Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration

69

91

Result
Total Point :
Total OK : Judgement
Total NG :
OK NG
Percentage:
Remark :

01

00
1/11/2021 Initial Approval Muhamad Isa Wan Fikri Hakim Khairuddin

No. Date Contents Prepared Confirmed Approval Acknowledge

Supplier HMSB

Page 1/5
 Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration

104 118

117

112

132
134

135
122

129

136

140

151
147

Page 2/5
 Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration
155

154 156
166

162

161 167

169 168

173

175

176

177

179 178

188 192
182a 193
189

190 194
191
196 195

102&102a

27&27a

Page 3/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 101 102 103 104 105 106 107 108 109 110 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.395 0.332 0.429 0.399 0.404 0.481 0.392 0.494 0.446 0.494 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.024 18.015 18.041 18.019 18.017 18.017 18.013 18.041 18.022 18.010 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.912 8.794 8.579 8.691 8.579 8.719 8.758 8.917 8.759 8.761 4

75 Chamfer Contracer C 0.50 max 0.374 0.340 0.338 0.342 0.322 0.355 0.351 0.394 0.355 0.313 4

83 Depth Caliper 1.50 (+0.10/-0) 1.586 1.581 1.577 1.562 1.578 1.554 1.581 1.553 1.586 1.567 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.265 25.273 25.243 25.290 25.219 25.228 25.246 25.294 25.281 25.269
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.236 14.185 14.185 14.210 14.256 14.243 14.197 14.162 14.217 14.225
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.027 37.967 38.005 38.029 38.004 37.994 38.005 37.991 37.983 37.987 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.204 0.248 0.221 0.215 0.213 0.248 0.239 0.205 0.212 0.209 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.374 0.409 0.374 0.364 0.370 0.419 0.399 0.375 0.376 0.368 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.313 10.350 10.317 10.357 10.351 10.327 10.355 10.341 10.320 10.373 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.293 14.299 14.309 14.288 14.299 14.230 14.285 14.222 14.226 14.306 4

94 Chamfer Distance Contracer C 0.3 max 0.223 0.240 0.242 0.242 0.219 0.221 0.230 0.249 0.243 0.212 4

96 Depth Caliper 1.5 ± 1.0 1.589 1.545 1.527 1.577 1.573 1.576 1.526 1.548 1.545 1.544 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.540 0.602 0.578 0.580 0.590 0.576 0.545 0.600 0.608 0.560 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.168 21.181 21.158 21.179 21.170 21.158 21.172 21.164 21.164 21.152 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.578 0.586 0.572 0.584 0.578 0.559 0.558 0.570 0.597 0.551 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.518 0.520 0.520 0.513 0.516 0.519 0.515 0.518 0.517 0.517 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.230 1.251 1.156 1.266 1.150 1.239 1.271 1.153 1.204 1.254 4

134 Machining Depth Caliper 13.0 Min 13.123 13.122 13.127 13.116 13.121 13.131 13.139 13.128 13.132 13.134 4

Loctite Appling 4
135 Caliper 11.0 Min 11.214 11.211 11.213 11.211 11.202 11.239 11.217 11.218 11.210 11.237
Area

136 Drill depth Visual 26 min (THRU) 26.246 26.205 26.253 26.287 26.267 26.249 26.254 26.224 26.259 26.214 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.062 18.100 18.092 18.102 18.114 18.086 18.103 18.088 18.101 18.093 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 101 102 103 104 105 106 107 108 109 110
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.511 0.525 0.516 0.513 0.517 0.519 0.543 0.533 0.513 0.517 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.555 0.582 0.594 0.571 0.573 0.550 0.553 0.547 0.596 0.593 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.157 34.150 34.114 34.103 34.165 34.175 34.168 34.112 34.141 34.135 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.568 0.530 0.556 0.556 0.557 0.553 0.529 0.566 0.533 0.561 4

162 Thickness Caliper 22.50 ± 0.25 22.611 22.566 22.567 22.569 22.574 22.599 22.605 22.605 22.594 22.583 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.586 18.640 18.599 18.605 18.622 18.581 18.618 18.611 18.611 18.590
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.626 15.625 15.624 15.600 15.599 15.629 15.600 15.590 15.624 15.608
Caliper

169 Depth Caliper 2.0 ± 0.25 2.185 2.191 2.179 2.153 2.202 2.209 2.194 2.184 2.159 2.181 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.887 6.879 6.918 6.884 6.876 6.916 6.919 6.889 6.885 6.876 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.557 19.542 19.520 19.523 19.554 19.569 19.568 19.505 19.538 19.544 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.629 16.648 16.650 16.659 16.610 16.639 16.644 16.654 16.662 16.629 4

179 Depth Caliper 2.0 ± 0.25 2.175 2.150 2.168 2.188 2.181 2.180 2.185 2.187 2.167 2.156 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.571 0.573 0.532 0.581 0.586 0.538 0.549 0.564 0.534 0.573 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.205 2.152 2.174 2.172 2.195 2.210 2.179 2.221 2.170 2.188 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.494 15.485 15.474 15.470 15.491 15.497 15.478 15.460 15.484 15.467
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.681 18.706 18.745 18.740 18.726 18.742 18.750 18.751 18.752 18.730 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.186 9.222 9.189 9.232 9.197 9.217 9.184 9.210 9.183 9.236 4

193 Thickness Caliper 38.0 ± 0.25 38.248 38.191 38.198 38.200 38.230 38.192 38.243 38.192 38.199 38.193 4

194 Thickness Caliper 34.50 ± 0.25 34.600 34.598 34.597 34.609 34.600 34.607 34.585 34.565 34.609 34.598 4

195 Thickness Caliper 21.0 ± 0.25 21.234 21.199 21.218 21.211 21.202 21.185 21.154 21.198 21.227 21.189 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.588 9.610 9.591 9.635 9.619 9.581 9.616 9.628 9.589 9.592 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 111 112 113 114 115 116 117 118 119 120 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.306 0.486 0.450 0.331 0.349 0.452 0.412 0.416 0.471 0.453 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.037 18.047 18.050 18.016 18.013 18.020 18.043 18.036 18.012 18.039 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.776 8.968 8.999 8.707 8.713 8.505 8.571 8.688 8.864 8.501 4

