NIB KEPPEL SINGMARINE 342 Teamilec MARINE PRODUCTS Instruction Manual TeamTec Incinerator GS 500C TYPE/SERIAL NO.: GS 500C/15621-01 PROJECT: 15621 MANUAL GS 500C.D0C 6/26/2008TABLE OF CONTENT Copyright © 2003 TeamTTec AS. All rights reserved. No part of this manual may be reproduced, transmitted, stored in a database or translated into, any language or in any form without explicit and written permission of TeamTec AS. & 4 Gs 500CTABLE OF CONTENT Table of contents LIST OF DRAWINGS.. 7 INCINERATOR 7 FLUE GAS. B SLUDGE TANK. 7 7 9 9 9 ELECTRIC DRAWINGS INTRODUCTION. DESCRIPTION OF MANUAL Cee eure SERVICE NETWORK FOR TEAMTEC (GOLAR) INCINERATORS. rornenevnns MAIN DATA... PERFORMANCE DATA sss ‘SHIPS SYSTEM INTERFACE REQUIREMENT GUARANTEE CERTIFICATE... ‘TECHNICAL DESCRIPTION. ‘OVERALL SYSTEM FUNCTION DE: 19 ARRANGEMENT. 20 OPERATOR PANEL. GENERAL - meena eh MENU 23 ALARM SYSTEM 34 FUNCTION DESCRIPTION. 37 VO CONFIGURATION 40 PROGRAM DESCRIPTION 42 SLUDGE CONTROL > 49 ‘START UP ROUTINES FLOW DIAGRAM. 3 BURNER CONTROL 33 STORAGE AND INSTALLATION PRESERVATION 35 PRECOMMISSIONING. 37 ‘TEST OF FUNCTION AND SAFETY DEVICES. OPERATING INSTRUCTION: ‘SELECTING PROGRAM INSTRUCTION FOR OPERATION. EMERGENCY STOP. TROUBLE SHOOTING. MAINTENANCE INSTRUCTION PREVENTIVE MAINTENANCE INSPECTION on CLEANING AND LUBRICATION sss mn DISASSEMBLY, REPAIR, REPLACEMENT AND REASSEMBLY... SPARE PARTS. ‘STANDARD SUPPLIED SPARE PARTS 83 RECOMMENDED SPARE PARTS. 85 APPENDICES APPENDIX A: PLC. GENERAL. 1093 Gs 500c 3TABLE OF CONTENT BASE UNIT SPECIFICATION OF BASE UNIT. DiaGnostics REPLACING THE BATTERY. APPENDIX TECHNICAL DATA.. APPENDIX C: DIESEL OIL BURNE] SERVICING AND ADJUSTMENT DIESEL OIL PRESSURE ADIUSTMENT BURNER AIR ADJUSTMENT. SPARE PARTS, DO Nozzies APPENDIX APPLICATIONS. PUMP OPERATING PRINCIPLE... ‘TECHNICAL DATA PUMP DIMENSIONS PIPE DIMENSIONS .. INSTALLATION. START UP. PRESSURE REGULATION SYSTEMATIC MAINTENANCE PARTS LST. APPENDIX. OPERATOR PANE} O1L PUM FREQUENCY INVERTER .. SPECIFICATION ‘TECHNICAL CHARACTERISTICS... ACCESSING TERMINAL BLOCKS CONNECTION DIAGRAM. POWER TERMINALS CONTROL TERMINALS OPERATING SPEED RANGE ACCELERATION AND DECELERATION RAMP TIMES 2-WIRE CONTROL. ‘CONFIGURATION OF ANALOGUE INPUT. FAULT RESET, AUTOMATIC RESTART .. MOTOR CURRENT so ‘THERMAL PROTECTION OF SET-UP. ADJUSTMENT OF SPEED CONTROLLER .. ‘APPLICATION FUNCTION MENU FUN. MONITORING MENU SUP ... FAULT-CAUSES-REMEDIES.. APPENDIX F: SLUDGE BURNER CLEANING OF SLUDGE BURNER 2 PROCEDURE FOR ADJUSTING THE SLUDGE BURNER... an 127 APPENDIX G: SLUDGE VALVE. VALVE APPENDIX H: SLUDGE DOS. PUMP. DIMENSION DISMANTLING AND ASSEMBLY DIAGRAM, Motor For PUMP. 4 Gs 500cTABLE OF CONTENT. PARTSLIST —ART.NO. 12741 seo 133, INSTALLATION. Katee TS eA Fer STORAGE. Bs IMMEDIATELY PRIOR TO INSTALLATION AND STARTING. B4 ELECTRICAL : Bs IMPORTANT. - asec, 13s DRYRUNNING.. ethene err - 135 MAINTENANCE OF WEARING COMPONENTS. 136 DIAGNOSTIC CHART . 137 APPENDIX I: SLUDGE CIRC. PUMP. 139 TECHNICAL DATA... 139 ‘SECTIONAL DRAWING. 140 PARIS LIST... 140 COMMISSIONING 1 MAINTENANCE, M1 PERFORMANCE CURVES 144 DRAWINGS. 14s Gs 500¢ 5TABLE OF CONTENT 6 Gs 500cLIST OF DRAWINGS List of drawings Project: 15621 Incinerator Dwano. Rev._Name of drawing. 2007860 Piping & Instrument Diagram GS 500C,Sludge Tank w/El.Heating 1007686 B_ Combustion Chamber Assembly GS S00C 1007694 A Combustion Chamber Mounting Drawing. GS 500 C 1007688 A Inspection Door Assembly GS 500. 1007735 Main Dimensions Combustion Chamber GS SO0CGS, 1006909 B_ Oil Burner F-S0-45-T, 220V 1006921 A Oil Burner F-50-45-T, 220V with Sludge Burner for GS 500C. 1007578 A Refractory and Insulation GS SO0C 2006314 C Slag Door Assembly. 1007520 Sludge Dosage Valve Assembly. 1006964 A Sluice Assembly GS S00C Flue gas Dwg. no. Rev._ Name of drawing. 3006921 B_ Expansion compensator DN 400 1007004 A Flue Gas Damper Assembly DN 400. 1007002 Flue Gas Damper Sub. Assy. DN 400. 1006994 A Flue Gas Fan Assembly DN 400 H2 1007012 A Flue Gas Fan Sub. Assy. DN 400, H2 4006932 B_ Main Dimensions Flue Gas Fan DN 400 H2. B 2006178 B_ Spark Arrester Sludge Tank Dwg. no. Rev._Name of drawing, 1007024 B Sludge Tank Assembly 700 L Net El. Heating 2006678 D__ Main Dimension Sludge Tank 700L Net El.heating Electric drawings Dwg. no. Rev. Name of drawing. 4007795 Cable Arrangement GS 500 C 1007636 A Control Panel 380/440V - 220V for GS S00C 1007637 A Mounting Plate with El. Components 380/440V-220V, GS 500C 3009000 B Electric Diagram 380/440V-220V Teamtec Incinerator GS S00C 2006520 E Junction Box on Sluice GS S00 4006469 B Electric Diagram Junction Box for Sluice GS 500C Gs 500LIST OF DRAWINGS Dwg. no. Rev. Name of drawing, 4006470 B_ Terminal Diagram Junction Box on Sluice GS 500C 4006290 B_ Terminal Diagram Diesel Oil Burner F-50-45-T. 2006943 A Control Panel Sludge Tank w/El.Heating 2006944 B_ Mounting Plate w/El.Components Sludge Tank w/El. Heating 3007889 A Electric Diagram Sludge Tank w/El.Heating 4006877 A Terminal Diagram Sludge Tank w/El.Heating 3006996 G Thermocouple with Transmitter for Flue Gas Gs 500cINTRODUCTION Introduction Description of manual This user manual is made according to guidelines in the Norwegian Standard NS 5820 The manual I guide the reader/user gradually to an understanding that is required for safe operation and maintenance of the incinerator equipment. It is important for the user to have a good understanding of the incinerator function, to avoid malfunction caused by mistreatment. The guarantee will not cover for fault caused by misuse or mistreatment. Service network for TeamTec (Golar) incinerators. Please note that our office is the single poi upgrading requirements: ¢ of contact for your service, spares and TeamTee AS Nyvei 41 P.O.Box 203 4902 Tvedestrand Norway Tel: — +(47)37 1998.00 Telefax: +(47) 37 19 98 90 E-mail: office@teamtec.no Please note that our main strategy is to offer our customers the best service and qua spare parts wherever and whenever they need them. To reach this goal we have ‘established a stock of spare parts and trained service personnel in major ports throughout the world. ity For more information please visit our web pages: wwww.teamtec.no Gs 500c 9INTRODUCTION 10 Gs s00cMAIN DATA Main data Performance data Incinerator (combustion chamber). Type’ GS 500C Capacity 730,000 kealih (850KW) ‘Corresponding to: 95 Uh IMO sludge oi IMO sludge (20% water Solid waste, continuous charging max. 135 kg/h 30 Uh sewage sludge content IMO class 02 Combustion chamber | Max 7200 °C temperature: Working, 850-1150 °C Flue gas temperature: | Max. 375°C Working. 250- 350°C Surface temperature: | 15°C above ambient temperature. Electrical power, rated [27 KW From ship distribution ‘consumption: system, Negative pressure: 10-35 mmWC In combustion chamber Total weight 4650k9 ‘Outline dimension 2416 x 1944 x 2087 (LxWxH) ‘See dimension drawing Sluice (fixed on top of incinerator unit) Purpose: Feeding of solid waste ‘Opening / volume '400 x 500 mm 125 litres Burner (fixed on incinerator unit) Capacity 16-43 0h Two nozzies:3.5 gph. 60° and 5.5 gph. 45° ‘Oil pump’ Working press. 16 bar Max 21 bar. EI Motor 743/738 Amp 280073400 rpm. Rated current 380/440 V 50/60 Hz, 0.55/0.63kW Tgnition transformer: | 230V/ 10.000V Weight 30kg ‘Outline dimension 845 x 539 x 367 (LxWH) ‘See dimension drawing, Gs 500cMAIN DATA Flue gas fan ‘Type: ‘One stage centrifugal fan. Designed to withstand max temperature of 450°C ‘Capacity: 12.000 m? hr at 300°C ‘At 200 mmWC total back pressure El. motor: 36,8/36,6Amp 1,465/1.768 rpm. Current rating 380/440 V, 50/60 Hz, 18,5/21,3 KW, Weight 563 kg ‘Outline dimension 7,388 x 1.375 x 1.160 (LxWxH) ‘See dimension drawing Flue gas damper. ‘Type: Welded steel damper with actuator Sze DN 400 ‘Actuator motor: Drive force 20Nm. Travel time for 90° is 150/125sec S0/60Hz. ‘Weight, 745 kg Dimension between flanges: 300 mm ‘See dimension drawing, Sludge tank, Volume: Net 11007 1.700 or 2.00073000 litres Test pressure: Circular tanks 1 bar Rectangular tanks 0,2 bar Corrosion Protection: External coated with one layer of Carboline E-19 primer, thickness 70-80 . and one top coat Carboline Carboxane 2000, Colour: RAL 6019 (light green) Dry film thickness: 70 - 100 w Internal coated with one layer of Carboline E-19 primer, thickness 40 y. Flange rating NP 16 Weight “490 7 566 or 605/750 kg, Outline dimension: (UxWxH) ‘See dimension drawing, n Gs 500cMAIN DATA Sludge circulating pump. Capacity m3ih at 2.1 bar discharge pressure. EL motor 480/4,75 Amp 2025/3450 rpm Current rating 380/440 V, 50160 Hz, 2.2/2.4 kw, Sludge dosing pump. Type: ‘Screw pump. EI Motor: 2,24 Amp $30 rpm Current rating 220V - 50Hz 0.37 kW. Diesel oil preheater. Rating BBO/A40V, SOI6OHZ, 2 KW. 5,26/4,55 Amp Electrical control panel. Type: A Sarel panel of protected steel Enclosure rating 1P 55 Weight: 9 kg (included in the 4650 kg for main unit) Gs 500c 13MAIN DATA 4 Gs 500CMAIN DATA Ships system interface requirement. Electrical. Power supply. Power (Rated 27 kW) | 380/440V -50/60 Hz 63 A Cable (W1-1) 3x16 mm? +E Fiue gas fan. Cable (W1-2) 3x10 mm* +E Five gas damper. Cable (W1-15) 3x15 mm? ‘Thermocouple flue gas. Cable (W1-19) 2x0.75 mm? with screen ‘Alarm line for common alarm to ship | Cable (W1-13) 2x15 mm? +E alarm system. Emergency stop (if applicable) Cabie (W1-6) 2x15 mm? +E Running indicator (available). Cable (W1-14) 2x15 mm? +E ‘Sludge circulating pump on si. tank. | Cable (W1-4) 3x15 mm? +E Control power to si. tank (220V) Cable (W1-12) 2x 4.5 mm? +E Control signal on si. tank (24V DC). _| Cable (W1-24) 3x15 mm* High level switch sludge tank for stop | Cable (W3-9) 2x15 mm? +E of sludge pump or alarm. Power supply for sludge tank w/ el Power (Approx. 12 kW) 380/440V -50/60 Hz 25 A heater. Cable (W3-6) 3x6 mm? = Diesel oil. Diesel oll supply line Equipped with fter and a | Min. 012 mm closing valve. Connection DN 15 flange Diesel oil return line Equipped with closing | Min, 012 mm valve only if the return line normally will be under pressure. Connection DN 15 flange Flue gas duct. Incinerator to damper. Duct DN 400 Damper to flue gas fan Duct DN 400 Flue gas fan to open air. Duct DN 400 Steam or Air supply. Steam /air supply ine for burner | Connection DN 15 flange atomising, Pressure 6-8 bar Consumption: Steam | approx. 20ka/h Comp. air_| approx. 20Nm*/n Drain from spill collector. Connection N25: Gs 500¢ 15MAIN DATA Sludge tanks. (1100 / 1700 / 2000 / 3000 | option) ‘Supply and filing Connections. DN 50 flange Overflow line Connection. DN 65 flange ‘Supply and return line for incinerator_| Connections. DN 25 flange Air vent Connection. DN 65 flange Drain. Connection. DN 65 flange Sample points. Connections. 1/2" BSP (male) Heating Steam | Connection. 112" BSP (female) Consumption. approx. 50k/h Max. pressure. 10 bar Heating Thermaloil | Connection DN 15 flange Consumption. 2 meh Max. pressure. 10 bar Max. temperature 220°C Detailed information for all system is found on arrangement drawing in back of this manual. 