S-VDR/VDR M4 Technical Manual Article No. 709502 G Consitfium © Consiium Navigation AB + P.O. Box 5021 SE-137 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium se‘es wnysuoo@uonebineu :yew-3 « 66 Lg0 £95-A(0)-9r+ xe + 00 1S0 c9s-a(0)-9P+ eucUE NAG3MS « VHOWN SO LE1-3S + 1205 X08 ‘O'd + By UONEDINEN preog uo pappe eq Or ySU0D Sqaodey 386] soueuzosieg Tenuuy ‘Sqaodey SoTATSS WOTRETTEISUT aw ByeotyTqIe0 pAoosy souSsdsooy aqeoTsTase0 ssn AveATIOd ‘sjueumoog Teaosddy ek SBUyMeIP | eT} BUTNEIp _TeNIOW ‘SuyNeIG ZeeLoL | (saea/a SORT Waa) UNTPEW BuypIooSY TeuTa SATIeUISITY Gz Osa) aTun Atddng zenog eaTqeUTeITY Thz60L (€ asa) atun Atddns zemog saTaeuzeq Ty EEc6OL woTaeTTeasur (va) stun WoTaTstaboy eed zpz6or WOFIETIEISUT (Stnsdeo/us)uNFpeu Buypaover TeUTE ZObLOL woraeTreisul (z asa)atun Atddas xenog 90S60L WOTIETIEISUT (MA) FFU UTM SbS6OL pris AqproyIny eaTIebTISeAur EOZLOL Sprang seAeta EbS6OL ‘eprho tsp zvseor woPIdpAosep_wsashs THS6OL Woy IeuUTOFUT TeOTUYDSL BUTTpUeH, SBuTUTeH ovseor Tenuew Stqs 8sn 03 NOH quad | QI 900 '$]Ua}U0D =RO|a WORALDSSp OF TuIPIOSE Seay dup TApUN SHUBUINDOp ay PHY sq] Xopur Jo yuo ut ind aq jTeyS oLANDOP suEp Jo (¢ aed) uaTUOD Jo 91qE “29pqrq OMT Jo UG Ho pasn puE Ino Ind 9q [Leys aed stip Jo dor uo ourEAy aYLL “TOPUTG Wo aed Woy] se Pash 9q [LEYS TaKUNDOP stUp Jo ded ISI] ‘Gy uOREBINEN wiNI|SuOD Z0S60Z N/N ‘lenuew jeduYyseL YCA/YGA-S cumpisuoy 2) PUG TOPE OT,Table of Contents Section Description Doc ID Introduction 709540 Binder text and binding instruction. Notes and Updates 1_ [How to use this manual 2 |Warnings 3 _ [Handling B_|Technical Information 4 _| Technical specifications 709541 5 _| System description 709542 C_|User Manual 6 |User Guide 709543 7 |Player Guide 707203 8 _ | Investigative Authority Guide 709545 D_|Installation Manual 9 _|Main Unit (MU) Installation incl. Microphones and SCU |709546 40 [Power Supply Unit (PSU 2) Installation 707402 11 [Final Recording Medium (FRM Type A/Capsule) 709242 E_|Accessories Manual 12 [Data Acquisition Unit (DAU) Installation 709233 13 [Alternative Power Supply Unit (PSU 3) 709241 14 [Alternative Power Supply Unit (PSU 24) 15 [Alternative Final Recording Medium (FRM Type B/Caps) [707262 F | Appendix 16 [Drawings 17 [Type Approval Documents, Delivery Test Certificate 18 [Acceptance Record Certificate 19 |Service Reports, Annual Performance Test Reports © Consiium Navigation AB + P.O, Box 5021 « SE-131 05 NACKA > SWEDEN. Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium seG Consilium VDR M4 Technical Manual Art No, 709540 AO Notes and Updates [Revisions: [Date [Ver [Issue by [Description }2005-10-01 [AQ [NE (Created © Consilium Navigation AB + P.O. Box 5021 SE-131 05 NACKA > SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.se 40)G Consilium VDR M4 Technical Manual Art No, 709540 AO 1. How to use this manual ‘This manual contains all on-board relevant documents related to the Simplified Voyage Data Recorder (S-VDR) application and to the “full” Voyage Data Recorder (VDR) application of Consilium VDR M4. In this manual the equipment is called VDR M4 or just VDR and will be named S-VDR and “full VDR” only where necessary to separate the two types of application. The purpose of this manual is to give written instructions for every-day use, accident ‘incident procedures as well as for mechanical / electrical installation. It shall also incude ship-related documentation, drawings and reports Before installing the VDR M4, please read section A2 (Warnings), A3 (Handling) and BS (System Description) Before using the VDR MA, please read section BS (System Description) For looking up technical facts, please use B4 (Technical specifications) and F16 (Drawings) Note: The setting up procedure, which shall be performed by specially trained tecnicians, is, described in a separate Commissioning Manual. The sections in the Technical Manual are grouped as follows: Se (A) 2and3 Introduction — contains the manual spanner front and backpage and instructions for how to use the manual, how to compose the manual at printing, how to avoid accidents (warnings) and finally how to transport and store the equipment (handling) ion Content (B) 4and5 Technical information — contains table of Technical Specification for each VDR M4 unit and a general System Description explaining the function of the VDR M4 units and how they are connected to each other: Os User Guide ~ contains the instruction for the daily on board use of the VDR M4, ice. Incident back up, Data down load by routine, Alarms etc. 7 Player Guide contains instruction for how to use the replay program after downloading data from the VDR M4. os Investigative Authority Guide ~ contains special instructions for investigating autorities to download data after an incident or accident (D)9, 10 and 11 Installation Manual — contains instruction for mechanical and electrical installation, i.e. mounting, cabling and cable termination of the VDR M4 standard units MU, PSU and FRM. () 12,13, 14 Accessories Manual — contains instruction for mechanical and electrical and 14 installation, i.e. mounting, cabling and cable termination of the VDR M4 optional units, e.g. alternative PSU and alternative FRM/Capsule, ®) Contains - Annex with Ship Specific Documents, such as: (16 Drawings, mechanical and electrical drawings for installation © Consilium Navigation AB + P.O. Box 5021 SE-131 05 NACKA > SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.se 3@)G Consilium VDR M4 Technical Manual Art No, 709540 AO (17 Copy of VDR M4 type approval document and Factory Delivery Test Certificate 18 Acceptance Record Certificate from installation 19 Copy of service reports and Annual Performance Test Reports We would appreciate all comments from readers and users that would help us to improve this manual. Consilium Navigation AB © Consilium Navigation AB + P.O. Box 5021 SE-131 05 NACKA > SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.se 6@)G Consilium VDR M4 Technical Manual Art No, 709540 AO 2. Lethal Warning! Voltages within this equipment are sufficiently high to endanger life. Covers are not to be removed, except by persons qualified and authorized to do so, and these persons should always take extreme eare once the covers have been removed. Case of Electric Shock 1. Lay victim om his back, 2. Clea vitin’s mouth and throat 3. Tiltvitim’s head back as far as possible and raise his head 4. Pinch vietinn’s nostrils 5. Take a deep breath 6. Cover the vitia’s mouth with yours and blow, watching his chest rise Blow forcefully into adults, but gently into children Now Move your face avay to allow victim to Ireathe out, watching his chest fal 8 Repeat frst five to ten breaths at rapid rate thereafce, take one breath every tee ta five 9. Keep victim’s head back as fa as possible at al times. Have someone else send for a doctor, keep patient warm and loosen his clothing Do not give liquids until the patient is conscious. © Consilium Navigation AB + P.O. Box 5021 SE-131 05 NACKA > SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consillum.se 70)G Consilium VDR M4 Technical Manual Art No, 709540 AO 3. Handling Shipping Following general rules apply + Inspeotion for damage during transport When the unit(s) arrives at destination, inspection should be performed immediately to register any damage that may have occurred during transfer The customer is normally responsible for insurance during the transportation. Ifany damage is found, both the insurance company and the shipping agent must be informed immediately # The content of the goods shall also be compared with the Packing List. Complain regarding the shipped content must be sent 10 Consiium Navigation AB within seven days from goods arrival to the addressee. Storage After the material, contained inthe boxes, has been inspected in the presence of customer and it has beet verified that no damage has occurred, the unit shall be stored in its original packing until the time of installation The storage premises must be dry and well protected, Ifthe electronic units must be kept in storage for more than one month, i is advisable to insert hygroscope substances, such as silicon gel salts, in the erates. Handling The electrical part should be kept in their packing as long as possible and shall be unpacked atthe place of installation. © Consilium Navigation AB + P.O. Box 5021 SE-131 05 NACKA > SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.se 8@)VDR M4 Technical Specifications Article No. 709541 G Consitfium © Consilium Navigation AB + P.O. Box 5021 * SE-131 05 NACKA « SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seG Consiliurm _\/ORN4 Technical Specification __Art No. 709541 A1 Notes and Updates Revisions: Date [Ver [Issue by [Description )2005-11-27 [AO [NE (Created [2005-11-29 [Ai |LNY [Added and changed data © Consilium Navigation AB « P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seG Consiliurm _\/ORN4 Technical Specification __Art No. 709541 A1 SPECIFICATIONS VDR M4 System performance data VDR (Full VDR) ‘According to IMO Resolution A.861 and IEC 61996 S-VDR ‘According to IMO MSC.163(78) and TEC PAS 61996-2 Main Unit (MU) Mechanical specification Height: 600 mm Width: 500mm Depth: 250 mm Weight 32 kg Electrical specification: Input voltage: 24 VDC (19 - 28VDC) Power consumption: <200VA Indicator power output: 24VDC (I9VDC- 28VDC) ‘Serial input: 14 channels according to IEC 6162-1 2 channels according to TEC 61 162-2 Jumper for termination resistor of 120 (default) Serial input! output Serial output 1 channel RS485 4 channel according to TEC 61162-1 Pulse inputs 2 channel isolated pulse inputs (200- 20000p/NM (12V- 48V) Resolution: 0.1 Knot at 50 Knots Updating frequency 1.1 Hz Digital inputs 4 channels isolated digital inputs (12V- 48V) Relay outputs: 2 Switching relays Rating: Maximum current 1, Maximum voltage 125VAC, 60VDC Maximum switching capacity: 30W Minimum permissible load: ImA, SVDC Service connection: Ethernet, RJ45 Environmental specification Enclosure material: Steel Enclosure protection 1P22 EMC: TEC 60945 © Consilium Navigation AB + P.O. Box 5021 « SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail navigat ion@consilium.seG Consiliurn _\OR M4 Technical Specification Art No. 709541 At Radiaied Noise: ‘According to TEC 60945 