75 Chamfer Contracer C 0.50 max 0.340 0.387 0.322 0.385 0.368 0.377 0.328 0.310 0.374 0.321 4

83 Depth Caliper 1.50 (+0.10/-0) 1.573 1.590 1.575 1.565 1.560 1.559 1.586 1.561 1.598 1.590 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.306 25.283 25.234 25.302 25.213 25.214 25.288 25.240 25.289 25.248
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.259 14.174 14.231 14.203 14.288 14.267 14.162 14.259 14.231 14.249
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.001 38.017 38.010 37.963 37.993 38.019 38.027 38.038 38.008 37.979 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.248 0.243 0.238 0.240 0.219 0.213 0.208 0.230 0.205 0.243 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.367 0.395 0.379 0.400 0.375 0.394 0.368 0.386 0.373 0.414 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.367 10.333 10.315 10.316 10.332 10.313 10.322 10.377 10.330 10.353 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.246 14.281 14.276 14.235 14.226 14.236 14.263 14.309 14.222 14.224 4

94 Chamfer Distance Contracer C 0.3 max 0.236 0.224 0.236 0.223 0.235 0.240 0.220 0.237 0.245 0.222 4

96 Depth Caliper 1.5 ± 1.0 1.523 1.558 1.518 1.517 1.520 1.571 1.522 1.521 1.555 1.553 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.604 0.561 0.602 0.583 0.579 0.587 0.530 0.553 0.564 0.570 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.166 21.161 21.159 21.188 21.170 21.188 21.180 21.158 21.186 21.179 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.517 0.598 0.535 0.578 0.569 0.516 0.598 0.531 0.525 0.565 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.516 0.515 0.518 0.521 0.520 0.516 0.521 0.513 0.513 0.522 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.206 1.210 1.125 1.218 1.137 1.250 1.259 1.171 1.226 1.208 4

134 Machining Depth Caliper 13.0 Min 13.132 13.119 13.105 13.131 13.102 13.113 13.107 13.114 13.129 13.130 4

Loctite Appling 4
135 Caliper 11.0 Min 11.225 11.226 11.226 11.234 11.218 11.239 11.238 11.226 11.225 11.211
Area

136 Drill depth Visual 26 min (THRU) 26.250 26.276 26.228 26.218 26.258 26.227 26.288 26.263 26.205 26.282 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.068 18.097 18.072 18.103 18.097 18.079 18.086 18.064 18.065 18.110 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 111 112 113 114 115 116 117 118 119 120
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.547 0.539 0.529 0.540 0.515 0.523 0.524 0.548 0.543 0.516 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.596 0.597 0.587 0.541 0.544 0.598 0.575 0.593 0.594 0.588 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.156 34.121 34.120 34.175 34.177 34.151 34.164 34.140 34.123 34.167 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.565 0.575 0.535 0.515 0.569 0.558 0.539 0.515 0.578 0.544 4

162 Thickness Caliper 22.50 ± 0.25 22.611 22.578 22.622 22.608 22.596 22.571 22.619 22.566 22.569 22.569 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.590 18.616 18.607 18.637 18.617 18.604 18.608 18.617 18.615 18.602
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.618 15.606 15.616 15.596 15.600 15.628 15.617 15.599 15.619 15.601
Caliper

169 Depth Caliper 2.0 ± 0.25 2.216 2.163 2.201 2.202 2.218 2.220 2.165 2.169 2.175 2.200 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.854 6.924 6.887 6.910 6.912 6.871 6.853 6.850 6.905 6.890 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.572 19.532 19.546 19.558 19.572 19.517 19.525 19.540 19.544 19.549 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.612 16.646 16.652 16.640 16.614 16.615 16.663 16.643 16.614 16.652 4

179 Depth Caliper 2.0 ± 0.25 2.174 2.163 2.172 2.179 2.176 2.178 2.155 2.180 2.164 2.189 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.539 0.580 0.541 0.569 0.550 0.541 0.535 0.588 0.558 0.558 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.167 2.177 2.195 2.164 2.216 2.183 2.170 2.186 2.178 2.151 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.497 15.477 15.460 15.497 15.499 15.485 15.478 15.498 15.468 15.478
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.693 18.687 18.700 18.718 18.699 18.695 18.717 18.710 18.729 18.717 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.233 9.213 9.237 9.209 9.222 9.205 9.228 9.192 9.238 9.233 4

193 Thickness Caliper 38.0 ± 0.25 38.207 38.226 38.254 38.195 38.194 38.236 38.259 38.243 38.227 38.205 4

194 Thickness Caliper 34.50 ± 0.25 34.614 34.561 34.561 34.609 34.579 34.578 34.596 34.573 34.571 34.619 4

195 Thickness Caliper 21.0 ± 0.25 21.215 21.169 21.203 21.160 21.226 21.235 21.185 21.215 21.156 21.167 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.598 9.598 9.622 9.638 9.604 9.581 9.598 9.583 9.626 9.594 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 121 122 123 124 125 126 127 128 129 130 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.434 0.348 0.408 0.436 0.338 0.422 0.473 0.371 0.383 0.429 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.035 18.045 18.049 18.045 18.011 18.010 18.041 18.045 18.046 18.011 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.641 8.795 8.946 8.716 8.749 8.887 8.641 8.978 8.828 8.658 4

75 Chamfer Contracer C 0.50 max 0.391 0.356 0.323 0.322 0.331 0.377 0.359 0.383 0.362 0.343 4

83 Depth Caliper 1.50 (+0.10/-0) 1.588 1.587 1.581 1.594 1.556 1.578 1.553 1.553 1.567 1.597 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.220 25.307 25.304 25.249 25.297 25.291 25.243 25.251 25.259 25.233
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.178 14.227 14.183 14.175 14.240 14.261 14.260 14.239 14.279 14.282
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.025 37.979 38.039 38.005 38.033 37.978 38.002 38.007 38.007 38.012 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.236 0.210 0.205 0.222 0.228 0.202 0.212 0.232 0.248 0.220 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.394 0.370 0.392 0.417 0.373 0.419 0.411 0.419 0.385 0.396 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.318 10.343 10.314 10.342 10.354 10.363 10.363 10.318 10.316 10.341 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.273 14.230 14.259 14.273 14.228 14.270 14.255 14.231 14.307 14.303 4

94 Chamfer Distance Contracer C 0.3 max 0.214 0.224 0.232 0.216 0.214 0.234 0.219 0.215 0.228 0.236 4

96 Depth Caliper 1.5 ± 1.0 1.598 1.574 1.516 1.587 1.603 1.582 1.532 1.562 1.560 1.587 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.591 0.574 0.575 0.527 0.580 0.592 0.568 0.541 0.549 0.573 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.188 21.176 21.171 21.169 21.186 21.188 21.170 21.176 21.179 21.186 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.594 0.557 0.594 0.569 0.576 0.589 0.520 0.538 0.584 0.553 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.518 0.521 0.520 0.521 0.520 0.512 0.516 0.513 0.513 0.514 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.221 1.238 1.130 1.208 1.148 1.237 1.202 1.228 1.209 1.271 4

