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Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 2/5/21
Litho in U.S.A.
©
Part No. 84557033 C Third Printing 2021 General Motors LLC. All Rights Reserved.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
2 Introduction
Helm, Incorporated Index
Attention: Customer Service
A good place to look for what you need is
47911 Halyard Drive
the Index in the back of this supplement.
Plymouth, MI 48170
It is an alphabetical list of what is in the
USA
supplement, and the page number where
Using this Supplement you will find it.
This supplement contains information
specific to the unique components of the
vehicle. It does not explain everything you
need to know about the vehicle. Read this
supplement along with the owner’s manual
to learn about the vehicle's features and
controls.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Caution
If the vehicle is driven continually with
this light on, the emission control system
may not work as well, the fuel economy
may be lower, and the vehicle may not
Uplevel GMC English Cluster Shown, Metric Similar run smoothly. This could lead to costly
repairs that might not be covered by the
Malfunction Indicator Lamp the ignition is on with the engine not vehicle warranty.
running. See “Ignition Positions” in the
(Check Engine Light) owner’s manual.
This light is part of the vehicle’s emission Caution
This light may also come on when the
control on-board diagnostic system. If this system has detected a problem with the Modifications to the engine, transmission,
light is on while the engine is running, a Diesel Exhaust Fluid (DEF) management exhaust, intake, or fuel system, or the
malfunction has been detected and the system. See Diesel Exhaust Fluid 0 12. use of replacement tires that do not
vehicle may require service. The light should meet the original tire specifications, can
come on to show that it is working when cause this light to come on. This could
(Continued)
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
If the engine has stalled due to running out The fuel filter is on the driver side, inside
of fuel, try the following steps to restart it: the frame rail.
1. If parked on a level surface, add at least To replace the fuel filter: 3. Remove the filter element cap by turning
7.6 L (2 gal) of fuel. Up to 18.9 L (5 gal) 1. Drain any water from the filter. See it counterclockwise.
may be needed if parked on a slope. “Removing Water from the Fuel Filter” in 4. Remove the filter element. If there is any
2. Follow the fuel priming procedure earlier Water in Fuel 0 17. dirt on the filter sealing surface, clean
in this section to prime the fuel filter. Keep the engine off until the procedure it off.
3. Turn the ignition to START for 10 to is completed. 5. Install the new filter element and o-ring.
15 seconds at a time until the engine 2. Apply the parking brake.
starts. If the engine tries to run, but 6. Reinstall and tighten the filter cap to the
does not run smoothly, increase the rpm housing.
slightly by using the accelerator pedal. 7. Use the fuel filter priming procedure to
This will help force air through the prime the fuel filter. See “Fuel Priming”
system. in Water in Fuel 0 17.
4. Return to Step 2 if the engine stalls and 8. Start the engine and let it idle for
will not restart. five minutes. Check the fuel filter and air
5. After a few attempts, if the engine still bleed valve for leaks.
does not start, see your dealer. 9. Reset the fuel filter monitor. See Driver
Information Center (DIC) 0 7.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
24 Vehicle Care
Vehicle Care General Information Aftermarket Engine Performance
Enhancement Products and Modifications
General Information Accessories and Modifications Some aftermarket engine performance
Accessories and Modifications . . . . . . . . . . 24 Adding non-dealer accessories or making products and modifications promise a way
modifications to the vehicle can affect to increase the horsepower and torque
Vehicle Checks levels of the vehicle's powertrain. You should
vehicle performance and safety, including
Engine Compartment Overview . . . . . . . . . 25 be aware that these products could have
such things as airbags, braking, stability,
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 harmful effects on the performance and life
ride and handling, emissions systems,
Engine Oil Life System . . . . . . . . . . . . . . . . . 28 of the engine, exhaust emission system,
aerodynamics, durability, and electronic
Automatic Transmission Fluid . . . . . . . . . . 28 transmission, and drivetrain. The engines,
systems like antilock brakes, traction control,
Engine Air Filter Life System . . . . . . . . . . . . 28 transmissions, and drivetrains have been
and stability control. These accessories or
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . 28 designed and built to offer industry leading
modifications could even cause malfunction
Cooling System (Engine) . . . . . . . . . . . . . . . . 29 durability and performance in the most
or damage not covered by the vehicle
Cooling System (Charge Air Cooling demanding applications. Engine power
warranty.
