Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration

69

91

Result
Total Point :
Total OK : Judgement
Total NG :
OK NG
Percentage:
Remark :

01

00
1/11/2021 Initial Approval Muhamad Isa Wan Fikri Hakim Khairuddin

No. Date Contents Prepared Confirmed Approval Acknowledge

Supplier HMSB

Page 1/5
 Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration

104 118

117

112

132
134

135
122

129

136

140

151
147

Page 2/5
 Honda Malaysia Sdn Bhd Section-Wide Form

Dept. / Section New Model Developement

Inspection Result Sheet Document No.
Revision No.

Supplier Quality Control Department

Approved Confirmed Inspector

Supplier / Section HICOM DIECASTINGS SDN BHD Event/Lot No. 1K Event PURPOSE

Part No. 19410-6A0-A002 Qty/Lot Size: 1000 pcs Initial Production Inspection

Part Name PASSAGE COMP WATER Model 3M0A Mass Production Inspection

D/C No. A-17-01783 Date Trouble Product

Illustration
155

154 156
166

162

161 167

169 168

173

175

176

177

179 178

188 192
182a 193
189

190 194
191
196 195

102&102a

27&27a

Page 3/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 301 302 303 304 305 306 307 308 309 310 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.343 0.468 0.352 0.369 0.331 0.303 0.388 0.471 0.328 0.410 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.024 18.027 18.031 18.038 18.049 18.014 18.011 18.014 18.025 18.049 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.563 8.853 8.718 8.755 8.782 8.994 8.843 8.635 8.880 8.869 4

75 Chamfer Contracer C 0.50 max 0.320 0.376 0.360 0.316 0.364 0.300 0.336 0.300 0.342 0.347 4

83 Depth Caliper 1.50 (+0.10/-0) 1.565 1.551 1.573 1.572 1.561 1.560 1.581 1.573 1.553 1.590 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.243 25.239 25.262 25.224 25.251 25.302 25.286 25.253 25.244 25.264
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.168 14.276 14.208 14.212 14.204 14.183 14.211 14.253 14.190 14.178
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.039 38.007 37.969 37.982 37.990 37.988 38.016 38.033 37.972 38.003 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.237 0.240 0.224 0.226 0.225 0.221 0.218 0.227 0.235 0.225 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.403 0.379 0.394 0.404 0.418 0.366 0.405 0.404 0.382 0.363 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.346 10.367 10.318 10.354 10.318 10.337 10.338 10.364 10.368 10.313 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.308 14.266 14.307 14.305 14.241 14.246 14.305 14.264 14.250 14.282 4

94 Chamfer Distance Contracer C 0.3 max 0.217 0.212 0.249 0.248 0.233 0.211 0.221 0.224 0.210 0.222 4

96 Depth Caliper 1.5 ± 1.0 1.525 1.578 1.601 1.533 1.528 1.565 1.556 1.597 1.600 1.582 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.559 0.532 0.564 0.556 0.527 0.532 0.539 0.525 0.605 0.567 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.182 21.176 21.177 21.158 21.169 21.173 21.150 21.176 21.175 21.152 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.512 0.543 0.563 0.527 0.575 0.571 0.581 0.539 0.593 0.574 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.512 0.515 0.515 0.512 0.521 0.520 0.512 0.512 0.520 0.518 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.220 1.245 1.155 1.202 1.151 1.269 1.249 1.174 1.220 1.221 4

134 Machining Depth Caliper 13.0 Min 13.126 13.120 13.109 13.130 13.123 13.102 13.122 13.115 13.100 13.138 4

Loctite Appling 4
135 Caliper 11.0 Min 11.222 11.234 11.217 11.232 11.209 11.236 11.239 11.203 11.203 11.208
Area

136 Drill depth Visual 26 min (THRU) 26.208 26.264 26.276 26.219 26.235 26.233 26.276 26.205 26.223 26.225 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.082 18.095 18.067 18.065 18.092 18.060 18.073 18.060 18.102 18.085 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 301 302 303 304 305 306 307 308 309 310
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.534 0.517 0.520 0.538 0.523 0.517 0.511 0.532 0.543 0.544 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.586 0.606 0.551 0.551 0.560 0.555 0.536 0.573 0.605 0.573 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.115 34.178 34.114 34.172 34.153 34.122 34.144 34.139 34.111 34.141 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.553 0.517 0.571 0.547 0.535 0.579 0.553 0.518 0.562 0.516 4

162 Thickness Caliper 22.50 ± 0.25 22.619 22.603 22.620 22.575 22.598 22.625 22.614 22.580 22.593 22.620 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.600 18.582 18.606 18.584 18.583 18.607 18.631 18.596 18.590 18.589
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.601 15.610 15.597 15.627 15.629 15.617 15.611 15.601 15.611 15.627
Caliper

169 Depth Caliper 2.0 ± 0.25 2.207 2.168 2.165 2.174 2.177 2.171 2.172 2.195 2.210 2.199 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.853 6.880 6.886 6.879 6.860 6.905 6.865 6.926 6.859 6.915 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.568 19.505 19.507 19.544 19.535 19.521 19.544 19.564 19.544 19.521 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.639 16.657 16.643 16.619 16.641 16.623 16.635 16.632 16.622 16.626 4

179 Depth Caliper 2.0 ± 0.25 2.167 2.184 2.187 2.177 2.157 2.153 2.165 2.152 2.169 2.182 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.571 0.573 0.579 0.561 0.576 0.532 0.586 0.571 0.579 0.543 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.192 2.150 2.216 2.238 2.154 2.214 2.155 2.204 2.206 2.197 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.473 15.479 15.489 15.474 15.494 15.497 15.469 15.484 15.469 15.494
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.742 18.699 18.690 18.721 18.700 18.734 18.728 18.705 18.758 18.744 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.222 9.184 9.230 9.199 9.182 9.214 9.204 9.196 9.215 9.195 4

193 Thickness Caliper 38.0 ± 0.25 38.228 38.253 38.201 38.242 38.255 38.248 38.255 38.202 38.198 38.258 4

194 Thickness Caliper 34.50 ± 0.25 34.576 34.560 34.560 34.561 34.561 34.609 34.615 34.597 34.585 34.602 4

195 Thickness Caliper 21.0 ± 0.25 21.226 21.239 21.214 21.169 21.227 21.160 21.218 21.189 21.188 21.167 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.609 9.604 9.586 9.600 9.628 9.615 9.618 9.623 9.619 9.624 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 311 312 313 314 315 316 317 318 319 320 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.479 0.427 0.416 0.443 0.478 0.455 0.479 0.393 0.484 0.312 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.048 18.026 18.029 18.046 18.010 18.041 18.041 18.011 18.041 18.047 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.567 8.959 8.758 8.993 8.531 8.772 8.512 8.743 8.942 8.928 4

75 Chamfer Contracer C 0.50 max 0.315 0.390 0.312 0.332 0.374 0.340 0.351 0.399 0.309 0.354 4

83 Depth Caliper 1.50 (+0.10/-0) 1.581 1.558 1.575 1.550 1.596 1.598 1.565 1.583 1.581 1.578 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.261 25.307 25.252 25.257 25.293 25.306 25.277 25.219 25.267 25.279
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.195 14.203 14.200 14.269 14.202 14.222 14.176 14.234 14.215 14.276
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.001 37.968 38.019 38.023 37.962 37.995 37.962 38.009 37.970 38.031 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.242 0.227 0.230 0.240 0.223 0.234 0.209 0.238 0.228 0.232 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.399 0.367 0.418 0.383 0.388 0.372 0.418 0.395 0.405 0.410 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.353 10.347 10.358 10.347 10.335 10.355 10.334 10.375 10.378 10.313 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.252 14.241 14.265 14.248 14.251 14.236 14.267 14.271 14.267 14.265 4