134 Machining Depth Caliper 13.0 Min 13.103 13.125 13.115 13.133 13.117 13.117 13.126 13.122 13.102 13.117 4

Loctite Appling 4
135 Caliper 11.0 Min 11.212 11.216 11.222 11.232 11.202 11.206 11.236 11.239 11.237 11.228
Area

136 Drill depth Visual 26 min (THRU) 26.201 26.250 26.281 26.230 26.250 26.264 26.218 26.205 26.230 26.251 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.065 18.061 18.077 18.119 18.063 18.064 18.072 18.093 18.060 18.065 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 121 122 123 124 125 126 127 128 129 130
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.526 0.542 0.536 0.544 0.545 0.511 0.542 0.543 0.537 0.521 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.579 0.543 0.601 0.532 0.537 0.532 0.575 0.547 0.588 0.580 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.179 34.122 34.144 34.138 34.161 34.138 34.138 34.106 34.151 34.169 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.513 0.515 0.561 0.567 0.513 0.553 0.562 0.528 0.529 0.519 4

162 Thickness Caliper 22.50 ± 0.25 22.560 22.626 22.594 22.616 22.586 22.606 22.626 22.570 22.597 22.606 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.617 18.605 18.608 18.609 18.603 18.605 18.586 18.592 18.616 18.596
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.596 15.595 15.625 15.606 15.596 15.617 15.601 15.612 15.591 15.594
Caliper

169 Depth Caliper 2.0 ± 0.25 2.155 2.161 2.215 2.184 2.161 2.150 2.211 2.183 2.150 2.215 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.851 6.864 6.899 6.901 6.894 6.854 6.918 6.896 6.922 6.901 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.552 19.538 19.530 19.523 19.554 19.516 19.508 19.550 19.501 19.520 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.622 16.631 16.615 16.627 16.614 16.634 16.657 16.663 16.669 16.664 4

179 Depth Caliper 2.0 ± 0.25 2.165 2.151 2.171 2.185 2.158 2.170 2.188 2.172 2.179 2.167 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.545 0.554 0.575 0.535 0.578 0.544 0.587 0.572 0.537 0.559 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.215 2.233 2.204 2.234 2.229 2.153 2.210 2.208 2.167 2.217 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.478 15.479 15.481 15.499 15.483 15.466 15.488 15.488 15.493 15.476
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.689 18.690 18.710 18.688 18.716 18.754 18.755 18.681 18.688 18.717 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.221 9.213 9.218 9.205 9.217 9.237 9.191 9.181 9.237 9.201 4

193 Thickness Caliper 38.0 ± 0.25 38.195 38.230 38.233 38.233 38.228 38.227 38.236 38.239 38.214 38.195 4

194 Thickness Caliper 34.50 ± 0.25 34.595 34.566 34.584 34.614 34.574 34.560 34.570 34.564 34.585 34.579 4

195 Thickness Caliper 21.0 ± 0.25 21.197 21.206 21.236 21.211 21.220 21.203 21.160 21.168 21.172 21.160 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.582 9.637 9.602 9.608 9.586 9.629 9.611 9.581 9.605 9.634 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 131 132 133 134 135 136 137 138 139 140 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.377 0.314 0.475 0.349 0.377 0.432 0.487 0.353 0.420 0.356 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.049 18.030 18.030 18.040 18.024 18.048 18.033 18.014 18.024 18.017 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.620 8.964 8.873 8.978 8.894 8.648 8.650 8.516 8.836 8.959 4

75 Chamfer Contracer C 0.50 max 0.369 0.364 0.382 0.360 0.340 0.347 0.326 0.342 0.321 0.388 4

83 Depth Caliper 1.50 (+0.10/-0) 1.564 1.577 1.572 1.589 1.595 1.586 1.566 1.559 1.563 1.554 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.230 25.220 25.302 25.284 25.253 25.222 25.243 25.224 25.245 25.269
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.226 14.287 14.228 14.239 14.208 14.241 14.253 14.286 14.202 14.283
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.978 37.978 37.974 37.987 38.034 38.005 38.009 38.028 37.997 37.998 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.210 0.230 0.212 0.221 0.214 0.232 0.209 0.244 0.211 0.215 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.368 0.374 0.374 0.415 0.368 0.411 0.406 0.415 0.374 0.395 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.314 10.324 10.338 10.334 10.356 10.323 10.320 10.340 10.323 10.339 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.297 14.278 14.268 14.230 14.297 14.267 14.230 14.275 14.252 14.305 4

94 Chamfer Distance Contracer C 0.3 max 0.228 0.212 0.248 0.223 0.238 0.245 0.216 0.248 0.210 0.215 4

96 Depth Caliper 1.5 ± 1.0 1.554 1.601 1.577 1.521 1.519 1.534 1.536 1.581 1.528 1.588 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.525 0.543 0.592 0.561 0.602 0.544 0.565 0.586 0.602 0.563 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.179 21.175 21.150 21.154 21.179 21.154 21.166 21.185 21.180 21.178 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.552 0.579 0.599 0.561 0.564 0.528 0.554 0.520 0.561 0.539 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.512 0.512 0.519 0.515 0.518 0.520 0.518 0.512 0.513 0.516 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.226 1.262 1.171 1.277 1.133 1.260 1.210 1.172 1.226 1.204 4

134 Machining Depth Caliper 13.0 Min 13.126 13.134 13.122 13.114 13.114 13.118 13.122 13.132 13.130 13.135 4

Loctite Appling 4
135 Caliper 11.0 Min 11.228 11.205 11.217 11.233 11.212 11.202 11.229 11.213 11.201 11.235
Area

136 Drill depth Visual 26 min (THRU) 26.242 26.228 26.201 26.285 26.273 26.232 26.202 26.211 26.238 26.224 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.101 18.087 18.086 18.061 18.108 18.082 18.071 18.103 18.118 18.064 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 131 132 133 134 135 136 137 138 139 140
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.548 0.513 0.521 0.523 0.534 0.528 0.535 0.519 0.517 0.537 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.565 0.555 0.569 0.536 0.555 0.570 0.593 0.608 0.552 0.547 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.161 34.102 34.159 34.121 34.173 34.135 34.163 34.111 34.136 34.114 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.526 0.542 0.558 0.510 0.550 0.574 0.568 0.511 0.547 0.574 4

162 Thickness Caliper 22.50 ± 0.25 22.607 22.621 22.626 22.595 22.572 22.586 22.577 22.620 22.590 22.577 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.593 18.609 18.638 18.610 18.635 18.611 18.632 18.587 18.614 18.615
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.597 15.608 15.628 15.592 15.607 15.615 15.599 15.621 15.622 15.617
Caliper

