Professional Documents
Culture Documents
Parts
Catalog
AIIison Transmission
OFF-HIGHWAY MODELS
2tltl3 SEPTEMBER 01
@#HHg,tl.
Allison Transmission, General Motors Corporation
P.O. Box 894 lndianapolis, lndiana 46202-0g94
www.allisontransmission.com
SERVICE LITERATURE
This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts
support for your transmission. To ensure maximum performance and service life from your unit, you may order
publications from:
SGI,Inc.
Attn: Allison Literature Fulfillment Desk
8350 Allison Avenue
Indianapolis,IN 46268
TOLL FREE: 888-666-5799
INTERNATIONAL: 3 t7 -47 I -4995
MODELS COVERED
A complete A/N listing of all 5000/6000 Series models covered by this
catalog can be found starting on
Page 14.
SERVICE KITS
Available service parts kits are listed on pages 9 through 12.
I\UMERICAL INDEX
A numerical index is included in the rear of this catalog. This index
is cross-referenced to indicate the
history of parts. Parts, both current and superseded, apfear in numerical
order in the part No. column.
current part numbers refer to the figure and reference numbers
of the parts. parts replacing older parts are
followed by the older part number in the history column. Parts
that have been replaced are followed by the
part number of the replacing part. Footnote symbols
show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from
Allison Tiansmission Division are followed by
three asterisks (*x*;.
CROSS.SECTION
Typical cross-sectional views of the transmissions are shown
on foldouts at the back of this catalog.
If a detail part is ordered, only the detail part will be sent unless its part
number is starred (*). A starred 1*;
part number means that such a part is not serviced
alone. This is n"""rrury because certain parts require
factory installation or adjustment.If an order is received for
a starred (*) part, the assembly or subassembly
under which it is indented will be sent.
WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty
in the industry. It is constantly
reviewed to assure it remains competitive. we urge you to
isk about it ai your local Allison Transmission
Distributor.
Dtvlsot{ oF o
@
GEIGBALIOTOtri
OORPONAIO{
tl0t luFous
Allrson
tanffim
IIIDIAt{A
xxxxx I
29507845
Thrn to Section 5 and locate Group B. The exam-
ple below shows that Group B refers to Figure 5.
Figure 5 shows the torque converter pump assem-
o TODEL
llo. XX XXX o bly as callout 34. Go to reference number 34 in the
Group B text and note that the part number is
listed as 2951 1380. To the right of the part number
are recommended spare parts quantities, based on
Turn to the pictorial index of exploded pafts. The the quantity of units (transmissions) indicated in
Torque Converter Pump Assembly is found in the the heading.
Torque Converter Section on Page 5-1.1. The pic-
torial index for the torque converter should be simi-
lar to the example below.
GROUP B
TorqE Comccr Figm 5A
TC 680, 2.08: I Sdl ToqE R.rio
@mm
M PAr $&mIJm
rc. WfuM NO. IEQ H ara trS
6 rtuA.ntt,T@tM....,..,.,,.,..,... '
&14761
g P@A@,M sr1@1112
S k,ft@.76do....., ,.. ....... ffi r 1 2 a
NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to the opposite page for numerical usage and additional parts
ordering information. If your transmission is an Allison remanufactured
transmission, use the stamped reference number shown on the nameplate as
a serial number for part listing breakpoints.
OIL PUMP
SECTION
FIGURE 8-1.1
I
HIGH.RANGE CLUTCH
SECTION
FIGURE 14-1.1
W
MAIN PRESSURE REGULATOR
VALVE AND OIL FILTER
SECTION
g FIGURE 27-1.1
LOCKUP CONTROL
V,l
1)
w /GZ'.'#$J!'J,,
, //
TORQUE
CONVERTER
HOUSING
SECTION
FIGURE 7-1.1
-__ _
w:..,,:,VALVE SECTION
FIGURE 29_1.1
--__
--
SPLITTER PLANETARY
SECTION
FIGURE 12-1.1
INTERMEDIATE.RANGE
PLANETARY SECTION
FIGURE 15_1 .1 INTERMEDIATE-RANGE CLUTCH
SECTION
LOW-RANGE
PLANETARY SECTION
FIGURE 17_1.1 LOW-RANGE CLUTCH
REVERSE-RANGE
PLANETARY SECTION
FIGURE 19-1.1
-____
e@
|-]
FLANGE
SECTION
TRANSFER GEAR HOUSING
FIGURE 1-3.1
AND SPEEDOMETER
SECTION
FIGURE 22-1.1 SECTION
FIGURE 23-1.1
@
bg
sheet 3. 5000/6000 Series off-HighwayTransmissions pictoriat
tndex
20030901
Copyright @ 2003 General Moton Corp.
7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part,You Must Know Your Tfansmission Assembly Number, Found On The Tiansmission Nameplate.
r-
I
r#
'no'@p1pfl_@.-e
TRANSFER GEAR HOUSING COVER
AND SPEEDOMETER SECTION
FIGURE 24-1.1
DISCONNECT CLUTCH
SECTION
FIGURE 25-1.1
r*
1 ffiffi% @EF+
SHIFT SELECTOR
SECTION
FIGURE 39-1.1
SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
r-3 +to tt_25
20030901
Copyright @ 2003 General Motom Corp
ll
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
No.
Part Qty Description
6777974 1 Gasket, OilTransfer plate
6779833 1 Gasket, Solenoid Cover
6880178 1 Gasket, Solenoid Mounting Plate
6880186 1 Spring, Trim Boost Valve, 0.480 OD x 1.780 inch
6885047 2 Spring, Outer, TrimmerValve,0.940 OD x 2.570 inch
6885166 3 Spring, lnner, TrimmerValve, 0.480 OD x 1.780 inch
23013909 2 Spring, lnner, TrimmerValve, 0.690 OD x 1.800 inch
29513464 'l Gasket, Solenoid Cover
29528650 1 Plate, Separator
29528651 1 Gasket, Separator Plate-To-ControlValve Body
29528652 1 Gasket, Separator Plate-To-OilTransfer plate
29523167 1 OilTransfer Plate
29539555 1 Trimmer Cover Update Kit. Kit Contains
29538538 Trimmer Valve Cover,
29540469 Cover Gaskel, 23042785 O-ring,
Three 445567 Bolts, Twelve 186601 Bolts,
Three 29541002 Trimmer Valve Stops And
Five 29540468 Trimmer Valve Stops.
29540468 5 Stop, TrimmerVatve
I
Code Explanation
v c L B T 5/6 8t9to 6 1t2ts 1_12
B - Retarder
C - Converter
I
A
- Automatic electronic controls
L_l- H - Manual hydraulic controls
M - Manualelectric controls
L R - Retarder
1/0 - Major modification
S - Stationary application
A D A A B A B A
B A 6778883
A A A A A C A 6778923
A D A A B A B A
A B 6778937
A A A A A A A 6779019
A A A A A A A A A
A A 6779265
A A A A A
A A
A E 6779590
A A A A A A A 6779591
B D A A B A B A
A A 6829959
A A A A A A A 6830426
B D A A B A B A 6830462
A A A A A A A A A 6830696
A A A A A A A A A 6831116
A A A A A A A A A 683't 199
A A A A A A A A A 6832396
A A A A A A A A A 6832660
A A A A A A A A
A A 6832801
A A A A A A A A 6S3281 5
A D A A B A B A
B D
6833063
A A B A B A 6833064
A A B A B A 6833065
20030901
Copyright @ 2003 General MotoB Corp.
148
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A A J A A 6777334
E A J A A 6777335
A A A A A 6777427
A A A A B 6777461
A A E A A 6777462
A A J A A C 6778187
A A J A 6778214
A A E A B 6778348
A A J A A 6778672
A A A A A B 6778882
A A A A 6778883
A A E A A A A 6778923
A A F A B 6778937
A B J A A 677901 I
A A A A A B 6779265
A A J A A 6779s90
A A J A A B 677959'l
A A F A 6829959
A A A A A B 6830426
A A J A 6830462
A A J A A B 6830696
A A A A A 6831116
A A A A A 6831 1 99
A A L A A 6832396
A A J A A 6832660
A A A A A 6832801
A A J A A 683281 5
A A E A 6833063
A A D A 6833064
A A F A 6833065
B A A A A A A A A 6833082
A A A A A A A A A 6833085
A A A A A A A A A 6833087
A A A A A A A A A 6833088
A A A A A A A A A 6833089
A A A A A A A A A 6833090
A A A A A A A A A 6833091
A A A A A A A A A 68331 1 4
A A A A A A A A A 6834109
A A A A A A A A A 6834191
A A A A A A A A A 6834204
A A A A A A A A A 6834213
B D A A B A B A 6834626
B D A A B A B A 68351 86
A A A A A A A A E 683521 4
B D A A B A B A 6835220
B A A A A A A A A 6835251
B D A A B A B A 6835677
A A A A A A A A A 6835832
A A A A A A A A A 6836232
A A A A A A A A A 6836233
B D A A B A A A 6836302
A A A A A A A A A 6836401
A A A A A A A A A 6836401
A D A A B A B A 6836683
B A A A A A A A A 6836804
A A A A A A A A A 6836922
A A A A A A A A A 6837710
A A A A A A A A A 6837828
A A A A A A A A A 6837829
20030901
Copyright O 2003 General Moro6 Corp.
t5B
T
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.
A A A A A B 6833082
A A D A A 6833085
A A D A A 6833087
A A D A A 6833088
A A L A A 6833089
A A A A A 6833090
A A J A A 6833091
A A A A A 68331 1 4
A A A A A B 6834109
A A A A A 68341 91
A A A A A 6834204
A A A A A 683421 3
A A C A 6834626
A A J A B 68351 86
A A D A A 6835214
A A A A 6835220
A A A A A 6835251
A A A A 6835677
A A D A C B 6835832
A A D A C 6836232
A A A A C 6836233
A A A A 6836302
A A+ A A C B 6836401
A Et+ A A C B 6836401
A A A A B 6836683
A A A A B B 6836804
A A A A B 6836922
A A A A B c 6837710
A A A A C 6837828
A A A A C 6837829
I
Assembly Number Found On your Transmission Nameplate.
-
Used Prior To S/N 31 10093029.
Used Starting Wirh S/N 3110093029.
A D A A B A B A 6881 022
A A A A A A A A A 6881 1 58
B A A A A A A A A 688231 8
A D A A B A B A 6882349
A D A A B A B A 688261 4
A D A A B A B A 6883030
A A A A A A A A A 68831 53
A D A A B A B A 6883204
B A A A A A A A A 6883602
A A A A A A A A A 6883656
A D A A B A B A 6883900
A D A A B A B A 6883942
A D A A B A B A 6883956
B A A A A A A A A 6884101
B A A A A C A A A 6884102
B D A A B A B A 6884250
B D A A B A B A 6884251
A D A A B A B A 6884252
A A A A A A A A A 6884253
A A A A A A A A A 6884254
A A A A A A A A A 6884255
B A A A A A A A A 6884256
B A A A A A A A A 6884264
A D A A B A B A 6884909
A A A A A A A A A 6885307
A D A A B A B A 6885308
A A A A A A A A A 6885331
A A A A A A A A A 6885388
A D A A B A B A 6885390
A D A A B A B A 23010016
A A A C 6881022
A A A A C 688't 158
A A
A
J A B C 688231 I
A A A 6882349
A A A B 688261 4
A A A C 6883030
A A A A C 68831 53
A A A c c 6883204
A A A A B 6883602
A A A A B 6883656
A A A A 6883900
A A A A 6883942
A A A F 6883956
A C A A B B 68841 01
A C A A B c 68841 02
A A F B 6884250
A A J B 6884251
A A D B 6884252
A A D A B B 6884253
A A D A B 6884254
A A D A B 6884255
A A D A B 6884256
A A A A C 6884264
A A J Lr C 6884909
A A J A B 6885307
A A A C 6885308
A A A A C 6885331
A A D A C 6885388
A A D C 6885390
A A A G C 2301 001 6
2003090r
Copyright @ 2003 Geneml Moton Corp.
l6D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
23013369 cLI6061-4 C E B H
23013538 cLT 6061-4 D K B H
23013777 cLT 5961-3 K E B B M
2301 3836 cLT 6061-4 C E A A
23014252 CLBT 6061-6 E E A A A
23014252 oLBT 6061-6 E E A A A
23014253 CLBT 5861-4 C c A C
23014253 CLBT 5861-4 C C A C
23014254 CLBT 6061-4 C C A A
23014254 CLBT 6061-4 C C A A
B A A A A A A A A 23012091
B A A A A A A A A 23012217
B D A A B A B A 23012468
A D A A B A B A 23012469
B A A A A A A A A 23012482
B D A A B A B A 23012484
A D A A B A B A 23012607
B D A A B A B A 23012647
A A A A A A A A A 23012709
A A A A A A A A A 23012765
A D A A B A B A 2301 3369
A D A A B A B A 23013538
A D A A B A D A 23013777
A D A A B A B A 23013836
A A A A A A A A A 23014252
A A A A A A A A A 23014252
A A A A A C A A A 23014253
A A A A A C A A A 23014253
A A A A A A A A A 23014254
A A A A A A A A A 23014254
A D A A D A D A 23014255
A D A A D A D A 23014255
A A A A A c A C A 23014256
A A A A A A A A A 23014257
A A A A A C A A A 23014258
A A A A A C A A A 23014259
A A A A A C A A A 23014260
A A A A A C A A A 23014261
A A A A A C A A A 23014262
A A A A A C A A A 23014262
20030901
Copyright @ 2003 General Motom Corp.
178
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A A A A B 23012091
A A A A C 23012217
A A A C 23012468
A A A Lr 23012469
A A D A B 23012482
A A A C 23012484
A A A A 23012607
A A A C 23012647
A A D A B 23012709
A A A A B 23012765
A A E A 2301 3369
A A F A 2301 3538
B B B E A A A 23013777
A A A (f 2301 3836
A A+ A A B B 23014252
A E++ A A B B 23014252
A A+ A A A C 23014253
A E++ A A A C 23014253
A A+ A A B C 23014254
A E++ A A B C 23014254
B B B E A+ A A 23014255
B B B E E++ A A 23014255
B B B E A A A A 23014256
A D A A B B 23014257
A C A A B c 23014258
A C A A B C 23014259
A A A A B A 23014260
A A A A B A 23014261
A A+ A A B C 23014262
A E++ A A B C 23014262
A D A A D A D A 23014271
A D A A D A D A 23014271
A A A A A A A A A 23014286
A D A A B A B A 23014346
A D A A B A B A 23014346
A A A A A A A A A 23014347
A D A A D A B A 23014348
A D A A D A B A 23014348
A A A A A A A A A 23014349
A A A A A A A A A 23014350
A D A A B A B A 23014351
A D A A B A B A 23014351
A D A A B A B A 23014352
A D A A B A B A 23014352
A A A A A C A C A 2301 4353
A A A A c
A A c A 23014353
A A A A A A A A A 23014354
A B A A A C A A A 23014355
A C A A D A B A 23014356
A A A A A C A A A 23014357
A A A A A C A A A 23014357
A A A A A A A A A 2301 4359
A A A A A A A A A 2301 4360
A A A A A A A A A 2301 4360
A D A A D A D A 23014361
A D A A D A D A 23014361
A D A A B A B A 23014362
A D A A B A B A 23014362
A D A A D A D A 23014363
A D A A D A D A 23014364
B B B E A+ A A
B
23014271
B B E E++ A A 23014271
A A A A B 23014286
A A+ A A 23014346
A E++ A A 230't4346
A A A A B 23014347
A A+ A A 23014348
A Et+ A A 23014348
A A A A B 23014349
A A A A B 23014350
A A+ A A 23014351
A E++ A A 23014351
A A+ A A 23014352
A E++ A A
A 23014352
A E A+ A A A 2301 4353
A A E E++ A A A 2301 4353
A A G A B 23014354
A B G A B 2301 4355
A B G F 2301 4356
A A+ A A A 23014357
A E++ A A A 23014357
A A A A B 2301 4359
A A+ A A B 2301 4360
A Et+ A A B 23014360
H C D A+ G B 23014361
H C D E++ G B 23014361
A A+ A A 23014362
A E++ A A 23014362
H c D A G B
H
23014363
C D A G B 23014364
20030901
Copyright @ Zn3 Geneml Moton Corp.
198
ALLISON 5000/6000 SERIES OFF-HTGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
NorE: fiy,::l-.f:te,rrr.Rss.muiyp;;-ffi
Sections 3240 ui'"
#il^ii#ff ."iffi:#i[J".
"oiuJJ"-ii;';ffi#:il:ih::3:,Tilt';Hi#.i.#:H;?,. part inrormation.
Tfnsfer Gear
Output Main pressure Lockup Retarder Main
Thansfer Hsg Cover/ Disconnect
Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oit Filter Valve Valve Valve Brake
23 24 2s 26 )'7 28 29 30 31 A/Nt
H C D A G A B 23014365
A A+ A A B 23014366
A E++ A A B 2301 4366
A A+ A A B 23014367
A E++ A
H A B 23014367
C D A G
H E D A G
B 2301 4368
A A B 2301 4369
A E A+ A A A
A A E
23014370
E++ A A A 23014370
A A+ A A A 23014371
A Etr A A A 23014371
A A+ A A 23014372
A E++ A A 23014372
A A+ A A A 23014373
A E++ A
A A A 23014373
A E A+ A
A A C 23014374
E r++ A C
A 4J/4
A A C
A
2301437s
A A A C
A t.+6/o
A+ A A 23014377
A E++ A A )a.n
A At A c
A
23014378
E++ A C )'1.n.1
A At A A A
A
23014379
E++ A A A 23014379
A A+ A A c 23014381
A E++ A A C 2301 4381
A A A A B 23014382
A A+ G A 2301 4383
A E++ G A 2301 4383
A A+ A A B 23014384
A Ef+ A A B 23014384
A A+ G A D 23014385
A E++ G
B A D 2301 4385
B B E A+ A
B B A 23014386
B E Et+ A A
H C D
23014386
U G
H C B 23014387
D G A B 2301 4s88
A A A A B Z+JUV
A A A A 230't4390
t
Assembly Number Found On your Transmission Nameplate.
-
Used Prior To S/N 31 1009302e.
++ Used Staning With
S/N 3t 10093029.
20030901
Copyright @ 2003 General Motom Corp.
l9D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
i
A B A 23014664
A A A A A A A
A C A 23014679
A A B A D A 2301 4686
A D A A D A B
A D A 2301 4690
A A D A B A 23014690
A D A A B A B
A D
A 2301 4693
A A B A B A 23014693
20030901
Copyrighr @ 2003 General Moton Corp.
208
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Croup listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
A A A A C ,2n-l
A AT A C 23014486
A E++ A C 23014486
A A+ A A B 23014487
A E++ A A B )anl
A A A B zJUt 45U9
A A A A B 23014510
A A+ A A B : zJUr 4St 't
A E++ A A B ,enr
A A G A C z,7vt45zu
H C D A G A B 2301 4535
A A+ A A 23014655
A E++ A A 2301 4655
A A A B 23014664
A A A
D A
A B 23014679
D E B A B C 23014686
A A+ A A A 2301 4690
A E++ A A A 2301 4690
A A+ A G 23014693
A E++ A G 23014693
I
Assembly Number Found On your Transmission Nameolate.
- 10093029 --- .-"-r'
+ Used PriorTo S/N 31
++ Used Starting
With S/N 3110093029.
20030901
Coplright O 2003 cetreral Moiors Corp.
20D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A A A A A C A A A 2301 4989
A A A A A C A A A 23015012
A B A A A A A A A 23015013
A A A A A A A C A 23015021
A A A A A A A C A 23015021
A D A A D A D A
A D
23015030
A A D A D A 23015030
A D A A D A B A
A A 23015038
A A A A A A A 2301 51 07
A D A A B A D A 2301 51 08
A D A A B A D A 23015108
A A A A A A A A A 2301 51 18
A A A A A A A A A 2301 51 40
A A A A A A A A A 23015217
A A A A A C A C A 2301 5233
A A A A A C A C A 23015233
A A A A A A A C A 23015234
A A A A A A A C A 23015234
A D A A D A D A 23015237
A D A A B A B A 2301 5265
20030901
Coppight @ 2003 Gentral Morors Corp.
2tB
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A A+ A B 2301 4936
A E++ A B 23r)1 40aA
A A A A B
B B
23014957
B E A+ A A A 2301 4963
B B B E E++ A A A 2301 4963
A A A A 2301 4969
A At A A B 2301 4985
A r++ A A B 2301 4985
B H B E Ai A A 23014987
B B B E E++ A A 23|.]149E7
A A A D A 2301 4989
A A A D C C 23015012
A B G A F
F F 2301 501 3
E E AI G A D 23015021
F F E E E++ G A D
B B
23015021
B E AT A A 230't5030
B B B E r++ A A 23015030
A A A A 23015038
A A A A C B 23015107
E A D E A+ G D C 2301 51 08
A D E E++ G D C 23015108
-E A C A A B C 230't51 18
A A A A B C 23015140
A A A A B
F D
23015217
D At G A B 2301 5233
F D D E++ G A B
H C
23015233
D A+ G A B 23015234
H C D E++
I
G A B 23015234
D E A K A 23015237
A A+ A C 23015265
20030901
Copyright @ 2m3 General Motom Corp.
228
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Pan Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly numtrer specific. See the appropriate section for part information.
A A A A 2301 5856
A A A A B C 2301 5862
A A A A C 23015863
A A+ A A B C 23017142
A E++ A A B C 23017142
A A+ A A A C 23017343
A E++ A A A C 23017343
A A+ A A A A 23017623
A E++ A A A A 23017623
B D A A B B 23017721
E A D E B G B C 2301 8505
E A D E A+ G
E A D E E++
D C 2301 871 I
Lr D C 23o.'tR71R
A A+ A A B zuut9055
A E++ A A B )en1
A A+ A A B z3u]9056
A E++ A A B 2301 9056
A At A A B 23019072
A E++ A A
u B 23019072
D D H G A F 23019127
A A+ A A B 23019236
A E++ A A
F B 2301 9236
D E H G A F
H C 23019241
E A G A B 23019242
A At A A 23019282
A E++ A A 23019282
A E A A B 23019317
A A+ A A A 23019357
A E++ A A A 2301 9357
A A A D C C 23019358
i
D A 23040681
A A A A A A c
A D
A 23040730
A A B A B A 23040763
A A A A A A A A
B D
A 23040835
A A B A B A 23040898
A D A A ts A B A 23040956
20030901
Copyrighr @ 2003 Geneml Motors Corp.
238
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
H G D E H A B 23040493
A F A A B 23040496
A F A A B
F 23040497
D E E K A 23040498
B F A A B C 23040499
A F A A B 23040500
A F A A B 23040501
A F A A B
A 23040502
A E A A A A 23040572
A A A A 23040573
A F A A c 23040576
A E A A 23040577
A F A A A 23040626
A F B A B
A 23040658
A E E F G 23040681
B B B E E G A A 23040730
A E A F 23040763
A F A A B 23040835
B F A B C 23040898
A E A B 23040956
20030901
Copyright @ 2003 General Motos Corp.
248
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
A E M A H C 23041161
A E M A H 23041162
A E M A H C 23041 1 63
A F M A H 23041164
B F M A H C 23041 1 65
B F M A H C 23041 1 66
A F M A H 23041167
A E M A H 230411 68
A E M A H C 2304't't69
A E M A H 23041170
A E M A H 23041171
A E M A H 23041172
A F M A H 23041173
A F M A H 23041174
A E M A H 23041175
A E M A H 23041176
A E M A H 23041177
A E M A H 23041178
A E M A H 23041179
A F M A H 23041 1 80
2m30901
Copyright @ 2003 General Motors Corp.
24D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3210 are not assembly number specific. See the appropriate section for part information.
E
A
A
A
D
A
A
A
A
I
A
A
A
A
B
A
A
A
B
A
A
23041 309
23041310
A A A A
A D
A 23041311
A A B A B A 23041312
A A A A A A A A
A A A 23041 31 3
A A A A A C A 23041314
A A A A A A A A
A D
A 23041315
A A B A D A 23041316
A D A A B A B
A A A 23041317
A A A A A A A 23041 31 8
A A A A A
i
A A A A
A A 23041319
A A A A A A 23041320
A D A A B A D
E A A 23041321
A A A A A A A 23041322
A D A A B A B
B A A 23041385
A A A A
B A
A c A 23041438
A A A A A C A 23041439
B A A A A A A C
A D
A 23041440
A A B A B A 23041491
A A A A A A A A A 23041521
20030901
Copyrighr @ 2003 General Motors Corp.
258
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
A E M H 23041 191
A E M K 23041192
A E M H 23041193
A E A A B 23041271
A F A
R B
E 23041289
B E E A A 23041304
A E A A B C IJUC
B B E E A
: A E A
A )Qnt
A A zsu413(J7
A E E A A A 23041308
A E A A A 23041309
A E A A 2304131 0
A E A A A 23041311
Lr D
A
A
D G
E
E
A
A
H
A
B
A
B
tr
i 23041312
23041313
23041314
A F A A
F n B 23041315
E E K A 23041316
A E A A 23041317
A F A A B A 23041318
A F A A B C 23041 31 9
A F A A B 23041320
B B B E F A A : 23041321
A F A A A C 23041322
A E A F C
H G 23041385
D E H A D 23041438
G D D G H B F
G 23041439
D G
3 A F
H
A
B F 23041440
A 23041491
a E A A B 23041521
2m30901
Copyright @ 2003 General Motom Corp.
25D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A A A A A A A A A 23043389
A A A A A A A A A
B D
23043391
A A B A B A 23043410
A A A A A A A A A 23043460
A A A A A C A A A
A A 23045355
A A A C A A A 23045356
A A A A A A A A A
A A 23045357
A A A C A A A 23045358
A A A A A c A A A 23045359
A D A A D A D A 23045460
A A A A A C A A A 23045461
A A A A A A A A A 2304551 8
A A A A A A A C A
B D 23046168
A A B A B A 23046606
B D A A B A B
B A 23046614
A A A A A A A A 23046697
A D A A B A D A
A D
23046943
A A B A L) A 23046980
A A A A A A A c A 23046998
B A A A A A A A A 23047058
20030901
Copyright O 2003 General Motom Corp.
268
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A E M D H 23042506
A E A A A 23042588
A F A A 23CI42649
A A E t- A A A
H L/
23042650
D E G A A 23042792
A E M D H 23042808
A F M A H 2304301 9
A F A B U 23043187
F D E E G D 23043236
A E M A H C 23043318
A F M D H 23043389
A E M D H 23043391
B F M H B 23043410
A E A A C 23043460
A F A A B C 23045355
A F A A B A 23045356
A F A A B C 23045357
A F A A B C 23045358
A F A A B C 23045359
B B IJ E F A A 23045460
A F A A A C 23045461
B F A A B B 23045518
B B A E E A A A 23046168
B F A B B 23046606
B F M H B 23046614
B F A A B B 23046697
B B ts E E A A
B 23046943
B E F A A 23046980
B B B E E A A A 23046998
A F M A H C 23047058
B D A A B A B A 29501 639
B A A A A A A A A 29501877
B A A A A A A A A 29501 952
A A A A A A A A A 2950't 953
A D A A B A B A 29501 955
A D A A B A B A 29501 958
A D A A B A B A 29501 959
A A A A A A A C A 29502335
A A A A A A A C A 29502336
A A A A A A A C A 29502337
A D A A B A B A 29502382
B A A A A A A A A 29502413
A A A A A A A A A 29502426
A A A A A A A C A 29502435
A A A A A A A A A 29502436
A A A A A A A A A 29502438
B A A A A A A A A 29502461
B F A A B A B A 29502470
B F A A B A B A 29502471
A A A A A A A A A 29502614
B D A A B A B A 29502693
B A A A A A A A A 29502702
A A A A A A A A A 29502760
B A A A A A A A A 29502782
B A A A A A A A A 29502783
B D A A B A B A 29502784
B A A A A A A A A 29502785
B A A A A A A A A 29502786
B F A A B A B A 29502788
A A A A A A A A A 29502794
2003090r
Copyright @ 2003 General Moton Corp.
27B
_--l
I
I
alLISoN 5000/6000 sERIES oFF-HrGHwAy rRANSMrsstoNS pARTS cATALoG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AA{) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
A F M H 29501639
A F M A H : 29501877
A F A A B 29501952
A E A A A 29501 953
A tr M H 29501955
A h A A 29501958
A E A
B
A 29501 959
B A ts E A A A ,o(nraetr
B B A E E A A A
B B z95U233ti
A E E A A A 29502337
A E N J 29502382
A E M A H 29502413
A F M A
(r H C 29502426
F E E A A
: A F A A
B 29502435
A 29502436
A E A A C 29502438
A F M A H 29502461
B F M H B 29502470
A F M H C 29502471
A E M A H 29502614
A F M H c 29502693
A F A A C :z9502702
A E M D )oEno-ra^
H
A F M C H C 29502782
B F M C H c 29502783
B F M H C 29502784
A F M C H C 29502785
B F M C H c 29502786
B F M H C :295027E8
A F M D H 29502794
20030m1
Copyrighr O 2003 General Motom Corp.
27D
ALLISON 5000/6000 SERIES OT '-HIGHWAY TRANSMISSIONS PARTS CATALOG
B F A A B A B A 295051 64
A A A A A A A C A 29505220
B A A A A A A A A 29505262
A A A A A A A A A 29505392
A A A A A A A A A 29505393
A A A A A A A A A 29505435
A H A A A A A A A 29505457
B A A A A A A A A 29505484
A A A A A A A A A 29506921
A A A A A A A A A 29507005
B F A A B A B A 29507077
A A A A A A A A A 29507137
A D A A B A B A 29507393
A A A A A A A A A 29507394
A D A A B A B A 29507704
A F A A B A B A 29507754
B A A A A A A C A 2950?9?6
B A A A A A A c A
B 29507977
A A A A A A C A 2950r9r8
A D A A B A B A 29508014
A A A A A
A A A
A A C A | 29508108
A A A A A A 295081 1 2
A D A A B A B A 29508203
A D A A B A B A 29s08204
B D A A B A B A
B 29508489
F A A B A B A 29508551
B H A A A A A A A 29508673
B D A A B A B A 29509326
B F A A B A B A
A 29509327
D A A B A B A 29509427
20030901
CopFight @ 2003 General Motors Corp.
28B
I eu-tsox soooloooo spnlps opr'-urcuwey rneNsrrarssroxs pRnrs cerer-oc I
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.
A E M H
B
295051 64
B A E E E A A 29505220
A F M A H 29505262
A F M A H 29505392
A F A A A A 29505393
A E A A c C 29505435
A F M A H 29505457
A E A A B 29505484
A E M A H 29506921
B F M A H 29507005
B E M H 29507077
A E M A H 29507137
A F M H 29507393
A F M A H 29507394
A F A A 29507704
A E A A
H
29507754
K D E H A D 29507976
G L D G H B F 29507977
G L D Lr H B F 29507978
A E A C 29508014
B B B E F A A A 295081 08
A F A A B 29508112
A F A A C 29508203
A E A A 29508204
B F M H C 29508489
B F M H B 29508551
B F M A H B 29508673
B F M H C 29509326
B F M H B 29509327
A E A A 29509427
,
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section an6
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
A F A A B A B
B A 2951 1 635
A A A A A A A A 29511642
A D A A B A D A
A D 29512308
A A B A D A 295123'15
A U A A B A B A
A 2951 261 5
A A A A A A A A 29512848
B D A A B A D A
B A 29513066
A A A A A A A 29513284
B t- A A B A B
B A 29513441
A A A A A A A A 29513469
B F A A B A B A
B u 29513514
A A B A B A 2951 3620
A A A A A A A
A A 29513621
D A _4 A B A D A
E A A A A A
2951 3735
A A A 29513774
A D A A B A B
B A 29513775
H A A A A A A A 29513779
A A A A A A A A
A A 29513789
H A A A A A A A 29514047
A D A A B A D A 29514189
A H A A A A A A
B A 29514274
A A A A A A A A 29514475
A H A A A A A A A 2951 4561
A F A A B A B A 29514575
A A A A A A A C A
A D 29514960
A A B A B A 2951 4961
A A A A A A A C
A A 29515003
A A A A A A C A 29515004
A A A A E A A C A 29515005
A A A A A A A C A 29515006
B F M H 2951 1635
B
A
B
A
B
A
E
E
E
E
E
A
A
A
A A
A
B
i 29511642
2951 2308
29512315
A E A B 29512615
A F M D H 29512848
G D D E G A 2951 3066
A tr A A C 29513284
B t- M L B 29513441
A E A A A A 29513469
B F M L B 2951 351 4
A F A A z95I 3620
A E A A
B
A 29513621
B A E E A A 2951 3735
A F A A 20(
A
A E A A 29513775
B F M A H B 29513779
A E A A B C 2951 3789
B F M A H 29514047
B B B E E A A 2951 41 89
B F M A H 29514274
A E A A
A tr
4 B 29514475
A A A 295't 4561
B F A B C 29514575
B B B E t- A A A 2951 4960
A E A
H
C 2951 4961
C D E M A L
H G CUUS
D E M A L 29515004
F I
E E tr M A L
F 2951 5005
J E E E M A L 2951 5006
A A A A A A A A A 2951 501 7
A D A A B A D A 2951 501 8
A A A A A A A A A 2951 501 9
A A A A A A A A A 2951 5020
A A A A A A A A A 29515021
A A A A A A A A A 29515022
A A A A A A A A A 2951 5023
B A A A A A A A A 29515024
B A A A A A A A A 2951 5025
A A A A A A A A A 2951 5026
B A A A A A A A A 29515027
B A A A A A A A A 2951 5028
A A A A A A A A A 2951 5029
B A A A A A A A A 2951 5030
A A A A A A A A A 2951 5031
A A A A A A A A A 2951 5032
A A A A A A A A A 2951 5033
A D A A B A B A 2951 5034
A D A A B A B A 2951 5035
A D A A B A B A 29515036
A D A A B A D A 2951 5037
A D A A B A D A 2951 5038
A D A A B A D A 2951 5039
A D A A B A B A 29515040
A D A A B A D A 29515041
A D A A B A D A 29515042
A D A A B A D A 29515043
B D A A B A B A 29515044
B D A A B A B A 295't 5045
B D A A B A B A 2951 5046
A E M D L 2951s017
E H IJ E F M A L A 295150't 8
A E M A L c 29515019
A E M A L 29515020
A E M A L C 29E1Bn 1
A F M A L 29515022
B F M A L C 29515023
B F M A L C 295150,.4
A l- M A L C 2951 5025
A F M A L 2951 5026
A F M C L C 29515027
B F M C L C 2951 5028
B F M A L 2951 5029
A F M A L 2951 5030
B F M A L 2951 5031
A E M A L 2951 5032
A F M A L 2951 5033
A E M M 2951 5034
A E M M 29515035
A E M M 2951 5036
E H D E F M
A L 2951 5037
H
i
E E M L 2951 s038
H E E M L 29515039
A E M
E L 29515040
H D E E M L
E H C 29515041
D E E M L 29515042
E H D E tr M L : 29515043
B F M L C 2Q\1q a
A F M L C 29515045
B F M L C 2951 5046
20030901
Coppight @ 2003 General Motore Corp.
30D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOC
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.
A A A A A A A A 20q
A A
A A A A A A A A zv5't 5u64
A A A A A A A A
A A 2951 5065
A A A A A A A A 2951 5066
A A A A A A A A A
A A 2951 5067
A A A A A A A 2951 5068
A A A A A A A A
A A 2951 5069
A A A A A A A A
A A 2951 5070
A A A A A A A 2951 5071
A A A A A A A A A 29515072
A A A A A A A
A A A 29515073
A A A A A
A A A 29515074
A A A A A A A A
A A 2951 5075
A A A A A A A 2951 5076
A A A A A A A A A
B A 29515077
A A A A A A A 2951 5078
A A A A A A A A
A A 2951 5079
A A A A A A A A
B A 2951 5080
A A A E A A A 2951 5081
B A A A E A A A A 2951 5082
A A A A A A A A
B A 2951 5083
A A A A A A A A
A A 2951 5084
A A A A A A A 2951 5085
B A A A A A A A
B A A 2951 5086
A A A A A A A 29515087
A A A A A A A A A
A A 2951 5088
A A A A A A A 2951 5089
B H A A A A A A
B A 2951 5090
H A A A A A A A
A H 2951 5091
A A A A A A A 2951 5092
A E M A L 2951 5063
A E M A L 2951 5064
A F M A L 2951 5065
A F M A L 2951 5066
A E M A L 2951 5067
A E M D L 2951 5068
A F M A L 20tr
A F M A L 29515070
A F M D L 29515071
A E M A L 29515072
A t M A L 2951 5073
A E M A L 29515074
A E M A L 2951 5075
A F M A L 2951 5076
B F M A L B 29515077
A F M A L 2951 5018
A E M D L 29515079
A E M D ,otr
L
A F M A L U 2951508't
A h M A L 2951 5082
A F M A L C 2951 5083
A t- M A L 29515084
A E M A L 29515085
A F M C L C 2951 5086
B F M C L C 29515087
A F M D L 2951 5088
A E M A ,otr
L
B F M A L B 2951 5090
B F M A L B 29515091
B F M A L 2951 5092
20030901
Copyright @ 2003 General Moton Corp.
3lD
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
B F A A B A B A 29515217
B F A A B A B A 2951 521 8
B F A A B A B A 29515219
B D A A B A B A 29515220
B F A A B A B A 29515221
B F A A B A B A 29515222
A F A A B A B A 29515223
A F A A B A B A 2951 571 3
B F A A B A B A 29515726
A A A A A A A c A 29515783
A F A A B A B A 29515797
A D A A B A D A 2951 6063
A F A A B A B A 2951 6354
A A A A A A A C A 29516418
A H A A A A A A A 2951 6534
A H A A A A A A A 29516535
B H A A A A A A A 2951 6595
A F A A B A B A 2951 8034
A F A A B A B A 295't8057
A F A A B A B A 2951901 1
A H A A A A A A A 29519012
A H A A A A A A A 29519032
B A A A A A A A A 2951 9033
B A A A A A A A A 2951 9034
A H A A A A A A A 2951 9298
A F A A B A B A 2951 9299
A D A A B A B A 29520489
A H A A A A A A A 29520527
B A A A A A A A A 29520692
B A A A A A A A A 29520693
A E M M 29527810
B F M L C 29527811
E P
3
A
E
A E
E
E A
M
A
i
A
B
L
B C
29527812
29527813
29527814
E P D E E M L c 29527815
A E A A A 29527816
A E G A D 29527817
E P D E E M L 29527818
A E A A A 29527819
A E M L 29527820
A t- A A A C 29527821
A E A A A 29527822
A E A A B 29527823
tvt A E E A A 29527824
A E A A B 29527825
A F A A A 29527826
B M A E F A A A 29527827
A E M A L 29527828
H K E E M A L 29527829
20030901
Coppight @ 2003 Geneml Molors Corp
34D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
B F A A B A B A
B D
29527864
A A B A D A 29527865
A D A A B A B A
B D 29527866
A A B A B A 29527868
B F A A B A B
A A 29527869
D A A B A B A 2€i52?8?O
A F A A A B A
B F 29527871
A A B A B A 29527872
A F A A B A B A
A D 29527873
A A B A B A 29527874
20030901
Copyright @ 2003 Geneml Motos Corp
358
t
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your rransmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
B F M A L B 29527841
A E M A L 29527842
B F M A L B 29527843
A E M A L 29527844
B tr M A L B 29527845
C h A A c ,otrc-7a
A E M A L 2952/E,47
A E M A L C 29527848
H K D E M A L 29527849
A E M M 29527850
A F M D L 29527851
c F A A B B 29527852
A F M L 29527853
A E M M 2952785s
A F M L B 29527856
C E A G 29527857
B F M L B 2Qq)79',8A
A E M A L
B F M L 29527860
A F M L C 29527861
B F M
G L C 29527864
N D E Ll A 29527865
A E A A 29s27866
B F M L 29527868
A F M L C 29527869
A E A A 29527870
A tr A A 29527871
B t-. M L C 29527872
A E A A :29527873
A t A A 29527874
B F A A B A B A
B F 29527896
A A B A
A D
B E 29527897
A A B A D A 29527899
A D A A B A D A
B H
29527900
A A A A A A A 29527901
A H A A A A A A E 29527902
A H A A A A A A A 29527903
A H A A A A A A A 29527904
B H A A A A A A A
A H
29527905
A A A A A A A 29527906
A D A A B A B A 29527907
A H A A A A A A A 2952?gO8
A H A A A A A A A 29527909
A rt A A A A A A A 2€52?g10
A H A A A A A A A 29527911
A H A A A A A A A 29527912
B H A A A A A A A
A H
29527913
A A A A A A A 29527914
A H A A A A A A A 29527915
A A A A A A A 29527917
20030901
Copyright @ 2003 General Motos Corp.
368
I elltsoN soooloooo spRIps opr'-urcuwey rneNsurssroxs penrs careloc -l
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
G-roup listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 324 are not assembly number ipecific. See the appropriat" r""iirr, for part information.
A E M A L 29527885
A E M A L c 29527886
A F M A L 29527887
B F M A L C 29527888
C E A A B 29527889
C F A A B 29527890
C F A A B 29527891
A F M A L C 29527892
C E A F 29527893
c F A B B 29527895
A F M L B 29527896
A E M L
B 29527897
M B E E A A 29527899
B M A E E A A 29527900
A F M A L 29527901
B F M A L 29527902
A E M D L 29527903
A F M A L C 29527904
A E M A L 29527905
A E M D L 29527906
A E M M 29527907
A F M D L 29527908
A F M A L 29527909
A F M A L 29527910
A E M A L 29527911
A E M A L 29527912
A E A A A 29527913
A F M A L 29527914
A F A A A 29527915
A E M D L 29527917
20030901
Copyright @ 2003 General Motors Corp.
36D
!tLLi.t-lf
To hnd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
29527943 S 66OOMR E C A A A
29527946 S 66OOHR E E A A A
29527948 CLBT 5963.6 A B A A A
29527950 CLBT 5963-6 A D A A A
29527951 CLBT 5963-6 E C A A A
29527953 CLBT s961-12 K K E C A C
29527958 CLBT 6063-4 C E A A
29527961 CLBT 5961.4 C E A A
29527962 CLBT 6063.4 A C A A A
29527963 CLBT 5961.4 D C A A
B H A A A A A A A
B
29527971
H A A A A A A A 29527974
B A A A A A A C A 2952?g8g
B H A A A A A A A 29527985
A A A A C E B A A 29527986
A H A A A A A A A 29527987
A A A A A A A C A 2952?988
B H A A A A A A A 29527990
B H A A A A A A A 29527992
B D A A B A B A 29527993
A H A A A A A A A 29527994
A A A A A A A C A 29527995
A D A C F B B A 29527996
A D A A B A B A 29527997
B F A A B A B A
A 29527998
D A A B A B A 29527999
A D A C F B B A 29528001
A H A A A A A A A 29528002
A H A A A A A A A 29528003
A H A A A A A A A 29528005
29527943 S 66OOMR B B A B B A E
29527946 S 66OOHR B B A B B A E
29527948 CLBT 5963-6 A A A A A A E
29527950 CLBT 5963.6 A A A A A A E
29527951 CLBT 5963-6 A A A A A A E
29527953 CLBT 5961-12 A A D A A A E
29527958 CLBT 6063-4 B B A A B A E
29527961 CLBT 5961-4 A A A A A A E
29527962 CLBT 6063-4 B B A A B A E
29527963 CLBT 5961.4 A A A A A A E
C F A A B 29527943
C E A A A B 29527946
A E M A L 29527948
A F M A L 29527950
A E M A L
B
C 2952795'l
M A E E A A A 29527953
A E M A L 29527958
A F A A A 29527961
A E M A L 29527962
A E A A B 29527963
B F M A L B 29527971
A F M A L
H
C 29527974
K E F M D L 29527983
A F M A L 29527985
C E A A D 29527986
A F M A L
H 29527987
K E E G A D 29527988
B F M A L C 29527990
A E A A C 29527992
B F M L C 29527993
A E A A C C 29527994
G o E E M A L 29527995
C F Ll D c 29527996
A F A A 29527997
B F M L 29527998
A E M L 29527999
C E A A 29528001
A F M A L 29528002
B F M A L 29528003
A F M A L 2952800s
20030901
Copyright O 2003 General Morore Corp.
31D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
29528092 s 6600H A D A A
29528093 cLT s963-6 B E A D K
295281 06 CLBT 6063-6 A E A A A
29528107 cLT 6063-3 B A A D L
295281 08 CLBT 6063-6 A E A A N
295281 1 I CLBT 6063-6 B D A A A
295281 68 CLBT 6063.4 E B A N
295281 69 CLBT 6063-4 E B A B
29528173 cLT 6063-3 B A A D L
29528370 cLT 5961-12 E K K E A A A
A H A A A A A A A 29528038
B H A A A A A A A 29528039
A D A A B A B A 29528040
A D A A B A D A 29528042
A A A A A A A C A 29528044
B F A A B A B A 29528046
B G A D F B B A 29528081
A F A C F B B A 29528087
A H A A C E B A A 29528089
B F A A B A B A 29528090
A D A c F B B A 29528092
B F A A B A B A 29528093
A H A A A A A A A 295281 06
A F A A B A B A 29528107
A H A A A A A A A 29528108
B A A A A A A A A 295281 1I
A H A A A A A A A 295281 68
A A A A A A A A A 295281 69
A F A A B A B A 29528173
A D A A B A D A 29528370
20030901
Copyright @ 2m3 ceneral Moron Corp.
38B
lrt-l-ll)-^
T
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Gloup listed opposite the Assembly Part Number (A/tl) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
29528092 s 6600H B B C B B A H
29528093 cLT 5963-6 A A A A A A E
295281 06 cLBT 6063-6 B B A A B A E
29528107 cLT 6063-3 B B c A B A H
29528108 CLBT 6063.6 B B A A B A E
295281 19 CLBT 6063-6 B B A A B A C
29528168 CLBT 6063-4 B B A A B A C
295281 69 CLBT 6063-4 B B A A B A C
29528173 cLT 6063-3 B B C A B A H
29528370 cLT 5961-12 A A D A A A F
A E A A C 29528021
A E M D L 29528022
A E M A
A L 29528023
P E E A B :z9526024
A F A A B 20(ranoa
A E A A
A F M A L 29528029
B F M A L 29528034
A F M A L C 29528035
E E A A B B 29528037
A F M A L 29528038
A E A A A 29528039
A E A
A A 29528040
A E E M L :z952U042
B M B E E E A A 29528044
B F M L B 29528046
C F M L 2QErena
C F A A 3 235:z6|']ts7
C F A A A 29528089
B F M L B 29528090
A F A A 29528092
B F M L B 2q52Rnoa
A E M A L B
A F M L 29528107
E E M A L B 295281 08
A F M A
A F
L C 2952E1 1 I
M A L B 29528168
A F M A L B 295281 69
A F M
B L 29528173
B A E E A A 29528370
20030901
Copgight @ 2003 central Motors Corp
38D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-410 are not assembly number specific. See the appropriate section for part information.
29529170 s 6600M B E A A
29529181 cLT 6063-6 B E A D L
29s29203 s 6600M C D A P
29529209 S 66OOHR C D A A
29529229 cLT 5963-4 B D A A
29529230 cLT 5961-4 C C A A
29529236 CLBT 5963-2 A E E A A
29529252 s 6600H B D A P
29529264 S 66OOHR B D A N
29529661 M 66OOAR B E A A N
29529662 M 6600A B E A A N
29529719 CLBT 5963-4 D M A N
29530106 S 56OOMR D E A A
29530107 S 56OOMR B G A A A
29530108 S 56OOMR B Lf A A A
295301 09 S 56OOMR B G A A A
295301 10 S 56OOHR A E C A C
295301 11 S 56OOHR A A B A C
295301 2
1 S 56OOMR D E A A
295301 1 3 S 56OOMR D E A A
A D A C F B B
B A 29529170
F A A B A B A 2%29181
A F A C F B B
A A 2952g203
H A A C E B A A
B D
29529209
A A B A B A 29529229
A U A A B A B A
B A 2952g2io
A A A A A C A 29529236
A F A C F B B
A A 29529252
H A A C E B A A
B H
29529264
A B D E B A A 29529661
B G A D F B B
A A 29529662
H A A A A A A A 29529719
A A A A A A A A
B A 295301 06
A A A A A A C A 295301 07
A A A A A A A C
A A 29530108
A A A A A A C A 295301 09
A A A A A A A C A
A A 295301 10
A A A A A C A 2953011.1
A A A A A A A A
A A 295301 12
A A A A A A A A 295301 13
1 Assembly Number
Found On your Transmission Nameplate.
-
20030901
CopFight @ 2003 General Moton Corp.
