TPOM Part Number :

HSWP288-350 REV C
TOOL PURPOSE, Publish Date:
OPERATING, AND 21/MAR/2017
MAINTENANCE FORM
TOOL NAME: 2.88 in. OD HydraSweep II Valve
Section 1: TOOL PURPOSE
The HydraSweep II valve is similar to the original HydraSweep circulating valve in
that shuts off flow to the motor and opens a side flow port(s) to the annulus to allow
higher circulating rates. There have been several improvements to enhance
operation. Please note that there are very few components from the original tool
design that are used in the HydraSweep II.

This valve is operated by cycling the internal differential pressure by increasing and
decreasing the pump rate. This tool must be run with a flow restriction below the tool
(either a jet perforator or XRV and motor sub) to allow the internal pressure to
increase above the hydrostatic pressure (plus the force required to compress the
return spring) externally at the tool. The position of the circulating port is controlled
by continuous ratchet/J-slot path. This tool has 2 positions, flow through or flow out
the side port with the flow below blanked off.

The tool is designed to allow higher circulating rates up the annulus without pumping
through the motor below, or it can be used to spot fluids.

Section 2: OPERATION
1. The tool requires as least 500 to 750 psi higher internal pressure to completely
shift positions. Please note that the internal mechanism starts to shift around
400 psi but can require up to 750 psi to complete this shift due to friction and
slight variations in the internal springs. This pressure differential must be
maintained to keep the circulating port(s) open. See Appendix A for
recommended flow rates for both the single and double ported tools.
2. Determine flow rate through motor or perforator that will achieve 1000 psi
pressure drop.
3. Starting with rate determined above, to shift the tool from the flow through
position and open up the side port follow the steps below:
a. Decrease rate to ¼ BPM and maintain for 3 minutes
b. Increase rate to obtain a 750 to 1000 psi higher internal pressure
c. The internal mandrel will shift down closing off flow below the tool and
open up a side flow port(s).
d. See Appendix A for Expected differential pressure vs flow rate. Please
note that this differential pressure should be added to the friction loss
through the coil to obtain actual total pressure.
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1
 4. To shift the tool back to the pump through position follow the steps below:
a. Decrease rate to ¼ BPM and maintain for 3 minutes
b. Increase the flow rate back to the required rate for drilling/milling or
perforating.
c. Please note that the expected differential pressure should be the same
as determined in step 2.
5. Repeat steps 3 and 4 as needed.

Section 3: MAINTENANCE
Tool Assembly Instructions
Step Description
 Obtain correct Tech Spec for the assembly:
PN HSWP288-350 – HYDRASWEEP II VALVE – 2.88 IN. OD
 Gather all the component necessary for the assembly
1  Insure all components are clean and have been inspected prior to
assembly
 All elastomers and threads should be lubricated before assembly

Consult Supervisor for any special instructions.

2.

Install o-ring (20) and backup ring (21) on ratchet mandrel (7).

Slide the ratchet sleeve (10) and retaining ring (24) over the end of the ratchet
4 mandrel (7). Please note that the ratchet sleeve (10) must be installed with the
“TOP” towards the upper shoulder on the ratchet mandrel.

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 Slide the ratchet sleeve (10) up until it shoulders. Lock the retaining ring (24)
into the groove as shown below. Set this sub-assembly aside.

Place the ratchet case (2) in the vise. Slide the ratchet mandrel sub assembly
into the top of the ratchet case (2) until the seal stack on the ratchet mandrel
6
engages the seal bore of the ratchet case (2).

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 Make up the installation tool (HSWP288-365 – Supplied with installation tool kit
– HSWP288-350-IK, must be ordered separately) onto the end of the ratchet
case (2). Push up on the ratchet mandrel (7) and rotate to ensure the notches
on the mandrel engage the tabs on the installation tool.

Rotate the tool so that one of the threaded ports is on top. Look inside the port
to determine if the j-slot path is correctly positioned so that the ratchet pin (14)
will fit in the j-slot path.

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 If not using a small screw driver, reach in and manually rotate the ratchet sleeve
(10) by using the notches in the OD of the ratchet sleeve (10) as seen below.
NOTE: The hole in the ratchet sleeve must align with the threaded port in the
ratchet case as shown below.

Insert o-ring (16) into the bottom of all three of the threaded ports in the ratchet
case (2) as shown. Apply LOCTITE 242 Blue (PN LOC242) to the threads of
one of the ratchet pins (14). Install this into one of the ports in the ratchet case
(2) leaving the top port open. Torque to 7 to 10 ft-lb.

