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DETECTION &

SENSING
Technical Guide

W W W. C R O U Z E T. C O M
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ABOUT CROU Z E T CONTENTS

Crouzet is an independent company manufacturing mechatronic components for


demanding applications in Aerospace & Transportation, Energy, Building and
Machinery Industry. STANDARDS TECHNICAL BASIS Limit Switch
for Helicopter Folding Tail functio n......................................... 46
Hermetically sealed m icroswitch Limit Switch
Crouzet provides Switches and Sensors, Electromechanical Actuators, Electrical Types 83 151 (-55 °C to 150 °C)........................................................ 6 for thrust reverser door Upper Se condary Lock function.48
Protection Equipment, Cockpit Controls, Automation Controllers and Relays, and
Hermetically sealed mi croswitches
Instrumentation Services. with accessories................................................................................... 10
Electronic
Position detectors................................................................... 50
Hermetically sealed microswitches
Since 1921, Crouzet has a heritage of close collaboration with customers in the Detection principle
High pressure from 2 to 6 bar......................................................12 for proximity switches and two parts sensors................. 52
development of products, from standard components to fully customized solutions.
Hermetically sealed microswitches Detection principle
Types 83 151 (250 °C)..........................................................................14
Crouzet’s customers and partners can rely on our teams worldwide to always meet for proximity sensors and proximity switches................. 54
and often exceed their expectations. Driven by innovation, our experts are focused on Limit Switches Proximity Sensor
Based on hermetically sealed microswitches (250 °C).15
designing and delivering the right product for the right application. Rectangular passive sensor for doors function............... 56
Limit Switches Proximity Sensor
Based on hermetically sealed mic roswitches (150 °C).16
Crouzet is your trusted partner of choice to face industrial challenges of today and Round passive sensor for landing gear funct ion............ 58
tomorrow. Basic Sensitive microswitch Proximity Switch
Type 83 141 002 (-55 °C to +150 °C)........................................... 18 for thrust reverser actuator funct ion.................................... 60
Waterproof limit switches Proximity Switch
Type 83 777 based on Sensitive microswitch.................... 20 All Metal for thrust reverser actu ator function............... 62
Waterproof limit switches
WOR LDWIDE PRESEN CE Type 83 778 based on Sensitive microswitch................... 22
Proximity Switch
for landing gear function .............................................................. 64
Proximity Switch
All metal for landing gear function......................................... 66
CUSTOMIZED PRODUCTS Proximity Switch
High pressure for wind turbine function.............................. 68
Mechanical
NANT E S, Position detectors................................................................... 24 Proximity Switch
F RA NCE High pressure for landing gear function.............................. 70
Limit Switch
VO UV R Y,
for thrust reverser door Tertiary L ock function.............. 26 Proximity Switch
SWITZE R LAND
for cargo loading system function............................................72
Limit Switch
for thrust reverser door Stow function................................. 28 Proximity Switch
VA L EN CE ,
FRANCE for landing gear function................................................................76
Limit Switch
for thrust reverser Maintenance Test Enable function.30 Proximity Switch
HUI Z HO U, for thrust reverser actuator function..................................... 78
C H INA Limit Switch
for thrust reverser actuator funct ion.....................................32
C A S ABL ANC A 1,
MORO C C O Limit Switch for Trimmable Horizontal Stabiliz er
Actuator (THSA) function................................................................34
C A SAB L ANC A 2 ,
MORO C C O
TERMINOLOGY
Limit Switch
for Slat function................................................................................... 36 Forces - Positions - Travel............................................................. 82
Limit Switch
for thrust reverser door Deploy fu nction.............................. 38
Limit Switch
HEA D QUA RT ERS SALES OFFI CE S for thrust reverser actuator funct ion.................................... 40
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A RANGE OF PRODUCTS ADAPTED TO THE


DEMANDS OF THE MARKET OF DETECTION
AROUND TH E WORLD
ln order to best serve a large diversity of applications, Crouzet offers a wide range of standard
products. COMMERCIAL AIRCRAFT HELICOPTERS
From the 1-pole simple plunger switch to the 3-pole adjustable-roller plunger switch, also
Crouzet offers a complete range of high-performance products which optimise volume and A109P
A318 / A319
weight whilst functioning over a wide current range from 1 mA to 7 A. A320 / A321 A129
LEONARDO
Our extensive range is also aimed at cost reduction and rationalized stock control, and enables AIRBUS
A330 AW139

you to have one supplier who can ensure quality and reliability at the best price. A340 AW149 / 169 / 189

A350XWB CARACAL H225M


The aim of this document is to enable the reader to familiarise themselves with our range and A380 COUGAR AS532
to choose the product most suited to their requirements. Nevertheless, please do not hesitate ANTONOV AN148 / 158 / 178 DAUPHIN H155 / H160 / N3E

to contact our representatives who are always available for advice and can supply you with ATR 42 / 72
ECUREUIL AS 350 /AS 355 / H130

additional information. AVIC ARJ21 AIRBUS HELICOPTERS


FENNEC AS550 / AS555
NH 90
717
PANTHER AS565

PARTNERSHIP particular in Europe, U.S.A. and Asia, Crouzet offers 737 MAX
SUPER PUMA AS 332 / AS 225
its customers efficient commercial assistance and BOEING 747-8
TIGER
ln response to specifie customer requirements for after-sales support. 777 X
H120 / 135 / 145 / 175
limit switches, proximity switches and/or proximity 787
HAL ALH/LCH
sensors in severe environments, Crouzet offers an GLOBAL EXPRESS  / 

active partnership based on 40 years of experience. IN ALL CASES, GLOBAL 5000/6000 KAI KHP

CROUZET
G 7000 / 8000
This involves interpretation of such requirements, CRJ 700
advice, involvement in specification development,
research, prototypes, manufacture and performance WILL FIND A WAY! BOMBARDIER
CHALLENGER 300/350
CHALLENGER 601
testing of products. With Crouzet's expertise in mechanical position LEARJET 60
Furthermore, Crouzet actively participates in the detectors, Crouzet offers a range of standards LEARJET 45

competitiveness of its customers' programmes. product, but has the ability and capacity to develop CASA C212
Expertise in high-performance logistics and specific components, entirely adapted to the
application into its environment. CESSNA SOVEREIGN

MILITARY AIRCRAFT
production methods, associated with a total quality
approach, minimises the global costs of product Today, Crouzet is a market leader in this DASSAULT
FALCON 900 / 900 EX / 2000 / 2000 EX

procurement and operation. technology for customised products. FALCON 5X / 7X / 8X

This gives increased delivery reliability, reduction DORNIER


DO 228 / 328 AIRBUS A400M

in production cycles and therefore stock, product DO 728


CASA CN235
acceptance by the customer without checks etc. DIAMOND AIRCRAFT D-JET
DASSAULT RAFALE  /  MIRAGE
Through its subsidiaries and agents, and in ECLIPSE ECLIPSE 500
EUROFIGHTER EFA (TYPHOON)
ERJ 135 / 145
EMBRAER LCA
LEGACY 450 / 500 HAL
IJT 36

QUALITY OF SERVICE THROUGHOUT THE PROGRAM


G 150
KAI T50 (Golden Eagle)
G 280
PANAVIA TORNADO
We remain at your side throughout the life of the program. GULFSTREAM G 450
G 600 RAYTHEON JPATS
› We have the in-house expertise to insure manufacturing engineering goes smoothly G 650

› We use up-to-date logistic tools such as IDE, to provide quality service HAWKER HORIZON

› Our quality is of the highest level, ISO 9001, ISO 14001, EN / AS / JISQ / 9100 P3 IRKUT MC-21

PC-7 / PC-9
› Our production organisation is EASA part 21 approved PILATUS
PC-12 / PC-24

› Our after-market services, EASA part 145 approved, include a specific customer support department, SUKHOI SUPERJET 100
distributors all around the world, and an AOG service
› NATO code: FA0X2
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HERMETICALLY SEALED M ICROSWITCH


TYPES 83 151 (-55 °C TO 150 °C)

BASIC CELL DISTINCTIVE CHARACTERISTICS

STANDARDS TECHNICAL BASIS


This is the basic component for our whole range of standard
1-pole and 2-poIes hermetically-sealed limit switches plus the
F.daN
3-poIes version (special Limit Switches).
The Crouzet hermetic microswitch combines a snap-action Mechanical strength
8

switching system with high resistance to shock and vibration There is no sudden increase in the total travel of
7
in an hermetically sealed miniature case which encloses the detector when overtravel forces rising to
Solder an atmosphere of inert gas around its contacts, ideal for
6
as much as 80 N are applied. If, after doing this,
switching very Iow level circuits and higher currents also. 5 the overtravel force is altered back to its normal
Inert gas The meticulous care taken in the manufacture of this 4 level of 20 N with the same detector, only a very
filling hermetically sealed cell in terms of assembly processes, 3
slight change will be apparent in the total travel
Solder cleanliness of components as well as inspection procedures, 2 Tolerated overtravel (low remanence).
forces
result in a product which is ideal for operation in severe The detector will suffer damage if the
Compressed environments where a high level of reliability is essential. Total overtravel force is raised to as much as 150 N.
glass seal
The Crouzet hermetically sealed cell is particularly well suited 0 0.27 0.28 0.29 0.30 0.31 0.32 0.33 0.34 0.35 travel
in mm
to sectors such as Aerospace, Armaments, Marine, Nuclear,
etc.

Hermetic sealing
ESSENTIAL CHARACTERISTICS ›  T
 he microswitch is filled with inert gas (nitrogen-hydrogen mixture), the internal pressure being 1 bar.
› Switching power from 1 mA to 7 A. ›  The hermetic sealing (membrane-cap - cap-base) is achieved with a continuous seam welding bead.
› Operating temperature: -55 °C to +150 °C (Type 83 151 2: ‑55 °C to +250 °C). Performance in qualification helium test condition. Qualification value: 1 x 10‑8 atm cm3 / s.

› Vibration resistant up to 80 G.
› Shock resistant up to 200 G.
› High level of hermetic sealing: Leakage  <  1 × 10‑8 Pa.cm3/ s
› Long life: 200 000 cycles. Change in operating force as a function of
› Small size: ø 11 x 16. ∆OF (N) Increase in operating force temperature and ambient pressure.
The force levels required to operate our
› Numerous single pole and multipoles operating and fixing options. 0m
6 +2
50°
hermetically sealed microswitches are affected
m C
5
by ambient pressure and temperature.
Hg
150
4 °C

40 Here we give a graph showing how the


0 50
3
25° ° C
C
operating force increases ( OF) as a function
2 -50
°C
of these two parameters.
76
0
θ°C 1 The characteristics are given for standard
200 150 100 50 0 0 200 400 600 760 P (mm Hg) temperature (23 °C) and atmospheric pressure
-1 at sea level (760 mm Hg).
-2 Our hermetically sealed microswitches can be
used at pressures ranging from atmospheric to
absolute vacuum and there are variants for use
at higher pressures.
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HERMETICALLY SEALED M ICROSWITCH


TYPES 83 151 (-55 °C TO 150 °C)

CONNECTIONS
Reliability of characteristics
Below are two test extracts showing the stability of the essential characteristics over time and as a
function of temperature. Electrical connections are made through the base, by three ferronickel terminals, with copper core,
sealed by compressed glass.

STANDARDS TECHNICAL BASIS


W2 W2N

Soldered Wired

Epoxy resin coating


0.5 N

F
Operating force T°=150°C Travels and forces
Change in the characteristics concerned
Release force under a constant load of 25 Newtons W2 W2N
applied parallel to axis (//) perpendicular to axis (⊥)
to the operating device.
0.5 N

Electrical diagram (actuator at rest position) Dimensions (mm)


Epoxy resin coating
Rest position

Release position NC black wire Rest position


0.02 mm

green wire C NO red wire 3 terminals Ø 1.3 at 120°


Operating position
+ 0,25
Ø 11 - 0
Overtravel position

Wires: 0.38tomm
parallel axis Air 4524
2 (//)
- length 0.50
perpendicular m.(⊥)
to axis
5 days Time
Category 140 °C 170 °C.

0,20
15,7 +- 0,30
4,5
PERFORMANCE DATA
Product characteristics Value Unit Under
Min. Current 1 mA 5 V DC
Nominal Current
Resistive 3 A 48 V DC (1)
Voltage drops t°- 55°C t° +150°C under 50 mm of Hg
mV Lamp 1 A 115 V - 400 Hz

7A resistive 29V Lamp 2 A 30 V DC (1)

Voltage drops Resistive 3 A 30 V DC (1)


100 Inductive L / R = 0.005 s 1.5 A 30 V DC (1)
Change in this characteristic in Resistive 1 A 220 V AC
Ambient accordance with Air 8459 method - for Inductive - cos φ 0.8 0.4 A 220 V AC
temperature
20°C 1.5-4 and 7 Amp load. 200 000 Cycles
Dielectric rigidity between connections and ground 1 200 V

4A resistive 29V Rigidity between connections 1 000 V

50 Insulation resistance (at 500 V DC) 100 MΩ


Voltage drop at 1 A (2) 0.02 V
Operating temperature ‑55 to +150 °C
Shock resistance (3) 200 / 11 G/ms
1.5A inductive 29V
Vibration resistance 80 / 20 ➝ 2 000 G / Hz

No. of
operations
(1) for a service life of 100 000 cycles - Permitted current 4 A inductive 7 A resistive for normally open or normally closed contacts.
0 50 000 100 000 (2) Over soldered connections - for wired connections add 0.1 V per meter.
(3) Value for microswitch without auxiliary actuator
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HERMETICALLY SEALED
MI CROSWITCHES WITH ACCESSORIES

BASIC CELL (-55 °C TO +150 °C) TYPE 83 151 001

STANDARDS TECHNICAL BASIS


Criteria Connections with lateral flange with 90° flange Threaded barrel fixing with lateral flange + lever with lateral flange + roller lever Housing + lever with lateral flange + lever with lateral flange + roller lever
Pole(s) 1 1 1 1 1 1 2 2
W2 83 151 012 83 151 014 83 151 013 83 560 011 83 560 012 83 560 014 83 560 311 83 560 312
Soldered connections
W2N 83 151 042 83 151 044 83 151 043 83 560 041 83 560 042 83 560 049 83 560 341 83 560 342
with parallel wires 83 151 022 83 151 024 83 151 023 83 560 021 83 560 022 83 560 030 83 560 321 83 560 322
Wire 0.38 mm - 0.5 m long
2

with perpendicular wires 83 151 032 83 151 034 83 151 033 83 560 031 83 560 032 83 560 039 83 560 331 83 560 332

Characteristics Unit
Max. Operating force N 10 10 10 5 5 2.5 à 8 15 15
Min. Release force N 1.5 1.5 1.5 0.5 0.5 1.5 1.5 1.5
Permitted Overtravel force N 20 20 20 50
Positive Overtravel stop •
Service life Operations - min 200 000 200 000 200 000 100 000 100 000 100 000 100 000 100 000
Max. Pre-travel mm 0.25 0.25 0.25 6 6 0.3 à 0.75 6 6
Max. Differential travel mm 0.05 0.05 0.05 0.8 0.8 0.3 1.5 1.5
Min. Overtravel mm 0.08 0.08 0.08 0.4 à 0.8 0.4 à 0.8 0.3 0.4 à 0.8 0.4 à 0.8
Weight (without wires) g 5 5 13 6 7 21 12 13

Dimensions (mm)

Add the dimensions of the various connections


to find the total dimensions 6± 1 ±1
± 0,2

4,5 6 6
M 14 x 0,75 Ø5
7 ± 0,5

1,8

5,3 maxi
Ø 3,2 8,3 maxi
indicates the wire direction 20,3
ø3,2
ø3,2

14,4 + 1
Width 3

14,4 + 1
Ø 3,2

10,4 ± 2
9,5

R3R3
Tripping point R3 ø5ø5

± 0,4
±2
4,54,5
8,4

Ø 3,2

16,4
Width
Width33

15,5

19,3
6,2

10,3
R3
Nut h 2.5 x 17 / flat

6,2
6,2
6,2

16,4 + 2
16,4 + 2
0,8

R3 16 16

6,2
R3 16 16
16 Ø3 22,2
3xh2 16
Panel cut-out
6
11,8

12,4

12,5

6
11,8

11,5
11,8

11,5
12
4

3
12,4
Ø 2,7

23,8
23,8
33,5

4
4
Ø 14,2
Ø 3,2

12,1

EN_83151_découpe panneau
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HERMETICALLY SEALED MICROSWITCHES NOTES


HIGH PRESSURE FROM 2 TO 6 BAR

WITH BASIC CELL (-55 °C TO +150 °C)

STANDARDS TECHNICAL BASIS


These variants of the basic type 83 151 feature a compensating system which allow them to be used at pressures
above atmospheric.

