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DD422iE

DEVELOPMENT DRILL
TECHNICAL SPECIFICATION

Sandvik DD422iE is an intelligent control system KEY FEATURES


based mining jumbo with electric driveline system for Coverage 60 m² (10 270 x 6 590 mm)
underground development drilling and small scale Hole length Up to 5 270 mm
tunneling. This electric driveline system replaces Hydraulic rock drills 2 x RD525, 25 kW
the diesel engine used for tramming producing zero Booms 2 x SB60 / SB60i
emissions, reduced operating costs and increased Control system SICA
drilling productivity via intelligent drilling power Onboard battery package Sodium-Nickel-Cloride- technology
management system. Combined with the wide range Max. battery energy 100 kWh
of automatic drilling functions this drill rig will offer 24 km (flat ground),
increased productivity, reduced costs and the top level Tramming distances
3.7 km (1:7 incline upwards)
of product safety and care for the environment for Automation levels Silver / Gold / Platinum
underground mining industry. Drift size class (H x W) 4 500 mm x 4 500 mm
Transport width 2 500 mm
Sandvik DD422iE is equipped with onboard battery Transport height 3 050 mm / 3 150 mm
package and electric motor that provides mechanism to Total weight 27 500 kg depending on options
tram the unit without the diesel combustion engine. With
the intelligent power management system patented by
Sandvik the charging of the batteries can be done during Sandvik DD422iE provides maximized operator
normal drilling cycle to ensure maximum tramming ergonomics and comfort in use with a fully ROPS/
energy available all the time. The same system can FOPS-compliant cabin that significantly reduces both
be used to draw additional electric power for drilling noise and dust levels. With the powerful Sandvik RD525
from the onboard battery pack increasing the drilling drifter that provides smooth and reliable performance
productivity without compromising the maximum peak and the widest range of options, the whole concept of
power load taken from the mine electrics. underground face drilling is taken to a new level.

1. SANDVIK DD422iE - DEVELOPMENT DRILL


HYDRAULIC ROCK DRILL ELECTRICAL SYSTEM
Type of rock drill RD525 (TS2-236) Compliancy from 380 to 1 000 V,
Multivoltage
Percussion power 25 kW 50 and 60Hz
Impact frequency 93 Hz Total installed power 205 kW
Stabilizer Hydraulic Main switch gear MSE20
Rotation speed Max. 280 rpm (with OMS125) IP classification Specification TS2-132
Rotation torque 625 Nm (with OMS125) Inverter controlled soft starting
Hole size 43 – 64 mm Starting method Typical inrush current peak less
Hole size (reaming) 76 – 127 mm than 1 kA (duration less than 20ms)