16 Gs 500¢MAIN DATA Guarantee certificate TEAMTEC - GOLAR INCINERATOR TYPE / SERIAL NO.: GS 500C/ 15621-01 ‘The incinerator plant consist of: 1. Combustion Chamber Flue Gas Fan Flue Gas Damper Spare parts Sludge’tank 7. Expansion Compensators 8. Spark Arrester We hereby confirm that the ordered equipment is guaranteed against faulty manufacturing for a period of 12 months from approved start-up on board ship, but limited to 18 months from shipment date of equipment, 02.07.08. Any faulty parts with proven manufacturing defects will be supplied free of charge, ex. works, including packing, during the guarantee period. Possible travelling and accommodation expenses for Service Engineer are not included ‘The guarantee does not cover wear and tear parts. The guarantee is valid only if our operation- safety- and maintenance instructions are properly followed, and start-up approved by signature from ship owner's representative. ‘Tvedestrand, 26.06.08 K.E.Akeland é. Teanilec |’ MARINE PRODUCTS Gs 500c 7TECHNICAL DESCRIPTION 18 Gs s00cTECHNICAL DESCRIPTION Technical description Overall system function description ‘The TeamTec-Golar Incinerator type GS S00C is designed for on board incineration of ship's waste oil and solid refuse and consists of four main parts: * Combustion chamber with diesel oil burner, sludge burner, pitot fuel heater and electric control panel. © Flue gas fan, * Flue gas damper. + Sludge tank with circulating pump and heater. Combustion chamber The combustion chamber is two circular chambers with a connecting opening. The right chamber is for burning solids. The revolving sluice for manually feeding is mounted on top of, this chamber. The sluice has an opening of 400 x 500 mm and a volume of about 125 litres. The trash falls down on a grate in the chamber and is ignited by radiant heat from the burner in the secondary chamber through the connecting opening just mentioned. A pusher arrangement pushes the wastes into the secondary chamber. The combustion chamber is equipped with an inspection door and an ash door, which can be opened only while the incinerator is not burning. ‘The control system will prevent the doors from being opened before the set temp for cooling is, passed. A manual secondary combustion air damper is located in ash door below the inspection door. The flue gas outlet is located at the top of the secondary chamber for most efficient use of the flames. The flames from the burner follow a corkscrew pattern towards the bottom and continue rotation upwards in the centre of the combustion chamber. ‘The trash is ignited by radiant heat from the burner. The gas flow goes from the trash chamber to secondary where oxygen is added. Remnants of particulate matters in the gas flow are neutralised by the burner ecologically safe. As the fumes leaves the chamber, cooling air drawn from the lower part of the casing is mixed with the flue to bring the temperature down to approx. 340°C before it sucked out by the flue gas fan and blown out the stack, The burning process is monitored by the PLC and scanned by a photo resistor. The temperatures are also monitored/regulated automatically by the PLC control system. ‘A sight glass in the inspection door is equipped for the operator to be able to watch the amount of trash in the chamber and the function of the system. The combustion chamber is of steel construction, lined with specially designed refractory blocks insulated on the outside with 50 mm insulation. The reffactory material is made of a low cement/high alumina quality being slag resistant and having very good thermal shock resistance. A double steel casing with a cooling air jacket forms the outside of the combustion chamber. ‘The combustion chamber is equipped with a two-stage diesel oil bumer and a steanvair atomising nozzle for sludge. On the same wall a bracket/drip tray for sludge burning equipment is mounted. The D.O. burner has 2 stages, which are automatically regulated by the PLC. In addition there isa third stage for sludge burning using steam or compressed air for atomising. The sludge Gs 500c 9TECHNICAL DESCRIPTION burner allows particles up to 4 mm to pass through. The burner is monitored by the PLC and has a built in primary air fan and diesel oi! pump. The electrical control panel is installed on the incinerator and it contains fuses, starters, PLC and operator panel. The electric panel is built according to international standards for marine ‘equipment. The operator panel, which is located at the right side of the contro! panel, has a LCD display and keys for selecting burner modes. Flue gas fan ‘The purpose of the flue gas fan is transportation of the flue gas from the combustion chamber and the fan creates negative pressure in the furnace. The same fan draws ambient air through the cooling jacket on the combustion chamber and the hot gas from the furnace is diluted with the cooling air at the flue gas outlet on the combustion chamber in order to reduce the temperature to approx. 340°C. Flue gas damper ‘The automatic flue gas damper will adjust the gas flow in the flue gas duct and itis being controlled from the electric contro! panel, which is sensing the negative pressure in the furnace and regulating the pressure to set level Sludge tank with steam heater ‘The TeamTec Sludge tank is meant to function as a daily service tank for sludge to the incinerator. A transfer pump can be used to fill the tank, and be connected to the "high level" switch, which stops the pump when the tank is full. A heater, controlled by a thermostat, will keep the sludge temperature around the set point (60 to 90°C). (With temperatures above 60°C, regulations require tank to be insulated or guarded with metal screen), ‘Two drain valves (sample points) are mounted on the tank to check the sludge level in the tank. ‘The lowest one is meant to use for draining off the water. ‘A circulating pump is mounted on the tank. The pump transports the sludge to the incinerator and as a return line to the tank is provided, a god mixing of the sludge and water is guaranteed A low level switch Sn the tank will stop the circulating pump and heating when the level has reached a minimum Ani ting light for heating is placed on the junction box on the tank, Arrangement See enclosed arrangement drawing 20 Gs 500cTECHNICAL DESCRIPTION Operator panel General Operator panel (Figure 1) consist of 240 x 64 pixels graphic and text LCD display and a 26 key keyboard. The panel is directly connected to PLC. The function of the panel is: ‘+ Selecting of burner mode, setting of all variables as temperature and time etc. ‘* Display running condition, temperature, pressure, oil consumption, timer etc. 4 8 5 | ce [ome Pz [ae || 9 6 of SS 10 e@ @ oe6 7 “e ee0e880 " 12 1B “4 Running LED 1. LED for showing ru Figure 1 inning status, 2. Text labels for explanation of LED. Display 3. Display (Figure 1-1) lit Keyboard is a 240 x 64 pixels graphic and text LCD display with background 4. Text labels for explanation of function keys. Keyboard 6. Function keys Hast selected Local Funetion key 5. LED for showing status of function keys. Funeti Selecting various bumer modes. Local function keys are defined and used in a single block. Explanation of the local function keys are shown in the. display above the function keys. GS 500cTECHNICAL DESCRIPTION 7. Numeral key (0-9) 8. LIST 9. PREV 10.ACK 11. ARROW KEYS. 12.MAIN 13.Enter J 14.CLEAR <— For entering numeric values. Key is used to bring up the alarm list. Key is used to return to the previous block.(menu) Key is used to acknowledge and alarm in the alarm lst. Key is used to move the cursor within a menu or dialog. Key is used to jump to main menu, Key is used to confirm setting made and go to the next line/level. Key is used to delete the character to the left of the cursor. Gs 500cTECHNICAL DESCRIPTION Menu Structure Logic control system consist of one main menu and several submenus in the order as described bellow: SERVICE RUNNING INFORMATION a PROGRAM INFO TEAMTEC AS AUTO FACT. SETTINGS. PROG INFO DATE AND TIME Gs 500TECHNICAL DESCRIPTION Main Menu FLUE GAS TEMP. 310°C COMBUST.CHMB. TEMP. 1125 °C CHAMBER PRESSURE -22 nnne ARARAAAAAAAAAAARAAAAAAAAAAAA stie3iss nex MENU TEXT Range _| Description FLUE GAS TEMP. | -300- 100°C _| Display actual flue gas temperature. COMBUST CHAMB. | -300 - 1500°C | Display actual combustion chamber temperature. TEMP. CHAMBER 0-99mmWC_| Display actual combustion chamber pressure. PRESSURE BURNER STAGE ~ Display various information as burner stage, menu No7 choice alarms etc. (Called line 4 on main menu) 17:04:02 Display the internal clock. NEXT See structure . | Selecting the submenu "RUNNING INFORMATION”: Running information [RUNNING INFORMATION| 699 SEURBE GBigune rion Soren Stubce TENE Tec BURNING TIME Inin BURNING THe LEFT nh enna MENU TEXT Range _| Description SLUDGE DOS. (01500 rpm _| Displays the sludge dosing pump rpm. SPEED SLUDGE 0-9991m | Display the sludge consumption in Wh. CONSUMPTION ‘SLUDGE TEMP 0- 120°C _| Display actual sludge temperature at pump. BURNING TIME, (0-9999 min _| The time elapsed from start of burner. BURNING TIME, (0-9999 min | The remaining of selected burning time LEFT [9999 min] displayed means continues burning, PROG See structure | Selecting of submenu. Push the function key below the menu text "PROG", New menu will display. SETTING See structure | Selecting of submenu, Push the function key below the menu text "SETTING". New menu will display TREND See structure | Selecting of submenu. Push the function key below the menu text "TREND". New menu will display CONTR +1 Contrast settings. Push the function key below the menu text "CONTR". The contrast setting menu will display. Pressing the function key below — (minus) makes the display brighter and pressing the function key below + (plus) makes the display darker. INFO See structure | Selecting of submenu. Push the function key below the menu text "INFO", New menu will display, 4 Gs 500cTECHNICAL DESCRIPTION Program select manual control BURNING TIME, 1523nin SLUDGE REG COUNTER NO 10% SLUDGE SPEED 800ren SLUDGE ONLY YES MeN ‘MENU TEXT. Range __ |Description BURNING TIME (0-999 min _ | Setting of wanted burning time ‘SLUDGE REG 0-22 Counter (automatic) that controls the burner stage COUNTER NO burning sludge. Can be set manual for special occasion, NO <6 stage 7 , NO >6 and <12 stage 4 NO >12 and <16 stage 5 NO >16 stage 6 SLUDGE SPEED + | 200-1500 rpm |Manual setting of rpm. for sludge dosing. The program will from set rpm automatically increase or decrease the speed required from actual temp. SLUDGE ONLY NO-YES |NO= Program will not allow burning sludge alone. Stop at stage 4. YES = Program in “normat" setting for allow burning sludge alone. Stop at stage 7 INCREM Function | Push the function key below the menu text “INCREM". Sets digital objects. Increases analog object value. DECREM Function | Push the function key below the menu text "DECREM’. Resets digital objects, Decreases analog object value. INFO Function | Push the function key below the menu text “INFO”. ‘Shows the min. and max. values for analog objects. Gs 500C 25TECHNICAL DESCRIPTION Setting SETTING (Come ] (osc) DATE 7 TIME ‘MENU TEXT Range Description LOGIN Funetion Push the function key below the menu text "LOG IN’. Enter "2468" by operating key panel as password and push enter (-1) key. Access to security level 1 is stated. If the terminal remain unused for 5 min. The user is automatically logged out. LOG OUT Function Push the function key below the menu text "LOGOUT". OK, you are logged out! VARIABLE ‘Security level 1 | Move the cursor to submenu "VARIABLE" and push (1) key. List of variables see below. DATE/TIME ‘Security level 1 | Move the cursor to submenu "DATE / TIME" and push (1) key. List of variables see below. SERVICE Security level 8_| This menu is only for service personnel =f Function keys. (MENU TEXT Description PgUp Function for flipping forwards through the pages. PgDown Function for flipping backwards through the pages. INFO ‘Shows the min. and max. Values for analog objects. 