94 Chamfer Distance Contracer C 0.3 max 0.245 0.210 0.215 0.231 0.213 0.216 0.212 0.241 0.237 0.212 4

96 Depth Caliper 1.5 ± 1.0 1.563 1.525 1.586 1.592 1.514 1.598 1.579 1.569 1.581 1.550 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.551 0.550 0.572 0.578 0.529 0.580 0.607 0.601 0.598 0.547 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.187 21.152 21.171 21.150 21.163 21.164 21.174 21.185 21.183 21.175 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.581 0.517 0.595 0.549 0.600 0.539 0.553 0.513 0.599 0.534 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.515 0.512 0.520 0.520 0.513 0.521 0.519 0.518 0.517 0.514 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.216 1.274 1.161 1.210 1.180 1.227 1.216 1.229 1.237 1.245 4

134 Machining Depth Caliper 13.0 Min 13.125 13.134 13.121 13.139 13.109 13.128 13.135 13.122 13.126 13.111 4

Loctite Appling 4
135 Caliper 11.0 Min 11.219 11.220 11.200 11.215 11.212 11.211 11.221 11.200 11.204 11.229
Area

136 Drill depth Visual 26 min (THRU) 26.282 26.223 26.266 26.264 26.220 26.283 26.209 26.235 26.212 26.215 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.062 18.104 18.094 18.094 18.072 18.114 18.064 18.098 18.111 18.075 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 311 312 313 314 315 316 317 318 319 320
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.543 0.521 0.545 0.526 0.515 0.546 0.517 0.510 0.522 0.547 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.536 0.603 0.598 0.599 0.533 0.573 0.541 0.539 0.541 0.605 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.116 34.176 34.108 34.118 34.117 34.169 34.102 34.135 34.151 34.103 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.526 0.563 0.523 0.572 0.546 0.517 0.556 0.579 0.543 0.510 4

162 Thickness Caliper 22.50 ± 0.25 22.589 22.621 22.586 22.614 22.585 22.560 22.567 22.620 22.624 22.581 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.613 18.604 18.618 18.627 18.605 18.590 18.620 18.595 18.580 18.618
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.617 15.626 15.622 15.606 15.613 15.625 15.595 15.606 15.595 15.623
Caliper

169 Depth Caliper 2.0 ± 0.25 2.174 2.205 2.190 2.196 2.154 2.165 2.194 2.214 2.218 2.205 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.928 6.872 6.909 6.870 6.913 6.909 6.925 6.889 6.904 6.921 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.513 19.553 19.504 19.545 19.552 19.537 19.519 19.564 19.551 19.565 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.659 16.616 16.622 16.651 16.613 16.669 16.654 16.668 16.665 16.650 4

179 Depth Caliper 2.0 ± 0.25 2.183 2.164 2.182 2.175 2.156 2.171 2.181 2.160 2.187 2.171 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.559 0.532 0.581 0.568 0.558 0.579 0.536 0.535 0.541 0.535 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.232 2.209 2.220 2.225 2.181 2.192 2.219 2.191 2.238 2.193 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.467 15.460 15.460 15.463 15.499 15.497 15.475 15.462 15.475 15.495
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.691 18.695 18.693 18.693 18.694 18.694 18.705 18.722 18.753 18.715 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.182 9.224 9.222 9.195 9.210 9.204 9.194 9.208 9.239 9.220 4

193 Thickness Caliper 38.0 ± 0.25 38.239 38.197 38.198 38.259 38.196 38.257 38.245 38.252 38.258 38.212 4

194 Thickness Caliper 34.50 ± 0.25 34.590 34.603 34.580 34.569 34.586 34.599 34.598 34.564 34.594 34.587 4

195 Thickness Caliper 21.0 ± 0.25 21.210 21.169 21.192 21.236 21.169 21.235 21.235 21.182 21.153 21.192 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.588 9.608 9.588 9.619 9.627 9.636 9.600 9.629 9.592 9.594 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 321 322 323 324 325 326 327 328 329 330 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.415 0.446 0.375 0.354 0.445 0.483 0.492 0.309 0.445 0.455 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.028 18.029 18.020 18.019 18.031 18.049 18.025 18.042 18.030 18.012 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.888 8.743 8.916 8.918 8.929 8.898 8.847 8.600 8.704 8.998 4

75 Chamfer Contracer C 0.50 max 0.389 0.364 0.300 0.308 0.303 0.300 0.335 0.391 0.399 0.331 4

83 Depth Caliper 1.50 (+0.10/-0) 1.566 1.581 1.564 1.566 1.552 1.580 1.554 1.583 1.554 1.562 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.261 25.232 25.297 25.248 25.218 25.294 25.226 25.214 25.249 25.266
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.161 14.226 14.263 14.203 14.250 14.179 14.224 14.259 14.165 14.279
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.034 37.961 38.002 38.038 37.990 38.021 38.039 37.967 37.977 38.003 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.218 0.223 0.245 0.232 0.235 0.236 0.243 0.241 0.232 0.248 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.407 0.400 0.367 0.375 0.369 0.382 0.367 0.366 0.381 0.367 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.327 10.342 10.317 10.335 10.362 10.365 10.372 10.335 10.315 10.355 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.261 14.294 14.300 14.279 14.281 14.249 14.257 14.269 14.235 14.232 4

94 Chamfer Distance Contracer C 0.3 max 0.242 0.233 0.225 0.218 0.234 0.214 0.214 0.226 0.212 0.217 4

96 Depth Caliper 1.5 ± 1.0 1.587 1.541 1.567 1.573 1.561 1.525 1.565 1.582 1.597 1.530 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.568 0.561 0.601 0.569 0.584 0.556 0.554 0.572 0.543 0.600 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.179 21.156 21.178 21.180 21.176 21.180 21.174 21.181 21.156 21.169 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.525 0.554 0.573 0.543 0.523 0.540 0.514 0.513 0.529 0.527 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.521 0.512 0.518 0.516 0.515 0.518 0.515 0.512 0.521 0.513 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.231 1.219 1.175 1.224 1.121 1.270 1.234 1.212 1.251 1.242 4

134 Machining Depth Caliper 13.0 Min 13.117 13.113 13.110 13.123 13.122 13.102 13.127 13.132 13.127 13.114 4

Loctite Appling 4
135 Caliper 11.0 Min 11.200 11.210 11.232 11.217 11.239 11.235 11.221 11.202 11.214 11.218
Area

136 Drill depth Visual 26 min (THRU) 26.227 26.267 26.223 26.251 26.287 26.227 26.247 26.201 26.243 26.239 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.092 18.076 18.074 18.095 18.070 18.071 18.089 18.074 18.119 18.060 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 321 322 323 324 325 326 327 328 329 330
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.515 0.516 0.511 0.526 0.515 0.534 0.526 0.517 0.525 0.524 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.602 0.547 0.583 0.583 0.530 0.596 0.592 0.564 0.567 0.585 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.158 34.101 34.137 34.102 34.118 34.127 34.152 34.103 34.167 34.172 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.554 0.525 0.573 0.531 0.542 0.534 0.551 0.566 0.522 0.576 4

