oPTONICA| SERVICE MANUAL : ATSM381033DCK @ APSS ‘Kuto Program Search Sysiem MODEL RT-6405 DO [corey system] ® oss restored to its orignal condition and oniy parts NNois reduction system manufactured under licons from Dolby Laboratories | identical to those specified be used. Licensing Corporation, "Dolby" and the couble-D symbol are tredemarks of Dalby Laboratories Licensing Corporation. e FEATURES + MICROPROCESSOR/SOLENOID CONTROL - OPTO PEAK LEVEL DISPLAY AND HOLDING SYSTEM + DOLBY NOISE REDUCTION + TIMER-ACTIVED RECORDING + APSS (Auto Program Search System) + FM MULTIPLEX FILTER. 2MOTOR DRIVE SYSTEM + TAPE SELECTION SPECIFICATIONS ae 0 — 18h00 He + 348 Poe AG 120V, 50160 He MAXELL UDXL 11 wpe aa etl are 20 — 20000 é 4 LEDs (Light Emitting Diodes) Dolby NR on; 67 dB (at over 5 kHz) Preece ar mconen I ao ee esa Might, Sermo) hie eee aac sa gece renee SBomfec. (1-78) SARA ou SHARP ELECTRONICS CORPORATION Executive Office 10 Keystone Place, Paramus, New Jersey 07652 (201) 265-5600 Regional Offices & Distribution Centers: 2 Keystone Place. Paramus, New Jersey 07652 (201) 2628000 e 20600. Alameda St. Carson. Calif, 90810 (213) 637.9488 430 E.Piainfield Rd. Countryside, Mlinois. 60525 (312) 4829292 US. Subsidiary of Sharp Corporation, Osaka, Japan Parts Centers P.0, Box 664 Paramus, New Jersey 07652 (201) 262.8000 P.O. Box 20304 Long Beach, Calif. 90801 (213) 637-9488 P.O. Box 10 La Grange, Ilinois 60525 (312) 482.9202Note Attention should be attracted to the following application ‘and provision concerning mode! RT-6405 which is designed ‘on the basis of RT-6207 that has been put on sale already (1) A direct drive motor is incorporated into the sot instead Cf the capstan motor for the purpose of making better in performance of wow & flutter; and (2) Peak hold switch is provided so that the peak level may be easly visible Disassombly P3 Outline of Mechanism 4 (Modification: Capstan Motor > D.D.Motor) Circuit Around Microprocessor . . . PT Circuit Adjustment, PP.8 — 10 Mechanical Adjustment pp 11 — 13 No need of Flywheel Clearance Adjustment as the result of the application of D.D.Motor, An additional ssh tones manuals boxed on tht of BT.6207 and mao fem. O.D.Motor Tape. Speed Austment — Soe ik, tractor the commen expletion and tho othe _RT-400 tron taal F3 Si wenn te a Mahal a a ae ba Feta to ATO207 service manual for tems’ to 8 described 7. ‘Troubleshooting p16 Le 2 Eguivatent Cieuit of 1 P23 — 20 5: aearnan FAP Le peas = at {ben ths togeter with the Pais List P16) PARTS LAYOUT \\ i i / \ | Vie ea le 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 I a 8 Fm cea bine 13, Fluoescnt display pek lvl meter 25. Pause button 2 over oxic 14. Peohat wth 26 bord aon ee Th Timer recording mandby switch 27 Stop button ee 16: Merophene jck Left 22 Play button Pesce ede a ie 22 ast forward button 8, May ncestor te chee ante 20. APSSfomard button 7, PSs rove Indcator 1 OVA fal cone Bi, Remind ton estes aeaet Bane seer BL APSS reverse button 8. APSE deat BU ule rae ooh Bode eaters tee cer 22 Dolby NF switch gta 11 PS forwerd indicator EE ase 25 re put ces 12 Dalby NA Icictr 2 Aceon beOUTLINE OF MECHANISM In the mechanism of this set adopted is a newly developed P.A.. (Power Assist Drive) system which shows much difference from conventional mechanism, This mechanism is driven by a wind motor (M2), capstan DD (Direct Drive) motor (M1), wind solenoid (SOL2) and, P.A.D. solenoid (SOL1) and ‘has three builtin switches {SW7: erase protection switch, SW9: timing switch, and ‘Wa: cassette detector switch). The microprocessor (IC1) detects the states of these switches to control the mechanism. 