XR-CA320/CA320X CA

SERVICE MANUAL
Ver 1.2 2001.05
E Model
XR-CA320/CA320X

Photo: XR-CA320X

Model Name Using Similar Mechanism NEW

Tape Transport Mechanism Type MG-36SZ11-32

SPECIFICATIONS
AUDIO POWER SPECIFICATIONS (XR-CA300: US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
22 watts per channel minimum continuous average power into 4 ohms, 4 channels
driven from 20 Hz to 20 kHz with no more than5 % total harmonic distortion.

Other specifications
Cassette player section Antenna terminal External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Tape track 4-track 2-channel stereo Sensitivity 30 µV
Wow and flutter 0.13 % (WRMS)
Frequency response 30 – 15,000 Hz Power amplifier section
Signal-to-noise ratio 55 dB
Outputs Speaker outputs
(sure seal connectors)
Tuner section Speaker impedance 4 – 8 ohms
FM Maximum power output 45 W × 4 (at 4 ohms)
Tuning range XR-CA300:
FM tuning interval: General
87.5 – 107.9 MHz
(at 200 kHz step) Outputs Audio output
XR-CA320/CA320X: Power antenna relay
FM tuning interval: control lead
50 kHz/200 kHz Power amplifier control
switchable lead
87.5 – 108.0 MHz Input Telephone ATT control
(at 50 kHz step) lead (XR-CA320/CA320X only)
87.5 – 107.9 MHz Tone controls Bass ±10 dB at 20 Hz
(at 200 kHz step) Treble ±10 dB at 20 kHz
Antenna terminal External antenna connector Power requirements 12 V DC car battery
Intermediate frequency 10.7 MHz (negative ground)
Usable sensitivity 11 dBf Dimensions Approx. 178 × 50 × 178 mm
Selectivity 75 dB at 400 kHz (7 1/8 × 2 × 7 1/8 in.)
Signal-to-noise ratio 62 dB (stereo), (w/h/d)
68 dB (mono) Mounting dimensions Approx. 182 × 53 × 161 mm
Harmonic distortion at 1 kHz (7 1/4 × 2 1/8 × 6 3/8 in.)
0.7 % (stereo), (w/h/d)
0.5 % (mono) Mass Approx. 1.2 kg (2 lb 10 oz)
Separation 33 dB at 1 kHz Supplied accessories Parts for installation and
Frequency response 30 – 15,000 Hz connections (1 set)
Front panel case (1)
AM
Tuning range XR-CA300:
AM tuning interval: Design and specifications are subject to change
530 – 1,710 kHz without notice.
(at 10 kHz step)
XR-CA320/CA320X:
AM tuning interval:
9 kHz/10 kHz switchable

FM/AW CASSETTE CAR STEREO

531 – 1,602 kHz
(at 9 kHz step)
530 – 1,710 kHz
(at 10 kHz step)

9-870-234-13 Sony Corporation

2001E0500-1 e Vehicle Company
C 2001.5 Shinagawa Tec Service Manual Production Group
5-2. PRINTED WIRING BOARD – MAIN Board – XR-CA300/CA320/CA320X

1 2 3 4 5 6 7 8 9 10 11 12 13 • Semiconductor
Location
Ref. No. Location
A CN400
6
8
5
7
4
CN800 D100 I-3
BUS AUDIO BUS CONTROL IN D351 H-5
AUIDO IN OUT 3 2 1 (FOR SONY BUS)
ANT100
L R L R
D450 D-5
(FM/AM ANTENNA)
F901
D620 E-6
(FRONT VIEW) D622 E-6
MAIN BOARD TO 9 1 FRONT LCH (+) D630 E-6
CN700
FRONT LCH (–) D640 D-10
B R853 C500 CN700 10 2 REAR LCH (+) D650 G-11

C501
(POWER) REAR LCH (–)
C163
CN800 D700 H-11
11 3 REAR RCH (+)
+
18 3 2 1
D710 D-11
REAR RCH (–)
R431 24 2 19 17 8 7 D720 E-9

+
+

R430
R432
C162
R433 C462 C463 25 IC500 1 9 16
C801 12 4 FRONT RCH (+)
D721 D-8
6 5 4 FRONT RCH (–)
C467
C430
C431
13 5 AMP REM (MAX 0.3A) D723 D-8
R803
1 8
ATT (CA320/CA320X) D724 D-9

