Professional Documents
Culture Documents
MEGADYNE s.r.l.
TABLE OF CONTENTS
MEGALINEAR
Introduction to open-end belts Classifications Technical calculation Linear motion calculation example Conveyor belt calculation example Calculation parameters Belt installation Belt data XL L H XH T5 TT5 T10 T20 AT3 AT5 AT10 AT20 MTD3 MTD5 MTD8 MTD14 RPP5 RPP8 RPP14 RPP14XP STD5 STD8 HG TG5 TG10 TG20 ATG10 ATG20 FLAT Fixing plates Positioning and transmission precision Cleats Cover properties Special execution feasibility Antistatic polyurethane timing belts Special execution photos Belt calculation program
4 6 8 10 11 12 14 16 18 20 22 24 26 28 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 79 80 86 88 89 90 92
MEGALINEAR
Thanks to their features, Megalinear belts can be successfully used in a wide range of application such as: conveyors automatic sliding doors and garage opening system elevators automated handling devices linear drivers positioning system wood industry textile machine serigraphic industry glass industry stone and marble industry packaging industry robot systems tobacco industry paper and carton industry chemist and pharmaceutical industry
Megadyne has developed a very wide range of solutions with numerous tooth designs, tensile members and compound, suitable for all applications.
STANDARD RANGE
XL L H XH T5 TT5 T10 T20 AT3 AT5 AT10 AT20 MTD3 MTD5 MTD8 MTD14 RPP5 RPP8 RPP14 RPP14XP STD5 STD8 HG TG5 TG10K6 TG10K13 TG20 ATG10 ATG20 P1 P2 P4
CLASSIFICATIONS
CLASSIFICATIONS
Megalinear Timing Belts are manufactured in thermoplastic polyurethane, with single parallel steel cords. This type of belts, developed by our Research & Development, offers good running characteristics and high traction loads. They are especially suited for power transmission and conveying with high loads and speeds. The addition of a nylon coating on the teeth during production enhances the running properties for specific applications and reduces the noise due to a lower frictional coefficient. An extra thickness of special coating is also possible on the back of the belt offering extra protection against aggressive or heavy products. 1) The body of the belts is white thermoplastic polyurethane 92 ShA, characterized by high levels of wear resistance even in the presence of shock and surge loading. 2) High strength S and Z parallel zinked steel tension members allow high breaking load and extremely low elongation. The combination of these high grade materials improves belt performances which can be summarised as follows: exceptional resistance to abrasion and tooth shear low coefficient of friction high flexibility ozone and temperature resistance (-30 C / +80 C) oil, grease and gasoline resistance 1 2
BODY
Megalinear belts are manufactured with white thermoplastic Polyurethane 92 ShA as standard. Special compounds (different hardnesses, special properties) are available on request. Here under some PU characteristics: Water Acids No problem in normal or sea clean water, at room temperature. Over 60 C there is a fast decrement of breaking strength. In acid diluted proportions, at room temperature, this PU is moderately attacked. In high concentration acid solutions, this PU has a very short lifespan. Over 50 C, acids are always dangerous for Thermoplastic PU. In alkalis diluted proportions, at room temperature, this PU is moderately attacked. In high concentration acid solutions, this PU has a very short lifespan. Over 50 C, acids are always dangerous for Thermoplastic PU. Thermoplastic PU is insoluble in the greater part of solvents. Only the very polar solvents (same as tetrahydrofuran, dimethylformamide, n-methylpyrrolidone) can dissolve or tight damage PU. The Esters or the Ketons (same as ethyl acetate or methylethylketene) can usually produce a bulge, decreasing mechanical characteristics. The Hydrocarbons aromatic and the Hydrocarbons aliphatic produce very high bulge. All the effects increase by increasing temperature. PU has a high resistance to mineral pure oils (lubrificants, engine oils, combustible oils). Usually, high performance syntetic oils, due to special additives contained, can be incompa-
Alkalis
Solvents
Oils
MEGALINEAR
tible with Thermoplastic PU, especially at high temperature. PU has a high resistance to mineral pure greases (lubrificants greases). Usually, high performance syntetic greases, due to special additives contained, can be incompatible with Thermoplastic PU, especially at high temperature. Good resistance to petrols without Alcohols. In presence of Alcohols, Thermoplastic PU can suffer deterioration. Fuels including Aromatiche stuffs can produce reversible bulges. In presence of grime, containing humidity, Microorganisms can develop. In case that Microbic attack can produce danger, you have to use a special kind of PU. Good resistance to atmospheric agents. White colour can change to light yellow under long UV exposure. In any case this hasnt influence on mechanical resistance.
Greases
Fuels
CORDS
Standard cord Kevlar Megalinear is manufactured with S and Z parallel zinked steel cords as standard. Kevlar tension cords are suggested for: Non magnetic, for use in drives with metal detectors Widely used in the food industry High Performance cords have 25% more strength capacity than standard cords. They are recommended for high repeatability applications. High Flexibility cords can accept smaller pulley and idler diameters than standard cords. They are suitable for multi-shaft drives with severe reverse bending. High Performance and Flexibility cords have 25% more strength capacity like the HP cords, but they are more flexible than the HP cords. They are suggested for high performance and multi-shaft drives. Stainless steel cords have 25% less strength capacity than standard cords. They are recommended for water applications.
HP HF HPF
Stainless steel
COATING
Megalinear can be manufactured with special coating on the teeth or on the back. Please check on page 86 and 87.
IDENTIFICATION CODE
Using the information in the table below, it is possible to identify the correct belt for every application. The code is composed of letters and numbers as the following example: 1 J 1) J ML 2) 50 3) 4) 5) 6) + 2 50 + 3 AT + 4 10 + 5 10000 + 6 SPECIAL MANUFACTURES
joined belt. Megalinear belt open-end. this number indicates the width of requested belt. The value is in mm for a belt with a pitch in mm, and in inches for a belt with a pitch in inches. AT this code composed by letters indicates the selection of profile. 10 this number indicates the standard pitch of the belt. It is expressed in mm. 10000 the last number indicates the length of the belt always in mm regardless of pitch. SPECIAL MANUFACTURES: special cords as Kevlar or HP or HF or HPF or stainless steel special compound as different hardness 85 ShA or different colours (black - red - yellow - blue) extra coating NFT or NFB or AVAFC or Tenax or Linatex or Honey comb or PU black cellulose or PU yellow or Neoprene rubber.
TECHNICAL CALCULATION
LINEAR MOTION BELT
Fp z1 c Q m Fu
a V
n1 z1
Mt d1 r1
Q m
Fu
a V
z1 r1 Fp Q m Fp z1 c
n1 Mt
CONVEYOR BELT
a V Fu
n1 z1
Mt d1 r1
The following pages contain data, formulae and tables that are required to design a new belt drive. For critical and difficult drives, it is recommended that you contact your suppliers Technical Staff for advice. Symbol Unit Definition Symbol Unit Definition a b Cs l/00 d d1 Fp Fu Fp spec MTL BS m/s2 mm mm mm N N N/cm N N acceleration belt width safety factor elongation idler pitch diameters sprocket pitch diameter pretension peripheral force transmittable force per tooth per unit width max traction load breaking strength c g m Mt n1 P Q V Zi Zm mm centre distance gravity (9,81) m/s2 friction coefficient Kg conveyed mass Nm drive torque 1/min revs/min (RPM) of drive sprocket 1 KW drive power N force exerted by mass (m) m/s belt speed number of teeth of sprocket number of teeth in mesh on driver sprocket (12)
Max traction load is maximum acceptable traction on cords. Breaking strength is necessary load to break belt cords. Elongation is belt elongation under load.