Heat dissipation (max) = Power consumption Color: RAL 7032 Operating temperature: 0° to +55°C Operating Humidity 40 to 90 % RH (non condensing) Power Supply Ui (Psu2) Mechanical specification Height: 500 mm Width: 500 mm Depth’ 200 mm Weight: aa ky Electrical specification Input voltage 85-265 VAC Frequency: 47-63 Hz Max current at Towest input 5A RMS voltage Max power output Toa: TOA, 7A continuous EMC: Serial inputs: RS-232 Serial outputs: RS-232 Environmental specification Enclosure material Steel Enclosure protection: 1Pad TEC 60945 Heat dissipation (max) = Power consumption Color: RAL 7032 ‘Operating temperature 0F 10 #55°C ‘Operating Humidity 40 10 90 % RH (non condensing) Power Supply Unit (PSU3) Mechanical specification Height: 500 mm Width: 380 mm Depth’ 210 mm Weight 36 kg, Electrical specification Input voltage: 35.265 VAC Frequency: 47-63 Hz © Consilium Navigation AB « P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seG Consilium VDR Mé Technical Specification Art No. 709541 At Max current at lowest input voltage 5A RMS Max power output load: 10A, 7A continuous Serial inputs: RS-232 Serial outputs: RS-232 Environmental specification Enclosure material: Steel Enclosure protection: 1a EMC: TEC 60945, Heat dissipation (max) = Power consumption Color: RAL 7032 ‘Operating temperature: 0° to +55°C Operating Humi ty: Power Supply Unit (PSU24) Mechanical specification 40 10 90 % RH (non condensing) Height: 385 mm With: 260mm Depth: 226.5 mm Weight: 19 kg Electrical specification Input voltage: 18-36 VDC Max current at lowest input 10A voltage Max inrush current 10a Output voltage: 22-27.5 VDC when chargin, Max power output load: 10A. 8A continuous Serial inputs: RS-232 Serial outputs: RS-232 Environmental specification Enclosure material: Steel Enclosure protection: 1a EMC: TEC 60945 Radiated Noise: According to TEC 60945 Heat dissipation (max) = Power consumption ‘Operating temperature: OF 10 +55°C ‘Operating Humidity 40 to 90 % RH (non condensing) © Consilium Navigation AB « P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.seG Consilium System indicator SD4-6 Mechanical specification VDR Mé Technical Specification Art No. 709541 At Height: 144mm Width: 144mm. Depth’ 15 mm Weight: 0.5K; Electrical specification Input voltage: 10-32 VDC (12 or 24 VDC nominal) ‘Current: 400 mA maximum, max light level & lamp test Serial input Isolated IEC 61162-1 (NMEA) Remote inputs Serial output 3 inputs with internal pull-up to +5V, activated by grounding to 0 V Standard IEC 6162-1 (NMEA) based on RS 485 driver DC output Environmental specification “+5 V with 35 mA current capacity Enclosure material: Aluminum (frame) Enclosure protection: 1P66 in SD4 BMB box. IEC 60945 “exposed” in watertight cabinet. Otherwise “protected” EMC: IEC 60945 Radiated Noise: ‘According to TEC60945 Color: Black ‘Operating temperature: 0 10 555°C Data Acquisition Unit DAU ‘See DAU Installation Manual, 709233, Chapter E12 in this manual. Final Recording Medium type A / 709231 PDU (Protective Data Unit) Color Fluorescent Intemational Orange Weight — Protected Data Unit 33 kg Dimensions — Protected Data Unit 220Dx316H mm Dimensions ~ Mounting Base Dimensions — PDU & Mounting Base Assy 320D x63 Hmm 360 W x 320D x 359 Hmm Input Power 24 VDC 47-20% Power Consumption 10W nominal ‘Memory Type Solid State Capacity 12-hour minimum (1.5GB-4GB) ‘Computer Interface T0Base-T(IEEES02,3) | 100Base- ‘TX(EEE802.3u) Release mechanism 50 Ib pull on release clamp Underwater Acoustic Beacon SA 8405 compliant © Consilium Navigation AB « P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seG Consiliurm _\/ORN4 Technical Specification __Art No. 709541 A1 Regulatory Specifications TEC-61996, 60945, IMO A.861(20) ‘Compass safety distance: ‘Standard compass 8 em Steering, standby and emergency compass 80cm Electrical specification Power Variation: 192-288 VDC Excessive Conditions: 16-36 VDC, Fuse cutoff >36VDC, reverse polarity Dangerous Voltage: 1P22 Environmental specification Material Steel Shock’ 50 g, 11 ms, 1/2 sine, 3 orthogonal directions, 3 shocks each Penetration: 250 kg weight with 100mm pin dropped from 3 meters height Low Temp Fite: 10 hours (@ 260 degrees C High Temp Fire: Thour @ 1100 degrees C Deep-Sea Immersion’ (6000 Mpa (6000 meters) for 24 hours Seawater Immersion: 3 Mpa (3 meters) for 30 days Dry Heat: 70 degrees C storage test, 55 degrees C functional test Damp Heat 40 degrees C and 93% humidity functional test Low Temperature: -25 degrees C functional test Rain: 30 Minutes @ 100 liters/min from2.5 meters ‘Vibrations: 2-5 to 13.2 Hz +/-Imm, 13,2-100Hz @7misis Final Recording Medium Type B / 707150, L3 HVRO1-xxx-xx ‘See L3 capsule installation and operation manual, 707262, Chapter D 15 in this manual, © Consilium Navigation AB « P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seVDR M4 System Description Article No. 709542 @ Consilium © Consilium Navigation AB P.O. Box 5021 + SE-131 05 NACKA « SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail navigation@consilium.seG Consilium VDR M4 System Description Art No. 709542 A1 Notes and Updates [Revisions: [Date Ver Issue by Description 2005-10-01 |AO NE \Created 2005-12-06 |Al NE Editorial corrections 2(8)G Consilium VDR M4 System Description Art No. 709542 A1 General The VDR M4 is designed to meet the performance requirements and technical characteristics for simplified shipborne voyage data recorders (S-VDRs) as required by IMO MSC. 163(78) and IEC PAS 6196-2. However the M4 VDR can easily be expanded to a “full VDR”, e.g. meeting performance requirements and technical characteristics for ship borne voyage data recorders (VDRs) as required by the earlier published IMO Resolution A.861 and IEC 61996, In this manual the equipment is called VDR M4 where the description is the same and will be named S-VDR or “full VDR” only where necessary for separating the two different applications. Units The VDR M4 consists of following units: Main Unit (MU) composed of Data Collecting Unit (DCU) Board Audio Mixer Unit (AMU) Board Radar Grabber Unit (RGU) Board System Integration (SIU) Unit Board Ethemet switch / Firewall Unit (ETU) DC/DC Converter Power Supply Unit (PSU) There are 2 different types of PSU: 24V DC and 115/220 AC System Control Unit (SCU) Remote Control and Alarm Panel Final Recording medium (FRM) Placed in a capsule e.g. Protective Data Unit (PDU) or Hardened Voyage Recorder (HVR), or Simplified Hardened Voyage Recorder (S-HVR) Optional for S-VDR and for full WDR version there is also a Data Acqui mn Unit (DAU) for analogue and digital signals, There is also a Video Mixer Unit Board, to be placed in the Main Unit, if more than one radar/video source is recorded. ‘The MU, the PSU and the DAU are separate steel cabinets. They can be placed anywhere on the bridge or in the vicinity of the bridge. The SCU is a SD4-6 instrument to be placed at the conning navigation work station on the bridge. The daily user communication with the VDR Mi is via SCU. There is no display or other buttons on any unit. For service and closer communication with the VDR a portable PC/laptop can be connected to the MU. An external ship’s computer can also be connected via a local network. ‘The main memory of the VDR M4 is that in the FRM (Capsule). A copy of the capsule data can be stored on a (USB) memory stick in the MU, It can be used as a transfer 3(8) 3G Consilium VDR M4 System Description Art No. 709542 A1 memory of data to and from the VDR. There is no other ship data memory built in the VDR, When the VDR M4 is network connected to an external ships computer, data can be stored there continuously. Replaying of data can be performed on any external PC with Consilium Player software installed and with data input via Ethemet or USB. MU ‘The main unit is a steel cabinet of approximately h600 x w500 x 230 mm for wall ‘mounting, It has one door and cable glands are in the bottom. The units are mounted in the cabinet as shown on figure below. VDR M4.0 Main Unit Sockets for cable connections are shown in the MU Installation Manual. DCU ‘The Data Collecting board can receive signals from 14 IEC 61162-1/NMEA sources but it can also communicate over two IEC 61162-2 / high speed NMEA and one channel S485. It has two opto isolated inputs for pulses (100-2000 / Nm) with 24 V power feed facility and four opto isolated digital (on/off) inputs. Two switching relays can be controlled. 4(8) 4G Consilium VDR M4 System Description Art No. 709542 A1 AMU The Audio Mixer board can connect up to eight controlled microphones plus two VHF separated, on together four audio channels, There is also room for another four, not supervised, audio inputs. RGU ‘The Radar Grabber board can directly handle one radar input, which is sufficient to both S-VDR and “full-VDR” regulations. However if more radars or other video signals shall be recorded (ECDIS, Conning display etc) a special Video Mixer Unit, VMU, must be installed in the MU. si ‘The System integration unit includes the processor and intemal memory for supervising of the VDR M4 System ETU ‘The Ethernet switch Unit is for all external and internal Ethernet communication. DC/DC converter A separate DC/DC converter supplies the MU boards with needed DC power. PSU The Power Supply Unit is placed in a separate wall mounted steel cabinet of about the same size as MU. It can be fed with 230 VAC and with 115VAC as well as 24 VDC over optional converter. The PSU supplies the VDR M4 with 24 VDC. It also includes necessary batteries to power the VDR for the 2hours audio recording if ship’s emergency power is lost. That process is controlled by the STU in MU. scu The System Control Unit is a Consilium SD4 instrument type 6. It is an alarm and remote instrument for the VDR which must be placed at the conning navigation work station on the bridge. It has an incident button which will save data for longer time and 12 hours on a separate USB memory stick placed in the MU. Number and length of saved data sequences can be changed. The alarm function tells what type of alarm/alert or warning the VDR M4 is generating. Relay and serial outputs are available for external alarms or central alarm table. 