26 Gs 500cTECHNICAL DESCRIPTION Variable Feige Mosse cing 18Bo ith TBBSE feet 4 fete cers sate FUNCTION] Standard | Range cope | setting Description Jccta | 1200°¢ _|o- 1300 _ [Alarm point for high comb. chamber temperature. | Jectwax [150°C [0-130 _|combustion chamber temperature above his level will result in decrease of diesel oil and sludge burner Hcorta | 150°C [0-999 fTemperature decrease more than this, ater having reached [CCTSO} will result in alarm for low |combustion chamber temperature acer 10°C [0-30 _|Hysteresis for combustion chamber temperature. lcctR 25°C 0-30 | Temperature increase less than this over the ime |(CCTTR) will result in increase of bumer. (Solid lwaste) lccrtR 30sec [0-99 | Sample time for control [CCTR]. (Solid waste) cctss | 650°C [0-999 _|Combustion chamber temp. for start sludge bumer Jectso | 850¢* 0-999 [Combustion chamber temp. for burning sludge alone lacots 10°C _|0-99 [Hysteresis comb. Chamber temp. for sludge burning cctece | 1000°c —|o-1200 _|Combustion chamber temp. for control of chamber Inegative pressure ccTP 10°C _|o-99 _|Hysteresis comb. chamber temp. for pressure contol lcctsr 0c* 0-8 Min. temperature increase in comb. chamber per time! ITTCSB} prior to increase of sludge bummer stacessw| 3% 1-3 [Bummer stage for Soid Waste Jccrwr | 700°C — |o-999 [Combustion chamber temperature for start sold waste feeding corr 10°C [0-99 |ysteresis comb. chamber temp. for solid waste feeding cctao | 900°C [0-120 _|Comb. chmbr. temp. for decreasing burner stag | l4cTeD 50°C 0-99 | tysteresis for comb. chmbr. temp. for decreasing lbumer stage \wwercm | 330 (0-400 Maximum flue gas temp. for waste feeding in SW Imode. Locks the feeding sluice. Iswrrem | 310°C [0-400 | Maximum flue gas temp. for waste feeding in [Sludge mode. Locks the feeding sluice. HWFFoM 0-99 |Hystereses for maximum flue gas temp. for waste feeding, SW and Sludge mode }wwecem | 1050°c [0.1200 | Maximum comb. chmbr. temp. for waste feeding in SW mode. Locks the feeding sluice. Gs s00c 7TECHNICAL DESCRIPTION FUNCTION] Standard | Rang CODE setti Description lswrccm | 1o00°c ——_[o.. [Maximum comb. chmbr. temp. for waste feeding lin Sludge mode. Locks the feeding sluice. lyweom 50°C 0-99 Hysteresis for Maximum comb. chmbr. temp. for |waste feeding. , SW and Sludge mode IFGTso 380°C 0-500 —_|Flue gas temp. above this level will result in \decrease of burner stage to zero. Wet 180 sec [0-900 _|Waiting time between sluice loading of waste. Toss. 30sec. [0-99 —_| Sample time for control of [CCTSR}, (Sludge) ccTFs 220°C 0-400 [Combustion chamber temp for stop of flue gas fan lwhen cooling down ( [CCTFS] - [HCCTFS] ). lcctrs | 50°C [0-99 —_|Hysteresis for combustion chamber temp. related to stop of flue gas fan during cool down IFGTA 400°C [0-450 _[Alarm point for high flue gas temperature, IFetmax | 340°C [0-400 | Flue gas temperature above this level will result in \dectease of diesel oil and sludge burner. HFT 5°C [0-20 _ [Hysteresis for flue gas temperature. IFetccp | 330°C [0-350 [Flue gas temperature where control of negative pressure start increase to max. HFGTP 5°C [0-20 [Hysteresis for flue gas temperature related to control lof chamber negative pressure. cops 35mmwc [0-50 _|Comb. chamber negative pressure at start of bummer. ISPMAX 28mmWC [0-40 _|Max. operating comb. chamber negative pressure sPsw 10mmWC [0-30 Combustion chamber negative pressure at start of solid waste burning IsPss 10mmwe [0-30 [Combustion chamber negative pressure at start of sludge burning ccec 20mmwC |0-40 —_|Combustion chamber negative pressure during |cooling down. [SPMIN 10 mmWC |0-20 __|Min. combustion chamber negative pressure. IccRA 5 mmwe |o-9 [Alarm point for low comb. chambr. negative pressure. lHccr ammwe |o-5 Hysteresis for comb. chamber negative pressure. PD 2mmwe [0-5 [Step for increase of combustion chamber pressure PI 2mmwe |o-5 [Step for decrease of combustion chamber pressure. FGTTR 60sec. [0-99 _|Sample time for comb. chamber pressure contro foc 30sec. 0-99 [Time for closing of flue gas damper at | LOADING/SLAGGING" program. FOHA @min. |o-9 [Diesel oil heater” allowed time on prior to alarm IESEL OIL TEMP LOW" LTFOH 10min. 0-15 Diese! oi heater" allowed time on at start up prior to lalarm “DIESEL OIL TEMP LOW’ ISLTN 80°C — 0-99 {Minimum studge temperature for start of sludge program, 28 Gs s00cTECHNICAL DESCRIPTION FUNCTION] Standard] Range | cope | _ setting Description suTLa 30°C [0-98 [Alarm evel for ow sludge temperature. [SLTN} -(SLTLA} suTHA 15°C _|0-99 Alarm evel for high sludge temperature [SUTN] + [SLTHA} Nin |[1665un [0-99 [Capacity nozzle 1, ih See table Noun [27,710 [0-09 __|Capaciy nozzle 2, Uh See table IstrPM [0,090\"pm _|o-9 [Sludge capacity, Urpm. IRPMMAX | 1500 rpm. [200 - 1500 |Max. rpm. for sludge dosing pump. IRPMMIN | 400 rpm. [200-900 _|Min. rpm. for sludge dosing pump. IRpMst | 400 rpm. [200-900 [Start rpm. for sludge dosing pump. IRpMco | 100 rpm. [0-900 _| Rpm. compensation ISuFT. 3sec. [0-99 _|Studge flushing time [TssR Smin. 0-20 | Time running at fixed rpm. [RPMST] at start sludge 'burning, prior to automatic controlled rpm RPMD 3ipm. [1-9 [Step, to decrease rpm on sludge dosing pump. RPMI 3ipm. [1-9 [Step to increase rpm on sludge dosing pump. JauTO ton fo-4 l= No automatic start of flue gas fan after a power loss or emergency stop. = Automatic start of flue gas fan after a power loss lor emergency stop. [ALARM 1NONC |o-4 = NO contact for extern common alarm, NC contact for extern common alarm ISLTANK oon [Standard setting is 0 ARM 0 = Alarm Off = Alarm On |FTBB 40 Sec j0-99 [Sludge nozzle flushing time before sludge burn a 500°C [0-999 [Combustion temp above set point flushes the sludge nozzle after sludge burn stops Date / time =a SETTING DATE: @7-12-01 > a TIME: 14:22:56 Fr 07-12-01 14:22:56 ‘Change of date Place cursor in the in the line for DATE and enter new date. Use the arrow key for moving right (> to next entry. At the complete date push enter key. (1 ), and the date is updated Change clock Place cursor in the in the line for TIME and follow same procedure as for DATE. Gs so0c 29TECHNICAL DESCRIPTION Trend I 200 20 "EEGS TEGO EUS GEO EES 35100 FGT=~orc ww PRESS ——OMMWE40_—_NEXT ‘The real time trends show flue gas temperature ( ) and combustion chamber pressure ( }/10. The time range is 30 min. and 30 sec. interval between data collection Push the enter key (-J) and the display change to "TREND II" menu. Trend IL 600 cor Tio See 25100 2 aS ‘The trend II shows combustion chamber temperature (- and speed of sludge dosage pump in rpm. ( ) The time range is 30 min. and 30 sec. interval between data collection 30. Gs 500cTECHNICAL DESCRIPTION Info INFO ‘CONSUNPTIONS FROGINO ‘MENU TEXT Range _[ Description HOUR-COUNTER | See structure | Move the cursor to submenu "HOUR-COUNTER’ and push (-1) key. List of hour-counter see below. CONSUMPTION ‘See structure | Move the cursor to submenu "CONSUMPTION" and push (-!) key. List of consumption see below. vo. ‘See structure | Move the cursor to submenu "VO" and push (+1) key. List of /0 see below. PROGINFO| See structure | Move the cursor to submenu "PROGINFO" and push (1) key. Descriptions of program info see below. Hour Counter += (JOUR-COUNTER += OURS RUNS pues nb feet sSanin Epocnee Senin ROeorE i: = 148n Babee Be [Shows information regarding running hour, for present or last run. [Are reset at any new start up, ‘ee HOUR-COUNTER 5 BURN. MO. 1. Pube! GRe Faw: L238ni Eb0E 8 13 in [Shows total running hours, The time for last run is added at any lnew start up. [Shows consumption of diesel for present or last run, lis reset at any new start up. [Shows total consumption of diesel [Consumption from last run is added lat any new start up. Values are approx., and are based on constants. [N1LH], [N2LH] and [SLRM] these constants are entered in the menu "VARIABLE". Gs 500c aTECHNICAL DESCRIPTION vo input SF 10 STATUS = ABT poae Lock close 2 ROTOR OUERLoAD. fi Se BIESEL Bit ene ry 83 BIESEL OIC ATGH TEMP Ok: Be FLARE on wo Name ELLNo. | 0-4 Description x0 |DooRLOcK | -v3v4| 0 OPEN [Door open. 1 _ | CLOSED [Door closed. x1 [MOTOR Fire] 4 NO |None motor over current released. JOVERLOAD 0 YES _|One or more over current released| x2 [DIESEL OIL +2s1| 0 LOW Pressure switch DO not active PRESSURE 1 OK _|Pressure switch DO active. x3 [DIESEL O1 $2 0 Low — D0 temp. below set point. [TEMP 1 ‘OK _|DO temp. above set point. x4 [DIESELOLHiGH] -s3 | 0 HIGH [Alarm for high DO temp. [TEMP 1 OK — |D0 temp normal x5 |SLUDGETANK |+34-S1/ 0 HIGH [Alarm for high sludge temp [TEMP 1 OK —_|Sludge temp normal |(Only for sitank with el heater.) x6 [FLAME +2ri[ 0 NO [Photo resistor detects no flame. 1 YES _|Photo resistor detects flame. x7 |vottaceHiLo | -K7 | 0 NO |Control voltage normal 1 YES _|Control voltage highvlow. x10 |stuicetock | +482] 0 OPEN _ |Siuice not in loading position 1_| CLOSED [Sluice in loading position x20 |STEAMAIR -85/ | 0 |LOWIIGH|Press. sw. for steamiair not active PRESS SWITCH | -S5A | 1 OK _|Press. sw. for steam/air active x21 |s.upGe Press| -se | 0 LOW — [Press. sw. for sludge not active. IswiITCH 1 OK _|Press. sw. for sludge active. x22 [Lever stupce | +381] 0 LOW Level in sludge tank low. [TANK 1 OK _|Level in sludge tank normal. x23 |FRQINVERTER | -u7 | 0 YES — |Fautt at converter. ALARM 1 NO _|Converter normal condition. Yo [EXTERNAL 0 OPEN [alarm ALARM 1__ | CLOSED |No alarm.(Can be inverted) Yi [RUNNING 0 NO |Fiue gas fan not running, INDICATION 1 YES _ [Flue gas fan running Y20¥3 |FLUE GAS -w2 | 010 | NOOPR |No control Y2"v3 |DAMPER 410 | CLOSE |Closing damper. Y2v3 4 | OPEN _|Open damper. -Y4_ [FLUE GAS “KI 0 OFF [Flue gas fan not running MOTOR 1 RUNN _ [Flue gas fan running -Y5 [BURNER 2 0 OFF — |Bumer motor not running. MOTOR 1 RUNN [Burner motor running 2 GS 500CTECHNICAL DESCRIPTION wo. Name El.No.| 0-4 Description Ye [DIESEL O1 “3 0 OFF — Diesel Oit heater off. HEATER 1 ON _ [Diesel Oil heater on. Y7 AUDIBLE ALARM] -Ht ° OFF [Alarm buzzer of. 1 ON _|Alarm buzzer on. Y10 [IGNITION vam [0 OFF ignition transformer not active TRANSFORMER 1 ON __ [Ignition transformer active. 11 [DIESEL on sot | +2-71 | 0 OFF — [Common solv. for DO closed. Icom. 1 ON _|Common solv. for DO open y12_ [DIESEL o1 sot | +2-¥2 | 0 OFF — [Sol valve for DO nozzle 1 closed. INoz1 1 ON _|Sol. valve for DO nozzle 1 open Y13 ores on sor | 42-73 [0 OFF — [Sol valve for DO nozzle 2 closed Noz2 i ON _|Sol. valve for DO nozzle 2 open. 14/715] BURNER +274 | 010 MIN [Burner damper at MIN position Y14/¥15 DAMPER, 110 112, |Bumer damper at 1/2. position y14iv15| Wt MAX__ [Burner damper at MAX position, Y16 |DOORLOCK —|-¥3,¥4] 0 | DEENRGZ |Door lock de energized (locked) 1_| ENERGZ [Door lock energized (open). yi7_ Jair souenoiw | -y2 0 | DEENRGZ |Sol. valve for pusher deenergized PUSHER 1__| ENERGZ |Sol. valve for pusher energized Y20 |DOORLOcK =| +4-v1 | 0 | DEENRGZ [Door lock deenergized (locked). ISLUICE +4H1 | 1 | ENERGZ [Door lock energized (open). y30 fsuupcecirc. | -Ka | o OFF [Sludge circ. pump not running, PUMP MOTOR 1 ON _ [Sludge cir. pump running Y31_ |STEAM/AIR Yt 0 | DEENRGZ |Sol, valve for steam/air de SOLENOID lenergized. 