162 Thickness Caliper 22.50 ± 0.25 22.588 22.565 22.576 22.627 22.599 22.577 22.569 22.573 22.572 22.627 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.631 18.605 18.620 18.599 18.580 18.594 18.587 18.581 18.594 18.635
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.592 15.606 15.617 15.613 15.597 15.595 15.600 15.608 15.625 15.623
Caliper

169 Depth Caliper 2.0 ± 0.25 2.175 2.173 2.158 2.191 2.214 2.150 2.201 2.158 2.166 2.158 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.910 6.855 6.916 6.883 6.882 6.855 6.887 6.881 6.916 6.902 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.573 19.510 19.522 19.530 19.534 19.561 19.558 19.523 19.561 19.537 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.618 16.625 16.612 16.667 16.613 16.621 16.616 16.630 16.610 16.625 4

179 Depth Caliper 2.0 ± 0.25 2.162 2.157 2.180 2.176 2.170 2.169 2.185 2.179 2.187 2.163 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.583 0.559 0.554 0.583 0.570 0.585 0.558 0.588 0.570 0.554 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.152 2.219 2.153 2.211 2.161 2.237 2.204 2.171 2.195 2.155 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.468 15.486 15.483 15.498 15.487 15.467 15.481 15.472 15.494 15.496
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.704 18.697 18.749 18.697 18.697 18.716 18.744 18.712 18.710 18.684 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.189 9.183 9.230 9.214 9.211 9.208 9.185 9.231 9.232 9.212 4

193 Thickness Caliper 38.0 ± 0.25 38.236 38.258 38.253 38.247 38.198 38.259 38.215 38.239 38.258 38.244 4

194 Thickness Caliper 34.50 ± 0.25 34.616 34.586 34.592 34.613 34.562 34.599 34.607 34.611 34.594 34.598 4

195 Thickness Caliper 21.0 ± 0.25 21.187 21.190 21.191 21.186 21.180 21.175 21.231 21.208 21.176 21.165 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.620 9.580 9.601 9.600 9.622 9.606 9.617 9.590 9.630 9.589 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 331 332 333 334 335 336 337 338 339 340 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.400 0.424 0.462 0.332 0.463 0.362 0.493 0.365 0.390 0.330 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.020 18.045 18.049 18.042 18.035 18.046 18.024 18.020 18.014 18.025 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.669 8.653 8.597 8.935 8.604 8.947 8.507 8.828 8.798 8.535 4

75 Chamfer Contracer C 0.50 max 0.313 0.316 0.317 0.322 0.372 0.371 0.343 0.312 0.339 0.355 4

83 Depth Caliper 1.50 (+0.10/-0) 1.597 1.553 1.559 1.587 1.554 1.599 1.597 1.594 1.590 1.558 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.279 25.297 25.237 25.224 25.296 25.253 25.287 25.235 25.303 25.240
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.257 14.198 14.221 14.193 14.213 14.170 14.252 14.195 14.266 14.228
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.982 38.038 37.992 37.997 38.017 37.981 37.982 37.985 38.006 38.029 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.211 0.200 0.233 0.224 0.204 0.212 0.244 0.234 0.227 0.205 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.377 0.372 0.377 0.400 0.361 0.402 0.370 0.413 0.381 0.399 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.372 10.335 10.342 10.370 10.320 10.350 10.343 10.337 10.321 10.353 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.293 14.245 14.280 14.249 14.250 14.291 14.259 14.232 14.309 14.298 4

94 Chamfer Distance Contracer C 0.3 max 0.233 0.210 0.224 0.216 0.217 0.243 0.220 0.231 0.244 0.238 4

96 Depth Caliper 1.5 ± 1.0 1.539 1.550 1.554 1.579 1.518 1.572 1.535 1.594 1.565 1.577 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.550 0.567 0.559 0.548 0.554 0.522 0.607 0.606 0.575 0.536 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.163 21.174 21.152 21.181 21.174 21.181 21.164 21.183 21.176 21.157 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.593 0.597 0.551 0.527 0.535 0.584 0.515 0.537 0.567 0.525 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.515 0.513 0.513 0.514 0.512 0.516 0.518 0.521 0.521 0.519 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.217 1.240 1.167 1.270 1.138 1.234 1.260 1.168 1.269 1.242 4

134 Machining Depth Caliper 13.0 Min 13.106 13.112 13.122 13.125 13.124 13.100 13.128 13.129 13.105 13.113 4

Loctite Appling 4
135 Caliper 11.0 Min 11.201 11.212 11.219 11.235 11.223 11.234 11.204 11.217 11.215 11.233
Area

136 Drill depth Visual 26 min (THRU) 26.218 26.265 26.274 26.241 26.222 26.265 26.279 26.242 26.284 26.266 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.102 18.078 18.066 18.070 18.104 18.071 18.071 18.101 18.088 18.065 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 331 332 333 334 335 336 337 338 339 340
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.519 0.547 0.540 0.524 0.527 0.549 0.519 0.543 0.541 0.543 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.534 0.587 0.575 0.604 0.532 0.607 0.552 0.581 0.583 0.538 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.112 34.115 34.156 34.112 34.162 34.109 34.102 34.112 34.103 34.139 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.548 0.571 0.578 0.562 0.566 0.520 0.512 0.577 0.531 0.550 4

162 Thickness Caliper 22.50 ± 0.25 22.597 22.577 22.580 22.602 22.585 22.574 22.604 22.607 22.628 22.611 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.626 18.630 18.622 18.593 18.634 18.636 18.610 18.584 18.596 18.634
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.591 15.605 15.609 15.604 15.592 15.622 15.590 15.599 15.622 15.607
Caliper

169 Depth Caliper 2.0 ± 0.25 2.192 2.151 2.211 2.219 2.194 2.218 2.160 2.197 2.152 2.166 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.856 6.889 6.874 6.898 6.887 6.862 6.921 6.867 6.866 6.856 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.571 19.524 19.567 19.538 19.517 19.538 19.505 19.566 19.500 19.530 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.643 16.661 16.611 16.641 16.664 16.634 16.654 16.624 16.622 16.656 4

179 Depth Caliper 2.0 ± 0.25 2.173 2.156 2.160 2.189 2.160 2.154 2.183 2.162 2.166 2.156 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.538 0.578 0.582 0.554 0.555 0.586 0.571 0.556 0.550 0.567 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.213 2.192 2.235 2.195 2.230 2.236 2.230 2.208 2.194 2.194 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.481 15.492 15.482 15.488 15.481 15.470 15.477 15.493 15.484 15.482
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.701 18.717 18.722 18.693 18.680 18.697 18.741 18.718 18.699 18.708 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.201 9.201 9.239 9.229 9.192 9.214 9.222 9.222 9.204 9.180 4