For other characteristics please refer to basic model type 83 151 0

Characteristics
Permitted pressure Bar 2 6
Max. Operating force
* N 25 47
Max. permitted Overtravel force * N 45 80
Min. Release force * N 11 22
Weight (without leads) g 8,5 8,5

* Figures at atmospheric pressure at ground level

Dimensions (mm)

ø11 +350
+0
23,5

Connections

W2 Ref. 83 151 504


W2N Ref. 83 151 503

W2 W2N

Epoxy resin coating

parallel to axis (//) perpendicular to axis (⊥)


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HERMETICALLY SEALED MICROSWITCHES LIMIT SWITCHES - BASED ON HERMETICAL-


TYPES 83 151 (250 °C) LY
SEALED MICROSWITCHES (250 °C)
WITHOUT ACCESSORIES (BASIC CELL -55°C TO +250 °C) TYPE 83 151 201 BASIC CELL (-55°C TO +250 °C) TYPE 83 151 201

STANDARDS TECHNICAL BASIS


This basic component is the same design as the 83 151 001 standard cell but is adapted for operation in high temperatures
up to 250 °C.
Criteria
Characteristics Unit Value Pole(s) 1
Nominal current at 30 VDC
W2 terminals output 83 770 211
Resistive A 1
 /  /  wires output 83 770 221
Inductive L / R = 5 ms A 1
^ wires output 83 770 231

Service life at nominal current Min. operations 20 000 / 100 000 W2N terminals output 83 770 241
Solder
Voltage drop at 1 A (1) V 0.06
Max. Operating force (2) N 14 Dimensions (mm)
Inert gas
filling
Min. Release force N 1.5
Solder
Add the dimensions of the various connections to find
Max. permitted Overtravel force N 20
the total dimensions
Compressed
glass seal
Max. Pre-travel mm 0.25 Mechanical characteristics:
Max. Differential travel mm 0.05
- Max. operating force 22 N mm
- Min. release force 1.5 N
Min. Overtravel mm 0.08
- Max. permitted overtravel force 50 N positive overtravel stop
Weight (without wires) g 13
- Pre-travel 0.1 to 0.3 mm
(1) On soldered connections. for wired connections add 0.18 V per meter. Category 250°, 280°. (2) Characteristics at: θ = 250 °C atmospheric pressure at ground level. - Max. differential travel 0.05 mm
- Min. overtravel 3 mm
Connections Dimensions (mm) Electrical diagram
- Weight (without wires) 20 g

9max

with wires: 500 mm of length or Rest position 114 C


soldered terminals 3 terminals Ø 1.3 at 120° 115 NC indicates the direction of the wires
116 NO

+ 0,25 115
Ø 11 - 0 Panel cut-out
5max

+ 0,25
Ø 11 - 0 114
W2N 116
Ø 3,2 Ø 12,2
0,20 + 0,20
15,7 - 0,30

9,6
15,7 +- 0,30
9max

4,5

W2
4,5

WITH ACCESSORIES (BASIC CELL -55 °C TO +250 °C) TYPE 83 151 201


5max

Control accessories equipped with type 83 151 201 sensitive changeover


Criteria
Pole(s) 1 1
W2 terminals output 83 151 212 83 151 213
 /  /  wires output 83 151 222 83 151 223

^ wires output 83 151 232 83 151 233


W2N terminals output 83 151 242 83 151 243
Weight (without wires) 6g 13 g

Add the dimensions of Panel cut-out


the various connections Ø 3,2
9,5

for the total dimensions.


The mechanical
6,2

Ø 3,2 Ø 14,2
characteristics are R3 16
mm

those of the 83 151 201 12,1


changeover.
6
11,8

indicates the direction


12,4
of the wires.
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LIMIT SWITCHES - BASED ON HERMETICALLY


SEALED MICROSWITCHES (150 °C)

MECHANICAL CAPACITY
We have adapted the telescopic sub-assemblies for our hermetically sealed microswitch according to
pressure and operating temperature requirements. Our products can therefore be used at atmospheric

STANDARDS TECHNICAL BASIS


pressure or in an absolute vacuum and at a temperature of -50 °C to +150 °C.

BASIC CELL (-55 °C TO +150 °C) TYPE 83 151 001


Criteria Connections Short travel Plunger Ball plunger Roller Plunger Plunger
Pole(s) 1 1 1 1 2
W2 83 770 012 83 770 011 83 770 014 83 770 015 83 771 011
Soldered connections
W2N 83 770 042 83 770 041 83 770 044 83 770 045 83 771 041
with parallel wires 83 770 022 83 770 021 83 770 024 83 770 025 83 771 021
Wire 0.38 mm2 0.50 m long
with perpendicular wires 83 770 032 83 770 031 83 770 034 83 770 035 83 771 031

Characteristics Unit
Max. Operating force N 12 12 12 12 30
Min. Release force N 1.5 1.5 1.5 1.5 3
Permitted Overtravel force N 20 50 50 50 80
Positive Overtravel stop • • • •
Max. Pre-travel mm 0.3 0.3 0.3 0.3 0.5
Max. Differential travel mm 0.05 0.05 0.05 0.05 0.15
Min. Overtravel mm 1 3 3 3 5
Shock resistance G/ms 100 / 11 100 / 11 100 / 11 100 / 11 100 / 11
Vibration resistance G /Hz 50 / 800 à 2 000 50 / 800 à 2 000 50 / 800 à 2 000 50 / 800 à 2 000 50 / 800 à 2 000
Weight (without wires) g 21 15 15.5 20 47.5
Service life Operations - min 100 000 100 000 100 000 100 000 100 000

Panel cut-out Dimensions (mm)


Add the dimensions
Ø 14,2 Ø 12,2
Ø 3,2 Ø 3,2
of the various connections
for the total dimensions
indicates the direction
9,6
12,1 of the wires
Ø 2,3
Ø 8,2 30 Ball bearing Ø 3
106 Nut h 2 - 11 / flat
107 Stop washer - 0.8 thick
7,2
111 Nut h 2.5 - 17 / flat
112 Locating pin - h.2
120 Nut h 2.5 - 15 / flat
W2 W2N
Connections Electrical diagram (actuator at rest)
Soldered Wired Epoxy resin coating Electrical diagram (actuator at rest)
Wires: 0.38 mm2 NC black wire
Length: 0.50 m green wire C
Category 140 °C 170 °C NO red wire
W2 W2N
parallel to axis (//) perpendicular to axis (⊥)

Epoxy resin coating


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BASIC SENSITIVE MICROSWITCH


TYPE 83 141 002 (-55 °C TO +150 °C)

WITHOUT ACCESSORIES
This microswitch is notable for its excellent performance in a very compact space (13 x 10 x 5 mm).

STANDARDS TECHNICAL BASIS


It is the basic element of our range of standard 1-pole, 2-pole, 3-pole waterproof Limit Switches, and
special 4-pole Limit Switches.
The meticulous care taken in the manufacture of this microswitch in terms of assembly processes,
cleanliness of components as well as inspection procedures, results in a product which is ideal for
operation in severe environments where a high level of reliability is essential. It is particularly well suited
to the Aerospace, Armaments, Marine sectors, etc.
This microswitch, used in our 83 777 and 83 778 series limit switches, combines a reliable snap-action
switching system with high resistance to shocks and vibrations, ideal for switching both very low level
and high currents.

Characteristics Under Unit Value Dimensions (mm) Electrical diagram Connections


Nominal current 10 VDC A 0.01
01 Tripping point Plunger in released position Solder tags
30 VDC A 4 0,5 0,5
Resistive 1,5
220 VAC A 1 0,5 0,5
1,5
30 VDC A 2
Inductive L / R = 0.005 s

0,8 0,8

1,5 1,5
5 5
220 VAC A 0.5
1,4 4,7 4,7
Service life at nominal current* operations - min. 100 000 1,4 4,7 13 4,7
Operating temperature °C - 55 to  +150 13
Max. Operating force N 2
Min. Release force N 0.4 1 42

8,4 ± 0,15
Max. Pre-travel mm 0.5
Max. Differential travel mm 0.08
Min. Overtravel mm 0.1 Ø2 Ø 2,1
Ø2 Ø 2,1
Weight g 1

± 0,15
± 0,15
9,6 9,6
* Value for microswitch without auxiliary actuator

2,1 2,1

8,4 8,4
1,9 1,9
01
01

Ø 2,5
2,3 2,3
3,8 4,75

Ø 2,5
3,8 4,75
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WATERPROOF LIMIT SWITCHES


TYPE 83 777 BASED ON SENSITIVE
MICROSWITCH
This range of limit switches satisfies applications which require lightweight miniature devices without
sacrificing mechanical and electrical performance.
They are particularly well suited to severe environments such as: Aerospace, Armaments, Marine, etc.

STANDARDS TECHNICAL BASIS


The plungers for this range of limit switches are equipped with an ice-scraper seal.

BASIC SENSITIVE MICROSWITCH 83 141 002


Simple plunger

Characteristics Criteria 1 pole 2 pole 3 pole 1 pole 2 pole 3 pole 1 pole 2 pole 3 pole
Nominal current 10 VDC A 0.01 83 777 021 83 777 321 83 777 621 83 777 011 83 777 311 83 777 611 83 777 031 83 777 331 83 777 631
30 VDC A 4 parallel • • •
Resistive Connection wires
220 VAC A 1 perpendicular • • •

Inductive L / R 30 VDC A 2 HE 301 1H 10 6P • •


Connector
= 0.005 s 220 VAC A 0.5 HE 301 1H 12 10P •

Service life at nominal current operations - min. 50 000

Dielectric strength between connections and ground V 1 500


Characteristics
Max. Operating force N 60 60 60 60 60 60 60 60 60
Dielectric strength between connections V 1 000
Min. Release force N 10 10 18 10 10 18 10 10 18
Max. Total travel force N 150 150 150 150 150 150 150 150 150
Insulation resistance (at 500 VDC) MΩ 100
Max. Pre-travel mm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Voltage drop at 1 A  * V 0.06 Max. Differential travel mm 0.2 0.5 0.5 0.2 0.5 0.5 0.2 0.5 0.5
Operating temperature °C - 55 to +125 Min. Overtravel mm 3.2 3.2 5.5 3.2 3.2 5.5 3.2 3.2 5.5
Shock resistance G/ms 50 / 11 Weight (with wires) g 30 41 80 30 41 80 34 34 73
Vibration resistance G/Hz 10 / 20 à 2 000

* for flying leads, add 0.1 V /  meter.


Connections Electrical diagram Dimensions (mm)

Wires: 0.38 mm2 - 0.50 m long Plunger in released position 107 Stop washer width 0.8
-O  utput parallel to device axis, 112 Locating pin 83 777 021 83 777 621 83 777 011 83 777 611 83 777 031 83 777 631
83 777 321 83 777 311 83 777 331
- Output perpendicular 2 B 117 Free position
to device axis - 1 pole A 1
4 C 118 Nuts h. 2.5 - 15 on flat M12 x 0,75 M16 x 100 M12 x 0,75 M16 x 100 M12 x 0,75 M16 x 100

119 Nuts h. 3 - 21 on flat Ø6 Ø6 Ø6 Ø6 Ø6 Ø6


112 117 117 117 117 117 117
112 112 112 112 112
Connector: type HE 301 2 B 130 Pin h.2
- NFC 93422 A 1
C

22,2

22,2
22,2
4

35

35

35
16

16
25

16

25

25
107 107 107 107 107 107
- MIL.C 26482.G series 1 - 2 pole 2 E
- VG 95328 D 1
4 F Panel cut-out Ø 17,5 Ø 23 Ø 17,5 Ø 23 Ø 17,5 Ø 23

25,4

25,4
30

30

45

50
2 B
A 1
4 C
- 3 pole 2 E
118 119 118 119 118 119
3

3
2

2
3

2
D 1
4 F
130 130
2 H 130
10 130
12
130
10
130
12 10 12
Seal G 1
4 J
We guarantee For 1 & 2 pole For 3 pole
that our products are
sealed to level IP 66.
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WATERPROOF LIMIT SWITCHES


TYPE 83 778 BASED ON SENSITIVE
MICROSWITCH
This range of limit switches satisfies applications which require lightweight miniature devices without
sacrificing mechanical and electrical performance.
They are particularly well suited to severe environments such as: Aerospace, Armaments, Marine, etc.

STANDARDS TECHNICAL BASIS


The plungers for this range of limit switches are equipped with orientable roller.

BASIC SENSITIVE MICROSWITCH 83 141 002


Plunger with orientable roller in 45° steps

Characteristics Criteria 1 pole 2 pole 3 pole 1 pole 2 pole 3 pole 1 pole 2 pole 3 pole
Nominal current 10 VDC A 0.01 83 778 021 83 778 321 83 778 621 83 778 011 83 778 311 83 778 611 83 778 031 83 778 331 83 778 631
30 VDC A 4 parallel • • •
Resistive Connection wires
220 VAC A 1 perpendicular • • •

Inductive L / R 30 VDC A 2 Connector HE 301 1H 10 6P • •


= 0.005 s 220 VAC A 0.5 HE 301 1H 12 10P •

Service life at nominal current operations - min. 50 000

Dielectric strength between connections and ground V 1 500


Characteristics
Dielectric strength between connections V 1 000 Max. Operating force N 60 60 60 60 60 60 60 60 60
Min. Release force N 10 10 18 10 10 18 10 10 18
Max. Total travel force N 150 150 150 150 150 150 150 150 150
Insulation resistance (at 500 VDC) MΩ 100
Max. Pre-travel mm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Voltage drop at 1 A  * V 0.06 Max. Differential travel mm 0.2 0.5 0.5 0.2 0.5 0.5 0.2 0.5 0.5
Operating temperature °C -55 to +125 Min. Overtravel mm 3.2 3.2 5.5 3.2 3.2 5.5 3.2 3.2 5.5

Shock resistance G/ms 50 / 11 Weight (with wires) g 37 46 87 37 46 87 40 40 80

Vibration resistance G/Hz 10 / 20 à 2 000

* for flying leads, add 0.1 V /  meter.


