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PC1 860EN

Parts
Catalog

AIIison Transmission
OFF-HIGHWAY MODELS

GLT5961, 5961, 5962, 5963, 6061, 6062, 6063


GLBT 5961, 5961, 5962, 5963, 6061, 6062, 6063
VGLT 5961, 5961
vcLBT 5961, 5961, 6061
M 5600, 5610, 6600, 6610A/AR
s 5600, 5610, 6600, 6610H/HR/M/MR

2tltl3 SEPTEMBER 01

@#HHg,tl.
Allison Transmission, General Motors Corporation
P.O. Box 894 lndianapolis, lndiana 46202-0g94
www.allisontransmission.com

Prinred in the U.S.A.


Copyright O 2003 Genml Moton Corp.
TRADEMARK USE
The following trademarks are the property of the companies indicated:
. Allison DOCrM is a trademark of General Motors Corporation..

SERVICE LITERATURE
This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts
support for your transmission. To ensure maximum performance and service life from your unit, you may order
publications from:

SGI,Inc.
Attn: Allison Literature Fulfillment Desk
8350 Allison Avenue
Indianapolis,IN 46268
TOLL FREE: 888-666-5799
INTERNATIONAL: 3 t7 -47 I -4995

5000/6000 Series Service Literature

Publication Name Publication No.


Allison DOCTM For PC GN3433EN
*Operator's Manual
oMl3lSEN
*Operator's Manual Electronic Controls oM2034EN
Parts Catalog PCIS6OEN
Parts Catalog On CD-ROM CDIS6OEN
Service Manual SMI866EN
Troubleshooting Manual CECI Electronic Controls TS27I2EN
(Supersedes SA2032)
Troubleshooting Manual CEC2 Electronic Controls TS3353EN
*Also Available On The Int€met At
www.allisontransmission.com

Coppight @ 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CATALOG

THIS CATALOG ALSO AVAILABLE ON CD.ROM (CDIS6OEN)


Faster customer service is possible by utilizing your
PC to more rapidly find parts information. order
CD1860EN and begin using this technology to you advantage.

MODELS COVERED
A complete A/N listing of all 5000/6000 Series models covered by this
catalog can be found starting on
Page 14.

TRANSMISSION ASSEMBLY PART NUMBER (A/N)


To use this catalog you must know the Allison Transmission
assembly part number (A/N) found on the
transmission nameplate. The nameplate is attached either to
the rear cover (straight-through models) or to
the transfer gear housing (dropbox models).

SERVICE KITS
Available service parts kits are listed on pages 9 through 12.

I\UMERICAL INDEX
A numerical index is included in the rear of this catalog. This index
is cross-referenced to indicate the
history of parts. Parts, both current and superseded, apfear in numerical
order in the part No. column.
current part numbers refer to the figure and reference numbers
of the parts. parts replacing older parts are
followed by the older part number in the history column. Parts
that have been replaced are followed by the
part number of the replacing part. Footnote symbols
show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from
Allison Tiansmission Division are followed by
three asterisks (*x*;.

CROSS.SECTION
Typical cross-sectional views of the transmissions are shown
on foldouts at the back of this catalog.

HOW TO ORDER PARTS


If an assembly or subassembly is ordered, all subassemblies and detail parts
indented beneath it will be
included.

If a detail part is ordered, only the detail part will be sent unless its part
number is starred (*). A starred 1*;
part number means that such a part is not serviced
alone. This is n"""rrury because certain parts require
factory installation or adjustment.If an order is received for
a starred (*) part, the assembly or subassembly
under which it is indented will be sent.

NOTE: AII parts orders must be directed to your dealer


- do not send them to Allison
Thansmission.Always include the transmission model, the transmission assembly
number, and serial number when ordering parts. Be sure
to include part name
and part number.

WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty
in the industry. It is constantly
reviewed to assure it remains competitive. we urge you to
isk about it ai your local Allison Transmission
Distributor.

Copyright O 2003 General Motom Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

HOW TO USE THIS CATALOG


Examplc: fo rtnd the part number of the converter pump assembly, follow the procedure outlined below.

Obtain the transmission assembly pafi number (PA{ or


1 AAD and serial number shown on the mmeplate. The TRANSMISSION ASSEMBLY NUMBER INDEX
example assembly number below reads 29507 845 . To 6d &nl pds fc youAtti$D AiloMf, Ttusmrsh.r@ ro 6. @qn{. krion sd
tup lisd @s(. tbAsetuly h N!tu(S) otydr rdsmbsd

LF fuFI fuF' QTI FilCoE/ fuTbO


&a. Eq. nB Fbg. CNtu d hq
AECDh.nwHfrrh
A/N'MODELllll234

Dtvlsot{ oF o
@
GEIGBALIOTOtri
OORPONAIO{
tl0t luFous
Allrson
tanffim
IIIDIAt{A

semlr-noT PART 1{O,

xxxxx I
29507845
Thrn to Section 5 and locate Group B. The exam-
ple below shows that Group B refers to Figure 5.
Figure 5 shows the torque converter pump assem-
o TODEL
llo. XX XXX o bly as callout 34. Go to reference number 34 in the
Group B text and note that the part number is
listed as 2951 1380. To the right of the part number
are recommended spare parts quantities, based on
Turn to the pictorial index of exploded pafts. The the quantity of units (transmissions) indicated in
Torque Converter Pump Assembly is found in the the heading.
Torque Converter Section on Page 5-1.1. The pic-
torial index for the torque converter should be simi-
lar to the example below.
GROUP B
TorqE Comccr Figm 5A
TC 680, 2.08: I Sdl ToqE R.rio
@mm
M PAr $&mIJm
rc. WfuM NO. IEQ H ara trS
6 rtuA.ntt,T@tM....,..,.,,.,..,... '
&14761
g P@A@,M sr1@1112
S k,ft@.76do....., ,.. ....... ffi r 1 2 a

Next, locate the TRANSMISSION ASSEMBLY


3 NUMBER INDEX. An example can be found at
the top of the following column. In the example,
under the A/N column, find 29507845. Opposite
this number, under the Group listing column for
Section 5, find the letter B.

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to the opposite page for numerical usage and additional parts
ordering information. If your transmission is an Allison remanufactured
transmission, use the stamped reference number shown on the nameplate as
a serial number for part listing breakpoints.

4 Copyright O 2003 Geneml Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS
Get The Right Part'You Must Know Your Transmission
Assembly Number, Found on The liansmission Nameplate.

FLANGE FRONT COVEB AND


SECTION CONVERTER DRIVE
FIGURE 1-1.1 SECTION LOCKUP CLUTCH
FIGURE 2-1.1 SECTION TORQUE CONVERTER
FIGURE 4-1.1 SECTION
FIGURE 5_1.1

OIL PUMP
SECTION
FIGURE 8-1.1
I

FLEXPLATE AND FLYWHEEL


SECTION
.--FIGURE 3-1.1
'J@-,tr-'--
I
SPLITTER-LOW CLUTCH SECTIOI----.--.--..-.-..--.- --
SPLITTER.HIGH CLUTCH SECJION--.-.-.--
FIGURE 11-1.1

MAIN CONTROL VALVE


SECTION
FIGURE 3O-1.2
-

HIGH.RANGE CLUTCH
SECTION
FIGURE 14-1.1

sheet 1. 5000/6000 series off-HighwayTransmissions pictoriat


tndex
20030901
Copyright @ 2003 Gen€m] Moiom Corp.
5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Thansmission Assembly Number, Found On The l[ansmission Nameplate.

W
MAIN PRESSURE REGULATOR
VALVE AND OIL FILTER
SECTION
g FIGURE 27-1.1
LOCKUP CONTROL
V,l
1)
w /GZ'.'#$J!'J,,
, //

TORQUE
CONVERTER
HOUSING
SECTION
FIGURE 7-1.1

-__ _
w:..,,:,VALVE SECTION
FIGURE 29_1.1

--__
--

SPLITTER PLANETARY
SECTION
FIGURE 12-1.1

INTERMEDIATE.RANGE
PLANETARY SECTION
FIGURE 15_1 .1 INTERMEDIATE-RANGE CLUTCH
SECTION

Sheet 2. 5000/6000 Series Off-HighwayTransmissions Pictorial lndex

6 Copyright O 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSI\4
To Get The Right Part,You Must Know Your
Transmission Assembly Number, Found on The Transmissio, xr-.ptut*

LOW-RANGE
PLANETARY SECTION
FIGURE 17_1.1 LOW-RANGE CLUTCH

REVERSE-RANGE
PLANETARY SECTION
FIGURE 19-1.1

-____

e@

|-]
FLANGE
SECTION
TRANSFER GEAR HOUSING
FIGURE 1-3.1
AND SPEEDOMETER
SECTION
FIGURE 22-1.1 SECTION
FIGURE 23-1.1

ELECTRONIC CONTROL UNIT (ECU}


AND EXTERNAL CONTROL
CHASSIS WIRING CAB WIRING
HARDWARE SECTION
HARNESS SECTION HARNESS SECTION
FIGURE 32-1.1
FIGURE 33-1 1 FIGURE 35-1.1

@
bg
sheet 3. 5000/6000 Series off-HighwayTransmissions pictoriat
tndex
20030901
Copyright @ 2003 General Moton Corp.
7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part,You Must Know Your Tfansmission Assembly Number, Found On The Tiansmission Nameplate.

REAR COVER AND


REVERSE-RANGE CLUTCH SPEEDOMETER SECTION
SECTION FIGURE 21_1.1
FIGURE 2O-1.1

r-
I

r#

'no'@p1pfl_@.-e
TRANSFER GEAR HOUSING COVER
AND SPEEDOMETER SECTION
FIGURE 24-1.1

DISCONNECT CLUTCH
SECTION
FIGURE 25-1.1

r*
1 ffiffi% @EF+
SHIFT SELECTOR
SECTION
FIGURE 39-1.1

Sheet 4. 5000/6000 Series Off-HighwayTransmissions Pictorial Index

Copyright O 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSN4

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
r-3 +to tt_25

BASIC SEALAND GASKET KIT P/N 2954155I


- 4
contains seals and gaskets necessary for comprete transmission
rebuird.
Part No. Qty Description
552868 1 Gasket, Speedometer Drive Sleeve
2222651 1 Spacer, 9/a lD x 21fl2OD x Vse inch
51 81 902 1 Gasket, Converter Housing Front Cover
5573960 2 Gasket, Oil Filter Center Stud
5577310 2 Sealring, Filter
5577427 1 Gasket, Bypass Valve plug
5577428 1 Gasket, Pressure Switch
6703225 1 O-ring, 0.612 inch lD
6750558 1 O-ring, 0.364 inch tD
6752848 1 Sealring, 15.667 inch lD
6752849 1 Sealring, 5.310 inch lD
6755269 3 Lockstrip
6755672 2 Gasket, Bearing Retainer
6756002 1 Gasket, lnput Pump Body
6756124 1 Gasket, lnput Pump plate
6756313 1 Gasket, Transfer Gear Housing Cover
6756369 1 Ring, Compression, 17.125 inch OD
6758218 2 Gasket, Scavenge Oil Discharge Tube
6758380 1 Gasket, Retarder Control Valve Cover
6758381 2 Gasket, Retarder Control Valve Body
67584't 5 1 Lockstrip
6758437 1 Gasket, OilPan
6758442 2 Gasket, PTO Cover
6758563 2 Gasket, Bearing Retainer
6759270 1 Gasket, Trimmer Valve Cover
6759379 3 Hose, Jumper
6760112 1 Gasket, Annular Copp.r, 1.406 lD x 1Va inch OD
6764333 1 O-ring, 1.036 inch tD
6768417 1 SealAssembly, Oit, 0.691 inch OD
6768418 1 Washer, Flat,96 inch
6768688 4 Lockstrip
6769289 1 Sealring, 9.060 inch lD
6769413 1 Gasket, Scavenge pump Body
6770521 2 Gasket, Oil Filter Base
6770578 6 Lockstrip
6770623 2 Sealring, 3.600 inch tD
6770879 2 Gasket, lnspection Cover
6771005 2 O-ring, 0.729 inch tD
6772012 2 Gasket, Output Disconnect Clutch Housing
6772162 1 Gasket, Rear Cover

(continued on next page)

Copyright @ 2003 Geneml Motors Corp.


9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont'd)


RECOMMENDED
SPARES FOR UNITS
1-3 4-10 tt-25
BASIC SEAL AND GASKET KIT - PN 29S4tSSt (cont'd)
Contains seals and gaskets necessary for complete transmission rebuild.

Part No. Qty Description


6772608 1 Seal, OilWiper Scraper
6772740 2 Gasket, Annular Copper, 0.885 lD x 1.1 15 inch OD
6773078 1 lnstruction Sheet No. 30
6773186 1 SealAssembly, Oil, 5.256 inch OD
6773189 1 Gasket, Trimmer Valve Cover
6773193 1 Gasket, Control Valve Body
6773311 2 Seal Assembly, Oil, 4.756 inch OD
6773331 1 Valve Seal Kit. Kit Contains 23045096 Oil Seal
Assembly, 1.503 inch OD And
23045006 Wiper-Scraper, 1.504 inch OD.
6773402 1 Ring, Retaining, External, 1.310 inch lD
6774290 1 O-ring, 2.217 inchlD
6777974 1 Gasket, Oil Transfer Plate
6778451 1 Gasket, Control Valve Body
6779038 1 Gasket, Output Disconnect Clutch Housing Adapter
6779451 2 Gasket, Converter Housing
6779833 1 Gasket, Solenoid Cover
6830007 3 O-ring, 1.478 inch lD
6830021 2 O-ring,1.541 inch lD
6832481 2 Sealring, External Lip-Type, 10.570 inch lD
6832482 1 Sealring, External Lip-Type, 16.195 inch lD
6832483 1 Sealring, External Lip-Type, 14.695 inch lD
6832484 4 Sealring, ExternalLip-Type, 16.445 inch lD
6832485 1 Sealring, lnternal Lip-Type, 13.180 inch OD
6832486 2 Sealring, lnternal Lip-Type, 12.055 inch OD
6832487 1 Sealring, External Lip-Type, 7.695 inch lD
6832559 1 Seal, Oil
6833409 1 Valve Seal Kit. Kit Contains 6832559 Oil Seal
Assembly, 2.005 inch OD And
677 2608 Wiper-Scrape r, 2.OO4 inch OD.
6833619 1 Gasket, Oil Drain Cover
6836923 2 O-ring, 1.421 inch lD
6838043 1 Gasket, Bearing Retainer
6838403 1 Ring, Retaining, External,1.601 inch lD
6839632 1 Gasket, Separator Plate-To-O il Transfer Plate
6839633 1 Gasket, Separator Plate-To-Control Valve Body
6880178 1 Gasket, Solenoid Mounting Plate
6880860 1 Gasket, Lockup Valve Body
6882702 2 Gasket, Oil Strainer Or Accessory Drive Cover
6884080 1 O-ring, 6.484 inch lD
941 5545 38 Washer, Flat Copper, Ve inch
23014064 2 Seal Assembly, Oil, 1.878 inch OD
23014065 2 Seal, Rod Wiper, 1.878 inch OD

(continued on next page)

l0 Copyright @ 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSI\,I

SERVICE KITS (cont'd)


RECOMMENDED
SPARES FOR UMTS
1-3 +to tt_2s
BASIC SEALAND GASKET KIT pN 2gS4tSSt (cont,d)
-
contains sears and gaskets necessary for complete transmission rebuird.

Part No. Qty Description


23016548 2 Gasket, Main pressure Regulator Valve Body
230't 9649 3 Sealring Kit. Kit Contains
23016654 Butt-Joint Seatring, 2.585 inch OD.
2301 9650 4 Sealring Kit. Kit Contains
23016679 Butt-Joint Sealring, 4.188 inch OD.
23019729 1 Sealring Kit. Kit Contains
23016659 Butt-Joint Seatring, 1.500 inch OD.
2301 9730 1 Sealring Kit. Kit Contains
23016655 Butt-Joint Sealring, 1.7S0 inch OD.
2301 9731 1 Sealring Kit. Kit Contains
23016656 Butt-Joint Seatring, 4.625 inch OD.
23045094 2 SealAssembly, Oil, 4.506 inch OD
23045876 1 Gasket, Lockup Solenoid Cover
29503803 1 Gasket, Lube Valve Cover
29513447 1 Gasket, Separator plate-To-Oil Transfer plate
29513449 1 Gasket, Separator plate-To-Control Valve Body
29513464 1 Gasket, Trim Boost Solenoid Cover
29540469 1 Gasket, Trimmer Valve Cover
29541384 1 Gasket, Trimmer Valve Cover

ELECTRIC CONTROL VALVE GASKET KIT _ PAI 29541554


Contains seals and gaskets to service electric control valve.

Part No. Qty Description


6777974 1 Gasket, Oil Transfer plate
6779833 'l Gasket, Solenoid Cover
6837164 1 Solenoid Repair Kit. Kit Contains Seven
6836943 Seatrings, 0.099 inch tD, Seven
6836959 Ties, Seven 6937161 Connectors
And 6837162 Wire.
6839632 1 Gasket, Separator-To-Oil Transfer plate
6839633 1 Gasket, Separator plate-To-Control Valve Body
941 5545 34 Washer, Flat Copper, Ve inch
23016647 1 Gasket, Solenoid Mounting plate
29541384 1 Gasket, Trimmer Valve Cover

20030901
Copyright @ 2003 General Motom Corp
ll
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont'd)


RECOMMENDED
SPARES FOR T]NITS
1-3 4-10 tt-25
CONTROL VALVE KIT - PN 29529432 T 2 4
Contains parts necessary for control valve recalibration
See SIL 23-TR-96 And SIL 26-TFt-01.

No.
Part Qty Description
6777974 1 Gasket, OilTransfer plate
6779833 1 Gasket, Solenoid Cover
6880178 1 Gasket, Solenoid Mounting Plate
6880186 1 Spring, Trim Boost Valve, 0.480 OD x 1.780 inch
6885047 2 Spring, Outer, TrimmerValve,0.940 OD x 2.570 inch
6885166 3 Spring, lnner, TrimmerValve, 0.480 OD x 1.780 inch
23013909 2 Spring, lnner, TrimmerValve, 0.690 OD x 1.800 inch
29513464 'l Gasket, Solenoid Cover
29528650 1 Plate, Separator
29528651 1 Gasket, Separator Plate-To-ControlValve Body
29528652 1 Gasket, Separator Plate-To-OilTransfer plate
29523167 1 OilTransfer Plate
29539555 1 Trimmer Cover Update Kit. Kit Contains
29538538 Trimmer Valve Cover,
29540469 Cover Gaskel, 23042785 O-ring,
Three 445567 Bolts, Twelve 186601 Bolts,
Three 29541002 Trimmer Valve Stops And
Five 29540468 Trimmer Valve Stops.
29540468 5 Stop, TrimmerVatve

PARKING BRAKE LINING KIT


- PA[ 29514503 I 2 4
Contains linings and rivets for Bendix 12 x 5 inch parking brake.

PARKING BRAKE OVERHAUL KIT _ PIN 29529654 124


Contains parts necessary for overhaul of Bendix 12 x 5 inch parking brake.

Part No. Qty Description


2344798 1 Sockei, Brake Adjusting Screw
2344799 1 Spring, Self Adjuster. Color Coded Red.
2344802 1 Pivot Nut, Brake Adjusting Screw
2399048 2 Spring, Shoe Return. Color Coded Black.
2399050 1 Brace, Anchor Pin
2405951 1 Washer, Spring
683041 0 1 Screw, Brake Adjusting

t2 Copyright O 2003 Genenl Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)

The letters "VCLBT" (or some combination of these letters), "M",


or "S" indicate the type of transmission and its
major components. The digits 6063 indicate the size of the converter
used, the transmission capacity, the number of
forward speed ranges, and the number of major model changes. The
example below illustrates the meaning of the
letters and numbers.

I
Code Explanation
v c L B T 5/6 8t9to 6 1t2ts 1_12

1-12 - lnpuUoutput configuration


11213
- Major modification
6 - Number of forward speed ranges

8l9l0 - Relative transmission capacity

5/6 - Transmission series

T - Planetary gear transmission

B - Retarder

L - Converter lockup clutch

C - Converter

V - Variable capacity converter stator


Code Explanation
M/S 5/6 6 1tO AIHIMIR

I
A
- Automatic electronic controls
L_l- H - Manual hydraulic controls

M - Manualelectric controls

L R - Retarder
1/0 - Major modification

6 - Number of forward speed ranges

5/6 - Transmission series

M - Mobile propulsion application

S - Stationary application

Copyright 2003 Gereral Moton Corp.


@
l3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/t{) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
AAr MODEL 1-1 t-2 1-3 t4 2 3 4 5
6776034 CLBT 6061-4 D H B H
6776035 CLBT 6061.4 D A B H
6776793 CLBT 6061.4 F H B H
6776931 CLBT 6061-4 F A B H
6776932 CLBT 6061-4 F H B H
6776982 CLBT 6061-4 E H B H
6777141 CLBT 6061-4 D J B H
6777258 CLBT 6061-4 F H B H
6777259 CLBT 6061-6 E D A B H
6777309 CLBT 6061.4 F A B H

6777334 CLBT 6061-4 H B H


6777335 CLBT 6061 H B H
6777427 CLBT 6061-4 F H B H
6777461 cLT 6061-4 F A B H
6777462 CLBT 6061-4 K H B H
6778187 CLBT 6061-4 D A B H
6778214 cLT 6061-4 D A B H
6778348 cLT 6061-4 F A B H
6778672 CLBT 6061-4 D H B H
6778882 CLBT 6061-4 F A B M

6778883 cLT 6061-4 F H B H


6778923 CLBT 6061-3 E N F A B H
6778937 cLT 6061-4 F A B H
677901 I vcLBT 6061-4 D L B H
6779265 CLBT 6061-6 E E A B H
6779590 CLBT 6061-4 F H B H
6779591 CLBT 6061-4 F H B H
6829959 cLT 6061-4 F H B H
6830426 oLBT 6061-6 E A B H
6830462 cLT 6061-4 F A B H

6830696 CLBT 6061-4 E A B H


6831116 CLBT 6061-4 D A B H
6831 1 99 CLBT 6061-4 D H B H
6832396 CLBT 6061-4 F H B M
6832660 oLBT 6061-4 D H B H
6832801 CLBT 6061.4 D H B H
683281 5 CLBT 6061-4 A B H
6833063 cLT 6061-4 F A B H
6833064 cLT 6061-4 F H B H
6833065 cLT 6061-4 F H B H

f Assembly Number Found On Your Transmission Nameplate.


-

14A. Copyright @ 20O3 G€neral Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CA]ALOG
TRANSMISSION ASSEMBLY NUMBER TNDEX
To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N)
of your rransmissi.n.
NorE: sections 3240 aie not aisembly number specific. G;il;'il;;dil#I:i;on for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main
PTO Housing pomp Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 t2 13 t4 A/NI
A A A A A A A A A 6776034
A A A A A A A A A 6776035
A A A A A A A A A 6776793
A A A A A A A A A 6776931
B A A A A A A A A
a A A A A A A A
6776932
A A 6776982
A A A A A A A A 6777141
A A A A A A A A A 6777258
A A A A A A A A A 6777259
A A A A A A A A A 6777309
B A A A A A A A A 6777334
A A A A A A A C A 6777335
A A A A A A A A A 6777427
B D A A B A B A
A A
6???461
A A A A A A A 6777462
A A A A A A A A A 6??AU
B D A A B A B A
A D
6778214
A A B A B A 6778348
B A A A A A A A A
A A
6778672
A A A A A A A 6778882

A D A A B A B A
B A 6778883
A A A A A C A 6778923
A D A A B A B A
A B 6778937
A A A A A A A 6779019
A A A A A A A A A
A A 6779265
A A A A A
A A
A E 6779590
A A A A A A A 6779591
B D A A B A B A
A A 6829959
A A A A A A A 6830426
B D A A B A B A 6830462

A A A A A A A A A 6830696
A A A A A A A A A 6831116
A A A A A A A A A 683't 199
A A A A A A A A A 6832396
A A A A A A A A A 6832660
A A A A A A A A
A A 6832801
A A A A A A A A 6S3281 5
A D A A B A B A
B D
6833063
A A B A B A 6833064
A A B A B A 6833065

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General MotoB Corp.
148
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3?-40 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N' MODEL 15 t6 t7 18 t9 20 2t 22
6776034 CLBT 6061-4 B B A A B A B
6776035 CLBT 6061-4 B B A A B A B
6776793 CLBT 6061-4 B B A A B A B
6776931 CLBT 6061-4 B B A A B A B
6776932 CLBT 6061-4 B B A A B A B
6776982 CLBT 6061-4 B B A A B A B
6777141 CLBT 6061.4 B B A A B A B
6777258 CLBT 6061-4 B B A A B A B
6777259 CLBT 6061-6 B B A A B A B
6777309 CLBT 6061-4 B B A A B A B

6777334 CLBT 6061-4 B B A A B A B


6777335 CLBT 6061 B B A A B A
6777427 CLBT 6061-4 B B A A B A B
6777461 cLT 6061-4 B B A A B A B
6777462 CLBT 6061-4 B B A A B A B
6778187 CLBT 6061-4 B B A A B A B
6778214 cLT 6061-4 B B A A B A B
6778348 cLT 6061-4 B B A A B A B
6778672 CLBT 6061-4 B B A A B A B
6778882 CLBT 6061.4 B B A A B A B

6778883 cLT 6061-4 B B A A B A B


6778923 CLBT 6061-3 B B A A B A J
6778937 cLT 6061-4 B B A A B A B
6779019 vcLBT 6061-4 B B A A B A B
6779265 CLBT 6061-6 B B A A B A B
6779590 CLBT 6061-4 B B A A B A B
6779591 CLBT 6061-4 B B A A B A B
6829959 cLT 6061-4 B B A A B A B
6830426 CLBT 6061-6 B B A A B A B
6830462 cLT 6061-4 B B A A B A B

6830696 CLBT 6061-4 B B A A B A B


6831116 CLBT 6061-4 B B A A B A B
6831 1 99 CLBT 6061-4 B B A A B A B
6832396 CLBT 6061.4 B B A A B A B
6832660 CLBT 6061-4 B B A A B A B
6832801 CLBT 6061-4 B B A A B A B
683281 5 CLBT 6061-4 B B A A B A B
6833063 cLT 6061-4 B B A A B A B
6833064 cLT 6061-4 B B A A B A B
6833065 cLT 6061-4 B B A A B A B

t Assembly Number Found On Your Transmission Nameplate.


-

t4c Copyrig}t @ 20O3 General Moto6 Corp. 20030901


ALLISON 5000/6000 SERIES OFF'-HIGHWAY TRANSMISSIONS PARTS CATALOC

TRANSMISSION ASSEMBLY NUMBER INDEX


To lind detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your i.ansmission.
NoTE: Sections 3240 are not aiiembly number specific. See the appropriate section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transf'er Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 )< 26 1n 28 29 30 31 A/N'
A A A A A 6776034
A A A A A 6776035
A A A A A B 6776793
A A J A A 6776931
A A A A A 6776932
A A A A A B 6776982
A A A A A B 677714'l
A A A A A B 6777258
A A A A A C 6777259
A A A A A 6777309

A A J A A 6777334
E A J A A 6777335
A A A A A 6777427
A A A A B 6777461
A A E A A 6777462
A A J A A C 6778187
A A J A 6778214
A A E A B 6778348
A A J A A 6778672
A A A A A B 6778882

A A A A 6778883
A A E A A A A 6778923
A A F A B 6778937
A B J A A 677901 I
A A A A A B 6779265
A A J A A 6779s90
A A J A A B 677959'l
A A F A 6829959
A A A A A B 6830426
A A J A 6830462

A A J A A B 6830696
A A A A A 6831116
A A A A A 6831 1 99
A A L A A 6832396
A A J A A 6832660
A A A A A 6832801
A A J A A 683281 5
A A E A 6833063
A A D A 6833064
A A F A 6833065

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Moton Corp.


l4D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To lind detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
ABC D Drive Flvwheel Clutch Converter
A/N* MODEL 1-l t_2 1_3 t4 2 3 4 5
6833066 cLT 6061-4 F A B H
6833068 CLBT 6061-4 D H B H
6833069 CLBT 6061.4 D A B H
6833070 CLBT 6061-4 F A B H
6833071 CLBT 6061-4 F H B H
6833073 CLBT 6061-4 F H B H
6833075 CLBT 6061-4 F H B H
6833078 CLBT 6061-4 D A B H
6833079 CLBT 6061.4 D H B H
6833081 CLBT 6061-4 F A B M

6833082 CLBT 6061-6 E E A B H


6833085 CLBT 6061.6 E D A B H
6833087 CLBT 6061-4 D A B H
6833088 CLBT 6061-4 D H B H
6833089 CLBT 6061-4 F H B H
6833090 CLBT 6061.4 D H B H
6833091 CLBT 6061-4 D A B H
68331 1 4 CLBT 6061-4 F A B H
6834109 CLBT 6061-4 E A B H
68341 91 CLBT 6061-6 E F A B H

6834204 CLBT 6061.6 A F A B H


683421 3 CLBT 6061-4 F A B H
6834626 cLT 6061-4 C K B H
68351 86 cLT 6061-4 C A B H
6835214 CLBT 6061-6 F F A B H
6835220 cLT 6061-4 F K B H
6835251 CLBT 6061-4 D H B H
6835677 cLT 6061-4 D A B H
6835832 CLBT 6061.4 E H B H
6836232 CLBT 6061-4 D H B H

6836233 CLBT 6061-4 D A B H


6836302 cLT 6061-4 C D A B H
6836401 CLBT 6061-4 E A A A
6836401 CLBT 6061.4 E A A A
6836683 cLT 6061-4 E H B H
6836804 CLBT 6061-6 E E A B H
6836922 CLBT 6061-6 E D A B H
68377'10 CLBT 6061-4 C H B H
6837828 CLBT 6061-4 F A B H
6837829 CLBT 6061-6 F F A B H

t Assembly Number Found On Your Transmission Nameplate.


-

15,A Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of you.
NorE: Sections 3240 are not assembty number ipecific. see ttre
i*nr-i..ior.
appropriate section lbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nf
B D A A B A B A 6833066
B A A A A A A A A 6833068
B A A A A A A A A 6833069
A A A A A A A A A 6833070
A A A A A A A A A 6833071
B A A A A A A A A 6833073
A A A A A A A A A 6833075
A A A A A E A A A 6833078
B A A A A A A A A 6833079
A A A A A A A A A 6833081

B A A A A A A A A 6833082
A A A A A A A A A 6833085
A A A A A A A A A 6833087
A A A A A A A A A 6833088
A A A A A A A A A 6833089
A A A A A A A A A 6833090
A A A A A A A A A 6833091
A A A A A A A A A 68331 1 4
A A A A A A A A A 6834109
A A A A A A A A A 6834191

A A A A A A A A A 6834204
A A A A A A A A A 6834213
B D A A B A B A 6834626
B D A A B A B A 68351 86
A A A A A A A A E 683521 4
B D A A B A B A 6835220
B A A A A A A A A 6835251
B D A A B A B A 6835677
A A A A A A A A A 6835832
A A A A A A A A A 6836232

A A A A A A A A A 6836233
B D A A B A A A 6836302
A A A A A A A A A 6836401
A A A A A A A A A 6836401
A D A A B A B A 6836683
B A A A A A A A A 6836804
A A A A A A A A A 6836922
A A A A A A A A A 6837710
A A A A A A A A A 6837828
A A A A A A A A A 6837829

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright O 2003 General Moro6 Corp.
t5B
T
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transfer


Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nf MODEL 15 t6 t7 18 t9 20 2t 22
6833066 cLT 6061-4 B B A A B A B
6833068 CLBT 6061-4 B B A A B A B
6833069 CLBT 6061-4 B B A A B A B
6833070 CLBT 6061-4 B B A A B A B
6833071 CLBT 6061-4 B B A A B A B
6833073 CLBT 6061.4 B B A A B A B
6833075 CLBT 6061-4 B B A A B A B
6833078 CLBT 6061-4 B B A A B A B
6833079 CLBT 6061-4 B B A A B A B
6833081 CLBT 6061-4 B B A A B A B

6833082 CLBT 6061-6 B B A A B A B


6833085 CLBT 6061.6 B B A A B A B
6833087 CLBT 6061.4 B B A A B A B
6833088 CLBT 6061.4 B B A A B A B
6833089 CLBT 6061-4 B B A A B A B
6833090 CLBT 6061-4 B B A A B A B
6833091 CLBT 6061-4 B B A A B A B
68331 1 4 CLBT 6061-4 B B A A B A B
68341 09 CLBT 6061-4 B B A A B A B
6834191 CLBT 6061-6 B B A A B A B

6834204 CLBT 6061-6 B B A A B A B


683421 3 CLBT 6061-4 B B A A B A B
6834626 cLT 6061-4 B B A A B A B
68351 86 cLT 6061-4 B B A A B A B
683521 4 CLBT 6061-6 B B A A B A B
6835220 cLT 6061-4 B B A A B A B
6835251 CLBT 6061-4 B B A A B A B
6835677 cLT 6061-4 B B A A B A B
6835832 CLBT 6061-4 B B A A B A A
6836232 CLBT 6061-4 B B A A B A B

6836233 CLBT 6061-4 B B A A B A B


6836302 cLT 6061-4 B B A A B A B
6836401 CLBT 6061-4 B B A A B A A
6836401 CLBT 6061-4 B B A A B A A
6836683 cLT 6061-4 B B A A B A B
6836804 CLBT 6061-6 B B A A B A B
6836922 CLBT 6061-6 B B A A B A B
6837710 CLBT 6061-4 B B A A B A B
6837828 oLBT 6061-4 B B A A B A B
6837829 CLBT 6061-6 B B A A B A A

t Assembly Number Found On Your Transmission Nameplate.


-

r5c Copyright O 2003 General Moton Corp- 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission.
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your
transmission.
NoTE: Sections 3240 are not aiiembly number specific. see ttre appropriate
section t'or part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Tlansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 ,< 26 27 28 29 30 31 A/N'
A A J A B 6833066
A A A A A 6833068
A A A A A 6833069
A A J A A 6833070
A A D A A B 6833071
A A A A A B 6833073
A A A A A 6833075
A A J A A C 6833078
A A J A A 6833079
A A A A A B 6833081

A A A A A B 6833082
A A D A A 6833085
A A D A A 6833087
A A D A A 6833088
A A L A A 6833089
A A A A A 6833090
A A J A A 6833091
A A A A A 68331 1 4
A A A A A B 6834109
A A A A A 68341 91

A A A A A 6834204
A A A A A 683421 3
A A C A 6834626
A A J A B 68351 86
A A D A A 6835214
A A A A 6835220
A A A A A 6835251
A A A A 6835677
A A D A C B 6835832
A A D A C 6836232

A A A A C 6836233
A A A A 6836302
A A+ A A C B 6836401
A Et+ A A C B 6836401
A A A A B 6836683
A A A A B B 6836804
A A A A B 6836922
A A A A B c 6837710
A A A A C 6837828
A A A A C 6837829

I
Assembly Number Found On your Transmission Nameplate.
-
Used Prior To S/N 31 10093029.
Used Starting Wirh S/N 3110093029.

Copyright O 2003 General Moton Corp.


l5D
I eLLtsoN soooloooo spRrps opr'-HrcHwey rnexsMrssroNs peRrs cATAr-oc --l
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly numtrer specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-1 1-2 1_3 t4 2 3 4 5
6838382 cLT 6061-4 F A B H
6838602 CLBT 6061-4 C H B H
6838736 CLBT 6061-4 D H B H
6838737 CLBT 6061-4 D A B H
6838966 cLT 6061-3 E A B A B H
68391 21 cLT 6061-4 C A B H
6839931 cLT 6061-6 E F A B H
6880380 CLBT 6061-6 A B A B H
6880579 CLBT 6061-6 E E A B H
6880870 CLBT 6061-6 E E A B H

6881022 cLT 6061-4 C K B H


6881 1 58 CLBT 6061-4 B K B H
688231 8 CLBT 6061-1 B D A B H
6882349 cLr 6061-4 F K B H
688261 4 cLT 6061-3 A A B H
6883030 cLT 5961-3 A A A B
68831 53 CLBT 6061-4 E E B H
6883204 cLT 6061-4 C A B H
6883602 CLBT 6061-6 A B A B H
6883656 CLBT 6061-4 E A B H

6883900 cLT 6061-4 C H B H


6883942 cLT 6061-4 C B B H
6883956 cLr6061-6 C H B H
68841 01 CLBT 6061-6 E E A B H
68841 02 CLBT 5861-6 D C A B E
6884250 cLT 6061-4 F H B H
6884251 cLT 6061-4 C A B H
6884252 cLT 6061-4 c H B H
6884253 CLBT 6061-4 F H B H
6884254 CLBT 6061-6 E D A B H

6884255 CLBT 6061-6 F F A B H


6884256 CLBT 6061-6 E E A B H
6884264 CLBT 6061-6 E F A B H
6884909 cLT 6061-4 C A B H
6885307 oLBT 6061-6 A F A B H
6885308 cLT 6061-6 E C A B H
6885331 CLBT 6061-6 E F A B H
6885388 CLBT 6061-4 D A B H
6885390 cLT 6061-4 F H B H
23010016 cLT 6061-4 C A A A

t Assembly Number Found On Your Transmission Nameplate.


-

16A Copyright @ 2003 ceneral Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find d''tail pans for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (AiN) of your iransmission.
NOTE: Sections 3240 are not assembly numtrer specific. See the appropriat" for part information.
"".tio.,
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing Pump Retarder Clutch Clutch Planetary Housing Clutch
678 910111213 t4 A/Nr
B D A A B A B A 6838382
B A A A A A A A A 6838602
A A A A A A A A A 6838736
A A A A A A A A A 6838737
A D A A B A D A 6838966
A D A A B A B A 68391 21
B D A A A A B A 6839931
B A A A A A A A A 6880380
B A A A A A A A A 6880579
B A A A A A A A A 6880870

A D A A B A B A 6881 022
A A A A A A A A A 6881 1 58
B A A A A A A A A 688231 8
A D A A B A B A 6882349
A D A A B A B A 688261 4
A D A A B A B A 6883030
A A A A A A A A A 68831 53
A D A A B A B A 6883204
B A A A A A A A A 6883602
A A A A A A A A A 6883656

A D A A B A B A 6883900
A D A A B A B A 6883942
A D A A B A B A 6883956
B A A A A A A A A 6884101
B A A A A C A A A 6884102
B D A A B A B A 6884250
B D A A B A B A 6884251
A D A A B A B A 6884252
A A A A A A A A A 6884253
A A A A A A A A A 6884254

A A A A A A A A A 6884255
B A A A A A A A A 6884256
B A A A A A A A A 6884264
A D A A B A B A 6884909
A A A A A A A A A 6885307
A D A A B A B A 6885308
A A A A A A A A A 6885331
A A A A A A A A A 6885388
A D A A B A B A 6885390
A D A A B A B A 23010016

i Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 Gentral Morors Corp.


168
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Reverse- Reverse- Rear Transl'er
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 17 18 tg 20 2t 22
6838382 cLT 6061-4 B B A A B A B
6838602 CLBT 6061-4 B B A A B A B
6838736 CLBT 6061-4 B B A A B A B
6838737 CLBT 6061-4 B B A A B A B
6838966 cLT 6061-s B B A A B A J
6839121 cLT 6061-4 B B A A B A B
6839931 cLT 6061-6 B B A A B A B
6880380 CLBT 6061-6 B B A A B A B
6880579 CLBT 6061-6 B B A A B A B
6880870 CLBT 6061-6 B B A A B A B

6881O22 cLT 6061-4 B B A A B A B


6881 158 CLBT 6061-4 B B A A B A B
688231 8 CLBT 6061-1 B B A A B A B
6882349 cLT 6061-4 B B A A B A B
6882614 cLT 6061-3 B B c A B A H
6883030 cLT s961-3 A A C A A A H
68831 53 CLBT 6061-4 B B A A B A B
6883204 cLT 6061-4 B B A A B A A
6883602 CLBT 6061-6 B B A A B A B
6883656 CLBT 6061-4 B B A A B A B

6883900 cLT 6061-4 B B A A B A B


6883942 cLT 6061-4 B B A A B A B
6883956 cLT 6061-6 B B A A B A B
68841 01 CLBT 6061-6 B B A A B A A
6884102 CLBT 5861-6 A A A A A A A
68842s0 cLT 6061-4 B B A A B A A
6884251 cLT 6061-4 B B A A B A A
6884252 cLT 6061-4 B B A A B A A
6884253 CLBT 6061-4 B B A A B A A
6884254 CLBT 6061-6 B B A A B A A

6884255 CLBT 6061-6 B B A A B A A


6884256 CLBT 6061-6 B B A A B A A
6884264 CLBT 6061-6 B B A A B A A
6884909 cLT 6061-4 B B A A B A A
688s307 CLBT 6061-6 B B A A B A A
6885308 cLT 6061-6 B B A A B A B
6885331 CLBT 6061.6 B B A A B A A
6885388 CLBT 6061-4 B B A A B A A
6885390 cLT 6061-4 B B A A B A A
2301001 6 cLT 6061-4 B B A A B A A

t Assembly Number Found On Your Transmission Nameplate.


-

l6c CopFight @ 2003 General Motos Corp.


ALLTSON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of you.
iransmissior.
NorE: sections 3240 are not aisembly number ipecific. see ttre appropriate section for part
information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 ,1 28 29 30 31 A/NI
A A C B 6838382
A A F A A 6838602
A A D A B 6838736
A A D A B
A 6838737
A E A D B 6838966
A A E A 6839121
A A D B 6839931
A A A A A 6880380
A A D A A 6880579
A C A A A B 6880870

A A A C 6881022
A A A A C 688't 158
A A
A
J A B C 688231 I
A A A 6882349
A A A B 688261 4
A A A C 6883030
A A A A C 68831 53
A A A c c 6883204
A A A A B 6883602
A A A A B 6883656

A A A A 6883900
A A A A 6883942
A A A F 6883956
A C A A B B 68841 01
A C A A B c 68841 02
A A F B 6884250
A A J B 6884251
A A D B 6884252
A A D A B B 6884253
A A D A B 6884254

A A D A B 6884255
A A D A B 6884256
A A A A C 6884264
A A J Lr C 6884909
A A J A B 6885307
A A A C 6885308
A A A A C 6885331
A A D A C 6885388
A A D C 6885390
A A A G C 2301 001 6

t Assembly Number Found On your Transmission Nameplate.


-

2003090r
Copyright @ 2003 Geneml Moton Corp.
l6D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Ftywheel Clutch Converter
A/Nr MODEL 1-1 t-2 1_3 t4 2 3 4 5
23010356 CLBT 6061.6 E F A B H
2301 0785 CLBT 6061-4 C H B H
2301 0994 cLT 6061-4 F H B H
2301 1408 cLT 6061-4 D H B H
23011448 cLT 6061-4 E B B H
23011517 CLBT 6061-4 B E B H
2301 1518 cLI 6061-4 B F B H
2301 1 889 CLBT 6061-6 F F A B H
23012057 cLT 6061-4 C A B H
23012057 cLT 6061-4 C A B H

2301 2091 CLBT 6061-6 E C A B M


23012217 CLBT 6061-6 E C A B M
23012468 cLT 6061-4 C A B M
23012469 cLT 6061-4 C B B H
23012482 CLBT 606't-6 A E A B H
23012484 cLT 6061-6 E C A B M
23012607 cLT 6061-4 C K B H
23012647 cLT 6061-6 E C A B M
23012709 CLBT 6061-1 A E A B H
23012765 CLBT 6061-4 E H B H

23013369 cLI6061-4 C E B H
23013538 cLT 6061-4 D K B H
23013777 cLT 5961-3 K E B B M
2301 3836 cLT 6061-4 C E A A
23014252 CLBT 6061-6 E E A A A
23014252 oLBT 6061-6 E E A A A
23014253 CLBT 5861-4 C c A C
23014253 CLBT 5861-4 C C A C
23014254 CLBT 6061-4 C C A A
23014254 CLBT 6061-4 C C A A

23014255 cLT 5861-5 K E c A C


23014255 cLT 5861-5 K E c A C
23014256 oLBT 5861-2 K E C A C
23014257 CLBT 6061-6 E E A A A
23014258 CLBT 5861-6 D C A A E
23014259 CLBT 5861-6 D c A A C
23014260 CLBT 5861-6 E C A A c
23014261 CLBT 5861-6 E F A A C
23014262 CLBT 5861-4 c C A C
23014262 CLBT 5861-4 C C A C

t Assembly Number Found On Your Transmission Nameplate.


-

t7A Copyright @ 2003 Geoeral Moto6 Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOC

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Iisted opposite the Assembly Part Number (A/N) of your transmission.
9loup
NOTE: Sections 3240 are not aisembly number ipecific. See the appropriat" ,".tio, for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
678 910111213 t4 A/NI
A A A A A A A A A 23010356
A A A A A A A A A 2301 0785
A D A A B A B A 2301 0994
A D A A B A B A 2301 't408
A D A A B A B A 23011448
A A A A A A A A A 2301't517
A D A A B A B A 2301 1 51 B
A A A A A A A A A 2301 1889
A D A A B A B A 23012057
A D A A B A B A 23012057

B A A A A A A A A 23012091
B A A A A A A A A 23012217
B D A A B A B A 23012468
A D A A B A B A 23012469
B A A A A A A A A 23012482
B D A A B A B A 23012484
A D A A B A B A 23012607
B D A A B A B A 23012647
A A A A A A A A A 23012709
A A A A A A A A A 23012765

A D A A B A B A 2301 3369
A D A A B A B A 23013538
A D A A B A D A 23013777
A D A A B A B A 23013836
A A A A A A A A A 23014252
A A A A A A A A A 23014252
A A A A A C A A A 23014253
A A A A A C A A A 23014253
A A A A A A A A A 23014254
A A A A A A A A A 23014254

A D A A D A D A 23014255
A D A A D A D A 23014255
A A A A A c A C A 23014256
A A A A A A A A A 23014257
A A A A A C A A A 23014258
A A A A A C A A A 23014259
A A A A A C A A A 23014260
A A A A A C A A A 23014261
A A A A A C A A A 23014262
A A A A A C A A A 23014262

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General Motom Corp.
178
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not assembly number ipecific. See the appropriate r""tio" for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary clutch pranetary crutch planetary clutch Speedo Speedo
A/N' MODEL 15 16 17 18 rg 20 21 22
23010356 CLBT 6061-6 B B A A B A A
2301 0785 CLBT 6061-4 B B A A B A B
23010994 cLT 6061-4 B B A A B A A
2301 1 408 cLT 6061-4 B B A A B A B
23011448 cLT 6061-4 B B A A B A B
23011517 CLBT 6061.4 B B A A B A A
2301 1 51 8 cLT 6061-4 B B A A B A A
2301 1889 CLBT 6061.6 B B A A B A A
23012057 cLT 6061-4 B B A A B A A
23012057 cLT 6061-4 B B A A B A A

23012091 CLBT 6061-6 B B A A B A D


23012217 CLBT 6061-6 B B A A B A A
23012468 cLT 6061-4 B B A A B A D
23012469 cLT 6061-4 B B A A B A B
23012482 CLBT 6061-6 B B A A B A B
23012484 cLT 6061-6 B B A A B A A
23012607 cLT 6061-4 B B A A B A B
23012647 cLT 6061-6 B B A A B A D
23012709 CLBT 6061-1 B B A A B A A
23012765 CLBT 6061-4 B B A A B A A

23013369 cLT 6061-4 B B A A B A B


23013538 cLT 6061-4 B B A A B A B
23013777 cLT 5961-3 A A D A A A C
23013836 cLT6061-4 B B A A B A A
23014252 CLBT 6061-6 B B A A B A A
23014252 CLBT 6061.6 B B A A B A A
23014253 CLBT 5861-4 A A A A A A A
23014253 CLBT 5861-4 A A A A A A A
23014254 CLBT 6061-4 B B A A B A A
23014254 CLBT 6061-4 B B A A B A A

23014255 cLT 5861-5 A A D A A A C


23014255 cLT 5861-5 A A D A A A C
23014256 CLBT 5861-2 A A D A A A C
23014257 CLBT 6061-6 B B A A B A A
23014258 CLBT s861-6 A A A A A A A
23014259 CLBT 5861-6 A A A A A A A
23014260 CLBT 5861.6 A A A A A A A
23014261 CLBT 5861-6 A A A A A A A
23014262 CLBT 5861-4 A A A A A A A
23014262 CLBT 5861-4 A A A A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

17C Copyright @ 2@3 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not asCembly number ipecific. See the appropriate section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve lhlve Valve Brake
23 24 )< 26 27 28 29 30 31 A/NT
A A A A C B 2301 0356
A A A A B 2301 0785
A A A c 2301 0994
A A D A 2301 1408
A A A C 23011448
A A A A B 23011517
A A A B 230't 1518
A A A A C B 2301 1 889
A A+ A G 23012057
A E++ A G 23012057

A A A A B 23012091
A A A A C 23012217
A A A C 23012468
A A A Lr 23012469
A A D A B 23012482
A A A C 23012484
A A A A 23012607
A A A C 23012647
A A D A B 23012709
A A A A B 23012765

A A E A 2301 3369
A A F A 2301 3538
B B B E A A A 23013777
A A A (f 2301 3836
A A+ A A B B 23014252
A E++ A A B B 23014252
A A+ A A A C 23014253
A E++ A A A C 23014253
A A+ A A B C 23014254
A E++ A A B C 23014254

B B B E A+ A A 23014255
B B B E E++ A A 23014255
B B B E A A A A 23014256
A D A A B B 23014257
A C A A B c 23014258
A C A A B C 23014259
A A A A B A 23014260
A A A A B A 23014261
A A+ A A B C 23014262
A E++ A A B C 23014262

Found On your Transmission Nameplate.


I
Assembly Number
-
Used Prior To S/N 3 I 10093029
++ Used Starting With S/N 3110093029.

Copyright O 2003 General Moton Corp.


l7D
I ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG I

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTB: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nf MODEL 1-l t_2 1_3 t4 2 3 4 5
23014264 cLT 5861-5 K E B A C
23014264 cLT 5861-5 K E B A C
23014265 CLBT 5861-2 K E C A F
23014266 CLBT 5861-2 K E B A C
23014267 cLT 5861-5 K E C A F
23014267 cLT 5861-5 K C A F
23014268 CLBT 5861-6 C C A A C
23014269 CLBT 5961-4 c C A B
23014270 oLBT 5961-6 A C A A B
23014270 CLBT s961-6 A C A A B

23014271 cLT 5861-5 K E C A E


23014271 cLT 5861-5 K E c A E
23014286 CLBT 6061-4 E F A A
23014346 cLT 6061-4 F C A A
23014346 cLT 6061-4 F C A A
23014347 CLBT 5961-4 C C A B
23014348 cLT 5861-4 c C A C
23014348 cLT 5861-4 C C A C
23014349 oLBT 6061-4 D C A A
23014350 CLBT 6061-4 D A A A

23014351 cLT 6061-4 c A A A


23014351 cLT 6061-4 C A A A
23014352 cLT 5961-4 c c A B
23014352 cLT s961-4 C C A B
23014353 oLBT 5861-3 K B C A C
23014353 CLBT 5861-3 K B C A C
23014354 CLBT 5961.4 J A A B
23014355 vcLBT 5861-7 C A A B D
23014356 vcLT 5861-7 A C B D
23014357 CLBT 5861-4 c C A F

23014357 CLBT 5861-4 C c A F


23014359 CLBT 6061-6 A B A A A
23014360 CLBT 5961-6 A D A A A
23014360 CLBT 5961-6 A D A A A
23014361 cLT 5861-1 B E A A E
23014361 cLT 5861-1 B E A A E
23014362 cLT 6061-4 C B A A
23014362 cLT 6061-4 C B A A
23014363 cLT 5861-1 E F A A C
23014364 cLT 5861-1 E F A A E

t Assembly Number Found On Your Transmission Nameplate.


-

18A Copyright @ 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
9l"rp listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3210 are not assembly number ipecific. See the appropriate section fbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing Pump Retarder Clutch Clutch planetary Housing Clutch
r0 11 t2 13 t4 A/Nt
A D A A D A D A 23014264
A D A A D A D A 23014264
A A A A A C A C A 23014265
A A A A A C A C A 230',t4266
A D A A D A D A 23014267
A D A A D A D A 23014267
A A A A A C A A A 23014268
A A A A A A A A A 23014269
A A A A A A A A A 23014270
A A A A A A A A A 23014270

A D A A D A D A 23014271
A D A A D A D A 23014271
A A A A A A A A A 23014286
A D A A B A B A 23014346
A D A A B A B A 23014346
A A A A A A A A A 23014347
A D A A D A B A 23014348
A D A A D A B A 23014348
A A A A A A A A A 23014349
A A A A A A A A A 23014350

A D A A B A B A 23014351
A D A A B A B A 23014351
A D A A B A B A 23014352
A D A A B A B A 23014352
A A A A A C A C A 2301 4353
A A A A c
A A c A 23014353
A A A A A A A A A 23014354
A B A A A C A A A 23014355
A C A A D A B A 23014356
A A A A A C A A A 23014357

A A A A A C A A A 23014357
A A A A A A A A A 2301 4359
A A A A A A A A A 2301 4360
A A A A A A A A A 2301 4360
A D A A D A D A 23014361
A D A A D A D A 23014361
A D A A B A B A 23014362
A D A A B A B A 23014362
A D A A D A D A 23014363
A D A A D A D A 23014364

f Assembly Number Found On your Transmission Nameplate.


-

20030901 Copfight O 2003 General Moron Corp.


188
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section
and
Group listed opposite the Assembly Part Number (AiN) of your iransmission.
NOTE: Sections 32-4i0 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transl'er


Intermediate' Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary clutch planetary crutch planetary crutch Speedo Speedo
A/N* MODEL 15 16 17 18 19 20 21 22
23014264 cLT 5861-5 A A D A A A C
23014264 cLT 5861-5 A A D A A A C
23014265 CLBT 5861-2 A A D A A A C
23014266 CLBT 5861-2 A A D A A A C
23014267 cLT 5861-5 A A D A A A C
23014267 cLT 5861-5 A A D A A A C
23014268 CLBT 5861-6 A A A A A A A
23014269 CLBT 5961-4 A A A A A A A
23014270 CLBT 5961-6 A A A A A A A
23014270 CLBT 5961-6 A A A A A A A

23014271 cLT 5861-5 A A D A A A C


23014271 cLT s861-5 A A D A A A C
23014286 CLBT 6061-4 B B A A B A A
23014346 cLT 6061-4 B B A A B A A
23014346 cLT 6061-4 B B A A B A A
23014347 CLBT 5961-4 A A A A A A A
23014348 cLT 5861-4 A A A A A A A
23014348 cLT 5861-4 A A A A A A A
23014349 CLBT 6061-4 B B A A B A A
23014350 CLBT 6061-4 B B A A B A A

23014351 cLT 6061-4 B B A A B A A


23014351 cLT 6061-4 B B A A B A A
23014352 cLT 5961-4 A A A A A A A
23014352 cLT 5961-4 A A A A A A A
23014353 CLBT 5861-3 A A A A A A K
23014353 CLBT 5861-3 A A A A A A K
23014354 CLBT 5961-4 A A C A A A Lr
23014355 VCLBT 5861-7 A A C A A A H
2301 4356 VCLT 5861-7 A A C A A A H
23014357 CLBT 5861-4 A A A A A A A

23014357 CLBT 5861-4 A A A A A A A


2301 4359 CLBT 6061-6 B B A A B A A
23014360 CLBT 5961-6 A A A A A A A
23014360 CLBT 5961-6 A A A A A A A
23014361 cLT 5861-1 A A B A A A A
23014361 cLT s861-1 A A B A A A A
23014362 cLT 6061-4 B B A A B A A
23014362 cLT 6061-4 B B A A B A A
23014363 cLT 5861-1 A A B A A A A
23014364 cLT 5861-1 A A B A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

18C Copyright O 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To lind detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NorE: Sections 32-49 aie not aiiembly number specific. See the appropriate
section fbr part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
Tfansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve tsrake
23 24 25 26 27 28 29 30 31 A/Ir{*
B B B E A+ A A 23014264
B B B E Et+ A A 23014264
B B B E A A A A 23014265
B B B E A A A A 23014266
B B B E A+ A A
B
23014267
B B E E++ A A 23014267
A A A A B C 23014268
A A A A B C 23014269
A A+ A A C C 23014270
A E++ A A c C 23014270

B B B E A+ A A
B
23014271
B B E E++ A A 23014271
A A A A B 23014286
A A+ A A 23014346
A E++ A A 230't4346
A A A A B 23014347
A A+ A A 23014348
A Et+ A A 23014348
A A A A B 23014349
A A A A B 23014350

A A+ A A 23014351
A E++ A A 23014351
A A+ A A 23014352
A E++ A A
A 23014352
A E A+ A A A 2301 4353
A A E E++ A A A 2301 4353
A A G A B 23014354
A B G A B 2301 4355
A B G F 2301 4356
A A+ A A A 23014357

A E++ A A A 23014357
A A A A B 2301 4359
A A+ A A B 2301 4360
A Et+ A A B 23014360
H C D A+ G B 23014361
H C D E++ G B 23014361
A A+ A A 23014362
A E++ A A 23014362
H c D A G B
H
23014363
C D A G B 23014364

t Assembly Number Found On your Transmission Nameplate.


d Used Prior To S/N
-
31 10093029.
f f Used Starting With SAI 3l10093029.

Copyright O 2003 Genaal Motos Corp.


18D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section ancl
Croup listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL t-l t-2 1-3 t1 2 3 4 5
23014365 CLBT 5961-1 B G A A B
23014366 CLBT 5961-6 A C A A B
23014366 CLBT 5961-6 A C A A B
23014367 CLBT 6061.6 E D A A A
23014367 CLBT 6061-6 E D A A A
2301 4368 cLT 5861-1 A C A A E
2301 4369 CLBT 5861-9 A C A A E
23014370 CLBT 5861-3 K B D A E
23014370 CLBT 5861-3 K B D A E
23014371 CLBT 5861-4 C D A E

23014371 CLBT 5861-4 C D A E


23014372 cLT 5861-4 C D A E
23014372 cLT 5861-4 c D A E
23014373 CLBT 5861-4 C C A C
23014373 CLBT 5861-4 c C A C
23014374 cLT 5961-10 A A D A A A
23014374 cLT 5961-10 A A D A A A
23014375 cLT 5961-3 A D A A
23014376 CLBT 5961-6 E C A A B
23014377 cLT 6061-4 D C A A

23014377 cLT 6061-4 D C A A


23014378 cLT 6061-4 E B A A
23014378 cLT 6061-4 E B A A
23014379 CLBT s861-4 C B A C
23014379 CLBT 5861-4 C B A C
23014381 CLBT 6061-6 E C A A B
23014381 CLBT 6061-6 C A A B
23014382 CLBT 5961-6 A B A A B
23014383 cLT s861-4 C B A C
23014383 cLT s861-4 C B A C

23014384 CLBT 5861-4 c E A B


23014384 CLBT 5861-4 C E A B
23014385 CLBT 5961-4 D E A B
23014385 oLBT 5961-4 D E A B
23014386 cLT 5961-5 K E C A B
2301 4386 cLT 5961-5 K E C A B
23014387 VCLT 5961-1 B G A B D
2301 4388 VCLBT 5961.9 B Lr A B D
2301 4389 CLBT 5861-6 A B A A E
2301 4390 cLT 6061-4 c E A A

t Assembly Number Found On Your Transmission Nameplate.


-

l94 Copgight O 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF

TRANSMISSION ASSEMBLY NUMBER


,rr INDEX
O*l,,o$:,:T:-":jlty.Auromatic Transmission, rurn ro the ra
To find
ttr'Lt-ll
appropriare Secrion and
*"::^,,::l:f .:te,th.esse-biyp;T_N;iG;&ff #ff :[ffi:JJ:,:.,.,:
NorE: sections 3240u..,'oiJJ;il;';ffi#:r#il:3LT[t'#i#:i#::'#Ht
. part inrormation.
Torque Splitter- Splitter-
Converter Oil High-
PTO Housing pump Retarder Clutch Low High Splitter Main Range
Clutch planetary Housing Clutch
678 l0 tt t2 13 t4 A/NI
A A A A A A A
A A C A 2301 4365
A A A A
A A A A 2301 4366
A A A A A A A A
A A A 23014366
A A A A
A A A A 23014367
A A A A A A A
A D A 23014367
A
A D A D A 23014368
A A A A C A C
A A A A 23014369
A A C A
A A C A 23014370
A A A C
A A A
A c A 23014370
A A C A A A 23014371
A A A A A C A A
A u A A 2301437'l
A D A B
A D A A 23014372
A D A B
A A A A 23014372
A A C A
A A A A 23014373
A A
A
A c A A A 23014373
D A A B A D
A D A A 23014374
A B A D
A D A A 23014374
A B A B
A A A A 23014375
A A A
A A A A 23014376
D A A B A B A 23014377
A D A A B A
A D B A 23014377
A A B A tJ
A D A A 23014378
A B A
A A B A 23014378
A A A C
A A A A 23014379
A A A C
A A A A 23014379
A A A A A A A
A A A A 23014381
A A A
A A A A 23014381
A A A A
A A A A 23014382
D A A D A
A D B A 23014383
A A D A B A 23014383
A A A A A C A
A A A A 23014384
A A A C
A A A A 23014384
A A A A A A A
A A A A 2301 4385
A A A A
A D A A 2301 4385
A A B
A If D A 2301 4386
A A B
A A D A 2301 4386
C A A B A
A B D A 23014387
A A A A
A A C A 23014388
A A A A C A A
A D A A 2301 4389
A B A B A 23014390

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ Zn3 Geneml Moton Corp.
198
ALLISON 5000/6000 SERIES OFF-HTGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


lntermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 t9 20 2t 22
23014365 CLBT 5961-1 A A B A A A A
2301 4366 CLBT 5961-6 A A A A A A A
23014366 CLBT 5961-6 A A A A A A A
23014367 CLBT 6061-6 B B A A B A A
23014367 CLBT 6061-6 B B A A B A A
23014368 cLT 5861-1 A A B A A A A
23014369 CLBT 5861-9 A A B A A A A
23014370 oLBT 5861-3 A A B A A A K
23014370 CLBT 5861-3 A A B A A A K
2301437'l CLBT 5861-4 A A A A A A A

23014371 oLBT s861-4 A A A A A A A


23014372 cLT 5861-4 A A A A A A A
23014372 cLT 5861-4 A A A A A A A
23014373 CLBT 5861-4 A A A A A A A
23014373 CLBT 5861-4 A A A A A A A
23014374 cLT 5961-10 A A B A A A K
23014374 cLT 5961-10 A A B A A A K
23014375 cLT 5961-3 A A C A A A H
23014376 CLBT 5961-6 A A A A A A A
23014377 cLT 6061-4 B B A A B A A

23014377 cLT 6061-4 B B A A B A A


23014378 cLT 6061-4 B B A A B A A
23014378 cLT 6061-4 B B A A B A A
23014379 CLBT 5861-4 A A A A A A A
23014379 CLBT 5861-4 A A A A A A A
23014381 CLBT 6061-6 B B A A B A A
23014381 CLBT 6061-6 B B A A B A A
23014382 CLBT 5961-6 A A A A A A A
23014383 cLT 5861-4 A A A A A A A
23014383 cLr 5861-4 A A A A A A A

23014384 CLBT 5861-4 A A A A A A A


23014384 CLBT 5861-4 A A A A A A A
23014385 CLBT 5961-4 A A A A A A A
23014385 CLBT 5961-4 A A A A A A A
23014386 cLT 5961-5 A A D A A A C
23014386 cLT 5961-5 A A D A A A C
23014387 vcLT 5961-1 A A B A A A A
2301 4388 vcLBT 5961-9 A A B A A A A
23014389 CLBT 5861.6 A A A A A A A
23014390 cLT 6061-4 B B A A B A A

t Assembly Number Found On Your Transmission Nameplate.


-

l9c Copyright O 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF

TRANSMISSION ASSEMBLY NUMBER INDEX

NorE: fiy,::l-.f:te,rrr.Rss.muiyp;;-ffi
Sections 3240 ui'"
#il^ii#ff ."iffi:#i[J".
"oiuJJ"-ii;';ffi#:il:ih::3:,Tilt';Hi#.i.#:H;?,. part inrormation.
Tfnsfer Gear
Output Main pressure Lockup Retarder Main
Thansfer Hsg Cover/ Disconnect
Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oit Filter Valve Valve Valve Brake
23 24 2s 26 )'7 28 29 30 31 A/Nt
H C D A G A B 23014365
A A+ A A B 23014366
A E++ A A B 2301 4366
A A+ A A B 23014367
A E++ A
H A B 23014367
C D A G
H E D A G
B 2301 4368
A A B 2301 4369
A E A+ A A A
A A E
23014370
E++ A A A 23014370
A A+ A A A 23014371

A Etr A A A 23014371
A A+ A A 23014372
A E++ A A 23014372
A A+ A A A 23014373
A E++ A
A A A 23014373
A E A+ A
A A C 23014374
E r++ A C
A 4J/4
A A C
A
2301437s
A A A C
A t.+6/o
A+ A A 23014377

A E++ A A )a.n
A At A c
A
23014378
E++ A C )'1.n.1
A At A A A
A
23014379
E++ A A A 23014379
A A+ A A c 23014381
A E++ A A C 2301 4381
A A A A B 23014382
A A+ G A 2301 4383
A E++ G A 2301 4383

A A+ A A B 23014384
A Ef+ A A B 23014384
A A+ G A D 23014385
A E++ G
B A D 2301 4385
B B E A+ A
B B A 23014386
B E Et+ A A
H C D
23014386
U G
H C B 23014387
D G A B 2301 4s88
A A A A B Z+JUV
A A A A 230't4390

t
Assembly Number Found On your Transmission Nameplate.
-
Used Prior To S/N 31 1009302e.
++ Used Staning With
S/N 3t 10093029.

20030901
Copyright @ 2003 General Motom Corp.
l9D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N' MODEL 1-1 t-2 1-3 t4 2 3 4 5
2301 4391 CLBT 5861-4 D c A B
23014391 CLBT 5861-4 D C A B
23014392 cLT 6061-4 D D A A
23014392 cLT 6061-4 D D A A
23014419 oLBT 6061-4 C H B H
23014438 CLBT 6061-4 C C A A
23014438 CLBT 6061-4 C C A A
23014439 cLT 5861-4 c B A B
23014439 cLT 5861-4 C B A B
23014453 CLT 6061 C B A A

23014479 cLT 6061-4 C B A A


23014479 cLT 6061-4 C B A A
23014480 cLT 5961-5 K E D A B
23014480 cLT 5961-5 K E D A B
23014481 cLT 6061-4 C D A A
23014481 cLT 6061-4 C D A A
23014482 CLBT 6061.4 E E A A
23014483 cLT 5961-4 C C A B
23014483 cLT 5961-4 C C A B
23014484 CLBT 6061.6 A E A A A

23014485 CLBT 5961-4 C E A B


23014486 cLT 6061-4 F C A A
23014486 cLT 6061-4 F C A A
23014487 CLBT 6061-4 E C A A
23014487 CLBT 6061-4 E C A A
23014509 cLT 6061-4 B E A A
23014510 CLBT 6061 D E A A
2301451 1 CLBT 6061-4 B E A A
23014511 CLBT 6061-4 B E A A
23014520 CLBT 5961-4 D C A B

23014535 CLBT 5861 B E A A E


23014655 cLT 5861-4 C C A B
23014655 cLT 5861-4 C C A B
23014664 cLT 5961-4 c B A B
23014679 CLBT 6061-4 C A A A
23014686 VCLT 5961 A B C B D
23014690 cLT 5861-4 C B A C
23014690 cLT 5861-4 C B A C
23014693 cLT 6061-4 F D A A
23014693 cLT 6061-4 F D A A

t Assembly Number Found On Your Transmission Nameplate.


-

20A Copyright @ 2003 General Motom Corp


TRANSMISSION ASSEMBLY NUMBER INDEX
To find oi*,,ns:-:1':-":*t]:.-"Auromatic Transmission, turn ro the appropriare Secrion and
NorE: 9lY,:,^"1"ry:=*te.theAssemuryr*-N,.;;a;|i;'#;ff
Sections 32-to aie not dJ;blt;umber Jp""in".
ffi:r"#,:.,"":
S."ffi'#iJ;.1#1'#;:?". part inrormation.
Torque Splitter- Sptitter_ High-
Converter Oil Low High Splitter Main
PTO Housing pump Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 12 13 t4 A/N.
A A A A A C A A
A A A 23014391
A A A C A A A 2301 4391
A D A A B A B A
A D A
23014392
A B
A A A A
4 B A 23014392
A A A A
A A A A A A
4 23014419
A A A 23014438
A A A A A A A A
A D
A 23014438
A A D A B A 23014439
A D A A D A B
A D
A 23014439
A A B A B A 23014453
A D A A B A B
A D
A 23014479
A A B A B A 23014479
A D A A B A D
A D
A 23014480
A A B A D A 23014480
A D A A B A B
A D A 23014481
A A B A B A 23014481
A A A A A E A A
A D A 23014482
A A B A B A 23014483
A D A A B A B
A A A 23014483
A A A A A A A 23014484
A A A A A A A A
A D A 23014485
A A B A B A 23014486
A D A A B A B
A A A 23014486
A A A A A A A 23014487
A A A A A A A A
A D
A 23014487
A A B A B A 2301 4509
A A A A A A A A
A A A z3u1 451 0
A A A A A A A 23014511
A A A A A A A A
A A A 2301 451 1
A A A A A A A 23014520
A A A A A C A C
A D
A 2301 4535
A A D A B A 23014655
A D A A D A B
A D A 230'14655
A A B

i
A B A 23014664
A A A A A A A
A C A 23014679
A A B A D A 2301 4686
A D A A D A B
A D A 2301 4690
A A D A B A 23014690
A D A A B A B
A D
A 2301 4693
A A B A B A 23014693

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyrighr @ 2003 General Moton Corp.
208
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Croup listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N. MODEL 15 16 t7 18 t9 20 2t 22
2301 4391 CLBT 586,I-4 A A A A A A A
2301 4391 CLBT 5861-4 A A A A A A A
23014392 cLT 6061-4 B B A A B A A
23014392 cLT 606't-4 B B A A B A A
23014419 CLBT 6061-4 B B A A B A A
23014438 CLBT 6061-4 B B A A B A A
23014438 CLBT 6061-4 B B A A B A A
23014439 cLT 5861-4 A A A A A A A
23014439 cLT 5861-4 A A A A A A A
23014453 CLT 6061 B B A A B A B

23014479 cLT 6061-4 B B A A B A A


23014479 cLT 606.t-4 B B A A B A A
23014480 clr 5961-5 A A D A A A C
23014480 cLT 5961-s A A D A A A C
23014481 cLT 6061-4 B B A A B A A
23014481 cLT 6061-4 B B A A B A A
23014482 CLBT 6061-4 B B A A B A A
23014483 cLT 5961-4 A A A A A A A
23014483 cLT 5961-4 A A A A A A A
230fl444 CLBT 6061-6 B B A A B A A

23014485 CLBT 5961-4 A A A A A A A


23014486 cLT 6061-4 B B A A B A A
23014486 cLT 6061-4 B B A A B A A
23014487 CLBT 6061-4 B B A A B A A
23014487 CLBT 6061-4 B B A A B A A
23014509 cLT 6061-4 B B A A B A A
23014510 CLBT 6061 B B A A B A A
23014511 CLBT 6061-4 B B A A B A A
2301451 1 CLBT 6061.4 B B A A B A A
23014520 CLBT 5961-4 A A A A A A A

2301 4535 CLBT 5861 A A A A A A A


23014655 cLT 5861-4 A A A A A A A
23014655 cLT 5861-4 A A A A A A A
23014664 cLT 5961-4 A A A A A A A
23014679 CLBT 6061-4 B B A A B A A
2301 4686 VCLT 5961 A A B A A A F
23014690 cLT 5861-4 A A A A A A A
23014690 cLT 5861-4 A A A A A A A
23014693 cLT 6061-4 B B A A B A A
230't4693 cLT 6061-4 B B A A B A A

t Assembly Number Found On Your Transmission Nameplate.


-

20c CopFight @ 2003 General Moto6 Corp


ALLISON 5000/6000 SERIES OFF

TRANSMISSION ASSEMBLY NUMBER INDEX


.UUZI
To find Oi?l,lT:,:Tl^yjl,.r".rAuromaric Tran_smission, turn to the appropriate Secrion
and
91":*,:::"f::,terheAssemurypr.xr,,*;io)ff
NorE: sections 3210,;" #ffi [*:fi [:'ri,:
";;J,:;i;;';ffi#Jdh::i:Til:,#i#*"li:1H;:,"" part inrormation.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
T[ansfer Hsg Cover/ Disconnect Oil Regulator Valvei Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A,/Nf
A A+ A A B 230't4391
A E++ A A B 2301 4391
A A+ A A 23014392
A E++ A A 23014392
A A D A B 23014419
A A A B 23014438
A tr++ A A B 23014438
A A+ A A 23014439
A tr++ A A 23014439
A A E B 23014453
A A+ A G 23014479
A E++ A
B G 23014479
B B E A+ A A
B B
23014480
E E++
: A At
A A 23014480
A A 23014481
A E++ A A 23014481
A A A A C 23014482
E A+ A B 23014483
A E++ A B 23014483
A A A A B 23014484

A A A A C ,2n-l
A AT A C 23014486
A E++ A C 23014486
A A+ A A B 23014487
A E++ A A B )anl
A A A B zJUt 45U9
A A A A B 23014510
A A+ A A B : zJUr 4St 't
A E++ A A B ,enr
A A G A C z,7vt45zu
H C D A G A B 2301 4535
A A+ A A 23014655
A E++ A A 2301 4655
A A A B 23014664
A A A
D A
A B 23014679
D E B A B C 23014686
A A+ A A A 2301 4690
A E++ A A A 2301 4690
A A+ A G 23014693
A E++ A G 23014693

I
Assembly Number Found On your Transmission Nameolate.
- 10093029 --- .-"-r'
+ Used PriorTo S/N 31
++ Used Starting
With S/N 3110093029.

20030901
Coplright O 2003 cetreral Moiors Corp.
20D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assemt ly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And l,ockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t-2 1-3 t4 2 3 4 5
23014698 clr 5861-4 c D A B
23014698 cLT 5861-4 C D A B
23014703 CLBT 5961-1 E A K B A A B
23014708 cLT 5861-1 E B A A F
23014708 cLT 5861-1 E B A A F
23014900 CLBT 5861-9 A B A A E
23014912 CLBT 5961-4 D E A B
2301491 5 cLT 5861-9 A B A A E
2301491 5 cLT 5861-9 A B A A E
23014928 CLBT 5861-4 c E A E

23014936 cLT 6061-4 c C A A


23014936 cLT 6061-4 c C A A
23014957 CLBT 5961-6 D C A A A
23014963 CLBT 5861-2 K E B A B
23014963 CLBT 5861-2 K B A B
23014969 cLT 6061-4 C D A B
23014985 CLBT 5861-4 D E A C
23014985 CLBT 5861-4 D E A C
23014987 cLT 5861-5 K E D A B
23014987 cLT 5861-5 K D A B

23014989 CLBT 5861-4 c E A E


23015012 CLBT 5861-4 C E A F
23015013 vcLBT 5961-5 A C B D
23015021 CLBT 5961-2 B c A A
23015021 CLBT 5961-2 B C A A
23015030 cLT 5861-5 K E B A B
23015030 cLT 5861-5 K E B A B
23015038 cLT 5861-4 C E A E
23015107 CLBT 6061-4 E E A A
23015108 cLI 5961-5 H C E A B

2301 51 08 cLT 5961-5 H C E A B


230151 18 CLBT 5961.6 E C A A B
23015140 CLBT 5961-6 D C A A A
23015217 CLBT 6061-6 E C A A B
23015233 CLBT 5861-9 A B A A E
2301 5233 oLBT 5861-9 A B A A E
23015234 CLBT s961-1 B G A A B
23015234 CLBT 5961-1 B G A A B
23015237 cLT 5861-1 E B A A F
23015265 cLT 5961-3 A A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

2tA Coplright O 2003 General Moto6 Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission.
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N)
of your transmission.
NorE: sections 3210 aie not aiiembly number ipecific. S"" tt appropriate
section for part information.
"
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nt
A D A A D A B A 2301 4698
A D A A D A B A 2301 4698
A A A A A A A C A 23014703
A D A A D A D A 23014708
A D A A D A D A
A 23014708
A A A A C A C A 23014900
A A A A A A A A A 23014912
A D A A D A D A 23014915
A D A A D A D A
A 2301 491 5
A A A A C A A A 23014928
A D A A B A B A 2301 4936
A D A A B A B A 2301 4936
A A A A A A A A A 23014957
A A A A A C A C A 2301 4963
A A A A A C A C A 23014963
A D A A B A B A 2301 4969
A A A A A C A A A 2301 4985
A A A A A C A A A 2301 4985
A D A A D A D
A A 23014g8?
D A A D A D A 23014987

A A A A A C A A A 2301 4989
A A A A A C A A A 23015012
A B A A A A A A A 23015013
A A A A A A A C A 23015021
A A A A A A A C A 23015021
A D A A D A D A
A D
23015030
A A D A D A 23015030
A D A A D A B A
A A 23015038
A A A A A A A 2301 51 07
A D A A B A D A 2301 51 08

A D A A B A D A 23015108
A A A A A A A A A 2301 51 18
A A A A A A A A A 2301 51 40
A A A A A A A A A 23015217
A A A A A C A C A 2301 5233
A A A A A C A C A 23015233
A A A A A A A C A 23015234
A A A A A A A C A 23015234
A D A A D A D A 23015237
A D A A B A B A 2301 5265

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Coppight @ 2003 Gentral Morors Corp.
2tB
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- lntermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N* MODEL 15 t6 t7 18 t9 20 2t 22
23014698 cLT 5861-4 A A A A A A A
23014698 cLT 5861-4 A A A A A A A
23014703 CLBT 5961 -1 A A D A A A F
23014708 cLT 5861-1 A A B A A A K
23014708 cLT 5861-1 A A B A A A K
23014900 CLBT 5861-9 A A B A A A K
23014912 CLBT 5961-4 A A A A A A A
2301 491 5 cLT 5861-9 A A B A A A K
2301 491 5 cLT 5861-9 A A B A A A K
23014928 CLBT 5861-4 A A A A A A A

2301 4936 cLT 6061-4 B B A A B A A


2301 4936 cLT 606't-4 B B A A B A A
23014957 CLBT 5961-6 A A A A A A A
23014963 CLBT 5861-2 A A D A A A C
2301 4963 CLBT 5861-2 A A D A A A C
2301 4969 cLT 6061-4 B B A A B A A
2301 4985 CLBT 5861-4 A A A A A A A
23014985 CLBT 5861-4 A A A A A A A
23014987 cLT 5861-5 A A D A A A C
23014987 cLT 5861-5 A A D A A A C

23014989 CLBT 5861-4 A A A A A A A


23015012 CLBT 5861-4 A A A A A A A
23015013 vcLBT 5961-5 A A C A A A H
23015021 CLBT 5961-2 A A D A A A K
23015021 CLBT 5961-2 A A D A A A K
2301 5030 cLT 5861-5 A A D A A A C
2301 5030 cLT 5861-5 A A D A A A C
2301 5038 cLT 5861-4 A A A A A A A
23015107 CLBT 6061-4 B B A A B A A
23015't08 cLT 5961-5 A A B A A A F

2301 51 08 cLT 5961-5 A A B A A A F


230151 18 CLBT 5961-6 A A A A A A A
23015140 CLBT 5961-6 A A A A A A A
23015217 CLBT 6061-6 B B A A B A A
23015233 CLBT 5861-9 A A B A A A H
230't 5233 CLBT 5861-9 A A B A A A H
23015234 CLBT 5961-1 A A B A A A A
23015234 oLBT 5961-1 A A B A A A A
23015237 cLT 5861-1 A A B A A A K
2301 5265 cLT 5961-3 A A c A A A H

t Assembly Number Found On Your Transmission Nameplate.


-

2tc Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section anil
Group listed opposite the Assembly Part Number (A/N)
of your transmission.
NorE: sections 32-qo are not aisembly number Jp""it.. sL";il;'ffi;d;;il;::ilr" rbr part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Fitter Valve Valve Valve Brake
,r, 24 25 26 27 28 29 30 3l A/NT
A At G A 2301 4698
A E++ G A
c 2301 4698
E C E A A A B 23014703
F D E A+ G A 23014708
F D E E+t Lr A 23014708
F D E A G A B 23014900
A F A A B 23014912
F D E A+ G B
F D
23014915
E tr++ G B 23014915
A A A D B 23014928

A A+ A B 2301 4936
A E++ A B 23r)1 40aA
A A A A B
B B
23014957
B E A+ A A A 2301 4963
B B B E E++ A A A 2301 4963
A A A A 2301 4969
A At A A B 2301 4985
A r++ A A B 2301 4985
B H B E Ai A A 23014987
B B B E E++ A A 23|.]149E7

A A A D A 2301 4989
A A A D C C 23015012
A B G A F
F F 2301 501 3
E E AI G A D 23015021
F F E E E++ G A D
B B
23015021
B E AT A A 230't5030
B B B E r++ A A 23015030
A A A A 23015038
A A A A C B 23015107
E A D E A+ G D C 2301 51 08

A D E E++ G D C 23015108
-E A C A A B C 230't51 18
A A A A B C 23015140
A A A A B
F D
23015217
D At G A B 2301 5233
F D D E++ G A B
H C
23015233
D A+ G A B 23015234
H C D E++

I
G A B 23015234
D E A K A 23015237
A A+ A C 23015265

t Arse-bly Number Found On your Transmission Nameplate.


f -
Used Prior To S/N 31 10093029.
*t Used Saning With SiN 3t 10093029.

Coplright @ 2003 General Moton Corp.


2tD
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-1 t-2 1-3 t4 2 3 4 5
2301 5265 cLT 5961-3 A A A A A
2301 5389 oLBT s861-6 D C A A E
23015527 cLT 5861-5 K E B A E
23015527 cLT 5861-5 K E B A E
2301 5528 CLBT 5861-6 D c A A C
23015529 CLT 5861-5 K E D A C
2301 5529 cLT 5861-5 K E D A C
2301 5659 CLBT 5861-2 K E D A C
2301 5659 CLBT 5861-2 K E D A C
23015713 CLBT 6061-4 C C A A

2301 5856 cLT 5861-4 C A A E


2301 5862 CLBT 5861-6 D C A A F
2301 5863 CLBT 6061-6 E C A A A
23017142 CLBT 5861 D C A A F
23017142 CLBT 5861 D C A A F
23017343 CLBT 5861-4 C C A E
23017343 CLBT 5861-4 C C A E
23017623 CLBT s961-4 E A A B
23017623 CLBT s961-4 E A A B
23017721 CLBT 6061-6 E E A A A

230't8505 VCLT 5961.5 M C E B D


23018718 cLT 5961-5 M C E A B
23018718 cLT 5961-5 M C E A B
2301 9055 CLBT 6061-10 E A A A B
23019055 CLBT 6061-10 E A A A B
23019056 CLBT 6061-6 B A A A
23019056 CLBT 6061.6 B A A A
23019072 CLBT 6061-4 E E A A A
23019072 CLBT 6061-4 E E A A A
23019127 CLBT 5861 A C A G

2301 9236 oLBT 5861-4 c C A F


2301 9236 CLBT 5861.4 C C A F
23019241 CLBT 5861-4 B C A G
23019242 CLBT 5961.1 B G A A B
23019282 cLT 5861-4 C c A F
23019282 cLT 5861-4 c c A F
23019317 CLBT 5961.4 c C A B
2301 9357 CLBT 5861-4 B c A G
23019357 CLBT 5861-4 B c A G
2301 9358 oLBT 6061-4 c A A A

f Assembly Number Found On Your Transmission Nameplate.


-

224 Coplright @ 2003 General Motom Corp. 2003090r


GHWAY TN
TRANSMISSION ASSEMBLY NUMBER INDEX
.UUZI
To find o";|ll,l$:.:Tl^yil1r."^r^tl1oTi
i"^T.g:mission, turn to the appropriate Section and
ra;nffi .;iAAil'#fi ;[[H[J,i,:
NorE : s ectio n s 3240 are n o t JJ; b ; ffi;;'Jo";H
"o;.:l^,,:,"9:lositetheesse-uif r
; :3,"ft:'i}fiJ;xiuT:1'#n:'". pa rt inro rm ati on .
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main
PTO Housing pump Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 t2
A D
13 l4 A/NI
A A B A B A 2301 5265
A A A A A C A A
A D A 2301 5389
A A D A D A 23015527
A D A A D A
A A A
D /\ 23015527
A A C A
A A A 23015528
L) A A D A D A 2301 5s29
A D A A D A D
A A A 2301 5529
A A A C A C A 23015659
A A A A A C A C
A A A 2301 5659
A A A A A A 23015713
A D A A D A B
A A A 2301 5856
A A A C A A A 2301 5862
A A A A A A A A
A A A 2301 5863
A A A C A A A 23017142
A A A A A C A A
A A A 23017142
A A A C A A A 23017343
A A A A A C A A
A A A
A 23017343
A A A A
A A A A 23017623
A A A A A A A 23017623
A A A A A A A A A 23017721
A C A A B A D
A u A 2301 8505
A A B A D A 2301 871 8
A D A A B A D
A A A 23018718
A A A A
A A A A 23019055
A A A A A A A A
A A A 2301 9055
A A A A
A A A 23019056
A A A A A A A A
A A A 23019056
A A A A
A A A 23019072
A A A A A A A A
A A A 23019072
A A C A C A 23019127
A A A A
A
A c A A A 2301 9236
A A A
A
A c A A A 23019236
A A A
A
A c A C A 23019241
A A A A A A C A
A D A 23019242
A D A B
A D A 23019282
A A D
A A B A 23019282
A A A A A A A A
A A A 23019317
A C A
A A A 23019357
A A A A C A A A
A A A 2301 9357
A A A A A A 23019358

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2m3 General Motom Corp.
228
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Pan Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly numtrer specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N' MODEL 15 16 t7 18 19 20 2t 22
23015265 cLT 5961-3 A A C A A A H
2301 5389 CLBT 5861.6 A A A A A A A
23015527 cLT 5861-5 A A D A A A C
23015527 cLT 5861-5 A A D A A A C
2301 5528 CLBT 5861-6 A A A A A A A
2301 5529 cLT 5861-5 A A D A A A C
2301 5529 cLT 5861-5 A A D A A A C
2301 5659 CLBT 5861-2 A A D A A A c
2301 5659 CLBT 5861-2 A A D A A A C
23015713 CLBT 6061-4 B B A A B A A

2301 5856 cLT 5861-4 A A A A A A A


2301 5862 CLBT 5861-6 A A A A A A A
2301 5863 CLBT 6061-6 B B A A B A A
23017142 CLBT 5861 A A A A A A A
23017142 CLBT 5861 A A A A A A A
23017343 CLBT s861-4 A A A A A A A
23017343 CLBT 5861-4 A A A A A A A
23017623 CLBT 5961-4 A A A A A A A
23017623 CLBT 5961-4 A A A A A A A
23017721 CLBT 6061-6 B B A A B A A

2301 8505 vcLT 5961-5 A A B A A A F


23018718 cLT s961-5 A A B A A A F
23018718 cLT 5961-5 A A B A A A F
2301 9055 CLBT 6061-10 B B c A B A H
2301 9055 CLBT 6061-10 B B C A B A H
2301 9056 CLBT 6061-6 B B A A B A A
2301 9056 CLBT 6061-6 B B A A B A A
23019072 CLBT 6061-4 B B A A B A A
23019072 CLBT 6061-4 B B A A B A A
23019127 CLBT 5861 A A B A A A H

2301 9236 CLBT 5861-4 A A A A A A A


2301 9236 CLBT 5861-4 A A A A A A A
23019241 CLBT 5861-4 A A B A A A K
23019242 CLBT 5961-1 A A B A A A B
23019282 cLT 5861-4 A A A A A A A
23019282 cLT 5861-4 A A A A A A A
23019317 oLBT 5961-4 A A A A A A A
23019357 CLBT 5861-4 A A A A A A A
2301 9357 CLBT 5861-4 A A A A A A A
23019358 CLBT 6061-4 B B A A B A A

t Assembly Number Found On Your Transmission Nameplate.