System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 enhancement products may enable the
Engine Overheating . . . . . . . . . . . . . . . . . . . . 34 Damage to vehicle components resulting engine to operate at horsepower and torque
Engine Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 from modifications or the installation or use levels that could damage, create failure,
of non-GM certified parts, including control or reduce the life of the engine, engine
Electrical System module or software modifications, is not
Engine Compartment Fuse Block emission system, transmission, and
covered under the terms of the vehicle drivetrain. Damage, failure, or reduced life of
(Pickup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 warranty and may affect remaining
Engine Compartment Fuse the engine, transmission, emission system,
warranty coverage for affected parts. drivetrain, or other vehicle components
Block (SUV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
GM Accessories are designed to complement caused by aftermarket engine performance
Jump Starting and function with other systems on the enhancement products or modifications
Jump Starting - North America . . . . . . . . . 38 vehicle. See your dealer to accessorize the might not be covered under the vehicle
vehicle using genuine GM Accessories warranty.
installed by a dealer technician.
See the warranty manual.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 25
Vehicle Checks
Engine Compartment Overview
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
26 Vehicle Care
1. Remote Negative (-) Ground Terminal . Check the engine oil level regularly and at least two hours. Checking the engine
2. Positive (+) Terminal maintain the proper oil level. See oil level on steep grades or too soon after
“Checking Engine Oil” and “When to Add engine shutoff can result in incorrect
3. Battery Engine Oil” in this section. readings. Accuracy improves when
4. Engine Compartment Fuse Block . Change the engine oil at the appropriate checking a cold engine prior to starting.
5. Engine Oil Fill Cap time. See “Engine Oil Life System” in the Remove the dipstick and check the level.
6. Engine Fan (Out of View) owner’s manual. . If unable to wait two hours, the engine
. Always dispose of engine oil properly. See must be off for at least 15 minutes if the
7. Engine Oil Dipstick
“What to Do with Used Oil” in this engine is warm, or at least 30 minutes if
8. Engine Coolant Surge Tank and section. the engine is not warm. Pull out the
Pressure Cap dipstick, wipe it with a clean paper towel
9. Charge Air Coolant Surge Tank and Checking Engine Oil or cloth, then push it back in all the way.
Pressure Cap Check the engine oil level regularly, every Remove it again, keeping the tip down,
10. Engine Air Cleaner/Filter 650 km (400 mi), especially prior to a long and check the level.
11. Brake Fluid Reservoir trip. The engine oil dipstick handle is a loop. When to Add Engine Oil
See Engine Compartment Overview 0 25 for
12. Auxiliary Fuse Block the location.
13. Windshield Washer Fluid Reservoir
Engine Oil
{ Warning
The engine oil dipstick handle may be
To ensure proper engine performance and hot; it could burn you. Use a towel or
long life, careful attention must be paid to glove to touch the dipstick handle.
engine oil. Following these simple, but If the oil is below the cross-hatched area at
important steps will help protect your If a low oil Driver Information Center (DIC) the tip of the dipstick and the engine has
investment: message displays, check the oil level. been off for at least 15 minutes, add 1 L (1
. Use engine oil approved to the proper qt) of the recommended oil and then
Follow these guidelines:
specification and of the proper viscosity recheck the level. See “Selecting the Right
grade. See “Selecting the Right Engine . To get an accurate reading, park the
Engine Oil” later in this section for an
Oil” in this section. vehicle on level ground. Check the engine
oil level after the engine has been off for
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 27
explanation of what kind of oil to use. For Specification Engine Oil Additives/Engine Oil Flushes
engine oil crankcase capacity, see Capacities Use engine oils that meet the dexosD Do not add anything to the oil. The
and Specifications 0 50. specification. Engine oils that have been recommended oils meeting the dexos
Caution approved by GM as meeting the dexosD specification are all that is needed for good
specification are marked with the dexosD performance and engine protection.
Do not add too much oil. Oil levels above approved logo. See www.gmdexos.com.
or below the acceptable operating range Engine oil system flushes are not
shown on the dipstick are harmful to the recommended and could cause engine
engine. If the oil level is above the damage not covered by the vehicle
warranty.
operating range (i.e., the engine has so
much oil that the oil level gets above the What to Do with Used Oil
cross-hatched area that shows the proper
Used engine oil contains certain elements
operating range), the engine could be that can be unhealthy for your skin and
damaged. Drain the excess oil or limit Caution could even cause cancer. Do not let used oil
driving of the vehicle, and seek a service stay on your skin for very long. Clean your
professional to remove the excess oil. Failure to use the recommended engine
oil or equivalent can result in engine skin and nails with soap and water, or a
damage not covered by the vehicle good hand cleaner. Wash or properly
See Engine Compartment Overview 0 25 for dispose of clothing or rags containing used
the location of the engine oil fill cap. warranty.
engine oil. See the manufacturer's warnings
Be sure to add enough oil to put the level Viscosity Grade about the use and disposal of oil products.
somewhere in the proper operating range. Used oil can be a threat to the environment.
Push the dipstick all the way back in when Use SAE 0W-20 viscosity grade engine oil.
