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on Helical Buckling
R.F. Mitchell,SPE, Enertech Engineering and Research Co.
Original SPE manuscript received for review 8 May 1995. Revised manuscript received 14 Au-
with the dimensionless length c defined
gust 1996. Paper peer approved 11 December 1996. Paper (SPE 29462) first presented at the
1995 Production Operations Symposium held in Oklahoma City, Oklahoma, 2–4 April 1995. c + zńl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9)
dc
ƪ ǒ N Lu Pa
Ǔƫ
d * q.. ) 2 q. 2 * 1 ) c q. ) N 2 sin q + 0 . . . . . . (10)
where w is the weight per unit length as given by Lubinski1 in his
equation 5. The Paslay number can be rewritten
where
Ǹ4wEIńr
F N Pa + Ǹsin f. . . . . . . . . . . . . . . . . . . . . . . . . . . (14)
N Lu + o + Lubinski Number, . . . . . . . . . . . . . . . . . . . (11) Fo
wa l
Note that the effects of deviation include not only the angle from
the vertical f, but also the bending stiffness of the tubing, EI, and
Ǹ4w lEIńr the radial clearance r. For a fixed deviation angle f and fixed hole
N Pa + + Paslay Number, . . . . . . . . . . . . . . . . (12) diameter, buckling behavior would be significantly different, for ex-
Fo
ample, for coiled tubing compared to conventional drill pipe, since
wa is the axial weight per length, and “@” denotes d/dc. Notice that the bending stiffness and radial clearances would be very different.
Eq. 10 has only two dimensionless parameters, NLu and NPa, which Eq. 10 was solved numerically. This analysis is described in detail
influence the solution. The Lubinski number, NLu, is the dimension- in Appendix A. A test case with NPa equal to zero was executed, with
less buckled length of the tubing. Because the characteristic length results shown in Fig. 4. Notice that the dimensionless force F/Fo
is proportional to the pitch of the helix analyzed by Lubinski, the Lu- was used as the axial variable. This facilitates comparison of curves
binski number also roughly represents the number of “coils” in a with different values of NLu, where c coordinates would not corre-
buckled helix. In the example presented by Lubinski,1 NLu equals spond. The numerical solution matches the Lubinski solution very
2,714, though this is somewhat of an extreme case. well, except near the neutral point (since we are dealing with the
The Paslay number, NPa, is the ratio of the Paslay-Dawson buck- buckling force, this neutral point includes the effects of internal and
ling stability force10 to the applied force Fo . For a Paslay number external pressure). An expanded view of the neutral point is shown
greater than 1, buckling is suppressed. For a well deviated from the in Fig. 5. The Lubinski solution was derived in Ref. 4 by neglecting
vertical by angle f, the axial and lateral weight per unit lengths can .
.
Fig. 6—Helix angle for buckling in inclined wells. Fig. 7— q fog buckling in inclined wellbores.
Fig. 10—Transition from lateral to helical buckling. Fig. 11—Transition from helical to lateral buckling/unloading.
helix to lateral buckling occurs at about the local Paslay number of . 0.460 0.040
q max + 1.12271ǒf * N PaǓ f , . . . . . . . . . . . . . . . . . (16)
about 0.75, where the local Paslay number is defined
where f is F/Fo , the dimensionless force used in the figures. Eq. 16
Ǹ4w lEIńr applies only for f greater than NPa . Figs. 12 through 15 show this
N Pal + , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15)
F to be a good correlation for a variety of NPa and NLu.
and F is evaluated at the current point rather than at the boundary
Maximum Bending Stress. The bending stress sb in a slender
condition.
beam, distance y from the centroid, is given by
The model results suggest the following conclusions:
1. No buckling occurs for local Paslay Numbers greater than one. s b + MyńI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17)
2. Lateral buckling occurs for 1yNPay1/Ǹ2.
where the bending moment M is
3. For loading, lateral buckling transitions to helical buckling for
the local Paslay number less than 0.35, roughly ½ the Chen result. M + EIrqȀ 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18)
4. For unloading, helical buckling transitions to lateral buckling
The maximum value of the bending stress occurs at the outer fiber
for the local Paslay number y1/Ǹ2, the Chen result.