USEFUL FORMULAE AND CONVERSION FACTORS d1 n1 19100 Mt n1 9550 V 19100 d1 9550 P n1 V 19100 n1 Fu d1 2000
V= P=
n1 = Mt =
d1 = Mt =
Q= mg
TRANSMISSION CALCULATION
MEGALINEAR
CHOICE OF BELT PITCH AND SPROCKETS For optimum belt pitch see tables on page 12. For optimum choice of sprocket size, it is desiderable to have as near to 12 teeth in mesh as possible. CALCULATION OF THE PERIPHERAL FORCE ON THE TIMING BELT known mass For horizontal & conveying drives Fu = (m a) + (m g ) (Note: values of can be found in table 1 on page 13). For vertical drives Fu = (m a) + (m g) Fu = 2000 Mt / d1 Fu = 19.1 106 P / (d1 n1)
DETERMINATION OF THE BELT WIDTH The belt width b should be calculated using the following formula Cs = safety factor from page 13 table 2 b = (Fu cs 10) / (Fp spec Zm) Fu = from above calculation Zm = number of teeth in mesh on driver sprocket Zm = Z1 arc of contact / 360 = (if calculated Zm > = 12 for an open-end application use Zm = 12) = (if calculated Zm > = 6 for a joined application use Zm = 6) Fp spec = transmittable force per tooth per unit width (see table on belt data pages) PRE-TENSIONING The suggested installation tension: Fp = 2 Fu for linear and omega linear movement applications Fp = Fu for conveyor applications
CORD CHECK The maximum allowable tensile load of the belt pitch/width combination selected (see tables on belt data pages): max traction load of choosen belt > Fp 2 SPROCKET AND IDLER DIAMETER CHECK Ensure that all selected pulley and idler diameters are equal to or greater than the minimum values specified in corresponding belt data page. ELONGATION When the belt is operating there will be an elongation proportional to max traction load: l/00 = (Fu 4) / max traction load + (Fu Cs)
a V m z1 c Fu
n1 z1
Mt d1 r1
CHOICE OF BELT PITCH AND SPROCKETS According to the belt pitch selection table n.1 on page 12 considering the values of P and n1, we select RPP8 belt. Then we consider the pulley diameter nearest to the requested value and the corresponding n. of teeth (see technical information on page 55). Therefore Z1 = 30 teeth (with a pitch diameter of 76,4 mm). CALCULATION OF THE EFFECTIVE TENSION Since the drive power is known, Fu can be calculated 19,1 106 P d1 n1 19,1 106 1,8 76,4 300
Fu =
= 1500 N
DETERMINATION OF THE BELT WIDTH Fu Cs 10 Fp spec Zm 1500 1,4 10 62 12 Fu = from before (1500 N) Cs = from page 13 table 4, for low fluctuating load Cs = 1,4 Zm = given that driver pulley has 30 teeth and angle of belt wrap is 180 degrees n. of teeth in mesh = 12 n1 = 300 RPM (given) Fp spec = 62N / cm (refer page 54 at 300 RPM)
b=
b=
= 28,2 mm
Since the next closest width is 30 mm: 30 RPP8 is choosen. PRE-TENSIONING Fp = 2 Fu CORD CHECK From page 54, RPP8 pitch 30 mm wide: max traction load 4510 N max traction load > Fp 2 + (Fu Cs) Fp 2 + (Fu Cs) = 1500 + 1500 1,4 Fp = 3000 N
4510 N > 3600 N selected belt is acceptable. SPROCKET AND IDLER DIAMETER CHECK Ensure that all selected pulley and idler diameters are greater than or equal the minimum values specified on page 55. ELONGATION l/00 = Fu 4 max traction load = 1500 4 4510 = 1,33 mm/m
In the dynamic situations you will have an elongation of 1,33 mm per meter of operating belt.
10
m Fp z1 c
a V Fu
n1 z1
Mt d1 r1
CHOICE OF BELT PITCH AND SPROCKETS According to the belt selection table n. 2 on page 12, considering the values of Fu (for joined belts enter double of calculated Fu in table 2), we select AT 10. Then we consider the pulley diameter nearest to the requested value and the corresponding n. of teeth (see technical information page 41). Therefore Z1 = 32 teeth (with a pitch diameter of 101,86 mm). DETERMINATION OF THE BELT WIDTH Fu Cs 10 Fp spec Zm 2808 1,4 10 69 6 Fu = from before (2808 N) Cs = from page 13 table 4, for low fluctuating load Cs = 1,4 Zm = given that driver pulley has 32 teeth and angle of belt wrap is 180 degrees, n. of teeth in mesh = 16. But, max Zm for joined belt is 6. Hence, Zm = 6 n1 = (Vp 60.000) / ( d1) = (0,5 60.000) / ( 101,86) as d1 = 101,86 from before = 99 RPM Fp spec = 69 N / cm (refer page 40, at 100 RPM)
b=
b=
= 94,95 mm
Since the next closest width is 100 mm: 100 AT10 is choosen. PRE-TENSIONING Fp = Fu so Fp = 2808 N
CORD CHECK From page 40, AT10 pitch 100 mm wide joined: max traction load > Fp 2 + (Fu Cs) Fp 2 max traction load 8312,5 N + (Fu Cs) = 2808 2 + (2808 1,4)
8312,5 N > 5335 N selected belt is acceptable. SPROCKET AND IDLER DIAMETER CHECK Checking technical data on page 41 for pulley and idlers, it can be seen that the drive has acceptable pulley diameters. ELONGATION l/00 = Fu 4 max traction load = 2808 4 8312,5 = 1,35 mm/m
In the dynamic situations you will have an elongation of 1,35 mm per meter of operating belt.
11
CALCULATION PARAMETERS
BELT PITCH SELECTION
P [KW]
RPP14 MTD14 AT20 XH T20 XH RPP8 AT10 MTD8 H L T10 AT5 RPP5 MTD5 STD5 T5 XL
10
100
500
2000
5000 [RPM]
125
100
T20 XH
75
5000
6000
7000
8000
Fu [N]
MEGALINEAR
Table n. 3 - Friction coefficient Rolling friction on dry surface Polyurethane / smooth steel = 0.5 Polyurethane / rough steel = 0.7 Polyurethane / abrasive steel = 0.9 Polyurethane NFT / smooth steel = 0.25 Polyurethane NFT / rough steel = 0.35 Polyurethane NFT / abrasive steel = 0.6 Polyurethane / nylon = 0.35 Polyurethane NFT / nylon = 0.15 Polyurethane / aluminium = 0.8 Polyurethane NFT / aluminium = 0.45 Volvent friction on dry surface Bearing Roller / PU Belt Bush
Table n. 4 - Safety factor The choice of the Safety factors, depends on the operating conditions. The following table shows the value to be used: Steady Load 1 Shock Load Low 1.4 Average 1.7 High 2 Elevators, hoists 1.8 Line shafts 1.6 Paper machines: agitators, calenders, driers, winding frames, 1.6 willows, Jordan machines, pumps, slicers, grinders 1.8 Machines for pottery and earthenware: cutters, granulators, 1.7 pulping machines 2.0 Laundry machines: general 1.6 extractors, washers 1.8 Machines for rubber processing 1.8 Woodworking machines: lathes, band saws, cutters, 1,7 circular saws, planers, jointer 1,7 Printing machinery: rotary, newspaper, linotype, cutters, folders, magazine 1.6 Textile machines: warping machines, winders, 1,7 spinners, twisting frames, looms 1.8 Machines tools: drilling machines, lathes, tread cutting machines, gears cutters, boring machines 1.6 millers, planers, 1.7 grinding machines 1.7 Conveyors: horsts, light backage, over 1.3 screw fleight 1.8 apron bucket, elevator 1.8 screw 1.8 Brick machinery 1.8
13
BELT INSTALLATION
A major difficulty installing transmission belt is to achieve correct belt tension. Lifetime of support bearings and transmission belts and therefore reliability of the complete system largely depends on an optimally adjusted belt tension. Pretension is the force needed to put tension into the system to avoid the belt jumping on the pulleys as in the example below: Not correct belt installation
For a correct system installation, all applications with Megalinear belt can be summarised according following two sketches: 1) Linear and omega linear motion belt 2) Conveyor belt
Mt = Fu r Fp Fp
Mt = Fu r
Fp = Fu
Mt = Fu r Fp = 2 Fu Fp = 2
Fu
PROCEDURE TO MEASURE The procedure to measure the tension of the belt is to use a Belt Tension Gauging Equipement. This device consists of a small sensing head which is held across the belt to be measured. The belt is then tapped to induce the belt to vibrate at its natural frequency. The vibrations are detected and the frequency of vibration is then displayed on the measuring unit. The relation between belt static tension (TS) and frequency of vibration (f) may be calculated using the following formula: 1 2t Where: TS = Static tension (N) m = Belt mass per unit length (kg/m) f = Frequency of vibration in Hertz (Hz) t = Free belt span length in meters (m) Ts m
f =
or
Ts = 4 m t2 f2 (16)
14
MEGALINEAR
For a correct system functioning and to increase belt life, it is necessary a correct pulley installation: pulleys has to be parallel and aligned as shown in drawing 1 (correct configuration). If pulleys are not parallel as in drawing 2, belt could fall during functioning and this can provoke damages to complete equipment. To grant a correct belt running, configuration according drawing 3 has to be avoided.
