUMBER DESCRIPTION
1 1 57759 BUSHING
2 1 57760 SLEEVE

5000G (158 TO 300 V2): CHIPPER FEED 28.11


57585 FEED ROLL PIVOT BOSS ASSEMBLY
CHIPPER SHEAVE
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

61014 53 INCH SHEAVE AND BELT INSTALLATION (OPT-72) - - - - - - - - - - - - - - - 29.1


46325 53 INCH SHEAVE GUARD INSTALLATION (OPT-72) - - - - - - - - - - - - - - - - 29.2
69385 60 INCH SHEAVE AND BELT INSTALLATION (OPT-98) - page 1 of 2 - - - - - - - - 29.3
69385 60 INCH SHEAVE GUARD INSTALLATION (OPT-98) - page 2 of 2 - - - - - - - - - - 29.4
65742 65 INCH SHEAVE AND BELT INSTALLATION (OPT-91) - - - - - - - - - - - - - - - 29.5
70900 65 INCH SHEAVE GUARD INSTALLATION (OPT-91) - - - - - - - - - - - - - - - - 29.6
ITEM QTY PART NUMBER DESCRIPTION
1 1 65142-160 KEY
2 1 68006** SHEAVE WITH SAFETY PAINT MARKINGS
3 2 32485 BELT, BANDED
4 1 46325* GUARD, 53.00 SHV, INSTL (NOT SHOWN)
5 4 26910 BOLT, HXHD
6 1 60686 BUSHING
** ITEM 2 INCLUDES ITEMS 5, 6

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.1


61014 53 INCH SHEAVE AND BELT INSTALLATION (OPT-72)
ITEM QTY PART NUMBER DESCRIPTION
1 2 35540 LATCH, FLEX DRAW, T-HANDLE
2 1 46326** GUARD, 53.00 SHV
3 1 46328*** GUARD, BELT, SMALL
4 1 64603**** BRACKET, SHV GUARD MT, ASSY
5 10 C06C016BA BOLT, HXHD
6 10 E0600000A WASHER, HARD FLAT
7 10 M0600000A WASHER, SPLIT-LOCK
8 7 C06C012BA BOLT, HXHD
9 16 C06C016BA BOLT, HXHD
10 2 C06C020BA BOLT, HXHD
11 24 M0600000A WASHER, SPLIT-LOCK
12 2 35540 LATCH, FLEX DRAW, T-HANDLE
13 2 C06C012BA BOLT, HXHD
14 2 M0600000A WASHER, SPLIT-LOCK
15 1 64604 INSULATOR, SHV GUARD MOUNT
16 2 C08C032BA BOLT, HXHD
** ITEM 2 INCLUDES ITEMS 7 TO 11
*** ITEM 3 INCLUDES ITEMS 12 TO 14
**** ITEM 4 INCLUDES ITEMS 15, 16

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.2


46325 53 INCH SHEAVE GUARD INSTALLATION (OPT-72)
ITEM QTY PART NUMBER DESCRIPTION
1 2 23973 BELT, BANDED
2 1 65142-160 KEY
3 1 68008* SHEAVE WITH SAFETY PAINT MARKINGS
4 4 26900 BOLT, HXHD
5 1 60686 BUSHING
** ITEM 3 INCLUDES ITEMS 4, 5

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.3


69385 60 INCH SHEAVE AND BELT INSTALLATION (OPT-98) - page 1 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 2 35540 LATCH, FLEX DRAW, T-HANDLE
2 1 46328** GUARD, BELT, SMALL
3 1 59804*** GUARD, 60.00 SHV
4 1 64603**** BRACKET, SHV GUARD MT, ASSY
5 6 C06C016BA BOLT, HXHD
6 3 C06C024BA BOLT, HXHD
7 9 M0600000A WASHER, SPLIT-LOCK
8 2 35540 LATCH, FLEX DRAW, T-HANDLE
9 2 C06C012BA BOLT, HXHD
10 2 M0600000A WASHER, SPLIT-LOCK
11 7 C06C012BA BOLT, HXHD
12 17 C06C016BA BOLT, HXHD
13 2 C06C020BA BOLT, HXHD
14 26 M0600000A WASHER, SPLIT-LOCK
15 1 64604 INSULATOR, SHV GUARD MOUNT
16 2 C08C032BA BOLT, HXHD
** ITEM 2 INCLUDES ITEMS 8 TO 10
*** ITEM 3 INCLUDES ITEMS 11 TO 14
**** ITEM 4 INCLUDES ITEMS 15, 16

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.4


69385 60 INCH SHEAVE GUARD INSTALLATION (OPT-98) - page 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 2 23973 BELT, BANDED
2 1 70900* GUARD, 65.00 SHV, INSTL (NOT SHOWN)
3 1 65142-160 KEY
4 1 68009* SHEAVE WITH SAFETY PAINT MARKINGS
5 4 26900 BOLT, HXHD
6 1 60686 BUSHING
** ITEM 4 INCLUDES ITEMS 5, 6

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.5


65742 65 INCH SHEAVE AND BELT INSTALLATION (OPT-91)
ITEM QTY PART NUMBER DESCRIPTION
1 2 35540 LATCH, FLEX DRAW, T-HANDLE
2 1 46328** GUARD, BELT, SMALL
3 1 64603*** BRACKET, SHV GUARD MT, ASSY
4 1 70899**** GUARD, 65.00 SHV
5 7 C08C016BA BOLT, HXHD
6 3 C08C024BA BOLT, HXHD
7 10 M0800000A WASHER, SPLIT-LOCK
8 2 35540 LATCH, FLEX DRAW, T-HANDLE
9 2 C06C012BA BOLT, HXHD
10 2 M0600000A WASHER, SPLIT-LOCK
11 1 64602 BRACKET, SHV GUARD MT, TOP
12 1 64604 INSULATOR, SHV GUARD MOUNT
13 2 C08C032BA BOLT, HXHD
14 1 C06C012BA BOLT, HXHD
15 27 C08C016BA BOLT, HXHD
16 1 M0600000A WASHER, SPLIT-LOCK
17 27 M0800000A WASHER, SPLIT-LOCK
** ITEM 2 INCLUDES ITEMS 8 TO 10
*** ITEM 3 INCLUDES ITEMS 11 TO 13
**** ITEM 4 INCLUDES ITEMS 14 TO 17

5000G (158 TO 300 V2): CHIPPER SHEAVES 29.6


70900 65 INCH SHEAVE GUARD INSTALLATION (OPT-91)
CHIPPER
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

CHIPPER OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2 - - - - - - - - - - - - 30.1


CHIPPER OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2 - - - - - - - - - - - - 30.2
66301 CHIPPER ASSEMBLY s/n 158-169 pg 1 of 2 - - - - - - - - - - - - - - - - - - - - - 30.3
66302 FEEDPLATE ASSEMBLY s/n 158-169 - - - - - - - - - - - - - - - - - - - - - - - - 30.5
66190 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 170-174, 178-179 - - - - - - - - - - - 30.6
66398 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 177 only - - - - - - - - - - - - - - - 30.7
66370 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 175-176 - - - - - - - - - - - - - - - 30.8
66190 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 180-226, 229, 230 - - - - - - - - - - 30.9
66370 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 187-227 - - - - - - - - - - - - - - 30.10
31624 ANVIL CLAMP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30.11
67440 RETURN CYLINDER & HINGE INSTALLATION s/n 180-227, 229-230 - - - - - - - 30.12
66398 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 228, 231 up- - - - - - - - - - - - - 30.13
71059 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 244 up - - - - - - - - - - - - - - - 30.14
71086 CHIPPER HOOD ASSEMBLY s/n 228, 231 up - - - - - - - - - - - - - - - - - - - 30.15
71085 CHIPPER HOOD s/n 228, 231 up - - - - - - - - - - - - - - - - - - - - - - - - - 30.16
70989 CHIPPER HOOD CYLINDER s/n 228, 231 up - - - - - - - - - - - - - - - - - - - 30.17
65559 FEEDPLATE ASSEMBLY s/n 177, 228, 231 up - - - - - - - - - - - - - - - - - - - 30.18
66090 3 KNIFE CHIPPER DISK ASSEMBLY (OPT-106) - - - - - - - - - - - - - - - - - - 30.19
64359 4 KNIFE CHIPPER DISK ASSEMBLY (OPT-107) - - - - - - - - - - - - - - - - - - 30.20
66111 BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30.21
66355 CHIPPER BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 30.22
NOTES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30.23
OPT-106 OPT-107 OPT-106 OPT-107
SERIAL NUMBER SERIAL NUMBER
3 KNIFE CHIPPER 4 KNIFE CHIPPER 3 KNIFE CHIPPER 4 KNIFE CHIPPER
2G-158-402 YES 2G-187-535 YES
2G-159-405 YES 2G-188-541 YES
2G-160-406 YES 2G-189-553 YES
2G-161-409 YES 2G-190-559 YES
2G-162-410 YES 2G-191-560 YES
2G-163-411 YES 2G-192-564 YES
2G-164-412 YES 2G-193-567 YES
2G-165-415 YES 2G-194-572 YES
2G-166-416 YES 2G-195-574 YES
2G-167-417 YES 2G-196-576 YES
2G-168-418 YES 2G-197-582 YES
2G-169-419 YES 2G-198-586 YES
2G-170-422 YES 2G-199-592 YES
2G-171-423 YES 2G-200-594 YES
2G-172-427 YES 2G-201-600 YES
2G-173-428 YES 2G-202-601 YES
2G-174-433 YES 2G-203-607 YES
2G-175-434 YES 2G-204-608 YES
2G-176-446 YES 2G-205-612 YES
2G-177-449 YES 2G-206-617 YES
2G-178-450 YES 2G-207-630 YES
2G-179-462 YES 2G-208-631 YES
2G-180-463 YES 2G-209-645 YES
2G-181-474 YES 2G-210-647 YES
2G-182-475 YES 2G-211-648 YES
2G-183-487 YES
2G-184-491 YES
2G-185-503 YES
2G-186-531 YES

5000G (158 TO 300 V2): CHIPPER 30.1


CHIPPER OPTIONS LISTED BY SERIAL NUMBER - pg 1 of 2
SERIAL NUMBER OPT-106 OPT-107 SERIAL NUMBER OPT-106 OPT-107
RANGE 3 KNIFE CHIPPER 4 KNIFE CHIPPER RANGE 3 KNIFE CHIPPER 4 KNIFE CHIPPER
2G-212-651 YES 2G-242-983 YES
2G-213-660 YES 2G-243-985 YES
2G-214-661 YES 2G-244-989 YES
2G-215-670 YES 2G-245-992 YES
2G-216-671 YES 2G-246-996 YES
2G-217-700 YES 2G-247-1003 YES
2G-218-738 YES 2G-248-1026 YES
2G-219-739 YES 2G-249
2G-220-760 YES 2G-250
2G-221-763 YES 2G-251
2G-222-771 YES 2G-252
2G-223-772 YES 2G-253
2G-224-780 YES 2G-254
2G-225-781 YES 2G-255
2G-226-846 YES 2G-256
2G-227-860 YES 2G-257
2G-228-878 YES
2G-229-883 YES
2G-230-894 YES
2G-231-906 YES
2G-232-923 YES
2G-233-938 YES
2G-234-958 YES
2G-235-959 YES
2G-236-963 YES
2G-237-968 YES
2G-238-972 YES
2G-239-973 YES
2G-241-979 YES

5000G (158 TO 300 V2): CHIPPER 30.2


CHIPPER OPTIONS LISTED BY SERIAL NUMBER - pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 66090* 3 KNIFE CHIPPER DISK ASSY- S/N 158 TO 160, 162,
164 TO 169
1 1 64359* 4 KNIFE CHIPPER DISK ASSY- S/N 161, 163
2 1 64345 BASE, FLANGE, CHIP SPOUT, ASSY
3 1 66160 HOOD, CHIPPER
7 2 61597 BOLT, JACKING
8 4 66192 STUD, BEARING, CHIPPER
9 4 66193 STUD, BEARING, CHIPPER
10 2 38912 HRSQ, .75 X 5.5"
11 1 66111* BEARING ASSY
12 1 66355* BEARING, CHIPPER FEED, ASSY
13 2 23439 PIN, DOWEL, .63 X 2"
14 1 66302* FEEDPLATE, 23", ASSEMBLY
15 5 C16C036BA BOLT
16 8 P16C000BA NUT, CRIMP LOCK
17 13 I1600000A WASHER
19 6 I1200000A WASHER, HARD FLAT
20 10 C10C024BA BOLT
21 10 M1000000A WASHER, SPLIT-LOCK
22 6 F12C0000A NUT
23 2 I1000000A WASHER
24 2 C10C016BA BOLT
25 1 66080 SHAFT, CHIPPER
26 1 66104 CLAMP, SADDLE
27 2 66105 SCREW, SADDLE CLAMP
28 2 C12C048BA BOLT
29 1 66209 PIN, HINGE
30 1 V0400360A COTTER PIN
31 2 35596 GREASE FITTING
32 1 66171 SEPARATOR, BASE
33 2 66172 SEPARATOR, BASE
34 1 66042 PAN, CHIPPER
35 2 66070 SEPARATOR, HOOD
36 1 66149 LOCKING PIN

