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REIS rated Fusos de Esferas Pontualidade Competitividade 4 IPIRANGA www.ipirangahusillos.com Pron acuacy Pitch accuraney is the most Important characteristic to Gof abalcrew ‘Al contol values during manufacturing process of te fscombl aren relaion wth the pon accuracy. IPIRANGA ground ballsrens tre anutactired nthe deren ‘als ‘QUALITY CLASS ra 73] 75 VARIATION V300p (um) | 6 | 12| 23 Tole fy Pitch tolerances WHEN COMPENSATION WHEN COMPENSATION TS REQUIRED 1S NOT NECESSARY ITEMS & TOLERAGNCES Pho = Nominal pitch Speeifi pitch Stroke, When itis not mentioned is taken Ls and the value is for thread length. Specified stroke. C= Stroke COMPENSATION in Le The customer should define this value to compensate the screw stretch, preload, etc. If tis not mentioned it wil be taken as base point 0. = Stroke DEVIATION in Ls. Vu = Stroke VARIATION in Li 300 = Stroke VARIATION in 300 mm, Variations correspond to bandwidth, between two parallel lines ea. The accuracy limits and obtained values are designed as sullix p & a p= Allowed tolerance, a= Mean real value. Pitch tolerance 4 Deviation Lu | ie pes eaae TE yocdEEE V 300 p V 300 a s en ol s $ 2 F Vup Vua Quality | Deviation |, ,| > 315 | 400 | 500 | 630 | 800 | 1000 class_| Variation | ‘|< [315 | 400 | 500) 630 | 800 | 1000| 1250 i ep e6|7/3a)9|o|ni| up 6[|éf7i/7|8 3 10 3 1 ep: pm [2 [13 [5 [6 [8 | 21 [2a up 2] 2 [13] 4 | 1 | 17 | 19 15 ep 23 | 25 | 27 | 90 | 35 | 40 | 46 up 23 | 25 | 2% | 29 | 31 | 35 | 39 Quality | Deviation |, [ > [1260] 1600 [2000] 2600 | 3160 | 4000 | 5000 class__| Variation = [1600] 2000 | 2500) 3150 | 4000 | 5000 | 6300 i ep 15 | 18 | 22 | 2 | 32 - : vup “| 13 | 15 7 | 24 = - ept zo | 35 | 41) 50 | 62 | 76 | - r m T3 Vup " | 2 | 29) | 41 | 4 | - WS ept 84 | 65 | 7 | 93 | 115 | 140 | 170 up 44 | 51) 59 | 69 | a2 | 99 | 119 Tol oo Eon Position tolerances Ina ground baliscrew the ‘geometric accuracy of the ‘elements must ensure a perfect rotation of the assembly. For that IPIRANGA ground ballscrews are controlled with the latest technology during the whole process according to the actual requeriments of quality. Tolorances of screw and rut have different parameters relating to lameters and lengths. ‘The dimensions without indication are in mm and tolerances in um, test DESCRIPTION pata | QUALITY CLASS Radial nin-out conto of screw 4, mt] ira | 11s bs >< te for Ly 16 | 25 | 160 25 | 50 | 315 20 | 25 | 32 50 | 100) 630 400| 125 | 1250 es Lid, teow se forl;>4Ls e ae 40 | 40| 50 | 64 Al K 4o| 60 | 60) 75 96 s co| 80 | 100) 125 | 160 20 | 100 | 160| 200 | 256 Radial run-out control t, of diameter C for bearing bo L te for L Normal conditions sls = bee 16 | 20 | 60 | 10] 2] 20 wen L,> bs valid with : eee 20 | 50 | 125 | 12| 16 | 25 30 [125] 200 | 16 | 20 | 32 rest DESCRIPTION DATA | QUALITY CLASS & Radial run-out con! of terminal iameter, re relating to diameter C for bearing. = &7 ‘Normal conlton: L- 76 | 20] 20 ee Won L, > Lis vat wit mins saa 20 50 