C465
C464
R802
14 6 ANT REM (MAX 0.1A) D731 H-12

C466
C D740 D-10
C507
15 7 ACC D741 E-10
C460 C454 + C710 D750 J-10
+ 16 8 GND
CP100 C456 C458
L710 D800 E-11
BATT
R457 R454 D801 E-11
TH800
R461 R458 R455 R456 D802 E-11
D805 E-11

C506
R459 R460
ECB
BCE

Q453 Q450
D

BCE

ECB
TU100 Q451 Q452 D740
D450 IC1 H-8
C101

FM/AM TUNER UNIT R453 R450

D710
L100

R451 R452
Q620 D620
IC2 G-11
+ + C451 C452 C505 D630 (CA320/CA320X)
IC350 H-4

R620
R724 D640 R801
L101

BCE
C453 C450 D724
+ R503

D721
+

D622

D723
1 C416 IC400 E-4

R630
R723
+ Q290 Q722 R640 Q740 IC500 B-7

R621
D801

+
Q724 C722 IC800 F-11
C415

Q741 D802

+
C402 C502
D290 Q291 R641

K
C620 C621

D720
R632

R740

ECB
+
R500

BCE
C640
C103

+
+ D805
E R411 R633 C740 Q450 D-4

A
1 36 R728 +
C414

R720

BCE
+
C102

C401 C290 Q721 Q451 D-4

ECB
R410 R642 D800

R722

R721
C503 Q630 C721

BCE

C741
+

+
C413 C622 C291 Q726 R643 D741 Q452 D-5
C426 + C720
IC800

ECB
+

BCE

BCE
C425 R635 Q726 Q725 Q453 D-3

+
+ Q720 1 14 C800

BCE
C412
+ IC400 Q621 R290 (CA320/CA320X) Q640 C742

C733
R634 R725 Q620 D-5

ECB
C424 R421 (CA300)
C411
(CA320/CA320X) Q621 F-6

R631

R644
C423
+ C410
R420 C504 R502 Q630 E-6
C422 +
C104

18 19
R800
7 8 Q640 E-10
F
R401

C125
C421 + Q650 G-11

R852
C420

R501
R622
+ C164
C403
R811 Q700 I-11

R34

R33

R32
Q702 I-10
+

C124
C165

13 R103 +
C400 R810 Q703 I-11
R104
C109 Q704 I-10

C6
C161 R208 R21 L1

BCE
C81
C82
R102 Q720 E-9
R361

14 R108 R27 R26

+

50
51
C160 R41 2 Q650 R650 Q721 E-9
3
R362 Q722 E-9
G + R25 C21 R81 1

R22
D650 Q724 E-8
C355 C354 R23 C22 R107 R105 C743 IC2
R355
R354
C362

C358 (CA300/CA320X)
R123
C357
+ + R356 R106
+ R732 Q725 E-8
R61 (CA300)
Q726 E-8

R731
ECB
R351
C351

1
(CA300) C121 R122 R358 R65 R64 Q732 + C730
R359
R357

5 4

R11
Q730 H-11

26
75
R75
R69

R121 C120 C356 R63 R62 Q731 C731

(CA320/CA320X)
IC1 Q731 H-11
+
R350
C350

(CA300) 3 D351

ECB
C359 8 1

R608
Q732 G-11

25
76

CN300 K A R76 C732

IC350 R733 D731
R352
C352

R120 R353 (CA320X) R10 Q733 H-11

C363

C734 R730

H C130 R131 R360

R9 + Q730 Q734 H-10
C361

+
+

C360

R130 C353 Q740 E-10

B
C131 R8 Q734

BCE
Q733 Q741 E-10

C
ECB
X4

C2
R3

E
R4 Q750 J-10
D700
1

TO
0
10

C1
CN350
C7

C5
C3 CN350
26 D100 R1 R703 J-10
R73 C4 8 1 1 8
X1

R2

BRN
RED
BLU

BRN
ORG
R70 C8

ORG
YEL
YEL
R701

R702
C111 R111 S60
R71 Q700
R855

I R68 FREQUENCY Q702

R117

S60

R706
R72 SELECT

ECB
HP901
PLAYBACK FM AM Q703 M S903
HEAD R116 200K 10K Q704 (TAPE DETECT)
r r C750 M901

ECB
(ON : TAPE IN)
R115 (CAPSTAN/REEL)
50K 9K
R700

BCE
R751
R67 Q750 S901
(DIRECTION)

