ication Information Product Ident Data plates should be referred for parts identification. 1, ENGINE DATA PLATE Saree oe fe wees Prete Advertised engine Family] c.P.t. |} Cert r Conf. No. Indent. Date of mig. Warranty start date E Ceti me nes 1. Shop order number 2, Model designation 3. Engine serial number 4, Control parts list 2. FUEL PUMP DATA PLATE 7843210 _ s/099999 4. Control parts list number 2. Calibration code 3. Serial number 4. Top level number 5. Fuel pump assembly number This catalog was compiled by Garry Wilber in Parts Communications. Page iCustomer Service Information This standard Parts Catalog contains parts information for the following Cummins Engine Model(s): KTASO-G3 D283021DX02 CPL 2227 KTAS0-G8/G9 D283022Dx02 CPL 2384, 2355 Certain basic engine components have been matched to give optimum performance to your engine, The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine. Control Parts List (CPL) Components Aftercooler Page 183, 183, 213, Piston, engine Page 137, 159, 189 Camshaft Page 139, 161, 191 ‘Turbocharger Page 187, 187, 217 Cylinder Head Page 141, 163, 193, 195 Exhaust, manifold Page 235 Injector Page 145, 167, 199 USER INFORMATION . Parts numbers appearing in ( ) are for Identification purposes only and should not be used when ordering service replacement parts. . The reference numbers appearing on the art pages is for publication use only. - Assembly content is shown by part number indentation. - Options are engineered production part groupings, specifically used for compiling engine orders. - Option numbers are for reference only and are not sold for service. - Use assembly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG Engine Model Engine Serial No. . MFG Make Model Chassis No. Fuel Pump Assembly No. Injector No. Belt, Fan Belt, Water Pump Belt, Gen. Element, Fuel Filter Full Flow Lub, Filter Air Cleaner By-Pass Lub, Filter Special Equipment Page ivGS Parts Catalog KTA50-G3/G8/G9 Generator DriveCummins Engine Co., Inc. New Parts Warranty Heavy Duty COVERAGE ‘Romar 0 a oe ang mad by Curis ogres (cep hose A,B, ase rg Thay pp amhe inne we wre ace al gh & esa vara cog ay spars ont ter Muc 00, wn gst une rormal andre occ nwa cat War ‘roy coer Conn trian rata nae et a Maro eho oan wach eco minds ‘Pea er saed sce se ya 100000 mie (160458 mote) a S800 house eorae, weber ceca, Hon te ae ofr rai EXTENDED MAJOR COMPONENTS WARRANTY Habit orm emt eee rt ee eg ora tee BSS Sees ; ; ‘Bath ne Bae Waranty and Extanded Major Compenente Warn py all Owner In thecal a ‘espa peas coverages er Comans " (CUMMINS RESPONSIBILITIES ‘DURING THE BABE WARRANTY prom oa pac er rest pb crea resign Neal ai Aart be ptinares wn Cn pin ard ‘cumin Wl ay earl abr cons regis maven neanion When acenay 9 mat be Map Wenn ns are ata spon suntv arg Cnaies l pymasnale vel egaans mechanics an Hom hari tebe ap oc nh cea oh ine oi Inca ew misage signa en's Seana er mechan mane ams waa fpa ‘DURING THE EXTENDED MAJOR COMPONENTS WARRANTY cum wy rte Cared Pa an ray Come Pt aged by 8 Waren Fao rant Cored Pa ‘OWNER RESPONSIBILITIES (DURING THE BASE WARRANTY ‘re eon ce waranty, Owner mist grit 0 9 Commins atiblr il even dei aycaniab Wb matte and Ne Ne a peered ys ty 1. a a rate nm alot argh Orem an art pwn nen a ag One emg fre co ani toe Ser sez re cont resigns Se mans ad her manece tan wes avrg warn ipa cH wee wih Kens pt uted 2 snd coverage comtnuse oa aubseqen} Onn ul he no the DURING THE EXTENDED MAJOR COMPONENTS WARRANTY tegen ge weary Omer math sn Chins aero eid ner A dn le ad an Comet ‘Omer egos rh ot lt par acd ha eps aap he dlc Con Pa ary Coven PA Aah hy Ara Fee cater Coe Pa, Cri eur ecne con ol ite rao tape een ung tea rve acres ha non Wn Commi pa pat nat lpn, Ove Seip ene noose part pat . * Cn oo ttn enn sen an wane i en ie unm eo wars feta on nr een ret nme om le ye ole 9 a tno: 2 fumeampeeae er le exe et ae sora i ee a Cn i pn mat ‘Sao onpanden, ety cage ard Cobens ut 8nd sas tog so arose Fala, CUMMINS 1 NOT RESPONSILE FOR MEISENIAL OF Ch LinrarioNs Soe emer che ee se eee rt ee ee sere Por oe ec lt pe Creal ep bes on Pt me oi Yom acim or tcesive of consumtn wi be considered, Cnr mus sub equ decunerinion show hal entumptan exceeds Cuins pba sande 5 seca in Cains Open and Mahenace Mar hint On CONSESUENTI BASES. “Ts wararty ows ol py pars unises by Cun ao chag tt Out —_TAYV ESF BESTTable of Contents Page No. Accessory Drive Mounting ... v0 89 Accessory Drive Pulley 220 ‘Actuator 100 Atercooler Core 488, 183, 213 ‘Aitercooler Plumbing 155, 185, 215 A: Intake Manifold 15 Alternator .. . - 60 Alternator Mounting ... 59 Breatner Mounting 124 Bypass Oil Filter 127, 128 ‘Cam Follower And Cover we 13, 35 Camshatt And Gear 439, 161, 191 Connecting Rod 219 Connecting Rod And Piston 187, 1889, 19 Coolant Temperature Switch .. Corrosion Resistor 225 Crankshatt_.. 48 Cummins EFC Governor - 83, 84 Cylinder Block .. oes 8, 25 Cylinder Head 441, 163, 193, 195 Engine Barring Drive .. 22, 44 Exhaust Elbow ... Exhaust Manifold Fan Drive Arrangement Filler And Breather Flywheel Flywheel Housing Front Engine Support .. Front Hydraulic Pump Fuel Block Fuel Filter Fuel Filter Plumbing Fuel Gear Pump Fuel Manifold Fuel Pump Fuel Pump And Damper Mount Fuel Pump Front Cover ... Fuel Pump Housing .... Fuel Pump Support Fuel Tut Fuel Valve . Gear Cover Mounting 70, 71, 73 Injector 145, 167, 199 Injector Mounting 14, 36 Intake Manifold 17 LB Oil Control Connection 175, 207 Lube Oil Cooler 15, 37 Lube Oil Filter .. 19 Lube Oil Pump 17, 39 Lube Oil Pump Tubing .. 135 Page 1 Page No. Magnetic Pickup .. Magnetic Switch Leas Oil Control Connestion .. il Control Valve .. Oil Control Valve Mounting Oil Pan : Pressure Switch ~ ‘Supply Connection Oil Transfer Connection... RB Oil Control Connection Rear Camshaft Cover .. Rear Engine Support. Restriction Indicator Rocker Housing « Rocker Lever .... Rocker Lever And Cover Rocker Lever Housing Shipping Bracket .. 1. 