Drawing 1
Drawing 2
Drawing 3
In omega application to grant good mesh between pulley and teeth and to respect belt flexibility avoiding excessive stress on cords, distance d (as drawing 4) has to be:
d
d=4
belt width
Drawing 4
Moreover for a good drive work, it is suggested to check belt straigthness as follows:
Belt
A Belt width
15
MEGALINEAR XL OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) Weight (gr/m) 025 15 037 20 050 30 075 45 100 60 150 90 200 120
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 2,3 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
WID
TH
1,27 5,08
2,3
TOOTH RESISTANCE
RPM (1/min) 0 20 19 40 18 60 18 80 17 100 17 200 16 300 15 400 15 500 14 750 13 1000 1500 2000 3000 4000 5000 8000 13 12 11 10 9 8 7 Fp spec (N/cm) 19
TRACTION RESISTANCE
Belt width (inch) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 025 145 590 4 330 1330 8 85 355 3,8 037 235 950 4 530 2125 8 140 570 3,8 050 355 1425 4 795 3190 8 210 855 3,8
Average values
16
MEGALINEAR XL
FLEXION RESISTANCE
Z min 10 10 13
Z min 15 15 15
Z min 10 10 13
N Teeth 10 11 12 13 14 15 16 17 18 19 20 21 22 24
Dp 16,17 17,79 19,40 21,02 22,64 24,26 25,87 27,49 29,11 30,72 32,34 33,96 35,57 38,81
De 15,66 17,28 18,89 20,51 22,13 23,75 25,36 26,98 28,60 30,21 31,83 33,45 35,07 38,30
N Teeth 26 27 28 29 30 32 34 35 36 38 39 40 42 44
Dp 42,04 43,67 45,28 46,89 48,51 51,74 54,98 56,60 58,21 61,45 63,06 64,68 67,91 71,15
De 41,53 43,16 44,77 46,38 48,00 51,23 54,47 56,09 57,70 60,94 62,55 64,17 67,40 70,64
Dp
De
Dm Df
17
MEGALINEAR L OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) Weight (gr/m) 037 35 050 45 075 65 100 90 150 135 200 180 400 325
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 3,6 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
WID
TH
1,9 9,525
3,6
TOOTH RESISTANCE
RPM (1/min) 0 20 36 40 35 60 35 80 34 100 33 200 31 300 29 400 28 500 27 750 24 1000 1500 2000 3000 4000 5000 8000 23 20 19 16 15 13 11 Fp spec (N/cm) 37
TRACTION RESISTANCE
Belt width (inch) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 037 570 2290 4 595 2390 8 470 1880 3,8 050 760 3055 4 795 3190 8 625 2505 3,8 075 1270 5090 4 1330 5320 8 1045 4180 3,8
Average values
18
MEGALINEAR L
FLEXION RESISTANCE
Z min 15 15 18
Z min 20 20 20
Z min 15 15 18
N Teeth 15 16 17 18 19 20 21 22 23 24 25 26
Dp 45,48 48,51 51,54 54,57 57,61 60,64 63,67 66,70 69,73 72,77 75,80 78,83
De 44,72 47,75 50,78 53,81 56,85 59,88 62,91 65,94 68,97 72,01 75,04 78,07
N Teeth 27 28 29 30 32 34 36 40 44 48 56
Dp 81,86 84,89 87,93 90,96 97,02 103,08 109,15 121,28 133,40 145,53 169,79
De 81,10 84,13 87,17 90,20 96,26 102,32 108,39 120,52 132,64 144,76 169,03
Dp
De
Dm Df
19
MEGALINEAR H OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) Weight (gr/m) 050 55 075 80 100 110 150 160 200 215 300 325 400 430 600 645 800* 300
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 4,3 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m * Transparent PU, 50% kevlar cords only Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
WID
TH
2,29 12,7
4,3
TOOTH RESISTANCE
RPM (1/min) 0 20 43 40 42 60 41 80 40 100 39 200 36 300 34 400 33 500 31 750 29 1000 1500 2000 3000 4000 5000 8000 27 24 22 19 17 16 12 Fp spec (N/cm) 44
TRACTION RESISTANCE
Belt width (inch) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 050 995 3390 4 895 3590 8 805 3230 3,8 075 1695 6780 4 1535 6155 8 1370 5490 3,8 100 2290 9175 4 2050 8205 8 1855 7425 3,8
Average values
20
MEGALINEAR H
FLEXION RESISTANCE
Z min 14 14 18
Z min 20 20 20
Z min 14 14 18
N Teeth 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Dp
De
N Teeth 28 29 30 32 33 34 35 36 38 40 44 48 52 60
Dp 113,19 117,23 121,28 129,36 133,40 137,45 141,49 145,53 153,62 161,70 177,87 194,04 210,21 242,55
De 111,82 115,86 119,91 127,99 132,03 136,08 140,12 144,16 152,25 160,33 176,50 192,67 208,84 241,18
56,60 55,23 60,64 59,27 64,68 63,31 68,72 67,35 72,77 71,40 76,81 75,44 80,85 79,48 84,89 83,52 88,94 87,57 92,98 91,61 97,02 95,65 101,06 99,69 105,11 103,74 109,15 107,78
Dp
De
Dm Df
21
MEGALINEAR XH OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) Weight (gr/m) 100 250 150 400 200 530 300 795 400 1060 600 1625
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 11,2 +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
22,225
WID
TH
6,35
11,2
TOOTH RESISTANCE
RPM (1/min) 0 20 111 40 108 60 105 80 103 100 101 200 92 300 86 400 81 500 78 750 70 1000 1500 2000 3000 4000 5000 8000 65 57 51 43 37 Fp spec (N/cm) 115
TRACTION RESISTANCE
Belt width (inch) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 100 3610 14440 4 4215 16870 8 2865 11475 3,8 150 5640 22560 4 6675 26710 8 4480 17930 3,8 200 7670 30685 4 9135 36555 8 6095 24385 3,8
Average values
22
MEGALINEAR XH
FLEXION RESISTANCE
Z min 18 18 23
Z min 20 20 25
Z min 18 18 23
N Teeth 18 20 22 24 26 28 30 32
N Teeth 40 44 48 60 72 84 96 120
Dp
De
Dm Df
23
MEGALINEAR T5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) Weight (gr/m) 6 15 10 20 16 35 25 55 32 70 50 105 75 160 100 220
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 2,2 +/ 0,15 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
5
WID
TH
1,2
2,2
TOOTH RESISTANCE
RPM (1/min) 0 20 23 40 23 60 22 80 22 100 22 200 20 300 19 400 19 500 18 750 17 1000 1500 2000 3000 4000 5000 8000 16 15 14 12 11 11 9 Fp spec (N/cm) 24
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 6 175 710 4 395 1595 8 105 425 3,8 10 355 1425 4 795 3190 8 555 2220 5 465 1865 5 210 855 3,8 16 475 1900 4 1060 4255 8 740 2960 5 620 2490 5 285 1140 3,8
Average values
25 800 3205 4 1795 7180 8 1250 5000 5 1050 4205 5 480 1920 3,8
24
MEGALINEAR T5
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords Stainless steel cords
Z min 10 12 15 10 15
Z min 15 15 15 12 18
Z min 10 12 15 10 15
N Teeth 10 12 14 15 16 18 19 20 22 24
Dp 15,92 19,10 22,28 23,87 25,46 28,65 30,24 31,83 35,01 38,20
De 15,09 18,27 21,45 23,04 24,64 27,82 29,41 31,00 34,19 37,37
N Teeth 25 28 30 32 36 40 42 44 48 60
Dp 39,79 44,56 47,75 50,93 57,30 63,66 66,85 70,03 76,39 95,49
De 38,96 43,73 46,92 50,10 56,47 62,93 66,02 69,20 75,57 94,67
Dp
De
Dm Df
25
Steel cord Standard compound: white Polyurethane thermoplastic 88 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 3 +0,2/ 0,1 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m
Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric Truly endless 50 mm wide roll (ready to be cut 5 * 10 mm
WID
TH
WID
TH
1,2 5
3 1,2 5
2,8
TOOTH RESISTANCE
RPM (1/min) 0 20 23 40 23 60 22 80 22 100 22 200 20 300 19 400 19 500 18 750 17 1000 1500 2000 3000 4000 5000 8000 16 15 14 12 11 11 9 Fp spec (N/cm) 24
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 355 1425 4 795 3190 8
Average values
Kevlar
26
MEGALINEAR TT5
FLEXION RESISTANCE
Z min 10 12
Z min 15 15
Z min 10 12
27
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 4,5 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
10
WID
TH
2,5
4,5
TOOTH RESISTANCE
RPM (1/min) 0 20 49 40 48 60 47 80 46 100 45 200 41 300 39 400 37 500 36 750 33 1000 1500 2000 3000 4000 5000 8000 31 28 25 22 20 18 14 Fp spec (N/cm) 51
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HPF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 12 995 3990 4 895 3590 8 1575 6315 5 1045 4180 5 805 3230 3,8 16 1395 5585 4 1150 4615 8 2030 8120 5 1460 5850 5 2105 8420 5 1130 4520 3,8 25 2290 9175 4 2050 8205 8 3610 14440 5 2400 9610 5 3740 14970 5 1855 7425 3,8
