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Wave-front analysis with high accuracy by use

of a double-grating lateral shearing interferometer

G. W. R. Leibbrandt, G. Harbers, and P. J. Kunst

A phase-stepped double-grating lateral shearing interferometer to be used for wave-front analysis is


presented. The resulting interference patterns are analyzed with a differential Zernike polynomial
matrix-inversion method. Possible error sources are analyzed in the design stage, and it is shown that
the inaccuracy can be kept within 2–5 ml rms. The apparatus was tested and evaluated in practice.
Comparison with a phase-stepped Twyman–Green interferometer demonstrates that the accuracy of the
two methods is comparable. Lateral shearing interferometry scores better on reproducibility, owing to
the stability and robustness of the method. © 1996 Optical Society of America
Key words: Lateral shearing interferometry, optical measurement, phase stepping, common-path
interferometers, active component testing.

1. Introduction widely. For static analyses the inaccuracies can be


For many decades now shearing interferometry has brought down to approximately a quarter of a wave
been used as a tool to inspect and analyze wave peak to valley.5 Using phase-stepping techniques,
fronts. For many applications it serves as a conve- Yatagai7 reports inaccuracies of ly32 rms. Using
nient means of quickly testing optical elements, la- a double-grating phase-stepping interferometer,
sers, and surfaces. In shearing interferometry, the Bétend-Bon et al. achieved for rotationally symmet-
wave front under test interferes with a modified ver- ric fronts only accuracies of the same order of mag-
sion of itself, either by translation ~lateral shear!, nitude.6 Recently, Melles-Griot introduced a
magnification ~radial shear!, or rotation ~rotational commercial LS interferometer that uses parallel
shear!. Thirty years ago, Murty described these plates, for which they claim an inaccuracy of ly50
three types of shearing,1–3 and since then many vari- rms. In conventional interferometry @e.g.,
ations, implementations, and applications have been Twyman–Green ~T-G!, Mach–Zehnder, and
presented. Fizeau!, the use of phase-stepping techniques has
Lateral shearing ~LS! interferometers have found brought the inaccuracy down to the ly200 –ly500
the widest range of applications. Collimation testing rms region.16,17
is the primary application, often in a qualitative way, We present a phase-stepped double-grating LS in-
sometimes using a quantitative approach.4 Murty2 terferometer with variable shear ratio. We propose
showed how various wave-front aberrations can be the use of rectangular phase gratings and zero-order
identified from the LS interferograms. Subsequently, suppression. Such an approach has the advantage
authors have developed various approaches to deter- over previously proposed double-grating LS inter-
mine these aberrations quantitatively.5–7 ferometers in that neither bending of the optical axis6
LS may be induced by parallel plates,4,8 nor spatial filtering11 is required. The data recorded
gratings,6,9 –12 birefringence,13 prisms,14 and a Mach– in this LS interferometer are processed by a differ-
Zehnder arrangement.7,15 ential Zernike polynomial matrix-inversion algo-
The accuracies reported in the literature vary rithm for reconstruction of the measured wave front,
a newly developed method that is presented in a com-
panion paper.18 Briefly, the method pseudoinverts
the ~nonsquare! matrix relating polynomial represen-
The authors are with Philips Research Laboratories, Professor
Holstlaan 4, 5656 AA Eindhoven, The Netherlands. tations of the wave-front differences to the Zernike
Received 23 October 1995; revised manuscript received 15 April polynomial representation of the original wave front.
1996. In principle, the polynomials may be of arbitrarily
0003-6935y96y256151-11$10.00y0 high order. The method is exact up to the chosen
© 1996 Optical Society of America order. Importantly, the amplification factor for