5000G (158 TO 300 V2): CHIPPER 30.3


66301 CHIPPER ASSEMBLY s/n 158-169 pg 1 of 2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): CHIPPER 30.4


66301 CHIPPER ASSEMBLY s/n 158-169 pg 2 of 2
ITEM QTY PART NUMBER DESCRIPTION
1 1 66303 ANVIL, INSERT
2 1 64233 FEEDPLATE
3 7 C06C012BA BOLT
4 7 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): CHIPPER 30.5


66302 FEEDPLATE ASSEMBLY s/n 158-169
ITEM QTY PART NUMBER DESCRIPTION
1 1 66090* DISK, 3 KNIFE CHIPPER, ASSY
2 1 66166 HOUSING, LOWER CHIPPER
3 1 66160 HOOD, CHIPPER
4 1 66080 SHAFT, CHIPPER
5 1 66104 CLAMP, SADDLE
6 2 66105 SCREW, SADDLE CLAMP
7 1 66107 KEEPER, PLATE
8 4 66192 STUD, BEARING, CHIPPER
9 4 66193 STUD, BEARING, CHIPPER
11 1 66111* BEARING, ASSY
12 1 66355* BEARING, CHIPPER FEED, ASSY
13 2 23439 PIN, DOWEL
14 1 64677 FEEDPLATE, CHIPPER, ASSEMBLY
15 1 66141 HOUSING, CHIPPER FEED
16 2 66142 PLATE, SHIM, INFEED
17 1 66145 WEDGE, INFEED PLATE
18 9 66146 STUD, CHIPPER FEED
20 11 P16C000BA NUT, CRIMP LOCK
21 15 I1600000A WASHER
22 9 F14F0000A NUT
23 9 U14F0000A NUT, JAM
24 9 I1400000A WASHER
25 3 C12C040BA BOLT
26 3 M1200000A WASHER, SPLIT-LOCK
27 6 F12C0000A NUT
28 10 C10C024BA BOLT
29 10 M1000000A WASHER, SPLIT-LOCK
30 3 C12C048BA BOLT
31 3 I1200000A WASHER
34 1 31615 ANVIL, CHIPPER, STD
35 1 31624 CLAMP, CHIPPER ANVIL, ASSY
36 2 38912 HRSQ, .75 X 5.5"
37 1 66149 LOCKING PIN
38 1 66189 CLAMP, FEED PLATE
39 3 66199 STUD, ANVIL CLAMP
40 4 C16S040BA BOLT
42 4 C10C028BA BOLT
43 8 E1000000A WASHER
44 4 J10C0000A NUT, NYLOCK
45 1 66209 PIN, HINGE
46 1 V0400360A COTTER PIN
47 2 35596 GREASE FITTING

5000G (158 TO 300 V2): CHIPPER 30.6


66190 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 170-174, 178-179
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 66090* DISK, 3 KNIFE CHIPPER, ASSY 17 15 I1600000A WASHER, HARD FLAT
2 1 66396 HOUSING, LOWER CHIPPER 18 2 C12C048BA BOLT
3 1 66160 HOOD, CHIPPER, ASSEMBLY 19 6 I1200000A WASHER, HARD FLAT
5 1 66104 CLAMP, SADDLE 20 10 C10C024BA BOLT
6 2 66105 SCREW, SADDLE 21 10 M1000000A WASHER, SPLIT-LOCK
7 2 61597 BOLT, JACKING 22 6 F12C0000A NUT
8 4 66192 STUD, BEARING, CHIPPER 23 2 I1000000A WASHER, HARD FLAT
9 4 66193 STUD, BEARING, CHIPPER 24 2 C10C016BA BOLT
10 2 71436-088 GIB, .75 X .75 X 5.5" 25 3 C16C044BA BOLT
11 1 66111* BEARING ASSY 30 1 66080 SHAFT, CHIPPER
12 1 66355* BEARING, CHIPPER FEED, ASSY 31 1 66209 PIN, HINGE
13 2 23439 PIN, DOWEL 32 1 V0400360A COTTER PIN
14 1 65559* FEEDPLATE ASSY 33 2 35596 GREASE FITTING
15 4 C16C036BA BOLT
16 8 P16C000BA NUT, CRIMP LOCK

22 6 18
19 5

33

31

32

5000G (158 TO 300 V2): CHIPPER 30.7


66398 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 177 only
ITEM QTY PART NUMBER DESCRIPTION
1 1 64359* DISK, 4 KNIFE CHIPPER, ASSY
2 1 66166 HOUSING, LOWER CHIPPER
3 1 66160 HOOD, CHIPPER
4 1 66080 SHAFT, CHIPPER
5 1 66104 CLAMP, SADDLE
6 2 66105 SCREW, SADDLE CLAMP
7 1 66107 KEEPER, PLATE
8 4 66192 STUD, BEARING, CHIPPER
9 4 66193 STUD, BEARING, CHIPPER
11 1 66111* BEARING, ASSY
12 1 66355* BEARING, CHIPPER FEED, ASSY
13 2 23439 PIN, DOWEL
14 1 64677 FEEDPLATE, CHIPPER, ASSEMBLY
15 1 66141 HOUSING, CHIPPER FEED
16 2 66142 PLATE, SHIM, INFEED
17 1 66145 WEDGE, INFEED PLATE
18 9 66146 STUD, CHIPPER FEED
20 11 P16C000BA NUT, CRIMP LOCK
21 15 I1600000A WASHER
22 9 F14F0000A NUT
23 9 U14F0000A NUT, JAM
24 9 I1400000A WASHER
25 3 C12C040BA BOLT
26 3 M1200000A WASHER, SPLIT-LOCK
27 6 F12C0000A NUT
28 10 C10C024BA BOLT
29 10 M1000000A WASHER, SPLIT-LOCK
30 3 C12C048BA BOLT
31 3 I1200000A WASHER
34 1 31615 ANVIL, CHIPPER, STD
35 1 31624 CLAMP, CHIPPER ANVIL, ASSY
36 2 38912 HRSQ, .75 X 5.5"
37 1 66149 LOCKING PIN
38 1 66189 CLAMP, FEED PLATE
39 3 66199 STUD, ANVIL CLAMP
40 4 C16S040BA BOLT
42 4 C10C028BA BOLT
43 8 E1000000A WASHER
44 4 J10C0000A NUT, NYLOCK
45 1 66209 PIN, HINGE
46 1 V0400360A COTTER PIN
47 2 35596 GREASE FITTING

5000G (158 TO 300 V2): CHIPPER 30.8


66370 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 175-176
ITEM QTY PART NUMBER DESCRIPTION
1 1 66090* DISK, 3 KNIFE CHIPPER, ASSY
2 1 66166 HOUSING, LOWER CHIPPER
3 1 67434 HOOD, CHIPPER
4 1 66080 SHAFT, CHIPPER
7 1 66107 KEEPER, PLATE
8 4 66192 STUD, BEARING, CHIPPER
9 4 66193 STUD, BEARING, CHIPPER
11 1 66111* BEARING, ASSY
12 1 66355* BEARING, CHIPPER FEED, ASSY
13 2 23439 PIN, DOWEL
14 1 64677 FEEDPLATE, CHIPPER, ASSEMBLY
15 1 66141 HOUSING, CHIPPER FEED
16 2 66142 PLATE, SHIM, INFEED
17 1 66145 WEDGE, INFEED PLATE
18 9 66146 STUD, CHIPPER FEED
20 11 P16C000BA NUT, CRIMP LOCK
21 15 I1600000A WASHER
22 9 F14F0000A NUT
23 9 U14F0000A NUT, JAM
24 9 I1400000A WASHER
25 3 C12C040BA BOLT
26 3 M1200000A WASHER, SPLIT-LOCK
28 10 C10C024BA BOLT
29 10 M1000000A WASHER, SPLIT-LOCK
30 1 C12C048BA BOLT
31 1 I1200000A WASHER
34 1 31615 ANVIL, CHIPPER, STD
35 1 31624 CLAMP, CHIPPER ANVIL, ASSY
36 2 38912 HRSQ, .75 X 5.5"
38 1 66189 CLAMP, FEED PLATE
39 3 66199 STUD, ANVIL CLAMP
40 4 C16S040BA BOLT
42 4 C10C028BA BOLT
43 8 E1000000A WASHER
44 4 J10C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIPPER 30.9


66190 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 180-226, 229, 230
ITEM QTY PART NUMBER DESCRIPTION
1 1 64359* DISK, 4 KNIFE CHIPPER, ASSY
2 1 66166 HOUSING, LOWER CHIPPER
3 1 67434 HOOD, CHIPPER
4 1 66080 SHAFT, CHIPPER
7 1 66107 KEEPER, PLATE
8 4 66192 STUD, BEARING, CHIPPER
9 4 66193 STUD, BEARING, CHIPPER
11 1 66111* BEARING, ASSY
12 1 66355* BEARING, CHIPPER FEED, ASSY
13 2 23439 PIN, DOWEL
14 1 64677 FEEDPLATE, CHIPPER, ASSEMBLY
15 1 66141 HOUSING, CHIPPER FEED
16 2 66142 PLATE, SHIM, INFEED
17 1 66145 WEDGE, INFEED PLATE
18 9 66146 STUD, CHIPPER FEED
20 11 P16C000BA NUT, CRIMP LOCK
21 15 I1600000A WASHER
22 9 F14F0000A NUT
23 9 U14F0000A NUT, JAM
24 9 I1400000A WASHER
25 3 C12C040BA BOLT
26 3 M1200000A WASHER, SPLIT-LOCK
28 10 C10C024BA BOLT
29 10 M1000000A WASHER, SPLIT-LOCK
30 1 C12C048BA BOLT
31 1 I1200000A WASHER
34 1 31615 ANVIL, CHIPPER, STD
35 1 31624 CLAMP, CHIPPER ANVIL, ASSY
36 2 38912 HRSQ, .75 X 5.5"
38 1 66189 CLAMP, FEED PLATE
39 3 66199 STUD, ANVIL CLAMP
40 4 C16S040BA BOLT
42 4 C10C028BA BOLT
43 8 E1000000A WASHER
44 4 J10C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIPPER 30.10


66370 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 187-227
ITEM QTY PART NUMBER DESCRIPTION
1 1 66211 CLAMP, ANVIL
2 2 66110 STUD ASSEMBLY
3 2 35583 ALL THREAD, 11"
4 4 E1000000A WASHER
5 4 F10C0000A NUT

5000G (158 TO 300 V2): CHIPPER 30.11


31624 ANVIL CLAMP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 26579 CYLINDER
2 1 35569 ALL-THREAD
3 2 57886 CLAMP, HOSE RETAINER
4 1 66149 PIN, CHIPPER LOCKING
5 1 67432 PIN, HOOD LOCKING
6 1 67439 PIN, HINGE
7 2 C06C024BA BOLT
8 1 C12C072BA BOLT
9 1 F16C0000A NUT
10 2 I1200000A WASHER
11 8 I1600000A WASHER
12 1 I2000000A WASHER
13 2 J06C0000A NUT, NYLOCK
14 1 J12C0000A NUT, NYLOCK
15 1 V0400360A COTTER-PIN
16 1 26579-01 SEAL KIT, CYLINDER

5000G (158 TO 300 V2): CHIPPER 30.12


67440 RETURN CYLINDER & HINGE INSTALLATION s/n 180-227, 229-230
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 66090* DISK, 3 KNIFE CHIPPER, ASSY 17 15 I1600000A WASHER, HARD FLAT
2 1 66396 HOUSING, LOWER CHIPPER 19 6 I1200000A WASHER, HARD FLAT
3 1 71086* HOOD, CHIPPER, ASSEMBLY 20 10 C10C024BA BOLT
7 2 61597 BOLT, JACKING 21 10 M1000000A WASHER, SPLIT-LOCK
8 4 66192 STUD, BEARING, CHIPPER 22 4 F12C0000A NUT
9 4 66193 STUD, BEARING, CHIPPER 23 2 I1000000A WASHER, HARD FLAT
10 2 71436-088 GIB, .75 X .75 X 5.5" 24 2 C10C016BA BOLT
11 1 66111* BEARING ASSY 25 3 C16C044BA BOLT
12 1 66355* BEARING, CHIPPER FEED, ASSY 26 1 73378 RETAINER, CHIPPER HOOD
13 2 23439 PIN, DOWEL 27 1 C12C072BA BOLT
14 1 65559* FEEDPLATE ASSY 28 1 P12C000BA NUT, CRIMP LOCK
15 4 C16C036BA BOLT 29 1 73379-114 BOLT, JACKING
16 8 P16C000BA NUT, CRIMP LOCK 30 1 66080 SHAFT, CHIPPER