of the tubing, i.e. y equals ½ the outside diameter do
These results are summarized in Table 1 in terms of the reciprocal
of the Paslay Number, so that they will be more directly comparable Erd o . 2
s b max + q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19)
to previous analyses.10,11 2 l 2 max
Amplitude of Lateral Buckling. The amplitude of the lateral buck- Buckling Length Change. In general, the local buckling strain eB
ling is needed for calculating the maximum bending stress caused is defined
by buckling and the buckling length change. The lateral buckling
e B + ½r 2qȀ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20)
amplitudes calculated by the buckling analysis were least-squares
curve fitted to give the correlation and the buckled length change is the integral of Eq. 20 over the
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
buckled length. In the lateral buckled section, the local buckling
strain is not a useful concept because of the harmonic nature of the
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TABLE 1—STABILITY OF HELICAL BUCKLING
buckling. Of more use is the average buckled strain related to the lat-
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
N *1
Pal t 1
No Buckling (Pasley) eral buckling amplitude already determined. Fig. 16 shows a typical
half-cycle of lateral buckling. A half-cycle sine wave is superim-
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1 t N *1 Ǹ Lateral Buckling (Chen) posed to show that the buckled solution is not a simple harmonic, but
Pal t 2
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
is somewhat “fatter.” Numerical integration of the half-cycle gives
Ǹ2 t N *1 t 2 Ǹ2 Lateral or Helical Buckling
the average buckling strain to be
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Pal
Fig. 14—Correlation of lateral buckling amplitude. Fig. 15—Correlation of lateral buckling amplitude.
Tubing Contact Force. The tubing/casing contact force is given by4 This correlation is illustrated
.
in Fig. 17.
Because both q and q vary, the average value of Ncf over a cycle
w n + w l cos q * rEIqȀ 4 ) rF qȀ 2, . . . . . . . . . . . . . . . . . . . (22) is more useful. The average value of cosq is:
which can be written in a dimensionless form as p
.4
N cf + N 2Pa cos q * q ) f q
.2
. . . . . . . . . . . . . . . . . . . . . . . (23)
(cos q) avg + 1ńp ŕ cos(q max sin x)dx + J o(q max) . . . . . . . (26)
0
where the dimensionless contact force Ncf is given by
where Jo is the zero-th order Bessel function. A polynomial repre-
.
4EIw n sentation of Jo can be found in Ref. 12. The average value of q was
N cf + . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24)
rF 2o determined for the buckling length change:
.2 .2
For lateral buckling, q varies approximately sinusoidally with q avg + 0.5778q max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (27)
amplitude qmax, that has been correlated .
The average value of q was also determined by numerical in-
0.57429
q max + 2.18409ǒ1 * N PalǓ for N Pal u .70 tegration:
.4 .4
q max + 0.39412 ) 2.33584ǒ1 * N PalǓ for N Pal t .70. . . (25) q avg + 0.4590q max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (28)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TABLE 2—BUCKLING CRITERIA FOR SAMPLE PROBLEM
I+ moment of inertia
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Paslay Buckling Helical Buckling L+ the tubular string length
g f
Deviation Angle force Force
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
M+ bending moment
(degrees) (lbf) (lbf)
Ncf + dimensionless contact force
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
0 0 0 NLu + Lubinski number+Fo /(wa l)
NPa +
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1 1,158 3,275 Paslay number+sqrt(4wl EI/r)/Fo
2 1,637 4,630 NPal + local Paslay number+sqrt(4wl EI/r)/F
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
5 2,587 7,317 r+ the tubing/casing radial clearance
u1+
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
10 3,652 10,329 displacement in the x-coordinate direction
20 5,125 14,496 u2+ displacement in the y-coordinate direction
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
30 6,197 17,528 w+ Lubinski equivalent weight per unit length
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
40 7,026 19,873 wa + axial distributed load in the tubing
wl + lateral distributed load in the tubing
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
50 7,670 21,694
60 8,155 23,066 wn + the contact force between the tubing and casing
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
70 8,495 24,027 Xi + ith natural boundary condition
90 8,763 24,786 y+ distance from centroid
z+ measured depth (Caution: in this development, z is
measured from the surface. In some papers, z is
Eq. 23 can be evaluated for an average value of Ncf through the
measured from the bottom of the string.)