-

22C Copyright @ 20O3 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N)
of your transmission.
NorE: sections 32-qo are not aisemuy number Jp""in..-S""
the appropriate section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/Nf
A E++ A c 2301 5265
A A A A B C 2301 5389
B B B E A+ A
B
A 23015s27
B B E Ett A A 23015527
A A A
B ts B
A B c 2301 5528
E A+ A
B
A 23015529
B B E E++ A A 2301 5529
B B B E A+ A A
B
A 2301 5659
B B E E++ A A A 2301 56s9
A A A A C C 23015713

A A A A 2301 5856
A A A A B C 2301 5862
A A A A C 23015863
A A+ A A B C 23017142
A E++ A A B C 23017142
A A+ A A A C 23017343
A E++ A A A C 23017343
A A+ A A A A 23017623
A E++ A A A A 23017623
B D A A B B 23017721

E A D E B G B C 2301 8505
E A D E A+ G
E A D E E++
D C 2301 871 I
Lr D C 23o.'tR71R
A A+ A A B zuut9055
A E++ A A B )en1
A A+ A A B z3u]9056
A E++ A A B 2301 9056
A At A A B 23019072
A E++ A A
u B 23019072
D D H G A F 23019127

A A+ A A B 23019236
A E++ A A
F B 2301 9236
D E H G A F
H C 23019241
E A G A B 23019242
A At A A 23019282
A E++ A A 23019282
A E A A B 23019317
A A+ A A A 23019357
A E++ A A A 2301 9357
A A A D C C 23019358

Assembly Number Found On your Transmission Nameolate.


-
+ Used hiorTo S/N 31 10093029
++ Used Starting Wirh S/N 3110093029.

Copyright O 2003 General Motors Corp


22D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-410 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t-2 1-3 t4 2 3 4 5
2301 9629 CLBT 5961-4 D C A B
2301 9629 CLBT 5961.4 D C A B
2301 9630 CLBT 5961-4 D B A B
2301 9630 CLBT 5961-4 D B A B
2301 9631 CLBT 5861.4 C E A E
2301 9631 CLBT 5861-4 C E A E
2301 9739 CLBT 5961-6 D C A A A
23019772 cLT 5961-7 K E E A B
23019772 cLT 5961-7 K E E A B
2301 9895 CLBT 6061-4 E C A A

2301 9895 CLBT 6061-4 E C A A


2301 991 4 CLBT 6061-4 C E A A
2301 991 4 CLBT 6061.4 C E A A
2301 9967 cLT 6061-3 A C A A
2301 9967 cLT 6061-3 A c A A
23040216 CLBT 6061 c G A B
23040423 CLBT 5961-1 B G A A B
23040451 CLBT 5861-4 D E A B
23040451 CLBT 5861-4 D E A B
23040492 CLBT 5861 A C A G

23040493 CLBT 5961-1 B G A A B


23040496 CLBT 5961-6 B A A A
23040497 CLBT 5861-4 D C A B
23040498 cLT 5861-1 E B A A F
23040499 CLBT 5961-6 D C A A A
23040500 CLBT 6061-4 D C A A
23040501 CLBT 6061-4 D A A A
23040502 CLBT 6061.6 A B A A A
23040572 CLBT 5861-2 A B E A E
23040573 cLT 5861-4 C E A E

23040576 CLBT s961-4 B E A B


23040577 cLT 5861-6 E C A A B
23040626 CLBT 5861-4 c B A C
23040658 CLBT 6061-6 B D A A A
23040681 cLT s961-10 A A D A A A
23040730 CLBT 5961-1 1 K E D A B
23040763 cLT 6061-4 C C A A
23040835 CLBT 6061-4 C E A A
23040898 cLT 5961-6 D C A A A
23040956 cLT 6061-4 B E A B

t Assembly Number Found On Your Transmission Nameplate.


-

23A Copyright @ 2003 General Moton Corp.


ALLISON s000/6000 SERIES oFF-HrGHwAy TRANSMTs
sroNs pARTS-cArALoG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N)
of your transmission.
NorE: Sections 3240 aie not aisembly number specific.
G;;'il;;dili"1;:::iion rbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nf
A A A A A A A A
A A 2301 9629
A A A A A A A A 2301 9629
A A A A A A A A
A A 2301 9630
A A A A A A A A
A 2301 9630
A A A A C A B A 2301 9631
A A A A A C A B A
A
A
A
A
D
D
A
A
A
I A
A
A A
B
A
A
A
D A
A
2301 9631
23019739
23019772
B A D A
A A 23019772
A A A A A A A 2301 9895
A A A A A A A A
A A 2301 9895
A A A A A A A A 2301 991 4
A A A A A A A A
A D
A 2301 9914
A A ts A B A 2301 9967
A D A A B A B A
A A 2301 9967
A A A A A A A 23040216
A A A A A A A C A 23040423
A E A A A C A
A A A 23040451
A A A A C A A
A A 23040451
A A A c A C A 23040492
A A A A A A A C
A A 23040493
A A A A A A A A 23040496
A A A A A C A A
A D
A 23040497
A A D A D A 2304049S
A A A A A A A A
A A A
A A A A A A A 23040500
A A A A A A A A
A A A 23040501
A A A A A A A 23040502
A A A A A C A C
A D
A 23040572
A A D A B A 23040573
A A A A A A A A
A D
A 23040576
A A D A B A 23040577
A A A A A C A A
A A A 23040626
A A A A A A A 23040658
A D A A B A

i
D A 23040681
A A A A A A c
A D
A 23040730
A A B A B A 23040763
A A A A A A A A
B D
A 23040835
A A B A B A 23040898
A D A A ts A B A 23040956

t Assembly Number Found On your Transmission Nameplate


-

20030901
Copyrighr @ 2003 Geneml Motors Corp.
238
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-y'l0 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N* MODEL 15 t6 t7 18 t9 20 2t 22
2301 9629 CLBT 5961-4 A A A A A A A
2301 9629 CLBT 5961-4 A A A A A A A
2301 9630 CLBT 5961-4 A A A A A A A
2301 9630 CLBT 5961.4 A A A A A A A
23019631 CLBT 5861-4 A A A A A A A
23019631 CLBT 5861-4 A A A A A A A
23019739 CLBT 5961-6 A A A A A A A
23019772 cLT 5961-7 A A D A A A C
23019772 cLT 5961-7 A A D A A A C
2301 9895 CLBT 6061.4 B B A A B A A

2301 9895 CLBT 6061-4 B B A A B A A


2301 991 4 CLBT 6061-4 B B A A B A A
2301 991 4 CLBT 6061-4 B B A A B A A
2301 9967 cLT 6061-3 B B C A B A H
230't 9967 cLT 6061-3 B B C A B A H
23040216 CLBT 6061 B B A A B A A
23040423 CLBT 5961-1 A A B A A A A
23040451 CLBT 5861-4 A A A A A A A
23040451 CLBT 5861-4 A A A A A A A
23040492 CLBT 5861 A A B A A A H

23040493 CLBT 5961-1 A A B A A A A


23040496 CLBT 5961-6 A A A A A A A
23040497 CLBT 5861-4 A A A A A A A
23040498 cLT 5861-1 A A B A A A K
23040499 CLBT 5961.6 A A A A A A A
23040500 CLBT 6061-4 B B A A B A A
23040501 CLBT 6061-4 B B A A B A A
23040502 CLBT 6061-6 B B A A B A A
23040572 CLBT 5861-2 A A B A A A K
23040573 cLT 5861-4 A A A A A A A

23040576 oLBT 5961-4 A A A A A A A


23040577 cLT 5861-6 A A A A A A A
23040626 oLBT 5861-4 A A A A A A A
23040658 CLBT 6061-6 B B A A B A A
23040681 cLT 5961-10 A A B A A A K
23040730 CLBT 5961-1 1 A A D A A A C
23040763 cLT 6061-4 B B A A B A A
23040835 CLBT 6061-4 B B A A B A A
23040898 cLT s961-6 A A A A A A A
23040956 clt 6061-4 B B A A B A A

t Assembly Number Found OnYourTransmission Nameplate.


-

23C Copyright @ 2003 ceneral Motos corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of you,
i.an..rrisrior.
NorE: sections 3240 aie not aisembly number Jpe"in". S""ih" uppropriate
section for part information.
TFnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/Nt
A A+ A A B 2301 9629
A E++ A A B 230't9629
A A+ G A E 2301 9630
A Et* G A E 2301 9630
A A+ A D B 2301 9631
A E++ A D B 2301 9631
B A A A B C 2301 9739
B B B E A+ A A 23019772
B B B E Et+ A A 23019772
A A+ A A A B 2301 9895

A E++ A A A B 2301 9895


A A+ A A B 2301 991 4
A E++ A A B 23019914
A A+ G D 2301 9967
A E++ G D 2301 9967
A A A D B
H
23040216
G D E Lr A D 23040423
A A+ A A B 23040451
A Et+ A A B
G
23040451
D D G H B F 23040492

H G D E H A B 23040493
A F A A B 23040496
A F A A B
F 23040497
D E E K A 23040498
B F A A B C 23040499
A F A A B 23040500
A F A A B 23040501
A F A A B
A 23040502
A E A A A A 23040572
A A A A 23040573

A F A A c 23040576
A E A A 23040577
A F A A A 23040626
A F B A B
A 23040658
A E E F G 23040681
B B B E E G A A 23040730
A E A F 23040763
A F A A B 23040835
B F A B C 23040898
A E A B 23040956

t Assembly Number Found On your Transmission


-
{ Used PriorTo SA{ 3110093029.
Nameplat€.

t* Used Starting With S/t{ 3110093029.


20030901
Copyright @ 2003 Gentral Moron Corp.
23D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nt MODEL 1-1 t-2 1_3 t4 2 3 4 5
23040958 CLBT 5961-4 D E A A
23040959 CLBT 5961-4 D C A A
23040960 CLBT 6061 D E A A
23041 01 6 CLBT 5961-6 A B A A A
23041017 CLBT 6061.6 A B A A A
23041047 CLBT 6061-6 E C A A B
23041061 CLBT 6061-6 A c A A A
23041062 cLT 5961-3 A A A A A
23041079 CLBT 5861 K K E D A C
23041 080 CLBT 5861 K K E D A E

23041 1 33 CLBT 5961-2 D C A A


23041134 CLBT 5961-6 E C A A B
23041't45 CLBT 6061-4 C E A B
23041 153 CLBT 5962-1 B G A A B
23041154 CLBT 5962-1 B G A A B
23041 1 56 CLBT 5962-2 B C A A
23041157 CLBT 5962-2 D c A A
23041 158 CLBT 5962-4 D E A B
23041 1 59 CLBT 5962-4 D C A B
23041 1 60 CLBT 5962-4 B E A B

23041 16'l CLBT 5962-6 A C A A B


23041162 CLBT 5962-6 E C A A B
23041 163 CLBT 5962-6 E C A A B
23041164 CLBT s962-6 A B A A A
23041 165 CLBT s962-6 D C A A A
23041 1 66 CLBT 5962-6 D C A A A
23041167 CLBT 6062 D E A A
23041 1 68 CLBT 6062-10 E A A A B
23041 169 CLBT 6062-4 C c A A
23041170 CLBT 6062.4 E C A A

23041171 CLBT 6062-4 B E A A


23041172 CLBT 6062-4 C E A A
23041173 CLBT 6062-4 D A A A
23041174 oLBT 6062-4 C E A A
23041175 CLBT 6062-4 A C A A A
23041176 CLBT 6062-6 E D A A A
23041177 CLBT 6062.6 E C A A B
23041178 CLBT 6062-6 A B A A A
23041179 CLBT 6062-6 E E A A A
23041 180 CLBT 6062-6 A B A A A

t Assembly Number Found On Your Transmission Nameplate.


-

24A Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHW

TRANSMISSION ASSEMBLY NUMBER INDEX


To find o*l,ls:.lr:_"_1.^1ttlt-"rAuromaric Transmission, turn
to the appropriare Secrion and
Group listed opposire the Assembly p""Nr.L., a;^i;'#voir'fi;rffi.,Jr:
NorE: sections 3240 are
^_-- not ai
Jp""m". S""ffi'#i#i#:XffiHnro.
'JJ;;t;;umber pu.t information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main
PTO Housing pump Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 t2 t3 t4 A/I,{'
A A A A A A A A
A A 23040958
A A A A A A A A 23040959
A A A A A A A A A
B A 23040960
A A A
B
A A E A 23041016
A A A A A A A A 23041017
B A A A A A A A
a A A A A A
A 23041047
B
A A 23041061
D A A B A B A
A A 23041062
A A A C A C A 230410?g
A A A A A C A C A 23041 080
A A A A A A A C
A A A 23041 1 33
A A A A
B A
A E A 23041134
A A E A A A A 2304't145
A A A A A A A C
A A A 2304't153
A A A A A C A r54
A A A A A A E C
A A A 23041156
A A A A A C A 2304',t157
A A A A A A A A A
A A 23041 158
A A A A A A A 23041 1 59
A A A A A A A A A 23041160
A A A A A A A A
A A 23041 1 61
A A A A A A A A 23041162
A E A A A A A
A A A 23041 1 63
A A A A E A A A 23041164
A A E A A A A A
B A 23041 165
A A A A A A A A 23041166
A A A A A A A A
A A A 23041167
A A A A A A A 23041 1 68
A A A A A A E A
A A A 23041 1 69
A A A A A A A 23041170
A A A A A A A A
A A A 23041171
A A A A A A A 23041172
A A A A A A A A
A A A 23041173
A A A A A A 23041174
A A A A A A A A
A A A 23041175
A A A A A
A A A 23041176
A A A A A A A A 23041177
A A A A A A A A
A A A 23041178
A A A A A A A :z3U41't79
A A A A A A A A A 23041't80

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General Motos Corp.
248
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Tfansfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Ni MODEL 15 t6 t7 18 19 20 2t 22
23040958 CLBT 5961-4 A A A A A A A
23040959 CLBT 5961-4 A A A A A A A
23040960 CLBT 6061 B B A A B A A
23041 01 6 CLBT 5961-6 A A A A A A A
23041017 CLBT 6061-6 B B A A B A A
23041047 CLBT 6061-6 B B A A B A A
23041 061 CLBT 6061-6 B B A A B A A
23041062 cLT 5961-3 A A C A A A H
23041079 CLBT 5861 A A D A A A F
23041 080 CLBT 5861 A A D A A A F

23041 133 CLBT 5961-2 A A D A A A K


23041134 CLBT 5961-6 A A A A A A A
23041145 CLBT 6061-4 B B A A B A A
23041 1 53 CLBT 5962-1 A A B A A A A
23041154 cLBT 5962-1 A A B A A A A
23041156 cLBT 5962-2 A A D A A A J
23041157 CLBT 5962-2 A A D A A A J
23041 1 58 CLBT 5962.4 A A A A A A C
23041 1 59 cLBT 5962-4 A A A A A A C
23041 1 60 CLBT 5962.4 A A A A A A C

23041 1 61 CLBT 5962.6 A A A A A A C


23041162 CLBT 5962.6 A A A A A A C
23041163 CLBT 5962-6 A A A A A A C
23041164 cLBT 5962-6 A A A A A A C
23041 1 65 CLBT 5962.6 A A A A A A C
23041 1 66 CLBT 5962-6 A A A A A A C
23041167 CLBT 6062 B B A A B A C
23041 168 CLBT 6062-10 B B c A B A H
23041 1 69 CLBT 6062-4 B B A A B A C
23041170 CLBT 6062-4 B B A A B A C

23041171 oLBT 6062-4 B B A A B A C


23041172 CLBT 6062-4 B B A A B A C
23041173 CLBT 6062-4 B B A A B A C
23041't74 CLBT 6062.4 B B A A B A C
23041175 oLBT 6062-4 B B A A B A C
23041176 CLBT 6062.6 B B A A B A C
23041177 CLBT 6062-6 B B A A B A C
23041178 CLBT 6062-6 B B A A B A C
23041179 CLBT 6062.6 B B A A B A C
23041 180 CLBT 6062-6 B B A A B A C

t Assembly Number Found On Your Transmission Nameplate.


-

24C Copyright @ 2003 General Moton Cor? 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your
iranunission.
NorE: Sections 3249 aie not aisembly
""-u"r JpJh". s""irr" appropriate section for part information.
Tinsfer Gear Output Main Pressure Lockup Retarder Main
Thansfer Hsg Cover/ Disconnect Oil Regulator lhlve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/Nt
A F C A B 23040958
A F B A A 23040959
A F C A B 23040960
A E A A B 230410't6
A F A A B 23041017
A F A A B 23041047
A F A A B 23041061
A F A C
B 23041062
B A E A E A A 23041079
B B A E A A A A 23041080
F F E t G A D 23041133
A E A A B C 23041134
A E A A B
H 23041145
C D E M A H 23041 1 53
H G D E M A H
F 23041154
J E E E M A H 23041156
F J E E E M A H 23041157
A E M A H 23041158
A E M A H 23041 1 59
A F M A H 23041160

A E M A H C 23041161
A E M A H 23041162
A E M A H C 23041 1 63
A F M A H 23041164
B F M A H C 23041 1 65
B F M A H C 23041 1 66
A F M A H 23041167
A E M A H 230411 68
A E M A H C 2304't't69
A E M A H 23041170

A E M A H 23041171
A E M A H 23041172
A F M A H 23041173
A F M A H 23041174
A E M A H 23041175
A E M A H 23041176
A E M A H 23041177
A E M A H 23041178
A E M A H 23041179
A F M A H 23041 1 80

t Assembly Number Found On your Transmission Nameplate.


-

2m30901
Copyright @ 2003 General Motors Corp.
24D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3210 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL t-l t-2 1-3 t1 2 3 4 5
23041181 CLBT 6062-6 E E A A A
23041182 cLT 5962-10 A A D A A A
23041183 cLT 5962-10 A A D A A A
23041184 cLT 5962-3 A A A A A
23041 185 cLT s962-5 H C E A B
23041 1 86 cLT 5962-5 M C E A B
23041187 cLT 5962-6 D C A A A
23041 1 88 cLT 6062-3 A C A A
23041 1 89 cLT 6062-4 C A A A
23041 1 90 cLT 6062-4 C B A A

23041 191 cLT 6062-4 C C A A


23041192 cLT 6062-4 C C A A
23041 1 93 cLT 6062-4 B E A B
23041271 CLBT 6061-4 E E A A
23041289 cLT 6061-3 A D A A
23041304 cLT 5861-5 K E C A A
23041305 CLBT 5961-4 C C A C
23041306 cLT 5961-s K E C A E
23041307 cLT 5961-4 c C A C
23041308 CLBT 5961-3 K B D A E

23041309 CLBT 5961.4 C D A E


23041 31 0 cLT 5961-4 C D A E
23041311 CLBT 5961-4 C C A C
230413't2 cLT 5961-4 C B A C
23041 31 3 CLBT 5961-4 D E A B
23041314 CLBT 5961-1 A C A G
23041315 CLBT 5961-4 D C A B
23041316 cLT 5961-1 E B A A F
23041317 cLT 5961-6 E c A A B
23041318 CLBT 5961-6 E F A A C

23041 31 9 CLBT s961-6 D c A A E


23041320 CLBT 5961-6 D C A A C
2304132',1 cLT 5961-11 K E B A c
23041322 CLBT 5961-4 c C A C
23041385 cLT 5961-6 E C A A B
23041438 CLBT 5961.1 B G A C H
23041439 oLBT s961-9 A E C J
23041440 CLBT 5961-9 A C C J
23041491 cLT 6061-6 B D A A
23041521 CLBT 5961-4 D E A C

t Assembly Number Found On Your Transmission Nameplate.


-

25A Copyright @ 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHW

TRANSMISSION ASSEMBLY NUMBER INDEX


O*l,fs:.1.;l_rl.^11t1y-rAuromaric
To find r
''ou, nuru,r.lrre Tran_smission,
lfansmlssron, urn
rurn ro
to the appropriate Section
Secti and
opposite rhe Assembry part Number (AA{) of you.
NorE: sections 32-40
-9":!_'i"".0 iirnr'-i..ion.
are not ui'"-uly ipecific. $;ii,t'iri*ii#i;T:1ffi;';'ir. part information.
"umber
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main
PTO Housing pump Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 t2 13 t4 A/Nt
A A A A A A A A
A D
A 230411A1
A A B A D A 1ldz
A D A A B A D
A D
A 23041 1 83
A A B A B A 23041184
A D A A B A D
A D
A z3u4't 't E5
A A B A D A 23041 186
B D A A B A B A
A D A A B A B
A D
A 23041188
A A B A B A 23041 89
A D A 1
A B A B A 23041 1 90
A D A A B A B
A D
A 23041191
A A B A B A 23041192
A D A A B A B
ts A A 23041 1 93
A A A A A
A A A 23041271
D A A B A B
A D
A 23041289
A A D A D A 23041304
A
A
A
A
D
D
A
A
A
I A
A
A
B
A
A
A
D
A
A
2304't305
23041306
A B A B
A A A 23041307
A A A A A L; A 23041 308

E
A
A
A
D
A
A
A
A
I
A
A
A
A
B
A
A
A
B
A
A
23041 309
23041310
A A A A
A D
A 23041311
A A B A B A 23041312
A A A A A A A A
A A A 23041 31 3
A A A A A C A 23041314
A A A A A A A A
A D
A 23041315
A A B A D A 23041316
A D A A B A B
A A A 23041317
A A A A A A A 23041 31 8

A A A A A

i
A A A A
A A 23041319
A A A A A A 23041320
A D A A B A D
E A A 23041321
A A A A A A A 23041322
A D A A B A B
B A A 23041385
A A A A
B A
A c A 23041438
A A A A A C A 23041439
B A A A A A A C
A D
A 23041440
A A B A B A 23041491
A A A A A A A A A 23041521

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyrighr @ 2003 General Motors Corp.
258
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 16 t7 18 t9 20 2t 22
23041 18'l CLBT 6062-6 B B A A B A C
23041182 cLT 5962-10 A A B A A A J
23041 1 83 cLT 5962-10 A A B A A A J
23041184 cLT 5962-3 A A C A A A H
23041 't85 cLT 5962-5 A A B A A A E
23041 1 86 cLT 5962-5 A A B A A A E
23041187 cLT 5962-6 A A A A A A c
23041 1 88 cLT 6062-3 B B C A B A H
23041 1 89 cLT 6062-4 B B C A B A C
23041 190 cLT 6062-4 B B A A B A C

23041191 cLT 6062-4 B B A A B A C


23041192 cLT 6062-4 B B A A B A C
23041 931 cLT 6062-4 B B A A B A C
23041271 CLBT 6061.4 B B A A B A A
23041289 cLT 6061-3 B B A A B A H
23041304 cLT 5861-5 A A D A A A C
23041 305 CLBT 5961-4 A A A A A A A
23041 306 cLT 5961-5 A A D A A A C
23041307 cLT 5961-4 A A A A A A A
23041 308 CLBT 5961-3 A A B A A A K

23041 309 oLBT 5961-4 A A A A A A A


23041 31 0 cLT 5961-4 A A A A A A A
23041311 CLBT 5961-4 A A A A A A A
23041312 cLT 5961-4 A A A A A A A
23041 31 3 CLBT 5961-4 A A A A A A A
23041314 CLBT 5961-1 A A B A A A H
23041315 CLBT 5961-4 A A A A A A A
23041 31 6 cLT 5961-1 A A B A A A K
23041317 cLT 5961-6 A A A A A A A
23041318 CLBT 5961-6 A A A A A A A

23041 31 9 CLBT 5961.6 A A A A A A A


23041320 CLBT 5961.6 A A A A A A A
23041321 cLT 5961-11 A A D A A A C
23041322 CLBT 5961-4 A A A A A A A
23041 385 cLT 596'l-6 A A A A A A A
23041438 oLBT 5961-1 A A B A A A A
23041439 CLBT 5961-9 A A B A A A H
23041440 CLBT 5961-9 A A B A A A H
23041491 cLr 6061-6 B B A A B A A
23041521 CLBT 5961-4 A A A A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

2sc Copyright @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHV/

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic
Transmission, turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N)
of you. irar._isrinn.
NorE: Sections 3Ng aie not aisembly number ipecific. see ttre appropriate
section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Gear Speedo Clutch Pan oil Filter valve Valve Valve Brake
23 24 25 26 ),7 28 29 30 31 A/N*
B F M A H B 23041181
A H E E M H
A H
23041182
E E M K 23041183
A E M H 23041184
E H D E E M H U 23041 1 85
E H D E E M H C 23041 't86
B F M H C 23041187
A E M H 23041 188
A E M K 23041 1 89
A E M K 23041 190

A E M H 23041 191
A E M K 23041192
A E M H 23041193
A E A A B 23041271
A F A
R B
E 23041289
B E E A A 23041304
A E A A B C IJUC
B B E E A
: A E A
A )Qnt
A A zsu413(J7
A E E A A A 23041308

A E A A A 23041309
A E A A 2304131 0
A E A A A 23041311

Lr D
A
A
D G
E
E
A
A
H
A
B
A
B
tr
i 23041312
23041313
23041314
A F A A
F n B 23041315
E E K A 23041316
A E A A 23041317
A F A A B A 23041318

A F A A B C 23041 31 9
A F A A B 23041320
B B B E F A A : 23041321
A F A A A C 23041322
A E A F C
H G 23041385
D E H A D 23041438
G D D G H B F
G 23041439
D G
3 A F
H
A
B F 23041440
A 23041491
a E A A B 23041521

t Assembly Number Found On your Transmission Nameplate.


-

2m30901
Copyright @ 2003 General Motom Corp.
25D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To flnd detail parts for your Allison Automatic Transmission, tum to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3?-410 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-l t-2 1-3 t4 2 3 4 5
23041 600 CLBT 5961.2 M C A A
23041817 CLBT 5961.6 A B A A B
23041929 cLT 5961-4 C C A F
23041958 CLBT 5962-4 B D A A
23041992 CLBT 5962-6 B D A A A
23042029 CLBT 5961-6 D C A A A
23042066 cLBT 5962-6 D E A A
23042088 CLBT 6062-6 A B A B H
23042120 CLBT 5961-3 E K B A A B
23042293 CLBT 6061-4 C C A B

23042506 CLBT 6062-6 B A A A


23042588 CLBT 5961-4 C D A B
23042649 cLT 5961-4 C E A A
23042650 CLBT 5961-3 K B E A A
23042792 CLBT 5961-1 B G A A E
23042808 oLBT 6062-4 C c A B
2304301 I oLBT 6062 E c A A A
23043187 cLT 5961-4 C B A A
23043236 cLT 5961-1 A B A A E
2304331 8 CLBT 5962-4 D C A A B

23043389 CLBT 5962-4 C C A A


23043391 CLBT 6062-6 B E A A
23043410 cLT 6062-6 A E A A A
23043460 CLBT 6061-6 E E A A A
23045355 CLBT 5861-6 D C A A E
23045356 CLBT 5861-6 E F A A C
23045357 CLBT 5961.4 c C A B
23045358 CLBT 5861-6 D c A A E
23045359 CLBT 5861-6 D C A A C
23045460 CLT 5861 K E B A C

23045461 oLBT 5861 c C A c


23045518 CLBT 6061-6 E E A A A
230461 68 CLBT 5961-12 K K E D A C
23046606 cLT 6061-6 E E A A A
23046614 cLT 6062-6 E E A A A
23046697 CLBT 6061.6 E E A A A
23046943 cLT s961-11 K E C A c
23046980 cLT 5961-1 1 K E B A B
23046998 CLBT 5961-2 K E C A F
23047058 CLBT 6062-6 B D A A A

I Assembly Number Found On Your Transmission Nameplate.


-

26A Copyright @ 20O3 General Moto6 Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

TRANSMISSION ASSEMBLY NUMBER INDEX


To flnd detail parts for your Allison Automatic
Transmission, turn to the appropriate Section and
Group listed opposite the Assembly part Number (AiN)
of you. i*r._l.sion.
NorE: sections 3?-40 are not aisembty number ipecific. s"" tt appropriate section for part information.
"
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
l0 11 t2 13 t4 A/Nt
A A A A A A A C A 23041 600
A A A A A A A A A 23041817
A D A A B A B A
E 23041929
A A A A A A A A 23041 958
B A A A A A A A
B
A 23041992
A A A A A A A A 23042029
A A A A A A A A A 23042066
B A A A A E A A A 23042088
A A A A A A A C A 23042120
B A A A A A A A A 23042293
A A A A A A A A A 23042506
A A A A A E A A A 23042588
A D A A B A B A
A A 23042649
A A A A A C A 23042650
A A A A A A A C A 23042?92
A A A A A A A A A 23042808
A A A A A A
A D A A B
A A A 2304301 I
A B A 23043187
A D A A B A D A
A A 23043236
A A A A A A A 2304331 8

A A A A A A A A A 23043389
A A A A A A A A A
B D
23043391
A A B A B A 23043410
A A A A A A A A A 23043460
A A A A A C A A A
A A 23045355
A A A C A A A 23045356
A A A A A A A A A
A A 23045357
A A A C A A A 23045358
A A A A A c A A A 23045359
A D A A D A D A 23045460

A A A A A C A A A 23045461
A A A A A A A A A 2304551 8
A A A A A A A C A
B D 23046168
A A B A B A 23046606
B D A A B A B
B A 23046614
A A A A A A A A 23046697
A D A A B A D A
A D
23046943
A A B A L) A 23046980
A A A A A A A c A 23046998
B A A A A A A A A 23047058

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright O 2003 General Motom Corp.
268
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section ancl
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N' MODEL 15 t6 t7 18 t9 20 2t 22
23041 600 CLBT 5961-2 A A D A A A K
23041817 CLBT 5961-6 A A A A A A A
23041929 cLT 5961-4 A A A A A A A
23041958 CLBT 5962-4 A A A A A A C
23041992 CLBT 5962-6 A A A A A A C
23042029 CLBT 5961-6 A A A A A A A
23042066 CLBT 5962-6 A A A A A A C
23042088 CLBT 6062-6 B B A A B A C
23042120 CLBT 5961.3 A A B A A A K
23042293 CLBT 6061-4 B B A A B A A

23042506 CLBT 6062-6 B B A A B A C


23042s88 oLBT 5961-4 A A A A A A A
23042649 cLT 5961-4 A A A A A A A
23042650 CLBT 5961-3 A A B A A A K
23042792 CLBT 5961-1 A A B A A A A
23042808 CLBT 6062-4 B B A A B A C
23043019 CLBT 6062 B B A A B A C
23043187 cLT 5961-4 A A A A A A A
23043236 cLT 5961-1 A A B A A A K
23043318 CLBT 5962.4 A A A A A A C

23043389 CLBT 5962-4 A A A A A A C


23043391 CLBT 6062-6 B B A A B A C
23043410 cLT 6062-6 B B A A B A C
23043460 CLBT 6061-6 B B A A B A A
23045355 CLBT 5861-6 A A A A A A A
23045356 CLBT 5861-6 A A A A A A A
23045357 CLBT 5961-4 A A A A A A A
23045358 CLBT 5861-6 A A A A A A A
23045359 CLBT 5861-6 A A A A A A A
23045460 cLT 5861 A A D A A A C

23045461 oLBT 5861 A A A A A A A


2304551 8 CLBT 6061-6 B B A A B A A
23046168 CLBT 5961 -1 2 A A D A A A F
23046606 cLT 6061-6 B B A A B A A
23046614 cLT 6062-6 B B A A B A C
23046697 CLBT 6061.6 B B A A B A A
23046943 cLT 5961-11 A A D A A A C
23046980 cLT 5961-1't A A D A A A c
23046998 CLBT 5961-2 A A D A A A C
23047058 CLBT 6062-6 B B A A B A C

f Assembly Number Found On Your Transmission Nameplate.


-

26C Copyright @ 2003 General MotoN Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Parr Number (A/N) of you.
NorE: sections 3240 i*rr-irrion.
are not aisembly number Jp"cinc. S"e the appropriate
section fbr part information.
Thnsfer Gear
Output Main Pressure Lockup Retarder Main
Thansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Ctutch Pan Oil Filter Valve lhlve Valve Brake
23 24 25 26 27 28 29 30 31 A/NI
F E E E G A D 23041 600
A E A A B 23041817
A E A A 23041929
A E M A H 23041 958
A F M A H C 23041992
B F A A B C 23042029
A F M A H 22n.42nAA
A F M A H 23042088
A A E F A A B C 23042120
A E A D B 23042293

A E M D H 23042506
A E A A A 23042588
A F A A 23CI42649
A A E t- A A A
H L/
23042650
D E G A A 23042792
A E M D H 23042808
A F M A H 2304301 9
A F A B U 23043187
F D E E G D 23043236
A E M A H C 23043318

A F M D H 23043389
A E M D H 23043391
B F M H B 23043410
A E A A C 23043460
A F A A B C 23045355
A F A A B A 23045356
A F A A B C 23045357
A F A A B C 23045358
A F A A B C 23045359
B B IJ E F A A 23045460

A F A A A C 23045461
B F A A B B 23045518
B B A E E A A A 23046168
B F A B B 23046606
B F M H B 23046614
B F A A B B 23046697
B B ts E E A A
B 23046943
B E F A A 23046980
B B B E E A A A 23046998
A F M A H C 23047058

t Assembly Number Found On your Transmission Nameplate


-

CopFight @ 2003 General Motors Corp.


26D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Ni MODEL l-t t-2 1_3 t4 2 3 4 5
23048062 cLT 5961-5 K E C A c
23048634 oLBT 5961-11 K E B A B
29500214 oLBT 5961-6 E C A A B
29500358 CLBT 5962.4 D E A B
29500396 cLT 6061-4 B E A A
29500397 oLBT 5961-4 C E A B
2950051 6 CLBT 6062-1 A G A A A
29500598 CLBT 5962.4 D E A E
29500935 cLT 5961-5 K E D A C
29501 083 CLBT 5962-4 C C A B

29501 639 cLT 6062-6 B D A A A


29501877 CLBT 6062-6 E C A A A
29501 952 CLBT 6061-6 E C A A A
29501 953 CLBT 6061.4 C D A B
29501 955 cLT 6062-6 A B A A A
29501 958 cLT 5961-4 C D A A
29501 959 cLT 5961-4 c E A A
29502335 CLBT 596't-12 K K E D A A
29502336 CLBT 5961-12 A A A D A B
29502337 CLBT 5961-12 A A A D A C

29502382 cLT 6062-4 C A A A


29502413 CLBT 5962-4 C E A E
29502426 CLBT 6062-6 E C A A A
29502435 CLBT 6061-9 M C A A
29502436 CLBT 5961-4 C E A B
29502438 CLBT 6061-6 E C A A A
29502461 CLBT 6062-6 E F A A A
29502470 cLT 6062-6 B E A D K
29502471 cLT 6062-6 B D A D K
29502614 CLBT 6062-6 A H A A A

29502693 cLT 5962-6 A D A A A


29502702 CLBT 6061.6 E C A A A
29502760 oLBT 5962-4 B E A B
29502782 CLBT 5962.6 B D A A A
29502783 GLBT 5962-6 B D A A A
29502784 cLT 5962-6 B D A A A
29502785 CLBT 6062-6 B D A A A
29502786 cLBT 6062-6 B D A A A
29502788 cLT 6062-6 B D A D K
29502794 CLBT 6062.6 E C A A B

t Assembly Number Found On Your Transmission Nameplate.


-

27A Copgight @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of you,
NorE: i.anr-i.rion.
Sections 32-ao are not aiiembly number ipecific. see ttre
appropriate section for part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing Pump Retarder Clutch Clutch planetary Housing Clutch
6 10 11 t2 13 t4 A/Ni
A D A A B A D A 23048062
A A A A A A A C A 23048634
A A A A A A A A A 29500214
A A A A A A A A A 29500358
A D A A B A B A 29500396
A A A A A A A A A 29500397
B A A A A A A C A 2950051 6
A A A A A A A A A 29500598
A D A A B A D A 29500935
A A A A A A A A A 29501 083

B D A A B A B A 29501 639
B A A A A A A A A 29501877
B A A A A A A A A 29501 952
A A A A A A A A A 2950't 953
A D A A B A B A 29501 955
A D A A B A B A 29501 958
A D A A B A B A 29501 959
A A A A A A A C A 29502335
A A A A A A A C A 29502336
A A A A A A A C A 29502337

A D A A B A B A 29502382
B A A A A A A A A 29502413
A A A A A A A A A 29502426
A A A A A A A C A 29502435
A A A A A A A A A 29502436
A A A A A A A A A 29502438
B A A A A A A A A 29502461
B F A A B A B A 29502470
B F A A B A B A 29502471
A A A A A A A A A 29502614

B D A A B A B A 29502693
B A A A A A A A A 29502702
A A A A A A A A A 29502760
B A A A A A A A A 29502782
B A A A A A A A A 29502783
B D A A B A B A 29502784
B A A A A A A A A 29502785
B A A A A A A A A 29502786
B F A A B A B A 29502788
A A A A A A A A A 29502794

t Assembly Number Found On your Transmission Nameplate.


-

2003090r
Copyright @ 2003 General Moton Corp.
27B
_--l
I
I
alLISoN 5000/6000 sERIES oFF-HrGHwAy rRANSMrsstoNS pARTS cATALoG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AA{) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Tbansfer


Intermediate' Intermediate-
Range Range Range Range Range Range cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Ctutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 19 20 2t 22
23048062 cLT 5961-5 A A D A A A C
23048634 CLBT 5961 -1 1 A A D A A A C
29500214 CLBT 5961-6 A A A A A A A
29500358 CLBT 5962-4 A A A A A A C
29500396 cLT 6061-4 B B A A B A A
29500397 CLBT 5961-4 A A A A A A A
2950051 6 CLBT 6062-1 B B B A B A B
29500598 CLBT 5962.4 A A A A A A C
2950093s cLT 5961-5 A A D A A A c
29501 083 CLBT 5962-4 A A A A A A C

29501 639 cLT 6062-6 B B A A B A C


29501877 CLBT 6062-6 B B A A B A C
29501 952 CLBT 6061-6 B B A A B A A
29501 953 CLBT 6061-4 B B A A B A A
29501 955 cLT 6062-6 B B A A B A C
29501 958 cLT 5961-4 A A A A A A A
29501 959 cLT 5961-4 A A A A A A A
29502335 CLBT 5961-12 A A D A A A F
29502336 CLBT 5961-12 A A D A A A F
29502337 CLBT 5961-12 A A D A A A F

29502382 cLT 6062-4 B B A A B A


29502413 CLBT 5962-4 A A A A A A C
29502426 CLBT 6062-6 B B A A B A
29502435 CLBT 6061-9 B B D A B A K
29502436 CLBT 5961-4 A A A A A A A
29502438 CLBT 6061-6 B B A A B A A
29502461 CLBT 6062-6 B B A A B A c
29502470 cLT 6062-6 B B A A B A C
29502471 cLT 6062-6 B B A A B A C
29502614 CLBT 6062-6 B B A A B A C

29502693 cLt 5962-6 A A A A A A C


29502702 CLBT 6061-6 B B A A B A A
29502760 CLBT 5962-4 A A A A A A C
29502782 CLBT 5962-6 A A A A A A C
29502783 CLBT 5962-6 A A A A A A C
29502784 cLT 5962-6 A A A A A A c
29502785 CLBT 6062-6 B B A A B A C
29502786 CLBT 6062.6 B B A A B A C
29502788 cLT 6062-6 B B A A B A c
29502794 CLBT 6062-6 B B A A B A C

t Assembly Number Found On Your Transmission Nameplate.


-

27C Copyright @ 2OO3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic
Transmission, turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N)
of you.
i*nrrnirsion.
NorE: sections 32-40 aie not aisembly ,r-n"" ;'pl"i'n". s"" irr"
appropriate section fbr part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
T[ansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 )< 26 27 28 29 30 31 A/N,
B B B E E A A
B B 23048062
B E F A A A 23048634
A E A A C 29500214
A E M D H 29500358
A E A F 29500396
A E A A
H
A 29500397
G E F M D H 2950051 6
A E M A H 29500598
B B B E E A E 29500935
A F M A H C 29501 083

A F M H 29501639
A F M A H : 29501877
A F A A B 29501952
A E A A A 29501 953
A tr M H 29501955
A h A A 29501958
A E A
B
A 29501 959
B A ts E A A A ,o(nraetr
B B A E E A A A
B B z95U233ti
A E E A A A 29502337

A E N J 29502382
A E M A H 29502413
A F M A
(r H C 29502426
F E E A A
: A F A A
B 29502435
A 29502436
A E A A C 29502438
A F M A H 29502461
B F M H B 29502470
A F M H C 29502471
A E M A H 29502614

A F M H c 29502693
A F A A C :z9502702
A E M D )oEno-ra^
H
A F M C H C 29502782
B F M C H c 29502783
B F M H C 29502784
A F M C H C 29502785
B F M C H c 29502786
B F M H C :295027E8
A F M D H 29502794

t Assembly Number Found On your Transmission Nameplate.


-

20030m1
Copyrighr O 2003 General Motom Corp.
27D
ALLISON 5000/6000 SERIES OT '-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t-2 1_3 t4 2 3 4 5
29502806 cLT 6061-4 C D A A
2950291 0 CLBT 6062-4 D B A A
29502981 cLT 5961-4 c D A B
29503664 cLT 5962-6 A B A A B
295051 11 cLT 5961-4 C B A A
295051 16 CLBT 5962-4 A A A A A E
295051 25 cLT 5961-4 B D A A
295051 26 cLT 5962-1 A A A A A E
295051 33 cLT 606't-4 C D A A
295051 48 CLBT 5962.6 D C A A A

29505164 cLT 6062-4 B D D K


29505220 CLBT 6061-12 A A A D A A
29505262 cLBT 5962-6 E C A A B
29505392 CLBT 6062-4 D B A B
29505393 CLBT 5961-6 E F A A C
29505435 CLBT 6061-6 E C A A A
29505457 CLBT 6062 E C A D K
29505484 CLBT 5961-6 E C A A B
29506921 CLBT 6062-6 B D A A A
29507005 CLBT 5962-6 E C A A A

29507077 cLT 6062-4 B D D K


29507137 CLBT 5962-6 A B A A B
29507393 cLT 5962-6 A D A A B
29507394 CLBT 5962-6 A D A A A
29507704 cLT 6061-4 B D A A
29507754 cLT 6061-4 B B D K
29507976 oLBT 5961-1 B G A C M
29507977 CLBT 5961-9 A C C J
29507978 CLBT 5961-9 A E C J
2950801 4 cLT 6061-4 E B A A

295081 08 CLBT 5961 -1 1 K E C A C


29508112 CLBT 6061-4 D B A A
29508203 cLT 5961-4 c C A c
29508204 cLT 6061-4 C A A A
29508489 cLT 6062-6 B D A A A
29508551 cLT 6062-6 B E A D L
29508673 CLBT 6062-6 E E A D K
29509326 cLT 5962-6 D G A A A
29509327 cLT 6062-6 B E A D K
29509427 cLT s961-4 B E A C

t Assembly Number Found On Your Transmission Nameplate.


-

28A Copyright @ 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAT'ALOC
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your
iransmission.
NorE: Sections 32-qo are not aisembly number Jp""in.. i""ih" upp.opriate section fbr part information.
Torque Sflitter- Splitter- High-
Converter Oil Low ffigl, Splitter Main Range
PTo Housing pump Retarder crutch crutch pranetary Housing Clutch
10 11 t2 13 t4 A/N*
A D A A B A B A 29502806
A A A A A A A A A 29502910
A D A A B A B A 29502981
A D A A B A B A 29503664
A D A A B A B A 29505.111
A D A A B A D A 295051 1 6
A D A A B A B A 295051 25
A D A A B A D A 295051 26
A D A A B A B A 29505133
A A A A A A A A A 295051 48

B F A A B A B A 295051 64
A A A A A A A C A 29505220
B A A A A A A A A 29505262
A A A A A A A A A 29505392
A A A A A A A A A 29505393
A A A A A A A A A 29505435
A H A A A A A A A 29505457
B A A A A A A A A 29505484
A A A A A A A A A 29506921
A A A A A A A A A 29507005

B F A A B A B A 29507077
A A A A A A A A A 29507137
A D A A B A B A 29507393
A A A A A A A A A 29507394
A D A A B A B A 29507704
A F A A B A B A 29507754
B A A A A A A C A 2950?9?6
B A A A A A A c A
B 29507977
A A A A A A C A 2950r9r8
A D A A B A B A 29508014

A A A A A
A A A
A A C A | 29508108
A A A A A A 295081 1 2
A D A A B A B A 29508203
A D A A B A B A 29s08204
B D A A B A B A
B 29508489
F A A B A B A 29508551
B H A A A A A A A 29508673
B D A A B A B A 29509326
B F A A B A B A
A 29509327
D A A B A B A 29509427

t Assembly Number Found On your Transmission Nameplate.


-

20030901
CopFight @ 2003 General Motors Corp.
28B
I eu-tsox soooloooo spnlps opr'-urcuwey rneNsrrarssroxs pRnrs cerer-oc I
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Thansfer


Intermediate' Intermediate-
Range Range Range Range Range Range cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 t9 20 2t 22
29502806 cLT 6061-4 B B A A B A A
29502910 CLBT 6062-4 B B A A B A C
29502981 cLT 5961-4 A A A A A A A
29503664 cLT 5962-6 A A A A A A C
295051 11 cLT 5961-4 A A A A A A A
29s051 1 6 CLBT 5962-4 A A B A A A E
295051 25 cLT 5961-4 A A A A A A A
295051 26 cLT 5962-1 A A B A A A E
295051 33 cLT 6061-4 B B A A B A A
295051 48 CLBT 5962-6 A A A A A A C

295051 64 cLT 6062-4 B B A A B A C


2950s220 CLBT 6061-12 B B D A B A F
29505262 CLBT 5962-6 A A A A A A C
29505392 CLBT 6062-4 B B A A B A C
29505393 oLBT 5961-6 A A A A A A A
29505435 CLBT 6061.6 B B A A B A A
29505457 CLBT 6062 B B A A B A C
29505484 CLBT 5961-6 A A A A A A A
29506921 CLBT 6062.6 B B A A B A C
29507005 cLBT 5962-6 A A A A A A C

29507077 cLT 6062-4 B B A A B A C


29507137 CLBT 5962-6 A A A A A A C
29507393 cLT 5962-6 A A A A A A C
29507394 CLBT 5962-6 A A A A A A C
29507704 cLT 6061-4 B B A A B A A
29507754 cLT 6061-4 B B A A B A A
29507976 CLBT 5961.1 A A B A A A A
29507977 CLBT 5961-9 A A B A A A H
29507978 CLBT 5961-9 A A B A A A H
2950801 4 cLT 6061-4 B B A A B A A

295081 08 CLBT 5961-1 1 A A D A A A C


29508112 CLBT 6061-4 B B A A B A A
29508203 cLT 5961-4 A A A A A A A
29508204 cLT 6061-4 B B A A B A A
29508489 cLT 6062-6 B B A A B A C
29508551 cLT 6062-6 B B A A B A c
29508673 CLBT 6062-6 B B A A B A C
29509326 cLT 5962-6 A A A A A A C
29509327 cLT 6062-6 B B A A B A c
29509427 cLT 5961-4 A A A A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

28C Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NorE: sections 32-40 are not aiiembly number ipecific. see the appropriate section for part information.

Trnsfer Gear Output Main Pressure Lockup Retarder Main


Transfer Hsg Cover/ Disconnect Oil Regulator Valve/
Control Control Control Parking
Gear Speedo Ctutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/N.
A E A Lf 29502806
A F M A H 29502910
A F A A 29502981
A F M H 29503664
B F A B C 295051 11
E H D E F M A H A 295051 1 6
A E A A 295051 25
E H D E F M H 295051 26
A E A F 295051 33
B F M A H 29505't 48

A E M H
B
295051 64
B A E E E A A 29505220
A F M A H 29505262
A F M A H 29505392
A F A A A A 29505393
A E A A c C 29505435
A F M A H 29505457
A E A A B 29505484
A E M A H 29506921
B F M A H 29507005

B E M H 29507077
A E M A H 29507137
A F M H 29507393
A F M A H 29507394
A F A A 29507704
A E A A
H
29507754
K D E H A D 29507976
G L D G H B F 29507977
G L D Lr H B F 29507978
A E A C 29508014

B B B E F A A A 295081 08
A F A A B 29508112
A F A A C 29508203
A E A A 29508204
B F M H C 29508489
B F M H B 29508551
B F M A H B 29508673
B F M H C 29509326
B F M H B 29509327
A E A A 29509427

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Motors Corp.


28D
I

,
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section an6
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-1 t-2 1_3 t4 2 3 4 5
29509671 cLT 5962-5 M C E A A
29509737 CLBT 6061-4 D B A A
29509880 cLT 5961-4 C B A C
29509881 CLBT 5961-4 C D A E
2951 0304 CLBT s961 -1 2 A K K E A A B
29510527 CLBT 5961-6 D C A A E
29510776 CLBT 6061-6 E E A A A
29510840 CLBT 5961-6 D C A A C
2951 0882 cLT 5961-5 A A D A B
2951 0890 cLT 5961-4 C B A B

2951 1 635 cLT 6062-6 A B A D K


29511642 CLBT 5961-6 E C A A C
2951 2308 cLT 596't-1 1 K E D A A
29512315 cLT 5961-5 L E E A A
29512615 cLT 5961-4 C C A B
29512848 CLBT 6062-4 C B A B
29513066 cLT 5961-1 E J A A C
29513284 CLBT 5961-4 E A A B
29513441 cLT 6063-6 B E A D K
29513469 CLBT 5961-6 E F A A A

2951 351 4 cLT 6063-6 B E A D L


29513620 cLT 6061-4 c B A B
29513621 CLBT 5961.6 E F A A E
29513735 cLT 5961-12 E K K E A A B
29513774 CLBT 5961-4 C D A B
29513775 cLT 5961-4 C B A C
29513779 CLBT 6062-6 B E A D K
29513789 CLBT 5961-6 D C A A C
29514047 CLBT 6062-6 A B A D K
2951 41 89 cLT 5961-1 1 K E B A A

29514274 CLBT 6062-6 A B A D K


29514475 CLBT 6061-6 E E A A A
29514561 oLBT 6061-4 G D D K
29514575 cLT 6061-4 C D A P
2951 4960 CLBT 5961-1 1 K E B A B
29514961 cLT 6061-4 E B A A
29515003 cLBT 5963-1 B G A A B
2951 5004 oLBT 5963-1 B Lr A A B
2951 5005 CLBT 5963.2 B C A A
2951s006 CLBT 5963-2 D C A A

t Assembly Number Found On Your Transmission Nameplate.


-

29A Copyright @ 2fi)3 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TR

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic
Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N)
of you. i*nr.nl..ion.
NorE: sections 32-40 aie not aisembly number ipecific.
S"" tt appropriate section for part information.
"
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main
PTO Housing pump Retarder Clutch Clutch planetary Housing
Range
Clutch
10 11 t2 13 l4 A/Ni
A D A A B D A
A A 29509671
A A A A A A A 29509737
A D A A B A B A
A A 29509880
A A A A A A A 29509881
4 A A A A A C A 2951 0304
A A A A A A A A
A A 2951052?
A A A A A A A A 29510776
A A A A A A A A
A A 29510840
U A A B A D A
A D
2951 0882
A A B A B A 2951 0890

A F A A B A B
B A 2951 1 635
A A A A A A A A 29511642
A D A A B A D A
A D 29512308
A A B A D A 295123'15
A U A A B A B A
A 2951 261 5
A A A A A A A A 29512848
B D A A B A D A
B A 29513066
A A A A A A A 29513284
B t- A A B A B
B A 29513441
A A A A A A A A 29513469
B F A A B A B A
B u 29513514
A A B A B A 2951 3620
A A A A A A A
A A 29513621
D A _4 A B A D A
E A A A A A
2951 3735
A A A 29513774
A D A A B A B
B A 29513775
H A A A A A A A 29513779
A A A A A A A A
A A 29513789
H A A A A A A A 29514047
A D A A B A D A 29514189
A H A A A A A A
B A 29514274
A A A A A A A A 29514475
A H A A A A A A A 2951 4561
A F A A B A B A 29514575
A A A A A A A C A
A D 29514960
A A B A B A 2951 4961
A A A A A A A C
A A 29515003
A A A A A A C A 29515004
A A A A E A A C A 29515005
A A A A A A A C A 29515006

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Motore Corp.


298
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Ni MODEL 15 t6 t7 18 19 20 2t 22
29509671 cLT s962-5 A A B A A A E
29509737 CLBT 6061-4 B B A A B A A
29509880 cLT 5961-4 A A A A A A A
29509881 CLBT 5961.4 A A A A A A A
29510304 CLBT 5961-12 A A D A A A F
29510527 cLBT 5961-6 A A A A A A A
2951O776 CLBT 6061-6 B B A A B A A
29510840 CLBT 5961-6 A A A A A A A
29510882 cLT 5961-5 A A D A A A C
2951 0890 cLT 5961-4 A A A A A A A

2951 1 635 clr6062-6 B B A A B A c


29511642 CLBT 5961-6 A A A A A A A
29512308 cLT 5961-1 1 A A D A A A C
29512315 cLT 5961-5 A A B A A A K
29512615 cLT 5961-4 A A A A A A A
29512848 CLBT 6062-4 B B A A B A C
29513066 cLT 5961-1 A A B A A A H
29513284 CLBT 5961-4 A A A A A A A
29513441 cLT 6063-6 B B A A B A C
2951 3469 CLBT 5961-6 A A A A A A A

2951 351 4 cLT 6063-6 B B A A B A C


2951 3620 cLT 6061-4 B B A A B A A
29513621 CLBT 5961-6 A A A A A A A
29513735 cLT 5961-12 A A D A A A F
29513774 CLBT 5961-4 A A A A A A A
29513775 cLT 5961-4 A A A A A A A
29513779 CLBT 6062-6 B B A A B A C
2951 3789 CLBT 5961.6 A A A A A A A
29514047 CLBT 6062-6 B B A A B A C
29514189 cLT 5961-'t 1 A A D A A A C

29514274 CLBT 6062-6 B B A A B A C


29514475 CLBT 6061-6 B B A A B A A
295't 4561 CLBT 6061-4 B B A A B A A
29514575 cLT 6061-4 B B A A B A A
29514960 CLBT 5961-11 A A D A A A C
29514961 cLT 6061-4 B B A A B A A
29515003 CLBT 5963-1 A A B A A A A
2951 5004 CLBT s963-1 A A B A A A A
2951 5005 CLBT 5963-2 A A D A A A J
2951 5006 CLBT 5963-2 A A D A A A J

t Assembly Number Found On Your Transmission Nameplate.


-

29C Copyright O 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N)
of you. i*nrmi.sion.
NorE: sections 32-'qo aie not aiiembly number Jp""in.. S"" the appropriate
section for part information.
Tinsfer Gear Output Main Pressure Lockup Retarder Main
Tlansfer Hsg Cover/ Disconnect Oit Regulator Valve/ Control Control Control Parking
Gear Speedo Clutch Pan OiI Filter Valve Valve lalve Brake
23 24 25 26 27 28 29 30 31 A/Nf
E H D E E M H 29509671
A E A A B 295A9737
A F A A A 29509880
A t- A A A 29509881
B B A E F A A B 2951 0304
A E A A B C 29510527
A F A A B B 29510??6
A G A A B C 2951 0840
B B B E E A A 2951 0882
A E A A 2951 0890

B F M H 2951 1635
B
A
B
A
B
A
E
E
E
E
E
A
A
A
A A
A
B
i 29511642
2951 2308
29512315
A E A B 29512615
A F M D H 29512848
G D D E G A 2951 3066
A tr A A C 29513284
B t- M L B 29513441
A E A A A A 29513469

B F M L B 2951 351 4
A F A A z95I 3620
A E A A
B
A 29513621
B A E E A A 2951 3735
A F A A 20(
A
A E A A 29513775
B F M A H B 29513779
A E A A B C 2951 3789
B F M A H 29514047
B B B E E A A 2951 41 89

B F M A H 29514274
A E A A
A tr
4 B 29514475
A A A 295't 4561
B F A B C 29514575
B B B E t- A A A 2951 4960
A E A
H
C 2951 4961
C D E M A L
H G CUUS
D E M A L 29515004
F I
E E tr M A L
F 2951 5005
J E E E M A L 2951 5006

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Moton Corp.


29D
T
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 324n are not assembly number ipecific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheet Clutch Converter
AAr MODEL 1-1 t-2 1_3 t4 2 3 4 5
2951 5007 CLBT 5963-4 D E A B
29515008 CLBT 5963.4 D C A B
2951 5009 CLBT 5963-4 B E A B
29515010 CLBT 5963-4 A B A C M
2951 501 1 CLBT 5963-4 D C A A B
29515012 CLBT 5963-4 C C A A
2951 501 3 CLBT 5963-4 D E A B
29515014 CLBT 5963-4 D E A E
29515015 CLBT 5963-4 C C A B
2951501 6 CLBT 5963-4 C E A E

29515017 CLBT 5963-4 B E A B


2951 501 8 CLBT 5963-4 A A A A A E
2951 501 9 CLBT 5963.6 A c A A B
2951 5020 CLBT 5963-6 E C A A B
29515021 CLBT 5963-6 E C A A B
29515022 cLBT 5963-6 A B A A A
2951 5023 CLBT 5963-6 D C A A A
29515024 CLBT 5963-6 D C A A A
2951 5025 CLBT 5963-6 B D A A A
29515026 CLBT 5963-6 D E A A

29515027 CLBT 5963-6 B D A A A


2951 5028 cLBT 5963-6 B D A A A
29515029 cLBT 5963-6 D C A A A
2951 5030 CLBT 5963-6 E C A A B
29515031 CLBT 5963-6 E C A A A
2951 5032 CLBT 5963.6 A B A A B
2951 5033 CLBT 5963.6 A D A A A
29515034 cLT 6063-4 C A A A
2951 5035 cLT 6063-4 C B A A
2951 5036 cLT 6063-4 C C A A

2951 5037 clr 5963-1 A A A A A E


29515038 cLT 5963-10 A A D A A A
2951 5039 cLT 5963-10 A A D A A A
2951 5040 cLT 5963-3 A A A A A
29515041 cLT 5963-5 H C E A B
29515042 cLT 5963-5 M C E A B
29515043 cLT 5963-5 M C E A A
29515044 cLT 5963-6 D c A A A
2951 5045 cLT 5963-6 B D A A A
2951 5046 cLT 5963-6 B D A A A

t Assembly Number Found OnYourTransmission Nameplate.


-

30A Coplright @ 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission. turn to the appropriate
Section an6
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part
information.
Torque Spltter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing Pump Retarder Clutch Clutch planetary Housing Clutch
6 10 t2
11 13 t4 A/Nf
A A A A A A A A A 2951 5007
A A A A A A A A A 2951 5008
A A A A A A A A A 295't 5009
A A A A A A A A 295150'10
A A A A A A A A A 2951 501 1
A A A A A A A A A 29515012
A A A A A A A A A 2951 501 3
A A A A A A A A A 2951 501 4
A A A A A A A A A 2951 501 5
B A A A A A A A A 2951 501 6

A A A A A A A A A 2951 501 7
A D A A B A D A 2951 501 8
A A A A A A A A A 2951 501 9
A A A A A A A A A 2951 5020
A A A A A A A A A 29515021
A A A A A A A A A 29515022
A A A A A A A A A 2951 5023
B A A A A A A A A 29515024
B A A A A A A A A 2951 5025
A A A A A A A A A 2951 5026

B A A A A A A A A 29515027
B A A A A A A A A 2951 5028
A A A A A A A A A 2951 5029
B A A A A A A A A 2951 5030
A A A A A A A A A 2951 5031
A A A A A A A A A 2951 5032
A A A A A A A A A 2951 5033
A D A A B A B A 2951 5034
A D A A B A B A 2951 5035
A D A A B A B A 29515036

A D A A B A D A 2951 5037
A D A A B A D A 2951 5038
A D A A B A D A 2951 5039
A D A A B A B A 29515040
A D A A B A D A 29515041
A D A A B A D A 29515042
A D A A B A D A 29515043
B D A A B A B A 29515044
B D A A B A B A 295't 5045
B D A A B A B A 2951 5046

t Assembly Number Found On your Transmission Nameplate.


-

20030901 Copyright @ 2003 General Motore Corp.


30B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CAIALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the
appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not aiiembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary clutch Planetary clutch pranetary crutch Speedo Speedo
A/N+ MODEL 15 t6 t7 18 tg 20 2t ))
29515007 CLBT 5963-4 A A A A A A C
29515008 CLBT 5963-4 A A A A A A C
29515009 CLBT 5963-4 A A A A A A C
29515010 CLBT 5963-4 A A A A A A C
2951 501 1 CLBT 5963-4 A A A A A A C
29515012 oLBT 5963-4 A A A A A A C
2951 501 3 CLBT 5963-4 A A A A A A C
29515014 CLBT 5963-4 A A A A A A C
29515015 CLBT 5963-4 A A A A A A C
29515016 oLBT 5963-4 A A A A A A C

29515017 CLBT 5963.4 A A A A A A C


2951 501 8 oLBT s963-4 A A B A A A E
295150't9 CLBT 5963.6 A A A A A A C
295't 5020 CLBT 5963-6 A A A A A A C
2951 5021 CLBT 5963-6 A A A A A A C
29515022 CLBT 5963.6 A A A A A A C
29515023 CLBT s963-6 A A A A A A C
29515024 CLBT 5963-6 A A A A A A C
29515025 CLBT 5963-6 A A A A A A C
29515026 CLBT 5963.6 A A A A A A C

29515027 CLBT 5963-6 A A A A A A C


2951 5028 CLBT 5963-6 A A A A A A C
2951 5029 CLBT 5963-6 A A A A A A C
2951 5030 CLBT s963-6 A A A A A A C
2951 5031 CLBT 5963-6 A A A A A A C
29515032 CLBT 5963-6 A A A A A A C
2951 5033 CLBT 5963-6 A A A A A A C
29515034 cLT 6063-4 B B A A B A C
2951 5035 cLT 6063-4 B B A A B A C
2951 5036 cLT 6063-4 B B A A B A C

29515037 cLI 5963-1 A A B A A A E


295't5038 cLT 5963-10 A A B A A A J
2951 5039 cLT 5963-10 A A B A A A J
29515040 cLT 5963-3 A A C A A A H
29515041 cLT s963-5 A A B A A A E
29515042 cLT 5963-5 A A B A A A E
2951 5043 cLT 5963-5 A A B A A A E
29515044 cLT 5963-6 A A A A A A C
29515045 clr 5963-6 A A A A A A C
2951 5046 cLT 5963-6 A A A A A A C

t Assembly Number Found On Your Transmission Nameplate.


-

30c Coplright O 2003 General Moton Corp


ALLISON 5000/6000 SERIES OFF.HIGH

TRANSMISSION ASSEMBLY NUMBER INDEX


To find 0"3].f"*.1.: y,ourAilisonAutomaric
rvsr z u'ovu nuruur4tru Transmission,
rriursrnlsslon, turn
rurn to the appropnate
appropriate Section
Secti and
opposite.the Assembly parr Number (AAI) of your
91":l]:l*
NorE: sections 3240 are not;J;;br;;;;;;Jd;;.
rransmission.
s;;d;';##tT:x'ffH'". part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
Tfansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 ,( 26 27 28 29 30 31 A/Ni
A E M A L 2951 5007
A E M A L 2951 5008
A
A
F
E
M
M
A
A
I
L
2951 5009
29515010
A E M A L C 2951501 1
A F M D L
A E M D 20^
L
A E M A L 29515014
A F M A L C 29515015
A E M A L 295't5016

A E M D L 2951s017
E H IJ E F M A L A 295150't 8
A E M A L c 29515019
A E M A L 29515020
A E M A L C 29E1Bn 1
A F M A L 29515022
B F M A L C 29515023
B F M A L C 295150,.4
A l- M A L C 2951 5025
A F M A L 2951 5026

A F M C L C 29515027
B F M C L C 2951 5028
B F M A L 2951 5029
A F M A L 2951 5030
B F M A L 2951 5031
A E M A L 2951 5032
A F M A L 2951 5033
A E M M 2951 5034
A E M M 29515035
A E M M 2951 5036

E H D E F M
A L 2951 5037
H

i
E E M L 2951 s038
H E E M L 29515039
A E M
E L 29515040
H D E E M L
E H C 29515041
D E E M L 29515042
E H D E tr M L : 29515043
B F M L C 2Q\1q a
A F M L C 29515045
B F M L C 2951 5046

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Coppight @ 2003 General Motore Corp.
30D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOC
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N. MODEL 1-1 t-2 1-3 t4 2 3 4 5
29515047 cLT 5963-6 A B A A B
2951 5048 cLT 5963-6 A D A A B
2951 5049 cLT 5963-6 D G A A A
2951 5054 CLBT 6063-6 D E A A
2951 5055 CLBT 6063-6 E C A A A
29515056 CLBT 6063-6 E c A D K
2951 5057 CLBT 6063-1 A G A A A
2951 5058 CLBT 6063-10 E A A A B
2951 5061 CLBT 6063-4 C C A A
29515062 CLBT 6063.4 E C A A

2951 5063 CLBT 6063-4 B E A A


2951 5064 cLBT 6063-4 C E A A
29515065 CLBT 6063-4 D A A A
2951 5066 CLBT 6063-4 C E A A
29515067 CLBT 6063-4 A C A A A
2951 5068 CLBT 6063.4 C C A B
29515069 CLBT 6063-4 D B A A
2951 5070 CLBT 6063-4 D B A B
2951 5071 CLBT 6063-4 C B A B
29515072 CLBT 6063-6 E D A A A

2951 5073 oLBT 6063-6 E C A A B


29515074 CLBT 6063.6 A B A A A
29515075 CLBT 6063-6 E E A A A
2951 5076 CLBT 6063-6 A B A A A
29515077 CLBT 6063-6 E E A A A
295't5078 oLBT 6063-6 A B A B H
2951 5079 CLBT 6063.6 B A A A
29515080 CLBT 6063-6 B E A A
2951 5081 oLBT 6063-6 B D A A A
29515082 CLBT 6063-6 E C A A A

2951 5083 CLBT 6063-6 E c A A A


2951 5084 CLBT 6063-6 E F A A A
2951 5085 CLBT 6036-6 A H A A A
2951 5086 cLBT 6063-6 B D A A A
2951 5087 CLBT 6063-6 B D A A A
2951 5088 CLBT 6063-6 E C A A B
2951 5089 CLBT 6063-6 B D A A A
2951 5090 CLBT 6063-6 E E A D K
2951 5091 CLBT 6063-6 B E A D K
29515092 CLBT 6063-6 A B A D K

t Assembly Number Found On Your Transmission Nameplate.


-

31A Copyright @ 2003 General Moton Corp.


GHWAY TNEN
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission.
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN)
of you. i*n.rnirrion.
NorE: sections 32-40 aie not aite-uy specinc. S"" tt
"umber appropriate section tbr part information.
"
Torque Splitter- Splitter- High-
Converter Oil Low High Sptitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 12 13 t4 A/N*
A D A A B A B
E A 29515047
D A A B A B A
B D
29515048
A A ts A B A 2951 5049
A A A A A A A A
A A 2951 5054
A A A A A A A A 20Rr
A H A A A A A A
B A A z95l 5056
A A A A
A A A A
4 C A 2951 5057
A A A A 2q61 qnqn
A A A
A A A A A A A 2951 5061
A A A A A A A A A 2951 5062

A A A A A A A A 20q
A A
A A A A A A A A zv5't 5u64
A A A A A A A A
A A 2951 5065
A A A A A A A A 2951 5066
A A A A A A A A A
A A 2951 5067
A A A A A A A 2951 5068
A A A A A A A A
A A 2951 5069
A A A A A A A A
A A 2951 5070
A A A A A A A 2951 5071
A A A A A A A A A 29515072
A A A A A A A
A A A 29515073
A A A A A
A A A 29515074
A A A A A A A A
A A 2951 5075
A A A A A A A 2951 5076
A A A A A A A A A
B A 29515077
A A A A A A A 2951 5078
A A A A A A A A
A A 2951 5079
A A A A A A A A
B A 2951 5080
A A A E A A A 2951 5081
B A A A E A A A A 2951 5082

A A A A A A A A
B A 2951 5083
A A A A A A A A
A A 2951 5084
A A A A A A A 2951 5085
B A A A A A A A
B A A 2951 5086
A A A A A A A 29515087
A A A A A A A A A
A A 2951 5088
A A A A A A A 2951 5089
B H A A A A A A
B A 2951 5090
H A A A A A A A
A H 2951 5091
A A A A A A A 2951 5092

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 Generat Motore Corp.


318
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section an<J
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 19 20 2t 22
29515047 cLT 5963-6 A A A A A A C
2951 5048 cLT 5963-6 A A A A A A C
29515049 cLT s963-6 A A A A A A C
2951 5054 CLBT 6063-6 B B A A B A C
2951 5055 CLBT 6063-6 B B A A B A C
2951 5056 CLBT 6063-6 B B A A B A C
2951 5057 cLBT 6063-1 B B B A B A B
2951 5058 CLBT 6063-10 B B C A B A H
2951 5061 cLBT 6063-4 B B A A B A C
2951 5062 CLBT 6063-4 B B A A B A C

29515063 CLBT 6063-4 B B A A B A C


29515064 CLBT 6063-4 B B A A B A C
29515065 CLBT 6063-4 B B A A B A C
2951 5066 CLBT 6063.4 B B A A B A C
2951 5067 CLBT 6063.4 B B A A B A C
2951 5068 CLBT 6063-4 B B A A B A C
2951 5069 CLBT 6063.4 B B A A B A C
2951 5070 CLBT 6063-4 B B A A B A C
295't 5071 CLBT 6063.4 B B A A B A C
29515072 CLBT 6063-6 B B A A B A C

2951 5073 CLBT 6063-6 B B A A B A C


29515074 CLBT 6063-6 B B A A B A C
2951 5075 CLBT 6063-6 B B A A B A C
2951 5076 CLBT 6063.6 B B A A B A C
29515077 CLBT 6063-6 B B A A B A c
2951 5078 CLBT 6063-6 B B A A B A C
29515079 CLBT 6063.6 B B A A B A C
2951 5080 CLBT 6063-6 B B A A B A C
2951 5081 CLBT 6063-6 B B A A B A C
2951 5082 CLBT 6063.6 B B A A B A C

2951 5083 CLBT 6063-6 B B A A B A C


2951 5084 CLBT 6063-6 B B A A B A C
2951 5085 CLBT 6036-6 B B A A B A C
29515086 CLBT 6063-6 B B A A B A C
2951 5087 oLBT 6063-6 B B A A B A C
2951 5088 CLBT 6063.6 B B A A B A C
2951 5089 CLBT 6063-6 B B A A B A C
2951 5090 CLBT 6063-6 B B A A B A c
2951 5091 CLBT 6063.6 B B A A B A c
2951 5092 CLBT 6063-6 B B A A B A C

t Assembly Number Found On Your Transmission Nameplate


-

31C Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHW

TRANSMISSION ASSEMBLY NUMBER INDEX


To find o*l,ls:.:1']_"].l,-t1:Automaric
A.rDv, rransmlsslon, turn
^uru,raru Tran_smission, rurn to the appropriate section
Secti and
rhe Assembly parr^Number (A,AI) of your rransmission.
orE : s 3240 are n ot "tr"site;l; ; ffi;;'Jn*;il :##;'
N s ect i on
"OI":l^r,::.0
"JJ; #iji:iJ::ffi ;:'". pa rt in ro rm a ti o n.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
Tfansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 ,< 26 27 28 29 30 31 A/N1
A F M L 29515047
A F M L 2951 5048
B F M L C 2951 5049
A F M A L 2951 5054
A F M A L 2951 5055
A F M A
H L 2951 5056
G E F M D L 2951 5057
A E M A L 2951 5058
A E M A L C 29515061
A E M A L 2951 5062

A E M A L 2951 5063
A E M A L 2951 5064
A F M A L 2951 5065
A F M A L 2951 5066
A E M A L 2951 5067
A E M D L 2951 5068
A F M A L 20tr
A F M A L 29515070
A F M D L 29515071
A E M A L 29515072

A t M A L 2951 5073
A E M A L 29515074
A E M A L 2951 5075
A F M A L 2951 5076
B F M A L B 29515077
A F M A L 2951 5018
A E M D L 29515079
A E M D ,otr
L
A F M A L U 2951508't
A h M A L 2951 5082

A F M A L C 2951 5083
A t- M A L 29515084
A E M A L 29515085
A F M C L C 2951 5086
B F M C L C 29515087
A F M D L 2951 5088
A E M A ,otr
L
B F M A L B 2951 5090
B F M A L B 29515091
B F M A L 2951 5092

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General Moton Corp.
3lD
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t-2 l_3 t4 2 3 4 5
2951 5093 CLBT 6063-6 A B A D K
2951 5208 cLT 6063-3 A C A A
2951 5209 cLT 6063-4 C C A A
2951 521 0 cLT 6063-4 B E A B
2951521'.! cLT 6063-4 B D D K
29515212 cLT 6063-4 B D D K
2951 521 3 cLT 6063-6 B E A A A
29515214 cLT 6063-6 E E A A A
29515215 cLT 6063-6 B D A A A
29515216 cLT 6063-6 A B A A A

295152'.t7 cLT 6063-6 B E A D K


29515218 cLT 6063-6 B D A D K
29515219 cLT 6063-6 B D A D K
29515220 cLT 6063-6 B D A A A
29515221 cLT 6063-6 B E A D L
29515222 cLT 6063-6 B E A D K
29515223 cLT 6063-6 A B A D K
29515713 cLT 6061-4 C B D K
29515726 cLT 5963-6 D G A D K
2951 5783 CLBT 5961-2 K E B A F

29515797 cLT 6061-4 G D D L


2951 6063 cLT 5961-12 K K E D A E
2951 6354 cLT 5961-4 c D D L
2951 641 I CLBT 5961-12 K K E D A B
2951 6534 CLBT 6061 C D D K
2951 6535 CLBT 6063 C E D K
2951 6595 CLBT 6063-6 B E A D K
2951 8034 cLT 6061-4 G D D L
2951 8057 cLT 6061-4 E D D L
2951 901 1 cLT 6063-6 A B A D L

2951 901 2 oLBT 6063-6 A B A D L


2951 9032 CLBT 6061-6 E E A D L
29s1 9033 CLBT 5961-6 D c A C J
2951 9034 cLBT 5961-6 D c A A F
2951 9298 CLBT 6063-6 A H A D K
2951 9299 cLT 6063-6 A B A D L
29520489 cLT 6061-4 E B A A
29520527 CLBT 5961-6 A C A A c
29520692 CLBT s961-4 C A A B
29520693 CLBT 5961-4 c E A B

t Assembly Number Found On Your Transmission Nameplate.


-

32A Copgight @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of you,
t urr-irrior.
NorE: Sections 3249 aie not aisembly number Jpecinc.SLe the
appropriate section for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Sptitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 1l t2 13 t4 A/NT
A H A A A A A A A 2951 5093
A D A A B A B A 2951 5208
A D A A B A B A 2951 5209
A D A A B A B A 29515210
B F A A B A B A 29515211
B F A A B A B A 29515212
B D A A B A B A 29515213
B D A A B A B A 29515214
B D A A B A B A 2951 521 5
A D A A B A B A 29515216

B F A A B A B A 29515217
B F A A B A B A 2951 521 8
B F A A B A B A 29515219
B D A A B A B A 29515220
B F A A B A B A 29515221
B F A A B A B A 29515222
A F A A B A B A 29515223
A F A A B A B A 2951 571 3
B F A A B A B A 29515726
A A A A A A A c A 29515783

A F A A B A B A 29515797
A D A A B A D A 2951 6063
A F A A B A B A 2951 6354
A A A A A A A C A 29516418
A H A A A A A A A 2951 6534
A H A A A A A A A 29516535
B H A A A A A A A 2951 6595
A F A A B A B A 2951 8034
A F A A B A B A 295't8057
A F A A B A B A 2951901 1

A H A A A A A A A 29519012
A H A A A A A A A 29519032
B A A A A A A A A 2951 9033
B A A A A A A A A 2951 9034
A H A A A A A A A 2951 9298
A F A A B A B A 2951 9299
A D A A B A B A 29520489
A H A A A A A A A 29520527
B A A A A A A A A 29520692
B A A A A A A A A 29520693

f Assembly Number Found On your Transmission Nameplate.


-

20030901 Copyright 2003 General Moiors Corp.


@
328

t Assembly Number Found On your Transmission Nameplate.


-
ALLISO\ 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3?A0 are not aiiembly number specific. See the appropriate section for part information.

Intermediate- Intermediate- Low- Low- Reverse' Reverse- Rear Transfer


Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 16 ll 18 19 20 21 22

29525237 cLT 5963-6 A A A A A A C


29525260 cLT 5961-12 A A D A A A F

29525262 cLT 6063-4 B B A A B A C


29525365 cLT 5963-6 A A A A A A C

29526940 CLBT 5961.4 A A A A A A A


29526944 cLT 6061-4 B B A A B A A
A A B A A A G
29527193 CLBT 5961-9
CLBT 5961-1 1 A A D A A A C
29527220
29527249 cLT 6061-4 B B A A B A A
29527794 CLBT s961-4 A A A A A A E

29527800 cLT 5963-1 A A B A A A E

29527801 CLBT 5963.4 A A A A A A E

29527802 CLBT 5963-4 A A A A A A E

29527803 CLBT 5961.4 A A A A A A E

29527804 cLT 6063-4 B B A A B A E

29527805 CLBT 5961-2 A A D A A A D

29527806 cLT 6063-4 B B A A B A E

29527807 cLT 5963-6 A A A A A A E

29527808 CLBT 5961-6 A A A A A A E

29527809 cLT 5963-6 A A A A A A E

29527810 cLT 6063-4 B B A A B A E

29527811 cLT 5963-6 A A A A A A E

29527812 CLBT 5961-6 A A A A A A E

29527813 cLT 5963-5 A A B A A A E

29527814 CLBT 5961-6 A A A A A A E

29527815 cLT 5963-5 A A B A A A E

29527816 oLBT 5961-6 A A A A A A E

29527817 CLBT 5961-4 A A A A A A E

29527818 cLT s963-5 A A B A A A E

29527819 CLBT 5961-4 A A A A A A E

29527820 cLT 5963-3 A A C A A A H

2952782'.1 CLBT 5961-4 A A A A A A E

29527822 CLBT 5961-6 A A A A A A E

29527823 oLBT 5961-6 A A A A A A E

29527824 cLT 5961-12 A A D A A A E

29527825 oLBT 5961-4 A A A A A A E

29527826 CLBT 5961-4 A A A A A A E

29527827 CLBT 5961-12 A A D A A A E

29527828 CLBT 5963-4 A A A A A A E


A A B A A A B
29527829 oLBT 5963-1

t Assembly Number Found On Your Transmission Nameplate.


-

34C Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your
transmission.
NorE: sections 3240 are not aisembty number specific. il;il';;;;;il#r;:lion for part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
T[ansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/NI
A F M L B 29525237
B B A E E A A 29525260
A F M L 29525262
B F M L B 29525365
A E A A A 29526940
A E A F 29526944
G N D tr
B
A B F 29527193
B B E E A A A 29527220
A E A G 2oF.)72AA
C F A A B 29527794
E P D E F M L 29527800
A E M A L 29527801
A E M A L 29527802
A E A A B 29527803
A E M L 29527804
M B E
: A
E
E
A A A 29527805
M L 29527806
A F M L 29527807
A F A A B 29527808
A F M L 29527809

A E M M 29527810
B F M L C 29527811
E P
3
A
E
A E
E
E A
M
A
i
A
B
L
B C
29527812
29527813
29527814
E P D E E M L c 29527815
A E A A A 29527816
A E G A D 29527817
E P D E E M L 29527818
A E A A A 29527819

A E M L 29527820
A t- A A A C 29527821
A E A A A 29527822
A E A A B 29527823
tvt A E E A A 29527824
A E A A B 29527825
A F A A A 29527826
B M A E F A A A 29527827
A E M A L 29527828
H K E E M A L 29527829

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Coppight @ 2003 Geneml Molors Corp
34D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N+ MODEL 1-1 t-2 l-3 t4 2 3 4 5
29527830 CLBT 5963.4 B E A A
29527831 oLBT 6063-6 E C A A A
29527832 cLT 6063-3 A C A A
29527833 CLBT 6063-6 E B A A A
29527834 CLBT 6063-6 A H A A A
29527836 cLT 5961-5 A A D A A
29527837 CLBT 6063-6 B D A A A
29527838 oLBT 6063-6 E C A A A
29527839 CLBT 6063-6 B D A A A
29527840 CLBT 6063-6 B E A A N

29527841 CLBT 6063-6 E E A D K


29527842 CLBT 6063-6 A H A D K
29527843 CLBT 6063-6 B E A A N
29527844 CLBT 6063-6 A B A D K
29527845 CLBT 6063-6 B E A D L
29527846 S 66OOMR E E A A A
29527847 CLBT 5963-4 B D A A
29527848 CLBT 5963-4 A C A A A
29527849 CLBT 5963-1 B tr A A A
29527850 cLT 6063-4 C B D K

29527851 CLBT 5963-4 c C A A


29527852 S 66OOMR E E A A A
29527853 cLT 6063-4 D E A N
29527855 cLT 6063-4 C B A A
29s27856 cLT 5963-6 B H A D K
29527857 s 6600M C B A A
29527858 cLT 6063-6 B E A A A
29527859 CLBT 6063-10 E A A A A
29527860 CLT {1963-6 A B A A A
29527861 cLT 6063-6 B D A A A

29527864 cLT 6063-6 B D A D L


29527865 cLT 5961-1 E A A A C
29527A66 cLT 5961-4 C D A C
29527868 cLT 5963-6 A B A A A
29527869 cLT 6063-6 B D A D K
29527870 cLT 5961-4 C D A A
29527871 cLT 5961-4 c c A c
29527872 cLT 6063-6 B D A D K
29527873 cLT 5961-4 c E A A
29527874 cLT 5961-4 B D A A

f Assembly Number Found On Your Transmission Nameplate.


-

35A Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section an<l
Group listed opposite the Assembly Part Number (A/N)
of you. irarrmirrion.
NorE: Sections 3240 are not aiiembty number Jp""in..
S"" the appropriate section fbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nf
A H A A A A A A A 29527830
A H A A A A A A A 29527831
A D A A B E B A 29527832
B H A A A A A A
A H
29527833
A A A A A A A 29527834
A L) A A B A D A 2952?836
B H A A A E A A A 29527837
A H A A A A A A A
A H
29527838
A A A A A A A 29527839
B H A A A A A A A 29527840
B H A A A A A A A
A H
29527841
A A A A A A A 29527842
B H A A A A A A A
A H
29527843
A A A A A A A 29527844
B H A A A A A A A
A A 29527845
A A C E B A A 2952?846
A H A A A A A A A
A H A 29527847
A A A A A A 29527848
A A A A A A A C
A A 29527849
F A A R A B A 29527850
A H A A A A A A A
A A 29527851
A A C E B A A 29527852
B F A A B A A A
A D 29527853
A A B A B A 29527855
B F A A B A B
A A 29527856
D A C B B A 29527857
B D A A B A B
A A 29527858
H A A A A A A A 29527859
A D A A ts A B
B A 29527860
D A A B A B A 29527861

B F A A B A B A
B D
29527864
A A B A D A 29527865
A D A A B A B A
B D 29527866
A A B A B A 29527868
B F A A B A B
A A 29527869
D A A B A B A 2€i52?8?O
A F A A A B A
B F 29527871
A A B A B A 29527872
A F A A B A B A
A D 29527873
A A B A B A 29527874

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 Geneml Motos Corp
358
t
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your rransmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Tfansfer


Intermediate- Intermediate-
Range Range Range Range Range Range cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nt MODEL 15 t6 t7 18 t9 20 2t 22
29527830 CLBT s963-4 A A A A A A E
29527831 CLBT 6063-6 B B A A B A E
29527832 cLT 6063-3 B B C A B A H
29527833 CLBT 6063-6 B B A A B A E
29527834 CLBT 6063-6 B B A A B A E
29527836 cLT 5961-5 A A D A A A D
29527837 CLBT 6063-6 B B A A B A E
29527838 CLBT 6063-6 B B A A B A E
29527839 CLBT 6063-6 B B A A B A E
29527840 CLBT 6063.6 B B A A B A E

29527841 CLBT 6063-6 B B A A B A E


29527842 CLBT 6063.6 B B A A B A E
29527843 CLBT 6063-6 B B A A B A E
29527844 CLBT 6063-6 B B A A B A E
29527845 CLBT 6063-6 B B A A B A E
29527846 S 66OOMR B B A B B A E
29527847 CLBT 5963-4 A A A A A A E
29527848 CLBT 5963-4 A A A A A A E
29527849 CLBT 5963-1 A A B A A A A
29527850 cLT 6063-4 B B A A B A E

29527851 CLBT 5963-4 A A A A A A E


29527852 S 66OOMR B B A B B A E
29527853 cLT 6063-4 B B A A B A E
29527855 cLT 6063-4 B B A A B A E
29527856 cLT 5963-6 A A A A A A E
29527857 s 6600M B B A B B A E
295278s8 cLT 6063-6 B B A A B A E
29527859 CLBT 6063-10 B B C A B A H
29527860 cLT 5963-6 A A A A A A E
29527861 cLT 6063-6 B B A A B A E

29527864 cLT 6063-6 B B A A B A E


29527865 clr 5961-1 A A B A A A G
29527866 cLT 5961-4 A A A A A A E
29527868 cLT 5963-6 A A A A A A E
29527869 cLT 6063-6 B B A A B A E
29527870 cLT 5961-4 A A A A A A E
29527871 cLI- 5961-4 A A A A A A E
29527872 cLT 6063-6 B B A A B A E
29527873 cLT 5961-4 A A A A A A E
29527874 cLT s961-4 A A A A A A E

f Assembly Number Found On Your Transmission Nameplate.