If you change your own oil, be sure to drain
through. When selecting an oil of the appropriate all the oil from the filter before disposal.
viscosity grade, it is recommended to select Never dispose of oil by putting it in the
Selecting the Right Engine Oil
an oil of the correct specification. See trash or pouring it on the ground, into
Selecting the right engine oil depends on “Specification” earlier in this section. sewers, or into streams or bodies of water.
both the proper oil specification and Recycle it by taking it to a place that
viscosity grade. See Recommended Fluids collects used oil.
and Lubricants 0 46.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
28 Vehicle Care
Engine Oil Life System Caution (Continued) If the DIC displays a message to check the
engine air filter system, see your dealer.
The engine oil life system calculates engine use the correct automatic transmission
oil life based on vehicle use and displays the fluid. See Recommended Fluids and How to Reset the Engine Air Filter Life
CHANGE ENGINE OIL SOON message when it Lubricants 0 46. System
is time to change the engine oil and filter.
To reset:
The oil life system should be reset to 100% Change the fluid and filter at the intervals
only following an oil change. See “Engine Oil listed in Maintenance Schedule 0 42, and be 1. Place the vehicle in P (Park).
Life System” in the owner’s manual. sure to use the fluid listed in Recommended 2. Display the Air Filter Life on the DIC. See
Fluids and Lubricants 0 46. Driver Information Center (DIC) 0 7.
Automatic Transmission Fluid
3. Press T on the steering wheel, or press
When to Check and Change
Engine Air Filter Life System the trip odometer reset stem if the
If equipped, this feature provides the engine vehicle does not have DIC controls, to
It is not necessary to check the transmission
air filter's remaining life and best timing for move to the Reset/Disable display area.
fluid level. A transmission fluid leak is the
a change. The timing to change an engine Select Reset, then press the thumbwheel
only reason for fluid loss. If a leak occurs,
air filter depends on driving and or press the reset stem for several
take the vehicle to your dealer and have it
environmental conditions. seconds.
repaired as soon as possible.
When to Change the Engine Air Filter 4. Press the thumbwheel or the reset stem
There is a special procedure for checking and to confirm the reset.
changing the transmission fluid. Because this When the Driver Information Center (DIC)
procedure is difficult, this should be done at displays a message to replace the engine air Engine Air Cleaner/Filter
your dealer. Contact your dealer for filter at the next oil change, follow this
additional information. timing. The engine air cleaner/filter is located in the
engine compartment on the driver side of
Caution When the DIC displays a message to replace the vehicle. See Engine Compartment
the engine air filter soon, replace the engine Overview 0 25 for more information on
Use of the incorrect automatic air filter at the earliest convenience. location.
transmission fluid may damage the
vehicle, and the damage may not be The system must be reset after the engine
covered by the vehicle warranty. Always air filter is changed.
(Continued)
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 29
When to Inspect the Engine Air Cleaner/ 4. If equipped, reset the engine air filter life
Filter system after replacing the engine air
filter. See Engine Air Filter Life System
If the vehicle is not equipped with the 0 28.
engine air filter life system, see
Maintenance Schedule 0 42 for intervals on
inspecting and replacing the engine air
{ Warning
cleaner/filter. Operating the engine with the air
cleaner/filter off can cause you or others
How to Inspect/Replace the Engine Air to be burned. Use caution when working
Cleaner/Filter on the engine. Do not start the engine or
Do not start the engine or have the engine drive the vehicle with the air cleaner/
running with the engine air cleaner/filter filter off, as flames may be present if the
housing open. Before removing the engine 1. Remove the three screws, tilt the cover, engine backfires.
air cleaner/filter, make sure that the engine and slide it out of the assembly.
air cleaner/filter housing and nearby
components are free of dirt and debris. { Warning Caution
Remove the engine air cleaner/filter. Lightly If part replacement is necessary, the part If the air cleaner/filter is off, dirt can
tap and shake the engine air cleaner/filter must be replaced with one of the same easily get into the engine, which could
(away from the vehicle), to release loose part number or with an equivalent part. damage it. Always have the air cleaner/
dust and dirt. Inspect the engine air cleaner/ Use of a replacement part without the filter in place when driving.
filter for damage, and replace if damaged. same fit, form, and function may result
Do not clean the engine air cleaner/filter or
components with water or compressed air.
in personal injury or damage to the Cooling System (Engine)
vehicle.
To inspect or replace the air cleaner/filter: The cooling system allows the engine to
maintain the correct working temperature.
2. Inspect or replace the engine air cleaner/
filter.
3. Lower the cover, slide it into the
assembly, then secure with the three
screws.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
30 Vehicle Care
. Let the warning lights and gauges work
{ Warning as they should.
Do not touch heater or radiator hoses, What to Use
or other engine parts. They can be very
hot and can burn you. Do not run the { Warning
engine if there is a leak; all coolant could
Plain water, or other liquids such as
leak out. That could cause an engine fire
alcohol, can boil before the proper
and can burn you. Fix any leak before
coolant mixture will. With plain water or
driving the vehicle.
the wrong mixture, the engine could get
Engine Coolant too hot but there would not be an
overheat warning. The engine could catch
The cooling system in the vehicle is filled fire and you or others could be burned.
