(S GENERAL <5) Coat WT} gets RCS eae St Nt le Le Cea Blasting | Painting | Deburring | Peening | Finishing | Abrasives VV Pometon ! FILTERSABOUT US General Engineering Company (GEC™) is pioneer inthe field of surface preparation technology & is a ONE STOP solution for allshot blasting requirements. We manufacture Portable Blaster, Cabinet Blaster, Blast Room, Paint spray Booth, Standard Shot Blasts Tumblast, Hanger Type & Table Type), Dust Collectors, Abrasive Media &tallor make machines forditferent applications. Our products are of top notch quailty, we have carved a niche for ourselves in the shot blasting Industry. Our sincerity in working with the client towards a singular goal, helped us to gain a strong foot hold and recognition. We ate committed to provide innovative, optimum and reasonable blasting solutions to our clients, In the most effective manner possible, QUALITY ‘We are committed to total customer satisfaction by ensuring high Quality standards and continual improvement.” The main objective of the company isto produce quality, products and services which meet the well defined. needs andmeet the clients expectations. Products of proven quailly are produced at competitive prices and thisis achieved through well managed quailty assurance system which Is fully documented and. transparent. This to certify that GENERAL ENGINEERING COMPANY J-4348, Phas, RIICO Industrial Area, Sangari, “oho 342005 Rash, India Dun & Bradstrect Global Database and as toon asined the D&B D-U-N-S* Number: 85-998-8299 For Dun & Bradstreet Information Services Inia Private Limited QRLden Auton garyPORTABLE BLASTER (Blast Pots) Portable Abrasive Blaslerare machines working tsor | scr | a2un on direct pressure principle, Portable Blasters are I | as ag high perfomance, versatile blast cleaning equipments which removes contamination,| s00R | crt | 142 Uns corrosion, mill scale & coatings from most|qgooR | tert | 2eatne surfaces 2o0gR | 20cr | seats Portable Blasters produces uniform surface texture and creates a surface profile Yo. inctease bonding for coatings. Portable Blasters cre used for both open and closed environment blast cleaning, CABINET BLASTER Cabinet Blasters provide an enclosed Dust Free blasting envionment, These are Used for blast cleaning small components. Principally Cabinet Blasters are of three citferent typesnamely > Drv Induction Suction Principle Based Suction Blaster (Low Pressure Operation) -s66060 | ppsoso | wae06o > Ditoct Prose Princip Based Pressure Blasting (High Pressure Operation) | S182 | Pavte2 | waste 812090 | pB12090 | wB120%0 Wet induction Suction Principle bosed Wet Blasting (Low Pressure) Honing Machine [86180120 | P81so120 |we1s0129} VACCUM BLASTER Vacuum Blasting equipment are sultable for open alr dust ee blasting & provide: superior suction power, separation efficiency, Vaccum Blasters are based on itect pressure blasting principal & with the help of a high efficiency vaccum, pump the spent abrasive, dusts sucked into the dust collection system for dust media separation & the usable abrasives re-fedin the Blasting Machine. BLAST ROOM SYSTEMS Blast Rooms are designedito provide closed, controlled blasting environment for ‘work jobs of different sizes, shapes. Blast Rooms are generally tailor made to Incorporate bigger or more number of work jobs. The design of Blast Rooms Incorporates folowing major components > Enclosure > Blasting Machine > Abrasive Recovery System > MaterialHandiing System > Dust Collection System ] Installation at ISRO Kerala AIR OPERATEDAirless Blasting MachinesTUMBLAST TYPE Tumblast Or Tumble Type fs a Batch Type shot basting machine which is @ conventional model of centrifugal wheel blasting equipment, Its Used for cleaning tumble proot material in batches, There are aitferent models available according to batch sizes. These machines are used forapplications ike de-sanding, decoting of casting and for descaling forgings or heat teated work Jobs. The work jobs are continously ‘jumbled during the blasting operations, 