1_| ENERGZ |Sol. valve for steam/air energized. Y32_ [SLUDGE TANK 0 OFF [Sludge tank heater off HEATER 1 ON _|Sludge tank heater active. Program Information [PROGRAM _VERSTON } —ae SOSSEO10 MAC: SessEo19 next 47> 37199800 (447) 37199890 Information regarding program version is taken from PLC and Display program, Information regarding telephone, fax and e-mail address. Gs 500c 3TECHNICAL DESCRIPTION Alarm system Indication of alarm When an alarm occurs, the internal audible alarm activates and the alarm signal is given to ships alarm system. (Common alarm.) The indication "ALARM" will come up at the operator (Figure 2-2) and line 4 (Figure 2-3) shows the reason for alarm. A red flashing tte when the external alarm signal is energized. (Figure 2-1) (er Fem fron ff emom | ame Jone [en] Fur os Ter, rr 2 cern @0ee0eoee Figure 2 All alarms are presented in a separate alarm list that is called by pushing key [LIST] key (Figure 2-4) Alar symbol [peg [$ 02-09-05 16.10.15 FLAME “FATLURE! |" g2-89-03 10.15.25 LO-HI_ VOLTAGE | | 92-99-03 19.20.20 SLUDGE PRESS. LOW 62-09-03 18.25.30 MOTOR OVERLOAD 2-09-03 10.38.30 DRAUGHT FRILURE 2 Figure 3 The display will show a historical log of alarms with the latest alarm at the top of the list, (Figure 3). ‘The cursor is located at first Hine and the alarm symbol shows the status for the alarm as described in table below. (Figure 4) The alarm is reset by moving the cursor to the alarm text line and push [ACK] key (Figure 2-5). Common alarm contact reset and the internal buzzer stops. Moving the cursor up and down shows logged alarm, Moving back to the last menu is done by pushing the {LIST] key. (Figure 2-4) M Gs 500CTECHNICAL DESCRIPTION Alarms Status: Status Active [Not accepted Not active | Not accepted Active | Accepted Not active | Accepted Function keys MENU TEXT Description ACK ‘Acknowledge an alarm, +h Increase / decrease the font size. TIME ‘Switching on/off the date /time stamp. EXIT Leave the alarm page. Alarm display ‘The logic system contain 21 various alarms. ‘ALARM TEXT Setpoint | Active | Ref. Description FLUE GAS TEMP. HIGH 375°C | alltime | -F11 | Flue gas above max. temp. COMB. CHMBR. TEMP HI | 1200°C | Alltime | -F12 | Combustion chamber temp. above max. .temp, COMB. CHMBR. TEMP LO | 800°C | Running | -F12 | Temp. falling below normal operation temp. MOTOR OVERLOAD xA' | Running | -F1, -F2, | Protection relay cut out -F3, Fa DOOR NOT CLOSED : Running | -¥2, -Y3 | Micro switch in door lock not closed. DRAUGHT FAILURE -5mmWC| Running | -A5 | Combustion chamber pressure falling below set point. DIESELOILTEMP.LOw | 5Smin | Running | -S3 | Heater element active for an 10min. | Start up extended time. DIESEL OIL TEMP. HIGH | 90°C | Running | -S4__| Safety thermostat released (Require manual reset) DIESEL OIL PRESS. Low | 11bar_| Running | +281 _| Diesel oil pump press low. FLAME FAILURE ~ | Running | +2R1__ [Poor or no flame. LO/HI VOLTAGE zzov | alltime | «7 — [Control votage10% out of 10% normal. ‘STEAMAIR PRESS. 1.5bar | Siprog. | -S5A | Steam / air pressure low/high. LOWIHIGH STEAMIAIR PRESS. 45bar | Si.prog.| -S5B | Steam /air pressure low/high, LOWIHIGH See motor rating Gs 500c 35TECHNICAL DESCRIPTION ‘ALARM TEXT Setpoint | Active | Ref. Description __| SLUDGE PRESSLOW | O.tbar | Si.prog. | _-S6_| Sludge pressure low. FREQ. INV. FAILURE ~ | Si prog. | -U4 [Common fail on frequency inverter. See appendix E. SLUDGE TEMP. LOW 50°C | Si. prog. | _-F13 _ | Sludge temperature low. SLUDGE TEMP. HIGH 95°C_| Si prog. | -F13 _| Sludge temperature high SLUDGE TANK TEMP. 110°C | Si Prog. | +284 | Safety thermostat released. HIGH? (Require manual reset) FGT CIRCUIT FAIL. = | Alltime |” -U1 [Open circuit in sensor for flue 928 fan temp. (broken) CCT CIRCUIT FAIL. ~ | Alltime | -U2 [Open circuit in sensor for comb. chamber temp (broken) ‘COMM ERROR ~ | alltime |-A1/-A2 | Communication failure PLC unit, : to E300 operator terminal LOW LEVEL SLUDGE Low level | +3A-S1_ [Active when setting peak ree SLTANK ALRM=1 * sludge tank wiel. heater Gs 500cTECHNICAL DESCRIPTION Function description Description of electronic and electric elements. Ref.: See electrical drawing Name Function Operator terminal Operator terminal for operating of the system, Display forall reading of status PLC main unit. PLC main unit containing 8 digital input and 8 digital output signals (relay) Extension unit. Extension unit for PLC main unit & digital output signals (relay), Extension unit. Extension unit for PLC main unit 4 digital inputs and 4 digital output signals (relay) Flame and vacuum control. ‘a) Unit for control of flame in combustion chamber, digital signal. a) Pressure cell giving a 4-20mA signal out to PLC. ‘Analog input module. ‘Analog input module having 4 channels. ‘Signal from temperature transmitter and vacuum controller (4-20mA), ‘Analog output module. ‘Analog output module having 4 channels. Signal to frequency inverter and secondary air damper (0-10V) Extension unit Extension unit for PLC main unit 4 digital inputs and 4 digital output signals (relay). Motor overload protection, Protection of flue gas fan motor. ‘Motor overload protection, Protection of burner motor Overload protection Protection of diesel oil heater element Motor overload protection. Protection for sludge circulation pump motor. ‘Overload protection. Protection of primary 440V (380V) transformer circuit Automatic fuse, 220V (110V) control circuit protection. ‘Automatic fuse, Flue gas damper 24V circuit protection. Fuse Protection of 24V DC circuit for display and vacuum controller. ‘Thermocouple ‘Temperature sensor for temperature in flue gas duct, ‘Thermocouple ‘Temperature sensor for combustion chamber temperature. ‘Thermocouple. ‘Temperature sensor for sludge temperature, Located in sludge dosing pump. ‘Alarm buzzer. ‘Common alarm local buzzer. -K1_| Contactor. 13 Start / stop flue gas fan motor. -k2_ | Contactor. 14 Start / stop burner motor. Gs S00 37TECHNICAL DESCRIPTION Function Contactor. Start / stop diesel oil heater. Contactor. Start / stop sludge circulation pump ‘-phase over-under voltage relay Monitoring of 220V (110V) control circuit Relay deactivate at voltage outside limit setting. Motor. Motor for flue gas fan. Motor. Motor for control of flue gas damper. Motor. ‘Motor for sludge dosing pump. Main switch, Isolate control panel power supply. Heating element Heating element for diesel oil heater. Emergency stop switch (Yard Jowner delivery) ‘Switch off 220V (110V) control voltage ‘Thermostat. Working thermostat for control of diesel oil heater. Thermostat. ‘Safety thermostat high temperature diesel oil (require manual reset if activated) Limit switch. Limit switch pusher (+) Pressure switch Pressure switch giving alarm and stop at low steamvair pressure. Pressure switch Pressure switch giving alarm and stop at high steam/air pressure. Pressure switch, Pressure switch giving alarm and stop at low sludge pressure Transformer. Control circuit transformer, primary 380/440V, secondary 110/220V and 24V. Power supply. 24V DC power supply for display and vacuum controller. -U1_ | Temperature transmitter. 5,2. | Transmitter for flue gas temp. sensor giving a 4-20mA signal. -U2__| Temperature transmitter. 5,3 _ | Transmitter for combustion chamber temp. sensor giving a 4-20mA signal -U3__| Temperature transmitter. 5,5 | Transmitter for oil temp. in sludge dosing pump giving a 4-20mA signal -U7 | Frequency inverter. 5,7 _ | Frequency control for variable speed of sludge dosing pump. +2-¥4 | Damper motor. 6,7 | Damper motor for control of combustion air to primary chamber. -¥2__ [Sludge Valve Solenoid 6,3 _| Closing Valve sludge line -¥3__| Solenoid door lock 4,8 | Solenoid locking device holding the slag door locked until chamber temp.< 220°C. -¥4 | Solenoid door lock 4,8. | Solenoid locking device holding the inspeetion door locked until chamber temp. < 220°C. -¥1__ [Solenoid vaive. 7,2 _ | Solenoid valve for steanvair required for Gs 500cTECHNICAL DESCRIPTION Function sludge nozzle atomizer. Motor. ‘Motor for burner. Photo resistor. Photo resistor monitoring flame in the combustion chamber Pressure switch, Pressure switch for alarm and stop of burner at low diesel oil pressure Ignition transformer. Ignition transformer for diesel oil burner. Solenoid valve. Solenoid common valve for diesel oil nozzle 1 and 2. Solenoid valve Solenoid valve for diesel oil nozzle 1 Solenoid valve. Solenoid vaive for diesel oil nozzle 2. Damper motor. ‘Damper motor for control of diesel oil burner damper. Motor. Motor for sludge circulation pump. Level switch. Level switch for stop at low level in sludge tank Indicating light. Indicates when power is set to door lock on sluice door. Push button switch. Push button switch for opening of sluice door. Solenoid door lock Solenoid locking device holding the sluice door locked until ready for operation. Solenoid sluice lock Solenoid locking device holding the sluice in filing position when sluice door is open. @s 500c EyTECHNICAL DESCRIPTION W/O Configuration Input signal a Input. | Fig. Description Fig. | Line x0 | -A3_ |Micro switch active at locked siag- and inspection door |-Y2/-¥3| 3.6 and burner is running x1 | -A3_ Motor overload. Active when none protection relay are |-F1-F6| 3.7 deactivated. X2__| -A3_ [Pressure switch diesel oil, active atnormal pressure. | +2-S1 | 3,7 x3 | -A3_ | Temperature switch diesel oil heater active at 2 | 38 temperature below set point x4 | -A3 | Safety thermostat high temp diesel ollheater active at | -S3 | 3.8 temperature below set point. (Manual reset) X5 | -A3_ | Safety thermostat high temp sludge tank with el. heater |+3.1-S1] 3,9 ‘active at temperature below set point. (Manual reset), x6 | -A3_ | Flame signal from flame controller. Active at normal as [44 flame in the combustion chamber. x7_|_-A3_[Over/under voltage, active at (110/220V) normal level. | -K7 | 42 x10 | AS. [Sluice lock switch. Active when the sluice is in loading | +4-v2 | 5.4 positon. xi1_| -A5_ [Spare 55 x12 | -As_ [Spare 56 x13 | -A5_ [Spare 56 x20 | -a8_ | Pressure switches stearv/air lowihigh, active at normal | -S5 | 7.4 pressure. -S5A X21_| -A8_| Pressure switch sludge, active at normal pressure. se | 74 x22_| -A8_| Low level switch sludge tank, active at normal level. +381 | 7.5 osm | EAE | at aiticncayleney awetedActieet nealiay cur | 76 condition. 0cH1 | -A6 | Analog signal (4-20mA) from temperature transmitter | -U1 | 52 flue gas. 0CH2 | -A6 | Analog signal (4-20mA) from temperature transmitter | -U2 | 5,3 combustion chamber. 0CH3 | -A6 [Analog signal (4-20mA) from pressure transmitter for | -A6 | 54 combustion chamber negative pressure. 0.cH4 | -A6 | Analog signal (4-20mA) from temperature transmitter | -U3 | 5,6 sludge oil temp in dosage pump. 40 Gs 500cTECHNICAL DESCRIPTION Output signal out. | Fig. Description Fig. Yo | -A3_ [External alarm, contact closed at normal condition (can 32 be inverted if required). Yi_|_-A3_[ Output signal (closed contact) at flue gas fan running 32 Y2_|_-A3__[ Output signal for closing of flue gas damper. ‘m2 | 33 Y3__|_-A3_[ Output signal for opening of flue gas damper. “m2 | 33 Y4_|_-A3_[ Output signal for start of fle gas fan. *1 | 34 Y5__|_-A3_[ Output signal for start of bumer motor. 2 | 34 Y6_| _-A3_[ Output signal for start of diesel heater 3 | 35 Y7_|_-A3__| Output signal for local alarm buzzer. Hi | 35 ¥10_| _-A4_| Output signal for ignition transformer. vai | 4a Yi1_| _-A4_| Output signal for common solenoid valve diesel ol v2y1 |_48 Yi2_| _-A4_ [Output signal for solenoid valve nozzle 1 +272 |_ 48 ¥13_| -A4_| Output signal for solenoid vaive nozzle 2 +273 | 46 Y14_|_-A4_ [Output signal for bumer damper % opening vaya [a7 Y15__|_-A4_ [Output signal for bumer damper max. opening vava | 47 ¥16_|_-A4 | Output signal for solenoid door lock ~y2iva| 48 yi7_| -As_[Spare. 48 ¥20__| -A5 | Output signal for solenoid door lock sluice door vayi | 52 ya1_| -A5 | Spare. 52 y22_| As [Spare 53 y23_| a5 [Spare 54 ¥30_|__-A8_ | Output signal for start of sludge circulation pump motor. | -K4_| 7.1 Y31_|__-A8_ | Output signal for solenoid valve steamv/air vs | 72 ¥32_|_-A8_| Output signal for sludge tank heater (steam or electric) 73 y33_ | -A8_ [Spare 73 1cHi | -A7 | Analog output signal for frequency inverter (0-10V) -u7_| 66 1cH2 | -A7 [Analog output signal for secondary air damper control | -¥1_ | 6,7 (0-10V) ieH3 | -A7_ | Spare. 