1 November 1996 y Vol. 35, No. 31 y APPLIED OPTICS 6151


ing the complete assembly that contains the gratings
over 90°, one can generate shear in the X and the Y
directions. In LS interferometry, shearing mea-
surements in two different directions are necessary to
discriminate between rotationally and nonrotation-
ally symmetric aberrations.
A measurement starts with shearing in the hori-
zontal direction ~X!. Five interference patterns, sep-
Fig. 1. Basic LS interferometer setup in which two gratings are arated by py2 phase steps, are recorded with a CCD
used.
camera. These images are processed by the use of
the averaging five-step algorithm introduced by Hari-
measurement errors through the algorithm is close to haran et al.19 This is a robust algorithm, especially
with respect to systematic phase-step errors. By us-
unity.
ing this algorithm and standard phase-unwrapping
It is our aim to exploit the favorable error propa-
techniques, we find the wave-front phase difference
gation properties of the reconstruction algorithm in
for each pixel in the overlap region. This procedure
building a LS interferometer with an accuracy com-
is repeated while shearing takes place in the vertical
parable with that of conventional interferometry.
direction ~Y!. Zernike polynomials are fitted to the
To this end, in Section 4 we investigate the various
wave-front differences from both measurements.
error contributions and discuss how these can be min-
The polynomial coefficients thus found form the so-
imized. After identification of all major error
called shear coefficient vector. Together with the
sources, the accuracy of the method is estimated. In
shear ratio s, it serves as input for the procedure
Section 5 we subsequently test the LS interferometer
explained in our companion paper,18 which recon-
in practice by comparing it with a phase-stepped T-G
structs the original wave front in terms of Zernike
interferometer. In this section we also experimen-
polynomials in the form of the wave-front coefficient
tally investigate some of the error contributions dis-
vector.
cussed earlier.
Some care must be given to sign conventions that
The motivation to test the LS interferometer
relate to the coordinate system in which the phase-
against a T-G interferometer is that our LS inter-
stepping directions are defined. It can be shown, for
ferometer was developed primarily for the measure-
instance, that interchanging X measurements and Y
ment of wave-front aberrations introduced by optical
measurements, which is equivalent to changing the
components. To test its applicability and accuracy,
phase-stepping direction in either the horizontal or
we need to compare it with an instrument currently
the vertical direction, leads to the misinterpretation
used for such measurements. Such an instrument is
of defocus for astigmatism and vice versa. To estab-
the T-G interferometer ~like Fizeau interferometry,
lish the correct coordinate system, one must take into
which is based on the same principles!, which has
account all sign-dependent steps in the matrix-
found widespread use in component testing and is
inversion procedure, as well as in the imaging system
commonly considered to be a trustworthy instrument
~mirrors, CCD camera!. In practice we find it more
well suited for such measurements.
efficient to check the signs for a particular arrange-
2. Principle of Operation ment by using a known wave front ~e.g., with signif-
icant defocusing and coma!.
The arrangement of the interferometer, in which
gratings introduce lateral shear, is shown in Fig. 1. 3. Experimental Setup
Here the collimated wave front of a laser diode is
The experiments described in this paper were per-
measured. Two rectangular phase gratings with
formed with a LS interferometer that was set up
equal period ~ p! and duty cycle 0.5 are positioned
according to the above-mentioned principles. A
parallel to each other at a certain distance ~d!. In
cross-sectional view of the mechanical implementa-
such gratings, all even orders vanish. If the depth of
tion is displayed in Fig. 2. The rectangular phase
the grating is adapted to the wavelength ~l!, the ze-
gratings are made by replication in a diacryl layer on
roth order also vanishes. If a ~nearly! parallel beam
a 5-mm-thick optically flat glass substrate. The
with radius R passes through the gratings, it is split
grating depth h should match the laser wavelength in
up into two laterally displaced beams. The amount
the way that is discussed below in Section 4. One
of shear, or shear ratio as defined in our companion
finds that h 5 557 nm and h 5 698 nm for l 5 630 nm
paper,18 assuming that l ,, p, is given by
~n 5 1.5658! and l 5 780 nm ~n 5 1.5589!, respec-
tively. The gratings have a 25 6 0.1 mm period and
ld a duty cycle of 0.50 6 0.01. Usually two gratings
s5 . (1)
Rp made from the same mold are used, and variations in
the grating period are unimportant. This was the
Phase stepping is achieved when one of the gratings case in all experiments described in this paper. If
is translated in the direction perpendicular to the gratings are from different molds, the grating period
grating lines. Translation over a distance of half a inaccuracy can introduce an angle between the two
grating period results in a 2p phase step. By rotat- overlapping beams of the order of 0.5 mrad. This

6152 APPLIED OPTICS y Vol. 35, No. 31 y 1 November 1996


Fig. 2. Cross-sectional view of the actual LS interferometer used
in this investigation. Fig. 3. Interference pattern measured with the LS interferome-
ter. The vertical fringes are the result of defocus. The straight
fringes indicate a good wave-front quality.

