Te .Og 1. SCOPE Al pipe supplied under these specifications shall be Seamless/Electic welded Submerged Arc Welded - Longitudinal (SAWL(with one longitudinal seam)/SAWH in accordance with the API Specification SL, 49" Editon December ‘2012 Product Specification Level | (PSL1}, except as modified by the Company's special conditions as set out herein, These specifications apply to Grade B, X42 & X48. 2 pROCE ‘ACTURE: 2.1 Pipe shall be manufactured by manufacturing processes as prescribed in Clause 8.1 and Table 2 of API Spec 5L 45th Edition, 3 t 22 the applicable requirements of Clause 8.2 shal also apply. 3. MATELIAL REQUIREMENTS: CHEMICAL PROPERTIES Chemical Comnasition: 3.1 The composition of siee! used for the manufacture of pipe shall Conform to the chemical requirements as per Clause 9.2.1 with given in Table 4 (PSLI) of API Spec St 45th Edition. Specific requirement for Grade B, X42 & X46 is reproduced hereunder: S| ese Grade 5 Grade X-42 Grade X-46 No. (Weight Percent) | (Weight Percent) _| (Weight Percenl) i Carbon 0.28 (Max) (0.26 (Max) 0.26 {Max} [27 | Menganese 1.20" (Max) 1.30_{Max] 1.40_{Max} 3 | Phosphorous (0.030 (Max.) 0.030 (Max. 10.030 (Max) 4 Sulpnur (0.030 (Max 0,030 {Max (0,000 (Max) | (a) Columbium —{niobium), vanadium, titanium, or ‘ combination thereof may be used at the discretion of the manufacturer. (b) The sum of columbium (niobium), vanadium and titanium contents shall not exceed 0.15%. [c) Footnote “b" of Table 4 ~Chemical Composition for PSLI pipe of API SL 45" Edition shall also apply. 3.2 The manufacturer/supplier shall fumish report on chemical analysis of the finished pipe. The stee! used shall conform to the ladle analysis limits as given in sub-para 3.1 above. 3.3 The manufacturer shall furnish heat/lot identification. 3.4 Mechanical Properties: 3.4.1. Tensile Properties shall conform to requirements specified in Clause 9.3.1 with details given in Table 6 (PSLI pipes} of Scanned with CamScanner4. SPECIFICATIONS SEPOUPT TE ,; Nominal Dia #4”) 2 Sa [API Spec SL 45Ih Edition, Minimum Limits of yield. and ullimate tensile strenglh for Grade 8, X42 & X4S is specified hereunder: - 7 [Grade-8 | Grade X42 [Grade x45 Minimum Yield | 35,500Psi/ | 42,100 Psi/ | 44,400 Psi/ Strength __! 245 MPo__| 290 MPa _| 320 MPa. ‘Minimum Ulimate | 60,200Psi/ | £0,200 Psi | 63.100 Psi/ Tensile Sirengin _|415Mpa_| 415Mpo__1.435 Mpa Minimum elongation shall be determined by formula ‘appearing vide foot note 'c’ Table 6 of API Spec SL 45th Edition. . 35 Test Methods: 3.5.1 Chemical analysis shal be performed in accordance with ASTM A751: Method, Practices and Definitions for Chemical Analysis of Steel Products as mentioned in Clause 10.2.4 Retesting / recheck analysis shall be cared out in ‘accordance with Clause 10.2.12 of API Spec SL of 45h Edition. 3.5.2 Bend test shall be carried out in accordance with ASTM A 370 as specified in Clause 10.2.4.5, Clause 10.23.5 and Table 19 of API Spec SL 45th edition, 353 Gvided-bend test shall be camied out in accordance Wilh ASTM A 370 as specified in Clause 9.7, Clause 10.2.3.6 and Table 19 of API Spec SL 45th edition. 3.5.4 Flattening tests shall be carried out in accordance with ASIM A 370 as specified in Clause 9.6, Clause 10.2.3.7 and Table 19 of API Spec SL 4Sth edition. 35.5 Tensile testing procedures shall conform to the requirements of ASTM A370 as per Clause 10.2.4.2, Clause 10.2.3.1 and Table 19 of API Spec 5L 45th Edition. DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS & END FINISHES. Linepipe shall be furnished in the outside diameters and wall thickness specified in the schedule of requirement such dimensions shall conform to Table 9 of API Spec SL, 45th Edition. 