-|Transparent Guide|-

3-Phase Slim Power Controllers

Ordering Information Insulating Barrier Specifications

SPR3 Series
This is only for reference, the actual product does not support all combinations. It is recommended to use the included interphase barriers for insulation between Model SPR3-1▭ SPR3-2▭ SPR3-3▭ SPR3-4▭
For selecting the specified model, follow the Autonics website.
phases and reduce influence from conductive material. Control phase 3-Phase
• Unit: mm, For the detailed drawings, • With the insulating barrier

INSTRUCTION MANUAL
SPR 3 - ❶ ❷ ❸ ❹ ❺ A
Rated load voltage
110 VACᜠ 50 /
60 Hz
220 VACᜠ 50 /
60 Hz
380 VACᜠ 50 /
60 Hz
440 VACᜠ 50 /
60 Hz
follow the Autonics website.
❶ Rated load voltage ❹ Feedback control Rated load current 25 / 35 / 50 / 70 / 100 / 150 A

B
1: 110 VACᜠ N: Normal control Display method 3-digit 7segment LED

2.5
2: 220 VACᜠ F: Normal, feedback control (constant Operation / manual control indicator (green)
Indicators
3: 380 VACᜠ current / constant voltage / constant Alarm / output / unit (V, A) indicator (red)

3.8
TCD210147AD 4: 440 VACᜠ power) 55 Current: DC 4 - 20 mA, voltage: 1 - 5 VDCᜡ, contact (non-voltage): ON / OFF,
Auto control input
❷ Rated load current ❺ Fuse contact (voltage): 5 - 12 VDCᜡ, communication: RS485

1.5

C
Number: Rated load current (unit: A) N: None Manual control input External adjuster (10 kΩ), output control adjuster (OUT ADJ)
F: Supports fuse Digital input (DI) RUN / STOP selectable, AUTO / MAN selectable, RESET

42.5
Thank you for choosing our Autonics product.

40
❸ Option output Alarm output 250 VACᜠ 3 A, 30 VDCᜡ 3 A, 1c resistance load
Read and understand the instruction manual and manual thoroughly before N: Alarm output RS485 comm. output Modbus RTU method
using the product. T: Alarm output + RS485 comm. output Rated load current 25 / 35 / 50 A: natural cooling
Rated load current A B C Cooling method
For your safety, read and follow the below safety considerations before using. Rated load current 70 / 100 / 150 A: forced air cooling (with cooling fan)
25 / 35 / 50 A 30 28.2 300 Rated load current 25 / 35 / 50 A: ≈ 4.1 kg (≈ 4.9 kg)
For your safety, read and follow the considerations written in the instruction Unit weight
manual, other manuals and Autonics website. Product Components 70 A 30 28.2 300
(packaged)
Rated load current 70 A: ≈ 4.2 kg (≈ 5 kg)
Rated load current 100 / 150 A: ≈ 8.7 kg (≈ 9.7 kg)
100 / 150 A 40.5 50 370
Keep this instruction manual in a place where you can find easily. • Product • Instruction manual Approval ᜢ
The specifications, dimensions, etc. are subject to change without notice for product • 11-pin connector × 1 • Insulating barrier × 4
improvement. Some models may be discontinued without notice. Control method Phase control Cycle control ON/OFF control

Follow Autonics website for the latest information.

Cautions during Installation Normal /
Manual Control mode
constant current feedback /
constant voltage feedback /
Fixed cycle -

For proper use of the product, refer to the manuals and be sure to follow the safety High Temperature Caution constant power feedback
Safety Considerations considerations in the manuals. While supplying power to the load or right after turning off the power of the load, Applied load
Resistance load,
Resistance load
Resistance load,
Download the manuals from the Autonics website. do not touch the body and heatsink. inductive load inductive load
• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards. Failure to follow this instruction may result in a burn due to the high temperature. Output range 0 to 98 % 0 to 100 % 0 / 100 %
Normal control: within ± 10 % F.S. of rated load voltage
• ᜸ symbol indicates caution due to special circumstances in which hazards may occur.
■ Mount space
Software 4-Ø6 Phase control Constant current feedback control: within ± 3 % F.S. of rated load current
Panel
output accuracy Constant voltage feedback control: within ± 3 % F.S. of rated load voltage
᜸ Warning

