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    Sumitomo AF3000

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    Fariz

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    © All Rights Reserved
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    MACHINERY CORPORATION OF AMERICA AF-3000 Compact AC Inverter Operating & Maintenance Manual @}SUMITOMG ‘AF-3000 Catalog 10.091.60.002 DANGER Voltage is present on capacitors for five minutes after input circuit is open. Risk of electric shock and/or electrical energy- high current levels. WARNING Disconnect electrical supply before servicing the electrical system. Do not change the wiring while power is applied to the circuit. Do not check signals during operation ‘WARNING Refer to this manual for connection of circuits and the rating of auxiliary circuits Be sure to ground AF-3000 using the ground terminal G(E). Never connect main circuit output terminals T1(U), T2(V), T3(W) to AC main circuit power supply. CAUTION Separate motor overcurrent, overload and overheating protection is required to be provided in accordance with CANADIAN ELECTRICAL CODE, PART I and NEC. This instruction manual is composed of 2 sections: The first section describes handling, wiring, _ operation, maintenance/inspection, troubleshooting and specifications of the AF-3000 Digital Compact Inverter. The second outlines the digital operator performance, constants, operation, etc. Before using the AF-3000, a thorough understanding of this manual is recommended for daily maintenance, inspection and troubleshooting, In this manual, “constant (No.[71C])" indicates the item number of control constant set by digital operator. DANGER Voltage is present on capacitors for five minutes after input circuit is open. Risk of electric shock and/or electrical energy- high current levels. WARNING Disconnect electrical supply before servicing the electrical system, Do not change the wiring while power is applied to the circuit. Do not check signals during operation WARNING Refer to this manual for connection of circuits and the rating of auxiliary circuits Be sure to ground AF-3000 using the ground terminal G. Connect the motor to output terminals Tl, T2, T3. Connect an AC power supply to input terminals LI, L2, L3 (for 240 V single-phase series, connect only to L and L2). ‘CAUTION Separate motor overcurrent, overload and overheating protection is required to be provided in accordance with CANADIAN ELECTRICAL CODE, PART I and NEC. 14 12 424 122 13 134 132 133 14 a4 142 143 14a 15 154 152 153 154 155 156 16 16.41 162 17 474 172 173 18 184 182 2A 22 23 234 232 233 24 25 25.1 252 26 26.1 |AF-2000 INVERTER MAIN UNIT PARTS NAMES OF AF-3000 .. RECEIVING Nameplate Data. Type Designation INSTALLATION Transportation Mounting Space Location WIRING. Terminal Gover Mounting/Femoving and Terminal Position Standard Wing Diagram Main Circuit Control Circuit OPERATION re-operation Check oo 28 re-operation Setting Tost Run Mothod ... Inverter Status Display LEDs .. Digital Operator Display (Check Points at Test Run MAINTENANCE Parioical inspection High Voltage Test FAULT DISPLAY AND TROUBLESHOOTING Checking of Causes: ‘Alarm Display and Contents Corrective Action for Motor Faulis ‘SPECIFICATIONS Specifications Dimensions in inches (mma) DIGITAL OPERATOR (05-8) DIGITAL OPERATOR MOUNTINGIREMOVING DESCRIPTION OF DIGITAL OPERATOR DISPLAY AND ‘OPERATING SECTIONS. FUNCTION/CONSTANT SETTING. 54 DRIVE Mode and PRGM (Program) Mode 54 Constant Reading and Setting 56 Precautions on Constant Setting 58 DIGITAL OPERATOR OPERATION EXAMPLE 60 ‘CONSTANT INITIALIZATION AND WRITE-IN PROHIBIT 62 ‘Constant intialzation (Operation to return to factory setting) 62 ‘Constant Write-in Prohibit (Only constant reading possible) 63 ‘CORRECTIVE FUNCTION sooo 88 Agjusiment of Frequency Setting Value, Output Frequency Bias (No. 23) and Gain (No. 22) 68 wv 2.6.2 Calibration of Frequency Meter... 