193 Thickness Caliper 38.0 ± 0.25 38.218 38.227 38.225 38.232 38.240 38.203 38.241 38.205 38.241 38.233 4

194 Thickness Caliper 34.50 ± 0.25 34.610 34.593 34.593 34.606 34.599 34.619 34.570 34.594 34.618 34.586 4

195 Thickness Caliper 21.0 ± 0.25 21.186 21.202 21.165 21.155 21.211 21.202 21.154 21.163 21.150 21.185 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.613 9.634 9.608 9.608 9.605 9.622 9.604 9.581 9.626 9.615 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 341 342 343 344 345 346 347 348 349 350 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.479 0.491 0.437 0.411 0.345 0.472 0.363 0.319 0.483 0.372 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.049 18.045 18.014 18.021 18.011 18.049 18.040 18.040 18.017 18.021 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.958 8.510 8.953 8.981 8.567 8.891 8.889 8.910 8.860 8.911 4

75 Chamfer Contracer C 0.50 max 0.380 0.375 0.313 0.368 0.384 0.371 0.343 0.378 0.350 0.382 4

83 Depth Caliper 1.50 (+0.10/-0) 1.571 1.586 1.564 1.556 1.558 1.568 1.566 1.579 1.574 1.588 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.246 25.230 25.244 25.237 25.223 25.215 25.253 25.251 25.247 25.226
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.195 14.237 14.222 14.203 14.214 14.243 14.261 14.201 14.192 14.200
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.033 38.024 38.018 38.018 38.008 38.021 37.966 38.035 37.978 37.963 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.234 0.210 0.222 0.203 0.218 0.235 0.205 0.243 0.249 0.245 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.418 0.383 0.405 0.416 0.394 0.370 0.371 0.415 0.385 0.390 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.337 10.355 10.359 10.377 10.318 10.366 10.318 10.324 10.346 10.362 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.245 14.278 14.256 14.281 14.306 14.239 14.258 14.290 14.306 14.242 4

94 Chamfer Distance Contracer C 0.3 max 0.234 0.238 0.241 0.239 0.230 0.221 0.220 0.242 0.242 0.226 4

96 Depth Caliper 1.5 ± 1.0 1.535 1.548 1.550 1.596 1.569 1.559 1.544 1.529 1.540 1.526 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.563 0.593 0.523 0.607 0.585 0.584 0.543 0.608 0.525 0.548 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.152 21.150 21.171 21.176 21.160 21.158 21.160 21.169 21.164 21.185 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.523 0.533 0.542 0.574 0.537 0.575 0.552 0.517 0.579 0.529 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.512 0.521 0.514 0.519 0.520 0.517 0.520 0.515 0.514 0.513 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.224 1.271 1.102 1.236 1.127 1.262 1.255 1.156 1.207 1.206 4

134 Machining Depth Caliper 13.0 Min 13.107 13.110 13.125 13.101 13.109 13.102 13.109 13.116 13.133 13.102 4

Loctite Appling 4
135 Caliper 11.0 Min 11.229 11.202 11.220 11.207 11.207 11.219 11.204 11.220 11.218 11.217
Area

136 Drill depth Visual 26 min (THRU) 26.257 26.272 26.276 26.236 26.258 26.255 26.215 26.265 26.288 26.257 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.067 18.061 18.118 18.088 18.107 18.078 18.093 18.090 18.079 18.068 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 341 342 343 344 345 346 347 348 349 350
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.538 0.518 0.532 0.549 0.527 0.523 0.526 0.522 0.537 0.512 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.545 0.561 0.571 0.582 0.557 0.578 0.548 0.592 0.592 0.556 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.108 34.115 34.138 34.139 34.106 34.179 34.139 34.118 34.134 34.141 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.559 0.536 0.570 0.559 0.563 0.546 0.526 0.559 0.550 0.554 4

162 Thickness Caliper 22.50 ± 0.25 22.596 22.560 22.601 22.607 22.572 22.611 22.621 22.591 22.611 22.605 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.593 18.617 18.632 18.583 18.589 18.595 18.602 18.605 18.611 18.639
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.600 15.601 15.594 15.606 15.597 15.594 15.615 15.595 15.590 15.620
Caliper

169 Depth Caliper 2.0 ± 0.25 2.176 2.215 2.183 2.166 2.162 2.213 2.179 2.157 2.208 2.176 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.876 6.883 6.853 6.908 6.888 6.872 6.860 6.878 6.877 6.860 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.548 19.550 19.546 19.549 19.514 19.566 19.574 19.501 19.531 19.537 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.634 16.650 16.665 16.616 16.669 16.648 16.627 16.610 16.663 16.664 4

179 Depth Caliper 2.0 ± 0.25 2.151 2.183 2.188 2.189 2.178 2.175 2.165 2.157 2.150 2.184 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.566 0.531 0.545 0.539 0.565 0.574 0.568 0.573 0.548 0.552 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.214 2.203 2.195 2.192 2.190 2.157 2.237 2.153 2.183 2.232 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.499 15.493 15.473 15.468 15.473 15.469 15.483 15.465 15.466 15.492
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.692 18.723 18.736 18.720 18.748 18.733 18.699 18.682 18.684 18.714 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.232 9.221 9.223 9.237 9.209 9.187 9.228 9.235 9.231 9.226 4

193 Thickness Caliper 38.0 ± 0.25 38.222 38.199 38.202 38.258 38.209 38.224 38.216 38.232 38.233 38.237 4

194 Thickness Caliper 34.50 ± 0.25 34.585 34.589 34.580 34.611 34.575 34.616 34.612 34.603 34.607 34.597 4

195 Thickness Caliper 21.0 ± 0.25 21.173 21.213 21.216 21.187 21.237 21.165 21.170 21.175 21.169 21.157 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.632 9.618 9.599 9.639 9.593 9.614 9.607 9.613 9.613 9.619 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 351 352 353 354 355 356 357 358 359 360 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.307 0.405 0.305 0.434 0.447 0.398 0.349 0.314 0.432 0.314 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.033 18.040 18.031 18.029 18.036 18.018 18.039 18.030 18.041 18.010 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.660 8.916 8.865 8.599 8.679 8.532 8.854 8.528 8.836 8.575 4

75 Chamfer Contracer C 0.50 max 0.399 0.362 0.301 0.301 0.392 0.333 0.306 0.323 0.339 0.367 4

83 Depth Caliper 1.50 (+0.10/-0) 1.570 1.554 1.573 1.561 1.584 1.560 1.566 1.556 1.566 1.562 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.212 25.308 25.303 25.292 25.270 25.256 25.210 25.283 25.224 25.294
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.217 14.171 14.262 14.176 14.267 14.169 14.271 14.252 14.244 14.276
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.961 38.005 37.978 37.962 38.028 37.971 37.972 37.985 37.989 38.006 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.248 0.205 0.238 0.233 0.234 0.208 0.236 0.211 0.209 0.220 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.411 0.366 0.373 0.403 0.407 0.372 0.380 0.404 0.407 0.399 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.342 10.378 10.310 10.324 10.328 10.346 10.353 10.334 10.325 10.360 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.244 14.287 14.268 14.272 14.283 14.250 14.283 14.279 14.286 14.249 4

