SANTHOSH KUMAR S (201AU120) Internship at ANAAMALAIS TOYOTA AUTOMOBILE ENGINEERING BANNARI AMMAN INSTITUTE OF TECHNOLOGY (An Autonomous Institution affiliated to Anna University, Chennai) SATHYAMANGALAM - 638 401 ANNA UNIVERSITY: CHENNAL SEPTEMBER - 2022Attach Internship certificate provided by the internship institution PTOYOTA “COMOATORE ANAMALLAIG AGENCIES PAVATEUIMTED SSSR ANAAMALAIS TOYOTA 51 No mansecseat iF No, 100, Bye Pao Roa. Tnmarya Sahin, Neat Now Coney Big hewn, chy 4300S. Erna adr @anaoraastya cor TO WHOMSOEVE This to to cortily that SANTHOSH KUMAR 5 (Rey No 201AUI20 ) 9/0 SHANMUGAM A III Year BE Staent of BANNAKI AMMAN INSTITUTE OF Daring the prow me SE aE Remncotety tigre anteater eae sem: ee i a =a hone Oo a8First T would like to thank Mr. PN Senthil Kumar Sir, the Managing director of Anaamalais Toyota, for giving me the opportunity to do an internship within the organization. Talso would like to thank all the people who worked in the office of Anaamalais Toyota Tiruchirapalli. With their patience and openness they created an enjoyable working ‘environment. T would like to thank Mr. R.Yuvaraj Sir, HR Manager who made this internship very interesting, ( SANTHOSH KUMAR § & 201AU120)SUPERVISOR EVALUATION OF INTERN Student Name: SANTHOSH KUMAR § Date: 07.09.2022 Work Supervisor: Mr, SENTHIL KUMAR Title: AUTOMOTIVE TRAINING ‘Company/Organization: ANAAMALAIS TOYOTA Internship Address: Thiruvanaikaval Road Chennai-Trichy Highway Road, Tiruchirapalli - 620005 Dates of Internship: From 22/08/2022 To 07/09/2022 Please evaluate your intern by indicating the frequency with which you observed the following behaviors: Needs Parameters Improvement | Satisfactory | Good | Excellent Behaviors Excellent Performs in a dependable manner Good Cooperates with co-workers and supervisors Excellent Shows interest in work Excellent Learns quickly Good Shows initiative GoodProduces high quality work Satisfactory Accepts responsibility Excellent Accepts criticism Excellent Demonstrates organizational skills Good Uses technical knowledge and expert Good Shows good judgment Good Demonstrates creativity/originality Satisfactory Analyzes problems effectively Satisfactory {s self-reliant Satisfactory Communicates well Good Writes effectively Excellent Has a professional attitude Excellent Gives a professional appearance Satisfactory Is punctual Good Uses time effectively GoodOverall performance of student intern (circle one); Good (Needs improvement Satisfactory / Good / Excellent) Additional comments, if any: No Signature of Industry supervisor Signature of the HR ManagerATTENDANCE SHEET Name & Address of Organization; ANAAMALAIS TOYOTA Thiruvanaikaval Road Chennai-Trichy highway road, Tiruchirappalli - 620005 Name of Student: SANTHOSH KUMAR S, Roll. No; 201AU120 Name of Course: AUTOMOBILE ENGINEERING Date of Commencement of Training: 22/08/2022 Date of Completion of Training: 07/09/2022 Initials of the student ‘August ae 22 | 23 | 24 | 25| 26 | 27 | 29 | 30 | 31 | ot | 02 | 03 | 05 | 06 | 07 ber & 2022 Signature ; : JALAL SIG] Als l]e] J 3 eae. Note: 1 Students should sign/initial in the attendance column, Do not mark ‘P* 2. Holidays should be marked in Red Ink in the attendance column, Absent should be marked as ‘A’ in Red Ink.Signature of Company internship supervisor with company stamp/ seal (Name: Senthil Kumar) Contact No. 7904872202 INTERNSHIP SYNOPSIS (THIS WILL BE PREPARED I. CONSULTATION WITH FACULTY MENTOR) Internship Objectives Internship Objectives: The objective of the internship is to gain the knowledge of how the Toyota Service Technician Identify and