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    15 views27 pages

    Vcables Catalog

    Uploaded by

    siraj s

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 27
    NY: ARGHACALESPT LT, LT Power Cables (PVC, XLPE) Control Cables (PVC, XLPE) Instrumentation Cables Data Cables (PVC, XLPE) Flexible Wires and Cables Submersible Cables Co-axial Cables House Wiring Cables Building Automation Cables Industrial Automation Cables FR/FRLS/HR/HFFR/ ZHFR/ZHLS : Plant-1, Hebbal, Mysore. C ce Grows Through Sa Confidence Grows Through Safety yw V- CABLES Introduction : Since 1996, Varsha Cables has been a leading manufacturer of electrical cables and has an enviable reputation for quality ofits products. Varsha Cables is already an established brand in the instrumentation, data cables and lowampacity power and control cables. PVC Cables have been long established as the preferred cable insulating and sheathing material having a wide application. Suitably compounded PVC is tough and flexible at normal operating temperatures. PVC is chemically inert and therefore has a high degree of chemical resistance. PVCis alsoimmune to ozone attack. XLPE (Cross Linked Poly-Ethylene) is now recognised as an ideal di-electric, Its superior mechanical, electrical and thermal properties have helped increase the current carying capacities for the same cross sectional area. XLPE cables arenow the most sought afterin the industry, For quite some time, a need was felt in the industry to have high quality PVC and XLPE cables in the higher ‘ampacity range. Varsha Cables took this opportunity to embark on an expansion into wider range of products, to cater to customer needs in low voltage PVC as well as XLPE Cables, Varsha Cables now manufacture wide range of cables with various dielectric such as PVC, LDPE and XLPE Additionally, Varsha Cables provide FR, FRLS, HR, ZFHR and HFFR properties depending on the customer requirements. The cables are manufactured strictly to national and international standards and are approved by a number of Government agencies, leading consultants, contractors etc,, and are a part of various manufacturers! OEM equipment Latest manufacturing equipment and machinery, quality and comprehensive testing equipment, a committed work force and a burning desire to carve a niche in the cable industry has helped Varsha Cables become the ‘most sought after brand. Coupled with this is an assurance of timely delivery of cables so that your projects are always on schedule. Itis the constant endeavour of Varsha Cables to help you achieve your targets. Afterall, you helped.us grow and we owe our success to you! We are sure that with our wider range of products, your systems would be safer and your confidence in the relation with us will continue to grow. Vv V-CABLES Confidence Grows Through Safety Cable Manufacturing Details: Varsha cables have ISO 9001:2000 ceritied manufacturing and quality testing procedures. The cable manufacturing at Varsha Cables is carried outas follows CONDUCTOR ‘Conductors are drawn trom bright electrolytic grade high conductivity copper (and annealed) and H2/H4 grade aluinum. After drawing various sizes, conductors