169 Depth Caliper 2.0 ± 0.25 2.175 2.178 2.159 2.193 2.195 2.179 2.191 2.214 2.198 2.183 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.924 6.926 6.870 6.900 6.864 6.887 6.855 6.911 6.894 6.855 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.564 19.555 19.539 19.557 19.553 19.545 19.504 19.525 19.522 19.567 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.636 16.616 16.662 16.614 16.644 16.627 16.629 16.637 16.613 16.660 4

179 Depth Caliper 2.0 ± 0.25 2.168 2.175 2.168 2.165 2.179 2.162 2.170 2.181 2.153 2.173 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.543 0.576 0.533 0.547 0.533 0.557 0.561 0.589 0.581 0.574 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.189 2.192 2.233 2.227 2.175 2.161 2.154 2.173 2.211 2.210 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.469 15.482 15.483 15.470 15.490 15.463 15.469 15.481 15.476 15.499
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.698 18.757 18.713 18.698 18.720 18.747 18.747 18.684 18.701 18.724 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.232 9.224 9.214 9.183 9.196 9.220 9.232 9.212 9.212 9.182 4

193 Thickness Caliper 38.0 ± 0.25 38.238 38.204 38.236 38.230 38.222 38.247 38.219 38.244 38.202 38.226 4

194 Thickness Caliper 34.50 ± 0.25 34.617 34.600 34.576 34.592 34.561 34.579 34.571 34.619 34.587 34.597 4

195 Thickness Caliper 21.0 ± 0.25 21.193 21.186 21.234 21.231 21.220 21.206 21.237 21.195 21.179 21.182 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.615 9.635 9.628 9.635 9.600 9.631 9.603 9.618 9.608 9.622 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 141 142 143 144 145 146 147 148 149 150 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.416 0.382 0.432 0.450 0.367 0.421 0.489 0.468 0.331 0.402 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.010 18.029 18.047 18.049 18.041 18.046 18.033 18.012 18.032 18.049 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.903 8.574 8.579 8.609 8.981 8.633 8.941 8.604 8.835 8.753 4

75 Chamfer Contracer C 0.50 max 0.318 0.378 0.379 0.387 0.391 0.306 0.319 0.357 0.325 0.335 4

83 Depth Caliper 1.50 (+0.10/-0) 1.579 1.573 1.564 1.566 1.579 1.557 1.591 1.569 1.594 1.551 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.305 25.305 25.308 25.281 25.254 25.269 25.211 25.233 25.281 25.257
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.253 14.200 14.203 14.196 14.168 14.208 14.233 14.258 14.167 14.283
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.975 38.009 37.964 38.038 37.980 37.986 38.026 38.009 37.997 38.034 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.213 0.213 0.242 0.217 0.244 0.201 0.236 0.212 0.234 0.231 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.406 0.407 0.360 0.397 0.368 0.374 0.384 0.393 0.402 0.394 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.378 10.330 10.312 10.324 10.375 10.365 10.336 10.369 10.342 10.366 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.297 14.292 14.256 14.302 14.251 14.277 14.265 14.221 14.287 14.221 4

94 Chamfer Distance Contracer C 0.3 max 0.215 0.238 0.216 0.215 0.242 0.237 0.218 0.239 0.220 0.241 4

96 Depth Caliper 1.5 ± 1.0 1.579 1.588 1.524 1.520 1.515 1.556 1.568 1.523 1.558 1.577 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.601 0.579 0.529 0.542 0.556 0.557 0.562 0.524 0.570 0.558 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.169 21.181 21.177 21.162 21.181 21.177 21.159 21.155 21.169 21.180 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.524 0.528 0.535 0.532 0.540 0.551 0.515 0.576 0.587 0.570 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.513 0.515 0.521 0.518 0.521 0.520 0.513 0.512 0.515 0.518 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.208 1.214 1.104 1.208 1.125 1.216 1.211 1.192 1.212 1.217 4

134 Machining Depth Caliper 13.0 Min 13.109 13.124 13.100 13.128 13.104 13.125 13.104 13.105 13.128 13.139 4

Loctite Appling 4
135 Caliper 11.0 Min 11.206 11.215 11.221 11.220 11.208 11.210 11.206 11.214 11.229 11.206
Area

136 Drill depth Visual 26 min (THRU) 26.205 26.285 26.238 26.217 26.255 26.245 26.284 26.210 26.284 26.229 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.072 18.088 18.110 18.063 18.087 18.068 18.063 18.097 18.104 18.060 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 141 142 143 144 145 146 147 148 149 150
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.536 0.531 0.527 0.531 0.531 0.548 0.544 0.519 0.518 0.531 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.552 0.597 0.546 0.585 0.574 0.584 0.603 0.588 0.554 0.566 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.167 34.102 34.112 34.126 34.104 34.125 34.179 34.120 34.165 34.128 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.535 0.568 0.513 0.511 0.548 0.526 0.543 0.558 0.535 0.529 4

162 Thickness Caliper 22.50 ± 0.25 22.586 22.602 22.577 22.578 22.565 22.577 22.573 22.600 22.565 22.623 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.611 18.636 18.610 18.600 18.588 18.615 18.630 18.596 18.591 18.595
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.591 15.623 15.596 15.621 15.608 15.594 15.623 15.617 15.605 15.624
Caliper

169 Depth Caliper 2.0 ± 0.25 2.166 2.203 2.208 2.171 2.189 2.168 2.170 2.152 2.204 2.197 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.925 6.860 6.914 6.896 6.871 6.921 6.858 6.895 6.922 6.854 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.520 19.567 19.576 19.500 19.522 19.536 19.575 19.519 19.566 19.546 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.666 16.664 16.638 16.662 16.634 16.619 16.629 16.662 16.642 16.656 4

179 Depth Caliper 2.0 ± 0.25 2.152 2.167 2.153 2.155 2.183 2.156 2.176 2.173 2.152 2.166 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.558 0.587 0.574 0.555 0.585 0.578 0.572 0.582 0.548 0.531 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.218 2.215 2.218 2.208 2.186 2.224 2.169 2.161 2.156 2.198 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.487 15.497 15.496 15.461 15.496 15.462 15.481 15.478 15.463 15.467
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.692 18.693 18.736 18.696 18.682 18.695 18.721 18.715 18.689 18.698 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.239 9.218 9.216 9.210 9.231 9.206 9.190 9.215 9.224 9.236 4