4) Diameter: Tolerance for Diameter at Pipe Ends shall generally be in accordance with Table 10 (API Spec SL 45th Edition). Diameter Tolerance shal be obtained over 4 inch length from end of pipe and be considered inclusive of ali type of voriation allowable under Annex "C" Clause C.2.3 of API Spec 5L. The plus tolerance 2 Scanned with CamScanner‘SPECIFICATIONS: cet SNP-SPC-LNP | Pipe, Nominal Dia (oa = + % g | Geeta te APL Spex oe av Date BERT | Grades B, XA X46 PSL] Page Page 306 | I : 42 43 44 4S ‘on OD shall be measured by passage over ends of a ring gauge ‘of that size: the minus tolerance on OD shal be measured by an instrument copable of measuring actual minimum QD. Wall thickness: Each length of pipe shall be measured for conformance fo the specified wall thickness requirements. The wall thickness af any location shall be within tolerances +8%, -5% of specified wall thickness except that the weld area shail not be limited by the plus tolerance. Weight vA Clause 9.11.2 810.2.9 of API Spec SL shall apply. length Pipe shall be supplied in random lengths of 40 ft. (12.2 meters), maximum length 43 ft. (13.1 meter), minimum length, 23.00 fi. (7 meters) and average length 36 ft. (11 meters), with not more than 10% of pipe falling below length of 36 ft. (11 meters). The requirement shall apply to each shipment whatever the load of shipment. Exception |: Length of individual tender item is less that 500 meters: The length of each pipe supplied against each item of the SOR should be as close as possible to standard length i.e. 12,1 meters or equal to the length specified in the SOR against SOR items, however, where the tender quantity is such that one length of each item has t6 be of smaller length to meet the tender quantity, the lengths should be such that no pipe against each item is less than 7 meter length. Exception II: In case, length is specified against a specified item in the SOR, the above shall not apply for the specific item and the length mentioned in SOR shall prevail. Straightness Pipe shall be randomly checked for straightness, deviation from a straight line shall not exceed 0.1% of the length. Measurement may be made using a taut siting or wire from end to end along tne side of the pipe, measuring the greatest deviation as mentioned in Clause 9.11.3.4 of API Spec 454 Edition. Jointers tointers shall not be accepiable. PIPE ENDS Pipe ends shall be beveled for welding as per Clause.9.12.5.2 API Spec SL 45* Edition requirements ie. beveled to an angle of 30 degrees plus 5 degrees minus zero degrees, measured from a line drawn Perpendicular to the axis of the pipe and with a root face of 1/18" plus/minus 1/32. Both ends of pipe shall have its inside reinforcement Scanned with CamScannerremoved for a distance of approximate 4" from the end of the pipe (excluding ERW). Pipe ends be finished square with the pipe, Protectors shall be fited to both ends of each pipe to protect the bevel, WORKMANSHIP AND DEFECTS Imperfections of the types that exceed the specified criteria described in Clauses from 9.10.1 to 9.10.7 of API Spec SL 45th Edition shall be considered as defects. The manufacturer/supplier shall fake all reasonable precautions to minimize recumiing imperfections, damage and defects. 15 HYDROSTATIC TESTS 7.1 Pipe shail be subjected to a mill inspection hydrostatic test os Per Clause 10.26 of API Specification SL 45 Exition. The "manufacturer/ supplier shall furnish the hydrastatic test reports of quoted pipe. 7.2 The test pressure shail be held for duration of time as specified under Clause 10.2.6.1 of API spec. 5. 