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    25 views24 pages

    Manual MVW18PDBGW0

    Uploaded by

    Goliat1971

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    © All Rights Reserved
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    FOR SERVICE TECHNICIAN’S USE ONLY OY it NAGI locrie Shock Hazard Diseonneet power before eéviing. Replace al parts and panots before ‘operating, Fallure to do so can fst in death or ‘ectric shock: Voltage Measurement Safety Information When performing live voltage measurements, you must do the following: = Verify the controls are in the off position so that the appliance does not start when energised. '® Allow enough space'to perform the voltage measurements without obstructions. @™ Keep other people a safe distance away from the appliance to prevent potential injury. '@ Always use the proper testing equipment. ™ After voltage measurements, always disconnect power bafore servicing, IMPORTANT: Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere. Most people begin to feel an ESD discharge at approximately ‘3000¥. It takes as little as 10V to destroy, damage, or weaken the main control assembly. The new in control assembly may appear to work’wel ‘fepairis finished, bute malfunction may occur. ‘at a later date due to ESD stress. ai ” @ Use an anti-static wrist strap. Connect wrist ‘strap to green earth connection point or unpainted metal in the appliance ~OR- ‘Touch your finger repeatedly to a green earth connection point or unpainted metal in the appliance. ™ Before removing the part from its package, touch the anti-static bag to a green earth connection point or unpainted metal in the appliance. ™ Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only. ™ When repackaging main control assembly in anti-static bag, observe above instructions. IMPORTANT SAFETY NOTICE — “For Technicians only” This service data sheet Is intended for use by persons having electrical, electronic, and mechanical experience and knowledge at a level generally considered acceptable in the appliance repair trade. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible, nor assume any liability for injury or damage of any kind arising from the use of this data sheet. Contents Diagnostic Guide. Help Mod. cen Activating Service Troubleshooting Guide....... Diagnostic Test Modes. Service Fault / Error Codes. Service Diagnostic Procedure ce : Manual Diagnostic Procedure sonuew? Wiring Diagram’ i Ul Diagnostics Procedure...wnnennnnnionnmerennen8 — Electronic Cont PART NO. W10554757A, PAGE 1 Troubleshooting Tests... : Main Control Connectors & Pinout Component Locations & Washer Specs > and the processor is functioning, LED OFF - Control malfunction, Perform TEST #1: Main Control, FOR SERVICE TECHNICIAN’S USE ONLY DIAGNOSTIC GUIDE Before servicing, check the following: = Make sure there is power atthe wall socket/outlet 1§ Has'a fuse blown or circuit breaker tripped? Was a regular fuse used? A time-delay fuse is required. '= Ave both hot and cold water faucets open and water supply hoses unobstructed? '= Alltests/checks should be made with a VOM (vott-ohm- miliammeter) or DVM (digital-voltmeten) having a sensitivity ‘of 20,000 & per volt DC or greater. 1m Resistance checks must be made with washer unplugged oF power disconnected. = IMPORTANT. Avoid using large ciameter probes when ‘checking hamess connectors as the probes may damage the connectors upon insertion. = Check all hamesses and connections before replacing ‘components. Look for connectors not fully seated, broken 0f loose wires arid terminals, or wires not pressed into connectors far enough to engage metal barbs. © Apotentel cause of a contro! not functioning is corsion ‘contamination on connections. Use an ofmmetr to check {or continuity aoross suspected connections. |& The folowing faulerror codes put the washer out of service ntl eared: FO1, FO7, F20, F25, and F2 (can be rest after a2 by power cycing the washer) JAGNOSTIC LED - MAIN CONTROL ‘Atroubleshooting tool has been implemented on the rear of the ‘main control board—a dlagnostic LED. LED ON - The Control is detecting correct incoming line voltage page 12, to verify main control functionality. SERVICE DIAGNOSTIC TEST MODES ‘These tests allow factory or sarvice porsonnelto test and verity all inputs to the main control board. You may want to do a quick {and overell checkup of the washer with these tests before going ‘0 specific troubleshooting tests. 1. Make sue powers turned of then remove the service door ‘on metercase madels, or emove the AAI Service/Goin %, 82, Ready Motor Spin P3.07. LOCKED 8 7 153, ‘Timed Spin Drain High 108. P3.08 LOCKED, SPIN 2 78 Coast to 0 RPM 3.09 tockeD 0 166 Unlock Lid P03 START Command <2 MANUAL DIAGNOSTIC PROCEDURE (Seo page 3 to access and initiate the Manual Diagnostic Procedure) but the lid remains locked. when basket RPM is 0 Validity When VED Behavior When VFD Behavior When Load Output Output is Selected ‘Command is Valid Command is Invalid 0 LID LOCK Valid to lock only’ LOCKED is displayed LOCKED flashes and scrolls ‘when lid is closed; when START is pressed “Error” when id fails to lock Valid to unlock only ‘To advance to the next load, press the leit lower (Delicates) key pad; LOCKED disappears from the display, NOTE: To unlock the lid at any time during this procedure, press the left lower (Delicates) key pad. LOCKED displays, but only while in the 1-00 load position. 