27. MONITOR 2.7.1. Typical Monitor Contents and Display (DRIVE Made) 2.72 Monitoring of Fault Contents... 28 FUNCTIONCONSTANT LIST 2.8.1 First Functions (Constant Nos. 60 to 1) 28.2 Second Functions (Constant Nos. 20 to $1) 2.8.8 Third Functions (Constant Nos. 30 t0 58)... 2.9 DESCRIPTION OF FUNCTIONS AND CONSTANTS: ‘+ PASSWORD SETTING + OPERATION MODE SELECTION + 4-STEP SPEED CHANGE + S.CURVE PATTERN SELECTION + Vif CHARACTERISTIC SETTING + JOG OPERATION + ACCEL/DECEL TIME SETTING ‘+ OUTPUT FREQUENCY CONTROL (GAINBIAS).. ‘+ ELECTRONIG THERMAL OVERLOAD PROTECTION, MULTIFUNCTION ANALOG OUTPUT MONITOR SETTING 90 + OUTPUT FREQUENCY LIMIT. MOTOR STALL PREVENTION FUNCTION + FULL-RANGE AUTOMATIC TORQUE BOOST MULTIFUNCTION CONTACT INPUT FUNCTION SELECTION 94 ‘+ MULTIFUNCTION PHOTO-COUPLER OUTPUT FUNCTION. 98 + DC INJECTION BRAKING . 99 + FREQUENCYICURRENT METER CALIBRATION soos 100 + OVERTORQUE DETECTION FUNCTION 101 + CARRIER FREQUENCY . ‘+ ARBITRARY SPEED DETECTION LEVEL ‘ADJUSTMENT AND SELECTION. ‘+ FREQUENCY JUMP FUNCTION SETTING + CONSTANTS EFFECTIVE FOR REDUCTION OF MACHINE VIBRATION OR SHOCK. 108 + SPEED SEARCH FUNCTION, 107 + CONTINUOUS OPERATION AT MOMENTARY POWER LOSS. 109 ‘+ AUTOMATIC RESTART FUNCTION AFTER A FAULT. imine ANB + ACCELIDECEL HOLD COMMAND ox. 116 2.10 PROTECTIVE FUNCTIONS 118 2.11 WARNING AND SELF-DIAGNOSIS FUNCTIONS. 120 CAUTION All the potentiometers of AF-3000 have been adjusted at the factory. Do not change their settings unnecessarily. Do not make withstand voltage tests on any part of the AF- 3000 unit. It is electronic equipment using semiconductors and vulnerable to high voltage. Make sure to tighten screws on the main circuit and control circuit terminals. Refer to installation instructions for torque values, See pat. 153 “(5) Wire and terminal screw sizes” Handle with care so as not to damage the inverter during transportation, Do not pick up by the front cover or the unit cover (plastic portion). Use the die-cast portion. ADVERTISSEMENT Des tensions subsistent aux bornes des condensateurs pendant cing minutes aprés Pouverture de circuit d’entrée. Couper Palimentation avant d'entreprendre le depannage duu systéme électrique. ATTENTION Une protection distincte contre les surintensités, la surcharge et la surchaufee de moteur doit étre fournie conformément AU CODE CANADIAN DE LELECTRICITE PREMIER PARTIE, et LE NATIONAL DE L ELECTRICITE. WARNING ‘Twist wires together before inserting in grounding terminal. CAUTION Separate motor overcurrent, overload and overheating protection is required to be provided in accordance with CANADIAN ELECTRICAL CODE, PART I and NEC. Use 75°C copper wires only. Low voltage terminals shall be wired with Class 1 Wiring, When mounting units in an enclosure, remove the top, bottom and terminal covers. ADVERTISSEMENT Enroulex les fils ensemble avant de les introduire dans la borne. Des tensions subsistent aux bornes des condensateurs pendant cing minutes aprés l'ouverture de circuit d'entrée. Couper P’alimentation avant d’entreprendre le depannage du systéme électrique. ATTENTION Une protection distincte contre les surintensités, la surcharge et la surchaufee de moteur doit étre fournie conformément AU CODE CANADIAN DE LELECTRICITE PREMIER PARTIE et LE NATIONAL DE LELECTRICITE. * With indicating cover The AF-3000 is an ultra-compact, all-digital inverter which provides low noise operation. ‘Two types are available : 1) with digital operator or 2) with drive status indicating plate (indicating plate). The digital operator allows maximum utilization of the drive by providing access to the inverter's program. ‘constants and operation variables, ‘The model with the indicating plate provides status and fault codes while preventing unauthorized access to the programming constants. It is also useful for those applications where the programming operator can be moved from one unit to another. 