Connections Electrical diagram Dimensions (mm)

Wires: 0.38 mm2 - 0.50 m long Plunger in released position 107 Stop washer 0.8 thick
- Output parallel to device axis, 112 Locating pin
83 778 021 83 778 621 83 778 011 83 778 611 83 778 031 83 778 631
- Output perpendicular 2 B 117 Free position 83 778 321 83 778 311 83 778 331
to device axis - 1 pole A 1
4 C 120 Nuts h. 2.5 and 6 - 15 on flat
121 Nuts h. 3 and 6 - 21 on flat M12 x 0,75 M16 x 100 M12 x 0,75 M16 x 100 M12 x 0,75 M16 x 100
117
Connector: HE 301 type 2 B 122 Roller Ø 9.6 - Width. 3 117 117 117 117
117

- NFC 93422 A 1
4 C 123 Roller Ø 12.7 - Width. 3
120 121 120 121 120

14

14
15
15

14
121
- MIL.C 26482. G series 1

15
130 Pin h. 2

33

33
E

45
45

33
- 2 pole

45
2 112 112 112 112 112
D 1 112

12
- VG 95328

12
21
F

21

12

21
4
107 107 107 107 107 107

25,4

25,4

30
30
Ø 17,5 Ø 23 Ø 17,5 Ø 23 Ø 17,5
B

30
Ø 23
2

45

50
A 1
4 C Panel cut-out
- 3 pole 2 E
D 1

2 h 2,5
2 h 2,5
122
F

2 h 2,5
122 122
4
3

3
3
2 H
Seal G 1
4 J 130 10 123 12 130 10 123 12 130 10 123 12
We guarantee
that our products are
sealed to level IP 66.
For 1 & 2 pole For 3 pole
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MECHANICAL
POSITION DETECTORS

IN ALL CASES, CROUZET WILL CROUZET PROVIDES


FIND A WAY! UPON REQUEST:
with Crouzet's expertise in mechanical position detectors, › Hermetic cells
Crouzet offers a range of standard product, but has the ability
and capacity to develop specific components, entirely adapted to › Special housings
the application into its environment.
› Cable or connector output
Today, Crouzet is a market leader in this technology for
customised products. › Multi-pole functions

Limit switch
› Multi-actuation systems Limit switches

› High speed actuation


› High temperature devices

2 THRUST REVERSER 1 DOORS AND ACTUATORS


› Stowed or deployed status › Open or closed position and
locked status

3 FLIGHT CONTROL
› Trimable Horizontal Stabilizer Actuator
› Spoilers
› Flap & slat
3 2 1

3
5

CUSTOMIZED PRODUCTS
4
4 LANDING GEAR
› Weight on wheels
› Up position
› Down and locked position 5 CARGO LOADING
› Cargo loading latch detection
(palet locked)
|   CROUZET.COM |   26 |   DETECTION & SENSING |   CROUZET.COM |   27 |   DETECTION & SENSING

LIMIT SWITCH
FOR THRUST REVERSER DOOR TERTIARY
LOCK FUNCTION
Principles

Electrical shematic (switch in free position)

1
Specifications

2
Part numbers DDP770375
3
Summary of environmental conditions Electrical characteristics
Minimum Operational voltage 12 VDC
Condition RTCA / DO-160E Requirement
Operating low temperature Section 4 Category F3 (-40 °F / -40 °C) Maximum Operational
32 VDC
voltage
Operating high temperature Section 4 Category F3 (+225 °F / +108 °C)
Close circuit current 2 to 500 mA
Short-time operating temperature Section 4 Category F3 (+225 °F / +108 °C)
Min. Open circuit resistance
(Dry)
100 000 Ω Dimensions (mm)
Ground survival low temperature Section 4 Category F3 (-67 °F / -55 °C)

Ground survival high temperature Section 4 Category F3 (+250 °F / +121 °C) Max. Closed circuit 1 Master keyway location to bushing keyway
10 Ω
resistance
2 15 / 32-32UNS-2A
Temperature variation Section 5 Category A 1 3 Roller material: CuNi14Al2
Bonding resistance: 2.5 mΩ new,
(connector to switch body) 10 mΩ field service 4 Switching point
2 hours @ -67 °F (-55 °C),
Thermal shock -
Operation: 5 cycles within 1 min 5 Roller orientation location to keyway slot: 90°±5°
Contacts Gold, hermetically sealed 6 Plunger stainless steel
Category F3 7 (2x) steel nut MS21340-04
Altitude Section 4 100 MΩ min at 68 °F (20 °C)
(-2 000 to +55 000 feet) Insulation resistance
at 500  V DC for 60 sec.
8 Lockwasher MS9582-14
9 Tabwasher MS25081-C4 or equivalent
Humidity, Waterproofness and Icing - CET Method I or II test Laser marking
1 060  V rms / 50-60  Hz  /  60 s 15 / 32-32UNS-2A 10
Dielectrical withstanding 2 3
(ІI  <  1  mA)
Ø 9,6 -0.1
0 11 Housing stainless steel AISI 303 (2 welding parts)
Operational shock Section 7 Category A
-.0039 ]
[ Ø.3780 +.0000 12 Watertight welding cordon
Crash shock Section 7 Category A 5 13 Connector per 8000 YE10803 PN-M108 stainless steel
Mechanical characteristics 6
Vibration Section 8 Category R, Curve W Plunger impact speed 19 in / s (0,5 m / s) Max.

[ .16000 ± 0.0100 ]
40.64 ± 0.254
Explosion Section 9 Environment I, Category A Impact angle 6° Max.
7

[ 1.0630 ± .0100 ]
4

[ 0.59 max ]
max ]
27 ± 0.254

3.5 maxi
Fluid susceptibility Section 11 Category F

1,5 mawi
Actuator speed 150 in / s (4 m / s) Max.

.138
8
Sand and Dust Section 12 Category D Shock  <  100 G 11 ms

[
9

Fungus resistance Section 13 Category F Weight 0.3 lb (130 g) Max.


10
Salt fog Section 14 Category T Mechanical lifetime 120 000 Cycles TBC

CUSTOMIZED PRODUCTS
Magnetic effects Section 15 Category Z Differiential travel 0.010 in (0.254mm) Max.
11

[ 1.87 ± .019 ]
47.5 ± 0.5
Over travel 0.118 in (3 mm) Min.
Power input Section 16 Category A

[ 2.60 ± .06 ]
Operating force 6-12 lb (27-54 N) 12

66 ± 1.5
Voltage spike Section 17 Category A
Full over travel force 20 lb (90 N) Max.
Audio frequency conducted
Section 18 Category Z
susceptibility Release force 3.4 lbs (15 N) Min.

Induced signal susceptibility Section 19 Category Z 13

Radio frequency susceptibility Section 20 Category W

Emission of radio frequency energy Section 21 Category H

Lightning-induced transient Ø 18.5 ± 0.5


Section 22 Category A4 / C4 [ .728 ± .019 ]
susceptibility

ESD susceptibility Section 25 Category A

Flammability Section 26 Category A


|   CROUZET.COM |   28 |   DETECTION & SENSING |   CROUZET.COM |   29 |   DETECTION & SENSING

LIMIT SWITCH
FOR THRUST REVERSER DOOR STOW FUNCTION
Principles

Circuit diagram (switch show in free position)

[ .295 min ]
7.5 mini
1 1
2
3
3 2
Specifications

[1.260 ]
1

32
1
2
Part numbers DDP990202 3

Summary of environmental conditions Electrical characteristics 1 Gold contacts 2 x 26 maxi


Minimum operational voltage 12 VDC [1.024 max]
Condition RTCA / DO-160E Requirement
Operating low temperature Section 4 Category F3 (-40 °F / -40 °C) Nominal operational voltage 28 VDC

Operating high temperature Section 4 Category F3 (+225 °F / +108 °C) Maximum operational voltage 32 VDC

Short-time operating temperature Section 4 Category F3 (+225 °F / +108 °C) Close circuit current 2 mA to 10 mA


1 Bonding surface optional
2 Connectors EN2997-Y00803M6
Ground survival low temperature Section 4 Category F3 (-67 °F / -55 °C) Min. Open circuit resistance
(dry)
50 KΩ Master key orientation ±10°
Ground survival high temperature Section 4 Category F3 (+250 °F / +121 °C) 3 Connectors EN2997-Y00803MN
Max. Closed circuit resistance 30 Ω Master key orientation ±10°
Category F3
Altitude Section 4
(-2 000 to +55 000 feet) Bonding resistance
2.5 mΩ new
(connector housing
10 mΩ field service
Temperature variation Section 5 Category A to switch body)
Dimensions (mm)
Humidity Section 6 Category C Contacts Gold, hermetically sealed
24
[ .945 ]
Operational shock Section 7 Category B 100 MΩ min at 68 °F (20 °C) A
Insulation resistance 3 x 15
at 500 V DC for 60 sec. 11,5 [ .591] 43 ±0.1

[.295 ]
Crash shock Section 7 Category B [.453]

7,5
[ 1.6929 ±.0039 ]
1x Ø 5±0.1
Dielectrical withstanding
1 060 V rms / 50-60 Hz / 60 s Ø19,05 7 [0.197±0.004] B
Vibration Section 8 Category R, Curve W (ІI  <  1 mA) [ Ø.750 ] 16 MINI
6 [.630] MIN.

[.630 ]
Environment I Category A

16
Explosion Section 9 Sealing Watertight: MIL PRF 8805 S3

[.1 R3
5

[1.535 ]
4

2 x 39

2]
3

x
18
Waterproofness Section 10 Category S

[3.740]
2 x 95
1 2

[3.150]
Fluid susceptibility Section 11 Category F Mechanical characteristics

2 x 80
Weight 0.670 lb (0.304 kg) max 9
Sand and Dust Section 12 Category D
8
Mechanical lifetime 60 000 Cycles 3.175 min 0°26.5°
]
Fungus resistance Section 13 Category F [0.125 min 0°26.5°
Release force 4.5 lb (21 N) max
Salt spray Section 14 Category T

(2x) [.276] MIN


2 x Ø6

(2x) 7 MINI
Operating force 6-12 lb (27-54 N) 50
[1.969] [Ø.236]
Magnetic effects Section 15 Category Z 7

CUSTOMIZED PRODUCTS
65 Ø 0.7 M A B M C
Full over travel force 20 lb (90 N) max [.276] [ 2.559 ] C
Ø [0.028] M A B M C
Power input Section 16 Category A 22
[.866 ]
Voltage spike Section 17 Category A 1 26.5° Min. Over travel
2 25° Max. Overstow position
Audio frequency conducted 3 9° Max. Min. Stow position
Section 18 Category Z
susceptibility
4 6.5°±1.5 s Switch point
Induced signal susceptibility Section 19 Category Z 5 3.5° -0.5° / +1° Rest position
6 Roller
Radio frequency susceptibility Section 20 Category W 7 Force
8 Bonding surface (3x)
Emission of radio frequency energy Section 21 Category H 9 Electrochemicaly or Laser marking area

Lightning induced transient


Section 22 Category A4 / C4
susceptibility

Icing Section 24 Category A

ESD susceptibility Section 25 Category A


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LIMIT SWITCH
FOR THRUST REVERSER MAINTENANCE TEST
ENABLE FUNCTION
Principles

1
Specifications
2

Part numbers DDP770384


1 3

Summary of environmental conditions Electrical characteristics


Min. Operational voltage 12 VDC
Condition RTCA / DO-160E Requirement
1 Gold contacts
Operating low temperature Section 4 Category F3 (-40 °F / +40 °C)
Max. Operational voltage 32 VDC

Operating high temperature Section 4 Category F3 (+225 °F / +108 °C)


Close circuit current 4 mA to 10 mA
Dimensions (mm)
Short-time operating
Section 4 Category F3 (+225 °F / +108 °C)
high temperature Min. Open circuit resistance
50 kΩ
(Dry)
Ground survival low temperature Section 4 Category F3 (-67 °F / -55 °C)
Max. Closed circuit
30 Ω
Ground survival high temperature Section 4 Category F3 (+250 °F / +121 °C) resistance
B 1 Electrochemicaly or Laser marking
4 2 SR 25.4 [1.00]
Category F3 Bonding resistance
Altitude Section 4 2.5 mΩ new,
(-2 000 to +55 000 feet) (connector housing 3 Rest position 13.70 [0.54]
10 mΩ field service
to switch body) 4 Master keyway on connector ±10°
Temperature variation Section 5 Category A
5 0.625-24 UNEF-2A
Contacts Gold, hermetically sealed
Operational shock Section 7 Category B 6 Nut or equivalent: MS21340-05
Insulation resistance
100 MΩ min at 68 °F (20 °C) 7 Lockwasher or equivalent: MS9582-16
Crash shock Section 7 Category B at 500 V DC for 60 sec.
B 8 Bonding surface
Vibration Section 8 Category R, Curve W 9 Connector EN2997Y10803MN or equivalent
1 060 V rms / 60 Hz / 60 s
Dielectrical withstanding
(ІI  <  1 mA) 5
11.6

[0.180]
[ 0.02 ]
Explosion proofness Section 9 Environment I Category A

4.57
2 3

0.50
[.457] 6

[.311]
Fluid susceptibility Section 11 Category F

7,9
7
Sand and Fog Section 12 Category D

Mechanical characteristics
Fungus resistance Section 13 Category F 8
19 in / s (0.5 m / s) max
Impact speed

[0.100 min]
Operating: 4 in / s (0.1 m / s)

2.54 mini
Salt spray Section 14 Category T

[ 1.045 ± 0.020 ]
26.55 ± 0.5
Weight 0.221 lb (0.100 kg) max 1
Magnetic effects Section 15 Category Z

[ 1.850 ± 0.06 ]
47.00 ± 1.5
Mechanical lifetime 20 000 Cycles
Power input Section 16 Category A

Pre-travel 0.05 in (1.27 mm) max

CUSTOMIZED PRODUCTS
Voltage spike Section 17 Category A

Differiential travel 0.010 in (0.25 mm) max


Audio frequency conducted 9
Section 18 Category Z
susceptibility
Over travel 0.06 in (1.52 mm) min
Induced signal susceptibility Section 19 Category Z
Operating force 3.15 lb (14 N) max Ø 19.05 ± 1.27
Radio frequency susceptibility Section 20 Category W [Ø 0.750 ± 0.050 ]
Release force 0.68 lb (3 N) min
Emission of radio frequency energy Section 21 Category H
Full over travel force 6.07 lb (27 N) max
Lightning-induced transient
Section 22 Category A4 / C4
susceptibility

ESD susceptibility Section 25 Category A

Flammability Section 26 Category A

Stab. 2h at -67 °F, 5 cycles


Thermal shock  / 
within 1 min

Combined environment test  /  Method II


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LIMIT SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

Circuit diagram (switch show in free position)

1 1
BLK 1D 1-20
2
BLK 1D 2-20
Specifications
1 3 BLK 1D 3-20
4 BLK 1D 4-20
Part numbers DDP771009

Electrical characteristics 1 Gold contacts


Summary of environmental conditions
Min. Operational voltage 14 VDC
Condition RTCA / DO-160E Requirement
Operating low temperature Section 4 Category F3 (-40 °F / -40 °C)
Nominal operating voltage 28 VDC

Operating high temperature Section 4 Category F3 (+225 °F / +108 °C)

Max. Operational voltage 32 VDC Dimensions (mm)


Short-time operating temperature Section 4 Category F3 (+225 °F / +108 °C)

Ground survival low temperature Section 4 Category F3 (-67 °F / -55 °C)


Closed circuit current 2 mA to 500 mA

Ground survival high temperature Section 4 Category F3 (+250 °F / +121 °C)