100
Failure to follow instructions may result in serious injury or death. • Unit: mm Constant power feedback control: within ± 3 % F.S. of rated load power
Download the installation file and the manuals from the Autonics website.
• When installing multiple power controllers,
■ DAQMaster Power supply 100 - 240 VACᜠ ±10 % 50 / 60 Hz
01. Fail-safe device must be installed when using the unit with machinery that It is the comprehensive device management program for Autonics' products, providing keep space between power controllers for heat
may cause serious injury or substantial economic loss.(e.g. nuclear power Min. load current 1A
parameter setting, monitoring and data management. radiation.
control, medical equipment, ships, vehicles, railways, aircraft, combustion Rated load current 25 / 35 / 50 A: ≤ 14 VA
Horizontal: ≥ 50 mm, vertical: ≥ 100 mm Power
apparatus, safety equipment, crime / disaster prevention devices, etc.) 50 Rated load current 70 A: ≤ 22 VA
consumption
Failure to follow this instruction may result in personal injury, economic loss or fire. Rated load current 100 / 150 A: ≤ 32 VA

100
02. Do not use the unit in the place where flammable / explosive / corrosive gas, Dimensions Insulation
≥ 200 MΩ (500 VDCᜡ megger)
high humidity, direct sunlight, radiant heat, vibration, impact or salinity may resistance
be present. • Unit: mm, For the detailed drawings, follow the Autonics website. Dielectric strength Between input and power terminal: 2,000 VACᜠ 50 / 60 Hz for 1 min
Failure to follow this instruction may result in explosion or fire. ■ Rated load current 25 / 35 / 50 A Derating Curve Output leakage
03. Install on the device panel, and ground to the bolt for grounding separately. ≤ 10 mArms
105 currents
Failure to follow this instruction may result in fire or electric shock. 92.2 261 ■ Rated load current 25 A ■ Rated load current 35 A Noise immunity ±2 kV square wave noise (pulse width: 1 ㎲) by the noise simulator
04. Do not connect, repair, or inspect the unit while connected to a power source. 68 4-Ø6 203.1
Failure to follow this instruction may result in fire or electric shock. Memory retention ≈ 10 years (when using non-volatile semiconductor memory type)
6.8

Load current [A]

Load current [A]

05. Check ‘Connections’ before wiring. 25 35 Vibration
0.75 mm double amplitude at frequency of 5 to 55 Hz (for 1 min) in
21.8

Failure to follow this instruction may result in fire. each X, Y, Z direction for 2 hours
20 28
06. Do not disassemble or modify the unit. Vibration 0.5 mm double amplitude at frequency of 5 to 55 Hz (for 1 min) in each
Failure to follow this instruction may result in fire or electric shock. 15 21 (malfunction) X, Y, Z direction for 10 min
80 10 14 Ambient temp. -10 to 55 ℃, storage: -20 to 80 ℃ (no freezing or condensation)
᜸ Caution Failure to follow instructions may result in injury or product damage. 5 7 Ambient humi. 35 to 85 %RH, storage: 35 to 85 %RH (no freezing or condensation)
243.6

80
227

200

0 0
0 10 20 30 40 50 55 60 70 0 10 20 30 35 40 50 55 60 70
01. Use the unit within the rated specifications.
Ambient temp.[℃] Ambient temp.[℃]
Failure to follow this instruction may result in fire or product damage.
Communication Interface
02. Use a dry cloth to clean the unit, and do not use water or organic solvent. ■ Rated load current 50 A ■ Rated load current 70 A
Failure to follow this instruction may result in fire or electric shock.
03. Keep the product away from metal chip, dust, and wire residue which flow ■ RS485
■ Rated load current 70 A

Load current [A]

Load current [A]

into the unit. 50 70 Comm. protocol Modbus RTU
Failure to follow this instruction may result in fire or product damage. 105 40 56 Application standard Compliance with EIA RS485
04. Since leakage current still flows right after turning off the power or in the 92.2 261
output OFF status, do not touch the load terminal. 68 4-Ø6 203.1 30 42 Max. connection 31-unit (address: 01 to 99)
Failure to follow this instruction may result in electric shock. 20 28
6.8