1.1 PARTS NAMES OF AF-3000 + With digital operator (O59 (STANDARD) ‘The indicating cover shown to the right will be mounted in place of the digital operator which is installed in the unit. AF-3000 1.2 RECEIVING This AF-3000 has been put through demanding tests at the factory prior to shipment. After unpacking, check the following. * Verify the part numbers with the purchase order sheet and/or packing slip. + Transit damage. If any part of the AF-3000 is damaged or missing, immediately notify the shipper. 1.2.1 Nameplate Data ewenten ARETE? —f ooen_: arano— a75— wneut INPUT _: AC SPH 200 230V 50/e0He 55A sree |__oneur OUTPUT : AC 3PH 0-Z00V_LRVA 5A aly torno. | MASS _20kg [=~ MASS SEAL "D 422 Type Designation Nema 1 AF300 2 AIO - U AF-3000 Series Specifies Tevet UL-Listed CSA- Certified component Applicable kW rating. Voltage class AlO : O.1KW 2: Three-phase, 200-230 V A20 : 0.2kW 4: Three-phase 380-460 V o S : Single-phase, 200-230 V 3A7 : 3.7 kW Input "A" indicates a decimal point. Nema 4 AE30 E2-Al0 - U AF-3000 Series Specifies Inverter UL-Listed CSA- Certified component Applicable kW rating Voltage class —______] AlO : 0.1 kW 2: Three-phase, 200-230 V A20 = 0.2kW Ed: Three-phase 380-460 V to ES : Single-phase, 200-230 V 3A7 : 3.7kW Input "A" indicates a decimal point. INSTALLATION 1.3 INSTALLATION 1.3.1 Transportation + Handle with care so as not to damage the inverter during transportation. Do not pick-up by the face plate. Use the die-cast portion. + Do not drop the inverter. 1.3.2 Mounting Space Install the AF-3000 vertically and allow sufficient space for effective cooling as shown in Fig. 1.1 Lin Li8in (30 mm (30mm Or Howe OR HORE . co setincomon ure (a) Front View (b) Side View Note : For extemal dimensions, refer to Par. 1.82 "Dimensions in inches (mm)* on page 50. Fig. 1.1 Mounting Space 1.3.3 Location Location of the equipment is important to achieve proper performance and normal operating life. The AF- 3000 units should be installed in areas where the following conditions exist. = Ambient temperature : +14 to 104°F, -10 10 +40°C. + Protected from rain, oil mist or moisture. Protected from direct sunlight. + Protected from corrosive gases or liquids Free from airborne dust or metallic particles. + Free from vibration, + Free from magnetic noise. + Protected from high humidity. + Free from combustibles. CAUTION When mounting units in a common enclosure, install a cooling fan or some other means to cool the air entering the inverter below 113°F (45 °C), WIRING 1.4 WIRING Connect main circuit and control circuit wiring securely as described in the following. CAUTION Use UL Listed and CSA Certified closed-loop (ring) connectors sized for the wire gauge involved. The connectors are to be installed using the correct crimp tool specified by the connector manufacturer. 