45" Edition, 73 The Hydrostatic Test pressure for ploin-end pipe’ shall be determined by the following equation. p= 2st D Where Sis the hoop stress, equal to a percentage of the specified minimum yield strength as given below table 1 is the specified wall thickness D isthe specified outside diameter VISUAL INSPECTION All pipes shall be visually examined and shall be free of defects in he finished condition as referred in Clause 10.2.7 NON DESTRUCTIVE INSPECTION Al pipes shall be inspected by ultrasonic and radiological methods as refered in Clause 10.210 and laid down in Annex “E" of API Specification 5L 45th Edition. MARKING AND COATING 10.1 Pipe shall be marked in accordance to Clause 11 of API Spec SL 45” Edition All such marking shall be put on both the inside and outside surfaces at the ends of each pipe. However, marking for 8" & less than 8 dia pipe only on outside surface is acceptable, 10.2 Identification paint bands each 2" wide shall be applied on Both ends on the ouiside surface of pipe, starling from 9” ftom, . he Scanned with CamScanner 1 iTie the end and placed 4” from each other, in the sequence noted below: + 0.219" Green ee 0.250" ‘Orange 0.277" Pink Fi 0.280" Yellow 0.312" White 0.344" Purple 0.375" Brown. 0.438" Red 3 Pipe supplied shall be new and un-used, it shall not be mill coated or primed and free from dift/scil, loose scale, grease and cil etc. 11, DELIVERY ALLOWANCE Allowance in quantity to be delivered will be 0% to +1%. 12. RETENTION OF RECORDS T The manufacturer/suplier shall provide fo the purchaser cerfiicates of compliance and fest results in compliance Clause 13.0 of API Spec SL 45th Edition, Tests and inspections requiring retention of records shall be retained by the manufacturers and shall be made available fo the purchaser upon fequest for a 3years period aiterthe-date of purchase from the manufacturer/supplier. + Heat and Product Analysis Tensile Tests * Guided bend tests + + Hydrostatic tester recorder charts or electronic method of record storage. . Radiographic images for pipe inspection Non-destructive inspection by other methods where applicable Qualifications of non-destructive inspection personnel Repair welding procedure test Records of any other test as specified in the annexes of the purchase order, including all welding-procedure specifications, ih . 3 Scanned with CamScanner13, (WPS) and welding-procedure specification (WPS) and welding ~procedure qualification lest records (WPQT/PQR). The manufacturer/supplier for traceability shall make necessary arrangements as specified in clause 8.13 of API Spec 5L 45th Edition, PIPE LOADING. Wher the manufacturer) supplier is responsible forthe shipment/delivery of pipe, the manufacturer shall prepare and follow loading diagrams which detail how the pipe is arranged, protacted nd secured on trucks, ralicars, barges or oceangoing vessels, as ‘applicable. The loading shall be designed to prevent end damages, abrasion, peening, and fatigue cracking and coating damages [in case of coated pipe). INSPECTION OF DOCUMENTS and INSPECTION FREQUENCY Inspection af documents will be as per Clause 10.1.2.1 for PSLI pipe. Inspection frequency shall be as specified in Clause 10.2.!.1 and os given in Table 17, ACCREDITATION/ CERTIFICATION cerlificates enabling: § year: petiod of, submigled at the time of bid opéning, INSTRUCTIONS CERTIFICATION Supplier shall clearly mention the name of manufacturer and shail provide following: (i) APL-SL and SO Accreditation cerlificate of the manufacturer. (i) Mil Test Cerlificates (MIC) of quoted pipe covering its Chemical composition and Mechanical properties including Hydrostatic fest results. These cerlificales should be authenticaied from the pipe manufacturer. y . l Scanned with CamScannerPipe supplied under these specifications shall be Product Specification Level 1 seamless, electric fesistance welded or high frequency electric induction welded without the addition of extraneous material, or spiral welded, non-expanded or cold expanded conforming to the requirements of Apt Specification SL Grade B (forty-fith Edition) and/or other Company’s specific requirements set out in ‘these specifications. Wherever the specific requirements afer from API specification SL Grade-245L r 8, the specific requirements shall prevail. 