5(8) 5G Consilium VDR M4 System Description Art No. 709542 A1 FRM The Final Recording Medium is a capsule which is designed for “full VDR” or S-VDR_ demands. It saves data during 12 hours and then starts to erase the oldest information minute by minute. Data can be downloaded from the capsule to the USB-memory stick, an external laptop computer or other permanently network connected extemal PC on board the ship. DAU The Data Acquisition Unit is mounted in a separate steel cabinet of about the same size as MU. It can receive and transform to MU all type of analogue, digital( on/off) or synchro signals, occurring on instruments which must be recorded by a “full VDR”. The DAU is an optional unit, As the S-VDR has data available in IEC61162/NMEA format (except rarely from speed and heading), the DAU will normally not be needed at S-VDR. installations. VDR M4 System Process et Tee as Moin Unit set | oy ——— sa, ‘Ship Auiio VDR 6 TXPSU (5) | Control VOR -> PSU 7 GND PSU (6) | Control GND 8 +5VPSU(7) _| Control +5 V PSU terminal | DCU terminal # | Cable Type: Two stranded 2,5 mm conductors # 1" 19+ 24 V positive. If possible use red wire 12 19- 24 V retum. If possible use black wire PSU terminal | Ship's Gable Type: Three stranded 1,5 mm conductors, brown, blue and * Emergency | yellowigreen Power Supply Earth (PE) | Earth PSU = ship's earth ground. Use yellow-green wire 1 (| 230(115) VAC | PSUlive > Ship's AC emergency power supply (50 or 60 Hz) 2 (N)__ | 230(118) VAC | PSU neutral > Ship's AC emergency power supply (50 or 60 Hz) IDENTIFYING WIRES ‘* ‘The control wires (#5,6,7 and 8) will have to be identified by inspection. ‘© Powering up the Power Supply Unit and checking the polaity can identify the DC wires, © The 230/115 VAC wires must use the standardized colors to avoid any conflicts. in identification SHORT-CIRCUIT WARNING! Be careful to avoid shorting the DC power output and remember that the Power Supply Unit will feed power on the #11 and #12 terminals from the batteries, even without AC input. HIGH VOLTAGE WARNING! 230 volts alternating current exists inside the Power Supply Unit on exposed terminals. Do not open the unit if you are not properly qualified. NOTES ON CONNECTIONS AND EMI See also the “General Notes on EMI, Cables 1d Connections” chapter.@Consilium VOR Installation Manual Art No. 7075961 7.1.2, Main Unit to System Control Unit SD4-6 GENERAL INFORMATION A cable with three owisted, stranded pairs with a common screen shall be used to connect the emote indicator to the Main Unit. The interface can accommodate any reasonable wise length (300 m) con a ship. (A separate power cable with two stranded conductors can be used to connect the power terminals of the remote indicator to the Main Unit) CONNECTIONS i 4 | (12or 24 VOC nominal) 5| 5 Buzzer output (+5VDC) 3 NMEA A out 4 NMEA B out 6 Not Used 7 Ext Dim - 8 Ext Dim + 9 OVvDC 10 10.32 voc. 1 NMEA A In 2 NMEA Bin Termination of between MU/ DCU board (right) and System Control Unit (lef) ‘SD4- terminal | Main Unit, DCU terminal | Comment, Cable Type: ‘Two twisted pairs with common screen 1 A Data VDR > SD2-16 NMEA°A’ 2 128 Data VOR > $D2-16 NMEA"B" 3 13A Data S02-16-> VOR NMEA"A" 4 138 Data §D2-16 > VOR NMEA “8 “Two stranded conductors: 9 16- ove 10 16+ +2V NOTES ON CONNECTIONS AND EMI See also the “Genemal Notes on EMI, Cables and Connections” chapter.@Consilium VOR Installation Manual Art No. 7075961 7.1.3. Main Unit to Microphones. GENERAL INFORMATION ‘The microphone unit consists of an electric microphone capsule, and a loudspeaker for sounding the required rest tone every 12 hours. ‘The microphone requises esternal powes, which is phantom fed from the mixes. If you use Consiliam AM! microphones, phantom feeding must be activated on the mixer board. This necessitates the screen of the microphone pair to be connected in both ends. “The loudspeaker is fed the test chiep signal directly from the MU mixer. A two twisted pair cable with common screen shall be used to connect each microphone to the ‘Main Unit. ‘The interface can accommodate any reasonable wire length (300 m) on a ship. CONNECTIONS CL between MU Mixer Board in Main Unit (lefi) and microphone (right) ‘Wierophone terminal #[ MU terminal# | Comment, Cable Type Two twisted pairs with common screen 1 ‘Ai-1toA8-1 | Microphone output > VOR, postive signal 2 ‘A1-2t0.A8-2 | Microphone output -> VOR, negative signal 3 ‘A1-3t0.A83 | GND, cable screen connected in both ends 4 ‘At-4toA8-4 | VDR acoustic monitor» Microphone speaker, positive 5 [AL-StoAB5 | VOR acoustic monitor > Microphone speaker, negative IDENTIFYING WIRES A DMM (por a high voltage insulation tester) can be used to identify the cable pairs with a ‘microphone connected in the remote end. ‘* ‘The microphone pair (#1 and 2) will measure some 2 kOhms between the two wires and some leakage to GND (#3). Microphones that should be routed to the same audio channel should be connected with identical polarity, othenwise polatity is not impostant.@ Consilium VOR Installation Manual Art No. 7075961 ‘© ‘The speaker pair (#4 and 5) will measure some 10 ohms between the nwo wires and is GND (43). Polasty is not important. NOTES ON CONNECTIONS AND EMI IMPORTANT! To avoid interference, these cables must not be placed close to any cables carrying, high-powered currents, since noise may be induced in the microphone channels See also the “General Notes on EMI, Cables and Connections” chapter. 7.1.4, Main Unit to Final Recording Medium/Capsule GENERAL INFORMATION A. CAT-5 Bthemet cable, should be used to connect the VDR M4 with a R]45 connector. The cabels, An Ethernet cable has a total maximum length of 100 meters ‘The capsule is powered with 24 vols from the VDR M4 unit, For power connections, please refer to the capsule handbook PRECAUTIONS “The capsule has an “O” sing seal and an EMI seal braid. Avoid removing these from the capsule base, and avoid nicking the braid seal@Consilium VOR Installation Manual Art No. 7075961 ‘Activity Lights Uplink Port Do Not Use Hub Ports CATS Ethernet Cable to capsule or other networked peripheral The Ethernet cable is routed to the switch and pushed into one of the free ports. The corresponding activity light should light up ‘The CAT-5 cable could cither be bought ready-made or terminated according to the Ethemet standard. Terminating an Ethernet RJ-45 connector is outside the scope of this handbook. NOTES ON CONNECTIONS AND EMI See also the “General Notes on EMI, Cables and Connections” chapter. 7.1.5. Main Unit to Data Acquisition Unit GENERAL INFORMATION Accable with three twisted, stranded pairs with a common sereen shall be used t0 connect the Data Acquisition Unit ro the Main Unit. CONNECTIONS For connection of data input from sensors in ‘The Data Acquisition Unit, see special installation instruction of that unit. 2. Cabling from Bridge Systems to VDR M4 Main Unit All cabling described here is based on the standand configuration, as desesibed in the “Technical Specifications” section in the “VDR Ms Techical Manual”.@Consilium VOR Installation Manual Art No. 7075961 7.24. Radar A radar image is a raster-scanned image built up of one monochrome, or three video channels, red, geen and blue, and controlled by two synchronization signals, horizontal and vertical. The VDR M4 grabs (samples) one screen from each video source (up to four) and stores it GENERAL INFORMATION ‘Sampling of high bandwidth signals for adar display is technically complicated and requires some extea care to be wiged propedy ‘© Video connectors carry high bandwidth signals (up to 200 MHz), meaning that all elements of radar ‘output chain, cable and VDR Mé input, has to be matched to the nominal system impedance. It is ‘ot allowed to connect the VDR M4 input in panillel with a radar display, not even with short cables, Such a connection would ruin the signal to the VDR M4, as well as to the radar! © Bach radar / high-resolution screen to be connected, must be equipped with a proprietary video buffer unit. Any connected video buffer will actually be placed in the si Iput also to the radar display sereenitselé. ‘© Use only BNC connectors and RG59/U coaxial cable or other cable explicitly defined as 75 Ohm. cable ‘* Use connector crimp tools to terminate coaxial cables only ifyou know exactly how to use them!@ Consilium VOR Installation Manual Art No. 7075961 SIGNAL FORMAT The video format for a color raster scan CRT display consists of five signals or less, See table below. Name ‘Comment R | Rea Carries the red intensity amplitude for each line, The signal level shall be between 0,5V pp to 1,0Vpp. | Green Carries the green intensity amplitude for each line. The signal level shall be between 0,5V pp to 1,0Vpp. In some video formats, synchronization pulses are superimposed on the Green signal 8 | Bue Carries the blue intensity amplitude for each line. The signal level shall be between 0,5V pp to 1,0Vpp. v_ | vertical | Carries a short pulse (predominantly negative) for each new set of line scans Syne (complete images). The image update frequency is normally in the range of 50 to 85 Hz, The maximum signal level allowed is. +2,0V to -2,0V. H_ | Horizontal | Carries a short pulse for each new line. The line frequency depends on the Syne resolution and some other timing, and can be as high as 100 kHz. The maximum signal level allowed is +2,0V to -2,0V. Different signal combinations are possible, depending on the radar type. A monochrome sadat may have only one signal carrying intensity modulation (video) and horizontal and vertical synchronization, but all combinations are possible, up to the complete set described in the table above. ‘The VDR M4 is equipped with a fourinput video mulkipleser, giving the possibility to connect four different sources. CONNECTIONS Maio nie ~ Pate Connection of video sources to the VMU, at the bottom of the enclosure ‘The connectors are located on the underside of the enclosure and there may be markings on the metal plate itself to aid in connecting the cables.