1.4.1 Terminal Cover Mounting/Removing and Terminal Position “Terminal cover mountingiremoving For removing, press the cover in the direction of ©) (on both sides) and, at the same time, lift in the direction of @. For mounting, reverse the method. “Terminal position Main circuit and control circuit terminal blocks are shown in the photo below. Usually the terminal designa- tions are shown on the terminal nameplate. For some inverters, the teminal numbers are printed on the printed circuit board, WIRING 1.4.2 Standard Wiring Diagram Models with digital operator can be operated from the digital operator only by main circuit wiring. When these models are operated by control circuit terminals, control constant change is required. For details, refer to “OPERATION MODE SELECTION” on page 80. Models without digital operator (with indicating cover) are preset in operation mode from control circuit terminals at the factory prior to shipping. “Suitable for use on a circuit capable of delivering not more than 1000 rms symmetrical amperes, 240 V Max.” Models AF-3002 or AF-300S -A10, ~A20, ~A40 only. ‘Suitable for use on a circuit capable of delivering not more than 1000 rms symmetrical amperes, 460 V Max.” Models AF- 3004 -A20, -A40 only. ‘Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 240 V Max.” Models AF- 3002 or AF-3008 -A75, -1AA5, -2A2, -3A7 only. “Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 460 V Max.” Models AF- 3004 -A75, -1A5, -2A2, -3A7 only. Fig. 1.2 Standard Wiring Diagram ‘Notes 1. insiats shits tends and HE wists pie shied leads 2. External terminal @) of +12 V has maximum output current capacity of 20 mA. 3. Terminal symbols shows main circuit: © shows contol crit. 4. Terminal pont @) (sequence commen) is isolated from terminal point €) (OV). * Set theanalovelead relay berween braking reisior and inverter when using braking resistor to protect braking resistor from overheating. Also, use sequencer to break power supply side on thermal overload relay trip contact wen using Braking resistor. WIRING 1.4.3 Main Circuit (1) Main circuit wiring Connect wiring as shown in Fig. 1.3. BRAKING RESISTOR UNT OR BRARNG RESTOR aguse UTES wa tw eons Os ts 5 SUPPLY (y tot LAE 2000} ray, & OMY TERWINAL Ls, Le i FOR'SNGLEPHSE wer supruy | 1 Fig. 1.3 Main Circuit Wiring (2) Main circuit terminals Table 1.1 AF-3000 Main Crcult Terminals + Main circuit terminal arrangement (all models) Terminal Deseon va Mn creur power not Las _| ‘LL? ze used for srale chase rout Lat | sPecficators. Tw. Taiv_| inverter output Tow P| arching restr oF braking resistor unt PA __| correcta (ontors) | Grounds (erourd resstance shaudibe 100 ES | ohms orless) * Use screw for rane sound 10 V single-phase series 240 V single-phase series 0.13 to 2 HP (0.1 TO 1.5 kW) 3/5 HP(2.2/3.7W) Vatank (3) Molded-case circuit breaker (MCCB) and power supply magnetic contactor (MC) Be sure to connect MCCBs between AC main circuit power supply and AF-3000 input terminals CIR), , Gb protect wiring. Recommended MCCBS are listed in Table 1.2. ‘When a ground fault interrupter is used, select one not influenced by high frequency. Setting current should be 200 mA or more and operating time, 0.1 sec. ‘or more to prevent malfunctions. (Example) NV series by Mitsubishi Electric Co., Lid (manufactured in and after 1988), EGSG series by Fuji Flectric., Co., Ltd. (manufactured in and after 1984) n 1.4.3 Main Circuit (Cont'd) Table 1.2 Molded-case Circuit Breskers and Magnetic Contactors (4) Surge absorber The surge absorbers should be connected to the coils of control relays, magnetic contactors, magnetic valves, or {Bib V Oise Sieas od aden magnetic brake used for the AF-3000 periphery. Otherwise, large surge voltage occurs at switching and Medal Arome | aro | aco | am | Am | tas | eae | oar may cause devices to be damaged or to malfunction. ars000 [caemywa | os | os | 11 | 19 | 25 | a2 | o7 Select type from Table 1.3. oe 1 5 65 1" 175 Goren. on. S 2 Table 1.3 Surge Absorbers Word ase Creuk sw | s | am | son | aon | aon | oom _ a Cols of Magnetic Contactor ‘Surge Absorber and Corte Rey WeeIOCRE | Specteations | _ Codes Taoesee soazze | 200 | conga loo v| Kose ou 2060 00 | Sora Coney +240 V Class 1-phase Input Series }230 V| Mv-2, 3 (OMRON) 10a tied