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 Install o-rings (20) and backup (21) onto the OD of the piston (11). Install o-ring
(18) and backups (22) into the ID.

10

Insert the piston (11) as shown over the ratchet mandrel (7) and into the ratchet
case (2). Using the piston positioning mandrel (from piston positioning tool
assembly PN: HSWP313-366 – Supplied with installation tool kit – HSWP288-
350-IK, must be ordered separately), position the piston so that it is shouldered
on the ratchet sleeve (10) as shown below

11

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BY THRU TUBING SOLUTIONS.
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THIS DOCUMENT AND ALL INFORMATION CONTAINED WITHIN IS THE PROPERTY OF THRU TUBING SOLUTIONS. THOSE HAVING ACCESS
TO THIS DOCUMENT MAY NOT COPY, USE OR DISCLOSE INFORMATION WITHIN THIS DOCUMENT, WITHOUT EXPRESS AUTHORIZATION
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 Makeup the fill plug and fitting from the oil filling kit (PN: HSWP313-372 –
Supplied with installation tool kit – HSWP288-350-IK, must be ordered
separately) into one of the threaded ports in the ratchet case (2). Rotate the
ratchet case until the open port is on top.

12

Makeup the positioning nut (from piston positioning tool assembly PN:
HSWP288-368 – Supplied with installation tool kit – HSWP288-350-IK, must be
ordered separately) onto the end of the ratchet case (2).

13

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THIS DOCUMENT AND ALL INFORMATION CONTAINED WITHIN IS THE PROPERTY OF THRU TUBING SOLUTIONS. THOSE HAVING ACCESS
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 Fill the oil gun (from oil filling kit PN: HSWP313-372 – Supplied with installation
tool kit – HSWP288-350-IK, must be ordered separately) with ATF.

14

Attach the oil gun (from oil filling kit PN: HSWP313-372 – Supplied with
installation tool kit – HSWP288-350-IK, must be ordered separately) to the
fitting and fill plug sub-assembly. Slowly pump the oil fill gun until ATF starts to
flow out the open port. Apply LOCTITE 242 Blue (PN LOC242) to the threads
of one the ratchet pins (14). Install this into one of the ports in the ratchet case
(2). Torque to 7 to 10 ft-lb.

15

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 Continue pumping the oil fill gun until the piston (11) shoulders on the piston
positioning mandrel (from piston positioning tool assembly PN: HSWP288-368
– Supplied with installation tool kit – HSWP288-350-IK, must be ordered
separately).

16

Remove the oil gun and piston positioning tool assembly. Rotate the tool so
that the fitting and fill plug sub-assembly is pointed up and remove this as well.
Apply LOCTITE 242 Blue (PN LOC242) to the threads of the last ratchet pin
(14). Install this into the port in the ratchet case (2). Torque to 7 to 10 ft-lb.

17

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 Slide the piston stop (12) over the end of the ratchet mandrel (7).

18

Install the o-ring (18) and backups (22) into the left end of nipple (3), install the
o-ring (19) onto the right end of nipple (3). Makeup the nipple (3) onto the end
of the ratchet case (2). Torque to 2,300 ft-lb.

19

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 Install o-ring (17) onto OD of the ported connector (4). Install o-ring (19) and
backups (23) into ID of the ported connector (4). Makeup the ported connector
(4) onto the end of the nipple (3). Torque to 2,300 ft-lb.

20

Place large OD of the spring mandrel (8) in the vise. Apply LOC242 to top
portion of the threaded end, then slide the spring (15) and spring cap (13) over
the spring mandrel (8).

21

22 Make up the plug (9) onto the spring mandrel (8) until it shoulders. Torque to
400 ft-lb.

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 Slide the spring mandrel sub assembly into the ported connector (4) until it
stops on the ratchet mandrel (7). While pushing up, slowly rotate the spring
mandrel sub assembly clockwise. After approximately 5 to 6 revolutions the
spring mandrel sub assembly should move up freely approximately 1”. This will
leave a gap of approximately 0.5 in. between the spring mandrel (8) and the
end of the ported connector (4) as shown below.

23

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 Remove the installation tool from the ratchet case (2). Install the o-ring (20) into
the groove on the top adapter (1). Makeup the top adapter (1) into the ratchet
case (2). Torque to 2,300 ft-lb

24

Slide the spring case (5) over the spring (15) and makeup onto the end of the
ported connector (4). Torque to 2,300 ft-lb.