should be taken into account in a separate calibra- performed in ;7 s, when performed on a Pentium PC
tion. with sufficient memory.
The grating molds are made from a stack of SiO2 on Equation ~1! is not well suited to establish the
Si covered by a resist layer and exposed to an electron shear ratio s because it is difficult to determine R with
beam. On development, the resist is removed from satisfying accuracy. A simpler and more accurate
the unexposed areas and subsequently the grating is way is to examine the interference pattern, as re-
dry etched in the SiO2 layer. The grating depth corded by the CCD camera, such as the one shown in
achieved in this way is found to be within 30 nm of Fig. 3, and determine the radius r of each of the two
the target. beams in pixels and the displacement q in pixels.
A piezoelectric translator performs the translation The shear ratio is then given by
of one of the two gratings mounted on a leaf-spring
construction. This piezostack can expand 20 mm,
which is sufficient for the 12.5-mm translation re- q
s5 . (2)
quired for a phase step of 2p. Through calibration, 2r
the nonlinear response of the translator to the ap-
plied voltage is compensated for in software such that In this way, the shear ratio in Fig. 3 was found to be
deviations from linearity remain below 0.05 mm over 0.113 6 0.002.
the required 12.5-mm range. The stationary grating To test the absolute accuracy and repeatability of
can be aligned with respect to the movable grating by the phase-stepped LS interferometer, the system was
adjustment of the small rotation table. The distance compared with a phase-stepped T-G interferometer.
between the gratings can be adjusted between 5 and To this end, the modified T-G arrangement of Fig. 4
35 mm by the use of spacers of variable length. In was built. The reference mirror is piezodriven for
this way the shear ratio can be varied. The free phase stepping. A beam splitter in the measure-
aperture is 10 mm. This whole assembly is fitted ment arm directs part of the beam under consider-
into a cylinder approximately 100 mm long and 50 ation into the LS interferometer. The influence of
mm in diameter. This in turn is mounted on a ro- the beam splitter was checked by the measurement of
tator that can switch between two perpendicular po- one wave front both after reflection and after trans-
sitions for horizontal and vertical shear. The mission by the beam splitter. It was thus found that
inaccuracy of the rotation angle is of the order of 1°. the beam splitter does not contributes measurably to
A computer-controlled rotation over 90° takes ;3 s in the wave-front aberrations. If the shutter is open,
our prototype. the T-G interference patterns can be recorded by the
The LS interference pattern is imaged on a CCD CCD camera in the lower left of the figure. If the
camera. A PC controls the setup and performs the shutter is closed, the LS interference patterns are
data analysis of the interferometer. It comprises an recorded on the CCD camera at the top of the figure.
analog-to-digitalydigital-to-analog card controlling This interferometric setup is built virtually vibration
the rotator and the calibrated high-voltage supply for free on an air-pressure-stabilized optical table. This
the piezotranslator and a framegrabber card to col- ensures optimal conditions for T-G interferometry.
lect the phase-stepped CCD images. A complete The reference front in the T-G interferometer was
measurement plus reconstruction of the wave front is measured separately with the LS interferometer. It

1 November 1996 y Vol. 35, No. 31 y APPLIED OPTICS 6153


Fig. 5. Error propagation in the matrix-inversion method: ex-
pected effective errors in the calculated Zernike coefficients anm as
a result of measurement errors of 1 ml in the measured shear
coefficients rjk.

Fig. 4. Experimental setup designed to measure a test sample in The fractional errors Dr and Dq are both 0.5. Typ-
both a T-G interferometer and a shearing interferometer. If the
ical values are r 5 150 pixels and q 5 75 pixels,
shutter is opened, the arrangement functions as a T-G interferom-
eter, and if closed, the beam wave front can be analyzed with the
giving a relative inaccuracy of less than 1%. This
LS interferometer. gives an absolute error of approximately Ds 5 0.002
at a shear ratio of 0.25. Ds 5 0.002 results in a
relative wave-front error of ;0.5% at shear ratios
was found to be almost perfectly flat, i.e., all aberra- between 0.15 and 0.5, as is evident from Fig. 6. In
tion terms were less than 3 ml rms ~1 ml 5 ly1000!. first order this relationship is linear, i.e., an increase
In Subsection 5.B the displayed T-G results have in the shear ratio error results in a similar increase of
been corrected for the measured reference-front data. the wave-front error.

4. Error Analysis 2. Rotation Angle


A. Error Contributions
Deviations from perpendicularity between the hori-
zontal and the vertical shearing directions affects the
The accuracy of the LS interferometer is limited by evaluation of coefficients of only the noncircularly
several error sources. In this section we identify symmetric Zernike terms in the reconstructed wave
them and estimate their contribution to the overall front. For small deviations, e.g., 2°, the orientation
measurement inaccuracy. of the evaluated aberration ~e.g., the axis of astigma-
In our companion paper we discuss the error prop- tism! is misjudged by half the deviation. In our LS
agation properties of the matrix-inversion method. interferometer the rotational error is kept below 2°
This was done along two lines: ~a! errors in the without special measures being taken. In this re-
analysis of the difference wave front and ~b! errors in gime the ~relative! contribution to amplitude errors
the determination of the shear ratio. The results in the aberration terms is less than 1% for the non-
are summarized in Figs. 5 and 6.
We consider the following contributions to the mea-
surement inaccuracy.