1. MATERIAL |. The composition of pipe furnished to these specifications as determined by heat analysis shall conform to the chemical requirements of grade 245L or B material for Seamless or seam welded non expanded or cold expanded. SPECIFICATION DISTRIBUTION 1-03-2009 i Ni. The manufacturer shall submit reports on Ladle analysis of each heat of steel used in the manufacture of pipe furnished on the order. Ill, Pipe furnished to these specifications shall conform to following Yield and Tensile requirements: ‘Minimum Yield Strength 245 MPA (35500 PSI) Ultimate Tensile Strength: 415 MPA (60,200 PSI), Elongation: ‘As per API Spec. SL 1V. The manu‘acturer of pipe shall provide to SNGPL inspectors, Mill Test Certificate and other documentary evidence to the purchase of raw material, ‘Any document provided by the manufacturer to SNGPL inspectors shall bear manufacturer's signatures, stamp and date of handing over the certificates and other documents. s which was visited by SNGPL or its VL The bidder shall manufacture the pipe at the pre representative atthe time of prequalification, 2. PROCESS OF MANUFACTURE Pipes furnished to this specification shall be of 3/4", 1", 2°44", 4/3" and nominal diameter and shall bbe seamless or sed¥n welded by electric resistance welding or high frequency electric induction ‘welding without the addition of extraneous metal, In rominal diameter 4¥;" it may be spiral welded also. Page 1 of 6 Scanned with CamScanneret / 3. DIMENSIONS, WEIGHT, LENGHTS, DEFECTS AND END FINISHES Line pipe shall be furnished inthe outside diameters and wall thickness specified in the schedule of requirement. Such dimensions shall confirm to API Spec SL 45 Edition, Diameter: ‘The tolerance for Diameter and out of roundness shall be within the tolerance specified in Table 10 (API Spec SL.45" Edition), 10.2.8.1 and 10.2.8.2 of API Spec 51.45" Edition, Wall Thickness: Each length of pipe shall be measured for conformance to the Specified wall thickness requirements. The wall thickness at any location shall be within tolerance specified in table 11 API Specs SL 45" Faltion except that the weld area shall not be limited by the plus tolerance. Wall thickness, messurements shall be carried out in accordance with Para 10.2.8 § of APL Spec SL. Para 10.2.9 of API Spec St shall apply, LENGTH Nominal Manufacturing Length (Meters) Allowable | age of ordered Pipe Size Process Tolerance. | |. Quantity’, f. ‘ (cms.) ‘ RWW & 234" 6 6 100% . EW Option. Ee OR 6 100% Option eal ant ew a) 12 8 96% Bract | b) 8,9,10811 Meters 4% NI" & Seamless ipe 6 30 100% 2h Seamless 12 30 100% I | Spiral Weld 12 As per API 100% Hd sperat | 100% | Page 2 of 6 Scanned with CamScanner SPECIFICATION/OISTRIBUTION 1-03-2009i b= fac ebs ey 7 Cle. sre neve ero omer 1103-2008 eee Grae nS «The manufacturers/suppies shall ether quote for Option or Options fr the total quantity of 47/y" dia pipes required against tender. © "For cost compariscn a 10 % rider will be added on the bid price quoted for 6 m pipe length in any. c ‘+ Pipes in two different lengths should not be mixed together and must be dispatched to SNGPL in separate bundles with tag indicating Color coding indicating the length of pipe. ew Seamless ST coer cing ; Length(m) calor Coding Length (mm) : 8 Silver 117 silver “a 2 ‘Orange 8 Orange ; wo | 19 Green | | Green ; on ed 320 White | i | daa | Grey | 322 Blue | j ] 13 Red 4, TRIM OF INSIDE WELO BEAD OF ELECTRIC WELDED PIPE: The internat weld bees of pipe shall be trimmed as per APl Specifications STRAIGHTNESS Pipe shail be supplied in straight lengths meeting the requirement Para 9.11.3.4 ‘The dimension from straight line shall not exceed 0.2% of the length measurement may be made Lusi taut string or wire from end to end along the side of the pipe measuring the greatest deviation. 