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2004 Dodge Cab & Chassis 5.7L Eng R2500
Print Date: 13/3/2017
ENGINE PERFORMANCE > 5.7L

Fig 1: 5.7L, Engine Performance Circuit (1 of 5)
HOT AT ALL TIMES HOT IN RUN HOT AT
IGNITION  OR START ALL TIMES
SWITCH INTEGRATED 
ACC START ENGINE 
ACC FUSE  FUSE  POWER  DATA LINK 
START OIL 

12
9
7
15
2
LOCK 50 23 MODULE CONNECTOR
RUN LOCK RUN PRESSURE  10A 15A (BELOW LEFT 
OFF OFF (LEFT 
SWITCH

WHT/ORG

WHT/VIO
WHT/LT GRN

WHT/BRN
WHT/DK GRN
REAR OF  SIDE OF DASH)
(RIGHT FRONT 
ENGINE 
OF ENGINE)

13
COMPT)

VIO/GRY
PNK/WHT YEL

PNK/GRY 10
C4

RED 13
C1
S210 S122
1 DK BLU/YEL K98
COIL DRIVER 8
2
3 BRN K97 S232
COIL DRIVER 7 (LEFT SIDE OF 
4 BRN/LT BLU K28
INJ 8 DRIVER S136 S110 ENG COMPT)
5 BRN/YEL K26
INJ 7 DRIVER
6
7
8 DK GRN/WHT B222
VSS SIG 2
9 BLK/BRN Z130
GROUND
10
11 PNK/GRY F202
IGN (RUN­STRT)
12 PNK/WHT F1
IGN (RUN­STRT)
13 DK GRN/YEL B22
VSS
14 BRN/DK BLU
1
15 BRN/ORG
2
16 DK BLU/DK GRN
3
17
18 BLK/DK GRN Z131
GROUND G107
19 PNK/YEL
(RIGHT REAR OF  4
20 VIO/GRY G6 ENG COMPT) VIO/BRN
OIL PRES SIG 5
21 BLK/LT BLU C918
A/C PRES SIG
22 VIO/LT GRN G31
IDLE AIR 1
23 DK BLU/DK GRN
6
24
25 WHT/LT GRN D20
SCI RECEIVE
26 WHT/ORG D16
SCI TRANSMIT
27 YEL/PNK F856 YEL/PNK
5V SUPPLY 7
28 TAN/YEL
8
29 RED A919
FUSED B(+) YEL
30 T751 DK BLU/LT GRN
IGN (START) 9
31 DK BLU/YEL K141 DK BLU/YEL
HO2S 1/2 SIG 10
32 BRN/DK GRN K902 BRN/DK GRN
HO2S 1/1 GRD 11
33 BRN K243 BRN
HO2S 2/2 SIG 12
34 BRN/LT GRN
13
35 DK BLU/VIO
14
36 WHT/BRN D21
SCI TRANSMIT
37 WHT/DK GRN D15
SCI TRANSMIT
38 WHT/VIO D25
PCI BUS
C1 BRN/LT BLU
15
1 DK BLU/ORG K10 DK BLU/ORG
COIL DRIVER 6 16
2 DK BLU/YEL K16 DK BLU/YEL
COIL DRIVER 5 17
3 DK BLU/GRY K15 DK BLU/GRY
COIL DRIVER 4 18
4 BRN/VIO K58 BRN/VIO
INJ 6 DRIVER 19
5 BRN/ORG K38 BRN/ORG
INJ 5 DRIVER 20
6 TAN/YEL K447 DK BLU/YEL
ETC MTR (+) 21
7 DK BLU/ORG K18 DK BLU/ORG
COIL DRIVER 3 22
8 DK BLU/VIO K35 BRN
EGR SOL CTRL 23
9 DK BLU/TAN K17 DK BLU/TAN
COIL DRIVER 2 24
10 DK BLU/DK GRN K19 DK BLU/DK GRN
COIL DRIVER 1 25
11 BRN/TAN K14 BRN/TAN
INJ 4 DRIVER 26
12 BRN/LT BLU K13 BRN/LT BLU
INJ 3 DRIVER 27
13 BRN/DK BLU K12 BRN/DK BLU
INJ 2 DRIVER 28
14 BRN/YEL K11 BRN/YEL
INJ 1 DRIVER 29
15 BRN/DK BLU K922 BRN/YEL
SENS RET 30
16 DK BLU/DK GRN
31
17 BRN/VIO K199 BRN/VIO
PWM 2/1 HTR 32
18 BRN/LT GRN K99 DK BLU/DK GRN
HO2S 1/1 HTR 33
19 BRN/GRY K20
GEN FIELD
20 VIO/ORG K2 STARTING/CHARGING SYSTEM
ECT SENS IN
21 BRN/ORG K22
TP 1 SIG
22 DK BLU/LT GRN K34
EGR SENS SIG
23 VIO/BRN K1
MAP SENS SIG
24 BRN/LT GRN K942
1 RET
25 DK BLU/YEL K42
1 SIG
26
27 DK BLU/DK GRN K900
SENSOR GND
DK BLU/DK GRN