1. Estimation of s
The accuracy in the determination of shear ratio s
@see Eq. ~2!# is in practice limited only by the error
that is due to the use of a limited amount of pixels.
In principle, errors in the aspect ratio of the imaging
system ~apparent deviation from squareness of the
CCD pixels! also affect the accuracy, but we find that
this ratio can be determined with sufficient precision,
such that the estimation of the shear ratio is not
affected. The relative error in the shear ratio s
therefore is

Ds
s
5 FS D S D G
Dr
r
2

1
Dq
q
2 1y2

. (3)
Fig. 6. Error propagation in the matrix-inversion method: rel-
ative errors in the calculated Zernike coefficients anm as a results
of a shear ratio error Ds 5 0.002.

6154 APPLIED OPTICS y Vol. 35, No. 31 y 1 November 1996


Table 1. Zernike Coefficients that are Primarily Affected by a nonzero a1, 21 Zernike polynomial coefficient, where
Misalignment, as Follows from the Model described in the Texta

s 0.1 0.2 0.3 0.4 2R


a1, 21 5 f, (5)
D58 l
edge
a4, 24 266.4 260.0 225.1 88.9
D 5 10 for the difference wave fronts, and through the in-
edge
a4, 24 263.6 254.1 41.9 177.5 verted matrix multiplication this will propagate into
edge
a6, 24 217.9 18.9 147.7 277.5 the wave-front reconstruction.
D 5 12 Consider astigmatism at 45° in the original wave
edge
a4, 24 263.5 232.4 48.0 171.0 front. This also gives rise to fringes parallel to the
edge
a6, 24 217.9 57.2 174.0 271.0
shearing direction. The direction of the apparent
edge
a8, 24 0.6 84.0 95.6 282.1
tilt in the X direction, however, is then just opposite
a
Given are, for different matrix dimensions D, the edge values to that in the Y direction, whereas misalignment
~expressed in milliwaves! that result from a 6-mrad grating mis- gives rise to tilt that is equal in both directions. In
alignment and a 2-mm pupil radius. fact, the matrix-inversion procedure cannot find a
satisfactory solution for this situation, and applica-
tion of the procedure to the shear coefficient vector in
circularly symmetric aberrations and zero for rota- the case of misalignment shows that only higher-
tionally symmetric aberrations. order terms, a4, 24, a6, 24, . . . , are significantly af-
fected. The way these are affected is highly
3. Grating Alignment dependent on the highest fitted polynomial order,
The two parallel gratings should have the same ori- which is represented by the matrix dimension18 D
entation. In first order, a relative rotation over an- and the shear ratio, as is evidenced by Table 1. This
gle a between the two gratings induces a tilt f table summarizes the results for a flat wave front
between the two beams, perpendicular to the shear with a 2-mm radius analyzed by two gratings with a
direction, and with a magnitude of mutual rotation of a 5 6 mrad.
For larger misalignments this simple model is in-
2al adequate and the following second-order effect must
f5 (4) also be taken into account. Because of misalign-
p ment, the position of the two sheared beams in the
CCD image will change, as a result of which the
for small angles a and a grating period p of 25 mm in apparent shear direction and shear value changes as
our setup. This results in the appearance of fringes well, as is illustrated by Fig. 7. Nonzero a1, 11
in the interference pattern parallel to the direction of Zernike polynomial coefficients are now evaluated for
shearing. Some authors deliberately introduce such the difference wave front, which in the reconstructed
a tilt in order to produce fringes whose straightness wave front translates into defocus, a20. The relative
can be judged.8,20 Such a tilt, however, gives rise to displacement v of the image of the beams, perpendic-

Fig. 7. ~a! Perfect grating alignment, ~b! alignment error of 1°.

1 November 1996 y Vol. 35, No. 31 y APPLIED OPTICS 6155


ularly to the shearing direction and normalized on
the radius of the beam images, is given by

ff
v5 , (6)
MR
where f and M are the focal length and the magnifi-
cation of the camera lens, respectively. The appar-
ent shear direction is tilted over g 5 arctan~vys! '
vys, and the evaluated amount of a1, 11 is

2R 2f 2 Fig. 8. Orders involved in the LS interferometer.