20x27 | sokg | 2cH 27x36 | 200k9 | SCH 36x42 | 500Kg | 10CFT SWING TABLE TYPE Swing Table Type blasting machine are universal equipments which offers flexiblity in blasting wotk jobs of different shapes and sizes. It can blast small fabricated jobs, clean andi flash casting and shot peening components, the Swing Table Type machine helps in reducing production time. Swing Table Type Machine provides greater blasting efficiency and can cover jobs of dtferent shapes. HANGER TYPE ‘900 | 500Kg 1200 | 750kg 1800 | 2500 Kg Hanger Type Machine are the most flexibly designed equipments, The designing is based on operations which are of two types, ie. Batch Types and Continuous Blasting operations. Batch Type Machines are one in which one batch of work job moves in, start rotating, get blasted and moves out. Continuous Blasting Operation is one where the machines are equipped ‘with monorail conveyor system which moves the workjob continuous through the machine, > Batch Type Machine are used for desanding and decoring ofjobs susceptible to breakage or impact damage and also for descaling and reconditioning in the metal working industry, smal & medium parts can be economically cleaned. > Continuous Type Machines automate the production sequences {and improves the work environment, resulting in an efficient and cost effective blast cleaning process, The reduced use of space, shorter transport distance and no intermediate stocking requirements can result in substantialreductionsin manufacturing cost,i [ Special Machine Application WiseAPPLICATION WISE Rotary Indexing Machine Indexing machine works on Induction suction principle, the work jobs are mounted on satellites which are fixed on a turn table, the tum table and satelites have individual rotation speed which are controlled in accordance with the production rates requited. The machine is an universal equipment which can used for cleaning gears, spider, Brake shoe, pistonhead, utensis, cookware, etc, Mould Cleaning Machine Mould Cleaning is very important to improve the ile of moulds, which has a high investment cost. These mould cleaning machines can clean moulds without damaging surface of mould or cutting the surface of mould and thus prevents Gimentional changes. Pipe Internal Blasting Tool For cleaning intemal surtaces ot pipes, PBTT & PBT2 are capable of cleaning pipes trom ala70mm. +40300mm and 300mm to 960rnm respectively. o- PBT 2 Rotoblast) Portable Airless Blaster (Concrete Blaster) Ideal for horzontal, veritcal flat surfaces blasting applications, example: 7 Airstios x ize ConeretesFioors ne Rat Plates ra OllTarks Surface Roller Conveyor Type Machine Used for cleaning Flat Surfaces, Fabricated Structures, | Beams, Sections, Stone Slabs & Metal Plates TypesofMachine 1. Stone Blasting 2, Plate Cleaning 3. Pre Fabricated Component Blasting Machine 4, Tunnel Type Blasting Machine Instatation At Rellance, Jamnagar (& wheel Blasting Machine)MACHINES PAINT SPRAY BOOTH Paint Spray Booths are specially designed and developed to provide efficient, flexible & clean spray painting. The Hazarcious Paints Fume Particles are suckediby the vacuum / airflow created by the centrifugal / axial fans. Paint spray Booth is suitable for conventional airless and electrostatic painting and provides better painting results. > bowndraft > somiDrat > nd Dra > Water Curtain Type DUST COLLECTORS Dust Collectors of pollution control equipments are systems used fo enhance air quailty of air released from industrial and commercial processes by collecting dust and other impurities from air or gas, Dust collector consist of a blower, dust fiterc fiter-cleaning system, and a dust receptacie, We manufacture and supply various different types of dust collectors, which are designed in accordance to the type of dust they carry. » CycloneDust Collectors. * > Mutticycione Dust Collectors. > Fabric Bag Dust Collectors. ) Pleated Bag Dust Collectors.PometonAUTHORISED DISTRIBUTOR - INDIA Pometon GENERAL METAL POWDERS AND GRANULES ‘engineering company Porneton