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Tribology International 66 (2013) 187–193

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Tribology International
journal homepage: www.elsevier.com/locate/triboint

Two dynamic models of dual clearance squeeze film damper


and their verification
Hai Lun Zhou a,b,n, Gui Huo Luo c, Guo Chen b, Hai Tao Tian c
a
Faculty of Aerospace Engineering, Shenyang Aerospace University, Shenyang 110136, The People’s Republic of China
b
College of Civil Aviation, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, The People’s Republic of China
c
College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, The People’s Republic of China

art ic l e i nf o a b s t r a c t

Article history: Two dynamic models of the dual clearance squeeze film damper (DCSFD) were established. One model
Received 24 August 2012 was based on the general Reynolds equation and the other model was based on the Reynolds equation of
Received in revised form conventional squeeze film damper. To validate the two models, vibration responses of DCSFD were
28 April 2013
obtained with different exciting frequencies, elastic supports and exciting forces by experiments. Based
Accepted 15 May 2013
on the experiment, a dynamic model including DCSFD was established. Excellent consistency of
Available online 23 May 2013
numerical solution was achieved between two different DCSFD models. Good consistency was achieved
Keywords: between the experiment and simulation. These observations provide useful models for further
Squeeze film damper studying DCSFD.
Floating-ring
& 2013 Elsevier Ltd. All rights reserved.
Reynolds equation

1. Introduction To improve the performance of SFD, various new design concepts


had been proposed. Zhao and Hahn [3] proposed a novel SFD, an outer
Squeeze film dampers (SFDs) are frequently used in rotor support ring of which was elastically connected to the rigid frame. The results
structures of aero-engines for the stabilization and vibration control showed that the improved SFD was effective in preventing bistable
[1,2]. However, conventional SFDs are highly non-linear elements with operation, sub-synchronous and non-synchronous operation at the
vibration amplitude-dependent stiffness and damping coefficients. expense of increased vibration at the first critical speed. Fleming [10]
These will result in bistable and non-synchronous responses [3]. There proposed a dual clearance SFD which could better sustain high
can exist bistable response possibilities with jump between high and unbalance loadings. Moraru and Fleming [11–13] developed a rotor
low eccentricity orbits. High orbits are associated with high vibration dynamic model with the dual clearance SFD (DCSFD) and studied the
forces, and in such cases, the presence of the damper is ineffective and behaviour of the damper with the numerical method. However, the
damaging. The non-synchronous vibrations can result in cyclic rotor translation components of the speed were neglected in the dynamic
stresses with associated problems of fatigue [4]. Zhao [5] investigated model. The DCSFD is essentially a combination of two SFD separated
the jump phenomenon by using the collocation method, the arc- by a ring. It is schematically shown in Fig. 1. Zhou [14] studied the
length continuation algorithm and the Levenberg–Marquardt non- dynamic response of a rotor supported on DCSFD, and the experi-
linear least squares method. Chu and Holmes [6] introduced three mental results showed that the bistable characteristics of a rotor
numerical methods, which were the fast integration method, the supported on DCSFD can be effectively restrained.
harmonic balance method and the simple iteration method, to predict The non-rotating test rig had been widely used for investigat-
the non-linear dynamic response of the rotor system with SFD. Bonello ing the characteristics of SFD. Siew [2] investigated three different
[7] proposed a receptance harmonic balance method used in the non- SFD models to guide for designing a shallow or deep grooved SFD
linear analysis of a rotor system with SFD. Zhu [1] studied the jump by using the non-rotating test rig. Andres and Delgado [15–19]
phenomenon by the synchronous circular centered-orbit motion studied the identification of SFD force coefficients on the condition
solution, the numerical integration method and the slow acceleration of different mechanical seals by using non-rotating test rig.
method. Inayat-Hussain [8,9] investigated the effects of the various To study the characteristics of DCSFD, two dynamic models of
parameters on bifurcations in the response of a rotor supported on DCSFD were established in this paper. One model was based on
SFD with and without retainer springs. the general Reynolds equation, and the other one was based on the
Reynolds equation of conventional SFD. To validate the two
models, a non-rotating test rig including DCSFD was excited by
n
Corresponding author. Tel.: +86 15850555101.
two orthogonally placed shakers. Based on the experiment, a
E-mail address: hlzhou@nuaa.edu.cn (H.L. Zhou). dynamic model including DCSFD was established. Then the finite