Average values 28
32 2890 11570 4 2565 10260 8 4510 18050 5 3030 12120 5 4675 18715 5 2340 9365 3,8
50 4785 19150 4 4360 17440 8 7670 30685 5 5015 20060 5 7950 31815 5 3875 15500 3,8
75 7665 29125 4 7020 26675 8 12350 46930 5 8025 30510 5 12800 48655 5
100 10290 39100 4 9450 35910 8 16625 63175 5 10775 40960 5 17235 65500 5
150 11855 41495 4 15240 53350 8 26815 93860 5 12420 43470 5 27800 97315 5
MEGALINEAR T10
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords High Power Flexible cords Stainless steel cords
Z min 12 15 15 12 14 15
Z min 20 20 20 15 20 20
Z min 12 15 15 12 14 15
N Teeth 12 14 15 16 18 19 20 22 24 25
Dp 38,20 44,56 47,75 50,93 57,30 60,48 63,66 70,03 76,39 79,58
De 36,35 42,71 45,90 49,08 55,45 58,63 61,81 68,18 74,55 77,73
N Teeth 26 27 28 30 32 36 40 44 48 60
Dp 82,76 85,94 89,13 95,49 101,86 114,59 127,32 140,06 152,79 190,99
De 80,91 84,10 87,28 93,65 100,01 112,74 125,48 138,21 150,94 189,14
Dp
De
Dm Df
29
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 4,5 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m
without GAP
WID
TH
2,5 10
4,5
TOOTH RESISTANCE
RPM (1/min) 0 20 49 40 48 60 47 80 46 100 45 200 41 300 39 400 37 500 36 750 33 1000 1500 2000 3000 4000 5000 8000 31 28 25 22 20 18 14 Fp spec (N/cm) 51
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 2190 8775 4
Average values
30
MEGALINEAR T10
FLEXION RESISTANCE
Z min 12
Z min 20
Z min 12
N Teeth 12 14 15 16 18 19 20 22 24 25
Dp 38,20 44,56 47,75 50,93 57,30 60,48 63,66 70,03 76,39 79,58
De 36,35 42,71 45,90 49,08 55,45 58,63 61,81 68,18 74,55 77,73
N Teeth 26 27 28 30 32 36 40 44 48 60
Dp 82,76 85,94 89,13 95,49 101,86 114,59 127,32 140,06 152,79 190,99
De 80,91 84,10 87,28 93,65 100,01 112,74 125,48 138,21 150,94 189,14
Dp
De
Dm Df
31
Standard compound: transparent Polyurethane thermoplastic 88 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion kevlar at pitch 4,5 mm Standard width tolerance: +/ 2 mm Standard thickness: 4,5 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric
WID
TH
2,5 10
4,5
TOOTH RESISTANCE
RPM (1/min) 0 20 49 40 48 60 47 80 46 100 45 200 41 300 39 400 37 500 36 750 33 1000 1500 2000 3000 4000 5000 8000 31 28 25 22 20 18 14 Fp spec (N/cm) 51
TRACTION RESISTANCE
Kevlar Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 200 8350 29240 8 250 10255 35905 8 300 12310 43090 8
Average values
32
MEGALINEAR T10
FLEXION RESISTANCE
Kevlar cords
Z min 15
Z min 20
Z min 15
N Teeth 12 14 15 16 18 19 20 22 24 25
Dp 38,20 44,56 47,75 50,93 57,30 60,48 63,66 70,03 76,39 79,58
De 36,35 42,71 45,90 49,08 55,45 58,63 61,81 68,18 74,55 77,73
N Teeth 26 27 28 30 32 36 40 44 48 60
Dp 82,76 85,94 89,13 95,49 101,86 114,59 127,32 140,06 152,79 190,99
De 80,91 84,10 87,28 93,65 100,01 112,74 125,48 138,21 150,94 189,14
Dp
De
Dm
Df
33
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 8 +/ 0,45 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
5 20
TOOTH RESISTANCE
RPM (1/min) 0 20 98 40 95 60 93 80 91 100 89 200 81 300 76 400 72 500 68 750 62 1000 1500 2000 3000 4000 5000 8000 57 50 45 38 33 29 Fp spec (N/cm) 102
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HPF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 3610 14440 4 4215 16870 8 4930 19720 5 3740 14970 5 5485 21945 5 2865 11475 3,8 32 4510 18050 4 5620 22495 8 6570 26295 5 4675 18715 5 7315 29260 5 3585 14345 3,8 50 7670 30685 4 9135 36555 8 10680 42730 5 7950 31815 5 11885 47545 5 6095 24385 3,8
Average values
75 12350 46930 4 14800 56240 8 17300 65740 5 12800 48655 5 19250 73150 5
34
MEGALINEAR T20
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords High Power Flexible cords Stainless steel cords
Z min 15 15 20 15 18 20
Z min 25 25 25 20 25 25
Idler min dia (mm) 120 120 150 120 120 130
Z min 15 15 20 15 18 20
Idler min dia (mm) 120 120 150 120 120 130
N Teeth 15 18 20 22 24 25
N Teeth 30 32 36 40 48 60
Dp
De
Dm Df
35
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 1,9 +/ 0,1 mm Standard length tolerance: +/ 0,5 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound Different back coating materials see page 86
WID
TH
1,1 3
1,9
TOOTH RESISTANCE
RPM (1/min) 0 20 24 40 24 60 23 80 23 100 23 200 22 300 21 400 21 500 20 750 19 1000 1500 2000 3000 4000 5000 8000 18 16 15 14 13 12 10 Fp spec (N/cm) 24
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 385 1555 4 20 775 3115 4 25 1010 4050 4
Average values
50 2060 8255 4
36
MEGALINEAR AT3
FLEXION RESISTANCE
Z min 20
Z min 25
Z min 20
N Teeth 20 22 24 25 27 30 32
Dm Df d
N Teeth 36 40 44 45 48 60 72
Dp
De
37
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 2,7 +/ 0,2 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
WID
TH
1,2 5
2,7
TOOTH RESISTANCE
RPM (1/min) 0 20 35 40 35 60 34 80 34 100 34 200 32 300 31 400 30 500 29 750 27 1000 1500 2000 3000 4000 5000 8000 26 24 22 19 18 16 13 Fp spec (N/cm) 35
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HPF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 6 380 1525 4 395 1595 8 310 1250 3,8 10 635 2545 4 665 2660 8 795 3190 5 590 2375 5 835 3340 5 520 2090 3,8 16 1015 4070 4 1060 4255 8 1395 5585 5 950 3800 5 1460 5850 5 835 3340 3,8
Average values 38
25 1715 6870 4 1795 7180 8 2290 9175 5 1600 6410 5 2400 9610 5 1410 5640 3,8
32 2160 8655 4 2260 9040 8 2890 11570 5 2015 8075 5 3030 12120 5
50 3560 14255 4 3720 14895 8 4785 19150 5 3325 13300 5 5015 20060 5
MEGALINEAR AT5
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords High Power Flexible cords Stainless steel cords
Z min 15 15 25 12 20 15
Z min 25 25 25 13 15 18
Z min 15 15 25 12 20 15
N Teeth 15 16 18 19 20 22 24 25 26 27
Dp 23,87 25,46 28,65 30,24 31,83 35,01 38,20 39,79 41,38 42,97
De 22,64 24,24 27,42 29,01 30,60 33,79 36,97 38,56 40,15 41,74
N Teeth 28 30 32 36 40 42 44 48 60
Dp
De
Dm Df
39
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 4,5 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
2,5 10
4,5
TOOTH RESISTANCE
RPM (1/min) 0 20 72 40 71 60 71 80 70 100 69 200 65 300 62 400 60 500 58 750 53 1000 1500 2000 3000 4000 5000 8000 50 44 40 35 30 27 20 Fp spec (N/cm) 74
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HPF Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 16 2030 8120 4 2105 8435 8 3285 13145 5 2105 8420 5 3655 14630 5 1610 6455 3,8 25 3610 14440 4 4215 16870 8 4930 19720 5 3740 14970 5 5485 21945 5 2865 11475 3,8 32 4510 18050 4 5620 22495 8 6570 26295 5 4675 18715 5 7315 29260 5 3585 14345 3,8
Average values
50 7670 30685 4 9135 36555 8 10680 42730 5 7950 31815 5 11885 47545 5 6095 24385 3,8
75 12350 46930 4 14800 56240 8 17300 65740 5 12805 48655 5 19250 73150 5
100 16625 63175 4 19980 75920 8 23355 88745 5 17235 65500 5 25985 98750 5
150 26815 93860 4 32940 115290 8 38500 134765 5 27805 97315 5 42845 149955 5
40
MEGALINEAR AT10
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords High Power Flexible cords Stainless steel cords
Z min 15 15 25 15 16 19
Z min 20 20 25 20 20 25
Z min 15 15 25 15 16 19
N Teeth 15 16 18 19 20 22 24 25 26
N Teeth 27 28 30 32 36 40 44 48 60
Dp
De
Dm Df
41
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 8 +/ 0,45 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
20
WID
TH
TOOTH RESISTANCE