193 Thickness Caliper 38.0 ± 0.25 38.256 38.239 38.193 38.218 38.225 38.249 38.251 38.244 38.241 38.240 4

194 Thickness Caliper 34.50 ± 0.25 34.570 34.589 34.611 34.601 34.596 34.584 34.609 34.572 34.590 34.570 4

195 Thickness Caliper 21.0 ± 0.25 21.166 21.191 21.206 21.199 21.231 21.219 21.218 21.162 21.215 21.223 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.597 9.606 9.605 9.625 9.622 9.632 9.588 9.627 9.610 9.589 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 151 152 153 154 155 156 157 158 159 160 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.322 0.481 0.408 0.306 0.488 0.377 0.432 0.371 0.390 0.383 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.042 18.031 18.042 18.023 18.028 18.014 18.046 18.028 18.032 18.041 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.960 8.530 8.920 8.974 8.619 8.686 8.823 8.887 8.667 8.520 4

75 Chamfer Contracer C 0.50 max 0.332 0.371 0.308 0.334 0.389 0.347 0.342 0.314 0.337 0.389 4

83 Depth Caliper 1.50 (+0.10/-0) 1.568 1.569 1.599 1.582 1.592 1.595 1.594 1.570 1.590 1.562 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.300 25.239 25.222 25.256 25.228 25.245 25.220 25.300 25.307 25.298
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.225 14.215 14.274 14.223 14.224 14.184 14.172 14.261 14.261 14.171
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.970 38.002 38.032 38.001 37.991 37.960 38.004 37.988 37.972 38.023 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.215 0.209 0.230 0.248 0.210 0.222 0.229 0.205 0.239 0.246 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.392 0.376 0.408 0.389 0.393 0.375 0.408 0.379 0.414 0.362 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.344 10.345 10.336 10.358 10.311 10.362 10.325 10.364 10.367 10.348 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.285 14.293 14.272 14.249 14.249 14.297 14.308 14.248 14.245 14.246 4

94 Chamfer Distance Contracer C 0.3 max 0.211 0.238 0.210 0.230 0.225 0.247 0.228 0.237 0.247 0.212 4

96 Depth Caliper 1.5 ± 1.0 1.544 1.554 1.524 1.525 1.574 1.565 1.524 1.523 1.531 1.591 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.521 0.556 0.586 0.609 0.550 0.557 0.577 0.587 0.537 0.600 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.179 21.183 21.167 21.155 21.157 21.186 21.189 21.158 21.150 21.152 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.567 0.601 0.555 0.542 0.589 0.527 0.593 0.565 0.520 0.517 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.520 0.512 0.518 0.513 0.519 0.521 0.520 0.515 0.520 0.519 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.211 1.245 1.169 1.273 1.175 1.253 1.201 1.171 1.220 1.270 4

134 Machining Depth Caliper 13.0 Min 13.113 13.104 13.129 13.135 13.114 13.119 13.114 13.108 13.126 13.132 4

Loctite Appling 4
135 Caliper 11.0 Min 11.228 11.228 11.212 11.217 11.214 11.236 11.230 11.231 11.231 11.202
Area

136 Drill depth Visual 26 min (THRU) 26.289 26.213 26.214 26.230 26.254 26.236 26.282 26.203 26.251 26.233 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.089 18.085 18.060 18.085 18.088 18.062 18.077 18.092 18.068 18.107 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 151 152 153 154 155 156 157 158 159 160
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.545 0.512 0.525 0.515 0.513 0.528 0.540 0.548 0.511 0.545 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.570 0.607 0.583 0.532 0.557 0.539 0.560 0.550 0.554 0.598 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.168 34.147 34.144 34.106 34.105 34.150 34.133 34.178 34.154 34.165 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.513 0.548 0.510 0.563 0.531 0.577 0.512 0.553 0.559 0.536 4

162 Thickness Caliper 22.50 ± 0.25 22.563 22.610 22.581 22.605 22.597 22.629 22.623 22.591 22.629 22.574 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.587 18.623 18.603 18.584 18.590 18.607 18.611 18.624 18.594 18.586
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.616 15.613 15.620 15.604 15.626 15.624 15.599 15.613 15.595 15.621
Caliper

169 Depth Caliper 2.0 ± 0.25 2.187 2.211 2.205 2.219 2.175 2.217 2.199 2.205 2.153 2.219 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.893 6.906 6.892 6.872 6.883 6.906 6.876 6.852 6.882 6.883 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.538 19.572 19.567 19.549 19.573 19.535 19.510 19.576 19.578 19.513 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.667 16.626 16.614 16.669 16.614 16.637 16.625 16.628 16.650 16.633 4

179 Depth Caliper 2.0 ± 0.25 2.183 2.182 2.164 2.188 2.176 2.187 2.180 2.156 2.187 2.172 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.561 0.580 0.552 0.549 0.555 0.577 0.569 0.578 0.540 0.535 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.199 2.204 2.221 2.180 2.189 2.208 2.169 2.184 2.214 2.158 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.498 15.474 15.486 15.494 15.488 15.474 15.476 15.478 15.499 15.488
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.706 18.728 18.724 18.731 18.752 18.705 18.725 18.731 18.693 18.686 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.229 9.188 9.218 9.217 9.185 9.234 9.201 9.209 9.188 9.237 4

193 Thickness Caliper 38.0 ± 0.25 38.232 38.192 38.217 38.256 38.254 38.211 38.205 38.259 38.221 38.222 4

194 Thickness Caliper 34.50 ± 0.25 34.565 34.562 34.593 34.566 34.597 34.589 34.593 34.612 34.584 34.612 4

195 Thickness Caliper 21.0 ± 0.25 21.175 21.212 21.155 21.217 21.166 21.194 21.184 21.206 21.158 21.164 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.629 9.637 9.582 9.608 9.639 9.605 9.589 9.588 9.582 9.637 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 161 162 163 164 165 166 167 168 169 170 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.405 0.422 0.428 0.399 0.407 0.343 0.455 0.442 0.442 0.396 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.016 18.029 18.042 18.023 18.038 18.027 18.043 18.021 18.047 18.037 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.738 8.784 8.992 8.949 8.509 8.866 8.637 8.710 8.818 8.982 4

75 Chamfer Contracer C 0.50 max 0.366 0.318 0.353 0.364 0.379 0.314 0.398 0.317 0.395 0.389 4

83 Depth Caliper 1.50 (+0.10/-0) 1.584 1.593 1.596 1.584 1.579 1.551 1.591 1.589 1.590 1.574 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.212 25.257 25.235 25.217 25.237 25.221 25.270 25.303 25.262 25.224
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.250 14.287 14.257 14.242 14.227 14.275 14.197 14.283 14.178 14.175
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.015 37.966 37.978 38.021 37.986 37.975 38.020 37.984 37.960 38.010 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.245 0.202 0.235 0.239 0.236 0.200 0.216 0.243 0.249 0.206 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.360 0.389 0.379 0.391 0.362 0.399 0.376 0.379 0.377 0.370 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.362 10.312 10.351 10.363 10.350 10.312 10.354 10.312 10.319 10.368 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.295 14.254 14.255 14.248 14.302 14.309 14.269 14.257 14.242 14.264 4