-

35C Copyright @ 20O3 General Motos Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic
Transmission, turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N)
of your rransmission.
NorE: sections 3240 aie not aiiembly number ipecinc.
See the appropriate section tbr part information.

Tinsfer Gear Output Main Pressure Lockup Retarder Main


Thansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/Nf
A F M A L 29527830
A F M A L C 29527831
A E M L 29527832
A F M A L 29527833
B M B
A
E
B
E
E
F M
M
A i
A
L
A
L C
29527834
29527836
29527837
A F M D L 2Qq27A2.9,
A E M A L 29527839
B F M A L B 29527840

B F M A L B 29527841
A E M A L 29527842
B F M A L B 29527843
A E M A L 29527844
B tr M A L B 29527845
C h A A c ,otrc-7a
A E M A L 2952/E,47
A E M A L C 29527848
H K D E M A L 29527849
A E M M 29527850

A F M D L 29527851
c F A A B B 29527852
A F M L 29527853
A E M M 2952785s
A F M L B 29527856
C E A G 29527857
B F M L B 2Qq)79',8A
A E M A L
B F M L 29527860
A F M L C 29527861

B F M
G L C 29527864
N D E Ll A 29527865
A E A A 29s27866
B F M L 29527868
A F M L C 29527869
A E A A 29527870
A tr A A 29527871
B t-. M L C 29527872
A E A A :29527873
A t A A 29527874

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 ceneral Morors Cory.


35D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-1 t_2 1_3 t4 2 3 4 5
29527875 cLT 6063-6 B D A A A
29527876 cLT 5961-4 B E A C
29527877 CLBT 6063-6 E C A A A
29527878 CLBT 6063-6 B E A A
29527879 cLT 5961-12 K K E D A C
29527880 CLBT 6063-6 E E A A A
29527881 CLBT 5961.1 B G A A A
29527882 CLBT 6063-6 A B A A A
29527883 CLBT 6063-6 E E A A A
29527884 CLBT 5963-6 E C A A A

29527885 CLBT 5963-6 E C A A A


29527886 CLBT 5963.6 A C A A A
29527887 CLBT s963-6 D E A A
29527888 CLBT 5963.6 B D A A A
29527889 S 66OOMR E c A A
29527890 S 66OOMH D B A A
29527891 S 66OOMR D C A A
29527892 CLBT 6063-6 B D A A N
29527893 s 6600M C D A A
29527895 s 6600M E E A A A

29527896 cLT 5963-6 B E A D K


29527897 cLT 6063-4 B D D K
29527899 cLT 5961-1 1 K E B A A
29527900 cLT 5961-12 A K K E A A A
29527901 CLBT 5963-6 E C A A A
29527902 CLBT 5963.6 E C A A A
29527903 CLBT 5963-4 D E A A
29527904 CLBT 5963-4 c C A A
29527905 CLBT 5963-4 C E A C
29527906 CLBT 5963-4 B E A A

29527907 cLT 6063-4 C E A A


29527908 CLBT 6063-4 C B A A
29527909 CLBT 6063-6 E C A A A
29527910 CLBT 6063-6 E c A D K
29527911 oLBT 6063-6 E D A A A
29527912 oLBT 6063-6 E C A A A
29527913 CLBT s961-4 C E A A
29527914 CLBT 6063-4 c E A A
29527915 CLBT 5961-6 A B A A A
29527917 CLBT 6063-4 C c A A

t Assembly Number Found On Your Transmission Nameplate.


-

36A Copyright @ 20O3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section an<I
Group listed opposite the Assembly Part Number (A/N)
of your iransmission.
NorE: Sections 32-ao are not aisembly number ipecific.
see ttre appropriate section fbr part information.
Torque Splitter- Splitter. High-
Converter Oil Low High Sptitter Main Range
FTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
l0 11 t2 13 14 A/Nf
B D A A B A B A
A D
29527875
A A B A B A 29527876
B H A A A A A A A
A 29527877
H A A A A A A A 29527878
A D A B A D A 29527879
A H A A A A A A A 29527880
B A A
; H A
A
A
A A A C A 29527881
A A A A A
A H
29527882
A A A A A A A 29527883
A H A A A A A A A 29527884
A H A A A A A A A 29527885
A H A A A A A A A 29527886
A H A A A A A A A 29527887
B H A A A A A A A
A A 29527888
A A C E B A A 2952?88g
A A A A c E B A A 29527890
A A A A c E B A A 295278s1
B H A A A A A A A
A D
29527892
A C F B B A 29527893
B D A c F B B A 29527895

B F A A B A B A
B F 29527896
A A B A
A D
B E 29527897
A A B A D A 29527899
A D A A B A D A
B H
29527900
A A A A A A A 29527901
A H A A A A A A E 29527902
A H A A A A A A A 29527903
A H A A A A A A A 29527904
B H A A A A A A A
A H
29527905
A A A A A A A 29527906
A D A A B A B A 29527907
A H A A A A A A A 2952?gO8
A H A A A A A A A 29527909
A rt A A A A A A A 2€52?g10
A H A A A A A A A 29527911
A H A A A A A A A 29527912
B H A A A A A A A
A H
29527913
A A A A A A A 29527914
A H A A A A A A A 29527915
A A A A A A A 29527917

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General Motos Corp.
368
I elltsoN soooloooo spRIps opr'-urcuwey rneNsurssroxs penrs careloc -l
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
G-roup listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 324 are not assembly number ipecific. See the appropriat" r""iirr, for part information.

Low- Low- Reverse- Reverse- Rear T[ansfer


Intermediate' Intermediate'
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
AAr MODEL 15 t6 17 1g t9 20 21, 22
29527875 cLT 6063-6 B B A A B A E
29527876 cLT 5961-4 A A A A A A E
29527877 CLBT 6063-6 B B A A B A E
29527878 CLBT 6063-6 B B A A B A E
29527875 cLT 5961-12 A A D A A A E
29527880 CLBT 6063-6 B B A A B A E
29527881 CLBT 5961-1 A A B A A A A
29527882 CLBT 6063-6 B B A A B A E
29527883 CLBT 6063-6 B B A A B A E
29527884 CLBT 5963-6 A A A A A A E

29527885 CLBT 5963-6 A A A A A A E


29527886 CLBT 5963-6 A A A A A A E
29527887 CLBT s963-6 A A A A A A E
29527888 CLBT 5963-6 A A A A A A E
29527889 S 66OOMR B B A B B A E
29527890 S 66OOMR B B A B B A E
2952789',1 S 66OOMR B B A B B A E
29527892 CLBT 6063-6 B B A A B A E
29527893 s 6600M B B A B B A E
29527895 s 6600M B B A B B A E

29527896 cLT 5963-6 A A A A A A E


29527897 clr 6063-4 B B A A B A E
29527899 cLT 5961-11 A A D A A A D
29527900 cLT 5961-12 A A D A A A E
29527901 CLBT 5963.6 A A A A A A E
29527902 oLBT 5963-6 A A A A A A E
29527903 CLBT s963-4 A A A A A A E
29527904 CLBT s963-4 A A A A A A E
29527905 CLBT 5963-4 A A A A A A E
29527906 CLBT 5963-4 A A A A A A E

29527907 cLT 6063-4 B B A A B A E


29527908 CLBT 6063-4 B B A A B A E
29527909 oLBT 6063-6 B B A A B A E
29527910 CLBT 6063.6 B B A A B A E
29527911 oLBT 6063-6 B B A A B A E
29527912 CLBT 6063-6 B B A A B A E
29527913 CLBT 5961-4 A A A A A A E
29527914 CLBT 6063-4 B B A A B A E
29527915 CLBT s961-6 A A A A A A E
29527917 CLBT 6063-4 B B A A B A E

f Assembly Number Found OnYour Transmission Nameplate.


-

36C Copgight @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your
iransmission.
NorE: sections 32-40 are not aisembly number sp"cinc. See the appropriate
section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 )1 28 29 30 3t A/Nt
B F M L C 29527875
A E A A 29527876
A F M A L 29527877
A E M A L 29527878
M A E E
: A E
A
M
A 29527879
A L 29527880
H K D E G A D 29527881
A F M A L 29527882
B F M A L B 29527883
A E M A L C 29527884

A E M A L 29527885
A E M A L c 29527886
A F M A L 29527887
B F M A L C 29527888
C E A A B 29527889
C F A A B 29527890
C F A A B 29527891
A F M A L C 29527892
C E A F 29527893
c F A B B 29527895

A F M L B 29527896
A E M L
B 29527897
M B E E A A 29527899
B M A E E A A 29527900
A F M A L 29527901
B F M A L 29527902
A E M D L 29527903
A F M A L C 29527904
A E M A L 29527905
A E M D L 29527906

A E M M 29527907
A F M D L 29527908
A F M A L 29527909
A F M A L 29527910
A E M A L 29527911
A E M A L 29527912
A E A A A 29527913
A F M A L 29527914
A F A A A 29527915
A E M D L 29527917

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 General Motors Corp.
36D
!tLLi.t-lf

To hnd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t_2 1_3 t4 2 3 4 5
29527918 CLBT 5961-4 C B A C
29527919 CLBT 5961.1 B Lr A A A
29527921 CLBT 6063-4 C C A A
29527922 CLBT 6063-4 E C A A
29527923 cLT 6063-6 B E A D K
29527924 cLT 5963-6 B D A A A
29527927 cLT 5961-6 E C A A A
29527928 CLBT 6063-6 B E A A
29527940 S 66OOMR A B A A A
29527942 s 6600MFr A B A A A

29527943 S 66OOMR E C A A A
29527946 S 66OOHR E E A A A
29527948 CLBT 5963.6 A B A A A
29527950 CLBT 5963-6 A D A A A
29527951 CLBT 5963-6 E C A A A
29527953 CLBT s961-12 K K E C A C
29527958 CLBT 6063-4 C E A A
29527961 CLBT 5961.4 C E A A
29527962 CLBT 6063.4 A C A A A
29527963 CLBT 5961.4 D C A A

29527971 CLBT 6063-6 B E A D K


29527974 CLBT 6063-6 A D A A A
29s27983 CLBT 6063-1 A G A A A
29527985 CLBT 6063-6 A B A A A
29527986 S 66OOMR E C A A A
29527987 CLBT 6063 C E D K
29527988 CLBT 5961 -1 B G A A A
29527990 CLBT 5963-6 A C A A A
29527992 CLBT 5961-6 A c A A C
29527993 cLT 5963-6 A C A A A

29527994 CLBT 5961-6 A c A A A


29527995 CLBT 5963-9 A C A A
29527996 s 6600M C B A A
29527997 cLT s961-4 C B A C
29527998 cLT 5963-6 A B A D K
29527999 cLT 6063-3 A C A A
29528001 s 6600H C E A A
29528002 CLBT 5963.6 A B A A A
29528003 CLBT 5963-6 A B A A A
29528005 CLBT 5963-6 A B A A A

t Assembly Number Found OnYour Transmission Nameplate.


-

37A Copyright Q 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section an6
Group listed opposite the Assembly Part Number (A/N) of you.
NorE: irarr-i.sion.
Sections 3240 aie not aiiembly number ipecific. see trre
appropriate section fbr part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pr-p Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Ni
A H A A A A A A A 29527918
A A A A A A A C A 29527919
A H A A A A A A A 29527921
A H A A A A A A A 29527922
B F A A B A B A 29527923
B D A A B A B A 29527924
A F A A B A B A 29527927
A H A A A A A A A 29527928
A A A A C E B A A 29527940
B A A A C E B A A 29527942
B A A A C E B A A
B
29527943
A A A C E B A A 29527946
A H A A A A A A A 29527948
A H A A A A A A A 29527950
A H A A A A A A A 29527951
A A A A A A A C A 29527953
A H A A A A A A A 29527958
A H A A A A A A A 29527961
A H A A A A A A A 29527962
A H A A A A A A A 29527963

B H A A A A A A A
B
29527971
H A A A A A A A 29527974
B A A A A A A C A 2952?g8g
B H A A A A A A A 29527985
A A A A C E B A A 29527986
A H A A A A A A A 29527987
A A A A A A A C A 2952?988
B H A A A A A A A 29527990
B H A A A A A A A 29527992
B D A A B A B A 29527993

A H A A A A A A A 29527994
A A A A A A A C A 29527995
A D A C F B B A 29527996
A D A A B A B A 29527997
B F A A B A B A
A 29527998
D A A B A B A 29527999
A D A C F B B A 29528001
A H A A A A A A A 29528002
A H A A A A A A A 29528003
A H A A A A A A A 29528005

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 ceneral Motors Corp.


37B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 t9 20 2t 22
29527918 CLBT 5961-4 A A A A A A E
29527919 CLBT 5961-1 A A B A A A A
29527921 CLBT 6063-4 B B A A B A E
29527922 CLBT 6063-4 B B A A B A E
29527923 cLT 6063-6 B B A A B A E
29527924 cLT 5963-6 A A A A A A E
29527927 cLT 5961-6 A A A A A A E
29527928 CLBT 6063.6 B B A A B A E
29527940 S 66OOMR B B A B B A E
29527942 S 66OOMR B B A B B A E

29527943 S 66OOMR B B A B B A E
29527946 S 66OOHR B B A B B A E
29527948 CLBT 5963-6 A A A A A A E
29527950 CLBT 5963.6 A A A A A A E
29527951 CLBT 5963-6 A A A A A A E
29527953 CLBT 5961-12 A A D A A A E
29527958 CLBT 6063-4 B B A A B A E
29527961 CLBT 5961-4 A A A A A A E
29527962 CLBT 6063-4 B B A A B A E
29527963 CLBT 5961.4 A A A A A A E

29527971 CLBT 6063-6 B B A A B A E


29527974 CLBT 6063.6 B B A A B A E
29527983 CLBT 6063.1 B B B A B A B
29527985 CLBT 6063-6 B B A A B A E
29527986 S 66OOMR B B A B B A E
29527987 CLBT 6063 B B A A B A E
29527988 CLBT 5961-1 A A B A A A B
29527990 CLBT 5963-6 A A A A A A E
29527992 CLBT 5961-6 A A A A A A E
29527993 cLT 5963-6 A A A A A A E

29527994 CLBT 5961.6 A A A A A A E


29527995 CLBT 5963.9 A A D A A A J
29527996 s 6600M B B A B B A E
29527997 cLT 5961-4 A A A A A A E
29527998 cLT 5963-6 A A A A A A E
29527999 cLT 6063-3 B B C A B A H
29528001 s 6600H B B A B B A E
29528002 CLBT 5963.6 A A A A A A E
29528003 CLBT 5963-6 A A A A A A E
29528005 CLBT 5963-6 A A A A A A E

t Assembly Number Found On Your Transmission Nameplate.


-

37C Copyright @ 2003 General Motos Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your
iransmission.
NorE: sections 3240 are not aisembly number specific. S"" trr. appropriate section
lbr part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Ctutch Pan Oil Filter Valve Valve Valve Brake
)a 24 25 26 27 28 29 30 31 A/Nt
A E A A A C 29527918
K D E
: A E
G A B 29527919
M A L C 29527921
A E M A L 29527922
B F M L B 29527923
A F M L C 29527924
A E A A 29527927
A E M D L 29527928
C F A A B 29527940
C F A A B 29527942

C F A A B 29527943
C E A A A B 29527946
A E M A L 29527948
A F M A L 29527950
A E M A L
B
C 2952795'l
M A E E A A A 29527953
A E M A L 29527958
A F A A A 29527961
A E M A L 29527962
A E A A B 29527963

B F M A L B 29527971
A F M A L
H
C 29527974
K E F M D L 29527983
A F M A L 29527985
C E A A D 29527986
A F M A L
H 29527987
K E E G A D 29527988
B F M A L C 29527990
A E A A C 29527992
B F M L C 29527993

A E A A C C 29527994
G o E E M A L 29527995
C F Ll D c 29527996
A F A A 29527997
B F M L 29527998
A E M L 29527999
C E A A 29528001
A F M A L 29528002
B F M A L 29528003
A F M A L 2952800s

t Assembly Number Found On your Transmission Nameplate


-

20030901
Copyright O 2003 General Morore Corp.
31D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To flnd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your rransmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-l t-2 1_3 t4 2 3 4 5
29528006 CLBT 5961-6 A C A A A
29s28007 cLT 5961-5 A E C A C
29528008 cLT 5961-4 c C A C
2952801 1 CLBT 5961-6 A C A A C
29528013 CLBT 5963-6 A C A A A
29528014 CLBT 5961-6 A C A A c
2952801 5 cLT 6063-6 B E A D K
29528017 CLBT 5963.6 A c A A A
2952801 9 CLBT 5961-6 A C A A A
29528020 CLBT 5961-6 A c A A C

29528021 CLBT 5961.4 E E A A


29528022 cLBT 6063-10 A A A D K
29528023 CLBT 5963-4 D M A A
29528024 cLT 5961-5 L A E A A
29528026 CLBT 5961 D E A A
29528028 cLT 5961-4 C C A C
29528029 CLBT 6063-4 D B A A
29528034 CLBT s963-6 A B A A A
29528035 CLBT 5963-6 B D A A A
29528037 S 66OOMR E E A A A

29528038 CLBT 6063-4 D E A A


29s28039 CLBT 5961-4 C E A A
29528040 cLT 5961-4 C B A C
29528042 cLT s963-10 A A A A A A
29528044 oLBT 5961-2 A A B A C
29528046 cLT 6063-6 B E A D L
29528081 M 66004 B E A A N
29528087 s 6600H E D A N
29528089 S 66OOHR B D A N
29528090 cLT 6063-6 B E A A N

29528092 s 6600H A D A A
29528093 cLT s963-6 B E A D K
295281 06 CLBT 6063-6 A E A A A
29528107 cLT 6063-3 B A A D L
295281 08 CLBT 6063-6 A E A A N
295281 1 I CLBT 6063-6 B D A A A
295281 68 CLBT 6063.4 E B A N
295281 69 CLBT 6063-4 E B A B
29528173 cLT 6063-3 B A A D L
29528370 cLT 5961-12 E K K E A A A

t Assembly Number Found On Your Transmission Nameplate.


-

38A Copyright @ 2003 Genenl Moton Corp. 2(n3090 r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NorE: Sections 3240 are not aisembly number specific. See the appropriate
section lbr part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Ctutch planetary Housing Clutch
10 11 t2 13 t4 A/Nt
B H A A A A A A A 29528006
A D A A B A D A 29528007
A F A A B A B A 29528008
A H A A A A A A A 2952801 1
A H A A A A A A A 29528013
B H A A A A A A A 29528014
B F A A B A B A 29528015
A H A A A A A A A 29528017
A H A A A A A A A 2952801 9
A H A A A A A A A 29528020
B H A A A A A A A 29528021
B H A A A A A A A 29528022
A H A A A A A A A 29528023
A D A A B A D A 29528024
A H A A A A A A A 29528026
A F A A B A B A 29528028
A H A A A A A A A 29528029
A H A A A A A A A 29528034
B H A A A A A E A 29528035
A A A A C E B A A 29528037

A H A A A A A A A 29528038
B H A A A A A A A 29528039
A D A A B A B A 29528040
A D A A B A D A 29528042
A A A A A A A C A 29528044
B F A A B A B A 29528046
B G A D F B B A 29528081
A F A C F B B A 29528087
A H A A C E B A A 29528089
B F A A B A B A 29528090

A D A c F B B A 29528092
B F A A B A B A 29528093
A H A A A A A A A 295281 06
A F A A B A B A 29528107
A H A A A A A A A 29528108
B A A A A A A A A 295281 1I
A H A A A A A A A 295281 68
A A A A A A A A A 295281 69
A F A A B A B A 29528173
A D A A B A D A 29528370

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2m3 ceneral Moron Corp.
38B
lrt-l-ll)-^
T
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Gloup listed opposite the Assembly Part Number (A/tl) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Tiansfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Ctutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 lt 18 19 20 2t 22
29528006 CLBT 5961-6 A A A A A A E
29528007 cLT 5961-5 A A D A A A D
29528008 cLT 5961-4 A A A A A A E
29528011 CLBT 5961-6 A A A A A A E
29528013 CLBT 5963-6 A A A A A A E
29528014 CLBT 5961-6 A A A A A A E
29528015 cLT 6063-6 B B A A B A E
29528017 CLBT 5963-6 A A A A A A E
2952801 9 CLBT 5961-6 A A A A A A E
29528020 CLBT 5961-6 A A A A A A E

29528021 CLBT 5961-4 A A A A A A E


29528022 CLBT 6063-10 B B C A B A H
29528023 oLBT 5963-4 A A A A A A E
29528024 cLT 5961-5 A A B A A A J
29528026 CLBT 5961 A A A A A A E
29528028 cLT 5961-4 A A A A A A E
29528029 CLBT 6063.4 B B A A B A E
29528034 CLBT 5963-6 A A A A A A E
29528035 CLBT 5963-6 A A A A A A E
29528037 S 66OOMR B B A B B A E

29528038 CLBT 6063-4 B B A A B A E


29528039 CLBT 5961-4 A A A A A A E
29528040 cLT 5961-4 A A A A A A E
29528042 cLT 5963-10 A A B A A A J
29528044 CLBT 5961.2 A A D A A A D
29528046 cLT 6063-6 B B A A B A E
29528081 M 6600A B B A B B A E
29528087 s 6600H B B A B B A E
29528089 S 66OOHR B B A B B A E
29528090 clr 6063-6 B B A A B A E

29528092 s 6600H B B C B B A H
29528093 cLT 5963-6 A A A A A A E
295281 06 cLBT 6063-6 B B A A B A E
29528107 cLT 6063-3 B B c A B A H
29528108 CLBT 6063.6 B B A A B A E
295281 19 CLBT 6063-6 B B A A B A C
29528168 CLBT 6063-4 B B A A B A C
295281 69 CLBT 6063-4 B B A A B A C
29528173 cLT 6063-3 B B C A B A H
29528370 cLT 5961-12 A A D A A A F

t Assembly Number Found On Your Transmission Nameplate.


-

38C Coplright O 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWA

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section ancl
Group listed opposite the Assembly Part Number (A/N)
of your transmission.
NorE: sections 3240 aie not aiiemuly number Jp""it". SL" the appropriate section for part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
Ttansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/N+
B F A A B C 29528006
B M B E E A A 29528007
A E A A 29528008
A E A A B C 2952801 1
B F M A L C 2952801 3
A E A A B C 29528014
B F M L B 2952801 5
B F M A L 29528017
B F A A B C 29E2RA1A
A E A A B C 29528020

A E A A C 29528021
A E M D L 29528022
A E M A
A L 29528023
P E E A B :z9526024
A F A A B 20(ranoa
A E A A
A F M A L 29528029
B F M A L 29528034
A F M A L C 29528035
E E A A B B 29528037

A F M A L 29528038
A E A A A 29528039
A E A
A A 29528040
A E E M L :z952U042
B M B E E E A A 29528044
B F M L B 29528046
C F M L 2QErena
C F A A 3 235:z6|']ts7
C F A A A 29528089
B F M L B 29528090

A F A A 29528092
B F M L B 2q52Rnoa
A E M A L B
A F M L 29528107
E E M A L B 295281 08
A F M A
A F
L C 2952E1 1 I
M A L B 29528168
A F M A L B 295281 69
A F M
B L 29528173
B A E E A A 29528370

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copgight @ 2003 central Motors Corp
38D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission. turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32-410 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t-2 1-3 t4 2 3 4 5
29528371 cLT 6061-6 E G A A A
29528386 cLT 5961-4 D c A E
29528425 M 66OOAR B E A A N
29528473 S 66OOHR A A A D A A
29528474 cLT 5961-12 K K E C A C
29528475 cLT 5961-12 K K E D A A
29528476 s 6600M B E A P
29528477 S 66OOMH E D A A P
29528478 CLBT 5961 -1 1 K E D A A
29528479 CLBT 5961-4 D C A A

29528482 cLT 6063-6 A B A D K


29528483 cLT 6063-6 A B A D L
29528484 CLBT 6063-6 A B A D L
29528530 CLBT 6063-9 G C A P
29529095 s 6600H C B A A
29529097 cLT 6063-6 B E A A N
29529098 cLT 5961-4 C B A A
29529099 cLT 5963-6 B E A D K
295291 00 S 66OOHR C D A N
295291 69 cLT 5961-4 B C A N

29529170 s 6600M B E A A
29529181 cLT 6063-6 B E A D L
29s29203 s 6600M C D A P
29529209 S 66OOHR C D A A
29529229 cLT 5963-4 B D A A
29529230 cLT 5961-4 C C A A
29529236 CLBT 5963-2 A E E A A
29529252 s 6600H B D A P
29529264 S 66OOHR B D A N
29529661 M 66OOAR B E A A N

29529662 M 6600A B E A A N
29529719 CLBT 5963-4 D M A N
29530106 S 56OOMR D E A A
29530107 S 56OOMR B G A A A
29530108 S 56OOMR B Lf A A A
295301 09 S 56OOMR B G A A A
295301 10 S 56OOHR A E C A C
295301 11 S 56OOHR A A B A C
295301 2
1 S 56OOMR D E A A
295301 1 3 S 56OOMR D E A A

t Assembly Number Found On Your Transmission Nameplate.


-

39A Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission,
turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N)
of you. i*ns-ission.
NorE: sections 32-40 aie not aisembly number specific. see ttre appropriate section fbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main
PTO Housing prmp Range
Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nf
D A A B A B A
A 29528371
D A A B A B A
B 29528386
H A A D E B A A
A A 29528425
A A C E B c
A 29528473
D A A B A D A
A D A
29528474
A B A D A
A F
29528475
A C F B B A 29528476
A H A A C E B A
A A 29528477
A A A A A A C A 29528478
A H A A A A A A A 29528479
A F A A B A B A
A F
29528482
A A B A B A 29528483
H A A A A A A A 29528484
A H A A A A E C A
A D
29528530
A C F B B A 29529095
B F A A B A B
A A 29529097
D A A B A B A
B F 29529098
A A B A B A 29529099
A H A A (.; E B A A
A F A A B A B A 295291 69

A D A C F B B
B A 29529170
F A A B A B A 2%29181
A F A C F B B
A A 2952g203
H A A C E B A A
B D
29529209
A A B A B A 29529229
A U A A B A B A
B A 2952g2io
A A A A A C A 29529236
A F A C F B B
A A 29529252
H A A C E B A A
B H
29529264
A B D E B A A 29529661

B G A D F B B
A A 29529662
H A A A A A A A 29529719
A A A A A A A A
B A 295301 06
A A A A A A C A 295301 07
A A A A A A A C
A A 29530108
A A A A A A C A 295301 09
A A A A A A A C A
A A 295301 10
A A A A A C A 2953011.1
A A A A A A A A
A A 295301 12
A A A A A A A A 295301 13

1 Assembly Number
Found On your Transmission Nameplate.
-

20030901
CopFight @ 2003 General Moton Corp.
398
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


lntermediate- Intermediate-
Range Range Range Range Range Range cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nf MODEL 15 t6 17 18 t9 20 2t 22
29s28371 cLT 6061-6 B B A A B A A
29528386 cLT 5961-4 A A A A A A A
29528425 M 66OOAR B B A B B A E
29528473 S 66OOHR B B D B B A E
29528474 cLT 5961-12 A A D A A A E
29528475 cLT 5961-12 A A D A A A E
29528476 s 6600M B B A B B A E
29528477 S 66OOMR B B A B B A E
29528478 CLBT s961-1 1 A A D A A A D
29528479 CLBT 5961-4 A A A A A A E

29528482 cLT 6063-6 B B A A B A E


29528483 cLT 6063-6 B B A A B A E
29528484 CLBT 6063-6 B B A A B A E
29528530 CLBT 6063-9 B B B A B A A
29529095 s 6600H B B A B B A E
29529097 cLT 6063-6 B B A A B A E
29529098 cLT 5961-4 A A A A A A E
29529099 cLT 5963-6 A A A A A A E
295291 00 S 66OOHR B B A B B A E
295291 69 cLT 5961-4 A A A A A A E

29529170 s 6600M B B A B B A E
295291 81 cLT 6063-6 B B A A B A E
29529203 s 6600M B B A B B A E
29529209 S 66OOHR B B A B B A E
29529229 cLT 5963-4 A A A A A A E
29529230 cLT 5961-4 A A A A A A E
29529236 CLBT 5963-2 A A B A A A E
29529252 s 6600H B B A B B A E
29529264 S 66OOHR B B A B B A E
29529661 M 66OOAR B B A B B A E

29529662 M 6600A B B A B B A E
295297't9 CLBT 5963-4 A A A A A A E
295301 06 S 56OOMB B B A A B A E
295301 07 S 56OOMH B B B A B A A
295301 08 S 56OOMH B B B A B A A
295301 09 S 56OOMR B B B A B A B
295301 10 S 56OOHR B B D A B A D
295301 1 1 S 56OOHR B B D A B A D
295301 1 2 S 56OOMR B B A A B A E
295301 13 S 56OOMR B B A A B A E

t Assembly Number Found On Your Transmission Nameplate.


-

39C Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CAIALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the
appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of you, iransrni.sion.
NOTE: Sections 3210 are not aiiembty number specific. See the appropriate section fbr part information.
Tinsfer Gear Output Main Pressure Lockup Retarder Main
T[ansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/N*
A E A A 29528371
A E A A 29528386
c F M A L B 29528425
B M A E E A A A 29528473
B M A E E A A
B
29528474
M A E E A A 29528475
C E A F 29528476
C E A A B 29528477
B M B E E A A A 29528478
A F A A B 29528479

B F M L 29528482
B F M L 29528483
B F M A L 29528484
H G D E M A L 29528530
c E A A 29529095
B F M L B 29529097
B F A B C 29529098
B F M L B 29529099
C E A A A 295291 00
A E A A 295291 69

c E A F 29529170
B F M L B 295291 81
C E A F 29529203
C E A A A 29529209
A F M L 29529229
A E A A 29529230
E P D E E M D L 29s29236
C E A A 29529252
C E A A A 29529264
c F M A L B 29529661

c F M L B 29529662
A E M A L 29529719
A F A A B
H
29530106
K D E G A D 2953010?
H K D E A A B
H
29530108
K E E G A D 295301 09
B M B E E A A A 295301 10
B M B E E A A A 295301't1
A E A A B 295301 12
A E G A D 29530't 13

t Assembly Number Found On your Transmission Nameplate


-

20030901
Copyright O 2003 General Moton Corp.
39D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To Iind detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL t-l t-2 1_3 t4 2 3 4 5
295301 1 4 S 56OOHR C D A C
295301 1 5 S 56OOHR C C A C
295301 6
1 S 56OOMR D E A C
29530117 S 56OOHR C D A A
295301 1 8 S 56OOHR C E A A
295301 't
9 S 56OOHR C B A C
29530120 S 56OOHR C E A A
29530121 S 56OOMR D C A A
295301 23 S 56OOMR E E A A
295301 25 S 56OOMR A B A A A

29530126 S 56OOMR E C A A A
29530127 S 56OOMR A C A A C
295301 28 S 56OOHR E B A A C
295301 29 S 56OOHR E C A A C
295301 30 S 56OOMR A D A A A
295301 31 S 56OOHR A B A A A
29530'132 S 56OOMR A C A A C
29530133 S 56OOMR A C A A A
29530134 S 56OOMR A C A A A
295301 35 S 56OOMR A C A A C

295301 36 S 56OOMR A C A A A
295301 37 S 56OOMR A E A C
295301 38 S 56OOHR K E D A A
295301 39 s 5600H E K K E A A A
295301 40 S 56OOHR K K E D A A
29530141 S 56OOHR K K E C A C
29530142 M 56OOAR B G A A A
295301 43 M 56OOAR B G A A A
29530144 M 56OOAR A A E A A
295301 45 M 56OOAR D E A C

295301 46 M 56OOAR D C A A
29530147 M 56OOAR B E A A
295301 48 M 56OOAR B D A A
295301 49 M 56OOAR A c A A A
295301 50 M 56OOAR C C A A
295301 51 M 56OOAR D E A A
295301 52 M 56OOAH c C A A
295301 53 M 56OOAR c E A C
295301 54 M 56OOAR B E A A
295301 55 M 56OOAR D M A A

t Assembly Number Found OnYourTransmission Nameplate.


-

40A Copyright @ 2003 General MotoE Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not assembly number ipecific. See the appropriate section for part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Sptitter Main Range
PTO Housing Pump Retarder Clutch Clutch planetary Housing Clutch
678 91011121314 A/Nf
A A A A A A A A A 295301 14
A A A A A A A A A 295301 15
A A A A A A A A A 295301 1 6
A A A A A A A A A 295301 1 7
B A A A A A A A A 295301 18
A A A A A A A A A 295301 19
A A A A A A A A A 295301 20
A A A A A A A A A 2953012'l
B A A A A A A A A 295301 23
B A A A A A A A A 295301 25

B A A A A A A A A 295301 26
A A A A A A A A A 29530127
A A A A A A A A A 295301 28
B A A A A A A A A 29530129
A A A A A A A A A 295301 30
A A A A A A A A A 29530131
B A A A A A A A A 29530132
A A A A A A A A A 295301 33
B A A A A A A A A 29530134
B A A A A A A A A 295301 35

A A A A A A A A A 295301 36
B A A A A A A C A 295301 37
A A A A A A A C A 295301 38
A D A A B A D A 295301 39
A A A A A A A C A 295301 40
A A A A A A A C A 29530141
A A A B A A A C A 29530142
A A A B A A A C A 295301 43
B A A B A A A C A 29530144
A A A B A A A A A 29530145

A A A B A A A A A 295301 46
A A A B A A A A A 29530147
A A A B A A A A A 295301 48
A A A B A A A A A 295301 49
A A A B A A A A A 295301 50
A A A B A A A A A 295301 51
A A A B A A A A A 29530152
B A A B A A A A A 295301 53
A A A B A A A A A 29530154
A A A B A A A A A 295301 55

i Assembly Number Found On your Transmission Nameplate.


-

20030901 Copyright @ 2003 General Moton Corp.


40B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number specific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- l.ntermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary clutch Planetary ctutch pranetary Clutch Speedo Speedo
A/Nr MODEL 15 t6 t7 18 19 20 2t 22
295301 14 S 56OOHR B B A A B A E
295301 15 S 56OOHR B B A A B A E
295301 1 6 S 56OOMR B B A A B A E
295301 1 7 S 56OOHR B B A A B A E
295301 1 8 S 56OOHR B B A A B A E
295301 19 S 56OOHR B B A A B A E
295301 20 S 56OOHR B B A A B A E
29530121 S 56OOMR B B A A B A E
295301 23 S 56OOMR B B A A B A E
29530125 S 56OOMR B B A A B A E

295301 26 S 56OOMR B B A A B A E
29530127 S 56OOMR B B A A B A E
29530128 S 56OOHR B B A A B A E
29530129 S 56OOHR B B A A B A E
295301 30 S 56OOMR B B A A B A E
29530131 S 56OOHR B B A A B A E
295301 32 S 56OOMR B B A A B A E
295301 33 S 56OOMR B B A A B A E
29530134 S 56OOMR B B A A B A E
29530135 S 56OOMR B B A A B A E

295301 36 S 56OOMR B B A A B A E
29530137 S 56OOMR B B B A B A G
295301 38 S 56OOHR B B D A B A D
295301 39 s 5600H B B D A B A E
295301 40 S 56OOHR B B D A B A E
29530141 S 56OOHR B B D A B A E
29530142 M 56OOAR B B B A B A B
295301 43 M 56OOAR B B B A B A A
29530144 M 56OOAR B B B A B A E
295301 45 M 56OOAR B B A A B A E

295301 46 M 56OOAR B B A A B A E
29530147 M 56OOAR B B A A B A E
29530148 M 56OOAR B B A A B A E
29530149 M 56OOAR B B A A B A E
29530150 M 56OOAR B B A A B A E
295301 51 M 56OOAR B B A A B A E
295301 52 M 56OOAR B B A A B A E
295301 53 M 56OOAR B B A A B A E
295301 54 M 56OOAR B B A A B A E
295301 55 M 56OOAR B B A A B A E

t Assembly Number Found On Your Transmission Nameplate.


-

40c Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn
to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your iransmission.
NOTE: Sections 3240 are not aiiembly number specific. s"" tt. appropriate section for part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
Tbansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valye Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/Nf
A E A A A 295301 1 4
A F A A A C 295301 1 5
A E A A B 295301 16
A F A A A 29530117
A E A A A 295301 1 8
A E A A A c 295301 19
A F A A A 295301 20
A E A A B 2953A121
A E A A C 29530123
A F A A B 29530125

A E A A B 29530126
A E A A B C 29530127
A E A A A 295301 28
A E A A A 295301 29
A E A A B 29530130
A F A A A 29530131
A E A A c 295301 32
A E A A c C 29530133
B F A A B c 29530134
A E A A B C 29530135

B F A
G N
A B c 29530136
D F A B F 295301 37
B M B E E A A 29530138
B M A E E A 1 A 295301 39
B M A E F A A A 29530140
B M A E E A A A 29530'141
H K E E M A L
H
29530142
K D E M A L 29530143
E P D E E M D L 29530144
A E M A L 29530145

A E M A L 295301 46
A F M A L 29530147
A E M A L 295301 48
A E M A L C 29530149
A F M D L 29530't50
A E M D L 29530151
A F M A L C 29530152
A E M A L 295301 53
A E M D L 29530154
A E M A L 295301 55

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 ceneral Motors Corp.
40D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To flnd detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not assembly number ipecific. See the appropriate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange Converter And Lockup Torque
ABC D Drive Flywheel Ctutch Converter
A/Nr MODEL 1-1 t_2 1_3 142345
295301 56 M 56OOAR D M A N
295301 57 M 56OOAR E c A A A
29530158 M 56OOAR E c A A A
295301 59 M 56OOAR D E A A
295301 60 M 56OOAR B D A A A
295301 61 M 56OOAR E C A A A
295301 62 M 56OOAR E C A A A
295301 63 M 56OOAR A B A A A
295301 64 M 56OOAR A D A A A
295301 65 M 56OOAR E c A A A

295301 66 M 56OOAR A C A A A
295301 67 M 56OOAR A B A A A
295301 68 M 56OOAR A B A A A
295301 69 M 56OOAR A C A A A
29530170 M 56OOAR A C A A A
29530171 M 56OOAR B D A A A
29530172 M 56OOAR A C A A
295301 73 s 5600H E A A A C
29530174 s 5600H C D A C
29530175 s 5600H C D A A

295301 76 s 5600H C C A C
29530177 s 5600H C E A A
295301 78 s 5600H B D A A
295301 79 s 5600H B E A C
295301 80 s 5600H c B A C
295301 81 s 5600H C C A C
295301 82 s 5600H C B A C
295301 83 s 5600M C B A A
295301 84 s 5600H C C A A
295301 85 s s600H A A D A A

295301 86 s 5600H A E C A C
29530187 s 5600M L A E A A
295301 88 s 5600H E C A A A
295301 89 s 5600H K E B A A
295301 90 s 5600H K K E D A C
295301 91 s 5600H A K K E A A A
295301 92 s 5600H E K K E A A A
295301 93 s s600H K K E C A C
295301 94 s 5600H K K E D A A
295301 95 M 5600A A A A A A

t Assembly Number Found On Your Transmission Nameplate.


-

4tA Copyright O 20O3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to
the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not aiiembly number specific. See the appropriate section fbr part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
FfO Housing pomp Retarder Clutch Clutch planetary Housing CIutch
10 11 t2 13 t4 A/Nt
A H A B A A A A A 295301 56
A A A B A A A A A 295301 57
A A A B A A A A A 29530158
A A A B A A A A A 295301 59
B A A B A A A A A 29530160
B A A B A A A A A 295301 61
A A A B A A A A A 295301 62
A A A B A A A A A 29530163
A A A B A A A A A 29530164
A A A B A A A A A 295301 65

B A A B A A A A A 295301 66
A A A B A A A A A 295301 67
A A A B A A A A A 295301 68
A A A B A A A A A 295301 69
A A A B A A A A A 295301 70
B A A B A A A A A 29530171
A A A B A A A C A 29530172
B D A A B A D A 295301 73
A D A A B A B A 29530174
A D A A B A B A 29530175

A D A A B A B A 295301 76
A D A A B A B A 29sf,O1n
A D A A B A B A 29530178
A D A A B A B A 295301 79
A D A A B A B A 29530180
A D A A B A B A 295301 81
A D A A B A B A 295301 82
A D A A B A B A 29530183
A D A A B A B A 29530184
A D A A B A D A 2953018s

A D A A B A D A 295301 86
A D A A B A D A 29530187
A D A A B A B A 295301 88
A D A A B A D A 29530189
A D A A B A D A 29530190
A D A A B A D A 29530'191
A D A A B A D A 29530192
A D A A B A D A 295301 93
A D A A B A D A 29530194
A E A A B A B A 295301 95

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright O 2m3 ceneral Motors Corp.
418
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nf M0DEL ls 16 17 18 tg 20 21 22
295301 56 M 56OOAR B B A A B A E
29530157 M 56OOAR B B A A B A E
295301 58 M 56OOAR B B A A B A E
295301 59 M 56OOAR B B A A B A E
295301 60 M 56OOAR B B A A B A E
295301 61 M 56OOAR B B A A B A E
295301 62 M 56OOAR B B A A B A E
295301 63 M 56OOAR B B A A B A E
295301 64 M 56OOAR B B A A B A E
295301 65 M 56OOAR B B A A B A E

295301 66 M 56OOAR B B A A B A E
29530167 M 56OOAR B B A A B A E
295301 68 M 56OOAH B B A A B A E
295301 69 M 56OOAR B B A A B A E
29530170 M 56OOAR B B A A B A E
295301 71 M 56OOAR B B A A B A E
29530172 M 56OOAH B B D A B A J
295301 73 s 5600H B B B A B A G
29530174 s 5600H B B A A B A E
29530't 75 s 5600H B B A A B A E

295301 76 s 5600H B B A A B A E
29530177 s 5600H B B A A B A E
295301 78 s 5600H B B A A B A E
295301 79 s 5600H B B A A B A E
295301 80 s 5600H B B A A B A E
29530181 s 5600H B B A A B A E
295301 82 s s600H B B A' A B A E
295301 83 s 5600M B B A A B A E
29530't84 s s600H B B A A B A E
29530185 s 5600H B B D A B A D

295301 86 s 5600H B B D A B A D
29530187 s 5600M B B B A B A J
295301 88 s 5600H B B A A B A E
29530189 s 5600H B B D A B A D
29530190 s 5600H B B D A B A E
295301 91 s 5600H B B D A B A E
29530192 s 5600H B B D A B A E
295301 93 s 5600H B B D A B A E
295301 94 s 5600H B B D A B A E
295301 95 M 5600A B B C A B A H

t Assembly Number Found On Your Transmission Nameplate.


-

4lc Copyright O 2003 General Motom Cory. 2(n30901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To Iind detail parts for your Allison Automatic Transmission, turn to the
appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not assembly number specific. See the appropriate section for part information.
Thnsfer Gear
Output Main Pressure Lockup Retarder Main
Tlansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/N'
A E M A L 295301 55
A E M A L c 29530157
A E M A L 295301 58
A F M A L 295301 59
B F M A L C 295301 60
A F M A L 295301 61
B F M A L 29530162
A E M A L 295301 63
A F M A L 295301 64
A E M A L C 295301 65

B F M A L C 295301 66
A F M A L 295301 67
B F M A L 295301 68
B F M A L C 295301 69
B F M A L 29530170
A F M A L C 29530171
G o E E E M A L 29530172
Lr N D E G A 295301 73
A E A A 29530174
A E A A 29530175

A F A A 29530176
A E A A 29530177
A E A A 295301 78
A E A A 295301 79
A F A A 295301 80
A E A A 29530181
A E A A 29530'182
B F A B c 295301 83
A E A A 29530184
B M B E E A A 295301 85

B M B E E A 295301 86
A P E E A B 29530187
A E A A 295301 88
B M B E F A A 295301 89
B M A E E E A 29530190
B M A E E A A 295301 91
B M A E E A A 29530192
B M A E E A A 29530193
M A E E A
: A E M
A 295301 94
L 295301 95

t Assembly Number Found On your Transmission Nameplate


-

20030901 Copyright 2003 Gensal Moron Corp.


@
4lD
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly part Number (A/N) of your iransmission.
NOTE: Sections 32-40 are not assembly number ipecific. See the appr;priate section for part information.

Input Output Output Output Front Cover/ Flexplate


Flange Flange Flange Flange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t_2 1_3 t4 2 3 4 5
295301 96 M 5600A A A E A A
295301 97 M 5600A A A E A A
295301 98 M 5600A A A E A A
295301 99 M 5600A A B A A A
29530200 M 56004 A D A A A
29530201 M 56004 B D A A A
29530202 M 5600A B H A D K
29530203 M 5600A A B A A A
29530204 M 5600A A B A A A
29530205 M 5600A B E A D K

29530206 M 5600A B D A A A
29530207 M 5600A A C A A A
29530208 M 5600A A B A D K
29530209 M 5600A B E A D K
2953021 0 M 5600A B E A D K
29530211 M 5600A A A A A A A
29530212 M 5600A B D A A
295302't3 M 5600A A A A A A C
29530237 M 6600A A B A A P
29530238 M 66OOAR A H A A N

29530257 cLT 6063-4 B D A A


29530700 M 6600A B A A A P
29530731 S 56OOMR D C A A
29532470 M 66OOAR E C A A P
29532s03 M 56OOAR G C A P
29532694 M 66004 B B A A
29532703 M 56OOAR E C A A P
29532705 M 66OOAR B E A P
29532927 s 6600H C B A N
29532933 M 6600A B D A A N

29532961 M 66OOAH B B A P
29532991 M 56OOAR G B A C
29533038 M 56004 B D A A
29533055 s 6600H C D A A
29533069 S 56OOHR K K E D A A
29533670 M 66OOAR A B A A P
29533760 M 5600A B E A D K
29533769 M 56OOAR E C A A N
29534008 M 66OOAR D B A A
29534009 M 66OOAR A B A A N

t Assembly Number Found On Your Transmission Nameplate.


-

424. Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn
to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your transmission.
NorE: Sections 3240 are not aiiembly number specific. s". tt appropriate section tbr part information.
"
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Ni
A E A A B A D A 295301 96
A E A A B A D A 295301 97
A E A A B A D A 29s301 98
A E A A B A B A 295301 99
E E A A B A B A 29530200
B E A A B A B A 29530201
B G A A B A B A 29530202
A E A A B A B A 29530203
B E A A B A B A 29530204
B G A A B A B A 29530205
B E A A B A B A 29530206
B E A A B A B A 29530207
B G A A B A B A 29530208
B G A A B A B A 29530209
B G A A B A B A 2953021 0
A E A A B A D A 2953021 1
B E A A B A B A 29530212
A E A A B A D A 29530213
A G A D F B B A 29530237
A H A B D E B A A 29s30238

B F A A B A B A 29530257
A G A D F B B A 29530700
A A A A A A A A A 29530731
A H A B D E B A A 29532470
A H A B A A A C A 29532503
B E A D F B B A 29532694
A H A B A A A A A 29532703
A H A B D E B A A 29532705
A F A c F B B A 29532927
B G A D F B B A 29532933

B H A B D E B A A 29532961
A A A B A A A C A 29532991
A E A A B A B A 29533038
A D A C F B B A 29533055
A A A A A A A c A 29533069
A H A B D E B A A 29533670
B Lr A A B A B A 29533760
A H A B A E A A A 29533769
A A A B D E B A A 29534008
A H A B D E B A A 29534009

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 Genral Moton Corp.


428
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To lind detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (AiN) of your iransmission.
NOTE: Sections 32-4;0 are not assembly numller ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N' MODEL 15 16 17 18 $ 20 21 22
295301 96 M 5600A B B B A B A E
295301 97 M 56004 B B B A B A E
295301 98 M 56004 B B B A B A E
295301 99 M 56004 B B A A B A E
29530200 M 56004 B B A A B A E
29530201 M 5600A B B A A B A E
29530202 M 56004 B B A A B A E
29530203 M 5600A B B A A B A E
29530204 M 56004 B B A A B A E
29530205 M 56004 B B A A B A E

29530206 M 5600A B B A A B A E
29530207 M 5600A B B A A B A E
29530208 M 56004 B B A A B A E
29530209 M 5600A B B A A B A E
29530210 M 56004 B B A A B A E
2953021'.! M 56004 B B B A B A J
29530212 M 56004 B B A A B A E
29530213 M 56004 B B B A B A E
29530237 M 6600A B B A B B A E
29530238 M 66OOAR B B A B B A E

29530257 cLT 6063-4 B B A A B A E


29530700 M 6600A B B C B B A H
29530731 S 56OOMR B B A A B A E
29532470 M 66OOAH B B A B B A E
29532503 M 56OOAR B B B A B A A
29532694 M 66004 B B A B B A E
29532703 M 56OOAR B B A A B A E
29532705 M 66OOAR B B A B B A E
29532927 s 6600H B B A B B A E
29532933 M 66004 B B A B B A E

29532961 M 66OOAH B B A B B A E
29532991 M 5600AFt B B B A B A A
29533038 M 5600A B B A A B A E
29533055 s 6600H B B A B B A E
29533069 S 56OOHR B B D A B A E
29533670 M 66OOAR B B A B B A E
29533760 M 56004 B B A A B A E
29533769 M 56OOAR B B A A B A E
29534008 M 66OOAR B B A B B A E
29534009 M 66OOAR B B A B B A E

t Assembly Number Found On Your Transmission Nameplate.


-

42C Copyright @ 20O3 Genenl Moton Corp. 2m30ml


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To lind detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3210 are not asiembly numtrer ipecific. See the appropriat" r".tio" for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/N*
E P D E E M L 295301 96
E P D E E M L C 295301 97
E P D E E M L c 295301 98
A F M L 295301 99
A F M L 29530200
B F M L C 29530201
A F M L C 29530202
B F M L 29530203
B F M L 29530204
A F M L B 29530205

A F M L C 29530206
B F M L C 29530207
B F M L 29530208
B F M L B 29530209
B F M L B 2953021 0
A P E E M L 2953021 1
A F M L 29530212
E P D E F M L 29530213
c F M L 29530237
C E M A L 29530238

A E M L 29530257
A F M L 29530700
A F A A B 29530731
C F M A L c 29532470
H K D E M A L 29532503
B E M L 29532694
A E M A L C 29532703
C F M A L 29s32705
C E A A 29532927
B F M L C 29532933

B F M A L 29532961
H K D E M A L 29532991
A F M L 29533038
C E A A 2953305s
B M A E E A A A 29533069
B F M A L 29533670
B F M L B 29533760
A E M A L C 29533769
c F M A L 29534008
C E M A L 29534009

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Motos Corp.


42D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To flnd detail parts tbr your Allison Automatic Transmission, turn to the appropriate
Section an6
Group listed opposite the Assembly Part Number (A/N) of your iiansmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriat".""tion for part information.
lnput Output Output Output Front Cover/ Flexplate
Flange Flange Flange Frange converter And Lockup Torque
A B C D Drive trlywheel Clutch Converter
A/Nr MODEL 1-1 t_2 1_3 14 2 3 4
2953401 1 M 56004 A B A D L
29534012 M 66004 C C A A
2953401 3 M 66004 B E A A
29534014 M 66004 C C A A
29534015 M 66OOAR A B A A A
29s34016 M 66004 B B A N
29534017 M 66004 D E A N
29534018 M 6600A C B A A
29534019 M 66004 A B A A A
29534020 M 6600A B D A A N

29534021 M 66OOAR B E A A
29534022 M 66OOAR A B A A A
29534023 M 66OOAR A B A A N
29534024 M 6600A C E A A
29534025 M 66OOAR E C A A N
29534026 M 66OOAH B c A A
29534027 M 66OOAR B E A N
295341 80 s 5600H E K K E A A C
29534907 M 66OOAR B B A A
29534908 M 66OOAR B E A A

29534909 M 6600A A B A A N
29534910 M 66OOAR A B A A P
2953491 1 M 66004 B D A A
2953491 3 M 6600A B D A N
29534914 S 56OOHR C D A A
29534915 M 6600A B B A P
2953491 6 M 66004 E B A A
29534917 s 5600M D E A A
29534919 M 5600A G C A P
29534921 M 56OOAR D B A A

29534923 M 5600A B E A D K
29534924 M 66004 B E A A N
29534925 M 66OOAR B E A A N
29534928 s 6600M E B A P
29534929 S 66OOAR C B A P
29534930 M 66OOAR C B A A
29534931 M 6600A c B A A
29534933 M 5600A K E D A A
29536537 M 66OOAR B A A A P
29536538 M 56OOAR A C A C

f Assembly Number Found On Your Transmission Nameplate.


-

43A Copyright @ 2m3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to
the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission.
NoTE: Sections 3240 are not aiJembly number specific. See the appropriate section for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch Planetary Housing Clutch
6789 10 11 t2 13 t4 A/Nf
A G A A B A B A 2953401 1
A E A D F B B A 29534012
A E A D F B B A 2953401 3
A E A D F B B A 29534014
A A A B D E B A A 2953401 5
A G A D F B B A 2953401 6
B G A D F B B A 29534017
A E A D F B B A 2953401 8
A E A
B G A
D F B B A 2953401 I
D F B B A 29534020
A A A B D E B A A 29534021
A A A B D E B A A 29534022
A H A B D E B A A 29534023
A E A D F B B A 29534024
A H A B D E B A A 29534025
A A A B D E B A A 29534026
A H A B D E B A A 29534027
A D A A B A D A 295341 80
A A A B D E B A A 29534907
A A A B D E B A A 29534908

A G A D F B B A 29534909
A H A B D E B A A 29534910
A E A D F B B A 2953491'l
B G A D F B B A 29534913
A A A A A A A A A 29534914
B G A D F B B A 2953491 5
B E A D F B B A 2953491 6
A D A A B A B A 29534917
A G A A
A A A B
B A D A 2953491 I
A A A A A 29534921

B G A A B A B A 29534923
B G A D F B B A 29534924
B H A B D E B A A 29s34925
A F A C F B B A 29534928
A H A B D E B A A 29534929
B A A B D E B A A 29534930
B E A D F B B A 29534931
A E A A B A D A 29534933
A H A B D E B A A 29536537
B A A B A A A C A 29536538

t Assembly Number Found On your Transmission Nameplate.


-

2m30901 Copyright O 2003 cenqal Motors Corp.


43B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transl'er


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 16 t7 18 rg 20 21 22
2953401 1 M 5600A B B A A B A E
29534012 M 66004 B B A B B A E
2953401 3 M 66004 B B A B B A E
29534014 M 6600A B B A B B A E
2953401 s M 66OOAR B B A B B A E
2953401 6 M 6600A B B A B B A E
29534017 M 66004 B B A B B A E
29534018 M 6600A B B A B B A E
2953401 9 M 6600A B B A B B A E
29534020 M 66004 B B A B B A E

29534021 M 66OOAR B B A B B A E
29534022 M 66OOAR B B A B B A E
29534023 M 66OOAR B B A B B A E
29534024 M 66004 B B A B B A E
29534025 M 66OOAR B B A B B A E
29534026 M 66OOAR B B A B B A E
29534027 M 66OOAR B B A B B A E
29534180 s 5600H B B D A B A E
29534907 M 66OOAR B B A B B A E
29534908 M 66OOAR B B A B B A E

29s34909 M 6600A B B A B B A E
2953491 0 M 66OOAR B B A B B A E
2953491 1 M 66004 B B A B B A E
2953491 3 M 66004 B B A B B A E
29534914 S 56OOHR B B A A B A E
2953491 5 M 66004 B B A B B A E
2953491 6 M 66004 B B A B B A E
29534917 s 5600M B B A A B A E
2953491 9 M 5600A B B B A B A A
29534921 M 56OOAR B B A A B A E

29534923 M 56004 B B A A B A E
29534924 M 6600A B B A B B A E
29534925 M 66OOAR B B A B B A E
29534928 s 6600M B B A B B A E
29534929 S 66OOAR B B A B B A E
29534930 M 66OOAR B B A B B A E
29534931 M 6600A B B A B B A E
29534933 M 5600A B B D A B A D
29536537 M 66OOAR B B c B B A H
29536538 M 56OOAR B B B A B A G

t Assembly Number Found On Your Transmission Nameplate.


-

43C Copyright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To llnd detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NoTE: Sections 32-40 are not assembly number ipecific. See the appropriate section for part information.
Tfnsfer Gear Output Main Pressure Lockup Retarder Main
T[ansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control Parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 2s 26 27 28 29 30 31 A/Nt
B F M L 2953401 1
c E M L 29534012
C E M L 29534013
C E M M 29534014
C E M A L 2953401 5
C E M M 2953401 6
C F M L 29534017
C E M M 29534018
C F M L 29534019
C F M L C 29534020

C E M A L 29534021
C F M A L 29534022
C F M A L 29534023
c E M M 29534024
C F M A L 29534025
C E M A L 29534026
C F M A L 29534027
B M A E E A A 295341 80
c F M A L 29534907
C F M A L 29s34908

C F M L 29534909
c F M A L 2953491 0
C E M L 2953491't
C E M L 29534913
A E A A A 29534914
B E M L 29534915
A F M L 2953491 6
A E A B 29534917
H K D E M L 29534919
A E M A L 29534921

B F M L 29534923
C F M L 29534924
C F M A L 29534925
C E A G B 29534928
A F M A M 29534929
A F M A L 29534930
A F M L 29534931
B M B E E M L 29534933
A F M D L 29536537
G N D E M A M 29536538

t Assembly Number Found On your Transmission Nameplate.


-

20030m1 Copyright O 2003 General Motos Corp.


43D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To llnd detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriat".""tion for part information.
Input Output Output Output Front Cover/ Flexplate
Flange Flange Flange Flange Converter And Lockup Torque
ABC D Drive Flywheet Clutch Converter
A/Nr MODEL 1-1 t-2 1_3 14 2 3 4
29536540 M 66OOAR B A A A P
29536542 s 5600M D B A P
29536543 s 6600M C D A P
29536544 s 6600M C D A A
29536545 s 5600H C B A A
29536547 s 6600H E C A A N
29536551 M 56OOAR A B A A N
29536555 s 6600M B N A P
29536s56 s 5600H A E B A A
29536558 s 5610H K K E B A A

29536559 M 561OAR A B A A N
29536560 s 6610M B N A P
29536561 s 5610H A B B A A
295374s3 S 561OHH C C A C
29537454 S 561OHR C D A A
29537455 S 561OHR K E D A A
29537456 M 561OAR D M A A
29537457 M 561OAR D M A N
29537458 M 561OAR E C A A A
29537459 M 561OAR A B A A A

29537460 M 561OAR A B A A A
29537461 s 5610H C D A A
29537462 s 5610H B D A A
29537463 s 5610H A A D A A
29537464 M 56104 A B A A A
29537465 M 561OAR E c A A P
29537466 S 561OHR K K E D A A
29537467 M 56104 B E A A N
29537468 S 561OHR c D A A
29537469 M 56104 B E A A N

29537470 s 5610H c B A A
29537471 s 6610H E D A N
29537472 S 661OHR A A A D A A
29537473 s 6610M B E A P
29537474 S 661OHR c D A N
29537475 s 6610H B D A P
29537476 S 661OHR B D A N
29537477 M 661OAH B E A A N
29537478 M 6610A B E A A N
29537479 M 6610A A B A A P

t Assembly Number Found On Your Transmission Nameplate.


-

44r'. Coplright A 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly part Number (A/N) of your transmission.
NorE: sections 3240 are not assembly number specific. See trre afp;ilil;;;;tio,r ro, part information.
Torque Splitter- Sptitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/Nt
A H A B D E B A A 29536540
A F A A B A B A 29536542
A F A C F B B A 29536543
A D A C F B B A 29536544
A D A A B A B A 29536545
A F A C F B B A 29536547
A H A B A A A A A 29536551
A F A C F B B A 29536555
A D A A B A D A 29536556
A D A A B A D A 29536558

A H A B B A A A A 29536559
A F A C F B B A 29536560
A D A A B A D A 29536561
A A A A A A A A A 29537453
A A A A A A A A A 29537454
A A A A A A A c A 29537455
A A A B B A A A A 29537456
A H A B B A A A A 29537457
A A A B B A A A A 29537458
A A A B B A A A A 29537459

A A A B B A A A A 29537460
A D A A B A B A 29537461
A D A A B A B A 29537462
A D A A B A D A 29537463
A E A B B A B A 29537464
A H A B B A A A A 29537465
A A A A A A A C A 29537466
A G A B B A B A 29537467
A A A A A A A A A 29537468
A G A B B A B A 29537469

A D A A B A B A 29537470
A F A C F B B A 29537471
A A A A C E B C A 29537472
A F A C F B B A 29537473
A H A A C E B A A 29537474
A F A C F B B A 29537475
A H A A C E B A A 29537476
A H A B E E B A A 29537477
A G A E F B B A 29537478
A Lr A E F B B A 29537479

t Assembly Number Found On your Transmission Nameplate


-

20030q)l Coplright @ 2003 General Moton Corp.


44B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section
and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transf'er


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 16 17 18 19 20 21 22
29536s40 M 66OOAR B B C B B A H
29536542 s s600M B B A A B A E
29536543 s 6600M B B A B B A E
29536544 s 6600M B B A B B A E
29536545 s 5600H B B A A B A E
29536547 s 6600H B B A B B A E
29536551 M 56OOAR B B A A B A E
29s36555 s 6600M B B A B B A E
29536556 s 5600H B B B A B A J
29536558 s 5610H B B D A B A E

29536s59 M 561OAH B B A A B A F
29536560 s 6610M B B A B B A F
29536561 s 5610H B B B A B A J
29537453 S 561OHR B B A A B A F
29537454 S 561OHR B B A A B A F
29537455 S 561OHR B B D A B A D
29537456 M 561OAR B B A A B A F
29537457 M 561OAR B B A A B A F
29537458 M 561OAR B B A A B A F
29537459 M 561OAR B B A A B A F

29537460 M 561OAR B B A A B A F
29537461 s 5610H B B A A B A F
29537462 s 5610H B B A A B A F
29537463 s 5610H B B D A B A D
29537464 M 5610A B B A A B A F
29537465 M 561OAR B B A A B A F
29537466 S 561OHR B B D A B A E
29537467 M 5610A B B A A B A F
29537468 S 561OHR B B A A B A F
29537469 M 56104 B B A A B A F

29537470 s 5610H B B A A B A F
29537471 s 6610H B B A B B A F
29537472 S 661OHR B B D B B A E
29537473 s 6610M B B A B B A F
29537474 S 661OHB B B A B B A F
29537475 s 6610H B B A B B A F
29537476 S 661OHR B B A B B A F
29537477 M 661OAR B B A B B A F
29537478 M 66104 B B A B B A F
29537479 M 6610A B B A B B A F

t Assembly Number Found On Your Transmission Nameplate.


-

44C Copyright O 2m3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, tum to
the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not aiiembly numtrer specific. See the appropriate section for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 ,< 26 27 28 29 30 31 A/NI
A F M A L 29536540
A F A F 29536542
C E N J 29536543
C E A Lr 29536544
A F A A c 29536545
C E A A 29536547
A E M A L 29536551
C E A F 29536555
A P E E A A 29536556
B M A E E A A 29536558

A E P A S 29s36559
C E A F 29536560
A P E E A A 29536561
A F A A A C 29537453
A F A A A 29537454
B M B E E A A A 29537455
A E P A S 29537456
A E P A S 29537457
B F P A S 29537458
A E P A S 29537459

B F P A S 29537460
A E A A 29537461
A E A A 29537462
B M B E E A A 29537463
B F P S 29537464
A E P A S 29537465
B M A E E A A A : 29537466
B F P S B 29537467
A E A A A 29537468
B F P S 29537469

A E A A C 29537470
C F A A 29537471
B M A E E A A A 29537472
C E A F 29537473
C E A A A 29537474
C E A A 29537475
C E A A A 29537476
c F P A S B 29537477
C F P S B 29537478
C F P S 29537479

t Assembly Number Found On your Transmission Nameplate.


-

20030$l Copyright @ 2003 ceneral Motors Corp.


44D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section
and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriat" r""lio" for part information.
Input Output Output Output Front Cover/ Flexplate
Flange Flange Flange Flange Converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1_l t_2 1_3 t4 2 3 4 5
29537480 M 661OAR C E A P
29537481 M 6610A B D A A N
29537482 s 6610H C D A A
29537483 M 661OAR A B A A N
29537484 M 661OAR E C A A N
29537485 M 661OAR A B A A P
29537486 M 66104 B B A P
29537487 M 6610A E B A A
29537488 M 6610A B E A A N
29537489 M 661OAR B E A A N

29537490 s 6610M E B A P
29537491 M 6610A C B A A
29537492 s 661 0M C D A P
295381 67 M 56OOAR D M A N
295381 68 M 5600A B B A P
295381 69 M 66004 C E A A
295381 70 s 6610M E N A P
29538171 M 6610A A B A A N
29538172 s 6610M c D A A
295381 73 s 6610H C B A A

29538174 s 6610M C D A P
295381 75 s 5610H K E B A A
295381 76 s 5610H K K E D A A
29538177 s 5610M D E A A
29538178 M 66104 c N A P
295381 79 s 5610H A A B A A
295381 81 M 5610A A A A A P
295381 82 M 5610H E C A A A
295381 85 M 66004 B D A A N
295381 86 M 66OOAR B A A A P

295381 87 M 661OAH B C A P
295381 88 S 56OOMR A B A A A
295381 89 MS 661OAR B A A A P
295381 90 s 5610H C C A A
295381 92 s 5610H E K K E A A A
295381 93 s 5610H G B A A
295381 94 M 561OAR A B A A A
295381 96 M 66OOAR A B A A P
29538393 M 56OOAR E C A A P
29538394 M 6610A B B A P

t Assembly Number Found On Your Transmission Nameplate.


-

45A Copyright @ 20O3 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the
appropriate Section antl
Group listed opposite the Assembly part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not aiJembly number ipecific. See the appropriate section for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 l4 A/Nf
A H A B E E B A A 29537480
A G A E F B B A 29537481
A D A C F B B A 29537482
A H A B E E B A A 29537483
A H A B E E B A A 29537484
A H A B E E B A A 29537485
A G A E F B B A 29537486
A E A E F B B A 29537487
A G A E F B B A 29537488
A H A B E E B A A 29537489
A F A C F B B A 29537490
A E A E F B B A 29537491
A F A C F B B A 29537492
A H A A B A A A A 295381 67
A E A B B A B A 295381 68
A E A E F B B A 295381 69
A F A c F B B A 295381 70
A G A E F B B A 29538't 71
A D A C F B B A 29538172
A D A C F B B A 29538173

A F A C F B B A 29538174
A D A A B A D A 29538175
A D A A B A D A 295381 76
A D A A B A B A 29538177
A Lf A E F B B A 29538178
A D A A B A D A 295381 79
A G A B B A D A 29538181
A D A A B A B A 295381 82
A G A E F B B A 295381 85
A H A B E E B A A 295381 86

A H A B E E B A A 295381 87
A A A A A A A A A 295381 88
A H A B E E B A A 295381 89
A D A A B A B A 295381 90
A D A A B A D A 295381 92
A D A A B A D A 295381 93
A A A B B A A A A 29538194
A H A B E E B A A 295381 96
A H A B B A A A A 29538393
A G A E F B B A 29538394

t Assembly Number Found On your Transmission Nameplate.


-

20030901
Copyright @ 2003 Geoera.l Motors Corp.
45B
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section
and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assemtlly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N. MODEL 15 16 17 18 19 20 21 22
29537480 M 661OAR B B A B B A F
29537481 M 6610A B B A B B A F
29537482 s 6610H B B A B B A F
29537483 M 661OAR B B A B B A F
29537484 M 661OAR B B A B B A F
29537485 M 661OAR B B A B B A F
29537486 M 66104 B B A B B A F
29537487 M 66104 B B A B B A F
29537488 M 6610A B B A B B A F
29537489 M 661OAB B B A B B A F

29537490 s 6610M B B A B B A F
29537491 M 66104 B B A B B A F
29537492 s 6610M B B A B B A F
295381 67 M 56OOAR B B A A B A E
295381 68 M 5600A B B A A B A E
295381 69 M 6600A B B A B B A E
295381 70 s 6610M B B A B B A F
29538171 M 6610A B B A B B A F
29538172 s 6610M B B A B B A F
295381 73 s 6610H B B A B B A F

29538174 s 6610M B B A B B A F
295381 75 s 5610H B B D A B A D
295381 76 s 5610H B B D A B A E
29538177 s 5610M B B A A B A F
295381 78 M 66104 B B A B B A F
295381 79 s 5610H B B D A B A D
295381 81 M 5610A B B B A B A E
295381 82 M 5610H B B A A B A F
295381 85 M 6600A B B A B B A E
295381 86 M 66OOAR B B C B B A H

295381 87 M 661OAR B B A B B A F
295381 88 S 56OOMH B B A A B A E
295381 89 MS 661OAR B B C B B A H
295381 90 s 5610H B B A A B A F
295381 92 s 5610H B B D A B A E
295381 93 s 5610H B B B A B A B
295381 94 M 561OAR B B A A B A F
295381 96 M 6600AB B B A B B A E
29538393 M 56OOAR B B A A B A E
29538394 M 6610A B B A B B A F

t Assembly Number Found On Your Transmission Nameplate.


-

45C Coplright @ 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly part Number (AiN) of you, t."nurission.
NoTE: Sections 3240 are not assembly number specific. See the appropriat" r""tir., for part information.
Trnsfer Gear Output Main Pressure Lockup Retarder Main
Transfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 31 A/NI
C F P A S 29537480
B F P S C 29537481
C E A A 29537482
C E P A S 29537483
C F P S 29537484
C F P A S 29537485
B E P S 29537486
A F P S 29537487
C F P S 29537488
C F P A S 29537489

C E A Lr B 29537490
A F P S 29537491
C E N J 29537492
A E M A U 295381 67
B E M U 295381 68
c E M T 295381 69
C E A G 295381 70
C F P S 295381 71
C E A F 29538172
C E A A 295381 73

C E A F 29538174
B M B E F A A 295381 75
B M A E E A A 295381 76
A E A B 29538177
C F P S 29538178
B M B E E A A 29538179
E P D E E P S 295381 81
A E A A 295381 82
B F M U c 29538185
A F M A U 295381 86

C E P A S 295381 87
A F A A B 295381 88
A F P A S 295381 89
A E A A 295381 90
B M A E E A A 295381 92
H K E E A A 29538193
A E P A R 295381 94
c F M A U 295381 96
A E M A U C 29538393
A E P R 29538394

t Assembly Number Found On your Transmission Nameplate.


-

20030mr Copyright O 2003 ceneral Motos Corp.


45D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C{IALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (AiN) of your iransmission.
NOTE: Sections 3240 are not asCembly number ipecific. See the appropriate section for part information.
Input Output Output Output Front Cover/ Flexplate
Flange Flange Flange Frange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/Nr MODEL 1-1 t_2 l_3 t4 2 3 4 5
29538395 M 561OAR A B A A N
29538396 M 561OAR E C A A P
29538397 s 6610M C D A P
29538399 M 661OAR B E A P
29538402 s 6610M E N A P
29538403 s 6610H E C A A N
29538404 M 5610A E C A A P
29s38405 M 6610A C N A P
29538406 M 6610A E K E A A P
29538409 s 5610H E B A A

29538411 M 56104 C B A A
29538412 s 5610H E B A A
2953841 3 s 6610M C N A P
29538414 M 5610A E K B A A A
2953841 6 s 6610H C D A P
29538417 M 561OAR D E A P
2953841 8 s 6610H B B A P
2953841 I S 661OHR C B A N
29538420 M 5610A c E A P
29538421 S 561OHR C C A C

29538422 M 6610A C B A P
29539768 s 6610H B E A P
29539769 s 6610H c B A A
29539770 s 6610H C D A A
29539771 M 561OAH E K E A A P
29539772 s 5610H C D A A
29539773 M 5610A B E A A P
29539774 s 6610M E D A P
29539775 M 5610A A A B A A
29539788 M 561OAR G C A P

29539789 M 66OOAR B A A A P
29539790 M 66104 B B A P
29539791 s 6610M E D A P
29541175 M 6600A B E A A N
29541176 M 6600A B E A A N
29541't78 s 5610M D B A P
29541179 M 561OAR B D A A A
29541181 s 5610M K E E A A
29541182 s 5610M K E B A P
29541184 s 6610H E E A A N

t Assembly Number Found On Your Transmission Nameplate.


-

46A Copyright O 2003 General Motos Corp 20030qo1


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the
appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NoTE: Sections 32J}n are not aiiembly number specific. See the appropriate section fbr part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/N+
A H A B B A A A A 29538395
A H A B B A A A A 29538396
A F A C F B B A 29538397
A H A B E E B A A 29538399
A F A C F B B A 29538402
A F A C F B B A 29538403
A G A B B A B A 29538404
A G A E F B B A 29538405
A G A E F B D A 29538406
A D A A B A D A 29538409

A E A B B A B A 295384't1
A D A A B A D A 29538412
A F A C F B B A 2953841 3
A E A B B A D A 2953841 4
A F A C F B B A 2953841 6
A H A B B A A A A 29538417
A F A C F B B A 2953841 8
A H A A c
A F A
E B A A 2953841 I
B B A B A 29538420
A A A A A A A A A 29538421

A G A E F B B A 29538422
A F A C F B B A 29539768
A D A C F B B A 29539769
A D A C F B B A 29539770
A H A B B A A C A 29539771
A D A A B A B A 29539772
A (f A B B A B A 29539773
A F A C F B B A 29539774
A E A B B A D A 29539775
A H A B B A A C A 29539788

A G A E E B B A 29539789
A G A E F B B A 29539790
A F A C F B B A 29539791
A G A E F B B A 29541175
A G A E F B B A 29541176
A G A B B A B A 29541178
A A A B B A A A A 29541179
A D A A B A D A 29541 181
A F A A B A D 29541182
A F A C F B B A 29541'.t84

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Moton Corp.


468
I alt-tsoN s000/6000 SERIES oFF-HTGHWAy rRANSMrssroNS pARTS cATALoG -___l

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Gloup listed opposite the Assembly Part Number (A/NI) of your trinsmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Tiansfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/Nr MODEL 15 16 17 18 tg 20 21 22
29538395 M 561OAR B B A A B A F
29538396 M 561OAR B B A A B A F
29538397 s 6610M B B A B B A F
29s38399 M 661OAR B B A B B A F
29538402 s 6610M B B A B B A F
29538403 s 6610H B B A B B A E
29538404 M 5610A B B A A B A F
29538405 M 6610A B B A B B A F
29538406 M 6610A B B D B B A D
29538409 s 5610H B B D A B A J

2953841 1 M 56104 B B A A B A F
29538412 s 5610H B B D A B A D
2953841 3 s 6610M B B A B B A F
29538414 M 56104 B B B A B A E
2953841 6 s 6610H B B A B B A F
29538417 M 561OAR B B A A B A F
2953841 8 s 6610H B B A B B A F
2953841 I S 661OHR B B A B B A F
29538420 M 5610A B B A A B A F
29538421 S 561OHR B B A A B A F

29538422 M 6610A B B A B B A F
29539768 s 6610H B B A B B A F
29539769 s 6610H B B A B B A F
29539770 s 6610H B B A B B A F
29539771 M 561OAR B B D A B A D
29539772 s 5610H B B A A B A F
29539773 M 56104 B B A A B A F
29539774 s 6610M B B A B B A F
29539775 M 5610A B B B A B A J
29539788 M 561OAR B B B A B A B

29539789 M 66OOAR B B C B B A H
29539790 M 6610A B B A B B A F
29539791 s 6610M B B A B B A F
29541175 M 6600A B B A B B A E
29541176 M 66004 B B A B B A E
29541178 s 5610M B B A A B A F
29541179 M 561OAR B B A A B A F
29541 1 81 s 5610M B B D A B A L
29541182 s 5610M B B D A B A L
29541184 s 6610H B B A B B A F

t Assembly Number Found On Your Transmission Nameplate.


-

46C Coplright O 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3?10 are not assembly number ipecific. See the appropriat" .".tlo, for part information.
Thnsfer Gear Output Main Pressure Lockup Retarder Main
Tfansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo Clutch Pan Oil Filter Valve Valve Valve Brake
23 24 25 26 27 28 29 30 3l A/Ni
A E P A R 29538395
A E P A R C 29538396
c E o F 29538397
A E P A S 29538399
C E A G B 29538402
C E A A 29538403
A F P S 29538404
C F P S C 29538405
B M B E F P S 29538406
G o F E E A A 29538409

A F P S 2953841 1
B M B E E A A 29538412
c E A A 29538413
E P D E F P S 29538414
C E A A 29538416
A E P A S 29538417
C E A A 2953841 8
c E A A A 29538419
A E P V 29538420
A E A A A C 29538421

A E P S 29538422
C E A A 29539768
C E A A c 29539769
C E A A C 29539770
B M B E E P A S 29539771
A E A A c 29539772
B F P S 29539773
C E N J 29539774
A P E E P S 29539775
H K E E P A S 29539788

A F M U 29539789
B E P R 29539790
C E A F 29539791
C F M U 29541175
C F M U B 29541176
A E o B 29541178
B F P A S C 29541179
J R G E E A B 29541181
J R G E E A B 29541182
c F A A 29541184

t Assembly Number Found On your Transmission Nameplate.


-

20030901 Copyright @ 2003 Genqal Motors Corp.


46D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CA]ALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NOTE: Sections 3240 are not assembly number ipecific. See the appropriat" r""tio., for part information.
Input Output Output Output Front Cover/ Flexplate
Flange Flange Flange Frange converter And Lockup Torque
A B C D Drive Flywheel Clutch Converter
A/N* MODEL 1-1 t_2 l_3 t4 2
29541 1 85 s 5610H B D A C
29541202 s 5600H C B A A
29541203 S 56OOHR C B A A
29541204 s 5610H C B A A
29541205 S 561OHR C B A A
29541206 M 56104 D P A P
29541225 M 6610A E C A A P
29541760 s 6610M E N A P
29541761 s 5610H K E C A C
29541762 M 56104 A A D A A

29541763 M 661OAR C E A P
29541764 M 6610A B B A P
29541765 s 5610H A A A D A C
29541767 M 661OAR E E A A P
29541768 s 6610M C D A P
29541769 M 561OAR K E D A P
29541770 s 6610H E E A A N
29541771 M 561OAR A B A A P
29541772 M 661OAR B D A A P
29541773 M 561OAR C D A P

29541774 s 6610M E B A A
29541775 M 5610A A B A A A
29541776 M 561OAR A B A A A
29541777 M 561OAR A B A A P
29541778 M 661OAR A B A A P
29541781 M 5610A A A B A A
29541792 M 56104 E C A A P

t Assembly Number Found On Your Transmission Nameplate.


-

47A. Copyright @ 2003 General Moton Corp. 2003090r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
listed opposite the Assembly Part Number (A/N) of your iransmission.
9lorp
NOTE: Sections 3240 are not assembly number ipecific. See the appropriate section for part information.
Torque Splitter- Splitter- High-
Converter Oil Low High Splitter Main Range
PTO Housing Pump Retarder Clutch Clutch planetary Housing Clutch
10 11 t2 13 t4 A/NI
A D A A B A B A 29541 1 85
A D A A B A B A 29541202
A A A A A A A A A 29541203
A D A A B A B A 29541204
A A A A A A A A A 29541205
A G A B B A B A 29541206
A G A E F B B A 29541225
A F A C F B B A 29541760
A D A A B A D A 29541761
A E A B B A D A 29541762

A H A B E E B A A 29541763
A G A E F B B A 29541764
A D A A B A D A 29541765
A H A B E E B A A 29541767
A F A C F B B A 29541768
A H A B B A A C A 29541769
A F A c F B B A 29541770
A H A B B A A A A 29541771
A H A B E E B A A 29541772
A H A B B A A A A 29541773

A D A C F B B A 29541774
A E A B B A B A 29541775
A A A B B A A A A 29541776
A H A B B A A A A 29541777
A H A B E E B A A 29541778
A E A B B A D A 29541781
A G A B B A B A 29541792

t Assembly Number Found On your Transmission Nameplate.


-

20030901 Copyright @ 2003 Genoal Moton Corp


478
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CA]ALOG

TRANSMISSION ASSEMBLY NUMBER INDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and
Group listed opposite the Assembly Part Number (A/N) of your iransmission.
NoTE: Sections 32-40 are not assembly number ipecific. See the appropriate section for part information.

Low- Low- Reverse- Reverse- Rear Transfer


Intermediate- Intermediate-
Range Range Range Range Range Range Cover/ Gear Hsg/
Planetary clutch planetary crutch pranetary clutch speedo Speedo
A/Nt MODEL 15 16 17 18 19 2t
29541 185 s 5610H B B A A B A F
29541202 s 5600H B B A A B A E
29541203 S 56OOHR B B A A B A E
29541204 s 5610H B B A A B A F
29541205 S 561OHR B B A A B A F
29541206 M 56104 B B A A B A F
29541225 M 6610A B B A B B A F
29541760 s 6610M B B A B B A F
29541761 s 5610H B B D A B A D
29541762 M 56104 B B D A B A D

29541763 M 661OAR B B A B B A F
29541764 M 66104 B B A B B A F
29541765 s 5610H B B D A B A E
29541767 M 661OAR B B A B B A F
29541768 s 6610M B B A B B A F
29541769 M 561OAR B B D A B A D
29541770 s 6610H B B A B B A F
29541771 M 561OAR B B A A B A F
29541772 M 661OAR B B A B B A F
29541773 M 561OAR B B A A B A F

29541774 s 6610M B B A B B A F
29541775 M 5610A B B A A B A F
29541776 M 561OAR B B A A B A F
29541777 M 561OAR B B A A B A F
29541778 M 661OAR B B A B B A F
29541781 M 5610A B B D A B A D
29541792 M 5610A B B A A B A F

t Assembly Number Found On Your Transmission Nameplate.


-

47C Copyright @ 2003 General Moton Corp. 20030901


I EI-LISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRANSMISSION ASSEMBLY NUMBER TNDEX


To find detail parts for your Allison Automatic Transmission, turn to the appropriate
Section and

NorE: sections rr$Tl*:l;3J"Hf,r;ffi*yJlTrI:$*l[H;l;"*:,.ru::h. part information.


TFnsfer Gear Output Main pressure Lockup Retarder Main
Tiansfer Hsg Cover/ Disconnect Oil Regulator Valve/ Control Control Control parking
Gear Speedo clutch pan oil Filter varve varve varve Brake
23 24 25 26 27 28 29 30 31 A/Nr
A E A A 29541 1 85
A F A A 29541202
A F A A A 29541203
A F A A C 29541204
A F A A A C 29541205
A F P S 29541206
C F P S C 29541225
C E A F 29541760
B M B E E A A 29541761
B M B E E P S 29541762

C F P A S 29541763
C E P R 29541764
B M A E E A A 29541765
A E P A S 29541767
A E A G 29541768
B M B E E P A S 29541769
C E A A 29541770
B F P A S 29541771
C F P A c
S 29541772
A E P A S 29541773

C E A C 29541774
B J P S 29541775
B J P A S 29541776
B J P A S 29541777
C J P A S 29541778
B M B E E P S 29541781
A F P S C 29541792

t Assembly Number Found On your Transmission Nameplate.


-

Copyright @ 2003 General Motors Corp.


47D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

STRAIGHT THBU DRIVE MODEL

% TRANSFER GEAR DRIVE MODEL


(DROPBOX)

NOTE: Letters in parentheses identity location


ol llanges and should not be conlused with the
alphabetical group listings.

Figure 1-1. lnput Flange-Position A

1-t-1.1 Coplright Q 2003 General Morors Corp.


GROUP A
Flange, Figure l_l
Input position A
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
1 Bolt, th-20 x lth.inch
NO. REQ 1-3 4-t0 tt_zs
2 Lockstrip 29510838 2 248
3 Plate, Flange Retainer ....6755269 1 124
4 Shim, 0.025 inch . .29515102 1 112
4 Shim,0.005 inch .6772140 AR 124
H Not Used ln This Group. . . . .6772141 AR 124

GROUP B
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
6 Flange Assembly, M9C
. . .6774663

GROUP C
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
Flange, M8C
..6769263t**

GROUP D
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
7 Flange, 517OO
. .6770785

GROUP E
Flange, Figure l_l
Input position A
Same As Group A, Except For parts
Listed Below.
5 Flange, S1800
6752520

*tt No l,onger Available From ATD.

20030901
Copyright @ 2003 General Motore Corp.
t-t-2.r
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1-l
Input Position A
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
8 Flange, 51850 . .6834885 **t 'l

f** No l.onger Available From ATD.

t-r-2.2 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES O

NOTES

20030901
Copyright @ 2003 Geneml Motors Corp.
t-r-z.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

STRAIGHT THRU DRIVE MODEL

TRANSFER GEAR DRIVE IIODEL


(DROPBOX)

I{oTE: Letters in parcntheses identif location


of flanges and should not be oonfusd with the

ru
alphabetical group listings.

