1 I @ CNC3000 Series CNC3480/3580/200 Operating manual “3 eee PHILIPS The publisher does aot assune, on the basis of the Lnforuation contained fin this manual, ony Lebility ab to specifications. For the specification of your auserical control reference should be made to the ordering data and the ALL data are oubse lelthout notices A publication of (e) PuILIrs ‘exroer 3. & Etectro-scoustie Syatens Division. Printed in the nether] ° specification catalogee exclusively.coments 7 PROGRAN/SLOCK SEARCH... 8 ‘Gel. Part. progean search vith subocquent execution a seettos ace, 6121 Block'seareh {n'a program with subsequent execution J... 69 G13) Subprogean search with subsequent execution veveversscse 70 1 POKER ON « a8 G14. Block search tm a subprogran with eubsequent execution «72 Lele ference paint search Taq Val Reset axis . ) EXECUTING THE PART PROGRAMS «+0404 75 Autonatie program execution (Auto) vssisccssceseenscneee 78 MANUAL OPERATION Block delete wervereeseesees SEED fa Slogging seveevess Interrupting a progeaa sosecsessevses 0 Manual ent’ srescese 5 ogeing during progran interruption ++ e Progeaa/block search» Changing tool correction deta vices. 3 Reference poise search oat Restart after a progean Lnterruption + 85 21213. React ante eevser 12 Return eo interruption point and reaunc of operation 2°214 andkteet. (Optional) uo Foew tale point eeteoseree 85 2.215. Tnch/aeerte = one 1 Return to block Stare’ and’ reexecution’ of” interrupted 212.6: Measuring contror (customized project)» 7 Bock stesecsveeseseessessen 86 2219 Bene 218 Frogran interruption eani'sriseseeen 8 2.218! Machine’ conatancs Condittoasl stops 2 a8 2.219. Input and output status ‘Aborting the execstion of a pare progean sercueceecceece 90 2.2010, Diagnostic (optional) hsto mena = sesstirsrosesseastaieeaterseerarel ML festron 1 => 32 7 PART PROGRAM MEMORY «oe ooee Teatrun 20. ou Sat. Pare progean using che Keyboaed « Tentrun 3 7 36 3I2 Being pare progeans veceeessess Festrun a 20000 3 3.2L. Adding new blocks Graphic atmulation + SII 100 3.212: Noditying a block Graphic staulation (qo tool) siscssessecsseseccnccsecess 102 31213) Clearing a block «se. Graphic simulation (plat) -+.7> SII tot 3.204. Tasercing a block Graphic simulation (Plot, no TMi) sesseccscrscsecesecsse 106 312.5. Clearing a program «++. Graphic atmilation (no rapid traverse, with IN) seves+~ 106 3.216. Clearing a aenory 2.0 Enlargencnt via graphics sersssrsssessestsesessesscosecs MIO 3.31.” Brogean tnput tn DATACIN node” cccsececeeceuecueceweceeee 3 Graphics speed pastessteseesseisctaes ca ‘Sis... keading {nail peogeaas stored on a data carrier = Single block oparation s.sc-ss00s cs ons lala! Reading ine pareieelae progean + a2" Beogean output, in DATA-OUT mode s.ssscsisceuseaseoeee ‘Sia. Reading out’ sll part progtams onto a daca carrier 3.4i2. Reading out a parcteular progran onto a data carrier v+s 50 3.51" Part progran’ wens s: Manual data input (I) s.c-.e0 Input of functions or axes motions” = to each fa aead sressesecescsecsastsscosscsscoscssersvcess I2L Seiad eae] Cachan leaeceseerarrs te terectererreseeareree engl Tool measuring” cyeie SII 1a 3 Data transfer between tuo GHO"G'sellelieiseussesceseness 32 Transferring all programs Sm aenory from ONC Aco chC™s 5852 %. cuEaR cowraot o - an Transfercing a particular progeam fron CNC A to ONC B .. 53 10. WACHINE CONSTANTS. «see0e+0 peer) SURPROGRAM MEMORY «ses ees esses peer] To.1, Input of aachtine constants usiag the Keyboard veccecsess 128 Hatering sub progeane veing menu technique «- Ey 10.2. Input of machine conttante in DATA-IN wode = Parasater table. secrssstectecseseeys SID 56 Output of machine constants a DATA‘OUT node Stored sero offaata s.scsssrssssserseseceeseescneceecees 5B 1014. Machine constants table s+ 5. ‘TOOL, CORRECTION MEMORY «sees 60 ne ERROR CODE DESCRIPTION ss ssssseessesesessesseessseee Sele Input of tool corrections sescesseserecneeee 60 Liat. General « eee eee 51.1. Taput of tool corrections via the keyboard 60 112) Groupe no 5.112! Input 9 tool correction dats in DATA =1N sade’ 2 113) Classes’ Brecrrerareseeeneeteeereeees 5.2.” output of tool correction data in DATA-OUT mode 63 LII6! Spectfteation of errors sssesssssssrecsecsucssscnscenee TAR 5:3. Clearing data tn tool coreectlon memory veseeses 63 SA Toot Life monitoring (optional) peered Sides Input of spare tools (optional) ssssseeesee 6DIRECTION FOR PROGRAM INPUT USING MENU TECHNIQUE... Short description « Tool assignment Activating sens cochaique Mens review OPERATION INSTRUCTIONS General information «= Selecting the technology fle Mending the data taput Progranaing examples Machine constante for techaclogy date file’ +f®cNc3000 Series I CNC3480/3580/200 ing and Programming Supplement for V209 Numerical Controls Bete PHILIPS UT Qo. ee Jee ee Oe contained 42 yuld be made an‘Teta supplenent to the CNC3480/3340/200 operating and progeamners fmanual for version 209 contains the following {tems Extended G-funct one G29 and G22 POWER DRIVEN TOOLING (option) ‘o sviteh on pover driven tools Programming the Sinaeis +. ee Memory: . vee ‘The exanple gives a possible main tool and ite spare tool allocation ine part program. Part program | Spare tool date ' | 9000 N50 7 01013 —n-- 062122 ——— ous ee ror | °° fatn took 1 | Ist spare tool nd spare tool Sed spare tool W120 7 02033 w= 04K) =a ‘705053 | Main ool 2 | Ast spare cool nd spare tool % 200 1 08083 | T 09093 8 300 #30 SPARE TOOL, MEMORY ‘This 4s an additional mewory for storing spare tools and thetr offset numbers. "Refer to nection Sa4s1. OPERATING MANDAL Up to 10 spare tools ean be assigned to a tool in the Spare Tool Meaoty, under addtesses PO to 25m ‘The Length of the tool Life meaory can be set by MC 217. ‘The ool & offeet nunbers are entered in the memory after MK = ‘The following example explains this noosa no 2 ca ol offset munbee Tool offset sunber co) je [ 1 i 9 12. ~ Ast Spare Toot of TL ~ 2nd Spare up to 10th Spare Teol(s) asii25(e) and (a) are uted sage is referred cuteing edges, eng. grooving tool, the decades ven and odd uabers are used e9 Ladseate which linen 4 single cutting edge 42 used, only (c) 42 weed for the offeet Both (ec) and (Q) refer to offset noshers, Listed in the Tool Offeet Iihen 4 spare tool auaber is entered, that nunber te then deleted frou the Spare Tool Meoory, as can be seen fon the exaaple shown below: pre900 nm rere RORUAC:EDIT SPARE TL UNLOCK eu. renoRY ms * S"fool Life. K's Tool life factor R= Tool Life renatning ; Tool Lite 4s auttched off. ‘This fe 4 aemory that can be pre-set with the 11f6 of each C001 (C)y eter to section Sets OPERATUNG MANUAL. ach tive the tool ts operative, the actual comaining tool cine Left (8) ts monitored. and diaplayeds’ when the tine of aackining with & specific tool exceeds the presct value, end of tool Life is recognized td the operator gets s warning on the’ display. This 4a I 91 or shen there are no further spare tools Svatlable, P £3 1a displayed. When tool T xx reaches the end of ite tool 1éfe, {f will continue fachining, even going delov zero (life display will show a negative tiga) if aeceseary, {0 complete {te catting operation. Then if a spare fool (Px) has been allocated in the Spare Tool Nenory, the next tive Tm is programmed, the designated spare vill be selected 00 the tutret and cutting” continued vith che spare tool. Nachine constant 8 185 can be set ae follove: C= 1 Tooltive monttoring for natntoole oly C= 2 Tooltine monitoring for sain and sparetool C53 Ae C2 above, but with the facility to edit spare cools, Aneluding active (averted) in the sanual nose hen space tool sunbers ace allocated, tose mutters age deleted fron ihe rent ate eapy: ith tole apts Toy To and 70) deleted {fon the Tool. Lite hen Fisene for nw tire ueoce = wi aie? 8 ess Bek oe Ta Ai ba B Eos took 88 TR ABP bo cos toe R 88 ie Ais fro Bo eos kee k 88 Hd & RD Bs ces kee k 88 He alg Fo bo ces kee R Ss His Ala bis be E88 kee R oe HE AIS FS Bs ces kes k 88 FEET ME co co Ko Ro Example shows 06, 02 and 07 deleted. Enter progran 89900 N30 TOL} -(101-01-3) odd 0 G1 x100 2100 SO 23 (TO1-02~3) even eo Gad mt = 20 00 70 ¥a0 ‘The fool TI has two cutting edges, with tool offsets TOL and 102 and has been allocated 3 spare tosis in posttione 06, 02 and O7- 106 and TO? are tao cutting eige tools, one edge designated odd and the other esia2sasti2s The spare tools & offsets are entered into the Spare Tool Memory, a6 "ee 1 7 Tar t-racps-pacrsepecp7-pocrae ae Spare Toot #0 = 06 21 22 |_ sas cutting dpe offeet and Spare Tool PL = 9215 |__ortset ~ single cutting edge toot 3ed Spare Tool P2 = oF 1 2 |__otfeet ~ even position of spare toot Tool Life Neaory © = standard tool Life in miautes K = tool life factor: R= the remaining tool Life © ts et to 1.0) K {5 fet to 1.0 } im our example Ris set 0 1.0) A, P end D used for future applications vith extrs ool magazine. An exanple 18 show below: roon corr 1. Cire aeock T9 BO"E o De co. yoo R oc We ae FS Ese KOS R OS TS AS ES b ESS BSR 88 TEAS FB oo ESS SOS R So Tg M3 BIS bo ESS Keo R oe 3 AIS PIS Go E09 Koo R oe TAPE PE oe co Ko Ro Pyas00 mm N40 rere 39 T1013 BEES Gi kdoo 2100 wes oat 30 Loo £9,000 F-ove 190% Jen fos OE ot” Rerum: 85 08 4 ‘The turret rotates and T1(01)3 with the “odd” cutting head 1s selected.Cutting stares and the Lite counter starts to count dovn and wilt continue counting down o6 Long as turning operations continue [As the program progresses, the cutting head e-g. 130 TIOL} odd head is ised. At block NSO, 123 the even cutting hesd ir ured. The heads continue to change’ over folloving. the program progression until the Spare tool Sucre Tha Spare oo. Nowoty will be weed vieh full tool life: NOTE: The Tool Life counter relates to the tueret position use of the tool. Therefore in the case of @ twin cuteing head tool, fone head’ aay not necensarily be at zero tool life; this would depend on {ts user Men the tool Life of TI reaches zero, I 91 Is displayed, cutting contiues until the operation 1s ‘An example shows this: Stare ro “S35 N20 G1 x9 20 Nas Gi°xioo z100 NSS G24 D100 Wi=20 Na=s0 NS 36 gormeg gen, 9.) gter 70 grees Fs FS § 1008 00 § SRE EBB Ree ‘The turret gow turns and the next spare tool TS is selected: & 1008, § 008° SOR 18H serun & 01 S55 ot RETUAL fi: 03 83 4 ‘The 16 tool Ife is reset, e-p- 1.0. Ae the end of TH tool Life, warning T 91 dom even Below zero (='sige appears) until cutting hes been’ conpleted. An example follows: ee SS FS Ee aio gimme, get, on, SIS 1238 AETUAL Ri: 03 83 43 esui2sasta Now the fool L1fe of T6 has been used up, che next spare tool eng. TO2 ‘The turret changes to position 2- Pro200 rN 40 rere : " Biss G1°xt00 2100 Neo G24 o1c0 winz0 n2eso gone 5 gran, gist 19 9 2 808 2 888 2 S888 § 1008, Spelt, Ome 198% lien the next spare tool e.g. 12 4s in position, the waraing atgoal 1 91 can be cancelled by pressing the ‘The example shows this: Bygs00 mt N40 rere ‘sinace reo "36 RSs & N68 G24 D100 Ni=20 N2=S0 No feo comenig peru, Bist 19 60 3.009 So 900 ST TS. S80 2 868 2 oes E8888 000 -F 