Comm. synchronous method Asynchronous

10 14
21.8

Comm. method 2-wire half duplex

Cautions during Use

0 0 Comm. distance ≤ 800 m
0 10 20 25 30 40 50 55 60 70 0 10 20 30 35 40 50 55 60 70
Ambient temp.[℃] Ambient temp.[℃] Comm. speed 2,400 / 4,800 / 9,600 / 19,200 / 38,400 bps
80
• Follow instructions in ‘Cautions during Use’. ■ Rated load current 100 A ■ Rated load current 150 A Comm. response time 5 to 99 ms (default: 20 ms)
Otherwise, it may cause unexpected accidents. 80
200

Start bit 1-bit (fixed)

266.6
250

• Use the product, after 3 sec of supplying power.

Load current [A]

Load current [A]

• Before use, set the mode and function according to the specification. Especially, be 100 150 Data bit 8-bit (fixed)
cautious that the product does not operate when output control adjuster (OUT ADJ) Parity bit None, Even, Odd
80 120
is set to 0 %. Since changing the mode / parameter during operation may result in
Stop bit 1-bit, 2-bit
malfunction, set the mode and function after disconnecting load output. 60 90
• Re-supply the power to the unit after the unit is discharged completely. Failure to
25

40 60
follow this instruction may result in malfunction.
• To ensure the reliability of the product, install the product on the panel or metal ■ Rated load current 100 / 150 A 20 30
Load Output Formula
surface vertically to the ground. 170 0
0 10 20 30 35 40 50 55 60 70
0
0 10 20 25 30 40 50 55 60 70
• Install the unit in the well ventilated place. 158 326.5 Ambient temp.[℃] Ambient temp.[℃]
• While supplying power to the load or right after turning off the power of the load, do 140 4 - Ø 6.5 Type Input Formula
233.2
not touch the body and heat sink. Failure to follow this instruction may result in a burn Current DC 4 - 20 mA Load output [%]
due to the high temperature. Auto
Voltage 1 - 5 VDCᜡ = Control input [%] × output slope [%]
30

• Install a power switch or circuit breaker in the easily accessible place for supplying or (AUTO)
disconnecting the power. RS485 communication Load output [%] = RS485 [%]
• Do not wire to terminals which are not used. Output control
• Use twisted pair wire for communication line. Load output [%] = output control adjuster [%]
adjuster (OUT ADJ)
• Since inter element can be damaged when using with coil load, inductive load, etc., 80
Manual Output External adjuster Load output [%] = external adjuster [%]
the inrush current must be under the rated load current.
80 (MAN) control Output control
270
210

• Do not use near the equipment which generates strong magnetic force or high Load output [%]
frequency noise. (OUT ADJ) /
= output control adjuster [%] × External adjuster [%]
• This unit may be used in the following environments. external adjuster
- Indoors (in the environment condition rated in ‘Specifications’)
- Altitude max. 2,000 m
- Pollution degree 2
- Installation category III
25
-|Transparent Guide|-

Unit Descriptions Connections Replacement of Fuse ■ Parameter 1 group

Parameter Display Default Setting range
• Terminal configuration by model may differ depending on the supported spec. ■ Case removal P1-1 SOFT START time [Normal and Cycle control model]
0 to 100 sec
■C
 ontrol input / comm. ■ Load input / output terminal
S-T 3

P1-2 SOFT UP time [Feedback control model]

output terminal
U-T 3
10 0 (reach target output value quickly) to
R S T
(11-pin connector) P1-3 SOFT DOWN time D-T 3 100 (reach target output value slowly)
Output low-limit
①
P1-4
value
Noise filter01)
L-L 0
14 15 0 ≤ L-L ≤ H-L ≤ 100 %
②
01 Output high-limit
VR P1-5
value
Rapid
H-L 100