DK BLU/DK GRN

DK BLU/DK GRN

C2
DK GRN/WHT

VIO/LT GRN
BRN/LT GRN

BLK/LT BLU
12 DK GRN/YEL

POWERTRAIN 
DK BLU/YEL

VIO/ORG

PNK/YEL

CONTROL 
MODULE
(RIGHT REAR OF 
ENG COMPT)
C1

1
2

2
3
1

8
2

5V SUPPLY
A/C SIG
VSS 1
VSS 2

SENS GND

KNOCK  CONTROLLER  AMBIENT  ENGINE COOLANT 

SENSOR  ANTI­LOCK BRAKE TEMPERATURE  TEMPERATURE 
(LEFT) (LEFT REAR  SENSOR SENSOR A/C PRESSURE 
(LOWER LEFT  OF ENGINE  (LEFT FRONT  TRANSDUCER
REAR OF ENG  COMPT) OF ENG COMPT) (ABOVE A/C 
BLOCK) COMPRESSOR)

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Fig 2: 5.7L, Engine Performance Circuit (2 of 5)
HOT AT ALL TIMES HOT IN RUN OR START HOT AT ALL TIMES
INTEGRATED 
ELECTRONIC THROTTLE  AUTO SHUTDOWN RELAY FUSE 
FUEL  POWER 
CONTROL MODULE 17 MODULE
FUSE  PUMP 
2 RELAY 15A (ON LEFT 
PTC  REAR OF 
30A 1 ENGINE 
7.5A COMPT)
M
87 86 85 30 87 85 86 30

11
4

3
C6

C7

9
C7

19
C7
1

2
4

(NOT USED)
BRN/ORG

TAN/ORG
BRN/DK GRN

BRN/DK BLU

PNK/YEL
TAN/YEL

BRN/WHT

BRN/WHT

BRN
ORG/RED
BRN/DK BLU
1
BRN/ORG PNK/YEL
2 1
DK BLU/DK GRN DK BLU/DK GRN
3 2
DK BLU/DK GRN
3

PNK/YEL PNK/YEL
4 4
VIO/BRN VIO/BRN
5 5
A/T

DK BLU/DK GRN
6

DK BLU/DK GRN
M/T 6

YEL/PNK YEL/PNK
7 7
TAN/YEL
8
BRN/DK GRN
8
DK BLU/LT GRN DK BLU/LT GRN
9 9
DK BLU/YEL DK BLU/YEL
10 10
BRN/DK GRN BRN/DK GRN
11 11
BRN BRN/WHT
12 12
BRN/LT GRN BRN/LT GRN
13 13
DK BLU/VIO DK BLU/VIO
14 14