Figure 1-2. Output Flange-Position B

t-2-r.l Copyright @ 2003 Genenl Motors Corp 20030901


ALLISON 5000/6000 SERIES OFF

GROUP A
Flange, Figure l_2
Output position B
REF RECOMNIENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Boll, th-2o x 11/q inch
NO. REQ l-3 4-10 tt_25
2 Lockstrip ....455012 2 248
3 Plate, Flange Retainer . . 6755269 1 124
4 Shim, 0.025 inch .6768324 1 112
4 Shim, 0.005 inch . . .6772140 AR 124
5-14 Not Used ln This Group. 6772141 AR 124

GROUP B
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
. . . .6772182

GROUP C
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
12 Flange, Parking Brake, S1800 .....6772182 1't24
. .6772168 1112
GROUP D
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16
13 Flange, Parking Brake, M9C . . . .6772182 1124
6772116 1112

GROUP E
Flange, Figure 1-2
Output Position B
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.

(continued on next page)

20030901
Copyright @ 2(X)3 Genem.l Motom Corp
t-21.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E Gont'd)
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T.INITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
10 Locknut,2-16 .. .6772182 1124
11 Flange, 51850 . .6774061 1112

GROUP F
Flange, Figure l-2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
6 Flange Assembly, 51850 . .. .. .6772186 1
'l 12
7 Clip .6770851 4 4 8 16
8 Bolt,?b-18x2't/zinch .....6770856 8 I 16 32
9 Flange, 51850 ....6772185 1 1 't2
10 Locknut,2-'16 .. .6772182 1 1 24

GROUP G
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
10 Locknut,2-16 .. .6772182 1

12 Flange, Parking Brake, 5'1800 . .29509934 1

GROUP H
Flange, Figure 1-2
Output Position B
Same As Group A, Except For Parts Listed Below.
1-4 Not Used ln This Group.
10 Locknut,2-16 .. .6772182 1124
13 Flange, Parking Brake, M9C . . .29508157 1112

*tt No l-onger Available From ATD.

t-2-2.2 Copyright @ 2003 Genenl Motors Corp 2m30901


ALLISON 5000/6000 SERIES OFF

GROUP J
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
14 Flange, MgC
NO. REQ l-3 +to lt_25
.6778892 1'l
1
2

GROUP K
Flange, Figure l_2
Output position B
Same As Group A, Except For parts
Listed Below.
5 Flange Assembly, S18OO
6768543

20030901
Copydght O 2003 GeDeral Motors Corp
r-2-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

w^
w
TRANSFER GEAR DRIVE MODEL
(DROPBOX)
@7

lAfE: Letters in parentheses identily location


of llanges and should not be conlused with the
@6
alphabetiul group listings.

@ 10

@
W.
v0801 1.00.00

Figure 1-3. Output Flange-Position C

l-3-1.1 Copyight O 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF

GROUP A
Flange, Figure l_3
Output position C
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Boll, 1/2-20 x 11/+ inch
NO. REQ l-3 ,Lt0 lt-25
2 Lockstrip
.....455012 2 248
3 Plate, Flange Retainer ....6755269 1 124
4 . .6768324 112
Shim, 0.025 inch 1

4 Shim, 0.005 inch


.....6772140 AR 124
5-11 Not Used ln This Group. 6772141 AR 124

GROUP B
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
8 Locknut,2-16
.....6772182
4

GROUP C
Flange, Figure 1_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
7 Plate, Flange Retainer
I Locknut,2-16 . .6776246 1112
.....6772182 1124

GROUP D
Flange-, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
5 Flange Assembly, M10C
8 Locknut,2-16 .6774667 1112
6772182 'f124

GROUP E
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.

(continued on next page)

2003090 I
Copyright @ 2003 General Motors Corp.
t-3-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont'd)

Flange, Figure 1-3


Output Position C
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
5 FlangeAssembly,Ml0C. .....6774667 1 112
7 Plate, Flange Retainer . .6776246 1 112
I Locknut,2-'16.. .6772182 1 124

GROUP F
Flange, Figure l-3
Output Position C
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
6 Flange Assembly, 51850 6770847 112
7 Plate, Flange Retainer ..6776246 112
8 Locknut,2-16 .. .6772182 124

GROUP G
Flange, Figure 1-3
Output Position C
Same As Group A, Except For Parts Listed Below.
14 Not Used ln This Group.
7 Plate, Flange Retainer . .6776246 1112
I Locknut,2-16.. .6772182 1124
11 FlangeAssembly,MlOC. .....6884088 1112

GROUP H
Flange, Figure l-3
Output Position C
o'::o.::::t: t:::*:::l::*T;.
Franse Assembry, Mec . :"-:": 2

GROUP J
Flange, Figure l-3
Output Position C
Same As Group A, Except For Parts Listed Below.
Flange Assembly, 51850 6770847

t-3-2.2 Copyright @ 2003 Gereral Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY
TRANSMTS SrOXffi
GROUP K
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
6 Flange Assembly, S18OO .
NO. REQ 1-3 4-r0 tt_25
. . . 6768543 1

GROUP L
Flange, Figure 1_3
Output position C
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, 51800 . 6769939

GROUP M
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
11 Flange Assembly, M9C
.....6769388

GROUP N
Flange, Figure l_3
Output position C
Same As Group A, Except For parts
Listed Below.
14 Not Used ln This Group.
8 Locknut,2-16
I Flange, S1850 . . .6772182 1124
. . . 6770661 H1

i*t No LongerAvailable FromATD.

20030901
Copyright @ 2003 Geneml Motors Corp.
t-3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

W^

TRANSFER GEAR DRIVE MODEL


(DROPBOX)
@a
NOTE: Letters in puentheses rdentify location
of llanges and should not be confused with the
alphabetbal group listings.

Figure 1-4. Output Flange-Position D

t-4-t.l Coplright @ 2003 Genenl Motors Cory.


ALLISON 5000/6000 SERIES O

GROUP A
Flange, Figure l_4
Ouput position D
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR T]NITS
1 Boll, th-2O x 11/a instl
NO. REQ 1-3 4-10 il_25
2 Lockstrip
.....455012 2 248
3 Plate, Flange Retainer
....6755269 'l
124
4 . .6768324 112
Shim,0.025 inch 1

4 . . .6772140 AR 124
Shim,0.005 inch
. . . .6772141
5-10 Not Used ln This Group. AR 124

GROUP B
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, S1g00 . 6769999

GROUP C
Flange, Figure 1_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, MgC . . . 6769940

GROUP D
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
Flange, Parking Brake, M8C . . . 6775916

GROUP E
Flange, Figure l_4
Output position D
Same As Group A, Except For parts
Listed Below.
5 Flange Assembly, 518OO
. . 6768543

't* No LongerAvailable FromATD.

20030901
Copyright @ 2003 General Morom Corp.
t4-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1-4
Output Position D
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
14 Not Used ln This Group.
5 51850
Flange Assembly, 6770847 1 1 1 2
7 Locknut,2-16.. .6772182 1 1 2 4

GROUP G
Flange, Figure 14
Output Position D
Same As Group A, Except For Parts Listed Below.

14 Not Used ln This Group.


6 Plate, Flange Retainer ..6776246 1 1 1 2
7 Locknut,2-16.. .6772182 1
'l 2 4
10 FlangeAssembly,Ml0C. .....6884088 1 1 1 2

t-4-2.2 Copyright @ 2003 General Motors Corp. 20030901


ALLISON 5OOOi6OOO SERIES OFF

NOTES

20030901
Copyright @ 2003 General Morors Corp.
t-4-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

17

i<

,fr
15

Figure 2. Front Cover And Converter Drive

2-r.l Copyright @ 2003 Generat Moton Corp. 2U)30901


ALLISON 5000/6000 SERIES OFF

GROUP A
Front CoverAnd Converter Drive, Figure
2
REF RECOMMENDED
NO. N'MENCLAT,RE '$Bl REQ
SPARES FOR IJ,NIITS
1-3 +10
SealAssembty, Oit, 5.256 inch tt_25
1
OD . . . . 6779186
2 Nut,TAa-ZO 1 124
. . ..27150s 3612
3 Lockwasher, 7Ae inch 3
4 Cover,ConverterHousingFront. . . rcgLL2 3 3612
5 Gasket, Converter Housing Front Cover
.....676g6g9 1 111
6 Bearing Assembty, Singte_Row Bail
..
51g1g02 1 124
7 HousingAssembly,TorqueConverterDrive
..... _..'''',
ZIjO414SB 1 124
8 Bott,%o-r8r.rvainch ""29519116 1 111
I ......._ 181454 81632
Lockstrip 8
10 Pin, Dowel,0.621 x 1Vl inch. Oversize
... 676868g 4 448
Field Service
ReplacementFor6T6gTt0pin... ...455366
11 Hub, Converter Drive. See SIL B5-Tff_94 4 4 816
. . 29515103
12 Housing, Torque Converter Drive . 1 1 11
Z3O4S!44 11
13 Pin, Dowel,0.499x ryroinch 1 1

14 Boll, TAI-ZO x 41/+ inch .


.....2g018502 4 4 816
15 Nut,zro-20 ... ""186331 3 3 612
16 Lockwasher, T/.tainch. "'2715os 18 18 36 72
17 Bolt,zAa-2ox4inch .. "'103322 18 18 36 72
.181415 18 18 36 72

20030901
Copyright @ 2003 General Motors Corp.
)_1 1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

,n{

/iii.-,,-",{:;i'{Jn
/i.?:"2'
'/l'-.:.--_
'))," (t'
it
-..r,
O - i

WM,ff([tfi,;,
W,lf,,,ry.i,iq,r)
\i?)'^--'n'l)---"

Figure 3. Flexplate And Flywheel

3-1.1 Copyright O 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF

GROUP A
Flexplate And Flywheel, Figure 3
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
1 Bolt, Hexlock, r/z-2O x 1 inch
NO. REQ 1-3 +10 tt_25
2-9 Flywheel Flexplate Assembly
. . 9409058 12 12 24 48
10 Flywheel Assembly
....23048656 'l
11 Gear, Starter Ring
't2 Pin, Spring, 1/q x 1/z inch
13 Flywheel
. . 456876 112 4
14 Pin, Dowel, 0.49g x rTro inch
. . . .23045952 111 1

15 Housing Adapter
. . . .23018502 448 16

GROUP B
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
11 Gear, Starter Ring
. . 23045956 1 111
'12 Not Used In This Group.
29538454 1 112
13 Flywheel
.....23045955 1

GROUP C
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
11 Gear, Starter Ring
23045950 1111
.t3
Flywheel
. . 29538454 1112
23045949 1111

GROUP D
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
13 Flywheel
. . . 23045954 1111
....23045953 111.1

GROUP E
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
't0 Below.
Flywheel Assembly
'tl Gear, Starter Ring
. . . .23048657 1111
.6752502 1112

@@ Supplied By Engine Manufacturer.

20030901
Coplrighr @ 2003 Geneml Motom Corp.
3-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
R"ECOMMENDED
REF PART SPARES FORT]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 ll-As
2 Flexplate Assembly, Flywheel . .29048614 1111
3 Hub, Flywheel Flexplate . . .23048619 11't't
4 Flexplate And Washer Assembly, Flywheel 6751516 1111
5 Washer, Flywheel Flexplate . .6751518 66612
6 Flexplate, Flywheel . . .6750468 1112
7 Flexplate,Flywheel .... ...6750468 4448
8 Plate, Bolt . .6753364 1111
9 Bolt, Hexlock, 'r/z-20xv+inch . .. .9409056 12 12 24 48
10 FlywheelAssembly . .. .23048657 1111
11 Gear, Starter Ring . 6752502 1112

GROUP G
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 FlywheelAssembly ....6839244 1

11 Gear, Starter Ring . 6769131 1

13 Flywheel. Service 6839245 FlywheelWith 23045951 Flywheel


Service Blank. See SIL 46-TH-82 . . . .6839245

GROUP H
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2 Flexplate Assembly, Flywheel . .23046428 11 1 1

3 Hub, Flywheel Flexplate . . .23045507 11 1 1

4 Flywheel
Flexplate And Washer Assembly, 6751516 11 1 1

5 Washer, Flywheel Flexplate . .6751518 66 6 12


6 Flexplate, Flywheel . . .6750468 11 1 2
7 Flexplate,Flywheel .... ...6750468 44 4 8
8 Plate, Bolt . .67533il 11 1 1

9 Bolt, Hexlock, 't/z-20x va inch . . . .9409056 12 '.t2 24 48


10 FlywheelAssembly ....23045950 't1 1 1

11 Gear, Starter Ring . 29538454 11 1 2


13 Flywheel ...23045949 11 1 1

'r Not Serviced As An Assembly


-Order Detail Parts.
tn No l.ongerAvailable FromATD.

3-2.2 Copyright @ 20O3 General Motore Corp


ALLISON 5000/6000 SERIES OFF

GROUP J
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
4 Flexplate And Washer Assembly, Flywheel
NO. REQ l-3 4-10 ll_25
. . . 6768382 11
5 Washer, Flywheel Flexplate
,s^P,are 1 1

6 Flexptate, Ftywheet 6751519 6 66 12


7 Flexplate, Flywheel 6768381 1 11 2
Ptare,Bott ....676g3g1 44
8
....6768383
4 I
9 Bolt, Hexlock, t/z-2} x Vr inch 1 11 2
. . 9409056 12 12 24 48

GROUP K
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
4 Flexplate And Washer Assembly, Flywheel
5
. . . 6751516 1111
6 Flexplate, Flywheel 66612
7 Flexplate, Flywheel 675046g 1112
8 Plate, Bott
....675046g 4448
I .....6753364 1112
inch
Bolt, Hexlock,l/2-2} x V+
10 FlywheelAssembry . . 9409056 12 12 24 zt8
13 Flywheet ....2g045954 't111
?3O4S95S 1111

GROUP L
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
4
Flywheel
Flexplate And WasherAssembly,
. . . 6751516 1111
5 FlywheelFlexplate
Washer,
6 Flexptate, Ftywheet
675151g 6661'2
7
_
Flexplate,Flywheel 6750468 1't12
8 Plate, Bott
....:. ....675046g 4448
I Bolt, Hexlock,l/2-Z} x V+ inch .....67533&l 1112
. . 9409056 12 12 24 48

GROUP M
Flexplate And Flywheel, Figure 3
Same As Group A, Except For parts Listed
Below.
10 Flywheel Assembly
12 .29522431 11
Not Used ln This Group. 1

't3 Flywheel
.29521241 1 11

20030901
Copyright @ 2003 Genenl Motom Corp.
3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP N
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMEIIDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 lt-10 tt-25
10 FlywheelAssembly ....29536293 1 1 1 1

11 Gear, Starter Ring . 29538454 1 1 1 2


12 Not Used ln This Group.
13 Flywheel .. .29536292 * 1

GROUP P
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
10 FlywheelAssembly ....29541816 1 1 1 1

1'l Gear, Starter Ring . 6752502 1 1 1 2


12 Not Used ln This Group.
13 Flywheel .. .29541529 * 1

t Serviced Only As An Assembly Not Available As A Detail Part.


-

3-2.4 Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF

NOTES

20030901
Copyright O 2003 Geneml Motors Corp.
31.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 4. Lockup Clutch

CoPyright @ 2003 General Motots CorP' 20030901


4-l .l
ALLISON 5000/6000 SERIES OFF-HIGHWAY
TRANSMISSIONS PARTS CATALOG

GROUP A
Lockup Clutch, Figure 4
NorE: see sIL 9-TR-9I For rmportant service Information.
REF RECOMMENDED
No. N.MENCLAT'RE .$g: SPARES FOR T]NITS
1 Sealring,5.310inchtD... REQ 1-3 ,l-10 ll-25
2 Sealring, 15.667 inch lD ....6752g49 1 12 4
3 piston, Lockup-Ctutch. See StL 1S-TR-99 6752g4g 'l
12 4
4 Key,Lockup_CtutchBackplate .... . . . . .2gSg727Z 1 11 2
5 plate, lnternal-splined Friction, Lockup-Clutch ..... .6772552 2 24 8
6 Backplate,Lockup_Clutch... ..683219g 1 12 4
7 Bushing, Lockup-crutch piston, 0.532 rD x 0.656 0D x 0.280 .2301605g 1 11 2
inch. Used
Only When Reworking Lockup-Clutch piston,
Reference g. . . . . . . 6g92547
16

GROUP B
Lockup Clutch, Figure 4
NOTE: See SIr, g-TR-gl For Important service
rnformation.
Same As Group A, Except For parts
Listed Below.
3 piston,Lockup-Clutch....
5 plate,lnternal_SplinedFriction,Lockup-Clutch..... ....6274130 11 12
Backplate,Lockup_Clutch.... ..6770590 1't 24
.6Z705fJ7 11 12
GROUP C
Lockup Clutch, Figure 4
NOTE: See SIL 9-TR-91 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
3 Piston,Lockup-Clutch....
5 Plate,lnternal-Splin_edFriction,Lockup_Clutch.... ....6774190 11 12
6 Backplate,Lockup-Clutch... ...6750270 11 24
.6Z705fJ7 1I 12
GROUP D
Lockup Clutch, Figure 4
NOIE: See SIL g-TR-9I For Important Service Information.
Same As Group A, Except For parts Listed
Below.
3 Piston,Lockup-Clutch....
5 Plate,lnternal-Splin_edFriction,Lockup-Clutch.........ZgO4gS74 't1 12
6 Backplate,Lockup-Clutch ... ...................
..29501209 11 24
2902lg496 11 12

20030901
Copfight @ 2003 ceneral Motom Corp.
4-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

4-2.2 Copyright @ 20O3 Genenl Motors Corp 2U)30901


ALLISON 5000/6000 SERIES OFF

l,\.
d
22\
23 \-
I
I

Figure 5A. Torque Converter

20030901
Copyright O 2003 General Motors Corp.
5-l.l
ALLISON 5000/6000 SERIES OFtr-HIGHWAY TRANSMISSIONS PARTS CATALOG

40

1'\
142

Figure 58. Torque Converter

5-t.2 Copyight O 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRA

GROUP A
Torque Converter, Figure 5,{
TC 690,2.09:l Stall Torque Ratio
NOTE: See StL 64-TR-8J For Important Service Information.
REF RECON,IN,IENDE,D
NO. PART SPARES FOR UNITS
NOMENCLATURE
1 Ring, Retaining, External, 1.60.t inch lD ....
NO. REQ 1-3 4-10 ll_25
2 Ring, Retaining, lnternal,4.1g6inchOD...
..6g3g409 1 12 4
...67741g4 12
3 BearingAssembly,Roller. ....2g041452
1 4
4 Spacer, .778 tD x 0.150 inch . .
1
1 12 4
5 Ring, Retaining, lnternal,2.354inchOD...
6714704 1 12 4
...677470g 12 4
6 Turbine Assembly, Torque Converter 1

7 Locknut,2.7}O-19 . . 2953g507 1 11 2
.....6774208 1 11 2
8 Washer, Thrust,4.765 inch lD. See SIL 7_TR_02.
I Race,StatorFreewheel Roller. ... . ZgSgZ2gs 1 12 4
...... 6774Z09 11 2
10 Stator Assembly, Torque Converter 1

11 cup, spring
. . . 29045935 1 11 2
12 Pin, Spring Guide, 0.094 x 7/a inch
.. . . 677s088 24 24 48 96
. . . . 6770g02 't2 12 24
13 Spring, Stator Freewheel Roller,0.156 OD x 1.570 48
14 Roller, StatorFreewheel, 1/2x11/4inch ..
inch . . . . .6769226 12 12 24 48
....6770524 12 24
15 Backplate,stator. .....6774710
12 48
16 Bolt, yB-24 x 11/z inch. See SIL g_TR-91 .til1g74
'l
12
17 Lockstrip 12 12 24 48
18 Retainer,ConverterpumpBearing..... 677057g 6 61224
19
.....67705g5 1 112
Bearing Assembly, Single-Row Ball . .
20 Pump Assembty, Torque Converter. When '
o_3041915 1 't24
Reptacini o'aaraiororqr"
Converter pump Assembly With ZgSg}ATZpump
Assembty, ALo
order 29503632 lnput Gear, Thirty-six942o572Botts,
And
Twetve 1B1gZ4 Botts. See StL B_TR-91. . .
?9596872
21 Gear, Accessory Drive tnprr. Wn"n n"ptr"in g
A;q)o1 ;;;;;ry
Drive lnput Gear With 29503692 Rccessory Drive
lnput Gear,
Atso Order 295368Z2 pump Assembty, Tnirty_Six
9420572 Botts,
And Twetve 181974 Botts. See StL 8-TR_91.
22 Washer,Flat,O.4o6inch.. . . . . 295096g2 1 112
23
....6830003 36 36 72 144
Bolt, Hexlock,{a-24 x 1Va inch. See SIL 8_TR-91 . . . . . }42OS7Z 36 36 72 144

GROUP B
Torque Converter, Figure 5,{
TC 690, 2.25:l Stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service
Information.
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter. Service Z3}4ilgg4Torque
Converter Stator Assembly With 2gO4Sg35 Torque
Converter
statorAssembly. .. ...... ......29045934 **.

*n No Longer Available From ATD.

zn3090l
Copyright @ 2003 General Motors Co1p.
5-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Torque Converter, Figure 5,{
TC 580, 2.89:l Stall Torque Ratio
NOTE: See SIL 64-TR-lt3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECONIN{ENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 il-25
10 Stator Assembly, Torque Converter. See SIL 3-TFl-82 . . 23045336 1 112
20 Pump Assembly, Torque Converter. When Replacing 6881826 Torque
Converter Pump Assembly With 29536874 Pump Assembly,
See SIL 8-TR-91 . . .29536874 1

GROUP D
Torque Converter, Figure 58
Variable TC 690, 2.25:l Stall Torque Ratio
1 Ring, Retaining, External, 1.601 inch lD . . . . ..6838403 1 1 2 4
2 Ring, Retaining, lnternal,4.186 inch OD . . . . ..6774184 1 1 2 4
3 BearingAssembly,Roller. ....23041452 1 1 2 4
4 Spacer, 1.7781D x 0.150 inch . . 6774704 1
'l
2 4
5 Ring, Retaining, lnternal,2.354 inch OD . . . . . .6774703 1 1 2 4
6 Turbine Assembly, Torque Converter . .6830721 1

7 Locknut,2.700-18 .....6778439 1 1 1 2
8 Washer,Thrust,3.765inchlD.... ....6778491 2 2 4 8
9 Race Assembly, Stator Freewheel Roller . . . . .6778421 1

10 Race, Stator Freewheel Roller . . . .6778460 1

11 Pin, Dowel, 1/qx7/ta inch . . 141192 3


12 Stator Assembly, Torque Converter, Variable Pitch . . .6779949 1

13 Boll,$e-24x2{+inch ....181350 12
'14 Spring, Stator Freewheel Roller . . .6779083 12
15 Shroud Assembly, Variable Pitch Stator . .6830526 'l

16 Pin, Stepped Dowel . . .6830265 5


17 Shroud, Variable Pitch Stator .6830525 1

18 Blade And Crank Assembly, Variable Pitch Stator . 6779936 30


19 Sealring And Expander Kit, 5.720 inch lD. Kit Contains
6778416 Sealring And 6778438 Expander. . .6779006 1

20 Piston, Variable Pitch Stator 6778437 1

21 Sealring And Expander KiL,7J82 inch lD. Kit Contains


6775123 Sealring Ahd6775142 Expander. ..6777677 1 4
22 Retainer, Stator Freewheel Roller Spring . .6778459 *tt 1

23 Locknut, $a-24 ... .451006 *t* 12


24 Plate Assembly, Side, Variable Pitch Stator 6833385 t*t 1

25 Plate, Side, Variable Pitch Stator . . . .6833386 ttt 1

26 Bushing 6778444 *** 1

27 Housing Assembly, Variable Pitch Stator . .6778456 tt* 'l

28 Housing, Piston, Variable Pitch Stator 6778455 t*t 1

29 Pin, Spring, thx11h inch . . . 455277 *** 3

(continued on next page)

*'r No LongerAvailable FromATD.

5-2.2 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRA

GROUP D @ont,d)
Torque Converter, Figure 58
Variable TC 690, 2.25:l Stall Torque Ratio
REF RECOMMENDED
NO. NOMENCLATURE ,*5] SPARES FOR I]NITS
REQ 1-3 +10 tt:25
30 Cam, Variable Pitch Stator .
. .622g466 r*r
31 Plate Assembly, Side, Variable pitch Stator
. . . . . 6Z7g420 t*r
1

32 Plate, Side, Variable pitch Stator


. . . .672g469 ***
1

33 Bushing 1

34 Roller, Stator Freewheel 677g444 r*r 1

35 Backplate,stator. 67Zg407 *ir 't2


.....627g496 1112
36 Bolt, yB-24 x 11/2inch. See StL 8-TR_91
37 Lockstrip fi1g74 12 12 24 48
38 Retainer, Converter pump BearinS . . . . 67705Z8 661224
39 Bearing Assembly, Single_Row Ball . . 67705g5 'l 112
40 Pump Assembly, Torque Converter. When Replacing 6gg.lg30 Torque . 23041915 1124
Converter pump Assembly With 2g1g6il72pum!
Rssembly,
stLS-TR-91
see
...zgsg68z2
41 Washer,Flat,0.406inch.. 1112
....6S30003 36 36 72
42 Bolt, Hextock, {a-24 x .t7a inch. See StL 8-TR_91 144
43 Gear, Accessory Drive-tnput. When nepiacing 6l747}1Accessory. . . . .
g42OS72
36 36 72 144
Drive lnput Gear With 29503632 Gear, See StL
8_TR_g1. . 295036g2

GROUP E
Torque Converter, Figure 5,{
TC 590, 2.69:l Stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter. See SIL 3_TR_82 . 230459g6

GROUP F
Torque Converter, Figure 5A
TC 570, 3.12:l stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
Stator Assembty, Torque Converter. See StL 3-TR-82
l0
20 PumpAssembly,TorqueConverter
. 23045A96 1112
..... _............. 29509g49 *. 1

*t No l,ongerAvailable FromATD.

2N30901
Copyright O 2003 ceneml Motore Corp.
5-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G
Torque Converter, Figure 5,A.
TC 560, 2.58:l Stall Torque Ratio
NOTE: See SIL 64-TR-tt3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.

REF
NO. NOMENCLATURE
pARr
NO.
rIo'So.YU*'tR?Pt
REQ 1_3 +10 rt_25
10 Stator Assembly, Torque Converter. See SIL 3-TR-82 **.
. .23045393 1

20 Pump Assembly, Torque Converter . . . 2g50g84g *.* 1

GROUP H
Torque Converter, Figure 5,A,
TC 680,2.08:1 Stall Torque Ratio
NOTE: See SIL 64-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter .. 29538506 1 1 1 2

GROUP J
Torque Converter, Figure 5,A.
TC 560, 2.58:l Stall Torque Ratio
NOTE: See SIL &l-TR-83 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . .29538506 1 1 1 2
10 Stator Assembly, Torque Converter. See SIL 3-TR-82 . .2304533it!'*'1

20 Pump Assembly, Torque Converter . . .29503849 '*'1

GROUP K
Torque Converter, Figure 5.A.
TC 683, 1.85:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
6 Turbine Assembly, Torque Converter . .29538505 1 1 1 2
10 Stator Assembly, Torque Converter .. .29501262 1 1 1 2
20 Pump Assembly, Torque Converter. When Replacing
29501261 Torque Converter Pump Assembly With
29536876PumpAssembly,SeeSlL8-TR-91. ....29536876 1 1 1 2

ttt No longer Available From AID.

5-2.4 Copyright @ 20O3 General Motors Corp.


GROUP L
Torque Converter, Figure 5,{
TC 682, 1.77:l Stall Torque Ratio
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
6 Turbine Assembly, Torque Converter
NO. REQ 1-3 +10 tt_25
10
.....29538505 1 12
Stator Assembly, Torque Converter
20 Pump Assembly, Torque Converter
29507738 'l
12
....29536876 1 12
GROUP M
Torque Converter, Figure 5A
TC 690, 2.25:l Stall Torque Ratio
NOTE: See SIL 64-TR-g3 For Important Service Information.
Same As Group A, Except For parts Listed
Below.
6 Turbine Assembly, Torque Converter
. . 2953g506
10 Stator Assembly, Torque Converter. Service ZgO4SSg4Torque
Converter Stator Assembly With 23045335 Torque
Converter
StatorAssembly... ...... .........2304s334.r*

GROUP N
Torque Converter, Figure 5,{
TC 683, l.g5:l Stall Torque Ratio
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter . . . 29501262 1112
20 Pump Assembly, Torque Converter . . . 29536g76 1112

GROUP P
Torque Converter, Figure 5,{
TC 682, 1.77:l Stall Torque Ratio
Same As Group A, Except For parts Listed
Below.
10 Stator Assembly, Torque Converter . . . ZgSOZTgg 1112
20 Pump Assembly, Torque Converter . . . 29536g76 1112

*{ No l,ongerAvailable FromATD.

2003@01
Copyright @ 2003 General Motom Corp
s-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 6. PowerTakeoff

6-1.1 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OrP

GROUP A
Power Takeoff, Figure 6
Top And Side
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR LINITS
1-3
NO. REQ 1-3 4.to tt:25
Not Used ln This Group.
4 Boll, 1/2-13x21/2inch
5 Lockwasher, 1/zinch
.. 179gg1 1 1 24
6 SPindle, ldlerGear
... 103323 1 1 24
....67742g6 12
7 Gear, PTO tdter.. 1 1

8 Bearing Assembry, Rorer. see srl 22-TH-96


.....677475s 1 1 12
And srl 01-TH-02. . . . . 29539004 22
I Ring, Retaining, lnternal,4.546inchOD..
.. gB92g4O
1 1

10 Gasket, PTO Pad Cover . - 1 1 22


't1 Cover, PTO pad . .. . .675g442 2 2 48
12 Thainch
Lockwasher, 6768990 2 2 24
13 Bolt,tAa-14x7kinch ..figg}2 16 16 32 64
...179857 16 16 32 64

GROUP B
Power Thkeoff, Figure 6
Side Only
Same As Group A, Except For parts Listed
Below.
1 Boll, 't/z-13 x V+ inch
2
.179879 2 4
Lockwasher, 1/zinch 1 1

3 Washer, Flal, t/zinch


..... 103323 1 1 2 4
103343 2
4-9 Not Used ln This Group. 1 1 4

20030901
Copyrighr @ 2003 Genenl MoEors Corp.
6-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

29-1
I27-fr'
l"_g
25 10
-T
_l )

ru
15 11

'r---o
,:C6:;
Dr
iq
ti
18/
,/ 17

urt*
u'
H
51

47

48
/49

78
79\

v07408

Figure 7. Torque Converter Housing

7-1.1 Copyright Q 20O3 Geneml Motore Corp.


ALLISON 5000/6000 SERIES OFF

GROUP A
Torque Converter Housing, Figure 7
Non-Vented Priority Ground Sleeve, With
Retarder
NOTE: See SIL 64-TR-g3 For Important Service
Information.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
1 Bolt, 1/2-19 x?l/zinch
NO. REQ r-3 +t0 tt_25
. . 179g91 124
2 Lockwasher,l/zinch .. 1
.103923 124
3 Spindte,tdterGear 1

4 Gear, Oil pump ....67747g6 112


Drive ldler
1

5 Bearing Assembty, Roiler. SeejSlL:Z&TE:190 And StL 01_TR-02. . . . .67742gs 1 112


6 Ring, Retaining, lnternal,5.546inchOD........ _ . . . . 29599004 1 124
.. B892g4O 1 124
8 Spacer, Accessory Drive Gear, 1.790lD x 2.315
'l
124
OO i O.3AO inch . . . . 675633g
9 Gear, Oil pump Drive . 1 112
10 Housing Assembly, Converter. When Replacing
. 6755986 1 112
6835205,
29017492, Or 29525042 Converter Housing
Assembiy With
Z9S77ZZ4 Housing Assembty, Atso Order
ZSSOSOSZ 6peeO
Sensor Assembly And 2954209g Bolt.
. . Zgilgl274
11 Housing, Converter 1

12 ZgSg7Z72 *
Plug, Square Socket pipe,1/2_14 1

'13 plug, Square Socket pipe,1/4_27 . . 2301203g 1 2


. . 444654
14 pin, Dowel, y4x11/4inch.. 1 2
15 pin, Dowel, 7hax.l 107393 r 2
inch . . . 141264 r
16 Plug, Hex Socket pipe,l/B_Z7 4
. . . . 4446g7 3612
17 Screw,Drive,No.6x?ginch 3
18Plug,Pipe,7a-18'UsedPriorTo2g525o41Housing. .....145067 1 124
18 prug Assembry, r/z-2o.
used starting with 295250;1 Housing.
1 124
SeeStL20_TH-96
'19 Plug, Square Socket pipe,lr/t_1l. Used priorTo
....29525046 124
Z952SO41 Housing. ...zgr,1zxgg
19 prug Assembry,l?b-12.
Used starting with 2952s041 Housing.
248
SeeStL20-TFt-96 ....29525051
20 Plug, Square Socket pipe,Va_14. Used priorTo 248
29525041 Housing.
20 ptug Assembty, ... ZgO1ZOg1 124
1Va_12. Used Starting With 29525041
Housing.
See StL 20_TH-96
21 plug, Square Socket pipe, .. . . ZilS274BO 124
1_1 11/2. UsedpriorTo
Z9S2SO41 Housing. ...2g012Xg4
21 Plug Assembly,l!to-12. Used Starting
With 29525041 Housing.
124
SeeSlL20_TFt_96 ....29525050
22 Plug, Square Socket pipe,1_111/2 124
23 prut, square Head pipe,
vz-14. usedpriorr" zbsrsbri ,or.,ng.
444678 3612
Service Z3O12OA7 plug With 23012038 Square
socketPipePlug. ....zgo12og7 ***
23 plug Assembly, V+_16.
Used Starting With 29525041 Housing.
1

See StL 20_TR-96


24-zs Not Used tn tnis Group. ' 29525048 1124

(continued on next page)

Serviced only As An Assembry Not Ava,able As A Derail paft.


*'t
--i No Longer Available From ATD.-

Copyright O 2003 Geneml Motors Cory.


7-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont'd)

Torque Converter Housing, Figure 7


Non-Vented Priority Ground Sleeve, With Retarder
NOTE: See SIL 64-TR-lt3 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
26 Speed Sensor Assembly, Engine. Used Starting With
29537272 Housing. 29509637 1 1 1 2
27 Retainer, Speed Sensor . . .29503843 1 1 1 2
28 O-ring,0.614inchlD ... ..29503383 1 1 2 4
29 Bolt, fis-18 x1/zinch. Used Starting Wiih29537272 Housing. .29542098 1 1 2 4
30 Not Used ln This Group.
31 Hose Assembly Kit, lnput Pressure . . . .6838413 11',tz
32 Split FlangeAssembly ....29501462 2248
33 O-ring,1.478inchlD.... ....6830007 1124
34 Flange, Split . .6779125 2248
35 Lockwasher, TAainch .103322 44816
36 Boll, tAa-14 x 1't/t inch 179860 44816
37 Hose Assembly, lnput Pressure . . .23046148 1124
38 O-ring,1.478inchlD ... ..6830007 1124
39 Block, Hose Connecting .. .6837129 1112
40 Lockwasher, TAainch .....103322 44816
41 Boll,zAa-14x2inch 179866 2248
42 Boll, tAa-'14 x 21/t inch . . . .179867 2248
43 Hub, Oil Pump Drive Gear . . . . .6769509 1112
44 Bearing Assembly, Single-Row Ball. See SIL 22-TR-96 .23047992 1124
45 Ring, Retaining, lnternal,3.570 inch OD . . . ...6753487 1124
46 Gasket, Accessory Drive Cover .ffi82702 1124
47 Cover, Accessory Drive . 6758337 1112
48 Lockwasher, S4l inch .. .103321 661224
49 Bolt,34r-16 x7/ainch ...179838 661224
50 O-ring,1.421 inchlD.... .....6836923 1124
51 Plug, 0.060 inch Orifice .6837821 1124
52 Spring, Auto Flow Regulator Valve, 0.437 lD x 1.876 inch . . . .6770573 1124
53 Pin, Guide, Auto Flow Regulator Valve, 0.374 x 3.900 inch . . .675il03 1124
54 Valve,AutoFlowRegulator.... 6758459 1'r24
55 Seat, Auto Flow Regulator Valve 6773243 1124
56 Spring, Return, Auto Flow Regulator Valve . . . .6773365 1124
57-60 Not Used ln This Group.
61 Gasket, Lube Pressure Regulator Valve Cover .29503803 1 12 4
62 Cover, Lube Pressure Regulator Valve . 6758216 1 11 2
63 Lockwasher, gtl inch .. .103321 4 48 16
64 Bolt, 34116 x 7+ inch . . .179837 4 48 16
65 Gasket, ConverterHousing ....6779451 1 12 4
66 O-ring,1.541 inchlD.... .....6830021 2 24 8
67 Tube, Oil Pump Suction .6768770 1 11 2
68 Sealring Kit. Kit contains 23016656 Butt-Joint Sealring,
4.625inchOD... ..23019731 1 2 4
69 Sleeve, ConverterGround .....6775834 1 1 2

(continued on next page)

7-2.2 Copyright @ 20O3 General Motom Corp. 2U)3090t


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

GROUP A @onrd)
Torque Converter Housing, Figure 7
Non-vented priority Ground Sleeve, *'th Retarder
NorE: See srl 64-TR'g3 For rmportant service Information.
REF RECOMMENDED
PART
NO. N.MENCLATT]RE NO. REQ
SPARES FOR TINITS
1-3 Llo tt_25
70 Bolt, Hexlock,l/2-19 x 112€ inch . g40g127
71-73 Not Used ln This Group. 5 51020
74 Sealring Kit. Kit Contains 20016655 Butt_Joint
Seatring,
lvrinchoD. .. ...2g0.t9730
75 Sealring Kit. Kit Contains 29016654 Butt_Joint
1 4
Sealring,
2.585inchOD... ..23019649
76 Not Used ln This Group. 3 12
77 Shaft,Turbine.... ....6778495
78 O-ring,2.217inchtD.... 1 11 2
79 Sealring Kit. Kit Contains 23016653 Butt-Joint Seatring,
.....6774290 1 12 4
lvzinch oD. .. .. .2ao1g72g
80-83 Not Used ln This Group. 1 4

GROUP B
Torque Converter Housing, Figure 7
Variable Stator, With Retarder
NOTE: See SrL 64-TR-93 For Important Service rnformation.
Same As Group A, Except For parts Listed Below.
69 Not Used ln This Group.
71 Sleeve Assembly, Converter Ground
72
...6779441 rH 1
Sleeve, Converter Ground
6778474 *1i
.. .6779474 'l
73 Sleeve, Oil Transfer
677AlAa
. . .6778440 *ft 1

GROUP C
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, Witf, pitot
NorE: see sIL 64-TR-g3 For rmportant Service rnformation.
Same As Group A, Except For parts Listed Below.
10 Housing Assembly, Converter. When Replacing
6836980,
23017434, Or 29525043 Converter Housing Assembly
With
29537229 Housing Assembty, Atso Order ZSSOSOSZ
Speed
Sensor Assembty And 29542098 Bott. . . . 2gSgZZTg
16-17 Not Used ln This Group.
19 Not Used ln This Group.
24 Boll,$a-24x21/zinch
25 Lockstrip .181349 2248
30 Tube, Pitot
6758415 1124
52-56 Not used tn This Group. 6773997 1112
(continued on next page)

** No longerAvailable FromATD.

20030901
Copyright @ 2003 General MotoE Corp.
71.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C kont'd)
Torque Converter Housing, Figure 7
Variable Stator, Without Retarder, With Pitot
NOTE: See SIL 64-TR-tt3 For Important Seryice Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I.]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
57 Valve, Lube Pressure Regulator 6759544 1 124
58 Washer, Flat, ?8 inch . . . 103341 AR 248
59 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.23i inch . . . . .6221249 1 124
60 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . .6755403 1 124
69-70 Not Used ln This Group.
71 Sleeve Assembly, Converter Ground . .6779894 ttt 1

72 Sleeve, Converter Ground .6779895 t*t 1

73 Sleeve, Oil Transfer 6278440 **t 1

76 Shaft,Turbine.... ....6891068 1 112


77 Not Used ln This Group.
80 Bearing Assembly, Single-Row Ball. See_ SIL 18-TR-90. . . . . .23042999 1 124
81 Hub, Oil Transfer. See SIL 18-TFl-90. . .6758376 1 112
82 Lockwasher, l/zinch ...103323 5 51020
83 Boll,1/2x'lTainch .....179887 5 51020

GROUP D
Torque Converter Housing, Figure 7
Vented Cascade Ground Sleeve, Without Retarder, With Pitot
NOTE: See SIL 6t-TR-tl3 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
10
Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1

16-17 Not Used ln This Group.


19 Not Used ln This Group.
24 Boll,$a-24x2t/zinch ..181349 2 2 4 8
25 Lockstrip 6758415 1 1 2 4
30 Tube,Pitot .....6773997 1
'l 1 2
52-56 Not Used ln This Group.
57 Valve, Lube Pressure Regulator 6753544 1 1 2 4
58 Washer, Flat, q4r inch . . . 103341 AR 2 4 8
59 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . .6771249 1 1 2 4
60 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . .6755403 1 1 2 4
69 Sleeve, Converter Ground. Used Prior To S/N 3110096519. See
slL18-TR-90 .....6774712
69 Sleeve, Converter Ground. Used Starting With S/N 3110096519.
See SIL 18-TH-90 . .23048636
70 Not Used ln This Group.

(continued on next page)

't* No Longer Available From AID.

7-2.4 Coplright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY
TRAN

GROUP D kont,d)
Torque Converter Housing, Figure 7
vented cascade Ground Sleeve, without Retarder,
with pitot
NOTE: See SIL 64-TR-g3 For Important Service
Information.
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE
NO. REQ 1-3 4_10 tt_25
76 Shaft,Turbine.......
77 Not Used ln This Group.
.. . . 6831068 't12
80 Bearing Assembly, Single-Row Ball. Used prior
To S/N 3110096519.
See StL 18-TH-90
80 Bearing Kft. Kir contains 29502065 singre-Row
t8047999 4
Ba;r Be;rl;g''''''''
Assembty. Used Starting With S/N 31100965.t9.
See SIL 'r8-TR-90
. . 2sSO772g 2
81 Hub, Oil Transfer. Used prior To S/N 9110096519. 1

See StL 18-TR-90


. . 6758376 1
81 Hub, Oil Transfer. Used Starting With S/N 1
A110096519.
See StL .t8-TR-90
82 Lockwasher, 1/zinch
. . 2g014166 1 1 12
83 Boll,1/2x l/ainch ... 103A2g 5 5 10 20
.....17ggg7 5 5 10 20

GROUP E
Torque Converter Housing, Figure 7
vented cascade Ground Sleeve, without Rei=arder,
without pitot
Same As Group A, Except For parts Listed
Below.
10 Housing Assembly, Converter. When Replacing
6836930,
23017434, Or 29525043 Converter Housing
Assembly With
2_9537273 Housing Assembty, Atso Order
29509637 Speed
't9
Sensor Assembty And 29542098 Bott. . .. 2gtg727g 1
Not Used ln This Group.
52-56 Not Used ln This Group.
57 Valve, Lube Pressure Regulator 6759544
58 Washer, Flat, q4! inch . . 109341
1

AR
1 2 4
59 Spring, Lube Pressure Regulator Valve, 0.670 2 4 8
60 Pin, Guide, Lube pressure Regulator Valve,
OD x 3.231 inch . . . . . 6771249 1 1 2 4
69
0.374 x 3.900 inch . . . . . 6755403 1 1 2 4
70 Not Used ln This Group. 1 1 2
76 Shaft,Turbine.......
77 Not Used ln This Group.
.....6831068 1 1

80 Bearing Kit. Kit Contains 29502065 Single_Row


Ball Bearing
Assembty. .2gso772g
81 OilTransfer
Hub,
g014166
1 1 2 4
82 l/zinch
Lockwasher,
... 103923
1 1 1 2
83 Boll,1/2x1%inch .....17ggg7
5 5 10 20
5 5 10 20

20030901
Copyright @ 2003 General Motors Corp.
71.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, With Pitot
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1

16-'17 Not Used ln This Group.


19 Not Used ln This Group.
24 x21/zinch
Bolt,540-24 .181349
. 2 2 4 I
25 Lockstrip 6758415 1 1 2 4
30 Tube,Pitot .....6773997 1 1 1 2
52-56 Not Used ln This Group.
57 Valve, Lube Pressure Regulator 675g544 1 1 2 4
58 Washer, Flat,94r 103341 AR 2 4 8
59 Spring, Lube Pressure Regulator Valve, 0.570 OD x 3.231 inch . . . . .6771249 1 1 2 4
60 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . .6755403 1 1 2 4
69 Sleeve, Converter Ground . . . . .29501206 1 1 1 2
70 Not Used ln This Group.
76 Shaft,Turbine.... ....6831068 1

77 Not Used ln This Group.


80 Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing
Assembly. . .29507729 1 'l 24
81 Hub, OilTransfer 23014166 1 1 12
82 Lockwasher, 1/zinch ...103323 5 5 10 20
83 Boll, r/z x 17+ inch . . . . .179887 5 5 'r0 20

GROUP G
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot
Same As Group A, Except For Parts Listed Below.
10 Housing Assembly, Converter. When Replacing 6836930,
23017434, Or 29525043 Converter Housing Assembly With
29537273 Housing Assembly, Also Order 29509637 Speed
Sensor Assembly And 29542098 Bolt. . .. .29537273 1

19 Not Used ln This Group.


52-56 Not Used ln This Group.
57 Regulator
Valve, Lube Pressure 6753544 1 1 2 4
58 .
Washer, Flat,94l inch . . 103341 AR 2 4 8
59 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . .6771249 1 1 2 4
60 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . .6755403 1 1 2 4
69 Ground
Sleeve, Converter .... .29501206 1 1 1 2
70 Not Used ln This Group.
76 Shaft,Turbine.... ....6831068 'l

(continued on next page)

7-2.6 Copyright @ 2003 General Motors Corp.


GROUP G @ont,d)
Torque Converter Housing, Figure 7
Non-vented Cascade Ground Sreeve, without i.etarder,
without pitot
Same As Group A, Except For parts Listed
Below.
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATURE
77
NO. REQ 1-3 4_10 tt_25
Not Used ln This Group.
80 Bearing Kit. Kit Contains 29502065 Single_Row
Ball Bearing
Assembly.
81 Hub,OilTransfer .2gSOZ72g 'l
124
g014166 112
82 Lockwasher, l/zinch 1

83 Boll,r/zx1V+inch ... 109323 5 51020


.....1798g7 5 51020

GROUP H
Torque Converter Housing, Figure 7
Non-Vented Cascade Ground Sleeve, With Retarder
Same As Group A, Except For parts Listed
Below.
52-56 Not Used ln This Group
69 Sleeve, Converter GrounO
.....29501206

2003090 I
Copyright @ 2003 General Motors Corp.
7-2.7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

R-

I
I
I

I
L.r
I

I
I

Figure 8. Oil Pump

8-l .1 Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

GROUP A
Oil pump, Figure g
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE
1 Bolt, ?t-16 x 1V+ inch
NO. REQ 1-3 4-10 tt_25
2 Lockwasher, g4l inch . . . . figg4c 4 4816
3 Gasket, Scavenge Oil Discharge Tube . . 103g21 4 4816
4 Bolt,96-16x5inch. 675821g 2 248
...9418964 61224
5 Lockwasher, g4l inch . . . 109321
6
6 Bolt, ?tr-16x 1 inch . 6 61224
7 Washer, Flat Copper, Q4l inch ... 179839 4 4816
8 Tube Assembly, Scavenge Oil Discharge . . 9415545 4 4816
. . . . .6t6g7*g 112
9 Oil PumpAssembly, lnput pressureAndScavenge ..... . ... 68g0125
1

10 Bo[,q4r-16x21/+inch 1 112
11 .....179848 4 4816
Lockwasher,Q,ginch .....103g21
12 BodyAssembly, Scavenge pump . 4 4816
6g341g1 1 1't2
y BearingAssembly,Roller. ...148415
1

15 Bearing,Roller,Zsx?Binch 2 248
.....675g530 124
16 Gear, Scavenge pump
....
1

17 Gasket, Scavenge pump Body


6g341g0 2 224
18 PlateAssembly, lnputpump.
.. . 6769413 1 't24
19 pin, Dowel, 1/4xy4inch ....68341g9 1 't12
.. ... 6g3g429 248
ptare,tnpurpump. 2
?O
21 ...6834184 't
Gear, Drive, lnput pump
. .6269722 112
22 Gear, ldler, lnput pump
. . .6269720
1

23 Gasket, lnput pump plate . 1 112


24 BodyAssembty,tnputpump. 6Z56124 1 124
....6A80127 112
?5 BearingAssembty,Roiler. ...148415
1

Body,tnputpump. 2 248
?9
27 ...6880128
Ring,starTolerance .....6gg0124
1

Screen,scavengepump . 6 612 24
?8 Gasket,tnputpumpBody.
29 ....6726451 1 12 4
30 Coupling, OilpumpDriveGear ....6756002 1 12 4
.............6881547 1 11 2

* Serviced Only As An Assembly Not Available As A Detail pan.


-

Copyright @ 2003 General Molors Corp.


8-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

u \-.

\
V,/
JY 17

a\
&y
oo ,,o

-oo {-"-/tu
,,1 I

16

?,
,'

Figure 9. Retarder

9-1.1 Copyright O 2003 Geneml Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CATALOG

GROUP A
Retarder, Figure 9
With pitot
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
1 Ring,Retaining,External,2.593inchlD....
NO. REQ r-3 4--t0 tt_zs
..6754g35 124
2 Rotor, Retarder 1

3 Washer,RetarderRotor. . 68g0329 1 112


4 .....6769107 124
Lockwasher,.t/zinch.. 1

5 Bott, 1/z-13 x 11/z inch


.103323 7 71428
. . i 79ggs 71428
6 Housing Assembly, Retarder. See SIL 18_TH-90 7
7 Housing, Retarder
23048649 1 111
8 Plug, Hex Socket pipe,1/B_22
. 23048635 1 111
9 Plug, Square Socket pipe, t/+-22
... . 2g;14g11 2 248
10 Pin, Dowel, y4x11/4 inch . .
. . 23014599 1 124
11 Bolt, V16-24 x 21/a inch
107393 2 248
12 Lockstrip . 4465g6 2 248
675g415 1 124
14-15 Not Used ln This Group. 1 112
16 O-ring, 1.421inchtD....
17 Gasket,RetarderHousing .....6836923 1 2 4
18 Bearing Assembly, Single_Row Ball. Used prior To .....6779451 1 2 4

18
_ 23048635 Housing. See StL 18_TR_90.
Bearing Kit. Kit contains 29502065 singE+ow
... '' ''' ' ' 1?3047999 1
arirs""ring
Assembly. Used Starting With 2304g635 Housing.
See StL 1B-TR-90 . .2sSOZ72g
19 Hub, Oil Transfer. Used prior To 2304g635 1
Housing.
See StL 18-TR-90 . . 6758376
19 1
Hub, OilTransfer. Used Starting With 2904g635 1
Housing.
18-TFl-90
See StL
. . 23014166
20 Lockwasher,'r/zinch ...10gg23
1 1 1 2
21 Bolt,th-13x11/+inch ..179g83
5 5 10 20
5 5 10 20

GROUP B
Retarder, Figure 9
Without pitot
Same As Group A, Except For parts Listed
Below.
1-13 Not Used ln This Group.
14 Plug, Hex Socket pipe, t/a_27
. .444687
15 Screw, Drive, No. 6 x g4l inch
. . . .145067
6 12
2 4

20030901
Copyright @ 2003 General Motors Corp.
9-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

9-2.2 Copyright @ 2003 General Moton Corp.


GHWAY TNA

t\
f--

-\-
16 \
1.7 \

Figure 10A. Sptitter-Low Ctutch (5000, 6000, 5600)

20030901
Copyright O 2(Xl)3 General Morors Corp.
l0-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

i;
[--]

Figure 108. Splitter-Low Clutch (6600)

to-t.2 Coplright @ 2003 General Motore Corp.


GROUP A
Splitter-Low Clutch, Figure 10A
5000, 6000, 5600 with or without pitot, without
Tone wheel
REF RECOMMENDED
PART
NO. N.MENCLATURE No. REe
SPARES FOR TINITS
1-3 L10 1l_25
1 Sealring Kit. Kit Contains 29016679 Butt_Joint
Seatring,
4.188inchOD... ..29019650
2 z 2 4
Drum Assembty, Sptitter-Low Clutch ...68g2037
8
3 Ring, Pitot Coilector 1 1 1 2
4 Not Used ln This Group.
6758417 1 1 1 2
5 Pin,Dowel,0.309x?leinch .....6772242 * g
6 Clutch
Drum, Splitter-Low
. 6832091*
7Sealring,3.600inchtD... ....6270623
1

8Sealring, Externat Lip-Type, 10.570 inch tD 1 1 2 4


. . . 6832481
I Piston Assembly, Splitter-Low Clutch 1 1 2 4
. . 67t5B4O
10 Ball, Check, l/tinch 1 1 2
453570 *
1

11 Piston, Splitter-Low Clutch . 4


12 Spring, Piston Return, Splitter_Low Clutch .
6775gg9 * 1
. . . 6756042 1'1
13 Ring, Retaining, Externat,3.4g4 inch lD . . . 1 2
. . .6756041 1 124
14 Plate, lnternal-splined Friction, Splitter-LowClutch
15
. . . 29041616 2 248
Plate, External-Tanged Reaction, Splitter_Low
16 Backplate, splitter-Low clutch .
Clutch . 6769326 1 124
17 Ring, Retaining, lnternal, 15.744 inch OD
6770g4g 1 112
. . . . . 6755100 1 124

GROUP B
Splitter-Low Clutch, Figure l0A
5600 Without pitot, With Tone Wheel
Same As Group A, Except For parts Listed
Below.
2 Drum Assembly, Splitter-Low Clutch
3
.....29537450 112
Not Used ln This Group.
4 Wheel, Tone .
. .29536773 112

GROUP C
Splitter-Low Clutch, Figure l0B
6600 With pitot, Without Tone Wheel
1 Bort,Hexrockpatchrock, y1,24x1/2inch
.....23017g10
2 ptate 66 12 24
3 Ring, pitotCollector . .
...6276626 33 3 6
4 Not Used rn ThisCroup
. 6776o27 11 1 2
5 Ring, Retaining, lnternal, 16.760 inch OD
. . . . . 23011150
6 Sealring Kit. Kit Contains 23016679 Butt-Joint
Sealring,
2
4.188inchOD... ..2g019650
7 Hub Assembly, Splitter-Low Clutch. See
SIL 24_TR_96 And
4
StL5_TR_97.
8 pin,Dowel,0.309x54oinch 29599089 1
.....6772242
(continued on next page)

* Serviced only As An Assembly Not Availabre As A Detail part.


-

20030m1
Copyright @ 2m3 Geneml Motors Cory.
t0-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (conr'd)

Splitter-Low Clutch, Figure l0B


6600 With Pitot, Without Tone Wheel
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +t0 tt-25
9 Hub, Splifter-Low Cturch . . .29533088 1
10 Sealring, ExternalLip-Type, 10.570 inch lD . . .6832491 1 1 2 4
11 Sealring,3.600inchlD ... ....6770629 1 1 2 4
12 Piston Assembly, Splitter-Low Clutch . .677Z908 1 1 1 2
13 Ball, Check, l/+inch 45g5ZO 4
14 Piston, Splitter-Low Clutch . 6Z7Z90Z 1
15 Spring, Piston Return, Splitter-Low Clutch . . . .6756042 1 't24
16 Ring, Retaining, External,3.484 inch lD . . . . . .6756041 1 124
17 Plate, lnternal-Splined Friction, Splitter-LowClutch . ..23041616 3 3612
18 Plate, External-Tanged Reaction, Splitter-Low Clutch . 6776610 2 248
19 Drum,Splitter-LowClutch .....6777914 1 112

GROUP D
Splitter-Low Clutch, Figure l0B
6600 Without Pitot, Without Tone Wheel
Same As Group C, Except For Parts Listed Below.
1-3 Not Used ln This Group.

GROUP E
Splitter-Low Clutch, Figure 10B
6600 Without Pitot, With Tone Wheel
Same As Group C, Except For Parts Listed Below.
3 Not Used ln This Group.
4 Wheel, Tone . . .Z9S}Z449

r Serviced Only As An Assembly Not Available As A Detail Part.


-

to-z.2 Copyright Q 2003 Geneml Motore Corp.


GHWAY TNEN

NOTES

Copyright @ 2003 Geneml Morom Corp.


toJ.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

15

\-j

Figure 11. Splitter-High Clutch

1l-1.1 Copyright @ 20O3 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

GROUP A
Splitter-High Clutch, Figure 1l
6000, 5600 With Retarder
REF RECOMMENDED
NO. PART SPARES FOR TINITS
NOMENCLATURE
1 Spacer, Sptitter-High Ctutch .
NO. REQ 1-3 +10 tr-25
2 Backplate, Splitter-High Clutch . .2gilg741g 1112
3 Spring, Piston Return, Sptitter-High Ctutch, ?b OD x 1.431 inch . . . . .. 6832869 1112
4 Key,Splitter-HighClutchAnchor..... 68g5742 't4 14 28 56
5 Anchor, Sptitter-High Ctutch . .6771690 2224
6 Pin,SpringGuide . . 6759340 1112
7 Plate, lnternal-splined Friction, Splitter_High Clutch . .....2gl177gg 14 14 28 56
8 Plate, Externat-Tanged Reaction, Splitter_iligh Clutch . . . 23041616 33612
I Ring, Retaining, lnternal, 4.546 inch OD . . . 6769326 33612
Bearing Assembty, Singte-Row Ba[ . .
. . . BB92g4O 1124
l0 Gear
1] . Z3O4BOO3 1124
Assembly, Splitter Sun . .
12 Ring, Retaining, External,4.g36 inch lD .. .
. 2A01Z460 1112
13 Hub,splitterClutch. ..... 6769195 1124
.....ZgO1Z4Sg 1't.t2
14 Gear,SplitterSun.. .....677214g 1112
15 Piston,sptitter-HighCtutch.
16 Not Used ln This Group.
.........683.t031 1112
17 Sealring, ExternalLip-Type, 16.195 inch lD . . .6gg24g2
18 Sealring, ExternalLip-Type, 14.695 inch lD . . . 6g324g3
1 1 2 4
19 Housing, Splitter-High Clutch piston ........ . 6770591
1 1 2 4
20 Not Used ln This Group. 1 1 1 2

GROUP B
Splitter-High Clutch, Figure l l
6000, 5600 Without Retarder
Same As Group A, Except For parts Listed Below.
1 Spacer, Splitter-High Clutch
29537420

GROUP C
Splitter-High Clutch, Figure l l
5000 With Retarder
Same As Group A, Except For parts Listed Below.
3 Spring, piston Return, spritter-High crutch, 0.655 0D x 1.925 inch . . .
ffig8224
5 Anchor, Sptitter_High Ctutch . . . 6838587
14 14 28 56
6 Not Used ln This Group. 1

7 ptate, lnternal_Splined Friction, Splitter-High Clutch .


8 ptate, External_Tanged Reaction, Splitter_High Clutch . . . 23041616 2 2 48
11 Gear Assembly, Splitter Sun . . 6769g26 2 2 48
. 6891848 12
19 Hub, Sptitter Ctutch 1 1

15 Not Used rn This Group. ' ' ' ' ' 6831 121 1 1 12
16 piston,sptitter_HighCtutch. ...6838225 1

(continued on next page)

rt* No l,onger Available From AID.

20030901
Copyright @ 2003 General Motoro Corp.
tt-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C @ont'd)
Splitter-High Clutch, Figure 11
5000 With Retarder
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NTTS
NO. NOMENCLATURE NO. REQ r-3 Lto tt-25
17 Sealring, ExternalLip-Type, 16.445 inch lD . . .6892484 .l
124
18 Sealring, lnternal Lip-Type, 13.180 inch OD . . .68324g5 1 124
19 Not Used ln This Group.
20 Housing, Splitter-High Clutch Piston . . . 6831159 1

GROUP D
Splitter-High Clutch, Figure 11
5000 Without Retarder
Same As Group A, Except For Parts Listed Below.
1 Spacer, Splitter-High Clutch . ..29597420 11 1 2
3 Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . .6839224 14 14 28 56
5 Anchor, Splitter-High Clutch . . .6838587 1

6 Not Used ln This Group.


7 Plate, lnternal-Splined Friction, Splitter-High Clutch . . .23041616 2 2 48
8 Plate, External-Tanged Reaction, Splitter-High Clutch . 6769326 2 2 48
11 Gear Assembly, Splitter Sun . . . 6831848 1 1 't2
13 Hub,SplitterClutch . .....6831121 1 1 12
15 Not Used ln This Group.
16 Piston, Splitter-High Clutch . . . .6838225 1
'l
1 2
'17 Sealring, ExternalLip-Type, 16.445 inch lD . . .6892484 1 1 2 4
18 Sealring, lnternal Lip-Type, 13.180 inch OD . . .6832485 1 1 2 4
19 Not Used ln This Group.
20 Housing, Splitter-High Clutch Piston . . . 6831159

GROUP E
Splitter-High Clutch, Figure 11
6600 With Retarder
Same As Group A, Except For Parts Listed Below.
2 Backplate, Splitter-High Clutch .6832868 'l 1 1 2
7 Plate, lnternal-Splined Friction, Splitter-High Clutch . . .23041616 4 4 I 16
8 Plate, External-Tanged Reaction, Splitter-High Clutch . 6776610 4 4 8 16
11 Gear Assembly, Splitter Sun . . . 29513912 1 1 1 2
13 Hub,SplitterClutch . .....29511691 1 1 1 2

r*t No LongerAvailable FromAfD.

tt-2.2 Copyright @ 2003 General Motore Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSN4

GROUP F
Splitter-High Clutch, Figure 11
6600 Without Retarder
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
'l NO. REQ 1-3 4-10 tt_25
Spacer, Splitter-High Clutch. . . ZXS3742O 12
2 Backptate, Sptitter-High Ctutch 1 1

7 Plate, lnternat-Sptined Friction, Sptitter_High


Ctutch .
. 6832868 1 't
12
8 Plate, External-Tanged Reaction, Splitter_Hign
Clutch .
. . 23041616 4 4 816
1] .
Gear Assembty, Sptitter Sun .
6776610 4 4 8 't6
13 Hub,sptinerctutch. . 295139j2 1 1 12
..........rsurr0s., 1 1 12

Copyight @ 2003 Genenl Molors Corp.


rt-z.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 12. Splitter Planetary

tz-t.t Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

GROUP A
Splitter planetary, Figure 12
5000,6000,5600
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt_25
1 Carrier Assembly, Splitter planetary. See SIL 64-TH_SB
2 Washer, pinionThrust, 1.26Zinch lD ...
67Z9g01 1 112
3 Gear Set, Splitter planetary pinion. Set Contains Four
.23015601 8 8816
6771295 planetary pinion Gears
. . .. .6121g16 112
4 Bearing Assembly, Roller
1

5 Carrier, Splitter planetary. See SIL 64_TH_g3


. . 68g4835 4 448
6 Shietd, Lube
. . . . .67Z9g02 1 112
7 Ring,Retaining,lnternal,g.236inchoD... .....6750027 6ZZ4607 1 112
8 Ball,Detent,yroinch
'l
124
.....45g606 4 4816
9 Spindle, Splitter planetary pinion. See SIL 3_TR_01
10 Ring, Retaining, External, 1.310 inch lD . . . . 6ffi941g 4 448
1] Gear,SplitterRing.. . .6Z79402 1 124
...6758340 112
12 Ring, Retaining, External, 2.32}inch lD .. . . 1

13 Hub, Sptitter Ring Gear . . 6750259 1 124


14 Ring, Retaining, lnternal, 10.996 inch OD . 6758g67 1 112
15 Bolt, Hexlock,t/z-2}x17kinch . . . . . 6773g06 1 124
.g4t4f)ilz 6 61224
16 Lockwasher, lnternal-Tooth,1/2inch
17 Retainer, CenterSupportBearing . . . 115551 6 61224
.....675g497 112
18 BearingAssembly,single-RowBall .. .......29041458
1

1 't24

GROUP B
Splitter Planetary, Figure 12
6600
Same As Group A, Except For parts Listed Below.
11 Gear, Splitter Ring
.. . 6884436

20030901
Copyright @ 2m3 General Motors Corp.
t2-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12

6_

s)
F-

Figure 13. Main Housing

1 3- I . 1 Copyright @ 2003 ceneral Motors Cor? . 20030901


GHWAY TNENS

GROUP A
Main Housing, Figure l3
Straight Through, With Retarder
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ l-3 LtL tt_zs
1 Ring, Retaining, lnternal, 1.7Z6inchOD...
2 Seat, Converter pressure Relief Valve
...221gg07 1124
3 Valve,ConverterpressureRelief
. 67Z05Z1 1124
. ....675g459 't124
4 Spring, Converter pressure Relief Valve, 0.710
5 Bolt,94r-l6xVainch
OD x 2.350 inch . . . . . 6769344 1124
...1tggg7 2248
6 Retainer,Clutch. .....689g6g6
7 Housing Assembly, Main. When Replacing 6g39676 2248
Or
23O17SOZ Main Housing Assembly With
ZgSgZ4Z3 Housing
Assembly, Also Order 29509697 Speed Sensor
Assembly And
29542098 Botr. . .
I Pin, ValveGuide,0.371 x2.620inch
.. zslgl42g 1 1 1 1
.....6Z58462
I Reducer,Va-1gx1/4-19. ..444ggs
2 2 4 8
10 Housing,Main. ...29597424
1 1 2 4
11 Tube, OilTransfer 1

. 675g4g8
12-14 Not Used ln This Group. 1

15 BreatherAssembly ....6274565
16 Hose, Jumper ..... 1124
.. . 6759379 33612
17 Tube,Jumper.... ....67593g1
18 Lockwasher, r/zinch 33612
19 Boll,1/2-13x5inch ... 103g23 19 19 38 76
....187152 12 12 24
20 Boll, 1/2-13 x 1Ta inch 48
. . figgil7 77142t3
21 Hub, OilTransfer
22 Lockwasher,Sainch 6758390 1112
23 Bolt, 5€-1 1 x 1Vq inch . .
... togg2s 27 27 54 108
24 lndicator Kit, Visuat Oit Levet. Kit Conrains eSOtSiSi
?71 560 27 27 54 108
inOi""". . . . . . Uranrra 1124
25 spring, converter pressure Regurator Varve, 0.404
rD x 2.660 inch . . 6756430 1124
26 Valve, Converter pressure Regulator
27 Seat, Converter pressure Regulator Valve
. . 675g459 1124
. . . . 67705Z1 1124
28 Ring, Retaining, lnternal, 1.726 inch OD . . .
29 Spegd Sensor Assembly, Turbine. Used Starting
. . .2Z1ggO7 1124
Wifh
29537424 AndZ9S37447 Housings.
30 Retainer,SpeedSensor ..... 29509697 1 1 12
...29503g4g 12
31 O-ring,0.614inchtD... 1 1

32 Bolt, Tro-18 x1/zinch. Used Starting With29S3Z4Z4


And
..29503383 1 1 24
29537447 Housings.
.....29542098

* Serviced Only As An Assembly _ Not Available As A Detail part.

Copyright O 2003 Geneml Mottrs Corp.


t3-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Main Housing, Figure l3
Straight Through, Without Retarder
Same As Group A, Except For Parts Listed Below.

REF
NO. NOMENCLATURE
pARr rIo'S"rYUf;H'r.3,
NO. REQ 1_3 +10 tt_2s
6 Retainer, clutch .6838687 2 2 4 I
19 Not Used ln This Group.
20 Bolt,1/2-13x11/zinch ..179885 19 19 38 76
25-28 Not Used ln This Group.

GROUP C
Main Housing, Figure 13
Transfer Gear, With Retarder
Same As Group A, Except For Parts Listed Below.
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29509637 Speed Sensor Assembly And
29542O98Bo1t... ..29537M8 1 1 1 1
10 Housing, Main . .. .29592447 . 1

11 Not Used ln This Group.


12 Tube,OilDrain. ...6758491 1 1 1 z
13 inch
Washer, Flat Copper, 356+ ...67550Z4 Z 2 4 g
14 Bolt,1/2-20x1inch .181427 2 2 4 I
24 Not Used ln This Group.

GROUP D
Main Housing, Figure 13
Transfer Gear, Without Retarder
Same As Group A, Except For Parts Listed Below.
6 Retainer, Clutch .6939697 2 2 4 g
7 Housing Assembly, Main. When Replacing 6773236 Or
23017508 Main Housing Assembly With 29537448 Housing
Assembly, Also Order 29509637 Speed Sensor Assembly And
295420988o1t... ..29537448 1 1 1 1

10 Housing, Main . .. .29537447 * 1

11 Not Used ln This Group.


12 Tube,OilDrain. ...6758491 1 1 1 2
13 Washer, Flat Copper,35/o+ inch .. .6755074 2 Z 4 a
'14 Boll,1/2-20x1inch .181427 2 2 4 8
19 Not Used ln This Group.
20 Bolt, 7z-13 x1'r/zinch . .179885 19 19 38 76
24-28 Not Used ln This Group.

t Serviced Only As An Assembly Not Available As A Detail Part.


-

t3-2.2 CopFight @ 2003 Geneml Motom Cor?. 2003090 l


ALLISON 5000/6000 SERIES OFF-HIGHWAY TNENSUISSIONS
PARTS CATALOG

NOTES

20030901
Copyright @ 2003 GeDeml Morors Corp.
t3-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

[---.-

13

l_

15 \-i
,/\

Figure 14. High-Range Clutch

t4-t.t Copyright O 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

GROUP A
High-Range Clutch, Figure 14
REF RECOMMENDED
NO. PART SPARES FOR L]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt_25
1 Sealring Kit. Kit Contains 23016679 Butt_Joint Sealring,
4.188inchOD... ..23019650 2 2 4 8
2 Drum Assembly, High-Range Clutch
. . 6832095 2
Pin, Dowel,0.309x7roinch
1 1 1
3
.....6777242 I
4 Clutch
Drum, High-Range
. 6832090
5 Sealring,3.600inchtD.... ...6770629
1

6 Sealring, Externat Lip-Type, 10.570 inch tD


1 1 2 4
. . . 68g2481 't
1 2 4
7 Piston Assembly, High-Range Clutch
. .6775g40
Ball, Check, 1/4inch 2
1 1 1
8
o 453570 4
Piston, High-Range Clutch .
10
_
Spring, Piston Return, High-Range Clutch .
6775gg9 1

11 Ring,Retaining,External,3.484inchlD.... . . .6756042 1 112


12 Plate, lnternal-Splined Friction, High-Range Clutch .
..6756041 1 124
13 Plate, External-Tanged Reaction, High-Range Clutch .
. . 2g041616 3 3612
14 Backplate, High-Range Clutch .
6769326 2 248
15 Ring, Retaining, lnternal, 15.744 inch OD
6770848 1 112
. . . . . 6755100 1 124

* Serviced Only As An Assembly


- Not Available As A Detail parr.

20030901
Copyright 2003 General Moron Corp.
@
t4-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

(_

*
NOTE: These parts are present only in
unils built after April, 1994
(Belerence SIL 08-TR-94)

Figure 1 5. lntermediate-Range Planetary

15-1.1 Copyright @ 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY

GROUP A
Intermediate-Range planetary, Figure I 5
5000
REF RECOMMENDED
NO. PART SPARESFORT]MTS
NOMENCLATURE
1
NO. REQ t-3 +10 tt_2s
Gear, lntermediate-RangeSun.. .....675gg97
2 Hub, High-Range Clutch. Used Starting With S/N 1 1't2
011O1OO3OO.
SeeStL8-TH-94 ...zgS1Z834
3 Ring, Retaining, lnternal, 11.300 inch OD. Used 1 112
Starting Wifh
S/N 9110100300. See StL 8_IR-94
4 Carrier Assembry, rntermediate-Range pranetary.
29512835 1 112
Used starting with
S/N 3110100300. See StL 8_TH_94
5 Carrier, lntermediate_Bange planetary. Used Starting
29512836 1 112
With
S/N3110100300.SeeStL8-TFt_94 ...... ...29512265
4 Carrier Assembly, lntermediate_Range planetary. 1 112
Used prior To
S/N 3110100300. SeeSlLg_TH_g4
5 Carrier, lntermediate_Range planetary. Used prior
23010489 1 112
To
S/N 3110100300. See StL 8-TR_94
. . . 6758399 12
6 Spindle, lntermediate-Range planetary pinion . . .6Z59977
1 1

7 Ball,Detent,Vroinch 4 4 48
.....459606 4 816
8 Washer, pinion Thrust, 1.262 inch lD . . .
. 2g015601
4
9 Bearing Assembly, Roller 8 8 816
10 Gear set, rntermediate-Range planetary pinion.
. . 6884g35 4 4 48
set contains
Four 6771295 planetary pinion Gears
6771g16 1 112
'12 Sealring,9.060inchtD... . .
Bearing Assembty, Singte-Row Bail
11 . 23041530 1 124
....6769289 124
13 Ring,OitColtector .....6779526
1

14 Retainer, Low-Range Ring Gear 1 112


15 Bolt, Patchlock, x i4l inch
2il016715 4 448
16 Gear, rntermediate-Range
"b-24 Ring. Used starting with s/N 3110100300.
rc01661 s 8 81632
See S I L 8-TH-94. Service 2951 447 6 I ntermediate-Range
Ring
Gear With 29512264 Ring Gear, 6839812 Spacer,
6775854 lntermediate-Range Clutch Anchor, Two
6768996 lntermediate_Range Clutch Anchor Keys,
Four
23041 61 6 lntermediate_Range Clutch Friction piates,
Four
6769326 lntermediate-Range Clutch Reaction plates,
6931 033 lntermediate-Range crutch piston,
6g324g5 tnternar
Lip-Type searring, And 677 2g60 ntermed iate-
r Range c utch r

Piston Housing Assembly.


17 Gear, High- And lntermediate_Range Ring. Used prior
. 295144Z6 ,
1
To
S/N 3110100900. See StL 8_TH_94
6ffi11.17 1112

*rt No LongerAvailable FromAfD.

20030901
Copyright @ 2003 General Motom Corp.
r5-2.1
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Intermediate-Range Planetary, Figure I 5
6000,5600,6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +iO 11_ZS
16 Gear, lntermediate-Range Ring. Used Starting With S/N 91101OO3OO.
See SIL 8-TB-94 . . .29512264 1 1 .t z
17 Gear, High- And lntermediate-Range Ring. Used prior To
S/N 3110100300. See SIL 8-TR-94 6831069 1 .t 1 2

r5-2.2 Copyright @ 2003 Genenl Motors Corp.


NOTES

Copyright @ 2003 ceneml Moton Corp.


t5-2.3
ALLTSON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

/2

Figure 16. lntermediate-Range Clutch

16-l.l Copyright @ 2003 Geneml Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

GROUP A
Intermediate-Range Clutch, Figure I 6
5000
REF RECOMMENDED
NO. PART SPARES FOR I]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
1 Ring, Aluminum Compressi on, 171/a inch OD
2 Backplate, lntermediate-Range Clutch. When Replacing
6756369 1 124
29514476 tntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6759339 lntermediate_Range
Clutch
Backplate With 6833g12 Spacer.
6759339
3 Not Used ln This Group.
4 Key, lntermediate-Range Clutch Anchor. When
Replacing
29514476lntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6771709 lntermediate_Range
Clutch
Anchor Keys With 676g396 Anchor Keys. .
6771Z09
Anchor, lntermediate-Range Clutch. When Replacing
29514476lntermediate-Range Ring Gear With 29512264
Ring
Gear, Also Replace 6759940 lntermediate_Range
Clutch
AnchorWith6775854Anchor. ....6759340
6 Not Used ln This Group.
7 Spring, Piston Return, lntermediate_Range Clutch,
% OD x 2.484 inch
6ffi8590 14 14 28 56
Plate, lnternal-splined Friction, lntermediate_Range
Clutch.
When Replacing 2951 447 6 lntermediate-Range Ring
Gear
With 29512264 Hing Gear, Also Replace Three
23041 61 6 lntermediate-Range Clutch Friction plates
With
Four230416t6 plates. . ... 2g041616
Plate, External-Tanged Reaction, lntermediate_Range 12
Clutch.
When Replacing 2951 4476 lntermediate_Range Ring
Gear
With 29512264 Ring Gear, Also Replace Three
6769926 lntermediate_Range Clutch Reaction plates
With
Four6769326ptates. .....6769326
10 Sealring, ExternalLip-Type, 16.445 inch lD 3612
11 Piston, lntermediate-Range Clutch. When Replacing
.. . ffig}4}4 124
29514476lntermediate_Range Ring Gear With 29512264
Ring
Gear, Also Replace 6g31034 lntermediate_Range
Clutch
PistonWith6391033piston. .....6831034
12 Sealring, lnternalLip-Type, 12.055 inch OD. When
Replacing
29Sl44Z6lntermediate_Range Ring Gear With 29512261
Ring
Gear, Also Replace 6832486 lnternal Lip_Type
Sealring With
6832485 Seatring, 13.180 inch OD.
6832486
13 Housing Assembly, lntermediate-Range Clutch piston.
When Replacing 2951 4476 lntermediate_Range
Ring Gear
With 29512264 Ring Gear, Atso Reptace
6831 1 55 rntermediate-Range crutch piston
Housing Assembry
With 6772860 Housing Assembty.
6831155 .
14 lntermediate_RangeClutchpiston .....68g1.156
Housing,
1

15 Pin,Locating . . .......uroaors
1

* Serviced Only As An Assembly _ Not Available As A Detail part.

Copyright @ 2003 General Moton Corp.


t6-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Intermediate-Range Clutch, Figure 16
6000,5600,6600
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
2 Not Used ln This Group.
3 Spacer, lntermediate-Range Clutch . .6833812 1 1 1 2
4 Key,lntermediate-RangeClutchAnchor..... .6768396 2 2 2 4
5 Not Used ln This Group.
6 Anchor, lntermediate-Range Clutch . .6775854 1 1 12
8 Plate, lnternal-Splined Friction, lntermediate-Range Clutch . .23041616 4 4 816
9 Plate, External-Tanged Reaction, lntermediate-Range Clutch . 6769326 4 4 816
11 Piston, lntermediate-Range Clutch . . . .6831033 1 1 12
12 Sealring, lnternal Lip-Type, 13.180 inch OD . . .6832485 1 1 24
13 Housing Assembly, lntermediate-Range Clutch Piston .6772860 1 1 12
14 Housing, lntermediate-Range Clutch Piston .. .. .6772859 1

* Serviced Only As An Assembly Not Available As A Detail Part.


-

t6-2.2 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

NOTES

20030901
Copyright @ 2003 Geneml Motors Corp
t6-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12

@.
,LS 16

f "--

Figure 17. Low-Range Planetary

t7-t.t Copyright @ 2003 General Motore Corp.


GROUP A
Low-Range planetary, Figure 17
REF RECOMMENDED
NO. PART SPARES FOR I.INITS
NOMENCLATT]RE
NO. REQ 1-3 +10 tt_25
1 sleeve, spritter output shaft, 1.503 rD x 1.7g3
oD x 0.7g0 inch. Used
Only When Reworking Splitter Output Shaft, Reference
3. .
6Z74690
2 ShaftAssembly, SplitterOutput 6ffi1151
1 2 4
3 Shaft, SptitterOutput .....6831152 *1
1 1 2
4 Tube, 0.094 inch Lube Orifice . . . . 6756030 'l
2 4
5 Bearing Assembly, Double-Row Ball . . ZgL47gg1
1

2 4
6 Ring, Retaining, External,2.593inch lD .... 1 1
..6754g35
7 Shaft, Main Output 1 1 2 4
?9536124
8-10 Not Used ln This Group. 1 1 1 2
11 CarrierAssembly, Low-Rangeplanetary .....6gg1 150
12 Ring,Retaining,lnternal,S.6g4inchOD ... 1 11 2
13 Carrier Assembly, Low-Bange planetary
..... 675g541 1 12 4
. . 6ZZ5706 11
14 Pin, Retainer 1 2
. .672s705
15 Bolt, Hexlock,Tha-2ox1inch 5
16 Spindle, Low-Rangeplanetarypinion .
.g4OgO47 5 55 10
...6758540 55
17 Ball, Detent,Vroinch 5 10
.....45g606 5 510
18 Washer, pinion Thrust, 1.506 inch lD 20
19 Gear Set, Low-Range planetary pinion. Set
. . . . 2ilO41OO7 10 '10 't0 20
Contains Five
6779&tgplanetarypinionGears .....6832007 'l
20 Bearing Assembly, Roller . 1 1 2
. 6830g33 5 5 5 '10
21 Washer,Thrust,3.g45inchlD ...
....2953g548
22 Gear, Low-Range Ring 1 1 2 4
. 6831120 1 1 1 2

GROUP B
Low-Range Planetary, Figure 17
Same As Group A, Except For parts Listed
Below.
7 Not Used ln This Group.
8 Shaft, Main Output
. 6770098 2

GROUP C
Low-Range planetary, Figure 17
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
9 Shaft, Main Output
....6836669 2

t Serviced On-ly As An Assembly Not Available As A Derail part.


-

20030901
Copyright @ 2003 Geneml Morors Corp.
17-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Low-Range Planetary, Figure 17
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1_3 +{O TtaS
7 Not Used ln This Group.
10 Shaft, Main Output. When Replacing 6779035 Main Ouput Shaft
With 23047088 Shaft, Also Replace 67Z9082 Transfer Drive
lnput Gear With 23047087 Gear. . .Z}O47OBA 1 1 1 2

t7-2.2 Copyight @ 2003 General Moors Co1p.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRA

NOTES

20030901
Copyright @ 2003 General Motors Corp.
t7-2.3
[--.--

\__j

/\_

l
I

\l
I

Figure 18. Low-Range Clutch

18-1.1 Copyright @ 20O3 Geneml Motors Corp.


GROUP A
Low-Range Clutch, Figure lg
5000,6000,5600
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
1 Anchor, Low-Range Clutch .
NO. REQ l-3 +10 tt_2s
2 Key,Low-RangeCtutchAnchot.... . . .6759414 1112
3 Spring, piston Return, Low_Range Clutch, ?b OD x 2.g32 inch ..676g478 2224
4 Plate, lnternal-Splined Friction, Low_Range Clutch . 6ffig5g9 14 14 28 56
5 Plate, External-Tanged Reaction, Low-Ringe Clutch . . . 2304.1616 4 4 8 16
6 Sealring, External Lip-Type, 16.445 inch lD . 6769326 44816
7 Piston,Low-RangeClutch. . . .68g2484 1124
....6831034 1112
8 Sealring, lnternal Lip-Type, 12.055 inch OD
9 Housing Assembly, Low-Range Clutch piston . . . 68324g6 1124
10 Housing, Low-Range Clutch piston
. 6831155 1'l 12
6831156
11 pin, Locating
........... UrUAOrn
1

2248

GROUP B
Low-Range Clutch, Figure lg
6600
Same As Group A, Except For parts Listed Below.
4 Plate, lnternal-Splined Friction, Low-Range Clutch
. . . 29041616
5 Plate, External-Tanged Reaction, Low_Range
Clutch . . 6776610
5 10 20
5 10 20

r Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright @ 2003 General Motom Corp.


18-2.1
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG

13

,r-t-,b

Figure 19. Reverse-Range Planetary

19-1.1 Copldght @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CA]ALOG

GROUP A
Reverse-Range planetary, Figure 19
5000
REF RECOMMENDED
NO. PART SPARES FOR LINITS
NOMENCLATURE NO. REQ l-3 +10 tt_25
1 Gear, Reverse-Range Sun. When Replacing 6771363
Reverse_Range
Planetary Carrier Assembly With 6775718 Carrier
Assembly
And 6831 't 1B Reverse_Range Ring Gear With 6831
1 1 9 Ring
Gear, Also Replace 675g496 Reverse_Range Sun
Gear Witi
67Z5Z16 Sun Gear.
2 Bolt, Patchlock, ?b-Z4x 541inch
675g496 1112
3 Retainer, Reverse-Range planetary Carrier
8016615 661224
. . . 6775712 1112
4 Washer, Thrust,3.945 inch lD. When Replacing
6771963 Reverse_Range planetary Carrier Assembly
With
6775718 Carrier Assembly And 693111g Reverse_Range
Ring
Gear with 6891119 Ring Gear, Arso Reprace 2953854d
Thrusr
Washer With 29537234 Thrust Washer, 3.318 inch lD_
SeeStLT-TH-02 ...29538548
5 Gear, Reverse-Range Ring. Service 6gg1 1 1g Reverse_Range
Ring
4
Gear With 6831119 Ring Gear, 67757.tg Reverse_Rang:e
Planetary Carrier Assembly, 6275716 Reverse_Range
6un Gear,
And29537234ThrustWasher. ...6g9111g **
6 CarrierAssembly, Reverse-Range planetary
.. 6771363 **
7 carrier, Reverse-Range pranetary. service 675g4.ra Reverse-
Range planetary Carrier With 677571g Carrier Assembly,
6891 1 i 9 Reverse_Range Ring Gear, 672 57 16 Reverse_
Range Sun Gear, And 6775699 Thrust Washer. .... 675841g **r
8 Washer, pinion Thrust, 1.260 inch lD . . .
1

9 Spacer, 1.263 lD x 1.630 OD x 1/a inch . .


. 6768499 12 12 24 48
10 Gear set, Reverse-Range pranetary pinion. set contains
. 6769261 12 12 24 48
six
6771295 planetarypinionGears
.....677.1315 111
11 Bearing, Roller, Vro x 1 inch 2
12 Ball,Detent,yroinch 6704426 144 144 288 576
.....453606 6612
13 Spindle, Reverse-Range planetary pinion. See SIL 3_TR_01.
.. . . 6g3941g
24
14 BearingAssembly,single-RowBall 666 12
.. .. . _ ..... 2g041147 112 4

GROUP B
Reverse-Range planetary, Figure 19
6000,5600,6600
Same As Group A, Except For parts Listed Below.
1 Gear, Reverse-Range Sun .. ..6775716 'l
4 1 2
Washer, Thrust, 3.318 inch lD. See SIL 7-TR-02. . . . .2g5g11g4
1

2
5 Gear, Reverse-RangeRing.. ..68g1 119
1
't
1 4
6 Carrier Assembly, Reverse-Range planetary 1 1 2
. . 677571g
Carrier, Reverse-Range planetary 2
1 1
7 1
.6775717 1 1 1 2
10 Gear Set, Reverse-Range planetary pinion. Set Contains
Six
6775709 Planetary pinion Gears.
. . .6776022

(continued on next page)

tt Not Serviced As An Assembly _ Order Detail parts.