1. Engine Cooling Fan (Out of View) with DEX-COOL engine coolant mixture. See
2. Engine Coolant Surge Tank and Recommended Fluids and Lubricants 0 46 Use a 50/50 mixture of clean, drinkable
Pressure Cap and water and DEX-COOL coolant which will not
3. Charge Air Coolant Surge Tank and Maintenance Schedule 0 42. damage aluminum parts. If using this
Pressure Cap The following explains the cooling system mixture, nothing else needs to be added.
and how to add coolant when it is low. If coolant has to be added more than four
{ Warning If there is a problem with engine times a year, have your dealer check the
An underhood electric fan can start up overheating, see Engine Overheating 0 34. vehicle cooling system.
even when the engine is not running and A 50/50 mixture of clean, drinkable water
can cause injury. Keep hands, clothing, and DEX-COOL coolant will: Caution
and tools away from any underhood . Give freezing protection down to −37 °C Do not use anything other than a mix of
electric fan. (−34 °F). DEX-COOL coolant that meets GM
. Give boiling protection up to 129 °C (265 Standard GMW3420 and clean, drinkable
°F). water. Anything else can cause damage
(Continued)
. Protect against rust and corrosion.
. Help keep the proper engine temperature.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 31
The engine coolant surge tank (2) is in the
Caution (Continued) engine compartment on the driver side of { Warning
to the engine cooling system and the the vehicle. See Engine Compartment Steam and scalding liquids from a hot
vehicle, which would not be covered by Overview 0 25 for location. cooling system are under pressure.
the vehicle warranty. The vehicle must be on a level surface. Turning the pressure cap, even a little,
When the engine is cold, the coolant level can cause them to come out at high
Never dispose of engine coolant by putting
should be at the indicated mark. speed and you could be burned. Never
it in the trash, or by pouring it on the
Adding Coolant turn the cap when the cooling system,
ground or into sewers, streams, or bodies of
water. Have the coolant changed by an including the pressure cap, is hot. Wait
authorized service center, familiar with legal Caution for the cooling system and pressure cap
requirements regarding used coolant to cool.
If coolant is changed or added, always
disposal. This will help protect the add enough to fill the system completely
environment and your health. or engine damage may occur.
Checking Coolant
If more coolant is needed, add the proper
DEX-COOL coolant mixture at the surge tank,
but be careful not to spill it.
{ Warning Caution
Spilling coolant on hot engine parts can If the pressure cap is not tightly installed,
burn you. Coolant contains ethylene coolant loss and engine damage may
glycol and it will burn if the engine parts occur. Be sure the cap is properly and
are hot enough. tightly secured.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
32 Vehicle Care
Automatic Coolant Fill and Air Removal For SUVs, run the engine at 1200 Allow the engine to t completely cool
Revolutions Per Minute (RPM) for down and add coolant to the indicated
This feature assists in filling and removing
four minutes while adding coolant as the mark on the surge tank. Repeats Steps 2
air from the cooling system after service of
level drops below the indicated mark on – 8. Process is complete.
components or when coolant is added after
the surge tank. 9. If the engine coolant temperature does
being too low.
8. For pickup trucks, replace the cap and not rise or is overheating during Step 8,
To activate the fill and air removal process: run the engine at 2500 RPM for return to idle and shut off the engine.
1. With a cold system, add coolant to the 10 minutes while watching the coolant Allow the engine to completely cool
indicated mark on the surge tank. Leave temperature gauge to be sure the down and add coolant to the indicated
the pressure cap off until Step 8. temperature is rising but is not mark on the surge tank. Repeat Steps 2
2. Set the ignition to Service Mode. See overheating. Allow the engine to – 8.
“Ignition Positions” under “Starting and completely cool down and add coolant
Operating” in the owner’s manual. to the indicated mark on the surge tank. Cooling System (Charge Air
3. Turn off the air conditioning.
Process is complete. Cooling System)
For SUVs, replace the cap and run the The cooling system allows the Charge Air
4. Set the parking brake.
engine as follows while watching the Cooling System to maintain the correct
5. At the same time, press the accelerator coolant temperature gauge to be sure
and the brake for two seconds, then working temperature.
the temperature is rising but is not
release. overheating. If the surge tank empties
6. Start the vehicle within five to during the 3500 RPM portions below,
10 seconds. stop the procedure, fill to the indicated
7. For pickup trucks, idle the engine for mark on the surge tank, and start the
three minutes while adding coolant as procedure over.
the level drops below the indicated mark – 3500 RPM for four minutes
on the surge tank. – 1200 RPM for four minutes
– 3500 RPM for four minutes
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 33
. Let the warning lights and gauges work
{ Warning as they should.