6.000 F-aVR s00% § 1008, 5 1098, SiOe 188% serun. €' 01 Sy 55 of ° RETUAL Fi: 03 85 41 linen the t00l Ife of tool 12 has reached zero, the warning I 91 will appeae: The ext spare tool 107 in the Tool Spare Neaory Le nov active and che turcet will rocate and select 10) Bresso mm No aro ELE BESS G1°xt00 2100 Neo G24 o100 wi=2o Ne=50 commen ecTua, gist 19 oo Tool 17 tool Life tn the example fe eet to 1.0, len tool Life of 17 reaches sero, warning I 91 are displayed, tee example below Nee 3a o100 nin20 N2+s0 commana geTua, 4, gus To 60 2 2 88 2 8 5 1000/08 5 om Some 188 BETUAC m : 93 09 41 5125IE a progran 4s made active vhen all the spare tools have teen used cxeesded> {a displayed. mens WB Eilts oo 5 1000, 0 5 a8 SBR 180% Spare Tool Nenory will. show apare tool T07 stil active (shown Inverted) a che exauple shows: Bui speme sr Lock Pe "Sas HEI rovoseize Pisoets 2-8 BM nnosaize pi=o215 Poh esia2s a Tool Life Memory shovs wo renaining tool tine lett, exg+ 10.0. ‘an exanple shows ents: Te Er Elie: B stg ges ge TERE ELR E33 BS a 38 Tae EER ESS BSE BE he ib be B E33 BS i 38 HORDES Bess Bb 38 5 ‘the spare tools of TI have now been used and their tool Ikke te sero. ‘The fools are nov replaced and the Tool Life Neaoty eset. ‘To access tool Life womory see section 5.4. OPERATING MANUAL. Tool Life Heaocy cannot be edited in Singla/Auto mode ‘ool tine lefe (R) ta reset to the tool Life value. Te our example tt ie 1.0. weave Brlhee h Bite Be: 8: rocks TAPE boca ck as et asta4a out example, tool Life of TI vas reset (R) by positioning cursor on HI snd then The last tool used {8 shown active, in our example st ts TO7 averted). Tie {8 nade inactive by pressing the Store button. Wpprisrespacrsceerrrraro- aE P 43, 191 nae deen cancelled by pressing CLEAR button. ‘The pact program given az an example can now be Fe-ruts ‘The turret can be moved to a fixed machine posttion eng. for 2 tool Cheoges A G98 programmed vith this move will suppress ail offsets loro and tool offsets) during the execution of this block H= Machine Zero Datum potnt M1 = Program Zero Datua Fotot (Workplace) mo 699 x00 2100 moo co x80 2150 Milo G88 3600 21000 Ustag 698 vill suppress all other offsets when a G9B block se active. After the G98 block has been executed, ll zero point offeets, radius C98 Le only aetive {a the block {m whieh If 16 programed. linen 4 698 48 progcanmed, a GO oF Gl ubchover is progeamned prior to the ob, chat function will be retained following the 698 esui2sesui2s [TENDED G-FUNCTIONS G29 AND 22 a A conditional jump so 4 program co be mide whieh Ls dependant on Foot K-29 can be programed together with an “E” paraneter to enable a ondittonal josp to be sade in the program when e tool chenge takes In the block concatoing the mata toot e.g. 13033 an “E” paraneter aust be programed, ia the example given Below {t ie i block 430. Example of progean using 629 x30 13033. Eot MO G29 esl” W = 70 NO 24 099 ML = 10 x2 = 70 30 180 mom-o mos When tool Ife of the tool has expired the “E” paraneter will get the value of D in the Tool Life Memory. The conditional junp vill Become 1 out example when tool 1tfe of T3033 has expired EOL will get the value of Dy that is B61 = 2. A conditional Joup from blocks N40 to N70 When tool Life 4s left in the cool the condstéonel jump will not be fctive. In out example E61 will be O or <0. Therefore the part progran GEL contioue £9 block sequence. The same conditions apply to the spare tool(s) 4f these are Listed io the tool memory. In out exanple T3 has to spare tools TO4 and TOS Usted in the Spare Tool wenory. Therefore the foregoing explanation of the condittonal. funp for 13033 will also apply to 104 and 103. SUMMARY: E = 0 oF <0 Conditional jump inactive 5 = >0 Conditional jump active [A-condtttonel jump fron & part progras to a subprogram CIACKO) can be ttade by ring @ 022. ‘Tats conditional call of @ macro cas be wade using G22 and an & TEE is D0 (greater than zero) the conditional jump ts msde to the TEE is 0 oF <0 (zero or less) no jump wil be made, A typteal 622 block vould bet 22 E60 N= 9100, If the £60 parancter is set £0 E60 = 30 a condittonsl Jump 4s nade from the page program to Te #60 = Ono Sump te a fe pare progean continues. N= Ldentitication of macro sub-program, e.g+ 9100 ho “B parameter velue is not automatically decremented tn G22 a8 ts the case when G29 ts used. Nove: “E* paraneters up to E49 are not cetained in the paraneter semory after H30 te entered, or CLEAR control, Paraseters Cheeced fron 250 oqwards will be retained in aewory unt sl esui2sasta the offsets from turret centre to tool post vartes dependent on the Teese Oa eae cigs 3 ia ait The offecte are entered as sachine constants (HC). TURRET RING 1 Nc 40 TOOLPOST OFFSET 1 tn Ene X-dtrect on Ne $1 TOOLPOST OFFSET 1 im the Zodtrection Neva 42 to 4 are the 8 turret Tool positions, uhere these offsets are sugaer anc 2 Mc 50 ToOLPOST OFFSET 2 in the Xodtrection Ne 31 TOOLPOST OFFSET 2 in the Zndtrection Neve 52 to 59 are the 8 turret cool positions, where these offsets are actives wager ain 9 Me 60 TOOLPOST OFFSET 3 in the X-at Me 61 TOoLPOSt OFFSEE 3 In the Zaairectsc Mie 62 to 69 are the ® turret tool positions, where these offsets are The folloving explanation may also be helpful: meso TRL 8 oo. FostTiONs fet ase oat acre f2 to reser @ ne 50 8 rooL FosttioNs ‘oo. OFFSET (D) we 51 were 52 t0 59 ne 60 8 Toot PostrzoNs Too OFFSET CE) we 61 re 62 809 THe 1 tod = TURRET RING 1 o8 2 8 3 RING 1 TooLPost oFFseT 1 (a) + TOOL OFFSET () = TOTAL TOOL OFFSET FROM TC uiue 2 tooLPost orrset 2 (e) root, oFFseT (a) = RING 3 TooLPOST OFFSET 3 (e) + root, OFFSET (2) TOTAL TOOL OFFSET FROM TC 18 asii2sasii2s ADDITIONAL sACHINE_coNSTANTS Uiith the 1209 extension and the extended Tool Managenent, 5 nev hhachine conateats have been added, refer to section 2 (Machine Conseanes) of the installation od interfacing mansal supplement (einis) fer detailed description. ne 213 Incremental of absolute tool correction values to compensate for tool wear ‘te addresses I and K data faput ean be tn increnental or brolute values. Gs increnental 1 = absolute offaets NC 214 btoneter or radius Snterpretation of correction values Nc 215 Bnable tool-coreection during program execution Parametecs 1 and K can be edited (but sot those of on active fool) during the execution of = programy O's disable option I > enable’ option Me 216 able tool-coreection in manual mode with wewory locked This only applies ia editing {and K parancters. Mc 217 petines the total number of tools in the Tool Life and Spare Tool Newry from Oto ‘o0L_ EDITING oPTION 1t to posstble to edit tools in the Tool Memory under certain Condiciones These conditions are controlled by tvo Machine Constants. Born options can be enabled by setting C to 1 oF dleabled by setting c to 0. Ne 215 C= 1 RAKE Sn SINGLE/AUTO MODE (a) Cartatn toot offset corrections can be made during the execution ot a program. (&) Only 1 and K can be changed. (e) % % Ry D, and W cannot be changes (a) An active (Loverted) toot cannot be changed. Wo 216 c= 1 Baie Sn MANUAL MODE (a) corrections can be made to addcesses U, Hy T and K. (8) A toot aenory lock peevents changes te addresses X, 2, Rand 0. 20 asui2sasn12s POWER DRIVEN TDOLING ‘oviaion of a separately driven ool 1 an option that is fol is driven by a motor via a separate spindle axis. as tt ts an fiuciliary ante that ie Independently deiven foe the main spindie, 1c fs necessary that the main spindle has been stopped by eg. M9 (oriented spindie stop) before power tool operations ate carried out To SWITCH ON ROWER ORIVEN TOOLING nen the control ta auitched on, the power driven tool option vill be {ndieated on the screens An example shove thts: Paka Ree porn oo fester cme gene, oferta co ben tre coe fae femme) et) saa ceed Figure 6.1.-1 display on start up with pover tooling The botton right hand corner of the screen shows the theee paraneters tated ta progeamming the pover tool ets ‘Sl=" indicates the spindle apced of the SL axis. Mis" the M.8.D. pate of digite indicate the spindte direction Eolioved by'a further pair of eigita to indicate the spindle Ae these three paraneters have not teen entered when the control ts first sestched on, they are marked on the scteon by to quest ion-narks Figure 6.1.2 shove the screen after starting up and range 2 (Hi=42) Prpe0o mm o800 rere POMUAC REF POINT eo 0G CONTINUE commeno pcTunt, gst ro co 2 5 8888 2 oe F 9.000 -F 9.000 F-OVR 200% t 3, tire, °o.0 forum. ¢ “91 53°95 9? ACTUAL MF? 09 4 nize? a2 Figure 6.1.2 Starting up vith range 2 set (tla42). ‘The fest iten on the screen after "We" 4 the spindle dtvection and Tenstng indicted with question-aarks for it cannot be externally Sees Only after explicitly progeanalag a direction the sereen the ‘hows on this spot 03, Of of OS. This and other propranning eatters te explained {m the ext chapter. NOTE: Refer to Installation and Interfacing supplement 8919 (4822 873 28336) for full infornatton. PROGRAMING THE SI—AKES the properties of the Sl-axis (or SI spindle) eseable those of the tata spindles Therefore, a set of three fastructions, similar to the ain spindle, are applied to peogram this axis in direction, speed and eee range HoNustingutsh the $1 spindle from che main spindle, the wate spindle Ensteuction ayabole "A" and "S" have boon extended fo. "Hs" and Sie" foe the 81 epindte. ‘he Slrapindle can be programed via part progeans or in Teach-in male (ibr, wi-toolsearurenene, MDL-playback)- then’ progranming 81 spindle instructions together with aain sptodle Tnstrvceione in one bhock, the ones for the main spindle are executed Firsts The execution sequence 4# also valid during HANUAL BLOCKSEARCH. Ef defined so by M037, "Mis" fonctions will be cutpot in BOD. ALL "iis" functions, except "MIvS", are output before actually executing the finetion; "Mies" ts outpot afterwards. ‘The nent part of this section explains the instructions related to the asii2sasii2s The Sl-axis can te programmed to turn etther in clockwise (Hl=3) of to counter clockuise direction (il=4). Hovever, if no gear range has boon Imerks, progranming a direction resulte in ERROR #32 (no year ange progeammed)- Minen the clockutse direction 1s progransed and the tool aves tovards the workpiece, a righe-Corning. thread will be wages ‘The dicectton’in which the axis {s curning 16 displayed as long as 1¢ The axis can be stopped turning through programing "WLS"; The control will show this spindle-stop by élaplaying “MI-05". Another way Seefon or by executing the #30, HOO of ROL Stetruction. Um this case dteplaying the direction tn “inverse video"; this can be seen in flguee 6.2.1 Fane Raw oPeRAT ion vere : Bl u8ee FS gg 80 Eoin Took feu. ¢ “on SY'§s oF ° gis Serlat & © $4 3 33 fisae «3 Figure 6.2. SL spindle-stop indicated theough inverse video of (hat the epindle {8 not acopped via a progranes “MI=5 Althoweh the “Ml” function {a used to progea spindle traction, tt 4s also used to peogran the spindle year range provided the value {= Brester or equal’ to dl