RPM (1/min) 0 20 144 40 142 60 139 80 137 100 135 200 126 300 119 400 112 500 107 750 97 1000 1500 2000 3000 4000 5000 8000 88 76 67 58 43 35 Fp spec (N/cm) 147
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 4930 19720 4 4215 16870 8 5485 21945 5 32 6570 26295 4 5620 22495 8 9880 39520 5 7315 29260 5 50 10680 42730 4 9135 36555 8 15200 60800 5 11885 47545 5
Average values
Kevlar
HP
HF
42
MEGALINEAR AT20
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords High Flexibility cords
Z min 18 18 25 18
Z min 25 25 25 25
Z min 18 18 25 18
N Teeth 18 20 22 24 25 30
N Teeth 32 36 40 48 60
Dp
De
Dm Df
43
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,3 mm Standard thickness: 2,2 +/ 0,15 mm Standard length tolerance: +/ 0,5 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound Different back coating materials see page 86
WID
TH
2,2 1,13 3
TOOTH RESISTANCE
RPM (1/min) 0 20 23 40 22 60 22 80 22 100 22 200 21 300 20 400 20 500 19 750 18 1000 1500 2000 3000 4000 5000 8000 17 16 15 13 12 11 9 Fp spec (N/cm) 23
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 385 1555 4 20 775 3115 4 25 1010 4050 4
Average values
50 2060 8255 4
44
MEGALINEAR MTD3
FLEXION RESISTANCE
Z min 20
Z min 20
Z min 20
N Teeth 20 21 22 24 26 28 30
Dm Df d
N Teeth 32 36 40 44 48 60 72
Dp
De
45
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 3,6 +/ 0,2 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric Cleats Different back coating materials see page 86
WID
TH
3,6 2,1 5
TOOTH RESISTANCE
RPM (1/min) 0 20 34 40 33 60 33 80 33 100 32 200 31 300 30 400 29 500 28 750 26 1000 1500 2000 3000 4000 5000 8000 25 23 21 19 17 16 13 Fp spec (N/cm) 34
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 635 2545 4 665 2660 8 520 2090 3,8 15 950 3815 4 995 3990 8 780 3135 3,8 25 1715 6870 4 1795 7180 8 1410 5640 3,8
Average values
46
MEGALINEAR MTD5
FLEXION RESISTANCE
Z min 16 16 18
Z min 16 16 20
Z min 16 16 18
N Teeth 16 18 20 21 22 24 26 28
N Teeth 30 32 36 40 44 48 60 72
Dp
De
Dp
De
Dm Df
47,75 46,60 50,93 49,79 57,30 56,15 63,66 62,52 70,03 68,89 76,39 75,25 95,49 94,35 114,59 113,45
47
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 5,6 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
5,6 3,4 8
TOOTH RESISTANCE
RPM (1/min) 0 20 66 40 65 60 64 80 63 100 63 200 59 300 57 400 54 500 52 750 48 1000 1500 2000 3000 4000 5000 8000 45 40 37 31 28 24 18 Fp spec (N/cm) 67
TRACTION RESISTANCE
HP = Standard Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 1350 5415 5 765 3075 8 795 3190 5 1075 4300 3,8 15 2030 8120 5 1150 4615 8 1295 5185 5 1610 6455 3,8
Average values
Kevlar
HF
Stainless
48
MEGALINEAR MTD8
FLEXION RESISTANCE
Z min 20 20 20 24
Z min 22 22 20 28
Z min 20 20 20 24
N Teeth 20 22 24 26 28 30 32 34 36 38 40
Dp 50,95
De 49,58
Dp 112,05 122,23 142,60 162,97 183,35 203,72 229,18 285,21 366,69 427,81 488,92
De 110,67 141,23 141,23 161,60 181,97 202,35 227,81 283,83 365,32 426,44 487,55
56,02 54,65 61,12 59,75 66,21 64,84 71,30 70,08 76,39 75,13 81,49 80,16 86,58 85,22 91,67 90,30 96,77 95,39 101,86 100,49
Dp
De
Dm Df
49
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 10 +/ 0,45 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
10 6,1 14
TOOTH RESISTANCE
RPM (1/min) 0 20 113 40 111 60 109 80 108 100 106 200 99 300 93 400 88 500 84 750 76 1000 1500 2000 3000 4000 5000 8000 69 60 52 46 34 28 Fp spec (N/cm) 115
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 5340 21365 4 4215 16870 8 40 8215 32870 4 7030 28120 8 55 12110 46015 4 10360 39365 8
Average values
Kevlar
50
MEGALINEAR MTD14
FLEXION RESISTANCE
Z min 26 26
Z min 28 28
Z min 26 26
N Teeth 26 28 29 30 32 34 36 38 40 44 48
Dp
De
Dp 249,55 285,21 320,86 356,51 401,07 499,11 641,71 748,66 855,62 962,57
De 246,76 282,41 318,06 353,71 398,28 496,32 638,92 745,87 852,82 959,76
115,92 113,13 124,78 129,23 133,69 142,60 151,51 160,43 169,34 178,25 196,08 213,90 121,98 126,44 130,90 139,81 148,72 157,68 166,60 175,49 193,28 211,11
Dp
De
Dm Df
51
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 3,8 +/ 0,2 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Antistatic nylon fabric AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
WID TH
3,8 2 5
TOOTH RESISTANCE
RPM (1/min) 0 20 36 40 36 60 36 80 35 100 35 200 33 300 32 400 30 500 30 750 27 1000 1500 2000 3000 4000 5000 8000 26 24 23 21 19 18 15 Fp spec (N/cm) 37
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 635 2545 4 665 2660 8 520 2090 3,8 15 950 3815 4 995 3990 8 780 3135 3,8 25 1715 6870 4 1795 7180 8 1410 5640 3,8
Average values
52
MEGALINEAR RPP5
FLEXION RESISTANCE
Z min 12 12 15
Z min 13 13 17
Z min 12 12 15
N Teeth 12 14 15 16 18 20 21 22 24 26
Dp 19,10 22,28 23,87 25,46 28,65 31,83 33,42 35,01 38,20 41,38
De 17,96 21,14 22,73 24,32 27,50 30,69 32,28 33,87 37,05 40,24
N Teeth 28 30 32 36 40 44 48 60 72
Dp
De
44,56 43,42 47,75 46,60 50,93 49,79 57,30 56,15 63,66 62,52 70,03 68,89 76,39 75,25 95,49 94,35 114,59 113,45
Dp
De
Dm Df
53
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 5,4 +/ 0,3 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Antistatic nylon fabric AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
5,4 3,2 8
TOOTH RESISTANCE
RPM (1/min) 0 20 75 40 74 60 73 80 72 100 71 200 65 300 62 400 60 500 57 750 53 1000 1500 2000 3000 4000 5000 8000 50 45 42 38 35 32 25 Fp spec (N/cm) 76
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 1350 5415 4 1110 4445 8 2050 8215 5 15 2030 8120 4 1665 6665 8 3285 13145 5 20 2930 11730 4 2405 9630 8 4515 18075 5
Average values
Kevlar
HP
54
MEGALINEAR RPP8
FLEXION RESISTANCE
Z min 18 18 22
Z min 20 20 25
Z min 18 18 22
N Teeth 18 22 24 26 28 30 32 34 36 38 40
Dp 45,86
De 44,49
Dp 112,04 122,23 137,51 162,97 183,35 203,72 229,18 285,20 366,69 427,81 488,92
De 110,67 120,86 136,14 161,60 181,97 202,35 227,81 283,83 365,32 426,44 487,55
56,02 54,65 61,12 59,74 66,21 64,84 71,30 69,93 76,39 75,02 81,49 80,12 86,58 85,21 91,67 90,30 96,77 95,39 101,86 100,49
Dp
De
Dm Df
55
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 10 +/ 0,4 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Antistatic nylon fabric AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
WID
TH
10 6
14
TOOTH RESISTANCE
RPM (1/min) 0 20 137 40 135 60 133 80 131 100 128 200 118 300 111 400 105 500 101 750 91 1000 1500 2000 3000 4000 5000 8000 84 75 62 52 40 30 Fp spec (N/cm) 140
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 40 12160 48640 4 55 17600 66880 4 85 28000 106400 4 115 40820 142880 4 150 53850 188480 4
Average values
56
MEGALINEAR RPP14
FLEXION RESISTANCE
Z min 32
Z min 35
Z min 32
N Teeth 32 34 36 38 40 44 48 56 64
Dp
De
Dm Df
57
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard thickness: 10,2 +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m
WID
TH
10,2 6
14
TOOTH RESISTANCE
RPM (1/min) 0 20 137 40 135 60 133 80 131 100 128 200 118 300 111 400 105 500 101 750 91 1000 1500 2000 3000 4000 5000 8000 84 75 62 52 40 30 Fp spec (N/cm) 140
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 40 16000 64000 4 55 23600 89600 4 85 37050 140800 4 115 53030 185600 4
Average values
58
MEGALINEAR RPP14XP
FLEXION RESISTANCE
Z min 32
Z min 35
Z min 32
BELT INFORMATIONS
RPP14XP is not available in joined version because is suitable only for linear movement application. This belt is mainly used for elevators in car industry. Due to high Max traction load, system elasticity is very low.