ae formed in various configurations such as solid, stranded, circular or shaped. All ‘conductors at Varsha Cables are manufactured in accordance with national and international codes / specifications - IS £8190, IEC 60228 and BS 6360. INSULATION The conductors are insulated with high quality PVC/XLPE compound having high insulation resistance. The insulation process is carried out on modern high speed extrusion lines giving improved reliabiity and compactness to cables with higher accuracy ensuring consistency in performance on field. The XLPE extruded cores are cured at specified temperature requirements, insulation at Varsha Cables is carried out in accordance with national and international codes / specifications ~1$8831, IS 7098, BS 6746, BS 5467 and IEC 60502. COLOUR IDENTIFICATION : Colour identification is of utmost importance, especially forthe control cables. Different cores in the cables are identitied by iferent colours. At Varsha Cables, the folowing colour scheme is adopted unless specifically called for, a. Single Core Red, Yellow, Blue or Black b. 2Core Red and Black C. 8Core Red, Yellow and Blue d. 4Core Red, Yellow, Blue and Black e. Core Red, Yollow, Blue, Black and Light Grey For cables having more than 5 cores, adjacent cores (counting core and directional) in each layers are provided with blue ‘and yellow colour and remaining cores inthe layer with light grey colour. In addtion, control cables with core identification can also be provided with numbers LAYING U All cores are tested online during production. All multicore cables are lid up as per the colour code. For laying up, Varsha Cables have the latestlaying up machines INNER SHEATH : Allcables having two of more cores have a common covering called inner sheath. The inner sheath is applied over the lic upcores etherby extrusion process orby wrapping with PVC tapes to maintain the ciruiaryofthelaidup cores ARMOURING : Armouring is applied over the inner sheath for mechanical protection of the cables. When armouring is required for single core foruse in AC system, the cables are armoured with non magnetic materialto avoid losses due to magnetic hysteres's ‘Where diameter of the inner sheath does not exceed 13 mm. normally flat steel, (strips) of galvanized steel, conforming to 1$ 3975 is provided. Round steel wires for higher diameter cables can be provided if specifically called for. OUTERSHEATH : A tough outer sheath of suitable grade of PVC compound is applied over the armour for armoured cables and directly over the inner sheath for un-armoured cables. The colour of outer sheath is generally black for best resistance to outdoor ‘exposure, although Varsha Cables can provide cables with outer sheath of any colour ifspectcaly called for For anti-rodent qualities, Varsha Cables advices presence of lead in the outer sheath. Varsha Cables have their name and the size of the cable inscribed on the outer sheath of cables. Additionally, the voltage grade and the year of manufacturing is also embossed printed at regular intervals. The word "ELECTRIC" is embossed on every cable at regular intervals. Varsha Cablés are sequentially marked forindicating cables