Do not touch heater or radiator hoses, What to Use
or other engine parts. They can be very
hot and can burn you. Do not run the { Warning
engine if there is a leak; all coolant could
Plain water, or other liquids such as
leak out. That could cause an engine fire
alcohol, can boil before the proper
and can burn you. Fix any leak before
coolant mixture will. With plain water or
driving the vehicle.
the wrong mixture, the engine could get
Charge Air Coolant too hot but there would not be an
overheat warning. The engine could catch
The charge air cooling system in the vehicle fire and you or others could be burned.
1. Engine Cooling Fan (Out of View) is filled with DEX-COOL engine coolant
2. Engine Coolant Surge Tank and mixture. See Recommended Fluids and Use a 50/50 mixture of clean, drinkable
Pressure Cap Lubricants 0 46 and water and DEX-COOL coolant which will not
3. Charge Air Coolant Surge Tank and Maintenance Schedule 0 42. damage aluminum parts. If using this
Pressure Cap The following explains the cooling system mixture, nothing else needs to be added.
and how to add coolant when it is low. If coolant has to be added more than four
{ Warning If there is a problem with engine times a year, have your dealer check the
An underhood electric fan can start up overheating, see Engine Overheating 0 34. vehicle charge air cooling system.
even when the engine is not running and A 50/50 mixture of clean, drinkable water
can cause injury. Keep hands, clothing, and DEX-COOL coolant will: Caution
and tools away from any underhood . Give freezing protection down to −37 °C Do not use anything other than a mix of
electric fan. (−34 °F). DEX-COOL coolant that meets GM
. Give boiling protection up to 129 °C Standard GMW3420 and clean, drinkable
(265 °F). water. Anything else can cause damage
(Continued)
. Protect against rust and corrosion.
. Help keep the proper engine temperature.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
34 Vehicle Care
The charge air coolant surge tank (1) is in 4.1. Set the ignition to Service Mode.
Caution (Continued) the engine compartment on the driver side See “Ignition Positions” under
to the engine cooling system and the of the vehicle. See Engine Compartment “Starting and Operating” in the
vehicle, which would not be covered by Overview 0 25 for location. owner’s manual.
the vehicle warranty. The vehicle must be on a level surface. 4.2. Turn off the air conditioning.
When the engine is cold, the coolant level 4.3. Set the parking brake.
Never dispose of engine coolant by putting
should be at the indicated mark. 4.4. At the same time, press the
it in the trash, or by pouring it on the
ground or into sewers, streams, or bodies of Adding Coolant accelerator and the brake for
water. Have the coolant changed by an If no coolant is visible in the charge air two seconds, then release.
authorized service center, familiar with legal cooling system surge tank, add coolant as 4.5. Start the engine within five to
requirements regarding used coolant follows: 10 seconds.
disposal. This will help protect the
1. Remove the charge air coolant surge 4.6. Idle the engine for 15 minutes while
environment and your health.
tank pressure cap when the cooling adding fluid as the level drops
Checking Coolant system is cold. Turn the pressure cap below the indicated mark on the
slowly clockwise about one-half turn. If a surge tank.
hiss is heard, wait for that to stop. 5. Replace charge air cooling system surge
A hiss means there is still some tank pressure cap.
pressure left.
2. Keep turning the pressure cap slowly, Engine Overheating
then remove it. There is an engine coolant temperature
3. Slowly fill the coolant surge tank. Do not gauge on the instrument cluster. See the
let the coolant level go above the owner’s manual.
indicated mark on the tank.
4. Activate the Automatic Coolant Fill and
Air Removal process:
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 35
If Steam Is Coming from the Engine If No Steam Is Coming from the Engine If the vehicle no longer has the overheat
Compartment Compartment warning, the vehicle can be driven. Just to
be safe, drive slower for about 10 minutes.
A Driver Information Center (DIC) message, If the warning does not come back on, drive
{ Warning along with a low coolant condition, can normally and have the cooling system
Steam and scalding liquids from a hot indicate a serious problem. checked for proper fill and function.
cooling system are under pressure. If there is an engine overheat warning and
Turning the pressure cap, even a little, If the warning continues, pull over, stop, and
the vehicle does not have a low coolant park the vehicle right away.
can cause them to come out at high condition, and no steam is heard or seen,
speed and you could be burned. Never the problem may not be too serious. Engine Fan
turn the cap when the cooling system, Sometimes the engine can get a little too
including the pressure cap, is hot. Wait hot when the vehicle: The vehicle has electric cooling fan(s). The
for the cooling system and pressure cap . Climbs a long hill on a hot day.