6.PIPE ENDS Pipe shall be supplied with ends beveled for welding have root faced as follows: Pipe Dia Bevel Angle RootFace | 3/4" a" 30°, #5°8 <0" | 1/16", 1/32" 8 +0" TT TiFandaboe |, Sa | AE HY Page 3 of Scanned with CamScanner SPECIFICATION/OISTRIBUTIONSPECIFICATION/DISTRIBUTION 11-03-2009 Suitable protectors shall be fitted to each end to protect the bevel. ‘7. HYDROSTATIC TESTING Each length of pipe s withstand, without leakage, @ mill inspection Hydrostatic Test to atleast the Pressures specified below: The hydrostatic pressure shall be maintained for not less than 5 seconds. Nominal Pipe dia Pressure (Psigh 37a" - 700 - r 700 = zh 2500 . po a5] MARKING AND COATING Pipe supplies shall be new and unused, it shall not be mill coated or primed and it shall be free from dir/soil, loose scale, grease & cil. Welded pipe shall be die-stamped on the outside surface of each meter with the marking of “Manufacturer's name / SN / Year Of manufacture”. Seamless vipe shall be painted/stenciled on each joint with the same marking, S.JOINTERS Jointers will not be accepted and the repair of defects is not allowed. 10. HEAT TREATMENT For electric welded pipe, the weld seam shall be heat treated or the pipe shall be processed in such a ‘manner that no un-tempered martinsite remains as laid down in API SL Standards. Confirmation to this effect shall be made by subjecting to metallographic examination, atleast once pper operating shift plus one for each heat if coils of different heats are used during the operating shift for the same thickness and diameter of the pipe. The results of metallographic examination indicating existence of un-tampered martinsite in the structure shall cause rejection of the lot manufactured from that heat. 11, NON-DESTRUCTIVE INSPECTION (NDI The entire welded zone of 2 */s" dia and above Linepipe shall be checked continuously using on line NDI equigment, as Isid down by API SL Standards 12. FLATTENING TEST Flattening test shall ce carried out in accordance with API SL standards. Page 40f6 Scanned with CamScannerbide Sacer. ey me goteelite a SPECIFICATION/OVSTaIBUTION fie 1503-2008 13, YIELD AND TENSILE TESTS: SNGPL or its authorized representatives shall select at his discretion a sample from either each coil cr from coils made from same heat of material (manufacturer shall submit heat:reference no. and relate thase to cols for yield and tensile test on the material for each size of Pipe ordered, 14, DELIVERY ALLOWANCE ‘The delivery allowance on total quantity shall be Oto + 1%, 15. DOCUMENTS , The manufacturer shall furish to the company ofits authorized representative a cetfcate of compliance stating that the material has been manufactured, sampled, tested and inspected in accordance with this specification and has been found to meet the requirements along with source of raw material 16, IN HOUSE QUALITY CONTROL The manufacturer shall submit along with its cffer an in-house qualty control programme giving following details: i) Number of personnel engaged tn quality conteol giving their names, qualifications and experience ii) Vernier Calipers and micrometers with quantity, make and capacity ii) Weighing scoles suitable for weighing pipes along with capacity, make and quantity. iv) Bevel gauges for measuring angles of bevel. vv} Equipment for carrying out flattening test. vi) Type, make and capacity of pressure gauges installed on hydrostatic testing equipment. Wherever applicable, the