N Teeth 32 34 36 38 40 44 48 56 64
Dp
De
Dm Df
59
Standard compound: black Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: antistatic nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 3,4 +/ 0,25 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back AVAFC 60/70/85 ShA APL Cleats Different back coating materials see page 86
TH WID
3,4 1,91 5
TOOTH RESISTANCE
RPM (1/min) 0 20 34 40 33 60 32 80 31 100 30 200 29 300 27 400 25 500 24 750 22 1000 1500 2000 3000 4000 5000 8000 20 17 15 12 10 8 3 Fp spec (N/cm) 34
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 635 2545 4 15 950 3815 4 25 1715 6870 4
Average values
50 3560 14255 4
60
MEGALINEAR STD5
FLEXION RESISTANCE
Z min 12
Z min 13
Z min 12
N Teeth 12 14 15 16 18 20 22 24 26
N Teeth 28 30 32 36 40 44 48 60 72
Dp
De
44,58 43,60 47,77 46,79 50,95 49,79 57,32 56,34 63,69 62,70 70,06 69,07 76,43 75,43 95,54 94,53 114,64 113,63
Dp
De
Dm Df
61
Standard compound: black Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: antistatic nylon fabric (NFT) Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard thickness: 5,1 +/ 0,25 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back AVAFC 60/70/85 ShA APL Fishbone Ribbed Cleats Different back coating materials see page 86
TH WID
5,1 3,05 8
TOOTH RESISTANCE
RPM (1/min) 0 20 62 40 58 60 56 80 54 100 51 200 48 300 46 400 44 500 42 750 38 1000 1500 2000 3000 4000 5000 8000 35 31 27 23 20 17 Fp spec (N/cm) 64
TRACTION RESISTANCE
HP = Standard Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 1350 5415 5 1110 4445 8 795 3190 5 12 1575 6315 5 1295 5185 8 995 3990 5
Average values
Kevlar
HF
62
MEGALINEAR STD8
FLEXION RESISTANCE
Z min 20 20 16
Z min 24 24 24
Z min 20 20 22
N Teeth 22 24 26 28 30 32 34 36 38 40 44
Dp
De
Dp 122,29 142,67 163,05 183,43 203,82 229,29 285,35 366,87 428,02 489,17
De 120,86 141,23 161,60 181,98 202,35 227,81 283,84 365,32 426,44 487,55
56,05 54,65 61,14 59,75 66,24 64,84 71,33 69,93 76,43 75,02 81,52 80,12 86,62 85,21 91,71 90,30 96,81 95,40 101,91 100,49 112,10 110,68
Dp
De
Dm Df
63
MEGALINEAR HG OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) Weight (gr/m) 150 230 200 285 300 395 400 500
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound Cleats Different back coating materials see page 86 notched guide *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
4,3 +/-0,3
2,01 8,3
38 13
TOOTH RESISTANCE
RPM (1/min) 0 20 43 40 42 60 41 80 40 100 39 200 36 300 34 400 33 500 31 750 29 1000 1500 2000 3000 4000 5000 8000 27 24 22 19 17 16 12 Fp spec (N/cm) 44
TRACTION RESISTANCE
Steel Belt width (inch) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 150 3490 13965 4 3205 12825 8 200 4785 19150 4 4360 17440 8
Average values
Kevlar
64
MEGALINEAR HG
FLEXION RESISTANCE
Z min 20 20
Z min 22 22
Z min 20 20
38 13,5
7,5
20 22 24 26 28 30 32
De Dp
65
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound Cleats Different back coating materials see page 86 notched guide *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
2,2 +/- 0,15
1 5
38 6
TOOTH RESISTANCE
RPM (1/min) 0 20 23 40 23 60 22 80 22 100 22 200 20 300 19 400 19 500 18 750 17 1000 1500 2000 3000 4000 5000 8000 16 15 14 12 11 11 9 Fp spec (N/cm) 24
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 800 3205 4 1795 7180 8 32 1005 4035 4 2260 9040 8 50 1660 6650 4 3720 14895 8
Average values
Kevlar
66
MEGALINEAR TG5
FLEXION RESISTANCE
Z min 25 25
Z min 28 28
Z min 25 25
38 6,5
25 27 30 32
De Dp
67
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA Cleats Different back coating materials see page 86 *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
K6
4,5 +/- 0,3
38
notched guide
K13
2 5,3 4,5 +/- 0,3 2 8,5
38
13
TOOTH RESISTANCE
RPM (1/min) 0 20 49 40 48 60 47 80 46 100 45 200 41 300 39 400 37 500 36 750 33 1000 1500 2000 3000 4000 5000 8000 31 28 25 22 20 18 14 Fp spec (N/cm) 51
TRACTION RESISTANCE
Belt width (mm) Steel Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25TG10K13 2290 9175 4 2050 8205 8 1855 7425 3,8 32TG10K13 2890 11570 4 3565 10260 8 2340 9365 3,8
Average values
68
MEGALINEAR TG10
FLEXION RESISTANCE
Z min 25 25 31
Z min 28 28 34
Z min 25 25 31
K13
38 13,5
N Teeth 25 27 30 32 36 40 48 60
7,5
De Dp
De Dp
69
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound Cleats Different back coating materials see page 86 notched guide *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
38 13
TOOTH RESISTANCE
RPM (1/min) 0 20 98 40 95 60 93 80 91 100 89 200 81 300 76 400 72 500 68 750 62 1000 1500 2000 3000 4000 5000 8000 57 50 45 38 33 29 Fp spec (N/cm) 102
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 50 7670 30685 4 9135 36555 8 75 12350 46930 4 14800 56240 8 100 16625 63175 4 19975 75920 8
Average values
Kevlar
70
MEGALINEAR TG20
FLEXION RESISTANCE
Z min 30 30
Z min 33 33
Z min 30 30
38 13,5
30 32 36
7,5
De Dp
71
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 0,5 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA Cleats Different back coating materials see page 86 *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
notched guide
2 9
38 13
TOOTH RESISTANCE
RPM (1/min) 0 20 72 40 71 60 71 80 70 100 69 200 65 300 62 400 60 500 58 750 53 1000 1500 2000 3000 4000 5000 8000 50 44 40 35 30 27 20 Fp spec (N/cm) 74
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Kevlar Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) HP Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Stainless Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 25 3610 14440 4 4215 16870 8 4930 19720 5 2865 11475 3,8 32 4510 18050 4 5620 22495 8 6570 26295 5 3585 14345 3,8 50 7670 30685 4 9135 36555 8 10680 42730 5 6095 24385 3,8
Average values
72
MEGALINEAR ATG10
FLEXION RESISTANCE
Standard steel cords Kevlar cords High Power cords Stainless steel cords
Z min 25 25 40 31
Z min 28 28 40 34
Z min 25 25 40 31
38 13,5
25 27 30 32
7,5
De Dp
73
Standard compound: white Polyurethane thermoplastic 92 ShA Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard width tolerance: +/ 1 mm Standard length tolerance: +/ 0,8 mm/m Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth* Antistatic nylon fabric FDA compound AVAFC 60/70/85 ShA Cleats Different back coating materials see page 86 *Nylon fabric teeth excluding guide (2 fabric strips on teeth only) is standard version. Nylon fabric teeth including guide (fabric on complete width) is only on request.