*t No l.ongerAvailable FromATD.

20030901 Copyright @ 2003 Genenl Morors Corp


19-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B @ont'd)
Reverse-Range Planetary, Figure 19
6000,5600,6600
Same As Group A, Except For Parts Listed Below.

REF
NO. NOMENCLATURE
pARr r#SorYU*'ffi,
NO. REQ i-' 4;IO_ 11-ZS
11 Bearing, Roller, 7ro x 11/4inch . . . .6756275 144 144 144 2gB
12 Not Used ln This Group.
13 spindle, Reverse-Range Planetary pinion . 677s214 6 6 6 12

t9-2.2 Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

NOTES

20030901
Copyright @ 2003 Geneml Motom Corp.
t9-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 20. Reverse-Range Clutch

2O-l .l Coplright @ 20O3 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP A
Reverse-Range Clutch, Figure 20
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATURE NO. REQ 1-3 4-10 tt_25
1 Anchor, Reverse-Range Clutch
2 spring, Piston Return, Reverse-Range clutch,
675942g 11 12
3 Key,Reverse-RangeClutchAnchor.....
541 oD x 3.520 inch . . . z3o1lg4g 14 14 28 56
4 Plate, lnternal-Splined Friction, Reverse-Range Clutch
....676g396 22 24
5 Plate, External-Tanged Reaction, Reverse-Range Clutch
23041616 55 10 20
6 Piston, Reverse-Range Clutch
. . . . 6769326 55 10 20
7 Sealring, External Lip-Type, 16.445 inch lD
. 6gg1032 11 12
8 Sealring, ExternalLip-Type,7.695inch lD ....
. . .6892484 11 24
689248z 11 24

Copyright @ 2m3 General Motors Corp.


20-2.1
NOTES

20-2.2 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRA

(i,h,
,\p&, V07972.m.01.eps

Figure 21A. Rear Cover And Speedometer

2m30901
Copy'ight @ 20O3 ceneml Motors Corp.
zt-t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMTSSIONS PARTS CATALOG

/s,'\-'/
,/ri,:fi

P
Figure 218. Rear Cover And Speedometer

2t-1.2 Copyright O 2003 Generol Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFFI{

GROUP A
Rear CoverAnd Speedometer, Figure 2lA
REF RECOMMENDED
NO. NOMENCLATURE PART
NO. REQ
SPARES FOR TJNITS
l-3 +10 tt_25
1 Gasket, Rear Cover
2 coverAssembry, Rear .................. "6772162 1 124
3 plug, square socket pipe,{+-14 ' ' 29525020 1 111
4 Pin,Dowet, y4x1't/4inch .. ........................ 1 124
5 Cover,Rear ?39133t' 2 248
29525019 *
6 Bushing,SpeedometerDriveShaft. .....2222424
1

7 Gasket,SpeedometerDriveSleeve 1 124
...........UUrgUA 1 124
8 Not Used ln This Group.
I SpeedometerShaftAssemblyKit. ....2952g455
10 Shaft And Gear Assembly, Speedometer Drive 1 124
. . . 677215g 112
11 Spacer,96lDx2VszODxg6zinch..... 1

12 SleeveAssembly,SpeedometerDrive ...................
222265.l 1 124
urOaSSO t* 1
13 SeatAssembty, Oit, 0.691 inch OD
. . . 6168417 1 124
14 Washer, Thrust, ?6 lD x 1y16 OD x yse inch
15 Sleeve, Speedometer Drive
. . 676g418 1 124
16 ScrewAssembly, spring Lock, Tro-1g x%binch......
ZO435g7
',
1 112
17 Gasket,OutputBearing Retainer
23016147 2 248
.....689g043 124
18 Lockwasher,*tinch ...103325
1

19 Bolt, 9t-11 xgy4 inch . . 1 124


20 GearAssembly,speedometer...
271569 1 124
....683g0214 112
21 Gear, Speedometer Drive 1

22 Gear,Magneticpickup . 689g040 1 112


23 Spacer, Output Bearing, S ID x SVzOD x
....689g039 ,t
112
0.9g0 inch . . 689g041 't12
24 Assembty, Singte-Row Bail . . 1
.Bearing
25 Washer, Flat, E4l inch . .
. 2g(:47gg7 1 124
26 Bolt,5,8-11x17cinch.. 676gg27 8 81632
27 Retainer Assembly, Output Bearing
2i2g4gs 8 81632
28 Retainer, Output Bearing
. . . 6880756 1 1't2
. . 689g042 i
29 SealAssembty, Oit, 4.756 inch OD 1

677g311
30 Slinger,4.766inchOD... .6757563
1 1 2 4
31 Washer,Flat,5,tinch.. . j03345
1 1 2 4
32 Bolt,9€-18x1inch... 1 1 2 4
271579 2
33-37 Not Used ln This Group.' 1 1 4
38 Nipple, Seal Drain, Vq-19 x4 inch .
39 Plug, Pipe, r/a-18. Used prior To 29525019
.
. . . 119247 1112
Cover. . . . 230i2035 2248
39 Plug Assembry,T/16-20. used starting with
2952501g cover.
See StL 20-TR-96
. . 29500034
40 Nameplate .....2g049131
2 2 4 8
41 Screw, Drive, No. 4 x Vt inch 1 1 1 2
. . illilg72
42 Lockwasher,itinch ...103325
4 4 4 8
43 Bolt, 5lr-11 xSVq inch . . 1 1 2 4
271569 1 1 2 4

* Serviced Only As An Assembly _


Not Available As A Detail part.
t* Not Serviced As An Assembly _
Order Detail parts.

Copyright @ 2003 ceneral Motors Corp.


2t-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.

REF pARr .In'SorYU*'[R'rit


NO. NOMENCLATURE NO. REQ 1-3 4-10 II_25
20 Not Used ln This Group.
22 Not Used ln This Group.

GROUP C
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.
31-32 Not Used ln This Group.
33 Pickup, Magnetic 23015481 1 1 1 2

GROUP D
Rear CoverAnd Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover, Speedometer Drive . .. .6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.

GROUP E
Rear CoverAnd Speedometer, Figure 21A
Same As Group A, Except For Parts Listed Below.
8 Cover,SpeedometerDrive. ...6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.
31-32 Not Used ln This Group.
33 Pickup, Magnetic 230152181 1 1 1 2

GROUP F
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For Parts Listed Below.
8 Cover,SpeedometerDrive ....6771300 1 1 1 2
10 Not Used ln This Group.
11-15 Not Used ln This Group.
27 Retainer Assembly, Output Bearing ...29536893 1 1 1 2
28 Retainer, Output Bearing '
. .29536396 1

31-32 Not Used ln This Group.

(continued on next page)

" Serviced Only As An Assembly


- Not Available As A Detail Pan.

2t-2.2 Copyright @ 2003 General Motos Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

GROUP F kont,d)
Rear CoverAnd Speedometer, Figure 2lA
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FORTJNITS
NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
34 Speed Sensor Assembly, Output .....29509637 1 112
35 O-rin9,0.614 inch lD
36 Betainer, Speed Sensor
. . . 29503383 1 124
37 Bolt, 7ro-18 x 1/z inch
. . . 29503843 1 112
.....29542098 1 124

GROUP G
Rear CoverAnd Speedometer, Figure 2lB
1 Gasket, Rear Cover .. .6222162 'l
2 4
2 Ring, Retaining, lnternal, 5.7g.1 inch OD . . . . . . 6759109
1

2 4
3 Bearing Assembly, Single-Row Ball . . . ZgO47ggZ
1 1
't
2 4
4 CoverAssembly, Rear . 6g33616
1

5 Pin, Dowel, y4x11/4 inch . .


10739g 2
1

6 Cover, Rear 6ffi3617


7 Plug, Square Socket pipe,1/2-14
1

. . 2301203g 2 4
8 Plug, Pipe, r/+-'t1 23O12O3S 2
1 1

2 4 8
9-1'l Not Used ln This Group.
12 SealAssembty, Oit, 4.506 inch OD . . . . Z3O4SO}4 2 2 4 8
13 Nameplate .....28049131 2
14 Screw, Drive, No.4x1/qinch .. ltriSAZ2
1

4
1

4
1

4 8

GROUP H
Rear CoverAnd Speedometer, Figure 2lB
Same As Group G, Except For parts Listed Below.
4-7 Not Used ln This Group.
I Plug, Pipe, t/+-18. Used prior To 2}SZSOZ| Adapter. . . ZAOlzOgs
8 Plug Assembly,zha-Zo. Used Starting With 29525021 Adapter.
See SIL 20-TR-96 . . 29500034 2 2 4 I
I AdapterAssembly,Output ....2952211g 1 1
10 Pin, Dowel, y4x11/4 inch . . 1o7gg3 2 2
1

4 8
1

11 Adapter, Output ...Z}S2SOZ1 1

t Serviced Only As An Assembly Not Available As A Detail pan.


*r Not Serviced As An Assembly
-
Order Detail parts.
*r* No Longer Available From
-
AID.
2m30901
Copyright @ 2003 Genem.l Motors Corp.
2t-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

-{ --30

- -{z-35

v07496

Figure 22. Transfer Gear Housing And Speedometer

22-t.t Copyright @ 2003 General Motom Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP A
Transfer Gear Housing And Speedometer,Figure 22
REF RECOMMENDED
NO. PART SPARES FOR LTNITS
NOMENCLATURE NO. REQ 1-3 4-10 tt-zs
'l
Bolt,7e-13x 1941inch ..figgg4 6 61224
2 Lockwasher, 1/zinch ... 109323 6 61224
3 SealAssembty, Oil, 5.256 inch OD
4 Retainer, Output Bearing. When Replacing 6gg40g5 Output
. . . . 6773186 1 124
Bearing Retainer With 295994g1 Retainer, Also Replace
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembty, 23012035 ptugs With
29500034 Ptug Assembties, And 23012977 ptug With
29525049PtugAssembty..... ...29538481 1
5 O-ring,6.484 inch tD. Used With 6884085 Output Bearing
RetainerOnly.. ...68840g0 2
6-19
1 4
Not Used ln This Group.
20 Gasket, RearCover .. .....6772162 1 2 4
21 Not Used ln This Group.
22 BearingAssembly,TaperedRoller. ...g4g77g7 2
1 4
23 Not Used ln This Group.
24 Cover, lnspection .. ...23016069 1 1 1 2
25 Plug, SquareSocket Pipe,11/4-111/2 .. .....23012033 't
1 2 4
26 Pickup, Magnetic
2gO1S4g2 1 1 'l
2
27-28 Not Used ln This Group.
29 Housing Assembly, Transfer Gear. When Replacing
6884084 Transfer Gear Housing Assembly With
29528629 Housing Assembty, Atso Reptace 6884085 Output
Bearing Retainer And 6gg40g0 o-ring with 2953g4g1 Retainer,
23012035 Ptugs With 29500034 ptug Assembties, And
23017377 Ptug With Z9S2SO4} ptug Assembty. . . . . . . . . 29528629
30 Pin, Dowel, Vqx11/+ inch . .
1 111
31 Housing, Transfer Gear .
107g9g 4 4816
. .2952g62g * 1
32 Baffle, OilCollector
6771140 1 1 2
Lockwasher, lnternal-Tooth,g4linch
1
33
.....115549 2 2 4 8
34 Bolt, ?€-16 x 9,b inch
179895 2 2 4 8
35 Plug, SquareSocketpipe, 1-111/2... ....ZgO1ZOg4 1 1 2 4
36 Plug, Pipe, 7+-'t8. Used priorTo 2952A628 Housing.
. . 23012035 2 2 4 8
36 Plug Assembly,T/ta-2O. Used Starting With 2952862g Housing.
See SIL 20-TR-96
37 Plug, square Head Pipe, v+-14. Used prior To 2gs2il62g Housing.
. . 29SOOO34 2 2 4 I
. . zgo1zg77 1 1 2 4
37 Plug Assembly,llAe-12. Used Starting With 2952g62g Housing.
See SIL 20-TR-96
38 Nameplate
. . 29525049 1 1 24
39 Screw, Drive, No, 4xVqinch
.....29049191 'l
1 12
.. U5372 4 4 48
40 Gasket,OilStrainerOover. ...6882702 't
1 24
41 Oil Strainer And Magnet Assembly
42 Bolt, 1/4-20 x 541 inch
. . . _ 2gO.t1Z16 1 1 12
43 Lockwasher, 1/4inch
186630 1 1 24
44 Bracket, Magnet
1ffi31g 1 1 24
...23011194 1 1 12
(continued on next page)

r Serviced Only As An Assembly Not Available As A Detail part.


-

20030901
Copyright 2003 Geneml Motore Corp.
@
22-2.t
GROUP A @ont'd)
Transfer Gear Housing And Speedomete r, Figure 22
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ t-3 +10 tt-25
45 Magnet ....23011195 1 112
46 OilStrainerAssembly .....29011i96 1 124
47 Boll,1/4-20 x g8 inch . . 196630 1 124
48 Lockwasher, S4l inch . . .103321 6 61224
49 Bolt, 3,8-16 x 76 inch . . . 179898 6 61224
50 Gasket, lnspectionCover. ....6ZZ0g79 2 248
51 Cover, lnspection 6770g7g 1 112
52 Lockwasher, S4l inch . . .109321 20 20 40 80
53 Bolt,96-16x7z6inch ...179g9g 20 20 40 80

GROUP B
Tran sfer Gear Housing And Speedomete r, F igure 22
Same As Group A, Except For Parts Listed Below.
24-25 Not Used ln This Group.
51 Cover, lnspection 6770g7g

GROUP C
Transfer Gear Housing And Speedometer,Figure 22
NOTE: See SIL 62-TR-81 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
1 Bolt, 1/2-13x 194r inch. Used Starting With S/N 9110089092. . .179884 66 12 24
2 Lockwasher,l/z inch. Used Starting With S/N 3i 10088032.
. . . 1O3S2g 66 12 24
3-5 Not Used ln This Group.
6 Retainer, Bearing. Used Starting With S/N 3110088032. . . . . . 6757585 1 1 12
7 0088032.
Bolt, 't/z-2O x 1r/q inch. Used Starting With S/N g't 1 . . 455012 2 2 48
8 Lockstrip. Used Starting With S/N 3110088032. 6755269 1 1 24
9 Retainer, Output Shaft. Used Starting With S/N 3110088032. .6769476 1 1 12
10 Shim, 0.025 inch. Used Starting With S/N 3110088092. 6772.t40 AR 1 24
10 Shim, 0.005 inch. Used Starting With S/N 9110088032. 6722141 AR 1 24
11 Boll, 1/2-13 x 11/zinch. Used Prior To S/N 3110088032. 1B67Zs 6 6 12 24
12 Lockwasher, l/zinch. Used PriorTo S/N 3110088042. .109323 6 6 12 24
13 Retainer Assembly, output Bearing. Used Prior To s/N 311ooggo32. . 6768878 1 1 12
14 Slinger, 4.766 inch OD. Used Prior To S/N 3110088092.
. 6757569 1 1 24
15 Seal Assembly, Oil, 4.756 inch OD. Used prior To
3110088032...
s/N .. .6773311 1 124
16 Retainer, Output Bearing. Used Prior To S/N 9110088092. . . . . .6769977 * 1
'17 Nipple, SealDrain, 1/+-18x4 inch. Used PriorTo S/N 9110088032. . .119241 1 112
18 Spacer, Transfer Drive Output Bearing, 2520 lD x 3.515 OD x 1.46O inch.
3110088032.
Used PriorTo S/N ..6770677 1 112
19 Gasket,BearingRetainer .....6758563 1 124

(continued on next page)

r Serviced Only As An Assembly Not Available As A Detail Part.


-

1't .t .',
Copyright @ 2003 General Motors Corp-
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP C @ont'd)
Transfer Gear Housing And Speedomete r, Figure 22
NorE: See sIL 62-TR-8r For Important Service Information.
Same As Group A, Except For parts Listed Below.

REF PART
RECOMMENDED
NO. NOMENCLATURE NO. REQ
SPARES FOR T]NITS
r-3 4-'r0 tt_25
22 Not Used ln This Group.
23 Bearing Assembty, Single-Row Bail . . . ZgO47gS7
24-26 Not Used tn This Group.
27 Washer, Flat, i4l inch . . t0g345 2 4
28 Bolt, 541-'18 x V+ inch . . .271577
1 1

2 4
29 Housing Assembly, Transfer Gear . . . . 2952g627
1 1
,|
31 Housing, Transfer Gear .
. . 2952g626 *
1 1 1

36 Plug, Pipe, %-18. Used priorTo 29528626 Housing. . . 23012035


1

2
36 Plug Assembly,TAa-2O. Used Starting With 2952g626 Housing.
See StL 20-TR-96 . . 29500034 2 2 4 8
37 Plug, Square Head pipe, y4-'r4. used prior To zgs2il626 Housing. . . 2go1za7z
2 4
37 Plug Assembly,llha-lZ. Used Starting With 29528626 Housing. 1 1

See SIL 20-TFt-96 . . 29525049 2 4


51 Cover, lnspection .....6720g7g
1

2
1

2 2 4

GROUP D
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.
3-5 Not Used ln This Group.
6 Retainer,Bearing .....67575g5 11 2
7 Bolt,l/z-2ox'll/qinch ..455012 22
1

4 8
8 Lockstrip 6755269 11 2 4
9 Retainer, Output Shaft . 6769476 11
10 Shim,0.O25inch.. 1 2
10 Shim,0.O05inch..
....6772.t4O AR1 2 4
'19 Gasket,BearingRetainer ....6772141 AR1 2 4

22 Not Used ln This Group.


.....675g563 11 2 4

23 Bearing Assembly, Single-Row Ball . . .2gO47gS7


24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . . . . 2952g627
31 Housing, Transfer Gear .
. . 2952g626 *
1

36 Plug, Pipe, V+-18. Used priorTo 29528626 Housing. . . 23012095


1

2
36 Plug Assembly,T/.ta-2O. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . 29SOOO34
37 Plug, square Head pipe, y4-14. used prior To 29528626 Housing. . . zgolzgr1 2 2 4 I
2 4
37 Plug Assembly,llAa-12. Used Starting With 2952g626 Housing. 1 1

See StL 20-TR-96


51 Cover,lnspection
. . 29525049 1124
.....6770g7g 2224

* Serviced Only As An Assembly Not Available As A Detail pan.


-

Copyright @ 2003 Geneml Motus Corp. "ra a'r.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR TINITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt_2s
1-5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563
22 Not Used ln This Group.
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . . . . 2952g627 .l

31 Housing, TransferGear . ..29528626 " 1


36 Plug, Pipe, 7+-18. Used Prior To 29528626 Housing. . .2g0120gs 2
36 Plug Assembly,TAa-2O. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . .29500034 2 2 4 8
37 Plug, square Head Pipe, v+-14. Used prior To 29s29626 Housing. . . . zgo17g77 1 1 2 4
37 Plug Assembly, 11Aa-12. Used Starting With 2952g626 Housing.
See SIL 20-TH-96 . .2gSZSO4g 1 1 2 4
51 Cover, lnspection 6ZZOgTg 2 2 2 4

GROUP F
Transfer Gear Housing And Speedometer,Figtre 22
Same As Group A, Except For Parts Listed Below.
1-5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563 4
22 Not Used ln This Group.
24-26 Not Used ln This Group.
27 Washer, Flat, ry8 inch . . . 103345 1
't
2 4
28 Bolt, 5€-18 x 7+ inch . . .Z71SZ7 1 1 2 4
29 Housing Assembly, Transfer Gear . . . .29528627 1 1 1 1
31 Housing, Transfer Gear . . . 29529626 . ,|

36 Plug, Pipe, t/+-18. Used Prior To 29529626 Housing. . . 23O12Ogs 2


36 Plug Assembly,TAa-2O. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . .29500034 2 2 4 8
37 Plug, square Head Pipe, q/4-14. used priorTo 29s28626 Housing. . ..29o17a27 1 1 2 4
37 Plug Assembly, 11ha-12. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . .29525049 1 1 2 4
51 Cover, lnspection 6ZT08Z} 2 2 2 4

GROUP G
Transfer Gear Housing And Speedometer,Figure 22
Same As Group A, Except For parts Listed Below.
3 SealAssembly, Oil, 4.756 inch OD . . . .6779911 1 2 4
4 Retainer, Output Bearing 6757555 1 1 2
5 Not Used ln This Group.
19 Gasket,BearingRetainer .....6759563
(continued on next page)

r Serviced Only As An Assembly Not Available As A Detail parr.


-

22-2.4 Copyright @ 2m3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP G (cont,d)
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ r-3 +10 tt_25
21 Bearing Assembly, Single-Row Ball . .
22 Not Used ln This Group.
23041451 1 124
29 HousingAssembly,TransferGear. ...2952g622 1
31 Housing, Transfer Gear .
. .2952g626 " 1
36 Plug, Pipe, 7+-18. Used priorTo 2952g626 Housing.
. . 23012035 2
36 Plug Assembly,TAa-20. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . 29500034 2 2 4 8
37 Plug, Square Head Pipe, y4-14. used prior To 2gsza626 Housing.
. .2go1zgz7 1 1 2 4
37 Plug Assembly,llAe-12. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . Z}SZSO4} 'l

GROUP H
Transfer Gear Housin g And Speedomet er, F igure 22
Same As Group A, Except For parts Listed Below.
3 OD
Seal Assembty, Oit, 4.756 inch . . . . 6773311 1 2 4
4 Retainer,OutputBearing .....6757555
1

1 1 1 2
5 Not Used ln This Group.
19 Gasket, Bearing Retainer . . ... 6758563 1 2 4
21 Bearing Assembly, Single-Row Ball . .
.29041451 1 2 4
22 Not Used ln This Group.
26 Not Used ln This Group.
27 Washer, Flat,S4l inch . . ,|
10A345 1 2 4
28 Bolt, ?8-18 x Va inch
. . .271577 1 1 2 4
29 Housing Assembly, Transfer Gear .
. . .2952g62Z 1 1 1 1
31 Housing, Transfer Gear . . .2952g626 * 1
36 Plug, Pipe, 7+-18. Used priorTo 29528626 Housing. . . 2g0120gs 2
36 Plug Assembly,T/ta-ZO. Used Starting With 2952g626 Housing.
See SIL 20-TR-96
37 Plug, square Head Pipe, v+-14. Used prior To 2gs28626 Housing.
. . 29500094 2 2 4 I
. .2go17g77 1 1 2 4
37 Plug Assembly,llAa-12. Used Starting With 2952g626 Housing.
See SIL 20-TR-96 . . ZsSZSo4s

GROUP J
Transfer Gear Housing And Speedometer,Figure 22
Same As Group A, Except For parts Listed Below.
3 OD
SealAssembly, Oit, 4.756 inch . . . .677g911 2 4
4 Retainer,OutputBearing .....6757SSs
1 1

1 1 1 2
5 Not Used ln This Group.
19 Gasket, Bearing Retainer . ... . 6758569 1 2 4
21 Bearing Assembly, Single-Row Ball . . .23041451 1 2 4
(continued on next page)

* Serviced Only As An Assembly Not Available As A Derail part.


-

2m30901
Copy'ight @ 2003 General Motore Corp.
22-2.5
ALLISION 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP J kont'd)
Transfer Gear Housing And Speedomet er, F igure 22
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ t-3 +t0 tt-25
22 Not Used ln This Group.
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . . . .2952g62l 1 111
31 Housing, Transfer Gear . ..2952g626 , 1
36 Plug, Pipe, %-18. Used Prior To 2952A626 Housing. . . 2g0120gs 2 248
36 Plug Assembly,TAa-2O. Used Starting With 29529626 Housing.
See SIL 20-TR-96 . .29500034 2 2 4 8
37 Plug, Square Head Pipe, va-14. Used prior To 2gszg6z6 Housing. . . .2go17g77 1 1 2 4
37 Plug Assembty,llAa-12. Used Starting Wth 29528626 Housing.
See SIL 20-TR-96 . .29525049 1 1 2 4
51 Cover, lnspection 6Z70g78 2 2 2 4

GROUP K
Transfer Gear Housing And Speedomet er, Figure 22
Same As Group A, Except For Parts Listed Below.
3 Seal Assembly, Oil, 4.756 inch OD . . . .6779911 1 2 4
4 Retainer, Output Bearing 6757555 1 1 2
5 Not Used ln This Group.
19 Gasket,BearingRetainer .....675g563 1 2 4
21 Bearing Assembly, Single-Row Ba[ . . .29041451 1 2 4
22 Not Used ln This Group.
24-26 Not Used ln This Group.
27 Washer, Flat, 541inch . . .109345 1 1 2 4
28 Bolt, 54r-'18 x V+inch . . .271577 1 1 2 4
29 Housing Assembly, Transfer Gear . . . .2952g627 1 1
'l 1
31 Housing, Transfer Gear . . .29528626 . 1
36 Plug, Pipe, 7+-18. Used Prior To 2952A626 Housing. . .23012035 2
36 Plug Assembly,TAa-2O. Used Starting With 29528626 Housing.
See SIL 20-TR-96 . .29SOOO34 2 2 48
37 Plug, square Head Pipe, v+-14. Used prior To 29528626 Housing. . . .29017977 1 1 24
37 Plug Assembly,llha-12. Used Starting With 29528626 Housing.
See SIL20-TR-96 . .29525049 1 1 2 4
51 Cover, lnspection 6770g7g 2 2 2 4

* Serviced Only As An Assembly Not Available As A Derail parr.


-

22-2.6 Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
GTALOG

GROUP L
Transfer Gear Housing And Speedomete r,Figwe 22
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART ISPARES FOR
UNITS
NOMENCLATURE NO. REQ 1-3 +r0 tl-25
3 SealAssembly, Oi1,5.256 inch OD
4 Retainer,OutputBearing 6773311 'l
124
.....6757555 1 112
5 Not Used ln This Group.
6 Retainer, Bearing
7 Boll, t/z-20 x 11/q inch
. . . 6757585 1112
455012 2248
8 Lockstrip
6755269 't124
I Retainer, Output Shaft 6769476 1112
10 Shim, 0.025 inch
10 Shim, 0.005 inch
6772140 AR,I 24
21 Bearing Assembly, Single-Row Ball
6772141 AR124
22 Not Used ln This Group.
. . .23041451 1124
23 Bearing Assembly, Single-Row Ball .. .23047957
24-25 Not Used ln This Group.
29 Housing Assembly, Transfer Gear . .. .29528627 1
31 Housing, Transfer Gear
36 Plug Assembly,TAa-20 . . .
..29528626 ' 1

37 Plug Assembly, 11/t a-12 .


29500034 2 48
29525049 't
24

Copyright 2003 Genenl Morors Corp.


@
22-2.7
ALLISON s000/6000 SERIES O!',F-HTGHWAY TRANSMTSSTONS PARTS CATALOG

N
v07422

Figure 23. Transier Gear

23-t.r Coplright O 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS (TATALOG

GROUP A
Transfer Gear, Figure 23

REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATT]RE NO. REQ 1-3 L10 tt_25
1 Bearing Kit. Kit Contains 25047974 Ball Bearing Assembly
and
29507726tnstructionSheet.. ....Z}SOZ728 2 2 4 8
2 Gear,TransferDrivelnput . ...6ggg5g0
3 BearingAssembly,Roller. ....29590100
1

2
1

2
1

4
2
8
4 Gear Assembly, Transfer Drive ldler
. . . 6837349 1 2
Gear, Transfer Drive ldler .
1 1
5
6837350 1
6 Plug, Transfer Drive ldler Gear
. . . 6757536 1
7 Spacer, Transfer Drive Output Gear,
2.78OlDx3.760ODxO.71Zinch.. .....6157534
8-9 Not Used ln This Group.
10 Shaft, Transfer Drive Output .. . 6774044 2
11 Gear, Transfer Drive Output .. . 2gl12g2g
1

1 1
1 1

1 2
12 Spacer, Transfer Drive Output Gear,
2.78OtD x3.760 ODxO.ZlZinch .. .....6757594
13 Bearing Assembly, Single-Row Ball . .
. 2gO47gS7
1 1 1 2
14 1 1 2 4
Spacer, Transfer Drive Output Bearing,
2.520 tD x 3.515 OD x 1.460 inch . .
15-20 Not Used ln This Group.
6770672 1

GROUP B
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive rnput. when RepracingizTgogzrransfer
Drive
lnput Gear With 230470g7 Gear, Also Replace 6779035
Main
Output Shaft With 2}O47OBB Shaft. . . .
10 Not Used ln This Group.
23047087 11 2
12 spacer, Transfer Drive output shatt, 3.360 lD x 4 oD x 0.965 inch
13-14 Not Used ln This Group.
. . . 6759g14 11 2

GROUP C
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive lnput. when Repracing 67790g2 Transfer
Drive
lnput Gear With 2gO47Og7 Gear, Also Replace 6779035 Main
OutputShaftWithzgO4ZOBBShaft.. .....2gO47O87 12
7 spacer, Transfer Drive output shaft, 3.360 lD x 4 oD x 0.965 inch
10 Not Used ln This Group.
. . . 6759314 12
14 Not Used ln This Group.

r Serviced Only As An Assembly Not Available As A Detait part.


-

Copyright O 2m3 General Moton Corp.


23-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF ,$3] SPARES FOR I]NITS
NO. NOMENCLATURE REQ 1-3 4-10 rt-25
7 Spacer, Transfer Drive Output Shaft, 3.360 lD x 4 OD x 0.965 inch . . . 67S93i4 1112
10 Not Used ln This Group.
14 Not Used ln This Group.

GROUP E
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
7 Spacer, Transfer Drive Output Shaft, 3.360 lD x 4 OD x 0.965 inch . . .6759314
10 Not Used ln This Group.

GROUP F
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive lnput. When Replacing 6779082 Transfer Drive
lnput Gear With 23047087 Gear, Also Replace 6779035 Main
Output Shaft With 23047088 Shaft. . .. . . .2}O47OB7 1

8 Shaft, Transfer Drive Output . . .6770646 1

10 Not Used ln This Group.


14 Not Used ln This Group.
17 Shim,0.025inch.. ....6722140 AR 1 2 4
17 Shim,0.005inch.. ....6772141 AR 'l 2 4
18 Retainer, Output Shaft . .6769476 1 1
.l
2
19 Lockstrip 6755269 1 1 2 4
20 Boll, t/z-20 x 17+ inch . . 455012 2 2 4 8

GROUP G
Transfer Gear, Figure 23
Same As Group A, Except For Parts Listed Below.
2 Gear, Transfer Drive lnput. When Replacing 6779082 Transfer Drive
lnput Gear With 23047087 Gear, Atso Reptace 6779035 Main
Output Shaft With 23047088 Shaft. . . . . ..21O4ZOB7 12
9 Output
Shaft, Transfer Drive . . .67T0094 12
10 Not Used ln This Group.
14 Not Used ln This Group.
17 Shim,0.025inch.. ....6222140 AR 1 2 4
17 Shim,0.005inch.. ....6172141 AR 1 2 4
18 Retainer, Output Shaft . .6769476 1 1 1 2

(continued on next page)

r*i No LongerAvailable FromATD.

23-2.2 Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G lcont,d)
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
REF RECOMMENDED
PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
19 Lockstrip . . 6755269 1 1 2 4
20 Bolt, t/z-2O x 11/q inch . . 455012 2 2 4 I

GROUP H
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
10-14 Not Used ln This Group.
15 Gear, Transfer Drive Output . . . 6gg40g2 1112
16 Bearing Assembly, Tapered Roller . .. . g4g71g7 1'f24

GROUP J
Transfer Gear, Figure 23
Same As Group A, Except For parts Listed Below.
2 Gear, Transfer Drive lnput.
9
.....23047087 1112
Shatt, Transfer Drive Output .6770094 1112
10 Not Used ln This Group.
13-16 Not Used ln This Group.
17 Shim,0.025 inch 6772140 AR 1 2 4
17 Shim, 0.005 inch .....6772141 AR 1 2 4
18 Retainer, Output Shaft . . . .6769476 1 1 1 2
19 Lockstrip 6755269 1 1 2 4
20 Boll, 1/2-20 x 11/q inch 455012 2 2 4 8

Copyright cenenl Moton Cor?.


@ 20O3
23-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

6-i
^\- [-,,
.'/ ,

V07973.00.00.ep6

Figure 24. Transfer Gear Housing Cover And Speedometer

24-t.L Copyright @ 2003 Geneml Motors Corp. 20030901


ALLTSON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CATALOG

GROUP A
Transfer Gear Housing CoverAnd Speedometer, Figure24
REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 +r0 1l-25
1 Gasket, Transfer Gear Housing Cover . 6756313 124
2 Cover, Transfer Gear Housing . 6771509
1

1 111
3 Not Used ln This Group.
4 Lockwasher, l/z inch . . . 10g323 26 26 52 104
5 Bolt, 1/z-13x1{+inch ..
flgilB7 26 26 52 104
6 Gasket,BearingRetainer .....675g56g 1 124
7-1O Not Used ln This Group.
11 Lockwasher, l/zinch ... 103923 6 61224
12 Boll,1/2-13x11/2inch .. fi6725 6 61224
13 Not Used ln This Group.
14 Retainer Assembly, Output Bearing . . . 6768g7g
15 Retainer, Output Bearing . . 676gg77
1

'l
16 SeatAssembty, Oit, 4.756 inch OD 6779911 2 4
17 Stinger,4.766inchOD... .6757563
1

'l
1

2 4
18 Nipple, Seal Drain, 1/q-18x4 inch . ... . 11gZ4Z
1

2
19 Shaft,SpeedometerDrive.. ...6757602
1 1 1

2
20 Gasket, Speedometer Drive Sleeve . . . 552g6g
1 1 1

2
1 4
21 Spacer, e4l lD x 2VszOD x Q6z inch . . . . 2222651
1

2 4
22 Sleeve Assembly, Speedometer Drive . 676g536
1

1
1

23 SeatAssembty, Oit, 0.691 inch OD 6768417 2


1 4
24 Washer, Thrust, g6lD x lVteOD x ysz inch 676g41g
1

2
1 4
25 Sleeve,speedometerDrive. .....ZO4gSg7
1

2
26 Screw Assembly, Spring Lock, yro-18 xTbinch 29016147 2
1 1

2
1

4 8
27 Not Used ln This Group.

GROUP B
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing . 6lZgOgT
11-12 Not Used ln This Group.
14-18 Not Used ln This Group.

GROUP C
Transfer Gear Housing cover And Speedome ter, Figure 24
Same As Group A, Except For parts Listed Below.
2 Cover, Transfer Gear Housing . 6gg407g 1 111
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective .23015620 AR 124
7 Shim, Bearing Retainer, 0.010 inch, Selective .23015621 AR 124

(continued on next page)

' Serviced Only As An Assembly


- Not Available As A Detail part.
** Not Serviced As An Assembly Order Detail parts.
-
20030901
Copyright O 2003 Geneml Motors Corp.
24-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C @ont'd)
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]MTS
NO. NOMENCLATURE NO. REQ l-3 ,L10 tt-25
7 Shim, Bearing Retainer,0.020 inch, Selective .2g015622 AR124
7 Shim, Bearing Retainer,0.040 inch, Selective .23015623 AR124
8 Plate, Bearing Retainer .9016152 11't2
9 O-ring,6.484inchlD.... .....6884080 1124
10 Retainer, Bearing 6gg4079 1112
12 Bolt, 1/2-13 x 17e inch . . 179886 661224
13 Shield, Magnetic Pickup 6837321 1112
14-18 Not Used ln This Group.

GROUP D
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
10 Retainer, Bearing 67575g5 1 1
'l
2
12 Bolt,1/2-13 x 1Va inch . . 179894 6 6 't2 24
1zt-18 Not Used ln This Group.

GROUP E
Transfer Gear Housing CoverAnd Speedometer, Figure24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .67Z90g7

GROUP F
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .6779097 1 1 1 1
10 Retainer, Bearing 67575g5 1 1 1 2
12 Bolt,1/2-13 x 1?8 inch . . 17ggg4 6 6 12 24
14-18 Not Used ln This Group.

'r^ 't', Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 t, s
2 Cover, Transfer Gear Housing .23017579 1 1
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective 23015620 AR 1 2 4
7 Shim, Bearing Retainer,0.010 inch, Selective 23015621 AR 1 2 4
7 Shim, Bearing Retainer,0.020 inch, Selective 23015622 AR 1 2 4
7 Shim, Bearing Retainer,0.040 inch, Selective 23015623 AR 1 2 4
10 Retainer, Bearing 29538482
't2
1 1 1 2
Boll, 1/2-13 x 1S4l inch 1 79886 b 6 12 24
13 Shield, Magnetic Pickup 6837321 1 1 1 2
14-18 Not Used ln This Group.

GROUP H
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
13 Shield, Magnetic pickup 68gZ921 1

GROUP J
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing . 67ZWg7 1 1
10 Retainer,Bearing .....67575g5 1 1
1

1 2
1

12 Boll,1/2-13 x 1e,t inch . . fig}B4 6 6 12 24


13 Shield, Magnetic pickup ffig7g}1 1 1 1 2
1z$-18 Not Used ln This Group.

GROUP K
Transfer Gear Housing coverAnd Speedometer, Figure24
Same As Group A, Except For parts Listed Below.
2 Cover, Transfer Gear Housing . ZgO17S7g
6 Not Used ln This Group.
7 Shim, Bearing Retainer,0.003 inch, Selective . 23015620 4R124
7 Shim, Bearing Retainer,0.010 inch, Selective . 8015621 AR124
7 Shim, Bearing Retainer,0.020 inch, Selective . 2A015622 AR124
7 Shim, Bearing Retainer,0.040 inch, Selective . 2301562g 4R124
10 Retainer,Bearing .....ZgSgg4Bz 1112
12 Boll, t/z-13 x 198 inch . . 179886 661224
13 Shield, Magnetic pickup 6894g2.l 1112
(continued on next page)

20030901 Copyright Genenl Motors Corp.


@ 20O3
24-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP K @ont,d)
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.

RE[' PART
RECON,IMENDED
NO. NOMENCLATURE NO.
SPARES FOR LINITS
REQ r-3 !l-10 ttJs
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771900

GROUP L
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
10 Retainer, Bearing 67575g5 1 1 1 2
12 inch
Boll r/z-13 x lfft . . 179g84 6 6 12 24
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771300 2

GROUP M
Transfer Gear Housing CoverAnd Speedometer,Figtre 24
Same As Group A, Except For Parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing .67T9037 11 1
11-12 Not Used ln This Group.
13 Shield, Magnetic Pickup 68g7921 11 2
14-19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771gCD

GROUP N
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For Parts Listed Below.
10 Retainer, Bearing 67S75Bs 1 1 1 2
12 inch
Boll,1/2-13 x 136 . . 179884 6 o 12 24
13 Shield, MagneticPickup 6837921 1 1 1 2
1zl-19 Not Used tn This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . . .6771g00 1

24-2.4 Coplright O 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG

GROUP P
Transfer Gear Housing CoverAnd Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +r0 tt-25
13 Shield, Magnetic Pickup ...6837321 1
19 Not Used ln This Group.
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive 677't300

GROUP Q
Transfer Gear Housing Cover And Speedometer, Figure 24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing
10 Retainer, Bearing
6779037 1111
12 Boll, t/z-13 x 17e inch
6757585 1112
13 Shield, Magnetic Pickup
179884 661224
14-19 Not Used ln This Group.
6837321 1112
21-25 Not Used ln This Group.

GROUP R
Transfer Gear Housing CoverAnd Speedometer, Figwe24
Same As Group A, Except For parts Listed Below.
2 Not Used ln This Group.
3 Cover, Transfer Gear Housing
12 Bolt, t/z-13 x 17+ inch
6779037 1111
13 Shield, Magnetic Pickup
1 79884 661224
14-19 Not Used ln This Group.
.6837321 1112
21-25 Not Used ln This Group.
27 Cover, Speedometer Drive . . 6771300

Copyright 2003 Gerenl Motore Corp.


@
24-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 25. Disconnect Clutch

25-r.r CopFight @ 2003 ceneral Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A
Disconnect Clutch, Figure 25
REF RECOMMENDED
PART SPARESFORT]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25
1 Coupling, Output Drive . 6779036 1112
2 Ring,Retaining,External,2.593inchlD.... ..6754gg5 1124
3 Gasket, Disconnect Clutch Housing Adapter . . 6779098 1124
4 Adapter, DisconnectClutchHousing .... ....6779039 1112
5 Gasket, Disconnect Clutch Housing . . . 6772012 1124
6 Not Used ln This Group.
7 Housing, Disconnect Clutch . . . 6779041 1112
8 Lockwasher, l/z inch . . . 103923 661224
9 Bolt, 1/z-13 x 19+ inch . . figggl 661224
10 Fork, Shifter, DisconnectClutch . .....ZAO1Z}S2 1112
11 Rod wiper And oir sear Kit. Kit contains 29014065 Rod wiper And
23014064 oil seat Assembty, 1.878 inch oD. see stl 6-TR-82. . . zao14g4B 1124
12 Shaft, Disconnect Clutch Shifter Fork . . 6755199 1112
13 Ring, Retaining, External, 1.030 inch lD .... . . 6751633 't124
14 BearingAssembly,Roller. ....6754789 1124
15 Coupling,Disconnect ..6751630 1112
16 Shaft, Output ...6756388 1112
17 Spring, Detent, tAe ODxz1/ainch .....5121417 1124
18 Ball,Detent, 1/zinch ...145657 2248
19 Bearing Assembly, Single-Row Ball . . . ZAO47}77 't124
20 Gasket, Bearing Retainer .....6755622 1124
Retainer, OutputBearing .....6772011
2',1
1112
22 Lockwasher, l/zinch ..
. 1OgA23 661224
23 Boll,'t/z-13x11/zinch .. 179gg5 661224
24 SealAssembly, Oit,4.756 inch OD . . . .6279A11 1124
25 Not Used ln This Group.
26 Bearing Assembly, Single-Row Ball . . . Z}SO271O 1124
27 Shaft, Transfer Drive Output. When Replacing 29503131 Transfer
Drive Output Shaft With 6880778 Shafl, Atso Reptace
29503132 output Drive coupring with 6880776 coupting. 6880778
28 Not Used ln This Group.
29 Adapter, DisconnectClutch Housing ....
30 Gasket,DisconnectClutchHousing....
....677200g 11 12
31 Housing,DisconnectClutch.
.....6772012 11 24
32 Lockwasher, l/zinch
..6779041 11 12
33 Boll,1/2-13x2{ainch
.. . 103323 66 12 24
. flgilg2
. 66 12 24
34 Fork, Shifter, DisconnectClutch . .....2g}12g52
35 Rod wiper And oit seat Kit. Kit c,ontains 23014065 Rod wiper And
11 12
23014064 oilseatAssembly, 1.878 inch oD. see stl
36 Shaft, Disconnect Clutch Shifter Fork . .
6-TR-82. . . 23014948 1 1 24
37 Ring,Retaining,External,1.030inchlD....
675519g 1 1 12
38 BearingAssembly,Roller.
..675163A 1 1 24
39 Coupling,Disconnect
....67547g9 1 1 24
40 Shaft, Output
..6751690 1 1 12
41 Spring, Detent, zAaODxzl/einch
. .. 6756988 1 1 12
.....5171412 1 1 24
(continued on next page)

20030901 Copyright @ 2003 Genenl Motors Corp. 25-2.t


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A @ont,d)
Disconnect Clutch, Figure 25
REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4--tD tt-25
42 Ball, Detent, 1/zinch
43
. . . .145652 2 248
Bearing Assembly, Single-Row Ball . . .ZgO4ZgZ7 .l
112
44 Gasket, Bearing Retainer .....6255672 1 124
45 Retainer, OutputBearing 6772011 1 1't2
46 Lockwasher, Vzinch ...103323 6 61224
47 Boll, V2-13 x 1l/zinch . . 179885 6 61224
48 SealAssembty, Oit,4.756 inch OD . . . .6779A11 1 124
49 Bearing Assembly, Single-Row Ball . . .Z1O414S1 1 't24
50 Coupling, Output Drive. When Replacing 29509131 Output
Drive Coupling With 6890776 Coupling, Also Replace
29503131 Transfer Drive output shaft with 6gg0778 shaft. . . . . .6880776
1 1 1 2
51 Ring, Retaining, External, 2.32ginch lD . . . . ..6750259 'l
1 2 4
52 Not Used ln This Group.
53 Adapter,DisconnectClutchHousing.... .....6TZ200} 1 112
54 Gasket, Disconnect Clutch Housing . . . 6772012 1 124
55 Housing, Disconnect Clutch . . .6779041 1 112
56 Lockwasher, Vzinch ...109323 6 61224
57 Bolt,1/2-13x2ainch ..fig}gz 6 61224
58 Fork, Shifter,DisconnectClutch . .....2g}12g52 1 112
59 Rod wiper And oir sear Kit. Kit contains 23014065 Rod wiper And
23014064. oitSeatAssembty, 1.878 inch oD. See stl 6-TR-82. . .2go14g4B 1 124
60 Shaft, Disconnect Ctutch Shifter Fork . . 6755193 1 112
61 Ring, Retaining, Externat, 1.030 inch tD . . . . ..67516g3 1 124
62 BearingAssembty,Roiler. ....625478s 1 124
63 Coupling, Disconnect . . .6751630 1 112
64 Shaft, Outpur . . .6756388 1 112
65 Spring, Detent, 7Aa oD x 2.r/a inch . . . . . 5171417 1 124
66 Ball, Detent, 1/2inch .. . .145657 2 248
67 Bearing Assembly, Single-Row Ball . . . ZgO4Zg77 1 112
68 Gasket,BearingRetainer .....6755672 1 124
69 Retainer, Output Bearing 6772011 1 112
70 Lockwasher, Vzinch ...103923 6 61224
7'l Bolt,1/2-13x11/2inch. ..17ggg5 6 6 't2 24
72 Seal Assembty, Oit, 4.756 inch OD . . . .6729g11 1 124

GROUP B
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
26 Bearing Assembty, Single-Row Bail . . .2gO47gBO 1124
27 Shaft, Transfer Drive Output. Used prior To S/N 311OOggO32.
See SIL 62-TR-8't . .6759323 1112
28 shaft, Transfer Drive output. used starting with s/N 3110088032. . . .6z7904g 1112
49-72 Not Used ln This Group.

a< ta
Copyright O 2003 General Motore Corp.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

GROUP C
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
26-27 Not Used ln This Group
2948 Not Used ln This Ororp.
49 Bearing Assembly, Single-Row Ball
50-51 Not Used tn This Group.
. . .23047980 24
52 Shaft, Transfer Drive Output
6759323 12
GROUP D
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
1-24 Not Used ln This Group.
26-,27 Not Used ln This Group.
29-48 Not Used ln This Group.
49 Bearing Assembly, Single-Row Ball . . . ZAO4T}ilO 1124
50-51 Not Used ln This Group.
52 Shaft, Transfer DriveOutput . . . 6759323 1112

GROUP E
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
7 Not Used ln This Group.
10-24 Not Used ln This Group.
25 Retainer, Bearing
....6757585
26-72 Not Used ln This Group.

GROUP F
Disconnect Clutch, Figure 25
Same As Group A, Except For parts Listed Below.
5 Not Used ln This Group.
6 Gasket, Disconnect Clutch Housing
10-24 Not Used ln This Group.
. . . 6779038 1124
25 Retainer, Bearing .....6757585 1't12
26-72 Not Used ln This Group.

Copyright @ 2003 Genenl Motors Corp


25-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C TALOG

GROUP G
Disconnect Clutch, Figure 25
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR LTNITS
NO. NOMENCLATURE NO. REQ 1-3 1-t0 tt-25
26-72 Not Used ln This Group.

25-2.4 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSI\4

Figure 26A. Oit pan

20030901
Copyright 2003 General Morom Corp.
@
26--t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C,{TALOG

)'"',

Figure 268. Oil Pan

26-t.2 Copyright @ 2003 General Moton Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A
Oil Pan, Figure 26,4.
5 Inch Pan, Right-Side Screen
RECOMMENDED
REF PART SPARES FORT]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
1 Gasket, Oil Pan .6758497 1 124
2 PanAssembty,Oit ... ..2}SZSO27 1 112
3 Pan, Oil . . .29525026 'l
4 Shield,OitStrainer..... ..675g47g 112
5 Gasket, Oil Strainer Cover . . . .6gg2702 124
6 Oil Strainer And Magnet Assembly . . . . 29011216 112
7 Bolt, l/q-20 x 541 inch 186630 124
8 Lockwasher, 1/tinch 103319 124
9 Bracket, Magnet ...29011194 112
'10 Magnet ....23011195 112
11 OilStrainerAssembly ....23011196 112
12 Bolt, 1/4-20 x i4l inch . . 1g6630 124
13-16 Not Used ln This Group.
17 Lockwasher, ?8 inch . . . 103321 6 61224
18 Bolt,94l-16x76inch ...179g3g 6 61224
19 Plug, Square Hd Pipe, Va-14. Used prior To
29525O24,29525O26,And29525028pans. .....29017372
19 Plug Assembly,ltAa-'12. Used Starting With
29525o24,2952so26, And 29525028 pans. see stl 20-TR-96. . .2gs2so4g 1124
20 Lockwasher, g4l inch . . . 103g21 44818
21 Bott,34l-16x5inch ....9418964 44818
22 Screw Assembly, Spring Lock,94l-16 x 1ilp inch . . . . . 23016149 24 24 48 96
23-25 Not Used ln This Group.

GROUP B
Oil Pan, Figure 26A
5 Inch Pan, Left-Side Screen
Same As Group A, Except For Parts Listed Below.
24 Not Used ln This Group.
23 PanAssembly,Oil . ....2gSzSOZs 1
24 Pan,Oil ...2}SZSO24 1
25 Shield, OilStrainer .67584Z9 1

* Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright O 2003 General Motors Corp. 26-2.1


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Oil Pan, Figure 26,{
8 Inch Pan, Right-Side Screen
Same As Group A, Except For Parts Listed Below.

REF RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 ll-25
2 Pan Assembly, Oil . 29525029 1 't 12
3 Pan, Oil 29525028 1
6 Oil Strainer And Magnet Assembly . . . . Zg52OO4g 1
11-12 Not Used ln This Group.
13 OilStrainerAssembly .....2g52OO44 1 1 1 2
14 Gasket, OilStrainer 29520046 .t
1 2 4
15 Cover, OilStrainer .2}S2OO47 1 1 1 2
16 Locknut, qb-24 . ...29014107 1 1 2 4

GROUP D
Oil Pan, Figure 268
Dual-Drain Cover
1 Gasket, Oil Drain Cover. 6833619 112 4
2 Lockwasher, ?8 inch 103321 28 28 56 112
3 Bolt,94r-16 xTftinch 179838 28 28 56 112
4 Cover, Oil Drain 2301 6068 111 2
5 Not Used ln This Group.
b Clamp,Hose. ..675g557 4 4 8 16
7 Hose,Drain ....675g4g6 2 2 4 8

GROUP E
Oil Pan, Figure 268
Single-Drain Cover
Same As Group D, Except For Parts Listed Below.
1 Gasket, OilDrain Cover. 676g9g1
4 Not Used ln This Group.
5 Cover, Oil Drain .6768989 1112
6 Clamp,Hose. ..6758557 2248
7 Hose,Drain ....67594g6 1124

t Serviced Only As An Assembly Not Available As A Detail part.


-

26-2.2 Copyright O 2003 ceneral Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP A
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Direct Mount Oil Filter
REF RECOMMENDED
PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
1 Bolt, 7Aa-14 x 7 inch . . . 9415092 ** 5 5 10 20
2 Washer, Flat,Tha inch . . g4ZZB4g 9 9 18 36
3 Bolt, 7Aa-14 x 4t/z inch . 29525012 z 2 48
4 Gasket, Oil Filter Base .
6770521 1 1 24
5 Bolt, Hexlock, 7/.ra-'14 xll/2inch g4OgO45 z 2 48
6 Body Assembly, Main pressure Regulator Valve .
. . . .2}S2SO4O 12
7 Ptug, pipe, t/+-18. Used prior To 29525039 Body. . . . . . . 230120g5 1
1 1

24
7 Plug Assembly, pressure Tap,t7.16-2g. Used Starting With
1

29525009 Body. See StL 2O_TR-96 . . . 29SOOO34 1


8 124
Screw, Hex Socket Set, yro-1g x lT&zinch g4177g7 1 124
9 Body, Main pressure Regulator Valve . . . 29525039 .l
11't
10 Valve Assembly, Main pressure Regulator
6770075 .l
112
't 1
Stop, Main pressure Regulator Valve . . . . 675g907
12 Spring, Main pressure Regulator Valve, 0.g00 oD x 4t/zinch . . .
1 112
67sg5og 't24
13 Shim, Selective, 0.049 inch . . . . . .6268264
1

AFI 248
13 Shim,Selective,O.O?4inch.. ....6769783 AR 248
14 Plug, Main pressure Regulator
Valve . . . 67766g0 112
15 Gasket,AnnularCopper,t.4O6lDxlT+inchOD... ....6760112
1

1 't24
16 Plug,1e,t-12 6758461 1 124
17 Gasket, Main pressure Regulator Valve Body . 23016548 1 124
18 .t747
Filter Assembly, Oil. Service 2501 O.n Fifter Assembly
With 29530556 Fitter Assembty. See StL 22_TR_84 And
sll 12-TR-93 25011747 .'*
Gasket, Bypass Valve plug
1
19 SS774Z7 2
1 4
20 Gasket, Pressure Switch . . SS7Z4Z} l
1
'l
2 4
21 Element Assembly, Oil Filter . . . . . 2fo1119g
,22 Sealring,Fitter.. .....55reIe
z 2 4 8
2
23 Gasket, Oit Fitter Center Stud . . . . 5573960 z
2
2
4
b
8
20
24-51 Not Used ln This Group.

GROUP B
Main_pressure Regulator valve And oil Filter, Figure 27A
Direct Mount Oil FilterWith Variable Torque Converter Stator Control Valve
Same As Group A, Except For parts Listed Below.
'l Bolt, TAa-14xl1/qinch
.. l4gg r*t
g41 5
5 Bolt, 7Aa-14 x 41/z incn . Z}SZ5OIZ Z
24 O-ring,0.612inchtD.... z 4 I
.....6709225 1 1 2 4
25 Gasket, Variable Stator Control Valve Adapter . 23016ilg 1 2 4
26 Adapter Assembly, Variable Stator Control Valve . . . . . 617g492 .**
1

27 Tube, Jumper .. . . .
677g417 **
1

28 Pin, Dowel, z/16x7/16 inch .. . ....141255


1

5 5 10 20

(continued on next page)

*** No l,onger Available From ATD.

20030901 Copyright O 2003 Genenl Moton Corp.


27-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C TALOG
GROUP B (cont'd)
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve
Same As Group A, Except For parts Listed Below.

REF
RECOMMENDED
PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 4-tO ll-25
29 Adapter, Variable Stator Control Valve . . .672g479 1
30 Gasket, Variable Stator Control Valve Body . . .677g451 1 124
31 Spring, Check Ball Return, yro OD x 0.710 inch . . . . . .627g422 1
32 Ball, Check, 7re inch . . .6880187 1 124
33 Body Assembly, Variable Stator Control Valve .6229647 1
34 Body, Variable Stator Control Valve . . . . . .6779645 1
35 Gasket, Annular Copper, 0.885lD x 1.115 inch OD . . . . .6772740 1 1 2 4
36 Plug, Cutotf, Variable Stator Control Valve 6m152g 1 1 1 2
37 O-ring,0.3&linchtD... ..6750558 1
'l
2 4
38 Plug,CutoffValveRetainer.... ..677192g 1 1 1 2
39 Valve, Variable Stator Control . . . .6Z7A4}0 1 1 2
40 Spring, Variable Stator Control Valve,
0.930 inch OD x 4.450 inch. . . 6830323 1
41 Washer ....670A2,12 1 1 24
42 PlugAssembty,VatveStop. .....6728411 1 1 12
43 Plug, Square Socket Pipe,1/4-27 444654 3 3 612
44 Washer, Flat, q4r inch . . .9422847 5 5 10 20
45 Bolt, e/€-16 x2t/tinch . .179g4g 5 5 10 20

GROUP C
Main Pressure Regulator Valve And Oil Filter, Figure 27A
Reversed Direct Mount Filter
Same As Group A, Except For parts Listed Below.
1 Bolt, TAa-14x&qinch ..ZZ44gg *r* 4
2 Washer, Flat,l/rs inch .. g4Z2B4g 16 16 32 u
3 Bolt, 7Aa-14 x Stla inch . ..1g7425 ru g
5 Bolt, Hexlock, 7/16-14 x3r/zinch 9409045 3 3 6 12
46 Adapter, Oil Filter, Reversed Filter lnstallation .. . . . . .6ZZTZ90 1 1 1 1
47 Plug, Square Head Pipe, y4-'t4 . ZgOlTgZt 1 1 2 4
48 Bolt, Hexlock,z/ts-14x1r/zinch 9416011 1
'l
2 4
49 Boll,7A6-14x4inch ....11gg74 *r* g
50 Blc,ll,7A6-14 x 67+ inch . .4S13Og *r z
51 Gasket, Oil Filter Adapter . . . . .6270521 1 4

tr Not Serviced As An Assembly parts.


ttr - Order Detail
No l.onger Available From ATD.

27-2.2 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

REVERSED FILTER INSTALLATION

R-sa
t
o-37
9-ru
V,es
{sqt
.$

a-
\_

Figure 27A. Main Pressure RegulatorValve And Oit Fitter

Copyright @ 2m3 Geneml Motom Corp. 27-r.l


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

MOUNTING

i>
,r,
SURFACE

\
cl I

I
rtl
ct
)t
)

l>t
I
I
I
I
I

i),1

Figure 27B, Main Pressure RegulatorValve And Oil Filter

27-r.2 Copyrigbt @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Main Pressure RegulatorValve And Oil Filter, Figure 27A
Reversed Direct Mount Filter
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
1 Bolt, zAa-14 x 2 inch . . .2SO4S4Z1 ,*, 4
2 Washer, Flal,zAa inch . . g4Z2B4g 16 't6 64
3 Bolt, zAa-14x21/2inch .23045474 *'* 3
5 Bolt, Hexlock, 7/16-14 x 3/z inch 9409045 3 12
'18 Filter Assembly, Oit. See SIL 22-TR-84, StL 2-TR-86, And
stl 12-TR-93 29530556 1 1 1 2
46 Adapter,oilFilter,ReversedFilterlnstallation... ....6773790 1 1 1 1
47 Plug, Square Head Pipe, Uq-14 . 23017g77 1 1 2 4
48 Bolt,tAa-14 x 11/zinch . 179862 1 1 2 4
49 Boll,TAa-14 x 4 inch . . .17gg74 *r* 3
50 Boll,TAa-|4 x 6tl+ inch . . 451309 *r* z
51 Gasket,OitFitterAdapter .....6770521 1 1

GROUP E
Main Pressure RegulatorValve And Oil Filter, Figure 27B
Direct Mount Oil Filter
1 Filter Assembly, Oil. See StL 22-TFl-84, StL 2-TR-86, And
stl 12-TR-93 29530556 1 1 't2
2 Bon,tAe-14 x 1v+ inch diffi,.. 2 2 48
3 Lockwasher,T/'tainch .....29509735'\) s 5 10 20
4 Bolt,tAa-14x41/2inch ....2}SZSO12 | g 3 612
5 Switch, Pressure Difterentiat, 35 psi. See StL .t2-TB-93 . . . 2952965Z i .t
1 24
6 Sealring, 88.20 mm lD. See StL 2-TH-86. . ?!O1S95O I Z 2 48
7 Element, Oil Filter. See StL 12-TR-93 . . . . . 295.t0910 2 2 48
I O-ring, 1.86o inch tD. See StL 2-TR-86. ffii55 2 2 48
I Bolt, Hexlock,TAa-14x31/2inch 9409045 4 4 816
10 Washer, Flal,7/16 inch . . g4?:2g4g 4 4 816
Body Assembly, Main Pressure Regulator Valve . . . . .2}S2SO4O
11
1 1 12
12 Screw, Hex Socket Set, y16-18 x1T&zinch 9417797 1 1 24
13 Plug, Pipe, t/+-18. Used prior To 29525039 Body. 2gO12OgS 1 1 24
13 Plug Assembly, Pressure Tap,t716-29. Used Starting With
29525039 Body. See StL 20-TFt-96 . . . 29500034 1 1 24
'14 Body, Main Pressure Regulator Valve . . . . 29525099 1 1 11
15 Valve Assembly, Main Pressure Regulator 67ZW7S 1 1 12
16 Stop, Main Pressure RegulatorValve . . . . 675g907 1 1 12
17 spring, Main Pressure Regulator Valve, 0.90o oD x 4t/z inch . . . 67sg5o8 1
,t
24
18 Shim,Selective,0.048inch.. ....67ffi2il AR 2 48
18 Shim,Selective,O.O?4inch.. ....6769783 AR 2 48
19 Plug, Main Pressure Regulator Valve . . . . 67766g0 1 1 12
20 Gasket, AnnularCopper, 1.406lDx 1Va inchOD .. .....6260112 1 1 24
21 Plug,1?8-12 6758461 1 1 24
(continued on next page)

rs No [nngerAvailable From AID.

20030901 Copyright @ 2003 Gereml Motom Corp. 27-2.3


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

GROUP E (cont,d1

Main Pressure Regulator Valve And Oil Filter, Figure 27B


Direct Mount Oil Filter
REF RECOMMENDED
PART SPARES FOR LINITS
NO. NOMENCLATURE NO. REQ l-3 4-10 tt-25
22 Gasket, Main Pressure Regulator Valve Body .2301654g 1 124
23-27 Not Used ln This Group.

GROUP F
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.
1-8 Not Used ln This Group.
9 Bolt, Hexlock, 7Aa-14 x31/zinch 9409045 7 7 14 28
10 Washer, Flat,zAa inch . . g4}2g4g 7 7 14 28
23 Filter Assembty, Oit. See StL 22-TR-e4, SIL 2-TR-86, And
SIL 12-TH-93 2rsenssz 1 2
24 Element, oit Fitter. see stl 2-TR-86 And stl 12-TR-93 . . .29510912 1
1

2
1

4
25 O-ring,4.734inch tD ... 1
1

2 4
26 Switch, Pressure Differential, s5 psi. See SlL l2-TH-93. . . . . . . . .m 1
1

1 2 4
27 Plug Assembly, Shipping, 1rb-12 .... .rffi, 2 2 2 4

GROUP G
Main Pressure Regulator valve And oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.
9 Bolt, Hexlock, TAe-14x3l/zinch 9409045 7 7 14 28
10 Washer, Flat,tAa inch . . g421g4g 7 7 14 28

GROUP H
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Main Pressure Regulator Valve Only
Same As Group E, Except For parts Listed Below.
1-8 Not Used ln This Group.
9 Bolt, Hexlock, The-14 x 31/z inch 9409045 7 14 28
10 Washer, Flat, Tro inch 9422848 7 14 28

27-2.4 Copyright @ 2m3 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

GROUP J
Main Pressure Regulator Valve And Oil Filter, Figure 27B
Remote Mount Oil Filter
Same As Group E, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +10 tt-25
1-8 Not Used ln This Group.
I Bolt, Hexlock, 7/.ra-'l 4 x 3Vz inch .....9409045 7 7 14 28
10 Washer, Flat, z/ro inch
9422848 7 7 14 28
23 Filter Assembly, Oil
29542419 'l
1 'l
2
24 Element, OilFilter
2951 091 2 1 1 2 4
25 O-ring,4.734 inch lD 2301 8958 1 1 2 4
26 Switch, PressureDifferential,35psi . ....29529657 'l
1 2 4
27 PlugAssembly,shipping, 1%-12 .....29519129 2 2 2 4

CopFight @ 2003 Geneml Motom Corp.


27-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

27-2.6 Copyright @ 2003 General Motore Corp-


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

;P
3

ip
4

--t 6-'s
I =-<b 9--'o
8
+ g-,,
=-g 6--r,
6$-.-.--,,
fr16
g LFIU
I
vz)
.a -y
l./
A

17

,g
Y07425

Figure 28A. Lockup ControlVatve (Hydrautic)

20030901
Copyright @ 2003 Geneml Molors Corp.
28-1.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 288. Lockup ControlValve (CEC)

28-1.2 Coplright @ 2003 Geneml Motors Corp. 2003090 r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

GROUP A
Lockup Control Valve, Figure 2gA
Hydraulic 1570 rpm Lockup Out
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ l-3 +10 tt-25
1 Gasket, Lockup Control Valve Body
. . . 6880g60 't24
2 Lockwasher, ?g inch . .
1

3 Bolt, ?b-16 x 2{qinch


. 109321 9 91836
4 Bolt, 9,8-16 x 11/qinch
. . 1798so 7 71428
. . figg41 2 248
5 Body Assembly, Lockup Control Valve .
6 Body, Lockup Control Valve.
2952g61g 1 112
7
. . . . .2gS2gS34 1 111
Valve,Lockupcutoff . ....6771929 112
8 Plug, Lockup Cutoff Valve
1

9 O-ring,1.036inchtD
. 6759373 1 112
.....67il333 124
10 Valve, Lockup Control
1

11 Shim, 0.025 inch . .


. . . .6170029 1 112
12 Not Used ln This Group.
6772137 AR 248
13 Spring, Lockup Control Valve, 0.530 lD x 2.650 inch . . . . 6769252
14 Plug,LockupControlValve. .....6758543
1 1 2 4
15 O-ring,0.729inchtD... ..6771OOs
1 1 1 2
16 Pin, Spring, V.rcx? inch . .
. Z7gg21
1 1 2 4
2 2 4
17 Plug, Hex Socket pipe, 1/t-22. Used prior To 2952g534 And 8

29528620 Bodies. ....23014911 3


17 Plug Assembly,:tb-24. Used Starting With 29528534 And
12

29528620 Bodies. See StL 20-TR-96. .....29525044 3 12


18 Not Used ln This Group.
19 Valve Assembly, Check
29536843 'l
4
20 Switch Assembly, lnhibitor
....6835635
1

1 1 4

GROUP B
Lockup Control Valve, Figure 2gA
Hydraulic 1200 rpm Lockup Out
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve . it1
23O4S5O1
13 Spring, Lockup Controt Vatve, 0.530 tD x 2.840 inch . . . . 23045499 1124

GROUP C
Lockup Control Valve, Figure 28A
Hydraulic l4Z0 rpmlockup Out
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve .
23015049 *r1
13 Spring, Lockup Control Valve, 0.530 lD x 2.560 inch . . . . 6775812 1124

t Not Serviced As An Assembly Order Detail parts.


-

2n30901 Copyright @ 2003 Geneml Motors Corp.


28-2.r
ALLISON 5000/6000 SERIES OFF-HTGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Lockup Control Valve, Figure 28A
Hydraulic 1650 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF -$3: SPARES FOR TINITS
NO. NOMENCLATURE REQ 1-3 +t0 tt-2s
5 Body Assembly, Lockup ControlValve . 67Z1A22 1
13 Spring, Lockup Control Valve, 0.690 OD x 2.g3g inch.
Service 6758475 Lockup Control Valve Spring With
6769252 Spring And 67721A7 Shims, As Required. . .6758475 *rt 1
18 Plug, Hex Socket Pipe,1/b-27 .....23014911 1124
20 Not Used ln This Group.

GROUP E
Lockup Control Valve, Figure 28A
Hydraulic 1850 rpm Lockup Out
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 6772092 1

12 Washer, Lockup ControlValve Spring . . . .6769406 1 1 2 4


13 Spring, Lockup ControlYalve,Th OD x 2.990 inch . . . . . .6769407 1 1 2 4
18 Plug, Hex Socket Pipe, th-27 . . . . . 23014911 1 1 2 4
20 Not Used ln This Group.

GROUP F
Lockup Control Valve, Figure 28A
No Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 677779g 1
11 Not Used ln This Group.
13 Spring, Lockup Controt Vatve, 0.794 OD x 2.810 inch. . . .6758597 1
18 Plug, Hex Socket Pipe, th-27 . . . . . 23014911 1124
20 Not Used ln This Group.

GROUP G
Lockup Control Valve, Figure 28A
Hydraulic 1570 rpm Lockup Out, No FirstAnd Reverse Lockup
Same As Group A, Except For Parts Listed Below.
5 Body Assembly, Lockup Controt Vatve . 2952g619 1 112
6 Body, Lockup Control Valve . .... .29528620 1 111

tr Not Serviced As An Assembly


itt - Order Detail Parts.
No l.onger Available From ATD.

28-2.2 Coplright @ 2003 Geneml Motors Corp.


GROUP H
Lockup Control Valve, Figure 2gA
Hydraulic 1250 rpm Lockup out, No First And Reverse
Lockup
Same As Group A, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +to tt_25
5 .
Body Assembly, Lockup Control Valve
29045349 **
6 Body, LockupControlValve. .....2952g620
1

1 111
13 Spring, Lockup Controt Vatve, 0.6g0 OD x 2.900 inch . . . . ZilO4S21O 1 124

GROUP J
Lockup Control Valve, Figure 2gA
Hydrauric r650 rpm Lockup out, No nirstana Reverse
Lockup
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve
. r*
67712gg
6 Body,LockupControlValve. .....29528620
1

'13 Spring, Lockup Control Valve, 0.690 OD x 2.g38 inch.


1

Service 6T58475 Lockup Control Valve Spring With

18
6769252 Spring And 6772197 Shims, As RequireO.
. 67584Z5 ii*
Pfug, Hex Socket pipe, trb_27
1

20 ... . Zg(l14g1l I
Not Used ln This Group.

GROUP K
Lockup Control Valve, Figure 2gA
Hydraulic 1750 rpm Lockup out, No FfustAnd Reverse Lockup
Same As Group A, Except For parts Listed Below.
5 Body Assembly, Lockup Control Valve . *
2aO17OS2
6 Body,LockupControlValve. .....2952g620
1

13 Spring, Lockup Control Valve, 0.690 OD x 2.83g inch.


i
Service 67584Z5 Lockup ControlValve Spring With
6769252 Spring And 6772137 Shims, As Required.
. 675g475 r*r 1

GROUP L
Lockup Control Valve, Figure 2gA
Hydraulic 1850 rpm Lockup out, No FirstAnd Reverse Lockup
Same As Group A, Except For parts Listed Below.
Body Assembly, Lockup Control Valve .
23015048 *
5
1
6 Body, Lockup Ctutch . ... .29528620
12 Washer, Lockup Control Valve Spring
1 111
. . . . 6769406 1 112
13 Spring,LockupControlyalve,TrbODx2.gg0inch .. ....6769407
18 Plug, Hex Socket pipe, rrb-22
1 124
. . . . 29014911 1 124
20 Not Used ln This Group.

t Not Serviced As An Assembly


tr* No LongerAvailable FromAID.
- Order Detail para.

20030901 Copyright 2003 cererat Motors Cory


@
281.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M
Lockup Control Valve, Figure 28B
12V CECI
RECOMMENDED
REF PART SPARES FOR TINITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-2s
1 Gasket, Lockup Control Valve Body . . . 6gg0g60 't1 24
2 Bolt, Hexlock, 9t-16 x lrh.inch . 9409291 55 10 20
3 Washer, Flat, ilr inch . . .g4ZZg47 33 612
4 Bolt, Hexlock, ?6-16 x 3 inch . . .9409226 44 816
5 .
Body Assembly, Lockup Control Valve 29527967 11 12
6 O-ring,O.729inchlD .....6771005 11 24
7 Plug,LockupControlValve. .....675g549 11 12
8 Spring, Lockup Control Valve, 0.560 lD x 2.930 inch . . . . . 6A39520 11 24
9 Valve, Lockup Control . . . .6770029 11 12
10 Pin, Spring, VraxZ inch . . .27A921 11 24
11 Body, Lockup Control Valve . . .. . .29527966 11 11
12 Plug Assembly, Pressure Tap,t716-29. Used Starting With
29509561Body.. ....29500034 1 1 2 4
13 Plug, Pipe, tz€-27. Used PriorTo 29527966 Body. . 23012096 2 2 4 8
13 Plug Assembly, ?b-24. Used Starting With 29527366 Body.
See SIL 20-TR-96 ... .Z}S2SO44 2248
14 .
Gasket, Solenoid Cover . .29045g76 1124
15 Solenoid, 12V .. . . .2g}1gZg4 1124
16 Washer,Flal,Vtinch.. ...103399 2248
17 Boll,'r/qinch-20x1... ....186642 2248
18 Wiring Harness Assembly .2gO4S7g4 1112
19 Connector, Receptacle,4-Way 29046474 1124
20 O-rin9,0.676 inch tD . . . .23016455 1124
21 Terminal,Socket .....12052410 2248
22 Connector, 2-Way . .. .12059716 1124
23 Sensor, Temperature .29016924 1124
24-27 Not Used ln This Group.
28 Cover Assembly, Solenoid .2gO4SgZg 1 1 12
29 Washer,Flat,l/4inch.. ...103339 2 2 48
30 Bolt,1/4-20x1r2inch .....454g15 2 2 48

GROUP N
Lockup Control Valve, Figure 28B
24V CECI
Same As Group M, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . 29528533 1112
15 Solenoid, 24V . . 23042986 1124

28-2.4 Copyright O 2003 General Motore Corp. 20030901


GROUP P
Lockup Control Valve, Figure 2gB
I2Y CEC2
Same As Group M, Except For parts Listed Below.

REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE
5 Body Assembly, Lockup Control Valve
NO. REQ l-3 Lt0 tt_25
. 29536480 1 1 1 2
18 Wiring Harness Assembly
. . . 29536509 1 1 2
23 Not Used ln This Group. 1

24 Lock, Secondary
25
... . .12047664 1 'l
2 4
Terminal, Socket
.....12047767 2 2 4 8
26 Connector, 2-Way
.12047662 1 1 2 4
27 Sensor, Temperature
. .12129691 1 1 2 4

GROUP Q
Lockup Control Valve, Figure 2gB
Lockup Disabled
1 Gasket, Lockup ControlValve Body
. . . 68g0g60
2 Bolt, Hexlock, 9.6-16 x lrhinch
. g4Og2A1
1 1 2 4
3 Not Used ln This Group. 8 8 16 32
4 Bolt, Hexlock, ?{l-16 x 3 inch .
5-10 Not Used rn This Group.
' 9409226 2
11 Ptate, Lockup Disabted
. 29597506
12-30 Not Used ln This Group. 1

20030901
Copyright @ 2003 Genenl Motom Corp.
28-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

28-2.6 Copyright @ 2003 General Motors Corp


4LLTSON s000/6000 SERTES OFF

V07974.00.00.eps

Figure 29A. Retarder ControlValve

Copyrighr O 2Ul3 Geneml Motors Corp.


29-t.r
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 29B. Retarder ControlValve

29-1.2 Copyright @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES

GROUP A
Retarder Control Valve, Figure 29A
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1
REQ 1-3 +10 tt_25
2 Lockwasher,s6inch.. "'433114 7 71428
3 Gasket,Restrictionpr"i".................. "" 10332'l 7 71428
4 plate,Restriction......... "'6758381 1 124
5 Gasket, Rerarder ConiJ r1"ir" eoof 1 112
6 BodyAssembty,
..........................
RetarderControtVitve. ffiffi? 1 '1 24
7 Prug, square Head pipe, th-14.
.....29525031 'l
112
used prior To 29525030 Body-
Service 2gOlZOgZ ptug With 2g}l2}g}Square
Socket
Pipeplug. ....2so120lj7 ***
Plug Assembty, Vn_.16. Used Starting 1
With 29525090 Body.
SeeStL20_TR_96 ......
I Seal Kit, Valve. Kit Contains 67726}gWiper_Scraper,
....Zf)SZ[O4B 1

2.004 inch OD, And 6832559 OitseatAssembty,


2.005 inch OD.
I Rins, Rerainirg,,""."i, i.82;in;;oD
.................... 39;33:: 1 1 2 4
10 Body, Retarder Control Valve . 1 1 2 4

12
11 SteeveAssembry, ixhaustoitTransfer
Valve, RetarderControl
.................. ffi8i, 1
'l
1

1
1

1
1

2
13 Spring, Retarder Control Valve, 1.060
...2301g€g
OD x 7 inch . .
1 1 1 2
14 . . . . 6770g60
Not Used ln This Group. 1 1 2 4
15 Ring,Retaining,lnternal, 2.79ZinchOD
16
... .....942S1Sg 'l
Gasket, Retarder Control Valve Cover 1 2 4
17 . . . 675g9g0 'l
Cover, RetarderControl Valve. 1 2 4
18 Lockwasher, g4l inch
...675g975 1 1 1 2
19 Bolt, ?tl-16 x 1 inch
. .. . . 109321 6 6 12 24
179g39 6 6 12 24

GROUP B
Retarder Control Valve, Figure 29A
Same As Group A, Except For parts Listed
Below.
6 RetarderControlValve.
BodyAssembly,
..... Z15ZSOS2
14 Stop,RetarderControlValve. ............'....2g11g4g4 2'l
2

GROUP C
Retarder Control Valve, Figure 29A
Same As Group A, Except For parts Listed Below.
Plate, Restriction
.29503151 *.*

*t No longerAvailable FromATD.

2m30901
Copyright @ 2003 Gercml Motors Corp.
29-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Retarder Control Valve, Figure 29B
Slim Jim Retarder
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 L10 tt-25
1 Bolt,?11-16x3inch. ...179851 771428
2 Lockwasher, S6 inch . . .103321 771428
3 Gasket,RestrictionPlate. .....6758381 1124
4 Plate, Restriction 6880476 1112
5 Gasket, Retarder Control Valve Body . . 6758381 1124
6 Body Assembly, Retarder Control Valve . . . . . .29525034 ** 1

7 Ring, Retaining, lnternal,2.173 inch OD . . 6768574 **i 1

8 Seal Kit, Valve. Kit Contains 6772608 Wiper-Scraper,


2.004 inch OD, And 6832559 Oil Seal Assembly,
..
2.005inchOD. ....6833409 1

I Stop,RetarderControlValve. ....6768501 'l

10 Valve, RetarderControl ...6768550 1

11 Body, RetarderControlValve. ....29525033 1

12 Plug, Square Head Pipe, th-14. Used Prior To 29525033 Body.


Service 23012037 Plug With 23012038 Square Socket
PipePlug. ....23012037
12 Plug Assembly, !+-16. Used Starting With 29525033 Body.
SeeSlL20-TR-96 .....29525048 1 1 2 4
't3 Gasket, Annular Copper, 1.415 lD x 2 inch OD . . . 105458 1 1 2 4
14 Plug, 134r-12 ......6758461 1 1 2 4
15 Plug, Square Socket Pipe, th-14. Used Prior To
29525033Body.. ....23012038
15 Plug Assembly, Vn-16. Used Starting With 29525033 Body.
SeeSlL20-TR-96 .....29525048

tt Not Serviced As An Assembly


tn - Order Detail Parts.
No longerAvailable FromAID.

292.2 Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF

NOTES

Copyright 2003 Geneml Motors Corp.


@
29-2.3
ALLISON s000/6000 SERIES qFF-HTGHWAY TRANSMTSSTONS PARTS CATALOG

4,1
40

L) qO 4,2

Tb
40 1s

Figure 30A. Main ControlValve (Manual Hydraulic)

30-1.1 CopFight @ 2003 General Motore Corp


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L05479.02

Figure 308. Main ControtVatve (Electric/CEC)

20030901
Copyright @ 2003 GeDeral Molors Corp
30-1.2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

)A

{;;
-?

oE sr\

s7d
xt^',,
)
*i u'€

81 I
ilil /<
104

91

,"t7f''+"1
,72::':"i'' i
Figure 30C. Main ControlValve (CEC)

30-1 .3 Copyright @ 2003 Geneml Moton corp'


ALLISON 5000/6000 SE

GROUP A
Main Control Valve, Figure 30A
Manual Hydraulic Control
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR T]NITS
1 Gasket,oilTransferplate...... No' REQ 1-3 +10 tt_25
2 ValveAssembry,Maincontror .o777974 124
3 plate,oilTransfer... ............. .....6776692
1

1 111
4 Gasket, contJvarveBooy............ 6770681 1 112
5 ScrewAssembly, Spring Lock, yro-1g
xttaincn . . . . . . . . . . 1 124
6 Cover, Trimmer Valve .':rll:?t, 4 4816
7 Gasket,TrimmervarveCo#'........... ....G77o07s 1 l't2
8 stop, rntermediate-Range Trimmer 67s9z7o 124
vatve . . 1
I spring, lnner, rntermediate-Range
rrimmer or"ri"p
' ' ' ' ' 6770530 1 112
0.730 OD x 2.971 inch
v"ir",
10 Spring, outer, tntermeoiate-Range;r;;r", . . . . . 6776677
1.060 OD x 3.290 inch
;;rrrp vnr", 1

11 Vatve, Overtap, tntermediatg_n"ng" 'l


12 Spring, lnner, lntermediate-Range-frimmer
rrirr;, ............... .Ziil?r; 1
2 4
Vaf ve, 1 2
0.667ODx3.260 inch . .. . .
13 spring, outer, lntermediate_Range . . 6769825
Trimmer Valv;: 1

14 Vatve, lntermediate-Range Trimmer,


15
0069_0.07;
Seal Kit, Valve. Kit Contains 23045006 il il;* . . Zi,#T,
1

1
't.504 inch Wip"-r_S"r"p"r,
OD, And 23045096 Oit Seat Assembty,
1.503 inch OD.
16 Stop,ManualselectorVat;; ............. "6773331 1 1 24
17 Plug,Pipe, 1/b-27......'.- ""'6773188 1 1 12
18 Lockwasher, ?g inch 23012036 2 2 48
19 Bott,?b-16 xzvqinch ""' 103321 4 4 816
20 cap, Detentsp,i";, r;-;; ............................. 4 4 816
21 Gasket,Annular Copper, O.gg5 lD x 1.115 ii?X1L 1 1 24
22 Spring, Detent, O.45OODx 1.099 inch
inch OD . . . . .6272740 1 24
....... .6774g2A
1

23 Ball, Detent, thinch 2 2 48


24 Body, Main ControlValve . 145657 2 2 48
25 Valve Assembly, Manual Selector 6773159 1 1 12
26 Bushing, ManualselectorValve.
. 6274g26 1 'l
12
27 ....6769402 24
Valve Assembly, Manual Selector 1 1

28 . . .6274320 r
Valve, Manual Selector 1
. .6Z7320Z r
29 Bail,%oinch.. ..453580 *
1

30 Valve, Neutral-To-Range Trimmer, O.O4O_0.042 1


inch Orifice . . . . 6Z766Z9
31 Spring, Outer, Neutral-To-Range Trimmer 1
Valve,
0.850 OD x 41h, inch
32 . . 6759964
Spring, lnner, Neutral-To-Range Trimmer Valve,
0.667ODx3.26Oinch.. ....6769825
33 Valve,Overlap,Neutral-To_RangeTrimmer 1 1 2 4
34
.....6779192 1 2
Spring, Neutral-To-Range Trimmer Overlap 1 1
Valve,
1.060oDx3.710inch.. .....6772652
35 Stop, Neutral-To-Range Trimmer Valve 1 2 4
. . 6759968
1

1 1 1 2
(continued on next page)

t Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright @ 2003 Geneml Motors Corp.


301.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A kont'd)
Main Control Valve, Figure 30A
Manual Hydraulic Control
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +tO tlJS
36 Gasket, Trimmer Valve And Selector Valve Cover 6773189 1124
37 Cover, Trimmer Valve And Selector Valve . 6773187 1112
38 Lockwasher, ?8 inch 103321 661224
39 Bolt,98-16 x11/qinch .....179841 661224
40 Lockwasher,}tlinch ...'103321 24 24 48 96
41 Bolt, ?8-'16 x 1t2 inch . . 179843 10 10 20 40
42 Bott, e4r-16 x 312 inch . . 186283 661224
43 Bolt, ?8-16 x 2 inch . . . .179847 881632

GROUP B
Main Control Valve, Figure 30B
24Y F,lectnc Control, Lock-In-Range
NOTE: See SIL 1-TR-82, SIL 63-TR-8-l,And SIL 16-11'R-86 For Important Service Information.
1 Gasket, Oil Transfer Plate . - . . .6777974 1 124
2 Plate,oilrransfer ....'6835409 1
'r12
3 Washer,Flat,0.406inch.. ....6830003 5 51020
4 Bolt, Patchlock, ?8-16 x 11/qinch 23018739 3 3612
5 Bolt, Hexlock, ?t-16 x 1't/tinch . 9409030 2 248
6 Gasket, Separator Plate-To-OilTransfer Plate. See SIL 1-TR-91. - - - - -23048057 1 124
7 Plate, Separator. See SIL 1-TH-91 . . . . .23048056 1 112
8 Gasket, Separator Plate-to-ControlValve Body. See SIL'l-TR-91. . . .23048058 1 124
9 Valve Assembly, Main Control . .29541403 1 111
10 Washer, Flal,1/4 inch .. .. .103339 18 18 36 72
't1 Boll,1/4-20x356inch .....9427847 14 14 28 56
12 Boll,V4-20x41/qinch .....9418116 4 4816
13 Guard, Harness ...23045747 1 112
14 Cover And Plate Assembly, Solenoid . . . . .23012904 1 112
15 Wiring Harness Assembly . . . .6832705 1 112
16 Washer, Connector,lS4linch lD ... '...6833167 1 't24
17-22 Not Used ln This Group.
23 Gasket,solenoidCover. ....6779833 1 124
24 Cover, Solenoid 6832813 1 112
25 Washer, Flal,1/4 inch . . 103339 14 14 28 56
26 Boll,1/q-20 x V+ inch . . 443603 14 14 28 56
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 CableTie. ....23014422 7 77',t4
28 Sealring, Solenoid,0.630 inch lD . . . .23046848 7 71428
29 Plate Assembly, Solenoid Mounting . ' 6880179 1 112
30 Plate, Solenoid Mounting .23017435 1

31 P|ug,0.185 inch Orifice . .6833281 5 51020


32 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . .29524652 2 248
33 Gasket, Solenoid Mounting Plate . .6880178 1 124
(continued on next page)

r Serviced Only As An Assembly Not Available As A Detail Part.