TAN/ORG
15

BRN/LT BLU BRN
15 16
DK BLU/ORG
16
DK BLU/YEL
17
DK BLU/GRY
18
BRN/VIO
19
BRN/ORG BRN
20 17
DK BLU/YEL ORG/RED
21 18
DK BLU/ORG
22
BRN
23
DK BLU/TAN
24
DK BLU/DK GRN BRN/WHT BRN/WHT
25 19
BRN/TAN S137
26 (RIGHT REAR 
BRN/LT BLU
27 OF ENGINE 
BRN/DK BLU COMPT)
28
BRN/YEL
29
BRN/YEL
30 DK BLU/
DK GRN
31 20
BRN/VIO BRN/VIO
32 21
33 22
DK BLU/ BRN/ (RIGHT 
DK GRN WHT REAR OF  BRN/WHT
23
ENGINE)
BRN/
S142 WHT S162

(RIGHT FRONT 
OF INTAKE  S155
BRN/WHT

BRN/WHT

MANIFOLD) 
(LEFT 
(LEFT REAR  REAR OF 
OF ENGINE) ENGINE)
S160

S160
2 DK BLU/DK GRN

DK BLU/ORG

DK BLU/ORG
DK BLU/GRY
BRN/DK BLU

BRN/LT BLU

BRN/LT BLU

DK BLU/TAN

DK BLU/YEL

DK BLU/YEL
BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT

BRN/WHT
BRN/ORG
BRN/TAN
BRN/YEL

BRN/YEL

BRN/VIO

BRN
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

2
1

2
1

2
1

2
1

2
1

1
2

2
1

7 1 2 3 4 5 6 8 1 2 7 3 8 4 5 6

FUEL INJECTOR COIL ON PLUG
180806

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Fig 3: 5.7L, Engine Performance Circuit (3 of 5)

CRANKSHAFT  CAMSHAFT  MANIFOLD 

POSITION  POSITION  ABSOLUTE 
SENSOR SENSOR PRESSURE 
(RIGHT SIDE  (RIGHT FRONT  SENSOR
OF ENGINE) OF ENGINE)

1
2

2
3

3
DK BLU/GRY

YEL/PNK

YEL/PNK
DK BLU/DK GRN

BRN/LT BLU

DK BLU/DK GRN

VIO/BRN

DK BLU/DK GRN
PNK/YEL
(RIGHT REAR 
OF ENGINE)
S154 YEL/PNK
1
YEL/PNK
2

(REAR OF 
ENGINE)
PNK/YEL
3
DK BLU/DK GRN
4
YEL/PNK
5
PNK/YEL DK BLU/DK GRN
1 6
DK BLU/DK GRN S135 DK BLU/DK GRN
2 7
DK BLU/DK GRN DK BLU/DK GRN
3 S130 8

PNK/YEL PNK/YEL
4 9
VIO/BRN S150 DK BLU/LT GRN
5 10
DK BLU/LT BLU
11
DK BLU/DK GRN
12
DK BLU/LT GRN
13
DK BLU/GRY
14
DK BLU/DK GRN BRN/LT BLU
6 15

DK GRN
DK BLU/
YEL/PNK
7

BRN/DK GRN BRN/DK GRN
8 16
DK BLU/LT GRN DK BLU/LT GRN
9 17
DK BLU/YEL
10
BRN/DK GRN
11
BRN/WHT BRN/WHT
12 18
BRN/LT GRN
13
DK BLU/VIO DK BLU/VIO
14 19

TAN/ORG TAN/ORG
15 20

BRN BRN/WHT
16 21
BRN/GRY
22

BRN BRN
17 23
ORG/RED ORG/RED
18 24

BRN/WHT BRN/WHT
19 25

(LEFT SIDE OF 
DK GRN
DK BLU/

TRANSMISSION)
DK BLU/DK GRN S187

DK BLU/ DK BLU/
DK GRN S132 DK GRN
20 26
BRN/VIO (TOP OF TRANSMISSION 
21 DK BLU/
DK BLU/DK GRN BELL HOUSING) DK GRN
22 27
S168
BRN/WHT BRN/WHT
23 28