23, 45 Starter 222, 203 STC Oil Manifold 461, 172, 204 STC Valve .. * 201 Tappet 149, 171, 203, Turbocharger en. 157, 187, 217 Turbocharger Oil Supply Ho 21, 43 Vibration Damper .. Water Header Water Inlet Connection .... Water Outlet Connection Water Pump Water Transfer Tubes 585 162, 182, 212 esses 227 231, 233 19, 41 229 Option Number Index ... Part Number Index...Group No. 01.01 Cylinder Block Option No. BP6089 bp600gI Page 2Group No. 01.01 Cylinder Block Option No. BP6089 Rell part Number Part Name Req Remarks CYLINDER BLOCK OPTION BP6089 Base Parts for single stage KTAS0-G3/G6/G7 with nor-LTA K2000 technology. Includes K-50 water pump STC stepped timing control ORS hoses for STC and turbo supply. 1] 3178803 Block, Cylinder 1 2| 199990 Washer, Plain 18 | 3/4 inch 3| 3176857 Dowel, Ring 8 4] 3025405 Washer, Plain 8 5| 205230 Bushing 34 6| 9628452 Screw, Hexagon Head Cap 18 7| 205584 Scrow, Twelve Point Cap 18 | 914 - 10x 2 1/4 Inch. a| 206887 Cap, Main Bearing 7 9] 206888 Gap,Main Bearing 2 10] Seto Washer, Lock 10 716 inch 11] 3628608 Plug, Pipe 4 +2| 3628807 Plug, Pipe 4 13] aor6a64 Dowel, Pin 32 14] 70862 Dowel, Pin 2 15] 106069 Screw, Hexagon Head Cap 6| 716-14 x2 Inch, 16| 148582 Dowel, Pin 2 17| 175830 Plug, Expansion 2 18| 9629497 Draincock, 4 19] 4017624 Plug, Expansion ai 20) 206742 Plug, Expansion 16 21| 3000138 Suppor, Bearing 1 22\ 3628605 Plug, Pipe 18 23) 3002093 Dowel, Ring 3 2a] 3175281 Support, Bearing 1 25] 3176649 Seal, Tamper Proot 16 25) $956 Bushing, Reducing Pipe 1 27| 317443, Screw, Hex Flange Head Cap 1| 5/8 - 18 X 4 1/2 Inch. 28] 205059 Washer, Pain 96 | 314 Inch. 29] 205190 Scrow, Twelve Point Cap 2| 978 - 16 X< 12 Inch 20] 3178450 Shaft, idler 4 : 31} 3178487 Wiesher, Plain 3 5/8 inc. 32) 3099863 Shah, laler 2 33]: 317945, Screw, Hex Flange Head Cap 2| 518 - 18 9.94 Inch 34 3032633 Scrow, Twelve Point CoP 96 | 14 - 16 X< inch. 35| 205684 Bracket, Liting 4 36) 206028 Screw, Socket Head Cap 4 | 914-10 x2 174 inch, 37| 9629962 Washer, Plain 4 3a] S112 Screw, Hexagon Head Cap 12| 318-161 inch 39] $604 Washer, Lock 12 | 318 inch ‘| seata7t ‘Adapter, © Ring 8 42] 3631474 Seal, O'Ring 8 43] 8 186 Sere, Hexagon Head Cap 18 | 5/16- 24 X11 Inch 3007525 Kit, Liner 18 | Standard 44] (3022157) Liner, Cylinder 1 45] 9014668 Seal, 0 Ring 1 46] 9011076 Seal, D Ring 1 47] 9081489 Seal, Oi 1 48] 011684 Insert, Liner 1 3018150 insert, Liner AR aoetias Insert, Liner AR Page 3Option No. 8P6089 Cylinder Block bp600gI Group No. 01.01Group No. 01.01 Cylinder Block Option No. BP6089 Noi Part Number Part Name Req Remarks CYLINDER LINER (0/8) s0126i1 Kit, Liner NA 3012812 kit Liner NR 3801288 it, Liner aR 801269 Kit Liner vy LINER SHIMS 205741 him wR 205742 Shim aR 205743 Shim aa 205744 Shim nA 205745 Shim NR PISTON COOLING NOZZLE 49| s178047 Screw, Hexagon Head Cap 16 | 516-181 1/4 Inch 3179668 Valve, Piston Cooling 8 50] 3176552 Seal, Tamper Proof 2 si| 69204 Ring, Retaining 1 52| (9630068) Body, Piston Cooling Valve 1 53| 3058423 Plunger, Oi! Coral Valve 1 54) 3058424 Spring, Compression 1 55) 8179000 Dowel, Pin 2 Page 5Group No. 01.02.14 Main Bearings Option No. BP6089 4 —~\ 5 [ks6009qGroup No. 01.02.1 Main Bearings Option No. BP6089 Ref] Agi] Part Number Part Name Req| Remarks MAIN BEARING SHELL OPTION BP6089 018210 Set, Main Bearing 4} Standard 1} 206580 Boaring, Main 7 2| 206590 Bearing, M 7 3} 206600 Bearing, 2 4| 206610 Bearing, Mai 2 5| 3000139 Bearing, Thrust 2 018211 ‘Set, Main Bearing ‘AIR | .010 Inch Undersize 1] 206581 AB 2) 206501 Bearing, Main AR 3] 206601 Bearing, Main aA 4| 206611 Bearing, Main AR 5) 3001708 Bearing, Thrust AR sore2i2 Set, Main Bearing ‘48 | .020 Inch Undersize 1] 206582 Bearing, Main AR 2| 208592 Beating, Main AIR 3| 208602 Bearing, Main AR 4| 208612 Bearing, Main AIR 5} 3001709 Bearing, Thrust AR 18213 Sot, Main Bearing .030 AIR | .090 Inch Undersize 1} 206583 Beating, Main AR 2] 206598 Bearing, Main AB 3| 208603 Beating, Main AR 4] 208613 Beating, Main AIR 5| 3034075 Bearing, Thrust AIR ova Set, Main Bearing 040 ‘AJR | 040 Inch Undersize 1} 206584 Bearing, Main AR 2| 208594 Bearing, Main AR 3} 20860 Bearing, Main AR 4] 208614 Bearing, Main AIR 5} 3034076 Bearing, Thrust AR Page 7a allan Group No. 01.07 Camshaft Cover And Gear Option No. BP6089 96009} Ref] "part Number “Part Name Req Remarks REAR CAMSHAFT COVER OPTION BP6089 . 4} 207973 Cover, Camshaft 2 2] S12 Screw, Hexagon Head Cap 6 | 9/6 - 16 X 1 Inch 3] so4o72e Gasket, Camshaft Cover 2 4] $602 6 | 998 inch 5] S604 Washer, Lock 6 | 916 Inch CAMSHAFT IDLER GEAR - RB 6| 300468 Gear, idler 1 (3004584) Gear, idler 1 7| 3004686 Bushing 1 a} 130083, Bearing, Thrust 2 130081 Bearing, Thrust AR 130080 Beating, Thrust AR 130082 Bearing, Thrust AR CAMSHAFT IDLER GEAR - LB 9] 3628823 Gear, Idier 1 3628799 Gear, idier 1 7| 3004686 Bushing a4 8} 190088 Beating, Thrust 2 1130081 Bearing, Thrust AR 4190080 Bearing, Thrust AR 430082 Bearing, Thrust AR Page 8NOTESGroup No. 08.01 Rocker Lever And Gover Option No. BP6089 760009) Page 10Rocker Lever And Cover Group No. 03.01 Option No. BP6089 Rell Part Number Part Name Req| Remarks ROCKER LEVER AND COVER OPTION BP6089 +} 9083478 Lever, Rocker 16 2) 207206 Bushing 1 3] 194037 Socket, Rocker Lover 1 (2049437) Lever, Rocker 4 4| 9053476 Lever, Rocker 16 5] 207344 Bushing 1 208084 Rivet 1 (3049438) Lever, Rocker 1 | 3053479 Lever, Rocker 16 7| 207386 Bushing 1 (049432) Lever, Rocker 1 2a] 3176772 Shatt, Rocker Lever 16 | 203033 Plug, Expansion 1 9} 205363 ‘Soren, Twelve Point Cap 46 | 112-132 Inch 10} 205304 ‘Sorow, Twelve Point Cap 46 | 12-13 X 4 112 Inch ni] 108602 ‘Sore, Hexagon Head Cap 80 | 1/2-13X 3.44 Inch 42) 3630839 Gasket, Rkr Lever Housing 16 13] S212 Nut, Regular Hexagon 48 | 1/2-20 UNF, 44] 168308 Scrow, Slotted Set 46 46] 205128 Washer, Plain 128 | 1/2 Inch 16] S125 ‘Sorew, Hexagon Head Cap 46 | 12-192 Inch. 17) 3038998 Gover, Racker Lever if 48) 3628196 ‘Sorew, Hexagon Head Cap 16 | 38-16 x2 inch. 49) aszaro4 ‘Screw, Hexagon Head Cap 32] 3B = 164 112 inch, 20} 3629140 Gasket, Rocker Lover Cover 16 2i| S604 Washer, Lock 48 | 8 inch 22| S602 Washer, Plain 48 | 3/8 inch 23) 3628604 Plug, Pipe 1] 1/8 NPT 25} 3010287 Cover, Valve 5 Page 11Group No. 04.01 Cam Follower And Cover Option No. BP6089 Page 12Group No. 04.01 Cam Follower And Cover Option No. BP6089 Rell Part Number Part Name Req Remarks ‘CAM FOLLOWER. AND COVER OPTION BP608 +} 205499 Ring, Retaining 2 2| sose163 Lover, Cam Follower 16 3| 205408 Lockwire, Cam Roller Pin 1 4] 4009247 Pin, Cam Follower Roller 1 5| 3016825 Roller, Cam Follower 1 6| 213559 Socket, Cam Follower 1 >| s030164 Lever, Cam Follower 32 4008248 Pin, Cam Foliower Roller 1 3| 205498 Lockwire, Cam Roller Pin 1 6| 213559 Socket, Cam Follower 1 8| 205071 Pin, Cam Follower Roller 1 9| 3016826 Roller, Cam Follower 1 10| Ani0626 Shatt, Cam Follower 16 v1] 205227 Plug, Expansion 32 42] 3626755 Cover, Camshatt 15 22| 3628756 Cover, Camshaft 1 | to the left side ofthe oil control valve when part no. 3175318, hose, is used for HVT oil ‘rain. Mounted to the right side of oil control valve when HVT oil drain tube is used. MOUNTING PARTS. 