Bionest Katalog 080522 1

ABOUT US
Our Company Bionest was founded in 2019 in the Organized Industrial

Zone of Manisa and has taken a place in the global market with the capacity
of being a technology company producing innovative products for the
prosthetics & orthotics industry.
Our company, consisting of a staff that has long years’ experience

in this field, is dedicated to use all the expertise and know-how gained
throughout time to produce high technology products. Bionest is producing
cutting-edge technology products in compliance with the standards of
ISO 13485:2016 and ISO 9001:2015 - the quality management systems- ,
ISO 22196:2011 test standarts and the CE norms thanks to the production
parkour holding machining, carbon-composite systems, gel and chemistry
technology processes under its roof. In other words, the company has a
sound infrastructure in manufacturing modular prosthetic parts, carbon
feet and gel liner products.

The company has been sustaining the efforts to increase the product
portfolio, functionality and quality of products through R&D and design
projects developed by a staff, consisting of mechanical engineers, bioengineers
and technicians specialized in this field. Our R&D projects continue in our
office located in the Technology Development Zone under the University of
Manisa Celal Bayar, which also means that these projects are under progress
in cooperation with the university.

Our company aims at manufacturing high quality products for affordable
prices within and outside the country and has been exporting to more than 40
countries within this direction. Our efforts within this framework have been
ongoing to expand our borders to as many countries as we can to achieve our
goals.
Our company has been pursuing the developing technology in this

field and is making its best to manufacture high quality products for patients
located anywhere in the world.
CERTIFICATES
CERTIFICATES
CERTIFICATES
CERTIFICATES
CERTIFICATES
INDEX
CARBON FOOT 10 - 13
PROSTHETIC FEET 14 - 16
PROSTHETIC ADAPTERS 17 - 26
KNEE JOINTS 27 - 32
HIP JOINTS 33 - 34
PROSTHETIC COMPONENTS FOR CHILDREN 35 - 38
COSMETIC FOAM COVERS 39 - 40
VACUUM SYSTEM 41 - 43
BIONEST GEL TECHNOLOGY 44 - 49
PIN LOCK SYSTEM 50 - 51
VENTIL / VALVE SYSTEM 52 - 53

HERMES CARBON FOOT
BST-101
HERMES CARBON FOOT

Level of Amputation Transfemoral and Transtibial
Maximum Patient Weight 125 kg / 275 lbs
Size Options 22 to 27 cm.
Activity Level K3 - K4
IMPACT LEVEL TABLE

Weight Weight Impact Impact Impact
(lbs) (kg) Low Medium High
110-115 45-42 1 1 2
116-130 53-59 1 2 3
131-150 60-68 2 3 4
151-170 69-77 3 4 5
CARBON FOOT
171-195 78-88 4 5 6
196-220 89-100 5 6 7
221-255 101-116 6 7 8
256-285 117-130 7 8 9
286-325 131-147 8 9
326-365 148-166 9
• Foot shell is not included in the foot.

• The warranty for Carbon Foot is 2 years.
• The warranty for foot shell is 6 months.
• Made in Turkey.
FURTHER INFORMATION
• Hermes foot is made of light carbon material, which is comfortable, flexible and provides
energy return while walking.
• Thanks to a low profile, the foot can be fitted to a wide variety of patients, including those
with long redisual limb.
• This carbon foot composes of a special design, material technology, high quality,
manufacturing applications and high engineering work. The flexibility of the foot will
support patients in their daily life. The material used is with high impact strenght and
energy recycling.Hermes carbon foot can also make inversion-eversion and multiaxial
rotation.
11
ARES CARBON FOOT
BST-100
ARES CARBON FOOT

Level of Amputation Transfemoral and Transtibial
Maximum Patient Weight 125 kg / 275 lbs
Size Options 22 to 27 cm.
Activity Level K2 - K3
IMPACT LEVEL TABLE

Weight Weight Impact Impact Impact
(lbs) (kg) Low Medium High
110-115 45-42 1 1 2
116-130 53-59 1 2 3
131-150 60-68 2 3 4
151-170 69-77 3 4 5
CARBON FOOT
171-195 78-88 4 5 6
196-220 89-100 5 6 7
221-255 101-116 6 7 8
256-285 117-130 7 8 9
286-325 131-147 8 9
326-365 148-166 9
• Foot shell is not included in the foot.