@Consilium VOR Installation Manual Art No. 7075961 ‘Video sources number 1-4 are connected from left to right, when viewing from the enclosure front ‘The red signal connector is closest to the edge, while the horizontal sync, is closest to the bulkhead. CONFIGURATION ‘The radar signal acquisition requires extensive configuration activities to adopt the VDR Mi frame grabber software to the radar signal format. A software utility to analyze signals in different formats is available and is described in the “Entering and Updating the Static Configuration Data” chapter of this handbook. Make sure that cable connectors are readily accessible, to be able to interchange cables depending on the results obtained from these tests. IDENTIFYING WIRES ‘To make it easier to identify the coaxial cables they should be labeled, as in the picture above. Preferably the cables should be labeled i both ends at the time they are connected in the radar end. If there is more than one video source involved, also label the cable sets with the source number. NOTES ON CONNECTIONS AND EMI See also the “General Notes on EMI, Cables and Connections” chapter.@ Consilium VOR Installation Manual Art No. 7075961 7.2.2. VHF/Communications Audio Connecting VHF / communications audio to the VDR M4 is similar to connecting microphones. ‘These signals are also brought to the MU audio mixer Installation planning documents should tell you where to find the signal ourputs. It should be noted that connecting the VDR M4 directly to the VHF equipment loudspeaker output is not sufficient, since ir will only record received audio. Any auxiliary device used to feed auelio signals from the VHF set should be approved or supplied by the VHF manufacturer to ensure that type approval is not violated. IEC 61996 states that the output of a VHF unit should be a standard OdBm signal (which cocresponds to nominal level of 0.775 V,,, over 600 Ohms load), GENERAL INFORMATION ‘Twisted pair cable with common screen shall be used to connect each VHF / Communications ‘output to the Main Unit ‘The interface can accommodate any reasonable wire length (300 m) on. CONNECTION TABLE BALANCED ‘Wain Unit MU terminal #(input2) | Cable Type vat (4d) \VHF set lines output > VDR, positive signal va2_ (45) \VHF set ines output > VDR, negative signal 43. (46) \VHF set signal GND > VDR, GND. NOTES ON CONNECTIONS AND EMI IMPORTANT! To avoid interference, these cables shall not be placed close to any cables carrying high power supply cusrents, since noise can be induced in the audio channels. See also the “General Notes on EMI, Cables and Connections” chapter. 7.2.3. Navigation Sensors Using NMEA 0483/IEC 61162-1 Serial Output GENERAL INFORMATION ‘The DCU caries the opto-isolated serial inputs for the main navigation sensor intesface 10 the VDR MA. ‘The NMEA interface format is generally very well suited for marine installations and the isolated inputs make the system quite robust and insensitive to interference. ‘The instalation planning documentation should tell you where the various sensor signals are found.@ Consilium VOR Installation Manual Art No. 7075961 DCU INPUTS AND OUTPUTS SPECIFICATION All 16 VDR M4 NMEA inputs are identical and all channel assignments are done via configuration in sofware. However, to ease implementation of non-standard interfaces some channels are equipped with extra feanares, see table ‘© “Normal” output only (standard) NMEA (IEC61162-1) devices should primarily be connected to channels eanging, from Rx3 to R16, ‘© Any “high-speed NMEA” (E 162-2) devices should be connected to channels Rx and Rx2, * Any non-standard interface requiring two-way communication should be connected as recommended by Consilium Navigation. SERIAL PORT EQUIVALENCIES The NMEA terminals on the DCU board are connected to the computer's sesal ports as follows. 28 COM14 32 COM18 36 COM22 40 COM26 29 COM15 33 CoMis 37 COM23 41 COM27 30 COMt6 34 COM20 38 COM24 31 COMI7 35 Comat 39 COM25 NMEA High Speed 22 25 23 com12 26 com13 24 27 NOTES ON EMI See also the “General Notes on EMI, Cables and Connections” chapter. 8. General Notes on Cables and Connections 8.1. On Cable Dimensions and Standards 8.1.1. Signal Cables © Allcables us «d for signal interconnection of the VDR M4 system units shall have a cross section of 0.5 mm? with a voltage rating of atleast 60 volts. ‘© If the specifications state “ewisted pair”, such cable should be used.@ Consilium VOR Installation Manual Art No. 7075961 ‘If the specifications stare a sereen should be used, ether an aluminum foil screen with an inkid, blank, stranded conductor, oF tinned copper braid should be use Using any other cable type will void warranty. For your own convenience, please use a cable with numbered conductors. This makes identification ‘much easies, and minimizes the sisk of mis-connections. The directions in this manual assume cables with numbered conductors 8.1.2, DC Power Cables ‘© Allcables used for supplying DC power in the VDR Mi system shall have a cross section of at least 15 mm? with a voltage rating of at least 120 volts. ‘© The installation directions may specify a heavier eross section Using any other cable type will void warranty. To avoid problems with voltage drops across longer suns of cable, increase the cross section as appropriate. For your own safety, use cable with colored conductors, preferable one red part for the positive voltage and one black part for negative retuen, AC Power Cable ‘* Allcables used for supplying AC power in the VDR Mi system shall have a czoss section of atleast 1.5 mm? with a voltage eating of at least 500 volts ‘© ‘The cable must be UL registered, for the environment in which itis used. ‘The cable must have three conductors, colored blue, brown and yellow-green. ‘The yellow-green pat is to be used for grounding only. Failing to use UL registered cable will void warranty. Follow established electrical safety regulations when selecting and using high voltage cabling, 8.2. On Cable Types 8.2.1. On Twisted Pairs ‘© ‘Twisted pair means two wires twisted together in a special noise-canceling configuration. ‘Two twisted pairs means two separate sets of two wires twisted together, not four wites rwisted together The twied pair is a it that by its ewist protects itself from the eavisonment, and protects the eavizonment (Such as, the pair next (0 it) om itself. The pitch of the twist is carefully calculated to maximize the noise-canceling properties, which is nor the case with ordinary multipole cable 8.2.2, What is Not a Twisted Pair All cables with two of more parts are twisted for manufactusing reasons. This does not mean any twwo-conductor cable isa twisted pais If the specification says “two twisted pairs” this is for a good reason, ie, noise reduction, Do not use nvisted quads or ordinary multi-pole cable, whieh also has somewhat rwisted parts@ Consilium VOR Installation Manual Art No. 7075961 Ina twisted quad the signals in one pair will ceoss-couple to the other pais, bec lose, and because one pair has no means of protecting itself from the other pair. se they are so. In an ordinary multi-pole cable, the noise-canceling properties are random or unknowa. What one does know, is that cross-coupling between the individual wires is bound to occus. 9. General Notes on EMI 9.4. EMI Electromagnetic Interference is everywhere. It is the unwanted signal component that diseupts yout system, creates unwanted noise in the audio channels, or causes the system to go dowa at irregular intervals. If EMI is not counter-acted at instalation time, it will be very costly to troubleshoot and change the system later. Intermittent faults with an EMI background are almost impossible to find, ‘The main unir has been manufactured with EMI protection in mind, but counter-productive witing could very well spoil the whole construction. 9.2. Termination of Signal Cables To seduce the tisk of © EMTinduction © Intermittent faults * Excessive noise of audio channels © Entanglement © Short cizcuits © Mix-ups and to ease re-dressing of cabling and se-connections after service, al signal cables used for VDR. ‘M4 connections should be terminated in the manner descsibed here: ‘* If the connection block terminals in the VDR M4 ase of the press type, we recommend you to use Dare wires ‘© If sesew connectors - the blank, stranded ends of the wire should be terminated with end eaps, sce picture below. —!/ = End \ Caps ‘The free ends should be As short as possible hort as possible, preferably around 10 — 15 millimeters. This tends to make connecting more difficult, but greatly reduces the risk of EMI induction, ‘The end caps must be crimped with the proper tool, Never use pliers or crimp-tools intended for anything else than end caps.@ Consilium VOR Installation Manual Art No. 7075961 esl ishanbbonshibiabsbcoesbbib i anihAs Excamples of proper tools jor rimping end cap, and a snip of ond caps Where there is risk hat the shield wire might make short cicenit to anythiyg, solder traces, other wires, chassis, bulkhead, etc, it must be protected with a slip-on plastic tube or shrink tubing Remember that the sereen is not to carry any current or signal, it is only sereen. In the case of twisted paie wire, be suse to use the wires in the proper pairs, i. in the case of the microphone, the microphone signals should use one pair, and the loudspeaker the other pair. If you mis pairs, the noise-canceling properties of the twisted pair is lost, 9.3. On Shields Shields should never be connected i sereen “for safety” or “for good measu Joop the will let noise slip into the system. both ends of the cable, unle ” could be devastating to ne expressly noted. Grounding a ¢ immunity, forming a ground The reason for this is that the chassis (bulkhead) potential is never the same in both ends of the cable. Although the ship is made of steel, large currents flowing through the hull may easily generate a potential difference of several volts aceoss 100 meters of the ship. ‘The result is that noise cusrent will stat lowing from the “high” end of the screen to the “low” end, maybe several amperes. On the way, it will induce into the signal leads, causing signal degradation and improper opesition of the VDR M4 unit. 9.4. On Cable Placement Never steap high-cusrent, noisy cables together with sensitive signal cables, shielded or unshielded. ‘The reason is once again to avoid noise induction. Two cables lying tightly together work like a transformer, the noise in one easily coupling to the other. The cheapest measure of noise seduction in any design, is to keep seastive cables away from noisy cables. Doing this atthe installation stage is much cheaper than faul-finding and re-engincering i lates,@ Consilium VOR Installation Manual Art No. 7075961 Tr should be noted that in some eases it will be necessary 10 allocate more than one input for a recording channel, for instance auclder order and response, as the signals may be output from different succes, sequiting wo VDR input channels.