manufacturer shall submit documentary evidence of last testing and calibration of instruments and gauges, 117, SELECTION OF SAMPLES € Sclection of samples for undertaking various tests as per_API will be at the discretion of purchaser or his representative, The purchaser reserves the right to select the laboratories where these tests will be conducted, All tests conducted at independent laboratories shall be at purchaser's cost, 18, THIRD PARTY INSPECTION i) The Company shall arrange, at its own cost, an independent third party i the pipe at manufacturers’ premises during manufacture and at the time of shipment. This Page Sof 6 Scanned with CamScannerSPECIFICATION/OISTRIBUTION * 11-03-2009 inspection wil however, not absolve the manufacturer to manufacture the pipe and carry out quality control in accordance with the requirement of this specification. ii) SNGPL as purchaser reserves the right to inspect the stores at any time even though these may have been inspected by the inspection personnel and may reject any quantity of pipe in any size at any stage, found not meeting the requirements of the laid down standards. The manufacturer shall replace such defective and sub-standard pipes at its own risk and cost. ii) The inspectors representing SNGPL shall have unrestricted excess atalltimes while work on the contract of SNGPL is being performed, to all parts of the manufacturer's works and take photographs wherever necessary that will concern the manufacture of pipe ordered. The ‘manufacturer shall afford the inspector all reasonable facilities to satisfy the inspectgr that the pipe is being manufactured in accordance with this specification. - ‘The manufacturer is responsible for complying with all of the provisions of this specification. SNGPL may make any investigation necessary to assure compliance by the manufacturer and may reject any material that does not comply with this specification. Material that shows defects on inspection or subsequent to acceptance at the manufacturer's works, or material that proves defective when properly applied in service, may be rejected and the manufacturer so notified. ‘The manufacturer shall replace all such defective and sub-standard pipes at its own risk and cost. = iv) The manufacturers required to extend full cooperation to inspection Personnel thus engaged by the company. Page 6 of 6 Scanned with CamScanner330.2017 TECHNICAL SPECIFICATIONS SECINICAL SEECINICA 3/4” to 4” Dia PE-80 ((PERLAL SYSTEM) POLYETHYLENE GAS PIPES POLYETHYLENE GA / 1. Seope: / This specification is applicable for pipe diameters ranging from 3-4 inch to 4 inch made of PE S0 raw material for use at pressure 4 Bar for buried pipeline. Refereflces: Following standards have been referred: 180 4437 Buried polyethylene pipe for the supply of gaseous. fuels! « ASTM 0.2513 Standacd specification for thermoplastic gos pressure pipe. ‘Applicable only for nominal diameter & Wall thickness). BGPSPL2 Pat] PE pipes and fivings for natural gas and suitable Manufactured 9s pipes. 3. Material Requirement: 3.1. The compound used to manufacture pipes shall comply with ISO 4437, The natural polymer nay be blended with adstives (antioxidants, UV stabilizers, pigments, et) sity ecessary for the manufacture, fusion, jointing and use of pipe complying with these standards 3.2_Raw Material Properties: Proper Meibod af Tee [Typical Value Tai Nai Flow Rae wou ‘mila (Sig 190 10m) oasis TONE roe Tersie Suga Veldag | SORS? MP [Eason trek % Thermal Conduct 7 [wir Tn romentl Sts Cask Hos essence Nnimun Repeal Seah | SOTROND_| i Ms 33. Approved manufacturer of Yellow PE 80 Raw material for Gas Pipe and fittings. 