5000G (158 TO 300 V2): CHIPPER 30.13


66398 3 KNIFE CHIPPER ASSEMBLY (OPT-106) s/n 228, 231 up
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 64359* DISK, 3 KNIFE CHIPPER, ASSY 19 6 I1200000A WASHER, HARD FLAT
2 1 66396 HOUSING, LOWER CHIPPER 20 10 C10C024BA BOLT
3 1 71086* HOOD, CHIPPER, ASSEMBLY 21 10 M1000000A WASHER, SPLIT-LOCK
7 2 61597 BOLT, JACKING 22 4 F12C0000A NUT
8 4 66192 STUD, BEARING, CHIPPER 23 2 I1000000A WASHER, HARD FLAT
9 4 66193 STUD, BEARING, CHIPPER 24 2 C10C016BA BOLT
10 2 71436-088 GIB, .75 X .75 X 5.5" 25 3 C16C044BA BOLT
11 1 66111* BEARING ASSY 26 1 73378 RETAINER, CHIPPER HOOD
12 1 66355* BEARING, CHIPPER FEED, ASSY 27 1 C12C072BA BOLT
13 2 23439 PIN, DOWEL 28 1 P12C000BA NUT, CRIMP LOCK
14 1 65559* FEEDPLATE ASSY 29 1 73379-114 BOLT, JACKING
15 4 C16C036BA BOLT 30 1 66080 SHAFT, CHIPPER
16 8 P16C000BA NUT, CRIMP LOCK
17 15 I1600000A WASHER, HARD FLAT

5000G (158 TO 300 V2): CHIPPER 30.14


71059 4 KNIFE CHIPPER ASSEMBLY (OPT-107) s/n 244 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 71085* HOOD, CHIPPER
2 1 70989* CYLINDER, CHIPPER HOOD, ASSY
3 1 57886 CLAMP, HOSE RETAINER
4 1 71025 PLATE, PIN SLOT COVER
5 2 C04C010BA BOLT
6 2 M0400000A WASHER, SPLIT-LOCK
7 1 J06C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIPPER 30.15


71086 CHIPPER HOOD ASSEMBLY s/n 228, 231 up
ITEM QTY PART NUMBER DESCRIPTION
16 1 70992 PIN, CHIPPER DISK
19 4 C10C028BA BOLT
20 4 F10C0000A NUT
21 4 E1000000A WASHER
27 1 70993 PIN, CHIPPER HOOD
31 4 M1000000A WASHER, SPLIT-LOCK
41 1 67439 PIN, HINGE
42 1 V0400360A COTTER-PIN
43 1 I2000000A WASHER

5000G (158 TO 300 V2): CHIPPER 30.16


71085 CHIPPER HOOD s/n 228, 231 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 26579 CYLINDER
2 2 25063 ADAPTER
3 1 26579-01 SEAL KIT, CYLINDER

5000G (158 TO 300 V2): CHIPPER 30.17


70989 CHIPPER HOOD CYLINDER s/n 228, 231 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 65558 ANVIL INSERT
2 1 65557 FEEDPLATE
3 9 C06C012BA BOLT
4 9 M0600000A WASHER, SPLIT LOCK

3
4

5000G (158 TO 300 V2): CHIPPER 30.18


65559 FEEDPLATE ASSEMBLY s/n 177, 228, 231 up
ITEM QTY PART NUMBER DESCRIPTION
1 1 66080 SHAFT, CHIPPER
2 1 66083 DISK, CHIPPER
3 1 66087 DRAWRING
4 3 66089 WEAR-PLATE, CHIPPER
5 3 71119 BLADE, FAN
6 6 66097 PLATE, CHIPPER TWIG PADDLE
7 45 66155 BOLT, CHIPPER WEAR-PLATE (INCLUDES NUTS)
9 8 C16C200BA BOLT
10 8 U16C0000A NUT, JAM
11 8 F16C0000A NUT
12 9 A16C040BA SCREW, SOCKET HEAD CAP
13 9 M1600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): CHIPPER 30.19


66090 3 KNIFE CHIPPER DISK ASSEMBLY (OPT-106)
ITEM QTY PART NUMBER DESCRIPTION
1 1 66080 SHAFT, CHIPPER
2 1 64349 DISK, 4 KNIFE CHIPPER
3 1 66087 DRAWRING
4 4 64358 WEAR-PLATE, CHIPPER
5 4 71119 BLADE, FAN
6 8 66097 PLATE, CHIPPER TWIG PADDLE
7 40 66155 BOLT, CHIPPER WEAR-PLATE (INCLUDES NUTS)
9 8 C16C200BA BOLT
10 8 U16C0000A NUT, JAM
11 8 F16C0000A NUT
12 12 A16C040BA SCREW, SOCKET HEAD CAP
13 12 M1600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): CHIPPER 30.20


64359 4 KNIFE CHIPPER DISK ASSEMBLY (OPT-107)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23426 HOUSING, BEARING
2 1 23427 ADAPTER, BEARING, ASSY
3 1 23428 BEARING, TAPERBORE
4 2 23429 SEAL, LABYRINTH
6 1 28800 PLUG, STANDARD
NOTE: REMOVE EXPANSION RING IF SUPPLIED WITH BEARING

CUTAWAY SIDE VIEW

5000G (158 TO 300 V2): CHIPPER 30.21


66111 BEARING ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 23430 BEARING
2 1 23431 NUT, BEARING LOCK
3 1 23432 WASHER, LOCKING
4 1 23433 SEAL
5 1 28800 PLUG, STANDARD
6 1 66103 CAP, BEARING HOUSING
7 1 66114 GASKET, CHIPPER BEARING
8 1 66354 HOUSING, CHIPPER BEARING
9 8 A10C032BA SCREW, SOCKET HEAD CAP
10 8 M1000000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): CHIPPER 30.22


66355 CHIPPER BEARING ASSEMBLY
5000G (158 TO 300 V2): CHIPPER 30.23
NOTES
CHIPPER KNIVES
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

59632 3-POCKET PRECISION KNIFE INSTALLATION (OPT-52) - - - - - - - - - - - - - - 31.1


67571 3-POCKET KEY KNIFE INSTALLATION (OPT-95) - - - - - - - - - - - - - - - - - - 31.2
69736 4-POCKET PRECISION KNIFE INSTALLATION (OPT-104)- - - - - - - - - - - - - - 31.3
71060 PRECISION KNIFE BABBIT JIG KIT (OPT-52 & OPT-104) - - - - - - - - - - - - - - 31.4
ITEM QTY PART NUMBER DESCRIPTION
1 6 26476 PIN, SPRING
2 6 31603 KNIFE, CHIPPER
3 3 31604 KNIFE, CHIPPER, CNTR
4 3 31613 HOLDER, KNIFE, CHIPPER
5 18 31620 NUT, CHIPPER KNIFE CLAMP
6 6 65570** CLAMP, STUD ASSEMBLY
7 18 A04C010BA SCW, SOCHD, CAP
8 21 A08C020BA SCW, SOCHD, CAP
9 18 I1600000A WASHER, HARD FLAT
10 3 26477 STUD, CHIPPER KNIFE CLAMP
11 1 65564 CLAMP, CHIPPER KNIFE
** ITEM 6 INCLUDES ITEMS 10 & 11

5000G (158 TO 300 V2): CHIPPER KNIVES 31.1


59632 3-POCKET PRECISION KNIFE INSTALLATION (OPT-52)
ITEM QTY PART NUMBER DESCRIPTION
1 40 32630 KNIFE
2 3 67322** KNIFE SYS, KEY, 3 KNIFE
3 1 67322-01 HOLDER SYSTEM, HD
4 1 67322-02 ADAPTER-PLATE, KEY KNIFE
5 1 67322-03 CONTROL-PLATE, .070
6 2 67322-04 CONTROL-PLATE, .035
7 1 67322-05 CONTROL-PLATE, .500+DEG
8 3 67322-06 KNIFE, COUNTER, HD, 38DEG
9 3 67322-07 CLAMP, SYSTEM HD
10 6 67322-08 BOLT, HXHD
11 6 67322-09 WASHER, FLAT
12 9 67322-10 BOLT, HXHD
13 12 67322-11 SCW, FL HD SOC
** ITEM 2 INCLUDES ITEMS 3 TO 13

5000G (158 TO 300 V2): CHIPPER KNIVES 31.2


67571 3-POCKET KEY KNIFE INSTALLATION (OPT-95)
ITEM QTY PART NUMBER DESCRIPTION
1 8 26476 PIN, SPRING
2 8 31603 KNIFE, CHIPPER
3 4 31613 HOLDER, KNIFE, CHIPPER
4 24 31620 NUT, CHIPPER KNIFE CLAMP
5 4 31654 KNIFE, CHIPPER, CNTR
6 8 65570** CLAMP, STUD ASSEMBLY
7 24 A04C010BA SCW, SOCHD, CAP
8 28 A08C020BA SCW, SOCHD, CAP
9 24 I1600000A WASHER, HARD FLAT
10 3 26477 STUD, CHIPPER KNIFE CLAMP
11 1 65564 CLAMP, CHIPPER KNIFE
** ITEM 6 INCLUDES ITEMS 10 & 11

5000G (158 TO 300 V2): CHIPPER KNIVES 31.3


69736 4-POCKET PRECISION KNIFE INSTALLATION (OPT-104)
ITEM QTY PART NUMBER DESCRIPTION
1 1 71036** BABBITT, JIG, ASSEMBLY
2 1 71057 CUTTER, SPRUE
3 1 71060INSTR INSTRUCTIONS (NOT SHOWN)
4 1 71034 BASE, BABBITT JIG
5 3 71035 SPACER, BABBIT JIG
6 6 A04C024BA SCW, SOCHD, CAP
7 6 I0400000A WASHER, HARD FLAT
** ITEM 1 INCLUDES ITEMS 4 TO 7

5000G (158 TO 300 V2): CHIPPER KNIVES 31.4


71060 PRECISION KNIFE BABBIT JIG KIT (OPT-52 & OPT-104)
CHIP CHUTE
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

58592 LARGE SPOUT CHIP CHUTE INSTALLATION (OPT-01) - - - - - - - - - - - - - - - 32.1


64150 LARGE SPOUT CHIP CHUTE ASSEMBLY (OPT-01) - - - - - - - - - - - - - - - - - 32.2
57818 CHIP SPOUT DEFLECTOR INSTALLATION (OPT-01) - - - - - - - - - - - - - - - - 32.3
59896 CHIP SPOUT GANTRY INSTALLATION (OPT-01) - - - - - - - - - - - - - - - - - - 32.4
62327 DOUBLE END LOAD SPOUT CHIP CHUTE INSTALLATION (OPT-74) - - - - - - - - 32.5
62339 DOUBLE END LOAD SPOUT ASSEMBLY (OPT-74) - - - - - - - - - - - - - - - - - 32.6
23533 HYDRAULIC MOTOR (OPT-74) - - - - - - - - - - - - - - - - - - - - - - - - - - - 32.7
29823 HYDRAULIC CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32.8
69837 CYLINDER STEP ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32.9
70571 CHIP CHUTE PIVOT CYLINDER ASSEMBLY (OPT-74) - - - - - - - - - - - - - - 32.10
70585 CHIP CHUTE CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32.11
65052 SMALL CHIP SPOUT CRADLE INSTALLATION (OPT-74) - - - - - - - - - - - - - 32.12
67926 CHIP SPOUT DEFLECTOR INSTALLATION (OPT-74) - - - - - - - - - - - - - - - 32.13
ITEM QTY PART NUMBER DESCRIPTION
1 2 35572 WASHER
2 1 46371** TRANSITION, CHIP OUT
3 1 46373-19 GUSSET, CHUTE, OUTFEED
4 1 57289 ANGLE, MOUNTING, RH
5 1 57291 ANGLE, MOUNTING, LH
6 1 57331 SOCKET, HINGE, CENTER, CH SP
7 1 57335 PIN, HINGE
8 1 57695 MOUNT, CYL, ROD END, ASSY
9 1 57697 PIN, PIVOT, ROD END
10 1 57754 PIN, PIVOT, BUTT END
11 2 59358 SPACER, CYLINDER SPOUT
12 1 62254 PLATE, HINGE GUSSET, UPR
13 1 62255 PLATE, HINGE GUSSET, MDL
14 1 62256 PLATE, HINGE GUSSET, LWR
15 1 64150* SPOUT, CHIP, LONG, ASSY
16 1 69837* STEP, CYLINDER, ASSEMBLY
17 18 C10C028BA BOLT, HXHD
18 1 E1600000A WASHER, HARD FLAT
19 1 E2400000A WASHER, HARD FLAT
20 18 F10C0000A NUT, HEX
21 18 I1000000A WASHER, HARD FLAT
22 18 M1000000A WASHER, SPLIT-LOCK
23 1 V0200320A COTTER-PIN
24 1 V0200400A COTTER-PIN
25 3 57886 CLAMP, HOSE RETAINER
26 3 C06C028BA BOLT, HXHD
27 3 J06C0000A NUT, NYLOCK
** ITEM 2 INCLUDES ITEMS 25 TO 27

5000G (158 TO 300 V2): CHIP CHUTES 32.1


58592 LARGE SPOUT CHIP CHUTE INSTALLATION (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
1 1 29835 CYLINDER
2 1 58339** SPOUT, MID SECT, LARGE, ASSY
3 1 58584*** SPOUT, SWIVEL, LARGE, ASSY
4 8 C08C044BA BOLT, HXHD
5 8 E1600000A WASHER, HARD FLAT
6 8 F08C0000A NUT, HEX
7 8 M0800000A WASHER, SPLIT-LOCK
8 4 35596 GREASE FTG
9 10 57886 CLAMP, HOSE RETAINER
10 10 C06C028BA BOLT, HXHD
11 26 J06C0000A NUT, NYLOCK
12 1 29823* CYLINDER
13 1 58585 SPOUT, SWIVEL, LARGE
14 1 59832 DEFLECTOR, SIDE CYL MT
15 2 C10C024BA BOLT, HXHD
16 1 60538 SPOUT, TOP, REPLACEABLE
17 16 C06C020BA BOLT, HXHD
** ITEM 2 INCLUDES ITEMS 8 TO 11
*** ITEM 3 INCLUDES ITEMS 5, 9 TO 17