13) 3177760 Screw, Hexagon Head Cap 92 | 9/8 - 16 X 2 1/2 Inch. 14| $1090 Screw, Hexagon Head Cap 32 | 318-16 X 1 1/4 Inch 15] S126 ‘Screw, Hexagon Head Cap 32 | 3/8 - 16 X 2 1/2 Inch. 16) 3002903, Dowel, Ring 2 47) Boao72t Gasket, Cam Fol Housing 16 12] S604 Washer, Lock 58 | 3/8 Inch. 49| 127362 Washer, Piain 88 | 378 inch. 23] 127362 Washer, Piain 32 | 36 Inch. PUSH RODS 20] 3017961 od, Push 16 2i| 3057139 od, Push 2 Page 13Group No. 06.01.5 Injector Mounting Option No. BP6089 Ref] Part Number Part Name Req| Remarks INJECTOR MOUNTING OPTION BP60s . 1} 131028 Seal, O Ring 2} 207244 Seal, Injector 3001658 ‘Seal, Injector 001659 ‘Seal, Injector 3001660 Seal, injector 3} 3070062 Screw, Hexagon Head Cap 4] 3029095 Washer, Sealing 5] 3627044 Connection, Oi Wanster 8] 3179021 Screw, Banjo Connector 7} 3052283 Link, Injector Plunger Page 14Group No. 07.05 Lube Oil Cooler Option No. BP6089 Ref] pert Number Part Name Req| Remarks LUBE OIL COOLER ‘OPTION BPs039 . 4| 3627295 Core, Cooler 4 2) 212161 Seal, 0 Ring 18 3}, 3630960 Gasket, Lub Oil Clr Cover 8 4} 3639479 Nut, Lock 8 Page 15Group No. 07.06 Lube Oil Pump Option No. BP6089 Page 16Group No. 07.06 Lube Oil Pump Option No. BP6089 Rel] Part Number Part Name Req| Remarks Lue oI PUMP OPTION BP6088 3694689 Pump, Lubricating Oi! 1 1] “S030 Seren, Hexagon Head Cap 4] 918-181 16 ncn 2] sn7 Screw, Hexagon Head Cap 5 | 318-16 x 3/4 inch 3] 69519 Dowel, Pin 3 4] 107048 Dowel, Diamond 3 5] 109319 Lockplate 8 6] 205546 Cover, Lub Olt Pump 1 7] 206756 Gear, Lubricating Oi Pump 1 8] s008921 Gasket, Pre Ril Valve Body 1 9} 3634642 Bod, Lubricating Ol Pump 1 2025294 Cover, Lub O11 Pump 1 so] 205648 Bushing 3 ni] 3025206 Cover, Lub Oi1 Pump 1 32| 026877 Screw, Hex Fiaige Head Cap 2| 716-146 Inch 13] Soest Screw, Hex Fiange Head Cap 4] 7H6- 14X 4 Inch, 3175985 Cover, Lub Oi Pump 1 (@oz0415) | Cover, Lb Oi Pump 1 yo] 205548 Bushing 3 14] (0175984) | Cover, Lub oi! Pump 1 15] 3628608, Plug, Pipe 1 18| i770 Cover, Lub Ol Pump 1 3178224 Gear & Shaft 1 17] 205548 Shaft, Lub Olt Pump 4 48] (178229, | Gear, Lubricating Oi! Pump 1 3178225 Gear & Shaft 2 49] (3000628) | Shaft, Lub Oil Pump 4 3e| _ (3178225) | Gear Lubricating Oi! Pump 4 20| 8113 Screw, Hexagon Head Cap 4 | 112-181 112 inch 2i| 149134 Lockpiate 4 22| sozsst2 shim 2 29 sozest3 shim 2 Page 17Group No. 08.01 Water Pump Option No, 8P6089 bp600gz Page 18Group No. 08.01 Water Pump Option No. BP6089 Roll Part Number Part Name Req| Remarks WATER PUMP OPTION BPE089 +} 3010596 Screw, Captive Washer Cap 4| 98 - 16x 1 14 Inch 2| $604 Washer, Lock 2| 318 inch 3| S907 A Plug, Pipe 1 | 1 v4aNpr. 4} 108890 Washer, Plain 4 | 388 Inch, 5| 108707 Screw, Hexagon Head Cap 2| 38 -16x 1 1/2 Inch, 6| 206457 Seal, O Ring 1 7} 3620608 Plug, Pipe 1 8} 3175857 Support, Water Pump 1 9] S 162A Screw, Hexagon Head Cap 3| 716-14 x 2914 Inch. 10] S610 Washer, Lock 4 | 7716 inch tt] 103009 Soren, Hexagon Head Cap 1] 76-14% 1 14 Inch 12| 206416 Gasket, Support 1 13] S604 Washer, Lock 4 | 3/8 inch. 14] S610 Washer, Lock 4 | 716 Inch, 15| 103009 Screw, Hexagon Head Cap 4| 716-14 X 1.114 Inch 16] 199919 Screw, Twelve Point Cap 4| 98-461 112 Inch 47] 206193 Gasket, Water Pump 4 1a| 206455 Gasket, Water Pump 4 +9] so0rsi2 Seal, 0 Ring 1 20} 3008404 ‘Adapter, O Ring 1 21] 130083 Bearing, Thrust 2 22| 3045568 Connection, Water Inlet 1 23} 9628622 Gear, idler 3 24| 3004686 Bushing 1 3634065 Support, Water Pump 1 25] 68193 Plug, Pipe 4 | 18 wer 26} (2631805) Plug, Pipe 1 27| (8627723) Retainer, Shatt 1 20) 3634019 Plug, Expansion 1 30| 207251 Gear, Water Pump 1 31] (9534066) ‘Support, Water Pump 1 32] 3629855 Bushing 2 33] (0828187) Shatt, Water Pump 1 35] 208195 Sleeve, Spline Coupling 1 36] 208198 Wire, Snap 1 . 3635086 Pump, Water 1 aa] S962E Draincock 1 a7] § 16054 Soaring, Ball 1 38] S 16069 Bearing, Ball 1 39] 70163 Ring, Retaining 1 40| 3634007 Seal, Water Pump 1 ai] 3030887 Spacer, Bearing 1 42| 4100761 Body, Water Pump 1 43| 3634145 Seal, Oi 1 44} 9634049 Shafi, Water Pump 1 45| 3050454 Impelior, Water Pump 1 46] 3175573 Ring, Retaining 1 47| 9028556 Bearing, Thrust Page 19Option No. BP6089Group No. 10.08.1 ‘Turbocharger Oil Supply Hose Option No. BP6089 Rell Part Number Part Name Req Remarks TURBOCHARGER OIL. SUPPLY HO OPTION P6089 (2628007) Union, Turbo Oil Supply 1 9634689 Union, Male 1 3} 3037537 Seal, O Ring 1 2} (9634687) | Union, Male 1 3| _so2a704 Seal, O Ring 1 | 3175058, c 2 (2628098) Uron Turbo Oil Supply 1 "9694688 Union, Male 1 1] “soa7s37 Seal, O Ring 1 2} (aea4687) | Union, Male 1 3| _s020704 Seal, O Ring 1 3] 3175058 Clip 3 (9628720) Hose, Turbo Oi! Supply 5 9634690 Union, Male 4 5} (6634692) | Union, Male 1 3] 9922704 Seal, O Ring 1 6| 9635092 Hose, Flexible 1 (3628723) Hose, Turbo Oi! Supply 1 3634690 Union, Male 1 | (9834692) | Union, Malo 1 3| _s9z2704 Seal, O Rin 1 1 3635033 Hose, FlexibleGroup No. 16.01 Engine Barring Drive Option No. BP6089 5 th600gq Ref Ret] Part Number Part Name Req Remarks ENGINE BARRING DRIVE OPTION BP6Deo . 