1 GOLD VALVE. LO Valid always COLD sdsplaved "Not applicable when START is pressed 2 HOT VALVE (02 Valid always HOT is displayed ‘Not applicable when START fs pressed 4 ‘DRAIN 503 Valid atways Scrolls “crain™ Not applicable when START is pressed 3 TOW SPIN 104 Valid only when lid SPINis displayed ifthe lid lock isnot in locked (Target Spin: 800 rpmnt, Is locked when START is pressed state, LOCKED flashes 0.5, Orpm2) 80. 0n, 0.5 886. off é HIGH SPIN 08 Valid only when lid___SPINis di ifthe lid lock isnot in locked (Farget Spin: 700 rpm (iGeked andenier when START pressed State, LOCKED Nagios 0.8 Orpm2) isin spin position 860, 07, 0.5 866. off 7 SLOWAGITATION (98 Valid only when id WASHis deplayed Ifthe lid lock i not in locked (Agitation 250 ms off, islocked and shifter when START is pressed state, LOCKED flashes 0.5, ‘600 ms on} isin spin postion ec, 0n, 0.5 sec. off 8 FAST AGITATION 07 Valid only when id WASHis displayed ___ ifthe lid ook is not in locked (attation 650 ms of, ts locked when START s pressed state, LOCKED flashes 0.5, 1200 ms on) 80, On, 0.5 0. off DO NOT REMOVE OR DESTROY PAGE 7 FOR SERVICE TECHNICIAN’S USE ONLY i UI DIAGNOSTICS PROCEDURE (See page 3 to access and initiate the UI Diagnostics Procedure) + Step Name Procedure and/or VFD Behavior pea a “TEST VFO. ‘Allsegments of the VFD turn on. i b TEST Press the START button. The VFD will turn off PRESS START. | START BUTTON 5 | e TEST COINI ‘Drop coin into the coint drop. The VFD will turn off PRICE. (PD models only) | d TEST OOIN2 ~ Drop a coin into the coin drop. The VFD will turn off ADD. | {on some PD models) | ° “TEST CARD READER 'No testis required. The vendor tests this functionality. | (PR models only) i > t "TEST SERVICE SWITCH Press the service switch, The VFD will tim off AVAILABLE. (PD models only) = fa @ TEST GOIN BOX SWITCH ress the coin box switch. The VED wall turn off MINUTES. iH (PD mode's only) i h ‘TEST BUTTONS. Press POWERWASH, The VFD will turn off POWERWASH. | (GYCLE & MODIFIER) reas NORMAL. The VED will turn off NORMAL. ross DELICATES. The VFD will turn off DELICATES. i . Pros TEMPERATURE. The VED will turn off COLD, COOL, WARM, ; . and HOT. | + Press SOIL LEVEL, The VFD will turn off NORMAL and HEAVY. Press EXTRA RINSE. The VFD will turn off EXTRA RINSE. Exit the test "To press and hold the left lower (Delicate) key pad exits the test, and ret i and return to POT: to the P.07 display. HELP MODE “Help Codes Hil ‘To access Help mode, periorm step 1 of Activating the Service Help Diagnostic Test Modes, and then perform step 4 until the 220¢ Code Description code is displayed. Pressing the left upper (Power Wash) key pad = ee activates the help mode. To advance through the help mode 10 error or help code, ‘sub-menus, use the left middle (Normal) key pad. See Help oF Oversuds detected atthe end of the wash { Mode Sub-menu on page 9 for the order in which iters are eyele, forcing the CCU to use the progress tine voltage is present, go to-sep 6. >. line voltage is not present, check the AG mains load ‘TEST #1: Main Control for oninany (See ‘igure 8. . “This test checks for incoming and outgoing supplies to and * 6. lathe "Diagnostic LED” ON or OFF? (See Figure 2 bel {rom the main control, This test assumes that proper voltage for LED location) {is present at the sockev/outlet: 3 > ON: (+5VDG present) continue fo step 7. “4. Unplug washer or disconnect power. > OFF; (+5VDC missing) proceed to step 8 2, Remove console to access main contol 77. With a vollmeter set io DC, connect black probe to 2-8 ‘3. Verify tat ALL connectors are inserted all theavay into the (Circult Earth) and red probe to J2-4 (+13VD0). ‘main control. > If +1VDC is present, main control supplies are good. 4, Plug in washer or reconnect power. > Mt 13VDC is not present, go to stop 8. 4 '5. With a voltmetor set to AC, connect black probe to J7-3 (Neutra) and red probe t0 7-1 (Lt). + ‘Main Control Board Gonnectors and Pinouts (Figure 2) 54 Re worst i=} ted wr Nee [=| See Bo Loomer a 2g ae px SBS Larger sou i gy fo] sky a moron can pene) rap nei tu je) BL S8 Se crimes Berea eae, BI ig St on ora) eo SES ua dame oon By 3,538 danger tay Eiiwaeen Ty ie Sie our) Sai tesa, eas a ome BES Seen? [ Tans Lead. J8-Themnistor! Inlet Valves L y15-Lid Look eee J16-Drive Motor’ — Drain Motor PAGEA2 DO NOT REMOVE OR | FOR SERVICE TECHNICIAN'S USE ONLY ‘8. Check if shifter assembly is affecting the main control DC supplies. ‘a. Unplug washer or disconnect power. _b. Remove connector J2 from main control "e. Plug in washar or reconnect power. 4d, Repeat steps 6 and 7. Perform the + 13VDC check inside header J2 on the board - do not short pins together. > Hone or more DC voltages are stil missing, go to step 9. > Wthe DC voltages return, check for short in hamess ‘between main control and shifter assy. z > if hamess and connections are good, replace shifter assembly. 9, Main Control has matfunctioned. Unplug washer or disconnect power. 