CRANKCASE COMPONENT REMOVAL CRANKSHAFT #1 MAIN BEARING INSTALLATION IN FIELD CONDITIONS, NOTE: This procedure applies to the #1 main bearing with current "T" Drilled crankshaft. Procedures for all other main bearings are similar, with the exception that steps to install the oil pump, oil pickup screen and oil pump drive gear, do not apply. Refer to "Crankshaft Main Bearings Installation in Field Conditions" for procedures to install the other main bearings. Bi CAUTION | test beatings come in matched sets. Always install the thrust bearings in the same position. Failure to install thrust bearings in the correct position can cause damage to equipment. 1, Lubricate running side of upper main bearing, A. CAUTION] 2" Position of upper bearing tang before rol- Ting in the upper bearing. The bearing must berolled in the proper direction. If the tang is accidently rolled through the upper bearing seat, damage to the bearing seat and crankshaft will result. 2. Using bearing rollout tool (PIN 494366) (see Figure 2.05.67) install upper bearing (grooved with elongated oil hole) and thrust bearing (grease thrust bearing to help hold it in place). A. CAUTION | Ensete the ungrooved lower bearing shell is installed on the bearing cap. Failure to follow proper procedures could cause damage to equipment. 3. Lubricate running surface of lower bearing. Apply grease to thrust bearing roll pins to help hold thrust bearing on bearing cap (see Figure 2.05-69). ‘THRUST RING: Figure 2.05-69. #1 Main Bearing Cap 4. Generously apply engine oil to main bearing cap studs, nuts and washers before installing them, 5, Install lower bearing shell and thrust bearing on bearing cap (see Figure 2.05-67). A WARNING Each main bearing cap weighs 46 Ib. (21 kg). The bearing must be supported from underneath while removing or installing to avoid severe personal injury or death. NOTE: Each main bearing cap is matched to a main bearing saddle. Check the stamped number on the bearing cap before installing the cap (sce Figure 2.05-70). BEARING CAP NUMBERS. Figure 2.05-70. Main Bearing Cap Stamped Identification Numbers 6. Start front main bearing cap on stud. Place a 2 x 6in. (61 x 152 mm) wood block underneath bearing cap to hold in place. 7. Use reference mark on oil pump gear and secure {gear onto lower main bearing cap using outer washer, oil pump bolt, washer and marsden nut (see Figure 2.05-71 and Figure 2,05-72) 8. Apply a small amount of Loctite® 271 Adhesive Sealant (High Strength) to threads of spindle screw. 9. Install spindle screw hex nut (Grade 8, 3/4 in.~16) with large chamfer facing outside, smaller chamfer in toward bearing cap. Tighten nut to 300 - 325 ft-lb (406 - 440 Nm). FORM 6296 Fst Edtion 205-25CRANKCASE COMPONENT REMOVAL IDLER GEAR LER GEA O1L PUMP, CAPSCREW GEAR Figure 2.05-71. Oil Pump Gear Assembly 10. Apply 3M Scotch-Grip® 847 Rubber and Gasket Adhesive to both sides of cross-tie bolt washers to prevent oil leaks. Install one washer on each cross-tie bot. 11. Install front main bearing cap using four washers, lock nuts, cross-tie bolts and washers (see Figure 2.05-72 and Figure 2.05-73). Figure 2.05-73. Cross-Tie Bolts NOTE: Verity crankshaft rotates freely after each bearing cap is tightened. 12. Tighten hex nuts and cross-tie bolts in proper sequence listed in Figure 2.05-74, A. Tighten hex nuts 1 through 4 (in that order) to 75 ft-lb (102 Nem). If installing replacement caps that will be aligned bored, tighten to only 30 ft1b (40 Nm). When installing more than one cap, tighten nuts 7 through 4 to 75 ftb (102 Nem) on all caps before tightening side bots. B, Tighten all full dowel (left side) cross-tie bolts, {five) to 250 ft-lb (339 Nm) starting from front of engine. C. Tighten all diamond dowel (right side) cross-tie bolts (six) to 250 ft-lb (339 N'm) starting from front of engine. D. Tighten hex nuts 1 through 4 to 275 ft-lb (373 Nem) in two steps: first 175 ft-lb (237 Nem), and then 275 ft-lb (373 Nm) @ -FULLDOWELPIN — @ - DIAMOND DOWEL PIN =— FULL Dowel sive VIEW OF BEARING CAP (FROM BOTTOM) Figure 2.05-74, Main Bearing Cap Tightening Pattern 13, Referto Section 5.30 Lubrication Systemand install oll pump assembly, 14, Referto Section 5.30 Lubrication Systemand install oil pickup screen, 205-26 FORM 6296 Fest Eation