• The warranty for Carbon Foot is 2 years.
• The warranty for foot shell is 6 months.
• Made in Turkey.
FURTHER INFORMATION
• The Ares Foot is designed for patients with long residual limb. It is suitable for all lower
extremity patients.
• The Ares is manufactured with light and high strength material. The foot has inversion/
eversion feature.
• The Ares restores energy during usual gait and helps the patient to walk beter in
comfortable way.
• Thanks to the unique design of the pyramid adapter located on the foot, the load center
is fixed and provides smooth walking and comfort feeling to the patient. Ares Carbon
foot can make inversion-eversion
12
FOOT SHELL FOR CARBON FOOT
BST-205
CARBON FOOT
Ordering Information
BST-205-3 22 L/R
BST-205-3 23 L/R
BST-205-3 24 L/R
BST-205-3 25 L/R
BST-205-3 26 L/R
BST-205-3 27 L/R
13
SACH FOOT
BST-001
PROSTHETIC FEET
ITEM NO SIDE LOAD WEIGHT
BST-001= 21 Left / Right 100 kg / 220 lbs
Modular Parts for Sach Foot
MATERIAL MATERIAL
S.STEEL ALUMINIUM
TITANIUM
15
DOUBLE AXIS FOOT
BST-002
PROSTHETIC FEET
ITEM NO SIDE LOAD WEIGHT

Modular Parts Double Axis Foot
16
PROSTHETIC ADAPTERS
Sach Foot Adapters
ITEM NO MATERIAL LOAD WEIGHT WEIGHT

BST-003 = M8 S.STEEL 125 kg/275 lbs 116 g
BST-006 = M10 S.STEEL 125 kg/275 lbs 129 g
Sach Foot Adapters

BST-004 = M8 ALUMINIUM 100 kg/220 lbs 84 g
PROSTHETIC ADAPTERS
BST-007 = M10 ALUMINIUM 100 kg/220 lbs 99 g
Sach Foot Adapters

BST-005 = M8 TITANIUM 125 kg/275 lbs 53 g
BST-008 = M10 TITANIUM 125 kg/275 lbs 95 g
Double Axis Foot Adapters (Small)

BST-009 = 20-25 S.STEEL 125 kg/275 lbs 285 g
BST-009 = 20-25 S.STEEL 125 kg/275 lbs 295 g
Double Axis Foot Adapters (Regular)

BST-010 = 25-28 TITANIUM 125 kg/275 lbs 193 g
BST-010 = 25-28 TITANIUM 125 kg/275 lbs 203 g
18
PROSTHETIC ADAPTERS
Adapter w/ Pyramid

BST-011 S.STEEL 125 kg/275 lbs 75 g
Connection Adapter w/ Screws

PROSTHETIC ADAPTERS
Attachment Adapter

Tube Adapters / dia 30
ITEM NO LENGTH MATERIAL LOAD WEIGHT WEIGHT

BST-014 400 mm S.STEEL 125 kg/275 lbs 303 g
BST-017 250 mm S.STEEL 125 kg/275 lbs 230 g

BST-015 400 mm ALUMINIUM 125 kg/275 lbs 259 g
19
PROSTHETIC ADAPTERS

BST-016 400 mm TITANIUM 125 kg/275 lbs 266 g
Tube Adapters /dia 34

BST-020 250 mm S STEEL 125 kg/275 lbs 303 g
PROSTHETIC ADAPTERS


Angled Tube Clamp Adapter

BST-024 ALUMINIUM 100 kg/220 lbs 75 g
BST-025 TITANIUM 125 kg/275 lbs 85 g
20
PROSTHETIC ADAPTERS
Sliding Adapter
BST-026 S S.STEEL 125 kg/275 lbs 104 g
BST-027 T TITANIUM 125 kg/275 lbs 62 g
Double Adapters w/ Adjustment Screws

BST-028 =75 S.STEEL 125 kg/275 lbs 223 g
PROSTHETIC ADAPTERS
BST-034 =45 S.STEEL 125 kg/275 lbs 163g
BST-037 =32 S.STEEL 125 kg/275 lbs 136g