-

20030901
30-2.2 Copyright O 2m3 General Motors Corp.
GROUP B (cont,d)
Main Control Valve, Figure 30B
24y Electnc Control, Loclk_In_Range
N0TE: See sIL I'TR'82' sIL 63'TR'tl3,And
sIL l6-TR-86 For rmportant Service Information.
REF
No. N.MENCLAT,RE -$Sl _ SPARES FOR
RECOMMENDED

34 Spring, Solenoid pressure Regulator REQ l-3 ,t-10 LINITS


tt_25
Valve,

3s .....
0.300 tDx 1.550inch ..
neguiator
varve, sorenoid pressure 688079s
....'6835405
1 1 24
g9 Varve,sprittershift. ...... 1 1 12
37 Spring, SptitterShift Vatve,0.700OD;i.aioin"i
............ 1 1 12
38 Spring, Outer, priority Valve, O.ASO 3:3ffi; 1 1 24
OO x 1.7g0 inch . . . . . . . . . .
39 Spring, lnner, priorityValve,
0.565 ODx4.940 inch . . .. . .
683322g 1 't
24
.. . 6830243 1 1 24
41 Varve,High-Rangeshift .. ...6779840 1 1 12
42 Spring, High-Range Shift Vatve, 0.700 r#;ll1 12
43 Valve, lntermediate_Range Shift .
OD *i.r.o,r"n . . . . . . 1

1 1
1

24
44 ..
Spring, tnrermediare_nange Snift Vaive,
O.rOO OO , ,.A.O ir"n : .
1 1 12
45 Valve, Low_Range Shift ........
.-
3:::g; 1 1 24
46 Spring, Low-Range Shift Vatve, 0.zoo 'l 1 12
47 Valve, Reverse-Range Shift. . . .
inci Oo, ,.r.0 i""n . . . . . ::::]Ii 'l 1 24
48 Spring, Reverse-Range Shift Vatve,
.
'l
12
49 Ball,Check,yroinch
o.zOo OO lr i.'A3o ir;
. . . . . .r*.31
1

24
50 ...... ""
1 1

controlValve
BodyAssembly, Main 6880187 2 2 48
51 Body,MaincontrorVarve. '''29528622 1 1 12
??
52
erug, eipe, rh-22. t)sedpriorTo rnurrla
Plug Assembly,:th-24. Used Starting
e"d;. . . . . . . . . . 3ZZ?2331'
1

7 71428
With 29528621 Body.
See StL 20_TH_96
53 Screen Assembly, Solenoid Valve .
. zgS2SO44 7 71428
54 Valve, Reverse-Range Trimmer, O.O4H.O4g
. . 68g5614 1 124
inch Orifice
55 spring, Reverse-Range Trimmer Varve, 0.g50 0D
@g2221 1 112
x 4rhinch . . . . 6759964 124
56 Valve,Overlap, Reverse-RangeTrimmer ..... 1

57 ..6gg2222 1 12
Spring, lnner, Reverse-RangaTrimmer Overlap Valve,
0.730 inch OD x 2.971 inch . .
6776627
58 Spring, Outer, Reverse_Range Trimmer Oveflap Valve,
1.060 inch OD x 2.065 inch . . 68902g7
59 Stop, Reverse-Range Trimmer Valve .
. . . 2gl41gg2
1 1 2 4
60 Valve, Low-Range Trimmer, O.O5G{.O53 inch Orifice
. . . 6759958
1 1 1 2
61 spring, Low-Range Trimmer Varve, 0.g50 inch oD x 41h. inch
. . . . 67s9964
1 1 1 2
62 Valve, Overlap, Low-Range Trimmer
. . . . .6gg2222
1 1 2 4
63 Spring, lnner, Low-Range Trimmer Overlap Valve,
1 1 1 2
0.769 inch OD x 3.775 inch . .
6830240
64 Spring, Outer, Low-Range Trimmer Overlap Valve,
1.060 inch OD x 1.600 inch . .
6830014
65 Stop, Low-Range Trimmer Valve .
. Zgil4lggz
1 1 2 4
66 Varve, rntermediate-Range Trimmer, o.osH.osg inch
orifice . . . 67599sg
1 1 1 2
67 Spring, lntermediate-Range Trimmer Valve,
1 1 1 2
0.850 OD x4rh inch
. . . 67599il
68 Valve, Overlap, lntermediate_Range Trimmer
. . . . ffig}2}2
1 2
,t
4
1 2
(continued on next page)

t Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright @ 2003 Geneml Motors Corp


30-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont'd)

Main Control Valve, Figure 308


24Y Electric Control, Lock-In-Range
NOTE: See SIL l'TR-tt2, SIL 63-TR-83,And SIL 16-TR-tt6 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 tt-2s
69 Spring, lnner, lntermediate-Range Trimmer Overlap Valve,
0.769ODx3.775inch.. ....6830240
70 Spring, Outer, lntermediate-Range Trimmer Overlap Valve,
1.060 OD x 1.6O0 inch 6830014 1 1 2 4
71 Stop, lntermediate-Range Trimmer Valve . 2g141gg2 1 1 1 2
72 Valve, Splitter Trimmer, 0.04H.048 inch Orifice .6gg2221 1 1 1 2
73 Spring, Splitter Trimmer Valve, 0.850 OD x 4th inch . . . . . 6759964 1 1 2 4
74 Valve, Overlap, Splitter Trimmer . .6gg2222 1 1 1 2
75 Spring, lnner, Splitter Trimmer Overlap Valve,
Y4ODX 3.775 inch ...6778009 1
76 Spring, Outer, Splitter Trimmer Overlap Valve,
1.060ODx1.600inch . .....6830014 1 124
77 Stop, Splitter Trimmer Valve . . . . .295419g2 1 112
78 Gasket, Trimmer Valve Cover . . . . 29il1394 1 124
79 Cover, Trimmer Valve. Use Only With 186647 Bolts. . . . . 6836226 1 112
79 Cover, Trimmer Valve. Use Only With 454815 Bolts. . . . .295419g5 1 112
80 Washer,Flal,l/4inch.. ...103339 14 14 28 56
81 Boll,1/4-20 x 1 inch. Use Onty With 6836226 Trimmer
ValveCover. ..186647 14 14 28 56
81 Boll,1/4-20 x 112 inch. Use Only With 29541385 Trimmer
Valve Cover. . .454g15 14 14 28 56
82 Spring, Exhaust Regulator Valve, 0.290 lD x 1V+ inch . . . . 6g94536 'l 1 24
83 Valve, Exhaust Regulator . .6756164 'l 1 12
84 Pin, Guide, Exhaust Regulator Valve . ... .6756146 1 1 24
85 Washer, Flat Copper, 941 inch . .9415545 34 34 68 136
86 Bolt, x 41/4inch . .499114 12 12 24 48
87 Bolt,34r-16x5inch
"tr-16 ....9418964 2 2 48
88 Bolt, 34r-16 x 33/+ inch . . 186284 I 9 18 36
89 Bolt,34l-16x3inch ....179851 11 11 22 44

GROUP C
Main Control Valve, Figure 30B
1 2V Electric Control, Lock-In-Range

NOTE: See SIL 1'TR'82' SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
9 Valve Assembly, Main Control .. Z9S414O1 1 1
'l

14 Solenoid
Cover And Plate Assembly, .... .2A01.5776 1 1 2
27 Solenoid Kit. Kit Contains 230'13930 Negative Ground
12VSolenoidAnd23012017CableTie... .....29014411 Z 7

(continued on next page)

30-2.4 Copyright O 2003 General Motors Corp.


GROUP C kont,d)
Main Control Valve, Figure 308
I 2V Electric Control, Locl_In_Range
NOTE: see sIL l-TR'82, srl 63-TR'83,And SIL I6-TR-g6 For Important Service
Information.
Same As Group B, Except For parts
Listed Below.
Solenoid Kit. Kit Contains 23014951 positive
Ground
12V Sotenoid And 23012012
CaOte iie.
seesll22-Tfi-82 .-.... .....23015011 7 7 14

GROUP D
Main Control Valve, Figure 30B
24v Erectric control, Lock-In-Range,
No"Firsteno Reverse Lockup
NorE: see srr' I'I'R-82' slt' 63-'IrR-83,And
SIr, l6-TR-86 For rmportant service Information.
Same As Group B, Except For parts
Listed Below.
6 Gasket, Separator plate-To_Oil Transfer plate
7 Plate, separator. see S'Lo3-TH-80
.
" " 6839632 1 1 2 4
8 Gasker,separatorprate-ro-controrv"ru"il;
................. ;:3J:i:, 1 I i
2
4

GROUP E
Main Control Valve, Figure 308
l2v Electric control, Lock-In-Range, No"FirstA;d
Reverse Lockup
NorE: see SrL l-TR'82' sll 63-TR'83,And sIL I6-TR-tl6
For rmportant service Information.
Same As Group B, Except For parts
Listed Below.
6 Gasket, Separator plate-To-OilTransfer plate
7 Plate,Separator.Seestl3o-TR-80 . 6g39632 1 1 2 4
....2go112s2 1 1 1
8
I 9fi:'H:1flilT:::':l:_.?nrrorvarveBody. ..683e633 1 1 2 z
4
14
27
coverandPri:i::T:ll:^1'1"*l'1^^:.;
Solenoid Kit. Kit Contains 23013930 Negative
.....;;;;;;;
:' Ground .iI II i1 )
2

27 *d.lll?:'"ff'::: ,1?ol2"
Solenoid Kit. Kit Contains
g::1" Ii"
^ 2so14411 7
t 7
t 7
t 't4
14
23014951 positive
12V Sotenoid And 23012017 Cabte Tie.
Ground
SeeSlL22-TR-82 .23015011 7 z 7 14

GROUP F
Main Control Valve, Figure 30B
24Y Electic Control, Lock_To_Neutral
NOTE: See SIL 1'TR'82, sIL 63'TR'83,And SIL l6-TR-86
For Important Service Information.
Same As Group B, Except For parts Listed Below.
7 Plate, Separator
9 Valve Assembly, Main Control
6839631 1112
14 Cover And Plate Assembly, Solenoid
29541404 1111
23014209 1112
(continued on next page)

20030901
Copyright @ 2003 Geneml Motom Corp.
30-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F kont'd)
Main Control Valve, Figure 30B
24Y Electic Control, Lock-To-Neutral
NOTE: S€e SIL 1'TR't12, SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ l-3 4.tO tt-2s
15 Wiring HarnessAssembly ....6837890 1112
25 Washer, Flal,l/q inch.. l0gggg 0 't0 20
'f
40
26 Boll,1/4-21 x7+ inch ..449609 10 10 20 40
27 Solenoid Kit. Kit Contains 23013931 24V Solenoid And
23012017 CableTie. ....29014422 55510
28 Sealring, Solenoid, 0.630 inch lD . . . .23046848 551020

GROUP G
Main Control Valve, Figure 30B
I 2V Electric Control, Lock-To-Neutral
NOTE: See SIL l-TR-82, SIL 63-TR-83,And SIL 16-TR-86 For Important Service Information.
Same As Group B, Except For Parts Listed Below.
7 Plate,Separator.... ...6839631 'l 112
I Valve Assembly, Main Control . .Z9S414O? 1 111
14 CoverAnd PlateAssembly, Solenoid .....23012898 1 112
15 Wiring HarnessAssembly ....6837880 1 112
25 Washer, Flal,V+ inch.. 103339 10 10 20 40
26 Boll,1/4-29 xy+inch ..zt436o3 10 10 20 40
27 Solenoid Kit. Kit Contains 23013930 Negative Ground
12VSolenoidAnd23012017CabteTie. .. .....29014411 5 10
27 Solenoid Kit. Kit Contains 29014951 positive Ground
'l2V Solenoid And 23012017 Cable Tie.
See SIL 22-TR-82 . 29015011 5 5 510
28 Sealring, Solenoid, 0.630 inch lD . . . .29046849 5 5 10 20

GROUP H
Main Control Valve, Figure 30B
I 2V CECI, Lock-In-Range
Same As Group B, Except For Parts Listed Below.
6 Gasket, Separator Plate-To-Oil Transfer Plate . 6839632 1 1 24
7 Plate, Separator .29011252 1 1 12
8 Gasket, Separator Plate-To-Control Valve Body . . . . . .6839633 1 1 24
9 Valve Assembly, Main Control . . ZgS414Os 1 1 11
12 Bolt,t/q-2ox47ainch .....9433579 4 4 816
14 Cover And Plate Assembly, Solenoid . . . . .23O4S7SZ 1 1 12
15-16 Not Used ln This Group.
17 Wiring Harness Assembly . . . .23045756

(continued on next page)

30-2.6 Copyright @ 20O3 Geneml Motors Corp. 20030901


ALLISON 5000/6000 SERTES O

GROUP H (cont,d)
Main Control Valve, Figure 30B
l2V CECI, Lock_In_Range
Same As Group B, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
NO. REQ 1-3 +10 tt_25
18 Terminal, Socket . .f,tOSZ4lO
19 Connector, 2-Way 12059716
14
7
14 28 56
20 7
Connector, Receptacle,16_Way .29046476
14 28
21 O_ring, 1.487inchtD..... 23042786
1 1 2 4
22 Terminal,pin... ..... 1 1 2 4
24 cover,sorenoid ""'23046473 :
2 2 4
.......... 8
26 Borr,1/4-zox7/ainch .. "23045748 1 1 1 2
27 sorenoid, 12v-. ""'454813 14 14 28
63
..........
Spring, lnner, Low-Range Trimmer overlap ' ' 23019734 7 7 7
56

0.754ODx3.020inch.. Valv;,
14

....6899279 1 1 4

GROUP J
Main Control Valve, Figure 308
24y CEC l, Lock_To_Neutral
Same As Group B, Except For parts
Listed Below.
Plate,Separator...
7
I Valve Assembly, Main Control ...6899631 1

12 Bolt, r/q-2O x 4V+ inch


. Zr)S414O7 1
. . . . . 9433579 4 4816
14 Cover And plate Assembly, Solenoid
15-16 Not Used ln This Group.
. . . . 2gO493Bg 1 112
17 Wiring HarnessAssembly
....29046170 1'l
18 Terminal, Socket 1 2
. :EIOSZ4\O 10 10 20 40
19 Connector, 2_Way 12059716 5 510
20 20
16-Way
Connector, Receptacle,
.29046476 1 12 4
21 O-ring,1.487inchtD ...
22 Terminal,pin...
...29042Z86 1 12 4
24 Cover, Solenoid
.2904647g 6 612 24
25 Washer, Flat,Va inch ..
.....ZilO4SZ4B 1 11 2
..... 10g339 10 10 20 40
26 Bolt,Vq-2OxTkinch ..454813 10 'r0 20
27 Solenoid,24v.. 40
28 Seatring,Sotenoid,0.630inchtD....
.....2g042986 5 55 10
63 Spring, lnner, Low-Range Trimmer Overlap Valve,
290468z18 5 510 20
0.754ODx3.020inch.. ....6899279 1 4

2003090 I
Copyright @ 2003 General Motom Corp.
30-2.7
GROUP K
Main Control Valve, Figure 30B
I 2V CEC l, Lock-To-Neutral
Same As Group B, Except For Parts Listed Below
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-25.
7 Plate,Separator.... ...6g39631 1

I Valve Assembly, Main Control . .29046167 *, 1


12 Bolt,1/4-20x4vainch .....9433579 4 4 I 16
14 Cover And Plate Assembly, Solenoid . . . .23046169 1 1 12
15-16 Not Used ln This Group.
17 Wiring HarnessAssembly ....29046170 11 12
18 Terminal, Socket .1Z0SZ41O 10 10 20 40
19 Connector,2-Way 12059716 55 10 20
20 Connector, Receptacle, 16-Way .29046476 11 24
21 O-ring,1.487 inch |D.... ...290427A6 11 24
22 Terminal, Pin ... .230464T\ 66 12 24
24 Cover,Solenoid... ...29045748 11 12
25 Washer, Flal,r/q inch.. 103339 10 '10 20 40
26 Boll,1/4-20x7/ainch ..454813 10 10 20 40
27 Solenoid, 12V.. .....23019734 55 10 15
28 Sealring, Solenoid,0.630 inch lD . . . .23046848 55 10 20
63 Spring, lnner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch 6839279

GROUP L
Main Control Valve, Figure 30C
12V CEC 1, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
1 Gasket, Oil Transfer Plate . ... .6727974 .l
1 24
2 Plate,OilTransfer .....29523167 1 1 't2
3 Washer,Flat,0.406inch.. ....6830003 5 5 10 20
4 Bolt, Patchlock, Q4l-16 x 1l/+inch 23018739 3 3 612
5 Bolt, Hexlock,94l-16x 11/4inch .:.....9409030 2 2 48
6 Gasket, Separator Plate-To-OilTransfer Plate . 29528652 1 1 24
7 Plate, Separator .29529650 1 'l 12
8 Gasket, Separator Plate-To-Control Valve Body . . . . . .29528651 1 1 24
9 Valve Assembly, Main Control . .29S27Sgg 1 1 11
10 Washer, Flal, t/c inch . . . . . 109339 1g 18 36 72
11 Boll,1/4-20x3541inch .....9427947 14 14 28 56
12 Bolt,1/4-20x47+inch .....9433579 4 4 816
13 Guard, Harness .. .23045741 1 1 12
14 Cover And Plate Assembly, Solenoid . . . . .23045752 1 1 12
15 Wiring Harness Assembly . . . .23045756 1 1 12
16 Terminal, Socket .12052410 14 't4 28 56
17 Connector,2-Way 12059716 Z 7 14 28
18 Connector, Receptacle, 16-Way .23046476 1 1 24
(continued on next page)

tt Not Serviced As An Assembly Order Detail Parts.


-

30-2.8 Copyright @ 2003 General Motors Corp.


GROUP L (cont,d)
Main Control Valve, Figure 30C
l2V CEC l, Lock_In_Range
NOTE: See SIL 23-TR-96 For Important iuir"u Information.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR TINITS
19 O_ring,1.4g7inchlD...
NO. REQ 1-3 4--tD tt_25
20 Terminal, pin .. .
...2A042786 1 124
22
21 Gasket, sorenoid cover
Cover, Solenoid
. ................. . . . Z?i;2{rt 2
1
248
't24
23 washer,Frar,l/4inch.. ""'23045748 1 112
24 Bott,1/4-2oxz/ainch .................... 14 14 28 56
25 Solenoid, 1ZV ..
13ff?: 14 14 28 56
26 Searring, sor"noij, o.oioir"iio ...... " '.23o1e2s4 7 7714
27 prareAisembry.sorenoid
uouniins . . . . . . . . . . . . . . . . . . . . 3:33f3t 7 71428
28 plate,solenoidMounting...... 1 112
29 ptug, 0.185 inch .29017435' 1
Orifice
30 Screw, iex SocketMachine, No. 10_24r,
i""i 5 51020
31 .......... :33:;il, 2 248
32 Spring, Solenoid pressure Regulator
Valve,
1 124
0.300tDx1.550inch.. .....6880795
33 Valve,SolenoidpressureRegulator 1 124
34 Valve, Sptitter Shift . . .....6g35405 1 112
35 spring, dprittersnitt'v"r", b.roooo,
i.r'ro,"; .. . . . . . . . . . . 3:3::31 1 112
36 Spring, Outer, priorityVatve,0.830
OOx f.zAO inch..
1 124
37 SpringJnner, priority Vatve, 0.565 OD x a.S+O
...68g322g 1 124
inch . . . . . 6830249
38 Valve, Priority 1 124
39 Varve, Hish-i*s" 112
40
snift . . . . . . . . . . . . . . . . . . : . . . . . . . . . .
Spring, High-Range Shift Vatve, 0.700
. . Z{;1T, 1

1 1't2
OD x 1.830 inch . .
41 Valve, lntermediate-Range Shift . .
6832304 1 124
42 spring, rntermediate-Range shift varve, 0.700
6gg0172 1 112
0D x 1.g30 inch . . . 6832304
43 Valve, Low-RangeShift 1 124
44
...6880174 'l 112
Spring, Low-Range Shift Vatve, O,7OO OD x 1.830
inch . . 6892304 124
45 Valve, Reverse-RangeShift.. 1

46
....6779il97 1 112
Reverse-Range Shift Vatve, 0.700 OD x 1.830
lpllrg: inch . . . . . 6832304 124
47 Ball, Check,yroinch .....6880187
1

48 BodyAssembly, MainControlValve .
2 248
....ZIS4O47O 1 112
49 Body, Main ControlValve . .. .29540471 * 1
50 Plug, Pipe, t/a-27.Used priorTo ZgSZTSgSBody.
50
. . . 29012036 I 91836
Plug Assemblv,ek-2!, Used Starting With 29527sg5 Body.
SeeStL20-TR-96 ......
51 Screen Assembly, Solenoid Valve .
.zgS25O44 8 816 32
52 Valve, Reverse-Range Trimmer, 0.05.1 inch Orifice
. . 6g35614 1 12 4
. . . . . Zgi1g4il 11
53 Plug, Reverse-RangeTrimmerValve . 1 2
54
.. . 29513456 1 11 2
Spring, lnner, Reverse-Range Trimmer Valve,
0.480ODx1.780inch.. ....6885166 1
Spring, Outer, Reverse-Range Trimmer Valve,
0.940oDx2.100inch.. ....29519457
56 Stop, Reverse-Range Trimmer Valve. See SIL 26-TR_01
1 1 24
. . 2954046g 1 1 12
(continued on next page)

* Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright @ 2003 General Motore Corp


30-2.9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP L kont'd)
Main Control Valve, Figure 30C
l2V CECI, Lock-In-Range
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR I]NITS
NO. NOMENCLATURE NO- REQ r-3 4-10 tl-25
57 Valve, Low-Range Trimmer, 0.051 inch Orifice . . .29519454 1 112
58 Plug, Low-Range Trimmer Valve . .29519456 1 112
59 Spring, lnner, Low-Range Trimmer Valve,
0.480ODx1.780inch... ....6885166 'l
60 Spring, Outer, Low-Range Trimmer Valve,
0.940oDx2.100inch.. ....29519457 1 1 2 4
61 Stop, Low-Range Trimmer Valve. See SIL 26-TR-01 . . . . . 29540468 1 1 1 2
62 Valve, lntermediate-Range Trimmer, 0.047 inch Orifice . .29513453 1 1 1 2
63 Plug, lntermediate-Range Trimmer Valve . 29513456 1 1 1 2
64 Spring, lnner, lntermediate-Range Trimmer Valve,
0.480ODx1.780inch .. ....6885166 1

65 Spring, Outer, lntermediate-Range Trimmer Valve,


0.940ODx2.100inch .. ....29519457 1 2 4
66 Stop, lntermediate-Range Trimmer Valve. See SIL 26-TR-01. . . .2990468 'l 1 2
67 Valve,TrimBoostRegulator... ..29519462 1 1 2
68 Spring, Trim Boost Regulator Valve, 0.480 OD x 1.780 inch . . . . . 6880186 1 2 4
69 Stop, Trim Boost Regulator Valve . 29513461 1 1 2
70 Valve, Splitter-High Trimmer, O.O47 inch Orifice . . 29513453 1 1 2
71 Plug, Splitter-High Trimmer Valve . 29513456 1 1 2
72 Spring, lnner, Splitter-High Trimmer Valve,
0.690ODx1.800inch .. ....23013909 1
73 Spring, Outer, Splitter-High Trimmer Valve,
0.940ODx2.S7Oinch .. ....6885047 1 1 2 4
74 Stop, Splitter-High Trimmer Valve. See SIL 26-TR-01 . . . . .29540468 1 1 1 2
75 Valve, Splitter-Low Trimmer, O.O47 inch Orifice . . . 29513453 1 1 1 2
76 Plug, Splitter-Low Trimmer Valve . .29513456 1
'l
1 2
77 Spring, lnner, Splitter-Low Trimmer Valve,
0.690ODx1.800inch . .....23013909 1

78 Spring, Outer, Splitter-Low Trimmer Valve,


0.940ODx2.S7Oinch . .....6885047 1 1 24
79 Stop, Splitter-Low Trimmer Valve. See SIL 26-TR-01 . . . . .29540468 1 1 12
80 Gasket, Trimmer Valve Cove. See SIL 26-TR-01 . .29il0469 1 1 24
81 Wiring Harness Assembly .29513460 1 1 12
82 Terminal, Socket .....12124639 2 2 48
83 Connector,2-Way ....29541590 1 1 24
84 Connector, Receptacle,5-Way 23046475 1 1 24
85 O-ring, 1.114 inch lD . . . .23U2785 1 1 24
86 Terminal, Pin... .....23046429 3 3 612

30-2.10 Copyright O 2003 Geneml Motors Cor?.


GROUP L (cont,d)
Main Control Valve, Figure 30C
l2V CECI, Lock_In_Range
NOTE: See SIL 23-TR_96 For Important Service Information.
REF RECOMMENDED
No. N,MENCLATURE PART SPARES FOR UNITS
87 Trimmer Cover Kit, Update. When
NO. REQ l-3 +10 tt_2s
Replacing 29527105 Trimmer
Vatve Cover With 2953g53g Trimmer
V"fr" Cor"i Ori",
29539555 Trimmer Cover Update
Kit. Kit Contains
29S3BS3g Trimmer Valve Cover,29540469
Cover Gasket,
2go42z,s o-ring, Three 445567 Borts,
Twerve 1g6601Borts,
Three 29541002 Trimmer Valve
Stops And Five
29540469 Trimmer Valve Stops. NOTE:
Use of Trimmer
Upgrade. Kit 29599555 Requires
Rework Of Two Holes tn
Existing Valve Body Or lnstallation
Of New VaUe AoOy.
SeeStL26-TR_01 .....29539555
88 Washer,Flat,Winch.. 1 112
89 Bolt, t/q-2} x 1 inch ...10g339 15 15 30 60
so spacer,yrorDxstroDx0.530inch ....................... ;33!1L.
12 12 24 48
91 Bolt,t/t_2ox11/2inch 3 3612
92Spring,ExhaustRegulatorValve,0.290lDx1.250inch.. .....454815 3 3612
93 Valve, Exhaust Regulator 1 124
94 pin,Guide, ExhaustRegulatorv"ir"... '...6756164 1 112
95 Non-Latching
sorenoid, . 6756146 1 124
96 Lockwasher, tnternal-Tooth, l/qinch ' ' ' 29506298 1 112
97 Screw, HexSocketMachine, r/+-2Oxt
inJ................... . illz/li 2 248
98 Gasket,solenoidCover. 2 248
99 Cover, Solenoid .....29519464 1 124
100 Washer, Flal,1/4 inch . . . 29513463 1 112
101 Botl,1/4-2}x1inch . 10g339 6 61224
192 Washer, Ftat Copper, ?b inch ....186647 6 61224
103 Bott,34l-16 x4{+inch . . 9415545 34 34 68 136
1O4 Bolt,?8-16x3yainch . .450517 3 36 12
..............186284 31 31 62 't24

GROUP M
Main Control Valve, Figure 30C
l2V CEC l, Lock-To_Neutral
Same As Group L, Except For parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
7 Plate, Separator
29528653 'l
1 1 2
9 Valve Assembly, Main Control
29527537 1 1 1
14 Cover And Plate Assembly, Solenoid 1
230461 69 1 1 1 2
15 Wiring Harness Assembly
.23046170 1 1 1 2
16 Terminal, Socket . .. . .12052410 10 10 20 40
17 Connector, 2-Way
12059716 5 5 10 20
20 Terminal, Pin .....23046473 6 6 12 24
23 Washer, Flat, r/+ inch
103339 10 10 20 40
(continued on next page)

20030901
Copyright @ 2003 Geneml Moton Corp.
30-2.11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C TALOC

GROUP M Gont,d)
Main Control Valve, Figure 30C
12V CEC 1, Lock-To-Neutral
Same As Group L, Except For parts Listed Below.
NOTE: See SIL 23-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 tt-25
24 Boll, t/t-2O x 7zB inch . .4'4g1g 10 10 20 40
25 Solenoid, 12V.. .....29019794 555 10
26 Sealring, Solenoid, 0.630 inch lD ... .2g046g4g 5510 20

GROUP N
Main Control Valve, Figure 30C
lzY CEC?, Lock-In-Range
Same As Group L, Except For Parts Listed Below.
9 Valve Assembly, Main Control . .29536512 1 1 1 1
14 Solenoid
Cover And Plate Assembly, . . . . . 29536511 1 1 1 2
15 Wiring Harness Assembty. Used Onty With CEC2. . .29536510 1 1 1 2

GROUP P
Main Control Valve, Figure 30C
lzY CF;CZ, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
7 Plate, Separator .2952g653 1112
9 Valve Assembly, Main Control . .29596519 1111
14 Cover And Plate Assembly, Solenoid . . . . .29596514 1112
15 Wiring Harness Assembly . . . .29536515 1112
16 Terminal, Socket .IPOSZ41O 10 10 20 40
17 Connector, 2-Way 1tr:O1g716 551020
20 Terminal, Pin ... .29046413 661224
23 Washer, Flal, V4 inch . . 103339 10 10 20 40
24 Bolt,1/4-20 inch
x7f . . 454913 10 10 20 40
25 Solenoid, 12V.. .....29019794 55510
26 Sealring, Solenoid, 0.630 inch tD .. . .2}046A48 551020

30-2.12 Copyright O 2003 General Motors Corp. 2003090 I


ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANS M TS S I Offi
GROUP Q
Main Control Valve, Figure 30C
l2Y CECZ, Lock_In_Range
Same As Group L, Except For parts
Listed Below.
REF RECOMMENDED
NO. PART
NOMENCLATURE SPARES F'OR I]MTS
9 Valve Assembly, Main Control
NO. REQ 1-3 +t0 tt_25
14 Cover And Plate Assembly, Solenoid
.29537401 1 1 1 1

15 . . 2953651 1
Wiring Harness Assembly 1 1 1 2
. 29536510 1 1 1 2

GROUP R
Main Control Valve, Figure 30C
IZV CEC2, Lock_In_Range
Same As Group L, Except For parts
Listed Below.
7 Plate, Separator
9 Valve Assembly, Main Control . Zgil1g44g 1 1 1 2
14 cover Andprate Assembry, Sorenoid " " 29541289
' 1 1 1 1
'l
1: wirinsHarnessAssembry.-..........................;ffiff]; 1 1 2
50 Plug Assembty,:t6-24 1 1 1 2
54 Spring, lnner, Reverse_Range
. zgszso44 8 8 16 32
Trimmer Valve,
0.690ODx1.41}inch.. ....6880118
56 Stop, Reverse-Range Trimmer Valve. . 1 2 4
59 Spring, lnner, Low_Range Trimmer Valve,
. . . 2954046g 1 1 2
0.690ODx1.420inch.. .....6880118
61 Stop, Low-Range Trimmer Valve . 1 2 4
. 29il046g
64 Not Used ln This Group. 1 1 2
66 Stop, lntermediate-Range Trimmer Valve .
68 Spring, Trim Boost Regulator Valve, 0.501
ZtS41OO2
OD x 1.32 inch . . . . . . 6g99014
1 1 1 2
72 Not Used ln This Group. 1 1 2 4
73 Spring, Outer, Splitter-High Trimmer Valve,
0.949 OD x2.27 inch . ZgOlZggZ
74 Vatve
Stop, Sptitter-High Trimmer
. ZgS41OOz
1 2 4
77 Not Used ln This Group. 1 1 2
78 Spring, Outer, Splitter-Low Trimmer Valve,
0.949 OD x2.27 inch . zg}12gg7 11 2 4
79 .
Stop, Splitter-Low Trimmer Valve Z}S41(/(J2 11
80 Gasket,TrimmerValveCover ....295/{,469 11
1 2
87 Cover,TrimmerValve. ...2953g53g 11
2 4
89 Bolt,1/4-20x11/+inch ..... 186601 12 12
1 2
91 Boll,l/+-Zo x 17+inch 24 48
.....445567 33 6 12

(continued on next page)

2003090 r
Copyright O 2003 Genenl Moiors Corp.
30-2.t3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP S
Main Control Valve, Figure 30C
l2Y CEC2, Lock-In-Range
Same As Group L, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ l-3 +10 tt-25
9 Valve Assembly, Main Control . .29541297 1 1 11
14 Cover And Plate Assembly, Solenoid . . . . . 29536511 12
'15 Wiring Harness Assembly . . . .29536510
1

1
1

1 12
50 Plug Assembly,:16-24 .Z}S2SO44 8 I 16 32
56 Stop, Reverse-RangeTrimmerValve. ....2954046g 1 1 12
61 Stop, Low-Range Trimmer Valve . .2954046g 1 1 12
66 Stop, lntermediate-Range Trimmer Valve . 2}S41OO2 1 1 12
74 Stop, Splitter-High Trimmer Valve .21S41OO2 1 1 12
79 Stop, Splitter-Low Trimmer Valve . .2}S41OO2 1 1 't2
80 Gasket, Trimmer Valve Cover . . . .29540469 1 1 24
87 .
Cover,TrimmerValve ...2953953g 1 1 12
89 llc&v4-20x1r/qinch .....186601 12 't2 24 48
91 Bolt,1/4-20x17+inch .....445567 3 3 612

GROUP T
Main Control Valve, Figure 30C
I 2V CEC1, Lock-To-Neutral
Same As Group L, Except For Parts Listed Below.
7 Plate, Separator .29539659 1 1 12
I Valve Assembly, Main Control . . 29541290 1 1 11
'14 Cover And Plate Assembly, Solenoid .... . 23046169 1 1 12
15 Wiring Harness Assembly ... .Z1C/I617O 1 1 12
50 Plug Assembly,?b-24 .29525044 I 8 16 32
56 Stop, Reverse-Range Trimmer Valve . . . . .29540469 1 1 12
61 Stop, Low-Range Trimmer Valve . .29540468 1 1 12
66 Stop, lntermediate-Range Trimmer Valve . 29541002 1 1 12
74 Stop, Splitter-High Trimmer Vatve .?€l541OO? 1 1 12
79 Stop, Splitter-Low Trimmer Valve . . 29541002 1 1 12
80 Gasket, Trimmer Valve Cover . . . .29540469 1 1 24
87 Cover, Trimmer Valve . . . .29S3gS3g 1 1 12
89 Bolt,v4-2oxlvqinch .....196601 12 12 24 zA
91 Bolt,V4-2ox1V+inch .....445567 3 3 612

30-2.14 Copyright @ 20O3 Geneml Moton Corp 20030901


GROUP U
Main Control Valve, Figure 30C
12V CECI, Lock_In_Range
Same As Group L, Except For parts
Listed Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
I Valve Assembly, Main Control
NO. REQ 1-3 +r0 t_25
50 .29541291
Plug Assembly,:rb_24 1 1 1 1

56 Stop, Reverse-Range Trimmer Valve .


. . . .29525044 I 8 't6
32
61 . 29540468
Stop, Low-Range Trimmer Valve 1 1 1 2
66 Stop, lntermediate-Range Trimmer Valve
.....29540468 1 1 1 2
74 . . . .29541002
Stop, Splitter-High Trimmer Valve 1 1 1 2
79 Stop, Splitter-Low Trimmer Valve
.....29541002 1 1 1 2
80 Gasket, Trimmer Valve Cover
.29541002 1 1 1 2
87 Cover, Trimmer Valve .
.....29540469 1 2
1 4
89 Bolt, 1/4-20 x 11/4 inch . 29538538 'l
1 1 2
91 Boll, 1/4-ZO x 1V+ inch
.... 186601 12 12 24 48
.445567 3 3 6 12

GROUP V
Main Control Valve, Figure 30C
I 2y CEC2, Lock_To_Neutral
Same As Group L, Except For parts
Listed Below.
7 Plate, Separator....
9 Valve Assembly, Main Control
...2952g659 12
14 Cover And plate Assembly, Solenoid
. 2gil412gg 11 11
15 Wiring HarnessAssembly
. . . . 29536514 11 12
....29536515 11 12
16 Terminal, Socket
. .f,lOSz41O 10 20 40
17 Connector,2_Way 10
20 Terminal,pin... 12059716 55 10 20
23 Washer,Flat,l/ inch..
.23304647g 66 12 24
.....10gg39 10 20 40
24 Boll, l/4-Z}xzrbinch 10
25 Solenoid, 12V..
..45lt813 10 10 20 40
50
.....2g}1g7g4 55 510
56 Stop, Reverse-RangeTrimmerValve.. 88 16 32
61 Stop, Low-Range Trimmer Valve .
...2954046g 11 12
66 Stop, lntermediate-Range Trimmer Valve .
. 29540468 11 't2
74 Stop, Splitter-High Trimmer Vatve
2gil10}2 11 12
. ZgS41(xJz 11 12
79 Stop, Splitter-Low Trimmer Valve
. 2gS41OOz 11 12
80 Gasket, TrimmerValveCover
....29540469 11 24
87 Cover,TrimmerValve.
89 Boll,Vq-2OxlVainch
...2g53g5gg 11 12
.....186601 12 12 24 48
91 Bolt,1/4-20 x 17+inch
.....445567 33 612

2003090 I
Copyright O 2003 ceneml Motore Corp.
30-2.r5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 31. Parking Brake

31-l.l Copynght O 2(X)3 General Morors Corp.


ALLISON 5000/6000 SERIES O

GROUP A
Parking Brake, Figure 3l
NorE: see The service Kits Section In The
Front of rhis Catalog For Brake service Kits.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARESFORT.NITS
REQ 1-3 +10 tt_25
''
1

2 washer, Frat, q4r inch' 274468 4 4816


3 Lever, Brakenpprv ..................... " '6768827 I 81632
4 washer, spring .6772551 1 112
5 BrakeAssembly,l2x5 inch . 2405951 't
124
...29506141 112
6 Nut, va_16 1

7 Lockwasher,Vainch .........' "'.2_1g1g7 2 248


8 Bracket,camshaftsupport ..... 103326 2 248
I prate,Brakesrpfort ......._., ""'2400596 1 112
10 Socket,BrateA{ustingscrew ........ "'2399044 1 112
11
12
Screw, erateeolusting ...
Pivot Nut, Brake Adjusting Screw
.................. ?rh:r?3
1

1
112
112
13 Spring, Setf-Adjuster. Cotor Coded Red.
. Zg44g[z 1 112
. . Zg447gg 124
14 camshaft 1

15 Pin, Anchor, Shoe Return Spring .


..6830414 1 112
16 Brace, Anchor pin .
. 2399049 2 224
17 Spring, Shoe Return. Color Coded Black.
.
2A9gO50 1 112
18
_ Shoe And Lining Assembty
2g99o4g 2 248
19 Bolt,54r-18x2inch ZIS1447B 2 248
20-22 Not Used ln This Group.
....22g7g8 4 4816
23 Supplied By Original Equipment Manufacturer.

GROUP B
parking Brake, Figure
3l
NorE: See The service Kits Section In The Front of rhis
catalog For Brake service Kits.
Same As Group A, Except For parts Listed Below.
23 Drum, Brake, 12 x 5 inch ZilS1BS44 1 1 2

GROUP C
Parking Brake, Figure 3l
N0TE: See The Service Kits Section In The Front Of This Catalog
For Brake Service Kits.
o:
"'.:: " :1::*
*:'*:
20 Drum, Brake, '12 x 5 inch :'-: lll"ii#iJ';, 1 1 1 2
21 Lockwasher, 1/zinch
... 103323 8 8 16 32
22 Boll, 1/2-2Ox1inch
.....181427 8 8 16 32
23 Not Used ln This Group.

20030901
Coplright @ 2003 Geneml Motore Corp.
3t--2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

%
ELECTRIC

:<q(
;\

Figure 32. Electronic Control Unit (ECU) And External Control Hardware

32-r.t Copyright @ 2003 Geneml Motors Corp.


GROUP A
Electronic contror unit (ECU) And External
Control Hardware, Figure 32
CEC Throttle position Sensor
REF RECOMMENDED
NO. N,MENCLAT,RE -$dl SPARES FOR TINITS
1 Sensor Assembry, Throtfle position,
REQ 1-3 +10 tt_25
43 inch cabre, Hitch-pin Design . .
1 sensor Assembry, Throtfle position, 60 29507769 'l
inch cabre, Hitch-pin Design . . 29507770
2-23 Not Used ln This Group. 1

GROUP B
Erectronic control Unit (ECU) And External
contror Hardware, Figure 32
CECI Electronic Control Unit
NorE: See slr' 36-'t'R'94 And sIL 5- I'R-96 For
Lnportant Service Information.
1 Not Used ln This Group.
2 ElectronicControlUnitAssembly,sealedplusll
3 Plus ll Electronic Control Unit Without
. ....160g1099 ** 1
PROM, Remanufactured.
Service 1228282 ECU Without PROM
With
16172029 Remanufactured ECU Without pBOM,
Or
4
With 16197599 New ECU Without
PROMAndRetainerAssemblyKit
PROM. .. . 1ZZB2B2 r**
2 Electronic Control Unit Assembly,
... ...29504547
1

Sealed plus ll .
1

3 . . . . j69g1 109 **
Prus il
Erectronic contror Unit without pRoM, 1
Remanufactured.
Service 12ZB2B2 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. .. . 1Z2B2B2 .r*
4 PROMAndRetainerAssembtyKit... ...16080828
1

2 1
Electronic Control Unit Assembly, Sealed plus
ll . . . . . 160g1 11g .* 1
3 Plus ll Electronic contror Un* without pRoM,
Remanufactured.
Service 1228292 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. .. . qZZBZB1 i**
4 PROMAndRetainerAssemblyKit... ...16080g95
1

1
. . . . 160g1 .l1g **
2 Electronic Control Unit Assembly, Sealed plus ll .
1
3 Plus ll Electronic contror unit without pRoM, Remanutactured.
Service 1228282 ECU Wirhout PROM Wirh
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1ZZB21Z r*r 1
4 PBOM And RetainerAssembly Kit . . . .. . 16080842 1
2 .
Electronic Control Unit Assembly, Sealed plus ll
. . . . 160g1 139 .* 1
3 Plus ll Electronic contror Unit without pRoM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. 1228292 r** 1
4 PROM And Retainer Assembly Kit . . .
16080847 1

16091149 **
2 Electronic Control Unit Assembly, Sealed plus ll
-
1

(continued on next page)

rt Not Serviced As An Assembly parts.


tt - Onler Detail
No Longer Available From ATD.

20030901
Copyright @ 2003 General Moton Corp
32-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B Gont'd)
Electronic control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: See sIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 +10 tr-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Withour PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. ...1228282 i**
4 PROMAndRetainerAssemblyKit.... ...16080854
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 160g1 159 **
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PHOM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. . ...I2ZBZBZ r*i 1
4 PROMAnd RetainerAssemblyKit.... ...29504551 1
2 ElectronicControl UnitAssembly, Sealed Plus ll . ....16084519 rr 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. . ...|ZZBZB? r*r 1

4 PROMAnd RetainerAssembtyKit.... ...16084730 1

2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 16095369 'l

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. . ..122BZB? 1

4 PROMAndRetainerAssembtyKit.... ...16085828 'l

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 160g5z[49 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 1

4 PROMAndRetainerAssembtyKit.... ...16085595 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 160g5519 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16'197599 New ECU Wfthout PROM. ...1ZZBZB2 1

4 PROMAnd RetainerAssembly Kit.... ...16085641 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 16095579 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 'l

4 PROMAndRetainerAssemblyKit.... ...16085674 1

2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . . 16136789 1

(continued on next page)

* Not Serviced As An Assembly


tft No LongerAvailable FromAID.
- Order Detail Parts.

32-2.2 Copyright @ 2m3 ceneml Motors corp.


GROUP B @ont,d)
Electronic Control Unit (ECu) And
External contror Hardware, Figure 32
CECI Electronic Control Unit
N,TE: see srl 36'TR'94And srl 5-TR-96
For rmportant service Information.
REF
RECOMMENDED
NO.
N,MENCLATURE PART SPARES FOR UNITS
3 Plus ll Electronic Control Unit Without
NO. REQ 1-3 ,t-10 lr_25
PROM, Remanufactured.
Service 1228282 ECU Without PBOM Witr
16122029 Remanufactured ECU Without pROM,
Or
4 PROM.
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit... . . . 1228282 **r 1

2ElectronicControlUnitAssembly,6eateoPlusll' ...16136494 1

3 prus' Erectronic contror pRoM,


unit wimout Remanufactured.
1

Service 122BZ8Z ECU Without PROM


With
16122029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit... PROM. . . . 1ZZB2BZ r** 'l

2 ElectronicControl UnitAssembly,
6eateO plus il .
...161g6502 1
. . .. . . ... . zgso261z **
3 prus' Erectronic contror unit witnout pRoM, Remanufactured. 1

Service 1Z2BZ82 ECU Withour PROM


With
16172029 Remanufactured ECU
Without pROM, Or

4
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit
PROM. . . .1ZZB2A2 i*r
2ElectronicControlUnitAsSembly,6ealeoPlusll'
... ...29502611
1

3 prus , Erectronic contror unit witnout pRoM, Remanufactured. 1

Service 1Z2B2BZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or

4
With 16197599 New ECU Without PROM. . . . 12Z8ZB2 r*r

2
PROM And RetainerAssembty Kit . . . .. . 29502615
1

Electronic Control Unit Assembly, 6ealed plus 1

3 ll
Prus il Erectronic contror unit without pRoM,
. . . . . 29302622 ** 1
Remanufactured.
Service 12X3ZBZ ECU Without PROM Wfth
161Z2029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. . . .1ZZB2B2 **r
PROM And Retainer Assembty Kit . . . . . .29502621
1

2 Electronic Control Unit Assembly, Sealed plus ll


. . . . .29502626 **
1

3 Plus ll Erectronic contror Unit without pRoM,


Remanufactured.
1

Service 12ZB2BZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1ZZBZBZ *r*
4 PROMAndRetainerAssembtyKit ... ...29502625
1

2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 29502690 **


1

3 Plus il Erectronic contror Unit without pRoM, Remanufactured.


1

Service 1Z2B2B2 ECU Wirhour PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1228282 *r
4 PROMAndRetainerAssemblyKit ... ...ZilSOZilZI
1

2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 29502A34 ..


1

(continued on next page)

t Not Serviced As An Assembly Order Deail parts.


tt No [ongerAvailable FromATD.-

2m30901 Copfight 2003 cencml Motors Corp.


@
321.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B @ont'd)
Electronic Control unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: see sIL 36-TR-94And SIL 5-TR-96 For Important Service rnformation.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATT]RE NO. REQ 1-3 4-10 tt:25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 *r 1

4 PROMAnd RetainerAssemblyKit.... ...29502639 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29502762 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without pROM, Or
PROM.
With 16197599 New ECU Without ...,t2zBZBz 1

4 PROMAnd RetainerAssemblyKit.... ...29502761 1


2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . .29504529 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
PROM.
With 16197599 New ECU Without . ..1228282 1

4 PROMAnd RetainerAssemblyKit.... ...2}SO4SZ7 1


2 ll .
Electronic Control Unit Assembly, Sealed plus . . . .29504590 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172A29 Remanufactured ECU Without pROM, Or
Wth 16197599 New ECU Withour PROM. ...1228282 1
4 PROMAnd RetainerAssembty Kil.... ...29504529 1
2 Electronic Control Unit Assembly, Sealed plus ll . . . . .29SO4S4Z 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
PROM.
With 16197599 New ECU Without ...1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29504il1 1

2 ll .
Electronic Control Unit Assembly, Sealed plus . . . .29504544 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanulactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 1

4 PROMAnd RetainerAssembly Kit.... ...29504549 1


2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .2950454g 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
PROM.
With 16197599 New ECU Without . . .1228282 'l

4 PROMAnd RetainerAssemblyKit.... ...29504547 1

2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . .29SO4SS2 1

(continued on next page)

** Not Serviced As An Assembly Order Detail Parts.


*n No LongerAvailable FromATD.
-

32-2.4 copyright @ 2m3 General Motm corp.


ALLISON 5000/6000 SERIES OFF-HIGHWA'
TRANSMIS S lo*ffi
GROUP B (cont'd)
Electronic control unit (ECU) And Externar
control Hardware, Figure 32
CEC1 Electronic Control Unit
NorE: See sIL 36-TR-94And sIL 5-TR-96 For Important
Service Information.
REF RECOMMENDED
NO. N.MENCLAT,RE -$Al SPARES FOR UNITS
3 Plus ll Electronic Control Unit Without PROM,
REQ l-3 4_I0 11_25
Remanufactured.
Service 12ZB2B2 ECU Without PROM With
16|Z2029 Remanufactured ECU Without pROM,
Or

4
With 16197599 New ECU Without PROM. ...
.t2ZgZB2 r**
PROMAndRetainerAssembtyKit ... 1

2 ...29504551
Electronic Control Unit Assembly, Sealed plus
3 prus , Erectronic
ll . . . . . 29504554 **
1

1
contror Unit without pRoM, Remanufactured.
Service |ZZBZB2 ECU Wirhour PROM With
16172029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. .. . 1ZZBZBZ **
PROMAndRetainerAssemblyKit ... 1

2 Electronic Control Unit Assembly, Sealed plus


...29504553 1

3 prus , Erectronic
ll .
. . . . 295045g0 ** 1
contror Unit without pRoM, Remanufactured.
Service 1Z2B2B2 ECU Without PROM With
16172029 Remanufactured ECU Without pROM,
Or

4
With 16197599 New ECU Without PROM. . . . 122BZB2 r**
PROMAndRetainerAssembtyKit ... 1

2 ...29504579
Electronic Control Unit Assembly, Sealed plus 1

3 ll
Prus il Erectronic contror Unit without pRoM,
.. . . . 295045g2 ** 1
Remanufactured.
Service 1'Z2BZBZ ECU Without PROM Wirh
16172029 Remanufactured ECU Without pBOM,
Or
4
With 16197599 New ECU Wirhout PROM. .. . 1ZZBZBZ r**
PROMAndRetainerAssemblyKit ... 1

...29504581
2 Electronic Control Unit Assembly, ieateO plus
ll .
. . . . ZgSO4Sg2 ,*
1

3 Prus il Erectronic contror Un* without pRoM,


Remanufactured.
1

Service 122B2BZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1ZZB2B2 r*r
4 PROMAndRetainerAssembtyKit ... ...29504591
1

2 Electronic Control Unit Assembly, Sealed plus ll


.
. . . . 295(X606 .*
1

3 Plus il Erectronic contror Unit without pRoM, Remanufactured,


1

Service 1ZZB2B2 ECU Without PROM With


161Z2029 Remanutactured ECU Without pROM,
Or
With'16197599 New ECU Without PROM. . . .1ZZB2B2 *rr
4 PROMAndRetainerAssembtyKit ... ...29504605
1

2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 29504622 **


1

3 Plus ll Erectronic contror Unit without pRoM, Remanufactured.


1

Service 1Z2B2B2 ECU Wirhout PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM. . . .1Z2BZB2 **r
4 PROMAndRetainerAssemblyKit ... ...Z}S142Z1
1

2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 29504652 **


1

(continued on next page)

r* Not Serviced As
An Assembly Order Detail parts.
r* No LongerAvailable FromAfD.
-

20030901 Copyright @ 2003 G€remt Morors Corp


32-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B Gont'd)
Electronic Control unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NorE: see srl. 36-TR-94And srl- 5-TR-96 For Important service rnformation.
RECOMMENDED
REF PART SPAR.ES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-tO tt-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29504651 1


2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504654 'l
3 Plus ll Electronic Control Unit Without PROM, Bemanufactured.
Service 1228282 ECU Without PROM Wirh
16172029 Remanufactured ECU Without pROM, Or
With 16197599 New ECU Without PROM. . . .,|22B2BZ *rr 1
4 PROMAndRetainerAssemblyKit.... ...29504653 1
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504670 "* 'l
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . . 1.22B2BZ *** 1
4 PROMAndRetainerAssemblyKit.... ...29504669 1
2 Electronic Control Unit Assembly, Sealed plus ll . . . . . 29504694 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1Z2BZB2 1
4 PROMAndRetainerAssemblyKit.... ...2950469A 1
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504696 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 1
4 PROMAnd RetainerAssembly Kit.... ...29504695 1
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504706 1
J Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
PROM.
With 16197599 New ECU Without . . .1228282 1

4 PROMAnd RetainerAssemblyKit.... ...2950470s 1


2 il .
Electronic Control Unit Assembly, Sealed Plus . . . .Z9SO474O 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
PROM.
With 16197599 New ECU Without . ..1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29504799 1

2 ll .
Electronic Control Unit Assembly, Sealed Plus . . . .Z9SO4Z4/ 1

(continued on next page)

* Not Serviced As An Assembly


*n No l,onger Available FromATD.
-Order Detait Parts.

32-2.6 Copyright @ 2m3 cenenl Motom Corp.


ALLISON 5000/6000 SERIES OFFJ]

GROUP B (cont,d)
Electronic Contror unit (ECU) And External
control Hardware, Figure 32
CECI Electronic Control Unit
NorE: See liIL 36-TR-94And sIL 5-TR-96 For Important
Service Information.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
3 Plus ll Electronic Control Unit Without PROM,
NO. REQ l-3 4_10 11_25
Remanufactured.
Service 122B2BZ ECU Without PROM W[h
16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
4 PROMAndRetainerAssembtyKit
.. . 12ZB2BZ *** 1
... ...Zg5l4t4g
2 Electronfc Control Unit Assembly, Sealed plus
ll .
1

. . . . 29504746 **
3 Prus , Erectronic contror Un* without pRoM,
Remanufactured.
1

Service 122BZA2 ECU Without PROM With


16122029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
. . . 1Z2g2gZ r*r
4 PROMAndRetainerAssembtyKit... 1

2 Electronic Control Unit Assembly, Sealed plus


...29504745 1

3 ll . . . . . 2950476g **
Prus , Erectronic contror unit witnout pRoM, 1
Remanufactured.
Service 1Z2B2A2 ECU Without PROM With
16172029 Remanulactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
. . . lZZg2gZ *r*
4 PROM And Retainer Assembty Kit . . . 1
. . .29504767
4 ECU Service PROM And Retainer Assembly
Kit . . .
1
. . ZISfXTTS
2 Electronic Control Unit Assembly, Sealed plus
ll .
1
. . . . 29SO4glO **
3 Plus , Erectronic contror Unit without pRoM,
Remanufactured.
1

Service 1228282 ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
4 PROMAndRetainerAssembtyKit
.. . 1ZZB2BZ r** 'l
... ...29504809
2 Electronic Control Unit Assembly, iealed plus
ll .
1
. . . . 2g5o4g22 **
3 Plus , Erectronic contror Unit without pRoM,
Remanufactured.
1

Service 1228282 ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
. . . qZZBZBZ .tr
4 PROMAnd RetainerAssembtyKit ...
...ZgSO4B2,l
1

2 Electronic Control Unit Assembly, Sealed plus ll


. . . . . 29SO4g7g **
1

3 Plus ll Erectronic contror Unit without pRoM,


Remanufactured.
1

Service |2ZBZAZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
.. .1ZZBZBZ r*i
4 PROMAndRetainerAssembtyKit ... ...29514215
1

2 Electronic Control Unit Assembly, Sealed plus ll .


. . . . 29594ggg **
1

3 Plus ll Erectronic contror Unit without pRoM, Remanufactured.


1

Service 122B2BZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
With 16197599 New ECU Without PROM.
. . .1ZZ12B2 i*r
4 PROMAndRetainerAssemblyKit ... ...ZgSO4g2g
1

'l
4 ECU Service PROM And Retainer Assembly Kit .. . . . 29504gg9 1

(continued on next page)

tt Not Serviced As An Assembly Order Detail parts.


t* No Lnnger Available From ATD-

2003t)901 Copyrighto 2003 ceneral Mdors Corp


32-2.7
GROUP B (cont'd)
Electronic control unit (ECU) And External control Hardware, Figure 32
CEC1 Electronic Control Unit
NorE: see sIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ t-3 4-t0 tt-25
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504894 *. 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 tt' 1

4 PROM And RetainerAssembly Kit.... ...29504893 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504900 .t 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . . 1228282 t.* 1

4 PROMAnd RetainerAssemblyKit.... ...29504899 't

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504910 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM Wilh
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29504929 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504912 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . . 1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29514247 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504918 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29514217 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504920 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..'1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29514219 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504922 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29504921 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504924 1

(continued on next page)

tt Not Serviced As An Assembly


r'* - Order Detail Parts.
No LongerAvailable FromAID.

32-2-8 copyrigbt o 2003 ceneral Motos cory.


GROUP B (cont,d)
Electronic control Unit (ECU) And
External Control Hardware, Figure 32
CECI Electronic Control Unit
N'TE: See SIL 36-TR-94And SrL 5-TR-96 For
Important service rnformation.
REF
RECOMMENDED
NO.
N,MENCLATURE PART SPARES FOR UNITS
3 Plus ll Electronic Control Unit Without
NO. REQ l-3 4_10 tt_25
PROM, Remanufactured.
Service 12ZB28Z ECU Without PROM
Witfr
16172029 Ftemanufactured ECU
Without pROM, Or

4
With 16197599 New ECU Without
PROM And Retainer Assembly
PROM. . . . 1ZZBZB2 ***
Kit . 1

2 Etectronic Conrrot Unt Assembtr,


6"","0 rir" i, . . . . . . . . . . . .. .33:;13?, _.
1

3 prus Erectronic
contror unit wmout pRoM, Remanufactured. 1

'
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
+ pROMAndRetainerAssembtyKit
...
. . .1Z2B2BZ *** 1

2 ElectronicControt UnitAssembly, ...2g51422s


6eateO plus ll .
1

3 prus' Erectronic contror ......... 29504928 ** 1


unit witnout pRoM, Remanufactured.
Service 12282A2 ECU Without PROM
W[h
16172029 Remanufactured ECU
Without pROM, Or
+
With 16197599 New ECU Without
PROMAndRetainerAssemblyKit... PROM. . . . 1Z2gZg2 ** 1

2 Electronic Control Unit Assembly,


iealeO plus ll .
...ZrJS14ZZ7 1

3 . . . . 29504930 ,*
Plus ll Electronic
Control Unit Wmout PROM, Remanufactured. 1

Service 12ZB2B2 ECU Without PROM


With
16122029 Remanufactured ECU
Without pROM, Or

4
With 16197599 New ECU Without
PROMAndRetainerAssembtyKit
PROM. ... 1ZZBZBZ .t.
2ElectronicControlUnitAssembly,SealedPlusll.
... ...2gl5L4g2g
1

3 prus , Erectronic contror unit witnout pRoM, Remanufactured. 1

Service 12ZB2B2 ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or
4
With 16197599 New ECU Without PROM. .. .12282A2 ***
2
PROMAndRetainerAssembtyKit ... ...29514291
1

Electronic Control Unit Assembly, Sealed plus ll .


1
. . . . 29504934 **
3 Prus , Erectronic contror Unit without pRoM,
Remanufactured.
1

Service 122BZBZ ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or

4
With 16197599 New ECU Withour PROM. .. .1ZZA2B2 **
PROMAndRetainerAssembtyKit ... 1

2 ...Zg5}42ga 1
Electronic Control Unit Assembly, Sealed plus ll . . . . . 29504936 r.
3 Plus il Erectronic contror Unit withour pRoM,
Remanufactured.
'l

Service 1ZZB2B2 ECU Without PROM With


16172029 Remanufactured ECU Without pROM,
Or

4
Wlth 16197599 New ECU Without PROM. .. .122A2g2 *r*
PROMAndRetainerAssemblyKit... ...29514235
1

2 Electronic Control Unit Assembly, Sealed plus


ll . . . . . 2950493g .*
1

(continued on next page)

t* Not Serviced As An Assembly _ Onler Detail parts.


rr*
_

No LongerAvailable FromATD.

20030901
Copyrighr @ 2003 General Motore Corp
32-2.9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B @ont'd)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NOTE: See SIL 36-TR-94And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARESFORTJNITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tt-2s
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 ttt 1

4 PROM And Retainer Assembly Kit . . . . .. .29514237 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29504946 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 itt 1

4 PROM And Retainer Assembly Kit . . . . .. .29514229 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29504948 '* 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 t*t 1

4 PROM And Retainer Assembly Kit . . . . .. .29514239 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514216 '* 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 ** 1

4 PROM And Retainer Assembly Kit . . . . .. .29514215 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514218 *' 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 r** 1

4 PROM And Retainer Assembly Kit . . . . .. .29514217 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514220 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ttt
. ..1228282 1

4 PROM And Retainer Assembly Kit . . . . . . .29514219 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514222 " 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. .. st
.1228282 1

4 PROM And Retainer Assembly Kit . . . . . . .29514221 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514226 *' 1

(continued on next page)

* Not Serviced As An Assembly


*** - Order Detail Parts.
No l.onger Available From AID.

32-2.10 coPyright @ 2003 Geneml Motcs Corp-


GROUP B @ont,d)
Electronic control Unit (Ecu)
And Externar
CECI Electronic Controllontrol Hardware, Figure 32
Unit
NorE: see sIL 36'TR'94And sIL
5'TR'96 For Important Service
Information.
REF
NO. RECOMMENDED
3 prus
NOMENCLATURE
Erectronic contror
Unit without pRoM, Remanufactured.
Nor
PART
REe 'ilP?it*flH
'
Service 122B2BZ ECU Wirhout
PROM With
161Z2029 Remanufactured
ECU Without pROM, Or
With 16197599 New ECU Without
4 PROM And Rerainer n"."rOry-Xii"' .. PROM. . .. .12ZAZB2 t*r
2 ErectronicconrrotunitAssembty,6";Ljr,,1"]t
................. X|silf; _. l
1

3 plus ll Electronic
Control UriiWitn"rt
Remanufactured.
Service 122AZB2 ECU Without 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM, Or

_ ,r#,I;T:L:::,1::,i,y,?:l^*,pRoM
: Erectroniccontrorunitassemfry,s""Ljarrr, 1228282 ***
2 1

3 plus ll Electronic
Control Urii Win"rt
.................;Z:1lZZl _. l
Remanufactured.
Service 12Z8ZA2 ECU Wthout 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM, Or
' **
: - "rofl'I*ul3li::'X{"f,lyrflI'*'P,oM
2 r::lt
Erecrronic controt Unir Assembtr:s;;Lj
122*2az 1

3 plus Il Electronic
Control Urii Witn"rt
................
Remanufactured.
.f;ll?Z ._ l
Service 1228282 ECU Wifhout 'ROM,
PROM With
16172029 Remanufactured
ECU Without pROM,
With 16197599NewECUWithoutPROM. Or
4 pROM And Retainer
nssemOty Xii . .
...... ... 1ZZB2p2 r** l
2 ErecrroniccontrorUnitAssembrv,s""Ljp]1.11 ............ ...._Xlllfrl ,_
3 plus ll Electronic
Control UniiWitnorf pROM, Remanufactured. l
Service 1228282 ECU Wirhout PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
4 PROM And Retainer Assembty
.. . . .1228282 . ftr 1
Kit . .
2 Etecrronic Conrrot Unir Assembry,
6""t"0 ,]d
;,; nlr""rt""ir;
. . X:112lf, ,.
3 prus il Electronic
control unit wimout pRoM, Remanufactured. l
Service 1229282 ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or

4
With 16197599 New ECU Without
PROM And Retainer Assembty Kit
PROM. . . .1ZZA2B2 rt 1

2 ErectronicconrrotunirAssembty,6eatede!1.ir ............ .....nil#Zls.,


..

3 prus'Erectronic
contror unit witnout pRoM, Remanufactured. I
Service 1228282 ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or

4
With 16197599 New ECU Without
PROM And Retainer Assembly Kit
PROM. .. . 1Z2B2B2 ft* 1

2 ...
EtectronicControtUntAssembry,6eatedprr"il
............ .....fr211?;., I
(continued on next page)

r* Not Serviced
As An Assembly _ Order Detail parts.
rt
.
No longer Available
FromAID.

20030901
Copyright @ 2m3 ceneral Morom Corp.
32-2.t1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B @onrd)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECI Electronic Control Unit
NOTE: See SIL 36-TR-94And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 +10 lr-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 tt* 't

4 PROM And Retainer Assembly Kit . . . . .. .29514239 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514244 *' 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 *tt 1

4 PROM And Retainer Assembly Kit . . . . .. .29514243 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514248 " 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 t** 1

4 PROM And Retainer Assembly Kit . . . . .. .29514247 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29514262 *' 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 tn 1

4 PROM And Retainer Assembly Kit . . . . .. .29514261 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29524158 *' 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 t* 1

4 PROM And Retainer Assembly Kit . . . . .. .29524157 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29524204 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 rtt 1

4 PROM And Retainer Assembly Kit . . . . .. .29524209 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29524208 * 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 *t 1

4 PROM And Retainer Assembly Kit . . . . .. .29524207 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29529052 *' 1

(continued on next page)

* Not Serviced As An Assembly - Order Detail Parts.


ttt No l.onger Available From ATD.

20030901
32-2.12 Copvright @ 2003 Geneml Molors Corp'
GROUP B (cont,d)
Electronic Contror unit (ECU)
And External control Hardware,
Figure 32
CECI Electronic Control Unit
NOTE: see sIL 36'TR'94And
SIL 5'TR-96 For Important service rnformation.
No.
REF
N.MENCLAT,RE .$Sl ,Iorf,-#X*rHH.
3 prus' Erectronic
contror Unit without pRoM, Remanufactured.
REe
Service 122B2BZ ECU Wirhout
PROM With
16172029 Remanufactured
ECU Without pROM, Or
With 16197599NewECUWithourPROM.
4 PROM And Retainer nssemOfy ...... ... 122BZBZ **.
2 Xii
Etectronicconrrotunitassemoryls""Lonriit
1

3 plus ll Electronic
Control Urii Witn"rt
.................
;3|;33i; .. ]
Remanufactured.
Service 1Z2B2B2 ECU Without 'ROM,
PROM With
16172029 Bemanufactured
ECU Without pROM, Or
With 16197599NewECUWithoutPROM.
4 PROM And Retainer n"""rOfv ... 1ZZB2B2 ...... r*r
2 xii
Erectroniccontrotunitnssemoty,s""Ljariir................
.
1

3 plus ,
Electronic Control U"iiWitn"rt .X:rSyJrl _. l
Remanufactured.
Service 122BZB2 ECU Without 'ROM,
PROM With
|6172029 Remanufactured ECU
Without pROM, Or
With 16197599NewECUWithoutPROM.
4 PROM And Retainer A"."rbty Kli :'
...... ... 122BZB2 r**
2 ErectroniccontrorUnirAssembry,s""Lor]l_il
....................X?ZZilZ ._
1

3 prus' Erectronic
contror uriiiwitn"u pRoM, I
Remanufactured.
Service 122B2BZ ECU Without
PROM Wirh
16172029 Remanufactured
ECU Without pROM, Or
With 16197599NewECUWithoutPROM.
4 pROM And ...... ... 122B2BZ **
2 Reraine, nssemory .i
ErecrroniccontrotUnitAssembty,s";Ljp]l.]l
rii 1

3 prus'Erectroniccontroru"iiw*toripRoM, .....................r;Y:;Z _. ]
Remanufactured.
Service 12ZB2B2 ECU Without PROM
With
16172029 Remanufactured
ECU Without pROM, Or

4 PROM And Retainer Assembty


Kii
2 ErecrronicconrrotUnitAssembtv.s""r"jp]1rrl
. .

............ .....XX;iZl _,
3 prus'ErectroniccontroruniiwitnoripFroM,Remanufactured. l
Service 1228282 ECU Wirhout PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without PROM.
4 PROM And Retainer Assembly .. .1ZZB2A2 *i 1
Kit . .
2 EtectronicControlUnirAssembtv,s""r"oril_it
............ .....r;:::;t;..
3 prus'ErectroniccontroruniiwirnourpRoM,Remanufactured. l
Service 1228282 ECU Without PROM
.|61Z2029 With
Remanufactured ECU Without pROM,
Or
+ PROM And Retainer Assembly
Kit
2 EtectronicConrrotUnitAssembty,6eareopir"ir
...
............ .....?rllrir; _. l
(continued on next page)

Not Serviced As An Assembly _


-]
t*i Order Detail parts.
No l.onger Available From ATD.

2m30901
Copynghr @ 2m3 General Motors Corp.
32-2.13
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont'd)

Electronic Control Unit (ECU) And External Control Hardware, Figure 32


CECI Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ l-3 4-10 tt-25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. ...1228282 *** 1

4 PROMAndRetainerAssemblyKit.... ...29532757 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29532764 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 1

4 PROMAndRetainerAssemblyKit.... ...29532763 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . .29534582 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . -.1228282 1

4 PROMAnd RetainerAssemblyKit.... ...29534581 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29534584 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . ..1228282 i*t 1

4 PROMAnd RetainerAssemblyKit.... ...29534583 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . ' 29534586 *' 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . - -1228282 t*i 1

PROMAnd RetainerAssemblyKit....
'l
4 ...29534585
2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29534588 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service '1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 ttt 1

4 PROMAnd RetainerAssemblyKit.... ...29534587 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . ' . .29534590 *t 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 i** 1

4 PROMAnd RetainerAssemblyKit.... '..29534589 1

Electronic Control Unit Assembly, Sealed Plus ll .


'l
2 . . . . 29534600 '*

(continued on next page)

tt Not Serviced As An Assembly - Order Detail Parts.


tn No LongerAvailable FromATD.

2003 General Motors corP 20030901


32-2.14 Copyright @
GROUP B kont,d)
Electronic control unit (EcU)
And External control Hardware,
CECI Electronic Control Unit 'v..v' Figure
r r. 32
NorE: see srl 36'TR'94And
srl 5'TR-96 For Important Service Information.
REF
NO. NOMENCLATURE PART RECOMMENDED
3 prus'Erectronic
contror Unit without pRoM,
Remanufactured.
No.- REe tl1*'?r1?*
Hff
Service 1229282 ECU Without pnOfr,f
Wi,n
16172029_ Bemanufactured
ECU Without pROM,

o
q rr#T"11:L:::,1:X",t-""Y,yithout
PRoM And Retainer Rssemoiy
I
'vr,r' '
pRoM
' ' 12zv2a2
1228282 **
Or
. ***
2 EtectronicControtUnitAssembtr,
rii . .'.' I

3 plus S""Lo"ir" i, ................. rr3|;i;?: ."


ll Electronic Control U,iiiW,rn"r,'pROM,
Remanufactured.
Service 12ZBZ82 ECU Without pnOfr4
Wi,n
16172029 Remanufactured
ECU Without pROM, Or

: - ",oil'Ll1:L:::,1:H,i**ilil;;::::',:: **. Q28282


2 EtecrronicControtUnitAssembtr,s""Lorlrll
.................rr33:ig: ."
1

3 prus'Ereckoniccontroru,iiiw',rr"ripRoM,Remanufactured.
l
Service 122B2BZ ECU Without pnOfrrf
Wi,n
16122029 Rernanufactured
ECU Without pROM, Or

: - ",ofl'Llul3l:::,i:i"}?rflI:1""M lzz*z*2 *'**


2 EtecrronicControtUnitAssembry,6;i;,:.^l-.............
1

3 prus' Erectronic
contror uriiiwi nri'pRoM,
....?r:;lf;.. l
Remanufactured.
Service 1228282 ECU Wirhour pnOU
Witn
16172029 Remanufactured
ECU Without pROM,
With 16197599NewECUWithoutpROM. Or
4 pROM And
Retainer Assembty Xii . .'.'
......
... 122B2BZ r**
22
1
.. 29534625
Etectronicconrrot I lnir aaa^_rr
Electronic contrat UnirAssembtv,s""Ljprrc , _. . I
3 ptus , Etectronic ir . .... .............. rT:if:
Controt U"iiWiin"rt pROM,
Remanufactured.
Service 122B2AZ ECU Withour PROM
With
16172029 Remanufactured
ECU Without pROM, Or
With 16197599 New ECU Without
4 pROM And PROM. . . .. .1228282 *rt .l

2 Rerainer Assemblyfii..
ErectroniccontrotunirAssembtv,6"rr"orldil
3 prus ,
Erectronic contror u"iiwitt"ripRoM,
............ .....?rs#ni __ l
Remanufactured.
Service 122g2BZ ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without
4 PROM. . 1Z2BZB2 **
.
PROM And Retainer Assembty
td
2 ErectronicconrrorUn*Assembrv,s""r"orir"_ir .................;33:33i1 ..
. .-
1

3 Plus ll Electronic Control UniiWittorf pROM,


Remanufactured.
l
Service 1228282 ECU Without PROM
With
16172029 Remanufactured ECU
Without pROM, Or
With 16197599 New ECU Without
+ PROM. . . 1Z2BZBZ **r
2 Xi
PROM And Retainer Assembly
...
EtectronicconrroruntAssembty,6earedr,r"ir
1

.................;33:Sffi .. l
(continued on next page)

,l] N", Serviced As An Assembly _


tt Order Detail parts.
No LongerAvailable FromATD.

2003090t
Copyright @ 2m3 Geneml Motors Corp.
32-2.15
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B @ont'd)

Electronic Control Unit (ECU) And External Control Hardware, Figure 32


CEC1 Electronic Control Unit
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important service Information.
RECOMMENDED
REF PART SPARES FOR T]NITS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-zs
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 *it 1

4 PROM And Retainer Assembly Kit . . . . . . .29536657 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29538114 '* 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
'16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. . . .1228282 ttt 1

4 PROMAnd RetainerAssemblyKit...' ...29538113 'l

2 ElectronicControl Unit Assembly, Sealed Plus ll . . . . .29538134 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. .. .1228282 *** 1

4 PROMAnd RetainerAssemblyKit.... ...29538133 1

2 ElectronicControl Unit Assembly, Sealed Plus ll . . . . .29538150 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM' Or
With 16197599 New ECU Without PROM. .. .1228282 t*t 1

4 PROMAnd RetainerAssemblyKit.... ...29538149 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29539704 ** 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. .. .1228282 t*r 1

4 PROMAnd RetainerAssemblyKit.... ...29539703 1

2 Electronic Control Unit Assembly, Sealed Plus ll . . . . . 29539706 '* 1

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
With 16197599 New ECU Without PROM. .. .1228282 i*t 1

4 PROMAnd RetainerAssembly Kit '.. ' ...29539705 1

2 Electronic Control Unit Assembly, Sealed Plus ll ' . . . ' 29539708 "' 'l

3 Plus ll Electronic Control Unit Without PROM, Remanufactured.


Service 1228282 ECU Without PROM With
16172029 Remanufactured ECU Without PROM, Or
*i*
With 16197599 New ECU Without PROM. ' ' '1228282 1

4 PROM And Retainer Assembly Kit . . ' . " '29539707 1


**
2 Electronic Control Unit Assembly, Sealed Plus ll . ' ' ' ' 29539720 1

(continued on next Page)

rt Not Serviced As An Assembly - Order Detail Parts'


t* No l,ongerAvailable FromAID.

20030901
32-2.16 Copvright @ 2003 Gereral Motors Corp'
GROUP B
kont,d)
Electronic control unit (ECU)
And Externar contror Hardware,
Figure 32
CECI Electronic Control Unit
NorE: see sIL 36-TR-94 And sIL 5-TR-96
For Important Service Information.
REF
RECOMMENDED
NO.
N.MENCLAT,RE .$S: _ SPARESFORUNITS
3 Plus ll Electronic Control Unit REQ l-3 4_r0 11-25
Without PROM, Remanufactured.
Service 1228282 ECU Without pnOfr
Witn
16172029 Remanufactured
ECU Without pBOM, Or
With 16197599 New ECU Without
4 PROM And RetainerAssembly
PHOM. . . . 1ZZB2BZ r**
5-23
Kit . . . . . . 1

Not Used ln This Group. ' ' ' 29539719 1

GROUP C
Electronic control unit (ECU)
And Externar control Hardware,
Figure 32
Electric
NOTE: See SIl,4l-TR-gO For Important Service
1-18 Not Used ln This Group. Information.
19 Generator, Shift pattem,2000 rpm . . .
19 Generator,shiftpattern,21o0rim.... .
....6882679 66 1

19 Generator, shift pattern, zsoo ri; . . . . "" 23012090 oo 1

z0 Harness,Fifth_Andsixth_Rangenestricter
..................... 8:ffif @m
20 Harness, Sixth_Range Restrictlr
. . . . . ., l
21 potentiometerAssembry,
Throttre .....,
.....0897319 oo 1

22 Convertor, Vottage,
l2V
To 24v. Onty eo, Iiv irori
23Protector,overload24Y.onlyrorzt+vtnputFromVehicle' u"i,",". r., . ?1311?# :: I

GROUP D
Electronic Control Unit (ECU) And
External Control Hardware, Figure
32
CEC2 Electronic Control Unit
14 Not Used ln This Group.
Electronic Control Unit _ Base And
5
6 ECU lsolation Kit. Kit Contains Six
Labels .. . 29541226 1
29596132 lsolation Mount
Grommets, Six 29536133 lsolation
Mount Bushings, And
29535959lnstructionSheetNo.286... .....29595952
7 Bushing, lsolationMount . 1

8 ...295g6133 * 6
Grommet, lsolationMount .
9-23 Not Used ln This Group. ..29536j32. 6

Serviced Only As An Assembly _ Not


-^t
t*t No [.onger Available From ATD.
Available As A Detail part.

oo For Service Conract DMR Electronics,


RR 2 Box 9?B, Hibbing, MN 557,{6; phone: (2lg) 262_6693,Fax: (218) 262_6273.
20030901
Copydghr @ 2003 General Motore Corp.
32-2.17
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
With CEC2 12V Vehicle Interface Module
RECOMMENDED
REF PART SPARES FORT]MTS
NO. NOMENCLATURE NO. REQ 1-3 4-10 tt-25
1-€ Not Used ln This Group.
9 Vehicle lnterface Module Assembly, 12V . . . . .29509886 1

10 Screw, M5 x 0.08 x 16 mm .29506163 8


11 Washer, Flat, M5 . . 29506165 8
12 O-ring, 158.34 mm lD . . . . .29505809 1

'13 Relay,12V- K1, K2, K3, K4, K5, K6 ....29535907 6


14 Fuse, l0Amp .. ...12OO4OO7 2
15 Seal,18-WayConnector ..153242'10 1

16 Cover, 18-WayConnector .12040940 * 1

17 Cover, 30-Way Connector .12040542 * 1

18 Seal, 30-Way Connector . .15324208 1

19-23 Not Used ln This Group.

GROUP F
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CECZ 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below.

9 Vehicle lnterface Module Assembly, 24V . . .. .29509889 1

13 Relay, 12V - K3, K6 . . .. .29535907 2


13 Relay,24V - K1,l<2, K4, K5 .... .29535908 4

GROUP G
Electronic Control Unit (ECU) And External Control Hardware, Figure 32
CEC2 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below.
9 Vehicle lnterface Module Assembly, 24V . . .29516036
.. 'l

13 K6 . . . .29535908
Relay,24V -K1,l<2, K3, K4, K5, 6

* Serviced Only As An Assembly Not Available As A Detail Part.


-

32-2.t8 Copyright @ 2003 Genenl Moton Corp


NOTES

20030901
Copyright O 2003 General Motors Corp.
32-2.t9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

V/>'I
v {<d
wTHROTTLE POSITION
SENSOR CONNECTOR

\ :9
4 -^zto
(@
MAIN
CONNECTOR

BOOST OR
CONNECTOR

LOCKUP
CONNECTOR

Figure 33A. Chassis Wiring Harness (CECI One'Piece)

20030901
33-1.1 CopFight @ 2003 General Motors Corp
1

v074A

Figure 338. ChassisWiring Harness (CECI


Sectionat)

20030901
Copyright @ 2003 Geneml Motom Corp.
33-r.2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 33C. Chassis Wiring Harness (Electric)

33-1 .3 Copyright o 20o3 General Motos Corp.


'I

rul'*'.'
wMffi V',/)'12
=rc<g
\
%
THROTTLE POSITION
SENSOR COt'trueCrOi

)
\ 13

*,
(@i
..^.r,0

MAIN
CONNECTOR

w4,,
OUTPUT SPEED
SENSOR CONNECTOR

BOOST OR
CONNECTOB

u ,/- TUBB|NE SPEED

@ ro.*Jl"o'coNNECToH
ooNNECTOR
23
!"",i8;,i,!,i*!lT;?0t3#3.l,""ff ?l?;i&yilll;f,^*" ENGINE SPEED
SENSOR CONNECTOR

v07431

Figure 33D. ChassisWiring Harness (CEC2


One-piece)

20030901
Copyrighr @ 2003 General Motom Corp.
33-t.4
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

THBOTTLE
SENSOR Ci

ECU
CONNECTOR

25 \\ CONNECTOR
(, .^.,26 \.-
(dbrflr,Loer;
OR LO.LO

qb,.; CONNECTOR

27 wr,,
30 coNNECToR
N<,' OUTPUT SPEED

N7'
ENGINE SPEED
TURBINE SPEED
SENSOR CONNECTOR
SENSOR CONNECTOR

SENSOR CONNECTOR

NOTE: lllustration is not to scale. Actual harnessE


conliguration may difter from this illustration.
v06823

Figure 33E. Chassis Wiring Harness (CEC2 Sectional)

20030901
33-r.5 Copyright O 2003 General Motors Corp.
GROUP A
Chassis Wiring Harness, Figure
33A
CEC1 One_piece
See Section 34 For Chassis Wiring
Harness Specifications.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR L]NITS
1 Wiring Harness Assembly, Chassis, NO. REQ t-3 +t0 1l_2s
One_piece
1 wiring Harness Assembly, chassis, 29516202
wiring Harness Assembry, chassis,
one-piece 29516203
1

1
one-piece 29516204
1

1 Wiring Harness Assembly, Chassis,


2
one-piece 1

3 connector,so-rruayjrt,,cu ....12047080
4
.......... 21
1

5 tteatsnrint.
sleeve, .....12034419 I
6 seal,wire .....,. 23046795 1

7 3
8 connector, s-way, Tirottr" position
senso, " . . . '12089040 3
I 1

10 Connector, IO-W"V, f'f"in Vaire 3


11 Terminal,pin.....
aoOy... ...... . ..... . .. ..?;JZ1l3 1

12 connector, +-way, rrims";;1"_i" 3


13 Connector, Speed Sensor
v"ir" bra/. ........... .trtrli| 1

14 connector, c-way,Lockupvatve Body r;Ltrli?


..... ...... ....... . 1

GROUP B
Chassis Wiring Harness, Figure
33B
CECI Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Wiring Harness Assembly, Chassis,
1

Wiring Harness Assembly, Chassis,


Sectional . 2g94.t9g9 **
1

Wiring Harness Assembly, Chassis,


Sectional . . . 2950951 1 .*
1

2
1
Sectional . 2gtgg227
1

Wiring Harness Assembly, Chassis, ECU 1

2 Wiring Harness Assembly, Chassis, ECU


End . . . 2grx7xg6
2 Wiring Harness Assembly, Chassis, ECU
End . . . 29509512
1
't
End . . . Zg5gg22g
3 Terminal, Socket. ...120476g0 21
1

4 Connector,30-WayJjB, ECU if,lXg44X6


5 Ptug, Cavity ...12Xg441g
1

9
6 Connector, Harness, Sectional 23046517
7 Terminal, pin .. . . 230465g9
1

10
8 Wiring Harness Assembly, Chassis, Transmission
8 Wiring Harness Assembly, Chassis, Transmission
End . . 23041gg1 1

8 Wiring Harness Assembly, Chassis, Transmission


End . . 29509513 1

I End . . 2gilg322g
't0
Connector, Harness, Sectional g0465gg
1

Terminal, pin .. . . 230465g9


1

10
11 Sleeve, Heat Shrink . . 2gl467gs
12 Seal, Wire .. . .120152g4
1

13 Terminal, pin . .. 3
.. . . 12089040 3
(continued on next page)

rt Not Serviced As An Assembly _ Order Detail parts.

2m30901
Copyrighr @ 2003 General Motore Corp.
33-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B kont'd)
Chassis Wiring Harness, Figure 33B
CEC1 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 ,l-10 ll-25
14 Connector, 3-Way, Throttle Position Sensor . .12015793 1

15 Terminal,Pin... .....23046473 3
16 Connector,16-Way,MainValveBody . .....23046469 1

17 Terminal,Pin... .....23046473 3
18 Connector, S-Way, Trim BoosULo-Lo Valve Body . . .23046472 1

19 Connector,4-Way,SpeedSensor .... .....23046470 1

20 Connector, 4-Way, Lockup Valve Body . . . . .23046471 1

GROUP C
Chassis Wiring Harness, Figure 33C
Electric
See Section 34 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, 27Fool . . 6834075
1 Wiring Harness Assembly, .
Chassis, 7 Foot . .ffi34077
1 Wiring Harness Assembly, Chassis, 17Foot . .6836602
1 Wiring Harness Assembly, Chassis, 20Foot . . 6836694
1 Wiring Harness Assembly, Chassis, 18Foot . .6884962
1 Wiring Harness Assembly, Chassis, 12Foot . . 6885163
2 Wiring Harness Assembly, Chassis, 15Foot . . 6836600

GROUP D
Chassis Wiring Harness, Figure 33D
CEC? One-Piece
. See Section 34 For Chassis Wiring Harness Specifications.
1 WiringHarnessAssembly,Chassis,One-Piece ..:... 2g5g77}g 1

1 Wiring Harness Assembly, Chassis, One-Piece 29537704 'l

1 Wiring Harness Assembly, Chassis, One-Piece 29537705 1


'l Wiring Harness Assembly, Chassis, One-Piece 295377OG 1

2 Connector, 32-Way ECU . .12129023 1

3 Terminal, Socket ..12084912 AR


4 lnterconnect,32-Way .....15305371 1

5 Seal, 32-Way Connector . . 15305333 1

6 Strain Relief,32-Way Connector . .12191003 1

7 Plug, Cavity 12129557 AR


8 Retainer, CPA, 32-Way Connector 12177289 1

9 Sleeve, Heat Shrink 23046735 1

10 Seat, Wire ..12015284 3


11 Terminal,Pin .. ...12089040 3

(continued on next page)

33-2.2 Copyright @ 2003 Geneml Motors Corp.