oozes? HH.22, 23 (Fuid enaae Our 1000 oe.arscos | aio | azo | mo | ave | tas | one | avr |_| ini Zehr weR0 woe arseeo [ewncywa | oa | oe | 11 | 19 | 25 | a | or 26019460 Unt soo 100s | WEE, | cna emcee [os | is | as [ 5 | os [ uv | as * Made by MARCON Elecuarics. yadcave Crcut 7 | areas sx | sa | so | aan | an | aon | son +460 lass phase Input Series oon aranos [ azo | mo [avs [ims | ome | oar arseeo lewucmwa | oe | 12 | 2 | 2 | a7 | os essere [a [se | ee | « | we | « waaaacase ret sm | oe yousse sx | sm | | om | ior | aon 12 13 (5) Wire and terminal screw sizes, + Use 600 V vinyl-sheathed lead or equivalent. + Use 75°C copper wires only. + Low voltage terminals shall be wired with Class I Wirins = Table 1.4 Torque Value and Wire Size for Field Wiring Terminals (cont'd) ‘Table 1.4 Torque Value and Wire Size for Field Wiring Terminals (0240 V cass Sinde-ohace hout Seas (9230 V Gass 3ehase hout Series pFa008 [OSE] temras Terns]__we Sie | Torave nee wie Sue] Torque he Soe ne] Nm fcecut| aF-sooa [E%| Terminal Symbot od 4 TRS FPR Ti TaN, ca Tey ao | oo [SS wa [110 [2085] 143 TRS TR PRT celina vex [21055] — 143 aro | 03 [sara | age Le] 21088 | 10 ; — ee oe. a0] ss | 120 | os wa [10 [2:05] 148 URS TA PATIO we10) amas | Te [2085 | 1a azo | 06 | my Tam uw [SES Lin a, FPR THU : fn) ago Joa [ae fg ES | fe Te [ess] as re ae veo] 2085 tse ars | a9 [Soe wa | 12102085] 149 Ca GST. P PRT, ve10| 21088 | _ 140 oe we [ess] aS 75 | yg [tanta me - GREAT oe ae Tea BEE | Tat aa | ox wa [1210 [20055] 149 BRIS TR PR veo] astess] 149 oe ve 085] — 1a tas | 25 a Lim FPR TIO ee Tao | oes | vas 2 | a FRET 5 | 126 [2508] 228 SRE Gn PRT veo] 951055] 148 ca wea | 208 [a zaa | a2 |e ag EO SB ess TRS, PR TOT, oe vex 21085 | 14 a |e? [ee TANT | 108 [ssa] 228 TRG arte veo] 351058] 149, oe wea [08 | 1a wr |e? foe mM breols 2 coment aloes eeleee 8 rir Crmento Pert onge 22 a8 | 201 /05:02| 09s faa Conmen fetetooae22 mas 0 14. Table 1.4 Torque Value and Wire Size for Field Wiring Terminals (cont'd) 9450 V Clss Schase nou Series Ternna]_Wie See Torque seew[aws] ma? ] Nm aca] #500" [ESET tenis Tae a Pr ve-10|zms5] 148 roo | os | Hutew, va a ve1o)2iss| — a3 CRS APR a ao 12 | TW, Tew Taw a ares] 143 ae eo] 755| 1a Lim TS La RFA e isin | A75 2 Ltivitanv. tae va [*10)20085] 140 [Crcuit aE Tei; 21055] 143 Lim was, PPA tas | 3. [Taw Taw wa [210)2085] 14s = 1a-10/2t055] 143 Linas TF Pr zx | ap | Huta nan wa [1210]20055] 19 -— = Wa1o|2ts5| 143 URS EER 4 gar | en | Truten raw vs [r#10]2i056] 149 oe va10/2085| 1 [powal Conmonto Aero page22 112 |2014]05%02] 095 [Crest] at Mocs 16 IMPORTANT + Lead size should be determined considering voltage drop of leads. Voltage drop can be obtained by the following equation : select such lead size that voltage drop will be within 2% of normal rated voltage. phase-to-phase voltage drop (V) +/ 3 X lead resistance (km) X wiring distance (m) Xurrent (A) X10 + Insertion of power supply coordination AC reactor ‘When the power supply capacity exceeds 600 kVA, connect an AC reactor at the inverter input side for power supply coordina- tion. This reactor is also effective for power factor improvement of the power supply. + Wiring length between inverter and motor If total wiring distance between inverter and motor is excessively long and inverter cartier frequency (main transistor switching frequency) is high, harmonic leakage current from the cable will increase to affect the inverter unit or peripheral devices. If the wiring distance between inverter and motor is long, reduce the inverter carrier frequency as shown below. Carrier frequency can be set by constant No. 40. For details, refer to "CARRIER FREQUENCY” on page 102. Carrier frequency is set to 10 kHz at the factory prior to shipping. ‘Wiring Distance between | to. 30m Ip to. 50m to 100m [PRES] bees | wows [eww (Rrowabie Cover T iskeo | omen | swe Freeney (Corstatne| JoME® | JOkZor | Sut [aocevae A . 