5000G (158 TO 300 V2): CHIP CHUTES 32.2


64150 LARGE SPOUT CHIP CHUTE ASSEMBLY (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
- 1 57819 DEFLECTOR, SPOUT, CHPR
- 4 C06C020BA BOLT, HXHD
- 8 I0600000A WASHER, HARD FLAT
- 4 J06C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIP CHUTES 32.3


57818 CHIP SPOUT DEFLECTOR INSTALLATION (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
1 23743 TURNBUCKLE
1 35284 CABLE
1 35285 SHACKLE, ANCHOR
1 59462 BUMPER, URETHANE
1 59897 GANTRY, CHIP SPOUT
1 59898 BRACKET, LWR SPRT ANG MT
1 59899 SUPPORT, ANG, LWR CHIP SPT
1 59902 GUSSET, GANTRY
2 C08C040BA BOLT, HXHD
5 C12C024BA BOLT, HXHD
2 C12C040BA BOLT, HXHD
3 G12C0000A NUT, SQUARE
2 P08C000BA NUT, CRIMP LOCK
2 P12C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): CHIP CHUTES 32.4


59896 CHIP SPOUT GANTRY INSTALLATION (OPT-01)
ITEM QTY PART NUMBER DESCRIPTION
1 2 35572 WASHER
2 1 57335 PIN, HINGE
3 1 57697 PIN, PIVOT, ROD END
4 1 57754 PIN, PIVOT, BUTT END
5 2 59358 SPACER, CYLINDER SPOUT
6 1 61520 TRANSITION, PRL END LOAD
7 1 62339* SPOUT, DBL END LOAD, ASSY
8 1 69837* STEP, CYLINDER, ASSEMBLY
9 12 C10C028BA BOLT, HXHD
10 1 E1600000A WASHER, HARD FLAT
11 1 E2400000A WASHER, HARD FLAT
12 12 F10C0000A NUT, HEX
13 12 I1000000A WASHER, HARD FLAT
14 12 M1000000A WASHER, SPLIT-LOCK
15 1 V0200320A COTTER-PIN
16 1 V0200400A COTTER-PIN

5000G (158 TO 300 V2): CHIP CHUTES 32.5


62327 DOUBLE END LOAD SPOUT CHIP CHUTE INSTALLATION (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23533* MOTOR, HYDRAULIC
2 1 29823* CYLINDER
3 1 32576 LINK, OFFSET
4 84" 32577 CHAIN
5 1 32578 LINK, CONNECTING
6 1 58348 SPOUT, END FLAP, SM
7 1 62337** SPOUT, DBL END LOAD
8 1 62338*** SPOUT, DBL END LOAD
9 8 C08C044BA BOLT, HXHD
10 2 C10C024BA BOLT, HXHD
11 4 E1600000A WASHER, HARD FLAT
12 8 F08C0000A NUT, HEX
13 8 M0800000A WASHER, SPLIT-LOCK
14 4 35596 GREASE FITTING
15 1 57596 SPROCKET, SPOUT BASE
16 4 57886 CLAMP, HOSE RETAINER
17 4 C06C028BA BOLT, HXHD
18 4 J06C0000A NUT, NYLOCK
19 1 24224 BRAKE, MULTIPLE DISC
20 1 32384 BUSHING
21 1 32547 SPROCKET
22 1 60096 BRACKET, MOTOR MOUNT ASSY
23 2 A08C020BA SCW, SOCHD, CAP
24 2 P08C000BA NUT, CRIMP LOCK
** ITEM 7 INCLUDES ITEMS 14 TO 18
*** ITEM 8 INCLUDED ITEMS 19 TO 24

5000G (158 TO 300 V2): CHIP CHUTES 32.6


62339 DOUBLE END LOAD SPOUT ASSEMBLY (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23525-02 GEROLER
2 1 23548 SEAL KIT
3 1 65653 KIT, SHAFT/BRG
4 1 69194 DRIVE, VALVE
5 1 69222 DRIVE, MAIN

5000G (158 TO 300 V2): CHIP CHUTES 32.7


23533 HYDRAULIC MOTOR (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 1 23647 SEAL KIT, CYLINDER
2 1 29823-01 ROD, CYLINDER

5000G (158 TO 300 V2): CHIP CHUTES 32.8


29823 HYDRAULIC CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
1 1 69836 STEP, CYLINDER
2 1 70571* CYLINDER, CHUTE PIVOT, ASSY
3 2 70838 STEP, CLYINDER, CLAMP
4 4 C04C064BA BOLT, HXHD
5 8 I0400000A WASHER, HARD FLAT
6 4 P04C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): CHIP CHUTES 32.9


69837 CYLINDER STEP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 70585* CYLINDER
2 1 65132 ROD-END
3 1 70570 KNUCKLE, BUTT END
4 1 B06C008BA SCREW, SET
5 1 24277 ADAPTER
6 2 26779 ADAPTER

5000G (158 TO 300 V2): CHIP CHUTES 32.10


70571 CHIP CHUTE PIVOT CYLINDER ASSEMBLY (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 1 29829-01 PISTON, CYLINDER
2 1 29829-02 ROD, CYLINDER
3 1 29832 SEAL KIT, CYLINDER

5000G (158 TO 300 V2): CHIP CHUTES 32.11


70585 CHIP CHUTE CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
1 35278 CLEVIS, DOUBLE
1 35557 PIN, SAFETY SNAP
1 59462 BUMPER, URETHANE
1 65050 PLATE, SIDE GUSSET
1 65051 PLATE, SM CHIP SPT CRDL
2 C08C044BA BOLT, HXHD
4 E0800000A WASHER, HARD FLAT
2 J08C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIP CHUTES 32.12


65052 SMALL CHIP SPOUT CRADLE INSTALLATION (OPT-74)
ITEM QTY PART NUMBER DESCRIPTION
1 67925 DEFLECTOR, SPOUT, CHPR
4 C06C020BA BOLT, HXHD
8 I0600000A WASHER, HARD FLAT
4 J06C0000A NUT, NYLOCK

5000G (158 TO 300 V2): CHIP CHUTES 32.13


67926 CHIP SPOUT DEFLECTOR INSTALLATION (OPT-74)
BARK PUSHERS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

58460 BARK PUSHER INSTALLATION pg 1/2 - - - - - - - - - - - - - - - - - - - - - - - 33.1


58459 BARK PUSHER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33.3
71967 BARK PUSHER CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33.4
59695 BARK PUSHER LIMIT SWITCH INSTALLATION - - - - - - - - - - - - - - - - - - - 33.5
62214 AUXILIARY BARK PUSHER INSTALLATION (OPT-82) - - - - - - - - - - - - - - - - 33.6
63101 AUXILIARY BARK PUSHER ASSEMBLY (OPT-82)- - - - - - - - - - - - - - - - - - 33.7
69925 AUXILIARY BARK PUSHER CYLINDER ASSEMBLY- - - - - - - - - - - - - - - - - 33.8
63680 AUXILIARY BARK PUSHER HYDRAULIC & ELECTRICAL KIT (OPT-82) - - - - - - - 33.9
ITEM QTY PART NUMBER DESCRIPTION
1 1 58458 HOUSING, BARK PUSHER
2 1 58459* PUSHER ASSY, BARK
4 2 71967* CYLINDER
7 2 39422 GIB, 1 X 50"
8 2 38562 FLAT BAR, 1/4 X 3 X 50"
9 1 35278 CLEVIS, DOUBLE
11 6 C16C056BA BOLT
13 6 P16C000BA NUT, CRIMP LOCK
14 12 I1600000A WASHER
16 2 25396 ADAPTER, #20, JLOS
20 2 35535 PIN, SPRING
21 1 59655 BRACKET, RIGHT HAND ROD MOUNTING
22 1 59656 BRACKET, LEFT HAND ROD MOUNTING
24 2 65652 ACTUATOR, SWITCH
25 1 59659 GUIDE, LIMIT SWITCH ROD
26 1 59662 ROD, LIMIT SWITCH ACTUATOR
27 1 F12C0000A NUT
29 2 C06C048BA BOLT
30 2 P06C000BA NUT, CRIMP LOCK
31 4 I0600000A WASHER
32 1 35557 PIN, SAFETY SNAP
33 1 63183 CLAMP-BAR, ADJUSTABLE WIPER
34 1 63184 WIPER-BAR, ADJUSTABLE, UHMW
35 6 P08C000BA NUT, CRIMP LOCK
36 6 I0800000A WASHER
37 1 59549-020 CHAIN, 20" LONG (14 LINKS)
38 1 63448 SHIELD, HINGED
39 1 P12C000BA NUT, CRIMP LOCK
40 6 C08C044BA BOLT
41 2 25419 ADAPTER, #16, C5OLOS
42 2 23269 COUPLER, 1"
43 2 25388 ADAPTER, #16, FLOS

5000G (158 TO 300 V2): BARK PUSHERS 33.1


58460 BARK PUSHER INSTALLATION pg 1/2
SEE PARTS LIST ON PREVIOUS PAGE

5000G (158 TO 300 V2): BARK PUSHERS 33.2


58460 BARK PUSHER INSTALLATION pg 2/2
ITEM QTY PART NUMBER DESCRIPTION
4 1 58469 WEAR-PLATE, BOTTOM FRONT
6 2 35596 GREASE FITTING
7 1 57671-02 WEAR-PLATE, RIGHT SIDE (SHIM AS REQUIRED)
8 1 57671-03 WEAR-PLATE, LEFT SIDE (SHIM AS REQUIRED)
9 2 57671-04 WEAR-PLATE, BOTTOM SIDE
23 60 J08C0000A NUT, NYLOCK
25 16 Q08C0240B SCREW, BRASS FLAT HEAD SLOT
26 16 Q08C0320B SCREW, BRASS FLAT HEAD SLOT
27 28 Q08C0400B SCREW, BRASS FLAT HEAD SLOT

5000G (158 TO 300 V2): BARK PUSHERS 33.3


58459 BARK PUSHER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 24630-02 PIN, CYLINDER, 1.38 X 4.38, WITH RETAINER
2 1 24630-03 CLEVIS, CYLINDER ROD
3 1 24630-04 STOP TUBE FOR CYLINDER
4 1 24630-05 CYLINDER, BARREL, ASSY
5 1 24637 PISTON, CYLINDER
6 1 24644 ROD, CYLINDER
7 1 27973 SEAL KIT, CYLINDER

5000G (158 TO 300 V2): BARK PUSHERS 33.4


71967 BARK PUSHER CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
1 1 30300 SWITCH, LIMIT
2 1 71130 LEVER, LIMIT SWITCH
3 1 A03C032BA SCREW, SOCKET HEAD CAP
4 1 A03C016BA SCREW, SOCKET HEAD CAP
5 2 F03C0000A NUT
6 2 M0300000A WASHER, SPLIT-LOCK
7 1 30808 RECEPTACLE, STRAIGHT

5000G (158 TO 300 V2): BARK PUSHERS 33.5


59695 BARK PUSHER LIMIT SWITCH INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 62199 FLOOR, AUX BP
1 62218 WIPER-BAR, AUX BP
1 63101* BARK PUSHER, AUX, ASSEMBLY
1 63103 PLATE, CYL MT STIF
1 64957 PLATE, CYL MT STIF, FR
1 64981 BAR, CLAMP, WIPER BAR MOUNT
1 67484 MOUNT, CYL, AUX BP
1 68157 PLATE, AUX BP EXTENSION
1 68158 KIT, AUXILLARY BP, DETAILS
1 69925* CYLINDER, AUX BP, ASSY
12 R08C032BA SCW, FL HD SOC

5000G (158 TO 300 V2): BARK PUSHERS 33.6


62214 AUXILIARY BARK PUSHER INSTALLATION (OPT-82)
ITEM QTY PART NUMBER DESCRIPTION
1 2 63037 WEAR-PLATE, SIDE
2 2 63808 PLATE, SIDE SHIM
3 1 64911 WEAR-PLATE, BOTTOM FRONT
4 2 64912 WEAR-PLATE, BOTTOM
5 48 J08C0000A NUT, NYLOCK
6 48 Q08C0280B SCREW, FLAT HEAD SLOT

5000G (158 TO 300 V2): BARK PUSHERS 33.7


63101 AUXILIARY BARK PUSHER ASSEMBLY (OPT-82)
ITEM QTY PART NUMBER DESCRIPTION
1 1 62215 CYLINDER
1 62215-01 ROD, CYLINDER
1 62215-02 VALVE CUSHION, CYLINDER
1 62215-03 BARREL, CYLINDER
2 1 25206 ADAPTER
3 1 25251 ADAPTER

5000G (158 TO 300 V2): BARK PUSHERS 33.8


69925 AUXILIARY BARK PUSHER CYLINDER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 23978 KIT, BOLT
1 24188 VALVE, BALL
1 28039 NIPPLE, 2.50
1 28325 ELL, 1.25, STD, 90
1 28627 BUSHING

