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Standard DS-1T Drill Stem Design and Operation ea Bal HILL ASSOCIATES, Inc D 6142 Register your copy of —e Standard DS-1™ today é ae ‘umbé (ee SS Complete this card and fax it to T H Hill Associates, Inc., at 713/934-9236. or follow the folding instructions below and mail back your regisiration card. You can also register your copy of Stand DS-1"™ online at www.thhill.com, As a registered owner of Standard DS-]™ you will receive: Y Cortections and clarifications to the standard as they are published. ¥ Bulletins on drill stem failure and prevention, ¥ Lists of threaders and inspection companies that are registered under DS-1"™ ¥ Information on future editions. Name Address — Title Company Email (ola) STEP 2 Fold as shown. STEP 1 istration Fill out registration card aoe ‘Card Fold > Registration re) Card Fold Folding = Instructions STEPS “ Tape as shown, add : a stamp, and mail — tareliene (ola) Note to users: Registering your copy of DS-1"™ Third Edition will allow you to receive corrections and supplements free of charge. TH HILL ASSOCIATES, INC. 7676 HILLMONT, STE 360 HOUSTON, TX 77040 Place stamp here zy ww Standard DS-1™ Volume 2 Drill Stem Design Operation Third Edition January, 2004 Thi Printing Standard DS-1™ Third Edition, Volume 2, Drill Stem Design and Operation Tom H. Hill, PE. ‘Author ‘Sean Ellis Manager of Technology and Research Brad Hubbard, Kang Lee, PhD, Nick Reynolds, Nanjiu Zheng, PhD Research and Technology Development Jennifer Mosher April Haynes. Production Manager Production Assistant 18-1" Thiel Eaion was prepared trough the Oling Engineers’ Associasion as OEA Project 74. TH Hl Associates, ne. extends deep appreciation to tho Th Eaton Sponsors ato the indviduals named below, whose suppor and technical input has contibted sigcanty to tho valve of he stancard Sponsor Companies Algoa Oil & Pipeline Services ‘Anadarko Petroleum Co. ‘Arco Technology Baker Hughes Inteq Baker Oll Tools BG Group BHP Billion Burlington Resources ChevronTexaco ConocoPhillips Devon Energy EnCana Corporation Global Santa Fe Grant Prideco Incorporates Halliburton Energy Services Hunt Oi! Company J & W Engineering Kerr- McGee Oil & Gas Corporation Knight Oi Tools, Ine. New Tech Systems Fichard Lane, Algoa Oi & Pipsline Services Rober A Meza, Anadark Petroleum Co. Newfield Exploration Company Noble Driling Ofishore Energy Services, Inc. Oil & Gas Rental Services, Inc. OMSCO and Guardian Oilfield Services, (Divisions of ShawCor) Petrobras Brazil Pluspetrol Perti Corporation Qual Tools Repsol YPF ‘Saudi Aramco ‘Schlumberger ‘Shell E&P ‘Superior Energy Services Teopetrol ‘Thomas Energy Services, Total Austral S.A. ‘Tuboscope - A Varco Company Unocal Corporation Weatherford International, Inc ohn G. Mobiey, Anco Technology (Dawa Ot, Baker OF Toole ‘yee Thomas, Baker Hughes Ineg Gary Bowers, BG Group Dale Brace BHP Eitan sang Wi, Ph, ChowenTexaco EPTC. Ron J. MacDonald, Encara Jame Park, BHP Baton 20m, ConacoPralips Jet Shaper, Global Sana Fe David Raer,Guringion Resourcas ‘Dan Post, Devon Energy Bret Charlo, Grant Pda Tor Winship, Grant Prose Marin Botha, Haliburton Energy Services Jety Bokor,TH Hil Assooates Jason Clark, TH Hil Asrocates ‘Sam Gokhale, TH Hil Associates Jim Cig, TH Hil Assocates soi McCarthy, TH Hil Assocatos DoWayii Everage, TH Hil Associates Thomas M.Wacswer'h, PE, TH Hil Associates ‘Scott Cooper, Hunt Ol Company Matt Wadsworth, J 8 W Engineering Gerla Courile, Ker-icGee Ol & Gas Corporation Vie Benoit Knight 0 Tots, inc Wayne Avert, New Tech Systeme, James J. Metca, Je, Newel Exploration Company David. Bard Noble Diling Kiety Arcaneaun,Otshore Energy Serices ne Bart Adams Os Gas Ronial Servaee nc (hv Bourgeois, Ci and Gas Rental “Mark Pati'son, Ol and Gas Rental ‘Gris Noth, OMSCO “J. Steve Williamson, OMSCO ote Caries Pibaio Pci, Petrobras Brazil Jeremy Dugas, a Tools ‘Stan Maton, Saud Aamo Karin Salva, Schumberosr Randy MeGit, Shell Exploration & Production Ca, Vincont