@ Consilium VOR Installation Manual Art No. 7075961 10. Mechanical Drawings ‘This section contains the following mechanical drawings: 11, This section contains th he following electrical drawings: rag —Te res 70726540 Main Unt Component Layout Power Supp Component Layout To8r14a0 Power Supply insttatins Dimensions 7oTa6400 Protective Capsule Oveniew and ietatatons Dinensions TOT 83A0 Wiaphene tatalatona Dimeralona . Electrical Drawings ‘Drawing No: Unit Detail 70731000 ‘Audio Inputs MU Mixer Unit Cable Connections 707188A1 Serial Inputs ND16 Cable Connections 707 186A0 ‘Main Unit - PSU. UB 2 Cable ConnectionsVDR Power Supply Manual Article No. 707402 lo (o) @ Consilium © Consilium Navigation AB + P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilum.seG@Consilium VDR User Manual Art No. 707402A2 1. Notes and Updates [Revisions: [pace Version Issued by |Description jo3-08-11 AO | Pbx KGS |Created, Template added SFS jo4-o2-10 At SFS [Connection Terminal corrected jo4-02-10 |A2 |Pbx An__|Pictures updated, Auxiliary switch added 2. Where to call in case of problems or faults Consilium Navigation maintains a call center service a: Call: +46 8 563 051 00 Email: navigation@consilium.se Fax: +46 8 563 051 99 The Call Center is open during office hours, 0800 ~ 16.30, UTC+. Please note: Email is the prefersed method of communication. Please state the fault or problem as fully as possible, mentioning all details that could be relevant for solving the problem. ii (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 Table of Contents Sa. 52. 6. 6A. 62. 63. 7. TA. 72. 73. 14. NOTES AND UPDATES .. WHERE TO CALL IN CASE OF PROBLEMS OR FAULTS LETHAL WARNING! FIRST AID IN CASE OF ELECTRIC SHOCK. 4 OVERVIEW OF THIS MANUAL. 5 General Informatio Notes on Connections and EMI essen POWER SUPPLY UNIT 707400 Principle of operation. Block diagran Technical Data INSTALLATION Cabling Between Main Unit and Power Supply Uni Selecting Locatio Mechanical Mounting, Start up. LIST OF SPARE PARTS 3 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 3. Lethal Warning! Voltages within this equipment are sufficiently high to endanger life. Covers are not to be removed, except by persons qualified and authorized to do so, and these persons should always take extreme care once the covers have been removed. 4. First Aid in Case of Electric Shock 1. Lay vietim on his back, 2. Clear vietim’s mouth and throat 3. Tilt vietim’s head back as far as possible and raise his head 4, Pinch victim’s nostrils 5. Take a deep breath 6. Cover the vietim’s mouth with yours and blow, watching his chest rise, Note: Blow forcefully into adults, but gently into children, 7. Move your face away to allow victim to breathe out, watching his chest fall. 8, Repeat frst five to ten breaths at rapid rate; thereafier, take one breath every three to five seconds 9. Keep vietim’s head back as far as possible at all times. Have someone else send for a doctor, keep patient warm and loosen his clothing Do not give liquids until the patient is conscious. 4 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 5. Overview of this Manual The Installation Manual is intended for use by an authorized installation company. It contains general information for installation of hardware and wiring of the power supply unit. The PSU has builtin battery backup for operations during mains outages. Tk also contains notes on installation specifics, and how to protect the equipment from Electromagnetic Interference (which is an installation issue). Also, carefully read and understand the “General Notes on Cables and Connections" chapter of the "VDR Installation Manual" before you select cable material for the installation. Using the wrong cable may harm the long-term stability of the installation, introduce noise on the data and sound channels, and in serious cases, void the warranty, 5.1. General Information ‘A drawing of the Power Supply Unit can be found in the “Mechanical Drawings” chapter. 5.2. Notes on Connections and EMI The door edges of the Power Supply Unit are fitted with an EMI seal, protecting the unit from external radiation, and protecting sensitive equipment like VF receivers from high frequency emissions from the unit. Always check the seal for dents or rips and replace a faulty seal. Failure to do so may harm the longterm stability of the unit and add unwanted noise to communications channels, 5 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 6. Power Supply Unit 707400 emcee |= J lo. OTS 6.1. Principle of operation The PSU provides the function of providing continuous nominal 24 VDC power to the VDR during normal operation and mains failure. The system isa so called direct power system, ie, the rectifiers provide power to the load (VDR) while charging the batteries. ‘The unit is equipped with an alarm interface, RS232, which communicates with the VDR. The backup power is provided by valve-egulated batteries and is dimensioned to operate at minimum 2 hours ‘Alarms are sent to the VDR when and if. The AC mains fail — The battery breaker is tripped. The breaker is supervised via an auxiliary switch placed together with the breaker. (NOTE! On early models the auxiliary switch is triggered only when the breaker is tripped by over current) — The battery voltage is to low, <20V. ‘Two minutes afier shut down command from the VDR the PSU is shut down, during this time the PSU is sending information to the VDR that the PSU will be shut down, If battery voltage is below 19 V the PSU is also shut down. The PSU is housed in an IP44, splash proof, cabinet, which is intended to be mounted on a wall. Only front access is required to operate the PSU. 6 (16)@Consilium VDR Power Supply Manual Art No. 70740242 6.2. Block diagram Pa i 1 : 5 2 1 i i 1 ey 3¢ ae 5 id a 7 7 ' be i 86 3 #/8¢ y 26 Bu This block diagram shows the general layout of the system, 7 (16)@Consilium VDR Power Supply Manual Art No. 70740242 6.3. Technical Data 6.3.1. Mechanical ‘The PSU is housed in an IP44, splash-proof cabinet with dimensions H=500 mm, W= 500 mm and D=200 mm, All cabling is via cable glands in the bottom plate of the cabinet, Weight is 44 kg. Mounting dimensions, ete are shown below: ° ° °° ° 2 , e ° ‘GROUND STUD ‘CABLE GLANDS: 120 (15) 2s 25) 4010, ‘Case mounting ‘arrangement aa ‘Washer | S 8 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 6.3.2. Power input Voltage115/230 VAG, switch able in the Battery Charger. The PSU is delivered with 230 V setting Tolerance +/- 15% Frequency 47-63 He Max current at lowest voltage 5 Arms Max inrush current <35 AS ms Input fusing. 6.3 AH in input screw terminals Rectifier is also protected by internal T6.3A fuse 6.3.3. Power outputs Output voltage 19-27.2.VDC AC OFF (Battery operation) 19 - 24.5 VDC AC ON (Battery charging) 24-272 VDC Output current 10 A max 7 A max continuous Battery fuse 2pole 10 A circuit breaker, with si 9 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 6.3.4, Alarms and indications Communications interface unit Interface S232 speed 1200, N, 82 VDR requests status by sending 09h, OOh, O1h, SEh PSU responds by sending status byte and a checksum Bit representation 00 AC Failure 01 Shutdown pending 05 Battery Breaker Alarm 07 Battery low ‘The checksum is calculated as follows: Status byte +55h, Example: Status byte-O0h PSU sends 00h,55h Shut down command from VDR 09h,00b,11h,6Fh Disconnects the Output Voltage from PSU after 2 minutes Output Voltage returns when AC input is switched OFF and ON again. Battery low <20 VDC Battery off <19 VDC SMD LEDs on PCB Green LED: Fixed Light Unit OK Flashing Light Shut Down signal from VDR Yellow LED: Fixed Light Battery Voltage < 20 V Flashing Light Battery Breaker Alarm Red LED: Fixed Light AC Failure 10 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 6.3.5. Battery specification Type Valve regulated Lead-Acid Manufacturer Yuasa NPL 24-121 or similar Voltage 12 V per block Expected life 7-10 years at 200C Capacity 24 Ah, dimensioned to provide min. 2 hours backup 6.3.6. Environmental specifications According to requirements in IEC 60945, class Protected IP44 6.3.7. EMC specifications According to requirements in TEC 60945, class Protected 11: (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 7. 7A. Installation Cabling Between Main Unit and Power Supply Unit General Information Two cables, with a maximum length of 10 m shall be used to interconnect these units. ‘The power supply cable should consist of two stranded 6-mm? wires for powering the VDR. The other cable serves as the data link between the two units It is possible to use longer cables, up to 30 m, but in such situations the loop resistance should be kept low by increasing the copper cross section to 10 mm for the power cable. ‘¢ All cabling to the Unit should be brought through the cable glands in the bottom of the cabinet. Shields shall be grounded in the PSU (cable glands) ‘© All.cables shall be connected to the screw terminal blocks inside the cabinet see fig below ‘¢ It is important to have a solid ground connection between the case of the unit (the grounding bolt) and the hull structuse List of connections, Terminal PE Protective Ground Terminal 1 ACin AC = 230/115 V Terminal 2 ACin Terminal 5 RS232 TxD Terminal 6 RS232 RxD Terminal 7 RS232 GND Terminal 8 RS232 DSR Terminal 9 Alarm Contact Not used in Consilium VDR System Terminal 10 ‘Alarm Contact Not used in Consilinm VDR System Terminal 11 424 V DC out Terminal 12 OV DC out 12(16)@ Consiltium VOR Power Supply Manual Art No. 7074022 Inter-connections Main IC ett Power Supply Unit ‘VUB board in Main unit Control Signals = Cabling between Main Unit (right) and Power Supply Unit (lefi) and ship's 115/230 VAC supply PSU terminal | VUB terminal # | Cable Type: Two twisted pairs with common screen * 5 7x3 (6) Control VOR > PSU / Note: VUB TX3 should connect to PSU 6 6 Rx3.