7 (© Wiring (a) Main circuit input/output (1) Phase rotation of input terminals GB, is available in either direction, clockwise or counterclockwise. (2) When inverter output terminals TID, G2W), and are connected to motor terminals CVU), tad CES respecetely momar ome counterclockwise, when viewed from opposite drive end, upon forward run command. To reverse the rotation, interchange any two of the motor leads. (3) Never connect AC main circuit power supply to output terminals CTD , ), or Inverter ‘may be damaged. (4) Care should be taken to prevent contact of wiring leads with the AF-3000 cabinet, for a ground fault or a short-circuit may result. (5) Insert an L noise filter to the AF-3000 output, but never connect power factor correction capacitor, LC or RC to AF-3000 output. (6) Be sure to tighten the main circuit terminal screws. (7) Be sure to separate the main circuit wiring from inverter and peripheral device control lines. Otherwise, it may cause the devices to malfunction. 18 (b) Grounding Ground the casing of the AF-3000 using ground terminal G/E. (1) Ground resistance should be 100 @ or less. (2) Never ground AF-3000 in common with welding machines, motors, or other large-current electrical equipment, or a ground pole. Run the ground lead in a conduit separate from leads for large-current electrical equipment. (3) Use ground leads which comply with AWG standards and keep length as short as possible. (4) Where several AF-3000 units are used side by side, all the units should be grounded as shown in (a) or (b) of Fig. 1.4. Do not form a loop with the ground leads as shown in (¢). Wu UI) Ly (@ Good @) Good (© Poor Fig. 4 Grounding of Three AF-3000 Units 19 1.4.4 Control Circuit emoncern oman, CAUTION Low voltage terminals shall be wired with Class I Wiring, (1) Control circuit wiring The control signals are connected by screws. Fig. 1.5 shows the relation between the I/O signals (factory pre- set values) and screw terminal numbers. ‘The terminal functions shown in the figure indicate standard setting Prior to shipping. Since operation mode from the digital operator is set for the model with the digital ‘operator, it is necessary to change the control constants when operation is performed from the control circuit, terminals. For details, refer to "OPERATION MODE SELECTION” on page 80. For the model without digital operator (with indicating cover), operation mode from the control circuit terminals is the standard setting preset atthe factory prior to shipping. Notes 1. EF ints lt ets nd RE wise psi ets 2, Terminal symbols: © shows main circuit; © shows contol circuit. Fig. 1.5 Cont Circuit Wiring 20 2 (2) Control circuit terminals (factory preset) Table 1.5 Contol Circuit Terminal Functions [Pestexe[recra] —Siaratone Face Sera tel ca | Rix 06 | Fanart Cee | Sorat soos out wn | Bewesaravetos —[Revsa ina Cane ae) Sou! Sent Reet at lseoerce |r | raurveetroun | SEE Protocouse re as etna | frusan eat se ew [eneraton [GREE [mmr = vous | Efecivea [relate OF [ave specs 1 | Eger rn Secaroe corel 8C | input common terminal sw] Por su teria we savant for Seauorey sering |SPee6ret poner sueDY | Sere 25 ma max e io OVI cuima Ot 10 oa” Frequreyce, | eOHEY 2a et, |e aio 20 nA oant —) 4107050 feceeoy ea on | Sousa fou = ov | ounen eveatcun |i ounonnne [vee Tinaaten |e | roxocoute Fetuaey aeed feces ‘ esr Guat OF | sana Fetumnsy ERE | SO mA oss Poca COT lsaete seaurce | om | BRE ing [Sar Som’ | ra rat sor ort apacty a | cote oo eens poston seine fanaa, seca Rorkse ro | Siete — | Socrrsencen ee Roden Frensreytte | oo 10Virax