Roos, Shall Exleration 8 Production Co, ‘Shana Gullbeau, Superior Energy Services Bian Frey, Sub Surace Tools (Gregg Elliot, Werketrnge ne “len Powel, Thomas Enorgy Services (George Armisteed, Unocal Larry Walams, Weather Intemational, ne ‘No endorsement ofthis standard or its content on the part of any reviewer or his or her company should be inferred. Copyright® 1992,1998 and 2004.T H Hill Associates, Inc, All Rights Reserved. No part of this document may be reproduced or scanned inta ‘any computer without prior writen consent of TH Hill Associates, Inc. The terms DS-1” and Registered Under DS-1™ are Registered Trademarks of T H Hil Associates, Ine For adaitional copies contact T H Hill Associates, Inc. 7676 Hilmont, Suite 960, Houston, TX, 77040 Phone: (718) 934-9215 Fax: (713 984-9236 mail@thhill com (email) Standard DS-1™ Third Edition, Volume 2, Drill Stem Design and Operation Table of Contents Chapter 1 Foreword Tab Page History Objectives Sponsorship Copyright Notice. Content Revisions and Corrections Assumptions Limitations Responsibility for Compliance Terms and Conditions For Use Proprietary Products Proprietary Technology and License Agreement. Disclaimer of Liability Riel Chapter 2 Drill Stem Design Influences Summary Design by Hole Section... lterative Solutions Required SCOPE nse Design Factors and Constraints. Design Ranking Parameters .. Applicability of Design Constraints and Design Ranking Parameters. Design Groups . Chapter 3 Designing to Prevent Overload Failure ..... ovenono cesan Load Capacity and Overload... Load Factor Overpull Design Factors Special Design Factors ..... Design Factor Values and Ranges... Load Cases Defined Applicable Load Cases Design Groups : Overload Design is an Iterative Process... Overload Design Summary Setting up Torque and Drag Simulators Torque and Drag Simulator Calibration When to Perform Field Calibration Preparing for Calibration 7 Estimating Bit Torque from Field Measurements More iterations required .. Standard DS-1"™ Third Edition, Volume 2, Drill Stem Design and Operation Tab Page Makeup Torque and Load Capacities - OVERLOAD DESIGN 7 Too! Joint Failure Modes ennsstninnnninnnnnasnnnmnnnnnnnnnenmsiesnnne VT Tool Joint Load Capacity Curves... - oe 18 Using the Curves nnn . ones 18 Using the Curves for Drill Collar Conn@ction$ w..s.ssussssnsnistnnsnnsnn . 18 Muttiaxial Loads on Drill Pipe Tubes a - sonntnnnnnennnnnnnin 19 Design Worksheet 20 Chapter 4 Design for Fatigue Prevention ecese FATIGUE DESIGN... 115, Causes of Fatigue 115 Objectives of Fatigue Design 115 Bottomhole Assembly (BHA) 117 Tension and Compression... 117 Fatigue Design Overview... 117 BHA Design Objectives... 117 BHA Configuration 18 co 1B BHA Type:_ All BHA's are classilied into two types Selecting BHA Type ininsnnnnieiinnnnnnnnnnnnnnnmnennnnesen TB Basic Equations 119 Buoyancy factor 119 Bit weight available from a BHA section. 119 Evaluating BHA Types .....0. 120 Upper BHA Configuration (Low-Angle Type) 122 Upper BHA Configuration (High-Angle Type) 123 Length of Transition Section... 124 Applying Design Constraints... 124 Design Factor and Constraints for Fatigue Design .. 124 Recommended BSR Ranges ...n.nnnn 125 Comparative Design 126 Curvature Index and Side Loads. anes nee 2B Curvature Index and Inspection Interval 128 Slip Cuts and Internal Upsets. 128 Effects of Siip Cut Severity on Fatigue Life 128 Unacceptable Practice «..... 129 NC56 connection on BHA components 129 Pin Stress Relief Length. 7 131 Straight Crossovers. 132 Cold Rolling 132 Dropping Wellbores. 132 Jar Placement se 132 Corrosion 132 Vibration 134 Buckling, DUCKLING ssnsensnnneenn 139 Factors that Affect Buckling : sernnnsesees 199 Rotary Mode Buckling soe 139 Unavoidable Buckiing 139 Torque and Drag Programs 139 Buckling Location(s) ....enee 139 Wellbore Inclination and Shape wn. 140 Vertical Wellbores ..... 140 Straight Wellbores..... 140 Buckling in HWDP and Drill Collars soem 141

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