398
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
29529170 s 6600M B B A B B A E
295291 81 cLT 6063-6 B B A A B A E
29529203 s 6600M B B A B B A E
29529209 S 66OOHR B B A B B A E
29529229 cLT 5963-4 A A A A A A E
29529230 cLT 5961-4 A A A A A A E
29529236 CLBT 5963-2 A A B A A A E
29529252 s 6600H B B A B B A E
29529264 S 66OOHR B B A B B A E
29529661 M 66OOAR B B A B B A E
29529662 M 6600A B B A B B A E
295297't9 CLBT 5963-4 A A A A A A E
295301 06 S 56OOMB B B A A B A E
295301 07 S 56OOMH B B B A B A A
295301 08 S 56OOMH B B B A B A A
295301 09 S 56OOMR B B B A B A B
295301 10 S 56OOHR B B D A B A D
295301 1 1 S 56OOHR B B D A B A D
295301 1 2 S 56OOMR B B A A B A E
295301 13 S 56OOMR B B A A B A E
B F M L 29528482
B F M L 29528483
B F M A L 29528484
H G D E M A L 29528530
c E A A 29529095
B F M L B 29529097
B F A B C 29529098
B F M L B 29529099
C E A A A 295291 00
A E A A 295291 69
c E A F 29529170
B F M L B 295291 81
C E A F 29529203
C E A A A 29529209
A F M L 29529229
A E A A 29529230
E P D E E M D L 29s29236
C E A A 29529252
C E A A A 29529264
c F M A L B 29529661
c F M L B 29529662
A E M A L 29529719
A F A A B
H
29530106
K D E G A D 2953010?
H K D E A A B
H
29530108
K E E G A D 295301 09
B M B E E A A A 295301 10
B M B E E A A A 295301't1
A E A A B 295301 12
A E G A D 29530't 13
20030901
Copyright O 2003 General Moton Corp.
39D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To Iind detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.
29530126 S 56OOMR E C A A A
29530127 S 56OOMR A C A A C
295301 28 S 56OOHR E B A A C
295301 29 S 56OOHR E C A A C
295301 30 S 56OOMR A D A A A
295301 31 S 56OOHR A B A A A
29530'132 S 56OOMR A C A A C
29530133 S 56OOMR A C A A A
29530134 S 56OOMR A C A A A
295301 35 S 56OOMR A C A A C
295301 36 S 56OOMR A C A A A
295301 37 S 56OOMR A E A C
295301 38 S 56OOHR K E D A A
295301 39 s 5600H E K K E A A A
295301 40 S 56OOHR K K E D A A
29530141 S 56OOHR K K E C A C
29530142 M 56OOAR B G A A A
295301 43 M 56OOAR B G A A A
29530144 M 56OOAR A A E A A
295301 45 M 56OOAR D E A C
295301 46 M 56OOAR D C A A
29530147 M 56OOAR B E A A
295301 48 M 56OOAR B D A A
295301 49 M 56OOAR A c A A A
295301 50 M 56OOAR C C A A
295301 51 M 56OOAR D E A A
295301 52 M 56OOAH c C A A
295301 53 M 56OOAR c E A C
295301 54 M 56OOAR B E A A
295301 55 M 56OOAR D M A A
B A A A A A A A A 295301 26
A A A A A A A A A 29530127
A A A A A A A A A 295301 28
B A A A A A A A A 29530129
A A A A A A A A A 295301 30
A A A A A A A A A 29530131
B A A A A A A A A 29530132
A A A A A A A A A 295301 33
B A A A A A A A A 29530134
B A A A A A A A A 295301 35
A A A A A A A A A 295301 36
B A A A A A A C A 295301 37
A A A A A A A C A 295301 38
A D A A B A D A 295301 39
A A A A A A A C A 295301 40
A A A A A A A C A 29530141
A A A B A A A C A 29530142
A A A B A A A C A 295301 43
B A A B A A A C A 29530144
A A A B A A A A A 29530145
A A A B A A A A A 295301 46
A A A B A A A A A 29530147
A A A B A A A A A 295301 48
A A A B A A A A A 295301 49
A A A B A A A A A 295301 50
A A A B A A A A A 295301 51
A A A B A A A A A 29530152
B A A B A A A A A 295301 53
A A A B A A A A A 29530154
A A A B A A A A A 295301 55
295301 26 S 56OOMR B B A A B A E
29530127 S 56OOMR B B A A B A E
29530128 S 56OOHR B B A A B A E
29530129 S 56OOHR B B A A B A E
295301 30 S 56OOMR B B A A B A E
29530131 S 56OOHR B B A A B A E
295301 32 S 56OOMR B B A A B A E
295301 33 S 56OOMR B B A A B A E
29530134 S 56OOMR B B A A B A E
29530135 S 56OOMR B B A A B A E
295301 36 S 56OOMR B B A A B A E
29530137 S 56OOMR B B B A B A G
295301 38 S 56OOHR B B D A B A D
295301 39 s 5600H B B D A B A E
295301 40 S 56OOHR B B D A B A E
29530141 S 56OOHR B B D A B A E
29530142 M 56OOAR B B B A B A B
295301 43 M 56OOAR B B B A B A A
29530144 M 56OOAR B B B A B A E
295301 45 M 56OOAR B B A A B A E
295301 46 M 56OOAR B B A A B A E
29530147 M 56OOAR B B A A B A E
29530148 M 56OOAR B B A A B A E
29530149 M 56OOAR B B A A B A E
29530150 M 56OOAR B B A A B A E
295301 51 M 56OOAR B B A A B A E
295301 52 M 56OOAR B B A A B A E
295301 53 M 56OOAR B B A A B A E
295301 54 M 56OOAR B B A A B A E
295301 55 M 56OOAR B B A A B A E
A E A A B 29530126
A E A A B C 29530127
A E A A A 295301 28
A E A A A 295301 29
A E A A B 29530130
A F A A A 29530131
A E A A c 295301 32
A E A A c C 29530133
B F A A B c 29530134
A E A A B C 29530135
B F A
G N
A B c 29530136
D F A B F 295301 37
B M B E E A A 29530138
B M A E E A 1 A 295301 39
B M A E F A A A 29530140
B M A E E A A A 29530'141
H K E E M A L
H
29530142
K D E M A L 29530143
E P D E E M D L 29530144
A E M A L 29530145
A E M A L 295301 46
A F M A L 29530147
A E M A L 295301 48
A E M A L C 29530149
A F M D L 29530't50
A E M D L 29530151
A F M A L C 29530152
A E M A L 295301 53
A E M D L 29530154
A E M A L 295301 55
20030901
Copyright @ 2003 ceneral Motors Corp.
40D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
295301 66 M 56OOAR A C A A A
295301 67 M 56OOAR A B A A A
295301 68 M 56OOAR A B A A A
295301 69 M 56OOAR A C A A A
29530170 M 56OOAR A C A A A
29530171 M 56OOAR B D A A A
29530172 M 56OOAR A C A A
295301 73 s 5600H E A A A C
29530174 s 5600H C D A C
29530175 s 5600H C D A A
295301 76 s 5600H C C A C
29530177 s 5600H C E A A
295301 78 s 5600H B D A A
295301 79 s 5600H B E A C
295301 80 s 5600H c B A C
295301 81 s 5600H C C A C
295301 82 s 5600H C B A C
295301 83 s 5600M C B A A
295301 84 s 5600H C C A A
295301 85 s s600H A A D A A
295301 86 s 5600H A E C A C
29530187 s 5600M L A E A A
295301 88 s 5600H E C A A A
295301 89 s 5600H K E B A A
295301 90 s 5600H K K E D A C
295301 91 s 5600H A K K E A A A
295301 92 s 5600H E K K E A A A
295301 93 s s600H K K E C A C
295301 94 s 5600H K K E D A A
295301 95 M 5600A A A A A A
B A A B A A A A A 295301 66
A A A B A A A A A 295301 67
A A A B A A A A A 295301 68
A A A B A A A A A 295301 69
A A A B A A A A A 295301 70
B A A B A A A A A 29530171
A A A B A A A C A 29530172
B D A A B A D A 295301 73
A D A A B A B A 29530174
A D A A B A B A 29530175
A D A A B A B A 295301 76
A D A A B A B A 29sf,O1n
A D A A B A B A 29530178
A D A A B A B A 295301 79
A D A A B A B A 29530180
A D A A B A B A 295301 81
A D A A B A B A 295301 82
A D A A B A B A 29530183
A D A A B A B A 29530184
A D A A B A D A 2953018s
A D A A B A D A 295301 86
A D A A B A D A 29530187
A D A A B A B A 295301 88
A D A A B A D A 29530189
A D A A B A D A 29530190
A D A A B A D A 29530'191
A D A A B A D A 29530192
A D A A B A D A 295301 93
A D A A B A D A 29530194
A E A A B A B A 295301 95
20030901
Copyright O 2m3 ceneral Motors Corp.
418
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
295301 66 M 56OOAR B B A A B A E
29530167 M 56OOAR B B A A B A E
295301 68 M 56OOAH B B A A B A E
295301 69 M 56OOAR B B A A B A E
29530170 M 56OOAR B B A A B A E
295301 71 M 56OOAR B B A A B A E
29530172 M 56OOAH B B D A B A J
295301 73 s 5600H B B B A B A G
29530174 s 5600H B B A A B A E
29530't 75 s 5600H B B A A B A E
295301 76 s 5600H B B A A B A E
29530177 s 5600H B B A A B A E
295301 78 s 5600H B B A A B A E
295301 79 s 5600H B B A A B A E
295301 80 s 5600H B B A A B A E
29530181 s 5600H B B A A B A E
295301 82 s s600H B B A' A B A E
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Lr N D E G A 295301 73
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A E A A 29530181
A E A A 29530'182
B F A B c 295301 83
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A P E E A B 29530187
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B M A E E E A 29530190
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B M A E E A A 29530192
B M A E E A A 29530193
M A E E A
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A 295301 94
L 295301 95
29530206 M 5600A B D A A A
29530207 M 5600A A C A A A
29530208 M 5600A A B A D K
29530209 M 5600A B E A D K
2953021 0 M 5600A B E A D K
29530211 M 5600A A A A A A A
29530212 M 5600A B D A A
295302't3 M 5600A A A A A A C
29530237 M 6600A A B A A P
29530238 M 66OOAR A H A A N
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29533038 M 56004 B D A A
29533055 s 6600H C D A A
29533069 S 56OOHR K K E D A A
29533670 M 66OOAR A B A A P
29533760 M 5600A B E A D K
29533769 M 56OOAR E C A A N
29534008 M 66OOAR D B A A
29534009 M 66OOAR A B A A N
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A A A B A A A C A 29532991
A E A A B A B A 29533038
A D A C F B B A 29533055
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A H A B D E B A A 29533670
B Lr A A B A B A 29533760
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A A A B D E B A A 29534008
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29530206 M 5600A B B A A B A E
29530207 M 5600A B B A A B A E
29530208 M 56004 B B A A B A E
29530209 M 5600A B B A A B A E
29530210 M 56004 B B A A B A E
2953021'.! M 56004 B B B A B A J
29530212 M 56004 B B A A B A E
29530213 M 56004 B B B A B A E
29530237 M 6600A B B A B B A E
29530238 M 66OOAR B B A B B A E
29532961 M 66OOAH B B A B B A E
29532991 M 5600AFt B B B A B A A
29533038 M 5600A B B A A B A E
29533055 s 6600H B B A B B A E
29533069 S 56OOHR B B D A B A E
29533670 M 66OOAR B B A B B A E
29533760 M 56004 B B A A B A E
29533769 M 56OOAR B B A A B A E
29534008 M 66OOAR B B A B B A E
29534009 M 66OOAR B B A B B A E
A F M L C 29530206
B F M L C 29530207
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B F M L B 29530209
B F M L B 2953021 0
A P E E M L 2953021 1
A F M L 29530212
E P D E F M L 29530213
c F M L 29530237
C E M A L 29530238
A E M L 29530257
A F M L 29530700
A F A A B 29530731
C F M A L c 29532470
H K D E M A L 29532503
B E M L 29532694
A E M A L C 29532703
C F M A L 29s32705
C E A A 29532927
B F M L C 29532933
B F M A L 29532961
H K D E M A L 29532991
A F M L 29533038
C E A A 2953305s
B M A E E A A A 29533069
B F M A L 29533670
B F M L B 29533760
A E M A L C 29533769
c F M A L 29534008
C E M A L 29534009
29534021 M 66OOAR B E A A
29534022 M 66OOAR A B A A A
29534023 M 66OOAR A B A A N
29534024 M 6600A C E A A
29534025 M 66OOAR E C A A N
29534026 M 66OOAH B c A A
29534027 M 66OOAR B E A N
295341 80 s 5600H E K K E A A C
29534907 M 66OOAR B B A A
29534908 M 66OOAR B E A A
29534909 M 6600A A B A A N
29534910 M 66OOAR A B A A P
2953491 1 M 66004 B D A A
2953491 3 M 6600A B D A N
29534914 S 56OOHR C D A A
29534915 M 6600A B B A P
2953491 6 M 66004 E B A A
29534917 s 5600M D E A A
29534919 M 5600A G C A P
29534921 M 56OOAR D B A A
29534923 M 5600A B E A D K
29534924 M 66004 B E A A N
29534925 M 66OOAR B E A A N
29534928 s 6600M E B A P
29534929 S 66OOAR C B A P
29534930 M 66OOAR C B A A
29534931 M 6600A c B A A
29534933 M 5600A K E D A A
29536537 M 66OOAR B A A A P
29536538 M 56OOAR A C A C
A G A D F B B A 29534909
A H A B D E B A A 29534910
A E A D F B B A 2953491'l
B G A D F B B A 29534913
A A A A A A A A A 29534914
B G A D F B B A 2953491 5
B E A D F B B A 2953491 6
A D A A B A B A 29534917
A G A A
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B A D A 2953491 I
A A A A A 29534921
B G A A B A B A 29534923
B G A D F B B A 29534924
B H A B D E B A A 29s34925
A F A C F B B A 29534928
A H A B D E B A A 29534929
B A A B D E B A A 29534930
B E A D F B B A 29534931
A E A A B A D A 29534933
A H A B D E B A A 29536537
B A A B A A A C A 29536538
29534021 M 66OOAR B B A B B A E
29534022 M 66OOAR B B A B B A E
29534023 M 66OOAR B B A B B A E
29534024 M 66004 B B A B B A E
29534025 M 66OOAR B B A B B A E
29534026 M 66OOAR B B A B B A E
29534027 M 66OOAR B B A B B A E
29534180 s 5600H B B D A B A E
29534907 M 66OOAR B B A B B A E
29534908 M 66OOAR B B A B B A E
29s34909 M 6600A B B A B B A E
2953491 0 M 66OOAR B B A B B A E
2953491 1 M 66004 B B A B B A E
2953491 3 M 66004 B B A B B A E
29534914 S 56OOHR B B A A B A E
2953491 5 M 66004 B B A B B A E
2953491 6 M 66004 B B A B B A E
29534917 s 5600M B B A A B A E
2953491 9 M 5600A B B B A B A A
29534921 M 56OOAR B B A A B A E
29534923 M 56004 B B A A B A E
29534924 M 6600A B B A B B A E
29534925 M 66OOAR B B A B B A E
29534928 s 6600M B B A B B A E
29534929 S 66OOAR B B A B B A E
29534930 M 66OOAR B B A B B A E
29534931 M 6600A B B A B B A E
29534933 M 5600A B B D A B A D
29536537 M 66OOAR B B c B B A H
29536538 M 56OOAR B B B A B A G
C E M A L 29534021
C F M A L 29534022
C F M A L 29534023
c E M M 29534024
C F M A L 29534025
C E M A L 29534026
C F M A L 29534027
B M A E E A A 295341 80
c F M A L 29534907
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c F M A L 2953491 0
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C F M A L 29534925
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B M B E E M L 29534933
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29536560 s 6610M B N A P
29536561 s 5610H A B B A A
295374s3 S 561OHH C C A C
29537454 S 561OHR C D A A
29537455 S 561OHR K E D A A
29537456 M 561OAR D M A A
29537457 M 561OAR D M A N
29537458 M 561OAR E C A A A
29537459 M 561OAR A B A A A
29537460 M 561OAR A B A A A
29537461 s 5610H C D A A
29537462 s 5610H B D A A
29537463 s 5610H A A D A A
29537464 M 56104 A B A A A
29537465 M 561OAR E c A A P
29537466 S 561OHR K K E D A A
29537467 M 56104 B E A A N
29537468 S 561OHR c D A A
29537469 M 56104 B E A A N
29537470 s 5610H c B A A
29537471 s 6610H E D A N
29537472 S 661OHR A A A D A A
29537473 s 6610M B E A P
29537474 S 661OHR c D A N
29537475 s 6610H B D A P
29537476 S 661OHR B D A N
29537477 M 661OAH B E A A N
29537478 M 6610A B E A A N
29537479 M 6610A A B A A P
A H A B B A A A A 29536559
A F A C F B B A 29536560
A D A A B A D A 29536561
A A A A A A A A A 29537453
A A A A A A A A A 29537454
A A A A A A A c A 29537455
A A A B B A A A A 29537456
A H A B B A A A A 29537457
A A A B B A A A A 29537458
A A A B B A A A A 29537459
A A A B B A A A A 29537460
A D A A B A B A 29537461
A D A A B A B A 29537462
A D A A B A D A 29537463
A E A B B A B A 29537464
A H A B B A A A A 29537465
A A A A A A A C A 29537466
A G A B B A B A 29537467
A A A A A A A A A 29537468
A G A B B A B A 29537469
A D A A B A B A 29537470
A F A C F B B A 29537471
A A A A C E B C A 29537472
A F A C F B B A 29537473
A H A A C E B A A 29537474
A F A C F B B A 29537475
A H A A C E B A A 29537476
A H A B E E B A A 29537477
A G A E F B B A 29537478
A Lr A E F B B A 29537479
29536s59 M 561OAH B B A A B A F
29536560 s 6610M B B A B B A F
29536561 s 5610H B B B A B A J
29537453 S 561OHR B B A A B A F
29537454 S 561OHR B B A A B A F
29537455 S 561OHR B B D A B A D
29537456 M 561OAR B B A A B A F
29537457 M 561OAR B B A A B A F
29537458 M 561OAR B B A A B A F
29537459 M 561OAR B B A A B A F
29537460 M 561OAR B B A A B A F
29537461 s 5610H B B A A B A F
29537462 s 5610H B B A A B A F
29537463 s 5610H B B D A B A D
29537464 M 5610A B B A A B A F
29537465 M 561OAR B B A A B A F
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29537469 M 56104 B B A A B A F
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29537471 s 6610H B B A B B A F
29537472 S 661OHR B B D B B A E
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29537474 S 661OHB B B A B B A F
29537475 s 6610H B B A B B A F
29537476 S 661OHR B B A B B A F
29537477 M 661OAR B B A B B A F
29537478 M 66104 B B A B B A F
29537479 M 6610A B B A B B A F
A E P A S 29s36559
C E A F 29536560
A P E E A A 29536561
A F A A A C 29537453
A F A A A 29537454
B M B E E A A A 29537455
A E P A S 29537456
A E P A S 29537457
B F P A S 29537458
A E P A S 29537459
B F P A S 29537460
A E A A 29537461
A E A A 29537462
B M B E E A A 29537463
B F P S 29537464
A E P A S 29537465
B M A E E A A A : 29537466
B F P S B 29537467
A E A A A 29537468
B F P S 29537469
A E A A C 29537470
C F A A 29537471
B M A E E A A A 29537472
C E A F 29537473
C E A A A 29537474
C E A A 29537475
C E A A A 29537476
c F P A S B 29537477
C F P S B 29537478
C F P S 29537479
29537490 s 6610M E B A P
29537491 M 6610A C B A A
29537492 s 661 0M C D A P
295381 67 M 56OOAR D M A N
295381 68 M 5600A B B A P
295381 69 M 66004 C E A A
295381 70 s 6610M E N A P
29538171 M 6610A A B A A N
29538172 s 6610M c D A A
295381 73 s 6610H C B A A
29538174 s 6610M C D A P
295381 75 s 5610H K E B A A
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29538177 s 5610M D E A A
29538178 M 66104 c N A P
295381 79 s 5610H A A B A A
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29538393 M 56OOAR E C A A P
29538394 M 6610A B B A P
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A Lf A E F B B A 29538178
A D A A B A D A 295381 79
A G A B B A D A 29538181
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A A A A A A A A A 295381 88
A H A B E E B A A 295381 89
A D A A B A B A 295381 90
A D A A B A D A 295381 92
A D A A B A D A 295381 93
A A A B B A A A A 29538194
A H A B E E B A A 295381 96
A H A B B A A A A 29538393
A G A E F B B A 29538394
20030901
Copyright @ 2003 Geoera.l Motors Corp.
45B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
29537490 s 6610M B B A B B A F
29537491 M 66104 B B A B B A F
29537492 s 6610M B B A B B A F
295381 67 M 56OOAR B B A A B A E
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29538177 s 5610M B B A A B A F
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295381 81 M 5610A B B B A B A E
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295381 90 s 5610H B B A A B A F
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295381 96 M 6600AB B B A B B A E
29538393 M 56OOAR B B A A B A E
29538394 M 6610A B B A B B A F
C E A Lr B 29537490
A F P S 29537491
C E N J 29537492
A E M A U 295381 67
B E M U 295381 68
c E M T 295381 69
C E A G 295381 70
C F P S 295381 71
C E A F 29538172
C E A A 295381 73
C E A F 29538174
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B M A E E A A 295381 76
A E A B 29538177
C F P S 29538178
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A E A A 295381 82
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A E A A 295381 90
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H K E E A A 29538193
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29538411 M 56104 C B A A
29538412 s 5610H E B A A
2953841 3 s 6610M C N A P
29538414 M 5610A E K B A A A
2953841 6 s 6610H C D A P
29538417 M 561OAR D E A P
2953841 8 s 6610H B B A P
2953841 I S 661OHR C B A N
29538420 M 5610A c E A P
29538421 S 561OHR C C A C
29538422 M 6610A C B A P
29539768 s 6610H B E A P
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29539771 M 561OAH E K E A A P
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29539773 M 5610A B E A A P
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29539775 M 5610A A A B A A
29539788 M 561OAR G C A P
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A D A A B A D A 29538412
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A E A B B A D A 2953841 4
A F A C F B B A 2953841 6
A H A B B A A A A 29538417
A F A C F B B A 2953841 8
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B B A B A 29538420
A A A A A A A A A 29538421
A G A E F B B A 29538422
A F A C F B B A 29539768
A D A C F B B A 29539769
A D A C F B B A 29539770
A H A B B A A C A 29539771
A D A A B A B A 29539772
A (f A B B A B A 29539773
A F A C F B B A 29539774
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A G A E F B B A 29539790
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A G A E F B B A 29541175
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A F A A B A D 29541182
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2953841 1 M 56104 B B A A B A F
29538412 s 5610H B B D A B A D
2953841 3 s 6610M B B A B B A F
29538414 M 56104 B B B A B A E
2953841 6 s 6610H B B A B B A F
29538417 M 561OAR B B A A B A F
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2953841 I S 661OHR B B A B B A F
29538420 M 5610A B B A A B A F
29538421 S 561OHR B B A A B A F
29538422 M 6610A B B A B B A F
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29539771 M 561OAR B B D A B A D
29539772 s 5610H B B A A B A F
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29539788 M 561OAR B B B A B A B
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29541 1 81 s 5610M B B D A B A L
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29541184 s 6610H B B A B B A F
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c E A A 29538413
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C E A A 2953841 8
c E A A A 29538419
A E P V 29538420
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C E A A c 29539769
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C E N J 29539774
A P E E P S 29539775
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J R G E E A B 29541181
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c F A A 29541184
29541763 M 661OAR C E A P
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29541765 s 5610H A A A D A C
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29541768 s 6610M C D A P
29541769 M 561OAR K E D A P
29541770 s 6610H E E A A N
29541771 M 561OAR A B A A P
29541772 M 661OAR B D A A P
29541773 M 561OAR C D A P
29541774 s 6610M E B A A
29541775 M 5610A A B A A A
29541776 M 561OAR A B A A A
29541777 M 561OAR A B A A P
29541778 M 661OAR A B A A P
29541781 M 5610A A A B A A
29541792 M 56104 E C A A P
A H A B E E B A A 29541763
A G A E F B B A 29541764
A D A A B A D A 29541765
A H A B E E B A A 29541767
A F A C F B B A 29541768
A H A B B A A C A 29541769
A F A c F B B A 29541770
A H A B B A A A A 29541771
A H A B E E B A A 29541772
A H A B B A A A A 29541773
A D A C F B B A 29541774
A E A B B A B A 29541775
A A A B B A A A A 29541776
A H A B B A A A A 29541777
A H A B E E B A A 29541778
A E A B B A D A 29541781
A G A B B A B A 29541792
29541763 M 661OAR B B A B B A F
29541764 M 66104 B B A B B A F
29541765 s 5610H B B D A B A E
29541767 M 661OAR B B A B B A F
29541768 s 6610M B B A B B A F
29541769 M 561OAR B B D A B A D
29541770 s 6610H B B A B B A F
29541771 M 561OAR B B A A B A F
29541772 M 661OAR B B A B B A F
29541773 M 561OAR B B A A B A F
29541774 s 6610M B B A B B A F
29541775 M 5610A B B A A B A F
29541776 M 561OAR B B A A B A F
29541777 M 561OAR B B A A B A F
29541778 M 661OAR B B A B B A F
29541781 M 5610A B B D A B A D
29541792 M 5610A B B A A B A F
C F P A S 29541763
C E P R 29541764
B M A E E A A 29541765
A E P A S 29541767
A E A G 29541768
B M B E E P A S 29541769
C E A A 29541770
B F P A S 29541771
C F P A c
S 29541772
A E P A S 29541773
C E A C 29541774
B J P S 29541775
B J P A S 29541776
B J P A S 29541777
C J P A S 29541778
B M B E E P S 29541781
A F P S C 29541792
GROUP B
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
6 Flange Assembly, M9C
. . .6774663
GROUP C
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
Flange, M8C
..6769263t**
GROUP D
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
7 Flange, 517OO
. .6770785
GROUP E
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
5 Flange, S1800
6752520
20030901
Copyright @ 2003 General Motore Corp.
t-t-2.r
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
Flange, Figure 1-l
Input Position A
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
8 Flange, 51850 . .6834885 **t 'l
NOTES
20030901
Copyright @ 2003 Geneml Motors Corp.
t-r-z.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ru
alphabetical group listings.
GROUP A
Flange, Figure l_2
Output position B
REF RECOMNIENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Boll, th-2o x 11/q inch
NO. REQ l-3 4-10 tt_25
2 Lockstrip ....455012 2 248
3 Plate, Flange Retainer . . 6755269 1 124
4 Shim, 0.025 inch .6768324 1 112
4 Shim, 0.005 inch . . .6772140 AR 124
5-14 Not Used ln This Group. 6772141 AR 124
GROUP B
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
. . . .6772182
GROUP C
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
12 Flange, Parking Brake, S1800 .....6772182 1't24
. .6772168 1112
GROUP D
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
13 Flange, Parking Brake, M9C . . . .6772182 1124
6772116 1112
GROUP E
Flange, Figure 1-2
Output Position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
20030901
Copyright @ 2(X)3 Genem.l Motom Corp
t-21.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Gont'd)
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T.INITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
10 Locknut,2-16 .. .6772182 1124
11 Flange, 51850 . .6774061 1112
GROUP F
Flange, Figure l-2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
6 Flange Assembly, 51850 . .. .. .6772186 1
'l 12
7 Clip .6770851 4 4 8 16
8 Bolt,?b-18x2't/zinch .....6770856 8 I 16 32
9 Flange, 51850 ....6772185 1 1 't2
10 Locknut,2-'16 .. .6772182 1 1 24
GROUP G
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16 .. .6772182 1
GROUP H
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
1-4 Not Used ln This Group.
10 Locknut,2-16 .. .6772182 1124
13 Flange, Parking Brake, M9C . . .29508157 1112
GROUP J
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
14 Flange, MgC
NO. REQ l-3 +to lt_25
.6778892 1'l
1
2
GROUP K
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
5 Flange Assembly, S18OO
6768543
20030901
Copydght O 2003 GeDeral Motors Corp
r-2-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
w^
w
TRANSFER GEAR DRIVE MODEL
(DROPBOX)
@7
@ 10
@
W.
v0801 1.00.00
GROUP A
Flange, Figure l_3
Output position C
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Boll, 1/2-20 x 11/+ inch
NO. REQ l-3 ,Lt0 lt-25
2 Lockstrip
.....455012 2 248
3 Plate, Flange Retainer ....6755269 1 124
4 . .6768324 112
Shim, 0.025 inch 1
GROUP B
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
8 Locknut,2-16
.....6772182
4
GROUP C
Flange, Figure 1_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
7 Plate, Flange Retainer
I Locknut,2-16 . .6776246 1112
.....6772182 1124
GROUP D
Flange-, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
5 Flange Assembly, M10C
8 Locknut,2-16 .6774667 1112
6772182 'f124
GROUP E
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
2003090 I
Copyright @ 2003 General Motors Corp.
t-3-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E (cont'd)
GROUP F
Flange, Figure l-3
Output Position C
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
6 Flange Assembly, 51850 6770847 112
7 Plate, Flange Retainer ..6776246 112
8 Locknut,2-16 .. .6772182 124
GROUP G
Flange, Figure 1-3
Output Position C
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
7 Plate, Flange Retainer . .6776246 1112
I Locknut,2-16.. .6772182 1124
11 FlangeAssembly,MlOC. .....6884088 1112
GROUP H
Flange, Figure l-3
Output Position C
o'::o.::::t: t:::*:::l::*T;.
Franse Assembry, Mec . :"-:": 2
GROUP J
Flange, Figure l-3
Output Position C
Same As Group A, Except For Parts Listed Below.
Flange Assembly, 51850 6770847
GROUP L
Flange, Figure 1_3
Output position C
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, 51800 . 6769939
GROUP M
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
11 Flange Assembly, M9C
.....6769388
GROUP N
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
8 Locknut,2-16
I Flange, S1850 . . .6772182 1124
. . . 6770661 H1
20030901
Copyright @ 2003 Geneml Motors Corp.
t-3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
W^
GROUP A
Flange, Figure l_4
Ouput position D
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
1 Boll, th-2O x 11/a instl
NO. REQ 1-3 4-10 il_25
2 Lockstrip
.....455012 2 248
3 Plate, Flange Retainer
....6755269 'l
124
4 . .6768324 112
Shim,0.025 inch 1
4 . . .6772140 AR 124
Shim,0.005 inch
. . . .6772141
5-10 Not Used ln This Group. AR 124
GROUP B
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, S1g00 . 6769999
GROUP C
Flange, Figure 1_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, MgC . . . 6769940
GROUP D
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, M8C . . . 6775916
GROUP E
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
5 Flange Assembly, 518OO
. . 6768543
20030901
Copyright @ 2003 General Morom Corp.
t4-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
Flange, Figure 1-4
Output Position D
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
14 Not Used ln This Group.
5 51850
Flange Assembly, 6770847 1 1 1 2
7 Locknut,2-16.. .6772182 1 1 2 4
GROUP G
Flange, Figure 14
Output Position D
Same As Group A, Except For Parts Listed Below.
NOTES
20030901
Copyright @ 2003 General Morors Corp.
t-4-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
17
i<
,fr
15
GROUP A
Front CoverAnd Converter Drive, Figure
2
REF RECOMMENDED
NO. N'MENCLAT,RE '$Bl REQ
SPARES FOR IJ,NIITS
1-3 +10
SealAssembty, Oit, 5.256 inch tt_25
1
OD . . . . 6779186
2 Nut,TAa-ZO 1 124
. . ..27150s 3612
3 Lockwasher, 7Ae inch 3
4 Cover,ConverterHousingFront. . . rcgLL2 3 3612
5 Gasket, Converter Housing Front Cover
.....676g6g9 1 111
6 Bearing Assembty, Singte_Row Bail
..
51g1g02 1 124
7 HousingAssembly,TorqueConverterDrive
..... _..'''',
ZIjO414SB 1 124
8 Bott,%o-r8r.rvainch ""29519116 1 111
I ......._ 181454 81632
Lockstrip 8
10 Pin, Dowel,0.621 x 1Vl inch. Oversize
... 676868g 4 448
Field Service
ReplacementFor6T6gTt0pin... ...455366
11 Hub, Converter Drive. See SIL B5-Tff_94 4 4 816
. . 29515103
12 Housing, Torque Converter Drive . 1 1 11
Z3O4S!44 11
13 Pin, Dowel,0.499x ryroinch 1 1
20030901
Copyright @ 2003 General Motors Corp.
)_1 1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
,n{
/iii.-,,-",{:;i'{Jn
/i.?:"2'
'/l'-.:.--_
'))," (t'
it
-..r,
O - i
WM,ff([tfi,;,
W,lf,,,ry.i,iq,r)
\i?)'^--'n'l)---"
GROUP A
Flexplate And Flywheel, Figure 3
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
1 Bolt, Hexlock, r/z-2O x 1 inch
NO. REQ 1-3 +10 tt_25
2-9 Flywheel Flexplate Assembly
. . 9409058 12 12 24 48
10 Flywheel Assembly
....23048656 'l
11 Gear, Starter Ring
't2 Pin, Spring, 1/q x 1/z inch
13 Flywheel
. . 456876 112 4
14 Pin, Dowel, 0.49g x rTro inch
. . . .23045952 111 1
15 Housing Adapter
. . . .23018502 448 16
GROUP B
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
11 Gear, Starter Ring
. . 23045956 1 111
'12 Not Used In This Group.
29538454 1 112
13 Flywheel
.....23045955 1
GROUP C
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
11 Gear, Starter Ring
23045950 1111
.t3
Flywheel
. . 29538454 1112
23045949 1111
GROUP D
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
13 Flywheel
. . . 23045954 1111
....23045953 111.1
GROUP E
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
't0 Below.
Flywheel Assembly
'tl Gear, Starter Ring
. . . .23048657 1111
.6752502 1112
20030901
Coplrighr @ 2003 Geneml Motom Corp.
3-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
R"ECOMMENDED
REF PART SPARES FORT]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 ll-As
2 Flexplate Assembly, Flywheel . .29048614 1111
3 Hub, Flywheel Flexplate . . .23048619 11't't
4 Flexplate And Washer Assembly, Flywheel 6751516 1111
5 Washer, Flywheel Flexplate . .6751518 66612
6 Flexplate, Flywheel . . .6750468 1112
7 Flexplate,Flywheel .... ...6750468 4448
8 Plate, Bolt . .6753364 1111
9 Bolt, Hexlock, 'r/z-20xv+inch . .. .9409056 12 12 24 48
10 FlywheelAssembly . .. .23048657 1111
11 Gear, Starter Ring . 6752502 1112
GROUP G
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 FlywheelAssembly ....6839244 1
GROUP H
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2 Flexplate Assembly, Flywheel . .23046428 11 1 1
4 Flywheel
Flexplate And Washer Assembly, 6751516 11 1 1
GROUP J
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
4 Flexplate And Washer Assembly, Flywheel
NO. REQ l-3 4-10 ll_25
. . . 6768382 11
5 Washer, Flywheel Flexplate
,s^P,are 1 1
GROUP K
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
4 Flexplate And Washer Assembly, Flywheel
5
. . . 6751516 1111
6 Flexplate, Flywheel 66612
7 Flexplate, Flywheel 675046g 1112
8 Plate, Bott
....675046g 4448
I .....6753364 1112
inch
Bolt, Hexlock,l/2-2} x V+
10 FlywheelAssembry . . 9409056 12 12 24 zt8
13 Flywheet ....2g045954 't111
?3O4S95S 1111
GROUP L
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
4
Flywheel
Flexplate And WasherAssembly,
. . . 6751516 1111
5 FlywheelFlexplate
Washer,
6 Flexptate, Ftywheet
675151g 6661'2
7
_
Flexplate,Flywheel 6750468 1't12
8 Plate, Bott
....:. ....675046g 4448
I Bolt, Hexlock,l/2-Z} x V+ inch .....67533&l 1112
. . 9409056 12 12 24 48
GROUP M
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
12 .29522431 11
Not Used ln This Group. 1
't3 Flywheel
.29521241 1 11
20030901
Copyright @ 2003 Genenl Motom Corp.
3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP N
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMEIIDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 lt-10 tt-25
10 FlywheelAssembly ....29536293 1 1 1 1
GROUP P
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 FlywheelAssembly ....29541816 1 1 1 1
NOTES
20030901
Copyright O 2003 Geneml Motors Corp.
31.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
Lockup Clutch, Figure 4
NorE: see sIL 9-TR-9I For rmportant service Information.
REF RECOMMENDED
No. N.MENCLAT'RE .$g: SPARES FOR T]NITS
1 Sealring,5.310inchtD... REQ 1-3 ,l-10 ll-25
2 Sealring, 15.667 inch lD ....6752g49 1 12 4
3 piston, Lockup-Ctutch. See StL 1S-TR-99 6752g4g 'l
12 4
4 Key,Lockup_CtutchBackplate .... . . . . .2gSg727Z 1 11 2
5 plate, lnternal-splined Friction, Lockup-Clutch ..... .6772552 2 24 8
6 Backplate,Lockup_Clutch... ..683219g 1 12 4
7 Bushing, Lockup-crutch piston, 0.532 rD x 0.656 0D x 0.280 .2301605g 1 11 2
inch. Used
Only When Reworking Lockup-Clutch piston,
Reference g. . . . . . . 6g92547
16
GROUP B
Lockup Clutch, Figure 4
NOTE: See SIr, g-TR-gl For Important service
rnformation.
Same As Group A, Except For parts
Listed Below.
3 piston,Lockup-Clutch....
5 plate,lnternal_SplinedFriction,Lockup-Clutch..... ....6274130 11 12
Backplate,Lockup_Clutch.... ..6770590 1't 24
.6Z705fJ7 11 12
GROUP C
Lockup Clutch, Figure 4
NOTE: See SIL 9-TR-91 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
3 Piston,Lockup-Clutch....
5 Plate,lnternal-Splin_edFriction,Lockup_Clutch.... ....6774190 11 12
6 Backplate,Lockup-Clutch... ...6750270 11 24
.6Z705fJ7 1I 12
GROUP D
Lockup Clutch, Figure 4
NOIE: See SIL g-TR-9I For Important Service Information.
Same As Group A, Except For parts Listed
Below.
3 Piston,Lockup-Clutch....
5 Plate,lnternal-Splin_edFriction,Lockup-Clutch.........ZgO4gS74 't1 12
6 Backplate,Lockup-Clutch ... ...................
..29501209 11 24
2902lg496 11 12
20030901
Copfight @ 2003 ceneral Motom Corp.
4-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
l,\.
d
22\
23 \-
I
I
20030901
Copyright O 2003 General Motors Corp.
5-l.l
ALLISON 5000/6000 SERIES OFtr-HIGHWAY TRANSMISSIONS PARTS CATALOG
40
1'\
142
GROUP A
Torque Converter, Figure 5,{
TC 690,2.09:l Stall Torque Ratio
NOTE: See StL 64-TR-8J For Important Service Information.
REF RECON,IN,IENDE,D
NO. PART SPARES FOR UNITS
NOMENCLATURE
1 Ring, Retaining, External, 1.60.t inch lD ....
NO. REQ 1-3 4-10 ll_25
2 Ring, Retaining, lnternal,4.1g6inchOD...
..6g3g409 1 12 4
...67741g4 12
3 BearingAssembly,Roller. ....2g041452
1 4
4 Spacer, .778 tD x 0.150 inch . .
1
1 12 4
5 Ring, Retaining, lnternal,2.354inchOD...
6714704 1 12 4
...677470g 12 4
6 Turbine Assembly, Torque Converter 1
7 Locknut,2.7}O-19 . . 2953g507 1 11 2
.....6774208 1 11 2
8 Washer, Thrust,4.765 inch lD. See SIL 7_TR_02.
I Race,StatorFreewheel Roller. ... . ZgSgZ2gs 1 12 4
...... 6774Z09 11 2
10 Stator Assembly, Torque Converter 1
11 cup, spring
. . . 29045935 1 11 2
12 Pin, Spring Guide, 0.094 x 7/a inch
.. . . 677s088 24 24 48 96
. . . . 6770g02 't2 12 24
13 Spring, Stator Freewheel Roller,0.156 OD x 1.570 48
14 Roller, StatorFreewheel, 1/2x11/4inch ..
inch . . . . .6769226 12 12 24 48
....6770524 12 24
15 Backplate,stator. .....6774710
12 48
16 Bolt, yB-24 x 11/z inch. See SIL g_TR-91 .til1g74
'l
12
17 Lockstrip 12 12 24 48
18 Retainer,ConverterpumpBearing..... 677057g 6 61224
19
.....67705g5 1 112
Bearing Assembly, Single-Row Ball . .
20 Pump Assembty, Torque Converter. When '
o_3041915 1 't24
Reptacini o'aaraiororqr"
Converter pump Assembly With ZgSg}ATZpump
Assembty, ALo
order 29503632 lnput Gear, Thirty-six942o572Botts,
And
Twetve 1B1gZ4 Botts. See StL B_TR-91. . .
?9596872
21 Gear, Accessory Drive tnprr. Wn"n n"ptr"in g
A;q)o1 ;;;;;ry
Drive lnput Gear With 29503692 Rccessory Drive
lnput Gear,
Atso Order 295368Z2 pump Assembty, Tnirty_Six
9420572 Botts,
And Twetve 181974 Botts. See StL 8-TR_91.
22 Washer,Flat,O.4o6inch.. . . . . 295096g2 1 112
23
....6830003 36 36 72 144
Bolt, Hexlock,{a-24 x 1Va inch. See SIL 8_TR-91 . . . . . }42OS7Z 36 36 72 144
GROUP B
Torque Converter, Figure 5,{
TC 690, 2.25:l Stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service
Information.
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter. Service Z3}4ilgg4Torque
Converter Stator Assembly With 2gO4Sg35 Torque
Converter
statorAssembly. .. ...... ......29045934 **.
zn3090l
Copyright @ 2003 General Motors Co1p.
5-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
Torque Converter, Figure 5,{
TC 580, 2.89:l Stall Torque Ratio
NOTE: See SIL 64-TR-lt3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECONIN{ENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 il-25
10 Stator Assembly, Torque Converter. See SIL 3-TFl-82 . . 23045336 1 112
20 Pump Assembly, Torque Converter. When Replacing 6881826 Torque
Converter Pump Assembly With 29536874 Pump Assembly,
See SIL 8-TR-91 . . .29536874 1
GROUP D
Torque Converter, Figure 58
Variable TC 690, 2.25:l Stall Torque Ratio
1 Ring, Retaining, External, 1.601 inch lD . . . . ..6838403 1 1 2 4
2 Ring, Retaining, lnternal,4.186 inch OD . . . . ..6774184 1 1 2 4
3 BearingAssembly,Roller. ....23041452 1 1 2 4
4 Spacer, 1.7781D x 0.150 inch . . 6774704 1
'l
2 4
5 Ring, Retaining, lnternal,2.354 inch OD . . . . . .6774703 1 1 2 4
6 Turbine Assembly, Torque Converter . .6830721 1
7 Locknut,2.700-18 .....6778439 1 1 1 2
8 Washer,Thrust,3.765inchlD.... ....6778491 2 2 4 8
9 Race Assembly, Stator Freewheel Roller . . . . .6778421 1
13 Boll,$e-24x2{+inch ....181350 12
'14 Spring, Stator Freewheel Roller . . .6779083 12
15 Shroud Assembly, Variable Pitch Stator . .6830526 'l
GROUP D @ont,d)
Torque Converter, Figure 58
Variable TC 690, 2.25:l Stall Torque Ratio
REF RECOMMENDED
NO. NOMENCLATURE ,*5] SPARES FOR I]NITS
REQ 1-3 +10 tt:25
30 Cam, Variable Pitch Stator .
. .622g466 r*r
31 Plate Assembly, Side, Variable pitch Stator
. . . . . 6Z7g420 t*r
1
33 Bushing 1
GROUP E
Torque Converter, Figure 5,{
TC 590, 2.69:l Stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter. See SIL 3_TR_82 . 230459g6
GROUP F
Torque Converter, Figure 5A
TC 570, 3.12:l stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
Stator Assembty, Torque Converter. See StL 3-TR-82
l0
20 PumpAssembly,TorqueConverter
. 23045A96 1112
..... _............. 29509g49 *. 1
*t No l,ongerAvailable FromATD.
2N30901
Copyright O 2003 ceneml Motore Corp.
5-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
Torque Converter, Figure 5,A.
TC 560, 2.58:l Stall Torque Ratio
NOTE: See SIL 64-TR-tt3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
REF
NO. NOMENCLATURE
pARr
NO.
rIo'So.YU*'tR?Pt
REQ 1_3 +10 rt_25
10 Stator Assembly, Torque Converter. See SIL 3-TR-82 **.
. .23045393 1
GROUP H
Torque Converter, Figure 5,A,
TC 680,2.08:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter .. 29538506 1 1 1 2
GROUP J
Torque Converter, Figure 5,A.
TC 560, 2.58:l Stall Torque Ratio
NOTE: See SIL &l-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . .29538506 1 1 1 2
10 Stator Assembly, Torque Converter. See SIL 3-TR-82 . .2304533it!'*'1
GROUP K
Torque Converter, Figure 5.A.
TC 683, 1.85:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . .29538505 1 1 1 2
10 Stator Assembly, Torque Converter .. .29501262 1 1 1 2
20 Pump Assembly, Torque Converter. When Replacing
29501261 Torque Converter Pump Assembly With
29536876PumpAssembly,SeeSlL8-TR-91. ....29536876 1 1 1 2
GROUP N
Torque Converter, Figure 5,{
TC 683, l.g5:l Stall Torque Ratio
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter . . . 29501262 1112
20 Pump Assembly, Torque Converter . . . 29536g76 1112
GROUP P
Torque Converter, Figure 5,{
TC 682, 1.77:l Stall Torque Ratio
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter . . . ZgSOZTgg 1112
20 Pump Assembly, Torque Converter . . . 29536g76 1112
*{ No l,ongerAvailable FromATD.
2003@01
Copyright @ 2003 General Motom Corp
s-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Figure 6. PowerTakeoff
GROUP A
Power Takeoff, Figure 6
Top And Side
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR LINITS
1-3
NO. REQ 1-3 4.to tt:25
Not Used ln This Group.
4 Boll, 1/2-13x21/2inch
5 Lockwasher, 1/zinch
.. 179gg1 1 1 24
6 SPindle, ldlerGear
... 103323 1 1 24
....67742g6 12
7 Gear, PTO tdter.. 1 1
GROUP B
Power Thkeoff, Figure 6
Side Only
Same As Group A, Except For parts Listed
Below.
1 Boll, 't/z-13 x V+ inch
2
.179879 2 4
Lockwasher, 1/zinch 1 1
20030901
Copyrighr @ 2003 Genenl MoEors Corp.
6-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
29-1
I27-fr'
l"_g
25 10
-T
_l )
ru
15 11
'r---o
,:C6:;
Dr
iq
ti
18/
,/ 17
urt*
u'
H
51
47
48
/49
78
79\
v07408
GROUP A
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With
Retarder
NOTE: See SIL 64-TR-g3 For Important Service
Information.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
1 Bolt, 1/2-19 x?l/zinch
NO. REQ r-3 +t0 tt_25
. . 179g91 124
2 Lockwasher,l/zinch .. 1
.103923 124
3 Spindte,tdterGear 1
12 ZgSg7Z72 *
Plug, Square Socket pipe,1/2_14 1
GROUP A (cont'd)
GROUP A @onrd)
Torque Converter Housing, Figure 7
Non-vented priority Ground Sleeve, *'th Retarder
NorE: See srl 64-TR'g3 For rmportant service Information.
REF RECOMMENDED
PART
NO. N.MENCLATT]RE NO. REQ
SPARES FOR TINITS
1-3 Llo tt_25
70 Bolt, Hexlock,l/2-19 x 112€ inch . g40g127
71-73 Not Used ln This Group. 5 51020
74 Sealring Kit. Kit Contains 20016655 Butt_Joint
Seatring,
lvrinchoD. .. ...2g0.t9730
75 Sealring Kit. Kit Contains 29016654 Butt_Joint
1 4
Sealring,
2.585inchOD... ..23019649
76 Not Used ln This Group. 3 12
77 Shaft,Turbine.... ....6778495
78 O-ring,2.217inchtD.... 1 11 2
79 Sealring Kit. Kit Contains 23016653 Butt-Joint Seatring,
.....6774290 1 12 4
lvzinch oD. .. .. .2ao1g72g
80-83 Not Used ln This Group. 1 4
GROUP B
Torque Converter Housing, Figure 7
Variable Stator, With Retarder
NOTE: See SrL 64-TR-93 For Important Service rnformation.
Same As Group A, Except For parts Listed Below.
69 Not Used ln This Group.
71 Sleeve Assembly, Converter Ground
72
...6779441 rH 1
Sleeve, Converter Ground
6778474 *1i
.. .6779474 'l
73 Sleeve, Oil Transfer
677AlAa
. . .6778440 *ft 1
GROUP C
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, Witf, pitot
NorE: see sIL 64-TR-g3 For rmportant Service rnformation.
Same As Group A, Except For parts Listed Below.
10 Housing Assembly, Converter. When Replacing
6836980,
23017434, Or 29525043 Converter Housing Assembly
With
29537229 Housing Assembty, Atso Order ZSSOSOSZ
Speed
Sensor Assembty And 29542098 Bott. . . . 2gSgZZTg
16-17 Not Used ln This Group.
19 Not Used ln This Group.
24 Boll,$a-24x21/zinch
25 Lockstrip .181349 2248
30 Tube, Pitot
6758415 1124
52-56 Not used tn This Group. 6773997 1112
(continued on next page)
** No longerAvailable FromATD.
20030901
Copyright @ 2003 General MotoE Corp.
71.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C kont'd)
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, With Pitot
NOTE: See SIL 64-TR-tt3 For Important Seryice Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I.]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
57 Valve, Lube Pressure Regulator 6759544 1 124
58 Washer, Flat, ?8 inch . . . 103341 AR 248
59 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.23i inch . . . . .6221249 1 124
60 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . .6755403 1 124
69-70 Not Used ln This Group.