ost ras | FO Searcy ate vise [Sorat FE catctcuren | 2maerbas cm | Connon fewrauns! * Forget relerio MULTIFUNGTION CONTACT INPUT FUNCTION SELECTION on page 1 Fer deals, rele WULTIFUNGTION PHOTO. COUPLER OUTPUT FUNGTION on page 96. ‘For deta eter MULTIFUNGTION ANALOG OUTPUT MONITOR SETTING” on page 90, 22. + Control circuit terminal arrangement CIOIOIOL) 2/9 fofolofololo Fa FS FO RAR AT ES OF BC OM ue (3) Precautions on control circuit wiring * Separate the control signal line from power lines. Otherwise, it may cause a malfunction, + For frequency setting signal (analog), use shielded lead and conduct termination sufficiently. Connect shiededshost Insite these cts Toman eyoat geundng wih ns tape ‘enna, * Wiring length of the control signal line must be 50 m or less. + To drive the contact input signal by transistor, use one having ratings of 50 V 50 mA or more. Circuit leakage current at signal OFF must be 300 1 A or less. + To drive an inductive load (relay coil, etc.) by multifunction photocoupler output, be sure to insert a free wheel diode. ev max pv.ur| fmm } GA FREE WHEEL DIODE ] (100 v"'00 me OR WORE) T 23 1.5 OPERATION 1.5.1. Pre-operation Check 24 Check the following items after completion of, installation and wiring : (1) Proper wiring. Double check that the power supply is not connected to the output terminals aa and (2) No shortcircuit due to wiring contamination (dust, oil, etc.). (3) Screws and terminals are tightened. (4) For safe operation, the motor should be uncoupled from the load, Pay close attention to output current when the motor is operated with the load coupled. (5) Wiring is not grounded. (6) Run command is not input. When the forward/reverse run command is input in the operation mode (factory setting for the model with indicating cover) from the control circuit terminal, the motor is activated automatically after the main circuit power supply is tured on. Turn on the inverter only after making sure that the run command is not input. 1.5.2 Pre-operation Setting Since the standard inverter models are provided with the values indicated in Par.2.8 (see page 70 and beyond), the digital operator (OS-9) must be used in order to change the constants from the initial values to the values in accordance with the load specifications. (1) Preset values prior to shipping The following describes the functions and initial constant set values which are often used for operation, (a) Output frequency and accel/decel time ‘The maximum output frequency is set to 60 Hz and accel/decel time to 5 seconds at the factory prior to shipping. To change the values, refer to "ACCEL/DECEL TIME SETTING” on page 81 owe, jose | ACL TE OECEL THE Fig. 1.6 Output Frequency and Accel/Decel Time 25 (b) Frequency setting signal and (c) V/f characteristics 26 ‘output frequency Fig. 1.8 shows the output Fig. 1.7 shows the inverters voltage for inverter output output frequency change as _frequency. When its charac- a result of changes of the _teristic (max. voltage / fre- input voltage signal at frequency) differs from that terminal @ or current at _of the optimum motor, refer terminal @® to "Vil CHARACTERISTIC SETTING" on page 84, oureur VouTAce wo 0 oaS Tov rs 60 FREQ SETTING VOLTAGE () OUTPUT FREO. (Ha Note : For 460 V class, the value is twice that of 230 V class. Fig. 1.7 Frequency Setting Signal Fig. 18 Vif Characteristics ‘and Output Frequency (2) Motor rated current setting Since the inverter is provided with an electronic thermal overload to protect the motor from overheating, the motor rated current should be programmed into constant (No. 19). Typical 4-pole ‘motor current value is set as the initial value. For details, refer to "ELECTRONIC THERMAL OVERLOAD FUNCTION" on page 88. Note : Provide a thermal overload relay or thermal protector for each motor when more than one motor is operated simultaneously trom a single inverter. 