3201740 Drive, Engine Barring 1 1] $306 Key, Plain Woodrutt 1 2] 3919904 Seal, O Ring 1 3] 169894 Giip 1 4] 208080 ing, Retaining 1 5] 206091 Gear, Engine Barring 1 8] 206092 ‘Soring, Compression 1 7] 206093 Housing, Engine Barring 1 a] 3201739 Shaft, Barring 1 9] sue Sorevi, Hexagon Head Cap 3] 518-11 X 1 42 Inch, 10] $609 Washer, Lock 3 | 518 Inch. Page 22Group No, 18.03.41 Shipping Bracket Option No. BP6089 [ss600ga Rel] pan Number "Part Name Req Remarks SHIPPING BRACKET OPTION BPéo89 1] sisea Screm, Hexagon Head Cap 8| 94-10% 2 Inch, 2| son Washer Lock 8| 3/4 ncn 3] 3175061 Bracket, Shipping 2 Page 23Option No. BP6103 Cylinder Block Group No. 01.01 Page 24Group No. 01.01 Cylinder Block Option No. BP6103 Rell Part Number Part Name Req| Remarks CYLINDER BLOCK OPTION BP6I03 Base parts for single stage KTASO-GSIGE Tarlut ratings. includes: K-50 Includes: K-50 water pump STC stepped timing contol wide camshaft rollers. 1] 3178803 Block, Cylinder 1 2} 199800 Washer, Pain 18] 914 Inch 3] 3176057 Dowel, Ring 3 4] 3025485 Washer, Pain 18 5| 205230 Bushing as 6} Sezea5e Screw, Hexagon Head Cap 18 7| 205584 Screw, Twelve Point Cap 18 | 918 - 10x 2114 inch 8} 205587 Cap, Main Bearing 7 9} 208588 Gap, Main Bearing 2 10] S610 Washer, Lock 10 716 inch ni] 3828608 Plug, Pipe 4 12] s62e6o7 Plug, Pipe 1 13] 4016364 Dowal, Pin 32 14} 70862 Dowel, Pin 2 45] 105080 Screw, Hexagon Head Cap 8 | 716-14 x2 Inch, te] 149582 Dowel, Pin 2 17| 175830 Plug, Expansion 2 18] 3629497 Draincock 4 19] 4017621 Plug, Expansion 21 20) 206742 Plug, Expansion 18 2i| s090188 Suppor, Bearing 4 22) 3528605 Pug, Pipe 18 23] 3002893 Dowel, Ring 2 2a) 3175281 Support, Bearing 1 25| 3176649 Seal, Tamper Proot 6 26] $955 Bushing, Reducing Pipe 1 27| 17449 Screw, Hex Flange Head Cap 1) 510-184 172 Inch. 28 205089 Washer, Plain 96 | 9/4 inch. 29) 205199 Screw, Twelve Point Cap 2 | 318-18 X 31/2 Inch 50| si78as0 Shatt, alr 1 ai | 3178457 Washer, Pain 3 | 5,8 Inch. 32) 3033853 Shat, idler 2 : 39) S177945 Scren, Hex Flange Heed Cap 2 | 510 - 18x 3314 Inch 34| 8032655, Screw, Twelve Point Cap 9 | 318 18 X83 inch a5| 205684 Bracket, iting 4 936} 206028 ‘Screw, Socket Head Cap 4| 3/4 - 10 X 2 1/4 Inch. a7| 3629962 Washer, Plain 4 e812 Screw, Hexagon Head Cap 12} 98-161 inch 39 | 5.604 Washer, Lock 12 | 378 inch 4i| 3631471 ‘adapter, 0 Ring 6 42) 3631476 Seal. O Ring 8 43) 5 186 Screw, Hexagon Head Cap 16 | 516-24 x1 Inoh 3007526 Kit, Liner 46 | Standers 44) @oeets7) Liner, Cylinder 1 45) So14668 Seal, Ding 1 48) 301076 Seal, D Ring 1 47| 5081489 Seal, Oi! 1 43) sort8e4 inser, Liner 1 3018150 insert, Liner NR 30ztt48 inser, Liner aR CYLINDER LINER (0/8) soi26it Kit, Liner aR Page 25Group No. 01.01 Cylinder Block Option No. BP6103 bp600gI Page 26Group No. 01.01 Cylinder Block Option No. BP6103 Fel] part Number Part Name Remarks 2012612 it, Linor 3801268, it, Liner 3801269 xt Cine LINER SHIMS 20s741 shim AR 208742 Stim ‘AR 205743 shim AR } 205744 shim AR 205745 Shim aR PISTON COOLING NOZZLE 49| 3178047 Serow, Hexagon Head Cap 16] 16-18 x1 14 Inch. 3170884 Valve, Piston Cooling 8 so| 2176562 Seal, Tampor Proof 2 51] 69204 D Ring, Retaining 5 52) (2690088) Body, Piston Cooling Valve 1 53) 9058429 Plunger, Oi! Control Valve 4 34) 3058424 Spring, Compression 1 38] 3179000 Dowel Pin 2 Page 27Group No. 01.02.1 Main Bearing Set Option No. BP6103Group No, 01.02.1 Main Bearing Set Option No. BP6103 f Retl part Number Part Name Req Remarks MAIN BEARING SET OPTION BPe103 aotezt0 Set, Main Bearing +] standard 1} 208680 Bearing, Main 7 2} 200620 Bearing, Main 7 3] 206600 Sewing, Main 2 4] 206610 Bearing, Main 2 5| 3000139 Bearing, Thrust 2 sore2tt Set, Main Bearing Wf | 010 nen Undersizo +| 206581 Bearing, Main AR 2} 206551 Bearing, Maln AIR 3] 206601 Bearing, Main AR al 2o6ert Bearing, Main aA 5] _2oor70e Bearing, Thrust AR 018212 Sat, Main Bearing {IR | 020 Inch Undersize +] 208582 Bearing, Main AR 2} 208502 Beating, Main AR 3] 20sso2 Bearing: Main aR 4] 20682 Beating, Main a 3] 2001709 Beering, Thrust AR 9018213 Set, Main Bearing .090 ‘AIR | .090 inch Undersize 1 “208589 Beating, Main AR 2| 208593 Beating, Main AR 3} 208603 Beating, Main aR 3] 0663 Bearing, Main AR 5] 9034075 Bearing, Thrust AR aoieaia Set, Main Bearing 040, ‘AIR | 040 nen Undorsize 1} “206584 Bearing, Main an 2] Poeses Bearing, Main ain 3| 2oe6os Beating, Main an 4) 2oesta Bearing, Main aR 5| 2034076 Bearing, Thrust aR Page 29Group No. 01.07 Camshaft Cover And Gear Option No. BP6103 96009) Page 30Group No. 01.07 Camshaft Cover And Gear Option No. BP6103 Refl part Number Part Name Req| Remarks REAR CAMSHAFT COVER OPTION BP6103 +} 207373 Cover, Camshatt 2 2| Sti ‘Screw, Hexagon Head Cap 6 | 918-16 x1 Inch, 3| soso722 Gasket, Camshaft Cover 2 4} 8602 Washer, Plain 6 | 278 Inch. 5| $604 Washer Lock 6 | 378 inch CAMSHAFT IDLER GEAR - RB 6} 3004683 Goar,Iaier 1 (004584) Goar, Idler + 7| 300686 Bushing + | 130083 Beating, Thrust 2 130081 Bearing, Thrust aR 130080 Bearing, Thrust wR 30082 Boaring, Thrust AiR CAMSHAFT IDLER GEAR - LB 9} 9628829 Gear, Iter : 1 3628799 oar, loler 1 7| 3004608 Bushing 1 8} 130083 Bearing, Thrust 2 1130081 Bearing, Thrust AR 1180080 Boating, Thrust aR ‘ 130082 Bearing, Thrust aR Page 3tGroup No. 03.01 Rocker Lever And Cover Option No. BP6103 Page 32Group No. 03.01 Rocker Lever And Cover Option No. BP6103 Ret] Part Number Part Name Req Remarks ROCKER LEVER OPTION BP6103 1} 9059478 Lever, Rocker 16 2| 207226 Bushing 1 : 3} 194037 Socket, Rocker Lever 4 (2089837) Lover, Racker 1 4] 9059476 Lever, Rocker 16 5] 2ora44 Bushing 4 208084 Rivet 1 (049438) Lever, Rocker 1 6| 2050479 Lover, Rocker 16 >| 2o7aee Bushing 1 (049432) Lever, Rocker 1 2a] si7er72 Shaft, Rocker Lover 6 | 203933 Plug, Expansion { 9| 205393 Screw, Twelve Point Cap 18 | 112-192 Inch 10] 205094 Scrovt, Twolve Point Cap 1B) 312-13 X 4 112 Inch, 11] 108602 Screw, Hexagon Head Cap 20 | 1727133 3/4 Inch. 12) 3630839 Gasket, Fir Lever Housing 6 43) S212 Nut, Regular Hexagon 48 | 12-20 UNF 14] 163306 Screw, Slotted Set # 48| 205128, Washer, Plain 128 | 472 inch. 46| $125 Seren, Hexagon Head Cap 16 | 42-19% 2 inch COVER, VALVE 17} 3098008 Cover, Rocker Lever 1 1a] s628i96 ‘Screw, Hexagon Head Cap 18 | 318 - 162 inch, 18| 628198 Screw, Hexagon Head Cap 32 | 318-164 112 inch 20) 3040720 Gasket, Rocker Lever Cover 16 21| § 604 Washer, Lock 