94 Chamfer Distance Contracer C 0.3 max 0.241 0.228 0.238 0.228 0.223 0.220 0.218 0.219 0.219 0.222 4

96 Depth Caliper 1.5 ± 1.0 1.546 1.529 1.572 1.542 1.522 1.579 1.519 1.536 1.560 1.535 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.589 0.543 0.606 0.569 0.588 0.544 0.594 0.606 0.589 0.543 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.180 21.158 21.168 21.183 21.165 21.153 21.151 21.152 21.186 21.180 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.517 0.521 0.515 0.555 0.517 0.553 0.578 0.556 0.577 0.517 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.521 0.516 0.513 0.521 0.517 0.513 0.519 0.512 0.521 0.519 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.226 1.271 1.126 1.255 1.131 1.233 1.272 1.152 1.249 1.259 4

134 Machining Depth Caliper 13.0 Min 13.128 13.109 13.118 13.100 13.132 13.104 13.136 13.131 13.133 13.122 4

Loctite Appling 4
135 Caliper 11.0 Min 11.219 11.209 11.221 11.209 11.228 11.216 11.233 11.232 11.233 11.228
Area

136 Drill depth Visual 26 min (THRU) 26.232 26.273 26.264 26.203 26.235 26.275 26.238 26.280 26.278 26.201 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.116 18.082 18.107 18.069 18.103 18.074 18.067 18.102 18.102 18.061 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 351 352 353 354 355 356 357 358 359 360
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.524 0.535 0.534 0.529 0.526 0.547 0.542 0.510 0.538 0.547 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.604 0.571 0.569 0.563 0.530 0.591 0.558 0.563 0.587 0.598 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.102 34.134 34.160 34.147 34.141 34.151 34.135 34.143 34.150 34.117 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.571 0.572 0.530 0.540 0.540 0.578 0.528 0.516 0.511 0.564 4

162 Thickness Caliper 22.50 ± 0.25 22.561 22.604 22.606 22.609 22.625 22.610 22.606 22.600 22.575 22.564 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.588 18.604 18.585 18.609 18.608 18.626 18.620 18.625 18.581 18.612
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.623 15.624 15.600 15.619 15.617 15.617 15.603 15.614 15.623 15.606
Caliper

169 Depth Caliper 2.0 ± 0.25 2.214 2.182 2.157 2.207 2.152 2.152 2.203 2.185 2.158 2.166 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.917 6.882 6.859 6.928 6.884 6.866 6.877 6.905 6.905 6.856 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.545 19.568 19.577 19.570 19.567 19.507 19.507 19.547 19.559 19.525 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.640 16.614 16.665 16.641 16.643 16.656 16.654 16.614 16.630 16.660 4

179 Depth Caliper 2.0 ± 0.25 2.171 2.168 2.161 2.157 2.160 2.156 2.179 2.161 2.162 2.179 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.574 0.579 0.573 0.531 0.539 0.558 0.565 0.575 0.582 0.537 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.191 2.174 2.162 2.164 2.204 2.159 2.158 2.183 2.194 2.165 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.478 15.491 15.469 15.497 15.474 15.466 15.491 15.460 15.482 15.492
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.716 18.687 18.702 18.727 18.737 18.735 18.723 18.697 18.741 18.693 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.200 9.229 9.222 9.212 9.186 9.193 9.217 9.204 9.218 9.184 4

193 Thickness Caliper 38.0 ± 0.25 38.255 38.239 38.215 38.222 38.251 38.243 38.190 38.198 38.211 38.250 4

194 Thickness Caliper 34.50 ± 0.25 34.597 34.607 34.568 34.600 34.599 34.579 34.573 34.587 34.583 34.605 4

195 Thickness Caliper 21.0 ± 0.25 21.182 21.188 21.158 21.214 21.223 21.210 21.228 21.228 21.217 21.163 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.624 9.618 9.633 9.625 9.633 9.591 9.592 9.623 9.606 9.618 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 361 362 363 364 365 366 367 368 369 370 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.339 0.368 0.354 0.409 0.376 0.447 0.467 0.455 0.389 0.489 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.021 18.016 18.039 18.043 18.030 18.019 18.032 18.022 18.040 18.033 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.908 8.519 8.830 8.860 8.713 8.603 8.588 8.968 8.531 8.943 4

75 Chamfer Contracer C 0.50 max 0.352 0.363 0.399 0.391 0.325 0.367 0.354 0.314 0.308 0.324 4

83 Depth Caliper 1.50 (+0.10/-0) 1.572 1.584 1.567 1.579 1.570 1.568 1.564 1.594 1.560 1.589 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.216 25.214 25.248 25.210 25.234 25.266 25.237 25.253 25.259 25.280
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.179 14.182 14.177 14.167 14.280 14.284 14.251 14.271 14.165 14.241
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.020 38.012 38.013 37.994 37.982 37.983 38.032 37.991 37.963 37.974 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.220 0.230 0.212 0.217 0.203 0.231 0.238 0.236 0.243 0.214 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.366 0.397 0.390 0.402 0.407 0.364 0.414 0.363 0.387 0.388 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.352 10.369 10.321 10.364 10.318 10.373 10.332 10.332 10.325 10.319 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.238 14.230 14.288 14.244 14.280 14.298 14.274 14.283 14.238 14.268 4

94 Chamfer Distance Contracer C 0.3 max 0.211 0.239 0.236 0.234 0.215 0.233 0.234 0.244 0.239 0.238 4

96 Depth Caliper 1.5 ± 1.0 1.579 1.536 1.515 1.568 1.590 1.571 1.535 1.574 1.588 1.544 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.525 0.545 0.556 0.551 0.557 0.565 0.608 0.538 0.544 0.527 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.181 21.177 21.168 21.178 21.181 21.159 21.160 21.173 21.176 21.173 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.531 0.527 0.554 0.569 0.537 0.554 0.581 0.595 0.578 0.520 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.514 0.515 0.517 0.513 0.517 0.518 0.518 0.520 0.521 0.515 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.206 1.268 1.127 1.215 1.140 1.235 1.232 1.218 1.207 1.231 4

134 Machining Depth Caliper 13.0 Min 13.108 13.139 13.111 13.115 13.115 13.118 13.129 13.107 13.101 13.134 4

Loctite Appling 4
135 Caliper 11.0 Min 11.202 11.215 11.226 11.208 11.238 11.231 11.222 11.229 11.206 11.200
Area

136 Drill depth Visual 26 min (THRU) 26.283 26.261 26.257 26.263 26.254 26.253 26.282 26.239 26.242 26.225 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.071 18.108 18.109 18.099 18.098 18.110 18.112 18.076 18.105 18.113 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 361 362 363 364 365 366 367 368 369 370
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.548 0.543 0.520 0.544 0.525 0.525 0.512 0.540 0.538 0.512 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.605 0.537 0.570 0.533 0.607 0.570 0.593 0.545 0.595 0.543 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.161 34.101 34.140 34.106 34.172 34.171 34.147 34.165 34.173 34.137 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.560 0.530 0.536 0.545 0.546 0.548 0.526 0.579 0.513 0.548 4

162 Thickness Caliper 22.50 ± 0.25 22.615 22.581 22.572 22.595 22.627 22.596 22.564 22.578 22.603 22.604 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.618 18.631 18.623 18.638 18.630 18.598 18.625 18.622 18.618 18.610
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.613 15.627 15.605 15.627 15.628 15.627 15.624 15.603 15.599 15.620
Caliper