In fact, the gear range mist te prograsmed respectively HCTl IIL MCT. IF the valve in one of nore of these Constants 1 less then 16, the corresponding Tange WILL aot be recognized aa a valid range anymore: 2 a NCTO defines wether the range te automaticly selected depending un the progreanes speed, of not~ When autonatic ranging 1s chosen and 2 range 1s explicitly programmed tn a block together with a speed, the Tenge {8 got autonatlely adjusted to the propeanned speed. If doing 0, end the programed speed 1s greater then che Maximum speed for this range, this aaximin speed ia taken instead of the prograaaed one. Tats, spindle specd can be programed by means of the instruction ‘The actual speed of Sl becomes zero after executing “Ml=5", 100, 100 ‘This speed also becomes zee when running a progean in testeua, making Appue 11 low (SI permitted) of when an efeor of clase A, B,C, Dor E {2 encountered. By eens of input 13 or 14 che povered tool axis can be put into Jog trode, whereby the actual spindle opecd of Sl ie overruled in all (ode. The apeed vith which the axis foge ia detersined by #75. In Jog-node che actual ear range Tenaine actives ‘The dfeection in which the spindle. jogs 12 in accordance vith the factual direction. When no direction te active (Iils5 or afeer povee—up) the clockuise dizection t= taken (W1=3). Wren function 695 to active, the feed is being calculated either from the main spindle speed or ftom the powered tool spindle speed, depending on the following condivions SMa‘ or Mk active: fron eain spindle speed. TS and Wied or 4 + from SI spindle speeds 25 and MI=5 no feed. Speed override ts also possible for the povered tool axis. lihen it is active, the spect override buttons will ‘afluence both the Speed of the SI spindle and the sain spindle. Tals speed override for the SL spindle Le shown in figure 6.2.2, in vhich the speed hat bee Foduced £0 63% of the progromied speed. prog9e ww vere 5 Eta ia § gem g gme Em te fee ne fen Le as oe ae Figure 6.2.2 Speed override for the SI spindle. asii2sasti2s LE the speed overcide button Of 18 pushed, both the min spindle and the $1 apindle vill be stopped turning. Die to this face, the spindle shown ta figure 6.2.—3- . pyge90 mm oN rere FRRRAG RAN OPERA LOM RETUAL H | 2 88 at rime 42 After the speed overcide has Yeon made greater chen OE and the teection ts programed, the spindle starte turning again. However, tf che control 1s {a Teaehwin mode snd the speed overeide {= areater then OZ, only pushing the start-button Vill be sufficient to For the pover driven tool spindle, three specific error codes concerning this epindle have been added to the existing e¢tor codes. These cotes with these specification ate Listed below. NSIT -Pre-alarn aeasuring system ow 5 No poser suppl) on adapter board é ‘operating ercors’. The error code specification of his error ta ateted below.PHILIPS MACHINE: TOOL CONTROLS Maoval order code: ‘Already published: Progransers manual (English) 4822 873 20302 Programmieranteitung (German) 4822 873 20301 Manuel de progranaation (Preach) (822 873 20303 dates; none These updates refer to software version 216 and onwards, ‘They effect sections 12.2+3 and 4.3e1+ Diese Expinzung bericht sich auf dte Software Versionen ab 214, Sie betriffe Abschaitte 12.2.5 Ce supplénent a apport A 1a version de soft 214. 1 concerne 10s paragraphos 12.2.5 et 4.3.1. order code for these updates > Beatelleode dieser VerSffentlichung ) 4822 873 29312 Code de commande de cette publication ) Industrial & Electro-acoustic Systems CNC3000 Series a #1 UPDATES TO PROGRAMMING MANUAL CNC3480/2580/200 date 87062 PHILIPS1. Updates to section 12.2.5: Processing of sessured values [649) Please note that from software version 214 snd onwards, the address T ccan be used in eso different ways. ‘Tgsth the tool number from tool-offeet memory, eos. TLés = Wunber of the tool memory in which the compensation value 1s added fand stored, 1b. the nevly added function: The entire T-vord with four or five digita, eng. T4143; this means: 4» turret position; 18 = Eool-offsce number; 3 = No THR ~The under this tool-offset number stored velue ts compensated. If however a spare ool if active, the tool-offset nuaber of the spate tool 42 compensated. The progranaing of the tureet-posttion vill ‘hot cause a tool-change; it is used by the CNC to deteratne whether The main tool or @ spare tool 1s compensated. Example: T4143 1 used ko machine the workpiece ‘9093 select the measuring probe GA3 x10 1-1 + measure the workpiece’ G49 UL T6149: tool 1 2 compensated when there {8 no Spare tool active. If a spare tool ts active then this tool 1s coupensated. Ie {2 not possible to progran directly the spare tool. This results in error PO7! parameter out of range. So al/aya program the main tool 1, Supplement to agetton 4.3.12 + Tach ic programaing (670/071) During conversion of programs and sub-prograne from Inch to Metric and tice versa, the E~parageters will always be converted. After conversion, Eparamcters not belag used as dinsnsion words should be reset to their original values? IIL, Supplement to che function descriptions of the as ary axes (optional) buetng conversion of auxiliary exis sub-prograns from Tnch to Metric end vice versa, the i-value at C109 (watting tine) will also be converted. After conversion, the word should be reset to its original value!PHILIPS MACHINE: Too CNC3000 Series CONTROLS UPDATES TO PROGRAMMING MANUAL CNC9480/3580/200 0901 Prograsners manval (English) 4822 873 20302 Progranmierantettung (German) 6822 873 20301, Manvel de progeammation (French) 4822 873 20303 updates with date 870625; mr. 4822 873 29312 Those updates refer to software version 214 an onwards. They concern “REPOS” after a "SEARCH". Diese Eeplnzung besieht sich auf die Software~ Verstonen ab 214. Sto betriffe. “REPOS (neuposittonterea) nach einen “SEARCH Co supplévont reppart 3 Ia version de soft 21 Tl concerne “REPOS” (reposittonnement) apede Order code for these updates > Bestelicode dieser VorBffentiichang 4822 873 29325. Code de commande de cette publication ) Hoctro sous Systams PHILIPSSupplenent IT to the progeasning manual CNC34G0/3580/200 Progean start after Block Search (SEAROH) When only one axis has beon programed following T...., 1t may happen that a finetionally undesired ReP0S-novenent will be carried out Following SEARCH. “REPOS” (reposition) means that the tool 1s moved to the start-position of the block which vas interrupted. Beanple: too T1013, ‘Tool correction: : nx. 2150 wa00 12023, 72 x109 250 R210 G0 2300 N20 Gh x2 230 GL 2400 START at SINGLE auto N210 no REPOS. ‘no REPOS na20 fo REPOS REPOS Sn N230 N230 “REPOS in 230 REPOS in N230 x 4 SEARCH W210 SEARCH W220 , LP SEARCH 230 aoe 7! nae > waco le = | sinsue a i “anew 220 wang nang SEARCH PSD pace | nae io b auto Z outa Fig. L Different traverses following SEAKCH in SINGLE and AUTO 4+ traverse after REPOS movenent towards starting point of block b= tool correction difference T=12 in x-direction For sovonents programmed in just one axte (2) Folloving f+, the AEPOS-movenent is undesired sn wost cases, since no I~novenent is effected acing a normal program cin and REPOS. enables ‘The number of blocks alloving a start without REPOS will be extended and differences. between SENGLE and AUTO will not occur if a GO-block with traverse zero {a being progransed prior to Gl. The GO-block should only contain the exis which is also prograaned tn the Gl-block. Example: GO-block "225 added x10 60 2300 220 Gh 32 W225 GO Wo. 230 GL 2400 SiagcH + START ae SENGLE, aro R210 no REPOS. ‘po REPOS n220 ‘80 REPOS no REPOS R225, no REPOS. no. REPOS 230 REPOS in N230 REPOS tm N230 x seancn nasa seancn MERE / / / / SEARCH N230 Figs 2 Traverses following SEANCH ép SINGLE and AUTO a+ traverse after REPOS aovenent tovards starting point of block b= Cool correction difference TI-T2 in x-direction1. POWER on After power on, the display on the screen will be as given below. except for the commands for reference polot aesrch, Jogging and data taput, mo fureher consnds will be accepted by the coateol equipment: Ae power ony Eeed= and epeed-override aro sot at 100% NOTE: As tong as REF POINTS 4 dlsplayed on the screen, the softvace Tiatt switches are ineffective. So be careful vhen Jogging!! ta order to be able to establish che positions of the software lintt= Guieches, a reference polat earch have to be careled out test. 50120 2 Lut, Reference potnt search. ‘Te control allows the reference potate in both axes to be approached ‘inultaneossiy- Procedure! Check vhather # reference point search tn both axe Can be effected without aay risk of collision: ‘reference point searching can safely be {Gee section 2e1-)> -tene se see trtn [B]] sete tor the ‘The dteplay on the screen will be a5 show below. 17, Jog one oF both machine slides tovards « position from started. second antes The slides wit sow simultaneously move towards the reference pointe posttion of the ref me point will be dia sd under DACTUALC. ‘Ae the bottomend of eh operator by means of qu The input Le effected via Teach-t Depending on the machiae tool the M-funct ons e potnt in an xia, vith respect to the machine screen, behind DACTUAL MC, the control proapts the {Eton marks to eater the spindle enable conditions. Me of HS for the spindle 50120Procedure “Setect MC using the Addeeas Selector buttons [ “Press the Eater button ‘The control equtpaent 18 now ready for ws NOTES: Any postttontng can be stopped by pressing the Progeea Stop button [i Restart ie effected by pressing the Start button [i= 12. Rese ‘The program zero point can be found in one of the folloving ¥ays: A. Pestova a C-function for stored taro offeet (OSM oo 057) uatng Pasenvopeuamtoy and anus Ses goction 23: B. “Jog the slides tovards the zero points tn tho axot and reset the axes to'sere selecting point 3 (Heset Axia) of the aunval mont. See section 2-23- aso120 5 2 YANUAL OPERATION ‘he operation mode MAMUAL allova the aschine slides to be t fneane of the Jog buttons. The traverse can be effected ithe Preveelected feed rate (contiauous © ‘or in etepe of umber of increments. (Iacreaental 7 + Jogging. Procedure: “Prose che Manual button ‘The dlsplay on the screen vill be as given below. 19 at a selected feed rate (continuous traverse) proceed ouerere selec she sagutred ueveretes wate ([S] (Sa) (S) tuning the feed override buttone ‘The food rates in the two axes at 100% override (aaximun feed rate) have been stored under aachine constants 10 and 30. eee } elated traversing rate 1£ no selection 8 made tthe Jog continue button (=] and the (stored under MCLI and NC31) will be effective. The feed rate con be changed by pressing the Jog raptd button or the Jog feed button [wm] ( Don’t forget to program F and $1) ‘ 850120eae emaratae EE ‘Te contol allows # atmultancous teaverse in both axes. ‘The traverse will continue as long at the buttons are depressed. 