'b, Replace the main control. cc. Reassemble all parts and panels. ifeesistance readings are fens of ohms outside of range, repiace the vave assembly > tfresistance readings are within range, replace main control land un Galtoration Cycle (see page 8), Perform Service Diagnostic procedure on page 710 veily repair. TEST #3a1 Drive System - Shifter This test checks connections, shifter motor, switch, and optical sensor. NOTE: Refer to Figure 3, “Shifter Assembly Strip Circuit” on page 14 for tesis and meesurements. IMPORTANT: Drain water from tub before accessing bottom: of washer Functional Check: 4. Check the shifter and electrical connections by performing ‘both of the Spin and both of the Agitation tests under Manual Diagnostic procedure on page 7. The fcllowing steps assume that stop 1 was unsuccessful 2. Unplug washer or disconnect power. 3, Check to see it basket will tum freely. > Woasket tums freely, goto step 4, > If basket does not turn freely, determine what is causing ont ar ce ee en ea seers ‘Shifter Motor Poors odo Wn Sera ea aces Fo A a ea switching between Spin and Agitate modes. Energise outpu riety nee IMPORTANT: Lid must be closed with Lid Lock enabled to run the SPIN and AGITATE tests. NOTE: It wil take 4-15 seconds for the shifter to change states > Hine voltage is present, go to step ©, > line voltage is not present, goto step 17. tor J16, 1&2 ET DO NOT REMOVE OR DESTROY i Shifter Switch: 9. With a voltmeter set to DC, connect the black probe to 123 (Circult Earth) and red probe to J2-1 (Shifter Switch), in Manual Diagnostic prdcedure, switch between Spin and i Agitate modes. Voltage should toggle between 0 and +SVDC. | SPIN = +5 VDC AGITATE = 0 VDC > voltage corresponds to setting, go to step 10, | > Hfvoltage does not switch, goto step 12, Motor Optical Sensor: i 40. With a voltmeter set to DC, connect the black probe to u2-8 (Circutt Earth) and red probe to J2-4 (+13VD0), > F-+13VDC is present, go to stop 11. > If-+13VDC is not present, go to step 17. ' 11. Activate Tachometer Verification Mode from the Service ¥ Diagnostic Test Mades (see page 4). Slowly tum the basket i by hand, The four 8's should iluminate one at a time from if right to left, representing basket RPM in either direction. | > Ifthe tachometer is not varfied, go to step 12. > ifthe tachometer is verified, go to step 17. 12, Unplug iwasher or disconnect power. a 18. Tittwasher back to access the bottom of the washer and the otive motor area, i 414, Visually check the electrical connections to the shittar. >> If visual check passes, go'to step 15. > foonnections are loose, reconnaet the electrical connections and repeat step 1 : 415. With an ohmmeter, check the harness for continuity between- the shifter and main control using the pinouts in the following char. > Ifthere ie continuity, goto step 16. > there is no continuity, replace the lowei washer hamess and repeat step 1. FOR SERVICE TECHNICIAN’S USE ONLY ‘Shifter Connector Pin-3 to Main Control J16-4 [Shifter Connector Pin-4 to Main Control J2-4 [Shifter Connector Pin-5 to Main Control J2-3 [Shifter Connector Pin-6 to Main Control J2-2 Shifter Connector Pin-7 to Main Control J2-1 16. Replace the shifter assembly. ‘a. Unplug washer or disconnect power. b. Replace shifter assembly. 8. Reassembio all parts and panels, 4, Plug in washer or reconnect power. Run Calibration Gyo (s02 page 8) and perform Service Diagnostic procedure ‘fi page 7 to verity repair 47. Ifthe preceding steps did not correct the problem, replace the main contro ‘a. Unplug washer or disconnect power. bb. Replace the main control ©. Reassemble ali parts and panels, Plug in washer or reconnect power. Run Calibration Cyc (see page 3) and perform Service Diagnostic procedure ‘on page 7 to verily repai TEST #3b: Drive System - Motor ‘This test checks the motor, motor windings, wiring, and star capacitor. NOTE: Refer to Figure 4, "Drive Motor Strip Circuit” on pag for tests and measurements. IMPORTANT: Drain water from tub before accessing botton of washer. 41. Check the motor and electrical connections by perform the Gentle or Heavy Agitation test under Manuel Diagno: procedure on page 7. The following stops assume that s ‘1 was unsuccessful. | Figura 8 Shiner Assembly Strip Gul (hitler Switch: Open = SPIN, Closed = AGITATE) PAGE 14 — DO NOT REMOVE OR DES 2. "Unplug washer or disconnect power. 3. Chock to s0e If basket wil turn teely > Ifbasket tus freely, goto step 4 > | basket does nat tur freely, determine what is causing the mechanical friction or lockup. 4. Remove console to access main contol 5. Visually chock thatthe J2 and J16 connectors are inserted all the way into the main control. > Itvisual checks pass, go to step 6. 5 > Itcorinectors are not inserted properly, reconnect J2 and J16- and repeat step 1 6, Plugin washer or reconnect power: Run the Siow Agitation {esi under Manual Diagnostic procedure on page 7, 7. With a volimeter set to AC, connect black probe to J16-5 (N] and red probe to J166 (COW Winding) > Iiline vottage is cycling ON during COW rotation, go to step 8. > ine vottage is not presert, go to Test #1: Main Control, page 12, 8. With a voltmeter set to AC, connect black probe to J16-5 (N), red probe to,J16-7 (CW Winging). > Ine votage Is cycing ON during GW rotation, go to step 8. > ‘line voltage is not prosent, go to Test #4: Mair- Control, page 12, 8. Unplug washer or disconnect power, 10. Remove connector J16 from main control. With an ohmmeter, check resistance of motor windings across the | i folowing J16 connector pinouts: Se. | aa Hp }-CCWWinding | J16.5&6 | 18t0210 | | ad CW Winding [J16,5&7 | 18to.210 | | > Mfvalues are open or out of range, go to step 11. > fvalues are correct, go to step 15. FOR SERVICE TECHNICIAN’S USE ONLY 11. Tit washer back to access drive system. 