BST-029 =75 ALUMINIUM 100 kg/220 lbs 107 g

BST-030 =75 TITANIUM 125 kg/275 lbs 118 g
Pyramid Double Adapters

21
PROSTHETIC ADAPTERS


PROSTHETIC ADAPTERS
BST-048=45 TITANIUM 125 kg/275 lbs 100 g

Double Ended Pyramid Adapter

Tube Clamp Adapter

Tube Clamp Adapter

22
PROSTHETIC ADAPTERS
Tube Clamp Adapter

Tube Clamp Adapter w/ Upper Pyramid

PROSTHETIC ADAPTERS
Pyramid Socket Adapter

Female Socket Adapter

3 Prong Socket Adapter w/ Rotation Adjusment

23
PROSTHETIC ADAPTERS

3-Prong Lamination Anchor

PROSTHETIC ADAPTERS
4 Prong Lamination Anchor

4 Prong Socket Adapter w/ Rotation Pyramid


24
PROSTHETIC ADAPTERS
Socket Adapter w/ Pyramid

Socket Adapter w/ Rotation Adjusment
PROSTHETIC ADAPTERS
Socket Adapter w/ Rotation Adjusment

Socket Adapter w/ Adjusment Screws

25
PROSTHETIC ADAPTERS
Socket Adapter w/ Rotation Adjusment Screws

BST-083 TITAINIUM 125 kg / 275 lbs 85 g
Socket Adapter w/ Rotation Adjusment Screws

PROSTHETIC ADAPTERS

Socket Attachment Block

BST-130 WOOD & 125 kg/275 lbs 275 g
PLASTIC
Disarticulation Knee Lamination Anchor

26
KNEE JOINTS
Bionest Hydraulic Knee Joint has been developed to provide the

best natural and stable walking. It is light, durable and less energy
consumption design that and enables the patient to walk more
comfortably.
Flexion and extension designed to be adjustable by the user.

Precise flexion and extension adjustment mechanisms have been
added so that the patient can adapt to the normal gait cycle.
KNEE JOINTS
Hydraulic Knee Joint
ITEM NO MATERIAL LOAD WEIGHT WEIGHT KNEE FLEXION RANGE

BST-201 ALUMINIUM 125 kg/275 lbs 1194 g 125 °
FEATURES
•Suitable for patients with K3-K4 activation level.
•Rated for patients up to 275 lbs. (125 kg)
•Product manufactured in accordance with ISO
13485:2016 Medical Device Quality Management
System Standart.
•Purposed for above knee or knee disarticulation
•24 months warranty
28
KNEE JOINTS
Flexion Resistance Adjustment
KNEE JOINTS
(Resistance to Knee Bending)
Extension Resistance Adjustment

(Resistance to Knee Straightening)
The amputee should work with the prosthetist on the adjustment of the hydraulic knee
control to determine the best combination of flexion and extension resistances so that
the prosthetic leg provides a natural, fluid walking pattern.
29
KNEE JOINTS
With swing control and superlight frame, this knee joint allows
ultra smooth walking movement. With pneumatic design, and is
best suited for cases needing moderate levels of activity and high
stability.
KNEE JOINTS
Pneumatic Knee Joint

BST-202 magnesium 100 kg/220 lbs 830 g 140 °
&
aluminium
FEATURES
• Four bar linkage pneumatic structure ,
• Design to ensure steady natural walk
• Suitable for K2-K3 users
• Independent adjustable flexion and extension,
suitable for higher activity level patients
• Proximal attachments have rotation adjustment
• Purposed for above knee or knee disarticulation
• All axes with built-in bearing
• Made by magnesium and aluminium alloy
• More light,more durable,less energy
consumption, easy control
30
KNEE JOINTS
Single Axis Knee Joint w/ Manuel Lock
KNEE JOINTS
BST-086 S.STEEL 125 kg/275 lbs 570 g 120 °
Single Axis Knee Joint w/ Stance Control and Constant Friction

Extention Assist System
31
KNEE JOINTS
Polycentric (4-linkage) Knee Joint

KNEE JOINTS

Disarticulation Knee Joint

32
HIP JOINTS
Polycentric Hip Joint

HIP JOINTS
Hip Joint

34
PROSTHETIC COMPONENTS
FOR CHILDREN
Children Sach Foot

ITEM NO MATERIAL LOAD WEIGHT SIZE
BST-110 Polyurethane 45 kg/100 lbs 16-21
Tube Adapter For Children


FOR CHILDREN
Tube Clamp Adapter For Children

Socket Adapter For Children

Socket Adapter For Children

36
FOR CHILDREN
Socket Adapter w/Adjustment Screw For Children

4-Bar Knee Joint For Children

ITEM NO MATERIAL LOAD WEIGHT
BST-119 ALUMINIUM 55 kg/120 lbs
WEIGHT KNEE FLEXION RANGE
320 g 140 °
FOR CHILDREN
4-Bar Disarticulation Knee Joint For Children
320 g 140 °
4-Bar Knee Joint For Children w/ Lock

350 g 140 °
37
FOR CHILDREN
Angled Tube Clamp Adapter For Children

FOR CHILDREN
A.K. Foam Cover For Children
ITEM NO LENGTH HOLE DIAMETER CALF CIRCUM.