71 Sleeve Assembly, Converter Ground . .6779894 ttt 1
GROUP D
Torque Converter Housing, Figure 7
Vented Cascade Ground Sleeve, Without Retarder, With Pitot
NOTE: See SIL 6t-TR-tl3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10
Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1
GROUP D kont,d)
Torque Converter Housing, Figure 7
vented cascade Ground Sleeve, without Retarder,
with pitot
NOTE: See SIL 64-TR-g3 For Important Service
Information.
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE
NO. REQ 1-3 4_10 tt_25
76 Shaft,Turbine.......
77 Not Used ln This Group.
.. . . 6831068 't12
80 Bearing Assembly, Single-Row Ball. Used prior
To S/N 3110096519.
See StL 18-TH-90
80 Bearing Kft. Kir contains 29502065 singre-Row
t8047999 4
Ba;r Be;rl;g''''''''
Assembty. Used Starting With S/N 31100965.t9.
See SIL 'r8-TR-90
. . 2sSO772g 2
81 Hub, Oil Transfer. Used prior To S/N 9110096519. 1
GROUP E
Torque Converter Housing, Figure 7
vented cascade Ground Sleeve, without Rei=arder,
without pitot
Same As Group A, Except For parts Listed
Below.
10 Housing Assembly, Converter. When Replacing
6836930,
23017434, Or 29525043 Converter Housing
Assembly With
2_9537273 Housing Assembty, Atso Order
29509637 Speed
't9
Sensor Assembty And 29542098 Bott. . .. 2gtg727g 1
Not Used ln This Group.
52-56 Not Used ln This Group.
57 Valve, Lube Pressure Regulator 6759544
58 Washer, Flat, q4! inch . . 109341
1
AR
1 2 4
59 Spring, Lube Pressure Regulator Valve, 0.670 2 4 8
60 Pin, Guide, Lube pressure Regulator Valve,
OD x 3.231 inch . . . . . 6771249 1 1 2 4
69
0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
70 Not Used ln This Group. 1 1 2
76 Shaft,Turbine.......
77 Not Used ln This Group.
.....6831068 1 1
20030901
Copyright @ 2003 General Motors Corp.
71.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, With Pitot
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1
GROUP G
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1
GROUP H
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, With Retarder
Same As Group A, Except For parts Listed
Below.
52-56 Not Used ln This Group
69 Sleeve, Converter GrounO
.....29501206
2003090 I
Copyright @ 2003 General Motors Corp.
7-2.7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
R-
I
I
I
I
L.r
I
I
I
GROUP A
Oil pump, Figure g
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE
1 Bolt, ?t-16 x 1V+ inch
NO. REQ 1-3 4-10 tt_25
2 Lockwasher, g4l inch . . . . figg4c 4 4816
3 Gasket, Scavenge Oil Discharge Tube . . 103g21 4 4816
4 Bolt,96-16x5inch. 675821g 2 248
...9418964 61224
5 Lockwasher, g4l inch . . . 109321
6
6 Bolt, ?tr-16x 1 inch . 6 61224
7 Washer, Flat Copper, Q4l inch ... 179839 4 4816
8 Tube Assembly, Scavenge Oil Discharge . . 9415545 4 4816
. . . . .6t6g7*g 112
9 Oil PumpAssembly, lnput pressureAndScavenge ..... . ... 68g0125
1
10 Bo[,q4r-16x21/+inch 1 112
11 .....179848 4 4816
Lockwasher,Q,ginch .....103g21
12 BodyAssembly, Scavenge pump . 4 4816
6g341g1 1 1't2
y BearingAssembly,Roller. ...148415
1
15 Bearing,Roller,Zsx?Binch 2 248
.....675g530 124
16 Gear, Scavenge pump
....
1
Body,tnputpump. 2 248
?9
27 ...6880128
Ring,starTolerance .....6gg0124
1
Screen,scavengepump . 6 612 24
?8 Gasket,tnputpumpBody.
29 ....6726451 1 12 4
30 Coupling, OilpumpDriveGear ....6756002 1 12 4
.............6881547 1 11 2
u \-.
\
V,/
JY 17
a\
&y
oo ,,o
-oo {-"-/tu
,,1 I
16
?,
,'
Figure 9. Retarder
GROUP A
Retarder, Figure 9
With pitot
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
1 Ring,Retaining,External,2.593inchlD....
NO. REQ r-3 4--t0 tt_zs
..6754g35 124
2 Rotor, Retarder 1
18
_ 23048635 Housing. See StL 18_TR_90.
Bearing Kit. Kit contains 29502065 singE+ow
... '' ''' ' ' 1?3047999 1
arirs""ring
Assembly. Used Starting With 2304g635 Housing.
See StL 1B-TR-90 . .2sSOZ72g
19 Hub, Oil Transfer. Used prior To 2304g635 1
Housing.
See StL 18-TR-90 . . 6758376
19 1
Hub, OilTransfer. Used Starting With 2904g635 1
Housing.
18-TFl-90
See StL
. . 23014166
20 Lockwasher,'r/zinch ...10gg23
1 1 1 2
21 Bolt,th-13x11/+inch ..179g83
5 5 10 20
5 5 10 20
GROUP B
Retarder, Figure 9
Without pitot
Same As Group A, Except For parts Listed
Below.
1-13 Not Used ln This Group.
14 Plug, Hex Socket pipe, t/a_27
. .444687
15 Screw, Drive, No. 6 x g4l inch
. . . .145067
6 12
2 4
20030901
Copyright @ 2003 General Motors Corp.
9-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
t\
f--
-\-
16 \
1.7 \
20030901
Copyright O 2(Xl)3 General Morors Corp.
l0-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
i;
[--]
GROUP B
Splitter-Low Clutch, Figure l0A
5600 Without pitot, With Tone Wheel
Same As Group A, Except For parts Listed
Below.
2 Drum Assembly, Splitter-Low Clutch
3
.....29537450 112
Not Used ln This Group.
4 Wheel, Tone .
. .29536773 112
GROUP C
Splitter-Low Clutch, Figure l0B
6600 With pitot, Without Tone Wheel
1 Bort,Hexrockpatchrock, y1,24x1/2inch
.....23017g10
2 ptate 66 12 24
3 Ring, pitotCollector . .
...6276626 33 3 6
4 Not Used rn ThisCroup
. 6776o27 11 1 2
5 Ring, Retaining, lnternal, 16.760 inch OD
. . . . . 23011150
6 Sealring Kit. Kit Contains 23016679 Butt-Joint
Sealring,
2
4.188inchOD... ..2g019650
7 Hub Assembly, Splitter-Low Clutch. See
SIL 24_TR_96 And
4
StL5_TR_97.
8 pin,Dowel,0.309x54oinch 29599089 1
.....6772242
(continued on next page)
20030m1
Copyright @ 2m3 Geneml Motors Cory.
t0-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C (conr'd)
GROUP D
Splitter-Low Clutch, Figure l0B
6600 Without Pitot, Without Tone Wheel
Same As Group C, Except For Parts Listed Below.
1-3 Not Used ln This Group.
GROUP E
Splitter-Low Clutch, Figure 10B
6600 Without Pitot, With Tone Wheel
Same As Group C, Except For Parts Listed Below.
3 Not Used ln This Group.
4 Wheel, Tone . . .Z9S}Z449
NOTES
15
\-j
GROUP A
Splitter-High Clutch, Figure 1l
6000, 5600 With Retarder
REF RECOMMENDED
NO. PART SPARES FOR TINITS
NOMENCLATURE
1 Spacer, Sptitter-High Ctutch .
NO. REQ 1-3 +10 tr-25
2 Backplate, Splitter-High Clutch . .2gilg741g 1112
3 Spring, Piston Return, Sptitter-High Ctutch, ?b OD x 1.431 inch . . . . .. 6832869 1112
4 Key,Splitter-HighClutchAnchor..... 68g5742 't4 14 28 56
5 Anchor, Sptitter-High Ctutch . .6771690 2224
6 Pin,SpringGuide . . 6759340 1112
7 Plate, lnternal-splined Friction, Splitter_High Clutch . .....2gl177gg 14 14 28 56
8 Plate, Externat-Tanged Reaction, Splitter_iligh Clutch . . . 23041616 33612
I Ring, Retaining, lnternal, 4.546 inch OD . . . 6769326 33612
Bearing Assembty, Singte-Row Ba[ . .
. . . BB92g4O 1124
l0 Gear
1] . Z3O4BOO3 1124
Assembly, Splitter Sun . .
12 Ring, Retaining, External,4.g36 inch lD .. .
. 2A01Z460 1112
13 Hub,splitterClutch. ..... 6769195 1124
.....ZgO1Z4Sg 1't.t2
14 Gear,SplitterSun.. .....677214g 1112
15 Piston,sptitter-HighCtutch.
16 Not Used ln This Group.
.........683.t031 1112
17 Sealring, ExternalLip-Type, 16.195 inch lD . . .6gg24g2
18 Sealring, ExternalLip-Type, 14.695 inch lD . . . 6g324g3
1 1 2 4
19 Housing, Splitter-High Clutch piston ........ . 6770591
1 1 2 4
20 Not Used ln This Group. 1 1 1 2
GROUP B
Splitter-High Clutch, Figure l l
6000, 5600 Without Retarder
Same As Group A, Except For parts Listed Below.
1 Spacer, Splitter-High Clutch
29537420
GROUP C
Splitter-High Clutch, Figure l l
5000 With Retarder
Same As Group A, Except For parts Listed Below.
3 Spring, piston Return, spritter-High crutch, 0.655 0D x 1.925 inch . . .
ffig8224
5 Anchor, Sptitter_High Ctutch . . . 6838587
14 14 28 56
6 Not Used ln This Group. 1
15 Not Used rn This Group. ' ' ' ' ' 6831 121 1 1 12
16 piston,sptitter_HighCtutch. ...6838225 1
20030901
Copyright @ 2003 General Motoro Corp.
tt-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C @ont'd)
Splitter-High Clutch, Figure 11
5000 With Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NTTS
NO. NOMENCLATURE NO. REQ r-3 Lto tt-25
17 Sealring, ExternalLip-Type, 16.445 inch lD . . .6892484 .l
124
18 Sealring, lnternal Lip-Type, 13.180 inch OD . . .68324g5 1 124
19 Not Used ln This Group.
20 Housing, Splitter-High Clutch Piston . . . 6831159 1
GROUP D
Splitter-High Clutch, Figure 11
5000 Without Retarder
Same As Group A, Except For Parts Listed Below.
1 Spacer, Splitter-High Clutch . ..29597420 11 1 2
3 Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . .6839224 14 14 28 56
5 Anchor, Splitter-High Clutch . . .6838587 1
GROUP E
Splitter-High Clutch, Figure 11
6600 With Retarder
Same As Group A, Except For Parts Listed Below.
2 Backplate, Splitter-High Clutch .6832868 'l 1 1 2
7 Plate, lnternal-Splined Friction, Splitter-High Clutch . . .23041616 4 4 I 16
8 Plate, External-Tanged Reaction, Splitter-High Clutch . 6776610 4 4 8 16
11 Gear Assembly, Splitter Sun . . . 29513912 1 1 1 2
13 Hub,SplitterClutch . .....29511691 1 1 1 2
GROUP F
Splitter-High Clutch, Figure 11
6600 Without Retarder
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
'l NO. REQ 1-3 4-10 tt_25
Spacer, Splitter-High Clutch. . . ZXS3742O 12
2 Backptate, Sptitter-High Ctutch 1 1
GROUP A
Splitter planetary, Figure 12
5000,6000,5600
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt_25
1 Carrier Assembly, Splitter planetary. See SIL 64-TH_SB
2 Washer, pinionThrust, 1.26Zinch lD ...
67Z9g01 1 112
3 Gear Set, Splitter planetary pinion. Set Contains Four
.23015601 8 8816
6771295 planetary pinion Gears
. . .. .6121g16 112
4 Bearing Assembly, Roller
1
1 't24
GROUP B
Splitter Planetary, Figure 12
6600
Same As Group A, Except For parts Listed Below.
11 Gear, Splitter Ring
.. . 6884436
20030901
Copyright @ 2m3 General Motors Corp.
t2-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
12
6_
s)
F-
GROUP A
Main Housing, Figure l3
Straight Through, With Retarder
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ l-3 LtL tt_zs
1 Ring, Retaining, lnternal, 1.7Z6inchOD...
2 Seat, Converter pressure Relief Valve
...221gg07 1124
3 Valve,ConverterpressureRelief
. 67Z05Z1 1124
. ....675g459 't124
4 Spring, Converter pressure Relief Valve, 0.710
5 Bolt,94r-l6xVainch
OD x 2.350 inch . . . . . 6769344 1124
...1tggg7 2248
6 Retainer,Clutch. .....689g6g6
7 Housing Assembly, Main. When Replacing 6g39676 2248
Or
23O17SOZ Main Housing Assembly With
ZgSgZ4Z3 Housing
Assembly, Also Order 29509697 Speed Sensor
Assembly And
29542098 Botr. . .
I Pin, ValveGuide,0.371 x2.620inch
.. zslgl42g 1 1 1 1
.....6Z58462
I Reducer,Va-1gx1/4-19. ..444ggs
2 2 4 8
10 Housing,Main. ...29597424
1 1 2 4
11 Tube, OilTransfer 1
. 675g4g8
12-14 Not Used ln This Group. 1
15 BreatherAssembly ....6274565
16 Hose, Jumper ..... 1124
.. . 6759379 33612
17 Tube,Jumper.... ....67593g1
18 Lockwasher, r/zinch 33612
19 Boll,1/2-13x5inch ... 103g23 19 19 38 76
....187152 12 12 24
20 Boll, 1/2-13 x 1Ta inch 48
. . figgil7 77142t3
21 Hub, OilTransfer
22 Lockwasher,Sainch 6758390 1112
23 Bolt, 5€-1 1 x 1Vq inch . .
... togg2s 27 27 54 108
24 lndicator Kit, Visuat Oit Levet. Kit Conrains eSOtSiSi
?71 560 27 27 54 108
inOi""". . . . . . Uranrra 1124
25 spring, converter pressure Regurator Varve, 0.404
rD x 2.660 inch . . 6756430 1124
26 Valve, Converter pressure Regulator
27 Seat, Converter pressure Regulator Valve
. . 675g459 1124
. . . . 67705Z1 1124
28 Ring, Retaining, lnternal, 1.726 inch OD . . .
29 Spegd Sensor Assembly, Turbine. Used Starting
. . .2Z1ggO7 1124
Wifh
29537424 AndZ9S37447 Housings.
30 Retainer,SpeedSensor ..... 29509697 1 1 12
...29503g4g 12
31 O-ring,0.614inchtD... 1 1
GROUP B
Main Housing, Figure l3
Straight Through, Without Retarder
Same As Group A, Except For Parts Listed Below.
REF
NO. NOMENCLATURE
pARr rIo'S"rYUf;H'r.3,
NO. REQ 1_3 +10 tt_2s
6 Retainer, clutch .6838687 2 2 4 I
19 Not Used ln This Group.
20 Bolt,1/2-13x11/zinch ..179885 19 19 38 76
25-28 Not Used ln This Group.
GROUP C
Main Housing, Figure 13
Transfer Gear, With Retarder
Same As Group A, Except For Parts Listed Below.
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29509637 Speed Sensor Assembly And
29542O98Bo1t... ..29537M8 1 1 1 1
10 Housing, Main . .. .29592447 . 1
GROUP D
Main Housing, Figure 13
Transfer Gear, Without Retarder
Same As Group A, Except For Parts Listed Below.
6 Retainer, Clutch .6939697 2 2 4 g
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29509637 Speed Sensor Assembly And
295420988o1t... ..29537448 1 1 1 1
NOTES
20030901
Copyright @ 2003 GeDeml Morors Corp.
t3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
[---.-
13
l_
15 \-i
,/\
GROUP A
High-Range Clutch, Figure 14
REF RECOMMENDED
NO. PART SPARES FOR L]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt_25
1 Sealring Kit. Kit Contains 23016679 Butt_Joint Sealring,
4.188inchOD... ..23019650 2 2 4 8
2 Drum Assembly, High-Range Clutch
. . 6832095 2
Pin, Dowel,0.309x7roinch
1 1 1
3
.....6777242 I
4 Clutch
Drum, High-Range
. 6832090
5 Sealring,3.600inchtD.... ...6770629
1
20030901
Copyright 2003 General Moron Corp.
@
t4-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
(_
*
NOTE: These parts are present only in
unils built after April, 1994
(Belerence SIL 08-TR-94)
GROUP A
Intermediate-Range planetary, Figure I 5
5000
REF RECOMMENDED
NO. PART SPARESFORT]MTS
NOMENCLATURE
1
NO. REQ t-3 +10 tt_2s
Gear, lntermediate-RangeSun.. .....675gg97
2 Hub, High-Range Clutch. Used Starting With S/N 1 1't2
011O1OO3OO.
SeeStL8-TH-94 ...zgS1Z834
3 Ring, Retaining, lnternal, 11.300 inch OD. Used 1 112
Starting Wifh
S/N 9110100300. See StL 8_IR-94
4 Carrier Assembry, rntermediate-Range pranetary.
29512835 1 112
Used starting with
S/N 3110100300. See StL 8_TH_94
5 Carrier, lntermediate_Bange planetary. Used Starting
29512836 1 112
With
S/N3110100300.SeeStL8-TFt_94 ...... ...29512265
4 Carrier Assembly, lntermediate_Range planetary. 1 112
Used prior To
S/N 3110100300. SeeSlLg_TH_g4
5 Carrier, lntermediate_Range planetary. Used prior
23010489 1 112
To
S/N 3110100300. See StL 8-TR_94
. . . 6758399 12
6 Spindle, lntermediate-Range planetary pinion . . .6Z59977
1 1
7 Ball,Detent,Vroinch 4 4 48
.....459606 4 816
8 Washer, pinion Thrust, 1.262 inch lD . . .
. 2g015601
4
9 Bearing Assembly, Roller 8 8 816
10 Gear set, rntermediate-Range planetary pinion.
. . 6884g35 4 4 48
set contains
Four 6771295 planetary pinion Gears
6771g16 1 112
'12 Sealring,9.060inchtD... . .
Bearing Assembty, Singte-Row Bail
11 . 23041530 1 124
....6769289 124
13 Ring,OitColtector .....6779526
1
20030901
Copyright @ 2003 General Motom Corp.
r5-2.1
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
Intermediate-Range Planetary, Figure I 5
6000,5600,6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +iO 11_ZS
16 Gear, lntermediate-Range Ring. Used Starting With S/N 91101OO3OO.
See SIL 8-TB-94 . . .29512264 1 1 .t z
17 Gear, High- And lntermediate-Range Ring. Used prior To
S/N 3110100300. See SIL 8-TR-94 6831069 1 .t 1 2
/2
GROUP A
Intermediate-Range Clutch, Figure I 6
5000
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
1 Ring, Aluminum Compressi on, 171/a inch OD
2 Backplate, lntermediate-Range Clutch. When Replacing
6756369 1 124
29514476 tntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6759339 lntermediate_Range
Clutch
Backplate With 6833g12 Spacer.
6759339
3 Not Used ln This Group.
4 Key, lntermediate-Range Clutch Anchor. When
Replacing
29514476lntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6771709 lntermediate_Range
Clutch
Anchor Keys With 676g396 Anchor Keys. .
6771Z09
Anchor, lntermediate-Range Clutch. When Replacing
29514476lntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6759940 lntermediate_Range
Clutch
AnchorWith6775854Anchor. ....6759340
6 Not Used ln This Group.
7 Spring, Piston Return, lntermediate_Range Clutch,
% OD x 2.484 inch
6ffi8590 14 14 28 56
Plate, lnternal-splined Friction, lntermediate_Range
Clutch.
When Replacing 2951 447 6 lntermediate-Range Ring
Gear
With 29512264 Hing Gear, Also Replace Three
23041 61 6 lntermediate-Range Clutch Friction plates
With
Four230416t6 plates. . ... 2g041616
Plate, External-Tanged Reaction, lntermediate_Range 12
Clutch.
When Replacing 2951 4476 lntermediate_Range Ring
Gear
With 29512264 Ring Gear, Also Replace Three
6769926 lntermediate_Range Clutch Reaction plates
With
Four6769326ptates. .....6769326
10 Sealring, ExternalLip-Type, 16.445 inch lD 3612
11 Piston, lntermediate-Range Clutch. When Replacing
.. . ffig}4}4 124
29514476lntermediate_Range Ring Gear With 29512264
Ring
Gear, Also Replace 6g31034 lntermediate_Range
Clutch
PistonWith6391033piston. .....6831034
12 Sealring, lnternalLip-Type, 12.055 inch OD. When
Replacing
29Sl44Z6lntermediate_Range Ring Gear With 29512261
Ring
Gear, Also Replace 6832486 lnternal Lip_Type
Sealring With
6832485 Seatring, 13.180 inch OD.
6832486
13 Housing Assembly, lntermediate-Range Clutch piston.
When Replacing 2951 4476 lntermediate_Range
Ring Gear
With 29512264 Ring Gear, Atso Reptace
6831 1 55 rntermediate-Range crutch piston
Housing Assembry
With 6772860 Housing Assembty.
6831155 .
14 lntermediate_RangeClutchpiston .....68g1.156
Housing,
1
15 Pin,Locating . . .......uroaors
1
GROUP B
Intermediate-Range Clutch, Figure 16
6000,5600,6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
2 Not Used ln This Group.
3 Spacer, lntermediate-Range Clutch . .6833812 1 1 1 2
4 Key,lntermediate-RangeClutchAnchor..... .6768396 2 2 2 4
5 Not Used ln This Group.
6 Anchor, lntermediate-Range Clutch . .6775854 1 1 12
8 Plate, lnternal-Splined Friction, lntermediate-Range Clutch . .23041616 4 4 816
9 Plate, External-Tanged Reaction, lntermediate-Range Clutch . 6769326 4 4 816
11 Piston, lntermediate-Range Clutch . . . .6831033 1 1 12
12 Sealring, lnternal Lip-Type, 13.180 inch OD . . .6832485 1 1 24
13 Housing Assembly, lntermediate-Range Clutch Piston .6772860 1 1 12
14 Housing, lntermediate-Range Clutch Piston .. .. .6772859 1
NOTES
20030901
Copyright @ 2003 Geneml Motors Corp
t6-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
12
@.
,LS 16
f "--
2 4
6 Ring, Retaining, External,2.593inch lD .... 1 1
..6754g35
7 Shaft, Main Output 1 1 2 4
?9536124
8-10 Not Used ln This Group. 1 1 1 2
11 CarrierAssembly, Low-Rangeplanetary .....6gg1 150
12 Ring,Retaining,lnternal,S.6g4inchOD ... 1 11 2
13 Carrier Assembly, Low-Bange planetary
..... 675g541 1 12 4
. . 6ZZ5706 11
14 Pin, Retainer 1 2
. .672s705
15 Bolt, Hexlock,Tha-2ox1inch 5
16 Spindle, Low-Rangeplanetarypinion .
.g4OgO47 5 55 10
...6758540 55
17 Ball, Detent,Vroinch 5 10
.....45g606 5 510
18 Washer, pinion Thrust, 1.506 inch lD 20
19 Gear Set, Low-Range planetary pinion. Set
. . . . 2ilO41OO7 10 '10 't0 20
Contains Five
6779&tgplanetarypinionGears .....6832007 'l
20 Bearing Assembly, Roller . 1 1 2
. 6830g33 5 5 5 '10
21 Washer,Thrust,3.g45inchlD ...
....2953g548
22 Gear, Low-Range Ring 1 1 2 4
. 6831120 1 1 1 2
GROUP B
Low-Range Planetary, Figure 17
Same As Group A, Except For parts Listed
Below.
7 Not Used ln This Group.
8 Shaft, Main Output
. 6770098 2
GROUP C
Low-Range planetary, Figure 17
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
9 Shaft, Main Output
....6836669 2
20030901
Copyright @ 2003 Geneml Morors Corp.
17-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
Low-Range Planetary, Figure 17
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1_3 +{O TtaS
7 Not Used ln This Group.
10 Shaft, Main Output. When Replacing 6779035 Main Ouput Shaft
With 23047088 Shaft, Also Replace 67Z9082 Transfer Drive
lnput Gear With 23047087 Gear. . .Z}O47OBA 1 1 1 2
NOTES
20030901
Copyright @ 2003 General Motors Corp.
t7-2.3
[--.--
\__j
/\_
l
I
\l
I
2248
GROUP B
Low-Range Clutch, Figure lg
6600
Same As Group A, Except For parts Listed Below.
4 Plate, lnternal-Splined Friction, Low-Range Clutch
. . . 29041616
5 Plate, External-Tanged Reaction, Low_Range
Clutch . . 6776610
5 10 20
5 10 20
13
,r-t-,b
GROUP A
Reverse-Range planetary, Figure 19
5000
REF RECOMMENDED
NO. PART SPARES FOR LINITS
NOMENCLATURE NO. REQ l-3 +10 tt_25
1 Gear, Reverse-Range Sun. When Replacing 6771363
Reverse_Range
Planetary Carrier Assembly With 6775718 Carrier
Assembly
And 6831 't 1B Reverse_Range Ring Gear With 6831
1 1 9 Ring
Gear, Also Replace 675g496 Reverse_Range Sun
Gear Witi
67Z5Z16 Sun Gear.
2 Bolt, Patchlock, ?b-Z4x 541inch
675g496 1112
3 Retainer, Reverse-Range planetary Carrier
8016615 661224
. . . 6775712 1112
4 Washer, Thrust,3.945 inch lD. When Replacing
6771963 Reverse_Range planetary Carrier Assembly
With
6775718 Carrier Assembly And 693111g Reverse_Range
Ring
Gear with 6891119 Ring Gear, Arso Reprace 2953854d
Thrusr
Washer With 29537234 Thrust Washer, 3.318 inch lD_
SeeStLT-TH-02 ...29538548
5 Gear, Reverse-Range Ring. Service 6gg1 1 1g Reverse_Range
Ring
4
Gear With 6831119 Ring Gear, 67757.tg Reverse_Rang:e
Planetary Carrier Assembly, 6275716 Reverse_Range
6un Gear,
And29537234ThrustWasher. ...6g9111g **
6 CarrierAssembly, Reverse-Range planetary
.. 6771363 **
7 carrier, Reverse-Range pranetary. service 675g4.ra Reverse-
Range planetary Carrier With 677571g Carrier Assembly,
6891 1 i 9 Reverse_Range Ring Gear, 672 57 16 Reverse_
Range Sun Gear, And 6775699 Thrust Washer. .... 675841g **r
8 Washer, pinion Thrust, 1.260 inch lD . . .
1
GROUP B
Reverse-Range planetary, Figure 19
6000,5600,6600
Same As Group A, Except For parts Listed Below.
1 Gear, Reverse-Range Sun .. ..6775716 'l
4 1 2
Washer, Thrust, 3.318 inch lD. See SIL 7-TR-02. . . . .2g5g11g4
1
2
5 Gear, Reverse-RangeRing.. ..68g1 119
1
't
1 4
6 Carrier Assembly, Reverse-Range planetary 1 1 2
. . 677571g
Carrier, Reverse-Range planetary 2
1 1
7 1
.6775717 1 1 1 2
10 Gear Set, Reverse-Range planetary pinion. Set Contains
Six
6775709 Planetary pinion Gears.
. . .6776022
GROUP B @ont'd)
Reverse-Range Planetary, Figure 19
6000,5600,6600
Same As Group A, Except For Parts Listed Below.
REF
NO. NOMENCLATURE
pARr r#SorYU*'ffi,
NO. REQ i-' 4;IO_ 11-ZS
11 Bearing, Roller, 7ro x 11/4inch . . . .6756275 144 144 144 2gB
12 Not Used ln This Group.
13 spindle, Reverse-Range Planetary pinion . 677s214 6 6 6 12
NOTES
20030901
Copyright @ 2003 Geneml Motom Corp.
t9-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
Reverse-Range Clutch, Figure 20
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATURE NO. REQ 1-3 4-10 tt_25
1 Anchor, Reverse-Range Clutch
2 spring, Piston Return, Reverse-Range clutch,
675942g 11 12
3 Key,Reverse-RangeClutchAnchor.....
541 oD x 3.520 inch . . . z3o1lg4g 14 14 28 56
4 Plate, lnternal-Splined Friction, Reverse-Range Clutch
....676g396 22 24
5 Plate, External-Tanged Reaction, Reverse-Range Clutch
23041616 55 10 20
6 Piston, Reverse-Range Clutch
. . . . 6769326 55 10 20
7 Sealring, External Lip-Type, 16.445 inch lD
. 6gg1032 11 12
8 Sealring, ExternalLip-Type,7.695inch lD ....
. . .6892484 11 24
689248z 11 24
(i,h,
,\p&, V07972.m.01.eps
2m30901
Copy'ight @ 20O3 ceneml Motors Corp.
zt-t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMTSSIONS PARTS CATALOG
/s,'\-'/
,/ri,:fi
P
Figure 218. Rear Cover And Speedometer
GROUP A
Rear CoverAnd Speedometer, Figure 2lA
REF RECOMMENDED
NO. NOMENCLATURE PART
NO. REQ
SPARES FOR TJNITS
l-3 +10 tt_25
1 Gasket, Rear Cover
2 coverAssembry, Rear .................. "6772162 1 124
3 plug, square socket pipe,{+-14 ' ' 29525020 1 111
4 Pin,Dowet, y4x1't/4inch .. ........................ 1 124
5 Cover,Rear ?39133t' 2 248
29525019 *
6 Bushing,SpeedometerDriveShaft. .....2222424
1
7 Gasket,SpeedometerDriveSleeve 1 124
...........UUrgUA 1 124
8 Not Used ln This Group.
I SpeedometerShaftAssemblyKit. ....2952g455
10 Shaft And Gear Assembly, Speedometer Drive 1 124
. . . 677215g 112
11 Spacer,96lDx2VszODxg6zinch..... 1
12 SleeveAssembly,SpeedometerDrive ...................
222265.l 1 124
urOaSSO t* 1
13 SeatAssembty, Oit, 0.691 inch OD
. . . 6168417 1 124
14 Washer, Thrust, ?6 lD x 1y16 OD x yse inch
15 Sleeve, Speedometer Drive
. . 676g418 1 124
16 ScrewAssembly, spring Lock, Tro-1g x%binch......
ZO435g7
',
1 112
17 Gasket,OutputBearing Retainer
23016147 2 248
.....689g043 124
18 Lockwasher,*tinch ...103325
1
677g311
30 Slinger,4.766inchOD... .6757563
1 1 2 4
31 Washer,Flat,5,tinch.. . j03345
1 1 2 4
32 Bolt,9€-18x1inch... 1 1 2 4
271579 2
33-37 Not Used ln This Group.' 1 1 4
38 Nipple, Seal Drain, Vq-19 x4 inch .
39 Plug, Pipe, r/a-18. Used prior To 29525019
.
. . . 119247 1112
Cover. . . . 230i2035 2248
39 Plug Assembry,T/16-20. used starting with
2952501g cover.
See StL 20-TR-96
. . 29500034
40 Nameplate .....2g049131
2 2 4 8
41 Screw, Drive, No. 4 x Vt inch 1 1 1 2
. . illilg72
42 Lockwasher,itinch ...103325
4 4 4 8
43 Bolt, 5lr-11 xSVq inch . . 1 1 2 4
271569 1 1 2 4
GROUP B
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.
GROUP C
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.
31-32 Not Used ln This Group.
33 Pickup, Magnetic 23015481 1 1 1 2
GROUP D
Rear CoverAnd Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover, Speedometer Drive . .. .6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.
GROUP E
Rear CoverAnd Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover,SpeedometerDrive. ...6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.
31-32 Not Used ln This Group.
33 Pickup, Magnetic 230152181 1 1 1 2
GROUP F
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.
8 Cover,SpeedometerDrive ....6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.
27 Retainer Assembly, Output Bearing ...29536893 1 1 1 2
28 Retainer, Output Bearing '
. .29536396 1
GROUP F kont,d)
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FORTJNITS
NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
34 Speed Sensor Assembly, Output .....29509637 1 112
35 O-rin9,0.614 inch lD
36 Betainer, Speed Sensor
. . . 29503383 1 124
37 Bolt, 7ro-18 x 1/z inch
. . . 29503843 1 112
.....29542098 1 124
GROUP G
Rear CoverAnd Speedometer, Figure 2lB
1 Gasket, Rear Cover .. .6222162 'l
2 4
2 Ring, Retaining, lnternal, 5.7g.1 inch OD . . . . . . 6759109
1
2 4
3 Bearing Assembly, Single-Row Ball . . . ZgO47ggZ
1 1
't
2 4
4 CoverAssembly, Rear . 6g33616
1
. . 2301203g 2 4
8 Plug, Pipe, r/+-'t1 23O12O3S 2
1 1
2 4 8
9-1'l Not Used ln This Group.
12 SealAssembty, Oit, 4.506 inch OD . . . . Z3O4SO}4 2 2 4 8
13 Nameplate .....28049131 2
14 Screw, Drive, No.4x1/qinch .. ltriSAZ2
1
4
1
4
1
4 8
GROUP H
Rear CoverAnd Speedometer, Figure 2lB
Same As Group G, Except For parts Listed Below.
4-7 Not Used ln This Group.
I Plug, Pipe, t/+-18. Used prior To 2}SZSOZ| Adapter. . . ZAOlzOgs
8 Plug Assembly,zha-Zo. Used Starting With 29525021 Adapter.
See SIL 20-TR-96 . . 29500034 2 2 4 I
I AdapterAssembly,Output ....2952211g 1 1
10 Pin, Dowel, y4x11/4 inch . . 1o7gg3 2 2
1
4 8
1
-{ --30
- -{z-35
v07496
GROUP A
Transfer Gear Housing And Speedometer,Figure 22
REF RECOMMENDED
NO. PART SPARES FOR LTNITS
NOMENCLATURE NO. REQ 1-3 4-10 tt-zs
'l
Bolt,7e-13x 1941inch ..figgg4 6 61224
2 Lockwasher, 1/zinch ... 109323 6 61224
3 SealAssembty, Oil, 5.256 inch OD
4 Retainer, Output Bearing. When Replacing 6gg40g5 Output
. . . . 6773186 1 124
Bearing Retainer With 295994g1 Retainer, Also Replace
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembty, 23012035 ptugs With
29500034 Ptug Assembties, And 23012977 ptug With
29525049PtugAssembty..... ...29538481 1
5 O-ring,6.484 inch tD. Used With 6884085 Output Bearing
RetainerOnly.. ...68840g0 2
6-19
1 4
Not Used ln This Group.
20 Gasket, RearCover .. .....6772162 1 2 4
21 Not Used ln This Group.
22 BearingAssembly,TaperedRoller. ...g4g77g7 2
1 4
23 Not Used ln This Group.
24 Cover, lnspection .. ...23016069 1 1 1 2
25 Plug, SquareSocket Pipe,11/4-111/2 .. .....23012033 't
1 2 4
26 Pickup, Magnetic
2gO1S4g2 1 1 'l
2
27-28 Not Used ln This Group.
29 Housing Assembly, Transfer Gear. When Replacing
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembty, Atso Reptace 6884085 Output
Bearing Retainer And 6gg40g0 o-ring with 2953g4g1 Retainer,
23012035 Ptugs With 29500034 ptug Assembties, And
23017377 Ptug With Z9S2SO4} ptug Assembty. . . . . . . . . 29528629
30 Pin, Dowel, Vqx11/+ inch . .
1 111
31 Housing, Transfer Gear .
107g9g 4 4816
. .2952g62g * 1
32 Baffle, OilCollector
6771140 1 1 2
Lockwasher, lnternal-Tooth,g4linch
1
33
.....115549 2 2 4 8
34 Bolt, ?€-16 x 9,b inch
179895 2 2 4 8
35 Plug, SquareSocketpipe, 1-111/2... ....ZgO1ZOg4 1 1 2 4
36 Plug, Pipe, 7+-'t8. Used priorTo 2952A628 Housing.
. . 23012035 2 2 4 8
36 Plug Assembly,T/ta-2O. Used Starting With 2952862g Housing.
See SIL 20-TR-96
37 Plug, square Head Pipe, v+-14. Used prior To 2gs2il62g Housing.
. . 29SOOO34 2 2 4 I
. . zgo1zg77 1 1 2 4
37 Plug Assembly,llAe-12. Used Starting With 2952g62g Housing.
See SIL 20-TR-96
38 Nameplate
. . 29525049 1 1 24
39 Screw, Drive, No, 4xVqinch
.....29049191 'l
1 12
.. U5372 4 4 48
40 Gasket,OilStrainerOover. ...6882702 't
1 24
41 Oil Strainer And Magnet Assembly
42 Bolt, 1/4-20 x 541 inch
. . . _ 2gO.t1Z16 1 1 12
43 Lockwasher, 1/4inch
186630 1 1 24
44 Bracket, Magnet
1ffi31g 1 1 24
...23011194 1 1 12
(continued on next page)
20030901
Copyright 2003 Geneml Motore Corp.
@
22-2.t
GROUP A @ont'd)
Transfer Gear Housing And Speedomete r, Figure 22
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ t-3 +10 tt-25
45 Magnet ....23011195 1 112
46 OilStrainerAssembly .....29011i96 1 124
47 Boll,1/4-20 x g8 inch . . 196630 1 124
48 Lockwasher, S4l inch . . .103321 6 61224
49 Bolt, 3,8-16 x 76 inch . . . 179898 6 61224
50 Gasket, lnspectionCover. ....6ZZ0g79 2 248
51 Cover, lnspection 6770g7g 1 112
52 Lockwasher, S4l inch . . .109321 20 20 40 80
53 Bolt,96-16x7z6inch ...179g9g 20 20 40 80
GROUP B
Tran sfer Gear Housing And Speedomete r, F igure 22
Same As Group A, Except For Parts Listed Below.
24-25 Not Used ln This Group.
51 Cover, lnspection 6770g7g
GROUP C
Transfer Gear Housing And Speedometer,Figure 22
NOTE: See SIL 62-TR-81 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
1 Bolt, 1/2-13x 194r inch. Used Starting With S/N 9110089092. . .179884 66 12 24
2 Lockwasher,l/z inch. Used Starting With S/N 3i 10088032.
. . . 1O3S2g 66 12 24
3-5 Not Used ln This Group.
6 Retainer, Bearing. Used Starting With S/N 3110088032. . . . . . 6757585 1 1 12
7 0088032.
Bolt, 't/z-2O x 1r/q inch. Used Starting With S/N g't 1 . . 455012 2 2 48
8 Lockstrip. Used Starting With S/N 3110088032. 6755269 1 1 24
9 Retainer, Output Shaft. Used Starting With S/N 3110088032. .6769476 1 1 12
10 Shim, 0.025 inch. Used Starting With S/N 3110088092. 6772.t40 AR 1 24
10 Shim, 0.005 inch. Used Starting With S/N 9110088032. 6722141 AR 1 24
11 Boll, 1/2-13 x 11/zinch. Used Prior To S/N 3110088032. 1B67Zs 6 6 12 24
12 Lockwasher, l/zinch. Used PriorTo S/N 3110088042. .109323 6 6 12 24
13 Retainer Assembly, output Bearing. Used Prior To s/N 311ooggo32. . 6768878 1 1 12
14 Slinger, 4.766 inch OD. Used Prior To S/N 3110088092.
. 6757569 1 1 24
15 Seal Assembly, Oil, 4.756 inch OD. Used prior To
3110088032...
s/N .. .6773311 1 124
16 Retainer, Output Bearing. Used Prior To S/N 9110088092. . . . . .6769977 * 1
'17 Nipple, SealDrain, 1/+-18x4 inch. Used PriorTo S/N 9110088032. . .119241 1 112
18 Spacer, Transfer Drive Output Bearing, 2520 lD x 3.515 OD x 1.46O inch.
3110088032.
Used PriorTo S/N ..6770677 1 112
19 Gasket,BearingRetainer .....6758563 1 124
1't .t .',
Copyright @ 2003 General Motors Corp-
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG
GROUP C @ont'd)
Transfer Gear Housing And Speedomete r, Figure 22
NorE: See sIL 62-TR-8r For Important Service Information.
Same As Group A, Except For parts Listed Below.
REF PART
RECOMMENDED
NO. NOMENCLATURE NO. REQ
SPARES FOR T]NITS
r-3 4-'r0 tt_25
22 Not Used ln This Group.
23 Bearing Assembty, Single-Row Bail . . . ZgO47gS7
24-26 Not Used tn This Group.
27 Washer, Flat, i4l inch . . t0g345 2 4
28 Bolt, 541-'18 x V+ inch . . .271577
1 1
2 4
29 Housing Assembly, Transfer Gear . . . . 2952g627
1 1
,|
31 Housing, Transfer Gear .
. . 2952g626 *
1 1 1
2
36 Plug Assembly,TAa-2O. Used Starting With 2952g626 Housing.
See StL 20-TR-96 . . 29500034 2 2 4 8
37 Plug, Square Head pipe, y4-'r4. used prior To zgs2il626 Housing. . . 2go1za7z
2 4
37 Plug Assembly,llha-lZ. Used Starting With 29528626 Housing. 1 1
2
1
2 2 4
GROUP D
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.
3-5 Not Used ln This Group.
6 Retainer,Bearing .....67575g5 11 2
7 Bolt,l/z-2ox'll/qinch ..455012 22
1
4 8
8 Lockstrip 6755269 11 2 4
9 Retainer, Output Shaft . 6769476 11
10 Shim,0.O25inch.. 1 2
10 Shim,0.O05inch..
....6772.t4O AR1 2 4
'19 Gasket,BearingRetainer ....6772141 AR1 2 4
2
36 Plug Assembly,T/.ta-2O. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . 29SOOO34
37 Plug, square Head pipe, y4-14. used prior To 29528626 Housing. . . zgolzgr1 2 2 4 I
2 4
37 Plug Assembly,llAa-12. Used Starting With 2952g626 Housing. 1 1
GROUP E
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR TINITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt_2s
1-5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563
22 Not Used ln This Group.
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . . . . 2952g627 .l
GROUP F
Transfer Gear Housing And Speedometer,Figtre 22
Same As Group A, Except For Parts Listed Below.
1-5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563 4
22 Not Used ln This Group.
24-26 Not Used ln This Group.
27 Washer, Flat, ry8 inch . . . 103345 1
't
2 4
28 Bolt, 5€-18 x 7+ inch . . .Z71SZ7 1 1 2 4
29 Housing Assembly, Transfer Gear . . . .29528627 1 1 1 1
31 Housing, Transfer Gear . . . 29529626 . ,|
GROUP G
Transfer Gear Housing And Speedometer,Figure 22
Same As Group A, Except For parts Listed Below.
3 SealAssembly, Oil, 4.756 inch OD . . . .6779911 1 2 4
4 Retainer, Output Bearing 6757555 1 1 2
5 Not Used ln This Group.
19 Gasket,BearingRetainer .....6759563
(continued on next page)
GROUP G (cont,d)
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ r-3 +10 tt_25
21 Bearing Assembly, Single-Row Ball . .
22 Not Used ln This Group.
23041451 1 124
29 HousingAssembly,TransferGear. ...2952g622 1
31 Housing, Transfer Gear .
. .2952g626 " 1
36 Plug, Pipe, 7+-18. Used priorTo 2952g626 Housing.
. . 23012035 2
36 Plug Assembly,TAa-20. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, y4-14. used prior To 2gsza626 Housing.
. .2go1zgz7 1 1 2 4
37 Plug Assembly,llAe-12. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . Z}SZSO4} 'l
GROUP H
Transfer Gear Housin g And Speedomet er, F igure 22
Same As Group A, Except For parts Listed Below.
3 OD
Seal Assembty, Oit, 4.756 inch . . . . 6773311 1 2 4
4 Retainer,OutputBearing .....6757555
1
1 1 1 2
5 Not Used ln This Group.
19 Gasket, Bearing Retainer . . ... 6758563 1 2 4
21 Bearing Assembly, Single-Row Ball . .
.29041451 1 2 4
22 Not Used ln This Group.
26 Not Used ln This Group.
27 Washer, Flat,S4l inch . . ,|
10A345 1 2 4
28 Bolt, ?8-18 x Va inch
. . .271577 1 1 2 4
29 Housing Assembly, Transfer Gear .
. . .2952g62Z 1 1 1 1
31 Housing, Transfer Gear . . .2952g626 * 1
36 Plug, Pipe, 7+-18. Used priorTo 29528626 Housing. . . 2g0120gs 2
36 Plug Assembly,T/ta-ZO. Used Starting With 2952g626 Housing.
See SIL 20-TR-96
37 Plug, square Head Pipe, v+-14. Used prior To 2gs28626 Housing.
. . 29500094 2 2 4 I
. .2go17g77 1 1 2 4
37 Plug Assembly,llAa-12. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . ZsSZSo4s
GROUP J
Transfer Gear Housing And Speedometer,Figure 22
Same As Group A, Except For parts Listed Below.
3 OD
SealAssembly, Oit, 4.756 inch . . . .677g911 2 4
4 Retainer,OutputBearing .....6757SSs
1 1
1 1 1 2
5 Not Used ln This Group.
19 Gasket, Bearing Retainer . ... . 6758569 1 2 4
21 Bearing Assembly, Single-Row Ball . . .23041451 1 2 4
(continued on next page)
2m30901
Copy'ight @ 2003 General Motore Corp.
22-2.5
ALLISION 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J kont'd)
Transfer Gear Housing And Speedomet er, F igure 22
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ t-3 +t0 tt-25
22 Not Used ln This Group.
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . . . .2952g62l 1 111
31 Housing, Transfer Gear . ..2952g626 , 1
36 Plug, Pipe, %-18. Used Prior To 2952A626 Housing. . . 2g0120gs 2 248
36 Plug Assembly,TAa-2O. Used Starting With 29529626 Housing.
See SIL 20-TR-96 . .29500034 2 2 4 8
37 Plug, Square Head Pipe, va-14. Used prior To 2gszg6z6 Housing. . . .2go17g77 1 1 2 4
37 Plug Assembty,llAa-12. Used Starting Wth 29528626 Housing.
See SIL 20-TR-96 . .29525049 1 1 2 4
51 Cover, lnspection 6Z70g78 2 2 2 4
GROUP K
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . .6779911 1 2 4
4 Retainer, Output Bearing 6757555 1 1 2
5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563 1 2 4
21 Bearing Assembly, Single-Row Ba[ . . .29041451 1 2 4
22 Not Used ln This Group.
24-26 Not Used ln This Group.
27 Washer, Flat, 541inch . . .109345 1 1 2 4
28 Bolt, 54r-'18 x V+inch . . .271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . .2952g627 1 1
'l 1
31 Housing, Transfer Gear . . .29528626 . 1
36 Plug, Pipe, 7+-18. Used Prior To 2952A626 Housing. . .23012035 2
36 Plug Assembly,TAa-2O. Used Starting With 29528626 Housing.
See SIL 20-TR-96 . .29SOOO34 2 2 48
37 Plug, square Head Pipe, v+-14. Used prior To 29528626 Housing. . . .29017977 1 1 24
37 Plug Assembly,llha-12. Used Starting With 29528626 Housing.
See SIL20-TR-96 . .29525049 1 1 2 4
51 Cover, lnspection 6770g7g 2 2 2 4
GROUP L
Transfer Gear Housing And Speedomete r,Figwe 22
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART ISPARES FOR
UNITS
NOMENCLATURE NO. REQ 1-3 +r0 tl-25
3 SealAssembly, Oi1,5.256 inch OD
4 Retainer,OutputBearing 6773311 'l
124
.....6757555 1 112
5 Not Used ln This Group.
6 Retainer, Bearing
7 Boll, t/z-20 x 11/q inch
. . . 6757585 1112
455012 2248
8 Lockstrip
6755269 't124
I Retainer, Output Shaft 6769476 1112
10 Shim, 0.025 inch
10 Shim, 0.005 inch
6772140 AR,I 24
21 Bearing Assembly, Single-Row Ball
6772141 AR124
22 Not Used ln This Group.
. . .23041451 1124
23 Bearing Assembly, Single-Row Ball .. .23047957
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . .. .29528627 1
31 Housing, Transfer Gear
36 Plug Assembly,TAa-20 . . .
..29528626 ' 1
N
v07422
GROUP A
Transfer Gear, Figure 23
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATT]RE NO. REQ 1-3 L10 tt_25
1 Bearing Kit. Kit Contains 25047974 Ball Bearing Assembly
and
29507726tnstructionSheet.. ....Z}SOZ728 2 2 4 8
2 Gear,TransferDrivelnput . ...6ggg5g0
3 BearingAssembly,Roller. ....29590100
1
2
1
2
1
4
2
8
4 Gear Assembly, Transfer Drive ldler
. . . 6837349 1 2
Gear, Transfer Drive ldler .
1 1
5
6837350 1
6 Plug, Transfer Drive ldler Gear
. . . 6757536 1
7 Spacer, Transfer Drive Output Gear,
2.78OlDx3.760ODxO.71Zinch.. .....6157534
8-9 Not Used ln This Group.
10 Shaft, Transfer Drive Output .. . 6774044 2
11 Gear, Transfer Drive Output .. . 2gl12g2g
1
1 1
1 1
1 2
12 Spacer, Transfer Drive Output Gear,
2.78OtD x3.760 ODxO.ZlZinch .. .....6757594
13 Bearing Assembly, Single-Row Ball . .
. 2gO47gS7
1 1 1 2
14 1 1 2 4
Spacer, Transfer Drive Output Bearing,
2.520 tD x 3.515 OD x 1.460 inch . .