fans may be heard spinning at low speed
to cool. during most everyday driving. The fans may
. Stops after high-speed driving. turn off if no cooling is required. Under
. Idles for long periods in traffic. heavy vehicle loading, trailer towing, high
Caution . Tows a trailer. See “Driving on Grades” outside temperatures, or operation of the air
under “Driving Characteristics and Towing conditioning system, the fans may change
Do not run the engine if there is a leak to high speed and an increase in fan noise
Tips” in the owner’s manual.
in the engine cooling system. This can may be heard. This is normal and indicates
cause a loss of all coolant and can If the DIC message comes on with no sign
that the cooling system is functioning
damage the system and vehicle. Have of steam, try this for a minute or so:
properly. The fans will change to low speed
any leaks fixed right away. 1. In heavy traffic, let the engine idle in when additional cooling is no longer
N (Neutral) while stopped. If it is safe to required.
do so, pull off the road, shift to P (Park)
or N (Neutral), and let the engine idle. The electric engine cooling fans may run
after the engine has been turned off. This is
2. Turn on the heater to full hot at the normal and no service is required.
highest fan speed and open the window
as necessary.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
36 Vehicle Care
Electrical System Auxiliary Fuse Block
Caution
Spilling liquid on any electrical
Engine Compartment Fuse Block component on the vehicle may damage
(Pickup) it. Always keep the covers on any
For additional fuse and electrical electrical component.
information, see “Electrical System” in the
owner’s manual. A fuse puller is available in the left
instrument panel end cap.
The Auxilary fuse block is in the engine
compartment, on the driver side of the The vehicle may not be equipped with all
vehicle. the fuses, relays, and features shown.
{ Danger
Fuses and circuit breakers are marked Fuses Usage
with their ampere rating. Do not exceed 7 Powertrain sensor
the specified amperage rating when
replacing fuses and circuit breakers. Use 8 –
of an oversized fuse or circuit breaker can 9 Diesel exhaust fluid
result in a vehicle fire. You and others control
could be seriously injured or killed. 10 Fuel heater
11 Smart sensors
12 SCRPM/Powertrain
Lift the cover to access the fuse block. sensor
13 100 watt pump/–
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 37
Relays Usage
{ Danger
1 Diesel exhaust fluid
Fuses and circuit breakers are marked
control
with their ampere rating. Do not exceed
2 Fuel heater the specified amperage rating when
3 100 watt pump (LD) replacing fuses and circuit breakers. Use
of an oversized fuse or circuit breaker can
4 Powertrain sensor (LD)
result in a vehicle fire. You and others
5 Cooling fan clutch (HD) could be seriously injured or killed.
6 Powertrain sensor (HD)
Auxiliary Fuse Block
Engine Compartment Fuse Lift the cover to access the fuse block.
Block (SUV)
For additional fuse and electrical Caution
information, see “Electrical System” in the Spilling liquid on any electrical
owner’s manual. component on the vehicle may damage
The Auxilary fuse block is in the engine it. Always keep the covers on any
compartment, on the driver side of the electrical component.
vehicle.
A fuse puller is available in the left
instrument panel end cap.
The vehicle may not be equipped with all
the fuses, relays, and features shown. Fuses Usage
7 Smart sensors
8 Auxiliary water pump
9 –
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
38 Vehicle Care
Fuses Usage Caution
{ Warning
10 Fuel heater WARNING: Battery posts, terminals, and Ignoring these steps could result in costly
11 – related accessories contain lead and lead damage to the vehicle that would not be
compounds, chemicals known to the covered by the vehicle warranty. Trying
12 – to start the vehicle by pushing or pulling
State of California to cause cancer and
13 – birth defects or other reproductive harm. it will not work, and it could damage the
Batteries also contain other chemicals vehicle.
Relays Usage known to the State of California to cause
1 – cancer. WASH HANDS AFTER HANDLING.
For more information go to
2 Fuel heater
www.P65Warnings.ca.gov/
3 Powertrain sensor passenger-vehicle.
4 –
See “California Proposition 65 Warning” in
5 – the owner’s manual.
6 –
{ Warning
Jump Starting Batteries can hurt you. They can be
dangerous because:
Jump Starting - North America . They contain acid that can burn you.
1. Good Battery Positive Terminal
If the battery has run down, try to use . They contain gas that can explode or
2. Good Battery Negative Terminal
another vehicle and some jumper cables to ignite.
start your vehicle. Be sure to use the 3. Discharged Battery Remote Negative
. They contain enough electricity to Grounding Terminal
following steps to do it safely. burn you. 4. Discharged Battery Positive Terminal
If you do not follow these steps exactly,
some or all of these things can hurt you.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Vehicle Care 39
The jump start positive terminal on the 3. Set the parking brake firmly and put the
discharged battery (4) is located in the shift lever in P (Park) with an automatic { Warning
engine compartment on the passenger side transmission, or N (Neutral) with a Using a match near a battery can cause
of the vehicle. manual transmission. battery gas to explode. People have been
The jump start remote negative hurt doing this, and some have been
Caution blinded. Use a flashlight if you need
grounding (3) for the discharged battery is
to the left of the battery. If any accessories are left on or plugged more light.
