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CER

Motorsports

High power
electrical connectors
CER: Guaranteed permanent electrical contact,

Permanent electrical contact Vibration resistant housing


with advanced electrical strip technology.

the curved shape provides optimal contact when connected robust safety locking
automatic positioning
contact areas of the safety spur

disconnected position connected position 3 locking points

• The contact strips are slightly curved acting along the CER’s locking technology
connection pin. eliminates any risk of
Ensuring: accidental disconnection.
-a substantial contact area (not just a single contact The CER’s advanced
point) design makes it
-a reliable connection even if the socket and pin are particularly robust.
the coloured ring must be retracted
not perfectly aligned in order to disconnect the system
• Contact is ensured, contacts aligned over 360°
even when subjected
to vibration, by the
circumferential
positioning of the strips.

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www.staubli-motorsport.com

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even in high vibrating environments.

US patent 7311565

Perfect integration into your application. Easy installation


• Select a male or female housing and choose an insert - cable attachment by crimping
of a socket or pin, to create a foolproof mechanical or
system.
- cable attachment with re-usable Axiclamp
• For a visual identification, the CER connectors are technology: allowing attachment of cable without
available in red or in black. crimping.
The strands of the connection cable are clamped by a
sleeve screwed onto a metal cone (this is an integral
Ergonomic part of the contact body).
This technology also enables the cable to be removed
Alignment of the locking system is independent from and replaced without the contact being damaged.
the cable, preventing any cable twist.

body can be oriented connection simplicity

notch

locking socket or pin Axiclamp sleeve connection cable


pin

a simple push and it is connected

sight hole

contact element connection cable

Light and compact


- Aluminium construction
- Compact design and versions that can be system Axiclamp sleeve cable strands

integrated.

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Technical characteristics

Construction Operating conditions

HOUSING
Body all aluminium -15°
Operating temperature (°C)
hydrogenated nitrile to +100°
Seals
or fluorocarbon Continuous current rating (A)
with cross-section of conducting wire 25 mm² 125
Inserts (socket - pin) with cross-section of conducting wire 35 mm² 150
Number of poles 1 Current over-rating (A)
Contact for cables 25 or 35 mm² 1 sec. 1600
2 sec. 1000
Insulating support POM H 3 sec. 900
Silver-plated aluminium alloy 10 sec. 600
20 sec. 400
Smooth pins
Rated voltage (V) 50

Current de-rating curves

250.0
Operating current (A)

35 mm²
25 mm²
200.0

150.0

- Degree of protection of the housing when


100.0
connected:
IP 66 according to standards NF EN 60529 or
50.0
IEC 60529
- Leakage path, distances in the air according to
standards NF EN 60664-1 or IEC 60664-1.
0.0
- Complies with the RoHS and REACH directives.
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)

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To order your CER connectors,

1 select the type of housing: standard or panel mount, female or male (see below)

2 select the insert: socket or pin (page 6)

female housing male housing male housing female housing


with pin with socket with pin with socket

Part-numbers
Housings weight (g) seals
black red
Female housing: standard version

39.4

12.7 - CER01.1006/L/KN CER01.1006/L/KR


Ø21.5

Female housing: panel mount version

hydrogenated
13.6 25.9 CER01.2006/L/KN/JH CER01.2006/L/KR/JH
nitrile
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Ø19.5

18.4
Ø27

3 x M3 Ø33 fluorocarbon CER01.2006/L/KN/JV CER01.2006/L/KR/JV


10 min. Ø39.5

Male housing
39.8
hydrogenated
CER01.6006/L/KN/JH CER01.6006/L/KR/JH
nitrile

24.9

fluorocarbon CER01.6006/L/KN/JV CER01.6006/L/KR/JV


Ø25.5

5
cable L2 (mm)
Inserts
section weight (g) (for calculating Part-numbers
 supplied with 5 cm of black heat shrink insulation (mm²) of total length)

socket: crimp
25 10.9 19.5 CER11.1025/L/0157
L2

35 16 25 CER11.1035/L/0157

socket: Axiclamp

L2

25 - 35 26.5 35 CER11.1035/L/0157/AX

pin: crimp
25 10.8 19.5 CER11.6025/L/0157
L2

35 15.7 25 CER11.6035/L/0157

pin: Axiclamp
L2

25 - 35 26.5 35 CER11.6035/L/0157/AX

L2
Total length of the connectors 2.8
(male or female housing equipped with pin or socket)
Total length L = housing length + L2 - 2.8

Example: a female housing


with crimped socket insert.
housing length
L

Silicone insulated multistrand cables

Highly flexible stranded cable with reinforced insulation.


Super-fine wire, oxygen free Cu strand.

Nominal Strand Weight Conductor Thickness Outer Rated Test Rated


Colour* Part-numbers
cross design of cable diameter insulation diameter voltage voltage current
section nxØ wall
50 meter roll
(mm²) (mm) (g/m) (mm) (mm) (mm) (V) (V) (A)
25 6384 x 0.07 310 7.0 2.4 11.8 1500 8000 135 CFR25.M050
35 9324 x 0.07 440 8.5 2.4 13.3 1500 8000 150 CFR35.M050

*The cable (25 mm²) is delivered in translucent colour as standard.


For black version, add /KN at the end of the part-numbers.
For red version, add /KR at the end of the part-numbers.

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27.4 49.4
The double panel mounted CER is
18 max. panel thigkness
delivered pre-fitted with the insert Hex. 34 1.5 min. Hex. 34
and supplied with a face seal.

*24.5 ±0.1

Ø39
Ø38
*panel machining

Ra 1.6
Double embedded Part-numbers
weight (g) seal
electrical connectors black red

housing with double-end pin


hydrogenated
CER01.2600/L/KN/JH/57 CER01.2600/L/KR/JH/57
nitrile

80.6

fluorocarbon CER01.2600/L/KN/JV/57 CER01.2600/L/KR/JV/57

housing with double-end socket


hydrogenated
CER01.2100/L/KN/JH/57 CER01.2100/L/KR/JH/57
nitrile

80.4

fluorocarbon CER01.2100/L/KN/JV/57 CER01.2100/L/KR/JV/57

Tools Description Part-numbers

Hydraulic Crimping pliers REA13 9093 00

Insert  25 mm² cross-section conductor REA 139093 25/50


Electrical crimping pliers:
35 mm² cross-section conductor REA 139093 16/35
please contact us

Insert removal tool (for all part-numbers on pages 5 to 7) Part-numbers

CER 00.9010/57

We reserve the right to modify product specifications without prior notice.


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For contact details: www.staubli.com/connectors/contacts

Global presence of the Stäubli Group


RZ4210300B

Stäubli units
Agents

International sales coordination


Stäubli Faverges - CS 30070 - F - 74210 Faverges - Tel.: +33 4 50 65 67 97 - Fax: +33 4 50 65 60 69 - E-mail: connectors.sales@staubli.com
www.staubli.com
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli 01/02/2011. Printed on FSC paper.
We reserve the right to modify product specifications without prior notice. Photocredits: Stäubli.

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