0301-679X/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.triboint.2013.05.010
188 H.L. Zhou et al. / Tribology International 66 (2013) 187–193

Inner oil film Housing

Outer oil film

Floating ring
x

Journal
Elastic support

Fig. 1. Schematic model of DCSFD.

difference and the Runge–Kutta method were applied to solve the


hydrodynamics equation and differential equations. Excellent
consistency of the numerical solution was achieved between two
different DCSFD models. Good consistency was also achieved
between the experiment and simulation.
Fig. 2. Position variables of DCSFD.

2. DCSFD model

Two kinds of DCSFD models were built. Outer film of one model
was based on the Reynolds equation of conventional SFD; inner
film was based on the general incompressible Reynolds equation.
It was named as model I. Outer and inner films of the other model
were all based on the Reynolds equation of conventional SFD.
It was named as model II. Therefore, model I and II were different
in inner film modelling.

2.1. Model I: based on the general incompressible Reynolds equation

Fig. 2 shows the position variables and some parameters that


exist in the model of DCSFD. A rotational coordinate system is
Fig. 3. Central position of journal, floating-ring and bearing housing.
built: origin O is located at the surface of the journal, where the
maximum value of h1 exists. rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1− eR32 sin 2 θ−R1 þ e3 cos θ. In practical e3 =R2 is
2
The general incompressible Reynolds equation can be written Thus h1 ¼ R2
about 10−3, so
2
as follows:
! " #
∂ h1 ∂p
3 3
∂ h1 ∂p ∂h1 h1 ¼ R2 −R1 þ e3 cos θ:
þ ¼ 6ðU 1 −U 2 Þ þ 12ðV 2 −V 1 Þ ð1Þ
∂X μ ∂X ∂Z μ ∂Z ∂X
Putting R2 −R1 ¼ C 1 gives the following expression for h1 :
where the sub-indices “1” and “2” express the bottom and top
h1 ¼ C 1 þ e3 cos θ
surfaces of the oil film.
In order to solve the Eq. (1), it is required to obtain an
The motion of DCSFD can be expressed with U in X and V in Y
expression for the varying distance h1, which exists between the
direction, which are the tangential and the radial translation
surfaces of the journal and the floating-ring at a location given by
components, in rotational coordinate system. Let U1 and V1
the angle θ The angle is measured anticlockwise to OjM′ from the
express the tangential and the radial translation components at
line OjY. The eccentricity between the shaft and the bearing
M, and U2 and V2 express the tangential and the radial translation
housing is represented by distance, e1, between the centre of the
components at M′. To describe the motion of DCSFD clearly, the
journal Oj and the centre of the bearing housing Ob; the eccen-
tangential and the radial translation components at M and M′ are
tricity between the floating ring and the bearing housing is
respectively moved to the centre of the journal Oj and the centre of
represented by distance, e2, between the centre of the floating
the floating ring Of shown as Fig. 3.
ring Of and the centre of the bearing housing Ob; the eccentricity !
According to Fig. 3, four vectors are defined, which are Oj Ob ,
between the floating ring and the bearing housing is represented ! ! 
!
Oj Of , Of Oj and Of Ob . Five angles are defined, which are α1 , α2 , θ, β1
by distance, e3, between the centre of the journal Oj and the centre !
and β2 . α1 is measured anticlockwise to vector Oj Of from vector
of the floating ring Of. ! !
Oj Ob ; α2 is measured anticlockwise to vector Of Ob from
According to the position of Of, h1, M and M′, the expressions ! !
vectorOf Oj ;θ is measured anticlockwise to vector Oj Of from vector
can be obtained as follows: ! !
Oj Of ; β1 is measured anticlockwise to X axis from vector Oj Ob ; β2 is
( 
!
e3 cos θ þ R2 cos γ 1 ¼ R1 þ h1 measured anticlockwise to Y axis from vectorOf Ob .
Let the translation speeds of journal and floating ring be Ω1 and
sin γ 1 ¼ e3 sin θ=R2
Ω2 respectively. According to Fig. 3, the expressions can be
H.L. Zhou et al. / Tribology International 66 (2013) 187–193 189