09
③ fuse
0 to 100 %
• In case of auto control (AUTO), set the output
1 - 5 4 - 20 mA
④ CAP01)
02 P1-6 Output slope 01)
ON / OFF slop limit proportional to control input for limit
SLP 100
03 VDCᜡ load power.
⑤
04
Case fixed bolt
05 06 R S T
■ Parameter 2 group
⑥
07
08
■ Replacement of fuse
Parameter Display Default Setting range
RUN / STOP
AUTO / MAN
⑦ • Fuse none model is not equipped with a rapid fuse inside. Install the suitable fuse for
rated load current of the model separately.
420: DC 4 - 20 mA

⑧
1-5: 1 - 5 VDCᜡ
P2-1 Control input 01) 512: 5 - 12 VDCᜡ (contact - voltage)
09
RESET U V W • The performance of the product is guaranteed only when using the fuse provided by
⑨
INT 420
ONF: ON / OFF (contact - non-voltage)
us. For replacing the fuse, use the recommended fuse. COM: RS485 communication

⑩
13 A (+) LOAD LOAD
11 Rated load *[Feedback control model]
RS485 Rec. fuse Manufacturer
⑪
B (-) current Set Control method
12 13 LOAD
PA Normal
U V W 01) When connecting noise filter and 25 A 50FE
■A
 larm output / power input capacitor, it is appropriate for EMC. V-F* Phase Constant voltage feedback
01. Bracket [except rated load current 100 / 150 A model] 35 A 63ET control
[CAP] BUSSMANN P2-2 Control method C-F* Constant current feedback
02. Indicator terminal 50 A 80ET
C-M PA
Rated load voltage 110 / 220 VACᜠ Fuse W-F* Constant power feedback
Indicator Function Alarm Output : 1 μF / 250 VACᜠ 70 A 100FE Cycle
(250 VACᜠ 3 A 1c) Rated load voltage 380 / 440 VACᜠ F-C Fixed cycle
RUN Operation indicator (green) Turns on in the RUN mode. (30 VDCᜡ 3 A 1c)
100 - 240 VACᜠ
100 A 660GH-160 control
50 / 60 Hz : 0.47 μF / 500 VACᜠ
Turns on when adjusting load output in Resistive Load HINODE ONF ON / OFF control
MAN Manual control indicator (green) Fuse 150 A 660GH-200
the manual control mode. fixed I_R: Output control adjuster
N.C. COM N.O. N L Manual control (MAN)
ALM Alarm indicator (red) Flashes in alarming status. bolt P2-3
input 01)
E_R: External adjuster
1 2 3 4 5
MAN I_R
E_I: Output control / external adjuster
OUT Output indicator (red) Turns on when load control outputs.
■ Bolt specification P2-4 Input correction 01)
03. Display part
INB )0
Input slope correction -99 to 99 %
RUN mode: Displays depending the front display setting Rated load current Case fixed bolt Fuse fixed bolt P2-5
Alarm
01) SPN )0
Setting mode: Displays parameter and setting value 25 / 35 / 50 / 70 A M3 M6 *[Feedback control model]
04. Unit indicator (V, A) 07. Output control adjuster (OUT ADJ) Top: M8 IN: Resistance and input
• Supported alarms are different depending on the model. 100 A M4 U-V*: U-V line load voltage
Dependent on the display setting. Adjusts output from 0 to 100% in manual Bottom: M6
V-W*: V-W line load voltage
Display setting V A control. • When several alarms occur at same time, the highest priority error is displayed based 150 A M4 M8 P2-6 Front display W-U*: W-U line load voltage