42. Visually check the mounting bracket and electrical connections to the motor and shifter. > visual check passes, goto step 1. > lfconnections are loose, reconnect the electical connections, reassemble motor cover, and repeat step 1. 18. With an chmmeter, check the harness for continuity between the main contol, motor, and run capacitor using the following test points Motor Connector Pin-3 to Main Control J16-7 ‘Motor Connector Pin-3 to Run Capacitor Pin-3 Motor Connector Pin-4 to Main Control J16-6 (Motor Connector Pin-4 to Run Capacitor Pin-1 Motor Connector Pin-2 fo Main Control J16-5, > fthere is continuity, goto step 14, > there is no continulty, replace the lower machine hamess and repeat step 1 ; 14. With an chmmater, check resistance of motor windings athe following motor comectons. Motor Pinout] Résistance | 4/3 HP CCW Winding | Pins 4&2 18 to 21.0 ‘CWWinding | Pins3&2 | 1810210 > livalues are open or out of range, replace motor >. Hvalues are correct, go to step 15: = 45, Test Motor Run Capacitor. NOTE: A faulty capacitor may ‘cause the motor to “hum, not start, or tur slowly. ‘a. Discharge the capacttor by touching the leads of a 20,000 resistor to the two terminals, 'B, Disconnect the wires from the capacitor terminals, Drive tote x} | Nain Cott L C 1 vet} ee 7 T T TT ek Suton i T 1 7h Figure 4- Drive Motor Strip Couit (shown in ON position) DO NOT REMOVE OR DESTROY PAGE 15 FOR SERVICE TECHNICIAN’S USE ONLY ‘¢. With an ohmmeter, measure across the terminals and note reading. >If etendy increase in resistance is noied, continue to step 16. > Ifthe capacitor is ether shorted or open, replace capactor, {Un Calbrtion Cycle (eee page 3), and repeat step 1 16. tho preceding steps did not correct the motor problem, replace the main contol. Unplug washer or disconnect power. Replace the main contro. 5 Reassembie all parts and panels. ‘Plug in washer or reconnect power. Run Calibration Cycle {eee page 3) arid perform Service Diagnostic procedure ‘on page 7 0 vey repai. ‘TEST #4: Temperature Thermistor This teat chooks valves, main control, temperature thermistor, and wiring. ‘ 4. Check the cold valve by performing Cold Valve test ‘under Maral Diagnostic procedure on page 7. > cold water is being dispensed, proceed to step 2 > thot water is being dispensed, verify proper hose connection. : 2. Check the hot vaive by performing Hot Valve test ‘under Maral Diagnostic procedure on page 7. > thot water is being dispensed, proceed to step 3. > cold water is being dispensed, ensure that household fot water is present. 3, Unplug washer or disconnect power. 4, Remove console to access main contro. '5. Remove connector J3 from the main control. With an ‘ohmmeter, measure the resistance of the temperature thermistor between pins J3-9 and 3-10, Ver thatthe ‘approximate resistance, shown in the folowing table, is within ambient tamperature range. pose Re enomnsskn oa Approx. Temperature ‘Approx. Resistance petite F (Kay 0 32, 163, 6 a4 127 40 50, 100 15 5 79 20 68 2 25 7 50. 30. 86 40 36, 95, 33, 40 104 2 45 413 22 50, 122 78 55 431 5 60. 140 12 65 149 40 > tthe resistance is within the range shawn in the table, goto step 6. > Ifthe resistance is infinite or close to zero, replace the ‘temperature thermistor assembly. NOTE: Most thermistor errors are a result of the resistor bo! ‘ut of range. Ifthe temperature thermistor malfunctions, the | washer will default to pre-programmed wash settings. 6. Ifthe thermistor is good, replace main control and run Calibration Cycle (See page 3). Perform Service Diagno: procedure on page 7 to verity repair. SS DO NOT REMOVE OR DE FOR SERVICE TECHNICIAN’S USE ONLY | TEST #5: Water Level ‘TEST #6: Drain Pump | This test checks the water level sensing components. The Perform the following checks it washer doos not drain washer as an on-board pressure transducer. NOTE: Usually, | NOTE: Refer o Figure 5, "Drain Pump Stip Circuit” for tests {fhe pressure transducer matfuritions, te washer wil generate |. and measuremoris. long Al, cx lang ran error IMPORTANT: Drain water from tub before accessing bottom 1. Check the functionality of the pressure transducer by running. | of washer. ‘a cycle. The valves should turn off automatically after sensing ' te'corotwatorlorin in To ofowingtepe scume. | * Cheek cheructone inthe val ees, Clean and hon that step 1 was unsuccessful, : i 2. Check the drain pump and electrical connections by Dian the wb ual ll ener as Hieen feinover: performing the Drain Test under Manual Diagnostic procedure 33 Unplug washer or disconnect power. ‘on page 7. The folowing steps assume that this step was 4, Remave console to access controls. ‘unsuecesstul 5. Check hose connection between