169 Depth Caliper 2.0 ± 0.25 2.195 2.187 2.208 2.210 2.193 2.161 2.161 2.192 2.168 2.154 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.855 6.922 6.869 6.921 6.875 6.879 6.915 6.861 6.879 6.916 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.576 19.529 19.579 19.571 19.566 19.541 19.552 19.536 19.577 19.500 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.666 16.654 16.618 16.627 16.654 16.655 16.669 16.636 16.652 16.662 4

179 Depth Caliper 2.0 ± 0.25 2.155 2.178 2.163 2.174 2.164 2.166 2.178 2.181 2.180 2.160 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.544 0.584 0.551 0.566 0.560 0.568 0.580 0.581 0.562 0.566 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.151 2.207 2.161 2.159 2.167 2.179 2.236 2.190 2.195 2.231 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.484 15.460 15.461 15.468 15.464 15.489 15.469 15.498 15.479 15.480
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.733 18.687 18.749 18.746 18.713 18.727 18.750 18.711 18.748 18.743 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.204 9.199 9.187 9.228 9.188 9.238 9.200 9.228 9.206 9.222 4

193 Thickness Caliper 38.0 ± 0.25 38.237 38.211 38.254 38.197 38.213 38.258 38.226 38.239 38.237 38.229 4

194 Thickness Caliper 34.50 ± 0.25 34.599 34.595 34.576 34.574 34.590 34.601 34.569 34.575 34.598 34.586 4

195 Thickness Caliper 21.0 ± 0.25 21.237 21.156 21.176 21.221 21.229 21.178 21.204 21.233 21.188 21.222 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.608 9.593 9.614 9.633 9.614 9.588 9.600 9.604 9.628 9.584 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 371 372 373 374 375 376 377 378 379 380 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.429 0.493 0.406 0.427 0.386 0.345 0.415 0.329 0.308 0.361 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.049 18.024 18.042 18.014 18.012 18.013 18.041 18.013 18.023 18.027 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.908 8.792 8.632 8.767 8.589 8.818 8.649 8.890 8.892 8.630 4

75 Chamfer Contracer C 0.50 max 0.304 0.335 0.305 0.315 0.330 0.320 0.327 0.303 0.359 0.306 4

83 Depth Caliper 1.50 (+0.10/-0) 1.571 1.558 1.572 1.563 1.588 1.577 1.566 1.569 1.599 1.561 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.298 25.241 25.243 25.262 25.265 25.245 25.271 25.245 25.226 25.269
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.261 14.187 14.168 14.233 14.190 14.281 14.222 14.227 14.226 14.176
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.984 37.960 38.009 38.033 37.979 38.009 37.984 38.021 38.032 38.014 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.219 0.241 0.235 0.235 0.249 0.247 0.226 0.221 0.220 0.238 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.387 0.378 0.395 0.365 0.410 0.364 0.366 0.390 0.362 0.392 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.316 10.347 10.329 10.340 10.363 10.335 10.350 10.325 10.312 10.341 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.260 14.275 14.236 14.308 14.288 14.248 14.298 14.227 14.287 14.251 4

94 Chamfer Distance Contracer C 0.3 max 0.232 0.237 0.220 0.240 0.246 0.242 0.239 0.237 0.237 0.210 4

96 Depth Caliper 1.5 ± 1.0 1.525 1.547 1.588 1.588 1.569 1.579 1.550 1.521 1.580 1.579 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.558 0.525 0.560 0.556 0.539 0.542 0.577 0.587 0.547 0.582 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.172 21.164 21.154 21.160 21.189 21.181 21.172 21.161 21.172 21.188 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.599 0.587 0.574 0.599 0.549 0.561 0.590 0.545 0.576 0.600 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.513 0.520 0.518 0.513 0.514 0.520 0.515 0.516 0.513 0.519 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.217 1.242 1.130 1.252 1.187 1.228 1.273 1.201 1.255 1.222 4

134 Machining Depth Caliper 13.0 Min 13.123 13.122 13.125 13.132 13.121 13.120 13.106 13.113 13.133 13.139 4

Loctite Appling 4
135 Caliper 11.0 Min 11.207 11.216 11.212 11.233 11.211 11.210 11.220 11.202 11.218 11.201
Area

136 Drill depth Visual 26 min (THRU) 26.204 26.235 26.235 26.209 26.215 26.226 26.289 26.228 26.262 26.254 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.119 18.065 18.107 18.105 18.090 18.108 18.093 18.075 18.065 18.085 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 371 372 373 374 375 376 377 378 379 380
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.545 0.549 0.510 0.533 0.513 0.547 0.528 0.549 0.518 0.512 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.579 0.567 0.598 0.578 0.557 0.593 0.580 0.540 0.609 0.562 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.141 34.144 34.158 34.156 34.125 34.146 34.179 34.129 34.173 34.120 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.554 0.534 0.560 0.546 0.543 0.555 0.559 0.530 0.522 0.510 4

162 Thickness Caliper 22.50 ± 0.25 22.565 22.590 22.606 22.562 22.564 22.587 22.584 22.592 22.587 22.621 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.636 18.586 18.637 18.612 18.609 18.621 18.622 18.603 18.595 18.599
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.623 15.593 15.609 15.625 15.607 15.595 15.598 15.614 15.596 15.594
Caliper

169 Depth Caliper 2.0 ± 0.25 2.169 2.192 2.164 2.176 2.187 2.163 2.209 2.151 2.162 2.217 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.854 6.874 6.855 6.862 6.874 6.856 6.850 6.884 6.915 6.919 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.513 19.536 19.516 19.576 19.552 19.524 19.563 19.513 19.560 19.555 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.639 16.664 16.667 16.632 16.620 16.612 16.611 16.649 16.647 16.645 4

179 Depth Caliper 2.0 ± 0.25 2.154 2.181 2.175 2.172 2.167 2.163 2.158 2.167 2.171 2.184 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.554 0.557 0.534 0.532 0.580 0.534 0.589 0.572 0.562 0.553 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.232 2.217 2.232 2.232 2.223 2.172 2.205 2.165 2.197 2.239 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.462 15.496 15.496 15.492 15.471 15.464 15.481 15.469 15.463 15.470
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.730 18.709 18.737 18.682 18.680 18.681 18.697 18.744 18.722 18.707 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.206 9.180 9.184 9.229 9.200 9.216 9.181 9.222 9.218 9.237 4

193 Thickness Caliper 38.0 ± 0.25 38.252 38.191 38.225 38.240 38.221 38.229 38.237 38.222 38.207 38.220 4

194 Thickness Caliper 34.50 ± 0.25 34.601 34.568 34.616 34.564 34.570 34.564 34.573 34.585 34.590 34.573 4

195 Thickness Caliper 21.0 ± 0.25 21.154 21.226 21.186 21.186 21.236 21.179 21.209 21.179 21.159 21.189 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.588 9.617 9.611 9.635 9.596 9.599 9.601 9.582 9.588 9.596 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 381 382 383 384 385 386 387 388 389 390 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.308 0.338 0.426 0.437 0.402 0.330 0.497 0.352 0.397 0.348 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.014 18.026 18.028 18.017 18.047 18.028 18.015 18.027 18.032 18.043 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.665 8.747 8.813 8.583 8.796 8.709 8.738 8.893 8.743 8.929 4