5000G (158 TO 300 V2): BARK PUSHERS 33.9


63680 AUXILIARY BARK PUSHER HYDRAULIC & ELECTRICAL KIT (OPT-82)
FRAME AND SUSPENSION
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

46105 REAR OUTRIGGER INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - 34.1


24629 HYDRAULIC CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34.2
46111 FRONT LANDING-GEAR INSTALLATION - - - - - - - - - - - - - - - - - - - - - - 34.3
58568 HYDRAULIC CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34.4
58473 CATWALK SUPPORT INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - 34.5
59259 CATWALK LADDER INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - 34.6
58550 SUSPENSION INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - 34.7
63618 AIR BRAKE TANK INSTALLATION (OPT-43) - - - - - - - - - - - - - - - - - - - - - 34.8
71813 5TH WHEEL PIN INSTALLATION, USA (OPT-94) - - - - - - - - - - - - - - - - - - 34.9
59844 WHEEL AND AXLE INSTALLATION (OPT-55) - - - - - - - - - - - - - - - - - - - 34.10
71812 5TH WHEEL PIN INSTALLATION, EXPORT (OPT-93) - - - - - - - - - - - - - - - 34.11
59845 6 SPOKE WHEEL AND AXLE INSTALLATION (OPT-56) - - - - - - - - - - - - - - 34.12
60245 AIR HORN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34.13
70732 DOCUMENT ENCLOSURE INSTALLATION - - - - - - - - - - - - - - - - - - - - 34.14
64769 OVER-SEAS SHIPPING INSTALLATION (OPT-85) - - - - - - - - - - - - - - - - - 34.15
ITEM QTY PART NUMBER DESCRIPTION
1 2 24629* CYLINDER
2 4 24653 PIN, ROD END
3 2 46107-02 TUBE, SLIDE, OUTRGR
4 2 46109-03 PLATE, REAR OUTRGR COVER
5 20 C06C008BA BOLT, HXHD
6 4 C08C020BA BOLT, HXHD
7 20 M0600000A WASHER, SPLIT-LOCK
8 4 M0800000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.1


46105 REAR OUTRIGGER INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 24629-01 ROD, CYL
2 1 24629-02 PISTON, CYL
3 1 24629-03 ROD HEAD
4 1 27958 SEAL KIT

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.2


24629 HYDRAULIC CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
1 2 46113-02 TUBE, SLIDE, LDG GEAR, FRONT
2 2 58568* CYLINDER
3 2 61966 CAP, LANDING GEAR
4 4 C06C012BA BOLT, HXHD
5 4 M0600000A WASHER, SPLIT-LOCK
6 1 58604 PIN, EYE BRKT, RTNR
7 1 58608 BRACKET, EYE, CYL MT
8 1 V0400240A COTTER-PIN

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.3


46111 FRONT LANDING-GEAR INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 23642 SEAL KIT, CYL
2 1 58568-01 ROD, CYL
3 1 64413 HEAD, CYL
4 1 64414 PISTON, CYL
5 1 65627 PIN, CYL
6 1 65628 PIN, CYL

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.4


58568 HYDRAULIC CYLINDER
ITEM QTY PART NUMBER DESCRIPTION
3 58474 POST, HANDRAIL, REMOVABLE
1 65699 SUPPORT, CATWK, #1
1 65700 SUPPORT, CATWK, #2
1 65701 SUPPORT, CATWK, #3
1 65702 SUPPORT, CATWK, #4
1 65703 SUPPORT, CATWK, #6
1 65704 SUPPORT, CATWK, #7
1 65709 SUPPORT, CATWK, #5
1 70709 SUPPORT, CATWK, #8
1 70712 BRACKET, FILTER MT
6 C08C032BA BOLT, HXHD
6 M0800000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.5


58473 CATWALK SUPPORT INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
2 23867 CLAMP, CABLE
2 35271 CABLE, CATWALK, RAIL, 26 FEET
1 46189-12 SUPPORT, HYD TANK
1 58602 LADDER
1 58667 TREAD, CATWALK, REAR
1 58668 TREAD, CATWALK, MIDDLE
1 58671 TREAD, CATWALK, FRONT
1 67117 FRAME, SPRT, BTRY BOX
1 70032 HANDRAIL, LADDER, LH
1 70033 HANDRAIL, LADDER, RH
2 70034 SUPPORT, LADDER, CATWALK, DR
1 70042 PIN, LADDER
1 70839 CATWALK, FILLER
10 C05C012BA BOLT, HXHD
2 C08C040BA BOLT, HXHD
4 E0800000A WASHER, HARD FLAT
10 I0500000A WASHER, HARD FLAT
10 P05C000BA NUT, CRIMP LOCK
2 P08C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.6


59259 CATWALK LADDER INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 33622 SUSPENSION, 60", TRI-AXLE

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.7


58550 SUSPENSION INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
3 10079 ELL, .50, 90
8 10080 ELL, .38, 90
2 10081 ELL, .50, 45
1 10082 TEE, .38
1 10083 BUSHING
1 10084 NIPPLE, .38, HEX
6 23961 FITTING
2 25090 ADAPTER, 5404-08-08
1 25101 ADAPTER, 5404-12-12
2 28816 PLUG, HEX SOC HD
2 29004 TANK, AIR
4 29005 BRACKET, AIR TANK MOUNT
2 29250 VALVE, PETCOCK
2 33025 GLADHAND, MIDLAND
2 33026 GLADHAND, CVR MIDLND
14 33140 FITTING
2 33145 FITTING
2 33146 FITTING,
2 33619 VALVE, QIK RLSE
1 61958 VALVE, CHK, PRESS, PROT
1 61959 VALVE, EMERGENCY RELAY
2 65143 BRACKET, QUICK RELEASE, MTG
2 65144 BRACKET, AIR TANK MOUNT
4 C04C012BA BOLT, HXHD
8 C06C020BA BOLT, HXHD
8 J06C0000A NUT, NYLOCK
4 M0400000A WASHER, SPLIT-LOCK
1618" 29425 HOSE, AIR BRAKE
24" 31930 SLEEVE, HOSE COVERING, MED

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.8


63618 AIR BRAKE TANK INSTALLATION (OPT-43)
ITEM QTY PART NUMBER DESCRIPTION
1 33907 PIN, KING, 5TH WHEEL
2 71799 PLATE, GUSSET, CPRSR MT
1 71802 SKIDPLATE, 5TH WHEEL
1 71805 BRACKET, GLADHAND

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.9


71813 5TH WHEEL PIN INSTALLATION, USA (OPT-94)
ITEM QTY PART NUMBER DESCRIPTION
30 33684 NUT, WHEEL, W13, RIGHT HAND
30 33685 NUT, WHEEL, W14, LEFT HAND
12 60177 WHEEL ASSEMBLY, STANDARD (INCLUDES 1 RIM &
1 TIRE)
12 33757 RIM
12 33758 TIRE, 295/75R22.5, LOW PF
3 73921 AXLE (INCLUDES THE FOLLOWING ITEMS, QUANTI-
TIES SHOWN PER AXLE)
4 73924 BRAKE SHOE, MERITOR
2 73925 ADJUSTER, BRAKE, AUTO
20 73926 CAP NUT, OUTER, EUCLID
10 73926-01 CAP NUT, OUTER, EUCLID
10 73926-02 CAP NUT, OUTER, EUCLID
20 73927 CAP NUT, INNER, EUCLID
10 73927-01 CAP NUT, INNER, EUCLID
10 73927-02 CAP NUT, INNER, EUCLID
2 73928 HUB ASSY, R&L, WEBB
1 73928-01 HUB ASSY, LH, WEBB
1 73928-02 HUB ASSY, RH, WEBB
2 73929 DUST BOOT
2 73930 NUT, PRO TORQUE
2 73931 CAP, HUB, STEMCO
2 73932 SEAL, OIL, STEMCO
2 73933 BEARING, INNER, HYATT
2 73934 BEARING, OUTER, HYATT
2 73935 BRAKE DRUM, WEBB
2 73937 SERVICE BK CHAMBER, HALDEX
2 73938 DUST SHIELD, MERITOR
1 73939 CAMSHAFT, FIN, RH, MERITOR
1 73940 CAMSHAFT, FIN, LH, MERITOR
1 73946 AXLE BEAM, MERITOR

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.10


59844 WHEEL AND AXLE INSTALLATION (OPT-55)
ITEM QTY PART NUMBER DESCRIPTION
1 35563 PIN, KING
1 39786 PIN, KING, ASSY
2 71799 PLATE, GUSSET, CPRSR MT
1 71805 BRACKET, GLADHAND
1 71811 SKIDPLATE, 5TH WHEEL
8 C12C036BA BOLT, HXHD
8 M1200000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.11


71812 5TH WHEEL PIN INSTALLATION, EXPORT (OPT-93)
ITEM QTY PART NUMBER DESCRIPTION
12 60178 6 SPOKE WHEEL & TIRE ASSEMBLY (INCLUDES 1
RIM, 1 TIRE)
12 33756 RIM
12 33758 TIRE, 295/75R22.5, LOW PF
3 74158 AXLE, 6 SPOKE (INCLUDES THE FOLLOWING ITEMS,
QUANTITIES SHOWN PER AXLE)
4 73924 BRAKE SHOE, MERITOR
2 73925 ADJUSTER, BRAKE, AUTO
2 73929 DUST BOOT, TSE
2 73930 NUT, PRO TORQUE, STEMCO
2 73931 CAP, HUB, STEMCO
2 73932 SEAL, OIL, STEMCO
2 73933 BEARING, INNER, HYATT
2 73934 BEARING, OUTER, HYATT
2 73937 SERVICE BK CHAMBER, HALDEX
2 73938 DUST SHIELD, MERITOR
1 73939 CAMSHAFT, FIN, RH, MERITOR
1 73940 CAMSHAFT, FIN, LH, MERITOR
1 73946 AXLE BEAM, MERITOR
2 74159 WHEEL, 6 SPOKE
2 74160 BRAKE DRUM, 6 SPOKE

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.12


59845 6 SPOKE WHEEL AND AXLE INSTALLATION (OPT-56)
ITEM QTY PART NUMBER DESCRIPTION
1 28000 NIPPLE
1 28301 ELL, .13, STD, 90
1 29450 PUSH-LOCK
1 30202 BUTTON, HORN
1 32704 HORN, ASSY
3 A04C010BA SCW, SOCHD, CAP
3 X0400000A WASHER, LOCK, HICOLLAR

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.13


60245 AIR HORN ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 26284 ENCLOSURE, ELEC
1 68588 DECAL, PRODUCT INFORMATION
1 69039 MANUAL, OWN/OP, 5000G, ENGL
1 69524 TRANSPORTATION INSTR
4 C03C008BA BOLT, HXHD
4 I0300000A WASHER, HARD FLAT
4 M0300000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.14


70732 DOCUMENT ENCLOSURE INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 57373-003 CHAIN, .62ISOX 3.0 LONG
1 59549-035 CHAIN, .38X35.0 LONG
1 63828 COVER, TILT CAB, PLYWOOD
1 64770 LINK, CAB TIE-DOWN
2 65500 TURNBUCKLE
8 T04C024BA SCW, TAP

5000G (158 TO 300 V2): FRAME AND SUSPENSION 34.15


64769 OVER-SEAS SHIPPING INSTALLATION (OPT-85)
LOADER AND CAB
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

63463 ROTOBEC GRAPPLE INSTALLATION (OPT-83) - - - - - - - - - - - - - - - - - - - 35.1


63730 GRAPPLE SUPPORT POST INSTALLATION (OPT-83) - - - - - - - - - - - - - - - 35.2
60205 LOADER SWING FOOT PEDAL INSTALLATION (OPT-67) - - - - - - - - - - - - - - 35.3
59471 LOADER CAB PRESSURIZER INSTALLATION (OPT-46) - - - - - - - - - - - - - - 35.4
58514 TILT CAB INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35.5
65918 ELECTRICAL FITTING INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - 35.6
69530 WIPER MOTOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35.7
61434 NIGHT OPERATION LIGHT (OPT-47) - - - - - - - - - - - - - - - - - - - - - - - - 35.8
59612 CLEAR CAB WINDOWS & INSULATION - - - - - - - - - - - - - - - - - - - - - - - 35.9
65980 TINTED CAB WINDOWS & INSULATION - - - - - - - - - - - - - - - - - - - - - 35.10
58672 AIR CONDITIONER INSTALL (OPT-18) - - - - - - - - - - - - - - - - - - - - - - 35.11
71659 AIR CONDITIONER ASSEMBLY (OPT-18) - - - - - - - - - - - - - - - - - - - - - 35.12
58673 AIR CONDITIONER COMPRESSOR INSTALLATION (OPT-18) - - - - - - - - - - 35.13
LOADER ADAPTER KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35.14
ITEM QTY PART NUMBER DESCRIPTION
1 69927 GRAPPLE, ROTOBEC
1 69927-01 YOKE, MALE, ASSY
1 69927-02 PIN, LOWER, GRPLR
1 69927-03 NUT-LOCK, GRAPPLE, PIN