the pressure transducer ‘3. Unplug washer or disconnect power. and the pressure dome attached tothe tub. 4, Remove console to access main control. ‘8. Make sure hose is routed correctly in the lower cabinet 5. Visually check that the J16 connector is inserted all he way and not pinched or crimped by the bck panel. This can into the main controt be accomplished by taking the alr hose off the contro and forcing ar info tho hose to determine the ai ine > Hrvisual chock passes, go to stop 6: 's obstructed. > Wcomectors not inserted propery, reconnect 18 and repeat 7. Verity there is no water, suds, or debris in the hose or dome. ep ‘This can be accomplished by taking the ir hose of the {6 Remove connector J16 from main control. With an chmmetor, Control and forcing ai info the hose o determine if the air vert resistance valuos shown below across the following J16 line is obstructed connector pinouts: > ‘8. Check hose for leaks. Replace if needed. 9. Ifthe preceding steps did not correct the problem, gotostep 10. 410. Test the onboard pressure transducer by disconnecting Resistance should be 120-120 @. the air hose in the console atthe junction, leaving the snort | > if values are open or out of range, 96 to step 7. section connected to the control Force air inté the hose > alga are contact’ gts step 14. ~~ to get the contralto display an F27 failure (Flood). I the ‘control produces an F27 fllure and it can be cleared by 7. Titwasher back to access drain pump. Verity pump Is free n_ feassembling the air hose as well as the control panel and Somabetuetons, then running the Diagnostic Cycle P1 to clear erora, the '. Visually check the electrical connections at the drain pump. anol OK no aire oe=ue replace the ain contol | > visu check passe, go 0 step ® sr rh Coblvtion Ovcle nt poe 2. Devi Bertie) > connections are loose, reconnect the electrical connections, Diagnostic procedure on page 7 to verity repair. clineentar u " Date Pump tear hier Assy Main Cota tr Rotts 121 90 ehs Figure 5 - Drain Pump Stip Grout DO NOT REMOVE OR DESTROY PAGE 17 FOR SERVICE TECHNICIAN’S USE ONLY 9, With an ohmmeter, check hamess for continuity between the drain pump and main control. See chart below. [Drain Pump Pin-1 to Main Control J16- [Drain Pump Pin-2 to Main Control J16-2 > if there is continuity, go to step 10. > If there fs an open circuit, replace the iower machine harness, and repeat step 2. 10, With an ohmmeter, measure the resistance across the two ump terminals. Resistance should be 120-120 2. > If values are open or out of range, replace the pump motor. > Ifthe resistance at the pump motor is correct, go to step 11. 11. the preceding steps aid not correct the drain problem, replace the main contra a. ‘Unplug washer or disconnect power. Replace the main contro. . Reassemble al parts and panels. 4. Plugiin washer or reconnect power. Run Calibration Cycle {se pe 9) ac poor Sevos Dagnost procedure (on page 7 to verity repair. TEST #7: Lid Lock Perform the following checks ifthe washer does not lock (or unlock). 1. Perform the Lid Lock test under Manual Diagnostic procedure on page 7. The following steps assume that step 1 was Unsuccessful. » 2. Check lid lock mechanism for obstruction or binding. Repait as necessary, Unplug washer or disconnect power Remove console to access main control. Pe '5. Visually check that the J15 connector is inserted all the: Into the main contro, > Itvisual check passes, go to step 6, “> ttcannector isnot inserted property, reconnect J16 and repeat stop 1. 6. Remove connector JS orn main contol Wh an ohm veri lic lock resistance values shown below across the following J15 connector pinouts: Look Switch ae 380 10.4000hms | 15-1 | J KS Looked = O ohms ee Unlocked = Open Circuit | “8 | 4 Lid Closed = 0 ohms Ud Switch | “Lid Open = Open Gircuit_| 1° | 4 >» ifresistance values are good, go to step 7. > if switch measuroments do not match the values shown inthe table for unlocked (oF locked) condition, a proble ‘ists in the lid fock. Replace the lid lock mechanism. 7. Ifthe preceding steps did not correct the lock problem, replace the main control, ‘a. Unplug washer or disconnect power. b, Replace the main control ‘e.: Reassemble all parts and panels. 4d. Plug in washer or reconnect power. Run Calibration Oye (see-page 8) and perform Service Diagnostic procedure on page 7 to verily repair. DO NOT REMOVE OR DE: FOR SERVICE TECHNICIAN’S USE ONLY Component Locations ~ Console & Valves (Figure 6) Bectroic Hot Water semen Soe Sie tae Teper “eta las oie ‘apenun User nertace onto ‘Main Con! Board Component Locations - Drive System & Drain Pump (Figure 7) ‘Shite Assy. & Opte Sensor s ‘Shift Assy. cxw.