notched guide
38 13
TOOTH RESISTANCE
RPM (1/min) 0 20 144 40 142 60 139 80 137 100 135 200 126 300 119 400 112 500 107 750 97 1000 1500 2000 3000 4000 5000 8000 88 76 67 58 43 35 Fp spec (N/cm) 147
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 75 17300 65740 4 150 38500 134765 4
Average values
74
MEGALINEAR ATG20
FLEXION RESISTANCE
Z min 30
Z min 33
Z min 30
38 13,5
30 32 36
7,5
De Dp
75
1 P1 P2
4 P4
25 P4 220
50 P4 445
100 P4 890
transparent transparent transparent 25+/-0,5 4+0,4/-0 +/-0,8 50+/-0,5 4+0,4/-0 +/-0,8 100+/-0,5 4+0,4/-0 +/-0,8
Standard back cover: none Standard tooth cover: none Standard cords: S and Z torsion zinked steel Standard roll length: 100 m Belt options on request with minimum quantity: Nylon fabric back Nylon fabric teeth Antistatic nylon fabric
TRACTION RESISTANCE
Steel Belt width (mm) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) Max Traction Load (N) Breaking Strength (N) Elongation at MTL (mm/m) 10 P1 465 1865 4 20 P1 930 3735 4 25 P2 3380 13535 4 4930 19720 5 50 P2 7445 29780 4 10680 42730 5 75 P2 11875 45125 4 17300 65740 5 100 P2 16150 61370 4 23355 88745 5 25 P4 7600 30400 4 50 P4 15200 60800 4 100 P4 32000 121600 4
HP
Average values
76
MEGALINEAR FLAT
FLEXION RESISTANCE
Driver pulley min dia (mm) Standard steel cords P1 Standard steel cords P2 Standard steel cords P4 High Power cords P2 16 45 100 56
Driver pulley Idler min dia (mm) min dia (mm) 16 45 100 56 30 50 100 80
77
FIXING PLATES
The fixing plates are used to fix the tail of the open belts. On the customers request, the plates can be delivered with or without fixing holes. As the belt cant be stretched with the fixing plates we suggest to use other tension system. The plates are delivered in aluminium alloy. The Megadyne Technical Staff is ready to study special or particular applications.
Order code example: AT10 pitch clamping plate for 25 mm width belt Clamping plates for imperial pitch belts Belt width (inches) A S 025 037 050 075 100 150 C 42,5 8 25,5 28,5 32 38 45 76,5 15 36 39 45 51,5 64 106,9 22 45 51 57,5 70 Clamping plates for HTD pitch belts Aluminium Pitch 5M 8M 14M F 6 8 10 d 5,5 9 11 B 3,25 5 9 A 41,5 66 116 S 8 15 22 6 25 9 28 35 10 15 34 40 20 Belt width (mm) 25 30 40 50 C 44 45 55 75 56 71 55 85 115 170
Aluminium
Pitch XL L H
F 6 8 10
d 5,5 9 11
B 3,5 5 9
200
300
400
77 83
108
134
86
Clamping plates for metric pitch belts Pitch Aluminium T5 AT5 T10 AT10 T20 AT20 F d B A S 6 10 16 Belt width (mm) 20 25 32 C 39 44 50 56 51 57 63 50 75 100
6 8 10
5,5 9 11
3,25 5 10
41,65 80 160
8 15 20
25
29 35
35 41
Standard engagement
It is possible to use pulley with zero back lash to reduce positioning mistakes, in such case belt and pulley tooth edges are in touch cancelling lash between these two elements. In any case, in application with high loads, a certain lash will always occur due to belt tooth deformation. Transmission with zero back lash has always to be widely oversized to contrast belt elongation on free tensioned span.
In following table you can find list of available zero back lash pulleys and average value for back lash: Available pitch for zero back lash pulley T5 Average back lash value for standard +/0.3 T10 +/0.6 T20 +/1.2 AT5 +/0.1 AT10 +/0.2 AT20 +/0.4
All not-mentioned pitches are not available in zero back lash version. RPP belts and pulleys in standard version offer a great solution for positioning system because their parabolic profile reduces interference and improves meshing characteristics.
79
CLEATS
Megadyne timing belts can be customised with profiles vulcanised on the backside. All the cleats are made using the same thermoplastic polyurethane as the MEGALINEAR body (white PU 92 ShA). The profiles are attached with the best technology now available, the High Vibration System. The production process for these profiles is very flexible; Megadyne can design any profile to meet the specific requirement of the customer, in order to check and develop all the needed special profiles.
h +/ 0.5
The tolerances on the position are +/ 0.5 mm. The cumulative tolerance on the spacing of the profiles is the same of the length tolerance for our standard belts (+/ 0.8 mm/m) (tighter tolerances are available on request). Due to the welding process, a bead of material develops at the meeting point of profile and belt. In any case, Megadyne always remove this welding bead.
PROFILE MECHANICAL RESISTANCE In order to find the right cleat dimensions, please consider the following factors: Section base cleats resistance (R) becomes bigger, increasing: cleats width (w) cleats thickness (t) t
Cleat stiffness is bigger: increasing cleat thickness (t) using special moulded profiles, like STDE0006, STDE0008, STDE0010 and STMI0012 types
80
MEGALINEAR
MIN. N OF PULLEY TEETH FOR BELTS WITH PROFILES The profiles presence can change the belt flexibility properties; the two factors that affect the original flexibility are the following: thickness of the cleat foot (size of the base). Flexibility decreases when welded area dimensions increase position of the welded profile on the belt. When the cleats are welded in axis with the teeth, belt flexibilty is better than when cleats are welded in axis with the little nose. Please find, in the following table, flexibility properties for the cleated belts.
CLEATS THICKNESS XL L H XH T5 / AT5 T10 / AT10 T20 / AT20 RPP5 RPP8 RPP14
4 18 12 14 18 18 14 18 18 14 18
5 18 12 14 18 18 14 18 18 14 18
6 25 18 14 18 25 14 18 25 14 18
8 40 30 18 28 40 18 18 40 18 18
10 50 40 25 18 50 25 18 50 25 18
CLEATS THICKNESS XL L H XH T5 / AT5 T10 / AT10 T20 / AT20 RPP5 RPP8 RPP14
4 45 40 25 20 45 30 20 45 30 20
5 45 40 25 20 45 30 20 45 30 20
6 50 45 30 30 50 40 30 50 40 30
8 60 55 45 40 60 45 40 60 45 40
12 80 65 54 65 54 65 54
t +/ 0.5
d +/ 0.5
cd +/ 0.5
h +/ 0.5 d +/ 0.5
Tighter tolerances on request For belt flexibilty and mechanical resistance, please kinldy refer to values for cleats without holes.
MOULDED CLEATS
Using an high performance injection system, Megadyne can produce any profile designed by the customer. For cleats not yet present in following pages, Megadyne can produce dedicated mould according customer requirements. For belt flexibility and mechanical resistance, please kinldy refer to standard parallelepiped profiles section.
81
CLEATS
SPECIAL CLEATS DRAWING LIST
If the needed cleat wouldnt yet present in the following tables, please contact MEGADYNE staff.
82
MEGALINEAR
83
CLEATS
SPECIAL CLEATS DRAWING LIST
If the needed cleat wouldnt yet present in the following tables, please contact MEGADYNE staff.
84
MEGALINEAR
85
COVER PROPERTIES
Megalinear belt can be coated with several materials. Those coatings are able to suit Megalinear belts to all applications. Main advantages for using coated belts are: reducing noise and modifing friction in conveying materials. Choice of correct coating depends on application field. Megadyne is able to supply extruded coated belt, in this case coating method is same as belt production method and coehesion between belt and cover is guaranteed by welding without using glue. Properties of extruded coating are followings: Cover type NFB nylon fabric back Raw material Hardness (ShA) Colour NFT nylon fabric teeth AVAFC 60 AVAFC 70 AVAFC 85 Foamed polyurethane APL Fishbone Ribbed
nylon
nylon
foamed polyurethane/ polyurethane polyurethane polyurethane PVC 50 yellow/grey 55 red 70 transparent 70 transparent
green
green
60 transparent
70 transparent
85 transparent
Coating and belt cohesion by extrusion method Thickness range (mm) Tolerance on coating thickness Working temperature range (C) Friction coefficient (1) Water resistance Abrasion resistance Oil resistance FDA approved Min. pulley dia = thickness ...