5000G (158 TO 300 V2): LOADER AND CAB 35.1


63463 ROTOBEC GRAPPLE INSTALLATION (OPT-83)
ITEM QTY PART NUMBER DESCRIPTION
1 1 63729 POST, LDR BOOM SPRT

5000G (158 TO 300 V2): LOADER AND CAB 35.2


63730 GRAPPLE SUPPORT POST INSTALLATION (OPT-83)
ITEM QTY PART NUMBER DESCRIPTION
1 24496 PEDAL, SWING
2 24497 CONTROL-ROD, LOADER
4 24498 CLEVIS, LOADER, ASSY
1 24500 PIVOT, SWING PEDAL
1 24501 SHAFT, SWING PEDAL PIVOT
2 24502 SEAL, QUAD
2 24503 RING, BACKUP, LOADER
1 24504 CAP-SPOOL, LOADER, BLOUNT
3 24505 SEAL, PLATE
2 24506 SPRING, GUIDE, LOADER
1 24507 BOLT, STRIPPER
1 24508 SPRING, LOADER, BLOUNT
4 24605 ADAPTER
1 24606 ADAPTER
1 60364 LOADER, SWING PEDAL
2 A04C010BA SCW, SOCHD, CAP
2 A04C016BA SCW, SOCHD, CAP
2 C06C016BA BOLT, HXHD
2 C06C020BA BOLT, HXHD
3 C06C064BA BOLT, HXHD
1 C12C048BA BOLT, HXHD
4 F06C0000A NUT, HEX
4 F06F0000A NUT, HEX
12 I0600000A WASHER, HARD FLAT
1 J12C0000A NUT, NYLOCK
5 P06C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): LOADER AND CAB 35.3


60205 LOADER SWING FOOT PEDAL INSTALLATION (OPT-67)
ITEM QTY PART NUMBER DESCRIPTION
1 4" 23745 PIPE, EXHAUST
2 1 23975 BOOT, ELL, RUBBER
3 4" 24669 HOSE, RADIATOR, 3.00 ID
4 1 25048 ADAPTER, AIRCOND
5 4 27911 CLAMP, HOSE
6 1 30397 PRESSURIZER
7 1 39119 ANGLE
8 2 39797 KIT, FILTER

5000G (158 TO 300 V2): LOADER AND CAB 35.4


59471 LOADER CAB PRESSURIZER INSTALLATION (OPT-46)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 23716 HANDLE, HEAVY PULL 19 2 C08C016BA BOLT, HXHD
2 2 25074 ADAPTER 20 2 I0800000A WASHER, HARD FLAT
3 2 25237 ADAPTER 21 8 I1600000A WASHER, HARD FLAT
4 2 25291 ADAPTER 22 2 J04C0000A NUT, NYLOCK
5 1 25303 ADAPTER 23 2 L03C008BA SCW, PANHD, SLT
6 1 28604 BUSHING 24 4 M0400000A WASHER, SPLIT-LOCK
7 2 29815 CYLINDER, CTRE 25 3 V0200240A COTTER-PIN
8 1 29815-02 SEAL KIT(QTY PER CYLINDER) 26 1 46223-01 SCREEN, CAB
9 1 35555 LATCH, CAB DOOR, INSIDE 27 3 C10C024BA BOLT, HXHD
10 1 35556 HANDLE, CAB DOOR, OUTSIDE 28 2 C16C048BA BOLT, HXHD
11 1 57775 PLATE, CAB CYL ARM 29 3 F10C0000A NUT, HEX
12 1 58504 CAB, TILT 30 2 J16C0000A NUT, NYLOCK
13 3 58601 PIN, PIVOT, ASSEMBLY 31 3 M1000000A WASHER, SPLIT-LOCK
14 1 60223 BOX, CAB TILT VALVE 32 1 65514* CAB TILT VALVE ASSEMBLY
15 1 68482 COVER, CAB TILT VALVE BOX 33 2 39602 BUMPER, RUBBER
16 4 C04C012BA BOLT, HXHD 34 4 C08C032BA BOLT, HXHD
17 2 C04C028BA BOLT, HXHD 35 1 57869 COVER, VINYL TARP (NOT SHOWN)
18 4 C06C016BA BOLT, HXHD

5000G (158 TO 300 V2): LOADER AND CAB 35.5


58514 TILT CAB INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 3 25523 CONNECTOR
2 1 25527 CONDUIT, BODY
3 1 25528 COVER, CONDUIT BOX
4 1 25529 GASKET
5 AR 25531 CONDUIT
6 1 26499 CONNECTOR, GRIPCD
7 1 65917 MOUNT, CAB HARNESS
8 1 69530* MOTOR, WIPER, ASSEMBLY
9 1 C04C016BA BOLT, HXHD
10 4 C06C020BA BOLT, HXHD
11 2 I0400000A WASHER, HARD FLAT
12 4 I0600000A WASHER, HARD FLAT
13 1 P04C000BA NUT, CRIMP LOCK
14 4 P06C000BA NUT, CRIMP LOCK

5000G (158 TO 300 V2): LOADER AND CAB 35.6


65918 ELECTRICAL FITTING INSTALLATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 69530-01 MOTOR, WIPER
2 1 69530-02 ARM, WIPER
3 1 69530-03 BLADE
4 1 69530-04 KIT, ADJUSTABLE DRIVE ARM
5 1 69530-05 KIT, PIVOT SHAFT ASSEMBLY
6 1 69530-06 KIT, PANTOGRAPH ADAPTER
7 1 25963 SWITCH

5000G (158 TO 300 V2): LOADER AND CAB 35.7


69530 WIPER MOTOR ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 AR 23243 TUBE, CONVOLUTED
2 4 26786 GROMMET
3 AR 30121 WIRE
4 AR 30221 SHRINK-TUBE
5 5 30826 LIGHT, 24V, 70W

5000G (158 TO 300 V2): LOADER AND CAB 35.8


61434 NIGHT OPERATION LIGHT (OPT-47)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 39605-01 LEFT HAND SIDE WINDOW, CLEAR 7 AR 23982 WEATHERSTRIP, 3/4 X 3/8", 54"
2 1 39605-02 WINDSHIELD, CLEAR 8 AR 23983 WEATHERSTRIP, 3/4 X 9/16", 55"
3 1 39605-03 RIGHT HAND SIDE WINDOW, CLEAR 9 AR 10913 TAPE, VHB, 3/8" WIDE, 51.5"
4 1 39605-04 CAB DOOR WINDOW, CLEAR 10 AR 10914 TAPE, VHB, 3/4" WIDE, 109"
5 AR 39603 INSULATION, 1" THICK X 54" WIDE, 15 FEET 11 AR 23992 PRIMER, ADHESIVE TAPE
6 AR 23981 WEATHERSTRIP, 3/8 X 3/16", 51.5"

5
ALL VIEWS FROM INSIDE CAB

CEILING
5 5
WINDSHIELD (FRONT) RIGHT SIDE CAB DOOR (BACK) LEFT SIDE
5 5

4
5 1
3
2 5
5
5
5 6 9 AROUND
7 10 DOOR
8 11

5000G (158 TO 300 V2): LOADER AND CAB 35.9


59612 CLEAR CAB WINDOWS & INSULATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 26814-01 LEFT HAND SIDE WINDOW, TINTED 7 AR 23982 WEATHERSTRIP, 3/4 X 3/8", 54"
2 1 26814-02 WINDSHIELD, TINTED 8 AR 23983 WEATHERSTRIP, 3/4 X 9/16", 55"
3 1 26814-03 RIGHT HAND SIDE WINDOW, TINTED 9 AR 10913 TAPE, VHB, 3/8" WIDE, 51.5"
4 1 26814-04 CAB DOOR WINDOW, TINTED 10 AR 10914 TAPE, VHB, 3/4" WIDE, 109"
5 AR 39603 INSULATION, 1" THICK X 54" WIDE, 15 FEET 11 AR 23992 PRIMER, ADHESIVE TAPE
6 AR 23981 WEATHERSTRIP, 3/8 X 3/16", 51.5"

5
ALL VIEWS FROM INSIDE CAB

CEILING
5 5
WINDSHIELD (FRONT) RIGHT SIDE CAB DOOR (BACK) LEFT SIDE
5 5

4
5 1
3
2 5
5
5
5 6 9 AROUND
7 10 DOOR
8 11

5000G (158 TO 300 V2): LOADER AND CAB 35.10


65980 TINTED CAB WINDOWS & INSULATION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 1 10135 CONDENSER, AIR CONDITIONER (WAS 23656 S/N 9 1 32734 BRACKET, AIR COND, U-BOLT
217 & EARLIER) 10 1 71659* AIR CONDITIONER ASSEMBLY
2 2 23293 HOSE, VINYL, 16" 11 8 C04C012BA BOLT
3 1 23403 FILTER, AIR COND, WITH SWITCH 12 6 C05C016BA BOLT (WAS C04C016BA S/N 217 & EARLIER)
4 1 23880 GROMMET 13 6 E0500000A WASHER (WAS E0400000A S/N 217 & EARLIER)
5 2 25330 ADAPTER 14 8 M0400000A WASHER, SPLIT LOCK
6 1 26812 GROMMET 15 6 M0500000A WASHER, LOCK (WAS M0400000A S/N 217, EARLIER)
7 1 29445 HOSE, PUSH ON, 6"
8 2 29849 GROMMET

5000G (158 TO 300 V2): LOADER AND CAB 35.11


58672 AIR CONDITIONER INSTALL (OPT-18)
ITEM QTY PART NUMBER DESCRIPTION
1 1 26786 GROMMET
2 1 30859 LIGHT, CAB, W/SWITCH
3 4 T02C0080A SCREW, CAP
4 1 32726 AIR CONDITIONER & HEATER (INCLUDES THE
FOLLOWING ITEMS)
1 32726-01 SWITCH, AIR COND, MALE END
1 32726-02 THERMOSTAT, AIR CONDITIONER
1 32726-03 CORE, HEATER
1 32726-04 RESISTOR, AIR CONDITIONER
1 32726-05 SWITCH, FAN, AIR CONDITIONER
1 32726-06 RELAY, CONDENSER FAN, AIR COND
1 32726-07 A/C & BLOWER MOTOR ASSY
1 32726-08 A/C FILTER
1 32726-09 A/C MOTOR

5000G (158 TO 300 V2): LOADER AND CAB 35.12


71659 AIR CONDITIONER ASSEMBLY (OPT-18)
ITEM QTY PART NUMBER DESCRIPTION
1 7 OZ. 24364 OIL, PAG
2 1 29875 COMPRESSOR, AIR COND
3 1 32692 BELT, SINGLE
4 1 32738 BRACKET, AIR COND MOUNT
5 1 67456 NUT-PLATE, AIR COND, CPRSR
6 4 C06C028BA BOLT, HXHD
7 6 E0600000A WASHER, HARD FLAT
8 2 F06C0000A NUT, HEX
9 4 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): LOADER AND CAB 35.13


58673 AIR CONDITIONER COMPRESSOR INSTALLATION (OPT-18)
ITEM QTY PART NUMBER DESCRIPTION
71953 LOADER BASE ADAPTER KIT
1 24606 ADAPTER, MAIN VALVE CAB TILT FUNCTION
1 24607 ADAPTER, MAIN VALVE CAB TILT FUNCTION
4 25071 ADAPTER, TILT HOLD , RELIEF, SOLENOID VALVES
2 25074 ADAPTER, CAB TILT COUPLER (OUTSIDE)
2 25075 ADAPTER, CAB TILT COUPLER (INSIDE)
2 25112 ADAPTER, CAB HEATER BULKHEAD
2 25114 ADAPTER, CAB TILT P ON PILOT MANIFOLD
2 25129 ADAPTER, MAIN VALVE CAB TILT
2 25144 ADAPTER, RELIEF AND SOLENOID VALVES
2 25187 ADAPTER, MAIN VALVE RETURNS
2 25251 ADAPTER, CAB HEATER BULKHEAD
1 25322 ADAPTER, PILOT PRESSURE CHECK VALVE
1 25325 ADAPTER, SWING MOTOR C/D REDUCER
1 25341 ADAPTER, SWING MOTOR C/D
5 25349 ADAPTER, TILT HOLD VALVE, SOLENOID VALVE
1 25677 ADAPTER, CAB TILT P ON PILOT MANIFOLD

71956 LOADER CONTROL SWING ADAPTER KIT (OPT-64)


1 65664 ORIFICE, 90DEG, LOADER SWING PILOT FRONT
PORT
1 65665 ORIFICE, LOADER SWING PILOT REAR PORT

5000G (158 TO 300 V2): LOADER AND CAB 35.14


LOADER ADAPTER KITS
FIRE SUPPRESSION
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