1. For teaversing An ateps of a pre-selected auaber of Incresents Giactenantal traverse) proceed 26 follows: “Select the cequtred auaber of Lacrewents ( 1, 10, 100, 1000 or 10000) using the increments buttons OFFI me cree te wppoptate og wens (FO ] a —J ‘Te allies will move into the eequited directions and over the aetected hnumber of Incresents, each tioe che buttons are pressed. ‘The traversing cates are equal to the one which applies to Jog continue, ‘he feed rate override buttons are effective: ‘The Jonaing operation t= Ataplayed on the screen as (iuseeated below. so120 7 ‘so1202.2, Manual Nene Before starting automatic machining, further preparations ~ tf necessary ~ fan be effected via the manual ment. ‘Tuts menu can be called {n the following way Press the nanwal button [FF] on the screen, the functions contained in ebte men will be displayed Those functions can be selected via the keyboard. By pressing Key >9C of the Keyboard, 2 second aet of functions will be displayed. 50120 ° 2.21, Progean~/Biock cearch. Procedure meee | Press the Mem button F) “Select potnt 1 (Progran/block search) of the wens displayed, using Trey SiC of the keyboar he screen will digplay the fire Shown in the figure Below Jos of stored progr ‘The required progran susber can be selected sn evo ways! tome: ie rere umber ia FEE} Keyboard. 1. “Select the program number using, the Line elector buttons. certs (5) “Press the Block Search Botton The Ateplay on the screen will be as shove below. q i Be! i & aso120By pressing the buttons Single or Auto snd then the seact bucton [in], the progean can be executed from the First block on- If the execution should start from a particular block of the program, rathee than the {Lest block, thts block should be searched fleet, The procedure for searching a block 4s sintlar to the one for searching fs progran, substituting the block nunber for progran nunber. Ue 6 also possible to search for a perticuler tool musber tn a block wthout flese carrying out a block search. The procedure Ip siailar to the Block search procedure, substituting the tool ninber T for the block number ‘The bottom Line of the seree will then indfcate DNT¢, ae-Hiweteated ta the Lover figuee on the-2efe~ 2.2.2, Reference potnt search. lion the machine slides are to be moved tovarde the reference points in the axes during # machining operation, proceed a8 follows “Press the Manual button fw) “Reese the Mens button “Select potnt 2 (Reference point search) of the menu dtaplayed, using key >2¢ of the keyboard. gata for the second axta. “Prose the Start button [5 ‘The slldes nov wove staultaneously toverds the reference potnts. See alao section Isls ‘oe procadare cam be concluded, by cabLtag one of he operation woes 50120 n Procedure: Jog the side towards the zero point a the relevant axis (section 2-1.) “ted proceed an follows! Press tho Mamuat button FF] “Press the Menu button ‘Te dteplay on the screen will be 4s shown below. “Setect potnt 3 (Reset Axis) of the menu dteplayed, using key >3< fof the Keyboard ‘he figure belows shove the dteplay on the screens 2 950120Ko aes “Press the Enter button to reset the a5i%- the Hater button to reset the Zaxtes “Press the Eater button lee to reset both axes. tren bh axen have been reset, the display on the aseeen will be as piven below. ‘The Figure shows that the actual positions a both axes, appearing under DAGTUALC, have becoue zero. With that the progean sero polnee tn the aes ‘The reset-axts procedure {s concluded by calling one of the operation modes Siagle, Auto, Manual oF Tesch t. aso120 n 2.2sb, Mandubeet (opttonal feature)- fn the following aenner: eee sera tn art wero (7) aero =) “Select potat 4 (Handvheel) of the sens dlsplayed using key >4< ‘of the koyboards ‘The second Line now {ndtcates MANUAL; MEHL rector buttons [==] “select the axte concerned using the Address (on che screen under >COMMAKDG, after che axle concerned, DEANDWUEEL< wil be displayed. ‘The second axis can be similarly selected repeating the last two actions. De (nay. for C803580) 1 (Ly 10 oF 100) of teaver: umber of incre ‘the screen will give a dtsplay a6 shovn below. SOR ieee Rotating the handvhecl will now cause a traverse in the axis concerned over the selected munber of increments (Ly 10 or 100). ‘The handuhee! is not effective in conjunction with the reaatalag Enerements. buttons ‘the handwhool operation mode can be concluded by auitching to the aodes Manual, Siogle, Auto oF Teach=in- 50120apm mee wee ee eee ee ee ee e 2.2.5. Inch/ietetes ‘The mioual menu allow the control to be avitched from astric to Tach Atmenstons vice verea, depending on the value stored for MO 105. NOTE: when avitehing from one dimensions system to the other, the prograns 4nd tool correction data, stored in the contcol geaory vill pot be Teealeulated, only the decimal point will be shtfeede Procedure: tren the tana btn FF] Pease the Mena button [F Select point 9 (Next mens) of the menu dtaplayed using key 296 of the keyboards “Select potat 1 (Inch or Netete resp.) of the nevly dsplayed mens Using Key 91 of the Keyboard. The display on the screen will be a8 shown below ‘The control has now been switched to the other dimensions system for safety reasons ¢ reference point search fn both sses should be carried outs See section tT: Return to the other aode ie done by applying the above procedure, Point 1 of the second wens displayed, will now read Metrie< Subsequently, a reference polat search should be carried out. aso1202.2.64 Measuring control (customized aod). ee reese the voos tion [FF] “Select potnt 9 (Hext mens) of the menu Ateplayed, using key >9< of the keyboards The ext wonu vill be displayed, as Lllusteated below. “Select point 2 (Measuring control on) of Ms sens, ueing key >2¢ of the keyboards ss0120 ” Deno ‘The Deno node allova the CNC to be checked. No Input~ and output stgnals are required. Procedure: “trate em aah tttn FF] “Press the Menu button Ea} “Setect potat 9 Giext mens) of the mens dleplayed, using Key >9¢ of the keyboard. ‘he screen will dtaplay the next mons, 26 shown below. “Select potnt 3 (Deno on) of hla ens, using key >3¢ of the keyboard. 50120‘The display on the seeeen will be as shown below. ‘The required part progran can now be aslected and executed in Single of Prtor to the execution, a reference polats search has to be carried out ‘The Deno aode is concluded by agnin applying the shove procedure. Polat 3 of the wana dtsplayed will now read Deno off. Subsequently, a reference polat search should be carried out again. 50120 9 Machine con ‘Te paranetere which adapt the control equtpasnt to the machine tool, fre stored ia the machine coastants memory. the contents of thts menory to be ‘The procedure for wodtfying and reading tn the machine constants 1s given ia eectton 10+ “Press ehe Manual button Peete the Neos button [FF] “Select point 9 (Next mens) of the mone dteplayed, using key >9¢ fof the keyboards ‘The next menu will be displayed as {Ilusteeted below. OSE hl oven ing contra om “Select point 4 (Machine constante) of this menu, using key 24 fof the Keyboard ‘The screen WiLL dfaplay the machine eonstents 0 co 13 and the The software {dontification sunber will be displayed as well. 20 50120ea 2.2.9. Input and output status. To dteplay the status of all the tnpute and outputs proceed as follows: “Prose the Manual button “Press the Mone betton “Select potnt 9 (Hlext wens) of the menu displayed, using key >9< fof the keyboards ‘Tue next mens Will be displayed a6 shown below. The search for a particular michine constant goes ae vader: wtnter the desteed ausber via the Keyboard. “Press the Enter button [J] 53) “Prese the Block search button ‘he number can also be selected by means of the Block selector buttons = Y “Select potnt 5 (Iaput output status “On") of this wens, ‘The procedure {2 conclued by proaeing the Manval button eee eetase a aa earesaee ‘te screen will display a survey of the 1/0 status. 50120 a 2 eso120The Liguee below gives aa example, showing the 1/0°s ‘he 1/0 display procedure can be eoacluded in the folloving manner: Press the Menu button [5] “Select point 9 (Next mens) of the mons, using key 9¢ of the keyboard “Select point 5 (Input output statue “OFE") of the new mons, sing key DSC of the keyboard. The NC now aseunee the Manual node. 50120 a 2.2.10, Dlagnostte (optional feature). Selecting the Diagnostic mode, enables the NC to be used for service purposes. ‘The following elenents of the NC can be checked: colt keyboard “Central processor RAW enor "phon mcnory “Input output nodule “servo drive module CR interface Procedure: “hetuate the external Diagnostic enable switch (Laput 8). “Proms the Manual button ~Peees the Menu button [5] “Setect potnt 9 (Next menu) of the aenu displayed, using key >9< of the Keyboards ‘The next mens Will be alaplayed, as shom below. “Select potat 6 (Diagnostic) of the of the kayboard. 4 550120‘Te screen will now display the Diagnostic teat menu, {llusteated below. “Select the destzed eat, aug. number O1, pressing succenstvely the lays >0C end D1 of the’ keyboard. The display on the screen will be as given below. Pressing one of the keys causes the cortesponding spot on the screen The majority of the tests run automatically. = ‘test can be concluded by preseing the emu button Sone tests viLl take a feu seconds to be concluded. ‘The procedure can be terminated by sultching off the external Diagoosttc 50120 25 3+ PART PROGRAM MENORY. 3.1, Part program using the keyboard (Ete PM). Manual progean Laput can be aftected in the operation aodes Manual, Single ‘The figuce below gives an example of the display on the screen “Eater the progean suaber (e.g. 9876) after the address DNC using the munerical keyboard teens the Store bution 6 ‘50120“Selact an addeess, eng. 2GC, the preparatory function of the ftrst block, using the Addzeas selectors BEIGE “Enter the associated data via the keyboard [elt le |") CII) ERIGe “Press the Eater button Enter the other words of the block in ¢ sintler vay. tease the Store woton [IE] sequentty and continue entering ‘te figure below elves aa exaaple of che dtsplay on the screen. em oN bur E01 Po ‘9076 UNLocK nears Bii0'Go x100 2100 ‘The entire program can be entered similarly. NOTE: When nore than one program has been stored in che aasory, the nevly fuceced progeen has to be activated via Manual ena ia otder to enable Gee"execution in Single or Auto mode! see section 2.2.1+ nen an error message appears, proceed a8 follows: “Select potnt 0 (Error explanation) of the wenu displayed, using ey D0¢ of the keyboard. efor also to section 11 (List of error codes). 50120 u aa. Eatetng Sere frograns (Batt PH). Prograns and sub-prograns can be edited in the modes Manual ond Part program menu see section 12 ‘Te NC allovs only saceive programe to be edited. ‘To be able to edit « running progran, {¢ hes to be stopped Firat and made inactive by avitching to Manual mode and presoing the Clear control BegwiKyePROcOrSTIne aml *iso00. 