67 icHa | -a7_|Spare. 6s | Gs s00c 4TECHNICAL DESCRIPTION Program description Sto] @ ssiop any selected program. Green LED above the funtion key is lt. If the combustion chamber temperature is above 220°C [CCTFS]’, the flue gas fan will continue running until the temperature decrease below 170°C. [CCTFS] - [HCCTFS] At stop of fan the door can be opened. Slagging @ cicen LED above the function key is it 1, SLAGGING display for 5 sec 2. Closing flue gas damper for 30 sec. and the display will show: DAMPER CLOSING 3. After 30 sec. The flue gas fan start. 4, The display will show: SLAGGING. This mode will run until the STOP key is pushed. Solid Waste @ Pasi tne key: SOLID WASTE. Green LED above the function key is lit. 1. SOLID WASTE will display for 5 sec. 2. WIG FOR D OIL TEMP will display until the temperature switch -S2 open at set point for diesel oil temp. 3. SOLID WASTE will display. 4, DAMPER CLOSING will display for 30 sec. while flue gas damper closing 5. Flue gas fan start and the chamber under pressure are controlled at 35 mmWC [CPS] The burner start up as described in section for burner control. Flue gas fan, burner, and running indicated with green LED. . BURNER STAGE 6. When normal flame is detected in the SURNER- | bo NOZaLE | BURNER seapieetpaltiey Lay. STAGE NO | SLUDGE _| DAMPER Pos. BURNER STAGE NO 3. Burner ENO | Sew pees. nozzle 1+2 and the burner damper at ener wn max. position. Se Figure 5, Combustion 2 —|po2 a chamber pressure is controlled at 10 3 oon WAX mmWC [SPSW] 4 [DOS 412 7. When the combustion chamber = DO 248: MAX, temperature exceeds 700°C [CCTWF] $ ge nana: MOK the door lock on sluice door is energized and feeding of solid waste can start Figure 5 » See tables for setting of variables. Page 27, 2 Gs 500cTECHNICAL DESCRIPTION 8. Ifthe flue gas temperature increase above 330°C [FGTCCP] or the combustion chamber temperature increase above 1000°C [CCTCCP] Combustion chamber negative pressure is controlled gradually up to 28mmWC [SPMAX] by step of 2mm [PU} at a 60 sec. interval [FGTTR] 9. If the flue gas temperature increase above 340°C [FGTMAX] or combustion chamber temperature increase above 150°C [CCTMAX] the control logie will start stepping down the bumer stage at a 60 sec. interval [FGTTR] At stage 0 the burner motor stops and the display will show BURNER STAGE NO 0 At temperature below 335°C [FGTMAX] - [HFGT] or 1140°C [CCTMAX] - [HCCT] the controller can step up again, 10. When normal flame is detected in the chamber the display will show BURNER STAGE NO 1 Burner nozzle land the burner damper at min. position. Se Figure 5 Combustion chamber pressure controlled at 10 mmWC [SPSW] 11. Further control of burner is depending on temperature in chamber and flue gas duct. See Figure 7 12. Iftemperature rising is less than 25°C [CCTR] in 60 sec. [CCTTR] burner control will step one stage up. See Figure 6. 13, Step no. 1: BURNER STAGE NO 2 Bummer change from nozzle 1 to nozzle 2 and burner damper open at 1/2 opening. 14, Step no, 2: BURNER STAGE NO 3 Burner nozzle no 2 is added and the burner damper open 1/1 15, ‘The burner program is running until the key STOP is pushed, or elapsed pre-set burning time. Sludge Figure 6 @ Pasi the Key SLUDGE. Green LED above the function key i it. 1 a SLUDGE display for 5 see If the sludge tank level is low the display will show: LOW LEVEL SL TANK for 5 sec and return to: READY Ifthe sludge temperature is below 80°C [SLTN] WTG FOR SLUDGE TEMP. will display. Sludge tank heater and circulation pump starts (if not started manually previously). WTG FOR D OIL TEMP show in the display until temperature switch -S3 open at set point for diesel oi SLUDGE display at the panel. DAMPER CLOSING will display for 30 sec. while flue gas damper closing Flue gas fan start and the chamber negative pressure control at 35 mmWC [CCPS] the bumer start up as described in the section for burner control. Flue gas fan, burner, air fan, sludge heater, sludge cire. pump and running in green LED. cated with Gs 500c 8TECHNICAL DESCRIPTION At detection of flame the display will show BURNER STAGE NO 3. Bummer nozzle no. and no 2, the burner and damper at max. opening. Chamber pressure control at 10 mmWC [SPSS] When the combustion chamber temperature is above 650°C [CCTSS] the sludge dos pump starts at 400 rpm. [RPMST] diesel nozzle no.1 closes and nozzle 2 opens. Sludge control counter set at 2. BURNER STAGE NO 4 show in the display. See Figure 8. For further control of sludge, see section for sludge control. If the flue gas temperature increase above 330°C [FGTCCP] or chamber temperature increase above 1000°C [CCTCCP] the chamber under pressure control will gradually control to the level of 28 mmWC [SPMAX] If the flue gas temperature increase above 340°C [FGTMAX] or combustion chamber temperature above 1150°C [CCTMAX] the sludge pump will slow down to reduce the sludge and bring the temperature down below max. level. When temperature decrease below 335°C [FGTMAX] - [HFGT] or 140°C [CCTMAX] - [HCCT] the sludge can be increased again. Burner program will run until elapsed. Low sludge tank level will result in a normal stop of the program. the STOP key is pushed, or the pre-set burner time has Sludge circulation pump @ Push the key SLUDGE PUMP. Green LED above the funtion key is lit. 1 3 ‘The sludge circulating pump starts indicated with green LED. If there is low sludge tank level, the display will show LOW LEVEL SL TANK at line 4 and the pump stop. ‘To stop the pump, (if the pump is started manually) push the SLUDGE PUMP key. The pump also stop if the key "STOP "is used. If the pump is started manually, and then incinerator continue burning at a pre selected ‘burning time, the pump will continue running after elapsed time and burner stop. Sludge tank heater @ Push the key SLUDGE HEATER. Green LED above the funtion key is lit rr 2, ‘The sludge heater starts indicated with green LED. If the sludge tank level is low, display will show LOW LEVEL SL TANK at line 4 and the heater switches off. To stop the heater, (if the heater is started manually) push the SLUDGE HEATER key, The heater also stop if the key "STOP "is used. If the heater is started manually, and the incinerator continue burning at a pre selected burning time, the heater will not be switched off at end of the pre set burning time 44 Gs 500CTECHNICAL DESCRIPTION ‘Temperature control solid waste Figure 7 Gs s00c 45Temperature control sludge Figure 8 TECHNICAL DESCRIPTION Gs 500C 47TECHNICAL DESCRIPTION Sludge control Introduction ‘The automatic sludge control logic is designed for burning a maximum amount of sludge, consuming a minimum amount of diesel, and maintaining a combustion chamber temperature above 850°C [CCTSOJ". Sludge "quality" is an important factor for the sludge burning process. ‘The system is capable of handling sludge with a high content of water, but this might however result in a higher consumption of diesel oil. ‘Temperature limits 650°C [CCTSS] Start sludge burner. 640°C [CCTSS] - [HCCTS] ‘Temperature decrease to this level stop sludge burner and increase sludge program counter with 2. 800°C [CCTSS]+[HCCTLA] Alarm level for low combustion chamber temperature. 850°C [CCTSO] ‘Temperature allowing burning sludge alone. 840°C [CCTSO] - [HCCTS} Start a diesel support burner in addition to the condition at 850°C and increase sludge program counter with 2 870°C [CCTSO] +2 x [HCCTS]) Above this temperature the sludge program counter will step down one step at the time. Burner stage * STAGE NO3 el oil nozzles no. 1+ 2. + STAGENO4 Diesel oil nozzle no. | and sludge, * STAGE NO5 Diesel oil nozzle no. 2 and sludge. + STAGE NO6 Diesel oil nozzles no. 1 + 2 and sludge. + STAGE NO7 ‘Sludge burner alone. Control At combustion chamber temperature above 650°C, the sludge burner starts and the display will show STAGE NO 6 at line 4.After 30 seconds it will show STAGE NO 4 Sludge dosing pump starts at 400 rpm [RPMST], and will run at this speed for S min. [TSSR] prior to any control of sludge quantities. 650°C 10 850°C Assuming that sludge is of a good "quality" the temperature will start to rise, Ifthe temperature raise > is>=0°C [CCTSR] over 30 sec [TCSB] (se Figure 9) the sludge dosing pump increase 3 rpm. [RPMI] There will be a sampling of temperature each 30 sec. and provided there is a temperature raise, a new step of 3 rpm will take place. This will go on up to a temperature of 850°C. Burner stage will have to be 4ors. Figure 9 Page 27 table for setting of vara Gs s00c 49TECHNICAL DESCRIPTION Ifthe sludge contain too much water or chemicals, the temperature is likely to fall below 640°C and the sludge dosing pump stop. Burner will change to STAGE 3, and the sludge program ‘counter increase with 2 (after an attempt to stage 4). ‘When temperature rises above 650°C, the sludge ‘burner will start again, The burner stage will then depend of sludge program counter. (See: Figure 10). At program counter 12 (STAGE 6), sludge increase will not be allowed before the temperature has Y increased to above 850°C. g The low temperature alarm, 800°C, will first be activated at temperature first time above 850°C. Above 850°C At temperature raise above 850°C the sludge burner stage decrease one step: * STAGE 4'changes to STAGE 7 (sludge ¥ ~ alone). STAGE 5 changes to STAGE 4. Anil + STAGE 6 changes to STAGE 5. (Program counter < 19) NOTE! For burning sludge alone, STAGE 7 [SLUDGE ONLY] in menu "PROGRAM SELECT" must be set at "1", If "0" is selected the diesel burner (STAGE 4) will be in at all time at temperature above 850°C and sludge program counter <6. ‘Temperature falling below 840°C will increase burner stage with | and sludge program counter with 2. If this result in STAGE 6, the sludge dosing pump will decrease 3 rpm. [RPMD]. Minimum sludge dosing pump speed is 400 rpm. [RPMMIN] If the temperature then raise above 850°C the increase of sludge can take place again. Above 870°C At temperature above 870°C the sludge program counter decrease with I for each step up of sludge pump speed. This will reduce diesel consumption and increase sludge capacity (See Figure 10). Sludge dosing pump maximum speed is 1500 rpm. [RPMMAX]. 50 Gs 500cTECHNICAL DESCRIPTION Start up routines flow diagram Description of program routines sequence. See section 7 — burner control Figure 11 Gs 500c SITECHNICAL DESCRIPTION Burner control The PLC, the flame guard, the vacuum controller 201096 and the photo resistor Landis & Gyr QRBI are the units maintaining control of burner. Start up sequence: wc So tlw /“] 0+ 158 Start of flue gas. fan and burner motor (purge time). 1 1 15-35s Ignition transformer ae ame eel =< greece energized. 