Solve the Problem in the IC Engine Vehicle and Hybrid Vehicle, During the internship | gained knowledge on the IC Engine Both Petrol and Diesel Engine Overhauling, Both Manual and Automatic Transmission Overhauling, Electrical System in cars, Wheel Alignment, Wheel balancing, Braking System, Smart Entry System in Cars, AC System. These are things I will leam in the period of internship training. + Knowledge and Understanding |. Maintenance of Vehicle 2. Introduetion on Hybrid 3. Usage of tools Skills 1. Express Maintenance Clutch Overhauling 3. Transmission Overhauling Learning Activities: History and Culture of Toyota, Tools usage and managing tools, Clutch Overhauling, Transmission Overhauling, Hybrid Technology, Usage of GTS (Global Tech Stream), Braking System, Steering System, Express Maintenance, General Repair, Wheel Balancing, Wheel Alignment, These are the things I have leamed during my Intemship Training On the job: The skill which I have learned in this training will be usefull for my carrier path towards Automobile field. Off the job: I have leamed that cach work has a procedure and do with a proper standarditer evel slated wuhcue eae eae ane 0 the problem under the surveillance of technician Supervision: We need to wear a proper uniform, industrial shoe and helmet before g the working site for our safety. We should walk in the path which will be in green colour and should cross trom one side to another side in the pedestrian crossing which will be in green and white colour.STUDEN' *S DAILY DIARY/ DAILY LOG DAY-1 DATE 22.08.2022 | 1 ks: Time of arrival 9:00AM me 5:45PM — Departure Good Name of Dept./Division AUTOMOBILE finished TOYOTA HISTORY Product 1 oa ach Name of HOD/ Supervisor YUVARAJR ith e-mailid | hrtry@anaamalaistoyota.com Mlain points of the day HISTORY OF TOYOTA | Signature of Industry Supervisor 10STUDENT'S DAILY DIARY/ DAILY LOG at a DAY-2 23.08.2022 | 9:00AM Remarks: Good avtomosiL | N#™°° | utes and dress code to be Dept./Division finished a E followed in Toyota. Product Name of HOD/ Supervisor | YUVARAJR With e-m: hrtry@anaamalaistoyota.com points of the | Rules and dress code to be followed in Toyota. day Signature of Industry Supervisor "STUDENT’S DAILY DIARY/ DAILY LOG DAY.3 | DATE 24.08.2022 = | Remark Time of arrival 9:00AM | Time of Departure | s:45PM | Remarks! Good tg eee abit | | Name of finished ae Ee Name of HOD/ Supervisor YUVARAJR With e-mailid | hrtry@anaamalaistoyota.com Main points of the day | Express Maintenance Signature of Industry Supervis or 12STUDENT’S DAILY DIARY/ DAILY LOG DATE 25.08.2022 ime of Departure Time of a 5:45PM | Remarks: Good Petrol Engine and Diesel Name of | 1" Dee Dasa ee finished een Product | 2 stroke and 4 Stroke Engine Name of HOD/ Supervisor | YUVARAJR With e-mail id | hrtry@anaamalaistoyota.com Petrol Engine and Diesel Engine. Main points of the | P°*7 Ene 3B cays 2 Stroke and 4 Stroke Engine Signature of Industry Supervisor 13STUDENT’S DAILY DIARY/ DAILY LOG ] ” ema S al | DAY-S | DATE, 26.08.2022 | |———_— | | [time of ye Time of arrival | 9:00AM a | Departure 5:45PM | Remarks: Good Name o | ; ‘auromosit | Nameet Overhauling of Transmission | | Dept/Division = finished ae | Product De Name of HOD/ Supervisor YUVARAJR With e-mail id hrtry@anaamalaistoyota.com | a pela islelshes vera Mling efikicanambasten staan lay Signature of Industry Supervisor 14STUDENT'S DAILY DIARY/ DAILY LOG DAY-6 DATE 27.08.2022 * ‘ Time of | Time of arrival 9:00AM 5:45PM | Remarks: Good Departure | Dept./Division Name of HOD/ Supervisor With e-mai | Main points of the | day l | AUTOMOBIL | Name of