48 | 948 Inch 2 $602 Washer Plain 48 | 8 Inch 23) 3628808 Plug, Pipe 1] 1/8 NPT 25| 9010287 Cover, Valve 5 Page 33roup No. 04.01 Cam Follower And Cover Option No. BP6103re aE OE * Group No. 04.01 Cam Follower And Cover Option No. BP6103 Refl part Number Part Name Req| Remarks CAM FOLLOWER AND COVER OPTION BP6103 1| 205430 Ring, Retaining a2 2) s081413 Lever, Cam Follower 6 (o08tat1) Lever, Cam Follower 1 3) 205438 Lockwire, Cam Rotler Pin 1 4) 4003479 Pin, Cam Follower Roller 1 5] s0821a1 Roller, Cam Follower 1 6] 213659 Socket, Cam Follower 1 7} sosm64 Lever, Gam Follower 92 (205069) Lever, Gam Follower 1 3| 205438 LLockwire, Cam Rollor Pin 1 6] 219559 Socket, Cam Follower 1 8] 4008248 Pin, Cam Follower Roller 1 9} 3016826 Roller, Cam Follower 1 10 9078218 Shaft, Cam Follower 16 n| 205227 Plug, Expansion 2 12) 3628755 Cover, Camshaft 18 22) 3628756 Cover, Camshaft 1 MOUNTING PARTS 13] 3177760 ‘Screw, Hexagon Head Cap 92 | 3/8 - 16 X 2 1/2 Inch 14| $103 Screw, Hexagon Head Cap 82 | 918 - 16 X 1 1/4 Inch. 15| S128 Screw, Hexagon Head Cap 32 | 318 - 16 X 2 1/2 Inch. 16} 3002963, Dowel, Ring 32 17} 3080721 Gasket, Cam Fol Housing 16 18] S604 Washer, Lock 58 | 3/8 Inch. 39] 127362 Washer, Piain 58 | 3/8 Inch. 23) 127962 Washer, Plain 32 | 3/8 Inch. PUSH RODS 20] 9017961 Rod, Push 16 21| 3087199 Rod, Push 32. Page 35Group No. 06.01.5 Injector Mounting Option No. BP6103 8 - {fi6oogt Ref] part Number Part Name Req Remarks INJECTOR MOUNTING OPTION BPE103 . 1} 191026 Seal, © Ring 16 2} 207244 Seal, Injector 16 3001658 Seal, Injector NR 3001659 Seal, injector NR 3001660 Seal, injector NR 3} s070962 Screw, Hexagon Head Cap 32 4] 3029095 Washer, Sealing % 5| 3620381 Connection, Oil Transfer 6 3] 3170021 Sorew, Banjo Connector 16 7| 3082283 Link Injector Plinger 16 Page 36Group No. 07.05 Lube Oil Cooler Option No. BP6103. Ref] Nol] Part Number Part Name Req Remarks LUBE OIL COOLER OPTION BP6103 . 1] 9627295 Core, Cooler 4 2} 212161 Beal, O Ring 16 3] 3630968 Gasket, Lub Oil Cir Cover 8 4] 9633478 Nut, Lock 8 Page 37Option No. BP6103 Lube Oil Pump Group No. 07.06 Page 38Group No. 07.06 Lube Oi! Pump Option No. BP6103 Rell part Number Part Name Reaq| Remarks LUBE OIL PUMP OPTION BP6103 2604643 ump, Wibricating Oil 1 1] “$1030 Sorew, Hexagon Head Cap 4] 976-161 178 inch 2] su7 Screw, Hexagon Head Cap 5 | 316-16 x a4 inch a] 69519 Dowel, Pin 3 a] 107048 Dowel, Diamond 3 5] ioss19 Lockpiate 8 8] 205546 Cover, Lub Oit Pump 1 5] 206756 Gear, Lubricating Ol! Pump i | 3008921 Gasket, Pre il Valve Body 4 8} 3834642 Body, Lubricating Oil Pump 1 3025204 Cover, Lub O11 Pump 4 to] 205548 Bushing 3 | 3028294 Cover, Lub Oil Pump 4 12] 026677 Serow, Hex Flange Head Cap 2| 716-146 Inch 13] 3026678 Screw, Hox Flange Head Cap 4) a6: 14x 4 Inch, 3175005 Cover, Lub Oil Pump 1 (9029815) | Cover, Lub Oil Pump 1 10] 205548 Bushing 3 14] (8175884) | Gover, Lub 01 Pump 1 s| 628608 Plug, Pipe 1 je] sim Cover, Lub Oi! Pump 1 3178224 Gear & Shaft 1 17] 205584 Lub Ot Pump i 48] (8178228) | Gear, Lubricating Oil Pump i 3178225 Gear & Shaft 2 19| (3000624) | Shaft, Lub Ol Pump 1 18] _ (9178223, | Gear, Lubricating O Pump 4 20| $113 Screw, Hexagon Head Cap 4] 12-191 12 Ine 21] 149194 Lockpiate 4 22) 9026312 Shirn 2 23| 3028313 shin 2 Page 39Group No. 08.01 Water Pump Option No. BP6103 Page 40Group No. 08.01 Water Pump Option No. BP6103 Refl part Number Part Name Req| Remarks WATER PUMP OPTION BP6109 1| so10s96 Sete ante Washer Cap 4 | 916 - 16% 1 174 Inch, 2} S04 Washer, Lock 2 | 318 inch 3] S907 a Plug, Pipe 4] ta ner. 4| 108320 Washer, Plain 4 | 378 inch. 5| 108707 Screw, Hexagon Head Cap 2| 98-18% 1 12 Inch, 6| 208457 Seal, O Ring fi 7| 9620606 Piug, Pipe 1 8| 3175057 ‘Support, Water Pump 1 9] S162A ‘Screw, Hexagon Head Cap 3} 716 - 14 X 2 3/4 Inch. 10] S610 Washer, Lock 4 | 7146 inch, ‘| 103009 Screw, Hexagon Head Cap 1] 76-14% 1 4/4 inch 12) 06416 Gasket, Support 4 13 S004 Washer, Lock 4| a7 Inch, , 14] S610 Washer, Lock 4 | 7116 Inch 15| 103009 Screw, Hexagon Head Cap 4] 746-14 1.114 Inch, 16| 199919 Screw, Twolve Point Cap 4 | 98-16% 1 1/2 Inch 17| 206193, Gasket, Water Pump 1 18| 208455 Gasket, Water Pump 1 19| s007512 Seal, O Ring 1 20| 3008404 Adapter, O Ring 4 21| 130083 Bearing, Thrust 2 22] 3050945 Connection, Water Inlet 1 23| 3628022 Gear, idler 1 24| _s004686 Bushing 4 9694065 ‘Support, Water Pump 1 25| "65193 Plug. Pipe +] ve ner, 26) (@ss1e05) Plug, Pipe i 27| (3627723) Retainer, Shaft 1 29} 9634010 Plug, Expansion 1 20| 207251 Gear, Water Pump 4 3i| (2694066) Support, Water Pump 4 32] 3629885 Bushing 2 33] _@ezsie7) Sha, Water Pump 1 35| 206195 Sleeve, Spline Coupling 1 38) 208196 Wire, Soap 4 . 3694033 Pump, Water 4 sal S962 Draincock 4 a7] re0s4 Bearing, Bal 1 33] 8 16069 Bearing, Ball 1 39] 70183 Ring, Retaining 1 40] 9694145 Seal, Oi 1 ‘a1| 3030487 Spacer, Bearing 1 f2| 3634095 Body, Water Pump 1 43| 3694007 Seal, Water Pump 1 44] 3694089 Shaft, Water Pump 4 45| 3050454 impeter, Water Pump 1 46| 9175573 Fling, Retaining 1 @7| 9026656 Bearing, Thrust Page 41tion No. BP6103 Op Turbocharger Oil Supply Hose Group No. 10.06.1Group No. 10.06.1 Turbocharger Oil Supply Hose Option No. 8P6103 Rell Part Number Part Name Req Remarks ‘TURBOCHARGER OIL SUPPLY HO OPTION BP6103 (628097) Union, Turbo Oil Supply 3081950 Union, Malo 1 1] 3037537 Seal, O Ring 1 2] (2085824) | Union, Male 1] 116-16 x 9/16 - 18 3| 3022704 Seal, O Ring 1 4] 3175058, Clip 2 . (2626098) Union, Turbo Oil Supply 1 3081950, Union, Malo 1 1] 3037537 Seal, O Ring 1 2} (@085824) | Union, Male 1 3| 3922704 Seal, O Ring 1 4) 3175058 Clip 3 (2628720) Hose, Turbo Oil Supply 3095283 Union, Male 1 | 3627697 Union, Male 1 3| 3020704 Seal, 0 Ring 1 6] s632018 Hos, Floxible 1 (2628722) Hose, Turbo Oi! Supply 3095283 Union, Male 1 5| 3827697 Union, Male 1 2| 3922704 Seal, O Ring 1 7| 3682017 Hose, Flexible 1 Page 43Group No. 16.01 Engine Barring Drive Option No. BP6103 5 the00gq Ret] Part Number Part Name Req Remarks ENGINE BARRING DRIVE. OPTION BP6103 : 2201740 Drive, Engine Barring 1 4] "$306 Key, Plain Woodrutt 1 2} 3913904 Seal, O Ring 1 3] 169634 Ciip