Switch point

[.040 max ]
1

1,02 maxi
Min. Open circuit resistance 15/32-32 UNS-2A
500 000 Ω 2 2 Pre-travel
Category F3 (Dry)
Altitude Section 4 Ø6
(-2 000 to +55 000 feet) 3 Hex nuts MS21340-04 or equivalent
[Ø.236]
Max. Closed circuit 4 Keying washer: MS25081-C4 or equivalent
Temperature variation Section 5 Category A 10 Ω 3
resistance 5 Laser or electrochemicaly etch

[0.794]
20.16
1 4
Humidity Section 6 Category C R0.5 maxi 6 Heat shrinkable boot per MIS-34867
Contacts Gold, hermetically sealed [0.02 max] 7 Wire 24 AWG per NEMA HP3
Operational shock Section 7 Category A

[ 0.060 max ]
8 Sleeves marks

[ 0.425 min ]
[ 0.50 max ]
[ 1.18 max ]

10.795 mini
12.70 maxi

1.52 maxi
100 MΩ Min. at 68 °F (20 °C)
Insulation resistance View without nut and washer

30 maxi
9
Crash shock Section 7 Category A at 500 V DC for 60 sec. 5

[0.276]
10 Keyway: [.078 ±.003] wide, [.040 ±.002] deep

7
Vibration Section 8 Category R, Curve W 1 060 V rms / 60 Hz / 60 s
Dielectrical withstanding
(ІI  <  1 mA)
Explosion Section 9 As required by design 6

Waterproofness Section 10 Category S

[ 0.620 max ]
7

15.75 maxi

[ 14.00 min ]
Fluid susceptibility Section 11 Category F Mechanical characteristics

355.60 mini
Impact speed 1 in / s (25.4 mm / s) Max.
Sand and Dust Section 12 Category D
Shock  <  100 G 11 ms 8
Fungus resistance Section 13 Category F
Weight 0.260 Lb (0.118 Kg) Max. Ø 12.19 maxi
Salt spray Section 14 Category T
[ Ø 0.480 max ]
Mechanical lifetime 20 000 Cycles
Magnetic effects Section 15 Category Z

CUSTOMIZED PRODUCTS
9
Differiential travel 0.020 in (0.5 mm) Max.
Power input Section 16 Category A 27.94 maxi
[1.10 max]
Over travel 0.157 in (4 mm) Min.
Voltage spike Section 17 Category A

[.675 max ]
17.14 maxi
Operating force 6-14 Lb (27-62.5 N)
Audio frequency conducted
Section 18 Category Z
susceptibility
Full over travel force 30 Lb (133 N) Max.
10
Induced signal susceptibility Section 19 Category Z
Release force 3.4 Lb (15 N) Min.

Radio frequency susceptibility Section 20 Category W

Emission of radio frequency energy Section 21 Category H

Lightning-induced transient
Section 22 Category A4 / C4
susceptibility

Icing Section 24 Category A

ESD susceptibility Section 25 Category A

Flammability Section 26 Category A


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LIMIT SWITCH
FOR TRIMMABLE HORIZONTAL STABILIZER
ACTUATOR (THSA) FUNCTION
Principles

Electrical scheme released in free position

Specifications NC

C NO
Part numbers DDP770345

Environment characteristics
Operating temperature -55 °C to +90 °C

Number of cycles head on 200

Max. Pre-travel 0.5 mm


Dimensions (mm)
Max. Movement differential 0.06 mm

M12 x 0.75-6g
Min. Overtravel 3 mm 1 Rest position
- 0.02
Ø 6.8 ± 0.05 2 R6 spherical
Operating force on all the range of temperature 10 to 30 N Ø 3.9 - 0.05
3 Hexagonal nut 15 ±0.1 acrossflats thickness 2.5 ±0.05
2
Min. Release force 6N 4 O-Ring (in the supplier’s envelope) MIL-R-25988 B
R 0.3 ± 0.1
0.8 x 45° 1 ± 0.5 5 3 x 16±0.1 across flats
Max. Total travel force 72 N 3
6 Electrochemical marking

15 ± 0.04
Cable grommet

5 + 01.5
Speed of attack 0.7 m / s Max. 1 45°x 0.1 7

9.75 ± 0.1
+ 0.13
4 8 2 twisted wires AWG 24 length 1 000 ±50 MIL-W 16878 / 4
Max. Coupling torque 5 N.m Ø18.1 0
9 Heat shrink sleeve every 200 mm
Traction on wires 15 N Max. 0.6 ± 0.1 10 Breaking of the edge to 0.2 all around the groove

1.2 ± 0.05
2 x R 0.25 ± 0.15

3 ± 0.1
2 ± 0.5
1 ± 0.1
2 x 0.2 ± 0.1x45°
Weight 90 g Max.
5
Storage limit time 10 Years See: NF L 17-103 0
Ø12.2 - 0.1

38.25 ± 0.5
0
Ø13.9 - 0.11

6
Ø18 ± 0.2 7
8 9

6 maxi
14 maxi

CUSTOMIZED PRODUCTS
Ø 20 ± 0.2

0.2A
10

R 0.5 maxi

2.2 ± 0.1
10.4 ± 0.1
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LIMIT SWITCH
FOR SLAT FUNCTION
Principles

Circuit diagram rest position

Specifications C

NO
Part numbers DDP770348

Mechanical characteristics

The characteristics are given for standard temperature (23 °C) and atmospheric pressure at the sea level (760 mm Hg)

Operating temperature -55 °C to +70 °C

Exceptionnal operation during 5 minutes +85 °C Dimensions (mm)

Storage temperature -55 °C to +85 °C

Number of cycles head on 100 000 5/8-24 UNEF-2B


1 Electro etching marking
Ø 8.8 maxi 2 Sleeve DR25
Max. Pre-travel 1 mm
1±0.04 3 2 wires KZ05-07 AWG 20 length 336±5
Max. Movement differential 0.5 mm R 20 ± 0.2

Min. Overtravel 3 mm

Operating force 25 to 55 N

15.1 ± 0.5

13 ± 0.5
Max. total travel force 90 N
2.5 ± 0.2

37.4 ±0.5
3.17 ± 0.125
Weight 79 g Max.

55.8 maxi
Ø16.5 ± 0.2

2 ± 0.2
1

2
Ø 19.5 ± 0.2

12.2 ± 0.5
5 ± 0.2 12 mm

1.2 ± 0.5
285 ± 10

24mm 0.51mm
3

CUSTOMIZED PRODUCTS
20
.6 -
2 ± 0.05

+ 0 .10
0
.15
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LIMIT SWITCH
FOR THRUST REVERSER DOOR DEPLOY
FUNCTION
Principles

Circuit diagram (switch show in free position)

NC 2 1 Gold contacts
C 3 Yellow Rep. 1
2
Specifications NO 4 3 Blue Rep. 2
1 5 4 Red Rep. 3
5 Case Ground
Part numbers DDP771067 NC 6
Red Rep. 4
6
C 7
NO 7 Blue Rep. 5
Environment characteristics Electrical characteristics 8
8 Yellow Rep. 6
Normal Operating voltage 28 VDC
Conditions RTCA/DO-160D Requirements
Equipment intended for installation Max. Operating voltage 32 VDC
Section 4.3 Category D3
in powerpoint
Normal Operating current 10 mA  <  I  <  50 mA
Operating low temperature Section 4 Category D3 -40 °C
Dimensions (mm)
Max. Operating current 100 mA

Operating high temperature Section 4 Category D3 +135 °C Contact resistance 125 mΩ Max. 15/32 UNS-2A

Dielectric withstanding at
Short time operating high temp. Section 4 Category D3 +135 °C 1 000 VRMS - 1 mA 1
atmospheric pressure

2.5 mΩ between the bush

[1.725 ±.03 ]
Ground survival low temperature Section 4 Category D3 -62 °C 2

44 ± 0.75
Electrical bonding and the beginning of the

[ 1.16 ±.03 ]
29.3 ± 0.75
shield under the sleeve

[ 1.06 ]
26.9
3
Ground survival high temperature Section 4 Category D3 +85 °C Insulation resistance 100 MΩ at 500 VDC

Altitude Section 4 Category D3 45000 ft Electrical Lifetime 100 000 Cycles

30.6 maxi
[ 1.2 max ]
Temperature variation Section 5 Category A Contact bounce:
(Checked during shocks  < 5 ms
Humidity Section 6 Category B and vibrations tests)

Operating shock Section 7 Category B 25.4 maxi


5
[1 max ]
Crash shock Section 7 Category B Mechanical characteristics

The characteristics are given for standard temperature (23 °C) 1 Hex nut ref. MS21340-04
Vibrations Section 8 Category H2 6 7 8 19 10 11 12 13
and atmospheric pressure at the sea level (760 mm Hg). 2 Keying washer ref. MS25081-C4
Explosion Section 9 Category E2 Braided shield grounded to body of switch for 360°. 3 Flat washer ref. MS9549-14

±5°
4 Sheath do not penetrate under boot
Waterproofness Section 10 Category R

30°
Operating force to be less than 12 lbs
5 Laser marking
Fluid susceptibility Section 11 Category F Spray test Pretravel 0.04 inch Max. 6 Roller (CuNi) ø.378 x .118
Keyway to within .15 of shoulder .

CUSTOMIZED PRODUCTS
Sand and Dust Section 12 Category D 7
Differential travel 0.02 inch Max. 72 ±.004 wide x .31 ±.003 deep.
38 maxi 63.5 ±12
8 Heat-shrinkable sheath
Fungus resistance Section 13 Category F Overtravel 0.125 inch Min. [ 1.5 max ] [ 2.5 ±0.5 ]
9 Heat-shrinkable sheath
1403 ±12
Salt spray Section 14 Category S Mechanical lifetime 100 000 Cycles [ 55.25 ±0.5 ] 10 Shield (developed leng 3.35 Inches)
11 2 cables per MIL27500-20RC3N06
Lightning induced transient Weight 300 g Max.
Section 22 Category A4XX 12 Sleeve marks
susceptibility
Operating attack speeds 0.5 m / s Max. 13 Pin: M39029 / 58-363
Icing Section 24 Category B
Outstanded Max. attack
0.7 m / s
speeds permitted

Product sealing Watertight

Cell sealing Hermetic


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LIMIT SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

Circuit diagram (switch show in free position)

NO
1 1 Blue stripe Rep.7
C
2
NC 2 White Rep.8
Specifications 3 Case ground
3 4 Blue stripe Rep.9
NO 5 White Rep.10
Part numbers DDP770350 C
4
5 6 Case ground
NC
7 Blue stripe Rep.11
Environment characteristics Electrical characteristics
Temperature RTCA DO-160C (SECT.4 CAT.D3) Normal Operating voltage 28 VDC 6 8 White Rep.12
NO
7
Temperature variation MIL-STD-810E Max. Operating voltage 32 VDC C
NC 8

Altitude RTCA DO-160C (SECT.4 CAT.D3) Normal Operating current 10 mA  <  I  <  50 mA

Humidity RTCA D0-160C (SECT.6 CAT.B) Max. Operating current 100 mA

Dimensions (mm)
Operational shock RTCA DO-160C SECT.7 Contact resistance ≤ 260 mΩ

41.3 ± 0.75
Crash safety RTCA DO-160C SECT.7 Dielectric strength at
1 000 VRMS - 1 mA
2 [1.625 ± .0.3 ]
atmospheric pressure
31.75 maxi 26.9 ± 0.75
Vibration RTCA DO-160C SECT.8 CURVE W

15/32-32UNS-2A
1830 mini [ 1.25 max ] [1.06 ± 0.2 ]
25 mΩ between the body
Electrical bonding and the beginning of the 1 [ 72 min ] 30.75 24.4 ± 0.5
RTCA DO-160C SECT.9 CAT.E
Explosion proofness shield under the sleeve 26.75
Environment II [.96 ± 0.02 ]
[ 1.05 ] 34 maxi 2.3 maxi
20.35 [ 1.35 max ] [ .093 max ]
Waterproofness RTCA DO-160C SECT.10 CAT.R Insulation resistance 100 MΩ 500 VDC [.80 ]
6.35

[ 1.01 max ]
25.6 maxi
Electrical Lifetime: (according [.25 ]
RTCA DO-160C SECT.11 CAT.F 100 000 Cycles
Fluid susceptibility to C.CT.DEF.00060.GB)
SPRAY TEST

[.40 max ]
10 maxi
Sand & Dust RTCA DO-160C SECT.12 CAT.D Contact bounce:
(Checked during shocks  <  5 ms
Fungus resistance RTCA DO-160C SECT.13 CAT.F and vibrations test) 10 9 8 7 6 5 4 3

Salt spray RTCA DO-160C SECT.14 CAT.S


Mechanical characteristics
Lightning induced transient susceptibility RTCA DO-160D SECT.22 CAT. A4×× 1 Keyway to within .250 of shoulder .72 ±.004 wide x .031 ±.003 deep
The characteristics are given for standard temperature (23 °C) Roller is aligned with keyway: ±5°
Icing RTCA DO-160C SECT.24 CAT. B and atmospheric pressure at the sea level (760 mm Hg).
Braided shield grounded to body of switch for 360°. 2 Free position

Operating force 6 to 12 lbs 3 Corrosion resistant material (CuNi) Ø.378 / .374 x .118


4 2 x Hex nut per MS21340-04
Full overtravel force 20 lbs Max.
5 1 x Keying washer per MS25081C4
Release force 4 pound Min.

CUSTOMIZED PRODUCTS
6 1 x Flat washer per MS9549-14
Pretravel 0.040 inch Max. 7 Laser marking
Differential travel 0.020 inch Max. 8 3 cables per MIL27500-22 RC2N06

Overtravel 0.125 inch Min.


9 Shield
10 Sleeve marks at the end of wires
Operating temperature -55 °C to +150 °C

Operating attack speeds 0.5 m / s Max.

Attack speeds permitted 0.7 m / s Max.

Mechanical lifetime
(according QTP: C.CT. 100 000 cycles
DCO.00060.GB)

Weight 265 g Max.


|   CROUZET.COM |   42 |   DETECTION & SENSING |   CROUZET.COM |   43 |   DETECTION & SENSING

LIMIT SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

Electrical diagram (switch show in free position)

NC
3
C
Specifications
1
NO
Part numbers DDP990175 2

Environment characteristics Electrical characteristics
Operating low temperature -67 °F Open circuit voltage 17 VDC Max. 9 VDC Min.

