Detailed Project Report of M/s Eastern Fuels Installed unit at: Plot No. 19 Barhi Industrial Area Hazaribagh For EASTERN FUELS ProptisorINTRODUCTION Ihave established M/s Eastern Fuels at Plot No. 19, Barhi Industrial Area for manufacture of optimum sized crushed coal obtained from crushing and screening. The same is established after receiving Consent to Establish from JSPCB vide Ref. No, JSPCB/HO/RNCICTE-4426116/2019/74, Ihave received the letter of land allotment from Jharkhand Industrial Area Development Authority (JIADA). The total lease period of the land is for 30 years. The unit will be headquartered at Baralal Street, Upper Bazar, Ranchi ~ 834 001. ‘The capacity of the is 9600MT per annum ie. 800 Metric ‘Tons per month (Raw material). The manufacturing process, as detailed here-below involves both machinery and manual sorting and processing of coal. The detail of the plot allotted is as follows: SI. No. ‘Khata No. [Survey Plot No.| Area (Acres) | 1522 Part 0.04 1524 Part | 0.96 Total 1.00 Acres PROSPECTUS Coal is the most vital fuel in India. Due to the immense need of industry and in electricity generation the demand of coal has recently increased vigorously. Mostly coal is procured by thermal power plants and industries (all large medium and small scale) directly from collieries of Coal India Ltd. Some industries have nowadays resorted to imported coal for better quality and efficiency. For EASTER uc PepateeThe procured coal is directly used by the units in the furnaces / ovens as fuel. Such coal is not only of improper size but also contains impurity in the form of stones / colliery overburden / hard chunks of coal. Feeding the coal directly into the boilers / ovens / furnaces reduces the quality of output substantially. On account of this, the coal is not burnt fully and the fuel is under- utilized giving rise to various problems like low-heat / late ignition | short burning etc. This not only reduces the efficiency of the industry but also increases pollution. The coal sorted, crushed and screened will provide better efficiency in all respects as the hard pieces / colliery ob / stones which will be fully removed and only flammable carbon rich coal of equal size will be the output. The screened coal is used in several industries viz. tiles industry, soap manufacturing concerns, bricks kilns and sponge iron plants. POLLUTION CONTROL MEASURES As a result growing awareness about atmospheric and water pollution, consequences due to intensive industrialization in the country as well as Government's initiatives to combat with pollution problem, the objective of Eastern Fuels is to make environment friendly atmosphere of the plant area so as to produce good quality sized coal for industrial use. The bag filter device installed on the crusher machine will absorb all the pollutants generated due to crushing so that the quantity of pollutants remains well within the prescribed limit. The installed bag filter system will make this possible by absorbing all the particulate / micro-sized particle matter. The absorbed particles will be re~ directed to the machine for avoidance of wastage. For EASTERN FUELS PreeiotorThe crushing and screening machine is installed under a covered shed to control the flow of dust / micro-particles in the open. air. Water sprinkling system is installed for absorption of any remaining dust. The loading and unloading of raw material and final product shall be done on water sprinkled land so as to avoid any flow of dust in the air. Four feet wide green plantation is provided around the periphery of entire plant area of one acre to minimize pollution to maximum possible extent. In addition more plantations is being done on unused area of the unit so as to compensate the environment. Moreover, Rain water harvesting system is constructed and maintained for storage and conservation of water. PLANT AND MACHINERY 1. Crushing machine (Jaw Crushex) 2. Motor for the crusher 3. Back filter device with motor 4, Screening machine and motor for screening 5 Genset 6. Hand-baskets for carrying coal 7. Submersible / Compressor Water Pump 8. Electricity connection 3 Phase from JIADA (Applied) 9. Shovels and Hoes 10. Other miscellaneous tools & equipments or EASTERN FuELg Proptetor10. 1. 12, 13. 14, 16. INFRASTRUCTURE Land 1 acres procured for 30 yrs lease from JIADA Boundary wall of 10 feet height throughout. (10'x2’) Big Steel Gate for trucks and one small gate carved inside. Ramp for Crushing machine. Platform for installation of screening device. ‘Two rooms (15'x15’) each for office and labour wit attached in labour room. Open verandah of 80°x5’ room. washroom ittached to ‘Two sheds 20°x20’ each for raw material and finished product with Pukka platform. Bag filter device with motor. Platform / room for installation of gen-set LAND USE PATTERN ‘Total Land for Unit = Lacres Land for two rooms (Labor and office) :: 10 dee. approx. Land for shed for machinery = 16 dee. approx. Land for storage of raw material ‘10 dec. approx. Land for storage of finished product 10 dec. approx. Miscellaneous uses like rain-water 5 dec. approx. Harvesting, Bore-well pump, eto. For EASTERN FueLs ProsrivioeINVESTMENT LAND AND BUILDING 1, Land lease payment payable to JIADA 2. Annual charges to JIADA (with GST) 8. Boundary wall of 10 feet height(with gates) :: 4, Rooms and Ramp 5. Two sheds for storage ‘Total Land and Building cost PLANT AND MACHINERY 1. Jaw Crusher machine with motor 2. Screening machine with motor 8. Gen-set 4, Bore-well with motor connection ‘Total Plant and Machinery cost POLLUTION CONTROL 1. Bag filter with motor and storage 2. Rain water harvesting system 8. Water sprinkling system 4, Tree plantation in the premises ‘Total Pollution Control cost ‘TOTAL PROJECT COST Rs. 459799.00 Rs. 14161,00 Rs. 950000.00 Rs. 360000.00 Bs._600000,00 Rs, 2373960.00 Rs. 825000.00 Rs. 220000.00 Rs. 270000.00 Rs, 100000,00 Bs. 915000.00 Rs. 210000.00 Rs. 150000.00 Rs, 0000.00 Rs._20000,00 ‘Rs, 430000.00 ‘Rs, 8718960.00 For EASTERN FUELS ProsrietarMANUFACTURING PROCESS ‘Though, the manufacturing process flow chart has been explained in a separate document, this is a brief overview of the process. The process will involve both use of man-power and machinery. ‘MANUAL PROCESS After the raw material will be received in plant, it shall be stored at the raw material stockyard. There, general screening of the coal will be done manually by separation of stones, hard pieces and factory ob from the lot of the lump. The fresh lump will be then broken into machine feed-able sizes and will be segregated. The sized coal will then be put into feeder of Jaw crusher machine. ‘MACHINERY PROCESS ‘The Jaw crusher will crush and break the lumps of coal into various sizes which will pour directly into the screening machine which contains various sizes holes (jalis) which will segregate the lumps. This continuous process will enable to manufacture and stock as per demand. ‘MANUAL PROCESS ‘After the finished goods heap will have good amount of stock, it will be stored in the stockyard as per sizes and will be ready for dispatch in trucks. CAPACITY AND ANNUAL UTILIZATION ‘The capacity of the plant is to process 9600 MT per annum i.e. 800 MT per month. The detail of annual utilization is as under. Max production in one day = 32MT No. of working days in plant = 26 days No. of working days per annum (25x12) :: 800 days Total annual capacity (32x300) = 9600 MTPA For EASTERN FUELS eR Proprietor,MANPOWER REQUIREMENT ‘The following is the manpower requirement of the plant. 1. Proprietor 2, Manager / Supervisor a) 3. Accountant / Clerk ae ‘Total managerial staff =: 8. 4, Skilled labours no4 ) 5. Semi-skilled labours no@ 6. Unskilled labours ‘Total labours 9 seneanaenananeeeneaee Thank yount*eeennananennannes for easTepn rusts Propricior