i 4] 206000 Ring, Retaining 1 5] 206081 Goa, Engine Barring 1 6] 206082 Spring, Compression 1 7) 206083 Housing, Engine Barring 1 8] 3201739 Shaft, Baring 1 9] S16 ‘Screw, Hexagon Head Cap 3] 5/8 - 1X1 1/2 Inch 10| $60 3] 5f8 Inch Page 44Group No. 16.03.1 Shipping Bracket Option No. BP6103 ss600ga Ret] part Number Part Name Req Remarks SHIPPING BRACKET OPTION BPSI03, 1] sis2a Screw, Hexagon Head Cap 8] 974-102 Inch 2| sen Washer, Lock 8| 3/4 inch. 3) 3175861 Bracket, Shipping 2 Page 45Group No. 06.01.6 Fuel Tubing Option No. BP6724 an Page 46Group No. 06.01.6 Fuel Tubing Option No. BP6724 Ref Part Number Part Name Req| Remarks FUEL MANIFOLD OPTION BP6724 Fuel manifold for: KTA-S0G1/G2 with top mounted aftercoolers. KTA-SOGSIG4 with side mounted attercoolers. KTTA-S0G2. Includes commercial hoses. n20017 Plug, Threaded 4] 7716-20 UNF. +] sosess6 Seal, O Ring 4 2} (959003 | Plug, Threaded 4 3067424 Plug, Threaded 4 | 12-20 UNF 3| 3037236 ‘ 3| (067347) 4 | 112.20 thd 3] si7eri0 “ube, Fue! Supply 2 8] 3628517 Connection, Fuel Block 2 7| 3628518 Connection, Fuel Block 2 3} 9828031 “ube, Fuel Supply 4 3600364 Connection, Fuel Black 2 3634685, Union, Male 2 za) 3037537 | Seal, OFing 5 3 (2634687) | Union, Male 1 26] 3922704 | Seal, O Ring 1 40] _(a8a0358) | Connection, Fuel Block 2 9639045 Connector, Tube 12 a] 3633046 Seal, Ferule 42 12| 3633087 Nut, Tube 2 43| 127018 Washer, Plain 32 | 514 Inch. 14) 131026 Seal, O Ring 8 13] 001340 Seal, O Ring 2 48] a00i811 Screw, Twelve Point Cap 32 | 114-20 X 1 Inch 3639216 Manifold, Fuel 2 17| “(@sa3z12 | Manifold, Fuel 2 48] 3628610 Plug, Pipe 8 9609217 Maniold, Fuel 2 so (6633219) | Manifold, Fuel 2 1e| 3628610 Piug, Pipe 8 20) 3175074 Sore, Socket Head Cap 8 | 14-20% 1114 Inch. 21] 3620516 Cip 8 22] 9627412 ip 2 . 23] 3594089 Hote, Flexible 2 (Cott Bank) 24] 9694905 Hose, Fexible 2 (Lot Bank) 9095292 Elbow, Male Adapter 4 25| (2628632) | Elbow, Male Adapter 4 26| 3922794 Seal, O Ring 4 9620764 Tee, Male Union 2 27| (2630785) | Toe, Plain Adapter “2 3a) 3922798 Seal, O Ring 2 2a) 9634300 Hose, Flexible 1 (Right Bank) 29| 9694000 Hose, Flexible 1 (Right Bank) 30| S169 Screw, Hexagon Head Cap 4 | 948-16 x4 172 Inch, 31| 108320 Washer, Plain 4| 318 inch Page 47Group No. 01.02 Crankshaft Option No. BP6728 1 ks600gr Ret| part Number Part Name Req Remarks CRANKSHAFT , OPTION BP6728 KTAKTTASO non-certied crankshaft assembly {for use when rear gear train and rear hyérau- lic pump drives are not spectie. Has no provisions for a later adaptation. For use when marine agency approval isnot required. Includes erankshatt with cold rolled threads land round dril point eranknose with reduced pitch circle daimeter for vibration damper attachment For use on applications of 1600 BHP and above. 4098098 Crankshatt, Engine 1 1| 4096097 «| Crankshaft, Engine 1 2] 3176216 Weight, Crankshaft Counter 8 3] 219153 Bolt, Connecting Fd 16 4] 205126 Washer, Plain 18| 5/8 Inch. 5| _st7ezte Dowel, Ring 16 6] 3175255 Gear, Grankshatt 1 7| 3626798 Gear, Crankshaft 1 | 208008 Key, Woodrutt 1 Page 48,NOTESOption No. BP6739 Fuel Tubing Group No. 06.01.6 bp602gi Page 50Group No. 06.01.6 Fuel Tubing Option No. BP6739 Rell Part Number Part Name Req| Remarks FUEL MANIFOLD OPTION P5739 Fuel manifold for: KTASO.CIKTTASO-C with side mounted aftercoolers. (LTA and outboard) KTAGO-L IKTTASO-L with side mounted attercoolers. (CTA and outboard) KTASO-G with low temperature atercoolers dual STC engines only. Includes commercial hose. 3028217 Plug, Threaded 4] 718-20 UNF 1| "30668 Seal, O Ring 4 2| (9600034 | Plug, Threaded 4 3087424 Plug, Threaded 4 | 2-20 UNF 3} 3037238 Seal, O Ring 4 4{ (6067347) | Plug, Threaded 4] 220 Tha 5] sizeri0 Tube, Fuel Supply 2 8} 9628517 Connection, Fuel Biock 2 7| 3628518 Connection, Fuel Block 2 a] 3628001 Tube, Fue! Supply 4 3690864 Conrection, Fuel Block 2 9634685, Union, Male 2 28| 3037537 | Seal, O Ring 1 ‘9| (9634687) | Union, Male 1 25| 9922784" | Seal, O Ring i 40] (6890358) | Connection, Fuel Block 2 3633045 Connector, Tube 2 a] 9693046, | Seal, Ferrule 2 12] _369d087 Nut, Tube 2 13] 127018 Washer, Plain 32 | 114 ncn 14| 191026 Seal, O Ring 8 45] 3001340 Seal, O Ring Fa 48) 30018 Screw, Twolve Point Cap 32 | 114-20 X 1 Inch, 3539218 Manifold, Fuel 2 47) @5a0212) | Manifold, Fuel 2 18| 3828610 Plug, Pipe 8 9538217 Maniold, Fuel 2 19] (9699219). Manifold, Fuel 2 1a) 3828610 Plug, Pipe 8 20] 3175074 Screw, Socket Head Cap 8] 114-20%4 416 Inch. ai] 9629516 ip 6 22] 9627412 ip 2 23) 9604089 Hose, Flexible 2 (Left Bank) 24) 9604095 Hose, Fexible 2 (Left Bank) 9095292 Elbow, Male Adapter 4 25] (9620629) | Elbow, Male Adapter 4 26| 3922796 Seal, O Ring 4 a5a0768 ‘Tee, Male Union 2 27] (2630765) | Tee, Plain Adapter 2 25| 9902794 Seal, O Ring 2 25] 9694900 Hose, Flexible 1 (Fight Bank) 29] 9604908 Hose, Flexible 1 (ight Bank) 20] $169 Screw, Hexagon Head Cap 4| 918-164 172 Inch a1| 108830 Washer, Plain 4 | 38 inch Page StGroup No. 10.04.2 Restriction Indicator Option No. CA8016 Part Name [Rea Remarks. RESTRICTION INDICATOR OPTION CABOI6 ‘wo alr cleaner restriction service indicators set at 25inches of water. . For use with factory fitted air intake systems (or customer supplied air intake systems, ‘Supplied in ship with engine kit. 1} 178967 Indicator, Restriction 2 Page 52NOTESGroup No. 01.02.2 Vibration Damper ‘Option No. DA6070 Rell Part Number Part Name Req| Remarks VIBRATION DAMPER OPTION DA6o70 Dual standard viscosity vibration dampers with press fi crankshaft adapter and crankehatt fan drive pulley, @ inches in clameter, for 23 rib 'K” section wsibbed belt Must bo used with Cummins radiator cooing and fan dive systems, or with customer supplied cooling systems. Crank pully has provisions for mounting an adaitonal front power take off pulley or take-off adaptor For KTAUKTTASO frith no reetitions on applications, but {oneral application's fF Tull torque below torque peak. Pitch cicle diameter of crank attachment holes is 3.050 inches. 