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PHA 6114 LAB Sterilty Test Merged
PHA 6114 LAB Sterilty Test Merged
STERILITY
• Complete absence of viable microorganisms (bacteria,
yeasts, and molds)
• So, the microbiological safety is achieved through the
implementation of interrelated safety protocols in a
combination with all of these [picture seen below] to
provide the confidence that the items or the drug
products that we will be produced suitable for as it is
label.
2. EQUIPMENT
• The design is important to deliver the need of the
company and the sterility that a drug product needs
• The area on where this equipments are located,
sterilization before and after using them is equally
important as well as the qualification or the training of
the personnel operating this equipments
• Suitability tests:
McFarland’s solution must be measured, and it is SCD Medium at 20°- 25°C for 3 days for bacteria, and
equivalent to 1.5 x 10⁸ cfu/mL.
for 5 day for fungi.
2. Measure 0.1 mL and dilute it with NSS, until the 100mL 4. Clearly visible growth of the microorganisms must be
mark is reached.
observed in order to confirm that the growth promotion
3. From the volumetric flask, you need to collect 0.5 mL test was successful.
PRODUCT TESTING
1. Appropriate volume of the product must be used, such Results of Product Testing:
that the volume is not more than 10% of the volume of • Observations: Clear, yellow solution
• Interpretation: No microbial growth because there is
the medium. To individual tubes containing Fluid
no turbidity. There is no microbial growth.
Thioglycollate Medium or Soybean-Casein Digest • Disposition: Accept, because there is no turbidity, no
bacterial growth, and navalidate yung culture media
Medium, transfer the quantity of product to be
What is the importance of doing method validation prior to
examined.
sterility testing?
2. Incubate Fluid Thioglycollate Medium at 30°C-35°C)
• To test if our media can grow our culture
and SCD Medium at 200-25°C for 14 days.
• If there is no growth, vial ABC is clearly sterile and
does not contain any microbial properties.
3. At intervals during the incubation period and at its • It is important to ensure that the product is sterile to
conclusion, examine the media for macroscopic avoid causing infections.
4. There should be no evidence of microbial growth for • FTM can detect aerobic and anaerobic bacteria
ABC Vial was subjected to sterility testing using FTM. The LETS GO 2F! <3
following observations are recorded:
Detects all pyrogens Highly sensitive to bacterial • Factor C in the presence of the Endotoxin will become
endotoxin activated
• Only detects gram • Activated Factor C will activate Factor B
negative bacteria
Costly, time consuming, directly Significantly cheaper, rapid (30-60
• Activated Factor B with Activated Factor G in the presence
harms animals, cannot quantify min), does not directly harm of glucan will act upon the pro-clotting enzyme
results animals, can quantify results • Pro-clotting enzyme will turn into the activated clotting
Lysate sourced from Tachypleus is enzyme
referred to as TAL. The method is
equivalent and accepted • The clotting enzyme will turn the substrate Coagulogen into
the coagulin
• The coagulin will develop clots hence, gel formation
DEPYROGENATION
• Remove whatever that causes the fever
• Even if the bacteria is dead, it can still cause problems to
PYROGEN AND ENDOTOXIN
the immune system
• A heterogenous group of chemical entities that share the
• We have to remove them
characteristic of (when injected) being able to cause fever
• Traditional sterilizing methods such as moist heat,
• The main pyrogen encountered in the pharmaceutical
irradiation, ethylene oxide, etc. do not significantly
industry is of Gram-negative bacterial origin
destabilize endotoxin
• Must be heat inactivated or removed using mechanical
• Bacterial endotoxin is the lipopolysaccharide (LPS)
component of the cell wall of Gram-negative bacteria
means such as distillation, reverse osmosis or ultrafiltration
o Lipopolysaccharide (LPS) component is the one
• Moist heat, irradiation, and ethylene oxide can kill the responsible for providing the activation of the
bacteria, but cannot effectively do depyrogenation endotoxins
It is pyrogenic and is a risk to patients who are
THREE TECHNIQUES FOR BET administered with intravenous and intramuscular
• Gel clot technique, based on gel formation (positive result) preparations
• Turbidimetric technique, based on the development of
turbidity after cleavage of an endogenous substrate BACTERIAL ENDOTOXIN
• Chromogenic technique, based on the development of • Ubiquitous in nature
turbidity after cleavage of an endogenous substrate • Has potent toxicity
• In the event of doubt or dispute, the final decision is made o Cause shock, fever, and even death
based upon the gel clot limit test unless otherwise indicated • Stable under extreme conditions
on the product monograph • It can survive even with the high temperature and
whatever environment it is
MECHANISM • Likely to occur in the manufacturing process
o This may present a significant risk to many
pharmaceutical products, specially the parenteral
products
LAL TEST
PROCEDURE:
• The gel clot method is performed using depyrogenated
glass tubes:
o To prevent false positive reactions, which may happen
with the presence of contaminants outside the working • Reagents:
area. o Amoebocyte lysate - a lyophilized product obtained
• The assay comprises an equal volume of test solution and from the lysate of amebocytes (WBCs) from the
lysate (typically 0.1mL of test solution and 0.1mL of lysate) horseshoe crab (Limulus polyphemus or Tachypleus
that are gently mixed together. tridentatus)
• Due to its sensitivity to vibration this will be incubated in an o Water for Bacterial Endotoxins Test (BET) - water
unstirred water bath or dry block heater at 37°C (to replicate for injections or water produced by other procedures
human body temp.) for 1 hour. that shows no reaction with the lysate employed, at the
• The end point is read by carefully inverting the tube through detection limit of the reagent only. Prepared to have no
180° endotoxins. Acts as diluent
o Lysate TS - Dissolve amebocyte lysate in water BET
READING OF RESULTS or in a buffer recommended by the lysate manufacturer
by gently stirring. Store the reconstituted lysate,
• Positive for endotoxin: after inversion through 180°, a solid
clot (gelation) has formed and remains intact.