1. BP Silvey (INEOS) 2. ATOFINA S.A-(TOTAL) 3. Basell Polyolefine GinbHf Borealis AB- S- Polyedhstene Malysia E80 Borsale ME 341, Abu Dhabi. + ? Scanned with CamScanner330.2017 / Physical Requirements: / 4.1 Dimensions: 7 j Nominal |S / (sistas | | wesw | ee Cee rt 100 Oe i 1 Toa or ew 88 66 tc 08 i 2. 0216 Tho 0.650 a9 2 2230 42 Allpipes mnufactured shall comply with relevant standards as sipulated ia clause 2 of this specification. 43 Colour ofthe pipe shall be Bright Yellow. 44 The internal and extemal surface of the pipe shall be smooth, clean and free from grooving and other defects which might impair its functional properties. 4.5 The ends of the pipe shall be cleanly cut and square with the pipe length and provided with end caps. , ‘ 4.6 The pipe shall be homogeneous through out and uniform in colour, opacity, density and tier physics! properties. 4.7 Adkitives shall be adequately dispersed through out the pipe. Colour compounded by only Raw material manufacturer and not by pipe manufacturer. 4.8 2% of the Coil Length may be delivered in coils of $0 to 99 Mtrs. This would be applicable forthe total tendered quantity for each size. Such coils / lengths must be tagaed, indicating the specific length 4.9 The standard length of 4” Dia pipe is 12 Murs. However, 2% of the total quantity may be detivered in fength between $ to 12 meters, and such lengths must be tagged, indicating the specific length. 4.10” The detivery allowance on total quantity shall be + 1% 4.11 Manufactuger is required to reconcile virgin resin usage with each lot clearly disclosing ‘opening & elfsing balance, quantity used for menufecturing of pipe along with batch # of resin as mentioned in resin packing. A separate reconciliation sheet is mandatory for each ment. 5 Performance Requirement: 3.1 Tensile Strength: Tensile test shall comply with clause 3.2 ofthis application as stipulated. 52 Short term pressure test: When tested in accordance to BGC PS PL2 part | the pipe shall with stand the minimum hold pressure as specified in clause 6.3, table 6 of BGC. 3.3 Heat Reversion Test: a Heat reversion shal be less or equal to 34% when tested in glycerin bath at 110% (ISO 2 5.4 On-line Monitoring: The manufacturer should have on-line monitoring of weight per meter, wall thickness and diameter. Data ofthe above under production pipe should be available with the manufacturer. 6 Marking: ‘Marking shall be in accordance to ISO 4437. 7- Certification: The manufacturer shall furnish with each lot or shipment at the time of delivery, nwo copies of certification that such lot or shipment of pipes meet all the requirement of this specification. Also cenifiction shall contain the following i- Manufacturer code (s) as marked on pipe included in shipment. ii Test result indicating physical dimensions, one hour sustainable pressure, minimum tensile and yield strength, onigtudinal heat reversion and elongation at break. 5-1/2) 180-9001 Registration Certificate: The manufacturer shall attach a valid ISO-9001 accredation certificate with his offer. 9- Printed Literature: Original printed literate must sompany along with bid, Page 2 of 2 Scanned with CamScannera ia Le ; SERVICE VALVE WITH TAIL PIECE SIZE 3% “TAMPER PROOF ssher: Union Coupling: Material 21 Body: 22 Plug: 23 2.4 Hex Nut: 25 2.5 Insulated Zine plated Steel (ASTM A-105) construction wit ly SPECIFICATION/DISTRIBJTION 16-01-2008 Design and Dimension: According to drawing no, DLG 101 (latest amendment). Cast gray iron as per ASTM A126 Grades¥CB Special High Copper Brass Alloy as per BS 1400 L62-C. The sealing surfaces of the plug and body should be coated with the specially compounded lubricant of Petroleum Base grease paste with molybdenum disulfide self tubricating solids like Audco Grease733, Eclips lubricant no. $3 or _ equivalent. : special High Copper Brass Alloy as per BS 1400 L62-C. “Forged Steel ASTM A-105, Grade-1 Forged Steel ASTM A-105, Grade-2 ily moulded Nylon insulator. Tnsulation of coupling should meet the following test requirements: 2.6.1 _ Dielectric strength: Flash over voltage 2KV. 2.6.2 Compressive strength torque applied without destruction: SOLb/ft 2.63. Breaking torque approximately: —100-0/ft 264 Flammability Should not burn over direct flame. 