DATA QC FOUNDRY KUPOLA

BULAN MARET 2020

TOTAL HASIL TOTAL PROSENTASE
HARI TANGGAL NAMA PRODUK OPERATOR MATERIAL REPAIR HASIL
CASTING BAGUS ENOM PIN HOLE KEROPOS DIMENSI RIJEK RIJEK

Selasa 3/3/2020
TG SBY 150 Kliwon-Lamin FCD 2 2 0% 2
TG SBY 150 Bobek-Wiji FCD 1 0% 1
Rabu 3/4/2020 1 0% 1
TG SBY 150 Kliwon-Lamin FCD 4 1 0% 4
TM Tanggerang Kliwon-Lamin FC 1 4 0% 1
TG SBY 150 Wiji-Marsono FCD 1 1 0% 1
Kamis 3/5/2020
TG SBY 150 Kliwon-Lamin FCD 1 1 0% 1
TM Tanggerang Kliwon-Lamin FC 7 6 0% 1 7
TG SBY 150 Wiji-Marsono FCD 1 1 0% 1
TM 70 Wiji-Marsono FC 2 2 0% 2
FM 70 Wiji-Marsono FC 2 2 0% 2
TM Tanggerang Gareng-Bobek FC 3 3 0% 3
TG 150 Gareng-Bobek FC 1 1 0% 1
TM PDAM Gareng-Bobek FC 3 3 0% 3
FM PDAM Gareng-Bobek FC 3 3 2 2 67% 3
FM Tanggerang Sam-Doni FC 22 21 1 1 5% 21
TG SBY 150 Bobek-Wiji FC 1 1 0% 1
SINGER
SP SR Yutino-Endar FC 172 164 3 5 8 5% 2
SP SR Joko-Riyanto FC 200 194 1 3 2 6 3% 6
SP SR Iskak-Pamin FC 160 158 2 1% 1
SP SR Suroso-Hasan FC 178 168 2 3 2 10 6% 3
GW SR Agus Riyanto FC 200 198 1 1 5 2 1%
GW SR Ratno-Suyono FC 195 186 2 7 9 5% 4
GJ SR Triyanto FC 364 358 1 5 6 2% 8
SLEBOR Sigit FC 386 380 4 2 6 2% 3
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#DIV/0! 313
#DIV/0! 154
#DIV/0! 204
#DIV/0! 311
#DIV/0! 59
#DIV/0! 411
#DIV/0! 371
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#DIV/0! 263
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#DIV/0! 153
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1911 52 3%
PRESENTASE RIJECT DARI KESELURUHAN CASTING
Keterangan : Foundry Kupola
Dimensi ; *Mlengse
*Ukuran tidak presisi
 (Syafiq Arrofiqi)

*REPAIR CASTING dilanjutkan pd FORM REPAIR*

 DATA QC FOUNDRY INDUKSI
BULAN FEBRUARI 2020
TOTAL HASIL TOTAL PROSENTASE
HARI TANGGAL NAMA PRODUK OPERATOR MATERIAL HASIL REPAIR
CASTING BAGUS ENOM DIMENSI KEROPOS PIN HOLE RIJEK RIJEK

Selasa 3/3/2020
Ring Hino Small Mursono 984 FC 935 49 49 5% 935
Hand Break Drum Risman 36 FC 32 4 4 11% 32
Pin Hino Small Narno 110 FC 104 1 5 6 5% 104
Pin Hino Medium Narno 110 FC 106 1 3 4 4% 106
Silinder Head Budhi 1 FC 1 1 100% 1
Roda Bandsaw atas 44 Sugiyo dan Sriyanto 1 FC 1 0% 1
#DIV/0!
#DIV/0!
Rabu 3/4/2020 #DIV/0!
Clamping WS 16 Apri 144 FCD 2 6 8 6% 42
anting kecil Riyanto 22 FCD 21 1 1 5% 1
Hand Break Drum Risman 29 FC 26 3 10% 1
pin hino small Narno 34 FC 4 12%
Silinder head Budhi 53 FC 50 3 6% 36
Roda Bandsawbawah 42 Gito dan saidi 1 FC 1 0% 13
Tutup Rumah mesin asah Mursono 2 FC 2 0% 13
Meja mesin asah Mursono 2 FC 2 0% 5
pin hino medium Narno 34 FC 32 0% 234
Kamis 3/5/2020 #DIV/0! 1
Pully SPB 125 Riyanto 25 FC 0% 1
DF 10 AS Kecil Riyanto 30 FC 0% 218
Handbreakdrum Riyanto 2 FC
 Rumah laker atas 48 Riyanto 6 FC 0% 213
Ring Hino small Mursono 96 FC 0% 80
Ring Hino Medium Mursono 96 FC 0% 31
Hand Break Drum Risman 37 FC 0% 7
Pin Hino Small Narno 88 FC 0% 5
Pin Hino Medium Narno 88 FC 0% 2
Jum'at 3/6/2020 #DIV/0! 1
Clamping WS 16 April #DIV/0! 2
DF 10 AS besar Riyanto #DIV/0! 5
Roda Bandsaw bawah 44 Sugiyo dan Sriyanto #DIV/0! 2
Furing Sugiyo dan Sriyanto #DIV/0! 2
Pin Hino small Narno #DIV/0! 1
Pin Hino Medium Narno #DIV/0! 1
anting kecil Riyanto #DIV/0! 0