a1, 11 5 f sin g 5 f . (7)
l sMl
It follows that a20 in the reconstructed wave front is accurately reproduce these figures. We also need to
affected quadratically with misalignment. It is clear consider the zeroth-order beam. For a given grating
that the need to consider this second-order effect is depth, the zeroth order is suppressed for a single
dependent on the particular choice of the CCD imag- wavelength ~and odd fractions thereof !, whereas R~0,
ing system. A change of the position of the beams in 1! can be larger than unity for other wavelengths.
the CCD image also affects the apparent shear ratio. The error contributions that are due to the pres-
This effect is a cotangent function of vys and therefore ence of third-order beams were determined in com-
is a third-order effect. Table 1, however, shows that puter simulations. A complicated picture appears in
in the presence of misalignment, a4, 24, a6, 24, . . . , which the exact error contributions oscillate without
are steep functions of s, and the effect may therefore a clear trend as functions of the aberrations present
be significant. in the wave front and of the shear ratio. However,
If for the moment we consider only the first-order given the relative amplitude R~3, 1! 5 1y9, the error
linear effect, we can estimate the required accuracy contributions do not exceed 4 ml rms and on average
on misalignment by using Table 1. Restricting our- they are 2 ml rms or less per aberration term. The
selves to D 5 8, we see that for a 5 6 mrad the effect of fifth- and higher-order beams is negligible.
erroneous a4, 24edge term can be of the order of 60 ml,
or ;20 ml rms. As is shown in Section 5, a can be 5. Wavelength Dependence
set with an accuracy of better than 1 mrad. Conse- The relative amplitude of the zeroth order, R~0, 1!, is
quently the error contribution to a4, 24 is ;3 ml rms, dependent on the wavelength. When used in air, it
whereas it is less than 1 ml for other aberration is zero for a given wavelength l0 if the depth h of the
terms. grating is

4. Unwanted Diffraction Orders l0~k 1 1⁄2!


h5 , k 5 0, 1, 2, . . . , (8)
The two laterally displaced interfering beams are the n21
result of two subsequent first-order diffractions by
the two gratings: one beam through the sequence where n is the diffractive index of the phase-grating
positive first order 3 negative first order, the other material. Strictly speaking, for each wavelength a
through the sequence negative first order 3 positive different set of gratings is therefore required. In
first order. Thus the beams are parallel to the opti- practice, a range of wavelengths can be used without
cal axis after passing the two gratings. In general, significant loss of accuracy. Computer simulations
rays that are diffracted through the positive nth order indicate that on the average a zeroth-order amplitude
~n 5 0, 1, 2, . . . ,! at the first grating and the negative ratio of R~0, 1! 5 0.10 results in deviations smaller
nth order at the second one, or vice versa, will be than 2 ml rms for the complete wave-front analysis.
parallel to the optical axis and contribute to the final We apply the conservative criterion R~0, 1! # 0.08 for
image. A diaphragm behind the interferometer in- an acceptable assembly.
tercepts all other diffraction combinations, as shown Figure 9 depicts the amplitude ratio R~0, 1! of the
in Fig. 8. zeroth order with respect to the first order as a func-
Disturbance-free operation of the LS interferome- tion of l, calculated for a pair of rectangular gratings
ter assumes that the gratings produce only first-order with depth h 5 350 nmy~n 2 1!, i.e., l0 5 700 nm.
diffractions. In practice other orders will be present These calculations assume a diacryl phase grating
as well. Rectangular phase gratings produce only ~on a glass substrate! and include the wavelength
odd diffraction orders, plus the zeroth-order beam. dependence of the refractive index of this material.
It follows from standard diffraction theory that the The requirement R~0, 1! # 0.08 when two l0 5 700
relative amplitude of the third-order beams after two nm gratings are used yields a range of operation from
diffractions with respect to the first orders is R~3, 1! 630 to 790 nm. This range only just includes the
5 1y9, for fifth-order beams it is R~5, 1! 5 1y25, and interesting wavelengths of 633 and 785 nm.
so forth, independent of the wavelength or depth of Using two different gratings gives a broader range.
the grating. Measurements on the actual gratings Figure 10 shows R~0, 1! as a function of l when a l0