75 Chamfer Contracer C 0.50 max 0.304 0.358 0.357 0.395 0.307 0.324 0.364 0.316 0.301 0.381 4

83 Depth Caliper 1.50 (+0.10/-0) 1.566 1.572 1.574 1.573 1.551 1.599 1.588 1.569 1.558 1.551 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.269 25.275 25.270 25.238 25.220 25.255 25.264 25.234 25.262 25.230
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.255 14.222 14.220 14.204 14.279 14.230 14.286 14.257 14.263 14.264
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 37.980 38.011 37.995 37.996 38.005 37.975 37.971 37.981 37.965 38.025 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.248 0.239 0.200 0.206 0.206 0.242 0.245 0.211 0.234 0.208 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.372 0.404 0.391 0.406 0.367 0.400 0.413 0.406 0.417 0.388 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.356 10.320 10.364 10.351 10.324 10.340 10.310 10.358 10.364 10.336 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.292 14.265 14.251 14.274 14.300 14.264 14.296 14.299 14.241 14.241 4

94 Chamfer Distance Contracer C 0.3 max 0.227 0.215 0.233 0.243 0.243 0.226 0.248 0.244 0.246 0.217 4

96 Depth Caliper 1.5 ± 1.0 1.516 1.582 1.589 1.551 1.596 1.523 1.543 1.544 1.580 1.542 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.600 0.523 0.589 0.605 0.541 0.535 0.551 0.592 0.577 0.586 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.154 21.151 21.162 21.165 21.166 21.160 21.180 21.179 21.185 21.153 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.552 0.588 0.536 0.538 0.544 0.583 0.531 0.560 0.596 0.579 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.516 0.517 0.518 0.514 0.514 0.519 0.514 0.513 0.512 0.515 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.238 1.230 1.153 1.257 1.149 1.215 1.277 1.226 1.232 1.238 4

134 Machining Depth Caliper 13.0 Min 13.120 13.101 13.125 13.114 13.112 13.102 13.100 13.136 13.108 13.110 4

Loctite Appling 4
135 Caliper 11.0 Min 11.226 11.200 11.202 11.206 11.210 11.229 11.235 11.232 11.205 11.224
Area

136 Drill depth Visual 26 min (THRU) 26.237 26.284 26.240 26.235 26.200 26.245 26.253 26.284 26.275 26.286 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.105 18.091 18.098 18.065 18.119 18.070 18.079 18.111 18.062 18.103 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 381 382 383 384 385 386 387 388 389 390
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.526 0.545 0.536 0.542 0.539 0.531 0.534 0.525 0.512 0.539 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.573 0.570 0.582 0.555 0.535 0.584 0.547 0.575 0.542 0.607 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.103 34.159 34.120 34.143 34.125 34.168 34.178 34.121 34.116 34.101 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.549 0.578 0.571 0.554 0.537 0.570 0.576 0.516 0.546 0.566 4

162 Thickness Caliper 22.50 ± 0.25 22.626 22.571 22.572 22.563 22.576 22.607 22.588 22.587 22.596 22.608 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.602 18.622 18.585 18.600 18.629 18.627 18.621 18.614 18.594 18.593
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.619 15.614 15.598 15.602 15.626 15.625 15.593 15.591 15.621 15.626
Caliper

169 Depth Caliper 2.0 ± 0.25 2.164 2.176 2.191 2.166 2.201 2.216 2.202 2.186 2.174 2.166 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.903 6.855 6.870 6.900 6.893 6.925 6.879 6.912 6.852 6.883 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.500 19.519 19.544 19.524 19.544 19.579 19.573 19.532 19.540 19.556 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.649 16.625 16.620 16.643 16.663 16.612 16.616 16.630 16.630 16.636 4

179 Depth Caliper 2.0 ± 0.25 2.158 2.183 2.166 2.181 2.173 2.159 2.184 2.162 2.159 2.165 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.558 0.532 0.585 0.546 0.560 0.574 0.585 0.540 0.534 0.575 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.206 2.161 2.196 2.172 2.199 2.186 2.238 2.166 2.189 2.186 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.476 15.461 15.473 15.470 15.474 15.482 15.488 15.460 15.482 15.476
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.722 18.721 18.759 18.743 18.737 18.758 18.688 18.710 18.744 18.700 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.206 9.193 9.227 9.213 9.198 9.197 9.238 9.227 9.225 9.208 4

193 Thickness Caliper 38.0 ± 0.25 38.259 38.250 38.211 38.216 38.228 38.215 38.229 38.220 38.231 38.256 4

194 Thickness Caliper 34.50 ± 0.25 34.564 34.610 34.616 34.586 34.585 34.583 34.574 34.586 34.615 34.571 4

195 Thickness Caliper 21.0 ± 0.25 21.224 21.155 21.177 21.201 21.204 21.175 21.195 21.206 21.178 21.164 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.627 9.635 9.624 9.594 9.596 9.581 9.618 9.583 9.609 9.636 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

Page 5/5
Mass Production Inspection Item
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample
NO Inspection Item Method 391 392 393 394 395 396 397 398 399 400 Remark
Standard

APPEARANCE - CASTING & MACHINING

a Date codes & year Visual OK OK OK OK OK OK OK OK OK OK 1

b Model No Visual OK OK OK OK OK OK OK OK OK OK 1

Must be free from

c Appearance Visual OK OK OK OK OK OK OK OK OK OK 1
burr, crack & shrinkage
NO leakage at Oil/
209 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage
NO leakage at Oil/
210 Leak Tester 200Kpa OK OK OK OK OK OK OK OK OK OK 1 (Refer dot lektest)
Water Passage

DIAMETER/THREAD/THICKNESS - CASTING & MACHINING

69 Size Model No Caliper Model Name 0.5 Max 0.439 0.342 0.493 0.310 0.355 0.359 0.422 0.358 0.368 0.363 4

70 Spot Facing Caliper Ø 21.00 (+1.0/-0) 18.044 18.044 18.031 18.045 18.033 18.013 18.031 18.044 18.010 18.041 3D data 18.0mm

74 Diameter Caliper Ø 9.00 ± 1.0 8.823 8.902 8.509 8.696 8.719 8.845 8.673 8.990 8.608 8.583 4

75 Chamfer Contracer C 0.50 max 0.396 0.344 0.396 0.326 0.342 0.388 0.359 0.326 0.301 0.354 4

83 Depth Caliper 1.50 (+0.10/-0) 1.571 1.590 1.580 1.554 1.576 1.579 1.590 1.552 1.599 1.551 4

Thread Gauge 4
85 Drill depth 25.0 ± 1.0 25.290 25.237 25.255 25.241 25.217 25.215 25.257 25.278 25.231 25.212
Caliper
Thread Gauge 4
86 Thread depth 14.0 ± 1.0 14.254 14.248 14.192 14.235 14.231 14.243 14.162 14.167 14.199 14.174
Caliper