(5) __| Control PSU -> VOR / Note: VUB RX3 should connect to PSU 5 7 ov) Control GND 8 +12V 8) Control +12 V PSU terminal | Main Unit ‘Cable Type: Two stranded 6 mm2 conductors * terminal # " + 24.V positive. If possible use red wire 12 0 24V return. If possible use black wire PSU terminal | Ship's Power | Cable Type : Three stranded 1,5 mini” conductors, brown, blue and * yellowlgreen Earth Earth PSU > ship's earth ground. Use yellow-green wire 1 115/230 VAC _| PSU live or neutral > Ship's 115/230 VAC supply 13 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 PSU terminal | Ship's Power | Cable Type : Three stranded 1,5 mn” conductors, brown, blue and # jellowigreen 2 115/230 VAC PSU neutral or live -> Ship's 115/230 VAC supply Identifying Wires © The control wires (#5, 6, 7 and 8) will have to be identified by inspection, ‘* Powering up the Power Supply Unit and checking the polarity can identify the DC wires. © The 115/230 VAC wires must use the standardized colors to avoid any conflicts in identification, Short-Circuit Warnin: Be careful to avoid shorting the DC power output and remember that the Power Supply Unit will feed power on the #11 and #12 terminals from the batteries, even without AC input. High Voltage Warming! 230 volts alternating current exists inside the Power Supply Unit on exposed terminals. Do not open the unit if you are not properly qualified. Notes on connections and EMI See also the “General Notes on EMI, Cables and Connections” chapter of the "VDR Installation Manual’, 7.2. Selecting Location Recommended conditions for the chosen location of the cabinet are listed below: ‘* The cabinet shall be bolted to a bulkhead in a location where necessary cabling from bridge equipment can be brought to the unit, preferably close to the bridge. ‘© The location shall be protected from weather and shall offer a stable temperature. ‘* The location shall not expose the unit to excessive vibration levels. ‘© The location shall be far from electrical installations giving excessive electric and/or magnetic fields. ‘© The cabinet shall be easily accessible and it should be mounted in such a way that the builein LCD touchscreen display can be easily operated, for making backup copies, performing configuration changes et ‘© The Power Supply Unit bottom shall be placed approximately 12 m from the floor where practical ‘© The standard cable length between PSU and Main Unit is 10 m, 14 (16)@ Consiltium VOR Power Supply Manual Art No. 7074022 7.3. Mechanical Mounting ‘The cabinet shall be mounted to a flat surface on the bulkhead using 8mm steel bolts A dimensional drawing can be found in the “Technical Data” chapter: 7.4. Start up 7.4. Power up Connect 230 VAC to the system (115 VAC if the mains selector in the Battery Charger is set in pos 115). The green LED in the Battery Charger and the green LED on the PCB shall have fixed light. Before start testing let the PSU run for atleast 15 minutes. To power down the PSU switch OFF the AC input and then press the switch marked Battey OFF oon the PCB for at least 3 seconds 7.4.2. Testing There is no mains switch in the in the PSU so for switching the AC power ON and OFF use the input fases on terminals 1 and 2 which can easily be taken out. Test 1. Switch OFF the AC power as described above, the green LED in the Battery Charge shall remain with fixed light. The green LED on the PCB shall go out instead the red LED shall have fixed. light. Test 2. Press the switch on the PCB marked Battery OFF se fig below for 3 seconds. Now all LEDs shall go out and there should be no 24 DC out. Test 3, Connect the AC power again and check that green LED have fixed light. 15 (16)@Consilium VDR Power Supply Manual Art No. 70740242 ° o oO ane ig 2B gion is j= oS f — ° a ie 3 . a 3 ce ° | ° 8. List of Spare Parts Description. Part number Battery 43244012 ‘Alarm and filter board PBSEO947001, Rectifier ‘426025024 Fuse kit fo 2 pe T63 A 250 V 5°20 93316301 Air vent 14094701 16 (16)VDR Protected Data Unit Manual Article No. 709242 |e Consilium AB» P.O. Box 5021; SE 19105 NACKA. SWEDEN Prone 46 (0)8069 051 00 Fx #46-(0)6569 O51 99 Eamalnegatne@conslium seGaONSILILM DR PSU MANUAL ART NO. 70924242 1.Notes and Updates [Revisions bate Version [Issued by [Description jos-o3-10 [Ao [HL (Created jos-o4-14 Jat [MC Updated drawings and minor corrections jos-o8-01 |A2 INE Corrections and adaptation to manual standard 2.Where to call in case of problems or faults (24) Consilium Navigation maintains a call center service at: Phone: +46 8 563.051 00 Email: vdr-service@consilium.se Fax: +46 8 563.051 99 “The Call Center is open during office hours, 08.00 ~ 16.30, UTCH lease note: Email is the preferred method of communication. Please state the fault or problem as fully as possible, mentioning all details that could be relevant for solving the problemTable of Contents 1, NOTES AND UPDATES 2. WHERE TO CALL IN CASE OF PROBLEMS OR FAULTS. 7 seve 3. LETHAL WARNING! . : = I FIRST AID IN CASE OF ELECTRIC SHOCK ‘5, PROTECTED DATA UNIT (PDU) DESCRIPTION... 7 ~ 5 5.1 Geena 5 S52 Haroun 6 5.2.1 Protected Data Unit 6 5.2.2 Junction Box. 7 5.3 SOFTWARE 7 6. PDU SPECIFICATIONS. . : = ~ 8 6.1 PDU Spectricarions 6.2 PDU Juncriow Box SPECIFICATIONS, 7. PDU INSTALLATION INSTRUCTIONS. 7.1 GENERAL 9 7.2 Reguirep Toots. 0 7.2 ReguineD Toots. u 7.3 MOUNTING PRoceDUR u 7.3.1 Location SELECTION. u 7.3.2 Mounting the PDU. un 7.3.3 Mounting the Junction Box (JB) 4 7.4 ConnecTions, 15 8, SOFTWARE INSTALLATION INSTRUCTIONS. 8.1 GENER Is 8.2 IP ADDRESS AND PASSWORD CONFIGURE Is 8.3 REPLAY OF DATA Is 9. OPERATING PROCEDURE. 9.1 Openaniow srevs 9 9.2 DOWNLOADING AND CHECKING THE DATA FROM PDU, 9 9.3 INFORMATION USED FOR INVESTIGATION ORGANIZATION 20 10.1 WHEN TORELEASE THE PDU?, 21 10.2 HOW'T0 RELEASE PDU FoR SERVICE? 2 10.3 ROUTINE MAINTENANCE. 2 10.3.1 GENERAL 2 10.3.2 Underwater Locator Device (Beacon) Cleaning 10.3.3 Check and replacing of cables. © Consilium Navigation AB + P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium.seG CONSILILM DR PDU MANUAL ART NO. 709241A2 10.3.4 Check and replacing the O-ring 2 10.3.5 Checking of installing base fastening screws. 23 10.3.6 Corrosion-proof and rust-proof treatment of casing surface. 2 104 How ro REPLACE THE PDU? 2 11, DATA RECOVERY AFTER AN ACCIDEN 23G@ CONSILILM DR PDU MANUAL ART NO. 709241A2 3. Lethal Warning! ‘Voltages within this equipment are sufliciently high to endanger life. Covers ate mut to be removed, except by persons qualified and authorized to do so, and these persons should always take extreme care once the covers have been removed. st Aid in Case of Electric Shock 1. Lay victim om his back. 2. Clear vietim’s mouth and throat Tilt vietim’s head back as far as possible andl raise his head 4. Pinch victim's nostrils 5. Take a deep breath 6. Cover the vietim’s mouth with yours and blow, watching his chest rise. Note: Blow forcefully into adults, but gently into children. Move your face away to allow victim to breathe out, watching his chest fal 8. Repeat lest five to ten breaths at rapid rite; thereafter, take one breath every three to five seconds 9. Keep victims head back as far as possible at all times, Have someone else send for a doctor, keep patient warm and loosen his clothing Do not give liquids until the patient is conscious.G@CONsILILM VDR PDU MANUAL ART NO. 709241A2 5. PROTECTED DATA UNIT (PDU) DESCRIPTION 5.1 General ‘The Protected Data Unit (PDU) has passed all survivability tests on shock, penetration, lower temperature fire, high temperature fire and deep-sea immersion as specified in IEC-61996. Shock: 50.g, 11 ms, 1/2 sine, 3 orthogonal directions, 3 shocks each Penetration: 250 kg weight with 100mm pin dropped from 3 meters height Low Temp Fire 10 hours @ 260 degrees C High Temp Fire T hour @ 1100 degrees C Deep-Sea Immersion: 6000 Mpa (6000 meters) for 24 hours ‘Seawater Immersion: 3 Mpa (3 meters) for 30 days, In addition to the survivability tests, the PDU also passed required operational tests in cold, hot and damp environment, as Well as vibration and electromagnetic conditions onboard ships. All tests were conducted according to IEC-60945, Maritime Navigation and Radio Communication Equipment and Systems — General Requirements: Dry Heat: 70 degrees C storage test, $5 degrees C funetional test Damp Heat: 40 degrees C and 93% humidity functional test Low Temperature: -25 degrees C functional test, Rain: 30 Minutes @ 100 liters‘min from 2.5 meters Vibrations: 2-510 13.2 He +-Lmm, 13.2-100H2 @7ms's Power Variation: 192-288 VDC Excessive Conditions; 16-36 VDC, Fuse euto Dangerous Voltage: 122 EMI/EMC: Conducted emissions/interferences, Per IEC spee. Radiated emissions /interferences: }6VDC, reverse polarity Electromagnetic radio frequency interferenceG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 5.2 Hardware 5.2.1 Protected Data Unit The Protected Data Unit (PDU) contains the final recording medium in the form of a solid-state memory disk protected from high temperature fire and deep-sea immersion, At least the last 12 hours of data, audio communication and radar video are stored. The PDU provides the means to Store the voyage data and ensure that it will survive the extreme environmental conditions associated with a maritime disaster or incident. The PDU is painted in fluorescent orange color with a reflective label that reads “VOYAGE DATA RECODER DO NOT OPEN, REPORT TO AUTHORITIES”, Each PDU weighs approximately 33kg and measures 360W x320D x 352H mm (Figure 3). Its designed to be deck-mounted. Two ‘S-meter shielded cables connects the PDU and the Junction Box (IB), which is designed for nder-deck installation. The exposed above-deck PDU assembly consists of two pieces, The capsule can be separated from the base plate by simply pulling the release hooks. An acoustic beacon is provided to aid locating the capsule underwater. Large pad handles are welded to the PDU housing to facilitate easy lifting by divers or Remotely Operated underwater Vehicles (ROV). ) 359 AUTHORITIES 9320 360W x320D x 359H mm Figure 3: PDU Dimension DrawingG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 5.2.2 Junction Box ‘The Junction Box (JB) provides the interface between the VDR recording system and the PDU. The IB contains replaceable fuse, protective circuitry and a terminal block used for field wiring