Recommended rod T38–H35–R32 Automatic cable reel TCR4CD with spooling system
T38–R39–R35 Operator station and remote
Cable reel control
Shank adapter T38 control at rear machine
Weight 225 kg 6 x 50 W LED (24V)
Front lights
>125lx, 20 000 lm; 6 000 k
DRILLING FEED 2 x 50 W LED (24V) and
Rear lights
Type TFi500-12’ TFi500-14’ TFi500-16’ TFi500-18’ TFi500-20’ 2 x 17 W LED (24V) 8 000 lm; 6 000 k
of feed Standard Optional Optional Optional Optional Parking rear brake / park lights 2 x Red LED
Feed force Stair and service lights LED (24 V)
25 kN 25 kN 25 kN 25 kN 25 kN
(Max.) Amber flashing light LED (24 V)
Feed Voltage, Amperage, Power,
1 650 mm 1 650 mm 1 650 mm 1 650 mm 1 650 mm Electric quality monitoring
extension Pf Energy, Phase-sequence
Total length 5 355 mm 5 965 mm 6 575 mm 7 185 mm 7 710 mm Sodium-Nickel-Cloride technology,
Onboard battery package
Hole length 3 440 mm 4 050 mm 4 660 mm 5 270 mm 5 880 mm 100 kWh max. energy
Rod length 3 700 mm 4 305 mm 4 915 mm 5 525 mm 6 135 mm
Battery charging during drilling,
Net weight 500 kg 530 kg 560 kg 590 kg 620 kg Intelligent power Presettable power compensation
management system available from the batteries during
peak loads in drilling
BOOM
Type of boom SB60 / SB60i (TS2-264) MSE IP66/Nema4x,
Protection
Parallel coverage 54 m² junction boxes ≥ IP68
Boom parallel holding Hydraulic / electric
Boom extension 1 200 mm AIR AND WATER SYSTEM
Boom weight, net 2 250 kg Flushing of holes By water
Roll-over angle 358 ° Water booster pump WBP2 HP
Bolt hole drilling Yes Water pump capacity 185 l/min
Inlet pressure 2 - 7 bar
HYDRAULIC SYSTEM Flushing water pressure 10 - 15 bar
Powerpack 1 x 160 kW Shank lubrication device SLU2 (air / oil mist)
Percussion and feed pump 110 cc Air compressor CTN10, 1.0 m³/min (7 bar)
Rotation pump 60 cc Air and water outlets Quick coupling
Filtration (pressure / return) 20 µ / 10 µ Rock drill oil consumption 180 - 250 g/h
Oil tank volume 270 liters Rock drill air consumption 250 - 350 l/min
Oil tank filling pump Electric
Cooler for hydraulic oil OW30 oil-to-water (2 x 30 kW) OPERATOR’S SAFETY CABIN
Safety cabin certification FOPS / ROPS (ISO 3449 / 3471)
DRILLING CONTROL SYSTEM Seated tramming
Operation
Control system type SICA Standing and seated drilling
Intelligent torque control / According to EN 16228,
Drilling control modes Sound pressure level
Feed percussion / manual ISO4872, ISO1120.
Upgradeable automation levels Operator station: 69 db(A)
Comprehensive diagnostic system Vibration level According to EN791, ISO2631-1
Electronic joystick controls Fully adjustable seat Adjustable for tramming and drilling
15’’ full color touch screen Optimized dust level control via air circulation
Cable kit for spare part programming Air conditioning EU6/7 filtering capacity
Safety lock for movement prevention 2 switches Cabin heating During tramming and drilling
OptiMine® With configuration readiness Electricity outlets 1 x 12 VDC and CD player readiness
Stairs and indoors lights LED
Audio system CD / MP3 player with radio
Boot washer At each cabin entrance
Safety laminated acoustic windows
2. SANDVIK DD422iE - DEVELOPMENT DRILL
CARRIER OPTIONAL FEATURES AND PACKAGES
Type of carrier C400E (frame-steered) Cleaning system
Carrier articulation ± 40° HP system with reel Up to 180 bar (TS2-343)
Rear axle oscillation ± 8° Greasing systems
Ground clearance 330 mm Automatic system Lincoln (complete)

Inverter controlled electric motor with Operator’s safety cabin


Transmission
mechanical link to axles *Low height cabin Height 2 900 mm
Axles Dana Spicer *Low height unit Height 3 050 mm (incl. tram camera)
(standard cabin without 100 mm
Tires 14.00–24 PR28
extension pieces)
Brakes SAHR type, fail-safe wet disc brakes *Dual drilling controls THC561 look control panel for
multi task-operations (TS2-497)
12 km/h (flat ground)
Tramming camera Rear and side
Tramming speed 5 km/h (from 0 to 1.5 km) and 3 km/h
(from 1.5 to 3 km) in 1:7 incline
Fire suppression system
Gradeability / sideways tilt Max.15° / 5° (according to EN 16228-2) Additional fire extinguisher 1 x 7.7 or 9 kg (type ABC)
Hydraulic jacks 2 x SJ500 (front), 2 x SJ600 (rear) Manual or automatic system Ansul, 6 nozzles (TS2-460)

Wheel chocks and holders 2 Sets Carrier


Centralized greasing points Specification (TS2-463) *Foam filled tires 4 pcs
Manual greasing system Specification (TS2-463) Rod rack On carrier side (Max. 400 kg)

Hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC) Batteries


Tramming alarm Standard SoNick batteries (4 pcs) Rental
Knowledge Box™ Connectivity solution (TS2-535)
Extra items
Colour scheme Sandvik Spare rock drill RD525, RD520, RDX5
Toolboxes and first aid kit Spare wheel assembly 14.00-24 PR28 or foam filled tire
Warranty extension One year (excl. Kazakhstan)
1 x Operator’s manual Special tools for rock drill Field tool set, complete tool set
1 x Maintenance manual
Documentation Extra, Catbase, Link one manuals
Documentation 1 x Technical manual (in English only)
Packages: Automation Silver, gold, platinum
1 x Parts manual (in English only)
Packages:Extreme environment Specification TS2-337
2 x Toolman USB Key
Package: iSURE iSURE II Plus annual license
(Advanced drill and blast design
OPTIONAL FEATURES AND PACKAGES including round reports)
iSURE III Premium annual license
Rock drill
(MWD including pull out analyses
*Type of rock drill RDX5 instead of RD525
iSURE IV Pro annual license (Tunnel
RD520 instead of RD525
development KPI’s)
Power extractor for RD525 or RD520
Teleremote drilling Specification TS2-422
Stabilizer diagnostics indicator for RD520 or RD525
*) Replaces standard feature
Feed
*Feed length 14’, 16’, 18’,20’
*Telescopic feed TFX6/12, TFX8/14, TFX10/16 AUTOMATION PACKAGE : SILVER
Rod retainer TRR1 incl. safety wire,
SB60 boom with hydraulic parallel holding
add 35 mm length of the feed
Two rods system TRS included TRR1 with safety wire. Display of feed angles, drilling depth and penetration rate
Drill bit changer 12 x std bits (45/48/51mm bits) + Presettable angle and depth indication for reference hole
2 reaming bits incl. SCR rod retainer
Counter and recommended change intervals for bits and tools

Hydraulic system
Vaccum pump For hydraulic system AUTOMATION PACKAGE : GOLD
By pass oil filter Automation Silver package content
Drilling control system SB60i boom with electronic parallel holding
Access detector and protector Mandatory in Europe (TS2-211) Drill plan visualization onboard
Electric system Display of drill bit location vs. given drill plan
*Electric cables Specification TS2-121 iSURE I Basic (Drill plan design) office tool for planning of drilling,
Ground fault and overcurrent VYK charging and blasting
protection
Dewatering pump outlet Site voltage 380 - 690 V Drill rig suitable with various navigation methods
Remote controlled spot lights 2 pcs Advanced MWD data collection with analyses tool (iSure)
Indicator lights for jacks up / Sensors in the jacks
down DrillConnect mobile application : Connectivity through Knowledge
Earth continuity control 1 wire pilot circuit with remote reset / box™ for easy data transfer to and from the rig
disconnect
Auxiliary outlet 1 x 110 V or 1 x 230 V, 16 A
AUTOMATION PACKAGE : PLATINUM
Light indicator for boom move- 2 x on both sides
ment prevention switch status (green or red depending status), Automation Silver and Gold package content
1 x indicator inside cabin Hole end correction from different start point
Air and water system Semi-automatic boom movements
Air mist flushing kit IP5 air cleaner and flow control
Automatic boom movements
*End of hole air flushing Including CT28 air compressor
Water hose reel with water hose THR2.5E with 38 mm (1 ½”), 65 m Boom collision avoidance system (separate option)

3. SANDVIK DD422iE - DEVELOPMENT DRILL


2 500
1 800
6 590

2 250

TS2-333:13/ENG/METRIC © Sandvik Mining and Rock Solutions 2022 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.
200
9 510
10 270

SANDVIK

3 150* DD422iE

15° 400 15°


2 000
3 150 3 850 1 115
Overall length
*) 3 050 mm without extension pieces - 2 900 mm with low heigh cabin (option)
Type of feed Overall length Overall length (WITH TRR1)
TFi500–12’ 13 550 mm 13 585 mm
TFi500–14’ 13 750 mm 13 785 mm 35°

TFi500–16’ 14 200 mm 14 235 mm 14°


TFi500–18’ 14 950 mm 14 985 mm
TFi500-20’ 15 600 mm 15 635 mm C R
TFX6/12 13 450 mm 13 450 mm 6°
20°
TFX8/14 13 600 mm 13 600 mm
TFX10/16 13 500 mm 13 800 mm 750 3 950
750
40°
Type of type Radius (R) T-cross (C)
TFi500–12’ 7 000 mm 3 970 mm
TFi500–14’ 7 150 mm 4 120 mm
TFi500–16’ 7 400 mm 4 300 mm
TFi500–18’ 7 550 mm 4 350 mm
TFi500–20’ 8 300 mm 5 150 mm All dimensions in mm

Sandvik Mining and Rock Solutions reserves the right to make changes to the information on this data sheet without prior notification to users.
Please contact a Sandvik representative for clarification on specifications and options.

ROCKTECHNOLOGY.SANDVIK

4. SANDVIK DD422iE - DEVELOPMENT DRILL

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