Operating high temperature +257 °F Closed circuit current 2 to 20 mA


Dimensions (mm)
Number of cycles head on 80 000

Mechanical characteristics
Max. Pre-travel 0.040 in

Max. Differential travel 0.020 in


R10 ± 0.2
Min. Overtravel 0.125 in [ .394 ± 0.008 ]
1 4 F
Operating force 6-12 lbs Ø 8.7 maxi
12 Ø .342 max
] [

Max. Over travel force 20 lbs 5

22.225 ± 0.25
[ .875 ± 0.1 ]
6

7
16
10
° ± 15
°
Ø 18.2 maxi
Ø .716 max
] [
11 12
8

[ 1.380 max ]
35.05 maxi
31 ± 12
8 ±3

[
.838 max
Ø21.3 maxi
F

Ø]
[
[

6.25 maxi
Ø.250 max
6.35 maxi
13

.250 max
10 maxi
.393 max
] [
100 maxi
3.937 max
] [

Ø
]

]
9 414.02 ± 12.7
1 Lug washer ±10° regarding lead wire
16.3
] ± 50
[

CUSTOMIZED PRODUCTS
2 Free position
3 Stainless steel body AISI 304L
4 5 / 8-24 UNEF-2B
5 Stainless steel AISI 630
6 MS21340-05 nut Qty2
7 MS25081 C5 washer
8 Marking chemical etching
9 After shrinking
10 Angular position master key
11 Stainless steel with a electroless nickel finish banding backshell
Be assembled to connector with 50-60 inch Lb torque
12 Stainless steel connector EN2997-S6-08-03M6
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LIMIT SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

NC
3
C

Specifications 1
NO

2
Part numbers DDP770364

Environment characteristics Electrical characteristics


Open circuit voltage 9 to 17 VDC
RTCA / DO-160D
Condition
Section Category Closed circuit current 2 to 20 mA
Ground survival low temp.
4 D3 at -67 °F (- 55 °C)
Operating low temperature Open circuit resistance 1 MΩ min

Closed circut resistance 10 Ω max


Dimensions (mm)
Ground survival high temp.
Short time operating high temp. 4 D3 at 257 °F (125 °C)
Operating high temperature Bonding resistance:
between connector and body
2.5 mΩ max 1
contacts: gold, hermeticaly 1 Free position: 22.23 ±0.25 [.875 ±.01]
Altitude -2 000 to 41 000 ft sealed 5/8-24 UNEF-2A

22.23 ± 0,25
Stainless steel plunger

[.875 ± 01]
2

[ .657 ± 0,15 ]
16,7 ± 0,0.4
Temperature variation 5 A 2 Ø 87 maxi 3 Nut Qty 2 MS21340-05 or equivalent
Insulation resistance:
between the connector pins [ Ø.342 max ] 4 Locking washer MS25081 C5 or equivalent
Humidity 6 C  > 100 MΩ
connected together and the 3
5 Stainless steel body
case

11.17 ± 0,8
[ .44 ± .31 ]
Operational shock 7 B 6 Lug angular position: ±10°
4 7 Connector: EN2997-Y00803M6
Dielectric strength:
Crash shock 7 B para 7.3.2 type 2 between the connector pins I  < 1 mA
Ø 21.8 maxi 8 Master keyway angular position: ±15°
connected together and 500 VRMS-60 Hz / 1 min

[ 1.380 max ]
9 Marking aera

35.1 maxi
R figure 8-2, curve W the case [ Ø.83 max ]
Vibration 8 5
with 20 G to 3 000 Hz

35°
Explosion proof 9 E2 9

Waterproofness 10 S
Mechanical characteristics 40.13 ± 0,8
Number of total cycles [1.58 ± 0,31 ]
F (COMPATIBLE 80 000 6
Fluid susceptibility 11 head on
WITH SKYDROL) 45.21 maxi
[ 1.78 max ]
Contact speed 20 in / s Max.
Sand & Dust 12 D

Release speed 20 in / s Max.


Fungus 13 F
21.6 maxi
Pre-travel 0.040 in Max. [0.85 max]
Salt spray 14 S

Differential travel 0.020 in Max.


Power input 16 B
7
Overtravel 0.125 in Min.

CUSTOMIZED PRODUCTS
17 A

Operating force 6-12 lbs


18 A 8
Overtravel force 20 lbs Max.
EMI 19 Z

Weight 0.38 pounds Max.


20 V

21 Z

22 Level 3

Lightning
2A per FAA advisory circular,
23
AC-20-136

Icing 24 B

Electrostatic discharge 25 A
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LIMIT SWITCH
FOR HELICOPTER FOLDING TAIL FUNCTIO N
Principles

1
1
2 2
2
1 Common
1
S1 2 NC Folded / Unfolded position
1
S2 3 3
3 3 NO Tail in position
Specifications 2 2
4 4 NC Tail out position
S3 1 4
5 5 5 Common
2 6 6 NC Unfolded position
Part numbers DDP990196 S4 1
6

Environment characteristics Electrical characteristics


Rated voltage 28 VDC
Condition Normes Method Procedure
Max. current (Resistive) 4A
501-3
Temperature MIL STD810E I & II
502-3 Max. current (Inductive) 2A

Insulation resistance ≥ 100 MΩ


Dimensions (mm)
Sand and Dust MIL STD810E 510-3
4
3

15
Salt fog MIL STD810E 509-3 I

33'
±
19.6 ± 0.1

± 1°
5 S1

28.24
A

25°
25°33'
Humidity MIL STD810E 507-3 I
Mechanical characteristics

38.8 ± 0.4
Altitude MIL STD810E 500-3 I & II
Forces and travels for altitude from -150m to 4000m
and for operating temperature
Acceleration MIL STD810E 513-4 3.5 G / 3 axis
Max. Operating force 25 N

82
.05
6 ±0
17.6 ± 0.1 5 S3

5.
Shocks MIL STD810E 516-4 I 60
7

R
Min. Release force 5N 1
RS S623 A5901 E01
Fluid susceptibility §3332 Max. Pre-travel 0.5 mm + 01
ISSUE A 22.7 0
+ 01
11.8 0
250 ± 10 8
Max. Differential travel 0.05 mm 2 9
Vibrations MIL STD810E 514-4 0.9
+ 01
0
13
S1 S4 8 19.6 ± 0.1
Rain MIL STD810E 506-3 III Min. Overtravel 3 mm 5 S4

EMC N / A Operating temperature -55 °C to +90 °C


S3

46 ± 0.2
A

37.2
Indirect lightning N / A Weight 245 g max 18.4 ± 0.1 5 S2

17.2
S2
12
Induced signal susceptibility N / A Attack angles 25° max

27.2
5 x 45° 11 3 6.9

4
-0.02
Ø 7.9

3 ± 0.2
-0.08

Solar radiation MIL STD810E 505-3 I & II MTBF 5000 Fh Ø 7.6 -0.08
-0.02

51± 0.2
16.9 ± 0.2
19.9 ± 0.2
2 10

1 Master keyway

CUSTOMIZED PRODUCTS
2 Body and cap 6061 ASN
3 Connector E0545J09-35XC
4 Boot VG95343T18A001A (202K132-25 / 225-0)
5 Si tripping point
6 90° elbow union E0762W09-05BS
7 Flexible helicol ETFE tubing ASNE0637A08
8 4 CBL «TORX» screws (bichromate steel)
9 Marking location
10 Heli-coil type screw lock M5
11 1 face and 1 ø protection Alodine 1200
12 6 AIR 1710-04 AWG 22 wires
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LIMIT SWITCH
FOR THRUST REVERSER DOOR UPPER
SECONDARY LOCK FUNCTION
Principles

Circuit diagram (switch show in free position)

NC 2
1 Gold contacts
C 3
2 Red 1
Specifications NO 4
1 3 Blue 2
5 4 Yellow 3

Part numbers DDP770353 5 Case Ground

Environment characteristics Electrical characteristics


Normal operating voltage 28 VDC
RTCA/
Condition Requirements
DO-160D Maximum operating voltage 32 VDC
Equipment intended for installation
Section 4.3 Category D3
in powerplant Normal operating current 10 mA  <  I  <  50 mA
Dimensions (mm)
Operating low temperature Section 4 Category D3 -40 °C Maximum operating current 100 mA

Resistance of contact 85 mΩ Max. 15/32 UNS-2A


Operating high temperature Section 4 Category D3 +135 °C
Dielectric withstanding at
Ø6
[ Ø.24]
1 Hex nut MS21340-04
1 000 V rms 1 mA
atmospheric pressure 2 Keying washer MS25081-C4
Short time operating high temperature Section 4 Category D3 +135 °C 3 Flat washer MS9549-14
Laser marking

[ 0.875 ±.03 ]
22.23 ± 0.75
2.5 mΩ between the bush 1 4
Electrical bonding and the beginning of the Heat-shrinkable boots
5
shield under the sleeve

[ 1.975 ± 0.03 ]
Ground survival low temperature Section 4 Category D3 -62 °C 6 Sleeve DR25

± 0.75
2
7 1 cable per MIL27500-20RC3N06

50.2
Insulation resistance 100 MΩ 500 VDC
8 Sleeves marks
Ground survival high temperature Section 4 Category D3 +85 °C

[.82 ]
Keyway to within .25 of shoulder .072 ±.004 wide X .031 ±.003 deep.

20.6
Electrical lifetime 100 000 cycles 3 9

Contact bounce (checked


Altitude Section 4 Category D3 45000 ft during shocks and vibrations  < 5 ms
tests)

[ 1.26 max ]
32 maxi
Ø 20 maxi
Temperature variation Section 5 Category A [ Ø.79 maxi ]

Humidity Section 6 Category B


4
Operating shock Section 7 Category B Mechanical characteristics

[1.58 max ]
Crash shock Section 7 Category B The characteristics are given for standard temperature (23 °C)

40 maxi

[ 2.36 max ]
60 maxi
and atmospheric pressure at the sea level (760 mm hg).
Vibrations Section 8 Category H2 Braided shield grounded to body of switch for 360°.
5

Explosion Section 9 Category E2 Operating force to be less than 12 lbs

[ 35 ± 0.5 ]
889 ± 12
Waterproofness Section 10 Category R Pre-travel 0.04 inch max
6

Fluid susceptibility Section 11 Category F spray test Differential travel 0.02 inch max

CUSTOMIZED PRODUCTS
7
Sand and Dust Section 12 Category D Overtravel 0.125 inch min

Fungus resistance Section 13 Category F Mechanical lifetime 100 000 cycles

Salt spray Section 14 Category S Weight 120 g Max.


8
Lightning induced transient Operating attack speeds 0.5 m / s Max.
Section 22 Category A4XX
susceptibility
Outstanded max. attack
0.7 m / s
Icing Section 24 Category B speeds permitted

Product sealing Watertight 9

Cell sealing Hermetic


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ELECTRONIC
POSITION DETECTORS

2 parts proximity sensor IN ALL CASES, PROXIMITY SWITCHES: 1 piece proximity switches
CROUZET WILL FIND › Contactless detection with integrated
A WAY! electronics

with Crouzet's expertise in mechanical › 2, 3 wires or connector output


position detectors, Crouzet offers a range of › Full hermetic stainless steal housing
standards product, but has the ability and
capacity to develop specific components, › Possibility of multiple output, BIT, high
entirely adapted to the application into its pressure, extended temperature range...
environment. We create the product fully customisable
Proximity sensor without electronic Remote electronic Today, Crouzet is a market leader in this dedicated to your need. Proximity switches with integrated electronic
technology.

3 THRUST REVERSER 2 DOORS AND ACTUATORS


› Stowed or deployed status › Open or closed position and
locked status

4 FLIGHT CONTROL
› Trimable Horizontal Stabilizer Actuator
› Spoilers
› Flap & slat
4 3 2
1

4
6

CUSTOMIZED PRODUCTS
1 SENSOR INTERFACE MODULE SIM
› Common board for all
5 sensors
› Protected from harsh
environments
5 LANDING GEAR
› Weight on wheels
› Up position
› Down and locked position 6 CARGO LOADING
› Cargo loading latch detection
(palet locked)
|   CROUZET.COM |   52 |   DETECTION & SENSING |   CROUZET.COM |   53 |   DETECTION & SENSING

DETECTION PRINCIPLE
FOR PROXIMITY SWITCHES AND
TWO PARTS SENSORS
DETECTION CURVES PRINCIPLE
A proximity switch is a device detecting, without any physical link, a metallic part that enters a predefined
space in front of it.
The sensing chain is composed of a sensing element, an electronic board and a moving part, called a target. Detection curves given on Crouzet datasheets are generally plotted according to the X and Z coordinates, i.e.
The electronics applies a variable current in the sensing element, what creates a magnetic field around the target slide-by movement is along X axis, and gap between sensing face and target is along Z axis, assuming
sensing element. When the target enter the magnetic field, it changes the electromagnetic properties of the that proximity switch and target centres are aligned according to X-Y axis. for X-Y-Z axis definition, see figure 3.
sensor which will lead to the change of one or several parameters of the current or the voltage of the coil Curves are valid for a specified target, i.e. target material and dimensions.
(amplitude, frequency, phase lag, response time …). Any variation over a threshold will set a binary signal
which indicates that the target has entered a predefined space. The following sections describe the typical operating
of a proximity switch according to simple target
movement (slide-by and rotate-by movements),
conditions on target positioning and definition, the
definition of guaranteed detection curves and working
zones, the constraints for target mounting, the electrical
connections.
Target head-on approach
For the first “standard” movement, the head-on
displacement, target and switch are centred. Target will
move along the Z axis. Gap Zts is measured between
sensing face of the switch and target side facing the
switch.
Figure 1 Measurement chain
Let target be FAR away from the sensing face and, in
that case, switch de-actuated, e.g. its output being OFF
PRODUCT INTEGRATION if the switch is Normally Open (NO) and ON if the switch
is Normally Closed (NC). When target approaches the
The sensing device and electronic board can be integrated into one product called an active one-piece proximity switch.
sensing face, the switch output turns from OFF to ON
Such a product can be used in place of mechanical switches to detect parts that have short displacements or when
(resp. ON to OFF if NC) when the gap is equal to the
there is little room to install a sensor.
head-on actuation point. When target continues to
When the usage conditions are harsh and when a very high MTBF is critical, sensing device and electronic approach the sensing face, the switch output remains
board should be separated. The electronic board will be put in a protected area, typically inside a control box ON (resp. OFF if NC).
within the aircraft fuselage, and linked to the sensing device with two wires. In this case, the product is called
two-piece proximity sensor. Let target be NEAR to the sensing face and, in that case,
switch actuated, e.g. its output state being ON (resp OFF

KEEP OFF ZONE if NC). When target moves away from the sensing face,
the switch output turns from ON to OFF (resp OFF to ON
Ferromagnetic and / or conductive metallic parts are forbidden between target and sensing face when target if NC) when the gap is equal the head-on deactuation
is near. More than 25 mm (1 “) of free space must also be left on proximity switch sides and more than 15 mm point. When target continues to move away from the
sensing face, the switch output remains OFF (resp ON if

CUSTOMIZED PRODUCTS
(0.60 “) behind the sensing face, for nominal detection characteristics.
NC).
When target is far away from the sensing face, there is a minimum space in front of the sensing face that has
to be kept free from any metallic part to prevent from any change of the detection performance of the switch. There is a slight distance between actuation and
The limit of this keep off zone in front of the sensing face is defined by a half-circle of minimum 25 mm (1 “) of deactuation points (for head-on or slide-by movement)
radius. which is called hysteresis. This characteristic is,
generally, realised intentionally on the electronic board
because it prevents random switching of the output
of the sensor when target is on the detection curve
Figure 3 Target head-on actuation – deactuation point and submitted to vibrations. This function can also be
realised on the remote electronic board of a two piece
Figure 3 Keep off zone Figure 2 Keep off zone sensor.
for embeddable switches
Hysteresis must not be confused with the grey zone.
The grey zone is an area delimited by the guaranteed
actuation and deactuation curves which take into
account the tolerance ranges on the parts and the
temperature drift of physical characteristics.
|   CROUZET.COM |   54 |   DETECTION & SENSING |   CROUZET.COM |   55 |   DETECTION & SENSING

DETECTION PRINCIPLE
FOR PROXIMITY SENSORS AND
PROXIMITY SWITCHES
GUARANTEED DETECTION
Target slide-by movement
For the second “standard” movement, the slide-by
displacement, target and switch Y axis are aligned, gap
Z is predefined and target moves along X axis.
CURVES
A proximity switch is a Line Replaceable Unit. to be sure
Let target be FAR away from the sensing face and, in
to have the same sensing performance when a switch
that case, switch output state being OFF if switch is
is replaced by another, a statistic study is made to
Normally Open (resp ON if NC). When target approaches
determine the guaranteed detection curves applicable
the Z axis, the switch output turns from OFF to ON (resp
to any product. Typical actuation and deactuation curves
ON to OFF if NC) when the lateral position is equal to
deviate according to parameters of influence such as
the slide-by actuation point. When target continues to
the tolerance on parts of the product, the temperature
approach the Z axis, the switch output remains ON (resp
drift of the detection characteristics, the performance
OFF if NC).
of the manufacturing process. As shown on the
In case of over travel (target centre crosses switch following figure, the cumulating of uncertainties induces
centre and continues to move), new Xts coordinate have larger distances between guaranteed actuation and
to be considered. New Xts is measured between the deactuation points than for the typical curves. However
centre of the switch and the other corner of the target. the detection curves of a switch will always be inside
the guaranteed curves.
Let target be NEAR to the Z axis and, in that case, switch Figure 5 Definition of guaranteed detection curve and zones
output state being ON (resp OFF if NC). When target
moves away from the Z axis, the switch output turns
from ON to OFF (resp OFF to ON if NC) when the lateral
position is equal the slide-by deactuation point. When ELECTRICAL OUTPUT CONNECTIONS FOR ONE PIECE
target continues to move away from the Z axis, the
switch output remains OFF (resp ON if NC). SWITCH
Notice that, for a circular proximity switch and target, Connection of Crouzet one-piece proximity switches can be shielded and twisted 3 wires (supply, ground and
as long as switch front face and target face are parallel output) or 2 wires (“hot” input, ground) cable.
and their centres aligned, a target slide-by movement For an efficient EMI protection, back-shell termination must be shielded over 360 °. Pigtail termination should
will always generate the same detection curves. be avoided.Also available are proximity switches which have two or three electrically isolated outputs.
Three wires connections
For the 3 wires configuration, the load can be connected between supply and output (sinking) or between
output and ground (sourcing).

