SS SABO :-::20012 Thermoplastic atmospheric tanks Instructions manual SUMMARY: 1. PACKING 2. LOAD AND ELEVATION 3. TRANSPORT 4, UNLOAD AND SETTLEMENT 5. INSTALLATION 6. PIPES AND CONNECTIONS 7. MAINTENANCE AND INSPECTIONSSs SABO- 2001 www.sabo-esp.com This document describes the basic rules to follow for the proper handling of atmospheric tanks made of thermoplastic materials during loading, transport, unloading and installation based on UNE -EN 12573-1 instructions. 1.- PACKING ‘© Small tanks ( < 6m3 ) can be packed by wrapping a pallet for easy handling by a forklift . The larger are not normally packed The flanges and openings in the tank should block or cover provisionally for transport, keeping some open aperture for ventilation of the tank during transport and storage. ‘+The tank loading and transportation should be avoided at temperatures below 5° C to prevent possible damage caused by the accumulation of ice or snow on the tank, in any case must be consulted to AIQSA 2.- LOADING ‘© The surface of the transport vehicle must be inspected to avoid any sharp objects or differences in level that may damage the tank during transport ‘* Tanks can be loaded by different methods according to their dimensions ‘© Small tanks ( < 6m3 ) can be loaded , generally by hand or forklift trucks .Ss SABO-s25012 www.sabo-esp.com 8) Posicién correcta de elevaciéa empleando un palet ) Maniputaciéa incorrecta, elevandolo directamente ©) Manipalacién incorreeta empujan: el tanque a fo largo del suelo ‘© Small tanks are transported normally upright, it is imperative to resist the horizontal and vertical movement and collision with other objects. To this end fiber ropes or straps are used. The use of wires or chains is prohibited.= SABO espanola www.sabo-esp.com Charging larger tanks (greater than 6 m3) is conducted generally using an independent or a vehicle-mounted crane. The elevation of the tank requires the use of a lift arm or expansion to avoid the damage that can be caused to tank covers the use of central lifting straps. In cases where is not available a lifting arm, it can be used a simple canvas belt with throttling action that is placed around the tank cylinder at a distance of about 1/3 of the top. It is essential to be careful to avoid strain on connections or flanges and ensure that the strap remains tight during the lifting operation Large tanks are transported generally horizontally and extreme care should be taken during the charging process if in the tank erection from horizontal to the vertical, base is used as a fulcrum . This practice should be avoided as much as possible. To this end fiber ropes or straps are used , always avoiding the use of wire ropes or chains Pe C3 ~ Caren ew angue rande cn posi ortSe SABO:-:25012 www.sabo-esp.com It is recommended to use two cranes to load deposits above 30 m3 of volume. In the following example, a crane mounted on the vehicle and the other is independent. Employs a crane lifting arm hooked to the lifting lugs of tank. The other crane is hooked to the tank body by a canvas belt by strangulation to perform the maneuver of lifting the horizontal transport position to the vertical installation position. 1 ra nn para perry” el ge pr meer ce oe 1») Hitanquese ee cmpletiment empl aba giat eC Hhemplt emp tars pra argon aga rade” * Tanks should be supported on felt, cloth or cardboard to prevent warping during transport. The following should also be considered: © Tank accessories position. © Stability and shape of the structure. © load distribution © Other mechanical loads © mode of transportSe SABO-s28012 www.sabo-esp.com ‘© The tank must be properly secured to withstand the horizontal and vertical movement during transport , using fiber ropes or straps, being prohibited from using wire belts or chains 3.- TRANSPORT '* Once you've loaded and secured the tank correctly, the following recommendations should be followed: © The driver of the transport vehicle should have a copy of these recommendations. ‘© During transport, avoid crashes to the tank caused to excessive speeds in areas of poor pavement. Tensions caused by such effects can cause premature failure of the tank. © Attention to the particular requirements of the mode of transport as well as the limitations of height and width of certain roads or for example rail transport 4.- UNLOAD ‘© Upon reaching the destination tank installation, it is recommended to inspect the tank before unloading, to verify that there has been no damage during transport. You must register any comments and take photographs.Ss SABO-:r20012 www.sabo-esp.com The unloading sequence is the reverse of the loading sequence and therefore, all recommendations given for charging the reservoir must be followed. INSTALLATION The tank must be installed on a flat, horizontal, continuous surface, designed for this Purpose , i.e. a concrete base . Avoid placing the container on uneven surfaces or unstable material, the gradual loss of this layer will cause an uneven stress on the tank base. It must remove the protective film from the surface of the tank, since this film is degraded in contact with UV The plastic protection of the tank should be removed because it is degraded by UV sunlight If buffer is required prior to final installation, the tank must be stored upright on level ground and secured to prevent wind damage. In the final installation of the tank, special care must be taken to ensure that rain water that may have entered during storage, to drain completely before raising the tank. In case of tanks certified for food contact, the customer shall guarantee the correct cleaning of the tanks. 6.- PIPES AND ACCESSORIES ‘When the tank pipe connections are made, the following points should be observed: © Tolerances for tank and pipes expansion must be provided to avoid further tensions.= SABO espanola www.sabo-esp.com Ensure that the pipes and tank connections are properly aligned and positioned to avoid unnecessary efforts. Particular attention should be taken to tighten the screw connections. All valves and pipes leading to the tank and out of it, must be supported properly Any additional equipment that generates vibrations must be fitted with appropriate damping devices In tanks equipped with heating device or heat tracing, it should be ensured that the heating element cannot be operated when the liquid level is below it . Overheating can severely damage the tank In tanks with agitator it must be ensured that does not work if the fluid level is not the adequate. The impact of the blades with an unsuitable liquid level can cause breakage of the agitator shaft and damage to the tank. In tanks built with some translucent PP element, direct contact with UVA rays should be avoided Before filling the tank with the product to storage, please empty the water that could be in the interior due to filling or leak tests. Some products may react violently in contact with eater.Ss SABO 20012 www.sabo-esp.com (© The following torques for flange bolts are recommended: Flange ——_ Nominal | Bolt torque (Nm) Flange Nominal | Bolt torque (Nm) Diameter (mm) Diameter (mm) 25 20 300 75 En 20 350 5 40 20 400 88 50 20 450 115 65 23 500 115) 80 2 600 163 | 100 20s 700 108 “| 125 30 Ca 156 : [150 34 900 190 ‘| 200 : a7 = 1000 197 250 50 - 7.- MAINTENANCE AND INSPECTIONS © Independently of what is established in article 5 of the Regulation of storage of chemical products, the faciliti below. s will be periodically reviewed, as indicated © The following operations will be carried out each year: The general state of the tank, its connections, accessories, etc. will be checked visually. The absence of product leaks in joints and joints, the correct condition of the buckets, container foundations, fencing, enclosure, drains, pumps, equipment, auxiliary installations, alarms and interlocks, etc., will be checked visually. The venting will be verified.Se SABO -srai012 www.sabo-esp.com In the containers and pipes, the condition of the walls and the thickness measurement will be checked if any deterioration is observed at the time of the revision. In non-metallic containers, installed on the surface, every five years there will be. an internal review that will include a visual check of the surface condition of the container, as well as the control of the sealing of the bottom, especially the welds. Regarding double-walled containers, it is not necessary to carry out the internal inspection of the container, provided that the correct functioning of the leak detection system with alarm is verified.