1.5.3 Test Run Method ‘The inverter can be operated in the following two ways. ‘The model with digital operator is set to "OPERATION MODE BY DIGITAL OPERATOR" and the model, without digital operator (with indicating cover) is set to "OPERATION MODE FROM CONTROL CIRCUIT TERMINAL" prior to shipping, Run by control circuit terminal input (Standard setting of model with - Run by digital operator digital operator) (Standard setting of model with indicating cover) This method is to operate the inverter by using the RUN (run command) key, ete, of the digital ‘operator, Since this operation mode is ‘set at the factory prior to shipping, ‘operation can be performed only by main circuit wiring. For details of the operation method, refer_to Section” 2 “DIGITAL OPERATOR" begin- ring on page INVERTER Power "Tor ‘This method is to operate the inverter by frequency setter or ‘operation switch connécted to the ‘control circuit terminal To perform operation by control circuit terminal input of the model wih dgial operator, change the operation mode to “OPERATION FROM CONTROL, CIRCUIT TERMINAL" (No. 01=0000). INVERTER over ‘ie SuPALY [sco © aro [A000], ie 27 OPERATION BY [DIGITAL OPERATOR (OPERATION BY CONTROL CIRCUIT [TERMINAL INPUT (Standard setting of models| \with indicating cover) * Enter the program mode (epress (#3 ]key) and set No. 01 data to 0000 by using. Opera- | Need not change the mode (J). ZB) or ze) key. tion | since operation mode by digital | Then depress (575) key. Method) operators seta the factory. | « enter he drive mode tion (epress CHR] key) ‘Alter above operation, command from control circuit terminal can be received Selet frequency reference value display (FAZGE Tum the frequency setter ave display [FQEGE by |” (cob othe left to decrease depressing [ sen.) key on value fully. (frequency opera | Sail operaor. reference=0) tion + Depress{ iif.) key after setting | » Turn ON FWD or REV run feuecy ve yung) | SE ot (kes mm the frequency setter 1 Jor (Es) key Knob slowly tothe right to Depress mx] key. increase valve fully. si : . Fle frequency ae 10- snob slowly tothe left 0 ping | « Depress [7=o) key. decrease vale fully Tum OFF FWD or REV run signal. 1.5.4 Inverter Status Display LEDs With the model without digital operator, LEDs provided for the inverter are of help to know the inverter status. ‘These LEDs can be seen through the indicating cover on the inverter front side. There are two LEDs : green (DSI) and red (DS2). Inverter status can be seen by these two LED lighting modes. Table 1.6 shows the LED lighting modes and the contents. Check that the inverter is in the normal status at power ON in the test run stage. Table 1.6 LED Display and Contents mre [LEO Day Dswsy Contents Rererks ‘Status Rt % Gpaginn reo ara Nomi | & | © | $58 — So [ ce | borne rare RW ‘tats ecoves ‘mn Undevorage (a enema | Axamatie ‘A 88, while stopped. as Tri eral Tan FS out! Sieins A AS — fveter ovsond OL) fn conan orate on be ese ater Vaitoge protection suchas | Temovre the couse overvoltage (OV), ree. Srasoeane Ov) ‘vercurent soecten OC) Seeee en Conner be a Oigtl hardware menoy fut " Q apace the lover oe a Fiscie Teak Sith oS | Conn beet co | o | erostsoee tay aun, | Geeteee SU eronoy ee ies "Not applicable for models without digital operator, [Note : Refer to Par.2.4‘DITIGAL OPERATOR OPERATION EXAMPLE” (page 60) for det 28 ils of digital operator operation. ©: LeDightof, Gr LED bik, LED light * By initializing contro constants using the digital operator, errors may be reset. For

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