(TOP RIGHT SIDE 
OF TRANSMISSION 
BELL HOUSING)
3 DK BLU/DK GRN
4 DK BLU/LT GRN

4 DK BLU/LT BLU
3 BRN/DK GRN

3 BRN/DK GRN

1 BRN/LT GRN
2 BLK/LT GRN
4 DK BLU/YEL

DK BLU/DK GRN
2 BLK/LT BLU

DK BLU/LT GRN
1 BRN/WHT
1 BRN/GRY

1 BRN/VIO
4 BRN

2 BLK

2 BLK
3
NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA

2
BLK/LT GRN
BLK/LT BLU
BLK
BLK

INTAKE AIR 
OXYGEN  OXYGEN  OXYGEN  OXYGEN  TEMPERATURE 
SENSOR 2/2  SENSOR 2/1  SENSOR 1/2  SENSOR 1/1  SENSOR
G107 (DOWNSTREAM) (UPSTREAM) (DOWNSTREAM) (UPSTREAM) G107
(RIGHT REAR  (RIGHT SIDE  (RIGHT SIDE  (BELOW TRANSMISSION,  (BELOW LEFT FRONT  (RIGHT REAR 
OF ENGINE  OF TRANSMISSION) OF TRANSMISSION) IN LEFT EXHAUST  OF TRANSMISSION,  OF ENGINE 
COMPT) PIPE) IN EXHAUST) COMPT)
180807

Fig 4: 5.7L, Engine Performance Circuit (4 of 5)
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Fig 4: 5.7L, Engine Performance Circuit (4 of 5)
ACCELERATOR  NATURAL VACUUM  POWER 
PEDAL  LEAK DETECTION  STEERING 
POSITION  ASSEMBLY PRESSURE 

APPS 2 RET

APPS 1 RET
5V SUPPLY
5V SUPPLY
APPS 2 SIG

APPS 1 SIG
SENSOR (REAR OF  SWITCH
(BELOW BATTERY  TRANSFER CASE) (LOWER LEFT 

BLK 1
TRAY)

DK BLU/WHT 2
SIDE OF ENG 
BLOCK)

WHT/BRN 1

BLK 1
YEL/PNK 2

VIO/WHT 2
BRN/VIO 4
PNK/YEL 3

BRN/YEL 6

VIO/LT BLU 3
BRN/WHT 5
(RIGHT FRONT 
OF ENGINE)
EGR 
SOLENOID
DK BLU/LT GRN 1
YEL/PNK 2
DK BLU/DK GRN
A/T DK BLU/DK GRN 3
DK BLU/DK GRN
G107 M/T DK BLU/VIO 6
RIGHT REAR 
YEL/PNK OF ENG  BLK/WHT 4
1 COMPT)
YEL/PNK
2 G107
(RIGHT REAR 
OF ENG COMPT)
PNK/YEL
3
DK BLU/DK GRN YEL/DK BLU
4 1
YEL/PNK YEL/PNK
5 2
DK BLU/DK GRN DK BLU/DK GRN
6 3
DK BLU/DK GRN DK BLU/DK GRN
7 4
DK BLU/DK GRN
8
K122 BRN/DK GRN 28
TP 2 SIG
PNK/YEL F855 PNK/YEL 29
9 5 VOLT SUPPLY
DK BLU/LT GRN K21 DK BLU/LT GRN 30
10 IAT SIG
DK BLU/LT BLU K41 DK BLU/LT BLU 31
11 HO2S SENS 1/1
DK BLU/DK GRN K904 DK BLU/DK GRN 32
12 HO2S 1/2 RTN
DK BLU/LT GRN K43 DK BLU/LT GRN 33
13 HO2S 2/1 SIG
DK BLU/GRY K44 DK BLU/GRY 34
14 CMP SIG
BRN/LT BLU K24 BRN/LT BLU 35
15 CKP SENS SIG
BRN/WHT K242 BRN/WHT 36
2 SIG
WHT/BRN K924 WHT/BRN 37
2 RET
K448 TAN/ORG 38