6156 APPLIED OPTICS y Vol. 35, No. 31 y 1 November 1996


sources to the inaccuracy in the reconstructed wave
front can be kept below 1 ml rms.
B. Estimation of the Total Error
We can now sum these error contributions and esti-
mate the total inaccuracy to be expected for the LS
interferometer. The estimation of s and the rotation
angle are both relative contributions, 0.5% and
0%–1% ~0% for rotationally symmetric terms, 1% for
others!, respectively. We may sum the errors qua-
dratically and conclude that the total relative inac-
curacy is 1%. The grating alignment, unwanted
diffraction orders, and other error sources are all ab-
Fig. 9. Ratio R~0, 1! of the zeroth order with respect to the first- solute contributions, 1, 2, and 1 ml, respectively.
order amplitude as a function of l ~nm! for a couple of rectangular Quadratic summation yields a total absolute inac-
gratings for l0 5 700 nm. curacy of 2 ml ~2.4 ml! rms. The wavelength de-
pendence need not be considered, assuming the
wavelength is in one of the minima of Fig. 9 or
5 630 nm grating is used together with a l0 5 780 nm Fig. 10.
grating. There is now complete extinction at both Combining absolute and relative errors, we can
630 and 780 nm, whereas at wavelengths in between, state that when we are measuring wave fronts with
R~0, 1! does not exceed 0.08. The complete range of total aberrations of less than 200 ml rms, the ex-
operation for this system is 610 – 820 nm. This pected inaccuracy is 2– 4 ml rms.
range includes virtually all commercial short-
5. Results
wavelength solid-state lasers. R~0, 1! remains be-
low 0.02 even in the most intensively used regions A. Comparison with the Twyman-Green Interferometer
near 633 and 785 nm.
Figure 11 shows interference patterns from the LS
6. Other Error Sources interferometer in the two orthogonal directions.
The curved fringes indicate the presence of primary
In view of the common-path character of the LS in- aberrations like coma and spherical aberration in the
terferometer, we do not need to consider environ- wave front under test. The diagonal direction of the
metal influences like air turbulences or vibrations, as fringes is indicative of astigmatism.
one would need to in a T-G interferometer. Figure 12 shows the interference pattern from the
Other error sources are CCD pixel noise, overall same test object, but in the T-G interferometer. De-
intensity variations, and systematic and random focus, astigmatism, and other primary aberrations
phase-step errors. It is known that these effects are are clearly present.
dependent on the choice of the phase-step algo- Four different test objects were measured in order
rithm.17,21 When the averaging five-step algorithm to test the phase-stepped LS interferometer against
is used, the error contributions to the difference wave the T-G interferometer: ~1! a laser collimator, which
fronts do not exceed 1 ml rms. Figure 5 shows that has a cylindrical component with an astigmatic dis-
for shear ratios in the 0.2 , s , 0.5 range, measure- tance of 20 mm; ~2! a biaspheric plastic compact-disc
ment errors are not amplified as they propagate lens, deliberately used at a wrong conjugation dis-
through the wave-front reconstruction algorithm. tance, resulting in spherical aberration; ~3! a similar
We therefore conclude that the contributions of these lens deformed by exposure to high temperatures, re-
sulting in many large aberrations, and ~4! a low NA
doublet, resulting in a nearly perfect wave front. In
all cases the shear analysis was performed at l 5 780
nm with a shear ratio of s ' 0.2 and a matrix dimen-
sion of D 5 8.
Each of these samples was measured with both
interferometers in the fashion described above. In
each case, the measurements were repeated 10 times
to test the repeatability, a measure of the stability of
the method.
Table 2 summarizes the results for the four test
objects. For each object, the rms value of defocus,
the first 10 aberration terms, and the overall wave-
front deviation ~rms, without defocus and tilt! are
given as determined by both methods and averaged
Fig. 10. Ratio R~0, 1! as a function of l ~nm! for a set consisting over 10 measurements. In addition, the standard
of a l0 5 630 nm grating and a l0 5 780 nm grating. deviation ~s! of the 10 measurements is given for each

1 November 1996 y Vol. 35, No. 31 y APPLIED OPTICS 6157


Fig. 11. LS interference patterns in ~a! the X-shear direction, ~b! the Y-shear direction, recorded from a test sample in the setup of Fig.
4.

aberration term. Except for the third sample, the is estimated with less accuracy; e.g., an error of 0.02
agreement is very good: the deviation is never more in the determination of s results in a 5% error in the
than a few milliwaves. Note, furthermore, that the wave-front reconstruction, as discussed in Section 4,
s values are generally lower in the LS measurements which explains the deviations observed in Table 2.
than in the T-G measurements. s values of only a The accuracy of LS interferometry follows from the
few tenths of a milliwave indicate that the method is comparison with the results of the T-G measure-
stable, as is expected from its common-path nature. ments. Here the T-G interferometer serves as a ref-
The third sample has been included to illustrate erence that is assumed to be fully proven and reliable.
that a good determination of the shear ratio is crucial In practice, the limit of absolute accuracy of T-G in-
to obtain high accuracy. After a severe heat treat- terferometers in analyzing wave fronts is of the order
ment of this plastic lens, the pupil has lost its per- of 3–5 ml rms. This is of the order of the discrep-
fectly round shape, and consequently the shear ratio ancies found in Table 2. We therefore conclude that
the accuracy of the LS interferometer is at least of
comparable magnitude.
In another experiment, the LS interferometer was
set up on an ordinary tabletop, with no stabilization
or dampening facilities. We did not find any effect
on the standard deviations over 10 measurements.
Even if moderate vibration sources, such as a venti-
lator or a transportable radio playing at loud volume,
were operated on the same tabletop, the measured
values were not significantly affected and the s val-
ues remained below 1 ml per aberration and below 2
ml for the overall wave front. This evidences the
robustness and stability against vibrations of this
wave-front analysis method.