finished YUVARAJR hrtry@anaamalaistoyota.com | Intake and Exhaust Systems | | Intake and Exhaust E | Product | Systems | Signature of Industry Supervisor 15STUDENT’S DAILY DIARY/ DAILY LOG DAY-7 DATE 29.08.2022 il ‘Time of arrival 9:00AM Time of Departure | 5:45PM | Remarks: Good Name of finished AUTOMOBILE | puct Types of Drive Supervisor YUVARAJR With e-mail id hrtry@anaamalaistoyota.com Main points of the day | Differntial and Transaxle Signature of Industry Supervisor 16STUDENT'S DAILY DIARY/ DAILY LOG DAY-8 [pare 30.08.2022 9:00AM fey 5:45PM | Remarks: Good Departure } 4. _ _ AUTOMOBIL | Name of finished | Working of 2WD and E Product 4wD Name of HOD/ | Supervisor YUVARAJR With e-mail id hrtry@anaamalaistoyota.com Main points of the Working of 2WD and 4WD day Signature of Industry Supervisor 7STUDENT’S DAILY DIARY/ DAILY LOG | rome DA 31.08.2022 Time of arrival | 9:00AM Time of Departure Name of AUTOMOBIL. | finished Working of IC engine | Product Name of HOD/ Supervisor | With e-mail id YUVARAJR hrtry@anaamalaistoyota.com in points of the Working of engine and its associated sensors Signature of Industry Supervisor 18STUDENT’S DAILY DIARY/ DAILY LOG Time of arrival Dept./Division DAY-10 DATE 01.09.2022 9:00AM eee Remarks: Good Departure Name of aULoMopIe finished Working of IC engine 4 Product Name of HOD/ Supervisor With e-mail id Main points of the day YUVARAJR hrtry@anaamalaistoyota.com Signature of Industry Supervisor 19STUDENT’S DAILY DIARY/ DAILY LOG. | | DAY-I1 DATE 02.09.2022 | ‘Time of arrival 9:00AM ‘Time of Departure | $:45PM | Remarks ood. | Dept.Division AUTOMOBILE — GTS(Global Tech Stream) Name of HOD/ Supervisor YUVARAJR | With e-mail id hrtry@anaamalaistoyota.com M: points of the day | GTS(Global Tech Strean Signature of Industry Supervisor 20STUDENT’S DAILY DIARY/ DAILY LOG DAY-12 DATE 03.09.2022 5:45PM | Remarks: Good ‘Time of arrival 9:00AM | Dept/Division AUTOMOBILE Reid GTS(Global Tech Stream) Name of HOD/ Supervisor YUVARAJR With e-mail id hrtry@anaamalaistoyota.com | main points of the day | GTS(Global Tech Stream) Signature of Industry Supervisor 21\ i hlacatats a | DAY-13 DATE 05.09.2022 | —_ ee “Time ofarrival | 9:00AM ieee 5:45PM | Remarks: Good Departure i} Name of | ; AUTOMOBIL Starting System, Charging DeptDivision | finished Sysienn Diode, SUE Product Name of HOD/ Supervisor YUVARAJR With e-m: hrtry@anaamalaistoyota.com ain points of the | a Starting System, Charging System, Diode, Transistor ature of Industry Supervisor 22STUDENT'S DAILY DIARY/ DAILY LOG 2 ee ee 1 DAY-14 DATE 06.09.2022 9:00AM ‘Time of Departure | 5:45PM | Remarks: Good Es aS EES a AUTOMOBILE | Name of finished | Braking System | Product Name of HOD/ | | Supervisor With e-mail id hrtry@anaamalaistoyota.com is of the day | Braking System Signature of Industry Supervisor 23STUDENT'S DAILY DIARY/ DAILY LOG -———- | DAY-I5 DATE 07.09.2022 | Time of arrival 9:00AM hime of | 5:45PM | Remarks: Good Departure Name of Dept/Division AUTOMOBILE finished _| Brake Bleeding Product | aa Bear 4 x | Name of HOD/ Supervisor YUVARAJR | With e-mail id hrtry@anaamalaistoyota.com Main points of the day | Brake Bleeding, | Signature of Industry Supervisor 24Report Table of Contents | s.no ‘Chapter Page No. ee 1 Introduction “ 24 | 2 Description of Internship ‘ 2.1 The organization of the company (about the 24 company) 2.2 Internship Activities (Daily activities in detail) 7 Fy Reflection of Internship (Objective to be mapped) 29 _— ee 4 Conclusion - 29 INTRODUCTION: | am SANTHOSH KUMAR § (201AU120) from Third Year Automobile Engineering in Banari Amman Institute of Technology. I