#DIV/0! 44
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#DIV/0! 73
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#DIV/0! 491
#DIV/0! 349
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#DIV/0! 224
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#DIV/0! 777
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#DIV/0! 141

TOTAL TINGKAT PRESENTASE RIJECT DARI KESELURUHAN CASTING 2031 83 4%

Keterangan : QC FOUNDRY
Dimensi : *Mlengse *Ukuran tidak presisi *REPAIR CASTING dilanjutkan pd FORM REPAIR*
(Adi Novianto)
 FORM REPAIR MACHINING
BULAN FEBRUARI 2020
HARI TANGGAL NAMA BARANG JUMLAH KRITERIA REPAIR BIAYA REPAIR/PCS TOTAL BIAYA REPAIR
Senin 2/24/2020 Clamping WS 16 81 Dempul, Lem Fox Rp 50 Rp 4,050
HandBrake Drum 10 Dempul Rp 100 Rp 1,000
Rumah Catok 10 Dempul Rp 100 Rp 1,000
Rumah Block ishida 3 Dempul Rp 100 Rp 300
Handle Catok 18 Dempul Rp 100 Rp 1,800
Selasa 2/25/2020
Clamping WS 12 92 Dempul, Lem Fox Rp 50 Rp 4,600
Clamping WS 16 33 Dempul, Lem Fox Rp 50 Rp 1,650
Rabu 2/26/2020
Clamping WS 16 140 Dempul, Lem Fox Rp 50 Rp 7,000
Clamping WS 12 40 Dempul, Lem Fox Rp 50 Rp 2,000
TOTAL BIAYA REPAIR DARI KESELURUHAN CASTING Rp 23,400
Keterangan
KRITERIA REPAIR ; HARGA BAHAN DEMPUL
: :15.000/KG
*DEMPUL LEM FOX :16.000/pack
*LAS LEM ALTECO :6.500/botol
Abdul Majid
 FORM REPAIR FETTLING
BULAN FEBRUARI 2020
TOTAL BIAYA
HARI TANGGAL NAMA BARANG JUMLAH KRITERIA REPAIR BAHAN REPAIR
REPAIR
Minggu 2/16/2020
Kaki H/ FC 2 Kropos, Las, Grinda Elektroda CIN 3 X 3 Pcs Rp 15,000
Kamis 2/20/2020
Base Pallet/FCD 2 Las Elektroda RD X 12 Pcs Rp 12,000
Minggu 2/23/2020
Kaki H/FC 8 Las Elektroda CIN 3 X 5 Pcs Rp 25,000
Senin 2/24/2020
Base Pallet/FCD 2 Las Elektroda RD X 8 Pcs Rp 8,000

TOTAL ESTIMASI BIAYA REPAIR Rp 60,000

Keterangan HARGA BAHAN : ELEKTRODA RD : :1000/batang

KRITERIA REPAIR : *DEMPUL ELEKTRODA CIN-1 :20.000/batang
*LAS ELEKTRODA CIN-3 :5.000/batang
*GRINDA GRINDA 4" :5.000/pcs
LEM FOX :16.000/pack
LEM ALTECO :6.500/botol
 FORM REPAIR FOUNDRY KUPOLA
BULAN FEBRUARI 2020
TOTAL BIAYA
HARI TANGGAL NAMA BARANG JUMLAH KRITERIA REPAIR BAHAN REPAIR
REPAIR