25

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BY THRU TUBING SOLUTIONS.
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THIS DOCUMENT AND ALL INFORMATION CONTAINED WITHIN IS THE PROPERTY OF THRU TUBING SOLUTIONS. THOSE HAVING ACCESS
TO THIS DOCUMENT MAY NOT COPY, USE OR DISCLOSE INFORMATION WITHIN THIS DOCUMENT, WITHOUT EXPRESS AUTHORIZATION
BY THRU TUBING SOLUTIONS.
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 Install o-ring (17) into OD groove and o-rings (19) into ID grooves of the bottom
adapter (6).

26

Makeup the bottom adapter (6) onto the end of the spring case (5). Torque to
2,300 ft-lb.

27

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 Tool Disassembly Instructions
Step Description
 Verify any special instructions from Supervisor before disassembling
tool.
1  Obtain correct Tech Spec for the assembly:
PN HSWP288-350 – HydraSweep II, 2.88 in. OD
o
Disassemble in reverse order of the assembly instructions
CAUTION – Depending on what happened on the job the tool could
have excessive spring force pushing on bottom adapter during dis-
assembly. This could result in the spring case being propelled off the
2
tool when the last thread is disengaged on the ported connector. Make
sure everyone is clear from the end of the tool. It is recommended that
Steps 1 through 10 of the “Function Test” procedure be performed on
the tool before dis-assembling to verify the tool position
After disassembly all components should be cleaned and visually inspected.
3 Any damaged components should be reviewed with your Supervisor and
replaced if necessary.

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 Function and pressure test the assembly using the following instructions:
Note - Test Kit PN HSWP313-300-PK (not supplied w/assembly) is required to
perform the required assembly pressure test.
1. Install o-ring (2-208-N1210-90) onto test plug (MCC288-320)
Install o-ring (2-142-N1210-90) onto 2-3/8 PAC test caps
2.
(TF000-900-313 and TF000-900314).
Using a ½ in. 13 UNC all thread rod (PN MCC288-328), install test plug
into top of tool and makeup the 2-3/8 PAC test plug (TF000-9000-313)
onto tool.

3.

Attach pressure line to test plug.

NOTE: Depending on what position in the ratchet that the tool was
4.
assembled in, Steps 5 and 7 may be reversed. It is important that the
last pressure cycle open the circulating port(s). Repeat the pressure
cycle as needed to accomplish this.
Apply 600 psi max to the tool. The pressure should slowly climb
indicating that the mandrel is moving to the first position. At
5.
approximately 340 psi the pressure should climb rapidly indicating the
mandrel has stopped in the first position of the ratchet.
6. Release pressure back to 0 psi.
Apply 600 psi max to the tool. The pressure should slowly climb
indicating that the mandrel is moving to the second position. At
7. approximately 480 psi the pressure should climb rapidly indicating the
mandrel has stopped in the second position of the ratchet with the
circulating port(s) open.
8. Release pressure back to 0 psi.
9. Remove the 2-3/8 PAC test plug (TF000-9000-313) the assembly.
Insert the ½ in. 13 UNC all thread rod (PN MCC288-328) and remove the
10.
plug.
11. Reinstall the 2-3/8 PAC test plug (TF000-9000-313).

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 Moving the lower end of the tool, insert the piston stop (MCC288-327)
into the ID of the tool. Install the 2-3/8 PAC test cap (TF000-9000-314)
onto the bottom adapter (6).

12.

Attach pressure line to the 2-3/8 PAC test plug (TF000-9000-313) and
13. blank-off/plug the 2-3/8 PAC test cap (TF000-9000-314).

14. Apply up to 10,000 psi max to the ID of the tool and hold for 5 minutes.
15. Release pressure to 0 psi.
16. Remove the top and bottom test plug and cap.
17. Remove the piston stop (MCC288-327).
18. Drain the test fluid from the tool.
IMPORTANT – Verify that the plug (MCC288-320) and piston stop
19.
(MCC288-327) have been removed from the top and bottom of the tool.
20. Install thread protectors.
Document function and pressure test results and report to Shop
21.
Supervisor.

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 APPENDIX A

HSWP288-300
ESTIMATED SIDE PORT(S) PRESSURE DROP
1100

1000

900

800

700

600

500

400

300

200
2 2.5 3 3.5 4 4.5 5 5.5 6 6.5
SINGLE PORT DOUBLE PORT

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1