28 950120vee Meets (1) search button tenes ene ogacee Cee] keybosra - I} “Prose the Enter button During program search DBUSY< appears on the screen. After the search has been conclu elected progean will be diaplaye progeam data ta meaory eae be edited after the sonory hes been made |, the Fret sequence of blocks of the sccesstble by seana of a evitch. Enis te indicated by DUMLOCK. ‘Tee figuce below gives a exaaple of the display on the screen. 50120 2 3a Ls Adding ey Blocks (BAit PH). oon BS Petcare eee ee yrs, 0” Te, ERS J ERE) “Prone the Eater button trans the Block search button 3B] During block search >BUSYC 4s aLaplayed on the third Line. After the search has been completed, the block concerned will be displayed fon the bottom Line: ‘in the Iist of Blocks 42 9 preceded by the cursor. “oter the nev block nuber via the keyboard. Te may not exist in the program yet. Cie GGG -Peeas the Enter button ‘The new block muaber, eg. >¥400C, {6 dLeplayed on the Laput Line of ‘The various addresses and the associated data may now be entered as under: ‘entered ech tine an address valve har been tens oe tare ten [] ten te crae ich ht ten ete 30 so120‘he now block Will appear at the bottowine of the List of blocks. Te signifies that the block has been stored tn gemoey ‘The sesult hae been {llustrated in the figure below. (On the Laput Line the next block nuaber {9 displayed. ay further block sunber may sow be entered. #50120 a 3.2.2. Modifying a block (Bate PY). After program search has been completed, the block concerned 14 searched. — 2 -aaee be ee FETE) vere OSES" Gere) o SEE] tran shu Msk earch aon [BS] fon the bottom. Line. Ya the Liat of blocks 4¢ 4s preceded by the cursor: “Find the address to be aodified using the Address celectoret#| tuo enn vtts via th esheets EPSPS] Refer to the figure belo#. Reece ST Ro eee 2 asolz0“Press the Encer button ‘The addsess and ite nev value are d{splayed on the bottom line. Press the Store button The block with the new values 4s added to the List of blocks and atored in che NC aewoey. ‘The next block auaber ts displayed on the bottom Line of the screen. ‘The eesult has been ‘Ulusteated in the figure shown below. soy further blocks can be searched and modified 1 a antler say. + hen the address cursor 19 positioned on DNC end the Enter button 4s pressed by atstake, DCLEARC vill be tne the block uaber. shen the Store button 1s now pressed, the entice Dock would be elesred. ‘The atstake can be undone by pressing the block search button the procedure can be continued 830120 » 3.2.3, Clearing a block (Edit PH). Aftor program search the block to be cleared 42 searched. ‘This can be done in too waya, viz ‘limes (1) Mee ateewre. Cy) “Select ONC vith the Addrets selectors After the search has been completed, the block concerned Le dLeplayed fn the input Line and pointed by the cursor in the List of blocke. ‘On the bottom Line of the screen, following the block number, 2AR} ‘Vill appear, as shown in the figure given bel rsa roo00 tes FEMUR EDIT pH" 9600 uNLock fee onees Roun nesacors4e Oh 70. CLEAR oo aso120“Press the Store butte ‘The next block {a displayed on the input Hine. ORSOMES Sten Se na aso120 3.204, Inserting a block (Bait PM). After progran search has been completed, the block concerned ts dtaplayed x which the nev block 1 to be inserted can be found 1, -Find the block 2. “Enter the block le weak [ES 8 + eet) ~Proas the Enter button “Prose the Block search button [5B During block search DBUSY< is Ateplayed on the third Line of the screens After the soarch hao been conpleted, the block concerned is displayed on the bottom Line of the screen and potated by ehe curwor in the Liat of blocks: tore ome Sack mar va he thas FEES) GEOG ‘The block nuaber may sot exist in the program yet, otherwise an error message appears afcer pressing the Bater buttons The nowly entered block number e.g. >8170¢ appesrs on the bottom Line of the screens On the address Line >0¢ 8 inserted. Select the required functton/address on the address Line, using the adress sotectore [T][—] and enter che ansoctated data via selected and the arsoctated data entered. % 50120‘The words entered are displayed after the nev block nuaber on the bottom ine, as {Ulusteated tn the figure given below: wy. Wize T3035, “Prose the Store button vinen the block 4s complete. ‘The new block will now be taseeted into the Let of blocks, az shom in fn ehe figuce give below.#* PARAL EDIT pm" 9000 00K was Rta = me MiB Bogie ‘+ Te automatic block number tncreaenting {= usually effected in steps of 10, Providing the Laat digit of the previously entered block umber Is a ero. Otherwise the block number incrementing occurs in steps of I= 50120 ” 3.2.5. ng a progam (Edie PA): The NC allows inactive prograns and aubprograne to be cleared in the todes Auto and Singles The procedure {6 the following “Frese the Fart prograa button [7B] or the a the Macro button ["S) resp. The progeeanuabers stored in the NC menory vill be displayed. ‘The Cigure below gives an example. 6000 rey puro" :EorT pH" 9¢¢0 uNock The mumbers stored in the NC memory can be found in two ways; 2, otter the progres SREB unter sia the [ele tapped felt Tuber setng the Block selectors ~Prows the Enter button “Preas the Bater button (3) ‘The progrannuaber concerned, followed by >(CLEAR)<, fs dteplayed on the bottoa Line of the screen, az shown in the exanple’ below. 38 850120‘Re progcan concerned hat nov Dean cleaeed a he snancy and tan dteappeaced from the screen, a2 cen be seen from the figure shown belo Pyb000 ret AUTO Err pm" 9000 usLock ‘The nuaber of the active progeam Ls dLeplayed on the énput Line of the screen {mn the Manual mode ll progeaae can be cleared in the sane vay. ‘so120 ° 3.2.6, Clearing a aenory. The NC allows the contents of its memory (part programs, subprogran, tool correction data) to be cleared in Manual node, providing none of the part prograas {a active. Othereise an ertorsessage vill be dlaplayeds ‘To thts endy the senory bas to be unlocked by aeane of « key weleche This Is Indicated on the sceeen by DUNLOGKS. a “ei mer tg ha tn “Press the Enter button On the bottom Line of the screen DAbLL MEMORY La displayed, *# fs can be soon fom ehe Figure below. 40 830120‘The entire part program memory has now been cleseed, ae shown {nthe figure below BECUIKYRPROCOFSTIPE ‘The subprogras~ and tool correction aezory can be cleared in the sane way. 50120 a 50120In mode Data-in any progaa rans, tool dats and aschine constants loaded on a data carrier, can be stored tn the NC memory. ‘The NC sllovs Soeh a apectfle peogeaa and the entire of progeans, Ioaded On a date carrier, to be efansferred, ‘The modes Single and Auto enable nev prograns to be stored in monory Goring execution of another program linen prograas are set up with the help of progtamatng equtpaen that thay are not terainated by the character £0T (Bed of Stheevise the control will be unable to locate the other. pro 50120 a B.S. Reading im all part progeans on a date carrter. ‘The part programs on « eter can be stored in the NC nenory An the modes Manual, Single and Autor “Prose the Part program button select PALL, MEMORY< using the Block selectore [| ] len no peograns are atored {n the senory, the screen will autoaatteally tepLay SAL HENDRY. ~Feess the Data-ia button [5] ‘a example of the display on the screen 8 given in the figure below. “Start the data peripheral. (read) NOTE! When the Data-in button 1s pressed ducing date transfert, fe peocsee te facerrapted and DOATA INC toversely displayed as shown 4“ 50120By again proaeing the Datacia button data transfer can be cesuned. After the tanafer has boon concluded, the programs loaded are dtsplayed ‘on the screens The next figure gives an exanple- The procedure can be terminated by selecting the sane or one of the e4o want ioned before. Prograa search (section 2.2.1), a particular progres cen be selected, activated nd subsequently processed 1a Slagle’ or Auto wade: wores: When the {deatiftcation mumbert of one of the programs on the dat carrterhas been assigned to @ program slzesdy in memory, the transfer 1s Interrupted and error message SERROR DIOC (progeamunber already assigned) displayed on the screen. 50120 “6 9.3.2. Reading in a perttculer program. (Geverat progeans have bee Loaded on the data carrier, one of which ts to be transferred to. the NC weaoty): A progran can be read in from a data catrier in the modes Manual, Single Procedure: “ste ttre eee sha progres Ldeazittation mabe The bottom Ine of the screen vill dtsplay >¥9000<. “Press the Data input button [3] 2Ya OREATTONC on the second Line of the sere wiLL change Into DDATA ING, this fe Illustrated in the next figu “Start the data peripheral (read). After the prorgan data have been tranafersed to the NC nomory, the Program identification number te displayed in the itat under SALL MEMORY. 46 eso120‘Te procedure can be teratnated by selecting the sane oF one of the tx jarch (Section 2.2.1), the progcam stored can be weequently processed in the aodes Manual, Single of Auto. ores: briefly read in at an enhanced rate, hovever without being stored: ‘The progeens folloving the program selected are not reed in. = when data transfer ts stopped by error message DERROR DATC (program not found) one of the previous prograns might been terminated by the £07 character. the Data input button [JB] ‘should be pressed and eubsequently asoxz0 a 3.4. Program output in Datawout mode. The operation sodes Manual, Auto and Single enable the contents of a part progran senory to be loaded onto a data carrier (e.g punced tape oF aagastic tape) and documented. Dut. Reading out alt che part programs onto eter. “Select >ALL MEHORYS using the Block selectors Ge) “Start the data peripheral (ertte). reese the Data out tuteon [Si] (on the screen >IS0-0UTK, DASC-OUTC oF DEIA-OUTK, wi11 be dteplayed, eponding on the valve assigned to HC 112, see next figures 50120the process will be Interrupted and >ASC-OUTC taversely displayed, ff shown in the next figures ‘The process e terainated vhen 2ASC-OUT SHAMIAL OPERATIONS ‘The procedure can be terainated by again selectiog one of the operation odes aentioned before: ‘To be able to read out any tool correction date 1 Auto oF Single node, ease sea cic eae cae ca] ss0120 ” deta transfer can be resuned: 9.4.2, Reading out a particular peogese onto s date carrier. ‘To read out a particular program, the program auaber concerned gist be selected feats " a cane Prose the Part progeas button Posesbtity 1 Poseibtiiey 2: Paget reer FEES *Teaber viene Clee) sees Ge GOOG) 1. Select the progean Block selectors: “tress the Eater batton “Start tho data pertpheral (vette). -tees she bts ose wxton (E] (On the screen >1S0-OUTC, DASC-OUTC or DETA-OUTC will be displayed, depending on the value assigned co HC 112; see the next flgure RCUIKy RPRaCoFSTINE OL ‘ALL MEMORY 501203.5. Bart progean Nenu. The part program menu enables a part progran to be prepared using ide programing petaeeentee=| “Press the Part program button Press the wens button [Fe ‘The ataplay on the screen Will be as given below. 