| NOTE: Bet cover a ‘Connector removed for lay, nts tut pike t (NOTE: The splutch [splined clutch) is located behind the pulley) Specifications Voltage: 220-240 VAC Frequency: 50 Hz Max. Amps: 4 Amps Circuit Protection: 40 Amp Instantaneous Type Fuse (Main Control) \Water Pressure: 15-125 PSI Drain Height: 86 cm to 244 cm (34 in. to 8 ft.) [Operating Temperature Range- 4.5 - 46°C (40 - 115° F). DO NOT REMOVE OR DESTROY PAGE 19, FOR SERVICE TECHNICIAN’S USE ONLY gram (No payment system) (Figure 8) ; Wiring 1 IMPORTANT: Elecestalo Gecharge may cause demage 0 machine contol electronics, See page 1 for ESD information. «| NOTE: Schematic showe citrix SPIN poston tock switch oben, and! motor of, - ies acerca | 7} ‘da T] Fy Lae tA sou nevre42 | a [Le |) Gy | fea i Hi + 7 7 ow |, | om lt sioce-| 4 oT wo pen > ter : Ey pe “7 et Tae eine LER IDET E to + ts i 5 i i Teele] t ase | L ‘lk Ee 7 Ce : | ws TT Leo | aH 1) tncseenareo iHfal a 2) || owe care 3 fal Saousarss is Dum aI t = f= tone 7 gost fas se alte 2 oe tata a | wont yew ||, [ vue ee ial er *© ees EEA | soy BE sapeo ia 3 Pheer H reo 5 io ‘Legend | tel lee ee aS PAGE 20 DO NOT REMOVE OR DEST! FOR SERVICE TECHNICIAN’S.USE ONLY ELECTRONIC CONTROLS SET-UP INSTRUCTIONS Basic Operation of Commercial Washer Foes ree a secre i‘ “or adit it tion, is is estat by setting ie price to zero. When this: ae ak «Tagan SELECT COLE sl apbaar ane yee pce wish oe AWARNING Display Aiter the washer has been installed and plugged in, the display Ecc Shock Hazard (tow Snr a on sooo, ok OMINUTES Once Discbinent power batore senitoing. the waher has been pligged in andthe washer id opened anc P sind Closed, the display wil show the price. In washers set for free Replace all parts and panels before operating.| — oicjes, the display will lash ‘SELECT CYCLE’, and will dispiey Failure to do so can result in death or ‘PRICE 0.00", electric shock. IMPORTANT Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere, ESD may damage ‘or weaken the electronic contro! assembly. The new control ‘assembly may appear to work well after repair is finished, but failure may dcour at a later date due to ESD stress. 1m Use an anti-static wrist strap. Connect wrist strap to green, earth connection point or unpainted metal in the washer -OR- ‘Touch your finger repeatedly to a green earth connection point or unpainted metal in the washer. 1 Before removing the part from its package, touch the | pte ss E ‘anti-static bag t0 a green earth connection point or Unpainted metal in the washer, 1m. Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only. When repackaging falled electronic control assembly in anti-static bag, observe above instructions. GENERAL USER INFORMATION Blank Display ‘This condition indicates the washer is inoperative. “0 Minutes’ showing in display ‘This oonlton ncletes the wash cannot be operated. Cons dropped or debh inputs during this Condon wil bo stored tscrow but cannot be used ul normal operation le ostored by ‘pening and cloang the door Ila door eviten fl, k must bo replaces betore normal operation can be restored cold Start (intial first use) Washers programmed atthe factory as fotows POWER WASH = 19 min agitation; NORMAL | DELICATES = 7 min agitation Hin Nokia» | nw at mute oe gh POWER WASH = spray cnses uth spn-cts DELIGATES = 8 spray tos wth spivous @ $1.50 wash price (PD models) Warm Start (after power failure) Aiter a delay of up to 8 seconds, thé washer is restored to the portion of the cycie that existed at time of the power failure. To continue the cycle, press START. DO NOT REMOVE OR DESTROY PAGE 21 in agitation; Seer) ha PLL itt ee FOR SERVICE TECHNICIAN’S USE ONLY. Control Set-up Procedures IMPORTANT: Read al instructions before operating. “The thibe key pads on the eft side, the top key pact on the right «ide, and the digital display are-used fo setup the controls, “The display ean contain 4 numbers and/or letters and a decimal point. These ara used to indicate the set-up codes and related ode values available for use in programming the washer. How to use the key pads to program the controls =, 41. The LEFT UPPER [POWER WASH) key pad is used to adjust the values assoclated with set-up codes. Pressing the key pad wil increment the value. Rapid agjustment is possible by holding the key pad down. 2. Tho LEFT MIDDLE (NORMAL) key pad will advance you through the set-up codes. Pressing the key pad will advance You to the next evellable set-up code. Holding the key pad {own vill automaticaly advance through the setup codes at 2 rata of one (1) per second. £8, The LEFT LOWER (DELICATES) key pad is used to select or deselect options. 4. The RIGHT UPPER (TEMPERATURE) key pad is used to decrease set-up code value. ‘Start Operating Set-Up fm PD Models: Insert access door key, turn, and lift 10 remove 00s door IMPORTANT: The console must not be opened unless power is fiat removed from the washer. To access connector AL: = Unplug washer or dieconnact power.» Open console, disconnect plug on At, close consele, Plug in washer of reconnect power The washer is now in the set-up mode, Before proceeding, Its worth noting that, despite all of the ‘options avaiable, an ovmer can simply choose to unorate anew ‘coffimercial washer, hook it up, plug it in, and have.a washer that operates, Set-up Codes The LEFT MIDDLE (NORMAL) key pad wil advance from code to.code. 1 Tho LEFT UPPER (POWER WASH) key pad willincrease the code value. m The LEFT LOWER (DELICATES) Key pad wil select or dosslect options, 1m The RIGHT UPPER (TEMPERATURE) Key pad will decrease the code value, i “The set-up code is indicated by the ane of two leftchand characters: The set-up code value is indicated by the two ‘or three right-hand characters. 