TARGET DEFINITION Proximity switch


A
C
Proximity switch
LOAD
A 28 VDC
C LOAD
28 VDC
Proximity switch
A
C
Proximity switch
LOAD
A 28 VDC
C LOAD
28 VDC

In every case, target material and size are predefined on B B 0V B B 0V


0V 0V
the datasheet.

CUSTOMIZED PRODUCTS
Figure 7 Load sinking (NPN) Figure 8 Load sourcing (PNP)
The target is quite often a thin cylinder. Its diameter has
to be sufficient so it will cover all the sensing face at a Two wires connection
head-on position. Its thickness should be greater than 1
mm. For the 2 wires configuration, the “hot” input has two functions: first it provides the power supply to the PCB
and second it controls the current through the load connected in series between the network and the “hot”
The material is generally a ferromagnetic metal. input.
Typically it can be 17-4 PH or 15-5 PH stainless steel.
Figure 4 Slide by actuation – deactuation
Other metals can be used, some of them as anti-target. ELECTRICAL OUTPUT CONNECTIONS FOR
Target might also be rectangular, square, cylindrical,
narrow or tall. It could rotate-by or have a complex A TWO PIECES SENSOR
movement. Shape and movement of the target will Connection between sensing device and electronic board has to be done with a twisted pair cable. for harsh EMI
change detection curves. for any particular case, environment, the cable should be shielded.
Crouzet can calculate and provide the relative detection
For an efficient EMI protection, back-shell termination must be shielded over 360 °. Pigtail termination should be
curves.
avoided.
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PROXIMITY SENSOR NOTES


RECTANGULAR PASSIVE SENSOR
FOR DOORS FUNCTION

Specifications

Part numbers DPI798016

Environment characteristics Principles


Full metal hermetically sealed housing

Housing body material AISI316L 1

Connector EN2997-Y1 08 03 PN

Operational temperature domain -55 °C to +85 °C 2

Dielectric strength  <  1 mA @ 1 500 V rms 3 (N/C)

Mass  ≤ 65 g

Dimensions (mm)

COG 0.04 2 x Ø 4.9 ± 0.04 COG 11.64


1

±1
°
90

22.9 +0.2
0

± 0.5
11.9 ± 0,1

13.4

COG 0.25
17.5 ± 0.8
7.6 ± 0,1

2 ± 0,1

+ 0,1
42.16 ± 0,1 14.5 - 0,2

+ 0,2
53 - 0,3 39.9 ± 1.25

1 3 pin connector
42.16 ± 0,1
± 0,1
± 0,04

30.7 +- 0,3
0,2

CUSTOMIZED PRODUCTS
2
2 x 4.9

8.5 ± 0,05

2 x 5.7 ± 0,2

21.08 ± 0,1
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PROXIMITY SENSOR
ROUND PASSIVE SENSOR FOR
LANDING GEAR FUNCTION
Principles

Actuation curves
Cables and wiring
Curves are guaranted when «keep off» requirement is met.
Shielded twisted pair AWG 22
Other cases with metal in vicinity are to be specifically studied
Wiring external to fuselage must have 360° shield bond
and validated by Crouzet.
A (N/C)
Specifications
2 B

3.5
1 Z axis (mm)
Part numbers DPI798015 3 2 Sensor Curve (Slide by)
C
2.5
Environment characteristics
2 Gd
Operational explanations and conditions of use C.CT.SAV.00056.GB 1
Ga
Td axis (mm)
1.5
15
Guaranted actuation gap (Ga) Actuation curves
Environmental condition according to DR72694
1
Z mm Td (mm) Td (mm)
Proximity sensor mass  ≤ 50 g 0.5
0 -2.49 -3.81
0
-4.5 -4 -3.5 -3 -2.5 -2 -1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 0.508 -2.06 -3.48
Housing body material ASTM A838 alloy 2 ferritic stainless steel
1.016 -1.47 -3.02
Housing front face material AISI 316L 1.524 -0.48 -2.44
°
360
->
0° 1.651 -0.13
D38999 / 25YA98PN matches with plug 1
Connector
D38999 / 26KA98SN 1.778 0.33 -2.08
1.905 0.91
Operational temperature -55 °C to +70 °C
2 2.032 1.93 -1.65

Td < 0
Survival temperature -55 °C to +85 °C 2.159 5.08 -1.37

Td
2.159 6.35
Inductances defined @ 1 000 ±10 Hz 20 mA ±0.2 mA G
2.286 -1.12
> 24.53 mH @ Ga = 0.085 in (2.159 mm) at room 2.54 -0.43
Inductance for target near Z
temperature (25 °C)
2.794 0.64
1 Target
< 23.64 mH @ Gd = 0.12 in (3.048 mm) at room 2.921 1.91
Inductance for target far 2 G = Center of Gravity
temperature (25 °C) 3.048 3.81
3.048 6.35
> 24.23 mH @ Ga = 0.085 in, within operational
Inductance for target near
temperature limit
Dimensions (mm)
< 23.84 mH @ Gd = 0.12 in, within operational
Inductance for target far
temperature limit
1
[.5 5 1
DC coil resistance at room temperature 70 Ω < R  <  90 Ω 91] 1 Room free of metal exclusivly target
2 2 Laser marking
DC coil resistance within operational temperature limits 40 Ω < R < 120 Ω
Washer nose aligned with master keyway
10 3
ATP reference C.CT.DCO.05761.GB 180°±10°

[ .646 ]
Ø 16,41
3]
4 Master keyway

[.9 25
84
R
Insulation resistance  > 100 MΩ @ 500 VDC
Sensing surface

CUSTOMIZED PRODUCTS
5
2,5 10 Marking according to drawing:
Dielectric strength 1 500 V rms , 1 mA 6
[ .098 ]
MA84798015
51.65 max.
Bonding 2.5 mΩ
[2.033 max.] 7 Thread 0.625-24 UNEF-2A
29,3 ± 0,05 Nut MS21340-05 or Crouzet nut 79238608
+ 0.15
[ 1.154 ± .001] 20,6 - 0.10
8 tightening torque 70.8 Lb
0
10,7 -0.5 [.811 +.005
-.003 ]
in / 8 Nm Max.
[.421+.000
-.019 ]
Washer key MS25081-C6 or Crouzet
9

Ø14,53 ± 0,05
[ .728 ±.019] washer 70515367

[.572 ±.001]
18,5 ± 0.5

Dimension critical for


180°±10° 10
4 3 actuation / deactuation curves

8 9 8 7 6 5
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PROXIMITY SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles Connection

1 Y
2
3
[ .16 ] 3
X 1 3
[ .12 ] 4 2

Y
2.03 [ .08 ] 2 1 1
Specifications [ .04 ] 1
2 2
X 3
0.5 [ .02 ]< X <2.03 [ .08 ] < 2.03 [ .08 ] 3
Part numbers DPI799121 2 1

1 Distance from Ref axis


Electrical characteristics
1 Proximity switch 1 EN2997 - Y00803M9
Environment characteristics 2 Distance from sensing face signal
1 Target 2 Detection
Normaly open
3 Guaranteed deactuation 2 EN2997 - Y00803MN
RTCA / DO-160D 2 IPD 3 Not connected
Conditions Function When target is far, the output is not conductive 4 Guaranteed actuation power
Section Category
Temperature -55 °C to +125 °C 4 F3
When target is near, the output is conductive
Temperature variation 5 A Dimensions (mm)
Operating: -55 °C, +125 °C
-2 000 to Temperature 1 2

2x 5,33 ± 0,26
[ .210 ± .010 ]

2x 2,67 ± 0,26
[ .105 ± .010 ]
Altitude 4 D3 Storage: -65 °C, +125 °C
41 000 feet

[ .18 ]
4,47
[ .76 ]
Target: 19.05mm (0.75 IN) diameter 1.78mm

19.3
Humidity 6 C
(0.07 IN) thickness material 15-5 PH

[ 1.180 ± .010 ]
Waterproofness 10 R

2x 30 ± 0,26
Slide by detection for a gap = 2.03 mm (0.08 IN)
Salt spray 14.0 S Detection
Differential travel: 1.02 mm max (0.04 IN)

[ 1.250 ± .005 ]
31,75 ± 0,127
Sand & Dust 12 D
Shift actuation and deactuation point (temperature
and supply variations): 0.51 mm (0.02 IN)
Vibration 8 Curve W / 3000 Hz

16 V Min., 32.5 V Max., 28 VDC 1


A Supply voltage
per MIL-STD-704

[ .625 ± .005 ]
Except with 2

15,87 ± 0,13
2x 2,28 ± 0,26
Shocks 7 3 shocks of 6 G in [ .090 ± .010 ]
each direction on Max. Consumption 2x 42,03 ± 0,26
10 mA Max. under 32.5 V
each axis current [ 1.655 ± .010 ]

Output voltage 8 VDC Min., 32.5 VDC Max. 136.65 [5.38] MAX
MILPRF8805E
Hermeticity

[ .118 ± .010 ]
Watertight 19,85 ± 0,11 [ .782 ± .004 ]

2x 3 ± 0,26

5/8-24 UNEF-2A
[ .410 ± .007 ]
10,41 ± 0,18
Output leakage 40,7
1.5 V Max. under 25 mA [ 1.60 ] 2x 36,83 2x 12,7 ± 0,26
Supply voltage 16 A voltage (target near)
[ 1.45 ] [ .500 ± .010 ] 3

Voltage spike 17 A Output leakage


100 µA Max.
current (target far) 2x
R

20.82
[ .82 ]
Conducted [ .0 0,5
18 A 20
susceptibility Output current Resistive or Inductive ]
max. 25 mA Maximum switching frequency: 50 Hz

Induced signal
19 Z Against inversion supply polarity and output
susceptibility 16,6 MIN 4
EMI polarity with load [ .65 ]

CUSTOMIZED PRODUCTS
HIRF 20 / 20-5 Cat V Protections 62.5 [ 2.46 ] 41,9 [ 1.65 ]
7
Against permanent short circuit of the load
Emission of radio 6
21 H 5
frequency energy
ISO 2678 Category C
Explosion proof 9.0 Environment 11
Dielectric strenght: 1 Laser or electrochemicaly etch
750 VAC / 50 Hz - 1 min - 1 000 µA
Fluids susceptibility SKYDROL 11.0 F 2 4x R Full
Dielectric test
Insulation resistance: 100 MΩ / 45 VDC 3 Master key as shown ± 12°
Fungus 13.0 F
4 Stainless steel body
Bonding resistance between connector and 5 Value torque 170 to 190 in-lbs
Magnetic effects - N / A
housing: 2.5 mΩ max
6 Stainless steel nut equivalent to MS21340-05
Power: L4 Plastic front face
Mtbf 100 000 flight hours 7
waveform 5A
Lightning indirect effect Pin injection 22
Signal: L3
waveform 4 Endurance 80 000 cycles at max load (50 mA)

Procedure Weight 250 g max (0.55 pounds)


Sustained acceleration 7
type R

Electrostatic discharge 25 H
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PROXIMITY SWITCH
ALL METAL FOR THRUST REVERSER
ACTUATOR FUNCTION 1
0.875 in
0.865 in
0.855 in
4

Principles 0.845 in
0.835 in
0.825 in
4 0.815 in
0.875 in 1 Guaranteed deactuation aera 0.805 in
0.865 in 2 Guaranteed actuation 2 aera0.795 in
1
0.855 in 3 0.785 in
0.845 in -0.153 Position
-0.1 X (inch)
-0.05 0
0.835 in 0.0605 in 4 Position Y (inch)
Specifications 0.825 in
0.815 in Max. deactuation & Min. actuation for a batch
0.805 in
2 0.795 in Typical deactuation for a product
Part numbers DPI799184 3 0.785 in
Typical actuation for a product
-0.15 -0.1 -0.05 0
0.0605 in
Environment characteristics Electrical characteristics
Operating temperature -65 °F to +185 °F (-55 °C to +85 °C) Supply 15 VDC ±10% Connection
X

G
Storage temperature -65 °F to +160 °F (-55 °C to +71 °C) Maximum voltage 16.5 VDC 1 1

C A
Short time operating temperature +240 °F (+116 °C) / 10 mn RTCA DO-160D
Magnetic effect B 1

Y
Section 15 Category A
Altitude RTCA DO-160D Section 4.6.1 Category D3 1 Pin C not connected internally
RTCA DO-160D C A
Voltage spike 2 Load
Section 17 Category A B A 2 3
Humidity RTCA DO-160D Section 6 Category C
3 Positive node Wiring diagram
1 Target
Electromagnetic emmissions Section 8 Category 4 4 Negative node
Vibration
Section 2.1 per 2 Target displacement B 4
Figure 6-1 and Figure 7-17 A 2 3
Electromagnetic 3 Target near
Section 7 Category 4
susceptibility 4 Groove position
Section 4.1 Zone 9 except with 8 G’s In B 4
Acceleration
any axis 5 Target far
HIRF RTCA DO-160D Category R

Explosive atmosphere RTCA DO-160D Section 9 Category H


2
Lightning effects Section 7.4 Level L2
Waterproofness RTCA DO-160D Section 10 Category S
2.5 mΩ Max. between case 1 Target (not delivered with proximity switch)
Electrical continuity
Fluid susceptibility Resistant to MIL-L-7808 & MIL-L-23699 and connector
2 Actuation

°
45° ± 5
Leakage current 50 µA Max. at 16.5 VDC 3 Deactuation 1
Sand & Dust RTCA DO-160D Section 12 Category D
Switching response time
5 ms Max.
Fungus RTCA DO-160D Section 13 Category F (Ton & Toff)

Salt spray RTCA DO-160D Section 14 Category S Switching frequency 100 Hz Max.