Z where Ωj is the angular velocity of the journal relative to the


floating ring, Ωj ¼ ½ðy_ j −y_ Þðxj −xf Þ−ðyj −yf Þðx_ j −x_ f Þ=½ðxj −xf Þ2 þ ðyj −yf Þ2 .
L/2
The instantaneous pressure distribution p of inner film for DCSFD
can be obtained by solving the Eq. (4). Similarly, substituting
. x ¼ xf , y ¼ yf , x_ ¼ x_ f , and y_ ¼ y_ f into the Reynolds equation of
. ...
. conventional SFD, instantaneous pressure distribution p of outer
film for DCSFD can be obtained.
-L/2
0 2π θ
3. Solution
Fig. 4. The discrete mesh.
The Eqs. (3) and (4) are non-linear partial differential equa-
obtained as follows: tions, so the finite difference method can be employed for its
solution. By converting partial derivatives into central difference
U 1 ¼ e1 Ω1 sin β1 þ e_ 1 cos β1 ; V 1 ¼ −e1 Ω1 cos β1 formulas, the Eqs. (3) and (4) can be discretized using the central
þe_ 1 sin β1 ; where β1 ¼ α1 þ θ−π=2 difference scheme in the θ and Z directions, which are discretized
into 100 and 20 shares respectively. The discrete mesh is schema-
! ! ! !
Based on cos α1 ¼ Oj Ob  Oj Of =ðjOj Ob jjOj Of jÞ and the product of tically shown in Fig. 4.
! ! Eq. (3) can be expressed in finite difference format as follows:
vectors Oj Of and Oj Ob , α1 can be obtained.  
Similarly, U 2 ¼ e2 Ω2 cos β2 −e_ 2 sin β2 , V 2 ¼ e2 Ω2 sin β2 þ e_ 2 cos β2 , 1 2 hiþ1;j −hi−1;j piþ1;j −pi−1;j 3 piþ1;j −2pi;j þ pi−1;j
3h þ h
!  ! !  ! R1 2
1
2Δθ 2Δθ
1
Δθ2
where, β2 ¼ θ−α2 . Based on cos α2 ¼ Of Oj  Of Ob =ðjOf Oj jjOf Ob jÞ and  