1-680-219-
R703 R705
REV
K A
R752
R12 m S902
D750 FWD
R602

(CA320/CA320X) R753 (FF/REW)

R601

R7
R600

J
R606

R605

R604

R603

C702 (OFF : PLAYBACK)

R704
11
S1
(RESET)
C700

R607
(CHASSIS) 2 12 (CHASSIS)
CN600
1 11

K
A CONTROL BOARD
CN900
(Page 22)

19 19
XR-CA300/CA320/CA320X
5-3. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • See page 24 for Waveforms.

(Page
21)

(Page
23)

20 20
 XR-CA300/CA320/CA320X
5-4. SCHEMATIC DIAGRAM – MAIN Board (2/2) – • See page 24 for IC Block Diagrams.

(Page
20)

21 21
 XR-CA300/CA320/CA320X

5-5. PRINTED WIRING BOARD – CONTROL Board –

1 2 3 4 5 6 7 8 9 10 11

CONTROL BOARD (COMPONENT SIDE)

A S958
S959
SOURCE D910 – 912, 914 – 916,
S971
MBP S969 S976
D924, S969, 976
+
S958, 974 918, 922, 924
SRC >
+
M
A K D918
S974
(ILLUMINATION)
D924
A K

A
S972

D918
S956 D-BASS

K
MODE D

B 50 1
SEEK
AMS
S973
LCD900
LIQUID CRYSTAL DISPLAY OFF
S955
SEL D922
S975 S957
S953 S965 K A
S954 SENS BTM S967
S957, 975 DSPL
ATT S970
–
S977 D922, S970, 977
C D915
S963
m
.

A
K

A
D910
D916

D914

D911

D912
S951 S960 S961 S962 S968
–

K
A

K
1-680-221-
D916, S951 D915, S960 D914, S961 D910, S962 D911, S963 D912, S968
DISC – DISC + REP SHUF 5 ATA 11
MAIN BOARD
1 2 3 4 6
CN600 (11)

D A (Page 19)
CONTROL BOARD (CONDUCTOR SIDE)
A K
D960 D963 K A 11 1

61

60
D962

C953

C955
C954
A K R924
CN900

12 2
IC900

R900
80

41

R923
R913 R912
D900 D901
E R905 R921

40
1
K A

R911
R910 R904 R920
R955 K A
R903 K A D903
PL902 PL901

21
20
LCD BACK LIGHT, LCD BACK LIGHT, R902 K A D904

R925
R922
C952 ILLUMINATION
ILLUMINATION
R954 R901 K A
D905
R916 D964
D961 K A
A K R915
F

R919

R914
11
1-680-221- (11)

• Semiconductor Location
Ref. No. Location Ref. No. Location
D900 E-10 D918 B-10
D901 E-10 D922 C-11
D903 E-10 D924 B-11
D904 F-10 D960 E-3
D905 F-10 D961 F-2
D910 C-7 D962 D-5
D911 C-8 D963 D-8
D912 C-8 D964 F-11
D914 C-6
D915 C-5 IC900 E-6
D916 C-4

22 22
 XR-CA300/CA320/CA320X
5-6. SCHEMATIC DIAGRAM – CONTROL Board – • See page 24 for Waveform.

(Page 20)

23 23
XR-CA300/CA320/CA320X
US Model
Canadian Model
SERVICE MANUAL
XR-CA300

E Model
XR-CA320/CA320X
Ver 1.2 2001.05

SUPPLEMENT-1
File this supplement with the service manual.

Subject: Change of MAIN board resulting from changing

the tuner unit.

(ENG-01004)

Only the main board that the tuner unit (FAE347-A13) is mounted on is
described in this supplement-1.

• TUNER UNIT TYPE DISCRIMINATION

Discriminate between TUNER UNIT (FAE370-A01) and TUNER UNIT (FAE347-A13) with the position of the label put on the
tuner unit.

FAE370-A01: A label is put on the top

of the tuner unit.

(TOP VIEW)

FAE347-A13: A label is put on the side

of the tuner unit.