76256 MANUAL FIRE SUPPRESSION INSTALLATION (OPT-21) - - - - - - - - - - - - - - 36.1


76257 FIRE SUPPRESSION COMPONENTS KIT (OPT-21) - - - - - - - - - - - - - - - - - 36.2
73033 AUTOMATIC FIRE SUPPRESSION INSTALLATION (OPT-20) - - - - - - - - - - - - 36.3
73044 FIRE SUPPRESSION SENSOR & FITTINGS KIT (OPT-20) - - - - - - - - - - - - - - 36.4
73034 FIRE SUPPRESSION BRACKET INSTALLATION (OPT-20) - - - - - - - - - - - - - 36.5
73043 FIRE SUPPRESSION TUBING KIT (OPT-20 & 21) - - - - - - - - - - - - - - - - - - 36.6
73036 FIRE SUPPRESSION HOSES (OPT-20 & 21) - - - - - - - - - - - - - - - - - - - - 36.7
73266 FIRE EXTINGUISHER INSTALLATION (OPT-20 & 21) - - - - - - - - - - - - - - - - 36.8
69411 STANDARD FIRE EXTINGUISHER INSTALLATION (OPT-111) - - - - - - - - - - - 36.9
26877 WATER CAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36.10
ITEM QTY PART NUMBER DESCRIPTION
5 25058 ADAPTER, 2404-04-04
13 25078 ADAPTER, 2501-04-04
6 25084 ADAPTER, 2404-08-08
3 25100 ADAPTER, 2501-12-12
3 25102 ADAPTER, 2404-12-12
1 70193 MOUNT, FIRE EXTINGUISHER
1 73038 BRACKET, DISTR BLOCK, PUMPS
2 73039 BRACKET, DISTR BLOCK, TURBO
1 73043* KIT, FIRE SUPPR TUBING
1 76257* KIT, FIRE SUPPR, COMPONENTS
6 C06C016BA BOLT, HXHD
4 C06C020BA BOLT, HXHD
10 I0600000A WASHER, HARD FLAT
6 J06C0000A NUT, NYLOCK

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.1


76256 MANUAL FIRE SUPPRESSION INSTALLATION (OPT-21)
ITEM QTY PART NUMBER DESCRIPTION
3 10055 NIPPLE
3 10060 TEE
4 28004 NIPPLE
3 28101 COUPLER
3 28103 COUPLER
1 28311 ELL, .50, STD, 90
5 28406 TEE
3 73044-02 EXTINGUISHER, 30 LB
3 73044-03 BRACKET, EXTINGUISHER, VERT
6 73044-04 STRAP, EXTINGUISHER BRKT
1 73044-05 U-BOLT BRACKET
3 73044-06 REMOTE ACTUATOR, ASSEMBLY
3 73044-07 NITROGEN CARTRIDGE, 1 OZ
3 73044-08 SLAVE ACTUATOR, ASSEMBLY
3 73044-09 NITROGEN CARTRIDGE, 10 OZ
6 73044-10 MIP, .75
11 73044-11 MIP, .50
17 73044-12 FIP, .50
6 73044-13 MIP, .50 X 90
6 73044-17 FOUR WAY TEE/DISTR BLOCK
18 73044-22 NOZZLE, CONE SPRAY
3 73044-23 VALVE, CHECK
8 73044-24 CLAMP, TUBE
1 73044-25 CLAMP
3 73044-26 CLAMP
30 73044-27 WIRE SLEEVE
4 73044-34 NUT, LOCK, SERR FLANGE
18 73044-35 NUT, LOCK, FLANGE
30 73044-41 WIRE, HIGH TEMPERATURE
1 73044-42 SWITCH, SPDT PRESSURE
1 73044-43 2-WIRE SHROUD COMPL PKG
1 73044-44 2-WIRE TOWER COMPL PKG
1 73044-53 MANUAL, OWNERS
3 73044-54 DECAL, MANUAL ACTUATION
1 C05C012BA BOLT, HXHD
12 C05C048BA BOLT, HXHD
13 C06C020BA BOLT, HXHD
12 C06C028BA BOLT, HXHD
13 I0500000A WASHER, HARD FLAT
25 I0600000A WASHER, HARD FLAT

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.2


76257 FIRE SUPPRESSION COMPONENTS KIT (OPT-21)
ITEM QTY PART NUMBER DESCRIPTION
5 25058 ADAPTER, 2404-04-04
13 25078 ADAPTER, 2501-04-04
6 25084 ADAPTER, 2404-08-08
3 25100 ADAPTER, 2501-12-12
3 25102 ADAPTER, 2404-12-12
1 70193 MOUNT, FIRE EXTINGUISHER
1 73038 BRACKET, DISTR BLOCK, PUMPS
2 73039 BRACKET, DISTR BLOCK, TURBO
1 73043* KIT, FIRE SUPPR TUBING
1 73044* KIT, FIRE SUPPR, FTG, SENSOR
6 C06C016BA BOLT, HXHD
4 C06C020BA BOLT, HXHD
10 I0600000A WASHER, HARD FLAT
6 J06C0000A NUT, NYLOCK

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.3


73033 AUTOMATIC FIRE SUPPRESSION INSTALLATION (OPT-20)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
3 10055 NIPPLE 1 C05C012BA BOLT, HXHD
3 10060 TEE 12 C05C048BA BOLT, HXHD
4 28004 NIPPLE 13 C06C020BA BOLT, HXHD
3 28101 COUPLER 12 C06C028BA BOLT, HXHD
3 28103 COUPLER 13 I0500000A WASHER, HARD FLAT
1 28311 ELL, .50, STD, 90 25 I0600000A WASHER, HARD FLAT
5 28406 TEE
1 73044-01 FIRING MECHANISM ASSEMBLY
3 73044-02 EXTINGUISHER, 30 LB
3 73044-03 EXTINGUISHER BRKT, VERT
6 73044-04 EXTINGUISHER BRKT, STRAPS
1 73044-05 U-BOLT BRACKET
2 73044-06 REMOTE ACTUATOR, ASSEMBLY
3 73044-07 NITROGEN CARTRIDGE, 1 OZ
3 73044-08 SLAVE ACTUATOR, ASSEMBLY
3 73044-09 NITROGEN CARTRIDGE, 10 OZ
6 73044-10 MIP, .75
11 73044-11 MIP, .50
17 73044-12 FIP, .50
6 73044-13 MIP, .50 X 90
6 73044-17 FOUR WAY TEE/DISTR BLOCK
18 73044-22 NOZZLE, CONE SPRAY
3 73044-23 VALVE, CHECK
8 73044-24 CLAMP, TUBE
1 73044-25 CLAMP
3 73044-26 CLAMP
100 73044-27 WIRE SLEEVE
4 73044-34 NUT, LOCK, SERR FLANGE
18 73044-35 NUT, LOCK, FLANGE
12 73044-39 SENSOR
3 73044-40 CONNECTOR, AUTOMOTIVE
100 73044-41 WIRE, HIGH TEMPERATURE
1 73044-42 SWITCH, SPDT PRESSURE
1 73044-43 2-WIRE SHROUD COMPL PKG
1 73044-44 2-WIRE TOWER COMPL PKG
6 73044-45 FORK TERMINALS
1 73044-46 SQUIB
1 73044-47 SQUIB HARNESS
1 73044-48 FUSE, 5 AMP
1 73044-49 RESISTOR, END OF LINE
1 73044-50 FUSE HOLDER W/TERMINALS
1 73044-53 MANUAL, OWNERS
3 73044-54 DECAL, MANUAL ACTUATION

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.4


73044 FIRE SUPPRESSION SENSOR & FITTINGS KIT (OPT-20)
ITEM QTY PART NUMBER DESCRIPTION
1 73037 KIT, FIRE SUPPR, WELD BLOCK
9 73037-01 WELD BLOCK
8 73037-02 WELD BLOCK
1 73037-03 PANEL, CIRCUIT MONITOR
1 73037-04 BRACKET, CKT MONITOR PANEL
2 73037-05 MACHINE SCREW
2 73037-06 NUT
2 73037-07 WASHER, LOCK

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.5


73034 FIRE SUPPRESSION BRACKET INSTALLATION (OPT-20)
ITEM QTY PART NUMBER DESCRIPTION
1 73528 TUBE, FIRE SUPPR, 1-1
1 73529 TUBE, FIRE SUPPR, 1-3
1 73530 TUBE, FIRE SUPPR, 1-4
1 73531 TUBE, FIRE SUPPR, 1-7
1 73532 TUBE, FIRE SUPPR, 2-1
1 73533 TUBE, FIRE SUPPR, 2-2
1 73534 TUBE, FIRE SUPPR, 2-3
1 73535 TUBE, FIRE SUPPR, 2-4
1 73536 TUBE, FIRE SUPPR, 2-5
1 73537 TUBE, FIRE SUPPR, 2-6
1 73538 TUBE, FIRE SUPPR, 2-7
1 73539 TUBE, FIRE SUPPR, 3-1
1 73540 TUBE, FIRE SUPPR, 3-2
1 73541 TUBE, FIRE SUPPR, 3-3
1 73542 TUBE, FIRE SUPPR, 3-4
1 73543 TUBE, FIRE SUPPR, 3-5
1 73544 TUBE, FIRE SUPPR, 3-6
1 73545 TUBE, FIRE SUPPR, 3-7
1 73546 TUBE, FIRE SUPPR, 1-5
1 73547 TUBE, FIRE SUPPR, 1-6

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.6


73043 FIRE SUPPRESSION TUBING KIT (OPT-20 & 21)
ITEM QTY PART NUMBER DESCRIPTION
2 58103-036 HOSE, DISTRIBUTION #1 TO RIGHT & LEFT HAND-
CLUTCH NOZZLE
1 58103-131 HOSE, DISTRIBUTION #1 TO OIL COOLER NOZZLE
3 58138-009 HOSE, SLAVE BOTTLE #1, 2, 3 TO BOTTLE #1, 2, 3
1 58138-021 HOSE, SLAVE BOTTLE # 2 TO SLAVE BOTTLE #3
1 58138-043 HOSE, REMOTE ACTUATOR #2 TO MANIFOLD
1 58138-076 HOSE, MANIFOLD TO SLAVE BOTTLE #1
1 58138-168 HOSE, FIRING MECHANISM TO MANIFOLD
1 58140-141 HOSE, MANIFOLD TO SLAVE BOTTLE #2
1 58140-210 HOSE, REMOTE ACTUATOR #1 TO MANIFOLD
1 58237-075 HOSE, BOTTLE #1 TO DISTRIBUTION #3
1 58238-130 HOSE, BOTTLE #2 TO DISTRIBUTION #1
1 58238-214 HOSE, BOTTLE #3 TO DISTRIBUTION #2

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.7


73036 FIRE SUPPRESSION HOSES (OPT-20 & 21)
ITEM QTY PART NUMBER DESCRIPTION
1 26877* CAN, WATER
2 26880 EXTINGUISHER, FIRE, ABC
2 26881 BRACKET, FIRE EXT, W/STRAP
1 70030 DECAL, KEEP WATER CAN HERE
1 70031 DECAL, WARNING FIRE ONLY
1 70181 BRACKET, FIRE EXT MT
1 70243 STRAP, TIE DOWN, 2 PIECE
1 70775 BRACKET, WATER CAN MT
1 71124 GUSSET, WATER CAN BRACKET
1 73265 BRACKET, FIRE EXT MT
2 C06C008BA BOLT, HXHD
8 C06C012BA BOLT, HXHD
10 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.8


73266 FIRE EXTINGUISHER INSTALLATION (OPT-20 & 21)
ITEM QTY PART NUMBER DESCRIPTION
1 26877* CAN, WATER
2 26880 EXTINGUISHER, FIRE, ABC, 20
2 26881 BRACKET, FIRE EXT, W/STRAP
1 70030 DECAL, KEEP WATER CAN HERE
1 70031 DECAL, WARNING FIRE ONLY
1 70181 BRACKET, FIRE EXT MT
1 70193 MOUNT, FIRE EXTINGUISHER
1 70243 STRAP, TIE DOWN, 2 PIECE
1 70775 BRACKET, WATER CAN MT
1 71124 GUSSET, WATER CAN BRACKET
2 C06C008BA BOLT, HXHD
4 C06C012BA BOLT, HXHD
4 C06C014BA BOLT, HXHD
4 F06C000BA NUT, HEX
10 M0600000A WASHER, SPLIT-LOCK

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.9


69411 STANDARD FIRE EXTINGUISHER INSTALLATION (OPT-111)
ITEM QTY PART NUMBER DESCRIPTION
1 1 26877-01 STRAP, ADJ, W/ SNAPS
2 1 26877-02 PUMP
3 1 26877-03 STRAP, ADJ, W/SNAPS & STRAP
4 1 26877-04 GASKET, PUMP NOZZLE
5 1 26877-05 NOZZLE, SPRAY
6 1 26877-06 HOSE