1
2
ETC MTR (­)
BRN/DK GRN KNOCK  C2
16 SENSOR 
DK BLU/LT GRN
17 (RIGHT)
1
(LOWER RIGHT 
SIDE OF ENG  2
BRN/WHT BLOCK) K51 BRN/WHT 3
18 AUTO SHT RLY
4
DK BLU/VIO 5
19
K173 BRN/VIO 6
COOLING FANS SYSTEM FAN RLY CTRL
TAN/ORG 7
20
K106 VIO/LT BLU 8
NVLD SOL CNTL
BRN/WHT K299 BRN/WHT 9
21 1/2 HTR CTRL
BRN/GRY K399 BRN/GRY 10
22 PWM 2/2 HTR
C13 LT BLU/ORG 11
AIR CONDITIONING SYSTEM AC COMP CLTCH
12
13
CRUISE CONTROL SYSTEM
BRN V32 VIO/YEL 14
23 BRAKE SW SIG
ORG/RED V937 VIO/BRN 15
24 S/C SW RET
K167 BRN/YEL 16
APPS 1 RET
K400 BRN/VIO 17
APPS 2 RET
V38 VIO/ORG 18
S/C SW 2 SIG
BRN/WHT K342 BRN/WHT 19
25 ASD RELAY OUT
K52 DK BLU/WHT 20
SOL CTRL
(A/T) T41 YEL/DK BLU 21
P/N SENS

G113 VIO 22
PTO SW SENS
S121 B29 DK GRN/WHT 23
BRAKE SW SENS
DK BLU/DK GRN 24
26
K23 BRN/WHT 25
APPS 1 SIG
DK BLU/DK GRN 26
27 (LEFT SIDE OF 
27
ENG COMPT)
BRN/WHT K342 BRN/WHT 28
28 ASD RELAY OUT
K70 DK BLU/BRN 29
SOL CTRL
(LEFT REAR OF  K66 DK BLU/WHT 30
PRS SW SIG
ENGINE COMPT) 31
S103 K25 DK BLU/VIO 32
BATT TEMP SENS
N4 DK BLU/WHT 33
FUEL LEVEL SENS
V37 VIO 34
CRUISE SW SIG
K107 VIO/WHT 35
6 DK GRN/WHT

NVLD SW SIG
DK BLU/DK GRN

K29 WHT/BRN 36
2 DK BLU/DK GRN

DK GRN/WHT

APPS 2 SIG
DK BLU/WHT

DK BLU/BRN

K31 BRN 37
DK BLU/VIO
3 DK BLU/WHT

FUEL PUMP RLY
BLK/ORG DK GRN/ORG 38
4 ORG/RED

STRTR MTR RLY
T752
VIO

C3
BRAKE  POWERTRAIN 
S308
LAMP  CONTROL MODULE
C1
1

SWITCH (RIGHT REAR OF 
BLK/ORG

(ABOVE  ENG COMPT)
SENSE

STARTING/ 
BRAKE  CHARGING 
PEDAL)
5

SYSTEM
M
VIO
BLK/ORG

G104 BATTERY  EVAP/PURGE  PTO  CONTROLLER 

TEMPERATURE  SOLENOID SWITCH ANTI­LOCK BRAKE CRUISE 
SENSOR (LEFT SIDE OF  (ON LEFT  CONTROL 
FUEL PUMP MODULE (LEFT REAR  ENGINE COMPT) REAR OF  G201 SYSTEM
OF ENGINE  ENG COMPT) (LEFT SIDE 
COMPT)
OF DASH)
180808

Fig 5: 5.7L, Engine Performance Circuit (5 of 5)
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Fig 5: 5.7L, Engine Performance Circuit (5 of 5)
HOT AT
LINE PRESSURE  ALL TIMES HOT IN RUN
SENSOR INTEGRATED 
(ON RIGHT  TRANSMISSION  POWER 
PRESS FUSE  MODULE
SIDE OF  CONTROL 
5 VOLT GRD SIG 5 (LEFT REAR 
TRANSMISSION) RELAY FUSE 
20A OF ENGINE 
2 1 3 38
COMPT)