BST-122 60 cm 30-22 mm 22 cm
B.K Foam Cover For Children
ITEM NO LENGTH HOLE DIAMETER

BST-123 22 cm 35 mm
38
COSMETIC FOAM COVERS
B.K Foam Cover

BST-104 48 cm 30 mm
B.K Foam Cover Plastazote-Hard

COSMETIC FOAM COVERS

BST-105 48 cm 30 mm
A.K. Foam Cover

ITEM NO CALF CIRCUM SIDE HOLE DIAMETER LENGTH
BST-106=36L 36 cm Left 60-30 mm 85 cm/90 cm
BST-106=36R 36 cm Right 60-30 mm 85 cm/90 cm
D.K. Foam Cover-For Knee Disarticulation

ITEM NO CALF CIRCUM SIDE HOLE DIAMETER LENGTH
BST-133=36L 36 cm Left 60-30 mm 65 cm
BST-133=36R 36 cm Right 60-30 mm 65 cm
BST-133=40L 40 cm Left 60-30 mm 65 cm
BST-133=44L 44 cm Left 60-30 mm 65 cm
40
VACUUM SYSTEM
VACUUM SYSTEM
The system helps the patient feel more comfortable and stable thanks to the angled
design.
* Two valves in the system: One inlet and one outlet

* The air accumulated in the socket is absorbed through negative valve
suction and the patient walks more naturally, as a result of this.
* Easy to adjust and user friendly system.
* Can be used with any cushion liner system.
* 24 months warranty
The Bionest Active Vacuum System can be easily adjusted. The optimum pressure
range for the system is in the range of 10-15 inHg. However, the system can go up to
20 inHg, if needed. The system pressure is adjusted based on the patient weight, the
stump health and the activity level of the patient.
The only action to take to adjust the Bionest Active Vacuum System is to tighten or
to loosen the adjusting bolt in the bottom of the system, as shown in the figure. Once
you loosen the adjusting bolt, the system pressure will increase, as the system will hold
and release more air in it. Once you tighten the adjusting bolt, the system pressure will
decrease, as the system will hold and release less air in it.
42
VACUUM SYSTEM
VACUUM SYSTEM
BIONEST Active Vacuum System
ITEM NO WEIGHT RANGE WEIGHT OF THE PUMP LENGTH OF THE PUMP SHAFT
BST - 096 40-100 kg 465 gr 10 cm ALUMINIUM
Tube Adapters For Active Vacuum
DIAMETER LENGHT
34 mm 250 mm
34 mm 100 mm
43
BIONEST GEL TECHNOLOGY

• Bionest Gel Technology is light, durable, comfortable, odorless and provides
comfort to the user.
• Prevents the growth of microorganisms and the smell
of sweat thanks to its anti-allergic and anti-perspirant properties,
• It has been tested according to ISO 22196:2011 Measurement of Antibacterial
Activity on Plastics and Other Non-Porous Surfaces standards and has been
approved by the accredited laboratory to be antibacterial.
MATERIAL LENGTH THICKNESS

Thermoplastic Elastomer (TPE) 45 cm 3mm-6mm
45
BST-302 BIONEST GEL LINER WITH PIN LOCK
• Produced with pharma grade materials as a result

of high technology and engineering studies.

• Skin-friendly additives have been used to help maintain skin
integrity. Prevents skin from drying.
Distal Circumference Proximal Circumference

SIZE 5 cm from distal end 40 cm from distal end
SMALL 18–22 cm 25–42 cm
MEDIUM 22–26 cm 30–51 cm
MEDIUM+ 26-32 cm 36–61 cm
LARGE 32-36 cm 34–58 cm
LARGE+ 36-40 cm 41–69 cm
X-LARGE 40–44 cm 47–80 cm
46
BST-303 BIONEST GEL CUSHION LINER

• Molecular bonds of the product have been reinforced and the
product has been strengthened by R & D studies.
• It has varying thicknesses and special designs.
S Size M, M+, L, L+, XL Size

SIZE 5 cm from distal end 40 cm from distal end
SMALL 18–22 cm 25–42 cm
MEDIUM+ 26-32 cm 36–61 cm
LARGE 32-36 cm 34–58 cm
LARGE+ 36-40 cm 41–69 cm
47
BST-304 BIONEST GEL SLEEVE

• Extremely good adherence to the skin and

does not cause skin irritation. Easy wear and
clean with extremely good adhering fabric
covering to gel.
• Wall thickness: 3 mm conical shape.