15-20 Not Used ln This Group.
6770672 1
GROUP B
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive rnput. when RepracingizTgogzrransfer
Drive
lnput Gear With 230470g7 Gear, Also Replace 6779035
Main
Output Shaft With 2}O47OBB Shaft. . . .
10 Not Used ln This Group.
23047087 11 2
12 spacer, Transfer Drive output shatt, 3.360 lD x 4 oD x 0.965 inch
13-14 Not Used ln This Group.
. . . 6759g14 11 2
GROUP C
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive lnput. when Repracing 67790g2 Transfer
Drive
lnput Gear With 2gO47Og7 Gear, Also Replace 6779035 Main
OutputShaftWithzgO4ZOBBShaft.. .....2gO47O87 12
7 spacer, Transfer Drive output shaft, 3.360 lD x 4 oD x 0.965 inch
10 Not Used ln This Group.
. . . 6759314 12
14 Not Used ln This Group.
GROUP D
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF ,$3] SPARES FOR I]NITS
NO. NOMENCLATURE REQ 1-3 4-10 rt-25
7 Spacer, Transfer Drive Output Shaft, 3.360 lD x 4 OD x 0.965 inch . . . 67S93i4 1112
10 Not Used ln This Group.
14 Not Used ln This Group.
GROUP E
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
7 Spacer, Transfer Drive Output Shaft, 3.360 lD x 4 OD x 0.965 inch . . .6759314
10 Not Used ln This Group.
GROUP F
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive lnput. When Replacing 6779082 Transfer Drive
lnput Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . .. . . .2}O47OB7 1
GROUP G
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive lnput. When Replacing 6779082 Transfer Drive
lnput Gear With 23047087 Gear, Atso Reptace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . ..21O4ZOB7 12
9 Output
Shaft, Transfer Drive . . .67T0094 12
10 Not Used ln This Group.
14 Not Used ln This Group.
17 Shim,0.025inch.. ....6222140 AR 1 2 4
17 Shim,0.005inch.. ....6172141 AR 1 2 4
18 Retainer, Output Shaft . .6769476 1 1 1 2
GROUP G lcont,d)
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
19 Lockstrip . . 6755269 1 1 2 4
20 Bolt, t/z-2O x 11/q inch . . 455012 2 2 4 I
GROUP H
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
10-14 Not Used ln This Group.
15 Gear, Transfer Drive Output . . . 6gg40g2 1112
16 Bearing Assembly, Tapered Roller . .. . g4g71g7 1'f24
GROUP J
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive lnput.
9
.....23047087 1112
Shatt, Transfer Drive Output .6770094 1112
10 Not Used ln This Group.
13-16 Not Used ln This Group.
17 Shim,0.025 inch 6772140 AR 1 2 4
17 Shim, 0.005 inch .....6772141 AR 1 2 4
18 Retainer, Output Shaft . . . .6769476 1 1 1 2
19 Lockstrip 6755269 1 1 2 4
20 Boll, 1/2-20 x 11/q inch 455012 2 2 4 8
6-i
^\- [-,,
.'/ ,
V07973.00.00.ep6
GROUP A
Transfer Gear Housing CoverAnd Speedometer, Figure24
REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 +r0 1l-25
1 Gasket, Transfer Gear Housing Cover . 6756313 124
2 Cover, Transfer Gear Housing . 6771509
1
1 111
3 Not Used ln This Group.
4 Lockwasher, l/z inch . . . 10g323 26 26 52 104
5 Bolt, 1/z-13x1{+inch ..
flgilB7 26 26 52 104
6 Gasket,BearingRetainer .....675g56g 1 124
7-1O Not Used ln This Group.
11 Lockwasher, l/zinch ... 103923 6 61224
12 Boll,1/2-13x11/2inch .. fi6725 6 61224
13 Not Used ln This Group.
14 Retainer Assembly, Output Bearing . . . 6768g7g
15 Retainer, Output Bearing . . 676gg77
1
'l
16 SeatAssembty, Oit, 4.756 inch OD 6779911 2 4
17 Stinger,4.766inchOD... .6757563
1
'l
1
2 4
18 Nipple, Seal Drain, 1/q-18x4 inch . ... . 11gZ4Z
1
2
19 Shaft,SpeedometerDrive.. ...6757602
1 1 1
2
20 Gasket, Speedometer Drive Sleeve . . . 552g6g
1 1 1
2
1 4
21 Spacer, e4l lD x 2VszOD x Q6z inch . . . . 2222651
1
2 4
22 Sleeve Assembly, Speedometer Drive . 676g536
1
1
1
2
1 4
25 Sleeve,speedometerDrive. .....ZO4gSg7
1
2
26 Screw Assembly, Spring Lock, yro-18 xTbinch 29016147 2
1 1
2
1
4 8
27 Not Used ln This Group.
GROUP B
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing . 6lZgOgT
11-12 Not Used ln This Group.
14-18 Not Used ln This Group.
GROUP C
Transfer Gear Housing cover And Speedome ter, Figure 24
Same As Group A, Except For parts Listed Below.
2 Cover, Transfer Gear Housing . 6gg407g 1 111
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective .23015620 AR 124
7 Shim, Bearing Retainer, 0.010 inch, Selective .23015621 AR 124
GROUP C @ont'd)
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]MTS
NO. NOMENCLATURE NO. REQ l-3 ,L10 tt-25
7 Shim, Bearing Retainer,0.020 inch, Selective .2g015622 AR124
7 Shim, Bearing Retainer,0.040 inch, Selective .23015623 AR124
8 Plate, Bearing Retainer .9016152 11't2
9 O-ring,6.484inchlD.... .....6884080 1124
10 Retainer, Bearing 6gg4079 1112
12 Bolt, 1/2-13 x 17e inch . . 179886 661224
13 Shield, Magnetic Pickup 6837321 1112
14-18 Not Used ln This Group.
GROUP D
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
10 Retainer, Bearing 67575g5 1 1
'l
2
12 Bolt,1/2-13 x 1Va inch . . 179894 6 6 't2 24
1zt-18 Not Used ln This Group.
GROUP E
Transfer Gear Housing CoverAnd Speedometer, Figure24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .67Z90g7
GROUP F
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .6779097 1 1 1 1
10 Retainer, Bearing 67575g5 1 1 1 2
12 Bolt,1/2-13 x 1?8 inch . . 17ggg4 6 6 12 24
14-18 Not Used ln This Group.
GROUP G
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 t, s
2 Cover, Transfer Gear Housing .23017579 1 1
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective 23015620 AR 1 2 4
7 Shim, Bearing Retainer,0.010 inch, Selective 23015621 AR 1 2 4
7 Shim, Bearing Retainer,0.020 inch, Selective 23015622 AR 1 2 4
7 Shim, Bearing Retainer,0.040 inch, Selective 23015623 AR 1 2 4
10 Retainer, Bearing 29538482
't2
1 1 1 2
Boll, 1/2-13 x 1S4l inch 1 79886 b 6 12 24
13 Shield, Magnetic Pickup 6837321 1 1 1 2
14-18 Not Used ln This Group.
GROUP H
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
13 Shield, Magnetic pickup 68gZ921 1
GROUP J
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing . 67ZWg7 1 1
10 Retainer,Bearing .....67575g5 1 1
1
1 2
1
GROUP K
Transfer Gear Housing coverAnd Speedometer, Figure24
Same As Group A, Except For parts Listed Below.
2 Cover, Transfer Gear Housing . ZgO17S7g
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective . 23015620 4R124
7 Shim, Bearing Retainer,0.010 inch, Selective . 8015621 AR124
7 Shim, Bearing Retainer,0.020 inch, Selective . 2A015622 AR124
7 Shim, Bearing Retainer,0.040 inch, Selective . 2301562g 4R124
10 Retainer,Bearing .....ZgSgg4Bz 1112
12 Boll, t/z-13 x 198 inch . . 179886 661224
13 Shield, Magnetic pickup 6894g2.l 1112
(continued on next page)
GROUP K @ont,d)
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
RE[' PART
RECON,IMENDED
NO. NOMENCLATURE NO.
SPARES FOR LINITS
REQ r-3 !l-10 ttJs
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771900
GROUP L
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
10 Retainer, Bearing 67575g5 1 1 1 2
12 inch
Boll r/z-13 x lfft . . 179g84 6 6 12 24
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771300 2
GROUP M
Transfer Gear Housing CoverAnd Speedometer,Figtre 24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .67T9037 11 1
11-12 Not Used ln This Group.
13 Shield, Magnetic Pickup 68g7921 11 2
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771gCD
GROUP N
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
10 Retainer, Bearing 67S75Bs 1 1 1 2
12 inch
Boll,1/2-13 x 136 . . 179884 6 o 12 24
13 Shield, MagneticPickup 6837921 1 1 1 2
1zl-19 Not Used tn This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771g00 1
GROUP P
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +r0 tt-25
13 Shield, Magnetic Pickup ...6837321 1
19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive 677't300
GROUP Q
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing
10 Retainer, Bearing
6779037 1111
12 Boll, t/z-13 x 17e inch
6757585 1112
13 Shield, Magnetic Pickup
179884 661224
14-19 Not Used ln This Group.
6837321 1112
21-25 Not Used ln This Group.
GROUP R
Transfer Gear Housing CoverAnd Speedometer, Figwe24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing
12 Bolt, t/z-13 x 17+ inch
6779037 1111
13 Shield, Magnetic Pickup
1 79884 661224
14-19 Not Used ln This Group.
.6837321 1112
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . 6771300
GROUP A
Disconnect Clutch, Figure 25
REF RECOMMENDED
PART SPARESFORT]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
1 Coupling, Output Drive . 6779036 1112
2 Ring,Retaining,External,2.593inchlD.... ..6754gg5 1124
3 Gasket, Disconnect Clutch Housing Adapter . . 6779098 1124
4 Adapter, DisconnectClutchHousing .... ....6779039 1112
5 Gasket, Disconnect Clutch Housing . . . 6772012 1124
6 Not Used ln This Group.
7 Housing, Disconnect Clutch . . . 6779041 1112
8 Lockwasher, l/z inch . . . 103923 661224
9 Bolt, 1/z-13 x 19+ inch . . figggl 661224
10 Fork, Shifter, DisconnectClutch . .....ZAO1Z}S2 1112
11 Rod wiper And oir sear Kit. Kit contains 29014065 Rod wiper And
23014064 oil seat Assembty, 1.878 inch oD. see stl 6-TR-82. . . zao14g4B 1124
12 Shaft, Disconnect Clutch Shifter Fork . . 6755199 1112
13 Ring, Retaining, External, 1.030 inch lD .... . . 6751633 't124
14 BearingAssembly,Roller. ....6754789 1124
15 Coupling,Disconnect ..6751630 1112
16 Shaft, Output ...6756388 1112
17 Spring, Detent, tAe ODxz1/ainch .....5121417 1124
18 Ball,Detent, 1/zinch ...145657 2248
19 Bearing Assembly, Single-Row Ball . . . ZAO47}77 't124
20 Gasket, Bearing Retainer .....6755622 1124
Retainer, OutputBearing .....6772011
2',1
1112
22 Lockwasher, l/zinch ..
. 1OgA23 661224
23 Boll,'t/z-13x11/zinch .. 179gg5 661224
24 SealAssembly, Oit,4.756 inch OD . . . .6279A11 1124
25 Not Used ln This Group.
26 Bearing Assembly, Single-Row Ball . . . Z}SO271O 1124
27 Shaft, Transfer Drive Output. When Replacing 29503131 Transfer
Drive Output Shaft With 6880778 Shafl, Atso Reptace
29503132 output Drive coupring with 6880776 coupting. 6880778
28 Not Used ln This Group.
29 Adapter, DisconnectClutch Housing ....
30 Gasket,DisconnectClutchHousing....
....677200g 11 12
31 Housing,DisconnectClutch.
.....6772012 11 24
32 Lockwasher, l/zinch
..6779041 11 12
33 Boll,1/2-13x2{ainch
.. . 103323 66 12 24
. flgilg2
. 66 12 24
34 Fork, Shifter, DisconnectClutch . .....2g}12g52
35 Rod wiper And oit seat Kit. Kit c,ontains 23014065 Rod wiper And
11 12
23014064 oilseatAssembly, 1.878 inch oD. see stl
36 Shaft, Disconnect Clutch Shifter Fork . .
6-TR-82. . . 23014948 1 1 24
37 Ring,Retaining,External,1.030inchlD....
675519g 1 1 12
38 BearingAssembly,Roller.
..675163A 1 1 24
39 Coupling,Disconnect
....67547g9 1 1 24
40 Shaft, Output
..6751690 1 1 12
41 Spring, Detent, zAaODxzl/einch
. .. 6756988 1 1 12
.....5171412 1 1 24
(continued on next page)
GROUP A @ont,d)
Disconnect Clutch, Figure 25
REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4--tD tt-25
42 Ball, Detent, 1/zinch
43
. . . .145652 2 248
Bearing Assembly, Single-Row Ball . . .ZgO4ZgZ7 .l
112
44 Gasket, Bearing Retainer .....6255672 1 124
45 Retainer, OutputBearing 6772011 1 1't2
46 Lockwasher, Vzinch ...103323 6 61224
47 Boll, V2-13 x 1l/zinch . . 179885 6 61224
48 SealAssembty, Oit,4.756 inch OD . . . .6779A11 1 124
49 Bearing Assembly, Single-Row Ball . . .Z1O414S1 1 't24
50 Coupling, Output Drive. When Replacing 29509131 Output
Drive Coupling With 6890776 Coupling, Also Replace
29503131 Transfer Drive output shaft with 6gg0778 shaft. . . . . .6880776
1 1 1 2
51 Ring, Retaining, External, 2.32ginch lD . . . . ..6750259 'l
1 2 4
52 Not Used ln This Group.
53 Adapter,DisconnectClutchHousing.... .....6TZ200} 1 112
54 Gasket, Disconnect Clutch Housing . . . 6772012 1 124
55 Housing, Disconnect Clutch . . .6779041 1 112
56 Lockwasher, Vzinch ...109323 6 61224
57 Bolt,1/2-13x2ainch ..fig}gz 6 61224
58 Fork, Shifter,DisconnectClutch . .....2g}12g52 1 112
59 Rod wiper And oir sear Kit. Kit contains 23014065 Rod wiper And
23014064. oitSeatAssembty, 1.878 inch oD. See stl 6-TR-82. . .2go14g4B 1 124
60 Shaft, Disconnect Ctutch Shifter Fork . . 6755193 1 112
61 Ring, Retaining, Externat, 1.030 inch tD . . . . ..67516g3 1 124
62 BearingAssembty,Roiler. ....625478s 1 124
63 Coupling, Disconnect . . .6751630 1 112
64 Shaft, Outpur . . .6756388 1 112
65 Spring, Detent, 7Aa oD x 2.r/a inch . . . . . 5171417 1 124
66 Ball, Detent, 1/2inch .. . .145657 2 248
67 Bearing Assembly, Single-Row Ball . . . ZgO4Zg77 1 112
68 Gasket,BearingRetainer .....6755672 1 124
69 Retainer, Output Bearing 6772011 1 112
70 Lockwasher, Vzinch ...103923 6 61224
7'l Bolt,1/2-13x11/2inch. ..17ggg5 6 6 't2 24
72 Seal Assembty, Oit, 4.756 inch OD . . . .6729g11 1 124
GROUP B
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
26 Bearing Assembty, Single-Row Bail . . .2gO47gBO 1124
27 Shaft, Transfer Drive Output. Used prior To S/N 311OOggO32.
See SIL 62-TR-8't . .6759323 1112
28 shaft, Transfer Drive output. used starting with s/N 3110088032. . . .6z7904g 1112
49-72 Not Used ln This Group.
a< ta
Copyright O 2003 General Motore Corp.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS
GROUP C
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
26-27 Not Used ln This Group
2948 Not Used ln This Ororp.
49 Bearing Assembly, Single-Row Ball
50-51 Not Used tn This Group.
. . .23047980 24
52 Shaft, Transfer Drive Output
6759323 12
GROUP D
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
1-24 Not Used ln This Group.
26-,27 Not Used ln This Group.
29-48 Not Used ln This Group.
49 Bearing Assembly, Single-Row Ball . . . ZAO4T}ilO 1124
50-51 Not Used ln This Group.
52 Shaft, Transfer DriveOutput . . . 6759323 1112
GROUP E
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
10-24 Not Used ln This Group.
25 Retainer, Bearing
....6757585
26-72 Not Used ln This Group.
GROUP F
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
5 Not Used ln This Group.
6 Gasket, Disconnect Clutch Housing
10-24 Not Used ln This Group.
. . . 6779038 1124
25 Retainer, Bearing .....6757585 1't12
26-72 Not Used ln This Group.
GROUP G
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR LTNITS
NO. NOMENCLATURE NO. REQ 1-3 1-t0 tt-25
26-72 Not Used ln This Group.
20030901
Copyright 2003 General Morom Corp.
@
26--t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C,{TALOG
)'"',
GROUP A
Oil Pan, Figure 26,4.
5 Inch Pan, Right-Side Screen
RECOMMENDED
REF PART SPARES FORT]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
1 Gasket, Oil Pan .6758497 1 124
2 PanAssembty,Oit ... ..2}SZSO27 1 112
3 Pan, Oil . . .29525026 'l
4 Shield,OitStrainer..... ..675g47g 112
5 Gasket, Oil Strainer Cover . . . .6gg2702 124
6 Oil Strainer And Magnet Assembly . . . . 29011216 112
7 Bolt, l/q-20 x 541 inch 186630 124
8 Lockwasher, 1/tinch 103319 124
9 Bracket, Magnet ...29011194 112
'10 Magnet ....23011195 112
11 OilStrainerAssembly ....23011196 112
12 Bolt, 1/4-20 x i4l inch . . 1g6630 124
13-16 Not Used ln This Group.
17 Lockwasher, ?8 inch . . . 103321 6 61224
18 Bolt,94l-16x76inch ...179g3g 6 61224
19 Plug, Square Hd Pipe, Va-14. Used prior To
29525O24,29525O26,And29525028pans. .....29017372
19 Plug Assembly,ltAa-'12. Used Starting With
29525o24,2952so26, And 29525028 pans. see stl 20-TR-96. . .2gs2so4g 1124
20 Lockwasher, g4l inch . . . 103g21 44818
21 Bott,34l-16x5inch ....9418964 44818
22 Screw Assembly, Spring Lock,94l-16 x 1ilp inch . . . . . 23016149 24 24 48 96
23-25 Not Used ln This Group.
GROUP B
Oil Pan, Figure 26A
5 Inch Pan, Left-Side Screen
Same As Group A, Except For Parts Listed Below.
24 Not Used ln This Group.
23 PanAssembly,Oil . ....2gSzSOZs 1
24 Pan,Oil ...2}SZSO24 1
25 Shield, OilStrainer .67584Z9 1
GROUP C
Oil Pan, Figure 26,{
8 Inch Pan, Right-Side Screen
Same As Group A, Except For Parts Listed Below.
REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 ll-25
2 Pan Assembly, Oil . 29525029 1 't 12
3 Pan, Oil 29525028 1
6 Oil Strainer And Magnet Assembly . . . . Zg52OO4g 1
11-12 Not Used ln This Group.
13 OilStrainerAssembly .....2g52OO44 1 1 1 2
14 Gasket, OilStrainer 29520046 .t
1 2 4
15 Cover, OilStrainer .2}S2OO47 1 1 1 2
16 Locknut, qb-24 . ...29014107 1 1 2 4
GROUP D
Oil Pan, Figure 268
Dual-Drain Cover
1 Gasket, Oil Drain Cover. 6833619 112 4
2 Lockwasher, ?8 inch 103321 28 28 56 112
3 Bolt,94r-16 xTftinch 179838 28 28 56 112
4 Cover, Oil Drain 2301 6068 111 2
5 Not Used ln This Group.
b Clamp,Hose. ..675g557 4 4 8 16
7 Hose,Drain ....675g4g6 2 2 4 8
GROUP E
Oil Pan, Figure 268
Single-Drain Cover
Same As Group D, Except For Parts Listed Below.
1 Gasket, OilDrain Cover. 676g9g1
4 Not Used ln This Group.
5 Cover, Oil Drain .6768989 1112
6 Clamp,Hose. ..6758557 2248
7 Hose,Drain ....67594g6 1124
GROUP A
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Direct Mount Oil Filter
REF RECOMMENDED
PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
1 Bolt, 7Aa-14 x 7 inch . . . 9415092 ** 5 5 10 20
2 Washer, Flat,Tha inch . . g4ZZB4g 9 9 18 36
3 Bolt, 7Aa-14 x 4t/z inch . 29525012 z 2 48
4 Gasket, Oil Filter Base .
6770521 1 1 24
5 Bolt, Hexlock, 7/.ra-'14 xll/2inch g4OgO45 z 2 48
6 Body Assembly, Main pressure Regulator Valve .
. . . .2}S2SO4O 12
7 Ptug, pipe, t/+-18. Used prior To 29525039 Body. . . . . . . 230120g5 1
1 1
24
7 Plug Assembly, pressure Tap,t7.16-2g. Used Starting With
1
AFI 248
13 Shim,Selective,O.O?4inch.. ....6769783 AR 248
14 Plug, Main pressure Regulator
Valve . . . 67766g0 112
15 Gasket,AnnularCopper,t.4O6lDxlT+inchOD... ....6760112
1
1 't24
16 Plug,1e,t-12 6758461 1 124
17 Gasket, Main pressure Regulator Valve Body . 23016548 1 124
18 .t747
Filter Assembly, Oil. Service 2501 O.n Fifter Assembly
With 29530556 Fitter Assembty. See StL 22_TR_84 And
sll 12-TR-93 25011747 .'*
Gasket, Bypass Valve plug
1
19 SS774Z7 2
1 4
20 Gasket, Pressure Switch . . SS7Z4Z} l
1
'l
2 4
21 Element Assembly, Oil Filter . . . . . 2fo1119g
,22 Sealring,Fitter.. .....55reIe
z 2 4 8
2
23 Gasket, Oit Fitter Center Stud . . . . 5573960 z
2
2
4
b
8
20
24-51 Not Used ln This Group.
GROUP B
Main_pressure Regulator valve And oil Filter, Figure 27A
Direct Mount Oil FilterWith Variable Torque Converter Stator Control Valve
Same As Group A, Except For parts Listed Below.
'l Bolt, TAa-14xl1/qinch
.. l4gg r*t
g41 5
5 Bolt, 7Aa-14 x 41/z incn . Z}SZ5OIZ Z
24 O-ring,0.612inchtD.... z 4 I
.....6709225 1 1 2 4
25 Gasket, Variable Stator Control Valve Adapter . 23016ilg 1 2 4
26 Adapter Assembly, Variable Stator Control Valve . . . . . 617g492 .**
1
27 Tube, Jumper .. . . .
677g417 **
1
5 5 10 20
REF
RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4-tO ll-25
29 Adapter, Variable Stator Control Valve . . .672g479 1
30 Gasket, Variable Stator Control Valve Body . . .677g451 1 124
31 Spring, Check Ball Return, yro OD x 0.710 inch . . . . . .627g422 1
32 Ball, Check, 7re inch . . .6880187 1 124
33 Body Assembly, Variable Stator Control Valve .6229647 1
34 Body, Variable Stator Control Valve . . . . . .6779645 1
35 Gasket, Annular Copper, 0.885lD x 1.115 inch OD . . . . .6772740 1 1 2 4
36 Plug, Cutotf, Variable Stator Control Valve 6m152g 1 1 1 2
37 O-ring,0.3&linchtD... ..6750558 1
'l
2 4
38 Plug,CutoffValveRetainer.... ..677192g 1 1 1 2
39 Valve, Variable Stator Control . . . .6Z7A4}0 1 1 2
40 Spring, Variable Stator Control Valve,
0.930 inch OD x 4.450 inch. . . 6830323 1
41 Washer ....670A2,12 1 1 24
42 PlugAssembty,VatveStop. .....6728411 1 1 12
43 Plug, Square Socket Pipe,1/4-27 444654 3 3 612
44 Washer, Flat, q4r inch . . .9422847 5 5 10 20
45 Bolt, e/€-16 x2t/tinch . .179g4g 5 5 10 20
GROUP C
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Reversed Direct Mount Filter
Same As Group A, Except For parts Listed Below.
1 Bolt, TAa-14x&qinch ..ZZ44gg *r* 4
2 Washer, Flat,l/rs inch .. g4Z2B4g 16 16 32 u
3 Bolt, 7Aa-14 x Stla inch . ..1g7425 ru g
5 Bolt, Hexlock, 7/16-14 x3r/zinch 9409045 3 3 6 12
46 Adapter, Oil Filter, Reversed Filter lnstallation .. . . . . .6ZZTZ90 1 1 1 1
47 Plug, Square Head Pipe, y4-'t4 . ZgOlTgZt 1 1 2 4
48 Bolt, Hexlock,z/ts-14x1r/zinch 9416011 1
'l
2 4
49 Boll,7A6-14x4inch ....11gg74 *r* g
50 Blc,ll,7A6-14 x 67+ inch . .4S13Og *r z
51 Gasket, Oil Filter Adapter . . . . .6270521 1 4
R-sa
t
o-37
9-ru
V,es
{sqt
.$
a-
\_
MOUNTING
i>
,r,
SURFACE
\
cl I
I
rtl
ct
)t
)
l>t
I
I
I
I
I
i),1
GROUP D
Main Pressure RegulatorValve And Oil Filter, Figure 27A
Reversed Direct Mount Filter
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
1 Bolt, zAa-14 x 2 inch . . .2SO4S4Z1 ,*, 4
2 Washer, Flal,zAa inch . . g4Z2B4g 16 't6 64
3 Bolt, zAa-14x21/2inch .23045474 *'* 3
5 Bolt, Hexlock, 7/16-14 x 3/z inch 9409045 3 12
'18 Filter Assembly, Oit. See SIL 22-TR-84, StL 2-TR-86, And
stl 12-TR-93 29530556 1 1 1 2
46 Adapter,oilFilter,ReversedFilterlnstallation... ....6773790 1 1 1 1
47 Plug, Square Head Pipe, Uq-14 . 23017g77 1 1 2 4
48 Bolt,tAa-14 x 11/zinch . 179862 1 1 2 4
49 Boll,TAa-14 x 4 inch . . .17gg74 *r* 3
50 Boll,TAa-|4 x 6tl+ inch . . 451309 *r* z
51 Gasket,OitFitterAdapter .....6770521 1 1
GROUP E
Main Pressure RegulatorValve And Oil Filter, Figure 27B
Direct Mount Oil Filter
1 Filter Assembly, Oil. See StL 22-TFl-84, StL 2-TR-86, And
stl 12-TR-93 29530556 1 1 't2
2 Bon,tAe-14 x 1v+ inch diffi,.. 2 2 48
3 Lockwasher,T/'tainch .....29509735'\) s 5 10 20
4 Bolt,tAa-14x41/2inch ....2}SZSO12 | g 3 612
5 Switch, Pressure Difterentiat, 35 psi. See StL .t2-TB-93 . . . 2952965Z i .t
1 24
6 Sealring, 88.20 mm lD. See StL 2-TH-86. . ?!O1S95O I Z 2 48
7 Element, Oil Filter. See StL 12-TR-93 . . . . . 295.t0910 2 2 48
I O-ring, 1.86o inch tD. See StL 2-TR-86. ffii55 2 2 48
I Bolt, Hexlock,TAa-14x31/2inch 9409045 4 4 816
10 Washer, Flal,7/16 inch . . g4?:2g4g 4 4 816
Body Assembly, Main Pressure Regulator Valve . . . . .2}S2SO4O
11
1 1 12
12 Screw, Hex Socket Set, y16-18 x1T&zinch 9417797 1 1 24
13 Plug, Pipe, t/+-18. Used prior To 29525039 Body. 2gO12OgS 1 1 24
13 Plug Assembly, Pressure Tap,t716-29. Used Starting With
29525039 Body. See StL 20-TFt-96 . . . 29500034 1 1 24
'14 Body, Main Pressure Regulator Valve . . . . 29525099 1 1 11
15 Valve Assembly, Main Pressure Regulator 67ZW7S 1 1 12
16 Stop, Main Pressure RegulatorValve . . . . 675g907 1 1 12
17 spring, Main Pressure Regulator Valve, 0.90o oD x 4t/z inch . . . 67sg5o8 1
,t
24
18 Shim,Selective,0.048inch.. ....67ffi2il AR 2 48
18 Shim,Selective,O.O?4inch.. ....6769783 AR 2 48
19 Plug, Main Pressure Regulator Valve . . . . 67766g0 1 1 12
20 Gasket, AnnularCopper, 1.406lDx 1Va inchOD .. .....6260112 1 1 24
21 Plug,1?8-12 6758461 1 1 24
(continued on next page)
GROUP E (cont,d1
GROUP F
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.
1-8 Not Used ln This Group.
9 Bolt, Hexlock, 7Aa-14 x31/zinch 9409045 7 7 14 28
10 Washer, Flat,zAa inch . . g4}2g4g 7 7 14 28
23 Filter Assembty, Oit. See StL 22-TR-e4, SIL 2-TR-86, And
SIL 12-TH-93 2rsenssz 1 2
24 Element, oit Fitter. see stl 2-TR-86 And stl 12-TR-93 . . .29510912 1
1
2
1
4
25 O-ring,4.734inch tD ... 1
1
2 4
26 Switch, Pressure Differential, s5 psi. See SlL l2-TH-93. . . . . . . . .m 1
1
1 2 4
27 Plug Assembly, Shipping, 1rb-12 .... .rffi, 2 2 2 4
GROUP G
Main Pressure Regulator valve And oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.
9 Bolt, Hexlock, TAe-14x3l/zinch 9409045 7 7 14 28
10 Washer, Flat,tAa inch . . g421g4g 7 7 14 28
GROUP H
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Main Pressure Regulator Valve Only
Same As Group E, Except For parts Listed Below.
1-8 Not Used ln This Group.
9 Bolt, Hexlock, The-14 x 31/z inch 9409045 7 14 28
10 Washer, Flat, Tro inch 9422848 7 14 28
GROUP J
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
1-8 Not Used ln This Group.
I Bolt, Hexlock, 7/.ra-'l 4 x 3Vz inch .....9409045 7 7 14 28
10 Washer, Flat, z/ro inch
9422848 7 7 14 28
23 Filter Assembly, Oil
29542419 'l
1 'l
2
24 Element, OilFilter
2951 091 2 1 1 2 4
25 O-ring,4.734 inch lD 2301 8958 1 1 2 4
26 Switch, PressureDifferential,35psi . ....29529657 'l
1 2 4
27 PlugAssembly,shipping, 1%-12 .....29519129 2 2 2 4
NOTES
;P
3
ip
4
--t 6-'s
I =-<b 9--'o
8
+ g-,,
=-g 6--r,
6$-.-.--,,
fr16
g LFIU
I
vz)
.a -y
l./
A
17
,g
Y07425
20030901
Copyright @ 2003 Geneml Molors Corp.
28-1.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
Lockup Control Valve, Figure 2gA
Hydraulic 1570 rpm Lockup Out
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ l-3 +10 tt-25
1 Gasket, Lockup Control Valve Body
. . . 6880g60 't24
2 Lockwasher, ?g inch . .
1
9 O-ring,1.036inchtD
. 6759373 1 112
.....67il333 124
10 Valve, Lockup Control
1
1 1 4
GROUP B
Lockup Control Valve, Figure 2gA
Hydraulic 1200 rpm Lockup Out
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve . it1
23O4S5O1
13 Spring, Lockup Controt Vatve, 0.530 tD x 2.840 inch . . . . 23045499 1124
GROUP C
Lockup Control Valve, Figure 28A
Hydraulic l4Z0 rpmlockup Out
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve .
23015049 *r1
13 Spring, Lockup Control Valve, 0.530 lD x 2.560 inch . . . . 6775812 1124
GROUP D
Lockup Control Valve, Figure 28A
Hydraulic 1650 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF -$3: SPARES FOR TINITS
NO. NOMENCLATURE REQ 1-3 +t0 tt-2s
5 Body Assembly, Lockup ControlValve . 67Z1A22 1
13 Spring, Lockup Control Valve, 0.690 OD x 2.g3g inch.
Service 6758475 Lockup Control Valve Spring With
6769252 Spring And 67721A7 Shims, As Required. . .6758475 *rt 1
18 Plug, Hex Socket Pipe,1/b-27 .....23014911 1124
20 Not Used ln This Group.
GROUP E
Lockup Control Valve, Figure 28A
Hydraulic 1850 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 6772092 1
GROUP F
Lockup Control Valve, Figure 28A
No Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 677779g 1
11 Not Used ln This Group.
13 Spring, Lockup Controt Vatve, 0.794 OD x 2.810 inch. . . .6758597 1
18 Plug, Hex Socket Pipe, th-27 . . . . . 23014911 1124
20 Not Used ln This Group.
GROUP G
Lockup Control Valve, Figure 28A
Hydraulic 1570 rpm Lockup Out, No FirstAnd Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Controt Vatve . 2952g619 1 112
6 Body, Lockup Control Valve . .... .29528620 1 111
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +to tt_25
5 .
Body Assembly, Lockup Control Valve
29045349 **
6 Body, LockupControlValve. .....2952g620
1
1 111
13 Spring, Lockup Controt Vatve, 0.6g0 OD x 2.900 inch . . . . ZilO4S21O 1 124
GROUP J
Lockup Control Valve, Figure 2gA
Hydrauric r650 rpm Lockup out, No nirstana Reverse
Lockup
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve
. r*
67712gg
6 Body,LockupControlValve. .....29528620
1
18
6769252 Spring And 6772197 Shims, As RequireO.
. 67584Z5 ii*
Pfug, Hex Socket pipe, trb_27
1
20 ... . Zg(l14g1l I
Not Used ln This Group.
GROUP K
Lockup Control Valve, Figure 2gA
Hydraulic 1750 rpm Lockup out, No FfustAnd Reverse Lockup
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve . *
2aO17OS2
6 Body,LockupControlValve. .....2952g620
1
GROUP L
Lockup Control Valve, Figure 2gA
Hydraulic 1850 rpm Lockup out, No FirstAnd Reverse Lockup
Same As Group A, Except For parts Listed Below.
Body Assembly, Lockup Control Valve .
23015048 *
5
1
6 Body, Lockup Ctutch . ... .29528620
12 Washer, Lockup Control Valve Spring
1 111
. . . . 6769406 1 112
13 Spring,LockupControlyalve,TrbODx2.gg0inch .. ....6769407
18 Plug, Hex Socket pipe, rrb-22
1 124
. . . . 29014911 1 124
20 Not Used ln This Group.
GROUP M
Lockup Control Valve, Figure 28B
12V CECI
RECOMMENDED
REF PART SPARES FOR TINITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
1 Gasket, Lockup Control Valve Body . . . 6gg0g60 't1 24
2 Bolt, Hexlock, 9t-16 x lrh.inch . 9409291 55 10 20
3 Washer, Flat, ilr inch . . .g4ZZg47 33 612
4 Bolt, Hexlock, ?6-16 x 3 inch . . .9409226 44 816
5 .
Body Assembly, Lockup Control Valve 29527967 11 12
6 O-ring,O.729inchlD .....6771005 11 24
7 Plug,LockupControlValve. .....675g549 11 12
8 Spring, Lockup Control Valve, 0.560 lD x 2.930 inch . . . . . 6A39520 11 24
9 Valve, Lockup Control . . . .6770029 11 12
10 Pin, Spring, VraxZ inch . . .27A921 11 24
11 Body, Lockup Control Valve . . .. . .29527966 11 11
12 Plug Assembly, Pressure Tap,t716-29. Used Starting With
29509561Body.. ....29500034 1 1 2 4
13 Plug, Pipe, tz€-27. Used PriorTo 29527966 Body. . 23012096 2 2 4 8
13 Plug Assembly, ?b-24. Used Starting With 29527366 Body.
See SIL 20-TR-96 ... .Z}S2SO44 2248
14 .
Gasket, Solenoid Cover . .29045g76 1124
15 Solenoid, 12V .. . . .2g}1gZg4 1124
16 Washer,Flal,Vtinch.. ...103399 2248
17 Boll,'r/qinch-20x1... ....186642 2248
18 Wiring Harness Assembly .2gO4S7g4 1112
19 Connector, Receptacle,4-Way 29046474 1124
20 O-rin9,0.676 inch tD . . . .23016455 1124
21 Terminal,Socket .....12052410 2248
22 Connector, 2-Way . .. .12059716 1124
23 Sensor, Temperature .29016924 1124
24-27 Not Used ln This Group.
28 Cover Assembly, Solenoid .2gO4SgZg 1 1 12
29 Washer,Flat,l/4inch.. ...103339 2 2 48
30 Bolt,1/4-20x1r2inch .....454g15 2 2 48
GROUP N
Lockup Control Valve, Figure 28B
24V CECI
Same As Group M, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 29528533 1112
15 Solenoid, 24V . . 23042986 1124
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
5 Body Assembly, Lockup Control Valve
NO. REQ l-3 Lt0 tt_25
. 29536480 1 1 1 2
18 Wiring Harness Assembly
. . . 29536509 1 1 2
23 Not Used ln This Group. 1
24 Lock, Secondary
25
... . .12047664 1 'l
2 4
Terminal, Socket
.....12047767 2 2 4 8
26 Connector, 2-Way
.12047662 1 1 2 4
27 Sensor, Temperature
. .12129691 1 1 2 4
GROUP Q
Lockup Control Valve, Figure 2gB
Lockup Disabled
1 Gasket, Lockup ControlValve Body
. . . 68g0g60
2 Bolt, Hexlock, 9.6-16 x lrhinch
. g4Og2A1
1 1 2 4
3 Not Used ln This Group. 8 8 16 32
4 Bolt, Hexlock, ?{l-16 x 3 inch .
5-10 Not Used rn This Group.
' 9409226 2
11 Ptate, Lockup Disabted
. 29597506
12-30 Not Used ln This Group. 1
20030901
Copyright @ 2003 Genenl Motom Corp.
28-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
V07974.00.00.eps
GROUP A
Retarder Control Valve, Figure 29A
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1
REQ 1-3 +10 tt_25
2 Lockwasher,s6inch.. "'433114 7 71428
3 Gasket,Restrictionpr"i".................. "" 10332'l 7 71428
4 plate,Restriction......... "'6758381 1 124
5 Gasket, Rerarder ConiJ r1"ir" eoof 1 112
6 BodyAssembty,
..........................
RetarderControtVitve. ffiffi? 1 '1 24
7 Prug, square Head pipe, th-14.
.....29525031 'l
112
used prior To 29525030 Body-
Service 2gOlZOgZ ptug With 2g}l2}g}Square
Socket
Pipeplug. ....2so120lj7 ***
Plug Assembty, Vn_.16. Used Starting 1
With 29525090 Body.
SeeStL20_TR_96 ......
I Seal Kit, Valve. Kit Contains 67726}gWiper_Scraper,
....Zf)SZ[O4B 1
12
11 SteeveAssembry, ixhaustoitTransfer
Valve, RetarderControl
.................. ffi8i, 1
'l
1
1
1
1
1
2
13 Spring, Retarder Control Valve, 1.060
...2301g€g
OD x 7 inch . .
1 1 1 2
14 . . . . 6770g60
Not Used ln This Group. 1 1 2 4
15 Ring,Retaining,lnternal, 2.79ZinchOD
16
... .....942S1Sg 'l
Gasket, Retarder Control Valve Cover 1 2 4
17 . . . 675g9g0 'l
Cover, RetarderControl Valve. 1 2 4
18 Lockwasher, g4l inch
...675g975 1 1 1 2
19 Bolt, ?tl-16 x 1 inch
. .. . . 109321 6 6 12 24
179g39 6 6 12 24
GROUP B
Retarder Control Valve, Figure 29A
Same As Group A, Except For parts Listed
Below.
6 RetarderControlValve.
BodyAssembly,
..... Z15ZSOS2
14 Stop,RetarderControlValve. ............'....2g11g4g4 2'l
2
GROUP C
Retarder Control Valve, Figure 29A
Same As Group A, Except For parts Listed Below.
Plate, Restriction
.29503151 *.*
*t No longerAvailable FromATD.
2m30901
Copyright @ 2003 Gercml Motors Corp.
29-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
Retarder Control Valve, Figure 29B
Slim Jim Retarder
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 L10 tt-25
1 Bolt,?11-16x3inch. ...179851 771428
2 Lockwasher, S6 inch . . .103321 771428
3 Gasket,RestrictionPlate. .....6758381 1124
4 Plate, Restriction 6880476 1112
5 Gasket, Retarder Control Valve Body . . 6758381 1124
6 Body Assembly, Retarder Control Valve . . . . . .29525034 ** 1
NOTES
4,1
40
L) qO 4,2
Tb
40 1s
'npal;::.:'
llaxqeuxo M.A.40t0570
no"rororo
20,t0.2017
ivr. Kuis
MHt-,txr, I.taqairr,t l leqepcLK()r'o paiioHrlolo..
, Kui, l i:,rtrg1r>i'o,'.r,::::I ynpautiHrtx.roc,,rtii
ui;1;rilry repNaaHoi snr<orranqoi
cnyxOu
tl,',.nca,,;rponrt ii;;;;:ir''"priulbrroro y uici'l Krcsi (aarri - ni;ui.r)
Ko6,rourour
(,,,, ; il;ffi;
;;; ;;' ; I,li:d il.,ff f,ll,;; li ;H;l_lir pnKOHaBqe npoBaAxeHH'>
i.
ff _((_lpo
54525720 3a pe3ynbrarayn
sroi., _
IICTAHOBJTEHO:
",,*, ,,1X;llx;i,?Jif,.,1,;T:"filiT,1,11lXll;.[111]lilii,i,;,ll*,i;i1 11
.5.1-52.s720
26,27 3axo,,,z vrpaiuu
3 rp,MycoBoro ,HKoHaHlrr Hariny.rirc,;;^il;;;.i:;;rff",ff:il?;Tiffii.J,:l#
rrpoiraxrc> na xopu*r roB
I3:::[,:?:li:]l;rJ5il'ilXa;'il;,i,:'il,."od;;;;;;il'#,
HallpaB.:lero c-,,opiiurn rpo ni.(rpnrrr Br*olraBqoro ,por,l**n*
*HKo,aBrroro ,.,rorurr*lrti?X.nB,
0l.0g.l0l 7 ;repxanrruv nr*n,uor,"r";:1;"r_,^,,^
rlricxa-tt,troi c.-r1 lt6u Vnpuiur, e;texrpoH.uufi janHr
ycranorax. , -. . "rr:gu di$llll{ocrl BtIIKpHTHx paxynr<ia 6opxuuxa71o .{epxasuoi
--rsr"'r' ,;;"il;r..HanpaBncHo
y Ourrir"""*
y siiUti"iri uil npnrr,ryconoMv
BuKoHaHrri rrepe6ysac
l0 nr.rxoHasqHx rpoaa,Axeub tla
ili',l,il].i',1 'por*ripi
242:68s1'?; *;.';;;o .',r.r""r, r .opxrrara rrpA.r <roxpefiuiau
3ar€uthrry
Kerraira.,r
Ap KpHr,r. 6opxrrxxoiv
Ili.rrr.ni,'1n(i .{o..cr.. fi 3;,^l;;i
.
,pona;{Ne,,in, t$iril,aarrua ;;:;;;i,il' JloKyMe}r'ria, AoKyN.reu'ir
B&(o}raBq,x o;o .r;riLLllaBtrt'tx suxoHanqorcr
npoBirr)I(elIHT
'
I,i.rruuii. ra'iop,ann
,t,r',,*urunvru,,,#iliJ"j:jffiffiJ
"ir4,op*u";i ffi:ililx::"anin-c,c,eui
;;;;;;;r,,."
6eronearrrr.rri Aocryn o,, ;;'';;;#ilff:r"H*uXro*frX;","
;ilI-v,:r-"-,;;;dffiilpHer
l,,l;-:IiT:1ffiilff:ffiI'tvriHictepcrno Ha cBoeMy o*iuinsorvrv
irsopra;'d'-;il;;;l
;r*,1;;t t*;t11ililliiffi;i,l,IJl[;i'",i.1?x1xl:;llin:';'"lauua
;"J*x,l,I;,'l,,:,:*'ffi l,[1,T'1]'ff;,.,",;:i-J,ru-.j:,;fi ;,TxtrlJlT*";..::"
NOCTAHOI}JIIIIO :
Haqa.rrrnux ni,tai;ry
O.li. Ko6"rou
i\
U
82-.
83...\
*;.
,r+
,3-€
z{ oz-$ 60+ ;
orG Y€
ff€ *juu€
i+ "G::t
,,86
85
85
'87
I
.88
85
89
85
N
L05479.02
20030901
Copyright @ 2003 GeDeral Molors Corp
30-1.2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
)A
{;;
-?
oE sr\
s7d
xt^',,
)
*i u'€
81 I
ilil /<
104
91
,"t7f''+"1
,72::':"i'' i
Figure 30C. Main ControlValve (CEC)
GROUP A
Main Control Valve, Figure 30A
Manual Hydraulic Control
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR T]NITS
1 Gasket,oilTransferplate...... No' REQ 1-3 +10 tt_25
2 ValveAssembry,Maincontror .o777974 124
3 plate,oilTransfer... ............. .....6776692
1
1 111
4 Gasket, contJvarveBooy............ 6770681 1 112
5 ScrewAssembly, Spring Lock, yro-1g
xttaincn . . . . . . . . . . 1 124
6 Cover, Trimmer Valve .':rll:?t, 4 4816
7 Gasket,TrimmervarveCo#'........... ....G77o07s 1 l't2
8 stop, rntermediate-Range Trimmer 67s9z7o 124
vatve . . 1
I spring, lnner, rntermediate-Range
rrimmer or"ri"p
' ' ' ' ' 6770530 1 112
0.730 OD x 2.971 inch
v"ir",
10 Spring, outer, tntermeoiate-Range;r;;r", . . . . . 6776677
1.060 OD x 3.290 inch
;;rrrp vnr", 1
1
't.504 inch Wip"-r_S"r"p"r,
OD, And 23045096 Oit Seat Assembty,
1.503 inch OD.
16 Stop,ManualselectorVat;; ............. "6773331 1 1 24
17 Plug,Pipe, 1/b-27......'.- ""'6773188 1 1 12
18 Lockwasher, ?g inch 23012036 2 2 48
19 Bott,?b-16 xzvqinch ""' 103321 4 4 816
20 cap, Detentsp,i";, r;-;; ............................. 4 4 816
21 Gasket,Annular Copper, O.gg5 lD x 1.115 ii?X1L 1 1 24
22 Spring, Detent, O.45OODx 1.099 inch
inch OD . . . . .6272740 1 24
....... .6774g2A
1
28 . . .6274320 r
Valve, Manual Selector 1
. .6Z7320Z r
29 Bail,%oinch.. ..453580 *
1
1 1 1 2
(continued on next page)
GROUP A kont'd)
Main Control Valve, Figure 30A
Manual Hydraulic Control
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +tO tlJS
36 Gasket, Trimmer Valve And Selector Valve Cover 6773189 1124
37 Cover, Trimmer Valve And Selector Valve . 6773187 1112
38 Lockwasher, ?8 inch 103321 661224
39 Bolt,98-16 x11/qinch .....179841 661224
40 Lockwasher,}tlinch ...'103321 24 24 48 96
41 Bolt, ?8-'16 x 1t2 inch . . 179843 10 10 20 40
42 Bott, e4r-16 x 312 inch . . 186283 661224
43 Bolt, ?8-16 x 2 inch . . . .179847 881632
GROUP B
Main Control Valve, Figure 30B
24Y F,lectnc Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-8-l,And SIL 16-11'R-86 For Important Service Information.
1 Gasket, Oil Transfer Plate . - . . .6777974 1 124
2 Plate,oilrransfer ....'6835409 1
'r12
3 Washer,Flat,0.406inch.. ....6830003 5 51020
4 Bolt, Patchlock, ?8-16 x 11/qinch 23018739 3 3612
5 Bolt, Hexlock, ?t-16 x 1't/tinch . 9409030 2 248
6 Gasket, Separator Plate-To-OilTransfer Plate. See SIL 1-TR-91. - - - - -23048057 1 124
7 Plate, Separator. See SIL 1-TH-91 . . . . .23048056 1 112
8 Gasket, Separator Plate-to-ControlValve Body. See SIL'l-TR-91. . . .23048058 1 124
9 Valve Assembly, Main Control . .29541403 1 111
10 Washer, Flal,1/4 inch .. .. .103339 18 18 36 72
't1 Boll,1/4-20x356inch .....9427847 14 14 28 56
12 Boll,V4-20x41/qinch .....9418116 4 4816
13 Guard, Harness ...23045747 1 112
14 Cover And Plate Assembly, Solenoid . . . . .23012904 1 112
15 Wiring Harness Assembly . . . .6832705 1 112
16 Washer, Connector,lS4linch lD ... '...6833167 1 't24
17-22 Not Used ln This Group.
23 Gasket,solenoidCover. ....6779833 1 124
24 Cover, Solenoid 6832813 1 112
25 Washer, Flal,1/4 inch . . 103339 14 14 28 56
26 Boll,1/q-20 x V+ inch . . 443603 14 14 28 56
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 CableTie. ....23014422 7 77',t4
28 Sealring, Solenoid,0.630 inch lD . . . .23046848 7 71428
29 Plate Assembly, Solenoid Mounting . ' 6880179 1 112
30 Plate, Solenoid Mounting .23017435 1
20030901
30-2.2 Copyright O 2m3 General Motors Corp.