lengthin meters throughout ts length Confidence Grows Through Safety Wv - CABLES Quality Assurance : Varsha Cables assure high quality of PVC and XLPE insulated heavy duty low voltage cables. A thorough and rigorous procedure of carrying out inspection and testing of raw material s followed at Varsha Cables’ works. In dition, testing of finished cables is carried out as per relevant standards. For this, the laboratories are fully equipped with latest and calibrated testing equipments. @.Raw Material Testing: Allthe incoming raw materials are checked for their quality according to Varsha Cables’ material standards b.Process Inspection = Following process inspections carried outat the works PROCESS CHECKS CONDUCTED IN THE PROCESS | Wire diameter and surface ‘elongation of annealed copper wie, li Conductor resistance. i. Surface of conductor ii Number of wires ii Wire diameter Wy Lay ratio v_ Dimensions of conductor vi Conductor resistance 1 Surface, thickness and concentrcity of insulation and Coverall diameter Ii Spark testing for contro cable / instrumentation cable EXTRUSION INSULATION | Hot set test |. Direction of laying up ii Sequence of cores, lay, circulaty of cable i diameter of laid up cores. iv Unitormty wrapping of PVC tapes vv Thickness of inner sheath and diameter i Surface ii Thickness and diameter of inner sheath i. Number and dimensions of armour wires it Lay and direction of lay ii Uniformity and diameter over armouring Frese | Tickness and concent of outer sheath and overall dia of cable es city ii Embossing of company's name and voltage grade of cable |. Al cables are wound on standard wooden drums ii Tensile strength and wrapping tests on Aluminum Wires and Testing of Tensile Strength and Elongation =H eh Testing Conductor & Insulation Resistance it After HV testing the drums are packed with wooden battens li Stenciling on drums with details such as name of manutacturer, type of cable, drum ‘number, cable lenath, voltage grade, IS emblem sign, 1S number, cence number and gross weight ofthe cable V-CABLES Confidence Grows Through Safety Perec Ne ea ae ao Cees nee ias tien Ree Ute OED ABLE PWOGRED CLE eet atia Nomad Nominal Ma.0.¢ Cross. | winmum| nonin [niekness 0} Approx | Approx | Ciametof | tirimum | Approe | Aparoc | Conductor Sicional | toot veal Oa | weght | Armozed | Tickress of owrallda| wight of | Resistance | Dvet In ‘ex_| wes cave | cae | wie [oversiean| otcaie | “cape | azn'c | Ground | Inae nt | om | ng [mm | rum |_| eg | ohm | amps. om aot | 14 i2s—[ so] as [7410 | — 3 one laeiaeel ‘ase [14 12s—[-1100_[160_ | 410 | a8 io ‘as 10] 1a 128 —[ 1200200 [3.060 | 51 167 70.60 [ 150 [14 12] 1300 | 230 1910| 65 ooo szs0 [20 | 1a 1201500 [ 200 [12000 3 [71 ra00—|—250_—| 14 24|1650_[ 340 | c.966 | 100, [7 es) 20 [1 124 [100 [25] o5a1_| 100 a 1720_|400_| 14 “128 | 165040 [04s | 10, 5 | 19 se50| 500 | 16. ta] -7.00—| ex —[ 0320 [175 180 120] 19 zist_| «0 | 16. 140] 25 00—| —ra0—|— 0253195 2 150_—| 19 Zi50_| 70 | 16 140] 25 00—| —e00 | 0205 [200 | 250 165—| a7 2600 [220 | 18, 140 [- 27001100 | 0.164 2a0_| a7 soo0_|_1s0_| 16, 136 -aps0—[ 1925 —0.725_|_270 300—| 37 sis0—[ 1360 | 18. 156] -3850_[ reo | 0.100 | 296 0061 ais0_[_125_| 18. 