1. Capstan D.D. motor (M1) ‘This is a D.D, (Direct Drive) motor of brushless-and: coreless multipolar tachogenerator system, The adoption fof this motor keeps wow and flutter below 0.038%, 2. Wind motor (2) ‘This js an electronic control govenor mator which works in high and low speed and in regular and reverse rota tion, This motor turns the turntable and shifts the subchassis on which the record/playback head and frase head are mounted. The motor works in high speed for 500 milliseconds just after the power switch is turned on 3. P.AD. solenoid (SOL1) When the subcassis is pushed up by the wind motor the solenoid interlocked with it is so designed a to ‘make the record/playback head or erase head gently touch the tape, TOP VIEW TAPE SPEED ADJUSTMENT (Refer to Figure 3-1) 4, Connect a frequency counter, across a 80k ohm dummy resistor, to the line output socket. (SO102, $0202) 2. Use @ test tape (MTT-111, 3kHz), to be ployed back at the midpoint but not at the running start ‘or end point) 3. Use a bladed screwdriver to adjust, through the adjusting hole at the P.W, Board of D.D. motor the semivariable resistor so that the reproduced frequency becomes 2990 10 3010 Hz Note: Prior to the adjustment, check that there is no stain and no other impurities on the D.0. motor Rotor and take-up turntable, 4. Wind solenoid (SOL2) Works in any modes except in the play mode, 5. Cassette detector switch (SW8) Is turned on when the cassette tape is loaded and the cassette holder is closed, and is turned off when the eject button is pushed down to open the cassette holder. When this switch is turned off, all the functions (of the mechanism stop, 6. Timing switeh (sw9) Is interlocked with the mechanism, The microprocessor {IC1) detects that this switch is turned on and off for determining what state the mechanism is in, and figures ‘out the timing for the next process. This switch is Coffin the stop made; and it is turned on when the PAD. solenoid is turned on and the wind motor starts rotating in the regular direction to lift the subchassis; but, it is turned off again when the subchassis has moved Up to its required position, 7. Erase protection switch (SW7) If a tape whose erase protection tab is broken is loaded and the set is put in record mode, the arase protection lever rises up to prevent the erase protection switch from turning on, thus the recording being impossible, ‘And if tape whose erase protection tab is not broken is loaded and the set is put in record mode the lever now falls down to permit the switch to turn on, thus the recording being enabled BOTTOM VIEW mais DD. Motor PW, Board 9 Bladed Screwariver Figure 3-1Figure 4-2 MECHANISM EXPLODED BOTTOM VIEW Figure 4—1 MECHANISM EXPLODED TOP VIEW5 CABINET EXPLODED VIEW FigureBLOCK DIAGRAMNOTES ON SCHEMATIC DIAGRAMSCHEMATIC DIAGRAM (DECK SECTION)2sceas ap xo 202,0404,0015 [asesse c x3 n0s,o%08 ——_fasoasac x2 308 lescoas agxi O408.0011cai0 fesarsae xs o1,a2 aspasec x2 o4~06 25co4s AP x3 oS) e @]u | sa] re le (|| ||| | ‘switch Block = Low 1 — eee te iat Jeause ‘c-moromt Parts marked with ” "(=I se important for maintaining the eatery ff the set. Be sure to replace these parts with specified ones for main taining the satety and performance of thes. Figure 9 SCHEMATIC DIAGRAM (CONTRCFigure 11 WIRING SIDE OF P|For 17-6207 Service Manual, information for wiring connec- motor, which can not be get in this manual, is the same tion of Record/Playback head and Erase head and Wind as for RT-6405. Figure 15—1 WIRING SIDE OF P.W.B (MECHANISM P.W.B) TECHNICAL INFORMATION ‘Attention should be drawn to DOLBY NR CIRCUIT CHECK point for connection of VTVM. Correct are TP8 and TP9 item 1 shown on RT-6207 Service Manual page 9 because Please take correction of the point (shown) into consideration Of the following misprint: “"TP4, TPB" described as the test in service Figure 15-2 Figure 15-3 ~15—REPLACEMENT PARTS LIST “HOW TO ORDER REPLACEMENT PARTS” To have your order filed promptly and corvctly, Order to Parte Center lease furnish the following information, #.0..Bax 664 Paramus, New Jersey 07652 (201) 262:9000, 1. MODEL NUMBER 2, AEF, NO. .0. Box 20304 Long Geach, Calif. 