3.51. Menu eechatques Rafer to section 12 for a detatled description of the menu technique: 850120 3.6. Data tranater between two CKC"s. + Teansforring all prograas tn senory from ONC A to CHC 8. Te As possible to transfor data tn senory from one CHC34E0/3580 to another. To thts end, the CPU modules of the two CNC"s are interconnected via the V2U-KT sockdts; refer to the conection dlagran show below. The wacimua peratseible cable length mounts to 15 a. + The maxiaun peralestble Baud rate 12 9600 Baud. The ordering aunber of the required Tmcore connection eble {8 onia"iay osdor The connection dtagran given below shows the cable witing fordata transfer from ONC Ato CXC Be Connection dtagran >" To satetaltze ONC A “Prose the Part progran button ['D. (On the third Line of the screen DUNLOGK will be dteptayed. “Select DALL MENDRYS using the Block aetectors LI = 1 ~Freas the Data output button [SH ce On the third Lae of the screen DUNLOGKS will be dis “Select DAL. MENORE< using the Block selectors 501202. Transferring a particular program in nomory from CNC A to ONG Bs To dnfesaltze ONC As “Select the program number using the Block selectors -Peoms the Data output button on the third Line of the screen DUNLOCKC will be dlsplayed. stetege DAL M0HEC ustag te Bock stsctors [1 0 “Press the Date Snput button ‘The transfer of subprograns and tool correction data ia effected in the ane way, However, now Macro button or Tool correction button reap. 50120 3 - SUBPROGRAN MENDRY. Subpeograns (aacros), can be stored in the NC aeaory both manually and The input procedure te 0 the one used for part prog toe tar poarn tion (] fone and the sane part progr A, mbnconcin any be called Zero polat shifts can only be entered anus Paraneters can be checked onl " Parameter input 1s effected via Part progeaa or subprogran storage. swmber Sl, Hotertag subpeogeane using won techatque. Procedure The displey on the screen will be as shown below. Xt ditters from the one for part progeaas in that DEDIT MHC has been replaced by DEDIT WNC. sa 50120The screen vill display the picture shown below. “Select polat 1 (Menu edit) pressing key IC of the keyboard. ‘The dtspley on the screen vill be as given below. -en-Dero8e = Continue In accordance vith the instructions given in section 12, suneettottng tacro burton [B] for Part progean wvtton [J 880120 38 4.2, taranotee table (checking paraeters). ogran oF subprogran indicating values, Higned to coordinate words: Tn this way, a particular problem can be essentially solved, whereas the proper aaciatag operation can be carried out tag Tato secont ‘A total of 99 paraneters have beon provided: ‘The fottowing calculations can be careied out using paraneters: sstract tons “aivistons Bxamples: M20 #7 = EL + 85 to 9 5 Ee BS MO. £5 = £99"- 100 WSO 4 = E910 The parameter table can be called as under: -Proas the Manvat butcon [7] -trees the tacro wetton [5] “Select potat 3 (Parameter table) of the mens, presstag key >3< oF the keyboard: ‘Te screen will display the following picture. 36 850120‘Tue parameters to be checked can be found in two ways, vit. + “Enter the paraneter (7)[*)[* +] (ley number via the Keyboeed 1, “Find the paraneter ‘number using. the Block selectors “Prose the Enter button ‘The procedure can be terminated by pressing the Manual button [@ | « 850120 7 43. Stored sora offsets. Tis mode allows stored zero offsets to be checked, entered or modified. Peas the macro button [> “Select point 4 (sero offsets) of the mens, using key >4¢ of the Keyboard. Tue folloving display viLt appear on the aereen. 850120‘To eater oF modify data, proceed at follows: Posstbiliey 1 Posesbtlity 2 IIE) tater the c-aunder [«[ =] eI] er “Pind the G-nuaber using: the BME heen) “Select the desired addsese, using the AdGress selectors [—][—] aaa ‘The value entered haz now been stored. er The procedure can be terainated, pressing the Manual button 950120 9 5+ TOOL CORRECTION MENoRY Ses Input of toot corrections: ‘The input of toot corrections can only be effected in Manual node, using the keyboard or an external Data’ peripherals Selels Input of tool corrections via the keyboard (Eait TH). “Press the Manual button fF “Proms the Tool correction button The display on the screen vill be as given below. yveber coe BANS TsoM 061 vo ue 10 Ko co Tis display also shove the tools that ean be enployed to pertora « ‘The tool syabols are welocted by adding aynbol numbers to address D In che cool menor}. eter alto sections 7.4 and 12.3 of this manual and section 6.342 ofPossibility 1. oasthtiiey 2. “Pind the toot auaber tater the to0l- GRR sing the Block number via the Fee selectors. o Eeypoard EE tress the Eater button “Press the Bock search button [55] secre =I] OOo “Eater the correction value via the keyboard agod (CIE) “Select the desized address using the Addres ‘The value entered Ls dLaplayed oa the Input Line of the screen. “Atter having entered all addresses required, prese the Store button [5 ‘The correction values will nov be inserted {nto the tool List. The addrees Line will Indicate the next tool number ‘Te procedure can be terainated selecting the sane or another operation node- MOTE: Since TO Le uetlized for resetting the tool corrections to zero, no correction values may be stored under thts nunber, so120 a 5.1.2. Input of toot coreection data in Data-in wode. sree te tna vcr the Tool correction button rete em nein wien] “Start the exteraal date pertpheral (read). ‘The tool corrections WEIL now be read 1 The Fleat sequence of correction values vill be displayed on the screen. ‘The procedure 1s terainated pressing the Manual button [5 = When the data carrier contains only part of the tool numbers, nly tho corresponding tool correction values wll be tored, ‘The valuos of the tools sot found on the data carrier wlll not = Since TO is utilized for resetting the tool corrections to zero, no correction values may be stored under this tool number: = Frorsing the Datacin button during the deta transfer will cause the reading-in procedure to be interrupted. By gata pressing the Data-taput button can be resumed the data transfer we 50120Operation mode Manual allows the contents of the tool correction aesory to te transferred to a data carrier, for exanple pusched of wagnetic tape Procedure: tees he tus wtts FF] ® in| “Start the external data peripheral (write). 5.3, Clearing data in tool correction memory. To clear the entice contents of 4 tool memory proceed as follows: “Press the tool correction button [‘f] G) “Prose the Enter button Press the Store button The entice monory contents has now been cleared. eso120 5.6, Tool Life gontzoring (optional feature). ‘The NC allows a Life tine (C) and a factor (K) to be atored for each toot The" fe ne to be saploved can be calculated fron the formsia C#1/K Life time 1s effective when MC 185 has Wo 128 defines the life tine wenory —input-of Life times-vie-the-keybored- street tach stem EF] tut trem mim [EI ‘The dtaplay on the screen will he at given below. “Select potot 1 (Eate 14¢e time) of the menu with key DC of the keyboard. ” os 50120The screen wil at eeeeeeee Siaasuenok BESBSSSSSSESS ‘The varlous add have the folloving aeantag: T= Tootnuaber, corresponding to T ia tool aenory. 4A Actuai tool posteton in turret or mapazine reap: ® = Toot hose: position. 1D = Inner’ ar outer tool (Distnner, D2zouter). © = Life tine of tool concerned in Ost mine K = Life tine factor- R= Life tine Leet clearing the complete tool aenory contents, a value is assigned to 1 tool positions (A) and the tool home. positions, which wis to. the muaber of che cool. conceraed. The other words of the block are entered in the same way: Further Life taer are entered in the sane way Becgaing he Hens button [FE] vi cause ene HC eo aotech tack to ‘Tool wane so120 6 +1. Input of epare tools (optional feature). 4 As possible co assign wp to 10 aparetoole fo every tool in weoey. The spare tools ed tn the spare tool me The spire tool memory as voll as the Life tine are effective ven HC IS hag a value of 2 MC 128 deftaes he spare tool mewory apace Tnput of spare tools. “Press the Manual button Beane tse wfolect pote 2 (E4Le spare tool) of the menu with tay 226 50120The dtaplay on the sereen vil be as given below. ; 2 i ‘T= Tool nunber, cooresponding to T 4a tool menory. P = Position of spare tool in turret or asgetine resp. “Press the Enter button The other words of the block are entered in the sae ways Further spare tools cen be entered in the sane way. Pressing the Menu button [> 50120 o ‘tll cause the NC to avitch back £0 Toolmens + PROGRAN/BLOOK SEAR The part progran execution may start both from the begtaning of @ program or from any arbitrary blocks The destced part progcan can be activated via Manual program search or 1. Pare progeas search with subsequent progam execution, efor also to secttone 2.2, and 2.2.1. “Frese ehe Manual button Prose the Menu button io = Catt sons optton 1 (orogran/block search) vis tay "I" of the keyboard. ~Fiod che destzed program mater ustng the Block selectore LJ oF the keyboard. T treat the Block search button [55] _ ‘Te screon displays the picture an example of which {8 show below. -Proas the Scart button [BH ‘The progran will now be executed.6.2, Block search in part program with subsequent execution. 1m onder o be able to execute « PAE pronram starting fron a particular block, & Block search haa to be carried cut The pare progean concerned tas been found before; refer to section 6.1. The desired block can be found in two ways, viEe + “Pind the Blocknunber 2. ~bnter the Blockauaber [J @)=) wis the Block selectors LU) via the keyboard. (elfefe . Hee ‘search button “Prone the Enter button “Press the Block search button After the block haa been found, {€ {6 potnted to by the cursor. ‘The acrocn dtsplays che picture an exanple of which 1 {llustrated below. progean to be executed atarting from the desiced block. aso1z0 ° - Subrogram coach with subsequent oxscutton: lien part peogean execution should start from 4 aubprogram, proceed as" fol loves —— & “Cal1 menu option 1 (prograa/block search) using key “1” of the are oO] “Proas the Block search button he NC now searches for the block of the part prograa sn vhich the bprogean ie called, ise. the block conteining. the 622 fanetton and [After the search, the screen displays the picture en exanple of which te iiveteated below. “Hnter the number of the subprogeam, eng. 900% via the keyboard. “Proas the Enter butte teem the nck search vtton []) 850120‘Te Ligure below shove the picture appearing on the screen (example). the start button [i] stiows the progean to be executed from the NOTE: A subprogran can be called a number of ties in one and the sane pare program. 