607 | NOFNAL Regular Oye Vend Pree rea or decrease Detwoor ortva, | Oand 200 by pots te LEFT UPPER oy AGHT UPPER Ky pac | Factory erect for 7 exis or $1.75, ToT DELICATES Raguar Cyl end Pro eae dares Fexeaes| between O and 200 by pressing the LEFT UPPER or FIGHT UPPER key pad Factory rest for 7 coins o $1.75. GOT | POWERWASH Regia Cyl end Pra - rere or densa Forza | betveen Q and 200 by pressing the LEFT UPPER or RIGHT UPPER ey pad Factory reset for 7 eins a $178. ~ Pres the LEFT MIDDLE keypad onde fo advance to not code 7100 __ [ADDITIONAL WASH TIME 7.00. | Tris the numba of minis tat can be added to Wash Oye. ‘Choose fom 00-05 nutes by pressing the LEFT UPPER key pad “Press the LEFT MIDDLE keypad once 6 advance to next code, (3.00 __| ADDITIONAL RINSE TIME 3.00 | This the numberof minutes that ean be added toa FINSE Cyc Choose frm 00-05 minutes by pressing the LEFT UPPER kay pa NOTE: Adclonal rinse time ony avalible in defaulted bath rinses notin spray ina option, > Press the LEFT IMDDLE Kay pad énoé to advance to next code, 200 | CYCLE COUNTER OPTION “This optonis ether SELECTED ‘ON or NOT SELEGTED OFF” (00 __ | Not Selected "OFF 1,00 | Selected ON’ and nat able to be deselected Press the LEFT LOWER key pad 3 consecutive tines to salact ‘ON, Onoe selected ‘ON’ cennatbe cesoocte., — Press the LEFT MIDDLE key pat oncdto advance to act chi, 7100. | MONEY COUNTER OPTION “This options ether SELECTED ‘ON’ or NOT SELECTED OFF. 1100 | Not Selected ‘OFF’ i 1100 | Selected ‘ON Press the LEFT LOWER key pac conseoutha tines o select ‘ON’ and 3 consacutve imos to remove (Not Selected OFF) Counter resets by gong ftom ‘OFF to ‘ON’ 160 | Setactad ON and not abo tobe deselected “To select ‘ON’ and notable tobe deselected, fst soot ON th ‘within two seconds press the LEFT LOWER Keypad twice the {LEFT UPPER fey pac once, and ext the eetyp mode, 7 Press the LEFT MIDDLE key pad ance to advanoe to next code. 2.00 __ | SPECIAL PRICING OPTION ‘This option sete SELECTED ‘ON’ o NOT SELECTED OFF. 2.00 __ | Not Soected OFF” 72.5 __ | Selected ON, Prossthe LEFT LOWER keypad onc fortis se 1f SPECIAL PRICING OPTION is slecod, there is acess to codes ‘through NOTE: Anexteral battery neds fo be added to keep the cock running du periods of power outages. “> Pres the LEFT MIDDLE key paskonce to aduence Yo next cod. DO NOT REMOVE OR DEST! PAGE 22. nian RC. FOR SERVICE TECHNICIAN’S USE ONLY OPTIONS TO USE IF SPECIAL PRICING IS SELECTED: B07 NoMa "NOFIMAL Special Cycle Vend Price - nerease or decrease between (Gar 200 by pressing the LEFT UPPER or RIGHT UPPER kay pd. Factory preset fr 7 coins or $175. 3.07 | DELICATES Special Cycle Vend Price - erease or decrease Daucares | between 0 and 200 by pressing tho LEFT UPPER or RIGHT UPPER, ay pa. Factory prset for 7 coins or $1.76, ‘3.07 | POWERWASH Special Cycle Vend Pie - Inerease or dapease Pens | between 0 and 200 by pressing he LEFT UPPER or RIGHT UPPER] ey pak Factory past fr 7 colns or $1.75, ‘A00 | VAULT VIEWING OPTION: This option is ether SELECTED ‘ON' or NOT SELECTED ‘OFF. ‘A00 "| Not Selected ‘OFF ‘ASC | Selected ‘ON’. Press the LEFT LOWER key pad once for this ‘seition, Wien selected, the money andr cycle counts wil be ‘enable (dependiog on whats selected) when the con boxis removed. ~ Press the LEFT MIDDLE key pad onoe to advance to next code, 5.05 [VALUEOF CON 1 ~ Press the LEFT MIDDLE keypad onoe io adianos to next code 5.00 | TIME-OF DAY CLOCK, MINUTES ‘5.00 | Tisis he TIME OF-DAY CLOCK, mine sting, select batveen Oand 59 minutos by oresing the LEFT UPPER or RIGHT UPPER kay oad 1.05 | Thisepresent te vais of con 1 n pumbe of orements| ofthe larger coin value. 559% = 25%, By pressing the LEFT UPPER or RIGHT UPPER key pel thereis {the option of between 1 and 199 forthe quantity of 83 nrements, ~ Pross the LEFT MIDDLE key pel once fo advance to next cod = Pres the LEFT MIDDLE key pad once to advanos to next cod. 6.00 __ | TIME-OF-DAY CLOCK, HOURS NOTE: Uses 2 he clock, C:20-_ [VALUE OFCON2 6.00 | Theis he THVE-OF-DAY OLOOK hou seing; cleat baineon Dand Za hcsbyfessng he LEFT UPPER o FIGHT UPPEA oy pad. = Press the LEFT MIDDLE keypad once to advance to next code. 6.20 | This represents te value of coin 2 nab of 8% inoements Of the erger coin value. 20x 5% = 10096, By pressing the LEFT UPPER or RIGHT UPPER ey ad, thee is ‘he option of between | and 129 for he quantity of 56 increments. 7.00 SPECIAL PRICE START HOUR NOTE: Uses 24. clock, 7.00 | This s the start hour select between O and 28 hows by pressing the LEFT UPPER or FIGHT UPPER key pad > Press the LEFT MIDDLE key pad once to advance to next code, 400°] CON SLIDE OPTION ‘This options ener SELECTED ‘ON’ or NOT SELECTED OFF 00 | Not Selected OFF. Press the LEFT MIODLE Key ad onbe to advance'to nat ood, 800 | SPECIAL PRICE STOP HOUR. NOTE: Uses 24. look, 8.00 | THisis the stop how, select batwoan 0 and 23 hows by presang the LEFT UPPER or RIGHT UPPER key pad ‘GCS | Selected ‘OW. Press the LEFT LOWER kay pacld consecutive ~—| times fortis selection, ~ ~ \Whon‘cin side mode is select, set ‘0’ equal to value of side + | 56 ineterens. Set stn 6 regular cyclo pico) anc step 3 (pci ‘yc price to number of ide operations. te neal sets up CS’ cn cain kop modal it wil not registr coins, ~ Piess the LEFT MIDDLE key pad orcs to