08. Control input / on priority.
DIS IN
U-A*: U-phase load current
Resistance and input OFF OFF
comm. output terminal V-A*: V-phase load current
Voltage ON OFF Operation W-A*: W-phase load current
(11-pin connector terminal)
Current OFF ON
09. Terminal protection cover
Priority Type Display
Alarm Output
Alarm release Model
Mode Setting L-W*: Load power
Power ON ON Over current alarm [Feedback control model]
10. R, S, T load input terminal 1 SCR error Feedback control P2-7
value
OCV 120
0 to 120 %
05. [MODE] key 11. Alarm output / power input terminal
SCR
Over Over current alarm [Feedback control model]
Enters parameter group, returns to RUN 12. U, V, W load output terminal 2 Feedback control [MODE] → Monitoring group [MODE] 3 sec → P2-8
delay time 0 to 100 sec
current Output
O-C OCT 5
mode, moves parameters, and saves the 13. Cooling fan stops. Over voltage alarm [Feedback control model]
Heatsink Normal / P2-9
setting value. [Rated load current 70 / 100 / 150 A model] 4
over heat (SCR OFF) • Re-supply
Feedback control [MODE] 2 sec → Parameter 1 group [MODE] 3 sec → value
OVV 120
0 to 120 %
• Error
TEM
06. [◀], [▼], [▲] key 14. Heatsink power. Over voltage alarm [Feedback control model]
Over display • RESET input P2-10
Enters SV setting mode and move digits. Rated load current 100 / 150 A models have 5 [MODE] 4 sec → Parameter 2 group [MODE] 3 sec → delay time 0 to 100 sec
OVT 5
voltage flashes. • Switch to stop
O-V
left / right mounting holes. [Feedback control model]
• Alarm Normal (STOP) mode. OFF, ON
15. Bolt for grounding (M4) → Parameter reset → RUN Load resistance value
Load
indicator operation / Feedback control RUN [◀ + ▲ + ▼] 5 sec [MODE] P2-11 • It executes 100 % control output for 3 sec and the
(ALM) auto recognition
7 Output
F-L OFF
load resistance value recognized automatically
unbalance 6 - 9 terminal
UL
flashes. stops. as the initial set when the function is ON.
→ RUN / STOP Auto →
Cautions during Wiring • Alarm (SCR OFF) external contact
P2-12
Heater break alarm [Feedback control model]
Fuse output value 10 to 100 %, OFF
Auto / Manual
HBV 10
3 turns ON Output 7 - 9 terminal
■ Control input / comm. output terminal (11-pin connector) break Automatically Normal / → Auto → Load unbalance [Feedback control model]
external contact
FUS
stops. control P2-13
alarm value 0: Not used, 1 to 50 A
Feedback control
UL 0
Frequency (SCR OFF) cleared when
• Unit: mm, Use penhole terminals of size specified below. 8 [▲ + ▼] 2 sec or Output when load [Feedback control model]
error returning within → Reset Auto →
FRQ 01)
8 - 9 terminal P2-14 unbalance alarm ON: Normal operation
Heater Normal the setting range
ULO ON
6 Feedback control occurs OFF: Output stops (SCR OFF)
6 to 7 break
H-B
operation
01) In the event of system anomalies and alarms, RESET input restarts the power controller. (parameters are not Frequency error alarm OFF: Disable
P2-15
• SCR error alarm reset.) disable / enable ON: Enable
FRQ ON