S.p.A\is a recognised leader in the manufacturer and development of high performance stainless steel shot and grit, tegether with brass shot and soft metal beads forblast cleaning applications. Inover 70 years experience in the production of metalpowders and granules, having achieved high levels of product innovation and continuous Improvemnt, with a quality management system conforming to ISO 9001:2008, at two Porneton manufacturing plants in the Venice area of Italy ond 4 commercial and technical support subsidiaries within the United Kingdom, Spain, Germany, Turkey andiingla, Blasting Abrasives Abroad range of abrasives suitable to blasting processes, Normally used on ether wheel and airpressure automatic blasting machines. key product families: > Stainless steel granules Graninox > Lowharciness shot granules (Austenitic Microstructure) 2 Micharainess shot granules (Martensitic Microstructre) > Highhatciness grit (structure with chrome carbides) > Brass shot granules OF Shot > ltonpowders orsott blasting FERSLAST All abrasives by Pometon are exclusively produced in Poreton Itallan plants. Pometon has preregistered all subastances of present catalouge under REACH regulation Porneton GRANINOX stainless steel sho! and gril range of products offer major technical and cost saving advantages, when compared to carbon steel granules, ceramic beads, glassbeacds, aluminium oxide grit, mineral abrasives, garnet and many other type of blast cleaning media Application Includes > Surface fishing of castings, die castings. forgings and other types of non ferrous components. > Coremicremovalttominvesiment castings > Heal realment descaling > Deburrng > Surface preparationpriorto coatings > Satintnishing > Whete ferous contamination of the blast cleaned surface cannot be tolerated > Deburring and cleaning ofweldments > Reconkitioning of automotive parts > Cleaning of stone and concrete products GRANINOXstainless stee! abrasives willmeet the challenge of yourblast cleaning and surface preparation requirementsPometon METAL POWDERS AND GRANULES HIGH CHROME GRIT GRANINOX CrH Is @ long life, high performance stainless steel angular grit, abrasive, with high harciness characterstics, giving a very rapid cleaning action, therefore an ideal replacement for aluminium oxide grit, garnet, and other mineral abrasives offering very low levels of dust within and around the blast cleaning plant, improving operator visblity and cleanliness of your environment. Major cost saving can be made reducing abrasive consumption and lowering dust disposallcost Microstructure with Chrome carbides Particle shape: Angular grit (sharp edge) Particle shape during application: angular Chemical Compostion: Cypical Values) Chrome 28% Carbon % Silicon 2% Manganese 1% Hardness 59510 800HV ‘GRANINGX rH ADVANTAGES OF GRANINOX > Bright metalic surface of ished components > Achieves spectiicsurtace profile requlements > Offersionginservicelite > Dust generated is significantly reduced, lowering costs of disposal Non discolouration of componer is > Wide range of particle sizes available > Used in centritugal whee! blast machines and air blast nozesystems, AUTHORISED DISTRIBUTOR - INDIA GENERAL ‘engineering company FERBLAST SOFT METAL BEAD FERBLAST soft motal beads are fertous particles of very low harcinessanddensitynavingbeendesignedtordelicateblast cleaning operations, which include mould cleaning, deftashing, ako application where distortion of components could be @ problem, and other low abrasivty applications. Offering high dubilty, with excellent performance and cleaning speed, these sott metal beads are used in both turbinewheelmachineandairolastplants, Manutacturedin two hardiness valuesandarangeotparticle sizes, are available tosuityourapplication, FERBLAST. OT-SHOT BRASS SHOT is anatomised 70% copper and 30% zine alloy, and is the ideal media for the blast cleaning ofcopper, brass and bronze components. Produced in two particle size distrioutions.to suit most blast cleaning requirement, Pometon OT-SHOT gives