GROUP D @ont,d)
Chassis Wring Harness, Figure 33D
CEC2 One_piece
See Section 34 For Chassis Wiring
Harness Specifications.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR TINITS
12 Connector,3-Way,ThrottlepositionSensor NO. REQ l-3 4-10 tt:25
13 Terminal, pin .. . .... ..... 12015799 1

14
15
connecror, ro-way, rt,rain r1rlr" a"or.
Connector, 2-Way,OutputSpeed
. . . .. . .. . . . . . . . ..
vs,,ov,
Sensor .. . .
.. 33313113
AR
1

16 Terminal, Socket . .. .:- ._,,_v . 12162199 1

17 Terminar, pin ... -.. . '' 12103881 2


18 connector, 4-way,rri, e"""jl"-i" r"ir" 3
19
b"or . . . . . . . . . . . . . ;33121i2
Connector,2-Way,TurbineSpeedSensor
20 Terminal, Socket . .. .
..... 12162193
1
'l

21
. . . . . . l3l}Z:^i:,
connector, +-wav, r-o"xro r"ir" B"dy 2
. . . .. . . . . . . . .
22 Connectol2-Way,EngineSpeedSensor..... 1

23 Terminal,socket ..... .. 1216219g


..... ..1210388i
1

GROUP E
Chassis Wiring Harness, Figure 338
CECZ Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
1 Wiring Harness Assembly, Chassis,
Sectional .
2 Wiring Harness Rssemoty, Chassis,
3 Connector, 3Z_Way ECU .
ECU End . . . . . . . . . . . .. ;SZZiir;
1

4 Terminal, Socket
.. .1Z1ZgO2g 1

5 rnterconnect,s2-way ................... AR
6 Seal,32-WayConnector f::33}i 1
.....1530533g
7 StrainRelief,32-WayConnector ....12191009
1

8 Ptug,Cavity ...12129557
1

I Retainer, CpA, 32_Way Connector AR


10 Connector, Harness, Sectional
.. . 1Z1Z72gg 1
2g0465g7
11 Terminat,pin... .23046589
1

12 Not Used tn This Group. 10


13 Wiring Harness Assembly, Chassis, Transmission
End . . ZgSgTZlO
14 Connector, Harness,Sectional 230465gg
1

15 Not Used ln This Group. 1

16 Terminal,pin... .23046589
17 Sleeve, Heat Shrink 10
. . 2go467gs
18 Seat, Wire 1
.. . .12O1SZL4
19 Terminal,pin... .....120g9040
3
20 Connector,3-Way, Throttle position Sensor 3
. 12015793
21 Terminal, pin ... 1

22 Connector, 16-Way, Main Valve Body


... . .2g046479 AR
g046469
23 Connector, 2-Way,OutputSpeed Sensor ... 1
. .. ... 12162193 1

(continued on next page)

20030901
Coplrighr @ 2m3 Geneml Morors Corp
33-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont'd)

Chassis Wiring Harness, Figure 33E


CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF -$$] SPARES FOR I]NITS
NO. NOMENCLATURE REQ 1-3 4.to rt-2s
24 Terminal, Socket .. .. .12103881 2
25 Terminal,Pin... .....23046473 3
26 Connector, S-Way, Trim BoosULo-Lo Valve Body . . .23046472 1

27 Connector, 2-Way,Turbine Speed Sensor . . . . . . . . .12162193 1

28 Terminal, Socket .....12103881 2


29 Connector, 4-tNay, Lockup Valve Body . . . . .23046471 1

30 Connector, 2-Way,Engine Speed Sensor . . . . . . . . . 12162193 1

31 Terminal, Socket . . .. .12103881 2

GROUP F
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29538032 ** 1

13 Wiring Harness Assembly, Chassis, Transmission End . . . 29538035 1

17-20 Not Used ln This Group.

GROUP G
Chassis Wiring Harness, Figure 338
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . 29538433 1

2 Wiring Harness Assembly, Chassis, ECU End . . .29538434 1

10 Connector, Harness, Sectional 29538430 1

11 Plug,Cavity .....29538431 10
12 Terminal, Socket. .29516502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . 29538435 1

'14 Connector, Harness, Sectional 29538432 1

15 Terminal,Pin.... .23018768 29
16 Plug,Cavity .....29538431 10

* Not Serviced As An Assembly Order Detail Parts.


-

33-24 Copgight @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAYTRANSMTffi
GROUP H
Chassis Wiring Harness, Figure
33E
CEC2 Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Same As Group E, Except For parts
Listed Below.
REF
RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR I]NITS
1 Wiring Harness Assembly, Chassis, REQ t-3 +t0 tt_2s
Sectional . . . . .
2 Wiring HarnessAssembty, Chassis,
13 Wiring Harness Assembly, Chassis,
ecu rno ........ ... ...;32:ii1) 1

1
Transmission End . . ZgSAZTlg 1

GROUP J
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Same As Group E, Except For parts
'l
Listed Below.
Wiring Harness Assembly, Chassis,
Sectional .
2 Wiring Harness Assembty, Chassis,
13 Wiring Harness Assembly, Chassis,
EcU E;;
. . . .. . .. . .. . ..?rz:il1:
Transmission End . . 295g77.16

GROUP K
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring
Harness Specifications.
Same As Group E, Except For parts
'l
Listed Below.
Wiring Harness Assembty, Chassis,
Sectional .
2 Wiring Harness Assembly, Chassis, 1

13 Wiring Harness Assembly, Chassis,


ecu ena
.............. .';:;ylril 1
Transmission End . . 2gtg771g 1

GROUP L
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness
Specifications.
Same As Group E, Except For parts
Listed Below.
'l Wiring Harness Assembly, Chassis,
2
Sectional .2gSg772O 1
Wiring Harness Assembly, Chassis, ECU End . . .29597721
13 Wiring Harness Assembly, Chassis, Transmission 1
End . . 2gSg7Z2Z 1

20030901
Copyright @ 2003 Gerenl Motors Corp
331.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M
Chassis Wiring Harness, Figure 33E
CEC2 Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF SPARES FORT]NITS
NO. NOMENCLATT]RE "$3: REQ 1-3 lt-10 tt-2s
1 Wiring Harness Assembly, Chassis, Sectional .29537723 1

2 Wiring Harness Assembly, Chassis, ECU End . . .29537718 1

13 Wiring Harness Assembly, Chassis, Transmission End . . .29537724 1

GROI]P N
Chassis Wiring Harness, Figure 338
CEC} Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29537974
2 End
Wiring Harness Assembly, Chassis, ECU . . .29537718
13 Wiring Harness Assembly, Chassis, Transmission End . . .29537975

GROUP P
Chassis Wiring Harness, Figure 33E
CE;CZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29537976
2 Wiring Harness Assembly, Chassis, ECU End . . .29537977
13 Wiring Harness Assembly, Chassis, Transmission End . . .29537978

GROUP Q
Chassis Wiring Harness, Figure 33E
CECZ Sectional
See Section 34 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional .29538031 1

2 End
Wiring Harness Assembly, Chassis, ECU . . .29538033 1

13 Wiring Harness Assembly, Chassis, Transmission End . . . 29538034 1

332.6 Copyright @ 2m3 General Motors Corp.


GROUP R
Chassis Wiring Harness, Figure
33E
CEC2 Sectional
See Section 34
For Chassis Wiring Harness
Specifications.
Same As Group E, Except For parts
Listed Below.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR TINITS
1 WiringHarnessAssembly,Chassis,sectional *O' REQ l-3 4_10 tt_2s
2 wiring
..._ .
HarnessAssembty, chassis, Ecu
10 Connector, Harness, Sectional
E;; ..... . ......... ffi33331
1

1't Plug, Cavity " " ' 29538430 1

12 Terminar,socket. ......., .29538491 10


13 wiring Harness Assembry, chassis,
14 Connector, Harness, Sectional
rr"n.rir"ion il .......I ;3313:3:
29
1
15 Terminar,pin... ....... .29s98492 1
16 Plug,cavity " " ' 23018768 29
.....29538431 't0

2m30ml
Copyright @ 2003 Genera.l Motors Corp.
33-2.7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

33-2.8 Copyright O 2m3 Geneml Motors Corp.


THROTTLE
POSITION
SENSOR

SCHEMATIC
A

THROTTLE
POSITION

H
SENSOR

MAIN VALVE BODY

SCHEMATIC
B

,-]
E

MAIN VALVE BODY

Figure 34. Chassis Wiring Harness Specifications


(t of e

20030901
Copyright @ 2003 Geneml Motom Corp.
34-t.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

THROTTLE
POSITION
SENSOR

MAIN VALVE BODY

ENGINE
SCHEMATIC SPEED
D SENSOR

LOCKUP

TURBINE
SPEED
SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR

THROTTLE
POSITION
SENSOR
SECTIONAL

H
CONNECTOR

MAIN VALVE BODY

ENGINE
SCHEMATIC
E
_ . ___l
SPEED
SENSOR

LOCKUP

TURBINE
SPEED
SENSOR
TRIM BOOST
LO.LO
OUTPUT
SPEED
SENSOR

Figure 34. Chassis Wiring Harness Specifications (2 of 2)

34-l .2 copyright @ 2003 General Moton corp.


GROUP A
chassis wiring Harness Specifications,
Figure 34, Schematic A
CECI One_piece
See Section 33 For Chassis Wiring
Harness Details.
NorE: All Dimensions Are rn Approximate rnches
To convert To centimeters,
P/NABE - Multiply rnches By 2s4

29516202 370.0 540.0 360.0


29516203 370.0 200.0 12.O
29516204 200.0 100.0 12.O
29516205 226.0 142.O 79.O

GROUP B
chassis wiring Harness Specifications,
Figure 34, Schematic B
CECI Sectional
See Section 33 For Chassis Wiring Harness
Details.
NorE: All Dimensions Are rn Approximate Inches
To convert To centimeters,
P/NABDE - Murtipry rnches By 2s4

23041989 780.0 950.0 600.0 770.0


29509511 780.0 672.0 600.0 612.0
29533227 460.0 156.0 140.0 146.0

GROUP C
Chassis Wiring Harness Specifications,
Figure 34, Schematic C
Electric
See Section 33 For Chassis Wiring Harness
Details.
P/N A
6834075 27 Feet
6834077 7 Feet
6836600 15 Feet
6836602 17 Feet
6836694 20 Feet
6884962 18 Feet
68851 63 12 Feet

20030901
Copyright @ 2003 Geneml Motors Corp.
34-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Chassis Wiring Harness Specifications, Figure 34, Schematic D
CEC2 One-Piece
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B E
29537703 370.0 540.0 360.0
29537704 370.0 106.0 12.O
29537705 200.0 100.0 12.O
29537706 370.0 168.0 12.O

GROUP E
Chassis Wiring Harness Specifications, Figure 34, Schematic E
CEC? Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B C D
29537708 735.0 905.0 600.0 725.0
29537711 780.0 950.0 600.0 600.0
295377't4 780.0 60.0 600.0 12.O
29537717 168.0 72.O 12.O 27.O
29537720 460.0 10.0 140.0 6.0
29537723 200.0 100.0 12.O 20.o
29537974 370.0 170.0 12.O 30.0
29537976 390.0 170.0 48.0 12.O
29538031 290.0 't
1 5.0 9.0 24.O

GROUP F
Chassis Wiring Harness Specifications, Figure 34, Schematic E
CECZ Sectional
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches To Convert To Centimeters, Multiply Inches By 254
-
P/N A B C D
29s38032 290.0 64.0

34-2.2 Copyright @ 20O3 General Motors CorP.


GROUP G
chassis wiring Harness S?ecifications,
Figure 34, Schematic E
CEC} Sectional
See Section 33 For Chassis
Wiring Harness Details.
NorE: Alt Dimensions Are rn Approximate
Inches To convert To centimeters,
P/NABCD - Murtipry Inches By 2s4
295382139 290.0
64.0

20030901
Copyright @ 2m3 General Motors Corp.
34-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

Motm 2003090 I
34-24 Copyright @ 2003 General Corp.
1

*W1

<;'@%,
fl[l"if^fr'g
N,* Q.,r,,
ffiMl.
v074U

Figure 3SA. CabWiring Harness


tCeCf y

20030901
Copyright @ 2003 GeDeral Mobrs Corp.
35-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 358. CabWiring Harness (Electric)

35-t.2 Copyright O 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY
TRAN S Irr S Sffi
GROUP A
Cab Wiring Harness Assembly,
Figure 35A
CEC I Lever Selector, WtioutbOU
See Section 36 For Cab Wiring
Harness Specifications.
REF
NO. RECOMMENDED
NOMENCLATURE PART SPARES FOR UNITS
1 Wiring Harness Assembly, Cab, Lever
NO. REQ l-3 4_10 ll_25
Selector 23045904
1 wiring Harness Assembry, cab, Lever
2
selector 1

3 connector,ao-waylrn,ecu .......... " "12047680 24


4 1

5-7 Not Used rn rnis c.;;. ' ' ' 12034413 6


8 Plug, Cavity . .. . .
I corinector,'tt-*"v, i"r"rs"r""t"r....... 12oa441a 4
10 1
1zo47o*o
11 Lock, second"t ..................... 14
12 Terminar,socket..-.... ..12020219 2
13 connector,12-way,DDL............... "12034046 4
14 DustcoverAssembtv. .....12049105 1
't5-17 Not Used ln This eroup. ' ' ' 12048107 1

GROUP B
Cab Wring Harness Assembly, Figure 35A
CECI Lever Selector,With DbU
See Section 36 For Cab Wiring
Harness Specifications.
Same As Group A, Except For parts
Listed Below.
1 Wiring Harness, Cab, LeverSelector
. . . . . .. .
'l
Harness, cao, r_everserector ' ' 2304726G 1
.lvirino . - 23047279
1 Harness, cao, iever setecror 1
.rylrlns
1 Wiring Harne.", c"o, LeverSelector .... " "23047280 1

15 Plug,Cavity ........" "23048852 't

16 Terminar, socret ' ' 2go1o5o4 1

17 Connector,6-Way, DDU . . 23016502 5


. .23048225 1

GROUP C
C-abWiring Harness Assembly, Figure
35A
CECI Pushbutton Selector, WtfrJut DDU
See Section 36 For Cab Wiring Harness
Specifications.
Same As Group A, Except For parts
Listed Below
Wiring Harness Assembly, Cab, pushbutton
1
,|
Wiring Harness Assembly, Cab, pushbutton
Selector . 2gO471Ss
5
i"t""to, .2gL47g44
1

Clamp, Cabte . .. . 1

6 Terminar, socket " 23016490 1


23015204 15

(continued on next page)

20030901
Copyright @ 2m3 General Motors Corp
35--2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C (cont'd)

Cab Wiring Harness Assembly, Figure 35A


CECI Pushbutton Selector, Without DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARESFORT]NITS
NO. NOMENCLATURE NO. REQ r-3 't-10 tt-25
7 Connector, 16-Way, Pushbutton Selector .23016193 1

8-10 Not Used ln This Group.

GROUP D
Cab Wiring Harness Assembly, Figure 35A
CECI Pushbutton Selector,With DDU
See Section 36 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Pushbutton Selector .29503257 1

1 Wiring Harness Assembly, Cab, Pushbutton Selector .29509460 1

5 Clamp,Cable .....23016490 1

6 Terminal, Socket . .23015204 15


7 Connector, 16-Way, Pushbutton Selector .23016193 1

8-10 Not Used ln This GrouP.


15 Plug, Cavity 23016504 1

16 Terminal, Socket .'23016502 5


17 Connector,6-Way, DDU .. .23048225 1

GROUP E
Cab Wiring Harness Assembly, Figure 35B
Electric
See Section 36 For Cab Wiring Harness Specifications.
1 Wiring HarnessAssembly,Cab.. .- -..29507791 1

35-2.2 Copyright @ 20O3 Genem! Motors Corp.


NOTES

20030q)l
Copyright @ 2003 General Motors Corp.
3s-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

+c
SCHEMATIC
A
<-F

+G

+D

+E

POTENTIOMETER

SCHEMATIC
B

Figure 36. CabWiring Harness Specifications

36-1.1 Copyright O 2003 General Moton Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Elis S.I.L. is being revised to 63-TR-83


include di"rnensions on page 5. Page I of7
Please destroy pur e3-+n-93 o5ryr. December, 1983
Rev. "A",9/84

$IBTET: Manual ard/ot Atrtoratic Electric Control valve Body asserblies


cleanirg of solenoid oil_Fgts_Passage and the gatilrirg -
plate and valve Body try Barl-q"e c6eck of solenoid
valves
E$IIPMEI|T AFEECI@: ctBE/ctr-9000, Dp-g000 ard cT, cLT, ctsf,, vcLT, c[sr,
\rcrBT-5000 ard 6000 series Transnissions BE:iipea
Eleetric Controt Va1rae Body Systens wiur

Tttis is to advise of a recent ctrange to the detail contrcl valve


subject transnissions to-pro-vide a-better ,*dd body of ttre
an internal oil.passage durirg repuird; -i"*;. or renrrrzirrg airt ard debris frqn
rnstanoes nra], occrrr v*rere a
malfunction of ttre ontror varve body may oi=i after reuriial-due to inadequate
cleanirg of ttris internal oir passage. ihe c*range replaced ttre expansion-t1z5n
plug irdicated in 1 with a-r7a-incrr pitr>e ph:g ard added a 0.250 inctr
liggog
dianeter hole qr the-'vien A" surfae or vaiG-lgv.. By .=-;ing
and directirry air urder trressure at ttre dded .250-diar;teitpie, the pipe prug
this soterpid oit.{eed- ghrey tarynrorirnaGiy ra ildres'I*;)'can becreaning acsr
of
plished' rb-povide this acceisi-uilitv qr-irarrre bodies rn-ii"ia
-
to 'RerrcL,r( of Control Valrre Bodyn belo;. service, refer
rn regard to the presenG of at the control valve
plate, ttre area and effect isbattering
illustrirca in-p[;;-r.
--ili";body rnatirg solernid
ball-t16n check valrre acEiar in ttE. Gr* uoey-port during operation. the resu1t .of rrre
adrise ttrat ttris ondition my rttis is to
9ventr4ly arrict tranguission cperation
in wean of the 1or ard inteffii.te al"tih;r;t* due to crutcfi'overraps.nesurti'g
lterefore, r'trere $ltering or distortion L-m,rna qr ttre JGroia plate
trated in Figure 3 !!!P g! page) trre soierpiir-pr.t" should-be- opr"oa. as irrus-
solerpid plate P/}{ 688017g reiracenent should iontorm to ur.-,*rrent The
illustrated in figure 2. Arqr-extsrsian of ,,=t"f &signi
flat, using a frat stone- *nrcve any trning-a"uriJ.
"t-""iL--UoAy-stpuld
' bertroned
:'
rro elimirate dreck bFI1 battering of tlre valrre bodlr, the
steel checr( ba1l
P^| 104919 ha been replaed witfr a t&im-.t..k riir izf.r-oe80rez.
rtpn t}ris $qgg r*as nraae $re solerpid rpunting plate p/l! 6gg0179 was rn aaaition,
tte area circled in Figrrre 2. IhG al.ea G;&-.110 t.OiO-incnes ardrrDdified in
to .150 t .ol0 inefies; I00 perent cGan,p is rpi'r=;;"rry. must,be
't.adrined

SIL_32 Copyright @ 2003 Geneml Motore Corp.


ALLISON 5000/6000 SERIES O

GROUP A
Cab Wiring Harness Specifications, Figure
36, Schematic A
CECl
See Section 35 For Cab Wiring Harness
Details.
NorE: AII Dimensions Are In Approximate Inches
To convert To centimeters, Multiply Inches
P/NABCDEFG - By 2s4
23045904 75.0 2O.O 58.0
23047155 75.O 78.O 72.0
20.o 50.0 78.O
23047266 75.O 2O.O 58.0
72.O

23047279 75.0 78.O 72.O 58.0


2O.O 2O.O 33.0 3O.O
180.0
23047280 75.O 2O.O 2O.O 2O.O 180.0
23047344 3O.O 26.0 84.0 2O.O
22.O 128.0 166.0 180.0
23048852 75.0 2O.O 2O.O
166.0
29503257 75.O 26.0 84.0 2O.O
2O.O 2O.O 26.0 84.0
180.0
29509460 75.O 2O.O 58.0 2O.O 180.0
29533972 76.0 78.O 96.0 58.0
21.O 130.0 191.0 1ffi.0
180.0

GROUP B
Cab Wiring Harness Specifications, Figure
36, Schematic B
Electric
See Section 35 For Cab Wiring Harness
Details.
P/N AB
29507791 6 Feet 12 Feet

20030901
Copyright O 2003 General Motors Corp.
36-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

J3

\.E..NDARY-M.DE

PiW

MAIN MAG PICKUP SPEED SENSOR


CONNECTOR CONNECTOR CONNECTOR

Figure 37. Auxiliary Wiring Harnesses (CEC)

37-t.t Copyright @ 2003 Geneml Motors CorP 2fi)30901


GROUP A
Auxiliary Wiring Harnesses, Figure 37
CEC Secondary Wiring Harness
See Section 38 For Auxiliary Wiring
Harness Specifications.
REF
RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Wiring Harness Assembly, Secondary
NO. REQ l-3 ,+-10 ll:25
Mode . .23U7275
1 Wiring Harness Assembly, Secondary 1
Mode .....23047276
2 Terminal, Socket 1

3 Connector, 16-Way Jg, ECU 12047680 10


4 Plug, Cavity . 12034390 1

5 . . .12034413 6
Clamp, Cable .
6 Terminal,pin........ 23016490 1

7 Connector, 1 4-Way, Vehicle lnterface . . 23015205 10


8-16 Not Used ln This Group. 23015142 1

GROUP B
Auxiliary Wiring Harnesses, Figure 37
CEC Secondary Wiring Harness
See Section 38 ForAuxiliary Wiring Harness Specifications.
Same As Group A, Except For parts
Listed Below.
1 Wiring Harness Assembly, Secondary
Mode 23047278
5-7 Not Used rn ThisGroup. '

GROUP C
Auxiliary Wiring Harnesses, Figure 37
-
Adapter, cECl Harness To cEC2 MairiContror varve
See Section 3g ForAuxiliary Wiring Harness Specifications.
1-7 Not Used ln This Group.
I Adapter, Main Harness
8 Adapter, Main Harness ' ' '29537242 1

I Terminar, pin .. . " 29537606 1

10 Connector, fO-Way, AR
lr,fainV"ir"eody...... . ........... .. ?rW^:,
11-'t6 Not Used ln This Group. 1

GROUP D
Auxiliary Wiring Harnesses, Figure 37
Jumper, CECZWiring Harness To CECj
Speed Sensor
See Section 3g For Auxiliary Wiring
Harness Specifications.
1-10 Not Used ln This Group.
11 Jumper, Speed Sensor
12 29537607
Connector, Speed Sensor 1

12066016 1

(continued on next page)

2003090 I
Copyright @ 2003 Genenl Motors Corp
371.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D @ont'd)
Auxiliary Wiring Harnesses, Figure 37
Jumper, CBczWiring Harness To CECI Speed Sensor
See Section 38 ForAuxiliary Wiring Harness Specifications.

REF
NO. NOMENCLATURE
PARr
NO.
rIn'ff;rYUf;ffi',it
REQ 1-3 4--tD tt-25
13 Connector, Speed Sensor .... ...23046470 1

14-16 Not Used ln This Group.

GROUP E
Auxiliary Wiring Harnesses, Figure 37
Jumper, CECI Wiring Harness To CEC2 Speed Sensor
See Section 38 For Auxiliary Wiring Harness Specifications.
1-13 Not Used ln This Group.
14 Jumper, Speed Sensor .... ...29537392 1

15 Connector, 2-Way, Speed Sensor .12162193 1

16 Terminal, Socket . .12103881 2

37-2.2 Copyright @ 2003 General Motors Corp


ALLISON 5000/6000 SERIES OFF

NOTES

20030901
Copyright @ 2003 General Morors Corp
37--2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 38. Auxiliary Wiring Harness Specifications

38-1 .1 Copyright @ 2003 G€neral Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF

GROUP A
Auxiliary wiring Harness Specifications, Figure
3g Schematic A
CEC
See Section 37
ForAuxiliary Wiring Harness Details.
NorE: AII DimensionsAre rn Approximate
Inches
P/N A
- To convert To centimeters, Multiply Inches By 2s4
23047275 24.O
23047276 48.0
23047278 60.0
29537242 11.5
29537392 12.O
29537606 15.0
29537607 12.O

20030901
Copyright @ 2003 Geneml Motors Corp.
38-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

38-2.2 Copyright @ 2003 Geneml Motors Corp. 20030901


ALLISON 5000/6000 SERIES

L
I

14

15

16

32 31

34

&1.. \r, 35

37

v07€9

Figure 39A. Shift Setector (CEC1 Lever)

20030901
Copyright O 2(X)3 General Motors Corp.
39-l.l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Figure 398. Shift Selector (CECI Pushbutton)

39-1.2 Copyright @ 2003 General Motors Corp. 20030901


$'
10
11 \
9 lr{
12
v;t l\

19 18
16

"S4
I
'ilq(
t1-g ,G3)
/ 34_
,ffi[. f-gZ .r'

38- \ t/ /
33 ./
,r]

ltt/

Figure 39C. Shift Setector (Automatic Electric)

2003090 I
Copyright O 2003 General Motors Corp
39-1.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Y- -/
L-y?--- ^-<
-
NW,,ffiry
r#.v k**
It-.2 **tN zs
20

$iW

Figure 39D. Shift Selector (Manual Electric)

39-t.4 Copyright O 2(X)3 General MotQrs Corp. 20030901


N ')
10

"Wa"
la rs- d
N
.ts,W"
{',g
20

36.

MK"
3:{\(b

Figure 39E. Shift Setector (CEC2 Lever)

2$309/.)t
Copynght O 2003 General Motors Corp.
39-1.5
ALLISON 5000/6000 SERIES OFF-HIGFTWAY TRANSMISSIONS PARTS CATALOG

ffi ww_
s>

Figure 39F. Shift Selector (CEC2 Pushbutton)

39-1 .6 Copyright @ 20o3 Geneml Motors Corp.


GROUP A
Shift Selector, Figure 39A
CECI Lever
NOTE: See SIL 14-TR:88 For Important Service Information.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Shift Selector Assembly, Lever. Shift pattern
NO. REQ l-3 4-10 il_2s
RND54321,
Front_To_Rear. ....
1 23046565
Shift Setector Assembly, Lever. Shifl pattern
DS4O21NR,
Front-To-Rear. .... 2il046687
1 Shift Selector Assembly, Lever. Shift pattern
12345DNR,
Front-To-Rear. .... 290466gg
1 Shift Selector Assembly, Lever. Shift pattern
R2R.l NDS4321,
Front-To-Rear. .... 29516450
1 Shift Selector Assembly, Lever. Shift pattern
12345DNR1R2,
Front-To-Rear. .... 29516451
1 Shift Selector Assembly, Lever. Shift pattern
D54321NR1R2,
Front-To-Rear. ....
2 29519g56
Cover, Shift Rod . . 1
. 23046005
3 Screw, pan Head patchlock, No. 6_B}x%inch . .
1

4 23045990 4
Bezet .. . ..
23045996
5 screw, pan Head patchrock, No. 6-92 x 1/2inch
..
1

6 230459g6 2
Cover Assembly. Shift pattern RND54321, Front-To_Rear.
. . . . . 29046487
7 Legend Strip. Shift pattern RND5432i, Front_To_Rear. 1

6 .. . . . 29046486 *
Cover Assembly. Shift pattern DS4}Z1NR, 1
Front_To_Rear. . . . . . 290466g4
7 Segend Strip. Shift pattern D54S21NR, Front_To_Rear. 1
. . . .. 23046599 *
6 CoverAssembly. Shift pattern 1234SDNR, Front_To_Rear. 1
. . . .. 29046685
7 Legend Strip. Shift pattern 12345DNR, Front_To_Rear. 1
. . . . . 2g0466g0 .
6 cover Assembry. shift pattern R2R1ND'4321, Front-To-Rear. 1
. . 2gs16446
7 Legend strip. shift pattern R2R1ND54321,
Front-To-Rear. . . 29516444 *
1

6 cover Assembry. shift pattern 12345DNR1R2,


Front-To-Rear. . . 29516447
1

7 Legend ship. shift pattern 12345DNR1R2, Front-To-Rear. 1

6 cover Assembry. Shift pattern D54321NR1R2, Front-To-Rear.


. 29516445 . 1
. . 29519g58
7 Legend strip. shift pattern D54321NR1R2,
Front-To-Rear. .. 29519g59 .
1

8 Gasket, Legend Cover . 1

9 .. . 29046011
Screw, panHeadpatchlock, No. 4_4}xy16inch 1

10 .. .....29045989 2
Cap, Selector Arm .
11 8045991
Spring, Shift positioning, 0.260 OD x 0.590 inch 1
.. 29045992
12 Rod,shiftpositioning 1

13 .....29045994
Pin, Dowel, 1/bxy4inch . . 1
. 2950350g
14 Cover, Half, Shift Latch . 1
. . 2g046006
15 Handle, Shift .
..
2
. . 23045995
16 Screw, pan Head patchlock, No. 6_32 x e4l inch 1
. . 2g0459g7
17 Pin,Dowel,rhxl.lg0inch.. ....29501499
6
18 Stop, Shift Handte 1
. 295OSSO7
19 spring, Leaf, Detent 2
2304599g
20 Plate,DetentSpringBackinS.... 1
.23046000
21 Screw, pan Head patchlock, No.6-32 x1/zinch 1
. . 230459g6
22 screw, Frat Head patchrock, No. g-32 x7/.tainch
. . 23045999
2
3
(continued on next page)

t Serviced Only As An Assembly Not Available As A Detail part.


-

2003090 I
Copyright @ 2m3 Genenl Motors Corp.
39-2.t
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A @ont'd)

Shift Selector, Figure 39A


CECI Lever
NOTE: See SIL l4-TR-tlll For Important Service Information.
RECOMMENDED
REF PART SPARES FOR I'NITS
NO. NOME,NCI-ATIIRE, NO. REQ 1-3 +10 tt-25
23 Plate, Detent. Shift Pattern RND54321, Front-To-Rear. . . .. . . . . 23046161 1

23 Plate, Detent. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . .23046161 1

23 Plate, Detent. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . .23045997 1

23 Plate, Detent. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . 23045997 1

23 Plate, Detent. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . .23045997 1

23 Plate, Detent. Shift Pattern D54321NR1H2, Front-To-Rear. . . . . .23045997 1

24 Lamp,O.O8Amp.. .16005999 4
25 Housing, ShiftSelector ....23046004 'l

26 Gasket, ElectronicsHousing .....23018912 1

27 CEC Shifter Kit. Kit Contains 29500001 Housing Assembly,


Four 23045133 Screws, And 23048676 Wiring Harness. . . . .29502944 1

28 Screw, Pan Head Patchlock, No. 8-32 x 11/2inch . 23045133 4


29 Bearing, Sleeve, Shift Handle Shaft . . . . . .23046014 2
30 Shaft, Shift Handle .23046002 1

31 Retainer Assembly, Magnet 23046010 'l

32 lndicator, Shift Position . . . .23046009 1

33 Screw, Pan Head Patchlock, No. 6-32 x 3,8 inch . .23045987 2


34 Pin,Dowel,tztx1.180inch.. ....29501499 1

35 Gasket, Housing Cover . . .23046016 1

36 Cover,Housing ....23046015 1

37 Screw, Flat Head Patchlock, No. 6-32 x &8 inch . .23046012 I

GROUP B
Shift Selector, Figure 39B
CECI Pushbuffon
NOTE: See SIL 14-TR-88 For Important Service Information.
1 Shift Selector Assembly, Pushbutton. See SIL 2-TR-93 .23048155 1

2 Cover Assembly, Shift Selector. See SIL 2-TR-93 .29510362 1

3 Gasket, Shift Selector Cover . . 23016336 1

4 Circuit Board Assembly, Lamp . . . .29514166 1

5 Lamp,0.08Amp. ....16005999 3
6 Housing Assembly, Shift Selector .23047804 1

7 Lockwasher, lnternal-Tooth, No.6 . 138526 4


8 Screw, Pan Head, No. 6-32xt/z inch . . . .159336 4

39-2.2 CopFight @ 2m3 Geneml Motors Corp


,rrr, r:::"::rr:. rr.
24V Automatic Electric, Long Lever
NOTE: See SIL 3-TR-{t7 For Important Service
Information.
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATURE
1
NO. REQ l-3 4-I0 tt_zs
Selector, Shift,24V NeutralLock . . .. . ZilO1ZO41
2 Screw, Machine, No. 10-24 x 541 inch. Obtain Locally. . . . . 6g39936 *r
1

3 Lockwasher, ?g inch 4
. .. . . 103325
4 Cover, Switch 4
. .. . . 6839306
5 Seal, Switch Cover . 1

6839342
G-7 Not used rn This Group. 1

8 MicroswitchAssembly... .683930s
9 Mounting Bracket 1

10 Washer, Flat, No.6. Obtain Locally.


@@ 1
. . . . . 6839307 ***
11 Screw, Machine, No.6_32 ,Voinin.Obtain Locally.
2
. . . . . 6gg9g9g r*r
12 O-ring,Z.417inchtD... 2
13 ..6839944
Adapter,Drive. ...230471gs
1

14 Screw, Set, No. 10-32 x l/+inch. Obtain Locally.


1
. . 6g39g15 *.*
15 ControlModule Assembly 1

16 .2g}471gg 1
Lockwasher, 7ro inch. Obtain Locally.
. . . . 6g3933g *t
17 Screw, Allen, y16-18 x 541 inch. Obtain Locally. 3
. . . 6839337 r*r
18 Nameplate, shift selector 3
. 29503643
19 Screw, Drive . . 1

20 Cover Assembly, Shift Selector Housing


@@ 2
. . 2gO47gO4
21 1

lqinch. Obtain Locally.


Lockwasher,
. . . . . 6g39355 r*.
22 Screw, Machine, 1/q-ZO x t inch. Obtain Locally. 3
. . 6839339 r*r
23 Holder, Fuse . 3
24 ....2gL471g7 'l
Fuse, AGC 9. Obtain Locally.
..... AGC9 *rr 1

26 Support, Shift position


lndicator 1
. . . 6839g2g
27 O-ring,1.989inchtD... 1

28 ..6839g€
Plate, Cover 1

29 Lockwasher, vtinch. Obtain Locally.


6ffigg5g oo@ 1
. . . . . 6839355 r*t
30 screw, Machine, 1/t-20 x 1th.inch. brt"in Locaily.
2
31 6839354 r*i 2
O-ring, 1.3&tinchtD...
..6899350
32 Screw, Setf-Tapping, No. 6_32 x ?B inch. Obtain
Localy.
1

33 . 68g9341 *ir 4
Wiring Harness Kit .
683995g 'l
34 Plate Assembly, Light Socket, 24V Selector
35 ..... 6g39360 @6
Resistor 6ffi9340
1

36 Screw, Setf-Tapping, No.6_32xg4l inch. Obtain


Localy. .......6839341 rr
1

37 O-ring,0.239inchtD... 4
..6839349
38 Lamp, No. 1816. Obtain Locally. 1
. . 1g16 *rr
39 Not Used ln This Group. 1

t*r No LongerAvailable FromATD.


oo For Service Contacr DMR Elecrronics, RR2
Box 9ZB, Hibbing, MN 55746; phone: (Zl8) 262_6593,Fax: (2lg) 262-6273.

CopFight @ 2003 Geneml Morors Corp.


39-2.3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Shift Selector, Figure 39C
12V Automatic Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-3 +10 tl-25
1 Selector,Shift,l2vNeutralLock . .....23O17O4O 1

34 Plate Assembly, Light Socket, 12V Selector . . .6839359 1

35 Not Used ln This Group.

GROUP E
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever With Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
O*ro*
turn" Except For Parts Listed Below.
1 Selector, Shift,24VNeutralLock.. ", ....23045144 1

6 Nut .. o@ 1

7 Relay . @6 1

25 lndicator, ShiftPosition ....6885636 1

39 lndicatorAssembly, Range ....6884785 1

GROUP F
Shift Selector, Figure 39C
24V Dual Automatic Electric, Long Lever Without Relay
NOTE: See SIL 3-TR-87 For Important Service Information.
,u-" O*.o* Except For Parts Listed Below.
1
",
Selector, Shift,24VNeutralLock.. ....23048644 1

25 lndicator, ShiftPosition ....6885636 1

39 lndicatorAssembly, Range :.........6884785 1

GROUP G
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-ll7 For Important Service Information.
1 Selector, Shift, 24V Neutral Lock . . . . . .23017037 1

2 Screw, Machine, No. 10-24 x 98 inch. Obtain Locally. . . . . 6839336 tt* 4


3 Lockwasher,54l inch . . . .. .103325 4
4 Cover,Switch .....6839306 1

5 Seal, Switch Cover . 6839342 1

6 MicroswitchAssembly... .6839304 1

(continued on next page)

*** No l,onger Available From ATD.


om For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 557,16; Phone: (218) 262-6693,Fax: (218) 262-6273.

39-2.4 Copyright @ 2003 General Motom Cor?.


GROUP G (cont,d)
Shift Selector, Figure 39D
24V Manual Electric, Long Lever
NorE: See sIL 3'TR'{r7 For Important Service Information.
REF RECOMMENDED
NO. PART SPARES FOR UNITS
NOMENCLATURE NO. REQ l-3 4-10 11_25
7 Mounting Bracket
@o 1
8 Washer, Flat, No. 6. Obtain Locally.
I Screw, Machine, No. 6-32 x V+ inch. Obtain
. . . . . 683930 Z ***
2
Locally. . . . . . 9421697 *** 2
10 O-ring,2.487inchtD... ..6899344
11 Adapter,Drive. ...2go471gs
1

1
12 Screw, Set, No. 10-32 x 1/4inch. Obtain Locally. . . 6839315 i**
13 controlModule Assembly .23047199
1

1
14 Lockwasher, 7ts inch. Obtain Locally.
. . . . 6g39g3g **r 3
15 Screw, Allen, 7ro-18 x 541 inch. Obtain Locally.
. . . 6g99937 t** 3
16 Nameplate, Shift Selector
. 29509643 1
17 Screw, Drive. .
2
18 ClutchAssembly,lnner ...29015259
'19 1
O-ring,0.989inch tD....
....6839346 1
20 Cover Assembly, Shift Selector Housing
. .2gO4ZgO4
Lockwasher, 1/qinch.ObtainLocally.
1
21
22
.....6g39955 r** 3
Screw, Machine, 1/q-2O x 1 inch. Obtain Locally.
. . 6g39g39 **
23 Holder,Fuse. ....zao4z1g1
1

1
24 Fuse, AGC 9. Obtain Locally.
25 lndicator, shiftposition
..... AGC9 *r 1
...6839327 1
26 Support, Shift Position lndicator
. . . 6g39928
27 spring,clutch . ...6839321
1

@@
28 ClutchAssembly,Outer ...6839324
1

O-ring, 1.989inchtD...
1
29
..6839348 1
30 Housing, Solenoid
1
31 Pin, Dowel, T.rcx{t inch . .
6g99330 2
32 Washer, Flat, t/q inch. Obtain Locally. **+
.... 6g99926 2
33 Screw, Allen, t/q-2} x 1Va inch. Obtain Locally.
... 13g205 ** 2
34 Spring,Override ...6839323 oo
35 Seat,OvenideSpring ....6899322 ooo
1

1
36 Ring,Retaining,lnternal,0.6g6inchOD ... ..... 6899991
37 O-ring,0.737inchtD... ..6899347
1

Solenoid, 24V ..
1
38
39
. .. 6839961 1
Gasket, Solenoid Housing Cover .
. 6839351 1
40 Cover, Solenoid Housing
.. 6g39932 600 1
41 Lockwasher, No.8. Obtain Locally.
42
6g99394 rii 3
Screw, Machine, No. g-32 x 1/zinch. Obtain Locally. . . . . . 6gg9g33 *** 3
43 O-ring,1.364inchtD... ..6839350
44 Screw, Self-Tapping, No. 6-32 x g6 inch. Obtain Locally. . 6gg9941 i** 4
45 Wiring Harness Kit .
6899357 1
46 Plate Assembly, Light Socket, 24V Selector
..... 6gg9960 oo
47 Resistor 6ffi9340
1

1
48 Screw, Self-Tapping, No. 6-32 x ?t inch. Obtain Locally. . 6g39341 ** 4

(continued on next page)

*** No [-onger Available From AID.


oo For Service Contact DMR Electronics, RR2 Box 97B,
Hibbing, MN 557216; phone: (218) 262-693,Fax: (218)
262-6273.
20030901
Copyright @ 2003 Geneml Motom Corp.
39-2.5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G (cont'd)

Shift Selector, Figure 39D


24V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR T.INITS
NO. NOMENCLATURE NO. REQ l-3 4-r0 tt-2s
49 O-ring,0.239inchlD... ..6839349 1

50 Lamp, No. 1816. Obtain Locally. . .1816 *** 'l

GROUP H
Shift Selector, Figure 39D
12V Manual Electric, Long Lever
NOTE: See SIL 3-TR-87 For Important Service Information.
turn" O*.o* O, Except For Parts Listed Below.
1 Selector, Shift,l2vNeutralLock . .....23017036 1

38 Solenoid, 12V.. ...6839329 @@ 1

46 Plate Assembly, Light Socket, 12V Selector . . . . .6839359 1

47 Not Used ln This Group.

GROUP J
Shift Selector, Figure 39D
12V Manual Electric, Short Lever
NOTE: S€e SIL 3-TR-87 For Important Service Information.
Same As Group G, Except For Parts Listed Below.
'l Selector, Shift, 12V NeutralLock . .. . . .23017051
13 ControlModule Assembly . .23047194
38 Solenoid, 12V.. ...6839329 @@
216 Plate Assembly, Light Socket, 12V Selector . . . . .6839359
47 Not Used ln This Group.

GROUP K
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Reverse At Front
'l
Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear..... 29536927
2 Label, Range lndicator. Shift Pattern RND54321,
Front-To-Rear. .... ..29528804 1

3 Label, Mode 29536925 1

4 BezelKit, Right-Hand LeverSelector..... 29533080 1

5 Bezel, Right-Hand . .. .29528792 * 1

6 Seal, Bezel ...29528795 * 1

(continued on next page)

rn' No LongerAvailable FromATD.-


Serviced Only As An Assembly Not Available As A Detail Part.

oo For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693,Fax: (218)262-6273.
39-2.6 Copyright @ 2003 General Motors Corp.
HWAY TNN

GROUP K (cont,d)
Shift Selector, Figure 39E
CEC} Lever
Right Hand, Six Forward Ranges, Reverse At Front
REF RECOMMENDE,D
NO. PART SPARES FOR LINITS
NOMENCLATURE
NO. REQ l-3 4-t0 11_25
7 Overlay,LeverGraphic..... .2g11g7g4 *
I PCB And Dome Switch Assembty
. . . 29535979 *
1

I Ring, Retaining, press_On, 0.175 tDxfi6 inch


OD . . . . . . . . 2952855g
1

6
10 Screw, pan Hd patchlock, No.6_32 xr/teinch
2952g560 4
11 Housing Assembly, Lever Shift Selector
. . 29529964
12 Ring, Retaining, press-On, 0.109 lD x l/+inch 1
OD 2gSZggZs
13 Spacer, r/alDxVtODx0.O10inch 2
ZgSgZTg6 1
14 Spacer, 1/a lD x l/q OD x 0.015 inch
ZgSgZTgs
15 PCB And Cam Switch Assembly 1
. . 29535947 *
16 Wiring Harness, lnternal 1

. . 29529965
17 O-ring,0.614inchtD... ..29509383
1

1
18 Ring, Retaining, External, 0.616 lD x 1 inch OD
.. ZilS2B7Z1
19 cam,switch,Typel . 1

20
....29535948. 1
Screw, Hex Socket Hd patchlock, No. 6-40 x7,tainch . . .2gS2BZZg
21 Seal,RearCover. .29529967
1

22 Cover, Rear . 1

.....29529966 *
23 Screw, Pan Hd patchlock, No.6_32 xz/tainch 1
. . . 29528560 4
24 Wiring Harness, Shift Selector. When Replacing
2952g556 Shift
Selector Wiring Harness With 2glg}4Z2Housing
And
Wiring Harness Kit, Discard 2952g559 Housing
and
29528560Screw. ....2g5g14tz 'l
25 Selector
Connector Kit, Shift
. . 2g5gO47S
26 Clip,Conduit ....12126994 *
1

27 Plug,cavity .....1212gss7
1

AR
28 Seal, Cabte, 14-Way
.... 12110693 *
29 Terminal,Pin... .12160551
1

AR
30 Connector,2O-Way .....121N542 *
1
31 Seal, Lock Assist .
12191126 * 1
32 Bushing, Steet, 0.166 tDx 0.265 OD x 0.404 inch
.. .... . ZgSgZTgZ * 2
33 Ptate, shift tnhibit .
.2g5287g| *
34 Spring Assembty, Detent . . ZgS2B7Bg
1

35 Stop,Left-PositionA.... .....29528798
1

36 Stop,Right-positionx.... ....ZgSZB7gg
1

37 Knob Assembty Kit . 1

29596685
38 KnobAssembty.... ..Z1SZBTBZ
1

39 Clip, Knob Retaining 1


. . 29512860 1
40 Bushing, Top, Nyton, 0.208 inch tD x 0.328 inch
.LeverAnd OD . 29536604
41 ShaftAssembly.... ... 2952g786
1

42 O-ring,34rinchtD.... ....ZgSSZ7g4
1

43 Pivot.. ....29532793 *
1

44 Lockwasher, No.8 . 1

zgilg27gg 2
45 Screw, Hex Socket Hd patchlock, No. 8_32 x 1e4l
inch . . . 2gSZg77Z 2

' Serviced Only As An Assembly Not Available As A Detail part.


-

Copyright @ 2003 ceneml Motors Corp.


39-2.7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP L
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Six Forward Ranges, Drive At Front
Same As Group K, Except For Parts Listed Below.

REF
NO. NOMENCLATURE
pARr
NO.
rf^'fr?YHfrHr%
REQ 1-3 ,l-10 tt-25
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR,
Front-To-Rear. .... 29536928 1

2 Label, Range lndicator. Shift Pattern D54321NR,


Front-To-Flear. .... ..29536936 i
19 Cam,Switch,fype2 .....29535951 * 1

GROUP M
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Six Forward Ranges, Low At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR,
Front-To-Rear. .... 29536929 1

2 Label, Range lndicator. Shift Pattern 12345DNR,


Front-To-Rear. .... ..29528806 1

19 Cam,Switch,Type2 .....29535951 * 1

GROT]P N
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Six Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
1 Shift Selector Assembly, Lever. Shift Pattern R281NDil321,
Front-To-Rear. .... 29536930 1

2 Label, Range lndicator. Shift Pattern R2R1ND54321,


Front-To-Rear. .... ..29536937 1

36 Not Used ln This Group.

* Serviced Only As An Assembly Not Available As A Detail Part.


-

39-2.8 Copyright @ 20O3 General Moton Corp.


GROUP P
Shift Selector, Figure 39E
CEC2 Lever
Right Hand' Six Forward Ranges, Low At Front,
Two-speed Reverse
Same As Group K, Except For parts Listed
Below.
REF RECOMMENDED
NO. NOMENCLATURE PART SPARES FOR UNITS
1 Shift Selector Assembly, Lever. Shift pattern
NO. REQ l-3 +10 tt_25
1234SDNR1R2,
Front-To-Rear. .... 29536931
2 Label, Range lndicator. Shift pattern 12345DNR1R2,
Front-To-Rear. ....
..2953693g
19 cam,switch,Type2 .....29sgs9s1 .
1

35 Not Used ln This Group. 1

GROUP Q
Shift Selector, Figure 39E

Right Hand, Six Forward -"r:t:,'r?"J."lt Front, Two-Speed Reverse


Same As Group K, Except For parts Listed Below.
1 Shift Selector Assembly, Lever. Shifl pattern
D54321NR1R2,
Front-To-Rear. .... 29536992
2 Label, Range lndicator. Shift pattern D54321NR1R2, 1

Front-To-Rear. ....
?95g6939
19 Cam,Switch,Type2 .........._ ;19535951 *
1

35 Not Used ln This Group. 1

GROUP R
Shift Selector, Figure 39E
CEC2 Lever
Right Hand, Five Forward Ranges, Reverse
At Front
Same As Group K, Except For parts Listed
Below.
1 Shift Selector Assembly, Lever. Shift pattern
RND4321,
Front-To-Rear. ....
2 29596933
Label, Range lndicator. Shift pattern RND4321,
Front-To-Rear. ....
..2952gg08
35 Stop,Lefl-positionz.... .....o,S2BZgg
1

t Serviced only As An Assembly Not Available As A Detail part.


-

20030m1
Copyright @ 2003 Genenl Morors Corp.
39-2.9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP S
Shift Selector, Figure 39E
CECZ Lever
Left Hand, Five Forward Ranges, Reverse At Front
Same As Group K, Except For Parts Listed Below.
RECOMME,NDED
REF PART SPARES FOR T]NI'TS
NO. NOMENCLATT]RE NO. REQ l-3 4-10 ll-25
1 Shift Selector Assembly, Lever. Shift Pattern RND4321,
Front-To-Rear. .... 29536994
Label, Range lndicator. Shift Pattern RND4321,
Front-To-Rear. .... ..29528808 1

4 BezelKit, Left-Hand LeverSelector ..... .29533079 1

5 Bezel, Left-Hand .. ...29528791 * 1

35 Stop,Left-Positionz.... .....29528799 1

36 Stop,Right-Positionx.... ....29528798 2

GROUP T
Shift Selector, Figure 39E
CECZ Lever
Right Hand, Five Forward Ranges, Two-Speed Reverse At Front
Same As Group K, Except For Parts Listed Below.
Shift Selector Assembly, Lever. Shift Pattern R2R1ND4321,
Front-To-Rear. .... 29536935 1

Label, Range lndicator. Shift Pattern R2R'l ND4321,


Front-To-Rear. .... ..29536940 1

35 Stop,Left-Positionz.... .....29528799 1

36 Not Used ln This Group.

GROUP U
shift s elcflr;nFisure 3eF

1 Shift Selector Assembly, Standard Pushbutton . 29538376 1

2 Label, Mode 29536925 1

3 KeypadRepairKit ... ....29535937 'l

4 Bezel .. 29537262 1

5 Gasket,PushbuttonSelector.... ...29528555 1

6 Overlay, Pushbutton Graphic .295285il 1

7 Ring, Retaining, Press-On, 0.175 lD x fie inch OD . .


29528558 7
8 PCB And Switch Assembly 29538025 1

9 Housing And Wiring Harness Kit, Pushbutton Selector . . . . . . . ..29530472 1

10 Housing, Pushbutton Selector .29528559 1

11 Screw, Pan Hd Patchlock, No. 6-32 x 7ro inch 29528560 4


12 Wiring Harness, Shift Selector 29528556 1

13 Connector Kit, Shitt Selector . . . .29530475 1

(continued on next page)

t Serviced Only As An Assembly Not Available As A Detail Pan.


-

39-2.10 Copyright @ 2003 Gereml Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

GROUP U ftont'd)
Shift Selector, Figure 39F
CECZ pushbutton
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ t-3 4-t0 tt_25
14 Clip, Conduit
12176394 1
15 Plug, Cavity
12129557 AR
16 Seal, Cable, 14-Way
1 21 1 0693 1
17 Terminal, Pin
1 21 60551 AR
18 Connector, 2O-Way
12160542 1
19 Seal, Lock Assist 12191176 1
20 Locknut, No. 10-32
29540984 2
21 Bracket, Shift Selector Mounting
29529961 2

GROUP V
Shift Selector, Figure 39F
CECZ pushbutton
Same As Group U, Except For parts Listed Below.
1 Shift Selector Assembly, Standard pushbutton
29538g71 1
8 PCB And Switch Assembty *1
29538025

GROUP W
Shift Selector, Figure 39F
CECZ pushbutton
Same As Group U, Except For parts Listed Below.
1 pushbutton
Shift Selector Assembly,
. . 29il1005 1
b Overlay, pushbutton Graphic *1
. 29541003

GROUP X
Shift Selector, Figure 39E
CEC2 Lever
Same As Group K, Except For parts Listed Below.
Shift Selector Assembly, Lever. Shift pattern R2R1NDil321,
Front-To-Rear. ....
29541006
2 Label, Range lndicator. Shift pattern R2R1ND54321,
Front-To-Rear. .... ..29536937
35 Not Used ln This Group.

r Serviced Only As An Assembly Not Available As A Detail parr.


-

20030901
Copyrighr @ 2003 General Motors Corp
39-2.11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

39-2.r2 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

Figure 40A. Miscellaneous Options

20030901
Cop),right O 2003 General Morors Corp.
40-1.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

|
I

l./ ^ouTLEr
\
,/l 4\

Figure 40B. Miscellaneous Options

40-r.2 Copyright @ 2003 General Motors Corp.


GHWAY TNANS

GROUP A
Miscellaneous Options, Figure 40A
Clutch Oil Pressure Gauge
REF RECOMMENDED
NO. PART SPARES FOR T]NITS
NOMENCLATURE NO. REQ 1-3 +-10 tt_25
1 Gauge, Clutch Oil pressure
68384s4 1
2 Not Used ln This Group.

GROUP B
Miscellaneous Options, Figure 40A
Oil Temperature Gauge
1 Not Used ln This Group.
2 Gauge, Oil Temperature. 10 Foot Capillary.
23010422 1
2 Gauge, Oil Temperature. 6 Foot Capillary.
23010423 1
2 Gauge, Oil Temperature. 4 Foot Capillary.
23010424 1

GROUP C
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
1 ManifoldAssembtyKit.... ....29510915
2 oil Filter Assembry, Remote-Mount coorer. see srL 2-TFt-86 2
And
, r-TtrI-Oa
1
3 Switch, Pressure Differential, 35 psi. See SIL 12_TR_93 . . . 29529657
4 O-ring, 4.734inch tD ... ..29018958
1

1
5 srl 2-TR-86 And srl 12-TR-93
Etemenr, oir Firter. see
6 Bowl,OilFitter. As1@14
...29510911
1

1
7 oil Filter Assembly, Remote-Mount cooler. See SIL 12-TR_93
. 29510916 1
8
I Element, Oit Fitter. See StL 2_TR_86 And StL t2_TFt_93 . . . 29510912
1

1
10
1

GROUP D
Miscellaneous Options, Figure 40B
Oil Cooler Circuit
Same As Group C, Except For parts Listed Below.
1 Not Used ln This Group.
2 On Filter Assembly, Remote-Mount Cooler. See
SIL 12-TR_98 . 29510913
7-1O Not Used ln This Group.

*** No LongerAvailable FromAID.

20030901
Copyright @ 2m3 General Motom Corp.
40-2.1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

40-2.2 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE INFORMATION LETTERS


(srL)

20030901
Copyright @ 2003 ceneml Motom Corp.
SL_I
This r.evision to add dimension omritted 33-TR-80
in Figure 2. P'lease destroy your Paqe I of 3.l980
origina'l 33-TR-80 copy. ApriI 30,
Rev. "A" , 8-2'l-80
SUBJECT: Release of New 0il Separator p'late
EQUIPMENT AFFECTED: c(L)(g)r-s10000 and Dp-8000 Modet Transmission
Equipped with Manual Electric or Automatic Electric
Control Systems
EFFECTIVE SERIAL NUMBERS: 82474 (approx. )- 5/6000
SeeFigure2-8000
New control va'lve body oi1 separator p'lates have been released for the sub-
iect transm'issions. The new plates for the C(L)(B)T-516000 ref'lect a change
in two hole sizes to increase oil supply.to the low and hiqh shift signal
va'lve systems, Qliginal]y, the new c(t)(g)r-s/6000 and Dp-8000 separitor
plates P/N 230'11252 and P/N 230'l?877 had ho]e sizes of 0.05'l-0.053 inch dia-
meter. Fie'ld experience has demonstrated a further improvement in re'liability
can be achieved by enlarginq hole sizes to 0.012-0.074 inch diameter. Refer io
rework instructions. The new plates for the DP-8000 include the addition of
one hole and the deletfon of one ho'le to improve oi'l f'low from the'intermediate
shift_siqna'l valve system. This will assure proper va1ve functions during ab-
normal operating conditions.
The part number changes are as fol I ows :
New Part No. O]d Part No. Qty. Part Name
?3011252 6839630 I Plate, C(t)(g)T-5l6000 Separator
23012877 230'lt 2s3 1 Plate, DP-8000 0i1 Separator
Interchangeabi I i ty
New parts are ful]y interchanqeable on transmissions in fie'ld service as ap-
p'licable, regardless of transmission serial number. When servicing with new or
reworked parts, separator plate gaskets 6839632 and 6839633 must b6 used for
both transmission models.
Spare Parts Inforihation
0ld plates P/N 6839630 and 230'1.l253 are hereby completely cancelled for
customer service.
Rewofk of Separator PIate P/N 230]'1253 and 6839630
It is reconrnended that separator plate 6839630 be reworked per Fig. I anytime a
transmission in fie'ld service is down for overhaul or repair. Se[arator plate
230].l253 may be reworked.per Fig. 2. However, caut'ion must be exercised during
the welding_process required to omit hole number l4l so as not to warp the
separator p1ate. Rep'lacement of separator p'late 23011253 with 230]2877 is ad-
visable in field service. If it is elected to rework plate,230.1.l253, en1arge
existing holes at the same time ho'le #l3B is added and ho'le #'l4l is omitted.

SIL-2 Copyright @ 2003 General Motom Corp 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

33-TR-80
Page 2 of 3
ApriI 30, 1980
Rev. "A", B-21-80

.\-/
/\ q

,-:)-
VY' -- -..-:.
,-'rifr'l'l
-. /.
U\
C_1.

\J ;i 1. 500 ,\
=L iln
LJU '/

Enlarge_the two existing holes


to 0.07?-0.074 inch diarieter.

FIGURE l. OIL SEPARATOR PLATE p/N 6839630 REI'ORK

20030m1
Copyright @ 2003 General Motors Corp
SIL_3
ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

33-TR,80
Page 3 of 3
April 30, 1980
Rev. "A", 8-21-80

-4. cl:
s-v-
,:= -.2\
ltt-,
.(.
-n i.
(-,il ll ,CT
U
-v-
#l -o-
-a-r-Z
L.-
U {t.too
',.r' r.soo
_/-)_
J ! I
\ 9.28
\ ADD HOLE #.l3B AND OMIT
\r,- ISTING HOLES TO
HoLE #'t4't.
T0 BE .200
HoLE #'l38
x
.800 INCH.
0.072-0.074,,0IA. (PR0DUCTT0N SERTAL N0.
(PRoDUCTI0N SERIAl EFFECTIVTTY 3740)
ITUMEEN EFFECTiViTi
4or e)

FIGURE 2. OIL SEPARATOR PLATE P/N 230]I253 REI.JORK.

SIL-4 Copyright O 2003 General Moton Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

This S.I.L. replaces 4l -TR-8O, Rev. 41-TR-80, Rev B


'A". Page I of )
Please destroy your copies of At_fn_eO,
Rev. iA, March, l98B

SUBJECT: servicing of Shift Paltern Generator (spc),


overload protector Assembly and
Vollage Converter Assemblies
EQUIPMENT AFFECTED: CL(B)T.5no0/6o00,
Dp B0oo and CL(B)T 9000 series
Transmissions

Repair to shift PatLern Generators, overload


Protectors, and Volbage converLer Assem-
blies can be obtained from:

DMR Electronics General Diesel & Elecbronics


RR 2 Box 978 Road Machinery Company
ll l2 East l4lh Avenue 2880 N; Flowing Wells Road
Hibbing, Minnesota
(2t8) 262-66e'
55146 Hibbing, MinnesoLa SSIA1 Tucson, Arizona B4lO5
(ztg) 262_4551 (602) 62r-B6Bt
To provide additional servicing convenience,
and bhree overseas cenLers have been added
two AC-Delco ElecLronic service cenlers
subject components. These most recenL service ".. no* available for repairing the
and
locations are:
l) Whelan Radio ?) Downtown Radio l)
Penn & Hamison Streels Etn. C. Verswijver N.V.
2525 W.6th Avenue
Phitadelphia, pA t9tZ| Denver, CO 90204
Venusslraat -t -9
(215) 288_4600 Antwerp, Belgium
(ror) 573-6288 (DDA Distributor)
Phone: (Ot) 235-59-96
4) Talbot Diesels Ltd. 5) SGESCO
Ridgeway Industrial Estate Unit 4
Iver P.O. Box t4l
Holland park, eueensland
Bucks, 5L09HX England
Phone: O75r-652276
Australia 4 I 2l

Dealers/Distribulors sending sPG's, overload protectors,


or voltage converters to
ldcailonl or the above orurr.". centers ior repair
frE;??Ji"":?:ffifenter process musr

20030901
Copyright O 2003 General Moto6 Corp.
SL-5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

41-TR-80, Rev B
Page 2 of 5
March, 1988

If Unit Is In Warrantv:
l) Prepare Form DA r52-l (See Example) showing:

a) CusLomer Name and Address


b) Make of Equipment
c) Equipment Model Number
d) Vehicle Identification Number
e) Transmission Serial Number (DDA Serial Number Bloek)
O SPG, Overload Protector, or VolLage ConverLer Serial Number (Comments
SecEion
g) Delivery Date
h) Dale of Occurrence
i) Miles or Hours
j) SPG, Overload Protector, or VolLage Converter ParL Number (Primary Failed
Part Number Block)
k) Description of DifficutLy
l) SignaLure (Report Compiled By)

If Unit Is Out Of Warrantv:


t) Ship unit prepaid to repair slation.

2) Enclose purchase order form for repair of fautLy uni[ showing as much of lhe above
informaLion (a Lhrough l) as possible.

NOTICE: It is mosb imporLant that the SPG Serial Number accompany any and all
correspondence regarding SPG repairs. The same practice should also be
followed for Overload Proteclor assembly and voltage converLer assembly
repairs.

SIL_6 Copyright @ 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

OralOtfic 41-TR-80, Rev B


t3l(x) Wra Ourr Dris
0ctmlt llieset Allison Page) of ) oAlEz (REV.8.791
OGroh. fadtiern ra&Z2E DlvlsEt ol General Motors @rporaflon March, 1988
?hoo: (3131 EOn{UX,

PROOT'CT IIIFORTATIOI{ R EFORT


REFORT llo.

DATE

rNT TETE A. ?ER$x @ITAGTEo Af,o TITLE

ADOFESI-
CITY STATE_ zt? oooE _

K. TESG.IPTION OF DIFFIO'LTY.

ooA SERTAL ilO.


DOA SERIAL NO

ROUTI^IG
- OOA USE ONLY

REPoRT @tapLreo ev L.
FACTORY SERVICE DEPT. COPY

Copyright @ 2003 Generdl Molors Corp.


SIL_7
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

62-TR-81
Page I of 3
November, l98l
SUBJECT: Field Modification for Eliminating Transfer Gear Housing Front gutput
Fl ange

EQUIPMENT AFFECTED: CLBT-5860 Transfer Gear Model Transmissions


In.some app]icat'ions, the existing front output (trc., location) flange is not
utilized. l. To-avoid routine maintenance, insp"ciion andfor
Refer to Figure
rgp'lacement of seals, th'is configuration can be eliminated.' Thi! is iccompiisfreA
!y_:it!.f_Fpl?ging output drive-shaft, p/N 6759323, with a ,,ew shaft,-piN' -'
677-9043 (Iig. 2) reworking present ihaft, p/N 6759g23 ro the 6t7go43 configuratic
to Figure ^or
3. Either method requires ihe same additional parts. Shaft rework
l.fgf
is the Iess expensive modification.
The new parts required are:
1
'l- 6757585 Retainer
- 6758563 Gasket
6 -]79BB4 Bo'tt, 1/2-13 X 3-t/4
1 - 6769476 Retainer
1 - 6755269 Lockstrip
AR - 6772140 Shims
or 6772141
Replacement and Rework Procedure

t. Disassemble transfer gear housing assembly for removal of output f'lange,


retainer assembly, spacer and drive shaft. Refer to Fig. l. D'iscard"ffange,
lockstrip, shims, retainers, bolts and spacer.
2. Rework drive shaft 6759323 to the 10.02 inch length indicated and add the two
1/2-20 tapped holes. Refer to Fig. 3.
3. Reassemble transfer ggqr housing assembly using the reworked shaft and new
additional parts as illustrated-in Fig. 2. Reier to 5600-5800 Transmission
Service Manual SA .l078 for basic assembly procedures. Determine shim re-
quirements as related in Manua'I. Tighten 9409059 bolts 96 - Il5 lb. ft. and
179884 bolts 67 - 80'lb. ft. torque.- Bend a corner of 'lockstrip against a
flat of each bolt 9409059.

SIL_8 Copyright @ 2003 General Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

62-TR-81
Page 2 of 3
November, l98l
6-BOtr. /o67e'
.a€Ta/N€R- 676A324t
\- F(.aNG€ - 6765q3,?

A>€ relN€R A5 S y. 68A D9g _

FIGURE I . FRONT OUTPUT FLANGE AT IICII LOCATION

6.5ra-r- 67JQ56r3
R€farN€R-67,
4,. y/r5H€P-tci323
6- €Otr- tzqee q
sPrc€R - 6757531,'
Bz'rR/NO - got?t.,t
P€r,4/N€R- 6,769u ?6

4*";ZZ'ii'.fl:-.r:Zo;,".32iL?;

b77?o,13
Z Eotr ?*onSq
Srxt1675526

FIGURE 2. CAPPED OUTPUT L0CATION (NEt^t 0R REWORKED SHAFT CoNFTGURATIoN)

20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

62-TR-81
Page 3 of 3
November, l98l

,a
trJ
r3
}\

t?

o
.9 $
(
ito4 $
$.
N
\) N
\ NQ$ \9 N
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Nrt d :Z
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C
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ro
$.
\0
N
-$

SL-IO Copyright @ 20O3 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

1_TR_82
Page I of 4
January, l9g2
SUBJECT: Re'lease ofSolenoids for Electric control valve Body Assemblies
New
AFFECTED: c(L)(B)T-516000 t,'ith Manua'l
EQUIPt'tENT
or Automatic Electric control valve
Bodv Assembries, Dp-8000 and cLBi-9000 Md;i-Transmissions
EFFECTIVE SERIAL NUMBERS: 8g856 _
CLBT_5/6000 Transmissions
4713 - Dp-9000 Series Transmiiriom
This is to advisg_of the release of new
(24v) for the GLBT-5loooo *iii-ir".tric solenoids p/N 230]3930 (l2V) and p/N 23013931
ioniroii-ano the Dp-800d transmission. These
solenoids have been released in-irr" crgr-900b-*oa"r
Thev have proven reliabie-ira *iir
..pii..-iil"'i"-i*rtrinsmisioi-si-nce first production.
5/6000 and 8000 transmissioni--"iig. design solenoids released for the
i iiir;i;.i;s appearance of the former and new
solenoid desion'- Solenoias iin L.-yj:r.iiy-ia"iiiriti
re'lated in Fi6-r, *,.-ioi..oiot*i', i.ri"" ..a", vortase, p/N)
be .."ir,i,iarr"a in-rii piil-isor+qr r (12v) as
,ii,;
;j1,,:l;l::,.i:ll],":li il;;il;ji$'i itoi't'i,i:,;o. ioni.ini,e,in! w,re reiai
6p6

New P/N Old p/N Qty. part Name


'r33i23[2 333ii3:
z3orsg46
] Bodv Assv', control varve (s/6000, 24v)

III
controt vatve tDb:8006,-iiul
39iv {ssv., control
230ts84, (gooo,-iivi'
P!!r Assy., control valve (goOO,
fssv.,
23012898 Body
--C6r., ptate valve izvi
2301571G 6883047
23012e04 6883048 II cJver 1
& Assy. (9000, l2V)
A;;i: (g/6/B/sooo, rzv)
ll;;;
zsat4zle 6884483 r cJver A;;i:
I ll;F g/6/s/sooo., z4u)
,-,illiiii!,,, r*,i'!ll?i|,ur
-
tI a ptate A;;i: $/6/sooo, L-tt
--i;i;"r;,"ie['itioiaiebo0i"'
a6ver Z4u)

. 230t3931 2301 1879 7 Solenoid, ?4u (s/6/8/sooo)


(

23012017trii"iioiiizgl
trit-iioiiizzl
6885568.-' I Tie, cabte (5/6/8/9000)
443603 196630 14 golt, hex head
(1/4-zo x 3/4) (ttq-zo-i-irer
23012903 5883050 1
230r3e30 230il880 2
cover &^l]..!g-alsy.: Ist : r'\
- J- contro.l
,.1Ji.,311,(?!;r?33h1 range
(rit^zgorqqr r ) rrii-iioiiizol
230.1393] -
(Kit^23014422)
230il879 Z Sotenoid , Z4V (8000)
23012017trit-zioii 6885568
izs I
Z 1ie,
445566 golt,cable
(8000)
4549.13 Z hex head
0 / a-20x1-_r /B) (1 / 4-?o i' i rcl
454813 186630 Z golt, hex head
(1 / a-^20 8) tt t q-zo- i- 6t a)
_x -7_/
23015832 .t gover & plate Assy.,
trim boost l2V (9000)
DA 362 (3_r9)

20030901
Copyright @ 2003 ceneml Motom Corp.
SL_I I
1.TR.82
page Z of 4
January, 1982

Interchangeabi I ity

control valve body assemblies (5/6/g000) are


in field service regardress of transmission'seriatfully
New interchangeable on transmissions
numuer;-.; ;;;iicable.
New_cover and p'late ass.emb]ies (5/6/9000) are fully
interchangeable on transmissions
in field service regardless of iransmission serial"nrru.., i;';;;iicable.
New-soleno'ids (sold in kit - includes tie) are fully interchangeable
on transmissions
in field service regardless of transm'ission sertil i,uru"r,-ii ippii.able.
Spare Parts Information

All old parts are hereby compretely cancelled for customer service.
Solenoid Installation and Serviceability
l' No gasket is required under the new solenoids as was used very early tYPe
solenoids--only the o-rjng seal p/N ?!0l59Zg included withon
the solenoid in kit.
2' Socket clearance for installation of mounting bolts is limited.
E6niiTfions should an qlen end *.ench be used. n tnin wall socketUnder no
should be used
to minimize the-possiSi-Iffi-f f;ra; u.t.q-ipptiea agai;;i ;i;. of solenoids
sulting in functional re-
damage.

3' The solenoids must be visually_oriented (positioned) in the solenoid


module.
Because of the shape of the solenoid some'iin ue initair"J-irp"operly.
proper alignment of each solenoid orifice with the orifice in'tnl plite,To insure
mr.rst be installed with lead wires oriented as shown in rigure i
ioilioias
ioF-g006;i;i.
and 3. Be sure o-ring is properly seated on-bottom of soienoid prior
sta I I at'ion.
to in-
4' cable ties P/N 23012017 must be positioned and installed as illustrated in Figure 3,
cinched tight, and the excess cut off.

SIL_12 Copright @ 2003 General Moton Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CATALOG

l-TR-82
Page 3 of4
January, 1982
Sol, I.0. UY
tolor (top STTG;
24V
ac
Vol taqe
Stalrped
Starnped

CURREITT
INIERI!{ ORI€IMI
FIGURT I . }IEU Y5 roBffiR s0rEr{0l0s

iifi&iII''-!'$"S, 3ffif,ffi#Wr

_#
r0 9-n t8. ft. z-rytr .5tsl3 nnsrE
z-LEttt$ft.1&t3t e
To t-lt LE. rl.
FIGURE 2. FIRST RAilgE COI{TBOL YALYE EOOY
COIIER Ai'O PLATE ASSY.
{DP-SOOO O}ILY)
2--tcLT-445603
lEfl{rE TCI 9-11 LB. FT.
2*-tocxlHsm_10551e

solaorD--2s11951

ttrTffi"^rgffi*
.4SSB{BI.E HIBI IJAD HrI}I RI}I3
TEAI{INA,L AS $ilI{N

FrfrrRE 3" l?ff Bffir sncR AND pr.{IE AsSy.


{coffi e*,yi

20030901
Copyright @ 2003 Geneml Motors Corp.
SIL-I3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1-TR-82
Fage 4 of 4
January, IgSZ

LIJ
F
J

o
(]1

a
\o
lrl

a tn
lr,
J ; u
LL
f t FI
J
(} k-
v',
O.a
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(?)
<*r
r*e
, (tr
I o
z
l*o
JF g,
C)
dl l&l
rc7 B
oa U
Er C)
rF
lr
ItI:
-l
(n

rl
ul
aa &

o
(9

SIL_I4 Copyright @ 2003 Genenl Motors Corp 20030901


ALLISON 5OOOi6OOO SERIES OFF-HIGHWAY TRANS

3-TR-82, RevA
Page I of 3
August, lgSg

SUBIECT: cancellation of service hrts for Two-Element


converter stators
EQUIPMENT AFFECTED: C(L)(B)T 5000
series Transmissions; TC s00 series Torque
Converters

For^Erposes of parts.consolidation, se_rvic-e


parts for
eonfiguration will no longer be availabte after pr*"nt the two element stator
l. The eurrent single sta-tor configuratign ffffi" Zj'o"n is exnausi"o. n"r", to Fig,re
"toct<
be used as a seivice replacement
for the two-element eonfigur.iion"* related below.
To Replaee These parts
Order These parts
P/N 6?68832 First Stator and/or Rev. A *P/N 28045336 Stator Assembly
P/N 6768833 Second Stator

P/N 67692?2 First Stator and/or Rev. A *P/N 23045386 Stator Assembly
P/N 6?69288 Seeond Stator

P/N 6759903 First Stator and/or Rev. A tPlN 23045833 Stator Assembty
P/N 6769288 Seconct Stator

P/N 6?68831 First Stator and/or Rev. A *P/N 23045833 Stator Assembly
P/N 6768833 Second Stator
twhen servieing with the
single stator assembly the following additional parts
required. are

Part No. Qtv. Part Name


6??3088 24 cup
6??0302 t2 Roller, needle
6769276 l2 Spring
6770574 t2 Roller, stator freewheel

20030901
Copyright @ 2003 cercnl Motom Corp.
SL_15
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3-TR-82, RevA
Page 2 of 3
August, lg88

Interehangeability

The single stator assembly is fully interehangeable with the eombination tweelement
stator configuration on transmissions in field service.
If either the first stator or second stator must be replaced, both stato.s *rri, be discarded
and the applicable single stator assembly installed. As related above (*), the eups,
springs, and rollers listed must be used with the applieable single stator assembly serviee
replaeement.

Two thrust washers P/N 6758485 (items 2 and 8, Figure l) are used in the tweelement
eonfiguration, however, washer (item 8) used between the stators is not required with the
single stator assembly. Washer P/N 6758485 is required with single stator eonfiguration
item 2, Figure 2 location.
Service Parts Information
The following parts are hereby eompletely eaneelled for eustomer serviee.

Part No. Part Name

676883I, 6768832, Stator, first


67692721 6?59903

6?68833, 6?69288 Stator, seeond

SIL_I6 Copright @ 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERTES OFF-HIGHWAY TRANS

3-TR-82, RevA
Page 3 of 3
August, lg88

tt.-\

\ ca-

,'t""--.

FIGURE I. TWO-ELEMENT STATOR CONFIGURATION

_s

@-./ I
I
I
t'r,

FIGURE 2. SINGLE STATOR CONFIG UR ATION

Copyrighr O 2003 Gereral Moiors Corp.


SIL_17
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

6-TR-82
Page 1 of 2
March,.l982

SUBJECT: Output Disconnect Clutch Sh'ifter Shaft Seal Chanqe

EQUIPMENT AFFECTED: GLBT-700, 5/6000, 4460/Hr70, and HT-700 Drop Box


Model Transmissions Equipped w'ith Output Djsconnect
Cl utch

EFFECTIVE SERIAL NUMBER: 88434 - 5/6000


58143 - HT, CLBT-700
As a result of vendor cancellation, current oil seal P/N 7994981 is being
replaced by two separate seals at the shifter shaft locatjon. Refer to
Figure 1.
Part number changes are as follows:
No. Qty.
!ew_P_C_t! 0l No. Qty.
d Part Par! Name

*23014064
*23014065 1
I
7994981 I Seal , 0i I
Wiper,Rod
"
*Sold in Kit p/tt 230.14948 on'ly. Includes an Instruction Sheet - see
Paqe 2.

In_terchanqeabi I i ty Not Affected

New seals are fu11y interchangeable with o'ld seal at shaft locat'ion.
Spare Parts Informatjon

Exhaust stock of old seal P/N 7994981, then use both seal P/N 23014064
and wiper P/N 23014065 at shaft location for service.

SIL-18 Copyright O 2003 Geneml Motors Corp. 20030901


GH*AY T*^NsIT,TTSSI,NS PARTS CATAL,G

6_TR-82
Page Z of2
March , '1982
INSTRUCTION SHEET NO. I56
(Use in Kit p/N 230t4e4ai
INSTRUCTIONS CAREFULLY.
REMEMBER CLEANLINESS IS IMPORTANT.

nstal l ation

mi:::l.:,T",i3}l?u*;"W,intodisconnecthousing
Press wiper PlN 23014065,
P/N 23014064. See Figr"" ]ip
fi:
side out, into bore against seal

SEAL 23014054 APPLY LIGHT


COAT OF HI TEMP.
GREASE
_(MrL-G-3545A 0R EQUrv. )
PRIOR TO INSTALLATION

RoD I.lIPER 23014065

NEI., CONFIGURATIOI.I

FORI'IER SEAL
799498I
SHIFTER

FIGURE I OUTPUT DISCONNECT CLUTCH CROSS-SECTIOI{

20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_I9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22-TR-82
Page I of 1
May, 1982

SUBJECT: Service Release of positive Ground l2v Fema Solenoid


EQUIPMENT AFFECTED: C(LXB)T-S/6000, Dp-8000, CLBT-9000
This is to advise the release of a new positive ground l2V Ferna solenoid p/N 23014951 for
all applications utilizing electric controls thatlequire a positive ground. The solenoids
will be merchandised in kit P/N 23015011 and include a iable tie ior containing the wire
leads.

The new solenoids are identified by three means: (l) The P/N 23014951 (l2V1 is stamped
o1 the top plate, (2) On the side casing in ink is (+) ground electrical systems only, (3i On
the wire lead is a non-detachable tag itating, (+) ground electrical syJterns only.

New Part No. Old part No. Oty.


230149s1 23011880 l2V + Ground Solenoid
23015011) (Kit 23011476)
(Kit
23012017 588ss58 Tie (Cable)
Interchangeability

New solenoids (sold in kit - includes tie) are fully interchangeable on transmissions in field
service regardless of transmission serial number, as applicable.

Spare Parts Information

All old parts are hereby completely cancelled for customer service. All Fasco l2V
solenoid kits P/N 23011475 should be held in AFA area with copy of Claim Type 5 for
disposition by local Allison Transmission representative.

Solenoid Installation and Serviceability

Refer to "Solenoid Installation and Serviceability" Section of S.I.L. l-TR-82.

SIL-20 Copyright @ 20O3 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRA

46-TR-82
Page 1 of 11
November, 1982

SUBJECT: Flywheel Blanks

EQUIPMENI AFFECTED: TC-500, CRT-5/6/7000


and CLT_5/6000 Transmissions

The flywheel b'lank can be machined to dupricate any f'rywheer part number risted
on the chart below.
F'ind the f lywheel part number requi red,
the columns to the right, on tne'f1ywn;"ithen perform the operations ind.icated in
biu;[:
The flywheel blank is balanced and,machining
or installation of a ring gear
should not create an imbarance iono.ition ii'pl.ro.med
properry.
After mach'ining diameters,
all machine surfaces must be"8"free
and "c,,must be concentric within.005 T.I.R.
from Uuirs.- and

Fl ywheel Ri ng ( 4s6876 )
Assembly
Fl ywheel Const. D'i m. Di a. Dowel
Gear Position Flywheel Bl ank No. 4 -E !
67 68926 6752502 B 6768918 6770007 1 .7s 18.394
67 68927 6753594 B 6768919 2 1. 34 18.525
6768929 6759466 6768920
6768930 6754106
B
I .67 19.400
H 6768921 1. 36
6 76893 I 1 18.205
6768922 I .90
67 68932 6753594 19.025
6 76893 3 6759466
B
B
6768923
67689 1 5
2 t.42 19.525 !::
6 768934 6757504
1 .90 19.400
B 67689 1 7 I 1. 00
6 76893 s 6768359 18.025
6773577 51 66664
B
B
67689 1 6
6768924
3 .95 19.525 t::
I 1.00 18.484
23010829 5
6773?93 677326s
68304 70 6830469
B 67689 15 I .90 19.400
B 6830468 6 .975 17.504 _-_**
6773507 6773504
6769405 1 .97 lg. i25
6779061 6769433
B 6769997 1 .96 19.142
B 6773637
6832400
I 1.26 L7.867
677t64t 6754106
4
6775974 6774352
J 67689?t 1 1.36 19.205
6880554
H 676892L I 1.36 19.205
*(12) .375-24
B 6880294 7 1.00 18.484 !::
**(18.500 Hotes on 15.75 B. C.
0.D.

Copyright @ 2003 Geneml Moton Corp.


SIL_2I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

46-TR-82
Page 2 of ll
November, 1982

( 4s6876 )
FIywhee I Ring FIywheel Const. Di m. a.
Di Dowel
Assembl y Gea r Pos i t'ion Fl ywhee 1 Bl ank No. A BL
67i0911 67 7089 i 23016170 1 .75 18.394 Yes
67709t? 6759466 6770892 1 1. 00 18.400 Yes
6770913 67 7089 I 1 .75 18.394
677i304 67 i0906 I 1.00 18.484 i;;
67 7 t466 67 7 4352 B 67 7 r465 t 1. 36 18.205 Yes
6773180 6l 59 466 B 6773t79 1 .90 18.400 Yes
67 73381 5l 66664 B 67 70906 i 1.00 18.484 Yes
67 749 30 677 4931 4 Yes
6839244 6769 i31 t1 6839 245 1 1.00 L8.262 Yes
67 78053 6 7 78055 B 6778054 i .90 18.315 Yes
6779655 6757504 B 6779654 I 1. 000 18.025 Yes ***
6770908 6752502 B 6770891 I ,75 18.394 Yes
67709t4 6 7694 33 B 6770907 230 I 6 169 1 .94 17.967 Yes
677 t4t9 6 7694 33 B 677 1418 1 L.26 17.867 Yes
6t 7 2467 677 1418 1 t.26 17. 867 Yes

***(12) 1.125 Spotfaces 5.25 B.C.

stL-22 Copyright @ 20O3 General Motors Corp. 2m30901


GHWAY TNENSiTASSIONS PARTS CATALOG

46-TR-82
Page 3 of 11
November, I9 9C
Q)
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2m30901
Copyrighr O 2m3 General Moton Corp.
SIL_23
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

li i
I
I 4&TR-82
I I
I i Page 4 of 11
ll
I
I I
I
November,1982
-.1 I -t
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SIL_24 Copright @ 2003 General Motors Corp. 20030901


46-TR-82
Page 5 of lI
Noveinber , tgBZ
r)
s. s
O a
a \

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cO o\r

20030901
Copyright @ 2003 ceDenl Motors Corp.
SIL-25
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG

46-rR-82
Page 6 of 11
November, 1982

s.88 _ 3.AA
s.g7 i*--4. a7

./oz
i +,OOO .05 e
b -.oo3
D IA. .3 3A
I .p; .2€8
L .osz

4fie
I

CONST. 3 coNsT tL

SIL_26 Copyright O 2003 Genenl Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRAN

46-TR-82
Page 7 of 11
November, 1982

_T N
a
I /*
o
o N
o 2
o I
t-
U
It
lrl

I
I
09
o
F
m
\ri
o N
o
f.l
o Iz '
r
a
d f,
o
t--|.

c rrrO
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-O
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q
-.1
5s U

9o
a izo
4 o -.,(l-
6u o n o ior'
o o
gn
pu ! N
0 5 iqJ soo
!u:
o o F xJ tA=
d 4At9u
{o oh
roo s5 d>'
- .J-

8u
qu ou a)!
o 0d nrl
oo ,i oO '' Jrt
.. Orr.0i
- fiil-7tDt
-r.rrfri66

sssiSi
3il:iiq
Copyright @ 2003 General Motors Corp.
stL-27
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

46-TR-82
Page 8 of 11
November, 1982

I
s
o
L.}

-t

rbl
oo I
*;l
a
N
\o
H.
t R
a
Sn
$t U

h
-qt

Lu* \

SIL_28 Coplright O 2003 General Motors Corp.


46-TR-82
Page 9 of 11

November, 1982

2.r70
4

Corusr 7

Copyright @ 2003 General Moton Corp.


STL_29
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

46-TR-82
Page 10 of ll
November, 19Bz

o
o $
ri
\
ts
L
\,
tJ
vt

'l
.o
i.iR
as s
:l|o a\
a
i{ o\ l-
tc tr
NV
*;N 5if
ilt T
!ds I
o
'i-uq h U
\
q.

SIL-30 CopFight @ 20O3 Geneml Moton Corp 20030901


GHWAY TNENSITATSSIONS PARTS CATALOG

46-TR-82
Page 11 of 11
November, 1982

CI-]AMTER IN

RING GTAR POSIIION 'A

CHAMFER OUT
G

J
H

(t.) L--;) RING GEAR POSITION 'B

Z PRISs IN PIN To DtM.


6
v
SHOWN

VIEW AJ J'

VIEW AT H'

ASSEMBLI RING GEAP AS SPECIFIEO.


OO NOT HEAT OVER 4OO'F WIIEN
SHRI,ITING ON.

20030901
Copyright @ 2003 ceneml Motors Corp.
SIL_31
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Ihi.s S.I.L. is being revised to 63-TR-83


include dinensiors on Page 5. Page I of7
Please destroy your 63-1R-83 oc5ryr. December, 1983
Rev. ttAtt,9/84

SIBIECI: Manua1 ard/or Autsratic Electric Control vahre Body Assenblies -


Cleanirryof Solenoid OiI Feed Passage ard the Batterirg of Solenoid
Plate and Valve Body bry Ball-qpe Check Valves
EQurPtlE[{T AFEECIED: ctBf,/ctr-9000, Dp-8000 ard eI', cLT, ctsff, vcLT, c[t]T,
\IC[BT-5000 and 6000 Series Transnissions Equiped with
Eleetric Cqrtnot Valve Bocly Systerns

lttis is to advise of a reoent drangre to the detail contrcl vahre body of ttre
subject trangnissions to grcvide a better nethod of renprzing dirt ard debris frorn
an internal oil passage durirry rebuild or repair. Instances nrry occur where a
nnlfunction of the @ntrol vahze boily may otist after rebuild, due to inadequate
cleanirg of ttris internal oil passage. Ihe drange replaced the expansicr-ty5n -
plug irdicated in F.igr.rne 1 wittr a 1,28-inch pipe pltry ard dded a 0.250 inch
dianeter hole qr the "Vierr Ai surfae of valve body. B1r nenoving the pipe plug
ard directing air r:nder p.essure at tlre dded .250 diamter trcle, cleaning of
tttis solerpid oiL feed galley (aSprorimately 14 inctres long) can be dc@rF
plished. Ib pL€vide ttris acrcessibility an valve bodies in field senrice, refer
to "Rsrcrr( of Control Valve Body" below.
In reganl to the presenc of batterirg at the ontrol valrre bodlz matirg solenoid
p1ate, the area and effect is illustrated in Figure 2. Itris is the result.of the
Uaff+Xn ctreck valrre actiqr in tte valve bocly port durirg qnration. Ttris is to
advise that tttis ondition marjr errentually affeet, transmission cperation nesulting
in wear of the 1or ad inteffi&iate clutdr plates due b clutdr over1atrs.
lherefore, r*rere battering or distortion is fourd qr the olerpid plate as illus-
trated in Figure 2 (tq> of Snge) the solenoid plate strould be replaed. The
solerpid Plate P/liI 5880179 replacenent should qrform to ttre 'current desigrn'
illustrated in Figure 2. An'Jr extrusiar of metal at va}n boaly should bettroned
flat, using a flat stone. Hmrze any tnning debris. \.

lto eliminate dteck ball battering of the rzalve body, the steel dteck ball
Pl{ 104919 has been replaed with a teflcn ctreck Uaff pA 6880187. In addition;
when this dtange ms made ttre soLenoid nDunting plate Pl{ 68801?9 was rrodified in
the area circled in Figure 2. lltris area is cast .110 t .070 inches ard mqst,be
nadrined to .150 t .010 incfies; 100 lnrent cleanrry is rpt tEcessaLy.