! ! h
2 i;jþ1 −h p
i;j−1 i;jþ1 −p i;j−1 3 i;jþ1 −2pi;j þ pi;j−1
p
the product of vector Of Ob and Of Oj , α2 can be obtained. þ 3h1 þ h1
2Δz 2Δz Δz2
Let X ¼ R1 θ, substituting it into expression (1) gives the following
¼ 6μðe1 Ω1 sin β1 þ e_ 1 cos β1 −e2 Ω2 cos β2
expression:
1
! " # þ e_ 2 sin β2 Þ e3 sin θ þ 12μðe2 Ω2 sin β2 þ e_ 2 cos β2
1 ∂ h1 ∂p
3 3
∂ h1 ∂p 1 ∂h1 R1
þ ¼ 6ðU 1 −U 2 Þ þ 12ðV 2 −V 1 Þ ð2Þ þe1 Ω1 cos β1 −e_ 1 sin β1 Þ
R1 2 ∂θ μ ∂θ ∂Z μ ∂Z R1 ∂θ
Eq. (4) can be expressed in finite difference format as follow:
Substituting U 1 , V 1 , U 2 and V 2 into expression (2) gives the  
following expression: 1 2 hiþ1;j −hi−1;j piþ1;j −pi−1;j 3 piþ1;j −2pi;j þ pi−1;j
3h 1 þ h1
! " # R2 2Δθ 2Δθ Δθ2
1 ∂ h1 ∂p
3
∂ h1 ∂p
3  
þ h
2 i;jþ1 −h p
i;j−1 i;jþ1 −p i;j−1 3 i;jþ1 −2pi;j þ pi;j−1
p
R1 2 ∂θ μ ∂θ ∂Z μ ∂Z þ 3h1 þ h1
2Δz 2Δz Δz2
¼ 6ðe1 Ω1 sin β1 þ e_ 1 cos β1 −e2 Ω2 cos β2 ¼ −12Ωj e3 sin θ þ 12e_ 3 cos θ
1 ∂h1  where subscripts i and j refer to discrete locations in the θ and Z
þe_ 2 sin β2 Þ þ 12 e2 Ω2 sin β2 þ e_ 2 cos β2 þ e1 Ω1 cos β1
R1 ∂θ directions respectively, hi;j ¼ hðθi ; Z j Þ and pi;j ¼ pðθi ; Z j Þ. Then the
 pressure distribution can be obtained by using the Gauss–Seidel
−e_ 1 sin β1 ð3Þ
and SOR–Newton iterative calculation process.
This is the hydrodynamics equation of inner film of DCSFD. The Much research has been performed to study effects of cavita-
hydrodynamics equation of the outer film is based on the Reynolds tion, air entrainment and bubbly mixture operation; however, the
equation of conventional SFD. The force of inner and outer films phenomena are not yet fully understood [10]. Therefore, the short
can be obtained by solving the hydrodynamics equations for inner bearing approximation and the Reynolds boundary condition were
and outer films synchronously. adopted, when the numerical scheme and analytical formulation
were employed in this paper.
The numerical scheme cost much more computation time than
2.2. Model II: based on the Reynolds equation of conventional SFD
analytical formulation method. But it is hard to get the analytical
formulation of the inner film force by Eq. (3). Therefore, the
Let ðxj ; yj Þ denote the centre of the journal Oj and ðxf ; yf Þ denote
numerical scheme was employed to get the force of inner film of
the centre of the floating ring Of. xj, yj, xf, and yf are the
model I; the analytical formulation method was employed to get
displacements of the journal and floating-ring in the x- and
the outer film force of model I, inner and outer film forces of
y-directions, where, the sub-indices “j” and “f” express the journal
model II.
and floating-ring respectively. (  ) denotes d/dt. The inner film
force is generated by journal and floating ring motion, while the
outer film force is only generated by floating ring motion. 4. Experimentation and validation
To utilize the Reynolds equation of conventional SFD, floating ring
is treated as static state relative to damper journal. Therefore, 4.1. Test rig description
substituting the displacement and speed of the journal relative to
the floating ring into the Reynolds equation of conventional SFD In order to validate the two DCSFD models built in the paper, a
gives for the hydrodynamics equation of inner film of DCSFD. test rig including DCSFD was built and shown as Fig. 5. It mainly
Namely, substituting x ¼ xj −xf , y ¼ yj −yf , x_ ¼ x_ j −x_ f , and y_ ¼ y_ j −y_ f consists of damper journal, elastic support, shakers, flexible links,
into the conventional Reynolds equation in Ref. [20], the expres- force sensors, transfer components, DCSFD, etc. The damper
sion can be obtained as follow: journal is embedded in elastic support, which can be used to
! " # centralize the damper journal and supply different support stiff-
3 3
1 ∂ h1 ∂p ∂ h1 ∂p
þ ¼ −12Ωj e3 sin θ þ 12e_ 3 cos θ ð4Þ ness. It is also compacted to elastic support by nut. Thereby, the
R1 2 ∂θ μ ∂θ ∂Z μ ∂Z
damper journal is integrated with elastic support. The end face of
190 H.L. Zhou et al. / Tribology International 66 (2013) 187–193

Damper journal
DCSFD
Face A

Force sensor
Face B
Flexible link Transfer component
Damper journal

Shaker

Fig. 5. Schematic diagram of the test rig.