1° s0se776 ‘Adapter, Crankshaft 1 2) 3031737 Pulley, Crankshaft 1 3] 3628649 Damper, Vibration 1 ‘| 9628650 Damper, Vibration 1 5| 3033629 Pin, Rol 1 8] 3069779 Screw, Twelve Point Cap 8 | 914 - 16x 4 Inch 5} sosa7at Spacer, Crankshat 1 t a} i31584 Pin, Ral 1 9} 3039827 Waster, Pain 8] 12 ncn. 10] 9033690 Scrow, Hex Flange Head Cap 8| 96-18 x 4 7/16 Inch ii | $369 Screw, Hexagon Head Cap 3] 12-184 Inch 12] § 608 Washer, Lock 3} 42 inch 43] s0s61ts Cover, Protective 1 Page 55.Group No. 15.05 Switches Option No. EC8276 jecd00gx Ref] part Number Part Name Rea| Remarks ‘COOLANT TEMPERATURE SWITCH OPTION C8276 High coolant temperature switch. Switch shuts tngine down on inereasing temperature st Ba or degrees F <2> 108 < oF 117 degrees C. . Fungus and corision resistant Cannot be used with Cummins Supplied engine wing harness, Replaces 08250. 1} s0seas3 Switch, Temperature 1 2} sogeass Harness, Wing 1 Page 56Group No. 15.05 Oil Pressure Switch Option No. EC8356 ectotgs Ro!) Pert Number Part Name Req Remarks OIL PRESSURE SWITCH ‘OPTION Ecea56 Oil pressure switch low lube oll pressure switch used to activate pre-alarm on decreas- ing oll pressure at 25+/-3 PSI or 172 +1. 14 KPA. Cannot be used with Cummins supplied wiring harness. 3} 9286260 Switch, Prossure 1 2}, 9056956 Harness, Wiring 1 Page 57Group No. 13.02.3 Alternator Mounting Option No. EE6021 Rell Part Number Part Name Req Remarks ALTERNATOR MOUNTING OPTION E6021 Mounting and drive for Butee alternators : Includes pulley and Srib "K" section veritbed bolt, Drive vaio fs 2.62 times engine spead 1] 3039876 Bott, V Ribbed 1 2] 3179922 Pulley, Altemator 1 al 1678 Screw, Hexagon Head Cap 3] 716- 14X5 1/2 Inch, 4} 203760 Washer, Pain 5 | 7/16 inch. 5| 207508 Sleeve 3 6 3179868 Suppon, Alternator 1 7| 3626871 Link, Adjusting 3 8} 108549 Screw, Hexagon Head Cap 4} ae -24 X41 3/4 nh. 9] 107504 Nut, Lock 4 10] 108890, Washer, Pain + | 278 ncn. 1i| 206326 Screw, Twelve Point Cap 4 | 7116-18 1114 Inch 12) 55273 Nut, Lock 1 Page 59Group No. 13,02 Alternator Option No. E6038 ‘ee600gp Ret] "part Number Part Name Req Remarks ALTERNATOR OPTION £6038 Prestolite altomator 26 v 40 a. (Prestolite Reference ina4d24/é). 1] 3631678 Alternator 1 Page 60Group No. 16.03 Front Engine Support Option No. EM6001 Re! Part Number Part Name Req Remarks. ERONT ENGINE SUPPORT OPTION Em6o01 “Tunnion type front support. = 3176012 ‘Assembly, Front Engine Sup 1 1] “2268, Fitting, Grease 1 2] 3177812 ‘Support, Front Engine 1 Page 61Group No. 13.10 Magnetic Switch Option No. ES6004 ——? faeorga Page 62Group No. 13.10 Magnetic Switch Option No. ES600+ Rell Part Number Part Name Req| Remarks MAGNETIC SWITCH OPTION E8600 24vol insulated magnetic switch for use with dual positive engagement electric starters Secured to the starter mounting lange. When engine wring and electric stators are spect. fie, this option must be selected. +] s0sose2 Switch, Magnetic 1 2| S224 Nut, Heavy Hexagon 4) 414-20 UNC. 3] $600 Washer Lock 4| 114 inch 4] Seat Washer, Pain 4 | 404 Inch 5| 8408250 Isoltor Vibration 2 6) 9627324 Bracket, Magnetic Switch + Page 63Fan Hub Option No. FA6028 Group No. 08.03 Page 64Group No. 08.03 Fan Hub “Option No. FA6028 Ref Part Number Part Name Req Remarks FAN DRIVE ARRANGEMENT OPTION FABOz8 20 inch fan center with customer supplied Boarward radiator. Belt is suppl’ in kit. 1] $605 Washer, Lock 1 | 5116 Inch, 2| 208507 ‘Soren, Twelve Point Cap 1 | 516-18 X 5/8 Inch 5) 206526 Pointer, Timing 1 6| 9003341 Belt, V Ribbed 1 7| 8 153, Sores, Hexagon Head Cap 1] 7/18 14X65 Inch 8| S610 Washer, Lock 4 | 716 inch 8| 103009 Screw, Hexagon Head Cap 1] 718-14 X 1 1/4 Inch, 40) 3176465 ‘Sorew, Hexagon Head Cap 2| 716: 14X5 172 Inch 3017670 Fan Idler Assom. 1 13| $604 Washer, Lock 2| 916 inch ta] 205375 Screw, Twelve Point Cap 2| 38-16% 2 1/4 Inch 18| 3002083 Dowel, Ring 2 3009480 Plley. Idler 5 v7] $289 ‘Nut, Regular Hexagon Jam 1 | ala 16 UNF 18] S640 Waster, Plain + | 3/4 Inch 9] 207603 Cover, Water Conn, 1 20| 3003358 Bearing, Roller 1 2i| 3004057 Nut, Lock 1 | 94-16 UNF 22] 3000481 Shaft, Idler 1 23] s000482 Bracket, Idler Pulley 1 2a] 9014449 Gasket, Flange 1 3016766 Palle, Iaier 1 26) 3008483 Palle, later 1 27| 306830 | Sear, Ol 1 2a] 102 Screw, Hoxagon Head Cap 2| 5116-181 Inch. +] $605 Washer, Lock 2| a6 inch 4101003 + | Lever, idler 1 30] 3628104 Screw, Hexagon Head Cap 1 ai] S610 Washer, Lock 1) 7146 tnen. 32] $2268 Fiting, Grease 1 aa] 68171 Pin, Poll 2 aa] 127454 ‘Washer, Plain + | 5/8 Inch 35| 145581 Seal, O Ring 1 36| 185804 Sore, Hexagon Head Cap 4] 716 - 14x 1 978 Inch. 37| 3009475, Shaft, Pivot 1 33] 3000477 Sleeve 2 39] a0t9a16 Spring, Torsion 1 fo] 3023499 Cap, Idler Lever 1 ai{ 3177126 Suppor, Pivot Shaft 1 a2] 4101094 Lever, Idler 1 43] st77128 Sleove, Wear 1 aa] 3177129 Bearing, Thrust 2 45 3016792 Seal, Oi 1 43] $1958 Screw, Hexagon Head Cap 6 | 914-108 1/4 Inch, 47| Sent ‘Washer, Lock 6 | 3/4 inch, 43| 3016206 Bracket, Shock 1 49| $217 Nut, Heavy Hexagon 1] 716-14 uNo. @i| $1218 ‘Screw, Hexagon Head Cap 1] 76- 14x 2 412 Inch 62| $1628 Screw, Hexagon Head Cap 4) 2116-14 X 2 314 Inch 63| S610 Washer, Lock 2| 7H6 inch. 64] 8622 Washer, Plain 2| 98 Inch, s| 98747 Spacer, Throttie Bracket 1 68) 9008018 Absorber, Schock 1 Page 65Group No. 08.03 * Fan Drive Arrangement Option No. FA6132 yo . wy © 2 o r 4 \ 3 OLGroup No. 08.03 Fan Drive Arrangement Option No. FA6132 Rel] Pant Number Part Name Reaq| Remarks | FAN DRIVE ARRANGEMENT OPTION Fasta2 Fan dve arrangement with engine mounted fan nub Fan center: 24inch spacing: Dual damper 0, Gear cover Cast closed over camshats, Includes shock absorber n bolt ensioner fan mounting Bais supped in kit 23nb °K" fection vibbed bet and diver pulley both to bo supplied by customer Special option tor Onan 1] 605 Washer, Lock 3 she inch 2| 20ese7 Sere, welve Point Cap 4] si16 “18 « 56 Inch 8| S160a Washer Lock 4] Si Inch al isa5e1 Seren Twelve Point Cap 4] si-"%2 non 5) 20825 Painter Timing 1 6| So033¢0 Bet, V Abbed 1 | Sis3 Secon, Hexagon Head Cap 1 | 7116-14 x5 inn, | Sor Waste, Lock 4] meinen 5] 103000 Sore, Hewagon Head Cap 4] 716-¥4% 1 4 ten, 10] a176«es Serow Hexagon Head Cap 2| 76214%5 12 Inch it] s0tse60 Suppor, Fan i a0i7670 Fan idler Ascom 1 1a] “8604 Washer, Lock . | 2 | 210 nen va) 205975 Seren Twelve Point Cap 2| 016 X 2114 inch, 18] 2002080 Dowel ing 2 000400 Pal der i 17| “S200 Nut agutay Hexagon Jam 1] 94-10 UNF 18] S600 Washer ain 1 | 84 inch js] 20recs Cover ater Conn 1 20| 300205 | Bearing, Roller 1 21] so0s7 | Nut Leck 1} o4-s6UNF b2| s000«8 Shat, der 1 23| 3000482 | Bracket, cer Pulley ' 24] anteaso | Gashet, Flange 1 aore76s | Pulyiger 1 . 