Ihe benefit of achieving a very bright surface finish of copper and copper alloyproduels. When used in the cleaning of aluminium pars, the finish takes on a yellow-gold appearance. Pometon OT-SHOT, gives the added benefit of along working life combined with low wear to yourshot blast plant, Particle shape: Round/globular Particle shape in application: Round (lypicaivalves) ‘OT SHOT ‘Chemical Composition loin eetonae uma Copper 70% Line 30% Colour yellow goldAUTHORISED DISTRIBUTOR - INDIA. ‘CHROME SHOTS GRANINOX Cr Is a medium hardness stainless stee! shot, which gives the benift of a fast cleaning and reduces process times within blast cleaning operation, therefore offering high productiviy, Used in a variety of application from aluminium to stainless te6\.Itsbest cost/performance ratio andills medium harness, make GRANINOX Cr, a valuable altemative to carbon steel grt, with the advantange of keeping the stainless steel conosion resistance, Microstructure Martensitic Particleshape Globular Particle shape during application: Round Chemical Composition: Cypicalvalues) Chrome a Carbon 0.25% Silicon 2% Hardness 40010 600 HV GRANINOX Cr 7 Cr-S a smn 2i6) GRANINOX Cr-S Is a low hardness stainless sleel abrasive, having been developed from GRANINOX Chrome, this abrasive offers a long working life combined with low wear rates to your shot blast machine components, This abrasive Is a martensitic/austenitic type stainless steel shot with magnetic properties, ands treated to strictly controlled hardiness values, GRANINOX Cris sultable for the majority of non ferrous blast cleaning application and is a natural replacement for steel abrasives where the tsk of corasion should be avoided, with the addedbenefitsof bright surtace finish Microstructure Martenstic/Austenttic Parlicleshape: Globular Particle shape during application: Round Chemical Composition: Cypicalvalues) Chrome a Carbon 0.25% Silicon 2% Hardness 350t0450HV Pometon METAL POWDERS AND GRANULES CHROME NICKEL SHOTS GRANINOX CrNi Most common composition of stainless stee! 18/8, Highest resistance to corrosion andilte. Austenitic Microstructure Particle shape during application: Round Chemical Compostion: (ypical Values) Chrome: 18% Nickel: 8% Carbon: 0.20% Slicon: 2% Manganese: 1% Hardness:250t0 350 HV ‘GRANINOX GrNi / GrLN osmeae GRANINOX CrLN Highest resistance andlongiite. ‘austenitic terrtic Nickle is not listed in the composition of this new stainless Microstructur stool shot. Particleshape: Round Shot Particle shape during application: round Chemical composttion ypical Values) Chrome 18% Carbon 0.25% Slicon, % Manganese 1% Hardness 30010 400HvAUTHORISED DISTRIBUTOR andreae PAINT ARRESTING FILTERS (PLEATED CARDBOARD TYPE) FILTERS Standard AF 113 STD Technical Information Filtration Efficiency 98.2% 0.08 in we (12 pa) @ 100 fprn (0.50 m/s) Holding Capacity lbs/sf (19.83 kg/m: Recommended Ar Velocity 49-197 fom (0.25 1.00m/s) Recommended Max Pressure Drop 0.81 in we (128 pa) (0.12 in we (30 pa) @ 150 tm (0.75 mm/s) 0.22 In we (85 pa) @ 200 fm (1.00 m/s) possible up to 1,08 in we (256 pa) Exhaust The front V-shaped wall of the fiter prevents overspray bounce back Back Wall > of Front Wall he deeper V.shape of the back - ~ e wall captures overspray and Co ere loposit it outside of the airflow in Paint Deposit the paintholding pockets, ‘hs tested by Ae iter Testing Lazoratones, Ine 2on1 Diagram of the inertia seperation The Miter exhaust holes are misaligned to divert the paint laden airflow to the holding pocket, causing impaction on the principle as depicted in the SID+ titer back and the front walls. High Efficiency AF 123 HE Technical Information Fitration Eftcion: 99.8% ey C10 in we (12.pa) @ 100 tpm .50m/s) Holding Capacity 8.3 lbs/sf 25.87 kg/m2y* €.15 in we G7 pa) @ 180 tpm 0.75 m/s) Recommended Air Velocity 40 107tpm (0.25 1.00m/s) €.28 in we (62 po) @ 200 fpm «1.00.m/s) Recommended Max Pressure Drop 0.81 In we (128 pa) possible up fo 1.03 in we (256 pa) The front V-shaped wal of the filter prevents overspray