2.6.5 Thermal propery Safe operating temperature 60 Resistance: 3} Weathering -2KV 6) Water-5KV & Acid (636 solution}-SkKV a) Petrol~SKV Construction: The valve body should be in black finish. One end female threaded M" BSP and the outlet end should have female screwed union coupling. easily removed while in service on live gas mains. 5 Operating Pressure: The maximum alfowable operating pressure should be 150 Psig and tested at pressure of 210 Psig, Scanned with CamScannerSERVICE VALVE wittourran fo wot PIECE SIZE % "TEMPER PROOF AX, 1 Design ard Dimension: According to drawing no. DLG 101-A. 2 Material 2.1 Body: Cast gray iron as per ASTM A126 Grade WCB 2.2 Plug: Special High Copper Brass Alloy as per BS 1400 LG2-C. The sealing surfaces of the plug and body should be coated with the specially compounded lubricant of Petroleum Base grease paste with molybdenum disulfide self lubricating solids like ‘Audco Grease733, Eclips lubricant no. $3 or equivalent. tn 2.3. Washer: Special High Copper Brass Alloy as per BS 1400 LG2-C. 2.4 HEXNUT: — Forged steel ASTM 105 Grade-1. 2 Construction: The valve body should bein black finish, One end fernale threaded %" BSP and the outlet end should have female screwed union coupling. 3. Tamper Pract: The plug should be tamper proof so thatthe hexagonal nut and plug are nct ‘easily removed while in service on live gas mains. Operating Pressure: The maximum allowable operating pressure 150 Psig. 5 TestPressure: 210 Psig, 6 Operating Torque: the operating torque should be 20-35 Lb ft The simulation turns for testing of operating would be minimum five, Scanned with CamScanner‘SPECIFICATION/OISTRIBUTION 28-12-2016: si socket weld Elbow 90 degree 3000 CWP. %" dia. of Forged carbon Steel according to ASTM —A-105, siae: yr Diameter pesign and Dimensions: ‘According to ANSI B-16.1| Socket Weld Fittings e oe ASME 818.11-2008 (Revision of ASME 816.11-2005) Ts Bow eon | 2000 2 a = z Besos i ve Page Loft Scanned with CamScannerDistribution Specifications Lead 2 Rev. date _| 18/11/2015 | G.I. FITTINGS %” NS ets ENERAL REQUIREMENT: he requirement of the current edition of Fittings furnished under these specifications shall conform to t the British Standard Specifications "Galvanized Malleable Cast Ir Screwed Fittings * B5-143. ee © Tensile Strength: 33 kg/mm Elongation Rate: 8% See : + Hardness: < — HB150 os 5 | Pressure & Temperature ratings. 3 4 Fitings shall be copable to hold gas pressure of 100 pss «Frogs shouldbe suitable for use in environment with temperature variance Petes 20" Fto 150°F. Thveads ea ends shall conform to the Fequrement of Brith standard Pipe Taper Threads (95PT) 85-23 or ISO 7-1 or EN 10226-1-2004 ora actureris quired to crit that the Thread profile of offered G1 Fitings stein = accordance with relevant Standard 85-21 for following characteristics; > Taper 1°87" 7 Teuncation of roats and crests are rounded 4 Included thread angle = 55° ‘© The supplier must mention the Country and ri «Each Fitting shall be mark with manufacturer's name or Trade mark. ame of the manufacturer. Samples All the Bidders are required to submit alteast five samples of each item alongwith the bid y the However the suppliers quoting the product of the manufacturer already qualified b company against previous tender enquiries are exempted from submission of samples for the same model /brand of items /fttings. hh Page 1 of 1 Scanned with CamScanner