88 Thicknes M10 Caliper 38.0 ± 0.30 38.027 37.996 38.013 37.962 38.000 38.039 38.016 37.970 38.027 38.038 4

89 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

90 Chamfer Distance Contracer 0.3 max 0.238 0.226 0.209 0.228 0.210 0.228 0.241 0.221 0.232 0.230 4

91 Chamfer Contracer 0.3 (+0.2/-0) 0.400 0.391 0.386 0.363 0.383 0.375 0.415 0.407 0.364 0.380 4

92 Diameter Caliper Ø 10.3 (+0.1/-0) 10.334 10.322 10.361 10.326 10.374 10.365 10.329 10.316 10.370 10.330 4

93 Diameter Caliper Ø 14.20 (+0.1/-0) 14.239 14.246 14.239 14.266 14.291 14.283 14.220 14.270 14.267 14.230 4

94 Chamfer Distance Contracer C 0.3 max 0.212 0.232 0.215 0.216 0.245 0.217 0.213 0.234 0.230 0.216 4

96 Depth Caliper 1.5 ± 1.0 1.558 1.551 1.524 1.522 1.571 1.529 1.556 1.561 1.516 1.573 4

104 Chamfer Contracer C0.5(+0.2/-0) 0.570 0.591 0.570 0.536 0.545 0.539 0.578 0.576 0.559 0.551 4

112 Thread M6 Thread Gauge M6 x 1.0 Thru OK OK OK OK OK OK OK OK OK OK 4

117 Thickness Caliper 21.0 ± 0.25 21.186 21.179 21.169 21.153 21.173 21.177 21.163 21.162 21.151 21.153 4

118 Chamfer Contracer C0.5(+0.2/-0) 0.567 0.519 0.577 0.573 0.516 0.523 0.561 0.515 0.531 0.538 4

122 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

129 Chamfer Contracer C0.5(+0.2/-0) 0.514 0.519 0.521 0.517 0.514 0.515 0.515 0.521 0.516 0.519 4

132 Height Join Tube Caliper 1.0 ± 0.50 1.209 1.205 1.147 1.210 1.126 1.208 1.221 1.219 1.206 1.252 4

134 Machining Depth Caliper 13.0 Min 13.138 13.112 13.118 13.133 13.127 13.105 13.130 13.108 13.107 13.129 4

Loctite Appling 4
135 Caliper 11.0 Min 11.213 11.208 11.232 11.202 11.217 11.239 11.235 11.212 11.228 11.222
Area

136 Drill depth Visual 26 min (THRU) 26.242 26.260 26.208 26.203 26.282 26.239 26.228 26.225 26.256 26.289 4

140 Spot Facing Caliper Ø 21.0 (+1.0/-0) 18.114 18.068 18.091 18.099 18.116 18.062 18.073 18.115 18.088 18.113 3D data 18.0mm

Mass Production Inspection Item

Page 4/5
 Honda Malaysia Sdn Bhd Section-Wide Form
Dept. / Section
Inspection Result Sheet Document No.
Revision No.
Supplier Quality Control Department

Approved Confirmed Inspector

Supplier: HICOM DIECASTINGS SDN BHD Event/Lot No: 1K Event PURPOSE

Initial Production Inspection
Part No: 19410-6A0-A002 Qtty/Lot Size: 1000 pcs
Mass Production Inspection
Part Name: PASSAGE COMP WATER Model: 3M0A
Trouble Product
D/C No: A-17-01783 Date:

Sample Remark
NO Inspection Item Method 391 392 393 394 395 396 397 398 399 400
Standard

147 Chamfer Contracer C 0.5 (+0.2/-0) 0.517 0.539 0.536 0.533 0.511 0.527 0.523 0.529 0.544 0.545 4

151 Chamfer Contracer C 0.5 (+0.2/-0) 0.579 0.568 0.541 0.584 0.584 0.561 0.552 0.549 0.608 0.564 4

154 Thread M10 Thread Gauge M10 x 1.25 OK OK OK OK OK OK OK OK OK OK 4

155 Spot Facing M10 Caliper Ø 39.0 (+1.0/-0) 34.149 34.129 34.113 34.165 34.110 34.144 34.145 34.155 34.179 34.156 3D data 34.0mm

161 Chamfer Contracer C 0.5 (+0.2/-0) 0.541 0.578 0.535 0.555 0.516 0.526 0.535 0.540 0.515 0.518 4

162 Thickness Caliper 22.50 ± 0.25 22.620 22.575 22.612 22.605 22.588 22.569 22.573 22.567 22.618 22.575 4

166 Thread M6 Thread Gauge M6 x 1.0 OK OK OK OK OK OK OK OK OK OK 4

Thread Gauge/ 4
167 Drill Depth 18.50 ± 1.0 18.598 18.584 18.594 18.584 18.625 18.606 18.602 18.580 18.590 18.602
Caliper
Thread Gauge/ 4
168 Thread Depth 15.50 ± 1.0 15.593 15.598 15.619 15.614 15.600 15.596 15.629 15.619 15.602 15.620
Caliper

169 Depth Caliper 2.0 ± 0.25 2.165 2.217 2.175 2.174 2.173 2.183 2.207 2.205 2.164 2.152 4

173 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

175 Diameter Caliper Ø 6.80 ± 0.10 6.866 6.905 6.905 6.872 6.857 6.900 6.890 6.896 6.863 6.876 4

176 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

177 Drill Depth Caliper 19.0 ±1.0 19.516 19.540 19.560 19.537 19.562 19.510 19.519 19.553 19.554 19.527 4

178 Thread Depth Thread gauge/Caliper 16.0 ± 1.0 16.639 16.615 16.655 16.630 16.650 16.637 16.623 16.653 16.632 16.629 4

179 Depth Caliper 2.0 ± 0.25 2.158 2.171 2.185 2.168 2.160 2.161 2.162 2.173 2.166 2.179 4

182a Chamfer Contracer C 0.5 (+0.2/-0) 0.577 0.562 0.534 0.574 0.565 0.540 0.567 0.567 0.537 0.531 4

188 Thread M6 Thread Gauge M6 X 1.0 OK OK OK OK OK OK OK OK OK OK 4

189 Depth Caliper 2.0 ± 0.25 2.152 2.223 2.194 2.227 2.230 2.231 2.171 2.211 2.201 2.153 4

Thread Gauge& 4
190 Thread Depth 15.0 ± 1.0 15.481 15.460 15.469 15.475 15.467 15.477 15.493 15.477 15.484 15.486
Caliper

191 Drill Depth Caliper 18.0 ± 1.0 18.710 18.697 18.701 18.741 18.731 18.745 18.692 18.692 18.723 18.753 4

192 Diameter Caliper Ø 9.0 (+0.3/-0.1) 9.206 9.206 9.239 9.185 9.236 9.236 9.194 9.217 9.192 9.183 4

193 Thickness Caliper 38.0 ± 0.25 38.256 38.252 38.197 38.229 38.218 38.214 38.199 38.233 38.230 38.224 4

194 Thickness Caliper 34.50 ± 0.25 34.598 34.560 34.601 34.599 34.592 34.573 34.603 34.586 34.576 34.566 4

195 Thickness Caliper 21.0 ± 0.25 21.206 21.159 21.213 21.198 21.160 21.179 21.188 21.227 21.196 21.151 4

196 Diameter Caliper Ø 9.50 ± 0.30 9.598 9.607 9.621 9.614 9.580 9.636 9.590 9.616 9.587 9.612 4

d Material analysis Spectrometer Spetro Checksheet Refer attachment 7

27 Radius Radius Gauge R 15.30 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

27a Radius Radius Gauge R 15.3 ±0.20 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 15.500 8

102 Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

102a Radius Radius Gauge R 0.5 Max 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 0.500 8

156 Radius Radius Gauge 2.50 (+0.2/-0) 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 8

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Mass Production Inspection Item