terminations between the Ethernet LAN and +24VDC power cables fom the VDR system, and the ‘Special S-meter long cables provided with the PDU. The PDU Junction Box is not rated for exterior instalation, It should be installed in an interior space close by the weather deck location where the PDU is mounted. A regulated 24 VDC power supply and an Ethernet Hub/Switeh is provided in the VDR system to power the PDU and provide communication to the PDU. The power eable fiom the VDR system to the JB should be shielded and marine grade, Shielded CATS cable of up to 100 meters can be used for the Ethernet connection. Cables from the VDR and the PDU are joined at labeled terminal blocks in the Junction Box. 5.3 Software Once it is powered up, PDU will show up as a shared drive with password protected read/write privileges on the dedicated VDR local area network (LAN). The Solid State Memory has a data integrity period of 10 years. The built-in Reed-Solomon error detection and on-the-fly correction (ECC) citcuitry ensu 0'*, well below the required 1 in 10'. Available size of the Solid State Memory drive ranges from 1.5 to 4 Gbytes of contiguous space for storing data, audio and video files without the restrictive pre-determined partitions. + extremely low bit error rate at < 1 in 10G@CONSILIM DR PDU MANUAL ART NO, 7092412 6. PDU SPECIFICATIONS 6.1 PDU Specifications Color Fluorescent International Orange ‘Weight — Protected Data Unit 33 kg Dimensions ~ Proteted Data Unit 220 x 3161 mm Dimensions ~ Mounting Base 320x631 mm Dimensions = PDU & Mounting Base Assy | 360 Wx 320 D x 359 Hmm Input Power 24 VDE ¥/-20% Power Consumption TOW nominal Memory Type Solid State Capacity 12-hour minimum (1 SGB-AGB) Computer Interface TOBase-(IFEESO2.3) 7 10Base-TX(EEES02 34) Release mechanism 50 Th pull on release clamp Underwater Acoustic Beacon SA S105 compliant Regulatory Specifications TEC-61996, 60945, IMO A 861(20) Compass safety distance: ‘Standard compass 98 em ‘Steering, standby and emergency compass 80cm 6.2 PDU Junction Box Specifications Weight 2.0 kg excluding cables Dimensions 188 Wx 120Dx 79.5 Hmm Fuse 500mAG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 7. PDU INSTALLATION INSTRUCTIONS 7.1 General ‘Before installing the PDU, check all the parts against the component list as shown below Check the condition ofall components. Code ‘Name No | Remark 1__[ PDU capsule L 2 | Underwater location beacon 1_| DK140 3 | Quick release mechanism 1 4 | Hex bolt 4 [ Mio-35 5_| Spring washer 12 | Mio 6 | Hex nut 4 [mio 7_| Waterproof connector 1_| YMAISraK/YMISTAZ. 8__| Waterproof connector 1_| YMAISFSK/YMISTSZ, 9 _| Mounting base 1_| Shipyard Supply 10__| Electric power eable 1 [Awa2se T1__| Data transmit cable 1_| Shield net cable CATS 2 (IB 1 13 _| Taner hex bolt 4 [Maao 14__| Flat washer 4 [Ma 15 _| Spring washer 4 [Ma 16 | Hex aut 4 [waG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 Figure 4: PDU 2 Protected Data Unit O} see | \vaderater lection tesco Figure 5: Junction Box (JB)G@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 7.2 Required Tools Normal shipboard clectrician’s tools are required, Welding equipment is necessary to weld the stainless mounting base tubes to the deck or pedestal 7.3 Mounting Procedur 7.3.4 Location Selection ‘The PDU shall be sited in the vieinity of the bridge on the external deck area of the vessel So as 10 ‘maximize the probability of its survival and recovery following an incident. The PDU shall be positioned clear of rigging and other potential obstructions and as near to the centerline of the ship as practically possible, Criteria to be considered when the following: sessing the optimum position shall include but not be limited to ‘© Separation from fuel or other potential fire sources ‘© Separation from probable sources of mechanical damage ‘© Operational environment for continued serviceability ‘© Accessibility for copying of recorded data and for routine maintenance ‘¢ Facilitation of underwater removal and retrieval by both divers and ROVs, there shall be a clear unobstructed space in the vicinity ofthe capsule to allow an ROV or diver to work. The location should be a minimum of 65 cm from the ship’s standard compass. 7.3.2 Mounting the PDU ‘© Place the pedestal in the desired location on the ship deck., Clean the weld surfaces from corrosion, paint and any other obstructive material that would jeopardize the integrity of the weld. Figure 6: PDU mounting baseG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 ‘© Place the PDU capsule on the mounting base. ‘© The Protected Data Unit should be connected to the mounting base in the steps below. For the profile dimensions of installing base refer to Figure 7, Figure 8 and Figure 9. ‘A. Remove the paint from the installing holes in the Protected Data Unit, the faces of base and the installing faces of the mounting base, and process the installing holes inthe installing support against the serew hole in installing base; B, Connect the M12 serews for installing base of Protected Data Unit to the mounting base Figure 7: Installing Dimension Drawing for the base ofthe Protected Data UnitG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 Hexagon head bolt GB/T5783-1986 M10#35 stainless steel PDU base PDU mounting base Standard spring washer GB/193-1987 M10 stainless steel Hexagon nut GB/T41-1986 M10 stainless steel Figure 8: Connection Drawing for Base Installation and Fixation (part) ( @ VOYAGE DATA REconoER @) \ Do NoT OPEN \. REPORT TO AUTHORIT Power input. \ ethernet putG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 Figure 9: Profile drawing for PDU Protected Data Unit, 7.3.3 Mounting the Junction Box (JB) The Junction Box (JB) encloses a terminal block used for field wiring terminations between the Ethemet LAN and power cables from the VDR system, and the interconnecting eables provided with the PDU, The JB is not rated for exterior installation, It should be installed in an interior space close to the weather deck location where the PDU is mounted. The cables supplied with the JB are 5 meters in length, Pull the JB cables through a deck or bulkhead gland into the space where the junction box is located, Junction box dimensions and mounting hole locations are shown in Figure 10, The cover must be removed to access the mounting holes. | -Mounting Hote! mn Box Mounting Dimension 1) Location selection ‘When selected mounting location of the JB, the following conditions should be considered A. The JB should be installed in an interior space, and, in general, the bridge room is recommended, B. The JB should be mounted close to the weather deck location where the PDU is mounted, and note that the interconnecting cables (The Ethemet LAN and power cables) supplied with the JB to the PDU are 5 meters in length, 2) _ Drill four mounting holes sized to “the JB outline and installing drawing 3) The cover must be removed fo access the mounting holes, 4) Alter finished connecting, screw the four mounting screws into the JB and the bulkheadG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 7.4 Connections Warning: it should be ensured that, before connecting the power supply line, the power supply for the Protected Data Unit should be switched off 1) The data communication cable (Ethemet cable) and power supply cable are sleeved in ‘waterproof PVC pipe, and laid and fixed in the transmission distance between VDR main unit and PDU and the JB; 2) Data cable connection Is necessary to use shielded cable CATS to transmit data between the VDR server and the PDU through the JB. Only 5 pins of the cable are used in for the connection, the armor shield layer of any end of the cable should be connected to the VDR shell which is connected to ship's deck. One cend with the RI4S terminal of the data cable will be connected fo the Ethemet Switch located inside the Main Unit, the other end with the connector will be plugged into the data socket of PDU, The details of connection are shown in table below: Nameot | vagaisax | yMisraz | COM | The cable color signal pin of LAN Txt H 1 2 orange 1X 2 2 1 Orange! white RXt 3 3 3 Green RX 4 4 6 Greeniwhite shield shell shell Caution A. The data cable shall adopt shield Ethernet CATS, ordinary Ethemet cable shall not be proposed, so as to avoid communication data being interfered by radio RF signals. For the same reason, the terminal connector shall adopt shield R45, ordinary RIS is not proposed. B. The bending diameter of the Ethernet cable shall not be less than 12 times of its own eable diameter, Connect the data cable to Fihemet HUB inside the Power Unit; the details of connection refer to Figure II below: D = Conse! ee seal sti cers x05 st if = aw aw ca 2 cpgact tH} = oo col sur on Too Y “onus Fhe anal —Y ‘one _ 1 $ sea sid soi [3 coe = er ca sey ost 4 Orne ae eel Srnec = fee iv ora rm eT = Saar ¥ v LJG@ CONSILILM DR PDU MANUAL ART NO. 709241A2 3) Power supply cable The PDU is powered by DC24V from the VDR, so conneet the power supply eable of the PDU to the JB, which termina ls definition and connected position refer to the following table Define | YMAISF3K | YMI8T3Z | _ terminal define in JB av, 1 1 ourav ‘GND 2 @D Shield 3 3 Shell see | qut-PuT | [*||* x- | write street ejle Figure 12: Terminal definition of JB. 6G@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 Final Inspetion Secure the cables between the PDU and the JB to the deck. Visually inspect all connectors to ensure they are fully seated. ‘Visually inspect all glands for tightness, . ally inspect welds and mounting bolts Visually inspect fr integrity of wire seals and safety wire Visually confi all ofthe wiring in the IB is comet. (ose the JB and check JB id serews for tightness Applying Power for the First Time Open the JB cover. Apply power to the 24 Volt power supply from the VDR system. Wateh for the LED to illuminate on the JB over-voltage protection circuit board. If the LED not light up, the fuse may be blow cease, tum off the power and recheck the wiring. The power supply to the PDU should also be checked with a voltmeter. dove ‘or the wiring or power supply is incorreet. In this Cheek the PDU for proper operation by using a Notebook computer with Ethernet adaptor. (See Software installation section below) When the PDU is confirmed to be operating properly, replace the JB cover and secure the lidG@OONSILIUM DR PDU MANUAL. ART NO. 709241A2 8. SOFTWARE INSTALLATION INSTRUCTIONS 8.1 General PDU Protected Data Unit works in the Linux operation system and makes data transmission with the VDR main unit through standard 10M/100M self-adaptive Ethernet adapter. The Protected Data Unit and the VDR main unit identifies each other through different IP addresses. 