94 Chamfer Distance Contracer C 0.3 max 0.234 0.228 0.215 0.248 0.237 0.249 0.219 0.228 0.245 0.248 4

96 Depth Caliper 1.5 ± 1.0 1.582 1.554 1.584 1.548 1.580 1.546 1.601 1.577 1.583 1.588 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.532 0.603 0.521 0.558 0.552 0.583 0.522 0.588 0.526 0.537 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.178 21.152 21.164 21.154 21.166 21.157 21.162 21.178 21.160 21.188 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.565 0.538 0.558 0.552 0.526 0.598 0.573 0.538 0.556 0.548 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.515 0.516 0.519 0.518 0.519 0.515 0.517 0.513 0.513 0.520 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.228 1.269 1.101 1.235 1.133 1.264 1.212 1.188 1.217 1.258 4

134 Machining Depth Caliper 13.0 Min 13.124 13.119 13.113 13.124 13.122 13.124 13.127 13.107 13.134 13.132 4

Loctite Appling 4
135 Caliper 11.0 Min 11.230 11.231 11.205 11.200 11.209 11.218 11.239 11.215 11.221 11.214
Area

136 Drill depth Visual 26 min (THRU) 26.212 26.218 26.272 26.274 26.205 26.269 26.218 26.257 26.263 26.277 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.091 18.075 18.097 18.092 18.113 18.082 18.098 18.062 18.062 18.108 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 161 162 163 164 165 166 167 168 169 170
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.541 0.512 0.541 0.523 0.549 0.513 0.548 0.510 0.521 0.513 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.569 0.563 0.550 0.594 0.603 0.564 0.561 0.533 0.580 0.585 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.172 34.113 34.169 34.126 34.135 34.173 34.109 34.171 34.161 34.124 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.561 0.565 0.540 0.569 0.536 0.546 0.530 0.573 0.519 0.564 4

162 Thickness Caliper 22.50 ± 0.25 22.566 22.565 22.595 22.568 22.589 22.618 22.620 22.606 22.620 22.571 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.628 18.582 18.583 18.631 18.581 18.632 18.580 18.633 18.627 18.624
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.626 15.613 15.603 15.604 15.593 15.625 15.614 15.624 15.624 15.619
Caliper

169 Depth Caliper 2.0 ± 0.25 2.162 2.215 2.193 2.176 2.187 2.156 2.151 2.209 2.169 2.203 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.892 6.914 6.902 6.851 6.879 6.869 6.878 6.919 6.910 6.915 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.501 19.572 19.562 19.520 19.537 19.540 19.574 19.566 19.566 19.525 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.611 16.663 16.629 16.631 16.665 16.650 16.637 16.661 16.632 16.621 4

179 Depth Caliper 2.0 ± 0.25 2.153 2.161 2.182 2.153 2.151 2.157 2.184 2.181 2.182 2.184 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.562 0.535 0.588 0.549 0.566 0.579 0.561 0.553 0.558 0.571 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.181 2.229 2.212 2.170 2.171 2.195 2.193 2.154 2.214 2.181 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.469 15.488 15.460 15.469 15.499 15.486 15.485 15.472 15.476 15.461
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.739 18.751 18.720 18.716 18.725 18.732 18.705 18.742 18.699 18.757 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.193 9.213 9.207 9.217 9.199 9.219 9.184 9.207 9.224 9.215 4

193 Thickness Caliper 38.0 ± 0.25 38.246 38.194 38.259 38.226 38.248 38.242 38.255 38.249 38.208 38.234 4

194 Thickness Caliper 34.50 ± 0.25 34.575 34.563 34.595 34.608 34.568 34.573 34.581 34.595 34.587 34.608 4

195 Thickness Caliper 21.0 ± 0.25 21.236 21.210 21.226 21.208 21.215 21.186 21.214 21.236 21.176 21.220 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.632 9.593 9.621 9.601 9.632 9.591 9.593 9.610 9.610 9.595 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 171 172 173 174 175 176 177 178 179 180 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.376 0.483 0.400 0.394 0.463 0.408 0.420 0.479 0.496 0.373 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.022 18.049 18.030 18.026 18.040 18.041 18.023 18.011 18.013 18.021 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.647 8.827 8.822 8.940 8.814 8.951 8.833 8.558 8.856 8.756 4

75 Chamfer Contracer C 0.50 max 0.301 0.382 0.367 0.386 0.358 0.321 0.346 0.353 0.322 0.345 4

83 Depth Caliper 1.50 (+0.10/-0) 1.575 1.588 1.553 1.558 1.589 1.583 1.585 1.589 1.562 1.563 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.300 25.288 25.211 25.220 25.239 25.245 25.217 25.251 25.282 25.296
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.192 14.177 14.169 14.259 14.227 14.165 14.272 14.266 14.185 14.231
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.020 37.976 37.961 38.038 38.026 37.967 37.968 37.980 37.984 38.013 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.238 0.220 0.222 0.212 0.209 0.240 0.229 0.200 0.200 0.229 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.398 0.401 0.375 0.396 0.413 0.392 0.401 0.408 0.367 0.377 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.310 10.372 10.341 10.361 10.366 10.322 10.349 10.369 10.345 10.377 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.254 14.227 14.223 14.243 14.264 14.231 14.259 14.252 14.276 14.297 4

94 Chamfer Distance Contracer C 0.3 max 0.212 0.238 0.239 0.237 0.229 0.214 0.218 0.246 0.218 0.247 4

96 Depth Caliper 1.5 ± 1.0 1.549 1.517 1.515 1.517 1.588 1.544 1.601 1.567 1.602 1.570 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.568 0.522 0.588 0.527 0.568 0.558 0.564 0.551 0.597 0.560 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.175 21.151 21.157 21.164 21.167 21.170 21.187 21.185 21.154 21.157 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.599 0.591 0.596 0.517 0.522 0.527 0.564 0.594 0.514 0.588 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.520 0.515 0.515 0.516 0.517 0.519 0.514 0.512 0.521 0.520 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.218 1.224 1.126 1.240 1.175 1.250 1.271 1.214 1.219 1.205 4

134 Machining Depth Caliper 13.0 Min 13.107 13.116 13.100 13.124 13.122 13.114 13.114 13.107 13.107 13.137 4

Loctite Appling 4
135 Caliper 11.0 Min 11.219 11.216 11.209 11.223 11.223 11.237 11.235 11.235 11.218 11.214
Area