GROUP B (cont,d)
Main Control Valve, Figure 30B
24y Electnc Control, Loclk_In_Range
N0TE: See sIL I'TR'82' sIL 63'TR'tl3,And
sIL l6-TR-86 For rmportant Service Information.
REF
No. N.MENCLAT,RE -$Sl _ SPARES FOR
RECOMMENDED
3s .....
0.300 tDx 1.550inch ..
neguiator
varve, sorenoid pressure 688079s
....'6835405
1 1 24
g9 Varve,sprittershift. ...... 1 1 12
37 Spring, SptitterShift Vatve,0.700OD;i.aioin"i
............ 1 1 12
38 Spring, Outer, priority Valve, O.ASO 3:3ffi; 1 1 24
OO x 1.7g0 inch . . . . . . . . . .
39 Spring, lnner, priorityValve,
0.565 ODx4.940 inch . . .. . .
683322g 1 't
24
.. . 6830243 1 1 24
41 Varve,High-Rangeshift .. ...6779840 1 1 12
42 Spring, High-Range Shift Vatve, 0.700 r#;ll1 12
43 Valve, lntermediate_Range Shift .
OD *i.r.o,r"n . . . . . . 1
1 1
1
24
44 ..
Spring, tnrermediare_nange Snift Vaive,
O.rOO OO , ,.A.O ir"n : .
1 1 12
45 Valve, Low_Range Shift ........
.-
3:::g; 1 1 24
46 Spring, Low-Range Shift Vatve, 0.zoo 'l 1 12
47 Valve, Reverse-Range Shift. . . .
inci Oo, ,.r.0 i""n . . . . . ::::]Ii 'l 1 24
48 Spring, Reverse-Range Shift Vatve,
.
'l
12
49 Ball,Check,yroinch
o.zOo OO lr i.'A3o ir;
. . . . . .r*.31
1
24
50 ...... ""
1 1
controlValve
BodyAssembly, Main 6880187 2 2 48
51 Body,MaincontrorVarve. '''29528622 1 1 12
??
52
erug, eipe, rh-22. t)sedpriorTo rnurrla
Plug Assembly,:th-24. Used Starting
e"d;. . . . . . . . . . 3ZZ?2331'
1
7 71428
With 29528621 Body.
See StL 20_TH_96
53 Screen Assembly, Solenoid Valve .
. zgS2SO44 7 71428
54 Valve, Reverse-Range Trimmer, O.O4H.O4g
. . 68g5614 1 124
inch Orifice
55 spring, Reverse-Range Trimmer Varve, 0.g50 0D
@g2221 1 112
x 4rhinch . . . . 6759964 124
56 Valve,Overlap, Reverse-RangeTrimmer ..... 1
57 ..6gg2222 1 12
Spring, lnner, Reverse-RangaTrimmer Overlap Valve,
0.730 inch OD x 2.971 inch . .
6776627
58 Spring, Outer, Reverse_Range Trimmer Oveflap Valve,
1.060 inch OD x 2.065 inch . . 68902g7
59 Stop, Reverse-Range Trimmer Valve .
. . . 2gl41gg2
1 1 2 4
60 Valve, Low-Range Trimmer, O.O5G{.O53 inch Orifice
. . . 6759958
1 1 1 2
61 spring, Low-Range Trimmer Varve, 0.g50 inch oD x 41h. inch
. . . . 67s9964
1 1 1 2
62 Valve, Overlap, Low-Range Trimmer
. . . . .6gg2222
1 1 2 4
63 Spring, lnner, Low-Range Trimmer Overlap Valve,
1 1 1 2
0.769 inch OD x 3.775 inch . .
6830240
64 Spring, Outer, Low-Range Trimmer Overlap Valve,
1.060 inch OD x 1.600 inch . .
6830014
65 Stop, Low-Range Trimmer Valve .
. Zgil4lggz
1 1 2 4
66 Varve, rntermediate-Range Trimmer, o.osH.osg inch
orifice . . . 67599sg
1 1 1 2
67 Spring, lntermediate-Range Trimmer Valve,
1 1 1 2
0.850 OD x4rh inch
. . . 67599il
68 Valve, Overlap, lntermediate_Range Trimmer
. . . . ffig}2}2
1 2
,t
4
1 2
(continued on next page)
GROUP B (cont'd)
GROUP C
Main Control Valve, Figure 30B
1 2V Electric Control, Lock-In-Range
NOTE: See SIL 1'TR'82' SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
9 Valve Assembly, Main Control .. Z9S414O1 1 1
'l
14 Solenoid
Cover And Plate Assembly, .... .2A01.5776 1 1 2
27 Solenoid Kit. Kit Contains 230'13930 Negative Ground
12VSolenoidAnd23012017CableTie... .....29014411 Z 7
GROUP D
Main Control Valve, Figure 30B
24v Erectric control, Lock-In-Range,
No"Firsteno Reverse Lockup
NorE: see srr' I'I'R-82' slt' 63-'IrR-83,And
SIr, l6-TR-86 For rmportant service Information.
Same As Group B, Except For parts
Listed Below.
6 Gasket, Separator plate-To_Oil Transfer plate
7 Plate, separator. see S'Lo3-TH-80
.
" " 6839632 1 1 2 4
8 Gasker,separatorprate-ro-controrv"ru"il;
................. ;:3J:i:, 1 I i
2
4
GROUP E
Main Control Valve, Figure 308
l2v Electric control, Lock-In-Range, No"FirstA;d
Reverse Lockup
NorE: see SrL l-TR'82' sll 63-TR'83,And sIL I6-TR-tl6
For rmportant service Information.
Same As Group B, Except For parts
Listed Below.
6 Gasket, Separator plate-To-OilTransfer plate
7 Plate,Separator.Seestl3o-TR-80 . 6g39632 1 1 2 4
....2go112s2 1 1 1
8
I 9fi:'H:1flilT:::':l:_.?nrrorvarveBody. ..683e633 1 1 2 z
4
14
27
coverandPri:i::T:ll:^1'1"*l'1^^:.;
Solenoid Kit. Kit Contains 23013930 Negative
.....;;;;;;;
:' Ground .iI II i1 )
2
27 *d.lll?:'"ff'::: ,1?ol2"
Solenoid Kit. Kit Contains
g::1" Ii"
^ 2so14411 7
t 7
t 7
t 't4
14
23014951 positive
12V Sotenoid And 23012017 Cabte Tie.
Ground
SeeSlL22-TR-82 .23015011 7 z 7 14
GROUP F
Main Control Valve, Figure 30B
24Y Electic Control, Lock_To_Neutral
NOTE: See SIL 1'TR'82, sIL 63'TR'83,And SIL l6-TR-86
For Important Service Information.
Same As Group B, Except For parts Listed Below.
7 Plate, Separator
9 Valve Assembly, Main Control
6839631 1112
14 Cover And Plate Assembly, Solenoid
29541404 1111
23014209 1112
(continued on next page)
20030901
Copyright @ 2003 Geneml Motom Corp.
30-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F kont'd)
Main Control Valve, Figure 30B
24Y Electic Control, Lock-To-Neutral
NOTE: S€e SIL 1'TR't12, SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ l-3 4.tO tt-2s
15 Wiring HarnessAssembly ....6837890 1112
25 Washer, Flal,l/q inch.. l0gggg 0 't0 20
'f
40
26 Boll,1/4-21 x7+ inch ..449609 10 10 20 40
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 CableTie. ....29014422 55510
28 Sealring, Solenoid, 0.630 inch lD . . . .23046848 551020
GROUP G
Main Control Valve, Figure 30B
I 2V Electric Control, Lock-To-Neutral
NOTE: See SIL l-TR-82, SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
7 Plate,Separator.... ...6839631 'l 112
I Valve Assembly, Main Control . .Z9S414O? 1 111
14 CoverAnd PlateAssembly, Solenoid .....23012898 1 112
15 Wiring HarnessAssembly ....6837880 1 112
25 Washer, Flal,V+ inch.. 103339 10 10 20 40
26 Boll,1/4-29 xy+inch ..zt436o3 10 10 20 40
27 Solenoid Kit. Kit Contains 23013930 Negative Ground
12VSolenoidAnd23012017CabteTie. .. .....29014411 5 10
27 Solenoid Kit. Kit Contains 29014951 positive Ground
'l2V Solenoid And 23012017 Cable Tie.
See SIL 22-TR-82 . 29015011 5 5 510
28 Sealring, Solenoid, 0.630 inch lD . . . .29046849 5 5 10 20
GROUP H
Main Control Valve, Figure 30B
I 2V CECI, Lock-In-Range
Same As Group B, Except For Parts Listed Below.
6 Gasket, Separator Plate-To-Oil Transfer Plate . 6839632 1 1 24
7 Plate, Separator .29011252 1 1 12
8 Gasket, Separator Plate-To-Control Valve Body . . . . . .6839633 1 1 24
9 Valve Assembly, Main Control . . ZgS414Os 1 1 11
12 Bolt,t/q-2ox47ainch .....9433579 4 4 816
14 Cover And Plate Assembly, Solenoid . . . . .23O4S7SZ 1 1 12
15-16 Not Used ln This Group.
17 Wiring Harness Assembly . . . .23045756
GROUP H (cont,d)
Main Control Valve, Figure 30B
l2V CECI, Lock_In_Range
Same As Group B, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
NO. REQ 1-3 +10 tt_25
18 Terminal, Socket . .f,tOSZ4lO
19 Connector, 2-Way 12059716
14
7
14 28 56
20 7
Connector, Receptacle,16_Way .29046476
14 28
21 O_ring, 1.487inchtD..... 23042786
1 1 2 4
22 Terminal,pin... ..... 1 1 2 4
24 cover,sorenoid ""'23046473 :
2 2 4
.......... 8
26 Borr,1/4-zox7/ainch .. "23045748 1 1 1 2
27 sorenoid, 12v-. ""'454813 14 14 28
63
..........
Spring, lnner, Low-Range Trimmer overlap ' ' 23019734 7 7 7
56
0.754ODx3.020inch.. Valv;,
14
....6899279 1 1 4
GROUP J
Main Control Valve, Figure 308
24y CEC l, Lock_To_Neutral
Same As Group B, Except For parts
Listed Below.
Plate,Separator...
7
I Valve Assembly, Main Control ...6899631 1
2003090 I
Copyright @ 2003 General Motom Corp.
30-2.7
GROUP K
Main Control Valve, Figure 30B
I 2V CEC l, Lock-To-Neutral
Same As Group B, Except For Parts Listed Below
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25.
7 Plate,Separator.... ...6g39631 1
GROUP L
Main Control Valve, Figure 30C
12V CEC 1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
1 Gasket, Oil Transfer Plate . ... .6727974 .l
1 24
2 Plate,OilTransfer .....29523167 1 1 't2
3 Washer,Flat,0.406inch.. ....6830003 5 5 10 20
4 Bolt, Patchlock, Q4l-16 x 1l/+inch 23018739 3 3 612
5 Bolt, Hexlock,94l-16x 11/4inch .:.....9409030 2 2 48
6 Gasket, Separator Plate-To-OilTransfer Plate . 29528652 1 1 24
7 Plate, Separator .29529650 1 'l 12
8 Gasket, Separator Plate-To-Control Valve Body . . . . . .29528651 1 1 24
9 Valve Assembly, Main Control . .29S27Sgg 1 1 11
10 Washer, Flal, t/c inch . . . . . 109339 1g 18 36 72
11 Boll,1/4-20x3541inch .....9427947 14 14 28 56
12 Bolt,1/4-20x47+inch .....9433579 4 4 816
13 Guard, Harness .. .23045741 1 1 12
14 Cover And Plate Assembly, Solenoid . . . . .23045752 1 1 12
15 Wiring Harness Assembly . . . .23045756 1 1 12
16 Terminal, Socket .12052410 14 't4 28 56
17 Connector,2-Way 12059716 Z 7 14 28
18 Connector, Receptacle, 16-Way .23046476 1 1 24
(continued on next page)
1 1't2
OD x 1.830 inch . .
41 Valve, lntermediate-Range Shift . .
6832304 1 124
42 spring, rntermediate-Range shift varve, 0.700
6gg0172 1 112
0D x 1.g30 inch . . . 6832304
43 Valve, Low-RangeShift 1 124
44
...6880174 'l 112
Spring, Low-Range Shift Vatve, O,7OO OD x 1.830
inch . . 6892304 124
45 Valve, Reverse-RangeShift.. 1
46
....6779il97 1 112
Reverse-Range Shift Vatve, 0.700 OD x 1.830
lpllrg: inch . . . . . 6832304 124
47 Ball, Check,yroinch .....6880187
1
48 BodyAssembly, MainControlValve .
2 248
....ZIS4O47O 1 112
49 Body, Main ControlValve . .. .29540471 * 1
50 Plug, Pipe, t/a-27.Used priorTo ZgSZTSgSBody.
50
. . . 29012036 I 91836
Plug Assemblv,ek-2!, Used Starting With 29527sg5 Body.
SeeStL20-TR-96 ......
51 Screen Assembly, Solenoid Valve .
.zgS25O44 8 816 32
52 Valve, Reverse-Range Trimmer, 0.05.1 inch Orifice
. . 6g35614 1 12 4
. . . . . Zgi1g4il 11
53 Plug, Reverse-RangeTrimmerValve . 1 2
54
.. . 29513456 1 11 2
Spring, lnner, Reverse-Range Trimmer Valve,
0.480ODx1.780inch.. ....6885166 1
Spring, Outer, Reverse-Range Trimmer Valve,
0.940oDx2.100inch.. ....29519457
56 Stop, Reverse-Range Trimmer Valve. See SIL 26-TR_01
1 1 24
. . 2954046g 1 1 12
(continued on next page)
GROUP L kont'd)
Main Control Valve, Figure 30C
l2V CECI, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO- REQ r-3 4-10 tl-25
57 Valve, Low-Range Trimmer, 0.051 inch Orifice . . .29519454 1 112
58 Plug, Low-Range Trimmer Valve . .29519456 1 112
59 Spring, lnner, Low-Range Trimmer Valve,
0.480ODx1.780inch... ....6885166 'l
60 Spring, Outer, Low-Range Trimmer Valve,
0.940oDx2.100inch.. ....29519457 1 1 2 4
61 Stop, Low-Range Trimmer Valve. See SIL 26-TR-01 . . . . . 29540468 1 1 1 2
62 Valve, lntermediate-Range Trimmer, 0.047 inch Orifice . .29513453 1 1 1 2
63 Plug, lntermediate-Range Trimmer Valve . 29513456 1 1 1 2
64 Spring, lnner, lntermediate-Range Trimmer Valve,
0.480ODx1.780inch .. ....6885166 1
GROUP M
Main Control Valve, Figure 30C
l2V CEC l, Lock-To_Neutral
Same As Group L, Except For parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
7 Plate, Separator
29528653 'l
1 1 2
9 Valve Assembly, Main Control
29527537 1 1 1
14 Cover And Plate Assembly, Solenoid 1
230461 69 1 1 1 2
15 Wiring Harness Assembly
.23046170 1 1 1 2
16 Terminal, Socket . .. . .12052410 10 10 20 40
17 Connector, 2-Way
12059716 5 5 10 20
20 Terminal, Pin .....23046473 6 6 12 24
23 Washer, Flat, r/+ inch
103339 10 10 20 40
(continued on next page)
20030901
Copyright @ 2003 Geneml Moton Corp.
30-2.11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C TALOC
GROUP M Gont,d)
Main Control Valve, Figure 30C
12V CEC 1, Lock-To-Neutral
Same As Group L, Except For parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 tt-25
24 Boll, t/t-2O x 7zB inch . .4'4g1g 10 10 20 40
25 Solenoid, 12V.. .....29019794 555 10
26 Sealring, Solenoid, 0.630 inch lD ... .2g046g4g 5510 20
GROUP N
Main Control Valve, Figure 30C
lzY CEC?, Lock-In-Range
Same As Group L, Except For Parts Listed Below.
9 Valve Assembly, Main Control . .29536512 1 1 1 1
14 Solenoid
Cover And Plate Assembly, . . . . . 29536511 1 1 1 2
15 Wiring Harness Assembty. Used Onty With CEC2. . .29536510 1 1 1 2
GROUP P
Main Control Valve, Figure 30C
lzY CF;CZ, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
7 Plate, Separator .2952g653 1112
9 Valve Assembly, Main Control . .29596519 1111
14 Cover And Plate Assembly, Solenoid . . . . .29596514 1112
15 Wiring Harness Assembly . . . .29536515 1112
16 Terminal, Socket .IPOSZ41O 10 10 20 40
17 Connector, 2-Way 1tr:O1g716 551020
20 Terminal, Pin ... .29046413 661224
23 Washer, Flal, V4 inch . . 103339 10 10 20 40
24 Bolt,1/4-20 inch
x7f . . 454913 10 10 20 40
25 Solenoid, 12V.. .....29019794 55510
26 Sealring, Solenoid, 0.630 inch tD .. . .2}046A48 551020
15 . . 2953651 1
Wiring Harness Assembly 1 1 1 2
. 29536510 1 1 1 2
GROUP R
Main Control Valve, Figure 30C
IZV CEC2, Lock_In_Range
Same As Group L, Except For parts
Listed Below.
7 Plate, Separator
9 Valve Assembly, Main Control . Zgil1g44g 1 1 1 2
14 cover Andprate Assembry, Sorenoid " " 29541289
' 1 1 1 1
'l
1: wirinsHarnessAssembry.-..........................;ffiff]; 1 1 2
50 Plug Assembty,:t6-24 1 1 1 2
54 Spring, lnner, Reverse_Range
. zgszso44 8 8 16 32
Trimmer Valve,
0.690ODx1.41}inch.. ....6880118
56 Stop, Reverse-Range Trimmer Valve. . 1 2 4
59 Spring, lnner, Low_Range Trimmer Valve,
. . . 2954046g 1 1 2
0.690ODx1.420inch.. .....6880118
61 Stop, Low-Range Trimmer Valve . 1 2 4
. 29il046g
64 Not Used ln This Group. 1 1 2
66 Stop, lntermediate-Range Trimmer Valve .
68 Spring, Trim Boost Regulator Valve, 0.501
ZtS41OO2
OD x 1.32 inch . . . . . . 6g99014
1 1 1 2
72 Not Used ln This Group. 1 1 2 4
73 Spring, Outer, Splitter-High Trimmer Valve,
0.949 OD x2.27 inch . ZgOlZggZ
74 Vatve
Stop, Sptitter-High Trimmer
. ZgS41OOz
1 2 4
77 Not Used ln This Group. 1 1 2
78 Spring, Outer, Splitter-Low Trimmer Valve,
0.949 OD x2.27 inch . zg}12gg7 11 2 4
79 .
Stop, Splitter-Low Trimmer Valve Z}S41(/(J2 11
80 Gasket,TrimmerValveCover ....295/{,469 11
1 2
87 Cover,TrimmerValve. ...2953g53g 11
2 4
89 Bolt,1/4-20x11/+inch ..... 186601 12 12
1 2
91 Boll,l/+-Zo x 17+inch 24 48
.....445567 33 6 12
2003090 r
Copyright O 2003 Genenl Moiors Corp.
30-2.t3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP S
Main Control Valve, Figure 30C
l2Y CEC2, Lock-In-Range
Same As Group L, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
9 Valve Assembly, Main Control . .29541297 1 1 11
14 Cover And Plate Assembly, Solenoid . . . . . 29536511 12
'15 Wiring Harness Assembly . . . .29536510
1
1
1
1 12
50 Plug Assembly,:16-24 .Z}S2SO44 8 I 16 32
56 Stop, Reverse-RangeTrimmerValve. ....2954046g 1 1 12
61 Stop, Low-Range Trimmer Valve . .2954046g 1 1 12
66 Stop, lntermediate-Range Trimmer Valve . 2}S41OO2 1 1 12
74 Stop, Splitter-High Trimmer Valve .21S41OO2 1 1 12
79 Stop, Splitter-Low Trimmer Valve . .2}S41OO2 1 1 't2
80 Gasket, Trimmer Valve Cover . . . .29540469 1 1 24
87 .
Cover,TrimmerValve ...2953953g 1 1 12
89 llc&v4-20x1r/qinch .....186601 12 't2 24 48
91 Bolt,1/4-20x17+inch .....445567 3 3 612
GROUP T
Main Control Valve, Figure 30C
I 2V CEC1, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
7 Plate, Separator .29539659 1 1 12
I Valve Assembly, Main Control . . 29541290 1 1 11
'14 Cover And Plate Assembly, Solenoid .... . 23046169 1 1 12
15 Wiring Harness Assembly ... .Z1C/I617O 1 1 12
50 Plug Assembly,?b-24 .29525044 I 8 16 32
56 Stop, Reverse-Range Trimmer Valve . . . . .29540469 1 1 12
61 Stop, Low-Range Trimmer Valve . .29540468 1 1 12
66 Stop, lntermediate-Range Trimmer Valve . 29541002 1 1 12
74 Stop, Splitter-High Trimmer Vatve .?€l541OO? 1 1 12
79 Stop, Splitter-Low Trimmer Valve . . 29541002 1 1 12
80 Gasket, Trimmer Valve Cover . . . .29540469 1 1 24
87 Cover, Trimmer Valve . . . .29S3gS3g 1 1 12
89 Bolt,v4-2oxlvqinch .....196601 12 12 24 zA
91 Bolt,V4-2ox1V+inch .....445567 3 3 612
GROUP V
Main Control Valve, Figure 30C
I 2y CEC2, Lock_To_Neutral
Same As Group L, Except For parts
Listed Below.
7 Plate, Separator....
9 Valve Assembly, Main Control
...2952g659 12
14 Cover And plate Assembly, Solenoid
. 2gil412gg 11 11
15 Wiring HarnessAssembly
. . . . 29536514 11 12
....29536515 11 12
16 Terminal, Socket
. .f,lOSz41O 10 20 40
17 Connector,2_Way 10
20 Terminal,pin... 12059716 55 10 20
23 Washer,Flat,l/ inch..
.23304647g 66 12 24
.....10gg39 10 20 40
24 Boll, l/4-Z}xzrbinch 10
25 Solenoid, 12V..
..45lt813 10 10 20 40
50
.....2g}1g7g4 55 510
56 Stop, Reverse-RangeTrimmerValve.. 88 16 32
61 Stop, Low-Range Trimmer Valve .
...2954046g 11 12
66 Stop, lntermediate-Range Trimmer Valve .
. 29540468 11 't2
74 Stop, Splitter-High Trimmer Vatve
2gil10}2 11 12
. ZgS41(xJz 11 12
79 Stop, Splitter-Low Trimmer Valve
. 2gS41OOz 11 12
80 Gasket, TrimmerValveCover
....29540469 11 24
87 Cover,TrimmerValve.
89 Boll,Vq-2OxlVainch
...2g53g5gg 11 12
.....186601 12 12 24 48
91 Bolt,1/4-20 x 17+inch
.....445567 33 612
2003090 I
Copyright O 2003 ceneml Motore Corp.
30-2.r5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
Parking Brake, Figure 3l
NorE: see The service Kits Section In The
Front of rhis Catalog For Brake service Kits.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARESFORT.NITS
REQ 1-3 +10 tt_25
''
1
1
112
112
13 Spring, Setf-Adjuster. Cotor Coded Red.
. Zg44g[z 1 112
. . Zg447gg 124
14 camshaft 1
GROUP B
parking Brake, Figure
3l
NorE: See The service Kits Section In The Front of rhis
catalog For Brake service Kits.
Same As Group A, Except For parts Listed Below.
23 Drum, Brake, 12 x 5 inch ZilS1BS44 1 1 2
GROUP C
Parking Brake, Figure 3l
N0TE: See The Service Kits Section In The Front Of This Catalog
For Brake Service Kits.
o:
"'.:: " :1::*
*:'*:
20 Drum, Brake, '12 x 5 inch :'-: lll"ii#iJ';, 1 1 1 2
21 Lockwasher, 1/zinch
... 103323 8 8 16 32
22 Boll, 1/2-2Ox1inch
.....181427 8 8 16 32
23 Not Used ln This Group.
20030901
Coplright @ 2003 Geneml Motore Corp.
3t--2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
%
ELECTRIC
:<q(
;\
Figure 32. Electronic Control Unit (ECU) And External Control Hardware
GROUP B
Erectronic control Unit (ECU) And External
contror Hardware, Figure 32
CECI Electronic Control Unit
NorE: See slr' 36-'t'R'94 And sIL 5- I'R-96 For
Lnportant Service Information.
1 Not Used ln This Group.
2 ElectronicControlUnitAssembly,sealedplusll
3 Plus ll Electronic Control Unit Without
. ....160g1099 ** 1
PROM, Remanufactured.
Service 1228282 ECU Without PROM
With
16172029 Remanufactured ECU Without pBOM,
Or
4
With 16197599 New ECU Without
PROMAndRetainerAssemblyKit
PROM. .. . 1ZZB2B2 r**
2 Electronic Control Unit Assembly,
... ...29504547
1
Sealed plus ll .
1
3 . . . . j69g1 109 **
Prus il
Erectronic contror Unit without pRoM, 1
Remanufactured.
Service 12ZB2B2 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. .. . 1Z2B2B2 .r*
4 PROMAndRetainerAssembtyKit... ...16080828
1
2 1
Electronic Control Unit Assembly, Sealed plus
ll . . . . . 160g1 11g .* 1
3 Plus ll Electronic contror Un* without pRoM,
Remanufactured.
Service 1228292 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. .. . qZZBZB1 i**
4 PROMAndRetainerAssemblyKit... ...16080g95
1
1
. . . . 160g1 .l1g **
2 Electronic Control Unit Assembly, Sealed plus ll .
1
3 Plus ll Electronic contror unit without pRoM, Remanutactured.
Service 1228282 ECU Wirhout PROM Wirh
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1ZZB21Z r*r 1
4 PBOM And RetainerAssembly Kit . . . .. . 16080842 1
2 .
Electronic Control Unit Assembly, Sealed plus ll
. . . . 160g1 139 .* 1
3 Plus ll Electronic contror Unit without pRoM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. 1228292 r** 1
4 PROM And Retainer Assembly Kit . . .
16080847 1
16091149 **
2 Electronic Control Unit Assembly, Sealed plus ll
-
1
20030901
Copyright @ 2003 General Moton Corp
32-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Gont'd)
Electronic control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: See sIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 +10 tr-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Withour PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. ...1228282 i**
4 PROMAndRetainerAssemblyKit.... ...16080854
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 160g1 159 **
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PHOM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. . ...I2ZBZBZ r*i 1
4 PROMAnd RetainerAssemblyKit.... ...29504551 1
2 ElectronicControl UnitAssembly, Sealed Plus ll . ....16084519 rr 1
4 PROMAndRetainerAssembtyKit.... ...16085595 1
4 PROMAndRetainerAssemblyKit.... ...16085674 1
2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . . 16136789 1
2ElectronicControlUnitAssembly,6eateoPlusll' ...16136494 1
2 ElectronicControl UnitAssembly,
6eateO plus il .
...161g6502 1
. . .. . . ... . zgso261z **
3 prus' Erectronic contror unit witnout pRoM, Remanufactured. 1
4
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit
PROM. . . .1ZZB2A2 i*r
2ElectronicControlUnitAsSembly,6ealeoPlusll'
... ...29502611
1
4
With 16197599 New ECU Without PROM. . . . 12Z8ZB2 r*r
2
PROM And RetainerAssembty Kit . . . .. . 29502615
1
3 ll
Prus il Erectronic contror unit without pRoM,
. . . . . 29302622 ** 1
Remanufactured.
Service 12X3ZBZ ECU Without PROM Wfth
161Z2029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. . . .1ZZB2B2 **r
PROM And Retainer Assembty Kit . . . . . .29502621
1
GROUP B @ont'd)
Electronic Control unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: see sIL 36-TR-94And SIL 5-TR-96 For Important Service rnformation.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATT]RE NO. REQ 1-3 4-10 tt:25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 *r 1
2 ll .
Electronic Control Unit Assembly, Sealed plus . . . .29504544 1
2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . .29SO4SS2 1
4
With 16197599 New ECU Without PROM. ...
.t2ZgZB2 r**
PROMAndRetainerAssembtyKit ... 1
2 ...29504551
Electronic Control Unit Assembly, Sealed plus
3 prus , Erectronic
ll . . . . . 29504554 **
1
1
contror Unit without pRoM, Remanufactured.
Service |ZZBZB2 ECU Wirhour PROM With
16172029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. .. . 1ZZBZBZ **
PROMAndRetainerAssemblyKit ... 1
3 prus , Erectronic
ll .
. . . . 295045g0 ** 1
contror Unit without pRoM, Remanufactured.
Service 1Z2B2B2 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. . . . 122BZB2 r**
PROMAndRetainerAssembtyKit ... 1
2 ...29504579
Electronic Control Unit Assembly, Sealed plus 1
3 ll
Prus il Erectronic contror Unit without pRoM,
.. . . . 295045g2 ** 1
Remanufactured.
Service 1'Z2BZBZ ECU Without PROM Wirh
16172029 Remanufactured ECU Without pBOM,
Or
4
With 16197599 New ECU Wirhout PROM. .. . 1ZZBZBZ r**
PROMAndRetainerAssemblyKit ... 1
...29504581
2 Electronic Control Unit Assembly, ieateO plus
ll .
. . . . ZgSO4Sg2 ,*
1
r* Not Serviced As
An Assembly Order Detail parts.
r* No LongerAvailable FromAfD.
-
GROUP B Gont'd)
Electronic Control unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: see srl. 36-TR-94And srl- 5-TR-96 For Important service rnformation.
RECOMMENDED
REF PART SPAR.ES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-tO tt-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 1
2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . .Z9SO4Z4/ 1
GROUP B (cont,d)
Electronic Contror unit (ECU) And External
control Hardware, Figure 32
CECI Electronic Control Unit
NorE: See liIL 36-TR-94And sIL 5-TR-96 For Important
Service Information.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
3 Plus ll Electronic Control Unit Without PROM,
NO. REQ l-3 4_10 11_25
Remanufactured.
Service 122B2BZ ECU Without PROM W[h
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
4 PROMAndRetainerAssembtyKit
.. . 12ZB2BZ *** 1
... ...Zg5l4t4g
2 Electronfc Control Unit Assembly, Sealed plus
ll .
1
. . . . 29504746 **
3 Prus , Erectronic contror Un* without pRoM,
Remanufactured.
1
3 ll . . . . . 2950476g **
Prus , Erectronic contror unit witnout pRoM, 1
Remanufactured.
Service 1Z2B2A2 ECU Without PROM With
16172029 Remanulactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
. . . lZZg2gZ *r*
4 PROM And Retainer Assembty Kit . . . 1
. . .29504767
4 ECU Service PROM And Retainer Assembly
Kit . . .
1
. . ZISfXTTS
2 Electronic Control Unit Assembly, Sealed plus
ll .
1
. . . . 29SO4glO **
3 Plus , Erectronic contror Unit without pRoM,
Remanufactured.
1
'l
4 ECU Service PROM And Retainer Assembly Kit .. . . . 29504gg9 1
4
With 16197599 New ECU Without
PROM And Retainer Assembly
PROM. . . . 1ZZBZB2 ***
Kit . 1
3 prus Erectronic
contror unit wmout pRoM, Remanufactured. 1
'
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
+ pROMAndRetainerAssembtyKit
...
. . .1Z2B2BZ *** 1
3 . . . . 29504930 ,*
Plus ll Electronic
Control Unit Wmout PROM, Remanufactured. 1
4
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit
PROM. ... 1ZZBZBZ .t.
2ElectronicControlUnitAssembly,SealedPlusll.
... ...2gl5L4g2g
1
4
With 16197599 New ECU Withour PROM. .. .1ZZA2B2 **
PROMAndRetainerAssembtyKit ... 1
2 ...Zg5}42ga 1
Electronic Control Unit Assembly, Sealed plus ll . . . . . 29504936 r.
3 Plus il Erectronic contror Unit withour pRoM,
Remanufactured.
'l
4
Wlth 16197599 New ECU Without PROM. .. .122A2g2 *r*
PROMAndRetainerAssemblyKit... ...29514235
1
No LongerAvailable FromATD.
20030901
Copyrighr @ 2003 General Motore Corp
32-2.9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B @ont'd)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NOTE: See SIL 36-TR-94And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARESFORTJNITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-2s
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 ttt 1
3 plus ll Electronic
Control UriiWitn"rt
Remanufactured.
Service 122AZB2 ECU Without 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM, Or
_ ,r#,I;T:L:::,1::,i,y,?:l^*,pRoM
: Erectroniccontrorunitassemfry,s""Ljarrr, 1228282 ***
2 1
3 plus ll Electronic
Control Urii Win"rt
.................;Z:1lZZl _. l
Remanufactured.
Service 12Z8ZA2 ECU Wthout 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM, Or
' **
: - "rofl'I*ul3li::'X{"f,lyrflI'*'P,oM
2 r::lt
Erecrronic controt Unir Assembtr:s;;Lj
122*2az 1
3 plus Il Electronic
Control Urii Witn"rt
................
Remanufactured.
.f;ll?Z ._ l
Service 1228282 ECU Wifhout 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM,
With 16197599NewECUWithoutPROM. Or
4 pROM And Retainer
nssemOty Xii . .
...... ... 1ZZB2p2 r** l
2 ErecrroniccontrorUnitAssembrv,s""Ljp]1.11 ............ ...._Xlllfrl ,_
3 plus ll Electronic
Control UniiWitnorf pROM, Remanufactured. l
Service 1228282 ECU Wirhout PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
4 PROM And Retainer Assembty
.. . . .1228282 . ftr 1
Kit . .
2 Etecrronic Conrrot Unir Assembry,
6""t"0 ,]d
;,; nlr""rt""ir;
. . X:112lf, ,.
3 prus il Electronic
control unit wimout pRoM, Remanufactured. l
Service 1229282 ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or
4
With 16197599 New ECU Without
PROM And Retainer Assembty Kit
PROM. . . .1ZZA2B2 rt 1
3 prus'Erectronic
contror unit witnout pRoM, Remanufactured. I
Service 1228282 ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or
4
With 16197599 New ECU Without
PROM And Retainer Assembly Kit
PROM. .. . 1Z2B2B2 ft* 1
2 ...
EtectronicControtUntAssembry,6eatedprr"il
............ .....fr211?;., I
(continued on next page)
r* Not Serviced
As An Assembly _ Order Detail parts.
rt
.
No longer Available
FromAID.
20030901
Copyright @ 2m3 ceneral Morom Corp.
32-2.t1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B @onrd)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NOTE: See SIL 36-TR-94And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 lr-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 tt* 't
20030901
32-2.12 Copvright @ 2003 Geneml Molors Corp'
GROUP B (cont,d)
Electronic Contror unit (ECU)
And External control Hardware,
Figure 32
CECI Electronic Control Unit
NOTE: see sIL 36'TR'94And
SIL 5'TR-96 For Important service rnformation.
No.
REF
N.MENCLAT,RE .$Sl ,Iorf,-#X*rHH.
3 prus' Erectronic
contror Unit without pRoM, Remanufactured.
REe
Service 122B2BZ ECU Wirhout
PROM With
16172029 Remanufactured
ECU Without pROM, Or
With 16197599NewECUWithourPROM.
4 PROM And Retainer nssemOfy ...... ... 122BZBZ **.
2 Xii
Etectronicconrrotunitassemoryls""Lonriit
1
3 plus ll Electronic
Control Urii Witn"rt
.................
;3|;33i; .. ]
Remanufactured.
Service 1Z2B2B2 ECU Without 'ROM,
PROM With
16172029 Bemanufactured
ECU Without pROM, Or
With 16197599NewECUWithoutPROM.
4 PROM And Retainer n"""rOfv ... 1ZZB2B2 ...... r*r
2 xii
Erectroniccontrotunitnssemoty,s""Ljariir................
.
1
3 plus ,
Electronic Control U"iiWitn"rt .X:rSyJrl _. l
Remanufactured.
Service 122BZB2 ECU Without 'ROM,
PROM With
|6172029 Remanufactured ECU
Without pROM, Or
With 16197599NewECUWithoutPROM.
4 PROM And Retainer A"."rbty Kli :'
...... ... 122BZB2 r**
2 ErectroniccontrorUnirAssembry,s""Lor]l_il
....................X?ZZilZ ._
1
3 prus' Erectronic
contror uriiiwitn"u pRoM, I
Remanufactured.
Service 122B2BZ ECU Without
PROM Wirh
16172029 Remanufactured
ECU Without pROM, Or
With 16197599NewECUWithoutPROM.
4 pROM And ...... ... 122B2BZ **
2 Reraine, nssemory .i
ErecrroniccontrotUnitAssembty,s";Ljp]l.]l
rii 1
3 prus'Erectroniccontroru"iiw*toripRoM, .....................r;Y:;Z _. ]
Remanufactured.
Service 12ZB2B2 ECU Without PROM
With
16172029 Remanufactured
ECU Without pROM, Or
............ .....XX;iZl _,
3 prus'ErectroniccontroruniiwitnoripFroM,Remanufactured. l
Service 1228282 ECU Wirhout PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
4 PROM And Retainer Assembly .. .1ZZB2A2 *i 1
Kit . .
2 EtectronicControlUnirAssembtv,s""r"oril_it
............ .....r;:::;t;..
3 prus'ErectroniccontroruniiwirnourpRoM,Remanufactured. l
Service 1228282 ECU Without PROM
.|61Z2029 With
Remanufactured ECU Without pROM,
Or
+ PROM And Retainer Assembly
Kit
2 EtectronicConrrotUnitAssembty,6eareopir"ir
...
............ .....?rllrir; _. l
(continued on next page)
2m30901
Copynghr @ 2m3 General Motors Corp.
32-2.13
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B (cont'd)
4 PROMAndRetainerAssemblyKit.... ...29532757 1
4 PROMAndRetainerAssemblyKit.... ...29532763 1
PROMAnd RetainerAssemblyKit....
'l
4 ...29534585
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29534588 ** 1
o
q rr#T"11:L:::,1:X",t-""Y,yithout
PRoM And Retainer Rssemoiy
I
'vr,r' '
pRoM
' ' 12zv2a2
1228282 **
Or
. ***
2 EtectronicControtUnitAssembtr,
rii . .'.' I
3 prus'Ereckoniccontroru,iiiw',rr"ripRoM,Remanufactured.
l
Service 122B2BZ ECU Without pnOfrrf
Wi,n
16122029 Rernanufactured
ECU Without pROM, Or
3 prus' Erectronic
contror uriiiwi nri'pRoM,
....?r:;lf;.. l
Remanufactured.
Service 1228282 ECU Wirhour pnOU
Witn
16172029 Remanufactured
ECU Without pROM,
With 16197599NewECUWithoutpROM. Or
4 pROM And
Retainer Assembty Xii . .'.'
......
... 122B2BZ r**
22
1
.. 29534625
Etectronicconrrot I lnir aaa^_rr
Electronic contrat UnirAssembtv,s""Ljprrc , _. . I
3 ptus , Etectronic ir . .... .............. rT:if:
Controt U"iiWiin"rt pROM,
Remanufactured.
Service 122B2AZ ECU Withour PROM
With
16172029 Remanufactured
ECU Without pROM, Or
With 16197599 New ECU Without
4 pROM And PROM. . . .. .1228282 *rt .l
2 Rerainer Assemblyfii..
ErectroniccontrotunirAssembtv,6"rr"orldil
3 prus ,
Erectronic contror u"iiwitt"ripRoM,
............ .....?rs#ni __ l
Remanufactured.
Service 122g2BZ ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without
4 PROM. . 1Z2BZB2 **
.
PROM And Retainer Assembty
td
2 ErectronicconrrorUn*Assembrv,s""r"orir"_ir .................;33:33i1 ..
. .-
1
.................;33:Sffi .. l
(continued on next page)
2003090t
Copyright @ 2m3 Geneml Motors Corp.
32-2.15
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B @ont'd)
2 Electronic Control Unit Assembly, Sealed Plus ll ' . . . ' 29539708 "' 'l
20030901
32-2.16 Copvright @ 2003 Gereral Motors Corp'
GROUP B
kont,d)
Electronic control unit (ECU)
And Externar contror Hardware,
Figure 32
CECI Electronic Control Unit
NorE: see sIL 36-TR-94 And sIL 5-TR-96
For Important Service Information.
REF
RECOMMENDED
NO.
N.MENCLAT,RE .$S: _ SPARESFORUNITS
3 Plus ll Electronic Control Unit REQ l-3 4_r0 11-25
Without PROM, Remanufactured.
Service 1228282 ECU Without pnOfr
Witn
16172029 Remanufactured
ECU Without pBOM, Or
With 16197599 New ECU Without
4 PROM And RetainerAssembly
PHOM. . . . 1ZZB2BZ r**
5-23
Kit . . . . . . 1
GROUP C
Electronic control unit (ECU)
And Externar control Hardware,
Figure 32
Electric
NOTE: See SIl,4l-TR-gO For Important Service
1-18 Not Used ln This Group. Information.
19 Generator, Shift pattem,2000 rpm . . .
19 Generator,shiftpattern,21o0rim.... .
....6882679 66 1
z0 Harness,Fifth_Andsixth_Rangenestricter
..................... 8:ffif @m
20 Harness, Sixth_Range Restrictlr
. . . . . ., l
21 potentiometerAssembry,
Throttre .....,
.....0897319 oo 1
22 Convertor, Vottage,
l2V
To 24v. Onty eo, Iiv irori
23Protector,overload24Y.onlyrorzt+vtnputFromVehicle' u"i,",". r., . ?1311?# :: I
GROUP D
Electronic Control Unit (ECU) And
External Control Hardware, Figure
32
CEC2 Electronic Control Unit
14 Not Used ln This Group.
Electronic Control Unit _ Base And
5
6 ECU lsolation Kit. Kit Contains Six
Labels .. . 29541226 1
29596132 lsolation Mount
Grommets, Six 29536133 lsolation
Mount Bushings, And
29535959lnstructionSheetNo.286... .....29595952
7 Bushing, lsolationMount . 1
8 ...295g6133 * 6
Grommet, lsolationMount .
9-23 Not Used ln This Group. ..29536j32. 6
GROUP E
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
With CEC2 12V Vehicle Interface Module
RECOMMENDED
REF PART SPARES FORT]MTS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-25
1-€ Not Used ln This Group.
9 Vehicle lnterface Module Assembly, 12V . . . . .29509886 1
GROUP F
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECZ 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below.
GROUP G
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC2 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below.
9 Vehicle lnterface Module Assembly, 24V . . .29516036
.. 'l
13 K6 . . . .29535908
Relay,24V -K1,l<2, K3, K4, K5, 6
20030901
Copyright O 2003 General Motors Corp.
32-2.t9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
V/>'I
v {<d
wTHROTTLE POSITION
SENSOR CONNECTOR
\ :9
4 -^zto
(@
MAIN
CONNECTOR
BOOST OR
CONNECTOR
LOCKUP
CONNECTOR
20030901
33-1.1 CopFight @ 2003 General Motors Corp
1
v074A
20030901
Copyright @ 2003 Geneml Motom Corp.
33-r.2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
rul'*'.'
wMffi V',/)'12
=rc<g
\
%
THROTTLE POSITION
SENSOR COt'trueCrOi
)
\ 13
*,
(@i
..^.r,0
MAIN
CONNECTOR
w4,,
OUTPUT SPEED
SENSOR CONNECTOR
BOOST OR
CONNECTOB
@ ro.*Jl"o'coNNECToH
ooNNECTOR
23
!"",i8;,i,!,i*!lT;?0t3#3.l,""ff ?l?;i&yilll;f,^*" ENGINE SPEED
SENSOR CONNECTOR
v07431
20030901
Copyrighr @ 2003 General Motom Corp.
33-t.4
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
THBOTTLE
SENSOR Ci
ECU
CONNECTOR
25 \\ CONNECTOR
(, .^.,26 \.-
(dbrflr,Loer;
OR LO.LO
qb,.; CONNECTOR
27 wr,,
30 coNNECToR
N<,' OUTPUT SPEED
N7'
ENGINE SPEED
TURBINE SPEED
SENSOR CONNECTOR
SENSOR CONNECTOR
SENSOR CONNECTOR
20030901
33-r.5 Copyright O 2003 General Motors Corp.
GROUP A
Chassis Wiring Harness, Figure
33A
CEC1 One_piece
See Section 34 For Chassis Wiring
Harness Specifications.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR L]NITS
1 Wiring Harness Assembly, Chassis, NO. REQ t-3 +t0 1l_2s
One_piece
1 wiring Harness Assembly, chassis, 29516202
wiring Harness Assembry, chassis,
one-piece 29516203
1
1
one-piece 29516204
1
3 connector,so-rruayjrt,,cu ....12047080
4
.......... 21
1
5 tteatsnrint.
sleeve, .....12034419 I
6 seal,wire .....,. 23046795 1
7 3
8 connector, s-way, Tirottr" position
senso, " . . . '12089040 3
I 1
GROUP B
Chassis Wiring Harness, Figure
33B
CECI Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Wiring Harness Assembly, Chassis,
1
2
1
Sectional . 2gtgg227
1
9
6 Connector, Harness, Sectional 23046517
7 Terminal, pin .. . . 230465g9
1
10
8 Wiring Harness Assembly, Chassis, Transmission
8 Wiring Harness Assembly, Chassis, Transmission
End . . 23041gg1 1
I End . . 2gilg322g
't0
Connector, Harness, Sectional g0465gg
1
10
11 Sleeve, Heat Shrink . . 2gl467gs
12 Seal, Wire .. . .120152g4
1
13 Terminal, pin . .. 3
.. . . 12089040 3
(continued on next page)
2m30901
Copyrighr @ 2003 General Motore Corp.
33-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B kont'd)
Chassis Wiring Harness, Figure 33B
CEC1 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
14 Connector, 3-Way, Throttle Position Sensor . .12015793 1
15 Terminal,Pin... .....23046473 3
16 Connector,16-Way,MainValveBody . .....23046469 1
17 Terminal,Pin... .....23046473 3
18 Connector, S-Way, Trim BoosULo-Lo Valve Body . . .23046472 1
GROUP C
Chassis Wiring Harness, Figure 33C
Electric
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, 27Fool . . 6834075
1 Wiring Harness Assembly, .
Chassis, 7 Foot . .ffi34077
1 Wiring Harness Assembly, Chassis, 17Foot . .6836602
1 Wiring Harness Assembly, Chassis, 20Foot . . 6836694
1 Wiring Harness Assembly, Chassis, 18Foot . .6884962
1 Wiring Harness Assembly, Chassis, 12Foot . . 6885163
2 Wiring Harness Assembly, Chassis, 15Foot . . 6836600
GROUP D
Chassis Wiring Harness, Figure 33D
CEC? One-Piece
. See Section 34 For Chassis Wiring Harness Specifications.
1 WiringHarnessAssembly,Chassis,One-Piece ..:... 2g5g77}g 1
14
15
connecror, ro-way, rt,rain r1rlr" a"or.
Connector, 2-Way,OutputSpeed
. . . .. . .. . . . . . . . ..
vs,,ov,
Sensor .. . .
.. 33313113
AR
1
21
. . . . . . l3l}Z:^i:,
connector, +-wav, r-o"xro r"ir" B"dy 2
. . . .. . . . . . . . .
22 Connectol2-Way,EngineSpeedSensor..... 1
GROUP E
Chassis Wiring Harness, Figure 338
CECZ Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
1 Wiring Harness Assembly, Chassis,
Sectional .
2 Wiring Harness Rssemoty, Chassis,
3 Connector, 3Z_Way ECU .
ECU End . . . . . . . . . . . .. ;SZZiir;
1
4 Terminal, Socket
.. .1Z1ZgO2g 1
5 rnterconnect,s2-way ................... AR
6 Seal,32-WayConnector f::33}i 1
.....1530533g
7 StrainRelief,32-WayConnector ....12191009
1
8 Ptug,Cavity ...12129557
1
16 Terminal,pin... .23046589
17 Sleeve, Heat Shrink 10
. . 2go467gs
18 Seat, Wire 1
.. . .12O1SZL4
19 Terminal,pin... .....120g9040
3
20 Connector,3-Way, Throttle position Sensor 3
. 12015793
21 Terminal, pin ... 1
20030901
Coplrighr @ 2m3 Geneml Morors Corp
33-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E (cont'd)
GROUP F
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29538032 ** 1
GROUP G
Chassis Wiring Harness, Figure 338
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . 29538433 1
11 Plug,Cavity .....29538431 10
12 Terminal, Socket. .29516502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . 29538435 1
15 Terminal,Pin.... .23018768 29
16 Plug,Cavity .....29538431 10
1
Transmission End . . ZgSAZTlg 1
GROUP J
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Same As Group E, Except For parts
'l
Listed Below.
Wiring Harness Assembly, Chassis,
Sectional .
2 Wiring Harness Assembty, Chassis,
13 Wiring Harness Assembly, Chassis,
EcU E;;
. . . .. . .. . .. . ..?rz:il1:
Transmission End . . 295g77.16
GROUP K
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Same As Group E, Except For parts
'l
Listed Below.
Wiring Harness Assembty, Chassis,
Sectional .
2 Wiring Harness Assembly, Chassis, 1
GROUP L
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness
Specifications.
Same As Group E, Except For parts
Listed Below.