Selasa 2/18/2020 TG SBY 150 1 Las Elektroda RD Rp 18,000

Senin 2/24/2020 TG SBY 150 1 Gerinda Grinda 4" Rp 5,000
Sabtu 2/29/2020 TG SBY 150 1 Las Elektroda RD Rp 10,000

TOTAL Rp 33,000

Keterangan HARGA BAHAN : ELEKTRODA RD ; :1000/batang FOUNDRY KUPOLA

KRITERIA REPAIR : *DEMPUL ELEKTRODA C :20.000/batang
*LAS ELEKTRODA C :5.000/batang
*GRINDA GRINDA 4" :5.000/pcs (Syafiq .A)
LEM FOX :16.000/pack
LEM ALTECO :6.500/botol
 DATA QC MACHINING
BULAN FEBRUARI 2020
HASIL PROSENTASE REPAIR
HARI TANGGAL NAMA PRODUK MATERIAL TOTAL CASTING TOTAL RIJEK
BAGUS ENOM DIMENSI KEROPOS RIJEK LAS DEMPUL
Sabtu 2/29/2020
Ring Hino Kecil FC 640 620 20 20 3% 620
Ring Hino Sedang FC 370 339 31 31 8% 339
WS 16 FCD 72 72 0% 42
Rabu 2/19/2020
Pully SPB 150 FC 7 7 7 100%
Pully 2C FC 22 22 100%
Disk Break FC 9 9 9 100%
FA 5 Polos FC 20 3 3 15%
FA 5 Later FC 25 2 2 8%
WS 16 FCD 308 8 8 3%
HBD FC 39 0% 19
Jum'at 2/21/2020
HBD FC 35 2 2 6%
WS 16 FCD 117 110 7 6%
Rumah catok FC 30 0%
Senin 2/24/2020
WS 16 FCD 128 128 0% 81
HBD FC 35 35 0% 10
Handle Catok FCD 22 0% 18
Jum'at 2/28/2020
Handle Catok FCD 82 82 100%
 Ring Hino Kecil FC 280 280 100%
WS 12 FCD 109 0% 92
WS 16 FCD 57 0% 33

TOTAL TINGKAT PRESENTASE RIJECT DARI KESELURUHAN CASTING 2407 473 20%

Keterangan :
Dimensi ; *Mlengse
*Ukuran tidak presisi *REPAIR CASTING dilanjutkan pada FORM REPAIR*
 DATA RIJECT KELUAR DARI FETTLING

HARI TANGGAL NAMA PRODUK MATERIAL JUMLAH MASALAH

Senin 2/17/2020
kaki y FC 6 Mlese
Kaki H FC 1 Kropos
hbd Dyna BGF FC 17 Kropos, Enom
Dishbrake FC 3 Bolong
Valve Arita FC 4 Bolong
WS 12 FCD 49 Mlenceng
Rumah Catok FCD 3 Kropos
Selasa 2/18/2020
WS 12 FCD 43 Mlense
WS 12 FCD 16 Enom
WS 16 FCD 35 Mlense
WS 16 FCD 2 Kropos
HBD Dyna BGF FCD 6 Kropos
HBD Dyna BGF FC 1 Enom
Penyangga Bandsaw FC 1 Bolong
Kamis 2/20/2020
HBD Dyna BGF FC 12 Kropos
WS 12 FCD 8 Enom
WS 12 FCD 48 Mlense
WS 16 FCD 11 Kropos
WS 16 FCD 4 Mlenceng
Rumah Laker atas 48 FC 1 Mlenceng
Selasa 2/25/2020
WS 16 FCD 36 Kropops
HBD Dyna BGF FC 12 Kropops
Rumah Catok FCD 1 Enom
Handle Catok FCD 2 Lupa Core
Ring Hino Medium FCD 13 Kropos
Ring Hino Small FCD 230 Kropos
HBD Syna BGF FCD 2 Kropos
Pully 2c FC 16 Kropos
HBD Dyna BGF FC 14 Kropos
Rabu 2/26/2020
GradeBar FC 5 Kropos, Mlense
HBD Dyna BGF FC 9 Kropos
Penyangga Bandsaw 42 FC 2 Umep, Bolong
 WS 16 FCD 32 Kropos
TOTAL REJECT KELUAR DARI FETTLING 645