850120 n 6.4, Block search in a eubprogean vith subsequent execution: lihon the execution of a part program should start from a subprogsem block, “Press the Manual button [6] -Preas the Macro button [5] “tnter the auaber of the subprogeam concerned, ex8+ 9002, via’ the keyboard. “Proas the Eater Button The block tn question can be found in two ways 2 tne ges ET Ao fs Keynoerd. OIE Lotta ee nacuee (T] (1) “reas the Bater sutton [5 oe The relevant block 19 potnted to by the cursor,as shom in the figure below. cus n 50120Pressing nov the Single button @) ‘ot the Auto button ‘and thereafter the start button[] attove ehe program co be executed from ths block. NOTE: A eubprogram allows a search in forvard direction only. For a search in backward direction, the Clear control button mont be pressed frat, causing the NC to return to progran starts 50120 b so1207. EKROUTING PARE PROGRAMS. Pert prograns can be executed An Auto of Single mode. ‘The execution may start from any block. Tue required progran oF block can be selected via the Manual progransearch fof Manual block search procedure, ustng the Manual menu; feter to section 22-1 Tul, Automatic progran execution. After having activated the required prograa (section 2.2.1), Press the Auto button [5 ‘The following picture 4s dlaplayed (example). 16 850120‘Te program will be automatically executed until Progrem-stop or End of peogran (G0) 19 recogalzed, On the screen ‘The screen then displays >BLK DELC, a6 can be seen fron the Figure below. ‘Once wore pressing the Delete button doaactivates the Delete function. >BLX OELC 18 now cleared on the screens aso120 » 7.1.2, Interrupting a program. ‘Tee Interruption fs signalled on the screen by DINTC. linen the Progran stop button [i] t2 pressed during machine cycle, ‘he Anterruption {9 indicated by DINT CICK. Hofer to the Figures below. Hpnl: cd agengeat ae ‘changing fron Auto mode to another operation mode causes the progran to bbe automatically stopped at the end of the Slock being executed. ‘The screen displays OMAN REQC unt{L the execution of the block ts concluded after hich the new operation node becomes active. This is illustrated is the picture below.During progran Laterruption {t 4s possible: = to Jog the axes: sections 2-1 and 7-143 = to change ool corrections; section 7-1.t = to edit part~ and subprograms; sections 3.2 and & = to restart froe the interruption point: section 7-201 = to restart fron the beginning of the blocks section 7.2.2 ~ to check ‘nputs and outputs sefetton 7.2.4 ~ to abort the running program; section 7.3 850120 aL 7.1.3. Jogging during progean interruption. nen the axes are required to be jogged during the {aterruption of a progean execution (erg. after tool breakage) proceed as follows The following picture ts displayed (example). “tore the machine sitdes towards ete ceautred EG] The result 1s displayed on the screen, as show in the example belov. For restarting eefer to section 7.2. 82 50120Tash. Changing tool correction data. nen the prograa execution has been interrupted due to e.g. tool-breakage, the tool cortection values must be changed £0 satiety the net tool Alnensfons, prior to restarting the execution. Proceed at foltovs: Press the Manual button [6 ‘he following picture 1 displayed (example). ‘he result on the soreen {= shove below 39883888 yyveher co? BIRIESsaME 61 vo uo 10 Ko co ‘The correction valuee for the new tool miy now be entereds refer to section S-lsl- For rertarting refer to section 7.2.2. es0120 2 aso1207.2, Restart afcor propean soterruptton. Restarting can be effected 1a two ways. Te fe asnined ehat the axes have boon aoved! 7.2.1. Retuen to faterruption point and resume of operation from this point. ‘The Following pleture appears on the screen (example). “Proas the Auto button Pressing the Start button causes 4 dlsplaconent in the axes towards ‘the Intesruptton positions and further executton of the progran. so120 85 7.2.2, Rocuen to block stare and reexscutfon of interrupted Hock. nen the exocutton of a program block has been interrupted and restart is required frou the beginning of the block rather than fron the point of tntereupeion, proceed sa follows: Depending on the interrupted aachining operation one of the plcturee show below ts displayed on the scteea. 1 mectart cate —fetece >teposg or mlatart cyeiec depending on the picture dlaptayed, pressing key “I” of the keyboar Press the Start button [i The dtsplay on che screen Le as given below (example). aso120‘The machine slides aove tovarde the position corresponding to the starting point of the interrupted block. On reaching this position, the block is {netantly executed from the beginning: DREPOSC ox DRESTART CYCLEC reap. is cleared on the screen. ‘When the program execution hae heen interrupted at the end of the block, wae sere ween [E] NOTE: When the tool corrections have been changed ducing « program Entecruption, make sure ehat the restarting points sre approached respecting respecting the new correction valves. fo Single mode resp. and pressing 7.2.3. Peogeam interruption sens Calling the interruption sons during a program Interruption enables the functions D8epoac or DRestare< co be applied. HEROS: Enables an interrupted block to be roexscuted (Groturn to beginning of block, section 7:2.22)+ RESTART CYCLE: Enables en Laterrupted cycle to be reexecuted (return to boginning of block, wecelon 7-202-)- 850120 @ 7.24. Conditional stops. linen part progean contains “Ml” pressing the Conditional stop button te the command “Stop” after the relevant block Aftec having activated a part progran in Asto or Single mode, proceed as fol ove ross the Start button [EE An example of the display on the ecteen is given below ‘The part progean stops automatically after all operations proareaned in the block coneatning “WI” have been completed. a8 50120‘The Ladieetion RUNG 16 cleared on the screen, as can be seen from the ‘igure below. ‘Te optional stop allovs for example jogging operations and neasurencats to be carried out After having pressed the Start button [2], ehe interruption posttions ‘are approached again and the prograa execution resuned. aso120 «8 7.3, Aboreing the execution of a part program. non a progeas run has been interrupted due to eof. tool breakage and the etching. proceat han to be Eotatoaedbecabee of workpiece. dna creas tne uae ween [B] The following picture Le dlaplayed on the screen (example). ‘The control equipment is now reset to zero,ae appears from the Figure Zo restart progran eacutton proceed ae described insect toa Tote (ha and 7.5. (Single). “ below. 0) aso120‘The NC enables a part progeam to be checked and tested or to be graphically Hmilated, using the AutowonD ‘The blank dinensions must be defined in block 2 of 3 of the part progran. (699: Detinteion of blank dimensions. 2 Blank length ison stored seco offsets (G54 to GS7) axe exployed, they should precede the oB9function fn a block. Refer also to section 12: Instructions. for Peogean Input using Mead technique. Enlargement, reduction and speed are primarily defined by the NC ‘utonsticeliy. Only ehe stmlation mode must bes Not until a plot or sfmaLation hes been carted out once ean ‘ulargenont/reductton be effected. Reduction {= done via the keyboard only. 1 (4) e causes the picture within the window Panning 4 effected with the Arrow buttons Pressing the Start button ‘chosen £0 be dlaplayed at full screen size in plotting of aimlation mode. Functions auch ae Start, Interruption, Restart and Reset to sero can be fonployed. Plots are cervied out rapidiy and don"t requtee aay epectal ta" feoa the tool senor Craphic stniLation requires the correct toot symbols to be stored under address "D” in tool aa Grventling the tool wonory, 9 tool ayabole, nunbered i to 9, are seartayea St the bottom of the serech, The number of the ayabol.chootea haa to Sintered in the second decade (NSD) of address "D' The correct ortentation 1a entered in the Fleet decade (LSD); efor to section 12-3 of ehis nanval The pte he tool menory are dsuAlly displayed with orlentation DL. le geaphe, simulation che tools are put fe che eight dizestion, Autornens can be activated in Auto and Single mode NOTE: After having coratnated a eat run or a graphtc stmutation, don"t forget to slvays call option 3 (Exit Testeun/Graphics) from the wonu displayed, uoiag Auto mena and ay "3" of the kayboaré. Atter Program search, a selection can be mede for Testruna oF graphte 50120 on Tests Tosteun Le crs th te wats The Following pleture 1s displayed on the screen? 5 BaP isetramcrapnic “Cali menu option 1 (Tertren mens) via key "I" of the keyboards ‘The picture on the screen changes #8 given belov. “Cell wens option 1 (20 aption, no machinefunction) via key * of the koyboard. “Prose the Start button es0120‘The following picture 1 dlsplayed on the screen (exsnple): Pie Zhe pacs_pogean is sow eesutedwlthoutaotion and without outst of After completing of the testrun, the Wen button Ea} ts pressed and ‘option 3 (Extt Testrun/Graphice) selected via key "3" of the keyboard. 50120 ” 7.4.2. Tenteun 2. Rofor also to Tote and Tohels cee) ‘The following wens appears on the screen. 4 estrun toe 2 Grapnie hers 3 Et ieetruncrapnie “Call none option (Testun nena) via key “I” of the ‘The dteplay on the screen La ae shown below. _ keybosrd. 150120Cca1t sens option 2 (No aotton, aachtnefusetion) vie key "2" of the keyboard. The picture below shows che dtsplay on the screen (example). The, pece progcan ts ow executed thous any auton, However wlth oatout fm, 5, Tand W dater Aster completing of the Testrun, the Menu button 4s pressed, and rnenu option 3 (Extt Testrun/Graphics) selected via key “3° of the keyboard. 850120 95 7.43. Teateun 2. efor alao to sectfone Tats, Tobels and 7.4.20 reese the Non button [FF] he pleture show below is dtaplayed. 2 Graphic Rona 3 Ett testrun-craphtc “ca1t mons option 1 (Testrun menu) via ey “I” of the keyboard. The display on the screen changes a8 shown below. 950120Call menu option 3 (Hotton, machine funct{on) wis key “3° of the ‘nen option 3 (Exit testrun/Graphics) called via key "3" of the keyboard- 0120 7 Tobebs Tomteun 4. Hofer atso to sections Tukey Tobsls to 74.3 or the Auto button [3 caves on wee tos [F] The following picture 1s displayed: 3 Ee Yeetrunvcrapniec Call woau option 1 (Testrun menu) via key “I” of the keyboard. ‘The Ataplay on the acreen changes 6 shown below. aso120“Cali won option 4 (Hotton, no machine function) via key "A" of the veyboard. ‘The Ateplay on the screen 2 as shown below (exanple). ‘The part progean 1 now executed with motion, hosever without output of vnc somtteg te estan ene win 1 es and wens option 3 (Extt Testrun/Graphies) called via ey "3" of the keyboards aso1z0 ” 7.4.5. Graphtec Stmulatton. Dynante graphics enable the execution of part prograus stored in memory 0 be checked Any collision Between tool and coaponent ducing sachining staulatton (At rapid traverse) te reported. ‘Auto enw can be activated in Single and Auto mode. After program search, proceed as follows The following wonu 1s displayed on the screen. “Call menu option 2 (Graphics mens) vis key "2" of the keybourd, ‘The folloving subaens 4s displayed (exaspte). repre aocity PES Wn 4 Grapnie Vetoes ty. 100 50120“Catt mons option 1 (Sinulation aode), using Key “I” of the keyboard: The display changes as show below. 