90801 (213) 637-9488 | 3. PaRT wo. 4, DESCRIPTION P.0.Rox 10 La Grange, linois 60525 (312) 482.9202 Notes: Parts marked with”. (3. are important for maintaining the safety of the set. Be sure to replace yhese parts ‘with specified ones for maintaining the safety and performance ofthe st DIFFERENCE BETWEEN RT-6207 AND RT-6405 rer, |_RT-6207 RT-6405 DESCRIPTION Pants No. [cove | PARTS NO. [cove = ‘CONTROLS vatos,203 | AVRMO325AF22 | AB | AVRMO248AFZZ | AB | 10K ohm/B) Rocord Current kk Sansithity Adjustment CAPACITORS cror.201 | VeKVATING2ZIK | AA | Not usea "2BOPF, SOV, 10%, Coramic 138,295 | vcayKvinsezx | aa | vcayKurHMae2x | aa | oogoMD, Sov, #i0%, mylor | cis7izs7 |_veavkainwse2x | aa__| veovkaimaasx | aa | ‘ooxaMFO!s0v' 210% Aylor ELECTOROLYTIC CAPACITORS 120,220 | VCEALVIMWISaM | AB | VCEALATHWiOIM | AB | IMFO Gov. 420% | 508" Not wes His Rcezviosarid | aa | i0MED, Sov, £20% RESISTORS (Unless otherwise specified resistors are 1/4W, +5%, Carbon Type.) rtos,208 | vAO-ST2e€6B2) VAD-ST2EE 103) 30K ohm 109,200 | vRDST2eEs62) VAOST2E&652) 68k ohm Ria7,237 | VRDST2E€123) vaDsT2ee20) 82 ohm ige,239 | vRDST2eE221) VAD-ST2EE%31 380.0hm Rraz.ze2 | vrostzees2 ||, | vaost2eeis | laa | 1500nm Riaaizea | VRDST2EEIS3) vapst2ee103) 10K om Rtas, 285 | VRDST2EE6BO) VADST2EE2711 220 ohm Ria7,207 | VROST2EEI23) vADST26€223) 22K ohm | Risa!253. | VADST2EE273) VADST2EE103) 10K ohm | R316 VRO-SU2EETON Not used 100 ohm | 60s Not uses VaD-ST2E€100) 10.chm 606 Not used vaosteeioa) | 100K ahi MECHANICAL PARTS — aa cos TANGTOSGQAFZZ | AC | Notused Bracket, Fiywhoe! 008.1 Ucazozaarzz | Aa | Not used Scrow, Flywheo! Thrust Adjuster | o13 Lxwzsoigaczz | AA | Not used Washer ora xwruiziaososo | aa | Lxwzoosiarzz | aa | Wather, oil Cut 063 NBLTHOO73AFzz | ac | Notusea Bolt, Drive 058 NanGcoorarzz | AG | Notusea Bearing, Canstan 57 NFLYco0a7AF22 | AN | Notused Fiywhes! one RHEDHOOESAFZZ | AT | RHEDHOOTAFZz | BA | Record/Playbck Head MISCELLANEOUS: 107 | HDEGBOTSSAFSC_] AM | HDECBOI624FSA [AL | Decoration Plata, Casstta Compariment 108 HoEcsOIasAFSS | aH | HOECHOT42ZAFSA | AD | Oecoration Pte, Cassetts liumination 108 HPNUC3467AFSA | | HPNLC3a6saFSA Front Panel 150 PauMsougsAFo0 | | ecuscoogsaro0 | Ac | Cushion, Microprocasser Bracket im rsecorsarzz | ar | tspcoviaarzz | ar | Label, Specification 174 Not used | ccovaizzoarsa | AF | Cover, Cassette liumination Lamp 178 Not uses PSHEKOOS7AFZ2 | AB | Reflection Shoot, Casota Illumination 176 Not uted ps.ocaiiearzz | AD | Shield Plate 7 Not ves Pspaloresarz2 | Aa | Spacor, Cassatt Illumination swt Not used asw-pozigarzz | Ac | Switeh, Pook Hold Pla Not ued RLMPMoi23arzz | AE | Cassette liumination Lamp Mi RMoTVooasarzz | av | MoTPOOssAFz2 | BN | Capstan DD Motor cna acnemassearzz ‘Ocnew ior EArzz 5 Pin Plug cna OcNcMasiBAFZZ OCNeMa1GBAFZ2 2PinPlug SPAKCIO540F22 SPAKCIBSSAFZZ Packing Case TINSEO70BAFZ2 TINSEO7O7AFZ2 Owners Manual TMAPCOTSAAFZZ Marcovs9arzz | am | Schematic Diagram P.W.B ASSEMBLY (Not Replacement Item) | DuntDoosaaros DUNTUOOS@AF 12 ain PW Boare DUNTZO430AFO DUNTZO#12AFOT Level Motor P.W-Board (RaTOS-3ORONR]