(1) Static average values for steel guides.
by extrusion
by extrusion
by extrusion
by extrusion
by spray
by extrusion
by extrusion
by extrusion
2/3/4
2/3/4
2/3/4
0,5 till 8
3,5
4,3
2,7
+ / 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,5
+/ 0,5
20 +80
20 +80
20 +80
20 +80
20 +80
20 +60
20 +60
20 +80
20 +80
std pulley
std pulley
x 40
x 40
x 40
x 25
x 30
x 30
x 35
86
MEGALINEAR
Megalinear belt can be supplied also with vulcanised or glued cover. Their technical properties are listed in following table:
Cover type Porol mousse Raw material Hardness (ShA) Colour Coating and belt cohesion method Thickness range (mm) Tolerance on coating thickness Working temperature range (C) Friction coefficient (1) Water resistance Abrasion resistance Oil resistance FDA approved Min. pulley dia = thickness ...
(1) Static average values for steel guides.
Linatex
White Rubber Gummy for food Neoprene Correx ambra industry parablond synthetic rubber 70 white synthetic rubber 70 gray/black natural rubber 48 light brown
NBR
Hypalon
Honeycomb
rubber
60 white
by gluing
by gluing
by by by by by by by vulcanization vulcanization vulcanization vulcanization vulcanization vulcanization vulcanization 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15
by gluing
2 till 15
0,8 till 15
4,5
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,3
+/ 0,5
10 +60
20 +50
20 +60
20 +60
0 +120
10 +100
20 +60
0 +120
0 +160
20 +60
0,7 good
0,6 good
0,6 good
x 25
x 30
x 30
x 30
x 35
x 35
x 30
x 35
x 35
x 30
87
SPECIAL POLYURETHANE
On customer request and with minimum quantity, Megalinear belt can be produced with different hardness: 85 ShA food quality polyurethane for contact with food and medical products 92 ShA higher resistance to temperature 92 ShA silicon free for painting system based on water 95 ShA glass reinforced 98 ShA extra hard polyurethane
COLOUR
On customer request and with a minimum quantity is possible to produce megalinear with several colours. Different colour doesnt influence belt technical properties so mechanical features are same as standard white belt. Available colours are: White Black Blue Yellow Transparent
SPECIAL EXTRUSION
On customer request, Megadyne R&D department can develop special extruded belts by designing special mould. It is also possible to extrude standard belt with special cords position, ready for successive reworkings.
MECHANICAL REWORK
Megadyne have been producing specialized belting for many years. Our in-house facilities enable us to produce belt with special holes for vacuum conveyors, belts with special backings / ground finishes for high tolerance applications. We can remove individual teeth and perforate the timing belt as required.
BACK GRINDING
A belt back can be ground to achieve a precise belt thickness as an adjunct to precision drives. When belt back grinding to a tolerance is required, the total thickness, including the tooth, must be specified. A grinding tolerance of +/ 0.2 mm is achievable with a level finish (i.e. thickness will not vary greatly around the belt). Most widths and lengths are available.
LONGITUDINAL REWORK
Longitudinal rework along the belt back is possible on covered and uncovered belts. The profile can be machined precisely for required function. The measurement is given as the depth on the belt back. Most widths and lenghts are available.
88
Resistance = =
(6
105) L W
where: L = is dry distance between electrodes (inches) W = is the width of the belt (inches) Test Voltage = 100 V Based on this calculation and experimental results, belts can be categorized according to the following table: Antistatic (Conductor) Belt Resistivity Range () < 6 10
Resistive (Insulator)
5
> 1 105
TYPICAL APPLICATIONS
Conveyance of PC boards or other electronic assemblies Semiconductor processing Conveying munitions of explosive detonators Paper conveying Power transmission applications in textile industries Chemical environment power transmission or convenying Clean room conveyors and power transmissions
89
Glass industry Coating and special grinding on the back allow Megadyne belt to be suitable to all customer applications
Automotive industry Belt suitable to convey steel coils and plates due to guides on the back
Paper industry Special extruded belt for vacuum conveyor application in paper industry
90
MEGALINEAR
Carton industry New extruded belt for vacuum application in carton conveyor industry
Automotive industry Due to its antistatic properties, belt suitable for steel plate conveyor in car industry
Lift industry Patented belt designed on customer requirement for an innovative lift system
Fish industry High variety of cleats allow Megalinear belts to work in several fields
91
New Calculation program allows you to design your drive choosing correct polyurethane or rubber belt suitable for your application.
All information was compiled with utmost care according current knowledge. We wish to stress that the technical data is subject to tolerances and not intended to be understood as a delivery specification. We further emphasise the fact that the section Belt data and their application implies development risks. No claims can be derived from possible errors or false application interpretation.
92
NOTES
MEGALINEAR
93
NOTES
94
MEGALINEAR
95
MEGADYNE GROUP
MEGADYNE s.r.l. Via Trieste, 16 - 10075 MATHI (TO) - Italy PH: +39 011 9268052 FAX: +39 011 9268487 e-mail: mail@megadyne.it MEGADYNE S&D s.r.l. Corso Kennedy, 8 - 10070 ROBASSOMERO (TO) - Italy PH: +39 011 9241740 FAX: +39 011 9241746 MEGADYNE S&D VENETO s.r.l. Via Toniolo, 2/C Z.I. - 30030 MAERNE DI MARTELLAGO (VE) - Italy PH: +39 041 5030650 FAX: +39 041 5030784 MEGADYNE AMERICA LLC 10348 Southern Loop Boulevard - PINEVILLE NC 28134 - USA PH: +1 704 5835388 FAX: +1 704 5835355 MEGADYNE CE Sp. z.o.o. Piekna 13 Street, 85-303 BYDGOSZCZ - Poland PH: +48 52 3487712 FAX: +48 52 3487715 MEGADYNE CHINA 1/Floor, Building No. 4, Yong Hong Industrial Area, Da Fu South Road - Foshan GUANDONG 528000 - China PH: +86 757 83815530 FAX: +86 757 83828207 MEGADYNE CHINA Shanghai Branch Company-No. 68 Hang Xin Road, MinHang District 201105 SHANGHAI - China PH: +86 21 54471473 FAX: +86 21 54471447 MEGADYNE CHINA Qingdao Branch Company-Room No. 12-14 ChongQing Middle Road 197 - 266021 QINGDAO - China PH: +86 532 7652117 FAX: +86 532 7652197 MEGADYNE CZ Ocelr sk c p. 891 - 19000 PRAGUE 9 - Czech Republic PH: +420 2 84817181 FAX: +420 2 84812486 MEGADYNE DO BRASIL LTDA Rua Maria Curupaiti 1169 Imirim SP. CEP. 024252 - 002 SAO PAULO - Brasil PH: +5511 62361332 FAX: +5511 62366683 MEGADYNE EE St. K. Chornogo 31 - Office 901 - MINSK - Belarus PH: +375 17 2802486 FAX: +375 17 2856467 MEGADYNE FRANCE SA ZI LES BORDES - 15, Rue Gustave Madiot - 91923 BONDOUFLE CEDEX - France PH: +33 1 60798200 FAX: +33 1 60798201 MEGADYNE FRANCE Agence Sud 66, Chemin Des Joncheres - 71850 CHARNAY LES MACON - France PH: +33 3385205810 FAX: +33 3385205811 MEGADYNE GmbH Nikolaus Otto - str. 24 - 33178 BORCHEN - Deutschland PH: +49 5251 87350 FAX: +49 5251 8735200 MEGADYNE SLOVAKIA Blatn na Ostrove 199 - 93032 BLATN NA OSTROVE - Slovakia PH: +421 315511122 FAX: +421 315511122 MEGADYNE U.K. Gildersome Spur - LEEDS - LS27 7JZ - U.K. PH: +44 11 32382910 FAX: +44 11 32383870 MEGADYNE HU Kft Mag u.3. 10/1 - 1214 BUDAPEST - Hungary PH: +36 14270406 FAX: +36 12785279 MEGADYNE RUBBER SA Ctra de lArbo, Km 1,7 - 08800 VILANOVA I LA GELTR (BARCELONA) - Spain PH: +34 93 8115450 FAX: +34 93 8115470