'l Wiring Harness Assembly, Chassis,
2
Sectional .2gSg772O 1
Wiring Harness Assembly, Chassis, ECU End . . .29597721
13 Wiring Harness Assembly, Chassis, Transmission 1
End . . 2gSg7Z2Z 1
20030901
Copyright @ 2003 Gerenl Motors Corp
331.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF SPARES FORT]NITS
NO. NOMENCLATT]RE "$3: REQ 1-3 lt-10 tt-2s
1 Wiring Harness Assembly, Chassis, Sectional .29537723 1
GROI]P N
Chassis Wiring Harness, Figure 338
CEC} Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29537974
2 End
Wiring Harness Assembly, Chassis, ECU . . .29537718
13 Wiring Harness Assembly, Chassis, Transmission End . . .29537975
GROUP P
Chassis Wiring Harness, Figure 33E
CE;CZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29537976
2 Wiring Harness Assembly, Chassis, ECU End . . .29537977
13 Wiring Harness Assembly, Chassis, Transmission End . . .29537978
GROUP Q
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29538031 1
2 End
Wiring Harness Assembly, Chassis, ECU . . .29538033 1
2m30ml
Copyright @ 2003 Genera.l Motors Corp.
33-2.7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
SCHEMATIC
A
THROTTLE
POSITION
H
SENSOR
SCHEMATIC
B
,-]
E
20030901
Copyright @ 2003 Geneml Motom Corp.
34-t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
THROTTLE
POSITION
SENSOR
ENGINE
SCHEMATIC SPEED
D SENSOR
LOCKUP
TURBINE
SPEED
SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR
THROTTLE
POSITION
SENSOR
SECTIONAL
H
CONNECTOR
ENGINE
SCHEMATIC
E
_ . ___l
SPEED
SENSOR
LOCKUP
TURBINE
SPEED
SENSOR
TRIM BOOST
LO.LO
OUTPUT
SPEED
SENSOR
GROUP B
chassis wiring Harness Specifications,
Figure 34, Schematic B
CECI Sectional
See Section 33 For Chassis Wiring Harness
Details.
NorE: All Dimensions Are rn Approximate Inches
To convert To centimeters,
P/NABDE - Murtipry rnches By 2s4
GROUP C
Chassis Wiring Harness Specifications,
Figure 34, Schematic C
Electric
See Section 33 For Chassis Wiring Harness
Details.
P/N A
6834075 27 Feet
6834077 7 Feet
6836600 15 Feet
6836602 17 Feet
6836694 20 Feet
6884962 18 Feet
68851 63 12 Feet
20030901
Copyright @ 2003 Geneml Motors Corp.
34-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
Chassis Wiring Harness Specifications, Figure 34, Schematic D
CEC2 One-Piece
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B E
29537703 370.0 540.0 360.0
29537704 370.0 106.0 12.O
29537705 200.0 100.0 12.O
29537706 370.0 168.0 12.O
GROUP E
Chassis Wiring Harness Specifications, Figure 34, Schematic E
CEC? Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B C D
29537708 735.0 905.0 600.0 725.0
29537711 780.0 950.0 600.0 600.0
295377't4 780.0 60.0 600.0 12.O
29537717 168.0 72.O 12.O 27.O
29537720 460.0 10.0 140.0 6.0
29537723 200.0 100.0 12.O 20.o
29537974 370.0 170.0 12.O 30.0
29537976 390.0 170.0 48.0 12.O
29538031 290.0 't
1 5.0 9.0 24.O
GROUP F
Chassis Wiring Harness Specifications, Figure 34, Schematic E
CECZ Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B C D
29s38032 290.0 64.0
20030901
Copyright @ 2m3 General Motors Corp.
34-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
Motm 2003090 I
34-24 Copyright @ 2003 General Corp.
1
*W1
<;'@%,
fl[l"if^fr'g
N,* Q.,r,,
ffiMl.
v074U
20030901
Copyright @ 2003 GeDeral Mobrs Corp.
35-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
Cab Wring Harness Assembly, Figure 35A
CECI Lever Selector,With DbU
See Section 36 For Cab Wiring
Harness Specifications.
Same As Group A, Except For parts
Listed Below.
1 Wiring Harness, Cab, LeverSelector
. . . . . .. .
'l
Harness, cao, r_everserector ' ' 2304726G 1
.lvirino . - 23047279
1 Harness, cao, iever setecror 1
.rylrlns
1 Wiring Harne.", c"o, LeverSelector .... " "23047280 1
GROUP C
C-abWiring Harness Assembly, Figure
35A
CECI Pushbutton Selector, WtfrJut DDU
See Section 36 For Cab Wiring Harness
Specifications.
Same As Group A, Except For parts
Listed Below
Wiring Harness Assembly, Cab, pushbutton
1
,|
Wiring Harness Assembly, Cab, pushbutton
Selector . 2gO471Ss
5
i"t""to, .2gL47g44
1
Clamp, Cabte . .. . 1
20030901
Copyright @ 2m3 General Motors Corp
35--2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C (cont'd)
GROUP D
Cab Wiring Harness Assembly, Figure 35A
CECI Pushbutton Selector,With DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Pushbutton Selector .29503257 1
5 Clamp,Cable .....23016490 1
GROUP E
Cab Wiring Harness Assembly, Figure 35B
Electric
See Section 36 For Cab Wiring Harness Specifications.
1 Wiring HarnessAssembly,Cab.. .- -..29507791 1
20030q)l
Copyright @ 2003 General Motors Corp.
3s-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
+c
SCHEMATIC
A
<-F
+G
+D
+E
POTENTIOMETER
SCHEMATIC
B
GROUP A
Cab Wiring Harness Specifications, Figure
36, Schematic A
CECl
See Section 35 For Cab Wiring Harness
Details.
NorE: AII Dimensions Are In Approximate Inches
To convert To centimeters, Multiply Inches
P/NABCDEFG - By 2s4
23045904 75.0 2O.O 58.0
23047155 75.O 78.O 72.0
20.o 50.0 78.O
23047266 75.O 2O.O 58.0
72.O
GROUP B
Cab Wiring Harness Specifications, Figure
36, Schematic B
Electric
See Section 35 For Cab Wiring Harness
Details.
P/N AB
29507791 6 Feet 12 Feet
20030901
Copyright O 2003 General Motors Corp.
36-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
J3
\.E..NDARY-M.DE
PiW
5 . . .12034413 6
Clamp, Cable .
6 Terminal,pin........ 23016490 1
GROUP B
Auxiliary Wiring Harnesses, Figure 37
CEC Secondary Wiring Harness
See Section 38 ForAuxiliary Wiring Harness Specifications.
Same As Group A, Except For parts
Listed Below.
1 Wiring Harness Assembly, Secondary
Mode 23047278
5-7 Not Used rn ThisGroup. '
GROUP C
Auxiliary Wiring Harnesses, Figure 37
-
Adapter, cECl Harness To cEC2 MairiContror varve
See Section 3g ForAuxiliary Wiring Harness Specifications.
1-7 Not Used ln This Group.
I Adapter, Main Harness
8 Adapter, Main Harness ' ' '29537242 1
10 Connector, fO-Way, AR
lr,fainV"ir"eody...... . ........... .. ?rW^:,
11-'t6 Not Used ln This Group. 1
GROUP D
Auxiliary Wiring Harnesses, Figure 37
Jumper, CECZWiring Harness To CECj
Speed Sensor
See Section 3g For Auxiliary Wiring
Harness Specifications.
1-10 Not Used ln This Group.
11 Jumper, Speed Sensor
12 29537607
Connector, Speed Sensor 1
12066016 1
2003090 I
Copyright @ 2003 Genenl Motors Corp
371.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D @ont'd)
Auxiliary Wiring Harnesses, Figure 37
Jumper, CBczWiring Harness To CECI Speed Sensor
See Section 38 ForAuxiliary Wiring Harness Specifications.
REF
NO. NOMENCLATURE
PARr
NO.
rIn'ff;rYUf;ffi',it
REQ 1-3 4--tD tt-25
13 Connector, Speed Sensor .... ...23046470 1
GROUP E
Auxiliary Wiring Harnesses, Figure 37
Jumper, CECI Wiring Harness To CEC2 Speed Sensor
See Section 38 For Auxiliary Wiring Harness Specifications.
1-13 Not Used ln This Group.
14 Jumper, Speed Sensor .... ...29537392 1
NOTES
20030901
Copyright @ 2003 General Morors Corp
37--2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
Auxiliary wiring Harness Specifications, Figure
3g Schematic A
CEC
See Section 37
ForAuxiliary Wiring Harness Details.
NorE: AII DimensionsAre rn Approximate
Inches
P/N A
- To convert To centimeters, Multiply Inches By 2s4
23047275 24.O
23047276 48.0
23047278 60.0
29537242 11.5
29537392 12.O
29537606 15.0
29537607 12.O
20030901
Copyright @ 2003 Geneml Motors Corp.
38-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
L
I
14
15
16
32 31
34
&1.. \r, 35
37
v07€9
20030901
Copyright O 2(X)3 General Motors Corp.
39-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
19 18
16
"S4
I
'ilq(
t1-g ,G3)
/ 34_
,ffi[. f-gZ .r'
38- \ t/ /
33 ./
,r]
ltt/
2003090 I
Copyright O 2003 General Motors Corp
39-1.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Y- -/
L-y?--- ^-<
-
NW,,ffiry
r#.v k**
It-.2 **tN zs
20
$iW
"Wa"
la rs- d
N
.ts,W"
{',g
20
36.
MK"
3:{\(b
2$309/.)t
Copynght O 2003 General Motors Corp.
39-1.5
ALLISON 5000/6000 SERIES OFF-HIGFTWAY TRANSMISSIONS PARTS CATALOG
ffi ww_
s>
4 23045990 4
Bezet .. . ..
23045996
5 screw, pan Head patchrock, No. 6-92 x 1/2inch
..
1
6 230459g6 2
Cover Assembly. Shift pattern RND54321, Front-To_Rear.
. . . . . 29046487
7 Legend Strip. Shift pattern RND5432i, Front_To_Rear. 1
6 .. . . . 29046486 *
Cover Assembly. Shift pattern DS4}Z1NR, 1
Front_To_Rear. . . . . . 290466g4
7 Segend Strip. Shift pattern D54S21NR, Front_To_Rear. 1
. . . .. 23046599 *
6 CoverAssembly. Shift pattern 1234SDNR, Front_To_Rear. 1
. . . .. 29046685
7 Legend Strip. Shift pattern 12345DNR, Front_To_Rear. 1
. . . . . 2g0466g0 .
6 cover Assembry. shift pattern R2R1ND'4321, Front-To-Rear. 1
. . 2gs16446
7 Legend strip. shift pattern R2R1ND54321,
Front-To-Rear. . . 29516444 *
1
9 .. . 29046011
Screw, panHeadpatchlock, No. 4_4}xy16inch 1
10 .. .....29045989 2
Cap, Selector Arm .
11 8045991
Spring, Shift positioning, 0.260 OD x 0.590 inch 1
.. 29045992
12 Rod,shiftpositioning 1
13 .....29045994
Pin, Dowel, 1/bxy4inch . . 1
. 2950350g
14 Cover, Half, Shift Latch . 1
. . 2g046006
15 Handle, Shift .
..
2
. . 23045995
16 Screw, pan Head patchlock, No. 6_32 x e4l inch 1
. . 2g0459g7
17 Pin,Dowel,rhxl.lg0inch.. ....29501499
6
18 Stop, Shift Handte 1
. 295OSSO7
19 spring, Leaf, Detent 2
2304599g
20 Plate,DetentSpringBackinS.... 1
.23046000
21 Screw, pan Head patchlock, No.6-32 x1/zinch 1
. . 230459g6
22 screw, Frat Head patchrock, No. g-32 x7/.tainch
. . 23045999
2
3
(continued on next page)
2003090 I
Copyright @ 2m3 Genenl Motors Corp.
39-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A @ont'd)
24 Lamp,O.O8Amp.. .16005999 4
25 Housing, ShiftSelector ....23046004 'l
36 Cover,Housing ....23046015 1
GROUP B
Shift Selector, Figure 39B
CECI Pushbuffon
NOTE: See SIL 14-TR-88 For Important Service Information.
1 Shift Selector Assembly, Pushbutton. See SIL 2-TR-93 .23048155 1
5 Lamp,0.08Amp. ....16005999 3
6 Housing Assembly, Shift Selector .23047804 1
3 Lockwasher, ?g inch 4
. .. . . 103325
4 Cover, Switch 4
. .. . . 6839306
5 Seal, Switch Cover . 1
6839342
G-7 Not used rn This Group. 1
8 MicroswitchAssembly... .683930s
9 Mounting Bracket 1
16 .2g}471gg 1
Lockwasher, 7ro inch. Obtain Locally.
. . . . 6g3933g *t
17 Screw, Allen, y16-18 x 541 inch. Obtain Locally. 3
. . . 6839337 r*r
18 Nameplate, shift selector 3
. 29503643
19 Screw, Drive . . 1
28 ..6839g€
Plate, Cover 1
33 . 68g9341 *ir 4
Wiring Harness Kit .
683995g 'l
34 Plate Assembly, Light Socket, 24V Selector
35 ..... 6g39360 @6
Resistor 6ffi9340
1
37 O-ring,0.239inchtD... 4
..6839349
38 Lamp, No. 1816. Obtain Locally. 1
. . 1g16 *rr
39 Not Used ln This Group. 1
GROUP D
Shift Selector, Figure 39C
12V Automatic Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
1 Selector,Shift,l2vNeutralLock . .....23O17O4O 1
GROUP E
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever With Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
O*ro*
turn" Except For Parts Listed Below.
1 Selector, Shift,24VNeutralLock.. ", ....23045144 1
6 Nut .. o@ 1
7 Relay . @6 1
GROUP F
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever Without Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
,u-" O*.o* Except For Parts Listed Below.
1
",
Selector, Shift,24VNeutralLock.. ....23048644 1
GROUP G
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-ll7 For Important Service Information.
1 Selector, Shift, 24V Neutral Lock . . . . . .23017037 1
6 MicroswitchAssembly... .6839304 1
1
12 Screw, Set, No. 10-32 x 1/4inch. Obtain Locally. . . 6839315 i**
13 controlModule Assembly .23047199
1
1
14 Lockwasher, 7ts inch. Obtain Locally.
. . . . 6g39g3g **r 3
15 Screw, Allen, 7ro-18 x 541 inch. Obtain Locally.
. . . 6g99937 t** 3
16 Nameplate, Shift Selector
. 29509643 1
17 Screw, Drive. .
2
18 ClutchAssembly,lnner ...29015259
'19 1
O-ring,0.989inch tD....
....6839346 1
20 Cover Assembly, Shift Selector Housing
. .2gO4ZgO4
Lockwasher, 1/qinch.ObtainLocally.
1
21
22
.....6g39955 r** 3
Screw, Machine, 1/q-2O x 1 inch. Obtain Locally.
. . 6g39g39 **
23 Holder,Fuse. ....zao4z1g1
1
1
24 Fuse, AGC 9. Obtain Locally.
25 lndicator, shiftposition
..... AGC9 *r 1
...6839327 1
26 Support, Shift Position lndicator
. . . 6g39928
27 spring,clutch . ...6839321
1
@@
28 ClutchAssembly,Outer ...6839324
1
O-ring, 1.989inchtD...
1
29
..6839348 1
30 Housing, Solenoid
1
31 Pin, Dowel, T.rcx{t inch . .
6g99330 2
32 Washer, Flat, t/q inch. Obtain Locally. **+
.... 6g99926 2
33 Screw, Allen, t/q-2} x 1Va inch. Obtain Locally.
... 13g205 ** 2
34 Spring,Override ...6839323 oo
35 Seat,OvenideSpring ....6899322 ooo
1
1
36 Ring,Retaining,lnternal,0.6g6inchOD ... ..... 6899991
37 O-ring,0.737inchtD... ..6899347
1
Solenoid, 24V ..
1
38
39
. .. 6839961 1
Gasket, Solenoid Housing Cover .
. 6839351 1
40 Cover, Solenoid Housing
.. 6g39932 600 1
41 Lockwasher, No.8. Obtain Locally.
42
6g99394 rii 3
Screw, Machine, No. g-32 x 1/zinch. Obtain Locally. . . . . . 6gg9g33 *** 3
43 O-ring,1.364inchtD... ..6839350
44 Screw, Self-Tapping, No. 6-32 x g6 inch. Obtain Locally. . 6gg9941 i** 4
45 Wiring Harness Kit .
6899357 1
46 Plate Assembly, Light Socket, 24V Selector
..... 6gg9960 oo
47 Resistor 6ffi9340
1
1
48 Screw, Self-Tapping, No. 6-32 x ?t inch. Obtain Locally. . 6g39341 ** 4
GROUP G (cont'd)
GROUP H
Shift Selector, Figure 39D
12V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
turn" O*.o* O, Except For Parts Listed Below.
1 Selector, Shift,l2vNeutralLock . .....23017036 1
GROUP J
Shift Selector, Figure 39D
12V Manual Electric, Short Lever
NOTE: S€e SIL 3-TR-87 For Important Service Information.
Same As Group G, Except For Parts Listed Below.
'l Selector, Shift, 12V NeutralLock . .. . . .23017051
13 ControlModule Assembly . .23047194
38 Solenoid, 12V.. ...6839329 @@
216 Plate Assembly, Light Socket, 12V Selector . . . . .6839359
47 Not Used ln This Group.
GROUP K
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Reverse At Front
'l
Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear..... 29536927
2 Label, Range lndicator. Shift Pattern RND54321,
Front-To-Rear. .... ..29528804 1
oo For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693,Fax: (218)262-6273.
39-2.6 Copyright @ 2003 General Motors Corp.
HWAY TNN
GROUP K (cont,d)
Shift Selector, Figure 39E
CEC} Lever
Right Hand, Six Forward Ranges, Reverse At Front
REF RECOMMENDE,D
NO. PART SPARES FOR LINITS
NOMENCLATURE
NO. REQ l-3 4-t0 11_25
7 Overlay,LeverGraphic..... .2g11g7g4 *
I PCB And Dome Switch Assembty
. . . 29535979 *
1
6
10 Screw, pan Hd patchlock, No.6_32 xr/teinch
2952g560 4
11 Housing Assembly, Lever Shift Selector
. . 29529964
12 Ring, Retaining, press-On, 0.109 lD x l/+inch 1
OD 2gSZggZs
13 Spacer, r/alDxVtODx0.O10inch 2
ZgSgZTg6 1
14 Spacer, 1/a lD x l/q OD x 0.015 inch
ZgSgZTgs
15 PCB And Cam Switch Assembly 1
. . 29535947 *
16 Wiring Harness, lnternal 1
. . 29529965
17 O-ring,0.614inchtD... ..29509383
1
1
18 Ring, Retaining, External, 0.616 lD x 1 inch OD
.. ZilS2B7Z1
19 cam,switch,Typel . 1
20
....29535948. 1
Screw, Hex Socket Hd patchlock, No. 6-40 x7,tainch . . .2gS2BZZg
21 Seal,RearCover. .29529967
1
22 Cover, Rear . 1
.....29529966 *
23 Screw, Pan Hd patchlock, No.6_32 xz/tainch 1
. . . 29528560 4
24 Wiring Harness, Shift Selector. When Replacing
2952g556 Shift
Selector Wiring Harness With 2glg}4Z2Housing
And
Wiring Harness Kit, Discard 2952g559 Housing
and
29528560Screw. ....2g5g14tz 'l
25 Selector
Connector Kit, Shift
. . 2g5gO47S
26 Clip,Conduit ....12126994 *
1
27 Plug,cavity .....1212gss7
1
AR
28 Seal, Cabte, 14-Way
.... 12110693 *
29 Terminal,Pin... .12160551
1
AR
30 Connector,2O-Way .....121N542 *
1
31 Seal, Lock Assist .
12191126 * 1
32 Bushing, Steet, 0.166 tDx 0.265 OD x 0.404 inch
.. .... . ZgSgZTgZ * 2
33 Ptate, shift tnhibit .
.2g5287g| *
34 Spring Assembty, Detent . . ZgS2B7Bg
1
35 Stop,Left-PositionA.... .....29528798
1
36 Stop,Right-positionx.... ....ZgSZB7gg
1
29596685
38 KnobAssembty.... ..Z1SZBTBZ
1
42 O-ring,34rinchtD.... ....ZgSSZ7g4
1
43 Pivot.. ....29532793 *
1
44 Lockwasher, No.8 . 1
zgilg27gg 2
45 Screw, Hex Socket Hd patchlock, No. 8_32 x 1e4l
inch . . . 2gSZg77Z 2
GROUP L
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Drive At Front
Same As Group K, Except For Parts Listed Below.
REF
NO. NOMENCLATURE
pARr
NO.
rf^'fr?YHfrHr%
REQ 1-3 ,l-10 tt-25
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR,
Front-To-Rear. .... 29536928 1
GROUP M
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Six Forward Ranges, Low At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR,
Front-To-Rear. .... 29536929 1
19 Cam,Switch,Type2 .....29535951 * 1
GROT]P N
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Six Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern R281NDil321,
Front-To-Rear. .... 29536930 1
GROUP Q
Shift Selector, Figure 39E
Front-To-Rear. ....
?95g6939
19 Cam,Switch,Type2 .........._ ;19535951 *
1
GROUP R
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Five Forward Ranges, Reverse
At Front
Same As Group K, Except For parts Listed
Below.
1 Shift Selector Assembly, Lever. Shift pattern
RND4321,
Front-To-Rear. ....
2 29596933
Label, Range lndicator. Shift pattern RND4321,
Front-To-Rear. ....
..2952gg08
35 Stop,Lefl-positionz.... .....o,S2BZgg
1
20030m1
Copyright @ 2003 Genenl Morors Corp.
39-2.9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP S
Shift Selector, Figure 39E
CECZ Lever
Left Hand, Five Forward Ranges, Reverse At Front
Same As Group K, Except For Parts Listed Below.
RECOMME,NDED
REF PART SPARES FOR T]NI'TS
NO. NOMENCLATT]RE NO. REQ l-3 4-10 ll-25
1 Shift Selector Assembly, Lever. Shift Pattern RND4321,
Front-To-Rear. .... 29536994
Label, Range lndicator. Shift Pattern RND4321,
Front-To-Rear. .... ..29528808 1
35 Stop,Left-Positionz.... .....29528799 1
36 Stop,Right-Positionx.... ....29528798 2
GROUP T
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Five Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
Shift Selector Assembly, Lever. Shift Pattern R2R1ND4321,
Front-To-Rear. .... 29536935 1
35 Stop,Left-Positionz.... .....29528799 1
GROUP U
shift s elcflr;nFisure 3eF
4 Bezel .. 29537262 1
5 Gasket,PushbuttonSelector.... ...29528555 1
GROUP U ftont'd)
Shift Selector, Figure 39F
CECZ pushbutton
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ t-3 4-t0 tt_25
14 Clip, Conduit
12176394 1
15 Plug, Cavity
12129557 AR
16 Seal, Cable, 14-Way
1 21 1 0693 1
17 Terminal, Pin
1 21 60551 AR
18 Connector, 2O-Way
12160542 1
19 Seal, Lock Assist 12191176 1
20 Locknut, No. 10-32
29540984 2
21 Bracket, Shift Selector Mounting
29529961 2
GROUP V
Shift Selector, Figure 39F
CECZ pushbutton
Same As Group U, Except For parts Listed Below.
1 Shift Selector Assembly, Standard pushbutton
29538g71 1
8 PCB And Switch Assembty *1
29538025
GROUP W
Shift Selector, Figure 39F
CECZ pushbutton
Same As Group U, Except For parts Listed Below.
1 pushbutton
Shift Selector Assembly,
. . 29il1005 1
b Overlay, pushbutton Graphic *1
. 29541003
GROUP X
Shift Selector, Figure 39E
CEC2 Lever
Same As Group K, Except For parts Listed Below.
Shift Selector Assembly, Lever. Shift pattern R2R1NDil321,
Front-To-Rear. ....
29541006
2 Label, Range lndicator. Shift pattern R2R1ND54321,
Front-To-Rear. .... ..29536937
35 Not Used ln This Group.
20030901
Copyrighr @ 2003 General Motors Corp
39-2.11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
20030901
Cop),right O 2003 General Morors Corp.
40-1.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
|
I
l./ ^ouTLEr
\
,/l 4\
GROUP A
Miscellaneous Options, Figure 40A
Clutch Oil Pressure Gauge
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +-10 tt_25
1 Gauge, Clutch Oil pressure
68384s4 1
2 Not Used ln This Group.
GROUP B
Miscellaneous Options, Figure 40A
Oil Temperature Gauge
1 Not Used ln This Group.
2 Gauge, Oil Temperature. 10 Foot Capillary.
23010422 1
2 Gauge, Oil Temperature. 6 Foot Capillary.
23010423 1
2 Gauge, Oil Temperature. 4 Foot Capillary.
23010424 1
GROUP C
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
1 ManifoldAssembtyKit.... ....29510915
2 oil Filter Assembry, Remote-Mount coorer. see srL 2-TFt-86 2
And
, r-TtrI-Oa
1
3 Switch, Pressure Differential, 35 psi. See SIL 12_TR_93 . . . 29529657
4 O-ring, 4.734inch tD ... ..29018958
1
1
5 srl 2-TR-86 And srl 12-TR-93
Etemenr, oir Firter. see
6 Bowl,OilFitter. As1@14
...29510911
1
1
7 oil Filter Assembly, Remote-Mount cooler. See SIL 12-TR_93
. 29510916 1
8
I Element, Oit Fitter. See StL 2_TR_86 And StL t2_TFt_93 . . . 29510912
1
1
10
1
GROUP D
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
Same As Group C, Except For parts Listed Below.
1 Not Used ln This Group.
2 On Filter Assembly, Remote-Mount Cooler. See
SIL 12-TR_98 . 29510913
7-1O Not Used ln This Group.
20030901
Copyright @ 2m3 General Motom Corp.
40-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
20030901
Copyright @ 2003 ceneml Motom Corp.
SL_I
This r.evision to add dimension omritted 33-TR-80
in Figure 2. P'lease destroy your Paqe I of 3.l980
origina'l 33-TR-80 copy. ApriI 30,
Rev. "A" , 8-2'l-80
SUBJECT: Release of New 0il Separator p'late
EQUIPMENT AFFECTED: c(L)(g)r-s10000 and Dp-8000 Modet Transmission
Equipped with Manual Electric or Automatic Electric
Control Systems
EFFECTIVE SERIAL NUMBERS: 82474 (approx. )- 5/6000
SeeFigure2-8000
New control va'lve body oi1 separator p'lates have been released for the sub-
iect transm'issions. The new plates for the C(L)(B)T-516000 ref'lect a change
in two hole sizes to increase oil supply.to the low and hiqh shift signal
va'lve systems, Qliginal]y, the new c(t)(g)r-s/6000 and Dp-8000 separitor
plates P/N 230'11252 and P/N 230'l?877 had ho]e sizes of 0.05'l-0.053 inch dia-
meter. Fie'ld experience has demonstrated a further improvement in re'liability
can be achieved by enlarginq hole sizes to 0.012-0.074 inch diameter. Refer io
rework instructions. The new plates for the DP-8000 include the addition of
one hole and the deletfon of one ho'le to improve oi'l f'low from the'intermediate
shift_siqna'l valve system. This will assure proper va1ve functions during ab-
normal operating conditions.
The part number changes are as fol I ows :
New Part No. O]d Part No. Qty. Part Name
?3011252 6839630 I Plate, C(t)(g)T-5l6000 Separator
23012877 230'lt 2s3 1 Plate, DP-8000 0i1 Separator
Interchangeabi I i ty
New parts are ful]y interchanqeable on transmissions in fie'ld service as ap-
p'licable, regardless of transmission serial number. When servicing with new or
reworked parts, separator plate gaskets 6839632 and 6839633 must b6 used for
both transmission models.
Spare Parts Inforihation
0ld plates P/N 6839630 and 230'1.l253 are hereby completely cancelled for
customer service.
Rewofk of Separator PIate P/N 230]'1253 and 6839630
It is reconrnended that separator plate 6839630 be reworked per Fig. I anytime a
transmission in fie'ld service is down for overhaul or repair. Se[arator plate
230].l253 may be reworked.per Fig. 2. However, caut'ion must be exercised during
the welding_process required to omit hole number l4l so as not to warp the
separator p1ate. Rep'lacement of separator p'late 23011253 with 230]2877 is ad-
visable in field service. If it is elected to rework plate,230.1.l253, en1arge
existing holes at the same time ho'le #l3B is added and ho'le #'l4l is omitted.
33-TR-80
Page 2 of 3
ApriI 30, 1980
Rev. "A", B-21-80
.\-/
/\ q
,-:)-
VY' -- -..-:.
,-'rifr'l'l
-. /.
U\
C_1.
\J ;i 1. 500 ,\
=L iln
LJU '/
20030m1
Copyright @ 2003 General Motors Corp
SIL_3
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
33-TR,80
Page 3 of 3
April 30, 1980
Rev. "A", 8-21-80
-4. cl:
s-v-
,:= -.2\
ltt-,
.(.
-n i.
(-,il ll ,CT
U
-v-
#l -o-
-a-r-Z
L.-
U {t.too
',.r' r.soo
_/-)_
J ! I
\ 9.28
\ ADD HOLE #.l3B AND OMIT
\r,- ISTING HOLES TO
HoLE #'t4't.
T0 BE .200
HoLE #'l38
x
.800 INCH.
0.072-0.074,,0IA. (PR0DUCTT0N SERTAL N0.
(PRoDUCTI0N SERIAl EFFECTIVTTY 3740)
ITUMEEN EFFECTiViTi
4or e)
20030901
Copyright O 2003 General Moto6 Corp.
SL-5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
41-TR-80, Rev B
Page 2 of 5
March, 1988
If Unit Is In Warrantv:
l) Prepare Form DA r52-l (See Example) showing:
2) Enclose purchase order form for repair of fautLy uni[ showing as much of lhe above
informaLion (a Lhrough l) as possible.
NOTICE: It is mosb imporLant that the SPG Serial Number accompany any and all
correspondence regarding SPG repairs. The same practice should also be
followed for Overload Proteclor assembly and voltage converLer assembly
repairs.
DATE
ADOFESI-
CITY STATE_ zt? oooE _
K. TESG.IPTION OF DIFFIO'LTY.
ROUTI^IG
- OOA USE ONLY
REPoRT @tapLreo ev L.
FACTORY SERVICE DEPT. COPY
62-TR-81
Page I of 3
November, l98l
SUBJECT: Field Modification for Eliminating Transfer Gear Housing Front gutput
Fl ange
62-TR-81
Page 2 of 3
November, l98l
6-BOtr. /o67e'
.a€Ta/N€R- 676A324t
\- F(.aNG€ - 6765q3,?
6.5ra-r- 67JQ56r3
R€farN€R-67,
4,. y/r5H€P-tci323
6- €Otr- tzqee q
sPrc€R - 6757531,'
Bz'rR/NO - got?t.,t
P€r,4/N€R- 6,769u ?6
4*";ZZ'ii'.fl:-.r:Zo;,".32iL?;
b77?o,13
Z Eotr ?*onSq
Srxt1675526
20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
62-TR-81
Page 3 of 3
November, l98l
,a
trJ
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o
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(
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1_TR_82
Page I of 4
January, l9g2
SUBJECT: Re'lease ofSolenoids for Electric control valve Body Assemblies
New
AFFECTED: c(L)(B)T-516000 t,'ith Manua'l
EQUIPt'tENT
or Automatic Electric control valve
Bodv Assembries, Dp-8000 and cLBi-9000 Md;i-Transmissions
EFFECTIVE SERIAL NUMBERS: 8g856 _
CLBT_5/6000 Transmissions
4713 - Dp-9000 Series Transmiiriom
This is to advisg_of the release of new
(24v) for the GLBT-5loooo *iii-ir".tric solenoids p/N 230]3930 (l2V) and p/N 23013931
ioniroii-ano the Dp-800d transmission. These
solenoids have been released in-irr" crgr-900b-*oa"r
Thev have proven reliabie-ira *iir
..pii..-iil"'i"-i*rtrinsmisioi-si-nce first production.
5/6000 and 8000 transmissioni--"iig. design solenoids released for the
i iiir;i;.i;s appearance of the former and new
solenoid desion'- Solenoias iin L.-yj:r.iiy-ia"iiiriti
re'lated in Fi6-r, *,.-ioi..oiot*i', i.ri"" ..a", vortase, p/N)
be .."ir,i,iarr"a in-rii piil-isor+qr r (12v) as
,ii,;
;j1,,:l;l::,.i:ll],":li il;;il;ji$'i itoi't'i,i:,;o. ioni.ini,e,in! w,re reiai
6p6
III
controt vatve tDb:8006,-iiul
39iv {ssv., control
230ts84, (gooo,-iivi'
P!!r Assy., control valve (goOO,
fssv.,
23012898 Body
--C6r., ptate valve izvi
2301571G 6883047
23012e04 6883048 II cJver 1
& Assy. (9000, l2V)
A;;i: (g/6/B/sooo, rzv)
ll;;;
zsat4zle 6884483 r cJver A;;i:
I ll;F g/6/s/sooo., z4u)
,-,illiiii!,,, r*,i'!ll?i|,ur
-
tI a ptate A;;i: $/6/sooo, L-tt
--i;i;"r;,"ie['itioiaiebo0i"'
a6ver Z4u)
23012017trii"iioiiizgl
trit-iioiiizzl
6885568.-' I Tie, cabte (5/6/8/9000)
443603 196630 14 golt, hex head
(1/4-zo x 3/4) (ttq-zo-i-irer
23012903 5883050 1
230r3e30 230il880 2
cover &^l]..!g-alsy.: Ist : r'\
- J- contro.l
,.1Ji.,311,(?!;r?33h1 range
(rit^zgorqqr r ) rrii-iioiiizol
230.1393] -
(Kit^23014422)
230il879 Z Sotenoid , Z4V (8000)
23012017trit-zioii 6885568
izs I
Z 1ie,
445566 golt,cable
(8000)
4549.13 Z hex head
0 / a-20x1-_r /B) (1 / 4-?o i' i rcl
454813 186630 Z golt, hex head
(1 / a-^20 8) tt t q-zo- i- 6t a)
_x -7_/
23015832 .t gover & plate Assy.,
trim boost l2V (9000)
DA 362 (3_r9)
20030901
Copyright @ 2003 ceneml Motom Corp.
SL_I I
1.TR.82
page Z of 4
January, 1982
Interchangeabi I ity
All old parts are hereby compretely cancelled for customer service.
Solenoid Installation and Serviceability
l' No gasket is required under the new solenoids as was used very early tYPe
solenoids--only the o-rjng seal p/N ?!0l59Zg included withon
the solenoid in kit.
2' Socket clearance for installation of mounting bolts is limited.
E6niiTfions should an qlen end *.ench be used. n tnin wall socketUnder no
should be used
to minimize the-possiSi-Iffi-f f;ra; u.t.q-ipptiea agai;;i ;i;. of solenoids
sulting in functional re-
damage.
l-TR-82
Page 3 of4
January, 1982
Sol, I.0. UY
tolor (top STTG;
24V
ac
Vol taqe
Stalrped
Starnped
CURREITT
INIERI!{ ORI€IMI
FIGURT I . }IEU Y5 roBffiR s0rEr{0l0s
iifi&iII''-!'$"S, 3ffif,ffi#Wr
_#
r0 9-n t8. ft. z-rytr .5tsl3 nnsrE
z-LEttt$ft.1&t3t e
To t-lt LE. rl.
FIGURE 2. FIRST RAilgE COI{TBOL YALYE EOOY
COIIER Ai'O PLATE ASSY.
{DP-SOOO O}ILY)
2--tcLT-445603
lEfl{rE TCI 9-11 LB. FT.
2*-tocxlHsm_10551e
solaorD--2s11951
ttrTffi"^rgffi*
.4SSB{BI.E HIBI IJAD HrI}I RI}I3
TEAI{INA,L AS $ilI{N
20030901
Copyright @ 2003 Geneml Motors Corp.
SIL-I3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1-TR-82
Fage 4 of 4
January, IgSZ
LIJ
F
J
o
(]1
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3-TR-82, RevA
Page I of 3
August, lgSg
P/N 67692?2 First Stator and/or Rev. A *P/N 23045386 Stator Assembly
P/N 6?69288 Seeond Stator
P/N 6759903 First Stator and/or Rev. A tPlN 23045833 Stator Assembty
P/N 6769288 Seconct Stator
P/N 6?68831 First Stator and/or Rev. A *P/N 23045833 Stator Assembly
P/N 6768833 Second Stator
twhen servieing with the
single stator assembly the following additional parts
required. are
20030901
Copyright @ 2003 cercnl Motom Corp.
SL_15
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3-TR-82, RevA
Page 2 of 3
August, lg88
Interehangeability
The single stator assembly is fully interehangeable with the eombination tweelement
stator configuration on transmissions in field service.
If either the first stator or second stator must be replaced, both stato.s *rri, be discarded
and the applicable single stator assembly installed. As related above (*), the eups,
springs, and rollers listed must be used with the applieable single stator assembly serviee
replaeement.
Two thrust washers P/N 6758485 (items 2 and 8, Figure l) are used in the tweelement
eonfiguration, however, washer (item 8) used between the stators is not required with the
single stator assembly. Washer P/N 6758485 is required with single stator eonfiguration
item 2, Figure 2 location.
Service Parts Information
The following parts are hereby eompletely eaneelled for eustomer serviee.
3-TR-82, RevA
Page 3 of 3
August, lg88
tt.-\
\ ca-
,'t""--.
_s
@-./ I
I
I
t'r,
6-TR-82
Page 1 of 2
March,.l982
*23014064
*23014065 1
I
7994981 I Seal , 0i I
Wiper,Rod
"
*Sold in Kit p/tt 230.14948 on'ly. Includes an Instruction Sheet - see
Paqe 2.
New seals are fu11y interchangeable with o'ld seal at shaft locat'ion.
Spare Parts Informatjon
Exhaust stock of old seal P/N 7994981, then use both seal P/N 23014064
and wiper P/N 23014065 at shaft location for service.
6_TR-82
Page Z of2
March , '1982
INSTRUCTION SHEET NO. I56
(Use in Kit p/N 230t4e4ai
INSTRUCTIONS CAREFULLY.
REMEMBER CLEANLINESS IS IMPORTANT.
nstal l ation
mi:::l.:,T",i3}l?u*;"W,intodisconnecthousing
Press wiper PlN 23014065,
P/N 23014064. See Figr"" ]ip
fi:
side out, into bore against seal
NEI., CONFIGURATIOI.I
FORI'IER SEAL
799498I
SHIFTER
20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_I9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
22-TR-82
Page I of 1
May, 1982
The new solenoids are identified by three means: (l) The P/N 23014951 (l2V1 is stamped
o1 the top plate, (2) On the side casing in ink is (+) ground electrical systems only, (3i On
the wire lead is a non-detachable tag itating, (+) ground electrical syJterns only.
New solenoids (sold in kit - includes tie) are fully interchangeable on transmissions in field
service regardless of transmission serial number, as applicable.
All old parts are hereby completely cancelled for customer service. All Fasco l2V
solenoid kits P/N 23011475 should be held in AFA area with copy of Claim Type 5 for
disposition by local Allison Transmission representative.
46-TR-82
Page 1 of 11
November, 1982
The flywheel b'lank can be machined to dupricate any f'rywheer part number risted
on the chart below.
F'ind the f lywheel part number requi red,
the columns to the right, on tne'f1ywn;"ithen perform the operations ind.icated in
biu;[:
The flywheel blank is balanced and,machining
or installation of a ring gear
should not create an imbarance iono.ition ii'pl.ro.med
properry.
After mach'ining diameters,
all machine surfaces must be"8"free
and "c,,must be concentric within.005 T.I.R.
from Uuirs.- and
Fl ywheel Ri ng ( 4s6876 )
Assembly
Fl ywheel Const. D'i m. Di a. Dowel
Gear Position Flywheel Bl ank No. 4 -E !
67 68926 6752502 B 6768918 6770007 1 .7s 18.394
67 68927 6753594 B 6768919 2 1. 34 18.525
6768929 6759466 6768920
6768930 6754106
B
I .67 19.400
H 6768921 1. 36
6 76893 I 1 18.205
6768922 I .90
67 68932 6753594 19.025
6 76893 3 6759466
B
B
6768923
67689 1 5
2 t.42 19.525 !::
6 768934 6757504
1 .90 19.400
B 67689 1 7 I 1. 00
6 76893 s 6768359 18.025
6773577 51 66664
B
B
67689 1 6
6768924
3 .95 19.525 t::
I 1.00 18.484
23010829 5
6773?93 677326s
68304 70 6830469
B 67689 15 I .90 19.400
B 6830468 6 .975 17.504 _-_**
6773507 6773504
6769405 1 .97 lg. i25
6779061 6769433
B 6769997 1 .96 19.142
B 6773637
6832400
I 1.26 L7.867
677t64t 6754106
4
6775974 6774352
J 67689?t 1 1.36 19.205
6880554
H 676892L I 1.36 19.205
*(12) .375-24
B 6880294 7 1.00 18.484 !::
**(18.500 Hotes on 15.75 B. C.
0.D.
46-TR-82
Page 2 of ll
November, 1982
( 4s6876 )
FIywhee I Ring FIywheel Const. Di m. a.
Di Dowel
Assembl y Gea r Pos i t'ion Fl ywhee 1 Bl ank No. A BL
67i0911 67 7089 i 23016170 1 .75 18.394 Yes
67709t? 6759466 6770892 1 1. 00 18.400 Yes
6770913 67 7089 I 1 .75 18.394
677i304 67 i0906 I 1.00 18.484 i;;
67 7 t466 67 7 4352 B 67 7 r465 t 1. 36 18.205 Yes
6773180 6l 59 466 B 6773t79 1 .90 18.400 Yes
67 73381 5l 66664 B 67 70906 i 1.00 18.484 Yes
67 749 30 677 4931 4 Yes
6839244 6769 i31 t1 6839 245 1 1.00 L8.262 Yes
67 78053 6 7 78055 B 6778054 i .90 18.315 Yes
6779655 6757504 B 6779654 I 1. 000 18.025 Yes ***
6770908 6752502 B 6770891 I ,75 18.394 Yes
67709t4 6 7694 33 B 6770907 230 I 6 169 1 .94 17.967 Yes
677 t4t9 6 7694 33 B 677 1418 1 L.26 17.867 Yes
6t 7 2467 677 1418 1 t.26 17. 867 Yes
46-TR-82
Page 3 of 11
November, I9 9C
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2m30901
Copyrighr O 2m3 General Moton Corp.
SIL_23
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
li i
I
I 4&TR-82
I I
I i Page 4 of 11
ll
I
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I
November,1982
-.1 I -t
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20030901
Copyright @ 2003 ceDenl Motors Corp.
SIL-25
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG
46-rR-82
Page 6 of 11
November, 1982
s.88 _ 3.AA
s.g7 i*--4. a7
./oz
i +,OOO .05 e
b -.oo3
D IA. .3 3A
I .p; .2€8
L .osz
4fie
I
CONST. 3 coNsT tL
46-TR-82
Page 7 of 11
November, 1982
_T N
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sssiSi
3il:iiq
Copyright @ 2003 General Motors Corp.
stL-27
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
46-TR-82
Page 8 of 11
November, 1982
I
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November, 1982
2.r70
4
Corusr 7
46-TR-82
Page 10 of ll
November, 19Bz
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as s
:l|o a\
a
i{ o\ l-
tc tr
NV
*;N 5if
ilt T
!ds I
o
'i-uq h U
\
q.
46-TR-82
Page 11 of 11
November, 1982
CI-]AMTER IN
CHAMFER OUT
G
J
H
VIEW AJ J'
VIEW AT H'
20030901
Copyright @ 2003 ceneml Motors Corp.
SIL_31
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
lttis is to advise of a reoent drangre to the detail contrcl vahre body of ttre
subject trangnissions to grcvide a better nethod of renprzing dirt ard debris frorn
an internal oil passage durirry rebuild or repair. Instances nrry occur where a
nnlfunction of the @ntrol vahze boily may otist after rebuild, due to inadequate
cleanirg of ttris internal oil passage. Ihe drange replaced the expansicr-ty5n -
plug irdicated in F.igr.rne 1 wittr a 1,28-inch pipe pltry ard dded a 0.250 inch
dianeter hole qr the "Vierr Ai surfae of valve body. B1r nenoving the pipe plug
ard directing air r:nder p.essure at tlre dded .250 diamter trcle, cleaning of
tttis solerpid oiL feed galley (aSprorimately 14 inctres long) can be dc@rF
plished. Ib pL€vide ttris acrcessibility an valve bodies in field senrice, refer
to "Rsrcrr( of Control Valve Body" below.
In reganl to the presenc of batterirg at the ontrol valrre bodlz matirg solenoid
p1ate, the area and effect is illustrated in Figure 2. Itris is the result.of the
Uaff+Xn ctreck valrre actiqr in tte valve bocly port durirg qnration. Ttris is to
advise that tttis ondition marjr errentually affeet, transmission cperation nesulting
in wear of the 1or ad inteffi&iate clutdr plates due b clutdr over1atrs.
lherefore, r*rere battering or distortion is fourd qr the olerpid plate as illus-
trated in Figure 2 (tq> of Snge) the solenoid plate strould be replaed. The
solerpid Plate P/liI 5880179 replacenent should qrform to ttre 'current desigrn'
illustrated in Figure 2. An'Jr extrusiar of metal at va}n boaly should bettroned
flat, using a flat stone. Hmrze any tnning debris. \.
lto eliminate dteck ball battering of the rzalve body, the steel dteck ball
Pl{ 104919 has been replaed with a teflcn ctreck Uaff pA 6880187. In addition;
when this dtange ms made ttre soLenoid nDunting plate Pl{ 68801?9 was rrodified in
the area circled in Figure 2. lltris area is cast .110 t .070 inches ard mqst,be
nadrined to .150 t .010 incfies; 100 lnrent cleanrry is rpt tEcessaLy.
63-TR-83
Page2 of7
December, 1983
Rev. "Attr 9/84
startirg wittr DP-8000 transmission s^{ 3465 and sAI 7g507 on 5/5000rs,
to nalG cleanirq of the solerpid rcgulatea-pi"=** trrovisiors
inortrnrated in-the sulrject;afu bodrr. -- t----r IEssage easier harie been
20030901
Copyright @ 2003 General Motors Cory
SIL_33
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
63-TR-83
Page 3 of7
December, 1983
Rev. "Attr 9/84
Interchargeability
DP-8000 - kior to Srtt{ 3466, servie body assembly 6838820 wit}r body asserbly
696nF2 plus plate assembly 6880179 ana las*er 68S0178.
servie @ver ard plate assenbly 6835545 and 6835417 wittr 23015776 and 23012904
respecti\rely (as rylicable) plus gasket 6880179.
Senzice plate with plate asserubly 6880179 ard gasket GBSO'178.
6835413
Seryice gasket 6835414 wittr gasket G880178.
5/6000 - Prior to SA 78507, senzice bo4z asserbly 6839058 with body assendcly
6BEI-I80 plus gasket G980178.
Servie cover ard plate assenrbly G885546, 6895417, 6939425 and 6g94692 witlr
23015776, 23012904, 23014209 ard 23012898 respectively (as eplicable) plus
gasket 6880178.
Senrice plate 6835413 wittr plate assenbly 6880179 and gasket 6880178.
Servie gasket 6835414 wittr gasket G880178.
IMPOBTANI: !{tren senzicing old val're boQy with oId plate, o1d gasket must be
Llsed. I{hen senricirg old valve body wittr rew pIate2 re,w gasket nust
be used. l{hen senzicirg new valve boQy with ner plate, the new
gasket m.rst be used.
If the above parts are furprcperly intercfranged, ttre transmission
sttift sequenqs will be altered ard will shift to neutrat in neverse
range ard to third in first and secord lrrlge.
63-1R-83
Page 4 of 7
Deenber, 1983
Rgv. "A", 9/84
20030901
Copright @ 2003 General Motors Corp.
SIL_35
63-TR-83
Page 5 of 7
Decerber, 1983
PLUG Rev. 'A' , g/84
.92A"
DRTI.I .250 DIA.
BASE
"3M DEEP
LINE
.e=l
,? :b
\'
"
J.-
-,w--
,,-''S
+
s $L s*'*!?**,
2.2AA"
\rIEW AT 'IA"
63-rR-83
Page 6 of 7
Decerberr jg83
Rev. "A", g/94
SOLENOID I)I.ATr
TOFMER
DESIGN
{r 3 .(4
?
C{JRRENT
DESrGI{
20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_37
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
63-rR-83
Page 7 of ?
December, 1983
Rev. "A" t 9/84
OLD
.!
'::
0nrrct
f
f'}
d"
. r s.
'.1;ir,..t,,,,.r,ti,;,..,:,,,,,
:!.;iti, :, iiZ., :...,,,:,i:
tv.l.ti.t, .:-,.i'i t.:-:1r]: :.t
t.l
il :;:);' ii; ti,:,"t
i: .4..,J.:.::aa::l: .:19
i :i|t
ir:"f.i::;"ii{tti:',iii
?
HEN'
FTqJRE 3. NEil{ At{D OID \/AL\M MDY ASSEMBLY AND REI.ffIED PARTS
20030m1
Copyright @ 2003 Geneml Moros Corp.
SIL_39
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
64-TR-83
page 2 of 6
libvenber, 1993
Ttre assernbly procedure for installing parts is
-the neHr
for the o1d trnrts, except as it is ifected the sarre as the procredure
by tLre follorsing itenrs.
1' the puurp hub bearing spacer PA 6770579 has been eLiminated. the neur stator
plate, plN 6774710r serves as badcing
badcing plate ard spacer.