bounce back The deeper V-shape of the back wall captures overspray and deposit it outside of the airflow in the paint holding pockets, The position of the holes forced the airflow to change the alrections Paint Deposit long three axes, causing multiple Impact on the points while the Diagram of the inertia seperation added layers of polyster captures principle as depicted in the HE+ fiter smaller particles Exhaust Back Wall Front Wall ORG 1818A\Od, Paint Laden Airflow “As testo by Ai Fite Tasting Laborateres, Ic 2011AIRLESS TOP LINERS s 6 S WHEEL ASSEMBLY %, % $ Hany SIDE LINERS BLADES LINERS BARE WHEEL CONTROL CAGE IMPELLER MANGANESE TILE WHEEL HUB ENDLESS BELT HARD-OX & MANGANESE PLATESChemical Composition | Properties Shot Grit c= 090 -120% — | Density > 200 Si = 040 - 150% — | Microstructure Tair Martens nn = 035- 120% — | Hardness wo] = Oe P= <0s0% nec | cl = 50-60 S = <050% @ = 4-50 Size Distribution 10 iz 2 16 18 20 25 30 35 40 45 0 20 120 200) [sieve | {cue Zao0 2360 7.000 7.700. 1.400. 1160 1,000 0.850 0.710 0.600 0.500 0.95 0355 0.300 0.180 0.125 0.075 ‘As per IS & SAE International Standards 3444 & 1827 8 1993 Ena 780 Ce = ae 57% i Bom 37% Steel Shot Application > Removal of sand andl other surface contamination ftom stee! Cond ron casting. cast pipes, malleable fitings copper anc Cluminium aoy costings and other generalfoundry products > Descaling offorged steo! products andheat treated products } Shot Peering for cutomotive parts, alrcratt components raway Tips Atos 5 ma 965 nin costing. allsort of geors.superhard steel chips, varioustools Size Distribution aa Sonn Bye) ed 11 ee a ipa Seno em 965 nin ne Steel Grit Application > Surface e' hing as the pre-treatment for poin ae 0% ma > Removal of rust and other surfaces contamination trom stee! structure, steel plates steel bets, and other goneralconstruction 19 co0t, various metal plating and for metal spraying, > Cutting granite biocks by gang-sawsin granite industry. } Surface roughing of stones and concrete blocks EtsCarbon Stes! Cut GEC cut wire shot Is available in Low Carbon, High carbon ond Stainless Steel, Aluminum, Zine, and Nickel alloys andiin al commonly used sizes, ‘Aluminium Cut Wire Brass Cut Wire Zine Cul Wire Shot Conditioned Cut Wire CHARACTERISTICS AND ADVANTAGES Good abrasion - improves work efficiency. Highly durable - reduces manufacturing time and cost, Low breakage and less dust contribution for better environment, Variety of products avallaible to match the material, hardness, and purpose of the work job. Advantages Improved Consistency High Duratbiity Least Dust Generation Lowest Surface Contamination Shapes Description Specification As-cut Cylindrical with Sharp Edges SAE J441 Cut Wire Shot Normal Edges Corners Prerounded SAE J441 Cut Wire Shot VDF 8001 Special Spherical AMS 2431/3,/48 /8 Material Steel Aluminium Stainless Type Copper | Zinc Low Carbon High Carbon Pure ‘SUS430 ‘SUS304 Hardness(Hv) 400~500|500~600 | 40~60 |100~150| 33~55 | 250~450| 400~600 0.3 oO O oO 04 oO ° Oo oO 0s O° O Oo O° 06 Oo ° oO ° oO oO 07 Oo Oo oO Size (mm) > 08 Oo ° Oo ° oO oO 1.0 O° Oo Oo oO ° O° 12 Oo oO oO O° oO ° Oo 15 Oo oO oO Oo oO Oo Oo 17 ° ° 0 GO 2.0 ° O° Oo °GLASS BEAD: Glass Beads are used to treat surfaces by cleaning, deburring, peening and finishing without etching or removal of basic surface material and without leaving undesirable resicues. Incomparision, impact media that take the form of angular particles can be very aggressive on the surface being treated or, Inthe cose pt metallic media, can leave ferrous residues. In both case long term problem can ensure. GENERAL SPECIFICATIONS The following table shows the generalsuilabiity ofthe diferent [~ Nominal Fishing | Fisting’ | Finishing? {grades for the three major application areas of fishing. | szerange | Designation | Grades | clearing | Peoning cleaning and peening ‘torons) rades | crades 600-850 ° . > Percentage Minimurn 70%, 75%, 80% rounds > Rounds Depending on the size and 425-600 Be + specification, measured inthe |_250425 c + . nominal size range, 150-250 AC * ‘ > Size Range 80% (min) by weight in the 106.212 ‘ . * + nominal size range. 