use of Eqs. 27 through 29.
a+ amplitude of approximate solution
Sample Calculation. The example problem in Ref. 1 consisted of b+ coefficient in approximate solution
a 27/8-in. 6.5-lbm/ft tubing buckled inside a 7 in. 32 lbm/ft-casing. l+ Lubinski characteristic length
For this case, w+0.640 lbf/in., I+1.61 in.4, and r+1.61 in. sb + bending stress
Using these values, we can evaluate the buckling criteria for vari- sbmax+ maximum value of bending stress
ous angles of the deviation angle f. Table 2 gives the Paslay buck- Fn + nth cubic interpolation function
ling force and the helical buckling transition force as a function of f+ deviation angle measured from the vertical
the deviation angle. The first observation is that the buckling forces q+ angle between the pipe center location and the
for even very small deviations are surprisingly high. This suggests x-coordinate axis
.
that the conventional analysis may start to loose accuracy at surpris- q max+ lateral buckling amplitude correlation
ingly small deviation angles. A second observation is that the buck- c+ dimensionless length
ling forces are insensitive to angles above about 50°. Most of the ef-
fects of transition between vertical wells and deviated wells occur References
in the range of 5 to 45°. Finally, notice how large the helical buckling 1. Lubinski, A., Althouse, W.S., and Logan, J.L.: “Helical Buckling of
transition forces become for angles greater than about 10°. This sug- Tubing Sealed in Packers,” JPT (June 1962) 655.
gests that helical buckling may be surpressed in deviated wells, ex- 2. Hammerlindl, D.J.: “Movement, Forces, and Stresses Associated With
cept in very severe cases. Combination Tubing Strings Sealed in Packers,“ JPT (February 1977)
195; Trans., AIME, 273.
Results and Conclusions 3. Hammerlindl, D.J.: “Packer-to-Tubing Forces for Intermediate Pack-
ers,” JPT (March 1980) 195-208; 515.
Accurate solution of the buckling equations is important for several 4. Mitchell, R.F.: “New Concepts for Helical Buckling,” SPEDE (Septem-
reasons. Bending stresses due to tubing buckling will be overesti- ber 1988), 303.
mated for deviated wells using Lubinski’s formula. However, Lu- 5. Finlayson, B.A.: The Method of Weighted Residuals and Variational
binski’s solution applied to deviated wells will also overpredict tub- Principles, Academic Press, New York, (1972).
ing movement. For a fixed packer, this solution will overestimate 6. Powell, M.J.D.: “A Hybrid Method for Nonlinear Equations,“ Numeri-
tubing compliance, which may greatly underestimate the axial cal Methods for Nonlinear Algebraic Equations, P. Rabinowitz (ed.),
loads, resulting in a nonconservative design. For a free packer or Gordon and Breach, London (1970).
polished bore receptacle, exaggerated tubing motion will require 7. Mitchell, R.F.: “Buckling Analysis in Deviated Wells: A Practical Meth-
excessive seal length. Further, because tubing incremental motion od,” paper SPE 36761 presented at the 1996 SPE Annual Conference
will control the friction load direction, errors in overall tubing dis- and Exposition, Denver, Colorado, 6–9 October.
placement will generate further errors in friction loads. 8. Timoshenko, S.P. and Goodier, J.N.: Theory of Elasticity, McGraw-Hill
Book Co, New York (1970).