SIZE
5 cm from distal end 40 cm from distal end
SMALL 18–22 cm 26–31 cm
MEDIUM+ 26–32 cm 38–44 cm
LARGE 32–36 cm 44–50 cm
LARGE+ 36–40 cm 50–60 cm
48
BST-504 BIONEST SEAL SYSTEM
Bionest ring for liner, acts as a suspension that enhances the

functionality of the prosthetic socket. It provides the sealing
and comfortable and safer use of the prosthesis.

There are 4 different size options available and the size
information is given in the table below.
Product Code Size

BSS-A 14-22 cm
BSS-B 22-30 cm
BSS-C 30-38 cm
BSS-D 38-46cm
This system is made of flexible and durable silicone

material. It has been developed to be compatible with
all liner and fabric types. Bionest seal system is adhesive
included and it can be applied any parts of liner.
49
PIN LOCK SYSTEM
BST-094 SHUTTLE LOCK AK WITH SOCKET ADAPTER
MATERIAL LOAD WEIGHT WEIGHT

ALUMINIUM 125 kg/275 lbs 286 g
PIN LOCK SYSTEM

BST-095 SHUTTLE LOCK BK WITH SOCKET ADAPTER
MATERIAL LOAD WEIGHT WEIGHT

ALUMINIUM 125 kg/275 lbs 307 g
51
VENTIL / VALVE SYSTEM
BST-305 PASSIVE VENTIL
DIAMETER LENGHT WEIGHT

26,1 mm 22 mm 10 g
OUTLET
The valves expel air under positive pressure
VENTIL / VALVE SYSTEM

when enterinng a socket. During removal of
the prosthesis the push button needs to be
compressed to allow air back into the hard
socket.
Passive ventil system can be used for all

impact levels. Air suction and discharge in
the same compact.
INLET
BST-109 MANUEL VALVE
52

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ABOUT US

Our Company Bionest was founded in 2019 in the Organized Industrial

Our company, consisting of a staff that has long years’ experience

Our company has been pursuing the developing technology in this

PROSTHETIC COMPONENTS FOR CHILDREN 35 - 38

COSMETIC FOAM COVERS 39 - 40

BIONEST GEL TECHNOLOGY 44 - 49

PIN LOCK SYSTEM 50 - 51

VENTIL / VALVE SYSTEM 52 - 53

HERMES CARBON FOOT

IMPACT LEVEL TABLE

• Foot shell is not included in the foot.

ARES CARBON FOOT

IMPACT LEVEL TABLE

• Foot shell is not included in the foot.

Modular Parts for Sach Foot

ITEM NO SIDE LOAD WEIGHT

Modular Parts Double Axis Foot

Sach Foot Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Sach Foot Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

BST-007 = M10 ALUMINIUM 100 kg/220 lbs 99 g

Sach Foot Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Double Axis Foot Adapters (Small)

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Double Axis Foot Adapters (Regular)

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Connection Adapter w/ Screws

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Tube Adapters / dia 30

ITEM NO LENGTH MATERIAL LOAD WEIGHT WEIGHT

Tube Adapters / dia 30

ITEM NO LENGTH MATERIAL LOAD WEIGHT WEIGHT

Tube Adapters / dia 30

Tube Adapters /dia 34

Tube Adapters /dia 34

Tube Adapters /dia 34

Angled Tube Clamp Adapter

Double Adapters w/ Adjustment Screws

Double Adapters w/ Adjustment Screws

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Double Adapters w/ Adjustment Screws

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Pyramid Double Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Pyramid Double Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Pyramid Double Adapters

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

BST-048=45 TITANIUM 125 kg/275 lbs 100 g

Double Ended Pyramid Adapter

Tube Clamp Adapter

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Tube Clamp Adapter

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Tube Clamp Adapter

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

Tube Clamp Adapter w/ Upper Pyramid

ITEM NO MATERIAL LOAD WEIGHT WEIGHT

ITEM NO MATERIAL LOAD WEIGHT WEIGHT