2' I spacer, PA 6774704, has been added betr,reen the tr:rbine hub and the
bearing ttrat suptrnrts tle erd of the turbine shaft. roller
3' tre turbine locating snapring fits into a gnoove in ttre turbine hub instead
of into a gr@ve in ttre turbine shaft. J'
. parts ctranges in 5640-5940-5g60 series
rtansnissions
Splitter Carrier
Replaced
New Part lrlo. Part lio. Part Nane Qry.
6779801 6779790 $plitter Carrier Asqg. 1
6779802 677979t Splitter Carrier I
Increased Size 1trbine Shaft
64-TR-83
Page 3 of 6
t{cvernber, 1983
Replaced
New Part I\b. lart No. Part ldane
Qty.
6770578 67s6570 Iod<strip, Brg. Retainer Bolt
6883461 2301167I Purp Assy., Conv. (rc-550 Series) 6
6881822 23011673 Pr-urp Assy., Conv. (rc-570 Series)
I
6881826 2301167s Ptlrp Asq7. r Conv. (rc-580 Series) 1
688t 830 688526e Purp Assy., Conv. (rc-590 Seriesl 1
l
Ttre assernbly procedure for instauing--the nq,s parts is the sarre as t1-re procedure
for-ttre oId parts, except ." i[ is #t""tJ-oo'*"
forlor,ring items.
1' A spacet' Pfil 6774704, has been added betr,rreen the
bearing ttrat supports tlre erxr of the turbine turbine hub and the rol]er
shaft.
2. A one-piece bearing retainer, p/l{.67705g5, replaces
PN 6756574' ttre oro retainers fit into i groo.r" ttre two-piece retainer,
nerrr retainer fits into an r-urdercut in the oid bearing. The
i-n trre-rre,u bearing.
3' The turbine locating snapring fi's into a groove in
of into a gnoove in the iurUine shaft. - r' the turbine hub instead
Parts Interctrangeabil i ty
A11 of the nerr Darts can be used in earLier transrnissions
irdividuatly. they must b. ;; as a group. h:t cannot be used
A11 of the replaced turbire shafts, ground sleeves and ttre spritter carrier
orrrent srod< is exhausted- de-rennainirs wil-r"
ffrfffi"},:ffJiffi;o:"*in parts
20030901
Copyright @ 2003 General Motom Corp
SIL-4I
64-TR-83
Page 4 of 6
November, I983
(ts
o
(l)
a,
:(,
ald o
F€ (U +J
'to(/t+) !
OEE=o !
+J o
=
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(, !
co!(u F
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o_= (7) o
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o1J(l,- (U I
+,
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(-)it'c) .+- o
.r
(Fo +r (o
ooo -c Its
vr= <n q-
(I)(./rc o
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P =
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@= 6
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L=o(,(J oo +)r
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-:<
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=-o
o t1 z.
64-TR-83
Page 5 of 6
November, 1983
__l r
Jt
Smal I Large
FIGURE 2
20030901
Copyright O 2003 Geneml Motore Corp.
SIL-43
64-TR-83
Page 6 of6
November, 1983
(,)
'o c o)
E
=
o o r.o =
o
! =o L
o, or+ .s
+,
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<t
(r)
co
l.r)
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(l,(o ;
N
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rto ti >.
+to
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o
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= F=
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=
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o =
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=
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do
22-TR-84
Page 1 of 3
October, 1984
22-TR-84
Page 2 of 3
October, 1984
The differential pressure switch located in base of cooler filter (one of two places
DP-8000, CLBT-9000 Series) is set at 16 + 3 PSID, however, these filters are non bypass
type.
Analysis has shown that 95 percent of the useful life of elements prior to bypass have been
consumed at 15 PSID.
A cab warning signal at this point will permit the operator to continue working to the end
of a shift prior to changing filters.
Drawing AS 0074 describes installation requirements for main circuit filters. Cooler
circuit filter installation varies among transmission applications. Consult your vehicle
rnanufacturer for specific recommendations for cooler circuit installation.
Generally, if the cooler has been proven to be functionally acceptable but contaminated
with debris from a failure, cooler filters should be installed after the cooler.
New installations of filter assemblies should be installed before the cooler if
contamination is not suspected. This will protect both the cooler and transmission from
possible contamination in the event of transmission failure.
Main Circuit Filter Assemblies - All Subject Models - P/N 23018849 double element
integral mount assembly (will bolt directly in place of AC assembly), P/N 23018842 single
element remote mount assembly.
Cooler Circuit - CLBT-5/6000 Series - P/N 23018844 single element base assembly.
Cooler Circuit - DP-8000. CLBT-9000 Series - Three parts are required for installation:
P/N 23018847 single element base with differential pressure switch, P/N 23018848 single
element base without differential pressure switch and P/N 23018854 manifold kit to
connect bases.
Replacement Elements
22-TR-84
Page 3 of 3
October, 1984
Notice: 3 micron elements are to be used in the main circuit only on initial base
installation and aftsl subsequent transmission installations in sarie vehicle to thoroughly
clean the system. Then changed after 20 hours to 12 micron elements.
20030901
Copy'ight @ 2003 Geneml Motors Corp.
SIL-47
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2-TR-86, RevA
Pase I of ?
OcIober, 1988
This Service Information Letter announees the release of the Ultipor tI@ filter element
{o1th9. ATD high sffirqiency.filters. This 6 micron element has additional debris holding
eaPacity for greater filter life. The former 3 micron cleanup element and 12 mieron
service elements are no longer available. Six mieron absolute filtration provides ma:ri-
mum gear and bearing life and reliable control valve operation with an eitended change
interval over other filters. The ATD high efficiency filters are equipped with pcitivd
sealing bypass valves to prevent unfiltered oil from bypassing around ttre titter elements.
2-TR-86, Rev A
Page2 of7
October, 1988
*,-r\_,
,,
I
t
,Y
Dlttcrantlrl Prccaurc
Ovor Prcrct Valuc
RED L|OHT
Tts,
FIGURE I
2-TR-86, RevA
8:ff*:,';*
DIFFERENTIAL PBESSURE SWITCH TEST BLOCK
-----a--
-.---..
TEST PROCEDURE:
Tr862
FIGURE 2
-
20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_51
2-TR-86, RevA
Page 5 of7
Octoben 1988
T2tO0
FTGURE 3
2-TR-86, RevA
Page 6 of 7
October, 1988
REMOTE MOUNT FILTER
MAIN CIRCUTT
Part Number Req.
I Filter Assenibly 230r8842 I
2 Filter Bowl 23040663 I
3 Element 23049374 I
4 Bing Filter Seal 23018958 I
5 Switch 2301 8846 I
CIRCUIT
'or parts listed
below):
Filter Assembly 2301 8844
20030mr
Copyright @ 2003 Geneml Moton Corp.
SIL_53
2-TR-86, RevA
PageT ol7
October, 1988
FIGURB 5
Seleetion of parts
Common Parts
Quantity Deseription P/N
ECU (New, Without PROM) (My 8Z) 16074949
Throttle Position Sensor 230 I 8860
Cab Harness 23047266
Seeondary Mode Harness 23047278
Chassis Harness, J0 ft.
23041983
Lever Shift Tower 23046688
Guard 230457 47
Main Control Assembly (Loet<-in-Range*) 23045757
* Solenoid assemblies are roek-in-range design
which is required for power loss protection
on all-vehiele propulsion applieations. For parts
your ATD dealer or distributor. in non-haurer applications, eontaet
20030901
Copyrighr @ 2003 Geneml Motore Corp.
SIL-55
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
l6-TR-86, Rev D
January, l99l
Produet Code(s): 31, 42
Page 2 of 4
Common Parts (eont)
Answer these questions to order the remaining parts unique to the speeifie model to be
retrofitted:
l. ls the transmission being converted from a manual-electrie? If so, a speed sensor
is required.
DP 8000
1 Speed Sensor 6835 r 04
I Speed Sensor Guard 6837322
2 Bolt, 5/8-ll x 1-7l8-in. 27 t562
Questions 2 through 4 pertain to:
3. Is the unit a DP 8000? If so, the low-range cover and plate assembly and gasket
are required.
16-TR-86, Rev D
January, l99l
Product Code(s): 3lr 42
Page 3 of 4
4. Is the unit a CI:8T9000? If so, the trim boost eover and plate assembly and
gasket are reguired.
DMR Eleetronics
Rural Route 2, Box g?B
3758 pintar Road
Hibbing, MN ESZ46 phone: (218) 262-6693
A PROM (Programmable Read Only Memory) and retainer assembly is required for
installation in the ECU. Please contaet your authorized Allison Trinsmission
dealer or distributor for assistance in selecting the proper pROt\{ and retainer for
your applieation. Your ATD dealer or distribulor wiU rlquire the SCAAN number
for the vehicle to provide necessary information for selecting the proper pBoM
and retainer assem-bly. Instaltation of the PROM and retaine-r assembiy and the
wamanty security label is to be done only by an authorized ATD warranty ouget.
The warranty does not eover damage caused by improper installation.
Make provisions for properly powering the Electronic controls system (designed for
a
l2-volt negativeiround vehicle electricalsystem). Make connections accoiding to the
drawings supplied with the Retrofit Manual'Sa ZOSz. Contact the OEM for assistanee
in
39qqlllnq the neeessa-ry hardware which they may have engineered for new installations.
If oEMtesigned hardware is not avaiLable, it tniit ue n"c"Isary to provide a check
transmission light, throttte position sensor brackets, relays, fu-ses, iwitches, alarm
indicators, terminal and q l2V s-up_ply from.a voltageconverter or baitery equalizer
(if the vehicle has a Pl99k,
24V system). sa 2dS7-eontains necessary information and drawings
for installation of the electronic controls components and ini'erfao" p"ri.. A package
designed fo1 th9 interface which ineludes the retays, fuses, 24 - lz volt converter and
related wiring is also available from:
DMR Electronics
Rural Route 2, Box g?B
3758 Pintar Road
Hibbing, MN 55?46 phone: (218) 262-6699
l6-TR-86, Rev D
January, l99l
Product Code(s): 31,42
Page 4 of 4
After the conversion is completed, fill in the field altered data tag with the original
transmission assembly number. Referenee this SIL number as instrueted in SIL ,6-TR-gz.
The following service publieations are available for 5000, 6000, 8000, 9000 Electronie
Controls Trans missions:
5000, 6000' 8000' 9000 Eteetronie Controls Troubleshooting Manual SA 2092
qggg, 6000, 8000, 9000 Eleetronie controts operators Manual sA 20J4
5000' 6000' 8000, 9000 Electronic Controls Service Manual Supplement SA 2035
Diagnostic Code Card SA 2053
SUBJECT: Release of Neutral Loek nTtr Handle Shift Towers for Manual and Automatic
Eleetric Controls
EQUIPMENT AFFECTED: 5/6/8/}OOO SETiCS TTANSMiSSiONS
New shift towers loek the handle in the neutral position until
a trigger is pulled. with the
subjeet ehange, part number changes are as follows.
2003090 I
Copyright @ 2003 Genenl Motors Corp.
SIL_59
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3-TR-87, RevA
Page 2 of 5
April I, 1990
With the exeeption of the trT'r handle assembly, which is not servieeable, the overhaul of
the new shift towers is the same as the old shift towers, whieh is eovered in the
5/6./l19q0l^Hauling Transmission Service Manuals SA 1866, SA l0?8, SA I I10, SA 1228,
and SA 1833.
Rework Proeedures
Manual Eleetrie Towers: P/N 6836514, 683681s, 68s6s16, 6936s13. To convert these
towers to the new neutral lock trT" handle tower, the following changes are neeessary.
NOTE: 6836514 ean be eonverted to 2301?051 by using Steiger T[aetor-short handle
shown below.
Figure I
au New Part No. Description Old Part No. A!y. Item
I 23047 l 93 Handle Assemblv
(All models exeipt
Steiger Traetor-short
handle, l2V)
23047 l 94 Handle Assembly
(Steiger Traetor-short
handle, l2V only)
Handle 6839309 l6
Knob 68393 r 0 l5
Pin 683931 t l4
Ring 6839345 L7
Rotory Key 68393 l? l8
Nut 68393r 2 t9
Bushing 683931 3 2A
Housing 23
I 23047904 Cover Assembly 3l
I 23047t97 Fuse Holder 6839335 34
I 23047195 Drive Adapter 6839314 t3
Shim I 16092 ll
Spring 6839318 26
Leveler 6839316 27
Pin 6839320 28
AGC 9 Fuse SFF 9 3s
Assemble and test *rift tower with new parts listed and delete old parts (refer to Fig. l).
Follow the assembly proeedures in the Service Manual.
Parts not mentioned above remain the same as the old tower and should be referred to in
the Ilansmission Parts Catalog. Old parts will be phased out as warehouse stock is
depleted.
3-TR-87, RevA
Page 3 of 5
April I, 1990
J., /-i
I
19\\
,o
\\ trlc' -r'i-.t'l
i
I
b
I
I
I
I
I
I
I
I
I
I
I
t
I
I
t
I
I
I
I
II
t0050c
loci
20030901
Copyright @ 2003 Geneml Moro6 Corp.
SIL_6I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3-TR-87, RevA
Page 4 of S
April I, 1990
Figure 2
Q!J. New Part No. Deseription Old Part No. AIX- Item
I 23047193 Handle Assembly
Handle 6839309 I l6
Knob 68393 I 0 I l5
Pin 683931 I I l4
Ring 6839345 I l7
Rotory Key 683931 ? I l8
Nut 68393 I 2 I t9
Bushing 68393 l3 I 20
Housing I 25
I 23047903 Cover Assembly I 28
I 23047197 Fuse Holder 6839335 I 3l
I 23047195 Driver Adapter 68393 I 4 I l3
Shirn I r6092 I ll
Spring 68393 r 8 I 26
Leveler 6839316 I 27
I AGCg Fuse SFE 9 I 32
Assembly and test shift tower with new parts listed and delete old parts (Refer Fig. 2).
Follow the assembly procedures in the Serviee Manual
Parts not mentioned above remain the same as the old tower and should be referred to in
the Tbansmission Parts Catalog. Old parts will be phased out as warehouse stoek is de-
pleted.
3-TR-87, Rev A
Page 5 of 5
April I, 1990
dr'i
ffi-
t75*54
Figure 2. Automatic Electric Control Shift Tower
You are encouraged to repair rg-t!9r than replace both in- and outrcf-warranty shift
seleetors whenever practical. Units under wamanty coverage should have the shift
selector rebuilt and a eopy of the repair invoiee su5mitted ilitn tne AFA. Individual
repair parts are listed in tle appropriate parts catalogs. The following repair kits are also
available to allow repair of the mechanieil functionslf tne lever seteitor:
P/N Name
14-TR-88, Rev C
January, lggl
produet Code(s): 24, ZS,
page 2 of 2 31, 43
fl
COVERASSY
P/N'r 23043065
23()43066 li
23(N3087 H
23043068
23043069
@fl*
. KITCOI{TAITTS:
4 P/N23045t33SCREWS
r P/]{ 23048676 HARNESS
1 P/,| 20500q,l HoustNGASSY
Figure l.
2LU30901
Copfight @ 2003 ceDeral Morors Corp.
SIL-65
l8-TR-90
August, 1990
Produet Code(s): gl
Page I of 2
Part Number
Model Part Name New ------ OtO
Interehangeability:
All new and old parts must be used in groups. No mix of old and new parts is acceptable.
Rgtro_fit of new parts into transmissions prior to the S/N break is aceeptable, as long as
all old parts are replaeed with new, for the transmission models listed.- Sueh retrofi-t is
not required nor reeommended unless bearing durability has been unacceptable.
Parts Modifieation:
Ground sleeve 67747 12 can be updated to new part number 23048636 (refer to Figure I).
Eetarder housingassembly 6??0614 can be updated to new part number 2304864f (refer to
Figure 2).
18-TR-90
Augustr 1990
Product Code(s): 3l
Page 2 of 2
23O lN. (5.a4 mm)
0.230 lN.
(5.84 mm)
s 1.?7o trrt. (133.86 mm)
5.230 IN. (132_84 mmi
R 0.06 tN.
(1 .52 mm)
MAX
20030901
Copyrighr O 2003 General Motom Corp.
SIL_67
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
l-TR-91, RevA
September, l99l
Product Code(s): 31
Page I of3
EQUIPMEIIT AITFECTED: 5900/6000 Manual Electric and SPG (not elecronic controls nor
transmissions using revene, neutral and first range Iockup block option)
Successful field testing has given support to release of a new separator plate for subject models. The
plate orifices spliuer high clurch apply pressure at two rates around the low trimmer valve. This
additional trim flow allows the flow valve to cycle, releasing the lockup clutch during the shifts.
Interchaqgeablllty
The new plate and gaskets may be used in any 5900/6000 (except etectronic controls) without regard for
M.I. Replacement at overhaul is nott requircd unless harsh l-2 and 34 strifts have been a concern.
Identlflcatlon
Visual identification of new or field modifted parts may be accomplished using the rework data contained
in this SIL @igure 1).
Rework Informatbn
Separator plate 23011252 is the same as 23M8056, except 23M8056 has a 0.30 x 0.50 inch Q .6 x 12.7
mm) hole described by the dimensions shown (Figure l).
1-TR-91, RevA
September, l99l
Product Code(s): 3l
Page 2 of 3
0.300 t]{. I I
(7.6 rrn) l-
-l
Gaskets
If new gasket part numbcr 23C/,8057 and/or 23048058 is not available,
ir is perrrissible to rework old
gaskets by adding the holes using the modified separator plate as a temptate.
20030901
Coplright @ 2003 Geneml Motors Corp.
SIL_69
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
l-TR-91, Rev A
September, 1991
ProductCode(s): 31
Page 3 of 3
Hydraullc Schematic
T265
Figure 2. Hydraulbs Modifrcation
8-TR_9t
November 2l,l99O
product Code(s): 3l
Page I of8
rHICK SCALLOPETIOESIGN
SHELL THICKNESS
INCBEASED 20%
GEAR
GEAN
6774tO1
29503532
APPX. ?'
ll-
APPX- t.5"
_Jtt f,_
a.9" oR 5.9"
ottlY5-9.
BEARING
BEARING
20030901
Coplrighr @ 2003 Geneml Motors Corp.
SIL-7I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
8-TR-91
November 2I,1990
Product Code(s): 3l
Page 2 of8
The stator requires rewort per Figure 4 if not already to eurrent specifieations. It is abo
neeessary to bottom tap flywheels in which thread depth fails to Ui .gZ" or greater per
Figure 5.
Following eaeh P/II is the size of the pump bearing bore in inehes. Note for information --
castingblade angularity is visually different within TC Series from draftable to
nontraftable easting but the torque eonverter assembly absorbs and transmits power
equally.
Group rrAt'additional required parts for all C(LB)T and CRT transmissions:
8_TR-91
November 21, l9g0
Product Code(s): 3 I
Page 3 of8
20030901
Copyrigbr @ 2003 General Motors Corp.
SIL_73
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
8-TR-91
November 21,1990
Prodrrct Code(s): 3l
Page 4 of8
Rework larger 6831068 (CLT) or 6??8435 (CLBT) turbine shaft for serviee of CT or CBT
models with small turbine shaft. New ground sleeve, eonverter elements and assoeiated
parts must be used in conjunetion with shaft. Caution: 6??0838 cover rnust eontinue to
be used instead of a lockup shift valve assembly. P/N G??0838 is no longer available and
may be replaeed with lockup valve body, P/N 23015048, with the valves bloeked (i.e.,
block the shift valve on the spring end and the flow valve adjaeent to the small land.
NOTICE: Shaft is ca.se hardened. Grind approximately .020 deep at eutoff loeation prior
to use of eutting tool.
T2268
8_TR_91
November 21,1990
Product Code(s): 31
Page 5 of8
RETARDER HOUSING
ASSY 67714()6
(BETARDER HOUSING ASSY
67714()6 HAS BEEN REPI.ACED
FORSERVTCE BY23()16846
WHICH DOES NOT REQU'RE
itootFtcATtoN)
DRILL 1.OO DIA. THROUGH
ONE WALL
r-]\-l
.%
,.-]
20030901
Copyright @ 2003 Geneml Mo[ors Corp.
SIL_75
8-TR-91
November 21,1990
Product Code(s): 3l
Page 6 of 8
CURRENTLYO.SI2 DIA.
tN 6775(,A(,
(6775(,4' HAS BEEN REPI-ACED
FOR SERVTCE 8Y6775834
WHICH TX)ES ilOT REOUIBE
rootFtcATroN)
8-TR-91
November 21,1990
Product Code(s): 3l
Page 7 of8
PREVIOUS THICKNESS
CURRENT THICKNESS
FRONT REAR
20030901
Copyright @ 2003 Genenl Motors Corp.
SIL_77
8-TR-91
November 21,1990
Product Code(s): 31
Page 8 of8
FIGURE 5 FLYWHEEL
FLYWHEEL BOLT HOLES S}IOULD BE BOTTOTI TAPPED tF NEOUIRED
TO ENSURE ADEOT'ATE THFEAD DEPTH OF 0"82'IiINITUU.
9-TR-91
November, 1990
Product Code(s): 81
Page 1 of2
20030mr
Copyright @ 2003 Geneml Motors Corp.
SIL_79
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
9-TR-9r
Nonember, 1990
hoduct Code(s): 31
Page 2 of 2
T-r
DUTCIER
rr.6-
ta,
--g
t3t IEEH
12'
lza-
rtGe
2-TR-93
September, 1992
Pro<luct Code(s):
Page I of3
SUBJECT: Allisrn Transmission Elecrronic Controls Push-Bution Shift Selecor overlay Cracking
After extended servicg cracks may appeff in the overlay material covering
the snapdome swirches in the shift
selgctor cover assembly' A higher quality material is being used to increase
the service life of the cover assembly
and address the cracking concern.
The revised marcrial used in the over assembly presents no visual or functional
change !o the shift selector.
However, the cover assembly containing &e reviied material has a new
assembly partnumber.
C-ontents:
aa Ilescrlption
I Cover Assembly
I Gasket
t0 Retainer
I Assembly Tool
Instructions:
l. Set rhe vehicle brakes and chock the wheels.
20030901
Copyright O 2003 General Motom Corp.
SIL_8I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2-TR-93
September, 1992
Product Code(s):
Page2of 3
4. Disconnect the electrical connector at the base of the shift selector by rotating the re[aining ring
counter-
clockwise.
5. Remove the four screws retaining the cover assembly to tre housing.
6. Lift the cover assembty and carefully disconnect the multipin connector from the selector assembly.
7. Carefully remove the six heat shrink retainers or steel clips (with pliers) from the cover assembly making
sure not to damage the switch assembly.
9. Install the swirch assembly in the new cover by positioning the alignment dowel in the cover assembly
with the alignment slot in the switch assembly (refer to Figure l).
10. Using the retainer clip tool, part number 295W27, install the retainer clips on the dowels with a firm
push and a light tap with a hammer making sure the switch assembly is seared properly.
I t. Remove the laminate from the gasket and insull in cover assembly.
12. Reassemble the shift selector assembly with the new cover assembly and gasket making sure &e multipin
connector is seated properly.
Failure to replace a cracked cover assembly may result in increased effort required to attain the desired range
selection.
Spane Parts Information: Only the revised cover assembly is available for service.
2-TR-93
September, 1992
Product Code(s):
Pagc 3 of 3
AUONMENT
.Qg'o O
TULIPIN
CONNECTOR
o
a
AUONIIENT
O
OOWEL
o^
TIOUNTINO
DOTYELS (6)
COVER
ASSETIBLY
2120591
8.'t3.92
Figure I
This SIL is to announce that Allison Transmission High Efficiency Filters and related
maintenance items can now be ordered
through the normal Allison Transmission Parts Distri6ution System. Formerly, these
items were marketed through the pall
Industrial Hydraulics Distribution System.
The attached is a simplified cross reference matrix of the new Allison Transmission part
numbers and the former Allison/pall
part numbers.
8-TR-94, RevA
April, 1994
Product Code(s):
Page I of8
SIIBJECT: Availability of High Speed Reverse Capability; Avaitability of Enhanced Shift euality
EQIflPMENT AFFECTED: 5/6000 Models
The standard 5'12 ratio @l) reverse or tbe 3.43 ratio (R2) high
speed reverse is programmed into a replacement
PRoM to control which reverse is utilized. In the event oat ttre vehicle
is at a location that requires both reverse
ratios at operator discretion, it will be necessary to adjust
the selector lever. A new shift pattern cover assembly should
the handle stop in tbe shift selector 1o'"1"* 6r *r"r
be installed under the bezel in the shift selector "r
assembly to reflect both reverse positions. The ECu will only
allow shifts from Rl o R2 or from R2 to Rl at
closed throttle conditions and low output speed.
20030901
Copyright @ 2003 Genem.l Motors Corp.
SIL_85
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
8-TR-94, RevA
April, 1994
Product Code(s):
Page 2 of 8
The replacement PROM is also required to control the function of the trim boost solenoid. The trim boost
solenoid is activated at closed throftle conditions to give 0 psi trim boost pressure and turned off at full throttle
conditions to provide a regulated trim boost pressure resulting in firmer shifts. The trim boost solenoid is
connectod to the ECU by the chassis harness with the low-lodtrim boost connector, pA.I 23Ail72. Refer to
Trcubleshooting Manual S[nlz, Appurdix C, Pages C-19 thru C-Z3,prior to installing this connecror.
Parts Requlrcd:
planetary Geartng l)
Gigure
AE Current Qty Former Descriptlon
L 29512836 I 23010489 Carrier Assy, intermediate
I 29512265 I 67s9399 carrier Assy, intennediate
AR 2951U76 I 6831117 Ring Gear, interrrediate 5900
AR 29512264 I 6831069 Ring Gear, intermediate 6000
I 29512834 Hub,highrange
I 29512835 Snapring
zIIJF
E
z E
f
o
o
a
-
a ,!l
z,=
-
2fr
<(5
E>
l-E i
oh
OZ
o<
(or' ftEgEe
F
m
J
o
E
IJJ
=
E
o
lt
Figure I
20030901
Copyright @ 2003 General Motors Corp.
SIL-87
8-TR-94, Rev. A
February, 1994
Product Code(s):
Page 4 of 8
THREADED TEST
PLUG - TYPICAL
I
L.
SECTION A. A
Figure 2
8-TR-94, RevA
February, 1994
hoducr Code(s):
Page 5 of 8
Interchan8lrhllltO
Planetary Geanng
The current parts can be used in older transmissions but must
be used toge&er when perfomring this modification
on old transmission. Identify the unit by stamping H.S.R. behind
the model number on the data tag if fie
596216M2 to 5963/6063 assembly number is not reflected on the attached
list. The former parrs will be
maintained for service of older units.
cAUTroN: The bigh speed reverse calibration must not be used without the new planetary gearing
parts.
8-TR-94, RevA
February,1994
Product Code(s):
Page 6 of 8
8-TR-94, RevA
February, 1994
Product Code(s):
Page 7 of 8
3tTR-94, RevA
September, 1994
Product Code(s):
Page I of2
The size of the spline on the remote input cover has been increased
slightly to provide a more snug fit of the input
flange 0o drive cover. The new size spline is reflected in the
new part numbers for the remote drive housing
assembly and also the detait splined hub.
concurrent with this change, a thicker flange retainer washer and longer
self-locking bolts are used. The new
spline fit may require heating the input flange to 250"F maximum
to iacilitate assembly of the flange onto the
mating spline.
when replacing hub on drive cover assembly, both parts require machining
to accept (4) press fit oversize service
dowel pins. consult appropriate service manuar fordetailed instructions.
20030901
Copyright @ 2003 General Motom Corp.
SIL_g3
35-TR-94, RevA
September, 1994
Product Code(s):
Page2 of2
s/N 31001003s9
36-TR-94
August, 1994
Product Code(s): ?1, 25, 31, 43
Page I of8
20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_95
36-TR-94
Augusg 1994
Product Code(s): ?A, 25, 31, 43
Page 2 of8
36-TR-94
August, 1994
Product Code(s): 24, 25, 31, 43
Page 3 of 8
ECU PROI{ SER!,ICE OIL CAL II/V FEIAFO PRESEL RAN6E SPt BDCL SPL O\,ER COiI HLD BED SEC
III]DEL IIUIIBER }IU}IBTft }IU}IBET ECU SEl\l SPEED ftATIO OPTIIOO IANGE SI6}IAL INF,U] OPT
'JOC
NUI'I OUTPT SPEEDROTSOT.T HST INF
st6
DP 8963 e9504960 P9504959 16t?a0e9 P 1900 SetAB { 5Be il E0 e{00 LR L YS
DP 8963 F
?95()4?70 e950.+96? l6t??0?9 1900 BEIAB { 6BE il 't0e0
{0e0 E0 2400 Lft L YS
49504976 e95049?5 t6t?aoe9 F EelAB
DP 8963
2950498a e9504981 t6t7a0e9 P
1900 { 58e It 4050 E0 e.t00 Lft L YS
DP 8963 1900 SetAB { 6g? t{ {050 E0 e{00 LR L YS
e9504?84 e9504983 t6l?e0e9 P 8a3A
IlP 8?63
4950q988 e9504987 l6l7a0a9 P
t900 il8e il {0e0 t0 e{r00 LR L YS
DP 8963 t?00 8? tAB { 65{3 Be il {0e0 E0 e400 LR L YS
e950497e e95049?l l6t?e0a9 P EetAB
IIP 8963
?93049?4 a9504973 t6t??O?9 ?
P099 4 3Be ri (0?0 E0 e{00 tR L YS
DP 8963 ?t00 SetAB { 5B? N {0?0 E0 e400 LR t YS
e9504980 P9504979 t6l?e0e9 P BEIAB
DP 8963
e9504990 e9504989 t6t??0e9 F
al00 { 5BA il 40e0 E0 e{00 LR L YS
DP 8963 e100 SetAB e sBa I 40e0 E0 a{00 LR L Y5
e950495e e950{951 t6t?a0a9 F 8alA8
0P 8963
e9504954 e9504953 161?a0e9 F
al+1 { 58e il {0e0 E0 ?rr00 LR t YS
ItP 8963 el4l 58rAB { 5Br il 4050 E0 e400 LR L NS
e9504936 a9504955 16t?e0a9 P 8etA8
DP 8963
e9504958 ?910495? t6t?a0e9 P
el4t + 5Be N 40e0 E0 e400 LR L YS
IIP 8963 et4l 82tAB { 5BU il {0e0 E0 e{00 LR L YS
4950{96a a950{951 t6t?e0e9 P SettB
0P 8963
e9504964 a9504963 t6t7?O?9 P
el4l e 5Be il {0e0 E0 e400 LR L YS
DP 8963 al4l SPmB { 58e il 4080 E0 ?{00 LR YS
e950/i966 a9504965 t5t?e0e9 p
L
0P 8963 el4l SelAB { 58e il {0e0 E0 e400 LR YS
e950rr968 e9504967 t6l?e0?9 p
L
0P 8963 ?l4l EetAB t {Be ll {020 E0 2400 LR YS
e9504978 e950{r977 t6t??0?9 p setAB L
DP 8963
?950{?86 e9504985 t6l?a0e9 P
et4l a sBa |r {0e0 E0 et00 LR L YS
tlP 8963 et4t 8alA8 t IBe il {080 E0 ?400 LR L YS
e950499e e9504991 l6t?e0a9 ? EatRB
0P 8963 ?171 e s8a t{ {020 E0 e{00 tR L YS
fiI(B) ?4t e9504896 ?950{895 le2E?8e F t73? lto 5A lR Bl t 6830 E0 e5l0 NA ltil
ir
HI(E) ?{1 e950{7re e950{7{l teeSe8t F t?98 38 5A { Dt lt 6{00 E0 e5t0 ilA YS
HI(Bl 7{t 4950{75{ 2950{?53 tee828? F t798 38 5t il Bl ll 6{00 E0 ESI(' NA L
L
YS
HI(B! ?il e950t756 ?950{755 lea8e8? F t798 38 5A {N il E?IOFI a5t0 ttA |t ltil
HI{8t ?{t ?950{688 e950{68? lePE?82 F t89t t6t 5A { Bt ll 6830 E0 a5l0 ilA L ils
HI(BI 7{l 160891t9 t6088967 le28?82 P t90t 39 5A 5 lt H 2710 FI eees ilA ltil
HTtB) 7{t e9504{?6 e950e{E leaEe8e F l9e9 3a 3tL til il 2710FT ?EE3 NA
r{
illl
lll(Bt ?{r 4950e5$ 2?50e539 teeEese F r9e9 3a 5A 4il il e7t0Fr ee23 ilA il
N
ilil
HT(8t 7{t e950?7tP e950e7lt tezBeSe F l9e9 3e 5A
':ll ll Bt il 3{40 LL aea3 ilA llil
ltl(Bt ?{l e950{510 e950{509 teeEPEe F r9e9 sa { Bt il 3{?0 E0 a50B tiA L
R
YS
HI(8! ?{t 2?504616 e950{6t5 te28e8e F t9e9 35 5A ilil il e7e0E0 Pee3 NA il ili{
HI(B} ?TI
l[(Bt 7il
e950{636 e950t635 leeS?8e F l9a9 35 5A il Bt lt 3{{0 E0 e5l0 liA ilil
e950{658 e950{657 te?828a F l9?9 35 5A il 8l il 3{30 E0 e5t0 NA I llil
t{
illl
ltT{8t 7{t e950{?66 e950{765 raeSe8e F t9e9 38 5A lt Bt ti 3f{0 t0 e5r0 ilA I
R
l{
HIIB} ?{I 2950i786 e9504?05 lee8e8e r t9e9 38 5A I ll il e7l0 Fr E5IO NA ll l{
t{
ilt{
HTtBt 7{t e?50i8t8 P950{8t? le?8e8e F I9P? 38 5A ll Bt I 3t{0 E0 ESI(| NA
R
ltN
HI(B} ?{I e950{8{? e950{8{l lP28e8e F l?e9 38 5A il Bl ll 3{30 E0 e5t0 ilA L ils
R
lt
HI{Bt 7{l e950$6a e950{B6t taeEzBa F t9e9 38 5A t 8r x 3410 LL EsI(, NA
t{
iltr
I'l
fiI(B) ?il a9s049tr e9504913 teesPse F tle9 38 5A 4il I e?20tr e5l0 ilA
N
ltN
flI(Bt ?il 2950{916 e950{9t5 te28e8e F r9e9 60 5A it 8t N 3t30 LL ASIO NA
N
llil
fiIl8t 7{l r6089t89 t608900? le28e8a t930 R
ilI(8' ?il
P 39 5A sc il e?to FT ee95 llA ti lt
1608?a{9 160890{r tee8e82 P r?30 39 5A I SC N e?t0 FI e390 NA il lt ll
tr
fiI(Bl 7{t t6r3t6r9 t6tgl6t6 tee8e82 P 1930 3e 5n 1{il il e7l0FI e400 t{A N l{il
20030901 Copyright @ 2003 Gen€rat Motors Corp.
SIL_97
36-TR-94
August,lD4
Product Co&(s): ?A, 25, 31, 43
Page 4 of8
ECU PR{III STRVICE OIL CAL It/V ftETARI} PfiEsEL [tT8E sPL BDCL UOC SPL OIJER C(lI{ I.ILD BED SEI
iotlEL iluiBER IIUIIBER }IUIIBER ECU SEII SPEEO RAII{I OPfi{tll FAIIGE SIBXAL IIIPfi llPI IIUIT I]UTPT SPEEORI}LSOPI HST INP
HIrB) ?41 e9504646 e9504645 laeSege F e08i 38 5A 4 t't I e?10 FI e5l0 ]lA t{ t{ il
nI(Et ?{l ?9501i650 e950{6{9 leeBeES F e08l 39 5A N Br lr 34{0 E0 ?5t0 llA I il i{
ltl(Bl ?{t ?9504666 e950{665 tee8aSa F e081 38 5A i{ N il ?7e0 E0 e5l0 llA il l{ t{
HT(B) ?fr e950{7?? e95047et E?g?S? t 20Bt 38 5A {N il 2?30E0 4510}lA il N il
t{ItBt 7{t e9504??4 e950{7a3 leaEaBa F 208' 38 5A N Br il 3{40 t0 a5t0 l{A ft ll ll
nl(81 741 e9504?30 P9s04?e9 teeEeSP F a08r 3S 5A cN N e7l0FI P3l0ilA il X N
36-TR-94
Augusg 1994
Product Code(s): U, 25, 31, 43
Page 5 of8
EIU PR0ll SERI/ICE {lll CAL l{/i/ RETAR0 PRESEL litiiE SPL BDCL tlgc SpL otlER Cou ttLD BED SEC
}IODEL TUIIBEF llultEEF IIUITBER ECU SEiI SPEEO RATIO OPilIOO RAI{EE IJEIIAL IIIPUI OPT III'II OUIFT SPEEDftOLSOPI HST INP
HT(B} 7550R e950t6?6 a950{6?5 tPaSaEe F 1436 9r9 tA 543e1 il il 6t00 LL e5r0ilA il il [
HI(BI ?550R 29504866 e9504865 tee828e F I 436 9t3 lA 5{3At I il 3lra0 LL e5t0ilA il x |l
HI(8) 7550ft e950{656 e9s0{655 teaSaSa F t6a0 9!9 rA 543e1 il il 6t00 LL e5t0 lrA lr lt ll
HT{BI 7550R ?930?5t0 ?950e509 leaSeSe F t730 e9 5A ilil N a7a0 E0 t9i5ilA il il ll
I{I{BI ?sSDR e950{9{e e9504r{t te?Ba8e F I 880 38 5A sil il e7e0 E0 a5l0ile il il il
HIIBI 7550R e95t{Pr4 e95t{e{3 le?8e8e F t8B0 38 3A ill I 6t00 E0 e5l0tA L il il
HI{B' ?550R e950e716 ?950e?15 le?Be8a F 19e9 3e 5A ltDt il 3440 LL ea23ilA R il lt
HI{BI ?550ft e?50t67{ e950{6?3 reeS?8e t I 949 35 5A t{Bl il 3430 E0 e5t0 llA R il il
HI(BI 7550R e950450{ effi0{s03 rzeBeEa F I 949 33 SA 5Br lr 34e0 E0 a395r{A L Y S
HIIB) ?550R e950{?8a e950{78t 1ea8e8e F I 949 38 5A llBt il 3440 E0 e5t0ilA R ll tr
HT{B} ?550fi 4950{8e0 e950{819 leeSeSe F I 949 38 5A ilBt il 3440 E0 e5t0 ilA R ll il
HT(8r 7550R e950{830 e9s0{8?9 lee8?8a r I 949 38 5A ltBl il 3rr30 E0 ?510ilA L il s
HI(8I ?550R e950{8t0 e950{839 teeSeSe F I 9{9 38 3A 5lr lt E?IO FT asl0 il{ }t r{ t{
HT{B) 7550R a950rB7e e950{871 t?e8a8e t I 9{9 38 IA 5t3a il [ 3{a0 LL e5l0 ilA L ll t{
20030901
Copyright O 2003 Gerenl Morors Corp.
SIL_99
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3GTR.94
August, 19!H
Product Code(s): 24, 25, 31, 43
Page 6 of 8
€CU PR{I}I SERVICE OIL CAL II/t, RETARD PRESTL N&I6E SPL SOCL i,OC SPL lt'/ER C(l}I HLD BED SEC
II|IDTL IIUIIBER TUIIBER IIU}tBEft ECU SEII SPEED RAIIlt llPI}I(lD RANTE SI6{AL TIIPU llP] IIUII OUIPT SPEEI}ROLSOPI I{SI IIIF
ilIrBt 648 t608?a39 16089038 l??8?8e P ?0?9 44 3N {lt i{ a-,!0 FT 0 llA Nil
iTtSr 618 e950m0e ?9s0{001 laeSeEe P atal 35 3AL tt{ lr ??t0 FT ?394 ilA t{ t|l
ltltBt 6{8 e950{59{ e950{593 te?8e8e P ?ler 38 3A {il lr z?20 Ea 2394 NA lt lt
ItI(Bl 6t8 e950463{ e9504A33 teaEeEe P eta I 38 3A l{ Bt tr 3q4rl E0 e5l0 llA Lti
lrT(8r 6{8 16085319 t6085319 I?E8EBP P 8380 4q 3A { i,l }l z'!0 FT 2500 [A Nlr
sL-100 Copyright @ 2003 Genenl Motom Corp. 20030901
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG
36-TR-94
August 1994
Product Code(s): U, 25, 31, 43
Page 7 of8
ECU PR0tl sERvtcE (llL cAL il/l', REIARI PREsEL i:lriEE spl BocL voc spl ovER co,N ttLD BED sE[
I{(]DIL IIUI'tBER }IU}IBER NUIIBER ECU sEI{ SPEED RAIIO OPTIIOO RAIIBE t:Eflf,t II{PW llPT IIU}I OUTPI SPEEDROLSOPI HsI IHP
HTrB) 649 16089t59 16088990 lee8e8? F e380 4ir 3A .' I lt e7t0 FI e500 t{A il l{
|11(B) 6qB a950469r et50{691 te?BaBe il
t(r(B) 648 a950{8?6 ees048e5 leaEeSe
p e3E4 44 3A ilil N e?toFT eru6NA [ [ N
p e38{ 38 5A { il }t e?to FI e?36 ilA lt il il
20030901
Copyright @ 2003 General Motors Corp.
sL-l0l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
36-TR-94
August, 1994
Product Code(s): 24, 25, 3L, 4l
Page 8 of8
ECU PRBIT SERI,ICE (l[t CAL II/V RETAftO PRESEL iAItgE SPt BllCI Vtlc sPL {IVER c(lil I{LO BED sEc
II0DEL lluilEEt }IUIIBER NUIIBER ECU SEN SPEED RAIIO OPIITOO RA}IEE SItsIiAL IIIPW OPI iIUII OUTPI SPEEDROLSOPI HST INP
cL(BlI 755 ?9504?10 a950{?09 teeSaEe F 1890 lt(l 5A e 8r il 6830 E0 e5t0 t{A L lt lt
cL(B)T ?55 29504854 29504853 teaSPSa F 1890 lt0 3A 5 Bl il 6830 E0 e5l0 ltA L |l'lt
cL{B}I ?55 ?9504870 e9504869 taaEega F t890 60 3A 5 Bt TI 6860 E0 eilo ilA L lrs
cLrBlI 755 29504614 2950f6t3 12e8?8e F 19e? 66 lA8 3 alllR Bt il 69e0 E0 ?39{ [A L illl
cL(BtI ?55 e9s046a6 e95046e5 taeSaSe F n?? 56 IAB 3 er[R sc il 69e0 E0 e5l0 ilA L lr lr
cL(BlI 75s e95046e8 e95046P? tez8eB? F l9a7 66 IAB 3 etilR sc l{ 69e0 E0 e5t0 llA L ilil
cL(8)I ?55 e9504680 a950{6?9 tae8e8? F t9e7 66 IAB 3 arNR SC il 69e0 E0 ?st0 ilA L ltI
cL{BlT ?55 P9504004 e950{003 taa8tSe F l93l 66 IAB 3 PmR Bl ll 69e0 E0 fli00 trA L it s
cL(Brr ?55 e9504508 e9504507 lAaSaSE F l93t 66 tA8 3 arilR Br il 69A0 E0 ?500 HA L lts
cLrElI ?55 49504728 ?9504??? le?828P F t93l 38 3A 5 8l il e540 LL e5l0 ilA L ll t{
cL(8rI ?55 e95045e0 e950(5t9 lPPBeEe F t99l 66 IAB 3 tBl il 69e0E0 m9{ilA L ll li
cL(8)I ?5s 16085359 16085823 l??8e8a P e00l e9 5A er sc I emo E0 e350 NA lt ilt{
cL(8tI ?55 t6089159 15088995 tea8a8? P A00l al 5A el sc il e7e0 E0 $50 t{A il il[
cL{B}I ?55 16t36659 16136476 tea8e8e F e00t 33 5A et il }l ?7?0 E0 ae80 ilA X lt ll
cL(BlT ?55 e9504s64 e9504563 lee8e8a F a05a 130 5A 5 Bt ll 6830 E0 ffig{ }lA l{ ilt{
cL(8)I ?55 e9504678 e95046?7 te28e8? F e08l 66 lAB 3 IBl I 69A0E0 ffi10ilA L I5
cL(BrI 755 e9504690 a9504689 l?e8eBa F e081 38 5A et [ il a?30 t0 e5t0 t{A il ll lt
cL(BtI 755 89504714 ?9504711 te2Be8? F e08l 60 3A 5 Bl il 6S60 E0 2510 [A L ils
cL(BtT 755 e9504?3e ?9504?31 l2e8e8? F e08t 60 lA8 3 t Bl il 69a0 E0 e5t0 t{A L ils
cL(BrI ?55 e950{764 e9504763 le?8ege F eoBl 60 3A 5 8I TT 68A0 EO ?5IO NA L Is
cL(8lT ?55 P9504816 e95048t5 la?gA8e F e08t 38 5A 5 il il e?30 E0 a5l0 ilA il t{ t{
cL(8lI ?55 ?950{844 e950{8.r3 le?8e8? t 8081 60 3A { 8r TI 6860 E0 ?510 ilA L Is
ct(BlT ?55 e9504846 ?9504845 leeEeEE F ?08t 60 3A 3 Br II 6860 E0 e5t0 ltA L Is
cr(BrT ?55 e9504864 a9504863 l??8e8? F a08l 60 548 3 I 8t il 69a0 E0 ?510 nA L ils
cL{BrI 755 49504894 e9504883 le?8e8e F eoBl 60 5AB 3 erilR sc t{ 69e0 E0 e5t0 ltA I t{il
cL{B)T 755 e9504940 e9504939 lee828e F E08t 60 3A I Br lr 69P0 LL e5l0 [A L illt
cLrBlI ?55 e9504584 e9504583 l2a8?Ba F e090 38 3A 5 Bl il 70te E0 e394 ilA lt It{
cL(B11 755 e9s04790 e9504789 lea8?8? L e0e0 38 3A 5 8l I ?ota E0 P5t0 ilA ll llil
ct(BlI ?55 a950q6te e950461r tae8esz F at00 86 IAB 3 { Ba il {0a0 E0 e5r0 nA L Y5
cL{BrI ?55 ?9504?7? e950q771 l2e8e8P F gt00 ll0 rAE 3 { BA r t0a0 E0 e5t0 ilA L YS
cL(BlI ?55 t60?4609 t607,{964 leeEESe P al0? ?9 IAB 3 4 Be il 40?0 E0 ?q50 ilA L YS
cL(BrI ?55 16085539 r60856sr reeEeEE P ?10a 79 IAB 4 4 B? il {0?0 E0 e430 [A L YS
ct(BrT ?55 16085569 16085668 la?BeB? P 2t0a 919 lA 5 Cil r{ 6t00 LL ffi73 }tA }t Yil
cLrBlI ?ss ?9504649 a950{6q? leaSeEP F et0e 86 IAB 3 tr 8? il $e0 E0 2510 llA L YS
cL(B!I ?55 49504902 e9504901 tzt8aBe F et0a 38 3A 5 Bl 11 6860 E0 a5t0 ilA L ils
cL(B)T ?55 16089t49 16088984 teeB?82 P e30t 38 3AEL e el sc N a7a0 E0 e750 xA il llil
cL(8)r ?55 e9504708 e9504707 lae828? t a30t 38 5A 5 tr n 2?30 E0 a6ee ilA I illr
ct(BrI ?55 e9s0E736 ?9504?35 teeBeS? r e301 60 IAE 3 5 Br ir 69a0 E0 a679 ilR L ils
cL(8)I 9681 160853e9 r608580a lae8zB? P 1900 84 tAB a 5B? H {0e0 E0 e450 LR L Y
q
cL(BrI 9681 16085339 lA0B58u? lee8282 P 1900 84 tA[ 4 5Be il {0e0 E0 4450 LR t Y
(
cL(BtI 9681 495046e4 a95046e3 reeBe8z P 190t ?tr IAB 4 654 8t il IOSO E(l P{O(,LR L il C
cLtS)I 9681 ?95048ra 29s0{8lt l2P8a8e F l90 t 58 IAB Ir 5Be I {050 E0 e400 LR L il s
cL(BlI 968r 4950483S 2950qffi7 12eB28e P t90t 5g tA8 lt 68e il {050 E0 a{00 LR L }r
cL(BlI 968r t6085219 t6085??? l??8e8P P I 933 84 lA8 c 5Be I 40e0 E0 ?450 LR L Y s
cL(BtT 9681 t6085349 16085815 la?BeBe P at00 84 IAB ( 58A lr {OA'] EO P{50 LR L Y s
cL{BrI 9681 t6085389 t6085846 leeBe8e P ?tb0 84 IAB 4 5Bl lt q050 E0 e{50 LR L N s
cL(BtI 9681 t60854?9 r60856t{ lee8aEe P er00 8{ IAB 4 5Be il 40e0 E0 ei50 L
Lft Y
cL{B}I 968r ?950e636 2950?635 lee8e82 F ere0 8? tA8 4 3Be lt {0e0 E0 e394 L
Lft Y S
cL(BlI 9681 e95049/r( e9504943 leeBa8t P ate0 9t3 3A 3Bt l{ 6300 E0 ?{00 LR L lr s
cL(Bt1 968t ?9504950 e9504949 t?e8?Be P ?le0 BE IAE iBt t{ 4050 E0 ?{00 LR L I c
cL(BrT 9681 e9514a06 e9514205 tAaSeEe P ata0 913 3A 68t il 6300 E0 ?{00 LR L tt c
CL(BIT 968I ?95l4et{ P95r4Pt3 te28?Be P ele0 9r3 3A il8t il 6300 E0 e400 LR L ll
5-TR_96
January, 1996
hoduct code(s): 05, 24, 25, 31, 43
Page I ofl
Introductlon:
ry]f service ECU part number 16172029 is the only acceptable part
sIL l3-TR-91).
number !o be used with Dp g000 (see
Interchangeabl[ty:
It is accepable
b use service Ecu P/N l6l72v2g in place of ECU pN l22832g2for orher than Dp g000,
T'NDER' NO CIRCI'MSTANCT SHOULD ECU P/N but
T2282828E USED WIIII A DP 8MO SERIES
TRANSIfiSSION.