The following results and conclusions were developed in this paper:
9. Mitchell, R.F.: “Forces on Curved Tubulars Caused to Fluid Flow,”
1. A numerical method for the solution of the helical buckling
SPEPF (February 1996), 30.
equation in deviated wells. 10. Dawson, Rapier and Paslay, P.R.: “Drillpipe Buckling in Inclined
2. Stability criteria for (a) the transition from straight pipe to later- Holes,” JPT (October 1984).
al buckling, (b) the transition from lateral buckling to helical buck- 11. Chen, Yu-Che, Lin, Yu-Hsu, and John B. Cheatham: “Tubing and Cas-
ling, and (c) the transition back to lateral buckling from helical ing Buckling in Horizontal Wells, JPT (February 1990), 140.
buckling upon unloading. 12. Aziz, K. and Settari, A.: Petroleum Reservoir Simulation, Elsevier Ap-
3. Special correlations for lateral buckling for bending stresses, plied Science Publishers, New York (1979).
contact forces, buckling length changes, and maximum dogleg
angles. AppendixĊNumerical Solution of the
Buckling Differential Equation
Nomenclature
The dimensionless buckling differential equation
do + tubing outside diameter
E+ Young’s modulus
eB + buckling strain dc
ƪ ǒ N Lu
Ǔƫ
d * q.. ) 2 q. 2 * 1 ) c q. ) N 2 sin q + 0 . . . . . (A-1)
Pa
eBavg+ average buckling strain
fi + ith interpolation function is solved numerically, using the Galerkin method.5 In the Galerkin
F+ the buckling force method, often called the finite element method, the angle q is
Fo + the packer to tubing buckling force approximated by
and x + 2ǒc 2 * c 1Ǔńǒc 2 * c 1Ǔ * 1. where the vector ³ u is the vector of qi and qi coefficients, and where
ēG/ ē ³
u is block tridiagonal, which can be solved efficiently.13 For
. .
Notice that q(ci ) equals qi , and q (ci ) equals qi , i+1,2. In general, larger errors, the method of steepest descent is used. For intermedi-
Eq. A-3 does not solve Eq. A-1 exactly, however, the coefficients ate error, linear combinations of DĂ ³ u from Newton’s method and
can be chosen to minimize the error in the solution. A technique that steepest descent are used. Error limits for Newton’s method, steep-
integrates the error times a weighing function over the interval est descent, or combinations of methods were determined by trial
(c1*c2) and then chooses the coefficients to minimize this inte- and error for this problem.
grated error, is called a method of weighted residuals.5 In the Galer- A two point boundary condition was chosen. The condition at .
the
kin method, the interpolation functions are chosen as the weighing end of the pipe above the neutral point (axial tension) was set q +0.
functions, so the integrated error is For the condition at the tubing end with the applied buckling load,
set q equal to ǸF oń2E I , the Lubinski solution. Axial forces were ap-
.
Xi * NJ ƪ dc N Lu
ǒ
d * q.. ) 2 q. 2 * 1 ) c q. ) N 2 sin q
Pa
Ǔƫ Nj plied in 40 load increments, with the solution converged at each load
increment. The boundary condition at the applied load was also in-
cremented.
F i(c)dc + 0 i + 1, 4. . . . . . . . . . . . . . . . . . . . . . . . . . . (A-4)
SI Metric Conversion Factors
Eqs. A-4 can be integrated by parts to give ft 333 333* E*01 +m3
Xi * ŕ qF dc * ŕ 2ǒq * 1 ) Nc ǓqF dc ) ŕ N
.. ..
i
.2
Lu
. .
i Pa sin q
2
*Conversion factor is exact. SPEDC
..
X3 + * q2 ) 2 q2 * 1 ) ǒ .2 c2 .
q,
N Lu 2
Ǔ
..
and X 4 + * q 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (A-6)