E. The test is considered valid when the lowest Geometric Mean = Antilog of Mean of Log 10
concentration of the standard solutions shows a (endpoint) / 4 EU/mL
negative result in all replicate tests.
F. Determine the geometric mean endpoint by
The USP requires that the sample is performed at quadruple kit.
calculating the mean of the logarithms of the
Four replicates for each concentration of sensitivity. As
endpoint concentrations of the four-replicate series,
mentioned before, The labelled sensitivity of the lysate is
then taking the antilogarithm of the mean value based
confirmed if geometric mean endpoint concentration is not less
on the following formula:
than 0.5λ and not more than 2λ, which means the sensitivity of
the lysate confirms for the validity in terms of using it for bacterial
Geometric mean endpoint concentration (EU/mL) = antilog
endotoxin test if the three concentrations (2λ, λ, 0.5λ) are the
(Σe/f)
only ones that contain positive results.
Where:
• Σe is the sum of the log endpoint concentrations
(smallest concentration in the series of decreasing
Limit Test
• 4 solutions, 2 replicates each= 8 test tubes
• Solution A = None / diluted sample solution
o No lysate
o Diluted drug sample
Interpretation: Method Validation Test is valid if A and D did not o No clot
clot, meaning there is no endotoxin/ lysate present in the • Solution B = 2 lambda/diluted sample solution (lysate
sample. content)
• If there is a clot formation in test tube A and D, then there is o With lysate content
endotoxin present o With diluted sample
• If there is one that formed a clot and one that didn’t in tube o With clot
A, then we have to retest • Solution C = 2 lambda/water for BET
o Increase the dilution but not exceeding the MVD o With lysate content
because the drug product might have a high o With water for BET
concentration that’s why it resulted to a positive o With clot
• Solution D = None/Water for BET
REFERENCES
INTERPRETATION
• Advantages
o Simple, practical, and well-standardized
o Categorical results/flexibility in selection of disks
• Disadvantages
o Lack of mechanization or automation of test
o Qualitative result
ANTIMICROBIAL SUSCEPTIBILITY TESTING • Antibiotic impregnated filter paper discs are placed on a
Mueller Hinton plate with lawn culture of an organism
• Laboratory test which gives data about the efficacy of • The antibiotic diffuses from the disc into the agar in
antimicrobial agents in treating microbial infections. decreasing amounts as you move further away from the
• In this picture, you have your agar plate and you have 6 disc
different antimicrobials being tested against an organism. • The discs are placed evenly spaced or distance from each
other and this depicts how the antibiotic would diffuse
outside, away from the center. As it diffuses further away,
the amount of antibiotic decreases.
PREPARATION
• Good working environment
• Wear PPE
• After incubation at 35°C for 16-18 hours, zone sizes are • Check materials needed
measured and interpreted • Aseptic technique
• This is the usual setting depending on the microorganism
being tested INOCULUM TURBIDITY STANDARD
• Prepared suspension must be equivalent to 0.5 McFarland
Standard
• Use within 15 minutes of preparation
• Pure inoculum used must be a pure isolate and adjusted to
a count similar or equivalent to the 0.5 McFarland Standard.
Once the bacterial count is adjusted to such, it is advisable
to use it within 15 minutes of preparation
• AMC
o About 10 mm, so that is less than 13
• CF
o Check for the end of inhibition zone, so that’s about 18
o You need to be very accurate, it’s 1 mm difference to
be labelled as intermediate or as susceptible
• C
o Very big zone of inhibition. About 30 mm
o Make sure when you put the antibiotics, they should be
widely spaced from each other so that you prevent
overlapping
• CIP • Bacterias cannot survive at the lowest antibiotic
o This is about 30 concentration is referred to as a Minimum inhibitory
concentration for a given bacteria.
• CC
o No visible inhibition zone, so that is 0
EPSILOMTER TEST OR E-TEST
• E
o Also 0 • A plastic strip impregnated with Antibiotic gradient is applied
• OX over a freshly spread lawn of bacteria on a Mueller-Hinton
o Also 0 Agar or MH-A-Plate
• P
o Also 0
• S
o It’s 20
• TE
o About 17
• TM
o About 23
• SXT
o It is more about 20
• Given this information, what antibiotics would you not
recommend?
o Based on the culture of E.coli we will not recommend
the use of Amoxicillin, Clindamycin, Erythromycin,
Oxacillin, and Penicillin. All of these antibiotics here
that are interpreted as resistant, are not useful for the
eradication of the infection. • The antibiotic diffuses out to the agar media where it is
• What antibiotics would you want to use? taken up by bacterias
o Ciprofloxacin, Chloramphenicol, Cephalothin,
Streptomycin, Tobramycin, Trimethoprim sulfate.
• When the growth intercepts in the e-strip, the corresponding o Following the incubation of both tests, the MIC value of
value in the scale give the MIC value of the antibiotic. each antibiotic in combination with the antibiotic is red
at the point of the edge Growth inhibition zone
Often the antibiotics are used in combination to prevent the intersects with the edge of the E-strips. Then the FIC
emergence of antibiotic resistance strains of bacteria. This index is calculated.
often results into Synergistic rather than Additive effect.
SYNERGISTIC
• The combined effect of the two antibiotics is greater than
the sum of individual activities. However, the effect is
considered significant only when the MIC value of the
antibiotic combination decreases by at least 2 fold.
• This criterion is evaluated by calculating the Fractional
Inhibitory Concentration Index / FIC Index.
• Formula of FIC Index:
Therefore:
CROSS TEST:
INTEGRATION
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