30

87

86

85
15A

YEL/PNK

DK BLU/DK GRN

YEL/BRN
30 87 85 86

2
YEL/ORG 14
C6

YEL/DK BLU 16

4
C5
WHT/GRY
BLK
G104

YEL/DK BLU
1
YEL/PNK
2
DK BLU/DK GRN
3
DK BLU/DK GRN
4

1 YEL/GRY T60
OD SOL CTRL
2 YEL/DK GRN T259
4C SOL CTRL
3
4 DK GRN T118
MS SOL CTRL
5
6 YEL/LT GRN T219
2C SOL CTRL
7
8 YEL/LT BLU T59 DK GRN/VIO 2
UD SOL CTRL
9
10 DK GRN/WHT T20
LR SOL CTRL
11 YEL/GRY T140 DK GRN/BRN 1
PRS CTRL SOL
12 BLK Z908 (A/T)
GROUND G107
13 (RIGHT REAR OF  OUTPUT SPEED 
14 ENG COMPT) SENSOR
(ON LEFT 
15 DK GRN/LT BLU T1
TRS T1 SENSE REAR OF 
16 DK GRN/DK BLU T3 TRANSMISSION)
TRS T3 SENSE
17 DK GRN T6
OD SW SENS
18 YEL/DK BLU T515 DK GRN/VIO 2
TRNS RLY CTRL
19 YEL/ORG T16 S134
TRANS RLY OUT S125
20 BRN/YEL T48 (REAR OF  (TOP RIGHT 
4C PRESS SW REAR OF 
21 YEL/WHT T29 ENGINE) DK BLU/ORG 1
UD PRESS SW CYL HEAD)
22 DK GRN/TAN T9
OD PRESS SW
23 INPUT SPEED 
24 SENSOR
(ON LEFT 
25
SIDE OF 
26 DK GRN/LT BLU T4 TRANSMISSION)
TRS T2 SENSE
27
28 YEL/ORG T16
TRANS RLY OUT
29 YEL/TAN T50
L/R PRESS SW
30 DK GRN/YEL T147
2C PRESS SW
31 YEL/BRN T38
LINE PRS SENS
32 DK GRN/BRN T14
OUTPT SPD SNS
33 DK BLU/ORG T52
INPT SPD SENS
34 DK GRN/VIO T13
SPD SENS GND
35 DK GRN/ORG T54
TRNS TMP SENS
36
37 DK GRN/YEL T42
TRS T42 SENS
38 YEL/ORG T16
TRANS RLY OUT
C4
POWERTRAIN 
CONTROL MODULE
(RIGHT REAR OF 
EXTERIOR 
ENG COMPT)
LIGHTS 
SYSTEM
1 DK GRN
DK GRN/DK BLU

DK BLU/DK GRN
DK GRN/LT BLU

DK GRN/LT BLU
DK GRN/WHT

DK GRN/WHT

DK GRN/ORG

2
WHT/LT GRN
DK GRN/TAN
DK GRN/YEL

DK GRN/YEL
YEL/LT GRN

YEL/DK BLU
YEL/LT BLU

WHT/GRY
YEL/WHT

YEL/ORG
YEL/GRY

YEL/GRY
BRN/YEL

TOW/HAUL 
DK GRN
YEL/TAN

OVERDRIVE 
SWITCH
12 2 17 14 11 15 20 18 21 19 7 16 10 5 8 13 9 1 4 23 22 6
TRANSMISSION 
LT BLU/BLK

SOLENOID/TRS 
ASSEMBLY
(LEFT SIDE OF 
TRANSMISSION)
LP  LR­LU  UDC  2C  MS  4C  OD  R TEMP 
VFS SOL SOL SOL SOL SOL SOL SENS

L/R  4C  2C  UD  OD  TRS  TRS  TRS  TRS 

G201
PRESS PRESS PRESS PRESS PRESS T42 T3 T2 T1
(LEFT SIDE 
OF DASH)
180809

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13/3/2017 Printer Friendly View

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