Icing RTCA DO-160D Section 24 Category A Insulation resistance 100 MΩ / 500 VDC 2
3
3
Material Stainless steel including front face Dielectric strength 1 000 VAC / 50 Hz / 1 mA
5 4
Tightening torque 88 in.Lb (10 Nm) Max. Polarity inversion and load
Protection against
short circuit
Weight 3 oz (85 g) Max.
Dimensions (mm)
Mtbf 400 000 Fh

CUSTOMIZED PRODUCTS
2
3 1 On flats
1 2 Stainless steel nut MS 21340-05 or equivalent

5/8-24 UNEF-2A

Ø.62551 ± .00047
[ 15,888 ± 0,012 ]
3 Stainless steel lock washer MS 25081-C6 or equivalent

[20 1
.6]
4

.81
4 Electrochemicaly etch or laser marking
5
5 Connector D38999 / 25YA98PN to mate with D38999-26KA98SN

R
.142 ± .007 .0
[ 0 05
[ 3,6 ± 0,2 ] .12 ma

+.007
-.000

]
x

+0,2
]

0
Ø .728
[ 18,5
.783 ± .0020
[ 19,9 ± 0,052 ]
2.056 Max.
[ 52,22 ]
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PROXIMITY SWITCH
FOR LANDING GEAR FUNCTION
Principles

G 1 Guaranteed actuation
mm inch
2 Guaranteed deactuation
Connection Detection characteristics 3.3 0.13

2
1 2 2.2 0.087
A + 28VDC
Specifications 1.5
0.06
B Target: ferro magnetic material
(ex: 17.4 PH annealed) 1
inch
Part numbers DPI799153 C - OV Ø 0.625 in (15.87 mm) thickness ≥ 1 mm 0.06 0.114 0.118 0.158
3 2.9
0 1.5 3 4 X
Environment characteristics Electrical characteristics 1 Proximity Switch X
Temperature operating -55°C to +95 °C 2 Load
Frontal Operating-
RTCA / DO-160E -55 °C to +95 °C
Condition approach Temperature 1
Section Category 3 Output: NPN type
Temperature survival -61°C to +95 °C Target Minimum 0.12
Temperature & altitude 4 D2 & 4.6.1
approaching actuation (3.05 mm)
Supply Min. 16 V 1 Targetout
Temperature variation 5 A Target rece- Maximum 0.16

G
Supply Max. 32.5 V ding actuation (4.06 mm) 2 IPD
Humidity 6 C
Maximum 0.015
Current consumption 10 mA Max. under 32.5 V Hysteresis (0.38 mm) 2
Waterproofness 10 S
Leak voltage 1 VDC under 250 mA
Icing 24 B
Leakage current 50 mA Max.
Salt spray 14 T & 14.3.6.7 Dimensions (mm)
250 mA Resistive,
S Max. Load 125 mA Inductive,
Sand & Dust 12
12.4 & 12.5 40 mA Lamp 1 Centre of gravity
2 Connector master key rotated 180 ±5° from housing keyway
R&H Electrical continuity  <  2.5 mΩ
Vibration 8 3 Plastic front face
Curves E, E1 & P
Dielectric strenght 1 000 VDC / 1 mA 4 Housing keyway
Shocks 7 7.2 5 Stainless steel nut equivalent to MS21340-05
Insulation resistance 100 MΩ / 45 VDC 6 Stainless steel washer equivalent to MS25081-C6
Fungus 13 F
7 Laser marking
Against inversion of polarity 8 Connector D38999 25YA98PN mates with D38999 26JA98SN
Fluids susceptibility 11 F
Protections
Power input supply DC 16 B Against permanent short circuit
1
of the load

[ .890 ]
22,6
Voltage spikes 17 A
Switching frequency 50 Hz Max.
Magnetic effects 15 A 13
Power on reset time Tp  ≤ 15 ms 14
Radio frequency susceptibility 20 A&F 15
7,14
45 g Max. without nuts & [ .281 ] 16 17
Weight
Lightning induced transient washer 18
22 A4G44
susceptibility
Tightening torque 20 Nm Max. (176 in.Lb)

CUSTOMIZED PRODUCTS
Conduced susceptibility audio
18 Z
frequency Connector to wrenching flats
5 Nm Max. (44 in.Lb) C

24UNEF-2A

19 MAX
torsional load

[ .563 ]
[ .625 ]

[ 0.75 ]
15,88

14,3
Induced signal susceptibility 19 ZC B A

Emission of radio frequency energy 21 H

[ .0007 ]
0,019
Electrostatic discharge 25 A 12 14
[ .55 ]
19,55 ± 0,12
Crash safety shock 7 7.3.1 & 7.3.3 [ .770 ± .004 ]
52,2 MAX
[ 2.06 ]
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PROXIMITY SWITCH
ALL METAL FOR LANDING GEAR FUNCTION 1
X

Principles

Y
1 1 Red 5 Positive node
5
2 2 White 6 Power supply
4 6
3 3 3 Black 7 Negative node
Specifications 7
4 LOAD
2

Part numbers DPI799118 4


1
X
Environment characteristics Electrical characteristics
Operating temperature -55 °C to +75 °C Supply +28 VDC 1

Minimum voltage 17 VDC


1 Target
Survival temperature -55 °C to +85 °C

Y
2 Deactuation
Altitude
RTCA DO 160D Section 4 Category F2 Maximum voltage 32.5 VDC 3 Actuation

45°
(Max. Operating altitude 51 000 ft)
4 Target displacement

± 5°
RTCA DO 160D Section 16
Power input test
Category Z
5 5 Target far
RTCA DO 160D Section 4 (absolute
Overpressure
pressure 180 Kpa)
6 6 Groove position
RTCA DO 160D Section 15 3
Magnetic effect
Category A
Temperature variation RTCA DO 160D Section 5 Category B
2
Shocks & Crash safety RTCA DO 160D Section 7 § 7.2 & § 7.3 RTCA DO 160C Section 17 Y
Voltage spike
Category A 1 From -55 °C to +75 °C
4 3.5 1
Humidity RTCA DO 160D Section 6 Category B
Audio frequency conducted RTCA DO 160D Section 18
3 Guaranted X
2 Y= 2.30 mm mini (X=0)
susceptibility Category Z 2.5 actuation
Sand and Dust RTCA DO 160D Section 12 Category D 1
2 Guaranted slide
Audio frequency conducted RTCA DO 160D Section 19 X= 11 mm maxi (Y=1.5 mm)
Fungus RTCA DO 160D Section 13 Category F 1.5 deactuation
audio frequency conducted Category A

Y
3 1
Salt spray RTCA DO 160D Section 14 Category S Radio frequency
RTCA DO 160D Section. 20 0.5
susceptibility (conducted &

45°
Category R 0
Waterproofness RTCA DO 160D Section 10 Category W radiated)

± 5°
14 12 10 8 6 4 2 mm
5 11
RTCA DO 160D Section 8 Category S Emission of radio frequency RTCA DO 160D Section. 21 4
Vibrations energy Category M
(Curve E) 6 3
1 Slide Detection 3 Actuation area
Material Stainless steel including front face Induced lightning strike RTCA DO 160D Section. 22 2 Deactuation area 4 IPD axis 2
protection Level 2
Weight 70 g Max. ( 2.5 Oz) 4
10 mA Maximum
Current consumption
under 32.5 VDC Dimensions (mm)
MTBF 400 000 H

1.5 VDC Maximum


Leak voltage
under 100 mA
1 1 2 Stainless nuts MS 21340-05

0.625-24UNEF-2A

0.73 IN MAX
2

18.5 MAX
Load current 100 mA Maximum Stainless steel lock washer interchangeable
2
with MS 25081-C6

45°

CUSTOMIZED PRODUCTS
Switching response time 3 Electro etching marking
2 ms Maximum

± 5°
(Ton and Toff )
45 3 wires MIL-W-22759 / 16 AWG 22
Switching frequency 100 Hz Maximum 5 Stripped and tinned
6
Insulation resistance 100 MΩ  / 50 VDC

3 4
Dielectric strength 500 VDC / 1 mn /  1 mA 1 MAX 17 MIN
0.039 IN MAX 0.67 IN MIN
+2
Polarity inversion and load 3 0
Protection against 20 ± 0.2
short circuit 5
0.78 ± 0.01 IN
45 MAX 1000 ± 50
1.77 IN MAX
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PROXIMITY SWITCH
HIGH PRESSURE FOR WIND TURBINE FUNCTION
Principles

Function: normally open Frontal approach

3 1 Target: 9 mm square ; 1 mm thickness


1 Mat 1. 4104 (AFNOR Z10CF17)
A + 28VDC
For other target material / dimension, Ga / Gd
may vary.
Specifications B

C - OV
2
Temperature -55°C to +90 °C 20 °C
2
Part numbers DPI799061 3 Actuation
≥ 21.7 mm ≥ 21.87 mm
1 Proximity Switch 1 Target distance
Environment characteristics Electrical characteristics
2 Output: PNP Type 2 Actuation Deactuation
Temperature Operating -55 °C to +90 °C ≤ 22.55 mm ≤ 22.3 mm
A BD 0007 RTCA / DO-160C 3 Load 3 Deactuation
distance
Condition
Section Category Section Category Supply Min. 14 V
Temperature 3.2 A2 4 A2
Supply Max. 32.5 V

43.100 ft
Dimensions (mm)
Altitude 3.3 4 D2 2 V under 150 mA
-1 000 ft Maximum voltage drop
3 V under 500 mA

Humidity 3.4 B 6 B
500 mA Resistive
or Inductive
Waterproofness 3.5 R 10 R Maximun current 21 ± 0.1

50 mA Lamp nominal current 6.5 ± 0.2


Icing 3.6 5
3.5 ± 0.1
Between case and
Salt spray 3.7 S 14.3.6.6 S Electrical continuity
connector  <  8 mΩ

Sand and Dust 3.8 D 12.3 D

M14x1.5 4g6g
Dielectric strenght 500 VDC

Ø 9f7
1
Vibration 3.9 3J / C 8 J / C Dielectric test

20 -0,3
0
Insulation resistance:
Shock 3.11.1 7.1 / 7.2 400 MΩ  / 50 Volts

Current consumption 10 mA Max. under 32.5 V

- 0.05
Flight max.
Accelerations 3.12

0
Values

Ø 6.2
Ø 23
Against inversion of polarity 50 ± 0.5
Moisture 3.13 X 13 X
Protections
Against permanent
Pollution 3.14 X 11 X A / H short circuit of the load

Dielectric strenght 2-3.7 NFC 20631 Test QC


Hermeticity 2
Method 2

B
Power input supply DC 2-3.5 16
Normal working pressure:
Pressure on the 206 + 3 Bar

C
EMI 19 A detection face
Hydraulic fluid NSA 307 110
Test pressure: 313 Bar
2.3.11.3 to
Fluids susceptibility
2.3.11.10

CUSTOMIZED PRODUCTS
1 Flats
2 Connector type ASN-E0053N8B3PN
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PROXIMITY SWITCH
HIGH PRESSURE FOR LANDING GEAR FUNCTION
Principles

Function: normally open Slide detection curve


Ra 1.6
G
R0
1 3 .25
3 Ra 1.6 (2x)
2.5 R0
4 .15 +0
2 R 0 0 .1

8
.25 (2x

+0.25
A (2x) )
Specifications + 28VDC

0
1 1.5
R0

5.26
.15 +0
B 1
6.3 h8 0 .1 (2

8
3

+0.25
0.5 x)

0
C X
Part numbers DPI799059

5.26
- OV

3.7 max. 3.7 max.


96.3 h8
± 0.1
2 -4 -3 -2 -1 0 1 2 3 4
12
9.14 f7
Section Electrical characteristics 1 Proximity Switch 9 ± 0.1
Norme MIL STD Procedure
Method Operating temperature -54 °C to +120 °C 2 Output: NPN type 9.14 f7
Temperature 810E 501-3&502-3 1 and 2
3 Load 5
-54 °C to +135 °C
Altitude-Pressure 810E 500-3 1 and 2 Operating oil temperature X
during 4 hours Max.
5
Solar radiation 810E 505-3 1 and 2 Supply 14 V Min., 38 V Max. X
Distance from sensor face (mm)

G
1
Rain 810E 506-3 1 and 3 Leak voltage 2 V under 100 mA 2 Distance from center line (mm)

G
3 Guaranted actuation
Ice and Icing rain 810E 521-1 1 Current Max. 100 mA Resistive or Inductive
4 Guaranted deactuation
Sand and Dust 810E 510-3 1 and 2 Between case and connector   5 Target
Electrical continuity
<  2.5 mΩ
Stationary
Direct effects of lightning 1757A ZONE 1B
impact Dielectric strenght 500 VDC - 1 mA
Dielectric test Dimensions (mm)
Vibrations 810E 514-4 1-4-2-2 Insulation resistance: 100 MΩ / 500 V
64 Max.
Accelerations 810E 516-4 4 15 mA Max. under 14 V
25
Load factors 810E 513-4 2 Current consumption 15 mA Max. under 32.5 V

17.5 ± 0.25
Shocks 810E 516-4 1 15 mA Max. under 38 V

10 ± 0.2
Crashes 810E 516-4 5 Against inversion of polarity

Protections
Fungus 810E 508-4 Cat.1  gainst permanent short circuit
A

5 ± 0.25

-0.1
of the load

0
24
Conduced susceptibility MIL STD 461-462 CS01 / 02 / 06 / 07
Hydraulic fluid MIL H 5606F
Radiated susceptibility MIL STD 461-462 RS01 / 02 / 03 and MILH 83282C
Pressure on the
Conducted emissions MIL STD 461-462 CE01 / 02 / 03 / 04 detection face Burst pressure: 518 Bar
10 ± 0.3
Emitted spikes on power lines Pr EN2282 Proof pressure: 310 Bar

RTCA D0 160C 15 Cat.Z Connector Type D38999 25Y A98PN


1 2
Radiated emission C

CUSTOMIZED PRODUCTS
MIL STD 461C RE01-RE02 Box material Stainless steel

19
HIRF Radiated susceptibility MIL STD 462 RS03 Weight 120 g Max.

15
35
50
HIRF A
RTCA DO 160C Section 20 Cat.Y

R
Conducted susceptibility

0.4
R5
Electrostatic protection RTCA DO 160D 25 A

Humidity test 810E 507-3 1 6.4 ± 0.05 (2x)

R7
Salt atmosphere 810E 509-3 1 1 Master keyway
2 Marking area
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PROXIMITY SWITCH
FOR CARGO LOADING SYSTEM FUNCTION
Principles

Function: normally open Detection characteristics 1 Target


1 1 2 Deactuation
3
3 Actuation

2
Specifications A * + 28VDC
B Temperature -40 °C to +70 °C
C - OV
Part numbers DPI799074
2 Actuation distance 5 mm mini
1 Proximity Switch
Environment characteristics Electrical characteristics 3
2 Output: NPN type Deactuation distance 7 mm maxi
Operating: -40 °C to +70 °C
ABD 100 RTCA / DO-160D 3 Load
Condition Temperature
Section Category Section Category Survival: -55 °C to +85 °C
Temperature 1.2.1.1 A2 4 A2
Supply Min.: 17 V, Max.: 32.5 V
Altitude 1.2.1.2
43 100 ft
4 A2
Dimensions (mm)
-1 000 ft Leak voltage (target near) 0.25 V under 250 mA