5000G (158 TO 300 V2): FIRE SUPPRESSION 36.10


26877 WATER CAN
DECALS
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

72767 DECAL INSTALLATION, ENGLISH (OPT-102) - - - - - - - - - - - - - - - - - - - - 37.1


72768 CAB DECAL INSTALLATION, ENGLISH (OPT-102) - - - - - - - - - - - - - - - - - 37.2
72998 DECAL INSTALLATION, PORTUGUESE (OPT-103) - - - - - - - - - - - - - - - - - 37.3
72997 CAB DECAL INSTALLATION, PORTUGUESE (OPT-103) - - - - - - - - - - - - - - 37.4
MISCELLANEOUS DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37.5
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
33" 25171 TAPE, ANTI-SLIP TREAD, 2.00 6 72690 DECAL, WARN, USE SAFETY PIN
1 26135 DECAL, CAUTION, VEH WD TURN 4 72691 DECAL, WRN, BARKMOVER PINCH
1 58030 DECAL, WRN, RISK OF SERIOUS 2 72763 DECAL, STAY, BLACK
3 58032 DECAL, PPC, ADDRESS, DDC5000 2 72764 DECAL, BACK, BLACK
1 58043 DECAL, BELTS SHOULD BE 2 72765 DECAL, 200FT, BLACK
1 58056 DECAL, DIESEL FUEL ONLY 2 72766 DECAL, 60M, BLACK
1 58059 DECAL, NOTICE, HYD OIL ONLY 2 73040 DECAL, INTAKE COVER REMOVE
1 58062 DECAL, SPOUT DEFLECT 1 73042 DECAL, TILT SEAT UP B4 CAB
1 58063 DECAL, SPOUT TURN 1 73045 DECAL, REMOVE INTAKE COVERS
1 58065 DECAL, SPOUT FOLD
4 58066 DECAL, STABILIZERS
1 58067 DECAL, CHIPPER HOOD TILT
3 58068 DECAL, UPPER HSG LIFTS
1 58070 DECAL, WRN, WEAR HEAD
4 58072 DECAL, DO DAILY GREASE ALL
1 58074 DECAL, DAILY MAINTENANCE
1 58489 S.N. PLATE, DDC 5000-G
1 58845 DECAL, WRN, RISK OF SERIOUS
1 59807 DECAL, CLUTCH LUBRICATION
1 60562 S.N. PLATE, LS 100
4 60578 DECAL, WRN, LOCK-OUT BEFORE
2 63467 DECAL, WRN, FLUIDS
1 67333 DECAL, DANGER, DO NOT OPEN
1 67647 DECAL, WRN, CRUSHING
2 67805 DECAL, LOCK-OUT POINT
2 67806 DECAL, WRN, CHIPPER HOOD
2 68386 DECAL, WRN, CRUSHING
3 68572 DECAL, DANGER, FIRE HAZARD
2 72402 DECAL, WRN, CHIPPER HOOD
3 72409 DECAL, WRN, CHIPPER PIN
1 72410 DECAL, NOTICE, CLUTCH DMG
1 72645 DECAL, WARNING, BLEED AIR
1 72646 DECAL, IMPORTANT, AIR SYS
2 72647 DECAL, WARNING, UNDER FLAIL
1 72648 DECAL, WARNING, CLOSE GUARD
1 72649 DECAL, WARNING, SPOUT OPEN
1 72675 DECAL, SAFE OPERATION
1 72676 DECAL, SAFE WORKSITE
1 72677 DECAL, SAFE TRANSPORT
4 72678 DECAL, WRN, CLOSE CHPRHOOD
1 72679 DECAL, WRN, FOLLOW INSTR
1 72688 DECAL, CLUTCH DAMAGE, AVOID
2 72689 DECAL, CHECK FLAILS OFTEN

5000G (158 TO 300 V2): DECALS 37.1


72767 DECAL INSTALLATION, ENGLISH (OPT-102)
ITEM QTY PART NUMBER DESCRIPTION
1 58064 DECAL, CAB TILT
1 72410 DECAL, NOTICE, CLUTCH DMG
1 72688 DECAL, CLUTCH DAMAGE, AVOID
2 72695 DECAL, STAY, WHITE
2 72696 DECAL, BACK, WHITE
2 72697 DECAL, 200 FT, WHITE
2 72698 DECAL, 60M, WHITE

5000G (158 TO 300 V2): DECALS 37.2


72768 CAB DECAL INSTALLATION, ENGLISH (OPT-102)
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
33" 25171 TAPE, ANTI-SLIP TREAD, 2.00 2 72764-04 DECAL, BACK, BLACK, PORT
1 58030-04 DECAL, WRN, RISK OF, PORT 2 72766-04 DECAL, 60M, BLACK, PORT
3 58032 DECAL, PPC, ADDRESS, DDC5000
1 58043-04 DECAL, BELTS SHOULD, PORT
1 58056-04 DECAL, DIESEL FUEL, PORT
1 58059-04 DECAL, NOTICE, HYD OIL, PORT
1 58062-04 DECAL, SPOUT DEFLECT, PORT
1 58063-04 DECAL, SPOUT TURN, PORT
1 58065-04 DECAL, SPOUT FOLD, PORT
4 58066-04 DECAL, STABILIZERS, PORT
1 58067-04 DECAL, CHPR HOOD TILT, PORT
2 58068-04 DECAL, UPR HSG LIFTS, PORT
1 58070-04 DECAL, WRN, WEAR HEAD, PORT
4 58072-04 DECAL, DAILY GREASE, PORT
1 58074-04 DECAL, DAILY MAINT, PORT
1 58489 S.N. PLATE, DDC 5000-G
1 59807-04 DECAL, CLUTCH LUB, PORT
1 60562 S.N. PLATE, LS 100
4 60578-04 DECAL, WRN, LOCK-OUT, PORT
1 63467-04 DECAL, WRN, FLUIDS, PORT
1 67333-04 DECAL, DANGER, DO NOT, PORT
1 67647-04 DECAL, WRN, CRUSHING, PORT
6 67805-04 DECAL, LOCK-OUT POINT, PORT
2 67806-04 DECAL, WRN, CHPR HOOD, PORT
2 68386-04 DECAL, WRN, CRUSHING, PORT
3 68572-04 DECAL, DANGER, FIRE, PORT
2 72402-04 DECAL, WRN, CHPR HOOD, PORT
3 72409-04 DECAL, WRN, CHPR PIN, PORT
1 72410-04 DECAL, NOTICE, CL DMG, PORT
1 72645-04 DECAL, WRN, BLEED AIR, PORT
1 72646-04 DECAL, IMPORT, AIR SYS, PORT
2 72647-04 DECAL, WRN, UNDER FL, PORT
3 72648-04 DECAL, WRN, CLOSE GD, PORT
1 72675-04 DECAL, SAFE OPER, PORT
1 72676-04 DECAL, SAFE WORKSITE, PORT
1 72677-04 DECAL, SAFE TRANSPORT, PORT
5 72678-04 DECAL, WRN, CLOSE CHPR, PORT
1 72679-04 DECAL, WRN, FOLLOW, PORT
1 72688-04 DECAL, CLUTCH DAMAGE, PORT
2 72689-04 DECAL, CHK FLAILS OFT, PORT
6 72690-04 DECAL, WRN, USE SAFETY, PORT
2 72691-04 DECAL, WRN, BKMVR, PORT
2 72763-04 DECAL, STAY, BLACK, PORT

5000G (158 TO 300 V2): DECALS 37.3


72998 DECAL INSTALLATION, PORTUGUESE (OPT-103)
ITEM QTY PART NUMBER DESCRIPTION
1 58064-04 DECAL, CAB TILT, PORT
1 60090-04 DECAL, LH, JSTK, SAE, PORT
1 60091-04 DECAL, RH, JSTK, SAE, PORT
1 72410-04 DECAL, NOTICE, CL DMG, PORT
1 72688-04 DECAL, CLUTCH DAMAGE, PORT
2 72695-04 DECAL, STAY, WHITE, PORT
2 72696-04 DECAL, BACK, WHITE, PORT
2 72698-04 DECAL, 60M, WHITE, PORT
1 73102-04 DECAL, BOOM, OVRPASTE, PORT
1 73103-04 DECAL, PEDAL, OVRPASTE, PORT
1 73104-04 DECAL, OP/MAN, OVRPAST, PORT
1 73105-04 DECAL, ELEC, OVRPASTE, PORT

5000G (158 TO 300 V2): DECALS 37.4


72997 CAB DECAL INSTALLATION, PORTUGUESE (OPT-103)
ITEM QTY PART NUMBER DESCRIPTION
60242 2 FLAIL AIR FLOAT DECAL INSTALLATION (OPT-02)
1 58042 DECAL, AIR FLOAT ADJUSTMNT
3 59138 DECAL, WRN, PINCH POINT

60243 3 FLAIL AIR FLOAT DECAL INSTALLATION (OPT-04)


1 58052 DECAL, WRN, INSPECT FOR
1 58068 DECAL, UPPER HSG LIFTS
1 58072 DECAL, DO DAILY GREASE ALL
2 59138 DECAL, WRN, PINCH POINT
1 61153 DECAL, LUBE FLAIL COUPLING

60108 3 FLAIL HYDRAULIC FLOAT DECAL INSTALLATION


(OPT-26)
1 58052 DECAL, WRN, INSPECT FOR
1 58068 DECAL, UPPER HSG LIFTS
2 59138 DECAL, WRN, PINCH POINT
1 61153 DECAL, LUBE FLAIL COUPLING

60239 LOADER CONTROL JOYSTICK DECAL (OPT-64)


1 60090 DECAL, LH, JSTK, SAE
1 60091 DECAL, RH, JSTK, SAE

60241 LOADER SWING PEDAL DECAL INSTALLATION


(OPT-67)
1 60247 DECAL, LH, JSTK, FOOT/BHL
1 60248 DECAL, R.H.JSTK, FOOT/BHL
1 60249 DECAL, FOOT PEDAL, FOOT/BHL

5000G (158 TO 300 V2): DECALS 37.5


MISCELLANEOUS DECALS
REFERENCE
5000G Parts Book version 2 for serial numbers 2G-158-402 to 2G-300 (except 2H-240)

SAE FASTENER SMART NUMBER GUIDE - - - - - - - - - - - - - - - - - - - - - 38.1


METRIC FASTENER SMART NUMBER GUIDE - - - - - - - - - - - - - - - - - - - 38.2
STANDARD PPC ABBREVIATIONS - - - - - - - - - - - - - - - - - - - - - - - - - 38.3
CD HELP NAVIGATION TIPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38.4
5000G (158 TO 300 V2): REFERENCE 38.1
SAE FASTENER SMART NUMBER GUIDE
5000G (158 TO 300 V2): REFERENCE 38.2
METRIC FASTENER SMART NUMBER GUIDE
ALT ALTERNATOR SSW SPEED SWITCH
AMP AMPERE SW SWITCH
AR AS REQUIRED TACH TACHOMETER
ASSY ASSEMBLY TD TIME DELAY RELAY
AWG AMERICAN WIRE GAUGE TEMP TEMPERATURE
B PRINTED CIRCUIT BOARD TR TIMER
BLK BLACK W/ WITH
BLU BLUE WHT WHITE
BLU/BLK BLUE WITH BLACK STRIPE WTS WATER TEMPERATURE SWITCH
BRN BROWN YEL YELLOW
CB CIRCUIT BREAKER
CR CONTROL RELAY
D DIODE
DC DIRECT CURRENT
EMSSS ENGINE MOUNTED START/STOP SWITCH
ENG ENGINE
ES EMERGENCY STOP
FSOS FUEL SHUT-OFF SOLENOID
FU FUSE
G GAUGE
GND GROUND
GRA GRAY
GRN GREEN
JB JUNCTION BOX WITH REFERENCE NUMBER
L LIGHT
LOPAS LOW OIL PRESSURE ALARM SWITCH
LR LATCH RELAY
MOS MECHANICAL OVER-SPEED SWITCH
NSS NOT SOLD SEPARATELY
OPS OIL PRESSURE SWITCH
ORN ORANGE
PB PUSH BUTTON
PNK PINK
PRESS PRESSURE
PRP PURPLE
PSW PRESSURE SWITCH
R RESISTOR
RCPT RECEPTACLE
RT REMOTE LOCATION
S/N SERIAL NUMBER
SAS STARTING AID SWITCH
SASV STARTING AID SOLENOID VALVE
SATS STARTING AID TEMPERATURE SWITCH
SM STARTER
SR SLAVE RELAY

5000G (158 TO 300 V2): REFERENCE 38.3


STANDARD PPC ABBREVIATIONS
This Peterson parts book was created using Adobe® Acrobat®. Exiting the program:
For detailed information on how Acrobat® works click on HELP Use the File>Close command to close the parts book, or
in the Acrobat® menu bar. File>Exit to close the parts book and quit Acrobat®.
For the best on-screen viewing set Edit>Preferences:Display to
Single page, Check Smoothing On for Text, Line Art and Click here to return to the cover page:
Images, and set Magnification:Default Zoom to Fit in Window. From the cover page, click on the serial number text to go to the
parts book sections.
Navigation:
Green text indicates a link to a selected page. Select the hand
tool on the menu bar. The hand cursor will turn into a pointing
hand when over a link to a selected page. Click the mouse to go
there.
Click on a line (for example, ENGINE) on the Sections page to
go to the table of contents for that section. Click on the parts
listed there to see the parts page. The section title on the bot-
tom of the parts page will return you to the contents page. The
title on that page will return you to the main Sections list.
You can also use the arrow buttons on the tool bar to move for-
ward and backward in the book.
Change views using the magnifying glass. Click to zoom in,
CTRL click to zoom out. You can also use the page icons.

Searching for a part name or number:


Use Edit>Find to hunt for a part number or a part name (for
example, Rotor). Edit>Find will locate the first occurrence, and
can be repeated until you find the one you want. This command
is on the tool bar as the large binocular icon.

Printing a paper copy:


You can print the entire parts book or individual pages from this
CD using the File>Print command, or by clicking on the printer
icon. You can also order a printed copy from Peterson.

What * means on a part number:


Part numbers with an asterisk will be detailed on a later page.

5000G (158 TO 300 V2): REFERENCE 38.4


CD HELP NAVIGATION TIPS

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