2e| “2000863 Puley der 1 ar| 3088600 | Seaton i 20] a021470° | Serow, Captive Washer Cap 2| 16-10 X24 inch ata Lover ier 1 30] “a6e0i04 | Seren, Hexagon Head Cap 1 at] S610 Washer, Lock 4+ 116 nen | 8.2268 Fiting, Grease i | ear Pin, Rol 2 ae] terse Washo Plain + | 510 tn. | 145581 Seal, 0 Ring i 36 105804 Screw, Hexagon Head Cap 1] 716-14 x 118i, S| 008875 | hat Prot 1 3] 3000077 | Sleeve 2 35] aor0a16 | Spring, torsion t #0| 3023400 | Caprder Lever 1 at| 2177126 | Support Pwot Shan 1 @2| aimmar—| Lover ier 1 | a7ri2g | Sloove, Weer i aa] ai7ri2s | Boaring, Trust 2 $5] soterae Seal ai i ‘e| Siva Soren, Hexagon Head Cap 8 | ai -10x 4 ncn, ar] son Washer Lock 8 | 34 ncn 3031548 fu, Fan 1 4a| 6977 Seren, Socket Head Cap 2| 114-20 x 906 inch Page 67Group No. 08.03 Fan Drive Arrangement Option No. FA6132 : \ se ~ : SS 9 é 9 vi g 3 OP Page 68Group No. 08.03 Fan Drive Arrangement Option No. FA6132 Rell Part Number Part Name Req Remarks 49] 145586 Seal, O Ring 4 50] 205168, Washor Pain 4 | 4172 Inen, 51] 206507 Pilot, Fan 1 52| 185747 Seal, O 1 53] 206505 Bearing, Roller 2 54] 206508 Nt, Lock 1 55) 3627681 Spacer, Bearing (cone) 1 56| 206519 Spacer, Beating 1 37| 206520 Ring, Retaining 1 53] 3628604 Plug, Pipe 2| 116 NPT 59] 3031518 Shaf, Fan Hub 4 Go| 3178566 Paley, Fan 4 8i| S118 ‘Screw, Hexagon Head Cap +] 718-442 172 Inch 62] S 162A Seren, Hexagon Head Cap 4 | 76-14 2.9/4 meh. 63) S610 Washer, Lock 2| 7116 inch 64] S622 Washer, Piain 2| 378 ncn. 65] 104857 Spacer, Throttle Bracket 1 86) 3008018 Absorber, Shock Page 69sup No. 01.08 4 5 way ge Gear Cover And Housing Option No. FA6702 '| Part Number Part Name Req| Remarks (GEAR COVER MOUNTING OPTION FAs702 Gear cover mounting for use loss alternate, less freon compressor. Use only with gear cover less cam cover openings. 1] S217 Nut, Heavy Hexagon 2| 716-14 uN. >| $610 Washer, Lock 24] 7116 inch 3| 137800 Screw, Hexagon Head Cap 2] 76-18 X 4 1/2 Inch ‘| S127 Screw, Hexagon Head Cap 2] 716-14 X 3.4/4 Inch 5} 102020 Screw, Hexagon Head Cap 7) 746 48 x 2 1/4 Inch s| 108767 Screw, Hexagon Head Gap 5 | 78-14 x3 1/2 Inch | 110266 Seren, Hexagon Head Cap 6| 746 14 X 4 inch 3) 3177160 Gasket, Gear Cover 1 3) s06a026 Screw, Socket Hoad Cap 2| 78-149 112 Inch Page 70Group No. 01.06 Gear Cover And Housing Option No. FA6703 fa60igi Ret] Part Number Part Name Req! Remarks. GEAR COVER MOUNTING OPTION FA6703 Gear cover mounting for use, with alternator, I9ss freon compressor. Use only with gear cover less cam cover openings. a) s127 Screw, Hexagon Head Cap 2| 716. 14% 3.3/4 Inch, 2} S610 Washer, Lock 22| 7/6 inch. 3] 102020 ‘Scrow, Hexagon Head Cap 7 | 7H6- 14K 2 114 Inch. 4] 108767 Screw, Hexagon Head Cap 5] 7/16 - 14X3 1/2 Inch 5] 110266 Screw, Hexagon Head Cap 8] a6 - 14x 4 Inch, 6| 3177160 Gasket, Gear Cover 4 7| 3089026 Serew, Hexagon Head Cap 2| 716-143 ¥2 Inch, L. Page 71Group No. 01.08 Gear Cover And Housing fa601gs Option No. FA6719 1 Page 72Group No. 01.06 Gear Cover And Housing Option No. FA6719 Refl Part Number Part Name Req| Remarks GEAR COVER MOUNTING OPTION FAs719 Front gear cover and gear housing for use with front hyaraulic pump rive provisions, land without sea water pumps. Special for Hitachi ony i] s610 Washer, Lock 18 | 7786 inch 2} 103009 Screw, Hexagon Head Cap 45 | 7H6- 14X14 Inch. 3) 198912 Dowel, Pin 1 ‘| si7esie Dowel, Diamond 1 5] 3178078 Gasket, Goar Housing 1 6| 3176038 “Housing, Gear 1 3069027 Gover, Gear 1 7| 3627026 Cover, Gear 1 | 205683 Bushing 1 3| 3176649 Seal, Tamper Proot 6 10 3177509 Bushing 1 41] 3177510 Bushing 2 42] 3628605 Plug, Pipe 2 13] 3626608 Plug, Pipe 1 14] 3628609 Piug, Pipe 1 Page 73Group No. 06.04 Fuel Filter Option No. FF6042 {f600gn Page 74Group No. 06.04 Fuel Filter Option No. FF6042 Re!l Part Number Part Name Req| Remarks. FUEL FILTER ‘OPTION FF6042 Caution: Not approved on engines in Marine service, On tha left bank side on the engine below the fuel pump. For use with either less compressor or with compressor ap- plications.includes 90 degree 1 1/16 inch 12 ‘ic fuel inlet fitting mounted on the side of the filter head when used on KT38 and KTAGB configurations. Includes straight 11/16 inch 12 JIC fual inlet fitting mounted on the side of the fer head when used on KTA38 (epecial for MCI) configurations. Includes straight 1 5116 inch 12 JIC fue ile iting mouonted on the rear ofthe filter head when used on KTTASB, KTASO and KTTASO configurations. 1} sew Washer, Lock 2| 716 inch 2| 106069 Screw, Hexagon Head Cap 2 | 716- 14x 2 Inch 3032630 Head, Fuel Filter i 3| 145507 Seal, O Ring 2 | 3004272 Lookplate 2 5| 3010635 ‘Adapter, Fiter Head 2 8] ses07a1 Head, Fuel Fitor 1 5201583 Plug, Threaded 2] 16/6-12un 7| (oso) Plug, Threaded 1 a] _ se01ses Seal, O Ring 1 9) 3913306 Element, Fuel Fitter Page 75Group No. 06.04 Fuel Filter Option No. FF6044 Ref] Part Number Part Name Req Remarks FUEL FILTER OPTION FFS044 Dual element fue itr with replaceable spinon cartridges mounted on the left Bank Side of the engine below the fuel pump. For se either with compressor or les compros- Sor applications. Includes 90 degree 1 1/16 inch 1JIC fue inlet fiting mounted on the side of the filter head when used on KTTA 38, KCTASO, and KTTABO configurations. Or 90, degres 1 5/16 inch 12 JIC fuel inlet fiting mounted on the side ofthe fier head when Used on the KTASO-L configuration. +| S610 Washer, Lock 2] 7/16 Inch 2], 108069 Screw, Hexagon Head Cap 2] 716 -14X 2 Inch, 3032630 Head, Fuel Filter t 3] 145507 Seal, O Ring 2 4] 3004272 Lockplate 2 5] 3010635 ‘Adapter, Fiter Head 2 e| 3630741 Head, Fue! Filter 4 - 7] 3201583, Plug, Threaded 2] 1516-12un, a] 3201585 Seal, O Ring 5 9] sa1a904 Separator, Fuel Water 2 Page 76