B. Different Shear Ratios


In our companion paper18 it is observed that the
matrix-inversion method, which is an essential ele-
ment in the analysis of shear interference patterns, is
most stable when the shear ratio is chosen 0.15 , s ,
0.50. This follows from the error propagation prop-
Fig. 12. T-G interference pattern recorded from the same test erties of the method as illustrated in Figs. 5 and 6.
sample as in Fig. 11. In a series of measurements we have measured an

6158 APPLIED OPTICS y Vol. 35, No. 31 y 1 November 1996


Table 2. Comparison Measurements of the LS Interferometer versus the T-G Interferometera

Collimator CD Lens Bad CD Lens Doublet

Parameter LS T-G LS T-G LS T-G LS T-G

a20 51.6 44.2 397.8 397.6 211.5 200.5 38.5 35.6


sb 0.6 2.2 8.0 2.3 7.9 0.4 0.2 0.2
a22 137.9 133.8 7.1 15.5 48.4 58.9 12.4 15.5
s 1.2 1.4 1.5 0.9 0.9 0.6 0.1 0.2
a31 1.9 4.7 40.6 44.4 60.2 70.2 7.8 10.0
s 0.1 1.2 0.8 0.2 1.4 0.4 0.1 0.3
a33 5.3 2.9 10.8 5.8 19.2 28.4 1.9 0.9
s 0.4 1.7 0.4 0.8 1.5 0.2 0.1 0.3
a40 4.7 7.1 186.5 189.4 287.5 278.4 8.3 10.9
s 0.2 1.2 0.3 0.5 0.5 0.2 0.0 0.3
a42 2.3 4.2 4.3 5.5 8.9 10.1 3.8 4.6
s 0.2 1.0 0.3 0.3 0.4 0.3 0.1 0.3
a44 2.9 3.1 3.2 2.1 7.9 4.9 3.3 1.9
s 0.3 1.8 1.0 0.5 4.0 0.2 0.0 0.3
a51 4.5 2.4 10.4 10.8 26.6 29.0 2.0 2.7
s 0.1 1.0 0.2 0.3 0.5 0.9 0.1 0.3
a53 1.2 1.9 8.9 5.9 9.3 9.1 0.2 1.9
s 0.2 1.2 0.3 0.2 0.1 0.6 0.1 0.6
a60 1.5 3.4 31.6 34.6 89.1 72.6 1.2 2.3
s 0.1 1.4 0.2 0.2 0.1 0.4 0.1 0.4
a62 1.9 2.2 4.9 2.9 5.3 5.4 0.7 0.8
s 0.1 1.9 0.3 0.3 0.2 0.4 0.1 0.4
Totalc 138.3 137.8 194.6 199.6 313.1 306.2 17.9 22.9
s 1.1 1.2 0.4 0.6 0.3 0.3 0.1 0.2
a
All measurements are in milliwaves rms.
b
Standard deviation in 10 subsequent measurements.
c
Overall rms wave-front aberration after subtraction of the defocus term.

aberrated wave front with the LS interferometer by of Fig. 6 have little significance here. The measured
using different shear ratios. In each series the mea- effects for these three aberration terms are in good
surement was repeated 10 times to determine the agreement with the calculations of Fig. 5.
variation s. The sample was also measured in the
T-G interferometer. C. Alignment Errors
Figure 13 shows the values of a number of aberra- Grating misalignment leads to erroneous results,
tions terms present in the wave front as measured most notably in the a4, 24, a6, 24, . . . , terms, as dis-
with the LS interferometer ~data points! compared cussed in Section 4.
with the T-G results ~dashed lines: 3s limits!. The In a series of measurements a nearly flat wave
error bars on the data points indicate 3s ranges. front originating from a laser diode was analyzed
Note that these limits do not refer to absolute accu- with the LS interferometer, with a shear ratio of s 5
racies. 0.35, while the angle a was varied between the grat-
The measured values are in good agreement with ing orientations between 0° and 1° ~17.5 mrad!. The
the T-G result for 0.2 , s , 0.4, and we conclude that alignment angle was set with an accuracy of ;29.
the best shear ratios for performing LS interferome- Figure 14 summarizes the measured results. The
try are in this range. appearance of large an, 24 terms after misalignment
We compare the experimental results of Fig. 13 is obvious. Near the 0-mrad position the relation
with the error propagation properties of the matrix- between the angle and the magnitude of these terms
inversion method as summarized in Figs. 5 and 6. is linear, as expected from Section 4. We also see the
The standard deviation in the measured a22 is largest expected parabolic deviation of the a20 term. Fur-
at the low end of the range of shear ratios, which is in thermore, we note that for larger misalignment an-
agreement with Figs. 5 and 6. The observed devia- gles the response of the an, 24 also deviates from
tion of measured coma a31 from the T-G result at both linearity. For a 5 1°, the apparent shear ratio is s 5
the low and the high ends of the range is also in 0.38 ~see Fig. 7!. From Table 1 we see that this
agreement with the expectations from the error prop- increase in shear ratio results in the calculation of
agation properties. The measured values a40 and larger an, 24 terms. This effect is additional to the
a60 deviate only at the high end of the range, whereas linear response and explains the observed relation-
the agreement for a62 between the two interferom- ship. Finally, we observe that other aberration
eters holds over the whole range. Because these ab- terms are not strongly affected by misalignment.
erration terms are all quite small, the relative errors Figure 14 demonstrates that for a , 3 mrad, all