8.2 IP address and password configure Prepare: Before configuring, make sure that your PC or notebook is in the same subnet as the PDU. The default IP address of the PDU is 192.168.5250, net mask is 255.255.2550. You can change IP address of your PC to 192.168.5.121, for example ‘Make sure your PC and PDU is connected via a hub or switch, Login and Configure The configuration of PDU is processed via telnet login, Users must use a telnet client software to access the configuration program, There isa telnet client intergrated in Microsoft Windows 2000 or XP. To use it, you should select "Start” menu and click "Run..." and type "telnet 192.168.5250" and, press the "Enter" key. ‘You will see a prompt as "pde login: There are two accounts in PDU, one is "vdradmin" “irthe conn ‘The privileges settings for vdradmin and backup are shown in the following table: Previledsy vdradmin backupp ‘Write data Yes No Read data Yes Yes Remove files Yes No ‘Change backup’s password Yes Yes ‘Change véradmin’s password Yes No ‘Change ip address Yes No “The default password of vdradmin account is restricted for service engineers, ‘The default password of backup account is “backup”. Log on to the PDU system using the account name and password and type the following command after the shell prompt "S™ S pdccont ‘A menu will be shown and you can select the function you want, 8.3 Replay of data ‘The recorded data can be replayed by using a playback software - Voyage Data Player (VDP) ~ (optional) via the VDR Main Unit, See that part of the manualG@CONsILILM VDR PDU MANUAL ART NO. 709241A2 9. Operating Procedure 9.1 Operation steps ‘The PDU can be connected to the configured and tested VDR main, 1) Connection of data cable and power supply eable Connect the power supply cable and data cable of the PDU to the VDR main unit through the JB. and switch on, and the Protected Data Unit will star to operate 2) Recording data Afr being switched on, the Protected Data Unit willbe in a waiting state until the VDR main unit transmits data. When the VDR sends data, the Protected Data Unit will receive data via Ethemet and store the received data in the data folder of the final memory medium. Such a data storage process is completed by the operating system software of the PDU, without the need of manual intervention. 9.2 Downloading and checking the data from PDU. 1) The data download and check is made when any sensor of VDR or VDR itself is maintained or repaired. Otherwise, the download and check shall be made at least once a year, 2) Anotebook PC with 10/100M Ethernet adapter can be used to download the data from PDU by authorized personnel and by setting correct Ethernet parameters. The data can be replied by playback software (Voyage Data Player. 3) ‘The downloaded data may be compared with the VDR data stored in the HIDD of VDR main unit by the special data comparison software provided by the VDR manufacturer to verity if the PDU is in normal operating status,G CONSILILM DR PDU MANUAL ART NO. 709241A2 9.3 Information used for investigation organization 1) Downloading and replaying the recorded data from the Protected Data Unit od by the VDR manufacturer. 2) Ifyou want to restore data from an undamaged Protected Data Unit (only protective easing equires special software, this software should be provi damaged), you may read the data from the Ethernet connection through normal operation procedure. Note: If data must he restored from a damaged Protected Data Unit contact: Consilium Navigation AB in Nacka Sweden Tin:+46(8) 563 051 00, Faxr+46(8) 563 051 99, E-mail: vdr-serviee@consilium,G CONSILILM DR PDU MANUAL ART NO. 709241A2 10. MAINTENANCE 10.1 When to release the PDU? PDU needs be released wh ¢ ofthe following condition happen 1) Ship encounters severe accident, sinking et. 2) According to the requirement of Annual survey by administration authority, need to inspect the Function of the PDU release 10.2 How to release PDU for service? 1) Disconnect the two water-proof connectors from PDU. 2) Pull the release handle out completely (200N) 3) Lift up the top half of the PDU (2S0N) 4) Unplug the data and power cables. Caution: While the release mechanism is unconnected, don’t lift the PDU too high (length<150mm), in order to avoid the damaging or breaking of the data cable. ‘See below for the release process: PETTITT Figure 13: Release procedureG@CONsILILM VDR PDU MANUAL ART NO. 709241A2 10.3 Routine Maintenance 10.3.1 GENERAL This section is intended to contain information required to restore @ worn or damaged part 10 a serviceable condition, However, the PDU is a completely solid-state device that does not contain any electro-mechanical moving parts. The PDU has been designed as a maintenance-free unit which makes extensive use of surface mount technology (SMT). The repair of printed wiring assemblies (PWAs) containing SMT components requires specialized factory equipment, training, and techniques, therefore, such PWAs are not field-repairable. ‘Asa result, the PDU’s maintenance philosophy is replacement of failed assemblies. In the case of the PDU, the replaceable assemblies are the Power and Processor Module, and the Memory Module (Bell). There are no special calibration or overhaul requirements for the PDU. ‘When it has been determined that the Power and Processor Module or the Memory Module i faulty, the faulty assembly should be removed and retumed to the Consilium Highlander’ s factory for repair or replacement. Extreme care should be used when handling these assemblies. NOTE: Attempts to repair any of these assemblies will void the warranty. CAUTION: THE PDU CIRCUIT BOARDS ARE SUSCEPTIBLE TO ELECTRO STATIC DESTRUCTION (ESD). PRIOR TO HANDLING PWAs, ENSURE PROPER PERSONNEL, GROUNDING TECHNIQUES ARE USED. ENSURE THAT CARDS ARE PLACED INTO. STATIC SHIELDING CONDUCTIVE BAGS WHEN HANDLING OR STORING. 10.3.2 Underwater Locator Device (Beacon) Cleaning ‘The PDU beacon water switch should be kept clean by wiping with a soft lint-free cloth at least ‘once a year (more frequently under high humidity conditions). The beacon cradle is positioned on the PDU Bell housing ‘The beacon cleaning procedure requites no disassembly and consists only of cleaning the center contact of the beacon water switches. Make sure the beacon ease and water switches are free of dirt and/or grease film. If necessary, take the beacon out of the mounting bracket assembly and wipe clean with a cleaning agent. The water switch end insulators must be free of dirt, lint, or moisture to prevent current from leaking across the switch NOTE: The beacon is only activated when both switches are activated, to prevent inadvertent activations due to weather conditions. 10.3.3 Check and replacing of cables Periodically check the data transmission cable and power supply cable see whether they are aged. If they are aged, itis necessary to change the eables. Please contact the manufacture if eables are needed. Its recommended to make the checking according to the same as the checking eycle of the VDR system. 10.3.4 Check and replacing the O-ring Periodically check the O-ring to sce whether itis aged. The checking and replacing of the O-ring should be made after releasing the release mechanism and by the special technical personnel, to wike the checking according to the same as the checking eyele of the VDR system, re the water-tightness of casing after replacing. It is recommended toG CONSILILM DR PDU MANUAL ART NO. 709241A2 10.3.5 Checking of installing base fastening screws Periodically check the fastening screws of installing base to see whether they are loose, and make strengthening treatment. Its recommended to make the checking semi-annually. 10.3.6 Corrosion-proof and rust-proof treatment of casing surface Check periodically the condition of corrosion resistance and rust resistance of the surface of easing and make corresponding maintenance and treatment. It is possible to spread 3#calcium grease on the release mechanism, screws and other places where may be rested PDU is solid-state equipment without detachable mechanical or electronic components. If itis verified that there is a problem with the PDU, it is necessary to send it to the appointed maintenance point to be changed or repaired. 10.4 How to replace the PDU? Ifthe PDU need to be replaced, frst disconnect the two waterproof connectors from PDU. Then ed to the PDU pedestal and PDU mounting base. After , PDU with pedestal is separeted from the loose and take out the four serews moun th jounting base, 11. DATA RECOVERY AFTER AN ACCIDENT Ian accident has damaged the capsule or the VDR data collecting system, the capsule must be returned to the manufacturer for repair and download assistance. Consilium Navigation maintains a call center service at: Phone: +46 8 563 051 00 Fax: +46 8 563.051 99 Email: vdr-service@consilium.se ‘The Call Center is open during office hours, 08.00 — 16.30, UTC+1VDR Data Acquisition Unit Manual Article No. 709233 G Consiftum © Consilium Navigation AB « P.O, Box 5021 * SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail: navigation@consilium se1. Notes and Updates Revisions: Date Version [Issued by [Description jos-o4-08 [Ao HL (Created jos-os-o1 |a1 INE (Corrections and adaptation to manual standard 2. Where to call in case of problems or faults Consilium Navigation maintains a call center service at Call: +46 8 563 051 00 Email: vdr-service@consilium. Fax: +46 8 563 051 99 The Call Center is open during office hours, 08.00 16.30, UTC+1 Please note: Email is the preferred method of communication, Please state the fault or problem as fully as possible, mentioning all details that could be relevant for solving the problem © Consilium Navigation AB + P.O. Box 5021 + SE-131 05 NACKA + SWEDEN Phone +46-(0)8-563 051 00 + Fax +46-(0)8-563 051 99 + E-mail navigation@consilium se