advance to net coda. > Press the LEFT MIDDLE key pad once to advance to nat code, (8,00 | SPECIAL PRICE DAY 9.10. This represents the day of the week and whether special pricing |s selected for thet day. A number flowed by '0' indicates no “| selecton that particle dey 10), A number foloned by an ‘S' inhcates select for that cay (2.15) Days ofthe week (1-7}.can be chosen by pressing the LEFT UPPER key pad. Press the LEFT UPPER key pad once to select special pricing foreach day chosen, Wen extng set-up cede the splay must show curent day of week DISPLAY Day oF CODE (selection) 10 18 0 Monday cs 7 20 Day 3= Tuesday 38 40 Day 4 = Wednesday 4s 50 Day 5 = Thursday 58 6 8 10 Day 7 = Saturday 78 £00 | ADD GOINS OPTION Ths option i ether SELECTED ‘ON or NOT SELECTED OFF. ‘Tis option causes the customer display to show the numberof coin coin 1) to enter, rather than the monetary amount, E00 [Not Selectod OFF. EAC | Selected ‘OW Press the LEFT LOWER Key pad 3 consecutive {ines fr this selection. = Pres the LEFT MIDDLE key ped once o advance to next onde, 1.00. [COOL Tempsratire Upoade Pca Inrease or dbcreasobetwoan (C00. | and 200 by pressing the LEFT UPPER or FIGHT UPPER keypad, Factory preset or -cins or $0.0, 1.00 | WAR Temperatore Upgrade Price Inevease or deorease betwen) ‘wart | and 200 by pressing the LEFT UPPER or RIGHT UPPER key pad Factory preset for O coins or $0.00. HOT Temperature Upgrade Price - Increase or dereese batwoan and 200 by ressing the LEFT UPPER or RIGHT UPPER key pad, Factory ese for 0 coins or $0.00. 1.00 Hor ~ Press the LEFT NIDDLE ley pad once to advance to nant code a DO NOT REMOVE OR DESTROY PAGE 23, Hot Heavy ee FOR SERVICE TECHNICIAN’S USE ONLY. HEAVY SOIL LEVEL Upgrade Prize = Increase or decreas betwen ‘a 200 by pressing the LEFT UPPER or RIGHT UPPER key pa. Feattary presetfor con 7 $0.28. Hot ‘BRA RINSE EXTRA RINSE Upgrade Pic - Inrease of decrease between 0 and 200 by pressing the LEFT UPPER or FIGHT UPPER key pad. Factor preset er 1 coh oF $0.28, = Prose the LEFT MIDDLE key pad once to athance to net code. If eyele counter (9.0c) is selected, the following is true: +1 po Number of aycles'in THOUSANDS. 1.02 = 2,000 vox Number of cycles in ONES: 2205 = 226 ‘ TOTAL CYCLES = 2,225 ‘This is “VIEW ONLY” and cannot be cleared. Pross the LOWER MIDDLE key pad once to advance to next code. cd COW/DEBIT OPTION HE money counter (1.06 or 1.00) selected he follow t = is true: CA “ ‘3300 Number In THOUSANDS. 801 = $1,000.00 JC, eos aed a dese esa LOWERIGY =| hp, Number in ONES, 46008 600.00 ‘5.0 Number of HUNDREDTHS. 57628 00.75 “Sra | Debit Car slecied, cons sled. Press the LEFT LOWER Key TOE fod Stes is okelen END OF SET-UP PROCEDUR! : “TED | Enhanced Det is ot lected when Generation 2 oad reader OE SETA: wal Skil yar To Eden et marly EXIT FROM SET-UP MODE wit 'm PD Models: Reinstall access door. = Pte the LEFT MIDDLE kay Pa once avon 0 nt pode It preferred, just wat through 2 minutes of inactivity, All settings i [00 | PRIGE SUPPRESSION OPTION willbe saved and the display wil revert to Select Cycle soreen, ' Tis option causes tho customer lly to sho ‘RDD' or "AVALABLE’ ator han the amount of money to add. 8d Table 1 rmaiy in gb stalations) 1S. fds] Eva ] Sol] Wash [AS,Aa,] Exe [Sol] Wash re Ce Oras" | Finse | Level | Temp | oeAs'| Rinse, “Level | Tere [on [on [cos [08 [on [oon | cad "ON. i forts EPS eases CH, ite LEFT LOWER yp ore aor [of | coor foo [on | oF | coo 7 Pre the LEFT MIDDLE kay ead once advarc o net code 2 [on [on [warm [oa] on | on | warm EGE] GEAR ESOROW OPTION {of | on | Hot J oo | On | of | wot ‘When selected, money held in eacrow for 30 minutes without of | On | On [Cold Oe. com: nl L {ura earon or yc actly il be clare. te [or | on | Goa Pox | on | on TOE | Soected ON’ 08 [of | On| warm © [| on [On | Warm 00. | Noteeeciod OFF. Press the LEFT LOWER key pad once to or [on [on [ower J oF [on] on [Hot dase! ts slection, ‘pealodan air h ess Technician Service Access Code Fras th LEFT MDOLE ky por 0 evens ret 28 ‘This method is only availableon washers set to free vend! (6 00). U.00 | COIN HUNDREDTH INCREMENT OFFSET ‘To enter service mode: I {U,00 __] For use with card reader anpications only. Press the LEFT UPPER, RIGHT LOWER, RIGHT UPPER, and = Pres fe LEFT MAODLE key pac once to advance tone code LEFT LOWER key pads within 10 secones. : 713.02 | NORNAL Cycle Setings. Alows th onnertosdectthecjcle | To exit service mode: ‘ela options cf Wetr Tarra, Sl-Level rd Extras. | _ From service code 8.x, press the LEFT UPPER key pad Soe Table {fr spec stngs. Nomal set 10 02 ron. ‘or 4 seconds te ato. , or ' “palb0 | DELIGHTES Oyce Setings Alows a crnertosabcttne gle | Wait 2 minutes without touching any key pes (without ciagnostc deft oon of Water Temperature Soi Level and Era Rnse, | modes runing) See Table 1 forspece stings. Dalcatesisstto fom. | oF : the tact. Power down the washer, then reapply power FEOF | POWERHAGA Ges Stinas Nowe be cana toseectbejee | NOTEEIf «i service cycle isin progress upon exiting service mode the cycie will complete normally with cycle status information displayed. The display will resume normal customer operation mode when the cycle ends.

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