20030901
Copyright O 2003 cercml Moiors Corp.
SIL-103
20-TR-96
April, 1996
Product Code(s):
Page I of3
SUBJECT: Change From Tapered Pipe Thread Pressure Ports to sAE straigbt Thread
o-ring pressure ports
EQTIIPMENT AFFECTED: 5/6/8t9000 Series
Effective with transmissions and spare parts shipped on or about June 1996,
all the off-highway Allison products
will have SAE sraight thread o-ring pressure taps rather than the forrrer apered prpe
taps.
cAUTroN: Installing a pipe fitting or plug into a straight thread o-ring tapped porr will not provide
a leak-tight
joint and will damage the o'ring sealing surface.
Quite often, damaged pipe rapped ports can be repaired in placc
by "Chasing" the damaged port with tle qpropriate size pipe t p. lior" precise
salvage procedures (possibly as
complicated as being completely remachined by a compete,nt machine shop)
are ,"qoiirdfo, <lamaged straight
thread o-ring ports to achieve a leak-tight seal. Be certain of the compatibility
of the plug or fitting to the port
beforc installation of the plug or fitting.
20-TR-96
April,1996
Product Codc(s):
Page?of 3
E-
rra
H
\-
EI nr
SE HI}G SIRRIO}IT
Htr -TO+{ETnL
io rcIroJ
Figure I
2m30901
Copyright @ 2003 General Motors Corp.
SIL_105
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2o-TR-96
April, 1996
Product Code(s):
Page 3 of3
Table 1
Nomlnal A O.rlng
Part Number Tube Thload Plug Head SAE O-rlng Parker Part No.
o-D. Slze Materlal Stvle Daeh No- Materlel or Eoulvalent
29525044 3/1 6 318-24 Steel Hex Head -903 Viton 3P5ON-S Vhon
29525046 5/1 6 1t2-20 Steel Hex Head -905 Viton SPSON-S Vhon
29525047 U8 ryl6-18 Steel Hex Head -906 Viton 6P5ON-S Viton
29525048 'U2 3/4-16 Steel Hex Head -908 Viton 8PSON-S Viton
29525049 3/4 1 1|'.t6-12 Steel Hex Head -s12 Viton 'l2P-6()N-S \/han
29525050 7t8 1 3/16-12 Steel Hex Head -914 Viton 14P5ON-S Viton
29525051 1 114 1 5t8-12 Steel Hollow Hex -920 Viton ?0HPSON-S Viron
29527576 3/1 6 sl8-24 Steel Hollow Hex -903 Viton 3HPSON-S Viton
29527480 sl4 1 1116-12 Steel Hollow Hex -912 Viton 12HPSON-S Viton
29528949 5/1 6 1t2-20 Steel Hollow Hex -905 Viton lllJPSON-S Viton
TTHREAO A
\-.'
The new bearings are used at both the PTo idler gear and oil pump
drive gear positions. The idler bearing changes from a ball
bearing to a roller bearing' The drive gear bearinls change r.om
conraa-slyle bafl bearings ,o,iouoing groove notch style ball
bearings.
The inner race of the roller bearing is a two piece construction
and the flat washer should be installed against the converter
housing.
Parts Disposition:
20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_107
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
22-TR-96, Rev A
February, 1997
Product Code(s):
Page2 of 2
23-TR-96. Rev A
August, 1996
Product Code(s):
Page I of3
SUBJECT: Slt,TransmissionperformanceEnhimcement
EQUIPMENTAFFECTED: 5963t6063
PROM 29529029 vehicles with nutput retardation (wet disc brake on drive
axle) 2100 rpm engine
governed speed.
PROM 29529031 vehictcs with input retardation (transmission input retarder
or engine compression
brake), 2100 rpm engine govenred speed.
PROM 2952903? vehicles witlr input retar<lation (transmission input rerarcler
or engine compression
brake)', 1900 rpm engine governed speed.
23-TR-96, Rev A
August, 1996
Procluct Code(s):
Page 2 of 3
Interchangeahility:
WARNIN(;: 'l'ltc luttctional tlitlerence betwecn
the output retardation PITOM an<l the input rcuudation pROM
is tho ltold upshili t'caturc. On iupul. retardcr vehicles, a substantial tlecrcasc in vclricle
brzrking
cllbrl cut occur if thc lriutstnission shifts to a bigher gear range, thercfbre thc transmission will
not sltil'1. liottt a prcsclcctcd range to a highcr range; i.e., inlinite hokl. On output rct lrdcr
vchiclcs, lhc tratrsnrission gear rango has very little efl'cct on vchiclc braking cffort, :ud so
tlrc
tr:rttslttissi0tt is ltllowctl to upsltift frour a preselccted raugc to a higher range al. cngine .spcctls
abovc no krid govcrncd speed.
CAU'I'ION: When installing thc input retardntior I)ROMs, it will now bc reouircd that Wirc #21I (Retarder
I:nable) be connectcd to fte vehicle rekr<lation control systom. 'Ihis provides a signal to the
Iratlstnissi<ln that an input rcurrlation rlcvicc is activatc<l an<J will cause dre triursrnission to
utilizc l'ull trinr bu)st prossuro in tlrc cvcnt ol'a transrnission clownshift. I?ailurc to conncct
Wirc #21 I nlay advcrscly alTcct llre clurability of the transntission clutchcs.
N()'t'ti: Ilccnuse tlrc PltOMs vary witlt application, it will be neccssary to sclcct rhc approprialc PITOM
lor
thc applicatiorr und ordcr a I)R0M in ad<lition to tllc valvc huly kit.
Table 1
P/N Quantitv
-Qggqlptlon
68801 86 Trim Boost Requlator 1
6885047 Outer Trimmer Sprinq 2
2301 3909 lnner Trimmer Sprino 2
68851 66 lnner Trimmer Sprinq 3
29521871 Trimmer Stop 5
29528650 Separator Plate LTR 1
lirble I lists
the parts colltitillcd in thc vitlvc botly rcculibradon kit. Install the parts in accordaucc witlr stan6ard
prmedurcs ouLliucd in 5/6(XX) Scrics Scrvicc Maruirl, SAlg66.
L-Onnect Wirc #2 I I txr input retiurkttion cquippctl vchicles in accordancc witl standiud procetlures
outlined i,
Electronic Contnrl 'l'roublcsltooting Manultl, SA2712. A conrpletc listing of thc availabie
options in each PROM
may be obtairrcd by urilizirrg rhe ECIS program dcscribetl in deuril in SA2712.
23-TR-96, Rev A
August 1996
Product Code(s):
Page 3 of 3
Tabte 2. Trirnmer
I_q9$/6o6g!p!qtg Reference 6/e6
C1 Splitter Low tCD
Outer 6885047
lnner 2301 3909
Stop 29521871
C6 Fleverse (CSi-
Outer 25513457
lnner 68851 66
Stop 29521871
Identification:
Atter installation o. cont,l valve kiL stiunp trris
SIL number on trrnsmission dau tag.
20030901
Copyright @ 2003 Generat Motom Corp.
sL-l11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
24-TR-96, RevA
Apil,1997
Product Code(s):
Page 1 of3
. Shifi Enhancernent
Reference SIL 23-TR-96.
Add Delete
FrictionPlate (5) 23Vt6t6 (4) Z3O4t6l6
Reaction Ptare (5) 6776610 (4) 6769326
. lncreased Capacity Splitter Clutches
Reference Figure l.
Refer to M 6600/CL(B)T 5/6fin Service Manual, sA 1866, for detailed assembly and disassembly procedures.
24-TR-96, RevA
Apm, 1997
Product Code(s):
Page 2 of3
DRUM 672814
SNAPR|NG 230111s0
-
HUB ASSEMBLY 29533089
*
Relerence Figure 2 lor
rework instructions lor
prior Hub Assembly
68391 t I
M 6600
BACKPLATE 6832869
BACKPTATE 6770i8,6
SNAPRING 6755100
PISTON ASSEMBLY
6775840
DRUM ASSEIIBLY
6832037
CL(B)T 6063
tr'igure I
24-TR-96, Rev A
April,1997
Product Code(s):
Page 3 of3
L:: -
Blend corner
Break edge
---.-.tl|'
Figure 2
s-TR-97
February, l997
Product Code(s):
Page I of I
Par{s Disposition:
P/N 68391I I is hereby completely cancelled for service.
l3-TR-99
August,1999
Page I of I
SUBJECT: Lockup Piston Product Improvement
As a product improvement, a new design Number 3 Configuration (SPI 9-TR-91) lockup clutch piston has been released.
The two 34-16 tapped holes located in the inner hub, which are used for assembly and disasserribly of the piston
into the
flywheel,have been replaced by two W-20 tappedholes located toward the outside diameter of the piston. Relocation
of
the tapped holes lowers the stress at the inside diameter of the piston resulting in improved servicelife.
Parts Disposition:
The current part number 29537-277 is fully interchangeable with the former part number 23016057 .Former part
number
23016057 is completely cancelled and replaced by 29537277 for production and service requirements.
TWO (Vr-20)
TI,VO(%-16) TAPPED HOLES
TAPPED HOLES
FORMER CURRENT
P/N 23016057 Pn{29537277
Figure 1.
3-TR-01
March,200l
Page I of I
Introduction:
In a continuing effort to provide improved shiftquality in.the Off-Highway Transmission products,
a new valve body
assembly has been released for the affected model transmissions.
The change includes:
. Thicker trimmer cover with deeper trim boost oil galley
. Hollow trimmer spring stops
. Larger diameter trim boost feed holes in bottom of valve body
This change provides for less restriction of the trim boost oil during transmission range changes
when trim boost oil must
flow from one trimmer bore to another trimmer bore or to exhausl
Interchangeability:
The current cover may be installed on older trim boost equipped valve bodies but the longer bolts
released for the thicker
trimmer cover must be used.
The new gasket must be used to mate with the larger diameter trim boost oil feed holes in the
bottom of the valve body.
The appropriate hollow trimmer spring stops shoutd be installed to achieve the full benefit of
the improvement.
A Trimmer Cover Upgrade Kit, P/N29539555, is available to facilitate upgrading fielded transmissions. The kit contents
are listed below for reference:
Service Parts:
The former trimmer cover and spring stops are completely cancelled for service usage, future service requirements will
be met with the current trimmer cover and spring stops.
DRILL EXISTING
DRILL EXIST]NG
0.250 DlA. HOLE
0.250 D]A. HOLE
TO 0.375 DtA.
().7G(l,8(l DEEP
TO 0.375 D]A.
THRU ONEWALL
Figure 1.
Introduction
a product improvement, the top and side PTo bearings have been changed from p/N 2304g022to pal
{s 2gfi%04.
While the current and former bearings are both a roller type bearing, th" rJl"r configuration is different.
Interchangeability
The former and current bearings are physically interchangeable. Only the current bearing should
be used in
rebuilds/repairs.
7-TR-02
March,2002
Product Code(s): All
Page I of I
Introduction
As a product improvement, the thrust washers for the stator, reverse sun and low carrier have been changed from Bronze
to a Thermoplastic material. All washers were production released with SA.{ 3110104704.
Interchanseabilitv
The former and current washers are physically interchangeable. Only the current washers should be used in
rebuilds / repairs. Former parts are completely cancelled from Production and Service Parts. See below table for
implementation:
NorE: Use this index for reference only; do not order parts direcfly from this
index. Use the proper group referenced.
179857
30B 89 187425 274 3 ***
06 13 218197 31 6
179860 07 36 223435 214 26
179862 274 48 223738 31 19
179866 07
179867
41 271170 RB 29540984
07 42 271505 02 2
179874 274 49 ***
271505 02 't5
179879 06 1 271560 13 23
179883 09 21 271569 214 19
179884 22 1
271569 21A 43
1 79884 24 12 271577 22 28
1 79885 09 5 271579 21A 32
179885 13 20 273921 28A. 16
1 79885 25 23 273921 288 10
179885 25 47 274468 31 1
1 79885 25
1 79886 24
71 274499 274 1 ***
12 433114 294 1
179887 07 83 433114 30B 86
179887
179887
13 20 433142 RB 29525012
24 5 443603 308 26
179887 25 9 444335 't3 9
79891
1
1 79891
06 4 444592 RB 23017377
179892
07 1 444594 RB 23017377
25 33 444654 07 13
't79892 25 57 444654 274 43
't81347 RB 446586 444678 07 22
1 349
81 07 24 444687 07 16
181350 058 13 444687 09 14
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6758488 13 11 6768264 274 13
6758491 13 12 6768264 278 18
6758496 19 1 6768324 01-2 3
6758497 12 17 6768324 01-3 3
6758505 RB 29538548 6768324 01-4 3
6758508 27A 12 6768381 03 6
6758508 278 't7 6768381 03 7
6758523 294 I 6768382 03 4
6758530 08 15 6768383 03 8
6758s40 17 16 6768396 16 4
6758541 17 't2 6768396 20 3
6758543 284 14 6768417 2',tA 13
6758543 288 7 6768417 24 23
6758557 268 6 676841 8 214 14
67s8563 22 19 676841 I 24 24
6758563 24 6 676841 I 16 15
6758581 RB 6839418 676841 I 18 11
6758597 284 13 ***
6768478 18 2
6758907 274 11 6768499 19 8
6758907 278 16 6768501 29B I$*
6759109 218 2 6768536 214 12
6759132 RB 29537420 6768536 24 22
67591 35 RB 23045094 6768543 01-2 5
6759270 304 7 6768543 01-3 6
6755271 RB 6776675 6768543 01-4 5
6759314 23 7 6768550 298 10 **
675931 4 23 12 6768574 298 7 r.*
6759323 25 27 6768687 RB 29515103
6759323 25 52 6768688 02 9
6759339 16 2 6768689 02 4
6759340 11 5 6768711 RB 295't5102
6759340 16 5 6768770 07 67
6759373 284 8 6768827 214 25
6759377 15 6 6768827 31 2
6759379 13 16 6768877 22 16
6759381 13 17 6768877 24 15
6759414 18 1 6768877 R 6881393
6759423 20 1 6768878 22 13
6759958 308 60 6768878 24 14
6759958 308 66 6768878 R 6881394
6759964 304 13 6768981 268 1
6759964 30A 31 6768989 268 5
6759964 308 55 6768990 06 11
6759964 30B 61 6769107 09 3
6759964 308 67 6769131 03 11
6759964 308 73 67691 95 't1 12
67s9968 30A 35 6769252 284 13
6760112 274 15 6769261 19 I
6760112 278 20 6769263 01-l g ***
6764333 284 9 6769263 R 6769264
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6769264 RB 6769263 6770578 0sB 37
6769276 05A 't3
6770585 054 18
6769277 RB 23048614 6770585 058 38
6769286 RB 23048613 6770587 04 o
6769289 15 12 6770587 R 6836303
6769326 10A 15 6770590 o4 5
6769326 11
.t4
I 6770591 11 19
6769326 13 6770598 RB 29506141
6769326 16 I 6770612 RB 23048635
6769326 18 5 6770614 RB 23048643
6769326 20 5 6770623 10A 7
6769344 13 4 6770623 108 11
6769388 01-3 11 6770623 14 5
6769402 30A 26 6770630 RB 23045944
6769406 284 12 6770631 RB 23045945
6769407 28A 13 6770646 23 8 ***
6769413 08 17 6770661 01-3 I ***
6769476 22 9 677067'l RB 29528534
6769476 23 18 6770677 22 18
6769509 07 43 6770677 23 14
PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
6771322 284 5 67731 59 304 24
6771363 19 6 67731 86 02 1
6771378 274 38 67731 86 22 3
6771 509 24 2 6773187 304 37
6771690 11 4 67731 88 30A 16
6771709 16 4 67731 89 304 36
6771929 28A 7 6773192 304 11
6772AO8 25 29 6773192 30A 33
6772008 25 53 6773193 30A 4
677200p RB 6779041 67731 96 RB 6776681
6772011 25 21 6773207 30A 28
6772011 25 45 6773235 RB 23017502
6772011
6772012
25 69 6773236 RB 23017508
25 5 6773243 07 55
6772012 25 30 6773311 214 29
6772012 25 54 6773311 22 3
6772032 284 5 6773311 22 15
6772116 01-2 13 6773311 24 16
6772137 284 11 6773311 25 24
6772140 01-1 4 6773311 25 48
6772140 01-2 4 677331 1 25 72
6772140 01-3 4 6773331 30A 't5
677z'.t40 01-4 4 6773365 07 56
6772140 22 10 6773381 RB 2304s950
6772140 23 17 6773402 12 10
6772141 01-1 4 6773790 274 46
6772141 01-2 4 6773806 12 14
6772141 01-3 4 6773945 RB 23046428
6772141 01-4 4 6773946 RB 23045507
6772141 22 10 6773947 RB 23045507
6772141 23 17 6773996 09 13
6772't43 11 14 6773997 07 30
6772158 214 10 6774044 23 10
6772't62 214 1 6774061 o1-2 11
6772162 218 1 6774130 o4 3
6772162 22 20 6774155 30A 20
6772168 o1-2 12 6774184 054 2
6772182 01-2 10 6774184 05B 2
6772',t82 01-3 8 6774290 07 78
6772182 01-4 7 6774320 30A 27
6772185 01-2 9 6774326 30A 25
6772186 01-2 6 6774328 304 22
6772551 31 3 6774516 RB 2304s335
6772552 o4 4 6774565 13 15
6772652 30A 34 6774607 12 6
6772740 274 35 6774663 01-1 b
6772740 30A 21 6774667 01-3 5
6772859 16 14 6774690 17 1
6772860
6773088
16 13 6774701 RB 29503632
05A 11 6774703 0sA 5
PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
6774703 058 5 6776680 274 14
6774704 05A 4 6776680 278 19
6774704 05B 4 6776681 30A 3
6774708 05A 7 6776681 R 6773196
6774709 05A I 6776682 30A 2
6774710 05A 15 6776683 RB 23017550
6774712 07 69 6776718 RB 23019730
6774713 RB 23019731 6776719 RB 23019729
6774721 RB 23019650 6777212 RB 6880128
6774735 06 7 6777214 RB 6880127
6774735 07 4 6777242 104 5
6774736 06 6 6777242 108 I
6774736 07 3 6777242 14 3
6774930 RB 23045954 6777328 RB 6838454
6774931 RB 23045953 6777677 05B 21
6775699 RB 29537234 6777793 284 5
6775705 17 14 6777814 108 19
6775706 17 13 6777907 108 14
6775707 RB 6831150 6777908 10B 12
6775712 19 3 6777969 RB 6838040
6775714 19 13 6777974 30A 1
6775716 19 1 6777974 308 ,|
6832483
6832484
11 18 6834893 R 6832700
6832484
11 17 6834893 RB 29528627
6832484
16 10 6834894 R 6832701
6832484
18 6 6834894 RB 29s28626
6832485
20 7 6834896 RB 29507791
6832485
11 18 6835205 RB 23017432
16 12 6835351 RB 295036213
6832486 16 12 6835405 308 35
6832486 18 8 6835405 30c 33
6832487 20 8 6835409 308 2
6832547 o4 7 683561 4 308 53
6832696 RB 29527113 6835614 30c 51
6832697 RB 29525021 6835635 284 20
6832700 RB 6834893 6835734 RB 29538549
6832701 RB 6834894 6835742 11 3
6832705 308
683281 3 308
15 6836029 RB 23017739
24 6836226 30B 79
6832868
6832869
11
'11
2 6836303 RB 6770587
2 6836340 RB 23045747
6832928 RB 29525020 683651 4 RB 23017036
6832929 RB 29525019 683651 4 RB 23017051
68331 67 30B 16
68331 68 308 59
683651 5 RB 23017037
68331 68 30B
683651 7 RB 23017041
65 6836600 33C 2
68331 68 308 71 6836602 33C 1
68331 68 30B
6833223 308
77
38
6836669 17 I
6833223 30c 36
6836673 RB 29536124
6836694 33C 1
6833281 30B 31 6836923 07 50
6833281 30c 29 6836923 09 16
6833385 05B
6833386
24 6836930 RB 23017434
058 25 6837128 RB 23011619
6833409 29A 8 6837129 07 39
6833409 29B 8 6837301 RB 23017040
683361 6 2'tB 4 683731 I 32 20
6833617 218 6 683731 9 32 20 ***
683361 9 268 1 6837321 24 13
683381 2 16 3 6837349 23 4
6834002 RB 23017430 6837350 23 5
6834075 33C 1 683751 1 RB 23045336
R - Replaces RB - Replaced By *** - No Longer Available From AID.
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6837821 07 51 6839321 39D 27***
6837880 308 15 6839322 39D 35 ***
6838039 214 22 6839323 39D 34 rl*
6838040 214 21 6839324 39D 28
6838040 R 6777969 6839326 39D 32 ***
6838041 214 23 6839327 39D 25
6838042 214 28 6839328 39C 26
6838043 z',tA 17 6839328 39D 26
6838044 214 20 6839329 39D 3g ***
68381 25 RB 23015601 6839330 39D 31
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6839359 39D 46 6880860 284 1
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6080854
1
R 1607502s 2301 1 196 264 11
1 6080860
R 16075030 23011216 22 41
1 6080860
RB 29504551 23011216 26A
1 6081 099
6
32
23011252 308 7
1 6081 099
16074649 23011473
16081 1 09 R 2301 0999
32 23011473
1 6081 1 09
RB 23014343
16074679 23011476 R 2301 0998
't
6081 't 19 32 23011476 RB 23014342
16081119 16074689 2301't571 RB 23015621
1 6081 1 29 32
23011572 RB 23015622
1 6081 1 29 16074699 2301't603 RB 23017435
6081 1 39 32
1
1 39
6081 1
2301 1 61 I R 6837128
16074709 2301 1619
49
6081 23046148
1 1 32 23011792 32 22
1 6081 1 49
1 6081 1 59 32
16074719 23011793 32 23 T
23012031 07 20
1 6081 1 59
16074729 23012031 21A 3
608451 9
1 32 23012033 07 19
1 608451 I 16074739 23012033 22 25
1 6084730 32 23012034 07 21
1 6084730 16075036 23012034 22 35
1 6085369 32 2 23012035 07 18
1 6085449 32 2 23012035 21A 39
1 608551 9 32 2 23012035 218 8
1 6085579 32 2 2301 2035 22 36
1 6085595 32 4 23012035 27A 7
1 6085641 32 4 23012035 278
't6085674 13
32 4 23012036 288 13
1 6085828 32 4
't6136494 23012036 30A 17
32 4 23012036 308 52
1 36502
61 32 4 23012036 30c 50
36789
61 32 2
1
1 61 36859 32 2
23012037 07 23 r**
16172029
23012037 294 7 ***
23010422
1228282 -23012037 29B 12 ***
23012038 07 12
2301A422 6838457 23012038 218 7
23010423
23012038 298 15
23010423 6838458 r*r
23012090 32 19
23010424 40A 23012852 25 10
23010424 R 6838459 23012852 25 34
23010426 RB 29525039 23012852 25 58
2301 0489 15 4 23012852 R 6756396
23010998 RB 23011476 23012898 308 14
23010999 RB 23011473 23012898 R 6884692
2301 11 50 10B 5 2301 2899 R 6884702
23011194 22 44 2301 2899 RB 29528625
2301 11 94 26A I 23012904 308 14
2301 11 95 22 45 23012904 R 6883048
2301 1 1 95 26A 10 23012928 23 11
2301 11 96 22 46 23012928 R 6757557
6839361 39D 38
6881393 RB 6768877
6839362 39C 25
6881394 RB 6768878
6839418 12 I
6881486 RB 6884478
6839418 6881547 08 30
19 13
6839418 R 6758581
6881826 RB 29503850
6839631 3oB
6881 830 RB 295038s1
6839632
7 6882221 3oB 54
308 6 6882221 3oB 72
6839633 3oB I 6882222 3oB 56
6839675 RB 23017so1 6882222 3oB 62
6839676 RB 23017507 6882222 3oB
6880118 30c 54 6882222
68
6880118 308 74
30c 59 6882673 't9
6880124 32
08 27
6880125 o
6882675 32 19
08
6880127 6882702 07 46
08
6880127
24 6882702 22 40
R 6777214 6882702 26A
6880128 08 26 6882809
5
RB 23016715
6880128 R 6777212 6883047
6880172 3oB 41
RB 23015776
6883048 RB
6880172 3oB 43 6883520
23012904
6880172 30c 39
RB 23045955
6883s22 RB
6880172 3oc 41
6884078
23045956
6880174 30B 45 6884079
24 2
6880174 3oc 43 6884080
24 10
6880178 22 5
3oB 33
6880178 30c
6884080 24 I
3'l 6884082
6880179 30B 29
23 15
6884083 RB 23017578
6880179 30c 27
6880186 3oc 68
6884084 RB 23045156
6880187 27A 32
6884085 RB 23016024
6880187 3oB
6884088 01_3 1'l
49
6880187 30c
6884088 01__4 10
47
6880187
6884100 RB 23017042
6880323 09
R 1049't9 6884436 12 11
2
6880381 308 36
6884463 RB 23015620
6880381 30C 34
6884469 RB 23015623
6880439 RB 29525030
6884478 R 6881486
6884478 RB 29528648
6880441 RB 29525031 6884479 RB 23014414
6880476 29A 4 6884€0
6880476 298 4
RB 29528624
6880756 21A 27
6884483 RB 23014209
6880776 25 50
6884692 BB 23012898
6880776 R 29503132
6884702 RB 23012899
6880778 25 27
6884779 RB 29528621
6880778 R
6884780 RB 29528622
6880795 3oB
29503131 688478s 39C 39
34 6884835 12
6880795 30C 32 6884835 15
4
I
R - Replaces RB - Replaced By *** _ No LongerAvailable
FromATD.
PARTNO. FIGNO. REF NO. HISTORY PART NO. FIG NO. REFNO. HISTORY
12066016 37 12
15324210 32
12084912 33D 3
15
16005999 39A
12084912 33E 4
24
1 6005999 398
12089040 33A 7
5
1 6065869
12089040 338 't3 RB 16071891
12089040 33D 1'l
1 6071 629
RB 16074719
1 6071 639
12089040 33E 19 RB 16074739
1 6071 669
12089040
R 12033674
RB 16074689
1 6071 689
12092420
RB 29541 590
RB 16074729
6071891
12103881 33D 16
1
R 16065869
1 6071 891
RB 16074986
1210388133D 20
6071 923
12103881 33D 23
1
RB 16075025
12103881 33E 24
1 6071 930
RB 16075036
6071 948
12103881 33E 28
1
RB 16075008
'1210388133E
1 6071 961
RB 16075030
31
16074649
12103881 37 't6 RB 16081099
16074679 RB 16081109
12110693 39E 28
't2110693 39F 16
1 6074689
R 16071669
1 6074689
12124639 30c 82 RB 16081119
1 6074699
12129023 33D 2 RB 16081129
16074709
RB 16081139
12129023 33E 3
16074719
12129557 33D 7 R 16071629
16074719
12129557 33E I RB 16081149
16074729
12129557 39E 27 R 16071689
16074729
12129557 39F 15 RB 16081159
16074739
12129691 288 27 R 16071639
16074739
12160542 39E 30 RB 16084519
1 6074986
12160542 39F 18 R '16071891
1 6074986
12160551 39E 29 RB 16080822
16075003
12160551 39F 17 RB 16080828
16075008
R 16071948
12162193 33D 15
12162193 33D 16075008
19 RB 16080835
12162193 33D 22
1 607501 4
RB 16080842
12162193 33E 23
1 607501 I RB 16080847
't6075025
12162193 33E 27 R 16071923
12162193 33E 30
1 6075025
RB 16080854
12162193 37 15
16075030
'16075030
R 16071961
12176394 39E 26 RB 16080860
12176394 39F 16075036
14 R 16071930
12177289 33D 16075036
8 RB 16084730
16080822
12177289 33E
R 16074986
9
16080822
12191003 33D 6 RB 29504547
16080828
12191003 33E 7
32
16080828
12191176 39E 31 R 16075003
12191176 39F 16080835 32
19
1 6080835
15305333 33D 5 R 16075008
15305333 33E 16080842 32
6 16080842
15305371 33D 4 R 16075014
15305371 33E 16080847 32
5
15324208 16080847
32 18 B 16075019
16080854 32 4
R-Replaces RB-ReplacedBy *+*
- No t onger Available From ATD.
20030901
Copyright @ 2003 Geneml Motors Corp.
Index-l 5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMTSSIONS PARTS CATALOG
PART NO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
't6080854 R 16075025 2301 11 96 264 11
1 6080860 R 16075030 230112't6 22 41
1 6080860 RB 29504551 23011216 264 6
1 6081 099 32 23011252 30B 7
1 6081 099 1 6074649 23011473 R 2301 0999
't6081 109 32 23011473 RB 23014343
1 6081 09 1 16074679 23011476 R 2301 0998
16081119 32 2301'.t476 RB 23014342
16081119 16074689 23011571 RB 23015621
1 6081 1 29 32 23011572 RB 23015622
PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
23012937 30c 73 23015622 24
23012937 30c 78 23015622 23011572
2301 3533 RB 23048644 2301 5623 24
2301 3909 30c 72 2301 5623 6884469
2301 3909 30c 77 23015776 308 14
23014107 264 16 23015776 R 6883047
2301 41 66 07 81 2301 6023 RB 29538482
2301 41 66 09 19 23016024 R 6884085
23014209 30B 14 23016024 RB 29538481
23014209 R 6884483 2301 6057 RB 29537277
23014342 R 23011476 2301 6058 o4 6
23014342 HB 23014411 2301 6068 268 4
23014343 R 23011473 230.t6069 22 24
23014343 RB 23014422 23016147 214 16
23014411 30B 27 23016147 24 26
23014411 R 23014342 23016147 30A 5
230144't4 R 6884479 2301 61 49 264 22
23014414 RB 29528623 23016152 24 8
23014422 308 27 2301 61 93 35A 7
23014422 23014343 2301 6336 398 3
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2301 7051 R 6836514 23018847 RB 2951 091 4
230170s2 284 5 2301 8848 RB 2951 091 6
23017349 20 2 23018849 R 25011747
23017349 R 6838172 2301 8849 RB 29503833
23017377 22 37 2301 8851 RB 23049373
23017377 264 19 2301 8852 RB 23049374
23017377 27p. 47 2301 8854 RB 2951 091 5
23017377 R 444592 2301 8860 RB 29507770
23017377 R 444594 23018906 RB 29502944
23017430 R 6834002 23018912 39A 26
23017430 RB 29525041 23018950 278 6
23017432 R 6835205 2301 8950 29501 469
23017432 RB 29525042 23018958 278 25
23017434 R 6836930 2301 8958 408 4
23017434 RB 29525043 2301 8958 40B 8
23017435 308 30 2301 9639 RB 29538507
23017435 30c 28 2301 9649 07
23017435 R 23011603 2301 9649 23016654
23017459 't1 13 2301 9650 104 'l
23017459 R 6831067 2301 9650 10B 6
23017460 11 't'l
2301 9650 14 1
23017460 R 6831139 2301 9650 R 6774721
23017501 R 6839675 2301 9650 R 23016679
23017501 RB 29537424 23019729 07 79
23017502 R 677323s 23019729 R 6776719
23017502 RB 29537447 23019729 R 23016653
23017507 H 6839676 2301 9730 07 74
23017507 RB 29537423 2301 9730 R 6776718
23017508 R 6773236 2301 9730 R 23016655
23017508 RB 29537448 23019731 07 68
23017550 R 6776683 2301 9731 R 6774713
23017550 RB 29525040 2301 9731 R 230166s6
23017578 R 6884083 23019734 288 15
23017578 RB 29528628 23019734 30B 27
23017579 24 2 23019734 30c 25
23017739 11 6 23040663 RB 29510911
23017739 R 6836029 23041OO7 17 18
23017810 108 23041147 19 14
23018482 RB 29525032 23041147 R 903220
2301 8483 294 12 23041450 R 901310
23018483 H 6770862 23041450 RB 2304AO22
23018484 29A 14 23041451 22 21
23018502 02 13 23041451 25 49
23018502 03 14 23041451 R 2940625
23018739 30B 4 23041452 054 3
23018739 30c 4 23041452 058 3
23018768 33E 15 23041458 02 6
23018842 RB 29503834 23041458 12 18
23018844 RB 29510913 23041458 R 908265
23018845 RB 29507769 23041458 R 9432185
PART NO. FIG NO. REF NO. IIISTORY PARTNO. FIGNO. REFNO. HISTORY
23041515 R 7453943 23045507 R 6773946
23041515 RB 29530100 23045507 R 6773947
23041530 15 11 23045747 308 13
23041530 R 907666 23045747 30C 13
23041616 10A 14 23045747 R 6836340
23041616 10B 17 23045748 308 24
2304't616 11 7 23045748 30C 22
23041616 14 12 23045754 RB 23041989
23041616 16 8 23045755 RB 29516202
230416't6 18 4 23045756 30B 17
23041616 20 4 23045756 30C 15
23041616 R 6830920 23045757 30B 14
230419't5 05A 't9
23045757 30C 14
23041915 058 39 23045794 288 18
23041915 R 907s64 23045801 RB 29529976
23041983 RB 29516203 23045851 RB 23047276
23041984 RB 29516204 23045874 RB 29509561
23041989 338 23045875 RB 29509562
23041989 R 230457s4 23045876 288 14
23041991 338 I 23045878 28B 28
23041991 R 23047097 23045904 35A
23042785 30C 85 23045944 02 12
1
23042786 30B 21
23042786 30C 19
23045944 R 6770630
23042986 28B 15
23045945 R 677063.1
23042986 30B
23045945 RB 29519116
27 23045949 03 't3
23045065 RB 23048155 23045949 R 6770906
23045066 RB 29514166 23045950 03 10
23045094 218 12 23045950 R 6773381
23045094 R 6759135 23045952 03 13
2304510s 278 8
23045133 39A
23045952 R 6770891
23045144 39C
28 23045953 03 13
23045144
1
R
23045953 R 6774931
23017042 23045954 03 10
23045156 R 6884084 23045954 R 6774930
2304s156 RB 29528629 23045955 03 13
23045210 28A 13
23045333 05A 23045955 R 6883520
23045334 05A
10 23045956 03 10
10
23045334 R
23045956 R 6883522
6770569 23045958 RB 23047278
23045335 05A 10 23045986 39A 5
23045335 R 6774s16 23045986 39A 21
23045336 05A 10 23045987 39A 16
23045336 R 6837511 23045987 39A 33
23045349 28A 5
23045473 27A
23045988 RB 29503507
1
23045989 39A 9
23045474 27A 3 23045990 39A 3
23045499 28A 13 23045991 39A 10
23045501 28A 5 23045992 39A
23045507 03 3 23045994 39A
11
12
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23047275 R 23045143 23048614 03
23047276 37 23048614 6769277
23047276 R 23045851 23048635 09 7
23047278 37 23048635 R 6770612
23047278 R 23045958 23048636 07 69
23047279 35A 1 23048643 09 6
23047280 35A
23047344
1 23048643 R 6770614
35A 1 23048644 39C 1
23047804 39B 6
23047904
23048644 R 23013533
39C 20 23048656 03 10
23047904 39D 20 23048656 R 6770911
23047957 22 23 23048657 03 10
23047957 23 13 230486s7 R 6770908
23047957 R 901314 23048666 RB 29538505
23047970 R 903209 23048852 354 1
23047970 RB 23047992 230491 31 21A 40
23047977 25 19 23049131 218 13
23047977 25 43 230491 31 22 38
23047977 25 67 23049131 R 6838494
23047977 R 903313 23049373 R 230.18851
23047980 25 26 23049373 RB 29s10910
23047980 25 49 23049374 R 23018852
23047980
23047981 17
903493 23049374 RB 295109.t2
5 23049387 RB 29528533
23047981 R 905205 23049388 308 14
23047992 07 7 2501 1 193 274 21
23047992 07 44 2501 1 1 93 R 5576200
23047992 R 23047970 25011269 R 5576474
23047997 21A 24 25011269 RB 25011747
23047997 218 3 25011747 27A. 18 **i
23047997 R 907626
23047999 07
25011747 R 25011269
80 29500034 214 39
23047999 09 18 29500034 218 8
23047999 907703 29500034 22 36
23048003 11 10 29500034 274 7
23048003 R 907888 29500034 278 13
23048022 R 23041450 29500034 288 12
23048022 RB 29539004 29501206 07 69
23048056 30B 7 29501 209 o4 5
23048057 308 b 29501261 RB 29503658
23048058 30B 8 29501262 054 10
23048155 398 1 29501462 07 32
23048155 R 23045065 29501469 RB 23018950
230481 95 RB 6832138 29501 499 394 17
23048225 35A 17 29501499 39A 34
23048498 04 6 29501499 R 9426920
23048574 04 3 29502383 RB 29529978
23048613 03 3 2950261 1 32 4
23048613 R 6770761 29502612 32 2
23048613 R 6769286 29502615 32 4
PART NO. F.IG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2950261 6 32 2
29502621
29504514 RB 29504528
32 4
29502622
2950451 5 RB 29504s29
32 2
29502625
2950451 6 RB 29504530
32 4 29504527 32
29502626 32 2
29502629
29504527 R 29504513
32 4 29504528 32
29502630 32 2
29502633
29504528 R 29504514
32 4 29504529 32
29502634 32 2
29502710
29504529 R 29504515
25 26 29504s30 32
29502761 32 4 29504530 R 29504516
29502762 32 2 29504541 32 4
29502944 394 27 29504542 32 2
29502944 R 23018906 29504543 32 4
295031 31 RB 6880778 29504544 32 2
29503132 6880776 29504547 32 4
295031 51 294 4 :? 29504547 R 16080822
29503257 35A 1 29504548 32 2
29503383 07 28 29504551 32 4
29503383 13 31 29504551 R 16080860
29503383 214 35 29504552 32 2
29503383 39E 17 29504553 32 4
29503507 39A 18 29504554 32 2
29503507 R 23045988 29504579 32 4
29503508 39A 13 29504580 32 2
29s03508 R 141113 29504581 32 4
29503632 05A 21 29504582 32 2
29503632 058 43 29504591 32 4
29503632 R 6774701 29504592 32 2
29503643 39C 18 29504605 32 4
29503643 39D 16 29504606 32 2
29s03643 R 6835351 29504621 RB 29514221
29503658 R 29501261 29504622 32 2
29503658 RB 29536876 29504651 32 4
29503803 07 61 29504652 32 2
29503833 R 5575957 29504653 32 4
29503833 R 23018849 29504654 32 2
29503833 RB 29530556 29504669 32 4
29503834 R 23018842 29504670 32 2
29503834 RB 29530557 29504693 32 4
29503839 RB 29516205 29504694 32 2
29503843 07 27 29504695 32 4
29503843 13 30 29504696 32 2
29503843 214 36 29504705 32 4
29503849 0sA 20 29504706 32 2
29503850 R 6881826 29504739 32 4
29503850 RB 29s36874 29504740 32 2
29503851 R 6881830 29504743 32 4
29503851 RB 29536872 29504744 32 2
2950451 3 RB 29504527 29504745 32 4
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2951 091 3 23018844 29514217 29504917
2951 091 4 40B 29514218 32 2
2951 091 4 23018847 29514219 32 4
2951 091 5 40B 29514219 2950491 9
2951 091 5 2301 8854 29514220 32 2
295109't6 408 7 29514221 32 4
2951 091 6 23018848 29514221 29504621
2951 1631 11 13 29514222 32 2
29512264 15 16 29514223 32 4
29512265 15 5 29514223 29504923
29512834 15 2 29514225 32
29512835 15 3 29514225 29504925
2951 2836 't5 4 29514226 32 2
29512860 39E 39 29514227 32 4
29513446 RB 29523167 29514227 29504927
29513447 RB 29528652 29514228 32 2
29513448 30c 7 29514229 32 4
29513449 RB 29528651 29514229 29504945
29513450 RB 29527533 29514230 32 2
29513451 RB 29527534 29514231 32 4
29513452 RB 29527535 29514231 29504931
29513453 30c 62 29514232 32 2
2951 3453 30c 70 29514233 32 4
29513453 30c 75 29514233 29504933
29513454 30c 52 29514234 32 2
29513454 30c 57 29514235 32 4
2951 3456 30c 53 29514235 29504935
29513456 30c 58 29514236 32 2
29513456 30c 63 29514237 32 4
29513456 30c 71 29514237 29504937
29513456 30c 76 29514238 32 2
29513457 30c 55 29514239 32 4
29513457 30c 60 29514239 29504947
29513457 30c 65 29514240 32 2
29513458 RB 29530896 29514243 32 4
2951 3459 RB 29527105 29514244 32 2
29513460 30c 81 29514247 32 4
29513461 30c 69 29514247 2950491 1
29513462 30c 67 29514248 32 2
29513463 30c 99 29514261 32 4
29513464 30c 98 29514262 32 2
29513466 RB 29527537 29514476 15 't6
29513467 RB 29528653 29514478 31 18
29513912 1'l 11 29514478 6830409
29514166 398 4 29515102 01-1 3
29514166 23045066 2951 51 02 676871 1
29514215 32 4 2951 51 03 02 11
29514215 29504877 2951 5103 6768687
29514216 32 2 29s16036 32 I
29514217 32 4 29516202 33A 1
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29516202 R 23045755 295250',t2 R 29509734
295't6203 33A 2952501 I 2'tA
2951 6203 R 23041983 2952501 I R 6832929
29516204 33A 29525020 214
29516204 R 23041984 29525020 R 6832928
2951 6205 33A 29525021 218 11
2951 6205 R 29s03839 29525021 R 6832697
29516444 39A 7 29525024 24
29516445
29516446
39A 7 29525024 R 6769790
39A 6 29525025 264 23
29516447 39A 6 29525025 6769796
29516450 39A 1 29525026 3
29516451 39A 1 29525026 R 6758438
29516502 33E 12 29525027 264 2
29518544 31 23 29525027 R 6758474
29518544 6770855 29525028 26A 3
29518545 31 20 29525029 26A 2
29518545 R 6769938 29525030 294 10
29519116 02 7 29525030 R 6880439
2951 91 1 6 R 23045945 29525031 294 6
29519129 278 27 29525031 R 6880441
29519856 39A 1 29525032 294 b
29519858 39A 6 29525032 R 23018482
29519859 39A 7 29525033 298 1.1 **r
29520043 26A 6 29525034 29B 6
29520044 26A 13 29525034 R 23014995
29520046 26A 14 29525039 274 9
29520047 26A 15 29525039 278 14
29521241 03 13 29525039 R 6770357
29521871 R 6839122 29525039 R 23010426
29521871 RB 29540468 29525040 274 6
29522431 03 10 29525040 278 11
29523167 30C 2 29525040 R 23017550
29523167 R 29513446 29525041 R 23017430
29524157 32 4 29525041 RB 29537272
29524158 32 2 29525042 R 23017432
29524185 RB 29532751 29525042 RB 29537274
29524186 RB 29532752 29525043 R 23017434
29524203 32 4 29525043 RB 29537273
29524204 32 2 29525044 28A 17
29524207 32 4 29525044 28B 13
29524208 32 2 29525044 308 52
29524233 32 4 29525044 30c 50
29524652 308 32 29525046 07 18
29524652 30C 30 29525048 07 23
29524652 R 110535 29525048 294 7
29525012 27A 3 29525048 298 12
29525012 27A 5 29525048 29B 15
29525012 278 4 29525049 22 37
29525012 R 433142 29525049 264 19
PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29529657 278 5 29532761 RB 29534613
29529657 278 26 29532762 RB 29534614
29529657 408 3 29532763 32 4
29529961 39F 21 29532764 32 2
29529964 39E 1't 29s33079 39E 4
29529965 39E 16 29533080 39E 4
29529966 39E 22 29533088 't0B 9
29529967 39E 21 29533088 R 6839106
29529975 39E 12 29533089 108
29529976 308 I 29533089 R 6839111
29529976 R 23045801 29533227 338 1
29529978 30B I 29533228 338 2
29529978 R 29502383 29533229 33B 8
29530100 23 3 29533972 354 'l
29530100 R 23041515 29534579 RB 29534581
29530472 39E 24 29534580 RB 29534582
29530472 39F I 29534581 32
29530475 39E 25 29534581 R 29534579
29530475 39F 13 29534582 32
29530556 27p. 18 29534582 R 29534580
29530556 278 1 29534583 32
29530556 R 29503833 29534583 R 29532759
29530557 278 23 29534584 32
29530557 R 29503834 29534584 R 29532760
29530896 R 29513458 29534585 32 4
29530896 RB 29540469 29534586 32 2
29532732 39E 32 29534587 32 4
29532733 39E 43 29534588 32 2
29532734 39E 42 29534589 32 4
29532735 39E 14 29534590 32 2
29532736 39E 13 29534599 32 4
29532738 39E 44
29532749
29534599 R 29529045
32 4 29534600 32
29532749 R 29529029 29534600 R 29529046
29532750 32 2 29534613 32
29532750 R 29529030 2953461 3 R 29532761
29532751 32 4 29534614 32
29532751 R 29524185 29534614 R 29532762
29532752 32 2 29534623 32 4
29532752 R 29524186 29534624 32 2
29532753 32 4 2953462s 32 4
29532753 R 29529081 29534626 32 2
29532754 32 2 29534627 32 4
29532754 R 29529082 29534628 32 2
29532755 32 4 29535225 RB 29538025
29532756 32 2 29535635 RB 6832037
29532757 32 4 29535907 32 13
29532758 32 2 29535908 32 13
29532759 RB 29534583 29535937 39F 3
29532760 RB 29534584 29535947 39E 't5
PART NO. T'IG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29535948 39E 19 29536934 39E 1
2953595'l 39E 19 29536935 39E 1
29535952 32 b 29s36936 39E 2
29535979 39E I 29536937 39E 2
29536124 17 7 29s36938 39E 2
29536124 6836673 29536939 39E 2
295361 32 32 I 29536940 39E 2
295361 33 32 7 29537234 19 4
29536292 03 13 29537234 R 6775699
29536293 03 10 29537235 05A 8
29536396 214 28 29537235 6758485
29536480 288
29536509
5 29537242 37 I
288 18 29537262 39F 4
2953651 0 30c 15 29537272 07 11
2953651 1 30c 14 29537272 R 2952fi41
2953651 2 30c I 29537273 07 10
2953651 3 30c I 29537273 R 29525043
2953651 4 30c 14 29537274 07 10
2953651 5 30c 15 29537274 R 29525042
29536604 39E 40 29537277 o4 3
29536639 RB 29538133 29537277 R 23016057
29536640 RB 29538134 29537300 RB 29538351
29536641 32 4 29537392 37 14
29536642 32 2 29537401 30c I
29536643 32 4 29537419 11 1
29536644
29536657
32 2 29537419 R 6758422
32 4 29537420 11 1
29536658
29s36685
32 2 29537420 R 6759132
39E 37 29537423 13 7
29536773 10A 4 29537423 R 23017507
29536843 284 19 29537424 13 10
29536843
29536872
R 5620807 29537424 B 23017501
05A 20 29537447 13 10
29536872 058 40 -29537447 R 23017502
29536872 R 29503851 29537448 13 7
29536874 05A 20 29537448 R 23017508
29536874 R 29503850 29537449 10B 4
29536876 05A 20 29537450 10A 2
29536876 R 29503658 29537506 288 11
29536893 21A 27 29537606 37 8
29536925 39E 3 29537607 37 11
29536925 39F 2 29537703 33D 1
29536926 RB 29538376 29537704 33D 'l
29536927 39E 1 29537705 33D 1
29536928 39E 'l
29537706 33D 1
29536929 39E 1 29537708 33E 1
29536930 39E 1 29537709 33E 2
29536931 39E 1 29537710 33E 13
29536932 39E 1 2953771'.! 33E 1
29536933 39E 1 29537712 33E 2
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29537713 33E 13 29538505 05A
29537714 33E 1 29538505 R 23048666
29537715 33E 2 29538506 05A
29537716 33E 13 29538506 R 6830599
29537717 33E 1 29538507 054
29537718 33E 2 29538507 R 23019639
29537719 33E 13 29538538 30c 87
29537720 33E 1 29538541 RB 29s41288
29537721 33E 2 29538548 17 21
29s37722 33E 13 29538548 19 4
29537723 33E 1 29538548 R 6758505
29537724 33E 13 29538549 R 6835734
29537974 33E 1 29538549 RB 29541002
29537975 33E 13 29539004 06 B
29537976 33E 1 29539004 07 5
29537977 33E 2 29539004 R 23048022
29537978 33E 13 29539555 30c 87
29538025 39F 8 29539650 RB 29541290
29538025 R 29535225 29539651 RB 29541291
29538031 33E 1 29539661 33E 1
PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG
Foldout 2
Copyright @ 2003 General Morors Corp.
20030901
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG
Foldout I
Copyright O 2003 General Motors Corp.
20030901
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Foldout 1. CLT 5000/6000 Series Transmission — Cross Section
F oldout 2
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