Even though output is 0 %, if the current of 10 % or more of the rated load current flows for P2-16 Comm. address
[RS485 communication output model]
over 3 sec continuously, SCR error alarm occurs. 01 to 99
ADR 01

≤ 3.5
• Over current alarm
This function protects the load from over current. If the current flows over the P2-7 over
Parameter Setting P2-17 Comm. speed BPS 96
[RS485 communication output model]
24, 48, 96, 192, 384 bps (× 100)
≤ 1.5 current alarm value and P2-8 over current alarm delay time, over current alarm occurs. [RS485 communication output model]
• Heatsink over heat alarm
• Some parameters are activated / deactivated depending on the model or setting of P2-18 Comm. parity bit PRT NON
NON, EVE, ODD
other parameters. Refer to the description of each parameter.
■ Alarm output / power input & U, V, W load output terminal When the temperature of a heatsink is over 85 ℃, heatsink over heat alarm occurs.
P2-19 Comm. stop bit
[RS485 communication output model]
• Over voltage alarm • If any key is not entered for 30 sec in each parameter, it returns to RUN mode. STP 2
1, 2 bit
• Unit: mm, Use crimp terminals of size specified below. This function protects the load from over voltage. If the current flows over the P2-9 over • [MODE] key: Saves current setting value and moves to the next parameter. [RS485 communication output model]
P2-20 Comm. response time
voltage alarm value and P2-10 over voltage alarm delay time, over voltage alarm occurs. [◀] key: Changes setting digits. 5 to 99 ms
RwT 20
Rated load Alarm output / Load input / • Load unbalance alarm [▲], [▼] key: Changes setting values. [RS485 communication output model]
Spec. P2-21 Comm. write
current power input output If the current of U, V, W is [load unbalance value ≥ P2-13 load unbalance alarm value], the
CmW EnA
EN.A: Enable, DS.A: Disable
25 / 35 / 50 / a ≥ 3.0 ≥ 6.0 alarm occurs. ■ Monitoring group OFF
When the alarm occurs, the load output operates as according to the set of P2-14 output P2-22 Lock LC1: Locks parameter 1 group
70 A b ≤ 6.0 ≤ 16.0 Parameter Display Display range
LOC OFF
a when load unbalance alarm occurs. LC2: Locks parameter 2 group
b M1-1 Monitoring value 0 to 100 %
a ≥ 3.0 ≥ 8.0 → ON: normal operation, OFF: output stops (SCR OFF) P2-23 Parameter reset NO, YES
100 / 150 A
IN INI NO
b ≤ 6.0 ≤ 26.0 Load unbalance value (A) = Imax - Imin M1-2 U-V line load voltage value 01) Set the below parameters available depends on the control input.
(Imax: maximum phase load current value, Imin: minimum phase load current value) [Feedback control model]
U-V
M1-3 V-W line load voltage value Input Input slope Output Monitoring
E.g.) R phase: 7 A, S phase: 2 A, T phase: 3 A, P2-13 load unbalance alarm value: 2 A
V-W 0 to rated voltage range, V Type Control input Display
• Cable / screw / tightening torque spec. is different depending on the load current. Be M1-4 W-U line load voltage value correction correction slope value
Load unbalance value = 7 - 2 = 5 A
W-U
sure to the below before connection. Load unbalance value ＞ P2-13 load unbalance alarm value and the alarm occurs.
M1-5 U-phase load current value Current DC 4 - 20 mA 420 ○ ○ ○
[Feedback control model]
U-A
• Fuse break alarm M1-6 V-phase load current value Voltage 1 - 5 VDCᜡ 1-5 ○ ○ ○
0 to rated current range, A
Rated load Alarm output /
V-A
Spec. Load input / output When breaking fuse, not suppling load power, breaking load (single load), fuse brake alarm M1-7 W-phase load current value Auto Contact -
5 - 12 VDCᜡ 512 × × ○
current power input control voltage INT
W-A
occurs. In the case of normal control model, real-time fuse break alarm is not available during [Feedback control model]
M1-8 Load power value (AUTO)
Cable AWG 18 to 14 AWG 13 to 4 output, and fuse break alarm operates at 0 % output such as RESET. 0 to rated Power range, kW Contact -
ON / OFF ONF × × ○
L-W
non-voltage
• Heater break alarm [Feedback control model] The last
Screw M3 M6 control
25 / 35 / 50 / 70 A Comparing the full load resistance value and the current load resistance value, if the current 0 to 100 % RS485 communication COM × × ×
input value
Tightening load resistivity is maintained under the P2-12 heater break alarm value for over 3 sec M1-9 Resistance value percentage • Displays the present resistance as percentage Output control
0.5 N m 5.5 to 6.0 N m 0 to 100 %
L-R
torque continuously, heater break alarm occurs. This alarm operates when control output is over compared to the set resistance of full load auto adjuster I_R
10 % and load current is over 10 % of the rated current. Output does not stop and operates recognition. Manual (OUT ADJ)
Cable AWG 18 to 14 AWG 4 to 2 / 0 Output
normally. M1-10 Heatsink temp. 0 to 100 ℃ control
control
External adjuster MAN E_R × × ×
Screw M3 M8
TMP
(MAN)
100 / 150 A Full load resistance value × 100 M1-11 Power supply frequency 50, 60 Hz Output control
Current load resistance (%) =
FRQ
Tightening Current load resistance value
(OUT ADJ) / E_I
0.5 N m 6.5 to 7.0 N m external adjuster
torque • Frequency error alarm
When the load power frequency is out of the specification, frequency error alarm occurs.
18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
www.autonics.com | +82-2-2048-1577 | sales@autonics.com