25s Diesel solenoid valve open. = 35s Ignition transformer de = 2 al energized Flame to be steady. Lack of flame will block the start. Disturbance burner start: 1 ‘Chamber flame (light). ‘r During the air vent time period (0 - : | serine | ~ 25s) there should be no flame in the chamber. If there is flame or light for some reason, or a fault in the flame 1 supervision cireuit "WAITING FLAME IN CHAMBER" will display. Start of burner will be delayed until 1 no flame signal is given. S ~ Lack of flame. Ifno flame signal is received during the safety period (35sec), or in normal 1 running, the alarm signal "FLAME FAILURE” will display. Fuel oil supply will cut off and the burner is i blocked. Gs 500c 53STORAGE AND INSTALLATION Storage and installation Preservation Preservation from installation to start up of equipment. fier installation the equipment should be preserved and protected for hostile environment. Hostile environment will be mechanical work as welding, grinding, handling of heavy equipment, insulation work, water spray washing and paint spraying, The equipment is delivered with plastic sheet, this should however not be left as protection where hot work take place. If the incinerator is exposed to high humidity for a period of time, silica gel must be placed inside the control panel. Preservation in case of long time storing after installation. In addition to the item mention above check that coating is in good order. Protect the nozzles and pipe in the combustion chamber exposed part of the burner with grease. Remove slag and ashes from combustion chamber. Turn the electrical motors for fan, pumps and burner slightly. If possible the power should be switched on to the control panel in order to keep the panel dry. Gs 500cSTORAGE AND INSTALLATION Precommissioning Mechanical completion checkout. Prior to function testing at first start up, the following mechanical compl mn must be checked. 1. Check that the foundation support and the deck strength are adequate for the incinerator unit. (5. ton) 2. Check that flue gas fan foundation is of a sturdy design for fan to run without vibration, 3. Check that the air inlet to the incinerator room has sufficient capacity. 4. Check that the necessary drainpipe are installed and connected. 5. Check that the incinerator door can be fully opened and locked in the installed looking mechanism. 6. Check that the insulation, flue gas duct and flue gas fan is installed and fixed. 7. Check that the flue gas duct is not welded direct into painted wall penetration. (fire hazard) 8. Check that the refractory brickwork has been dried out with a portable heater for 48 hours at approximately 100°C. 9. Check the diesel oil line for correct hook up, and make sure that no valve is closed on the return line. (A blocked return line will result in a leak in the diesel oil pump shaft seal) 10. Check the electrical power supply for correct rated fuse (63 amp) at the ship distribution board. 11, Check that all pipes, ducts and cables hooked up have been correctly completed according to arrangement drawings, Pre-check of live equipment. Prior to function test, the following live equipment should be tested. 1. Start the flue gas fan and check for correct rotation direction, 2. Start the diesel oil burner and check for correct rotation direction, and that normal diesel oil pressure are reached. 3. Check that the operator control panel is live, and indicating normal. 4. Make sure that sludge is filled in the tank to a level above the low level switch before starting the pump. Start the sludge pump and check for correct rotation direction, and normal pressure indication, ‘After having checked out the above items, a function test according to this manual (page 59) can take place. Gs 500c 37TEST OF FUNCTION AND SAFETY DEVICES Test of function and safety devices Control function. No. | __ Test procedure, Observations ‘Accep 1. | SLAGGING Flue gas damper close for 30 sec (TDC)°. And flue gas Test at low chamber —_| fan start temp. Open the slag door and push key DISPLAY.” "SLAGGING’. 2. |DOORNOT CLOSED | The burner will not start until waste door is closed. Open the slag / inspection door and start oe 3, | SOLID WASTE a) Diesel il heater activate for a time of 2-5 min. prior Push the key "SOLID to start of burner. b) Flue gas fan, and diesel oil burner starts indicated with green LED. Check flame through the inspection glass in door. (PRESSURE _- 10mawd BURNER STAGE NO 3 ©) Program will automatically control burner stage by the temperature. Chamber negative pressure control at -10mmWC. ‘Combustion chamber |) When the combustion chamber temperature temp. for start of waste | — exceeds 700°C [CCTWF] the door lock on sluice feeding [CCTWF] can be} — door is energized and feeding of solid waste can changed if required. start 4. |SL.cIRC PUMP Pressure indicator should read approx. 0.2 bar. Check sludge tank level. - Sturt circulation pump by | "0M level on sludge tank pushing the key “SLUDGE PUMP" LOW LEVEL SL. TANK 6. |SLTANKHEATER | Indication lamp at the control box on the sludge tank is ‘Check that sludge level is above low level switch Start circulation pump by pushing the key "SLUDGE HEATER" active (ON). Thermostat in the tank control switching on /off the heater. If low level on sludge tank LOW LEVEL SL TANK * See table for set © Display is text at main m Gs 500c 59TEST OF FUNCTION AND SAFETY DEVICES No. | Test procedure. Observations ‘Accep 6. |SLUDGE a) If not started manually, the sludge circulation pump Check that level in and sludge heater wil start. Pressure indicator for sludge tank is above low | sludge pressure should read approx. 0.2 bar and level. Push the the sludge temperature must be at start temp. 80°C "SLUDGE" key (SLTN) on ‘Temp increase: Start temp. for sludge, (ae eae (BETN) can Be changes |) Diesel oll heater wil operate 2-5 min. untl the oil = temperature has reached normal level. pect ut SS WIG FOR D.OTL TEMP ¢) Flue gas fan, air fan and burner start, indicates with green LED. a (PRESSURE Oma) BURNER STAGE NO 3 ‘At chamber temperature above 650°C (CCTSS) the Combustion chamber sludge dosing pump start at 400 rpm (RPMST). temp. for start of sludge | Diesel oil nozzle 2 and sludge will bum, burner (CCTSS) and BURNER STAGE NO 5 start speed for sludge lsuupce SPEED 400rpa| (RPMST) can be —_ changed required. | 4) ter 30 sec. The bumer will step down to stage 4 The fies Sea erie, again. Diesel oll nazzle 1 and sludge nozzle (TSSR) can be changed aT) ifrequired. ISLUDGE SPEED 400rpm| ) The logic control is now monitoring temperature increase or decrease, and controlling burner and cee atanturiseee de sludge speed (5 min fixed start speed [TSSR] ). temp. for start buming ae eae» sludge alone (CCTSO) lsuupcz SPEED x0xxpn| can be changed as, ieee ee required. ) Atcombustion chamber temperature above 850°C (CCTSO) burning sludge alone is allowed provided the sludge is sufficient inflammable. BURNER STAGE NO 7 lstupce SPEED xxxrpa| 7. |STOP 2) Will stop any selected program. — ‘At combustion chamber temperature > 170°C ee {(CCTFS}{HCCTFS)) all function will stop, but Chamber temp for stop the flue gas fan will run for cooling down. of flue gas fan (CCTFS) can be changed if required. (PRESSURE -20mmNC) COOLING ‘At combustion chamber temperature < 170°C ((CCTFS}{HCCTFS)) the flue gas fan stop. The waste door can be opened. READY For more details see section for program description and sludge control. 60. Gs 500cTEST OF FUNCTION AND SAFETY DEVICES Alarm and safety functions Start a bummer program. ‘When fan is running disconnect the sensor tube from vacuum DRAUGHT FAILURE a es as 1. | FLUE GAS TEMP. ‘At flue gas temperature above set point the alarm will HIGH activate and burner stop, Adjust set point [FGTA] ‘below operating temp. FLUE GAS TEMP HIGH 2. |COMB. CHAMBER [At combustion chamber temperature above set point TEMP. HIGH Adjust set | alarm will activate and burner stop point [CTA] below i eae 3. [COMB.CHAMBER —— | At combustion chamber temperature below set point ‘TEMP LOW Adjust set | [CCTSO] - [HCCTLA] alarm will activate and the point [HCCTLA] to 0. —_| burner stops. ‘Adjust set point [CCTSO} below (Cie eeainame a ‘operating temperature Then adjust set point [CCTSO] above operating temperature 4. |MOTOR OVERLOAD — | The motor tested stop, the alarm activates and the Activate test button at _ | burner stops. front of the motor circuit MOTOR OVERLOAD breaker. 5. |DOORNOT CLOSED | Alarm activates and the burner stops. Open the inspection door by using the special key for unlocking the DOOR NOT CLOSED oor lock. | 6. |DRAUGHT FAILURE — | At pressure decrease below -5mmWC and after 10 (FAN STOPPED) sec. the alarm activates and the bumer stops. Start a burner program, ‘Adjust set point (FOHA] controller. 7. [DIESEL OIL TEMP. — | At start of heating the alarm activates and the bumer Low stops i 3 thermostat -S3 to below set point for working thermostat -S4 or 8. | DIESEL OIL TEMP. At release of safety thermostat-S3 the alarm will ict sce wel er cope Sat aera thermostat'S3 to bel The safety thermostat require manual reset 9, | DIESEL OW PRESSURE LOW Start a burner program. ‘Take down the fuel oil pressure At pressure switch +2-S1 set point the alarm activates, and the burner stops, DIESEL OIL PRESS LO Gs 500c aTEST OF FUNCTION AND SAFETY DEVICES No. | __ Test procedure. Observation ‘Accep 10. | FLAME FAILURE ‘Alarm activates and theburner stops. Pull the photo resistor ‘out and blind off. ere ce par 11, |LOWMIGH VOLTAGE | Relay deactivates at voltage above or below set point ‘Adjust set point up and_ | after atime delay (normally 5 sec.) down at relay (-K7) until_ | When the relay is deactivated, the yellow LED goes red LED flash off, and the red LED goes on. ‘LOW/HIGH VOLTAGE 12. | STEAM/AIR ‘Alarm activates and the burner stops. PRESSURE LOW/HIGH Start a sludge program ‘STEAM/AIR PRESS Close off steanvair LOW/HIGH supply. 13, | STEAM/AIR ‘Alarm activates and the burner stops. PRESSURE LOW/HIGH Start a sludge program. aramaamE Close off stearwvair test eee valve. 14, |LOw SLUDGE ‘Alarm activates and the burner stops. PRESSURE ‘Start a sludge program. Close off sludge supply. jaime ata 15, | FREQUENCY ‘Alarm activates and the burner stops. INVERTER FAILURE Start a sludge program Disconnect wire at FREQ INV FAILURE terminal SC in the inverter. 16, |SLUDGE TEMP. LOW | Alarm activates and the burner stops. Start a sludge program ‘Adjust setpoint [SLTLA] o0°C snd ISLTN] SLUDGE TEMP LOW adjusted above operating temperature. 17. HIGH | Alarm activates and the burner stops Start a sludge program Adjust set point [SLTHA] t0.0°C and [SLTN] adjust. Pea below operating temperature 18, [SLUDGE TANK TEMP, | Alarm activates and the burner stops. HIGH" Start a sludge program ‘Adjust down safety SL TANK TEMP HIGH thermostat +3.1-S1 below operating The safety thermostat requires manual reset. temperature 19, |LOWLEVEL SLUDGE | Disconnect cable for low level sludge tank. TANK si FANE test lever it _| Alam activates when setting SLTANK ALRM=1 mounted. LOW LEVEL SL. TANK a Gs s00cTEST OF FUNCTION AND SAFETY DEVICES No, Adjustments. Observation/remarks Accept 19. SLUDGE PRESSURE SETTING TO 0.1 BAR. ‘Adjust the sludge pressure alarm switch. 