in during the jump starting procedure,
The jump start positive terminal (1) and Battery fluid contains acid that can burn
they could be damaged. The repairs
negative terminal (2) are on the battery of you. Do not get it on you. If you
would not be covered by the vehicle
the vehicle providing the jump start. accidentally get it in your eyes or on
warranty. Whenever possible, turn off or
The positive jump start connection for the your skin, flush the place with water and
unplug all accessories on either vehicle
discharged battery is under a trim cover. get medical help immediately.
when jump starting.
Open the cover to expose the terminal.
1. Check the other vehicle. It must have a 4. Turn the ignition off. Turn off all lights
12-volt battery with a negative ground and accessories in both vehicles, except { Warning
system. the hazard warning flashers if needed. Fans or other moving engine parts can
injure you badly. Keep your hands away
Caution { Warning from moving parts once the engine is
If the other vehicle does not have a An electric fan can start up even when running.
12-volt system with a negative ground, the engine is not running and can injure
both vehicles can be damaged. Only use 5. Connect one end of the red positive (+)
you. Keep hands, clothing, and tools
a vehicle that has a 12-volt system with a cable to the positive (+) terminal on the
away from any underhood electric fan.
negative ground for jump starting. discharged battery.
6. Connect the other end of the red
2. Position the two vehicles so that they positive (+) cable to the positive (+)
are not touching. terminal of the good battery.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
40 Vehicle Care
7. Connect one end of the black Jumper Cable Removal
negative (–) cable to the negative (–) Reverse the sequence exactly when
terminal of the good battery. removing the jumper cables.
8. Connect the other end of the black
negative (–) cable to the remote After starting the disabled vehicle and
negative (–) grounding terminal for the removing the jumper cables, allow it to idle
discharged battery. for several minutes.
9. Start the engine in the vehicle with the
good battery and run the engine at idle
speed for at least four minutes.
10. Try to start the vehicle that had the
dead battery. If it will not start after a
few tries, it probably needs service.
Caution
If the jumper cables are connected or
removed in the wrong order, electrical
shorting may occur and damage the
vehicle. The repairs would not be covered
by the vehicle warranty. Always connect
and remove the jumper cables in the
correct order, making sure that the cables
do not touch each other or other metal.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
2 4 000 km /1 5, 000 m i
36 000 km /2 2 , 500 m i
72 000 km /4 5, 000 m i
1 80 000 km /1 1 2 , 500 m i
1 92 000 km /1 2 0, 000 m i
2 04 000 km /1 2 7, 500 m i
2 2 8 000 km /1 4 2 , 500 m i
2 4 000 km /1 5, 000 m i
36 000 km /2 2 , 500 m i
72 000 km /4 5, 000 m i
1 80 000 km /1 1 2 , 500 m i
1 92 000 km /1 2 0, 000 m i
2 04 000 km /1 2 7, 500 m i
2 2 8 000 km /1 4 2 , 500 m i
Footnotes — Maintenance Schedule (3) Or every 10 years, whichever comes first. biodiesel usage, when driving in climates
Additional Required Services - Severe Inspect for fraying, excessive cracking, with excessive dust, or when off-road driving
(1) Or every four years, whichever comes or damage; replace, if needed. or towing a trailer for extended periods.
first. If driving in dusty conditions, inspect (4) Or every 15 years, whichever comes first.
the filter at each oil change or more often (5) Or every two years, or when the
as needed. See Engine Air Cleaner/Filter CHANGE FUEL FILTER message in the Driver
0 28. Information Center (DIC) comes on,
(2) Or every five years, whichever comes whichever comes first. The fuel filter may
first. See Cooling System (Charge Air Cooling need to be replaced more often based on
System) 0 32 or
Cooling System (Engine) 0 29.
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Technical Data 49
Technical Data
Vehicle Data
Capacities and Specifications . . . . . . . . . . . 50
Engine Drive Belt Routing . . . . . . . . . . . . . . . 51
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
50 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. See Recommended Fluids and Lubricants 0 46.
Capacities
Application Metric English
Engine Cooling System*
19.4 L 20.5 qt
IPickup
20.7 L 21.9 qt
ISUV
Diesel Exhaust Fluid (DEF) Tank** 20.3 L 5.3 gal
Engine Oil with Filter 6.6 L 7.0 qt
*Engine cooling system capacity values are based on the entire cooling system and its components.
**Do not overfill the DEF tank. See Diesel Exhaust Fluid 0 12.
All quantities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual. Recheck fluid level
after filling.