(SIDE VIEW)

37
XR-CA300/CA320/CA320X

• Waveform (Refer to page 24 except for 3.)

– MAIN Board –

3 IC3 1 (X OUT)

42 mVp-p

200 ns

• IC Block Diagram (Refer to page 24 except for IC3.)

– MAIN Board –

IC3 TB2118F-EL-S
AM CP OUT

FM CP OUT
A-GND

D-GND

AM IN
FM IN
VDD
REG
VCC

IFC
VT
XI

24 23 22 21 20 19 18 17 16 15 14 13

+ AMP
VDD
VCC
– + – +
AMP
AMP

4BIT SWALLOW
REGULATOR COUNTER

SEEK/RECP SEEK/RECP
PRESCALLER +

SIG 12BIT
PHASE
PROGRAMMABLE
COMPARATOR
COUNTER
20BIT
REF

IF COUNTER
40BIT SHIFT
REFERENCE REGISTER
OSCILLATOR DIVIDER
18BIT
22BIT

ON/OFF 18BIT

BUFFER
VDD2

SERIAL I/O OUTPUT

INTERFACE PORT PORT

1 2 3 4 5 6 7 8 9 10 11 12
I/O-1
CK
XO

SR

I/O-2
DOUT

OUT-1
OUT-2

VDD2
CE
DIN
OSC

38
PRINTED WIRING BOARD – MAIN Board – XR-CA300/CA320/CA320X

1 2 3 4 5 6 7 8 9 10 11 12 13 • Semiconductor
Location
Ref. No. Location
A CN400
6
8
5
7
4
CN800 D100 D-2
BUS AUDIO BUS CONTROL IN D101 D-2
AUIDO IN OUT 3 2 1 (FOR SONY BUS)
ANT100
(FM/AM ANTENNA) L R L R
D102 E-7
F901 D103 E-7
(FRONT VIEW) D104 H-6
MAIN BOARD TO
CN700
9 1 FRONT LCH (+) D351 I-5
FRONT LCH (–) D450 D-5
10 2 REAR LCH (+)
B C500 CN700 D620 E-6

C501
R853 (POWER) REAR LCH (–)
C163 CN800 D622 E-6
11 3 REAR RCH (+)
+
18 3 2 1 REAR RCH (–)
D630 E-6
R431 24 2 19 17 8 7 D640 D-10

+
+
IC500

R430
12 4

R432
FRONT RCH (+)

C162
C801
R433 C462 C463 25 1 9 16 FRONT RCH (–) D650 G-11
C467 6 5 4
C430
C431 13 5 AMP REM (MAX 0.3A) D700 H-10
R803
1 8 ATT (CA320/CA320X) D710 D-11

C465
C464
R802
DSP100 14 6 ANT REM (MAX 0.1A) D720 E-9
C

C466
C453
+ D721 E-8
15 7
C507
ACC D723 E-8
L102 C460 C454 + C710
+
D724 D-9
16 8 GND
C456 C458
L710 D731 H-12
BATT
R453

R457 R454 D740 D-10

L100

TH800
R461 R458 R455 R456 D741 E-10
D750 J-10

C506
R459 R460
ECB
BCE

Q453 Q450 D800 E-11

D TU100

BCE

ECB
D740
FM/AM TUNER UNIT D450
C145

Q451 Q452 D801 E-11

D101 D710
R450

D802 E-11
+

R451 R452
C450

A K Q620 D620
L101

(CA320/CA320X)
+

D630
C111

1 C452 C505 R724 D640 D805 E-11

R620
D724 R801

BCE
A D100 + R503 D102

D721
D723
+

D622
A K C451 R723

R630
Q722 Q740
R640 IC1 H-8

R621
C132 C115 D801
JC5

+
+C133 Q724 C722 IC2 G-11
C102 C103 C126 R115 Q741 D802
C502

+
R641
R124

K
C621 IC3 F-3

D720
C620 R632 Q104

R740

ECB
+

+
R500
C135 C139 R119 C640

+
ECB

R126 C402 D805

E R633 C740 IC350 I-5

R109
BCE

A
+C134 R127 Q102 +
R728
R720 +

BCE
C113 Q721 IC400 G-4

ECB
Q100 R642 D800
C104

C503 Q630 C721

R722

R721
(CA300)