have attended the internship training from 22,08,2022 to 07.09.2022 conducted in Anaamalais Toyota, Trichy. In this report I have given a brief explanation about the activities held during the internship training program. DESCRIPTION OF INTERNSHIP 2.1 The organization of the company (about the company) ‘Anaamalais Toyota are a leading Toyota car dealer in South India since 2000. We have 18 branches spread over Tamilnadu (Except Chennai). Placing customer satisfaction first, Integrating sales with service and service parts in a single convenient location, we contribute to speedy and efficient service, allowing customers to experience the convenience and pleasure of owning Toyota automobile 2.2 Internship Activitis 25DAY I: TOYOTA HISTORY Toyota Motor Corporation is a Japanese multinational automotive manufacturer headquartered in Toyota City, Aichi, Japan. It was founded by Kiichiro Toyoda and incorporated on August 28, 1937. Toyota is one of the largest automobile manufacturers in the world, producing about 10 million vehicles per year. The company was originally founded as a spinoff of Toyota Industries, a machine maker started by Sakichi Toyoda, Kiichiro’s father. Both companies are now part of the Toyota Group, one of the largest conglomerates in the world. While still a department of Toyota Industries, the company developed its first product, the Type ‘A engine in 1934 and its first passenger car in 1936. In the 1960s, Toyota took advantage of a rapidly growing Japanese economy to sell cars to a growing middle-class, leading to the development of the Toyota Corolla, which would go on to become the world’s all-time best- selling automobile, Toyota was praised for being a leader in the development and sales of more fuel-efficient hybrid electric vehicles, starting with the introduction of the Toyota Prius in 1997. The company now sells more than 40 hybrid vehicle models around the world. DAY 2: RULES AND DRESS CODE TO BE FOLLOWED IN TOYOTA The Workplace should be clean. If it became dirt it should be cleaned immediately. It helps to build a quality work environment, both physically and mentally. The dress code is a h will be provided by the company, must wear head gear or helmet and icidents, proper uniform w! industrial shoe which will protect them from any DAY EXPRESS MAINTENANCE In Express Maintenance Vehicle will be serviced within 30 minutes. Here they do general services like Oil change (Engine Oil, Transmission Oil, Differential Oil (for RWD and 4WD), Filter change (Oil filter, Air filter, AC filter, Fuel filter) and also a general health check of the vehicle. DAY 4: ¢ Petrol Engine and Diesel Engine. 26© 2 Stroke and 4 Stroke Engine © En ie construction DAYS: OVERHAULING OF TRANSMISSION SYSTEM: Here we go through the overhauling of tr plate if there is any wear for a perfect and smooth drive mission system. Changing of Clutch DAY 6: INTAKE AND EXAUST SYSTEM: Intake system of the engine contains Air filter, Throttle valve, EGR. Air filter helps (o filter the dust particles in the air. When the air pass through the filter the dust particles stay before the filter and it sends pure air to the Throttle valve. Throttle valve is used to control the flow of intake air. EGR helps to recirculate the exaust gas to the engine to reduce pollution. DAY 7: ‘TYPES OF DRIVE: There of four different types of drive system available in automobile. © Front wheel drive Rear wheel drive Four wheel drive All wheel drive DAY &: WORKING OF 2WD AND 4WD. 2WD include Front Wheel Drive and Rear Wheel drive. 