126 8 | 10 30 | 125] 200| 8 | 10 | 12 im1| 173 | 115 ce ‘Axial run-out conto on the face support > [= We for bearing eating toC. 3 13 5 es | 125 4 6 > *e <= be Axial rinout contro t, of iateral face = &9 of the flange for preload nuts. 28 63_| 12| 16 | 20 e3_| 125 | 16 | 20 | 25 126_| 250 | 20| 25 | a Dy = top Axial run-out contro! t,, of positioning 5a E10 diameter D,, for preloaded nuts. 28 63_| 12} 16 | 20 63 | 125 | 16 | 20 | 25 25 | 200 | 20 | 2 | 32 Control of dynamine preload torque ofthe nuts Ty Tre(Nm) | forbldosto wih Ls = 4000 Stor > < (% de Toe) 02 | 0s | 35] 40 | 50 04 | 06 | 30] 35 | 40 06 | 125] 30 | 35 + | 28 | 20 | 25 | 30 Z5_| 63 | 15] 20 | 25 63 | 10 | - | 15 | 20 for Luldp < 60 Too(Nm) with Lu < 4000 fn > | = | Gédetm e2| 3 02 | 04 | 40] 60 | 60 g oa [06 | 35 | «0 [4s 7 08 [+ [30 [35 | 40 8 1 | 25 | 25] 30 | 35 2 25 [63 | 20] 25 | 30 63 10. - | 20 | 25 7 Two (Nem) tor Lu- bn La > 4000 AToa "| > |< | Wedete} ‘Speed n = 100 mim” - 0.6 | No specification Litbrication = ISO" VG - 100 Wie il ubrication ‘The use of CL oils or GLP mixed olls with additives EP keep low the fricion coefficient and protect against oxidisation. ‘The adequate viscosity grade is relating to the peripheral speed and operation temperature. ‘The amount of oil required for ball circuits depends ‘on the turning speed estimated between 2 & 5 ‘our. In case of bath lubrication for horizontal pplication, itis sufficient that the level reach the centre ofthe lowerball L] With the following graphic can be determined the osity grade: Example: da 80mm Mean speed nn = 500 min Working temperature = 30°C Relative viscosity V; =m /s (40°C) For a nominal diameter of 80 mm. and a mean ‘speed n= of 500 min on the left side of diagram correspond arelative viscosity V1 of 40 mms. Projecting this valueontherightsde ofciagram,the yg CS Tecstyonirodtoawoneglompertusersoe “Se ag Best-ao0 65 ooTtowS © aan ae ae iSbatncon ROUGZERISOUSSD soe rk ompe are “The minimum viscosity recommended is 21 mm'ls. Lubrificagdo a graxa Grease lubrication Balscrows canbe alsolubcaledwith grease Duetothe permanent movement ofthe nut thre soe of grease Are-grease Is necessary toreplce Brsquartystandelslorisronavllontovowogeng ond contamination, The ro-grese periods wl be siablsed on each cas, depening on rotating speed, working fad, duro tantcofalons andassomy postion Under norma werkng condons tis recommended to make the regrease approximately ever 1.000- hours of workorafers you porog max Thediforntcatss of reas ara classi ih the relaroncesNLGI according oDIN51.878. One {Blowing abe cr showSaomeappcton. DIN 51878 DIN 51804 GREASE WITH LITHIUM SOAP ‘SPECIAL Nir | COMPLETE Snrenc Fa=<0j5cen_] Fas>0,5 cam dias | PENETRATION , . GREASE Winou tb adlives | With EP adios 3 Fu roase : High toad : atl 388-088 upto 200 min + | vergnaroae |, eyed : * High speed wp abd 2 Ligth (smooth) ‘Normal load Very hightoad |“? 265-295 up to 600 min* up to 600 min’ pa upto 200 min! 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