7 A . . > Angular Particles 3% (maw) by number. z > Airinctusion Not more than 10% beads with» | _$2-108 AG. ‘ * 25% of projected surface area 4590 At ‘ + (ested visually by microscope) 076 72a * > Free icon 0.1% max by weight. > Specie Gravity 2.45 10 2.65 g/cm? > Buk Density 1S/em* approx. > Harness 6 Mohs/Rockwell 47 RC ‘SIZE DISTRIBUTION Potters Standard Impact Glass Beads are available in awide range of sies (see separate datasheet), The different sizes of beads have diferent characterstics when used in impact applications as the following table strates: Remove Larger, Heavier Remove Smaller, Heavier contaminants from surfaces.| contaminants from surfaces, Give fewer impacts per kilo. | __Give more impacts per kilo. Clean slower. Clean faster Pen to more intense levels.| Pen to less intense levels, Cannot reach small areas. ‘Can reach small areas. Generally produce a brighter] Generally produce a more matt finish than smaller beads at | finish than larger beads at the the same intensifies. same intensifies.Aluminum oxide is generally used for itsharciness and strength, such as for sandpaper, cutot tools, sandblasting, dermabrasion, etching, flooring, polishing, and metal fnishing applications. Aluminium > 1e Commercial Abrasive Materia Emery, Synthetic Aluminium Oxide Content : 60% min, Magnetic Magnetic Material 15% max Hardness on Mobis Seale: 08 min. Speciic Gravity 36min ‘We, [SGRITWO.] PARTICLE SE] EQUIVALENT OS ] _ RETENTION avee, a —_| SIEVE RANGE” | MN. BY WEIGT i 7 100-200 ea we 2 | @ 200-140 0-12 0 2 | T0100 Tie cy o)® 00-0710 0-22 we 5 | = a0 0425 26-8 ws | « 0500-0300, 16-82 0 a) 0355. 0780, 0-05 30 a) 0250-0180, 7100 we = | 10 020125 5120 0 va_[ 120 010-0106 “0-150 0 4 | mo 190-0045 7200-360 0 | Aluminium Oxide Commercial Finer ses also available on tequest Brown Fused Alumina ‘Aluminium Oxide Grit (as per fepa standard) Abrasive Material corundum (virgin grade) Aluminium Oxide Content 94% min Hardness on Moh's scale 09 min. Specific Gravity 3.9 min White Fused Alumina Aluminium Oxide content 99 % Min Other Impurities : (Specifications) SiO, No.0 Feo, Tio, 0.05% Max, O.50%Max. 0.05%Max, 0.05% ‘SNe, [ISGRTNO.| PARTICLE SIE | EQUWALENTS | RETENTION ANGE, MM SIEVE RANGE | wIN. BY WEIGHT 7 [_® 200-140 0 0% 2 [6 A000 6 0% 2 | = 00-0710 we 0%, «|» aro. 0075 75-98 0%, s | « ‘s00- 0300 36-82 0%, «| # 0365-0700 0-85 0%, 7 | # 0250-050 72100 0% Ay a_[_ 0 oreo 6120 0% White Fused Alumina 3 [| ‘1080-006 | 0-380 0%, * Finer sizes aso available on requestGamet™ abrasive is composed of natural Almandite gamet grains that are known for their natural hardness, durability and abrasive characteristics. Itis a costeffective altemative to silica sand, mineral sags and steel grits and shot as the perfect symbiosis of grain size, density and harciness/durabilty creates the optimum abrasive efficiency ~ lowest abrasive consumption ¢kg/m2) at the highest productionrates (m2/hn) Gamet Size Distribution Chart Grade Profile Productivity | Consumption Ta Mesh aoe ad Tone eo metone Zari vagina Teo meee anaie ging Seo mene 2h komme ea) Danae oa OTHER ABRASIVES ae. CHILLED IRON SHOTS NYLON SHOTSMS SGzin1 HONDA Care sia Q Cee Reliance apollo ‘HAL wo, Industries Limited ht < TOSHIBA SUZLON soeneitien TosHian | V DAIKIN L&T Construction oO attm BOSCH CN HNG SAINT-GOBAIN mes 9 KOHLER Qrwiuw © DELTA DOHA vIDEOCON and more.Jodhpur Ahmedabad Q Pune GENERAL engineering company An ISO 9001:2008 Certified Company Registered Office & Works J-1-345 & 348, Phase-I, RICO Industial Area, Sangaria, Jodhpur (Ra) India 342005 Tol: 491 291 2768118 | +91 88909 60957 | +91 81078 10378, Visit Us www.gecblasting. com | www-shotblasting.co.in Write us enquiry@gecbiasting.com | enquiry@shotblasting.co.in | generalecompany@gmailcom Pune 407, Basant Villa, Sarde Baug, S-13/3 Shivane, B/H More Petrol Pump, Pune (Maharashtra) 411023 cana hn wary ot min ay ani ema tc alot yn cane gu snag ey sy ie