4WD include Four wheel drive and All wheel drive FRONT WHEEL DRIVE arIn Front wheel drive cars the power from the engine will be transmitted to the front wheels of the vehicles REAR WHEEL DRIVE In Rear wheel drive cars the power from the en; wheels of the vehicles. ne will be transmitted to the rear FOUR WHI DRIVE In Four wheel drive cars the power from the engine will be transmitted to the four wheels of the vehicles. But we cannot use the four wheel drive for higher speed, they provide only high torque. So it is applicable only for off road use. Rest of the time the vehicle will be driven using rear wheel. ALL WHEEL DRIVE All wheel drive cars is almost similar to four wheel drive cars, In All wheel drive we can drive in both on road and off road. DAY 9 & DAY 10: WORKING OF IC ENGINE: There are two kinds of internal combustion engines currently in production: the spark ignition gasoline engine and the compression ignition diesel engine. Most of these are four- stroke cycle engines, meaning four piston strokes are needed to complete a cycle. The cycle includes four distinct processes: intake, compression, combustion and power stroke, and exhaust spark ignition gasoline and compression ignition diesel engines differ in how they supply and ignite the fuel, In a spark ignition engine, the fuel is mixed with air and then inducted into the cylinder during the intake process, After the piston compresses the fixe! mixture, the spark ignites it, causing combustion, The expansion of the combustion gases pushes the piston during the power stroke. In a diesel engine, only air is inducted into the engine and then compressed, Diesel engines then spray the fuel into the hot compressed air at a suitabl measured rate, causing it to ignite ir DAY 11 & 12: GTS (GLOBAL TECH STREAM): iTS is the new generation diagnostics (ool developed by for Toyota Motor Corporation, Unlike the current diagnostic tool, “Intelligent Tester Il”, GTS is a PC-based diagnostic tool It consists of two components: GTS software and Vehicle Interface Module (VIM).GTS software 's atthe core of the diagnostic tool, and VIM is the communication gateway between GTS 28sofiware and vehicle's ECU, These components enable technicians to diagnose and reprogram the vehicles. Language support : English, Spanish, Italian, French, Germany. Chinese. Featur + Windows-based software for Toyota/for Lexus vehicles + Requires Vehicle Interface Module (VIM) to connect the vehicle + Legitey Model support with DLC3 (OBDIN) connector from 1996 to 2015 + Apply all the Intelligent Tester Il function except Oscilloscope and Voltage meter DAY 13: STARTING SYSTEM, CHARGING SYSTEM, DIODE, TRANSISTOR. ING SYSTEM: The starting system includes the battery, starter motor, solenoid, ignition switeh and in some cases, a starter relay, An inhibitor or a ncutral safety switch is included in the starting system circuit to prevent the vehicle from being started while in gear. CHARGI |G SYSTEM: Charging systems deliver electrical energy to power sustains the battery's charge Your v four vehicle while it's running and icle's charging system consists of three parts: the battery, tor. The battery supplies the necessary electrical power to the alternator, and the voltag. start your engine, DIODE: Diodes are used within the process of rectification, or changing an AC flow into DC. This is possible because diodes only allow current to flow in one direction. AC, or alternating current, includes current flowing both forward and backward, creating a full sine wave. TRANSISTOR: The altemator has a transistor-operated control device that regulates the voltage by supplying more or less current - as required - to the electromagnet. The re and regulator are usually inside the alternator housing, but on some alternators they are outside, mounted on the alternator body. DAY 14: BRAKING SYSTEM: 29BRAKING SYSTE! The energy of the pads clamping against the rotors and brake shoes pushing against drums generates friction and heat. This heat-friction, along with friction generated between the tire and road surface, slows rotor and axle (and wheel) rotation and ultimately brings the car to a stop. The main type of brake system in your car is a hydraulic system. This system functions with cylinders connected by brake pipes which receive fluids through the hydraulic brake cireui When you're driving and push the brake pedal, this, in tum, causes a pushrod to exert force on the piston in the master cylinder, which then leads to brake fluid flowing into a pressure chamber leading to an increase in pressure of the hydraulic system. The increased pressure forces the fluid through hydraulic lines towards one or more caliper pistons which then apply force to the brake pads of your vehicle. Overall the components of a hydraulic braking system include the brake pedal, brake master cylinder, wheel cylinders, brake boosters, and brake pipelines. DAY 15: BRAKE BLEEDING: If your brakes feel softer than usual when you step on the pedal, there may be air or moisture trapped in the brake fluid, Over time, brake fluid absorbs moisture which causes a soft or spongy feel, as well as corrodes brake components, The process of removing this is called bleeding, and it's ‘an important maintenance task for many vehicles. Mount the car using manual or hydraulic jack Remove the tyres from the hub, Lossen the bleeder screw Cover the opening with vinyl tubing. Open the bleeder valve and engage the brake pedal 6. Ifair is inside the fluid it will come out by doing this process. 7. Repeat on each brake.0 REFLECTION OF INTERNSHIP: ¢Leamed the periodical maintenance in ‘© Learned the working and parts of automotive systems. Learned the function and working of ‘Learned how to handle tools while servicing a vehicle + Learned to use diagnose software. © Learned about the latest technologies and basics of hybrid system, Learned about time management, self discipline and productivity ship was a useful experience. [have find out what my stre CONCLUSION: This in and weaknesses are, I gained new knowledge and skills and met many new people, Lachieved many of my learning goals. 30PROFORMA FOR EVALUATION OF INTERNSHIP BY INSTITUTE. Ph._9838200.4b9 Fax = Email__thinuiaoihy @ bik saThyin ci? Evaluation (I) Dy. M-TH RuMopR THY Name of Student: Santhosh Kumar $ Mob. No. 9841060754 2. College Roll No: 201AU120 University Roll No. 3. Branch/Semester: Automobile Engineering/5 Period of Training: 15 Days 4. Home Address with contact No: D/367, Ukkirakalliamman Kovil Street, Annanagar, ‘Thennur, Trichy ~ 620017. Ph.9842967333 Address of Training Site: Thiruvanaikaval Road Chennai-Trichy Highway Road, Tiruchirappalli - 620005 6. Address of Training Providing Agency: Thirwvanaikaval Road Chennai-Trichy Highway Road. Tiruchirappalli - 620005 7, Name/Designation of Training In- Mame peek [Srsof Opren Fochntnev 8. Type of Work: Automotive Service Technician 9. Date of Evaluation_]0.09, 202.2- % 4) Atendance: _(Setsfetory/ God Exeellent) b) Practical Work: __ (Satisfactory/ God! Excellent ) Faculty's Evaluation: _ (Satiefactory/ Godd/ Eneetent) 4) Evaluation of Industry: __ (Satisfactory! GSA Encetlon) v Overall grade: (Satisfactory Good/-ExeeHent) 2 c-Rherel Signature of Ment Signature of the HoD Dr Rimearorerr?’) ———————