3 Grohe He Greed Sayers Galt nena option 1 (Graphic siaulation ~ E001), via ey “I of the 5 ‘The pictures below show what the display on the screen is Like, After completing of the simulation run, continue af under: “Prose the Nenu bute z] ~Ca1i nonu option 3 (Bade Testrua/Graphica),via key "3" of the keyboard. 850120 101 2.4.6. Graphic Staulatton (ao toot). After progran search proceed as follows “Pros the Auto button “call nonu option 2 (Graphics menu) via key "2" of the keyboard. ‘The folloving sutmem ts dteplayed (example)» fart “Cal1 menu option 1 (Simulation mode) vis key “I” of the keyboard. ‘The figure belov shows an exanple of the mens dteplayed on the screen. apne seroont 09.600 0 BrsBn valeting 08 1 Graphic Sintation clot? fees eee 102 aso120“Coll menu option 2 (Graphic simulation - no tool), using key “2” of the keyboard “Prose che seart patton [2 ‘The exanples shove bolov give an impression of the machining stmulatton displayed on the screen. “Pees the Auto button “cati menu option 3 (Exit Testrun/Craphtes), using key "3" of the Keyboard. 550120 103 TAT. Graphic Sim. Aftor progea search proceed as follows; “Press the Menu button (F) “CALL menu optton 2 (Graphite monu), via Key "2" of the keyboard The submenu concerned 18 dlsplayed on the screens An example 4 given below. Seeageon rape ating “Ca1L nonu option 1 (Simulation sode) via key "I" of the keyboards The screen displays the corresponding submenu An example is shom below. 108 950120“cali aon option 3 (Graphic plot TW) via kay “3” of the keyboard. ‘The fottoving plot ts displayed (example). oor 22 Oa BET After completing the similation run continue as follove Press the Mens button LE “Presa the Menu button &) “Coll menu option 3 (Graphics menu) using key "3" of the keyboard. sso120 105 7.4.8. Graphtec stmulation (Plot, no THR). Aftor progean search, proceed as follows Prose the Auto button Cali aenu option 2 (Graphics menu) using key "2 of the keyboard. ‘The relevent eubsens 4s displayed on the screens At extsple 48 thom below: PEG ee ae PEE uhse “Ce11 mene option 1 (Simulation sode) using key “L” of the keyboards ‘The relevant submenu appears on the screen: The figure below shove aq example. rap vetoes wy Pegi Rimitig Sry 5 ECcERIE MSt Feed" Sager 850120“Call menu option 4 (Graphte plot, no THR) via key "6" of the keyboard. ‘Tue plotting operation 1s shom on the screen. An exaaple te given below Sa aA TZ BET Accor conpleting the simulation run, continue at under eee] -Preas the Auto betton [B. tras cs tans von [F] “Ceti mene option 3 (Exit Testrua/Graphics) using key “3° of the keyboards 830120 107 After progeam search proceed as follows Press the veow button (] cali menu option 2 (Graphics wens) using Key "2" of the keyboard The assoctated cubaenu 1s displayed on the screen,en exeaple 18 show below 2 OA velactie “call mony option 1 (Staulation aode) using key “I” of the keyboards ‘The relevant subsenu ts dlaplayed. An exanple {8 shown below. 108 ‘50120“call mons option 5 (Graphte plot, no rapid traverse, with TNR) using ey "3" of the Keyboards ‘The screen ate Atcer completing the simulation rua, proceed as steted below: “Brees the Menu button [> reese the auto botton [5 sre ne tem wen (E “cal mone option 3 (Exit Testrun/Graphtcs) via kay “3° of the eyboerd. so120 109 ya the plotting operation chosen,an exauple 1 show below. 7.5. Ealargenent via Graphtes. Enlargement via Graphicse After progeam soarch the part progean should be carried out at least once, “Cell menu option 2 (Graphics menu) using key "2" of the keyboards ‘The corresponding eubmem is displayed on the screens ‘hn exaaple La shown below. rapa ety betenn t 4 Grane Velectage =" “Call sen option 2 (Zooming vie Graphics), using key “2 of the eyboard. “Zoom in on the component section to be enlarged, using the Minus "=" wwtton [E]) , tne aateens aetectors w nd the Block setectors so120‘The result is dlaplayed on the screen. An example 4 shown below: ‘Te component section {8 displayed on the screen in a scaled-up form, fSr'can be soon from the picture below. 8 a Call nena option 3 via the Keyboard (key “3") “Anter the desired U-value via the Keyboard sso120 Mm ‘The dtsplay LLL change a8 show below Seerectere _ Beis, ons ia fedrers (able M Graonié Velocity Zere-gaint for Graphic éretd Press the Store button The dlaplay WLLL change as shom below: raph “vetoes ty ig via nse t Braenre hci Again presoing ehe Start button sxecuted respecting the nevly entered values, using the last selected Staulatton sods. ua fetuses the part program t0 be aso120Fr [a “Press the Auto button “Prose the Mena button “Ceti mone option 3 (Exit Testeun/Graphtes) using the keyboard, Key “37 eee i eae] “call mens option 1 (Prograa/bolcksearch) weing key “I” of the Keyboard- Anew part progran aay now be searched end executed in graphic simlatton After completing the simatation run, proceed as follovss “Call nonu option 3 (Exit Testeun/Graphics) via key “2° of the Keyboard. 850120 a us 7.5.1. Graphics speed. After part progean search proceed as under: Call menu option 2 (Graphics menu) using key "2" of the keyboards ‘The picture below gives an example of the submems dteplayed. HERE ine 4 Grapnie Velocity" “Se1l menu option 4 (Craphtes velocity) using key "6" of the keyboard. The display on the screen is as shom below. ie 2 Boing ae Braohic w Gran Sheet Drawing Speed for Graphic Sa 14 550120Enter the desteed feed via the keyboard. tress tte Store wutton [3] Uihen the newly entere 50120 now agai graphically simuleted, the tool aves fate value exceeds the value dlsplayed (800), the tool feed cate te reduced t0 che dlepiayed values 1.6. Single block operation. Acero glven gare progr tn activated (section 6 Pogsan eaech), Press the Stare button [im he first Block (pointed to by the cursor) ie now executed. After the execution, DHUNC fa cleared on the screen and the neat block indteeted. The next block can be executed using the Stare button [7 The dteplay on the screen 18 show below (example). NOTE: When the block to be exacuted te found via the Block search procedure, 44 tovenent tovards the block start position is carried outs ‘The seroon displays DREPOSC. ‘he ttemmaate cutching eo tute nde causes the pragean execution &o be Interrupted ac_tho ead of the block being. processed From there, the progeea execution ia continted in Auto modes Block executton can be interrupted at any moment by actuating the Progean atop button [im For gore detatls on travarsing during progran {ntertuption, refer to suction Pld " 501208. seagate ‘The Tesch-in mode enables a number of main operations to be carried out. stress tne naouat aston [6] -teess ene Teaciin ton [3] ‘The screen displays the pleture an exauple of which {= given below. For MOI (section 8.1.) that {s entering and executing certain functions fand potions via keyboard, “Press the Meow button & to get the following display on the 2 Measar Giete 50120 uy Be, Manual data tapue (HDI). Tais ode enables a given function oF machine motion to be input and SLs. Input of functions of axes potions. teens she tansat outton [7] The following picture appears on the screen (example) aooG (el BEES after each word entered. “Press the Enter button ‘The words entered are displayed on the Lnput Line of the screen. ns 50120‘te picture below shove an exanple- RATS ‘After execution, the words entered are cleared on the screen. ‘The original dave becomes effective agains ‘so120 ue 8501208.2, Teachein wena ‘Tals wode enables a given funetton oF machine sotion to be input, executed find subsequently stored in womory pare etm ton FF] “Prose the Teach-in button [B] e “Press the Menu button — [or “Select mens option 1 (ADI/playback) using Key “I” of the keyboard. The following picture 4s displayed (example): “Eater the new part progran nunher via the keyboard. 50120 wa The screen displays the folloving picture (example): gamer seecstine a “Bacer the associated data vis the keyboard “Prose the Enter button after each word entered. The words entered are displayed on the input Line of the screen. The screen shows the following picture (exanple): uia'to Wie ato Ft ScoAfter the functLons and words eatered have bee the block can be Loaded Sato. menor secuted satiefactoetly, This ts done via the Store button Refer to the picture shown below: Bo wie 210 #1 9500 m2 Necgacemecorsiie€ Any Further blocks can be input, executed end stored in the same way. ropaing a gar rogcin can lao be ofacted by Jopsing the aachion olden ink and/ot Weaxis, using the Jog button z Procedure? Manual positioning at feed rate requires Gl - Fe-+ to be input first after buttons to be actuated at will. ‘The feed chosen {# automutically atored tn mowory, taking into account any feed-override a 250120 13, 3.201. Tool aeasuring cycle. By fitting a measuring probe to» cNC-controlled lathe, “ta-process” neasurenents can be eareied out. The aachine tool is now employed as a Coordinate measuring machine, Easentially, ex eed with a Tathe, Wiss uring aethods are 1, Component measurement (directly, by ins of a turzet-inserted probe): 2. Took suasurenet (Indtrecty, by means of 4 tleed, headatock-cupte probe). a sips jt Durga seasuring cysle the probe astonatically teaces he compat. The actual pooitton aeasured {a conpated with the propramed position, ‘he Information obtetned te used ® ~ ~ to carry out zero offasts. = to carey out tool corrections. sp eatcte 4 aching operon vi “Sop and epee”, after lading that the final diaeasion hae not been reached 9e ~ tovcheck the component or the tool for tolerances: seseusing fond pesescing potst Refer also to the programing aansal. 124 ‘850120‘Te tool to be measured should correspond with the tool number stored sa the tool correction seaory. ‘The tool tr fogged tovarde the reference workpiece in both Z and x Airections A tool nestureneat 18 effected aa follows: A = tress the Manat tutton [¥] ven in the exanple below. (eg. TOOL) Turret porttion ¢ Monory location ¢ Tool nose radius compensation 850120 as Be = Select a given address using the Address selectors [—][— = tater che ansoctaced 4 via the nunerteal keyboard. ‘The words entered are diaplayed on the screen under the address Line. = Press che Stare button [a ‘The instructions entered are now carried out. 1 The dinoastons of the reference workpiece (X- and 2 dimension) are input and tored ia memory ao under: The Z-dimension te Loput tn the sane vay. The values entered are aLeplayed on the REF POINT Line B. The tool dimensions (X and 2) may now be measured. For thts, proceed ae follows? ~ Find the X-dtnenston by aoving the tool tip P tovarde the dtancter surface of the reference workptece, using the Direction selectors ~ Find the z-dinonsion by aoving the tool ttp P tovarde the cross surface of the reference workpiece, using the suae buttons: = Prete the Store button In tho tool correction memory the £00 Ainenstons sessured are now feigned co the selected tool numbers. The other tools can be weasured inthe sane vay. The procedure 1s terminated by selecting any other 126 50120