Engine Specifications
Engine VIN Code Type
3.0L L6 Turbo Diesel (LM2) Engine T Inline 6-Cylinder
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Technical Data 51
Engine Drive Belt Routing
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
52 Index
Index A
Accessories and Modifications . . . . . . . . . . . . 24
D
Diesel
Air Cleaner/Filter, Engine . . . . . . . . . . . . . . . . . 28 Starting Your Engine . . . . . . . . . . . . . . . . . . . . . 8
Air Filter Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . . . . . . 12
Life System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Diesel Exhaust Fluid (DEF) Warning
Automatic Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . 28 Diesel Particulate Filter . . . . . . . . . . . . . . . . . . . . 11
Drive Belt Routing, Engine . . . . . . . . . . . . . . . . . 51
B
Driver Information Center (DIC) . . . . . . . . . . . . .7
Battery - North America . . . . . . . . . . . . . . . . . . 38
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 E
Brake Electrical System
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Engine Compartment Fuse Block . . . . . 36, 37
Engine
C
Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . 28
California Proposition 65 Warning . . . . . . . . 38,
Check Light (Malfunction Indicator) . . . . . . 5
Back Cover
Compartment Overview . . . . . . . . . . . . . . . . . 25
Canadian Vehicle Owners . . . . . . . . . . . . . . . . . . . 1
Cooling System . . . . . . . . . . . . . . . . . . . . . 29, 32
Capacities and Specifications . . . . . . . . . . . . . . 50
Drive Belt Routing . . . . . . . . . . . . . . . . . . . . . . . 51
Check
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine Light (Malfunction Indicator) . . . . . 5
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cluster, Instrument . . . . . . . . . . . . . . . . . . . . . . . . .3
Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cold Weather Operation . . . . . . . . . . . . . . . . . . . 17
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cooling System . . . . . . . . . . . . . . . . . . . . . . . .29, 32
Starting Your Diesel . . . . . . . . . . . . . . . . . . . . . 8
Engine Air Filter Life System . . . . . . . . . . . . . . 28
Engines
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Equipment, Towing . . . . . . . . . . . . . . . . . . . . . . . .23
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
U.S./Canada-13811215) - 2021 - crc - 8/12/20
Index 53
Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 G O
Exhaust Fluid General Information Oil
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Service and Maintenance . . . . . . . . . . . . . . . 41 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Extended Parking . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Engine Oil Life System . . . . . . . . . . . . . . . . . . 28
H
Overheating, Engine . . . . . . . . . . . . . . . . . . . . . . 34
F Heater
Fan Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 P
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Parking
I
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . .3
Replacement (Fuel) . . . . . . . . . . . . . . . . . . . . . 20 Proposition 65 Warning, California . . . . . . . . 38,
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Filter, Back Cover
Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . . 28 J
Jump Starting - North America . . . . . . . . . . . . 38
R
Fluid
Recommended Fluids and Lubricants . . . . . . 46
Automatic Transmission . . . . . . . . . . . . . . . . 28
L Records
Fuel Lamps Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Malfunction Indicator (Check Engine) . . . . 5 Replacement Parts
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lights Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cold Weather Operation . . . . . . . . . . . . . . . . . 17 Check Engine (Malfunction Indicator) . . . . 5 Routing, Engine Drive Belt . . . . . . . . . . . . . . . . . 51
Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . 7 Running out of Fuel . . . . . . . . . . . . . . . . . . . . . . 20
Filling a Portable Fuel Container . . . . . . . . 22 Wait to Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . 21 S
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . 20 M Service
Running out of Fuel . . . . . . . . . . . . . . . . . . . . 20 Maintenance Accessories and Modifications . . . . . . . . . . 24
Top Tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Maintenance Records . . . . . . . . . . . . . . . . . . . 48
Water in Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 42 Maintenance, General Information . . . . . . 41
Fuel for Diesel Engines . . . . . . . . . . . . . . . . . . . . . 15 Recommended Fluids and Lubricants . . . . 46 Specifications and Capacities . . . . . . . . . . . . . . 50
Fuses Malfunction Indicator Lamp . . . . . . . . . . . . . . . . .5 Starting the Diesel Engine . . . . . . . . . . . . . . . . . 8
Engine Compartment Fuse Block . . . . . 36, 37
Chevrolet/GMC 3.0L Duramax Diesel Engine Supplement (GMNA-Localizing-
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54 Index
Supplement
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System
Engine Air Filter Life . . . . . . . . . . . . . . . . . . . . 28
T
Top Tier Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Towing
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Trailer
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transmission
Fluid, Automatic . . . . . . . . . . . . . . . . . . . . . . . . 28
U
Using This Supplement . . . . . . . . . . . . . . . . . . . . .2
V
Vehicle
Canadian Owners . . . . . . . . . . . . . . . . . . . . . . . . . 1
W
Wait to Start Light . . . . . . . . . . . . . . . . . . . . . . . . 6
Water in Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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