20. ‘STEAM/AIR PRESSURE SETTING TO 1,5 BAR. Adjust the steam/air pressure low alarm switch. STEAM/AIR PRESSURE SETTING TO 4,5 BAR. ‘Adjust the steam/air pressure high alarm switch ADJUST BURNER DAMPER TO CLOSED POS. (0°) sT BURNER DAMPER STEP 4 (BLUE) ADJUST BURNER DAMPER STEP 2 (ORANGE} 24 ADJUST BURNER DAMPER STEP 3 (RED) 25. ‘SEAL THE BURNER DAMPER 26. OVERLOAD SETTINGS: Flue gas fan motor Amp. Burner motor "Amp. Sludge circ. pump ‘Amp. Diesel transf. /booster pump ‘Amp. Sludge transf. booster pump: ‘Amp. No. Control ‘Observation/remarks. Accept 27. IGNITION ELECTRODES 28, 29. PROGRAM BASED ALARMS 30, PROGRAM BASED FUNCTIONS 31 ALL SETTINGS ACCORDING TO LIST. 33, INDERPRESSURE ON DISPLAY SET TO 0 34 ‘TEMPERATURE IN SERVICE MENUE SET TO 0 35, SLUDGE ONLY SET TO1 36, OVERALL INCINERATOR VISUAL CONTROL ‘TERMINAL CLAMPS 38, FREQUENCY INVERTER SETTINGS 39, ‘SEPARATE-SOURCE VOLTAGE-WITHSTAND TEST Gs s00cOPERATING INSTRUCTION Operating instructions Selecting Program Following programs are available: © Slagging ‘* Solid Waste Burning * Sludge Burning Stop @ sp ait setected programs and activity. If the combustion chamber temperature is above 220°C [CCTFS], the flue gas fan will continue to run until the temperature has decreased to 170°C [CCTFS] - [HCCTFS]. When the flue gas fan has stopped the door lock is released and the doors can be opened. Start @ Sic: the Main switch to “ON” position The control panel will be energized and the text will be displayed in the Operator Window. ‘The Main Switch is only for EMERGENCY STOP. Slagging @ Press the “SLAGGING” button and open the slag door Each morning, providing that the combustion chamber temperature is below 170 °C, should be removed. Solid Waste © Press the "SOLID WASTE” button. Wait for the temperature to reach 700°C. ‘The green control lamp / push button wil be lit Press and hold the green button and open the sluice door. Put the trash bag into the sluice. Close the sluice door. Rotate the sluice arm for emptying the garbage into the incinerator Return the sluice back in position. After 3 minutes, the control lamp will be lit and a new load can be fed into the incinerator. Operate the pusher handle before each load ~ if pusher is fitted After all garbage is incinerated, activate the “STOP” button, Note: At temperatures above 1050 °C, stop feeding of garbage. Gs 500c 6OPERATING INSTRUCTION Sludge @ Prior to rurning stuige, heat the sludge to 80°C : Heating is activated by pressing the “SLUDGE HEATER?” button. (Should be heated over night.) The ing pump must not be started at preheating. Next morning, drain off as much water as possible from the sludge tank Press “SLUDGE” button. Bleed off water from the atomising line. ‘Adjust the sludge oil pressure to 0,2 bar with the sludge tank reg. valve. The incinerator wil tp automatically when the shdae tank i empty, o by pressing the “STOP” baton. Note: The sludge tank must not be filled when sludge is burning. At temperatures above 1050 °C, stop feeding of garbage. If "SLUDGE ONLY "is selected of temperature diesel oil support burner will continue to burn regardless The Sludge capicity is controlled automatically and will be limited by the combustion chamber ‘temperature (min. 850°C [CCTSO] and max. 1150°C [CCTMAX]) and flue gas temperature (max. 340°C [FTGMAX)). When selected time expires, the burner will stop. If specified time is not selected, the burner will continue burning until the key "STOP" are pressed. ‘The flue gas fan will continue to run until the temperature decrease to 170°C [CCTFS] - {HCCTFS]. When the flue gas fan stop the doors are unlocked and can be opened. Other options. ‘Sludge circulation pump @ secnaty s:0r1 of stadge circulation pump ‘The pump will stop automatically at low level by means of the low level switch in the tank or by pressing the "STOP" key or the "SLUDGE PUMP" key. ‘Sludge tank heating @ seanuaty start of studge tank heater. The heater switches off at thermostat setting, low level in tank or by pressing the "STOP" key or the "SLUDGE HEATER" key. 66 Gs 500cOPERATING INSTRUCTION Instruction for operation Prior to start Main switch on the control panel is switched to position "ON" .The E300 operator panel is energised and the text will show in the display. Slagging 1 2 Check that there are no flames in the incinerator. Push the "SLAGGING" key, the flue fan will start. LED for "SLAGGING" 's damper will close for 30 sec. and the flue gas "FG FAN" and "RUNNING" are lit. Open the ash doors and remove ashes and slag, partly burned cans, can remain, These will burn out eventually. NOTE! Combustion air inlet openings at "floor" level must be cleaned. ‘This is important for a free airflow to the combustion chamber. Solid Waste 1 2, Close the doors. The burning time is automatically repeated from last setting. To change, select "PROGRAM SELECT" menu. Set the burning time. If burning time "0" is selected, the burning will be continuous until "STOP" key is pushed. For information on remaining burning time, call up "RUNNING INFORMATION" menu and time left will appear on line 5, For continuous burning the value will be "9999 min". Push the key "STOP" if "SLAGGING" is shown on the display. The flue gas fan will stop and "READY" will appear on line 4. Push the key "SOLID WASTE" and "SOLID WASTE" will appear on line 4 for 5 sec, before start up and the green LED for "SOLID WASTE" is lit. "WTG FOR D. OIL. TEMP" will appear until the diesel oil is heated to required temperature "SOLID WAS PE" will appear again until the burner has started. "BURNER STAGE NO." will appear on line 4. Green LED for "FG FAN", "BURNER" and "RUNNING" are lit When the green indicating light for sluice operation on the junction box on the sluice is, lit, feeding of waste is possible. Push the green button to open the sluice door and place the trash into the sluice. Close the sluice door and pull the handle attached to the sluice. The trash will then fall into the chamber and will be ignited from radiant heat. Before each loading, visually check that there is sufficient space in the chamber for next load. NOTE! Oily rags and separator sludge must be loaded in small quantities, only maximum | kg per load. NOTE! Loading of glass will result in a rock hard slag, which is difficult to remove. When the set time has run out, or the key "STOP" is pushed, the burner will stop, and the cooling down sequence starts. "COOLING" will appear on line 4. When the temperature in the combustion chamber has decreased to 170°C, the flue gas fan will stop and door locks energized. Gs 500c 07OPERATING INSTRUCTION Sludge 1 Fill up the sludge tank and activate the heater. This is done by the key "SLUDGE, HEATER" and the green LED "SL HEATER" will indicate that the heater is active and will bring the temperature up to set level. Drain off water from the sludge tank. (The sludge should be settling overnight before water is drained off) Start the circulation pump by the key "SLUDGE PUMP" and the green LED " SL PUMP" will indicate that the pump stars. Check the sludge pressure ‘on the pressure indicator to be in the range of 0.2 bar, adjust if required, using the by pass valve. Check the atomising -air -steam supply pressure to be 6 - 8 bar. If steam is used, the condensate must be drained off by use of the valve located at sludge equipment drip tray For alternative burning modes, ref. to Solid Waste item 2. Push the key "STOP" if "LOADING / SLAGGING" is running and observe that flue gas fan'is stopped, and "READY" appears on line 4. Push the key "SLUDGE" and "SLUDGE" appears on line 4 for 5 sec. and the green LED for "SLUDGE" is lit "WTG FOR SLUDGE TEMP" will appear on line 4 until the temperature reaches the normal working temperature. At normal temperature (80°C) the fan and burner will start up in sequence. The status of the burner will appear on line 4 "BURNER STAGE NO" Green LED for "FG FAN", "BURNER", "SL HEATER", "SL PUMP" and "RUNNING" are lit. ‘The manual regulating valve for air / steam atomising located at sludge equipment drip tray should be from % to | turn open. The pressure should be shown in the upper half of the green area (3.3 bar or 48 PSI) when the sludge burner/nozzle is clean. If pressure rises, do NOT adjust the valve, but clean the sludge burner. If sludge and solid waste will be burned simultaneously ref. to Solid Waste item 5 When the set time has run out, or the key "STOP" is pushed, the bumer will stop, and the cooling down sequence starts. "COOLING" will appear on line 4. ‘When the temperature in the combustion chamber has decreased to 170°C the flue gas fan will stop and door locks will be energized. 68 Gs 500cOPERATING INSTRUCTION Emergency stop In the incinerator room. ‘Turn the main switch at the control panel "OFF". Outside the incinerator room. Activate the emergeney stop. (The switch normally requires manual reset), When emergency stop is used, or at black out. If the combustion chamber temperature is above 220°C, it is important to start the flue gas fan as soon as possible ‘A. The incinerator can be set to auto start [AUTO] = 1, means auto restart of flue gas fan for cooling down when the power is back. "COOLING" will appear on line 4. B If the auto restart is set at [AUTO] = 0: Push the key "STOP". Flue gas fan will start after 30 sec, and "COOLING" will appear on line 4. Burner stages © BURNERSTAGENO0 Not active. Waiting for temp decrease before new start * BURNER STAGE NO 1 Diesel oil nozzle no. 1 * BURNERSTAGENO2 _ Diesel oil nozzle no. 2 * BURNER STAGE NO3 Diesel oil nozzle no. 1 and 2. * BURNERSTAGENO4 —_ Diesel oil nozzle no. | in parallel with sludge burner. * BURNERSTAGENOS Diesel oil nozzle no. 2 in parallel with sludge burner. © BURNERSTAGENO6 —_ Diesel oil nozzle no. | and 2 in parallel with sludge burner. + BURNER STAGENO7 Sludge burner only without diese! oil burner support. ‘Temperature * MAX: © Flue gas temperature is 400°C. © MAX: Combustion chamber temperature is 1200: © NORMAL: — Flue gas temperature in operation is 250°C - 340°C. © “NORMAL: — Combustion chamber temperature is 850°C - 1150°C. NOTE! Careful heating-up and cooling-down is required for preventing damage to the refractory brickwork. Gs 500c CSOPERATING INSTRUCTION Trouble shooting ‘Symptom Probable causes Checkout procedure 1. JOPERATOR PANEL | + Faully main power Check main switch -Q1 DEAD. supply. Normal function of ‘operator panel MAC E300 described on page Emergency stop switch open. Check power supply from main switchboard, Check switch -S1. 97 ‘© Faulty fuse for pilot e i (ies Has Check fuses -F7 and -F8 + Faulty fuse -F10. aaeriee 2. ALARMS: * Described in section Described in section “Alarm “Alarm system” page 34. Faulty PLC unit or extension units, system" page 34. ‘See description of PLC. See Appendix A: PLC page 93 3. | FLAME FAILURE. Poor flame / smoke when burning on diesel oil Poor flame / smoke when burning sludge. Flame sensor dirty. Flame sensor defect The nozzles could be blocked or damaged. Incorrect setting/opening of burner air damper. Burner dirty. Ignition failure Defect solenoid valve or coil Damaged or bad sludge nozzle. Closed or incorrect adjusted air/steam control valve Damaged sludge dosing Pump stator: Sludge pressure to high. Take out and clean. Replace flame sensor. Clean or change the nozzles. Check opening and correct, Clean burner flame scrod and blast tube. Adjust spark electrodes. Replace valve or coil Check the nozzle and if necessary clean and adjust it ‘Adjust steam/air automation valve. (172 to 1/1 turn open) Replace stator. ‘Adjust to correct setting (0.2 bar) Gs s00c 1OPERATING INSTRUCTIONS ‘Symptom Probable causes Checkout procedure FLUEGASTEMP. | + Leaking dosing pump __| Replace stator’ HIGH stator Burning sludge ‘+ Leaking D.0 solenoid. _ | Replace solenoid * Blocked air cooling inlet. | Clean inlet. (Bottom grating) * Panel cooling siot Clean panel slot logged with dirt. Throttling bricks fallen _| Put the missing brick back in out place. ‘© Under pressure tolow | See Draft Failure ‘+ Faulty temp. sensor. Replace sensor ‘+ Faulty temp. transmitter. | Check transmitter mV input Replace, DO NOT ADJUST + Faulty frequency inverter. | Check frq. inverter circuit ‘Stop loading, and tray to block Burning solid waste | * Loaded too much waste | ower four corners 2 with high calorific value COMB. CHMBR.TEMP.|~ Same asfiuegas __| See FLUE GAS TEMP: HIGH HIGH temp high. + Theoutlet blocked | Clean outlet with slag. (Top of chamber) Clean slots + Blocked slot at chamber floor level Wait until comb. chamber. + Combustion chamber | temp is below 850°C temp too high to start the incinerator 6. [STEAMIAIRPRESS. | * To low steam/air Check steam/air supply. LOWIHIGH. pressure <1,5 bar. + Tohigh steam/air NB! Do not decrease pressure > 4.5 bar steam/air pressure. Check sludge nozzle steam/air outlet for clogging. 