C741
+

+
C401
C136 IC500 B-7
JC11

BCE
13 12 C622 R643 D741
Q101 C120 C720
IC800

ECB
+

BCE
R114

BCE
C137 R635 Q725
Q726 IC800 F-11

+
Q720

BCE
C742 1 14 C800
C105

C138 Q621 + Q640

D103 K

C733
C144 JC12 R634 R725
IC3

R120

ECB
R118
R102

C143
(CA320/CA320X) Q100 E-2

R644
R100 C142
R101 Q101 E-7
R117 C504 R502

R631
C141 7 8 Q102 E-7
R103
C107

24 1 R800
F

R852
C140
C128 Q103 H-6

R501
Q105

R622
X2 R811
C129 Q104 E-7
BCE

R34

R33

R32

L103
13
JC4

C127 R401 Q105 F-6

JC1

1 24 R810 Q106 G-6

R20
C117

14 C425 Q450 D-4

+

C6
C426

R21 L1

BCE
C81
C82
R411

C424 Q451 D-4

IC400

C119

50
R421

51
C414
R125 C21 3 Q650 Q452 D-5
R110

4
+

C122 R26 R650

R27
C416
C415

R410 +
Q106 Q453 D-3
G C151 R151 C423 C118 C22 6
R116

JC7 1
+

C422

R81 D650

R23
ECB

+ Q620 D-5
C150 R150
C412 C413
R420 R22 R5 +C743 IC2
Q621 F-6

R11
C123 C421 R732
+

C351 R10
C410

C411 12 13
Q630 E-6

R731
+

ECB
C420

CN300 1 Q732 C730

R104 JC10 R13 +
C160 C403 Q640 E-10

26
75

+ Q731 C731
3 + C164 + IC1 C732 Q650 G-11

ECB
C400

R608
Q700 I-11
+

25
76
C161

R105 C350 R730

D104 D731
C109 Q702 I-10
+
C165

C152

H Q730 Q703 I-11

R362

C110 R108
R361

Q103

B
R9
R106 R107 C353 Q704 I-10
ECB

D700

C
C112
R6

Q720 E-9

R8
C2
+ X4
R41

C355

E
R155 R3
C352 + R4 Q721 E-9
1

26 TO
0
+
R154

C154
JC3

10
C153

Q722 E-8
+
C362

C1
CN350
C5
R153

C7

R355 (CA320X) R75 C3 CN350

C155 R352
R359
R351
R1
C4 8 1 1 8 Q724 E-7
R363

R357 R76
X1

Q725 E-8
R356
C359

R350

R2
R152

BRN
RED
BLU

BRN
ORG
ORG
YEL
YEL
R701

R702
C358
C357
R353

S60
R69

5 4
R365 R71 Q726 E-8
R855

C8 Q700
I (CA300/CA320) FREQUENCY Q702
C356

R72
R364 S60 SELECT Q730 H-11

R706
ECB
HP901 C360 R73
8 1 R61
C361

M
R360

R366
R354

PLAYBACK
+ R64 (CA300)
FM AM Q703 S903 Q731 H-11
HEAD IC350 R358 200K 10K Q704
Q732 G-11
R111

R70 (TAPE DETECT)

L104 R63 R62 C750 M901
R112
R113

r r

ECB
(CA320/CA320X) (ON : TAPE IN)
+ 50K 9K (CAPSTAN/REEL) Q740 E-10
C354

BCE
D351 R700

R751
R67
Q750 S901
Q741 E-10
(DIRECTION)

1-682-027-
JC8
R68

D750 R703 R705 REV Q750 J-10

K A
R752
m S902
R12 FWD
R602

R753 (FF/REW)
R601

J R7 R703 J-10
R600
R606

R605

R604

R603

C702 (OFF : PLAYBACK)

R704 11
(CA320/CA320X)
S1
(RESET)
C700

R607
(CHASSIS) 2 12 (CHASSIS)
CN600
1 11

K
A CONTROL BOARD
CN900
(Page 22)

39 39
XR-CA300/CA320/CA320X
SCHEMATIC DIAGRAM – MAIN Board (1/2) – • See page 38 for Waveform. • See page 38 for IC Block Diagram.

(Page 41)

(Page 23)

40 40
 XR-CA300/CA320/CA320X
SCHEMATIC DIAGRAM – MAIN Board (2/2) –

(Page 40)

41 41