Standard DS-1T
Drill Stem
Design and
Operation
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Standard DS-1™
Volume 2
Drill Stem Design
Operation
Third Edition
January, 2004
Thi PrintingStandard DS-1™
Third Edition, Volume 2, Drill Stem Design and Operation
Tom H. Hill, PE.
‘Author
‘Sean Ellis
Manager of Technology and Research
Brad Hubbard, Kang Lee, PhD, Nick Reynolds, Nanjiu Zheng, PhD
Research and Technology Development
Jennifer Mosher April Haynes.
Production Manager Production Assistant
18-1" Thiel Eaion was prepared trough the Oling Engineers’ Associasion as OEA Project 74. TH Hl Associates, ne. extends deep appreciation to tho Th
Eaton Sponsors ato the indviduals named below, whose suppor and technical input has contibted sigcanty to tho valve of he stancard
Sponsor Companies
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Devon Energy
EnCana Corporation
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Grant Prideco Incorporates
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Knight Oi Tools, Ine.
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Phone: (718) 934-9215 Fax: (713
984-9236 mail@thhill com (email)Standard DS-1™
Third Edition, Volume 2, Drill Stem Design and Operation
Table of Contents
Chapter 1 Foreword
Tab Page
History
Objectives
Sponsorship
Copyright Notice.
Content
Revisions and Corrections
Assumptions
Limitations
Responsibility for Compliance
Terms and Conditions For Use
Proprietary Products
Proprietary Technology and License Agreement.
Disclaimer of Liability
Riel
Chapter 2 Drill Stem Design
Influences
Summary
Design by Hole Section...
lterative Solutions Required
SCOPE nse
Design Factors and Constraints.
Design Ranking Parameters ..
Applicability of Design Constraints and Design Ranking Parameters.
Design Groups .
Chapter 3 Designing to Prevent Overload Failure ..... ovenono cesan
Load Capacity and Overload...
Load Factor
Overpull
Design Factors
Special Design Factors .....
Design Factor Values and Ranges...
Load Cases Defined
Applicable Load Cases
Design Groups :
Overload Design is an Iterative Process...
Overload Design Summary
Setting up Torque and Drag Simulators
Torque and Drag Simulator Calibration
When to Perform Field Calibration
Preparing for Calibration 7
Estimating Bit Torque from Field Measurements
More iterations required ..Standard DS-1"™
Third Edition, Volume 2, Drill Stem Design and Operation
Tab Page
Makeup Torque and Load Capacities - OVERLOAD DESIGN 7
Too! Joint Failure Modes ennsstninnnninnnnnasnnnmnnnnnnnnnenmsiesnnne VT
Tool Joint Load Capacity Curves... - oe 18
Using the Curves nnn . ones 18
Using the Curves for Drill Collar Conn@ction$ w..s.ssussssnsnistnnsnnsnn . 18
Muttiaxial Loads on Drill Pipe Tubes a - sonntnnnnnennnnnnnin 19
Design Worksheet 20
Chapter 4 Design for Fatigue Prevention ecese FATIGUE DESIGN... 115,
Causes of Fatigue 115
Objectives of Fatigue Design 115
Bottomhole Assembly (BHA) 117
Tension and Compression... 117
Fatigue Design Overview... 117
BHA Design Objectives... 117
BHA Configuration 18
co 1B
BHA Type:_ All BHA's are classilied into two types
Selecting BHA Type ininsnnnnieiinnnnnnnnnnnnnnnmnennnnesen TB
Basic Equations 119
Buoyancy factor 119
Bit weight available from a BHA section. 119
Evaluating BHA Types .....0. 120
Upper BHA Configuration (Low-Angle Type) 122
Upper BHA Configuration (High-Angle Type) 123
Length of Transition Section... 124
Applying Design Constraints... 124
Design Factor and Constraints for Fatigue Design .. 124
Recommended BSR Ranges ...n.nnnn 125
Comparative Design 126
Curvature Index and Side Loads. anes nee 2B
Curvature Index and Inspection Interval 128
Slip Cuts and Internal Upsets. 128
Effects of Siip Cut Severity on Fatigue Life 128
Unacceptable Practice «..... 129
NC56 connection on BHA components 129
Pin Stress Relief Length. 7 131
Straight Crossovers. 132
Cold Rolling 132
Dropping Wellbores. 132
Jar Placement se 132
Corrosion 132
Vibration 134
Buckling, DUCKLING ssnsensnnneenn 139
Factors that Affect Buckling : sernnnsesees 199
Rotary Mode Buckling soe 139
Unavoidable Buckiing 139
Torque and Drag Programs 139
Buckling Location(s) ....enee 139
Wellbore Inclination and Shape wn. 140
Vertical Wellbores ..... 140
Straight Wellbores..... 140
Buckling in HWDP and Drill Collars soem 141