136 Drill depth Visual 26 min (THRU) 26.271 26.280 26.224 26.243 26.238 26.201 26.241 26.262 26.226 26.256 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.082 18.063 18.085 18.077 18.073 18.086 18.108 18.088 18.065 18.089 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 171 172 173 174 175 176 177 178 179 180
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.515 0.540 0.535 0.513 0.519 0.545 0.529 0.535 0.549 0.535 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.608 0.534 0.534 0.582 0.587 0.563 0.538 0.540 0.607 0.586 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.139 34.158 34.104 34.147 34.162 34.171 34.160 34.122 34.169 34.125 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.565 0.532 0.548 0.525 0.521 0.539 0.562 0.548 0.571 0.547 4

162 Thickness Caliper 22.50 ± 0.25 22.622 22.586 22.589 22.562 22.619 22.620 22.627 22.573 22.571 22.615 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.583 18.606 18.606 18.628 18.595 18.598 18.635 18.617 18.582 18.631
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.606 15.617 15.591 15.592 15.618 15.592 15.593 15.602 15.623 15.596
Caliper

169 Depth Caliper 2.0 ± 0.25 2.165 2.206 2.166 2.211 2.159 2.176 2.184 2.160 2.211 2.156 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.887 6.877 6.873 6.854 6.855 6.928 6.858 6.883 6.921 6.888 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.552 19.555 19.537 19.569 19.568 19.501 19.550 19.546 19.572 19.550 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.661 16.638 16.648 16.637 16.611 16.614 16.635 16.616 16.624 16.661 4

179 Depth Caliper 2.0 ± 0.25 2.150 2.175 2.150 2.175 2.156 2.185 2.175 2.173 2.172 2.152 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.539 0.566 0.556 0.579 0.574 0.535 0.557 0.572 0.538 0.558 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.220 2.236 2.216 2.185 2.183 2.214 2.197 2.210 2.228 2.155 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.461 15.481 15.478 15.482 15.494 15.493 15.464 15.489 15.478 15.462
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.700 18.683 18.686 18.703 18.703 18.730 18.748 18.690 18.698 18.742 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.225 9.212 9.234 9.198 9.183 9.190 9.208 9.222 9.228 9.211 4

193 Thickness Caliper 38.0 ± 0.25 38.225 38.222 38.192 38.259 38.232 38.213 38.195 38.247 38.246 38.209 4

194 Thickness Caliper 34.50 ± 0.25 34.579 34.587 34.590 34.599 34.600 34.589 34.604 34.601 34.578 34.564 4

195 Thickness Caliper 21.0 ± 0.25 21.169 21.198 21.173 21.171 21.191 21.238 21.160 21.173 21.205 21.201 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.606 9.613 9.617 9.597 9.627 9.632 9.598 9.633 9.622 9.618 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 181 182 183 184 185 186 187 188 189 190 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.325 0.443 0.367 0.471 0.469 0.403 0.423 0.407 0.305 0.457 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.022 18.017 18.033 18.024 18.024 18.010 18.012 18.038 18.033 18.032 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.986 8.695 8.994 8.991 8.873 8.984 8.773 8.637 8.938 8.965 4

75 Chamfer Contracer C 0.50 max 0.345 0.307 0.314 0.360 0.300 0.346 0.311 0.381 0.334 0.384 4

83 Depth Caliper 1.50 (+0.10/-0) 1.589 1.559 1.594 1.598 1.556 1.552 1.594 1.574 1.556 1.577 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.255 25.274 25.275 25.244 25.303 25.268 25.308 25.249 25.282 25.242
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.192 14.288 14.239 14.217 14.256 14.252 14.245 14.166 14.259 14.171
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.017 37.980 37.996 38.015 38.011 37.999 37.988 37.968 38.012 37.996 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.235 0.204 0.229 0.218 0.213 0.216 0.223 0.214 0.237 0.228 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.370 0.373 0.380 0.418 0.378 0.397 0.386 0.418 0.389 0.418 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.312 10.374 10.369 10.326 10.341 10.373 10.329 10.379 10.353 10.346 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.245 14.273 14.276 14.306 14.293 14.307 14.247 14.283 14.295 14.281 4

94 Chamfer Distance Contracer C 0.3 max 0.242 0.232 0.246 0.229 0.231 0.230 0.246 0.211 0.216 0.216 4

96 Depth Caliper 1.5 ± 1.0 1.560 1.581 1.590 1.553 1.575 1.562 1.594 1.531 1.565 1.544 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.538 0.546 0.533 0.589 0.535 0.600 0.570 0.578 0.570 0.542 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.154 21.162 21.165 21.177 21.162 21.176 21.156 21.181 21.169 21.166 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.527 0.575 0.571 0.568 0.533 0.529 0.601 0.544 0.598 0.593 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.521 0.520 0.514 0.520 0.516 0.512 0.519 0.516 0.512 0.512 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.222 1.202 1.112 1.271 1.179 1.201 1.278 1.156 1.229 1.202 4

134 Machining Depth Caliper 13.0 Min 13.136 13.121 13.129 13.105 13.134 13.113 13.135 13.101 13.101 13.130 4

Loctite Appling 4
135 Caliper 11.0 Min 11.200 11.219 11.219 11.201 11.236 11.201 11.223 11.218 11.229 11.221
Area

136 Drill depth Visual 26 min (THRU) 26.225 26.280 26.238 26.221 26.240 26.289 26.276 26.225 26.278 26.240 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.086 18.108 18.081 18.079 18.060 18.086 18.073 18.108 18.063 18.106 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 181 182 183 184 185 186 187 188 189 190
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.544 0.539 0.536 0.523 0.521 0.510 0.525 0.525 0.523 0.515 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.530 0.542 0.552 0.602 0.601 0.531 0.532 0.593 0.550 0.559 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.150 34.109 34.160 34.141 34.136 34.122 34.115 34.160 34.136 34.138 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.514 0.548 0.522 0.531 0.555 0.521 0.548 0.512 0.521 0.552 4

162 Thickness Caliper 22.50 ± 0.25 22.624 22.583 22.571 22.583 22.622 22.624 22.569 22.624 22.574 22.601 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.617 18.614 18.591 18.596 18.586 18.594 18.593 18.592 18.636 18.611
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.592 15.626 15.608 15.598 15.622 15.590 15.622 15.618 15.625 15.600
Caliper

169 Depth Caliper 2.0 ± 0.25 2.183 2.169 2.196 2.218 2.204 2.157 2.173 2.169 2.151 2.186 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.881 6.854 6.897 6.857 6.929 6.925 6.906 6.922 6.868 6.918 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.576 19.508 19.505 19.544 19.571 19.557 19.536 19.532 19.505 19.542 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.641 16.635 16.648 16.626 16.622 16.659 16.625 16.650 16.634 16.659 4