damper journal is square; the faces A and B are orthogonal; then


the two transfer components are compacted to faces A and B. The
exciting forces of shakers along the flexible link, force sensor and
transfer component are transferred to the damper journal. The
longitudinal stiffness of the flexible link is big, while the lateral
stiffness is small. Thereby, the flexible link can transfer the exciting
force to the damper journal along the certain direction. It can
reduce the bad influence caused by installation error. The force
sensor is to get the exciting force amplitude of each shaker. The
damper journal is subjected to a constant rotating force produced
by two orthogonally placed shakers to simulate the imbalance
force of a rotating system.
The principle diagram of the rig is shown as Fig. 6. Shakers are
fed with two signals which are 901 out of phase with each other
but have the same amplitude, from the frequency generator and
power amplifier. The combination of the two forces gives a Fig. 6. Mathematical model of the test rig.
constant force rotating at the frequency of the input signal. Thus,
orbits of damper journal should be circular, having a constant
F
dynamic eccentricity about the central axis [2].
mB
The first set of experiments consists of static and impact tests
conducted without lubricant in the test rig. These tests yield the
damper journal mass, floating-ring mass, elastic support stiffness,
viscous damping coefficient, etc. Subsequently, different frequency
loads were exerted on the test rig without and with DCSFD, and ka mF Cr
then the corresponding response can be obtained. In order to
confirm the validity of experimental results, each experiment was
repeated at least two times.
Based on the test rig, a mathematical model including DCSFD
was given as Fig. 7, where —∥— denoted the non-linear stiffness
Fig. 7. Test rig installed support A without DCSFD.
and damper of squeeze film. The dynamic equations of the model
can be obtained as follows:
8 In the experiment, the test rig can be installed on two different
>
> mB x€ B þ C r x_ B þ ka xB ¼ f SIx þ F cos ωt
>
> elastic supports, support A and B, respectively. Static and impact
< mB y€ B þ C r y_ B þ ka yB ¼ f SIy þ F sin ωt
tests were conducted on the test device to identify the system
ð5Þ
>
> mF x€ F ¼ −f SIx þ f SOx parameters [15,16]. Table 2 presents the system parameters.
>
>
: mF y€ F ¼ −f SIy þ f SOy

where mB is the mass of damper journal; mF is the mass of 4.2. The test rig without DCSFD
floating-ring; ka is the stiffness of the elastic support; C r is the
viscous damping coefficient; (xB, yB) and (xF, yF) are the displace- The test rig without DCSFD was installed on two different
ments of damper journal and floating ring in the fixed coordinate supporting A and B. In the experiment, the excitation loads were
system; F is the amplitude of shaker forces applied to DCSFD; f SIx 5 N and 10 N with frequencies ranging from 10 to 100 Hz. Let f SIx
and f SIy are the oil film forces generated by inner film in the x- and and f SIy equal to zero, the displacement response of the damper
y-directions, f SOx and f SOy are the oil film forces generated by outer journal can be obtained by solving the first two equations of
film in the x- and y-directions. Eq. (5) with the Runge–Kutta method. Thus, the simulation results
The lubrication system included a delivery pump which sup- of the test rig without DCSFD can be obtained.
plied 32# hydraulic oil. The kinematic viscosities of oil were Figs. 8 and 9 depict the displacement response of damper
measured in Ref. [21] with different temperatures; the test results journal with different excitation frequencies in x- and y-direction,
were listed in Table 1. when the rig without DCSFD is installed on the supports A and B
H.L. Zhou et al. / Tribology International 66 (2013) 187–193 191