156] 36 00—[ 2000 |o07rs | 225 300] 61 seo0_| 705 | 20 156 «b00—| 2450 | 00655 | 345 e061 00 [2700 | 20 172|-4600—[_s100_| 00469 | 300 300] 91 arst_|_s280_| 20 136] s000_| 3700] o0ser | 440 000] 91 x00 | soo [25 20s [400 | 4500 | o020t | 500, rem ee re CMe Rasen nee uauaelE UOWARMOURED CABLE ‘ARMOURED CABLE WY 20 | cunaenr ane Nonna Nomina Daretr of wx.oc | Gross | winum | Nominal |riekess 0] Approx. | Approx | Armoured | Mima | soe | Appx | Consucar ecional| “Hoot | tices ot| Oster | Over ia| weghtot| Wee | Thickess | veal da weight ot | Resistance | ect In ‘ven | Wes | insuaton | snwar | otcane | cave | vp _loutershest| oicave | case | ataa'c | Grout om om [mm | mm | ng | mm | mm | mm | aga | otvim | Amps ro 7. 5 eT Cas 8 |s00—[ 0 | —14_|_128 | 1050 135_| 4510 [4 jones +8 [ 900-0 —[ 1a | 128 [1100 [ 165 | 3.060_| 58 16 [7 8 [1050 | —ts0[ ra] 128 | 125000 [1810 |e [7 ie | woo |r| 14 | 124 | 1450-|260_|1200_| 98 35 [7 18 | 1500—| 250 [ta] 124 | 155010 [oes [110 ‘_[ 7 48 —| t4s0| a0 [14 | 126 [1700-300] 06e1 | 155 70] 8 +6 [tes0_[—a70[ id | 128 | 1900-505] oas | — 106 a is] i850] 47016 [140 | 2000_| 620] 00] 108 xa0_[ 19 | 12. 20 | vio | se [16 | 140 [2250 | 740 | 058_| 225 150—[ 19 |_14 20 | -2s00[ 700 [16 | 140_| 2400] 860_| 0206 | 250 1e5_[—a7_| 15. Z0_| 2500| wo_| 15 | 140 | 2650010 | 064 | 206, 2a [a7] i 20 | 2rs0—[ rou [16 | 135 | 050] 1205 | 005 | 2. s0_[ 37 18 Z0 | sooo | raw —6 | 138] 200 -[ 1460 [0100 | 276 “ao 61_| 20 22 | ~ss00[-rs50_[ 16 | 138 | 3500] 1900_|_0077e | sas | 22. 22 | ~as00| teu [ 20 | 135 | 3800] 205 | 0.0605 | 480 e0_[ 6128 Za—[aoso_| 245020 | 12] 4300 | eto | 0.0460 | 57 eq0—[ 91 | 25 2a [aso [zoo [20 | 188 | 43.00 | 3550 | 0.0367 | 6 ooo [91 [28 25 | «9s0| s70| 25 | 20a | 100 | 460 | 002at | 704 Confidence Grows Through Safety Wy - CABLES AAMOURED CABLE "AW EY 128 128 124 axog 140 ax 140 axog 140 4xoa 156 4x0a 156 axog 158 axod 172 aoa 172 axoa 180 axoa 204 axod 220 axog 296 ‘UNARMOURED CABLE an ‘UIARMOURED CABLE ‘ARMOURED CABLE ay AYWY 8 APY anor ae 12 12 7 7x0 1a) tod tad aod 10 4x00) 156 4x00 156 x08) 72 x08) 172 x08) 18 x08] 204 x08) 220 4x08) 226; 4x08) 252, 'ONARMOURED CABLE "ARMOURED CABLE aay IRXWY 8 AZIFY CURRENT RATING Confidence Grows Through Safety UMARNOURED CABLE ‘AWaURED BLE i pean | em | nm | take | mm | mm | mm | phn avis | 7 | tno] os | 20 | eo | 6m | sxoa | 14 | 2500 | 970 ae | 7 | taro | os | 20 | ero | roo | sxos | 14 | 2800 | 110 wos | 7 | tare | os | 20 | sooo | soo | exon | 156 | osm | uso moos | 9 | rane | os | 22 | x00 | 130 | exon | 156 | 500 | 1010 ws | | vara | ae | 22 | «00 | sao | axon | 158 | 9m | 00 vara} | vais | on | e@ | ooo | amo | axon | 172 | «amo | m0 wso7o| se | vais | oa | 24 | oo | avo | axon | 100 | 700 | caro wes [7 | aos [ os | 26 | sooo | acto | sxos | aoe | sao | soso zara | a7] 2ans | os | 30 | srao | eso | axoe | 220 | sao | so aso a7 | oats | os | 2 | oaqo | aso | axos | 206 | oxo | sso sworas[ ei | 2020 | a7 | 34 | oqo | sooo | axos | 250 | ono | 7100 ‘UNARMOURED CABLE ARMOURED CABLE EXWY 8 AOXPY an on | om | mm | em | eg | mm | mm | mm | gar ae | 7 | ower | os | 20 | zo | soo | axos | 140 | 2300 | oso we | 7 | ower | os | 20 | 200 | eo | «xos | 140 | 2500 | 1000 soos | 7 | taoe | os | 20 | 700 | ew | axon | 140 | as00 | 1905 wos | 19 | tao | os | 22 | s200 | v2 | exon | 158 | sea | 1975 vaso [1 | tino | os | 22 | sso | woo | axon | 156 | o650 | 1075 vara] 1 | aia | oa | 22 | soon | vee | «xoa | ize | ww | 2m woro| 1 | 1a | oa | oa | on | momo | axa | are | oon | ores wes a7 | vit | os | 26 | sao | zoo | «xe | 108 | saa | sooo nora] a7 | aziz | os | 2 | sso | ooo | 4xos | 204 | aon | woo aoonsa| a7 | tana | 08 | 30 | sao | «oso | sxoa | 220 | soon | «00 aoones| ot | zone | 07 | 34 | e500 | oio0 | sxoa | 252 | avon | caso Wy =CABLES Confidence Grows Through Safety gr ee ea ee an Ge eT CONFORMING SPECIFICATION IS 1554 (PART) wnwounen can ARMOURED cB cumRen ING| Noi Tora naar Mee aoe Cost tora | nina | acres] Appx | Ae | Amend | Tiles | Agro | ago. | Creuse Seaea | wan [oes of aes] Ow [ea] wet! | vies | Ose [ovat | weg | Resse | orc m ea oats suston inert | Sat | ctcae | “ome | 06 | Sieah |'wrowle | “ome | 20 | na | war oa am [mm | mm | Aghm | mm | mm | mm | gin | ommin | anys | Anos a tai won| so | raeo | [os «fo | 0] 0s] 18 | 00 | ao ita tat_[ ram_[ eso | aero | —o5 | 0 A TT TT [7 [12 [03 | 20 | zo | sos | exog 1a0_| camo | 0 | 1000 [0 | at [7 fre] 03] 20] aon | roo | exe san | o0s0 | a0] raneo | 76 | 0 a [ 7 | 14] 03] 20 | aon | eso | —exaqtan_| ara | 0 | ooo | oe | [7 | 4 | 0s] ea | ooo | vrs | axaal rae [som | wo] anno] 110] 5 mo [18 [0s] 22 | soo | vaso | axaa]_rae | asen [190 | cao | os] 00 os _ [| 18] 9e 24 | aso] roso| —axualive | soon | amo | oaeoo | 10s] ro] | 18 | 04 [24 [ anan | ammo | x0 va0] 00 | sow | cas | es] 0 7 18 _| 28 | wa_[ amo | —ex0a) ian | oo | sn | ozo [a0 | 20 18 zo [9s | 28] sooo] oo | —exaa amr | same | aso | ore | 205 | 20 20 za [os [30] srs0_| es | exo aa | some | s1oo | oreso | 276 | 20, soo [24] 08 [a4] soo] sam_| exag_asn | esao | exo | oveoo | 00s | m5 oo_[ so ] 26 [07] 38] eno | rico | axoq ase | raw | reo | corm | oes | are Ie ke ee Ce enna eau eee ene TUXARMOURED CALE ‘ARMOURED CABLE aay (RAXWY ADEE cusses ee, ai Tia Dana | Maman aco crs Nerina} minum, | teiess| tops. |. Appx | armours |iciaess| Appx. | Aopen. | conaucor setoral| nau | miceass cf mites of | cfCuer Jowal a} wapitor| wie-sup | o:cum loa ca| wom! | Ressance | rect in ‘er [NoorWees Inston [nwrseam | soe | otcabe | “ead | | swam | oteade | “ewe | aac | cond | ine i mn [mm | mm | mm | Kam | mm | mm | mm | gam | obra | amps | Ans. « [+ [orf 03s] 16 | 1500 [ 250i su_| woo] 0 | ravoo | of a © [+ [er [03s _[ 18 [1600 [200 fra 14 | 1e00 | soo | asin | o wt | er [os [18 | 9 [aes] exo 10 | to00 | os | som | er 5 wf | er fos [is | om [ao | exo 1 | er00 | ro | 1910 | 79 70 =| 7 | 09 | 03 | 20 | 22m | seo | xo) 140 | 2500 | 060 | 1200 | 0 | 06 = | 7 | 09 | 03 | 20 | ese | os | 4xoa) 140 | erm | 1020 | osm | 9 | 17 | 7 | 19 | 03 | 20 | are | oso | axoal 186 | caso | 1225 | a6 | 109 | 1 i oa] 22 | seam | 100 | «xoa) vse | sam | rao | oso | 1 | ve] | | os | ex | sso | 1450 | xo 155 | a5s0 | coo | oem | 106 | on we | 12 | cs | 24 | seen | woo | axog ize | era | aso | o2sw | cc | _o57 va [ 14] os | 26 | a4 | cao |

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