Humidity 1.2.1.4 A 6 A Current Max. 250 mA Resistive or Inductive

Waterproofness 1.8 10 R Between case and A

connector  <  20 mΩ C B

Icing 1.2.1.15 24 A Electrical continuity


Leakage current (target far)   25.8 MAX
Salt spray 1.2.1.12 14 S ≤ 500 µA under 28 V 1

5
Sand and Dust 1.2.1.10 12 D 8 mA Max. under 28 V

14.5
Vibration 1.2.1.6 8 S Switching frequency
≤ 100 Hz
operational A
Shocks 1.2.1.5 7 Insulation resistance
shocks 6 G / 11 ms

45
 ≥ 100 MΩ at 45 VDC 19
Current consumption
Flight max.
Accelerations 1.2.1.20 Dielectric strenght
values
 > 500 VDC 2 5.6
Fungus 1.2.1.11 13 F R:6.5
Momentary power
interruption:  < 1 ms 3
Fire class 1.2.1.17 N / A
Power on reset:  ≤ 5 ms
Fluids susceptibility 1.2.1.9 11 F
Against inversion of polarity

40

53
Power input supply DC 1.9 16.5 A
Protections
Against permanent short circuit
Voltage spikes 1.6 17 A of the load

Vibration test IPD is fixed by 2 screws


Magnetic effects 1.2.1.14 15 A 44

CUSTOMIZED PRODUCTS
71.5
Radio frequency
1.2.3.3 20 U
susceptibility

1 Detecting face
Lightning induced
transient susceptibility
1.2 22 C 2 2 holes
3 Connector type ASN-E0053N8B3PN
Conducted susceptibility
1.2.3.4.2 18 A
audio frequency

Induced signal
1.2.3.4.3 19 Z
susceptibility

Emission of radio
1.2.3.4.4 21 L
frequency energie
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PROXIMITY SWITCH
FOR CARGO LOADING SYSTEM FUNCTION
Principles

Detection characteristics Connection 2

1
1 Target +281VDCProximity Switch
A
2 Actuation 2 Load 1
Specifications B
3 Deactuation 3 Load 2
C
1 O VDC
D
Part numbers DPI799116 2 3 E 4
F 4 3
Environment characteristics Electrical characteristics
Operating: -40 °C to +70 °C
ABD 100 RTCA / DO-160D
Condition Temperature
Section Category Section Category Survival: -55 °C to +85 °C Temperature -40 °C to +70 °C Situation Output 1 Pin B Output 2 Pin D
Temperature 1.2.1.1 A2 4 A2
Supply Min.: 17 V, Max.: 32.5 V
Actuation distance 4 mm Min. Target detected High Low
-1 000 ft
Altitude 1.2.1.2
+43 100 ft
4 A2 Deactuation distance 6 mm Max. Target not detected Low High
Leak voltage (target near) 1 VDC Max. under 25 mA
Incorrect Low Low
Humidity 1.2.1.4 A 6 A 25 mA
Output max current
resistive or inductive load Incorrect High High
Waterproofness 1.8 10 R
Maximum Capacitor load 22 nF
Icing 1.2.1.15 24 A
Proximity switch must be connected with AWG24 minimum
shielded twisted wires (EMI).
Between case and connector
Electrical continuity
Salt spray 1.2.1.12 14 S 20 mΩ Max.

Sand and Dust 1.2.1.10 12 D Leakage current 500 µA Max. under 28 VDC
Dimensions (mm)
Vibration 1.2.1.6 8 S Current consumption 10 mA Max. under 32.5 VDC

Operational A Switching frequency 100 Hz Max.


Shocks 1.2.1.5 7
shocks 6 G / 11 ms

10
Insulation resistance 100 MΩ Min. at 45 VDC
Flight max.

+0.2
-0.5
Accelerations 1.2.1.20
values

12
Dielectric strenght  > 500 VDC
2
3
Fungus 1.2.1.11 13 F Momentary power
1 ms Max. 1 10-32 UNJF.3A
interruption
Fire class 1.2.1.17 N / A
Power and reset 5 ms Max.
40 510 ± 10
Fluids susceptibility 1.2.1.9 11 F
Against inversion of polarity 5
5 6
Power input supply DC 1.9 16.5 A 12.5
Protections

15
Against permanent short circuit
Voltage spikes 1.6 17 A of the load

Weight 100 g Max.

25
Magnetic effects 1.2.1.14 15 A

CUSTOMIZED PRODUCTS
Radio frequency Material case Aluminium protected
1.2.3.3 20 U

7 max
susceptibility
7 8
Lightning induced 4
1.2 22 C
transient susceptibility

Conducted susceptibility
1 Sensing face
1.2.3.4.2 18 A
audio frequency 2 Nickel plated steel
3 Master key
Induced signal
susceptibility
1.2.3.4.3 19 Z 4 Marking
5 Moveable grommet
Emission of radio
1.2.3.4.4 21 L
6 Plug ASN-E0052010B6PN
frequency energie
7 Shielded cable
8 Protected boot
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PROXIMITY SWITCH
FOR LANDING GEAR FUNCTION
Principles

Detection characteristics Detection characteristics


3

1
A (+)
Specifications

+0.15
11 -0.05
1 B 2

C (-)
Part numbers DPI799238 2 D*
3

D
d
Mechanical characteristics Electrical characteristics R0.3 ± 0.1
1 Detector 4
Weight 145 ±10 g for D ≤ 1.6 mm: 2 Output type: NPN
the detector will always R0.3 ± 0.1 2.9 +0.1
0
Stainless steel be in detection mode 3 Load
Housing

D
Front face: peek (Arlon 1000) Hysteresis
≤ 1.5 mm
for D ≥ 3.1 mm:

d
the detector will always D - d = 6 ± 0.15
be in non detection mode 50< D <120
1 Detector
2 35CD4 Steel Cadmium plating
3 Sensitive face
* Please refer to Electrical characteristics & Hysteresis P.76 4 35CD4 Cadmium plating

83 ± 1
Dimensions (mm)
60 ± 0.5 10.5 ± 1
83 ± 1

60 ± 0.5 10.5 ± 1

21 ± 0.5

26.5 ± 0.5 26.5 ± 0.5


21 ± 0.5

-0.2
0
6

10.75
-0.2
0
10.75
1 Connector MS3112E 8-33P following MIL-C-26482 I Serie
12.5 ± 0.5 2 2 holes

CUSTOMIZED PRODUCTS
12.5 ± 0.5

15 ± 0.5
1

15 ± 0.5

25 ± 0.3

32 ± 0.1
25 ± 0.3

32 ± 0.1
17f9

17f92 6.5 ± 0.1 5 ± 0.5

2 6.5 ± 0.1 (2x) R6 ± 0.2 5 ± 0.5

(2x) R6 ± 0.2
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PROXIMITY SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

Function: normally open Detection characteristics


- when target is far , the output is not conductive - From -55 °C to +121 °C (-65 °F to +250 °F)
- when target is near , the output is conductive - Frontal approach
- Target: 15.87 mm (0.625 in) square; 1 mm (0.04 in) thickness
material 15-5 PH
1 6
Specifications 7 - Actuation distance 0.1 < Ad < 0.14 in or 2.5 < Ad < 3.55 mm
- Deactuation distance 0.145 < Dad < 0.18 in or 3.68 < Dad < 4.57 mm
5 + 28 VDC
3
Part numbers DPI799079
8
2 9
Electrical characteristics 4
Environment characteristics
Operating storage and survival: - 0V
RTCA / DO-160D Temperature
Condition -55 °C to +121 °C
Section Category 10
Temperature 4 F3 Supply voltage 16 V Min., 32.5 V Max. 11

Temperature variation 5 A Max. Consumption current 15 mA Max. under 32.5 V 1 Proximity switch 7 Orange
2 Detection 8 Green
Altitude 4 F3 Output voltage 8 VDC Min., 32.5 VDC Max.
3 Out 1 9 Red

Humidity 6 B Output leakage voltage (On) 1 V Max. under 50 mA


4 Out 2 10 Black
5 MOS N 11 Blue
Waterproofness 10 R Output leakage current (Off) 100 µA Max. 6 White

Salt spray 14.0 S Output current Max. 100 mA Resistive or Inductive

Sand and Dust N / A Maximum switching


50 Hz Dimensions (mm)
frequency
Vibration 8 H2 Curve D and P
Against inversion supply
polarity and output polarity
Operation shock and Crash safety 7.2 / 7.3 B with load 3
Protections
4
2
Against permanent short
Hermeticity MILPRF8805E watertight 5
circuit of the load
1
Supply voltage 16 A
Shock resistance 100 G/11 ms

Voltage spike 17 A
Dielectric strenght:
1 000 VAC - 1 Min. - 500 µA
Dielectric test
Conducted susceptibility 18 Z

45 MAX
ISO 2678 Categorie C
Insulation resistance:
100 MΩ / 500 VDC
Induced signal susceptibility 19 Z
MTBF = 115 000 flight hours 6

0.63 -24UNEF-2A
EMI 8

23 Max
(.9 Max)
Radio frequency susceptibility 20 Conducted W 29.3 ± 0.5 (1.15 ± 0.3)

Emission of radio
21 H

CUSTOMIZED PRODUCTS
frequency energy R
7

Explosion proof 9.0 E1

Fluid susceptibility 11.0 F

Fungus 13.0 F
1 Sensing face material flush and plastic
Magnetic effects N / A
2 Nut MS21340-05
Waveform Set A
3 Lock washer MS25081-C5
Lighting indirect effect 22
Level 4 4 Lock washer MS35333-138
5 80 Max. in the Proximity Switch axis
Icing 24 C
6 Keyway
Lighting direct effect N / A 7 Shielded cable
8 Keyway
Electrostatic discharge 25 15 kV
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PROXIMITY SWITCH
FOR THRUST REVERSER ACTUATOR FUNCTION
Principles

Function: normally open Slide detection curve


For a gap between target and front face (metal body) = 0.01 to 0.05 inch

1 + 28VDC
1 30.1 ± 0.1
2 1 1.190-1.180IN
Specifications 3 - 0V
1

Out .05 4
Part numbers DPI799339 1

3 °
55
Environment characteristics Electrical characteristics .01
Temperature RTCA DO 160C Supply MIL Std 704D 2
.04 .09 .13 2

Operating temperature -65 °F to +250 °F Minimum voltage 16 V DC 1 Gap (inch)


2 SDD (inch)
Survival temperature -80 °F to +250 °F Maximum voltage 32.5 V DC
3 Guaranted deactuation
Hysteresis: < 0.015 in (0.381 mm)
Materials AISI 303 ( Z10 CNF 18 09 ) Voltage transients MIL Std 704D Derating: ≤ 0.025 in (0,63 mm) 4 Guaranted actuation

Humidity and Ice MIL std 810E Method 507-2 procedure III Anti interference MIL Std 704D

Salt spray MIL std 810E Method 509-2 Max. Short circuit resistance
40 Ω under 10 mA
(Output On)
Fungus MIL Std 810E Method 508-3
Dimensions (mm)
Switching current 20 mA Max.
Sand and Dust MIL Std 810E Method 510-2 Procedure I
Open circuit voltage 6 V Max.
40.38 MAXI
0.036 in D.A. 10-52 Hz 1.590IN MAX
Open circuit leakage current  <  25 μA under 5 V DC 12.7 MIN
Structural vibration 36.5 MAXI
10 G Constant 52-1 400 Hz .5IN MIN 2
1.437IN MAX
 <  10 mΩ between case
Electrical continuity 2.03 +0.1
20 G Constant 1 400-2 000 Hz and connector 0
.080-.084IN

.098-.090IN

.063-.055IN
 <  10 mA without load
Shocks
MIL Std 810E Method 516-4 Procedure I 3.2 0
-0.05 1 AX
20 G / 10 ms
under 32 V 5 M AX
.126-.124IN .0 02 IN M

±2
Consumption R 01

°
90
 <  5 mA without load 19. R. 4

+0.2
-0.2
Weight 0.19 Lb Max. (85 g Max. without nut) 8

0
under 16 V .78 6

1.4
2.5
±1
2IN 30 ° ± 2 2 3

45°

.954-.950IN

.875IN MAX
22.2 MAXI
24.23 -0.1
Tightening torque 22.7 Nm Max. ( 200 inch / Pd )

.744-.752IN
0
Switching frequency  ≤ 250 Hz

19 ± 0.1
0
13.85 -0.2

Connector to wrenching flats torsional load 13 Nm Max. (115 inch / Pd) Insulation resistance  ≥ 40 MΩ at 500 V DC .545-.535IN
1
Insulation voltage  > 1 500 V AC / 1 min. 1.5 MAXI +0.9
6.9 0
.06IN MAX 3 .31-.27IN
3.8 +0.9
0 5
PS 966903 Fig. 4-3-12 .150-.185IN 6.35 ± 0.25
Lightning protection
V Peak 600 V / 6 Ω .24-.26IN

.625-18 UNF-2A
0
Overload and load short 9.2 -0.2
Protections .363-.354IN
circuit

CUSTOMIZED PRODUCTS
0
2.2 -0.7
.086-.059IN
16.6 0-0.3
.653-.641IN

1 Connector MS24264R 12T03 PN-2


2 THD
3 Imperfect THD
4 Sensor head, always below the metal body
5 Master keyway
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TERMINOLOGY NOTES

FORCES - POSITIONS - TRAVEL

OF TTF RF

DT
PT
operating device
Position of

OT

RT
RP OP FOP RLP

OF TTF RF
Operating Force Total Travel Force Release Force
Forces

Force which must Level to which the


Force applied to
be applied to the operating force OF
the operating device to
operating device to must be reduced to
move it through
move it from the rest allow the mechanism
the full overtravel
position RP to the to return to its release
position FOP
operating point OP position RLP

FOP
RP OP RLP
Full Overtravel
Rest Position Operating Position Release Position
Position
Position of the Position of the
Position of the Position of the
Positions

operating device operating device


operating device operating device
when the applied force when the applied force
when no external at the moment
has moved it has moved it
mechanical force when the snap-action
to a point on its travel to the effective limit
is applied. mechanism trips on
where mechanical of its permitted travel
Also described as its return to its original
and electrical operation without causing
«height at rest» position
are certain to occur damage

PT OT RT DT
Pre-Travel Overtravel Release Travel Differential Travel
Travel

Distance between
Distance between Distance between the Distance between
the operating
the rest position RP full overtravel position the operating position
position OP and
and the operating FOP and the release OP and the release
the full overtravel
position OP position RLP position RLP
position FOP
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Ref.: 6740002A EN | 06/2021 - Photos: Ginko, Daniel Lattard


SPAIN / PORTUGAL

Tel.: +34 (91) 215 80 95


Fax: +34 (93) 2 20 02 05
atencionalcliente@crouzet.com

Warning:
The product information contained in this catalogue is given purely as information and does not constitute a representation, warranty or any form of contractual commitment.
Crouzet and its subsidiaries reserve the right to modify their products without notice. It is imperative that we should be consulted over any particular use or application of our products and it is
the responsibility of the buyer to establish, particularly through all the appropriate tests, that the product is suitable for the use or application. Under no circumstances will our warranty apply,
nor shall we be held responsible for any application (such as any modification, addition, deletion, use in conjunction with other electrical or electronic components, circuits or assemblies, or
any other unsuitable material or substance) which has not been expressly agreed by us prior to the sale of our products.

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