respectively, where the curves with dots denote the experimental denote the error between the model I and model II, E1 ¼
results; the curves with circles denote the simulation results. jðmodel I−model IIÞ=model IIj100%; Let E2 denote the error
As can be observed from Figs. 8 and 9, the experimental results between the model I and experimental results, E2 ¼
and simulation results are accordant. It can be seen from Fig. 8 that jðexperiment−modelIÞ=modelIj100%; Let E3 denote the error
there is a maximum of the displacement response in both between the model II and experimental results, E3 ¼
experimental and simulation results. The corresponding excitation jðexperiment−modelIIÞ=modelIIj100%. Figs. 10 and 11(c, d) depict
frequency is equal to 50 Hz, which is the resonance frequency of E1 , E2 and E3 .
the test rig installed on support A. It can also be seen from Fig. 9 It can be seen from Fig. 10(a, b) that the results calculated by
that there is a maximum of the displacement response in both the model I and II are accordant. The maximal value of E1 is
experimental and simulation results. The corresponding excitation 3.8462%; the minimal value of E1 is close to zero. Thus, excellent
frequency is equal to 80 Hz, which is the resonance frequency of consistency of numerical solution is achieved between two differ-
the test rig installed on support B. ent DCSFD models. As can be observed from Fig. 10(a, b), there are
For simplicity, the test rig can be seen as one degree of freedom some differences between simulation and experimental results.
system. Therefore, the resonancepfrequency
ffiffiffiffiffiffiffiffiffiffiffiffiffiffi of the system can be The maximal value of E2 is 27.7778%; the minimal value of E2 is
obtained by the formula, ωn ¼ ka =mB =ð2πÞ. When the test rig close to zero; the maximal value of E3 is 25%; minimal value of E3
without DCSFD was installed on support A, ωn ¼ 47.094 7Hz. The is close to zero. The error may come from the simplified boundary
resonance frequency is close to 50 Hz, which is consistent with the condition, machining error, etc. However, most of the values of E2
experimental and simulation result. Similarly, when the test rig and E3 are small, and the general trends of simulation and
without DCSFD was installed on support B, ωn ¼ 82.6068 Hz. The experiment are accordant. Thus, good consistency is also achieved
resonance frequency is near to 80 Hz, which is consistent with the between experiment and simulation.
experimental and simulation results. To further validate the Model I and II, support B, an elastic
Therefore, the experimental results, simulation results and support with greater stiffness, was adopted. As can be observed
simplified formula results are accordant. from Fig. 11, the excellent consistency of the numerical solution is
achieved between model I and model II; good consistency is also
4.3. The test rig with DCSFD achieved between the experiment and simulation. Therefore, the
models established in the paper are further validated.
In order to validate the two DCSFD models built in the paper, a All calculations in the paper were performed in Matlab on a
test rig was installed on support A and B. Figs. 10 and 11(a, b) standard desktop pc with a 2.83 GHz quad core processor. The
depict the displacement responses of damper journal with differ- computation time of model I and II is listed in Table 3. It can be
ent excitation frequencies in simulation and experiment. Let E1 seen that the computation time of model I is 10 times more than
the model II. Thus, model II can save more computation time.
Table 1
However, the model II is based on the Reynolds equation of
Viscosity-temperature relationship of 32# hydraulic oil. conventional SFD. It is hard to consider the deformation of floating
ring in model II. Therefore, the model I provides the groundwork
Temperatures 20 30 40 48 57 76 85 95 to further perfect the model of DCSFD.
Viscosities 7.322 4.5702 2.7921 1.9002 1.3038 0.8385 0.7415 0.5715
(10−2 Pa s)

5. Conclusion

Table 2 In order to investigate the characteristics of DCSFD, two


Test rig parameters. dynamic models of DCSFD were established in the paper. Model
Parameter Test device installed Test device installed
I was based on the general Reynolds equation; model II was based
support A support B on the Reynolds equation of conventional SFD. A non-rotating test
rig was excited by two orthogonally placed shakers in the experi-
F(N) 5 10 ment. Based on the experiment, a dynamic model including DCSFD
mB (kg) 1.2774 1.4774
was established. Then the finite difference and Runge–Kutta
mF (kg) 0.022 0.025
ka (N/m) 111,848.7 398,006 method were employed. The conclusions of the study are as
C r (N s/m) 24.0688 83.5336 follows:
Journal radius (mm) 18 20
Radial clearance 0.075 0.075 (1) The calculation results of model I and II are accordant. The
(mm)
Land length (mm) 6.5 6.5
error value of two models is less than 4%. Excellent consistency
of numerical solution is achieved between two different

Fig. 8. Test rig installed support B without DCSFD (a) response of journal in x-direction and (b) response of journal in y-direction.
192 H.L. Zhou et al. / Tribology International 66 (2013) 187–193

Fig. 9. Test rig installed support A (a) response of journal in x-direction and (b) response of journal in y-direction.

Fig. 10. Test rig installed support B (a) response of journal in x-direction, (b) response of journal in y-direction, (c) error analysis in x-direction and (d) error analysis in
y-direction.

Fig. 11. Test rig installed support B. (a) response of journal in x-direction, (b) response of journal in y-direction, (c) error analysis in x-direction and (d) error analysis in
y-direction.
H.L. Zhou et al. / Tribology International 66 (2013) 187–193 193

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