1 November 1996 y Vol. 35, No. 31 y APPLIED OPTICS 6159


Fig. 14. Propagation of small alignment errors into wave-front
determination errors; matrix dimension D 5 12.

of the error analysis. In practice we obtain inaccu-


racies of less than 5 ml, even for wave fronts with
;200-ml rms aberrations. Given the presence of
several relative contributions among the error
Fig. 13. Averages and distribution of five aberration terms in a
wave front measured with the LS interferometer for varying shear sources, one expects even better accuracies when
ratios. Each measurement is performed 10 times. The error measuring wave fronts with small aberrations ~e.g.,
bars indicate the 3s ranges. The dashed lines indicate the 3s ,70 ml rms!.
upper and lower boundaries as measured with a T-G interferom- In Section 1 we observed that many authors dis-
eter. cuss LS interferometry, but only a few report values
for the accuracy and reproducibility. We saw that
the smallest inaccuracies reported up to now were of
higher-order effects can be neglected, and it is indeed the order of 20 ml rms.
justified to apply the simplified linear model to esti- Clearly the accuracy obtained in the present work
mate the error contribution, as we did in Section 4. is nearly 1 order of magnitude better than that
There we stated that a should be set with an accuracy achieved in previous investigations. The generation
of 1 mrad. of shear with rectangular phase gratings with zero-
A practical way to check alignment is by the in- order suppression and the use of phase-stepping
spection of defocus fringes that should run perfectly principles enables accurate determinations of the
vertically, i.e., along the long axis of the elliptical wave-front differences. The exact and robust matrix-
overlap region. The wave front under test should of inversion method ensures higher accuracy in the sub-
course be free of A222 aberrations. We found that sequent reconstruction of the original wave front
alignment can be best achieved in the presence of a than do the more approximate integration methods.
single defocus fringe by adjusting one grating until The repeatability of measurements with the LS
the fringe runs exactly vertically. An alignment ac- interferometer is generally better than with the T-G
curacy of Da ' 29–39 can be achieved in this way. interferometer. This is due to the common-path
Once the alignment is performed, the interferometer character of the shearing interferometer and the ro-
is ready for prolonged use, and no further alignment bustness of the wave-front reconstruction algorithm.
is required unless the gratings are replaced or the We observed that good stability can be achieved with-
distance between the gratings is changed. out taking special stabilizing measures. This makes
the technique well suited for use in a manufacturing
6. Discussion and Conclusions environment. Given the comparable accuracy of
The experimental comparison between the LS inter- conventional and LS interferometry, the latter has a
ferometer and the T-G interferometer led to the con- wider range of applications, owing to its self-
clusion that the accuracy of LS interferometry is referencing nature: it can analyze wave fronts for
comparable with or better than that of T-G inter- which no flat reference is available, e.g., laser beams
ferometry, i.e., the inaccuracies are less than 3–5 ml. or modulated beams.
This is clearly in strong agreement with the outcome We find that in practice the LS interferometer func-

6160 APPLIED OPTICS y Vol. 35, No. 31 y 1 November 1996


tions as a convenient and user-friendly measuring tion of the linear thermal expansion coefficient of long metallic
tool. The module as such can be positioned in any bars by Murty shearing interferometer,” Opt. Laser Technol.
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5. W. C. Sweatt and R. N. Shagam, “New configuration for the
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rotating shear-plate interferometer, a.k.a. SHEAR madness,”
tem does not strictly define an optical axis, and the
in Nonlinear Optical Properties of Organic Materials V, D. J.
collimated beam may pass through the gratings off Williams, ed., Proc. SPIE 1775, 131–137 ~1992!.
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easily transportable, and as no special stabilizing Appl. Opt. 1, 55– 69 ~1992!.
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freely chosen within the range 0.2 , s , 0.4, and this 8. L. Ping, C. Xiaolan, and L. Changjiang, “A modified shearing
can be used to tune the fringe density in the case of interferometer and interferogram analysis,” Optik 86, 61– 63
strongly aberrated wave fronts. ~1990!.
Only a few settings in the LS interferometer re- 9. J. C. Wyant, “Double frequency grating lateral shear inter-
quire some care. The gratings must be accurately ferometer,” Appl. Opt. 12, 2057–2060 ~1973!.
aligned, and we have seen that this can be achieved 10. P. Hariharan, W. H. Steel, and J. C. Wyant, “Double grating
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ibration for only a particular arrangement. The
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~1986!.
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