2 Gs 500cOPERATING INSTRUCTION ‘Symptom Probable causes Checkout procedure 7. [DRAFT FAILURE (low under pressure) Flue gas damper not opening Leaking sensor tube. Defect pressure sensor Door gasket damaged, Broken flue gas fan belts, Flue gas fan motor running in wrong direction. Check damper, el. connection and fuse ~F9. Check sensor tube for damage and fixing ‘Check and replace, DO NOT ADJUST. Check door gasket Tighten or replace, Check direction 8. | LOWIHIGH VOLTAGE Input voltage to low or to high (+10% to ~13%) ‘Check supply voltage If this alarm occur and has been reset, but supply voltage is stil lowihigh, the incinerator will not start. The display will read Ready a few second after a start command is given. 9. [TEMPERATURE INCREASING “UNCONTROLLED” Loaded too much waste with high calorific value. Damaged sludge dosing pump stator. Sludge speed contro! not working, Leaking diesel oil solenoid valve. ‘Stop loading and try to block lower four comer ventilation slots. Replace stator. Check sludge speed Replace the valve. Gs 500¢ BMAINTENANCE INSTRUCTION Maintenance instruction Preventive maintenance Daily 1. Check the combustion chamber. Remove all ash and slag after burning is finished. 2. NOTE: The combustion chamber air inlets in the bottom must always be cleaned. 3. Check diesel oil pressure. Normal reading 16 bar. 4. Check sludge pressure. Normal reading 0.2 bar. Weekly 1. Clean photo resistor on burner. 2. Check that combustion air inlets and cooling air inlets are free from obstructions. Clean if necessary. Monthly 1. Check fan belts and tensions. See page 77. 2. Check refractory condition. See page 77. 3. Check diesel oil burner. See page 79 and Appendix C page 101 4. Check sludge oil burner. See page 79 and Appendix F page 127. 5. Lubricate all movable parts. 6. Check spark arrester (if installed) and clean if necessary. 6 monthly 1. Check filter on diesel oil pump, and clean if necessary. See page 77. 2. Check filter on diesel oil line, and clean if necessary. Check rotor and replace stator on sludge oil dosage pump. Ref. Appendix H page 131. Replace the grease on the flue gas fan bearings. See page 79. Check visually the thermocouple for the combustion chamber. Lubricate the sluice bearings. See Sluice Assembly drawing, 7. Lubricate the bearings for the pusher in grate. See Combustion Chamber Mounting drawing. Gs 500C 8MAINTENANCE INSTRUCTION Yearly Check paintwork. Make sure the paint is not chipped or scratched. Check the control and alarm system according to "Test of function and safety devices” page 59. Check all safety devices and calibrate if necessary Check all valves on oil system for leakage. Check all oil solenoid valves for leakage Replace nozzles for D.O. burner with new ones. GS 500MAINTENANCE INSTRUCTION Inspection Tem ACTION ‘Combustion ‘Monthly check: Check visually the refractory inside the combustion eeeabe chamber. If pieces of refractory have fallen out so the insulation or steel is visible, then use of the incinerator must be discontinued until a repair has been carried out. Pay attention to residue on the walls. If this is over 20 mm thick, remove this by means of a wire brush and a paint-scraper. Do not use a hammer! Daily check: Check visually for leakage. The pressure is to be checked daily. If pressure drops below 16 bar and cannot be adjusted by means of the adjustment screw, clean the filter. (Ref. Appendix D page 105.) To clean the filers, proceed as follows: Close the valves on supply and retur line to D.. pump. Remove all 8 bolts at the end the pump opposite the drive-side. Remove the end cover and the cover gasket. The filter is now visible and can be pulled out without the use of tools Clean the fiter in diesel oil and biow dry with compressed air. Reassemble and adjust the pressure to 16 bar. Flue gas fan: Monthly check: Check the fan belts for sufficient tightness, Correct deflection is 10 mm using a force of approx. 3 kg. weight load. Sludge dosage | Weekly check: Check visually for leakage Tur the shaft by hand to ieee: check itis moving freely Gs 500¢ ”MAINTENANCE INSTRUCTION Cleaning and lubrication ITEM ACTION ‘Ashes: The slag must be removed daily before starting up the incinerator. Make sure that trash has been incinerated completely and that the fire is dead and ashes cold. Use a hoe for this purpose Photo resistor: The photo resistor should be cleaned by means of a damp cloth every ‘week. Diesel oil burner: Caution: The main switch must be in OFF position whenever working with the burner For dismantling and re-assembly, see Appendix C (page 101). The blast tube, flame scrod and diesel nozzle should be cleaned every month This can be cleaned with Kerosene, White Spirit or Marine Diesel Oil and abbrush. The electrodes should be wiped off with a cloth dipped in one of the above mentioned agents, Diesel oil pump: The filter must be cleaned every 6 month. For dismantling and re- assembly, see Appendix D (page 105). Flue gas fan: ‘The grease in the bearings must be changed every sixmonths. Use heat resistant type (ESSO Ronex MP or equal). Make sure the bearings are completely clean and that the top half of the bearing is mounted correctly to the bottom half. Also check the tension of the V-belts, Door hinges: Door hinges to be greased every six months. Use ordinary ball bearing grease. Sluice: The sluice bearings must be lubricated every month, Use a graphite grease type Esso Beacon Q2 or equal. Unscrew the blinding plug pos. 23 and lubricate the nipple. Replace the plug. Also lubricate the bearing on the opposite side by lubricating the nipple through the expanded metal. Pusher: * Lubricate the bearings for the pusher with a grease gun every 6-month Use heat resistant type (Esso Beacon EP2 or equal). Sludge burner: The sludge burner should be cleaned every month, if necessary. For dismanting and re-assembly, see Appendix F (page 127). Gs 500c 9MAINTENANCE INSTRUCTION Disassembly, repair, replacement and reassembly Flue gas fan Ref. Flue gas fan assembly drawing To replace the impeller: Disassembly 1. Switch off the power and make sure it cannot be switched on again while the unit is under repair. 2. Disconnect the electrical cables to the motor. Remove the 16 bolts pos. 30 on the cover (motor end of the fan housing), ig stand (fan base), Remove the 4 bolts for the be Slide the bearing stand assembly backwards from the fan housing till the impeller pos. 19 is clear of the housing. 6. Carefully turn the bearing stand assembly to get access to the impeller. 7. ‘The impeller is attached to the shaft with a taper lock hub. On the hub, unscrew the two hexagon screws. By inserting one of the screws in the third hole (the one not in use), the peller will come off the hub when the screw is screwed in Repair It is not advisable to repair an impeller unless one has access to balancing equipment. Replacement No special procedure is required except for cleaning the shaft and the hub before the hub is placed on the shaft. Reassembly Proceed as for disassembly, in opposite manner. To adjust the clearance between impeller and fan house 1. After working with the fan always check the proper end clearance between impeller and fan housing. Proceed as follows: Unscrew the top part of both bearings. Unscrew the nuts for the bearing hubs. Now the shaft is loose. Pull the shaft out as far as possible. Put an ink mark on the shaft against the back bearing. Push the shaft in as far as possible. Put an ink mark on the shaft against the same bearing. Pull the shaft half way out so the clearance on both side of the impeller is identical (approx. 10. mm) and secure the nuts on the bearing hubs. 8. Replace the bearing tops. Gs 500c 81SPARE PARTS Spare parts Standard supplied spare parts Unit | Part name Partno. | Ref. ea. _| Ignition electrode 8153 | 1006072 ea. _ | Photo resistor 7587 | 1006072 ea, | Nozzle 12324 | 1006072 ea, | Nozzle 11260 | 1006072 _ ea, _ | Thermocouple for comb. chamber type"N" | 12600 | 1006297 ea. _ | Bonded stator 15748 | App. H Gs 500c 83SPARE PARTS Recommended spare parts [Articles 7] Minimum Spare Parts, 2007, GS500C_- Art.No. 15917 11260 | Nozzle 1,00| stk 12324 | Nozzle 1,00| stk 15748 | Bonded Stator 4,00[ stk. 7587 Photo resistor 4,00| stk. 8153 Ignition electrode 2,00[ stk. Gs 500c 85,SPARE PARTS Gs s00c [Articies TT] Spare parts for 1 year service, 2007 GS500 C - Art.No. 15933 14260 Nozzle 4,00] stk 12324 Nozzle 4,00] — stk 12500 ‘Thermocouple Type "N" Assembly ,00| stk 15748 Bonded Stator 4,00| stk 5676 Fuse Link 4,00] stk (6568 Ignition Cable Compl 2,00| stk 7587 Photo resistor 4,00| stk 8153, Ignition electrode 2,00] stk 8454 Solenoid Valve ,00| stk 9272 Shaft seal kit 1,00] stk 86SPARE PARTS Article: ‘Spare parts for 2 years service, 2007 GS500 C - Art.No. 15934 [Reef Areca pany PERO nen POlmaney [Unit | 10863 Flue Gas Restriction Ring 4,00| _ stk 11260 Nozzle 2,00| stk 11632 Flame Scrod 4,00] stk 12324 Nozzle 2,00| stk 12500 Thermocouple Type "N" Assembly 2,00| stk 12501 Thermocouple Type "k" Assembly 1,00] stk. 12806 Repair kit for sludge valve 4,00] stk 15741 Mechanical Seal 4,00] stk 15748 Bonded Stator 4,00] stk 1896 V-belt '3,00| stk 4759 Coil 1,00] stk 4948 Coil 4,00] stk ‘5676 Fuse Link 4,00| stk 6154 Sludge Burner 4,00] stk 6568 Ignition Cable Compl 2,00| stk 7587 Photo resistor 4,00] stk 8126 Solenoid Valve 4,00] stk. 8153 Ignition electrode: 2,00| stk 8454 Solenoid Valve 4,00] stk 9272 Shaft seal kit 4,00] stk Gsso0c 87SPARE PARTS (Article: 71 Spare parts for 3 years service, 2007 GS500 C -Art.No. 15935 | [art.no. [ar name PeQuaneiy [unit 10178 ‘Temp. transmitter (K) 4,00| stk 10863, Flue Gas Restriction Ring 4,00| stk 11260 Nozzle 3,00] stk 11290 ‘Solenoid interlock 4,00] stk. 11632 Flame Scrod 4,00] stk. 12324 Nozzle 3,00] stk: 412500 Thermocouple Type "N" Assembly 2,00| stk 12501 Thermocouple Type "K" Assembly 4,00 stk. 42772 Key for Solenoid Interlock 4,00 12806 Repair kt for sludge valve 4,00) 15684 Rotor 4,00) 15688 Universal Joint 4,00) 15741 Mechanical Seal 1,00 15748 Bonded Stator 2,00) 1896 V-belt 3,00) 2577 Bearing 2.007 2678 Bearing 2,00) 3591 Bearing 4,00| stk 4759 Coil 4,00] stk 4920 Bearing 2,00] stk 4948 Coil 1,00] stk 5676 Fuse Link 1,00] stk 6154 Sludge Burner 4,00| stk 6407 Flame and press. control 4,00| stk 6567 Biast tube 4,00 stk 6568 Ignition Cable Compl 4,00] stk 6578 Bearing 1,00 stk 6953, ‘Temp. transmitter (N) 1,00] stk 7587 Photo resistor 1,00] stk 8126 Solenoid Valve 4,00 sth — 8153 Ignition electrode 400] < \_ 8454 Solenoid Valve 4,00| stk 8563 ‘Spline coupling compl. 4,00 stk 9272 Shaft seal kit 1,00 stk 945 Glass 1,00| stk ~ 88 Gs 500cSPARE PARTS 10178 Temp. transmitter (K) 1,00] stk 10863 Flue Gas Restriction Ring 400| stk 11260 Nozzle 400| stk 11290 ‘Solenoid interlock 2,00| stk 11632 Flame Scrod 4,00] stk 12324 Nozzle 4,00| stk 12500 ‘Thermocouple Type "N" Assembly 2,00| stk 12501 ‘Thermocouple Type "K” Assembly 2,00] stk 4272 Key for Solenoid Interlock 2,00] stk 12806 Repair kit for sludge valve 2,00| stk 15684 Rotor 4,00] stk 15688 Universal Joint 4,00] stk 15741 ‘Mechanical Seal 2,00] stk 15748 Bonded Stator 2,00| stk 1896 V-belt 3,00] stk 2577 Bearing 2,00| stk 2678 Bearing 2,00| stk 3591 Bearing 4,00] stk 4759, Coil 4,00] stk 4920 Bearing 2,00| stk 4948. Coil 1,00] stk. 5676 Fuse Link 4,00] stk. 6043 ‘Air Damper Motor 4,00] stk. 6154 Sludge Burner 4,00] stk. 6407 Flame and press. control 4,00] stk. 6566 il Pump 41,00] stk 6567 Blast tube 1,00] stk 6568 Ignition Cable Compl 4,00| stk 6578 4,00 stk 6953 ‘Temp. transmitter (N) 1,00 stk 6961 Ignition Transformer 4,00] stk 7587 Photo resistor 1,00| stk 8126 Solenoid Valve 4,00| stk 8153 Ignition electrode 4,00] stk 8454 Solenoid Valve 4,00| stk ‘8563 ‘Spline coupling compl. 4,00] — stk ‘9272 Shaft seal kit 4,00] stk 945 Glass 1,00] stk Gssooc 89