179 Depth Caliper 2.0 ± 0.25 2.182 2.176 2.154 2.160 2.177 2.160 2.166 2.174 2.187 2.169 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.565 0.584 0.568 0.552 0.584 0.561 0.542 0.552 0.566 0.537 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.162 2.217 2.202 2.213 2.193 2.162 2.237 2.223 2.155 2.182 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.492 15.468 15.487 15.494 15.472 15.465 15.474 15.498 15.462 15.475
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.750 18.691 18.681 18.695 18.688 18.727 18.687 18.704 18.733 18.702 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.210 9.213 9.232 9.212 9.226 9.184 9.180 9.214 9.207 9.223 4

193 Thickness Caliper 38.0 ± 0.25 38.243 38.247 38.239 38.227 38.216 38.238 38.202 38.245 38.228 38.251 4

194 Thickness Caliper 34.50 ± 0.25 34.579 34.604 34.614 34.578 34.563 34.585 34.564 34.586 34.591 34.567 4

195 Thickness Caliper 21.0 ± 0.25 21.172 21.217 21.190 21.217 21.151 21.192 21.169 21.156 21.210 21.196 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.634 9.616 9.639 9.627 9.585 9.612 9.580 9.587 9.611 9.619 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 191 192 193 194 195 196 197 198 199 200 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.316 0.389 0.327 0.310 0.399 0.300 0.489 0.470 0.329 0.396 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.045 18.031 18.039 18.048 18.025 18.044 18.012 18.048 18.012 18.034 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.574 8.875 8.966 8.881 8.969 8.954 8.904 8.802 8.627 8.734 4

75 Chamfer Contracer C 0.50 max 0.328 0.342 0.370 0.369 0.354 0.346 0.357 0.304 0.331 0.304 4

83 Depth Caliper 1.50 (+0.10/-0) 1.570 1.589 1.597 1.584 1.554 1.557 1.556 1.562 1.586 1.578 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.217 25.231 25.225 25.240 25.263 25.282 25.212 25.245 25.273 25.222
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.261 14.204 14.186 14.287 14.214 14.246 14.185 14.219 14.191 14.224
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.984 38.028 38.031 37.991 37.974 38.002 37.969 38.007 38.001 38.000 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.212 0.233 0.245 0.219 0.246 0.228 0.220 0.204 0.210 0.247 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.384 0.404 0.374 0.382 0.379 0.383 0.379 0.410 0.389 0.390 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.372 10.359 10.374 10.317 10.362 10.333 10.332 10.357 10.353 10.364 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.270 14.299 14.242 14.268 14.256 14.237 14.280 14.308 14.301 14.245 4

94 Chamfer Distance Contracer C 0.3 max 0.211 0.218 0.229 0.213 0.225 0.242 0.232 0.218 0.243 0.233 4

96 Depth Caliper 1.5 ± 1.0 1.559 1.577 1.569 1.589 1.556 1.567 1.543 1.577 1.539 1.555 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.605 0.576 0.582 0.529 0.549 0.533 0.543 0.530 0.567 0.567 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.179 21.180 21.167 21.185 21.163 21.186 21.176 21.159 21.155 21.166 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.535 0.534 0.587 0.577 0.581 0.517 0.579 0.541 0.556 0.555 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.516 0.517 0.520 0.517 0.513 0.517 0.514 0.512 0.519 0.512 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.201 1.217 1.125 1.245 1.173 1.253 1.212 1.188 1.210 1.231 4

134 Machining Depth Caliper 13.0 Min 13.116 13.109 13.125 13.121 13.130 13.129 13.122 13.136 13.101 13.102 4

Loctite Appling 4
135 Caliper 11.0 Min 11.205 11.234 11.215 11.223 11.200 11.236 11.221 11.239 11.233 11.229
Area

136 Drill depth Visual 26 min (THRU) 26.236 26.264 26.234 26.200 26.287 26.250 26.240 26.224 26.201 26.256 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.116 18.118 18.104 18.108 18.106 18.105 18.075 18.119 18.097 18.083 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 191 192 193 194 195 196 197 198 199 200
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.510 0.545 0.529 0.548 0.517 0.541 0.529 0.535 0.526 0.546 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.580 0.543 0.587 0.587 0.572 0.534 0.559 0.608 0.569 0.596 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.136 34.135 34.133 34.164 34.160 34.135 34.158 34.125 34.144 34.130 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.566 0.532 0.551 0.549 0.522 0.553 0.538 0.548 0.558 0.571 4

162 Thickness Caliper 22.50 ± 0.25 22.564 22.580 22.628 22.625 22.624 22.563 22.578 22.627 22.601 22.560 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.637 18.615 18.599 18.607 18.611 18.584 18.608 18.618 18.588 18.580
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.604 15.623 15.607 15.606 15.618 15.618 15.595 15.591 15.611 15.599
Caliper

169 Depth Caliper 2.0 ± 0.25 2.219 2.216 2.159 2.204 2.211 2.157 2.155 2.212 2.155 2.159 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.919 6.883 6.886 6.924 6.870 6.864 6.857 6.926 6.850 6.905 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.504 19.554 19.545 19.543 19.538 19.542 19.554 19.554 19.527 19.524 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.642 16.635 16.668 16.648 16.654 16.616 16.657 16.640 16.649 16.653 4

179 Depth Caliper 2.0 ± 0.25 2.173 2.181 2.186 2.174 2.169 2.164 2.180 2.162 2.161 2.178 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.547 0.558 0.536 0.571 0.552 0.559 0.549 0.564 0.588 0.572 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.200 2.236 2.193 2.208 2.164 2.210 2.227 2.226 2.211 2.192 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.494 15.483 15.496 15.471 15.464 15.484 15.473 15.493 15.467 15.467
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.686 18.744 18.740 18.759 18.693 18.737 18.724 18.718 18.711 18.752 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.227 9.194 9.187 9.198 9.200 9.218 9.228 9.191 9.234 9.234 4

193 Thickness Caliper 38.0 ± 0.25 38.258 38.235 38.226 38.195 38.243 38.237 38.240 38.238 38.259 38.240 4

194 Thickness Caliper 34.50 ± 0.25 34.595 34.606 34.573 34.596 34.609 34.595 34.573 34.584 34.606 34.576 4

195 Thickness Caliper 21.0 ± 0.25 21.239 21.195 21.216 21.174 21.172 21.213 21.225 21.197 21.203 21.160 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.624 9.618 9.582 9.608 9.590 9.601 9.607 9.609 9.612 9.620 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

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Mass Production Inspection Item