SIL_32 Copyright @ 20O3 Geneml Motore Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

63-TR-83
Page2 of7
December, 1983
Rev. "Attr 9/84

&rcrk of Control Valrre Bodlz

1' Drill ard rerprre-the tH?-Piee_aluuninrrn expansiqr pIr:g frorr its


bore in ttre
control valve body. hfer b Figure 1.
titrorlCE: Use a driIl bit snaller than the o.D. of
the bore surface duing renpvaL of ttre tto-piecre ph:g_the plug. og not damage
indr 1ong). Renrcrrc alI aebris (atrproxirnately 0.500
br.;il.-
2. "r.d
Try a 0.125-27 NPIF ttrread at q:ening.
3' rocate ard drill a 0.250 dianeter hole to a depth of
0.300 inctr as directed
in Figure 1. &rove a1l drill A"Uii"-"rg 6*r".
NCTICE: T?ris hole nalz rot intersect exactly wittr
it will serxre ttre interded trurtrnse. the oi1 passage belor but
4. After machinirg reruork is oonpleted, direct air under pressure
into the new
hore to clean. ort any debris i" *i6roit-oir
at the nalvly taped hole location. trEssage v*rich will be e:rhausted
5. rnstall a tftingh pipe.pl,rg at tlre newly tamed hore. ph:g, pnl
444612
currentry used at the oi1 piessure chec*-rocliio* *'tniJ-".rtrc1
nay be used. valve body

I?ris oorpletes nereork trrocedure.

ard ReLated parts Used in

startirg wittr DP-8000 transmission s^{ 3465 and sAI 7g507 on 5/5000rs,
to nalG cleanirq of the solerpid rcgulatea-pi"=** trrovisiors
inortrnrated in-the sulrject;afu bodrr. -- t----r IEssage easier harie been

rn earrier valve body csenblies (related abo\re) r orifices rpre


valve bodY (see rigure 3;. rne cieanirg Sressed into the
urIi6 *iri"=" r--".-,grisheat
bloirg rclvent *g-*r throrgr a port "ftrre body. rb facilitate easier by
-in
cleanirg of the orifices, tne-orifi.o .reE ,*rg"o pressed
bur ae rw lressed inro tlre olerpid pr.t". ftG into tte valv€ bodl,,
Liilid
identified try trre rcrg cast ctErnel as-stqr, in rigure 3. pi;re ;; ;-;"iliry
rtE par{ n,nber ctranges a a result of ttr'is c*range are as follows:
tibw iart No. Old Part tilr. otv. Part lilane
6884780 68390s8 1 Body A.ssy. r Oontrcl (5/6000!
6884782 6838820 1 Body Assy., &ntro1 (Dp-gOOO)
23015776 6835546 1 Oorrer & plate Assy. (lN - S/6/AOOOI
23012904 683s417 1 Oover & plate Assy. (2q\I - yeftOOOi
23014209 683842s 1 Oo\zer e plate A.ssy. (ZN - 3/6000|
5880179 6835413 1 Plate, Soterpid (5/6/il000,)
5880178 5835414 1 Gasket, Solenoid plate (S/6/bOOOl

20030901
Copyright @ 2003 General Motors Cory
SIL_33
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

63-TR-83
Page 3 of7
December, 1983
Rev. "Attr 9/84

Interchargeability
DP-8000 - kior to Srtt{ 3466, servie body assembly 6838820 wit}r body asserbly
696nF2 plus plate assembly 6880179 ana las*er 68S0178.
servie @ver ard plate assenbly 6835545 and 6835417 wittr 23015776 and 23012904
respecti\rely (as rylicable) plus gasket 6880179.
Senzice plate with plate asserubly 6880179 ard gasket GBSO'178.
6835413
Seryice gasket 6835414 wittr gasket G880178.
5/6000 - Prior to SA 78507, senzice bo4z asserbly 6839058 with body assendcly
6BEI-I80 plus gasket G980178.
Servie cover ard plate assenrbly G885546, 6895417, 6939425 and 6g94692 witlr
23015776, 23012904, 23014209 ard 23012898 respectively (as eplicable) plus
gasket 6880178.
Senrice plate 6835413 wittr plate assenbly 6880179 and gasket 6880178.
Servie gasket 6835414 wittr gasket G880178.
IMPOBTANI: !{tren senzicing old val're boQy with oId plate, o1d gasket must be
Llsed. I{hen senricirg old valve body wittr rew pIate2 re,w gasket nust
be used. l{hen senzicirg new valve boQy with ner plate, the new
gasket m.rst be used.
If the above parts are furprcperly intercfranged, ttre transmission
sttift sequenqs will be altered ard will shift to neutrat in neverse
range ard to third in first and secord lrrlge.

SIL_34 Copyright @ 2003 General Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

63-1R-83
Page 4 of 7
Deenber, 1983
Rgv. "A", 9/84

0I.{PLEIE \IALVE 6/ER AI.ID SERVICE BODY


BODY ASSY. PI,HTE ASSY. DETATL ASSY. II,IODEL VOLTAGE
NEW P^'I 6884702 6884692 6884780 5/6000 12
OLD PAI
5839058 5/6000 12
NEld P^.I 6884478 23015776 5884780 5/6000 12
OI,D P^iI 6881486 683ss46 5839058 s/5000 12
NEI{ P^.I 6884480 23014209 6884780 s/6000 24
orD P^.I 6881488 6838425 6839058 s/6000 24
NEW PAI 23A14414 23012904 6884780 5/6000 24
orD P^.I 6881 487 583541 7 6839058 s/6000 24
NEl{ PAI 6884481 23015776 6884782 8000 12
orD Pl.I 6838818 5835546 6838820 8000 12
NEW P^.I 23012902 23A12904 6884782 8000 24
otD PN 6838817 5835417 6838820 8000 24

Spare parts Information


oJd gasket Pl{ 6835414 is replaoed by pzN 23016647 ant this gasket will
maintained for servicing E;,$dssiois i" *,.'iiera. be

20030901
Copright @ 2003 General Motors Corp.
SIL_35
63-TR-83
Page 5 of 7
Decerber, 1983
PLUG Rev. 'A' , g/84

.92A"
DRTI.I .250 DIA.
BASE
"3M DEEP
LINE

.e=l
,? :b
\'
"
J.-
-,w--

,,-''S
+
s $L s*'*!?**,
2.2AA"

\rIEW AT 'IA"

FIqJRE 1. CIT\TIROL V?IL\E BODY - RE!mFK IocArIOT{s AtiID DII,TEb}sIoTits

SIL_36 Coplright @ 2003 General Motors Corp 2003090 r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSI\4

63-rR-83
Page 6 of 7
Decerberr jg83
Rev. "A", g/94

SOLENOID I)I.ATr

TOFMER
DESIGN

{r 3 .(4
?

C{JRRENT
DESrGI{

rrc.rRE 2- cct{rM, vAt\E BoDy AI0 Ir{ATr}E sotENorD prlfrE


TOFMER DESTGN VERSUS A.IRRMIT DESTGN

20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_37
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

63-rR-83
Page 7 of ?
December, 1983
Rev. "A" t 9/84

OLD
.!
'::

0nrrct
f
f'}
d"
. r s.

'.1;ir,..t,,,,.r,ti,;,..,:,,,,,
:!.;iti, :, iiZ., :...,,,:,i:
tv.l.ti.t, .:-,.i'i t.:-:1r]: :.t
t.l
il :;:);' ii; ti,:,"t
i: .4..,J.:.::aa::l: .:19
i :i|t
ir:"f.i::;"ii{tti:',iii
?

HEN'

FTqJRE 3. NEil{ At{D OID \/AL\M MDY ASSEMBLY AND REI.ffIED PARTS

SIL-38 Coppight @ 2003 Geneml Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

64-TR-83 Service Information Letter


64-TR-83
replaces S.I.L. 554. please destroy
your collF of S.I.L. 554. Page I of 6
November,1983

SUBJETT: Increase in Turbine Shaft Dianpter


EQUIPIvIEXVI AFFECIED: 5940, 5960, 6060 Series kansmissions
5640, 5560, 5840, and 5g60 Series Ttansmissions

Dle to the effects of engine torsionals, Ure dianreter of the


been increased' Parts aisociated with ihe turbine shaft turbine shaft has
to acccxnrodate ttre larger shaft. have arso been changed

P*.-t*t'bly nr-unbers have been assigned to aLL current production


faeilitate parts ordering and servi6e. npdeLs to
effective with the use oi the new parts. Tt=;;"*,bi; nuilrer changes will- becsne
The new parts can be installed into earlier transrnissions h:t must be used as a
group. The parts required ar:e l_isted belou.
part changes in 5940-5960-6060 Series r?ansmissions
Splitter Carrier
Replaced
New Part No. Part ldo. part lr]are
OEv.
677980t 6779790 $litter Carrier Asqg. 1
6779802 677979L Splitter Carrier 1
Increase4 Size 1trrbine Shaft
Replaced
l.Io.
libw Part part No. part Nalre
Qry.
6778435 677429t Shaft, Itrrbine (Brake rvtodels)
5831068 6774294 Straft, nrrUine ill"_er"t. lbdels) 1
6830599 683059G rtrrbine a.qf.-fii"gle 1?actor) 1
6830s99 G83os97 rrrbine A"+: in 'bt.tor) I
6774703 6703059 Snaprirg, drrtir,"-U,rU I
6774704 +acer, Trrrbine Straft Bng.
1
23019649 -plq^ _
67O3OZG Galring, rt lrio- sLft 1
6774708 G756322 IocJmut; Converter- 3
6774709 67S63Lg Rac€, Stator
' 6774710 6759g55
1
1
plate, Stator Backirq
libne Spacer, prnrp Hub neaiing
1
6775834 9!!9229-
6772956 sieeve, conv. Grourd I
67747L2 6770719 sreeve, cqrv. Grqrrd (Brar<e lrrcdels)
(Ibn-Brake
1
23019731 230196s0 searring,-dr"*i-EfL" laoders) 1
907s64 gozi:i B.;;id;,c""". p,ri6-H,ru 2
6774701 6770584 @arr ac.=s"ory u,ri.r. 1
1

20030m1
Copyright @ 2003 Geneml Moros Corp.
SIL_39
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

64-TR-83
page 2 of 6
libvenber, 1993
Ttre assernbly procedure for installing parts is
-the neHr
for the o1d trnrts, except as it is ifected the sarre as the procredure
by tLre follorsing itenrs.
1' the puurp hub bearing spacer PA 6770579 has been eLiminated. the neur stator
plate, plN 6774710r serves as badcing
badcing plate ard spacer.
2' I spacer, PA 6774704, has been added betr,reen the tr:rbine hub and the
bearing ttrat suptrnrts tle erd of the turbine shaft. roller
3' tre turbine locating snapring fits into a gnoove in ttre turbine hub instead
of into a gr@ve in ttre turbine shaft. J'
. parts ctranges in 5640-5940-5g60 series
rtansnissions
Splitter Carrier
Replaced
New Part lrlo. Part lio. Part Nane Qry.
6779801 6779790 $plitter Carrier Asqg. 1
6779802 677979t Splitter Carrier I
Increased Size 1trbine Shaft

lhw Part likr.


*"r".*
pqrt I{o. Part Nane Oty.
677843s (1) 6770847 Shaft, Ttrrbine (IIcn-LU, grake) 1
677s827 (t) 6770842 Shaft, I\:rbine (Non-LU, I{rrn-Brake) 1
6778435 677429t Shaft, T\rrbine (Brake tr,lodels) 1
6775827 6774294 Shaft, TUrbine (lbn-Brake ltcdels) 1
6830s99 6831803 llrrbine Asq/. (Single Stator-Ito Itl)
6830599 6830s96 ttrbine Assy. (Single Stator-LU)
I
6830599 1
6830601 Ti:rbine Assy. (T\io Stator-lilo LU) 1
6830s99 6830597 Turbine Assy. (I\ro Stator-LU)
6774703 6703059 Snapring, ttrrbine Hub
I
1
6774704 Idone S;ncrer, Ttrrbine Shaft Brg. 1
6777076 6703026 Sealring, I\-rrbine Shaft 3
6774708 6756322 Iodcnut, Converter
6774709 67s6319 Race, Stator
I
1
67747l:0 675985s P1ate, Stator Badcing 1
67747L2 67707L9 Sleeve, Conv. Ground (5640-5660-5g40-
5860 Non-Brake tbdels)
I
6775834 (3) 6770722 Sleeve, Conv. Grourrl (5840-5860 Brake 1
lbdels)
677s834 (2)(3) 67707L7 Sleeve, Conv. Ground (5640-5G60 Brake 1
ltcdels)
23019650 6774721 Sealring, Grourd Sleeve 2
907s64 907272 Bearing, Conv. pwp Hub 1
577470L 6756554 Gear, Accessory Drive 1
5770s85 6756s74 (2) Retainer, Punp Hub Brg. 1
(U Requires rer.lork of shaft - See Figure l.
(21 Requires rework of gnound sleeve I
See Figure 2.
(3) Requires rerirork of hydraulic circuit
- Se6-Fig;" f .
SIL_40 Copyight @ 2003 Genenl Motors Corp.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

64-TR-83
Page 3 of 6
t{cvernber, 1983

Replaced
New Part I\b. lart No. Part ldane
Qty.
6770578 67s6570 Iod<strip, Brg. Retainer Bolt
6883461 2301167I Purp Assy., Conv. (rc-550 Series) 6
6881822 23011673 Pr-urp Assy., Conv. (rc-570 Series)
I
6881826 2301167s Ptlrp Asq7. r Conv. (rc-580 Series) 1
688t 830 688526e Purp Assy., Conv. (rc-590 Seriesl 1
l
Ttre assernbly procedure for instauing--the nq,s parts is the sarre as t1-re procedure
for-ttre oId parts, except ." i[ is #t""tJ-oo'*"
forlor,ring items.
1' A spacet' Pfil 6774704, has been added betr,rreen the
bearing ttrat supports tlre erxr of the turbine turbine hub and the rol]er
shaft.
2. A one-piece bearing retainer, p/l{.67705g5, replaces
PN 6756574' ttre oro retainers fit into i groo.r" ttre two-piece retainer,
nerrr retainer fits into an r-urdercut in the oid bearing. The
i-n trre-rre,u bearing.
3' The turbine locating snapring fi's into a groove in
of into a gnoove in the iurUine shaft. - r' the turbine hub instead

Parts Interctrangeabil i ty
A11 of the nerr Darts can be used in earLier transrnissions
irdividuatly. they must b. ;; as a group. h:t cannot be used

likrne of ttre repraced parts can be substituted for the ns,v


;rarts.

A11 of the replaced turbire shafts, ground sleeves and ttre spritter carrier
orrrent srod< is exhausted- de-rennainirs wil-r"
ffrfffi"},:ffJiffi;o:"*in parts

20030901
Copyright @ 2003 General Motom Corp
SIL-4I
64-TR-83
Page 4 of 6
November, I983
(ts
o
(l)
a,
:(,
ald o
F€ (U +J
'to(/t+) !
OEE=o !
+J o
=
F+)!
U1
qJ
(, !
co!(u F
C)G,., (Y) c
o_= (7) o
L
o1J(l,- (U I
+,
(t'
F+) +) o
(-)it'c) .+- o
.r
(Fo +r (o
ooo -c Its
vr= <n q-
(I)(./rc o
O 16.e {J
P =
>-r, s rO
E
(J
!co U)
or(o(J +)
rU
U1
op
L+J O -c
+) o
o
oE=
$-(UE o
CJ
E
(lJ
E F
+)o,-
(F- (I) C,
tuo> to (\J
(Y)
=o
v)Lo ?
o I
o+)@
c !(Y) +)
(F
'F (IJ@ (o o
o >(f +,
!. cF\ -c rd
O1"..
a.t) E
P= o(o q) x t!
(Ir o
Fo..
oo>E i
c,
L
(6
J
l.
o
(=
5
J(l,O E L!
(J (lj.r ,U
vF +,
tJt a,
lr)tr, =
(f)T'O so
t)
c C
<<t c +, L
@= 6
c,
F\O (..,
F- 5- +r
r.o o.{-
(Jr
>, L r+- 'c;
l- o- (IJ
O(uv,E .t' +) E
=so
z. E g o
o) th o, T'
E, V' '1, L
F +)ut
_l ..F rU @ H tU
op 3
vlF tU
O, E (lJ
@-E 'UE>Or
.F
tO
3 VtF
rUO
l.O t/)
o +)> rI,
+,
(Jo
.P
-GJO
aD c c+) o tt
@.r rl-
f E 'F o1
(O.O.r).F g
!- E-c
L=o(,(J oo +)r
(+- +,
(l)P IIJ +J
rlo- g -E=
v) t)
!F
at F.F =
-:<
Frtl ()
J
EE (>
o (.l- LI
LtA
O.c
=.E,
$s-
\ro
CJ
F-
o
=]J?
.(l, C, l+-
d
=-o
o t1 z.

SIL42 Copyright @ 2fi)3 General Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
C{IALOG

64-TR-83
Page 5 of 6
November, 1983

Rework P/N 6775834 to service un i ts with smal 1 oi 1 pump


( eplace qround sleeve 617A71l or 6775079) - Moaets'
CBT/CLBT-5640, 5660, 5840).
Rework.not required if oi1 pump has been
updated to Iarge pump.

Dri1 I .375 dia. -


throuqh one wall
(lube)
ll Currently .3'l 2
t, (
di a . 'in 6775080 )

__l r

Jt

0i1 Pump Identification:

Smal I Large
FIGURE 2

20030901
Copyright O 2003 Geneml Motore Corp.
SIL-43
64-TR-83
Page 6 of6
November, 1983

(,)
'o c o)
E
=
o o r.o =
o
! =o L
o, or+ .s
+,
F.
<t
(r)
co
l.r)
LF\
!
(l,(o ;
N
L. !
rto ti >.
+to
aDa
o
o
d<
o
0 rO
= F=

o F(u
+, tc
oo
+)
,
(J
l-
o
r-$$
o

!
t-
.E

o
=
C,

r +'
As=
r+-
o
{J
5 U
6

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E:
=
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s+,!.
o
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lr)
.z oi
L>
o(U
=o
(lJ-
do

SIL_44 Copyright @ 2003 Geneml Motos Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

22-TR-84
Page 1 of 3
October, 1984

SUBJECT: Availability of Main and coorer circuit Filters


EQUIPMENT AFFECTED: cLBT-5/6000, Dp-8000, cLBT-9000

New high efficiency main filters will.be standard-equipment


transmissions beginning october 1984. These *ii ripiu"e in production for the subject
the ac rilte.s currently used.
Additionally, a non bypassing cooler c-ircuit filter to protect
transmissions from
rebuild installation tras ueerireleased. rhis can etiminate
:il,T*'$,'j::j:1fJ'ng costly

The Parts Department has available and in stock for


fie-ld retrofit, a new high efficiency
series of filter assemblies and elements to fit mosi
applications of main and cooler
circuits on subject transmissions.
There are several benefits outlined in a brochure,
sA zaoz,readily available in quantities
through our literature catalog. The main benefiti are:

Increased cleanliness due to 12 micron versus 29


micron absolute rating.
Filter change intervals increased to 1,000 hil; up,o four times the interval for AC
elements.
Semi spin on design for ease of element change.
Increased cold startup bypass characteristicslnd
burst pressure over AC.
Highly reliable diffeieniiil pressure switch to alert operator
before filter bypasses.
Two grades of media are utilized:
3 micron absolute to be used in main filter circuit for flushing
approximately 20 hours
with rebuilt transmission installations. rnis process assures proper
system by capturing contaminants released riom iisembly cleanliness level of
particles in oil and circuitry of the vehicle. and installation, and residual
12 micron absolute for,optimum life between changes
with a clean system. Filter
elements should be replaced at I,000 hour int"ruii! or upon indication
differential pressure warning given prior to firter bypassing. of the

The differential pressure switch located in base of main filter


filter
bypass valve is set at 50 + pSID.
is set at t6 + 3 pslD and the

Copy'ight @ 2003 Geneml Motom Corp.


SIL-45
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22-TR-84
Page 2 of 3
October, 1984

The differential pressure switch located in base of cooler filter (one of two places
DP-8000, CLBT-9000 Series) is set at 16 + 3 PSID, however, these filters are non bypass
type.

Analysis has shown that 95 percent of the useful life of elements prior to bypass have been
consumed at 15 PSID.

A cab warning signal at this point will permit the operator to continue working to the end
of a shift prior to changing filters.
Drawing AS 0074 describes installation requirements for main circuit filters. Cooler
circuit filter installation varies among transmission applications. Consult your vehicle
rnanufacturer for specific recommendations for cooler circuit installation.
Generally, if the cooler has been proven to be functionally acceptable but contaminated
with debris from a failure, cooler filters should be installed after the cooler.
New installations of filter assemblies should be installed before the cooler if
contamination is not suspected. This will protect both the cooler and transmission from
possible contamination in the event of transmission failure.

Spare Parts Information:

The following describes the available parts.

Main Circuit Filter Assemblies - All Subject Models - P/N 23018849 double element
integral mount assembly (will bolt directly in place of AC assembly), P/N 23018842 single
element remote mount assembly.
Cooler Circuit - CLBT-5/6000 Series - P/N 23018844 single element base assembly.
Cooler Circuit - DP-8000. CLBT-9000 Series - Three parts are required for installation:
P/N 23018847 single element base with differential pressure switch, P/N 23018848 single
element base without differential pressure switch and P/N 23018854 manifold kit to
connect bases.

Notice: All base assemblies include 12 micron absolute elements as received.

Replacement Elements

All Integral Mount (2 Per Change Required)


P/N 23018851 12 Micron
P/N23018850 - 3Micron

(1 Per Change Required)


P/N 23018852 - 12 Micron
P/N23018853 - 3Micron

SIL-46 Coplright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C{TALOG

22-TR-84
Page 3 of 3
October, 1984

Notice: 3 micron elements are to be used in the main circuit only on initial base
installation and aftsl subsequent transmission installations in sarie vehicle to thoroughly
clean the system. Then changed after 20 hours to 12 micron elements.

Differential Pressure Switch


P/N 23018846 _ 16 PSrD

Three pin MS electrical connector, cornmon, normally open, normally


closed.
Noti-ce: A pressure switch tester is being devised and the field will be notified
when
available.

20030901
Copy'ight @ 2003 Geneml Motors Corp.
SIL-47
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2-TR-86, RevA
Pase I of ?
OcIober, 1988

SUBIECT: Allison Transmission High Efficieney Filters


o Release of Ultipor IIb nlements-
EQUIPMENT AFFECTED: HT1CLBT1V?O0, CLBT 5/6000, DP 8000, CI/B[ 9000 Series
Transmissions

This Service Information Letter announees the release of the Ultipor tI@ filter element
{o1th9. ATD high sffirqiency.filters. This 6 micron element has additional debris holding
eaPacity for greater filter life. The former 3 micron cleanup element and 12 mieron
service elements are no longer available. Six mieron absolute filtration provides ma:ri-
mum gear and bearing life and reliable control valve operation with an eitended change
interval over other filters. The ATD high efficiency filters are equipped with pcitivd
sealing bypass valves to prevent unfiltered oil from bypassing around ttre titter elements.

TMPORTANT- WHENBVER THB PILTER ELEMENTS ARE CHANGED, THE BYPASS


VALVES MUST BB INSPECTBD. A visual check should show the bypa"i valve sealed in the
filter head with no- movem-ent when Ershed by a fingertip. If the ialve is eocked, l@se, or
missing, the filter head will require ieplaeenient. 6he iooler circuit filters on the
5/6/8/9000 series transmissions are not equipped with bypass valves)
The filter assemblies are equipped with a differential pressure switeh (AP) to indicate
when the filter element is 95% plugged and requires service. Ttris serves two important
funetions; it allows the aetual etrange interval lo be determined for each eustomirrs ap
pligation, ancl it is g service requirement indicator. hemature filter plugging miy
^Sgod
indieate an internal fallge and signals a service requirement before extensive?e6noaf,,
O.aT.agg ean oeeur. NOTE: An early indieation of the filter warning light at first irr
stallation may be due to plugging of the filter as it cleans the systim ti ttre 6 micron
level Unless the fluid visibly looks contaminated, do not ehange the transmission oil
New oil may be contaminated uy storage. If probiems arise, cliect< with your oil supplier
9.r Perform an oil analysis" An ATD oil analpis sample kit, P/N 8928882; is availabii
through serviee parts.

SIL_48 CopFight @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

2-TR-86, Rev A
Page2 of7
October, 1988

since the differential pressure switch a]r important part of the


ls cost saving feature, ATD
strongly recommenG that a two light.indieator system, as shown in Figure l, be installed
to monitor differential pressure sw:itch funetion.'en attennate transmission
kit P/N TMR 8000 is mirketeo oy nau Inarsi;i"l filter monitor
riyailurics corporation. It is atso a&
d"*tg. to routinely test the switlh qnd oir.oyia ; ;p"rt or the regular vehicle pre-
ventative maintenanee proeedure. FILst bloek ana'pnessure
as shown in Figure 2.
test gage may be fabrieated

In addition to the above features, the filter is sealed


with notr ring-eanister
seals to provide leak
free operation. The semi spin-on oesign *itn tn" lnreaded collar
vides improved burst strength on coio-stara utild;;; retainer pro.
of
Fart numbers for the various model transmissions are listed
"i"*nil;;;;.
in Figures B, 4 and S.

Copyright @ 2003 General Motms Corp.


SIL-49
2-TR-86, RevA
Page 3 of7
October, 1988

ilale Electrlcal Connector


(part of swttch)
its 3102R.l0SL.3P
(revtsed)

Female Electrical Matlng Connector


MS 31 OO Al OSL-3S (stratsht ptugl

iis 31oB At oSL-31 (eo' ansre ptus)

Electrlcal Ratings: 3 Amp (inductivel; 5 Amp (resisfive) 2gv dc

LOW Dlllorcntht Prcrrurc


"'-vl-c_(_)
t+r /Y
oiEEt{ uoH?
a-

*,-r\_,
,,
I
t
,Y
Dlttcrantlrl Prccaurc
Ovor Prcrct Valuc

RED L|OHT
Tts,
FIGURE I

sIL-50 Copyright @ 2ff)3 Geneml Motors Corp- 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
C{TALOG

2-TR-86, RevA

8:ff*:,';*
DIFFERENTIAL PBESSURE SWITCH TEST BLOCK

DRttL t/8 r I 25 oEPTlr


ORILL IOR I/E ,{PIF r O.5O OEPIH

-----a--
-.---..

O.75O.I 6 STRAIGHT TXREAD


|PoRT CoilIoUR CUTTERT lflil. tutL
TIIREAO OEPTH 0.562
I

TEST PROCEDURE:

l.Remove AP switeh from filter and


install in test block.
2. Reconnect wiring harness to
warning light.
3. Rrmp up pressure to test block and Lo'ioJ 0.656 UAX
IAP ORITL DEPIH
yqlch for warning light indieation.
4. ATD switch p/N ZgOIgglS should
indicate at 16 psi (13 F0' pREssuRE swrrcH GAGE TESTEB

Tr862
FIGURE 2

-
20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_51
2-TR-86, RevA
Page 5 of7
Octoben 1988

DIRECT MOUNT FILTBR

hrt Number Reo.


I Filter Assembly 230t8849 I
2 Filter Bowl 23040664 2
3 Element 230493?3 2
4 Bing Filter Seal 23018950 2
5 Switch 23018846 I
6 rOr Ring Seal
23045105 2

T2tO0

FTGURE 3

SIL_52 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES oFF-HrGHwAy rRANSMrssroNS pARTJ
cArALoc

2-TR-86, RevA
Page 6 of 7
October, 1988
REMOTE MOUNT FILTER

MAIN CIRCUTT
Part Number Req.
I Filter Assenibly 230r8842 I
2 Filter Bowl 23040663 I
3 Element 23049374 I
4 Bing Filter Seal 23018958 I
5 Switch 2301 8846 I
CIRCUIT
'or parts listed
below):
Filter Assembly 2301 8844

except for parts listed below):


I Filter Assembly 2301884? I
(w/Switeh)
I Filter Assemblv 23018848 I
(wo/Switclil
Manifotd 23018854 I
FIGUBE 4 T2099

20030mr
Copyright @ 2003 Geneml Moton Corp.
SIL_53
2-TR-86, RevA
PageT ol7
October, 1988

REMOTE MOUNT FILTER

?OO SERIES ANSMISSION


RCUIT AND WITHOUT RETAR

I Filter Assembly 23042870 I


2 Element 23040988 I
3 Switeh 23 0 I 8846 I
4 Bing Fitter Seal 1196599 (Pall P/N) I
5 Filter Bowl 1300653 (PaU P/N) I
GRPIZ.P.B,.q€-oLFR cIRcuIT W/BETARDEB (same as Group A except for
parrs urteo Delowr3

I Filter Assembly 2304098?


T2098

FIGURB 5

SIL_54 Copyright @ 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

This SIL replaees l6-TR-g6, Rev. C, dated


l6-TR-86, Rev D
September, 1988. please destroy your copy of
l6-TR-86, Rev. C. January, lggl
Produet Code(s): llr 42
Page I of 4
SUBJECT: Retrofit of Manual-Electric or Automatie-Electrie
Hauling Transmissions to
Allison Transmission Eleetronie Controls For
(Note: For models already retrofitted with Hau1er epptiZaiions
'---' eleetronie tbntrots, refer to
Service Information Letter A_tn_gZ.l-

EQUIPMENT AFFECTED: CLBT 5/6/9000, Dp 8000

Instructions for Retrofit


SA 2057, Retrofit of Manual/Automatie
Eleetrie (SpG) Hauling Transmissions to Allison
Transmission Eleetronie controls for Hauler Applieations
Graphics. is available from serviee

Seleetion of parts

conversion of any manual- or automatie-eleetric


Allison hauling transmission to
eleetronie eontrols requires eommon parts listed below.
speeific model to be retrofitted must'also ue oro"reo A<lditi6nal items unique to the
ano are detailed in this SIL.

Common Parts
Quantity Deseription P/N
ECU (New, Without PROM) (My 8Z) 16074949
Throttle Position Sensor 230 I 8860
Cab Harness 23047266
Seeondary Mode Harness 23047278
Chassis Harness, J0 ft.
23041983
Lever Shift Tower 23046688
Guard 230457 47
Main Control Assembly (Loet<-in-Range*) 23045757
* Solenoid assemblies are roek-in-range design
which is required for power loss protection
on all-vehiele propulsion applieations. For parts
your ATD dealer or distributor. in non-haurer applications, eontaet

20030901
Copyrighr @ 2003 Geneml Motore Corp.
SIL-55
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

l6-TR-86, Rev D
January, l99l
Produet Code(s): 31, 42
Page 2 of 4
Common Parts (eont)

Quantity Description P/N


4 Bolt, l/4-20 x 4-3l4-in. 9433579
4 Washer, l/4-in. 9422845
I Valve Body Assembly, Loekup 23045875
4 Boltr 3/8-16 x 3-in. 9409226
3 Washer, 3/8-in. 9422847
5 Bolt, 3/8-16 x t-ll2-in. 940923 I
l' Gasket, Main Solenoid 6880 I 78
I Gasket, Loekup Valve Body 6880860
I Field Altered Data Tag 6883? I I
4 Screw 145372

Answer these questions to order the remaining parts unique to the speeifie model to be
retrofitted:
l. ls the transmission being converted from a manual-electrie? If so, a speed sensor
is required.

CLBT 5/6000 Straight Thru Configuration


I Speed Sensor 230 I 548 r

CLBT 5/6000 Dropbox


I Speed Sensor 230 I 5482
1 Speed Sensor Shield 6837321

DP 8000
1 Speed Sensor 6835 r 04
I Speed Sensor Guard 6837322
2 Bolt, 5/8-ll x 1-7l8-in. 27 t562
Questions 2 through 4 pertain to:

- CLBT 5/6000 Main Valve Body


- DP 8000 Low-Range Valve Body
- CLBT 9000 Trim Boost Valve Body
2. Is the unit a CLBT 5/6000? If so, the low range trimmer valve inner spring needs
to be changed.
I Trimmer Valve Spring, Inner 68392?9
and
I Gasket, Trimmer Valve Cover 6779835

3. Is the unit a DP 8000? If so, the low-range cover and plate assembly and gasket
are required.

I Cover & Plate Assembly, Low-Range 2304575r


and
I Gasket, Low-Range 6838821

SIL-.56 Copyright @ 2003 General Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG

16-TR-86, Rev D
January, l99l
Product Code(s): 3lr 42
Page 3 of 4

4. Is the unit a CI:8T9000? If so, the trim boost eover and plate assembly and
gasket are reguired.

I Cover and plate Assembly, T[im Boost 2g04S?S0

I Gasket, Ttim Boost 230 16553

5. Is a range attained dash display required?

A dash mo"y1!gOrrRange Selected/Range Attainedt'digital display unit (DDU) is


available from:

DMR Eleetronics
Rural Route 2, Box g?B
3758 pintar Road
Hibbing, MN ESZ46 phone: (218) 262-6693

6. What shift calibration is reguired?

A PROM (Programmable Read Only Memory) and retainer assembly is required for
installation in the ECU. Please contaet your authorized Allison Trinsmission
dealer or distributor for assistance in selecting the proper pROt\{ and retainer for
your applieation. Your ATD dealer or distribulor wiU rlquire the SCAAN number
for the vehicle to provide necessary information for selecting the proper pBoM
and retainer assem-bly. Instaltation of the PROM and retaine-r assembiy and the
wamanty security label is to be done only by an authorized ATD warranty ouget.
The warranty does not eover damage caused by improper installation.

Make provisions for properly powering the Electronic controls system (designed for
a
l2-volt negativeiround vehicle electricalsystem). Make connections accoiding to the
drawings supplied with the Retrofit Manual'Sa ZOSz. Contact the OEM for assistanee
in
39qqlllnq the neeessa-ry hardware which they may have engineered for new installations.
If oEMtesigned hardware is not avaiLable, it tniit ue n"c"Isary to provide a check
transmission light, throttte position sensor brackets, relays, fu-ses, iwitches, alarm
indicators, terminal and q l2V s-up_ply from.a voltageconverter or baitery equalizer
(if the vehicle has a Pl99k,
24V system). sa 2dS7-eontains necessary information and drawings
for installation of the electronic controls components and ini'erfao" p"ri.. A package
designed fo1 th9 interface which ineludes the retays, fuses, 24 - lz volt converter and
related wiring is also available from:

DMR Electronics
Rural Route 2, Box g?B
3758 Pintar Road
Hibbing, MN 55?46 phone: (218) 262-6699

Copydght @ 2003 Geneml Motom Corp


SIL_57
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

l6-TR-86, Rev D
January, l99l
Product Code(s): 31,42
Page 4 of 4

Field Altered Data Tag

After the conversion is completed, fill in the field altered data tag with the original
transmission assembly number. Referenee this SIL number as instrueted in SIL ,6-TR-gz.

Additional Service Publications

The following service publieations are available for 5000, 6000, 8000, 9000 Electronie
Controls Trans missions:
5000, 6000' 8000' 9000 Eteetronie Controls Troubleshooting Manual SA 2092
qggg, 6000, 8000, 9000 Eleetronie controts operators Manual sA 20J4
5000' 6000' 8000, 9000 Electronic Controls Service Manual Supplement SA 2035
Diagnostic Code Card SA 2053

SIL-58 Copyright @ 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

This SIL revision replaces B-TR-8?.


3-TR-87, RevA
Please discard your eopy of 3-TR-g?.
This revision ineludes p/N additions.
Page I of 5
April I, 1990

SUBJECT: Release of Neutral Loek nTtr Handle Shift Towers for Manual and Automatic
Eleetric Controls
EQUIPMENT AFFECTED: 5/6/8/}OOO SETiCS TTANSMiSSiONS

New shift towers loek the handle in the neutral position until
a trigger is pulled. with the
subjeet ehange, part number changes are as follows.

New Part No. Deseription Old Part No.


2301?036 l2 Volt Manual Shift Tower Assy 68365 r 4
230 I ?03? 24 Volt Manual Shift Tower Asqr 6836s I s
2301?038 l2 Volt Manual Shift Tower Assy 6836s I 6
23017039 24 Volt Manual Shift Tower Assy 683651 3
23017040 12 Volt Automatie Shift Tower Assy
683730 I
23017041 24 Volt Automatie Shift Tower Assy 68365 I 7
230t7042 24 Volt Dual Automatic Shift Tower Assy 68841 00
2301?051 12 Volt Manual Shift Tower Assy (Short ilandle)
23045144 24 Volt Dual Automatic Shift Tower Assy
23048644 24 Volt Dual Automatie Shift Tower Assy 23043533
Lntglc-hangeability: New parts are fully interchangeable with parts in serviee regardless
oI age.
Spare Parts Information: With the exeeption of the listed
many of the old shift
ehanges,
ffitoinenL*.r,iritowers.e";u.uoftf,eiirtricitesettingofthe
neutral lock mechanism, a trTrt handle
assembly will replaee individual parts.

2003090 I
Copyright @ 2003 Genenl Motors Corp.
SIL_59
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3-TR-87, RevA
Page 2 of 5
April I, 1990

New Part No. Description


23042t93 r'Tr Handle Assembly
23047194 'rrrt Handle Assembry for shift rower p/N 2i0l?0sl
2304?904 cover Assembly for Manual Electrie shift rower
23047903 Cover Assembly for Automatie & Dual Shift Tower
23047t97 Fuse Hotder
23047198 Serew
2304?l95 Adapter Drive
AGC 9 Fuse (purehase Loeally)

With the exeeption of the trT'r handle assembly, which is not servieeable, the overhaul of
the new shift towers is the same as the old shift towers, whieh is eovered in the
5/6./l19q0l^Hauling Transmission Service Manuals SA 1866, SA l0?8, SA I I10, SA 1228,
and SA 1833.

Rework Proeedures

Manual Eleetrie Towers: P/N 6836514, 683681s, 68s6s16, 6936s13. To convert these
towers to the new neutral lock trT" handle tower, the following changes are neeessary.
NOTE: 6836514 ean be eonverted to 2301?051 by using Steiger T[aetor-short handle
shown below.
Figure I
au New Part No. Description Old Part No. A!y. Item
I 23047 l 93 Handle Assemblv
(All models exeipt
Steiger Traetor-short
handle, l2V)
23047 l 94 Handle Assembly
(Steiger Traetor-short
handle, l2V only)
Handle 6839309 l6
Knob 68393 r 0 l5
Pin 683931 t l4
Ring 6839345 L7
Rotory Key 68393 l? l8
Nut 68393r 2 t9
Bushing 683931 3 2A
Housing 23
I 23047904 Cover Assembly 3l
I 23047t97 Fuse Holder 6839335 34
I 23047195 Drive Adapter 6839314 t3
Shim I 16092 ll
Spring 6839318 26
Leveler 6839316 27
Pin 6839320 28
AGC 9 Fuse SFF 9 3s

Assemble and test *rift tower with new parts listed and delete old parts (refer to Fig. l).
Follow the assembly proeedures in the Service Manual.
Parts not mentioned above remain the same as the old tower and should be referred to in
the Ilansmission Parts Catalog. Old parts will be phased out as warehouse stock is
depleted.

SIL_60 Coplright O 2003 Creneml Motom Corp 2003090 r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG

3-TR-87, RevA
Page 3 of 5
April I, 1990

J., /-i
I

19\\
,o
\\ trlc' -r'i-.t'l
i
I

b
I
I

I
I
I
I
I
I
I
I
I
t
I
I
t
I
I
I
I

II

.ffi.i T0 c,qlvERT Noil-ilEUTRAL LoCK MAr{uAr


EIFgTllc sHrFr rowER ro reurnnl
TYPE, OELETE PARTS CALLED OUT.

t0050c
loci

Figure l. Manual Electric Control Shift Tower

20030901
Copyright @ 2003 Geneml Moro6 Corp.
SIL_6I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3-TR-87, RevA
Page 4 of S
April I, 1990

Automatie Elee!{c shift rowers: P/N 083?J01,689651?, 6884100, 23043b83. To eonvert


these towers to the new neutral loek ttTrt handle tower, the following changes are
neees.sary.

Figure 2
Q!J. New Part No. Deseription Old Part No. AIX- Item
I 23047193 Handle Assembly
Handle 6839309 I l6
Knob 68393 I 0 I l5
Pin 683931 I I l4
Ring 6839345 I l7
Rotory Key 683931 ? I l8
Nut 68393 I 2 I t9
Bushing 68393 l3 I 20
Housing I 25
I 23047903 Cover Assembly I 28
I 23047197 Fuse Holder 6839335 I 3l
I 23047195 Driver Adapter 68393 I 4 I l3
Shirn I r6092 I ll
Spring 68393 r 8 I 26
Leveler 6839316 I 27
I AGCg Fuse SFE 9 I 32
Assembly and test shift tower with new parts listed and delete old parts (Refer Fig. 2).
Follow the assembly procedures in the Serviee Manual
Parts not mentioned above remain the same as the old tower and should be referred to in
the Tbansmission Parts Catalog. Old parts will be phased out as warehouse stoek is de-
pleted.

SIL_62 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS
PARTS CAIALOG

3-TR-87, Rev A
Page 5 of 5
April I, 1990

dr'i
ffi-

IO COi{VERT 1{OI{.I{EUTML LOCK AUTOMATIC


ELECTRIC SHIFT TOWER TO ilEUTRAL LOCK
TYPE, DELEIE PARTS CALLED OUT.

t75*54
Figure 2. Automatic Electric Control Shift Tower

Copyright @ 2003 General Motom Corp.


SIL-63
1+TR-88, Rev C
January, l99l
Produet Code(s): Z4rZ5r 3l,43
Page I of 2

SUBJECT: Eleetronie controls shift selector Testing and Repair


EQUIPMENT AFFECTEDT All Electronic controls Transmissions
Repair of electronic controls lever and push button shift seleetors is available from:

DMR Eleetronies, Ine.


R.R. 2, Box g?B
3758 Pintar Road
Hibbing, MN 55746
(218) 262-66e3

You are encouraged to repair rg-t!9r than replace both in- and outrcf-warranty shift
seleetors whenever practical. Units under wamanty coverage should have the shift
selector rebuilt and a eopy of the repair invoiee su5mitted ilitn tne AFA. Individual
repair parts are listed in tle appropriate parts catalogs. The following repair kits are also
available to allow repair of the mechanieil functionslf tne lever seteitor:

P/N Name

23043062 Retainer - ldagnetic Assy


23043063 Shift Handle Cssy't
23043064 Bezel - Kit
23043065 Cover Assy - nND4g2t
23043066 Cover Assy - I2B4DNR
23043067 Cover Assy - RNDS432I
23043068 Cover Assy - D54g2lNR
23043069 Cover Assy - l2g45DNR
29502944 l{ousine Assv
(See Figure l)
*This handle has a thicker shaft cross section. The nanote assemble kit
includes a bezel
wlth a wider slot for clearance.

SIL-64 Copyright @ 2003 Genenl Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
C{TALOG

14-TR-88, Rev C
January, lggl
produet Code(s): 24, ZS,
page 2 of 2 31, 43

DMR Electronies, Ine., is equipped to handle


both mechanieal and eleetronie repairs.
Anyone desiring test equipment to determine
shift selector funetion may buy a shift
rrolo[n
seleetor tester Electronies, Ine. mis tesilr-wit test both lever
and push
ro deterril; th" speeiiie 1;.t"' eapabuitie, ano p.i.ing,
Btlft,'}|[j;,Ht,:f:' contaet

SH!FT HANOLE ASSY


,,-\
(!NCLUDES EEZEL KtT)
P/N 23043()63 iiz
BEZEL KtT
.)n
P/N 23043064 e>
$

fl
COVERASSY
P/N'r 23043065
23()43066 li
23(N3087 H
23043068
23043069
@fl*

RETAINER - XTAGNETIC ASSY


P/N 23043062

. KITCOI{TAITTS:
4 P/N23045t33SCREWS
r P/]{ 23048676 HARNESS
1 P/,| 20500q,l HoustNGASSY

HOUSIT{G ASSY KlT


. P/il 295029a4'

*8.32 X 1.5" PATCH LOCK SCREW


P/N 23O4s133 (4 EACH)

Figure l.
2LU30901
Copfight @ 2003 ceDeral Morors Corp.
SIL-65
l8-TR-90
August, 1990
Produet Code(s): gl
Page I of 2

SUBJECT: Release of New Bearing and Retainer for Turbine shaft


EQUIPMENT AFFECTED: C(LB)T 5/6000 (Effective with S/N 3t 10096519)

To aehieve improved durability, the part number ehanges are as follows:

Part Number
Model Part Name New ------ OtO

CLT with TC 683 Ground Sleeve (non-vented) 2950 1206 N/A


Oil Transfer Hub 230 14166 N/A
Bearing 9440087 N/A
CLT other than TC 683 Ground Sleeve (vented) 23048636 6774712
Oil Transfer FIub 23014r66 6758376
Bearing 9440087 23047999
CLBT Ground Sleeve (non-vented) 6?75834 6?75834
Retarder Housing Assembly 23048643 6770614
Oil Transfer TIub 23014166 6758376
Bearing 944008? 23047999

Interehangeability:
All new and old parts must be used in groups. No mix of old and new parts is acceptable.
Rgtro_fit of new parts into transmissions prior to the S/N break is aceeptable, as long as
all old parts are replaeed with new, for the transmission models listed.- Sueh retrofi-t is
not required nor reeommended unless bearing durability has been unacceptable.

Parts Modifieation:

Ground sleeve 67747 12 can be updated to new part number 23048636 (refer to Figure I).
Eetarder housingassembly 6??0614 can be updated to new part number 2304864f (refer to
Figure 2).

SIL_66 Copright @ 2003 Geneml Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
C{TALOG

18-TR-90
Augustr 1990
Product Code(s): 3l
Page 2 of 2
23O lN. (5.a4 mm)

?.?!o tN. (133.86 mm)


-E 5.230 lN. (132.84 mmi

Figure 1. Converter Ground Sleeve, p/N 2304S636

0.230 lN.
(5.84 mm)
s 1.?7o trrt. (133.86 mm)
5.230 IN. (132_84 mmi
R 0.06 tN.
(1 .52 mm)
MAX

F'igure 2. Retarder Housing, p/N 2304868s

20030901
Copyrighr O 2003 General Motom Corp.
SIL_67
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

l-TR-91, RevA
September, l99l
Product Code(s): 31
Page I of3

SUBJECT: l-2 md 34 Shift Quatity Improvemanrs

EQUIPMEIIT AITFECTED: 5900/6000 Manual Electric and SPG (not elecronic controls nor
transmissions using revene, neutral and first range Iockup block option)

Successful field testing has given support to release of a new separator plate for subject models. The
plate orifices spliuer high clurch apply pressure at two rates around the low trimmer valve. This
additional trim flow allows the flow valve to cycle, releasing the lockup clutch during the shifts.

Interchaqgeablllty
The new plate and gaskets may be used in any 5900/6000 (except etectronic controls) without regard for
M.I. Replacement at overhaul is nott requircd unless harsh l-2 and 34 strifts have been a concern.

NewParts Dcscrlptlon Old parts


23M8056 Plare 230tt21z
230/,8057 Separator Plate to Channet Ptate Gasket 6839632
23048058 Separator Plate to Valve Body Gasket 6839633

Identlflcatlon
Visual identification of new or field modifted parts may be accomplished using the rework data contained
in this SIL @igure 1).

Rework Informatbn
Separator plate 23011252 is the same as 23M8056, except 23M8056 has a 0.30 x 0.50 inch Q .6 x 12.7
mm) hole described by the dimensions shown (Figure l).

SIL_68 Copyright @ 2003 General Moton Corp. 2m3090r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

1-TR-91, RevA
September, l99l
Product Code(s): 3l
Page 2 of 3

12,000 lN. (304.8 mm)

0.300 t]{. I I
(7.6 rrn) l-
-l

SEPABATOB PI.ATE P/N 23b48056

SAME AS PIN 23011252 EXCEPT FOR DIMEIISIOI{S SHOWN

Figure I. Separalor platc Modifrcation

Gaskets
If new gasket part numbcr 23C/,8057 and/or 23048058 is not available,
ir is perrrissible to rework old
gaskets by adding the holes using the modified separator plate as a temptate.

20030901
Coplright @ 2003 Geneml Motors Corp.
SIL_69
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

l-TR-91, Rev A
September, 1991
ProductCode(s): 31
Page 3 of 3

Hydraullc Schematic

NEW MODIFIED AREA OLD


oPnoil !ttv.. Ntu., l:?. oPIroMt REv.. ifu.. l-2.
,$AtN PRISSURt 800SI ,, i,l t[ PRISSURI !00sI

PR IOR IIY PRtO$W


v Lvt PRTSSURI v^t vt SOLTI{OID PRESSURT
)R V tvt Rtcnllon v [vr

RAt. F|RST. RfVfRSf


ilRST. Rfvt*sr
tocxuP 8L0c( LOCXUP 8t-Ocx

T265
Figure 2. Hydraulbs Modifrcation

SIL_70 Copyright @ 20O3 General Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANS

8-TR_9t
November 2l,l99O
product Code(s): 3l
Page I of8

SUBJECT: Release of lleavy-Duty purnp Element


for TC 5/600
EQUIPMENT AFFECTED: CRT s/6/7000 and C(LB)T
5/6000 with TC 5/600

To adapt to expanding market demands for


higher levels of engine-driven power takeoff
horsepower requirements, a
"thieker" torque;"";;;;pump element is being released to
and for serviee requirements in all affectect
ffilf:J]"" equipment regardtess of serial

OLD STYLE NEW STYLE

rHICK SCALLOPETIOESIGN

SHELL THICKNESS
INCBEASED 20%

GEAR
GEAN
6774tO1
29503532
APPX. ?'

ll-
APPX- t.5"
_Jtt f,_

a.9" oR 5.9"
ottlY5-9.
BEARING
BEARING

PTO GEAN 1{O PTO GEAR B€CESS


RECESS

20030901
Coplrighr @ 2003 Geneml Motors Corp.
SIL-7I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-91
November 2I,1990
Product Code(s): 3l
Page 2 of8

The stator requires rewort per Figure 4 if not already to eurrent specifieations. It is abo
neeessary to bottom tap flywheels in which thread depth fails to Ui .gZ" or greater per
Figure 5.

Column #l P/Ns (non-draftable easting) were replaeed by Column #2 p/Ns (draftable


easting.exeept TC Series 683 whieh is non-draftable). Column #3 P/Ns (heavy-duty
easting) ean replaee Columns I and 2 for serviee.

Following eaeh P/II is the size of the pump bearing bore in inehes. Note for information --
castingblade angularity is visually different within TC Series from draftable to
nontraftable easting but the torque eonverter assembly absorbs and transmits power
equally.

column#l column #2 column #3 Additional


I.D.
*obsolete* I.D. I.D. parts Needed
*obsolete* *current* to update to
rc
series Assy
Pump pump Assy pump Assy Listed neiow)
3:T3;:1"'"
540-550 6883459 4.9rr 230lt6TI 4.9'r 29s09848 s.gr' Group A & B
540-550 688J4Ol S.9rr Z9S03B48 S.9lr Croup a
560-570 6881820 4.9" 29503849 S.9'r Group A & B
560-570 677777s 4.9" 230116?3 4.9,, 29s03g49 s.9" Group A & B
560-570 6777784 5.9r' 6881822 s.g'r 29s03849 s.9n Group A
580 6881824 4.9'r 29S0J8S0 S.9'' Group A & B
580 6777777 4.9" 230lt6?s 4.9" 29s03g50 s.9,' Group A & B
580 677778s s.9'' 688lg26 s.9n 29s039s0 s.9,' Group a
590 6777779 4.9r' 688s269 4.9" 29s03951 s.g,r Group A & B
590-680-690 677778t s.9,, 6ggl g30 s.9'' z9s038sl s.gr' croup a
683 29501261 5.9" 29503658 S.9'r Group A

Group rrAt'additional required parts for all C(LB)T and CRT transmissions:

12 Bolts P/N lBtB?4 pump/EpTO Gear


36 Bolts p/N g4Z0i7Z pump/Flywheel
I Gear P/N 295036A2 (Engine-Driven pTO)

SIL-72 Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

8_TR-91
November 21, l9g0
Product Code(s): 3 I
Page 3 of8

Group rrB'r additional.required parts for C(LB)T b/G000


transmissions not already updated to 5.g,r
bearing in the field (if already updated in the fielO, ,rAil additional parts
54-TR-83D. use-Group only [see SIL

I Carrier Assy 677980 I 5640/5800/5 900/6060


I Camier 6779802 {Detail P/N in the previous Assy)
I T-Shaft 6778435 c(L)BT 5e00/6060
I T-Shaft 683t068 cLT s900/6060/5640/5800
I T-Shaft 6778435* cRT 5640/5800
I T-Shaft 683 1068* cT 5640/5800
I T-Shaft 6778435 cLBT 5640/5800
I Turbine Assy 6830599
I Snapring 677 4703 (Turbine IIub)
I Spaeer 677 4704 (Turbine Shaft Bearing)
3 Sealring 230 I 9649 (Turbine Shaft) 5900/6060/s640/b800
I Loeknut 6?7 4708 (Ground Sleeve)
I tl.aee 677 4709 (stator)
I Backplate 677 47 t0 (Stator)
Ground Sleeve 677 47 t2 C(L)T (See SIL l8-TR-e0)
Ground Sleeve 6775834 C(L)BT s900/6060 (see SrL r8-TR-90)
Ground Sleeve 6775834** C(L)BT s840/b860 (See SIL l8-TR-e0i
Ground Sleeve 6775934*f* C(L)BT s640/s660 (See SIL l8-TR-90i
2 Sealring 230 r 9?31 (Ground Steeve) s9 00/6060
2 Sealring 230 I 96s0 (Ground Sleeve) 5640/5g00
I Bearing 230419t5 (Pump I{ub)
I Retainer 6770585 (Pump Hub Bearing) solo/ssoo

. -- @ri"es rework of shaft (see Figure l).


Requires rework of retarder nouJing (see Figure
:*. Requires
*** rework
2).
of retaraer tr.rri"g G;; Figr;; ii'rno rework of ground
sleeve (see Figure J).

Group'rB'r additional required parts for cRT 56s3


and ss30/56s0/s631 prior to s/N gs467
transmission if not atreaOy updated to
!.{_Ueq"1ng i, th" fiefO. tIf afrJ"al, ,po"ted, use Group ,,An
additional required parts only [see SIL S_TR_88]).
I Nut 677 4708 (Ground Sleeve)
I Raee 6774709 (Stator)
I Plate 677 47t0 (Stator Backing)
I Retainer 6770585 (Pump Hub Bearing)
I Bearing 23041 II5 (Pump IIub)
I Ground Sleeve 23047054 (Torque Converter)

20030901
Copyrigbr @ 2003 General Motors Corp.
SIL_73
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-91
November 21,1990
Prodrrct Code(s): 3l
Page 4 of8

Rework larger 6831068 (CLT) or 6??8435 (CLBT) turbine shaft for serviee of CT or CBT
models with small turbine shaft. New ground sleeve, eonverter elements and assoeiated
parts must be used in conjunetion with shaft. Caution: 6??0838 cover rnust eontinue to
be used instead of a lockup shift valve assembly. P/N G??0838 is no longer available and
may be replaeed with lockup valve body, P/N 23015048, with the valves bloeked (i.e.,
block the shift valve on the spring end and the flow valve adjaeent to the small land.

NOTICE: Shaft is ca.se hardened. Grind approximately .020 deep at eutoff loeation prior
to use of eutting tool.

DO NOT DAMAGE SNAPRING SHOULDER.

IOENTIFICATION: LARGE SHAFT - 36 TEETH; SMALL SHAFT - 33 TEETH

T2268

FIGURE 1 REWORK SHAFT

SIL_74 Copyright @ 20O3 General Motors Corp.


ALLISON 5OOOi6OOO SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8_TR_91
November 21,1990
Product Code(s): 31
Page 5 of8

Rework 5640 through 5840 retarder housing to provide autoftow


6775834 ground sleeve. hydraulic eircuit to use

RETARDER HOUSING
ASSY 67714()6
(BETARDER HOUSING ASSY
67714()6 HAS BEEN REPI.ACED
FORSERVTCE BY23()16846
WHICH DOES NOT REQU'RE
itootFtcATtoN)
DRILL 1.OO DIA. THROUGH
ONE WALL

r-]\-l
.%
,.-]

FIGURE 2 REWORK RETARDER HOUSING

20030901
Copyright @ 2003 Geneml Mo[ors Corp.
SIL_75
8-TR-91
November 21,1990
Product Code(s): 3l
Page 6 of 8

Rework P/N 6??5834 to serviee units with small oil


pump (replaee ground sleeve 6T707l7--no longer
serviced or 677507g-no longer servieed) --
Models CBT/CLBT 5640, 5660 and 5840.

Rework not required if oil pump has been


updated to large pump.

DRILL 0.375 DIA.


THROUGH ONE
WALL (LUBE)

CURRENTLYO.SI2 DIA.
tN 6775(,A(,
(6775(,4' HAS BEEN REPI-ACED
FOR SERVTCE 8Y6775834
WHICH TX)ES ilOT REOUIBE
rootFtcATroN)

OIL PUMP IDENTIFICATION:

FIGURE 3 REWORK GROUND SLEEVE AND OIL PUMP IDENTIFICATION

SIL_76 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

8-TR-91
November 21,1990
Product Code(s): 3l
Page 7 of8

PREVIOUS THICKNESS

CURRENT THICKNESS

FRONT REAR

MACHIITIE O.IOO FROII THE REAR ST'RFACE

FIGURE 4 REWORK STATOR

20030901
Copyright @ 2003 Genenl Motors Corp.
SIL_77
8-TR-91
November 21,1990
Product Code(s): 31
Page 8 of8

ORIGINAL STANOARO TAP


3r8X24
HOLE

FIGURE 5 FLYWHEEL
FLYWHEEL BOLT HOLES S}IOULD BE BOTTOTI TAPPED tF NEOUIRED
TO ENSURE ADEOT'ATE THFEAD DEPTH OF 0"82'IiINITUU.

SIL_78 Copyright O 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

9-TR-91
November, 1990
Product Code(s): 81
Page 1 of2

SUBJECT: The Evolution of CLBT s/6000 Lockup crutch


EQUIPMENT AFFECTED: CLBT 5/6000

To aid in the visual identifieation of loekup cluteh


eornponents in the field, au parts are
used per parts eatalog by transmission assembly
number
Components are in four groups presented ehronologically.

No. I No.2 No.3 No. 2-ll2


Turbine PER PARTS CATALOG
REQUIREMENTS
Loekup Piston (Service) 67?4130 6??4130 230160s? -
Reaetion Plate 6770587 6836303 23016058 iioqasza
23048498
Ctuteh Plate 6750270 6??0590 6832t38r 29501109
or 23048195
1956-1958 1956 - 1985 - 1989 -

I P/N 6831138 has been re-plaeed by 23048195 on a use


stock basis for GLBT 5/6000.
Either plate is servieeable.

20030mr
Copyright @ 2003 Geneml Motors Corp.
SIL_79
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

9-TR-9r
Nonember, 1990
hoduct Code(s): 31
Page 2 of 2

CLBT s,€(l00 LOCK{rp CLUTCH EVOLUnoil

T-r
DUTCIER

rr.6-

ta,
--g
t3t IEEH
12'
lza-

t5. r frb.2 ib.3 ib.2 t/2


67'yInO 6Zr6C'
rItG- !95 681rr$ORaaSrgt 29'01A
19l'-tcs J NUARY r$5 S€PTEIIBER 1g
RHETEASED
rs5

rtGe

SIL_80 Copyright @ 2003 General Motore Corp.


ALLTSON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C TALOG

2-TR-93
September, 1992
Pro<luct Code(s):
Page I of3

SUBJECT: Allisrn Transmission Elecrronic Controls Push-Bution Shift Selecor overlay Cracking

EQLIIPMENT AFFECTED: All Electronic Controls Push-Button


Shift Seleciors

After extended servicg cracks may appeff in the overlay material covering
the snapdome swirches in the shift
selgctor cover assembly' A higher quality material is being used to increase
the service life of the cover assembly
and address the cracking concern.

The revised marcrial used in the over assembly presents no visual or functional
change !o the shift selector.
However, the cover assembly containing &e reviied material has a new
assembly partnumber.

Shift Selector Old Cover Servlcc Cover


Assembly AssemblJr A$scmbly Klt
3-Speed 230/.8153 230/r728 29511863
4-Speed 23M8154 23U6729 295tt864
5-Speed 230/.8t55 230/r730 2951 1865

C-ontents:

aa Ilescrlption
I Cover Assembly
I Gasket
t0 Retainer
I Assembly Tool

A visual inspection of the shift selector is all that is required to determine


if the cracks exist. If cracks are found,
replace the cover assembly as follows:

Instructions:
l. Set rhe vehicle brakes and chock the wheels.

2. Turn off power to tbe ECU.

20030901
Copyright O 2003 General Motom Corp.
SIL_8I
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2-TR-93
September, 1992
Product Code(s):
Page2of 3

3. Remove the shift selector mounting screws.

4. Disconnect the electrical connector at the base of the shift selector by rotating the re[aining ring
counter-
clockwise.

5. Remove the four screws retaining the cover assembly to tre housing.

6. Lift the cover assembty and carefully disconnect the multipin connector from the selector assembly.

7. Carefully remove the six heat shrink retainers or steel clips (with pliers) from the cover assembly making
sure not to damage the switch assembly.

8. Remove the switch assembly from the old cover assembly.

9. Install the swirch assembly in the new cover by positioning the alignment dowel in the cover assembly
with the alignment slot in the switch assembly (refer to Figure l).

10. Using the retainer clip tool, part number 295W27, install the retainer clips on the dowels with a firm
push and a light tap with a hammer making sure the switch assembly is seared properly.

I t. Remove the laminate from the gasket and insull in cover assembly.

12. Reassemble the shift selector assembly with the new cover assembly and gasket making sure &e multipin
connector is seated properly.

13. Reinstall the shift selector in the vehicle..

Failure to replace a cracked cover assembly may result in increased effort required to attain the desired range
selection.

InierchangeahlUty: Not affected.

Spane Parts Information: Only the revised cover assembly is available for service.

SIL-S2 Copyright O 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOC

2-TR-93
September, 1992
Product Code(s):
Pagc 3 of 3

AUONMENT

.Qg'o O
TULIPIN
CONNECTOR

o
a
AUONIIENT
O
OOWEL
o^
TIOUNTINO
DOTYELS (6)

COVER
ASSETIBLY

2120591
8.'t3.92

Figure I

Copyright @ 2003 General Motors Corp.


SIL_S3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

This SIL is being revised to reflect release of l2-TR-93, Rev A


higher pressure DELTA P switch for off-highway May,1997
model transmissions. Product Code(s):
Page I of I

SUBJECT: Allison Transmission High Efficiency Filters

EQUIPMENT AFFECTED: AT, MT, HT and CT 700, 5t6t}/g(/|r0

This SIL is to announce that Allison Transmission High Efficiency Filters and related
maintenance items can now be ordered
through the normal Allison Transmission Parts Distri6ution System. Formerly, these
items were marketed through the pall
Industrial Hydraulics Distribution System.
The attached is a simplified cross reference matrix of the new Allison Transmission part
numbers and the former Allison/pall
part numbers.

ALLISON HIGH EFFICIENCY F'ILTERS


Allison Allison/Pall
Allison Allison/Pall NewP/I\ old P/l{
Filter Assembly New P/t{ otd P/N Bypass Switch Port Size Element Element Seal Bowl
5/6 Cooler 295 l 09t 3 230 l 8844 None Yes s.F. 2.00 295t0912 230493'14 230 8958 295r09r l
8/9 Cooler 29510914 2301884"1 None Yes s.F.2.50 295tog12 23049374 230 8958 295 091 l
8/9 Cooler 29510E16 230r 8848 None No s.F. 2.50 29510912 23049374 230 89s8 295 091 I
5/6/8/9 Main Remote 29503834 2301 8842 Yes Yes 1.25 Pipe 295tO912 23049374 230 8958 295 09r I
5/6/8/9 Main Direct 29503833 29503833 Yes Yes Opt 1.25 Pipe 29510910 23049373 230 I 8950 23040664
700 Main 29510911 23042870 Yes Yes StThd O-ring-16 Hose 2951091 8 23040988 29510919 2951W20
700 Cooler 295t092t 21040987 Yes No StThd O-ring-2O Hose 29510918 23M0988 29510919 29510920
AT-MT Cooler 29stM23 2304206t Yes Yes StThd O-ring- l2 Hose 29510922 23042062 29510922 295t$22
AT-MT Filter Assembly
2950 I 482 2950r482 Yes Yes StThd O-ring-12 Hose 29s10922
With 8lnch Leads 23C/2M2 295tO922 295tW22

Dilferential Allison Allison/Pall


Press Switch New P/N otd P/l\ Bypass Switch SIL References:
Ofl'-Hwy Switch 29529657 230t 8846 50 psi 35 psi 2-TR-86: 70f;5l6l8Dffi
700 Series Switch 2301 8846 2301 8846 25 psi 15 psi 6-TR-87: AT-MT
AT-MT Switch 29501991 * 23042102* l2 psi 8 psi

* AT-MT Differential Press Swirch:


New PA',I Switch to be used with new p/r.{ Filter Assembly (Threaded Style)
-
- Old P/N Switch replaced with new Allison P/N 2951@2i for use with oid iN Filter Assembly (Flanged Style)

SIL-84 Copgight @ 2003 General Motore Corp. 2003090r


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS C{IALOG

8-TR-94, RevA
April, 1994
Product Code(s):
Page I of8

SIIBJECT: Availability of High Speed Reverse Capability; Avaitability of Enhanced Shift euality
EQIflPMENT AFFECTED: 5/6000 Models

EFFECTIVITY: CL(B)T 5963, 6063 1994


-April,
As a product improvement" two changes have been made in the
design of the 5/6000 transmission. Both changes
are incorporated in the 5963 and 6063 transmission models.

One change is to the planetary gearing inside the transmission


to allow splitter higb clutch application in reverse
to obtain a high speed reverse range. This change clutches the high
clutch drum io the intermediate range carrier
rather than the interrrediate range ring gear to obtain 1 .0: I
drive irru tle range section of the transmission. This
gearing change is required to prevent damaging intemal
component speeds when using the high speed reverse.

The other change is to the range control valve body to provide


enhanced neural to range shift quality. This
change involves adding a trim boost regulator valve so
that trfumer characteristics can be tailored to both closed
throtue conditions and to full throttle conditions. The trimmer r.tr.to" tn;;;;
rurrrn,Lyrc differential area
design, allowing softer initial rim pressures to be achieved.

The standard 5'12 ratio @l) reverse or tbe 3.43 ratio (R2) high
speed reverse is programmed into a replacement
PRoM to control which reverse is utilized. In the event oat ttre vehicle
is at a location that requires both reverse
ratios at operator discretion, it will be necessary to adjust
the selector lever. A new shift pattern cover assembly should
the handle stop in tbe shift selector 1o'"1"* 6r *r"r
be installed under the bezel in the shift selector "r
assembly to reflect both reverse positions. The ECu will only
allow shifts from Rl o R2 or from R2 to Rl at
closed throttle conditions and low output speed.

20030901
Copyright @ 2003 Genem.l Motors Corp.
SIL_85
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-94, RevA
April, 1994
Product Code(s):
Page 2 of 8

The replacement PROM is also required to control the function of the trim boost solenoid. The trim boost
solenoid is activated at closed throftle conditions to give 0 psi trim boost pressure and turned off at full throttle
conditions to provide a regulated trim boost pressure resulting in firmer shifts. The trim boost solenoid is
connectod to the ECU by the chassis harness with the low-lodtrim boost connector, pA.I 23Ail72. Refer to
Trcubleshooting Manual S[nlz, Appurdix C, Pages C-19 thru C-Z3,prior to installing this connecror.

Parts Requlrcd:
planetary Geartng l)
Gigure
AE Current Qty Former Descriptlon
L 29512836 I 23010489 Carrier Assy, intermediate
I 29512265 I 67s9399 carrier Assy, intennediate
AR 2951U76 I 6831117 Ring Gear, interrrediate 5900
AR 29512264 I 6831069 Ring Gear, intermediate 6000
I 29512834 Hub,highrange
I 29512835 Snapring

Control Valve Rody (Figure 2)


AE PartNumbcr Descrlptlon
| 6777974 Gasket, oil transfer
I 295LW6 plate, oil transfer
5 6830003 Washer,3/8 flat
2 9409030 Bolt, 3/g-16 x l, U4 self lock
3 23018739 Bolt, 3ig-16 x l, ll4 patch lock
| 2951347 Gasket, sep plate/rans plate
| 29513448 plate, separator
| 29513U9 Gasket, sep plate/valve body
L 29513450 Valve, assy conrol L.T.R.
| 29506298 Sotenoid
2 l382OZ Screw, socketHD
2 115547 Washer, l/4 internal lock
| 29513#3 Cover, solenoid
I 295L3& Gasket, cover
6 t8ffi7 Bolt, l/4-20 x I
6 103339 Washer, lt4flat
34 9415545 Washer, 3/8 flat copper
31 1862M Bolt,3/g-16 x3,314
3 450517 Bolt,3/g-16 x4,314

SIL-86 Coplright O 2003 Geneml Motors Corp.


I ALLISON s000/6000 SERIES OFF-HIGHWAY TRANSMTSSTONS PARTS
CATALOG ]
8-TR-94, Rev. A
U'
t) g February,1994
g Product Code(s):
Page 3 of 8

zIIJF
E
z E
f
o
o
a
-
a ,!l
z,=
-

2fr
<(5
E>
l-E i
oh
OZ
o<
(or' ftEgEe
F
m
J
o

E
IJJ

=
E
o
lt

Figure I
20030901
Copyright @ 2003 General Motors Corp.
SIL-87
8-TR-94, Rev. A
February, 1994
Product Code(s):
Page 4 of 8

THREADED TEST
PLUG - TYPICAL

I
L.

SECTION A. A
Figure 2

SIL_88 Copyright @ 20O3 Gen€ml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-94, RevA
February, 1994
hoducr Code(s):
Page 5 of 8

Interchan8lrhllltO
Planetary Geanng
The current parts can be used in older transmissions but must
be used toge&er when perfomring this modification
on old transmission. Identify the unit by stamping H.S.R. behind
the model number on the data tag if fie
596216M2 to 5963/6063 assembly number is not reflected on the attached
list. The former parrs will be
maintained for service of older units.

cAUTroN: The bigh speed reverse calibration must not be used without the new planetary gearing
parts.

Control Valve Rody


The current parts can be used on older transmissions, but must be
used togetler. The forrrer parts wiu be
maint'ained for service of older units. when installing the current
control valve on older units, a new replacement
PROM must be inslalled and the chassis harness connected or a Code
No. 52, J solenoid, will be active.

Copyright 2003 Geneml Motore Corp.


@
SIL_S9
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-94, RevA
February,1994
Product Code(s):
Page 6 of 8

PROMS FOR CL(B)T 5963s AND 6063s

MODEL OLDECU P/N MODEL NEW ECU PAI


CLBT 5962 295026t2 CLBT 5963 295U9t8
CLBT 5962 29502616 CLBT 5963 295M920
CLBT 5962 29502622 CLBT 5963 295U922
CLBT 5962 29502'762 CLBT 5963 295M924
CLBT 5962 29sws42 CLBT 5963 295U926
CLBT 5962 2950/'54.r' CLBT 5963 295M928
cLT 5962 29504548 CLBT 5963 29sM930
CLBT 6062 295M746 CLBT6063 295U932
CLBT6062 29s04810 CLBT6063 29sM934
CLBT 6062 29sM822 CLBT 6063 295M936
CLBT6062 295M894 CLBT6063 295A938

TRANSMISSION OLDASSYNO. TRANSMISSION NEW ASSY NO.


CLBT5962-I 23Mil53 CLBT5963-I 29515003
CLBT5962-I 23Mtt54 CLBT5963.I 29515004
CLBT5962-2 23041 156 CLBT5963.2 29515005
CLBT5962-2 2304tt57 CL8T5963.2 29515006
CLBT5962-4 23041 158 CLBT59634 29515007
CLBT5962.4 230/.tt59 CLBT59634 29515008
CLBT59624 23Mrtffi CLBT59634 2951s009
CJ-BT59624 23041958 CLBT59634 29515010
CI-BT59624 23M3318 CLBT59634 2951501 I
CLBT5962-4 23U3389 CLBT59634 29515012
CLBT5962.4 29500358 CLBT59634 29515013
CLBT59624 29500598 CLBT59634 295L50r4
&8T59624 29501083 CLBT59634 29515015
CLBT5962-4 2950?4t3 CLBT59634 29515016
CLBT5962-4 295027ffi CLBT59634 295t50t7
CLBT59624 2950s1 16 CLBT59634 2951s018
CLBT5962.6 23Mrt6t CLBT5963-6 29515019
CLBT5962.6 23Mn62 CLBT5963-6 29515020
CL8T5962.6 23Mtt63 CLBT5963-6 29515021
CLBT5962-6 23Urt@ CLBT5963.6 29515022
CLBT5962.6 230/.ll65 CLBT5963-6 29515023
CLBT5962-6 23Mtt66 CL8T5963.6 29515024
CLBT5962.6 23Mt9p2 CLBT5963-6 29515025
CLBT5962.6 23M2066 CLBT5963-6 29515026
CLBT5962.6 29502782 CLBT5963.6 29515027
CLBT5962-6 29s02783 CLBT5963-6 29515028
CLBT5962.6 29505148 CLBT5963-6 29515029
CLBT5962-6 29505262 CLBT5963.6 29515030
CLBT5962.6 29507m5 CLBT5963-6 295 1503 I
CLBT5962-6 29s07r37 CLBT5963-6 295ts032
CLBT5962.6 29507394 CLBT5963.6 295 15033

SIL_90 Copyright @ 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-94, RevA
February, 1994
Product Code(s):
Page 7 of 8

TRANSMISSION OLDASSYNO. TRANSMISSION NEW ASSY NO.


CLBT6062 23Mtt67 CLBT6063 295r5054
CLBT6O62.I 29500516 CLBT6063-l 295150s7
CLBT6062-10 230/-tt68 CLBT6063-10 295r5058
CLBTffi62.14 29506910 CLBT6063-14 29515059
CLBT6062-15 2950691 I CLBT6063-15 29515060
CLBT6062-4 230/-tt69 CLBT6O63-4 29515061
CLBT6062-4 23Mfi70 CLBT6O63.4 2951s062
CLBT6062.4 230/.n7t CLBT6O634 295t5063
CLBT6062-4 23Utt72 CLBT60634 295t506/.
CLBT6062-4 23wtt73 CLBT60634 29515065
CLBT6062-4 23M1174 CLBT6O634 295t5066
CLBT6062-4 23mtt7s CLBT6O634 295r5M7
CLBT6062-4 23041 189 CLBT6O634 29s15034
CLBT6062-4 23Mtt90 CLBT6O634 29515035
CLBT6062.4 230/-tr92 CLBT6O634 29515036
CLBT60624 23M2808 CLBT60634 29515068
CLBT6062-4 29502910 CLBT60634 29515M9
CLBT6062-4 29s05392 CLBT60634 29515070
CLBTffi62-4 29st28/.8 CLBT6O634 295t507t
CLBT6062.6 23U30t9 CLBT6O63-6 29515055
CLBT6062-6 29505457 CLBT6063.6 29515056
CLBT6062-6 230l-tt78 CLBT6O63-6 29515074
CLBT6062.6 23MLt79 CLBT6063.6 29515075
CLBT6062-6 23041 180 CLBT6O63-6 295t5076
CLBT6062-6 230/fi8t CLBT6O63.6 295t5077
CLBT6062-6 23@'2088 CLBT6063.6 29st5078
CLBT6062-6 23U2506 CLBT6063-6 29515079
CLBT6062.6 23U339t CLBT6063.6 29515080
CLBT6062-6 ?3,0/.7058 CLBT6063-6 29515081
CLBT6062-6 29501877 CLBT6063-6 295ts082
CLBT6062-6 2950U26 CLBT6O63-6 29515083
CLBT6062.6 29502461 CLBT6O63-6 29515084
CLBT6062-6 29502614 CLBT6063-6 29515085
CLBT6062-6 29502785 CLBT6063.6 29515086
CLBT6062-6 29502786 cLBT6063-6 29515087
CLBT6062.6 29502794 CLBT6063-6 29515088
CLBT6O62.6 29s06921 CLBT6O63-6 29515089
CLBT6062-6 29508673 CLBT6O63.6 29515090
CLBT6062.6 295137',l9 CLBT6063.6 29515091
CLBT6062-6 29514m? CLBT6O63.6 29515092
CLBT6062.6 29514274 CLBT6O63-6 29515093
cLT6062-3 23041 188 cLT6063-3 2951s208

2m30901 Copy'ight @ 2003 ceneral Motom Corp.


SIL_gI
8-TR-9,1, Rev A
February, 1994
Product Code(s):
Page 8 of 8

TRANSMISSION OLD ASSY NO. TRANSMISSION NEW ASSY NO.


cLT60624 23Mn9t cLT60634 295t52fJ'J.
CLTffi624 23Mn93 cLT6063-4 295152t0
cLT6062-4 29505164 cLT6063-4 295152rr
cIJ6062-4 29507077 cLT6063-4 295t5212
cLT6062-6 23M3410 cLT6063-6 295r52t3
cLTfi62-6 23M66t4 cLT6063-6 29515214
cLT6062-6 2950t639 cLT6063-6 295152t5
cLT6062-6 295019s5 cLT6063-6 295t52t6
cLT6062-6 2950U70 cLT6063-6 29515217
cLT6062-6 29502/]7t cLT6063-6 29515218
cLT6062-6 29s02't88 cLT6063-6 295t5219
cLT6062-6 29508489 cLT6063-6 29515220
CLTffi62-6 295085s1 cLT6063-6 295t5221
cLT6062-6 29509327 cLT6063-6 295r5222
cLl'6062-6 295 I 1635 cLT6063-6 29515223

TRANSMISSION OLD ASSY NO. TRANSMISSION NEW ASSY NO.


cLT5962-l 29505126 cL15963-l 295t5037
cLT-5962-10 23Mn82 cLT5963-10 29515038
cLT5962-10 23041 183 cLT5963-10 29st5039
cLT5962-3 23Mtt84 cLT5963-3 295t50/0
cLT5962-5 23Ml l8s cLT5963-5 295tsmr
cLT5962-5 23Mfi86 cLT5963-5 29515M2
cLT5962-s 295W67t cLT5963-5 295r5M3
cLT5962-6 23Mtt87 cLT5963-6 295tso/r'.
cLT5962-6 29502693 cLTs963-6 295r5M5
cLT5962-6 2950278/- cLTs963-6 29515M6
cLT5962-6 295036& cLTs963-6 295150/.7
cLT5962-6 295W393 cLT5963-6 29515048
cLT5962-6 29509326 cLT5963-6 295ts0/ig

SIL_92 Coplright @ 2003 Geneml Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3tTR-94, RevA
September, 1994
Product Code(s):
Page I of2

SUBJECT: Input Drive Flange Fit

EQUIPMENT AFFECTED: CL(B)T 5/6000

EFFECTIVITY: S/N 3[0100359, May 1994

The size of the spline on the remote input cover has been increased
slightly to provide a more snug fit of the input
flange 0o drive cover. The new size spline is reflected in the
new part numbers for the remote drive housing
assembly and also the detait splined hub.

concurrent with this change, a thicker flange retainer washer and longer
self-locking bolts are used. The new
spline fit may require heating the input flange to 250"F maximum
to iacilitate assembly of the flange onto the
mating spline.

Ensure that the flange is fully seated prior to determining the


required shim pack. Refer to the appropriate service
manual for detailed assembly/disassembly instructions.

when replacing hub on drive cover assembly, both parts require machining
to accept (4) press fit oversize service
dowel pins. consult appropriate service manuar fordetailed instructions.

20030901
Copyright @ 2003 General Motom Corp.
SIL_g3
35-TR-94, RevA
September, 1994
Product Code(s):
Page2 of2

CURRENT: HUB 29515103


DRIVE COVER ASSY 29st9ti6
RETATNER 29515102
BOLT 295108*, ll2-20 x 1.112
HEAT FLANGE TO INSTALL

FORMER: HUB OZ68087


DRTVE COVER ASSY 6770531
RETAINER 676871I
BOLT 45501 2, 1n-20 x 1-1t4
SUP FIT

s/N 31001003s9

SIL-94 Copyright @ 2003 Geneml Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

36-TR-94
August, 1994
Product Code(s): ?1, 25, 31, 43
Page I of8

SUBJECT: Allison Transmission Sealed plus II Electronic controls

EQUIPMENT AFFECTED: MT(B) 600, CL(B)T 700, HT 700,


CL(B)T 5/6000, Dp 8000 and CL(B)T 9000
Electronic Models

Sealed Plus II Electronic Control units (ECUs),PN 1227166 (My


lgg5 elecronics) and plN t227g3g(My 19g6
electronics), are no longer available for service. If the Programmable
Read only Memory chip (pRoM) requires
replacement, they remain available. However, in tbe eveniPA.l
s 1227166 or l2z7939require replacement, they
must be replaced with a Sealed Plus II service ECu, P/N 1228282.
NorE: Dp g000 r"qoir$ updare to s€rvice
ECU, P/N 16172029- This speciar case is detailed in SIL l3-TR-9r.

Selection of the new PRIY *ay


best serve our customer to determineF acgomp]i{red in the following fashion. If the vehicte is from a fleet, it mighr
wtrat iROu is being useo iriotler plN lzzrzgzservice ECUs in
the fleet
and supply that PA'I, after assuring compatibitity to oil seisor
type, if appropriate (5000, 6000, g000 and g000
Series transmissions may have a type oi oil sensor listed but
do not require the functioni, and compatibility to
other options. This will avoid proliferation of PA'{s at the customer
location. If the customer has no pN l22g2g2
ECUs in the fleet, you may select candidates from rhe following
list. First, find the correct transmission model.
Second' select the correct maximum loaded governed speed of
ihe engine. This process will generate a short list
of ECU/PRoM numbers' Complete tne Pnou selection process
uy rising tr," erl".tori'connot Inquiry System
(ECIS) to select PRoM-options and shift points that
meet the customer's iequirements. If you cannot determine
corect PROM, call the Indianapotis Service Department for assistance. a

20030901
Copyright @ 2003 Geneml Moton Corp.
SIL_95
36-TR-94
Augusg 1994
Product Code(s): ?A, 25, 31, 43
Page 2 of8

Key to BCU Llst:

Oll Sensor: BDCL:


P = Lube Pressure N= None
F = Fluidic Oil Level TE = Transmission to Engine
L = Oil Level TT = Transmission to Transmission

Overspeed Slgnal: Spl Input:


EO = Engine Overspeed Bl = Neutral to Range Inhibit (requires selection
LL = Low Oil Level of neutral to disengage)
FT = Fire Truck Special 82 = Neutral to Range Inhibit (may be
disengaged regardless of shifter)
N= None
Controls: SC = Stall Check
NA = Not APPlicable
LR = Lock-in-Range During Power Failure
LN = Lock-in-Neutral During power Failure Bed Holst:
Y=Yes
N=No
Hold Optlon:
L = Load Hold
N = Neutral Hold Secondary Input:
R = Refuse S = Stall Ck
N = None

SIL-96 Coplright @ 2003 Genenl Motors Corp 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

36-TR-94
August, 1994
Product Code(s): 24, 25, 31, 43
Page 3 of 8

ECU PROI{ SER!,ICE OIL CAL II/V FEIAFO PRESEL RAN6E SPt BDCL SPL O\,ER COiI HLD BED SEC
III]DEL IIUIIBER }IU}IBTft }IU}IBET ECU SEl\l SPEED ftATIO OPTIIOO IANGE SI6}IAL INF,U] OPT
'JOC
NUI'I OUTPT SPEEDROTSOT.T HST INF
st6
DP 8963 e9504960 P9504959 16t?a0e9 P 1900 SetAB { 5Be il E0 e{00 LR L YS
DP 8963 F
?95()4?70 e950.+96? l6t??0?9 1900 BEIAB { 6BE il 't0e0
{0e0 E0 2400 Lft L YS
49504976 e95049?5 t6t?aoe9 F EelAB
DP 8963
2950498a e9504981 t6t7a0e9 P
1900 { 58e It 4050 E0 e.t00 Lft L YS
DP 8963 1900 SetAB { 6g? t{ {050 E0 e{00 LR L YS
e9504?84 e9504983 t6l?e0e9 P 8a3A
IlP 8?63
4950q988 e9504987 l6l7a0a9 P
t900 il8e il {0e0 t0 e{r00 LR L YS
DP 8963 t?00 8? tAB { 65{3 Be il {0e0 E0 e400 LR L YS
e950497e e95049?l l6t?e0a9 P EetAB
IIP 8963
?93049?4 a9504973 t6t??O?9 ?
P099 4 3Be ri (0?0 E0 e{00 tR L YS
DP 8963 ?t00 SetAB { 5B? N {0?0 E0 e400 LR t YS
e9504980 P9504979 t6l?e0e9 P BEIAB
DP 8963
e9504990 e9504989 t6t??0e9 F
al00 { 5BA il 40e0 E0 e{00 LR L YS
DP 8963 e100 SetAB e sBa I 40e0 E0 a{00 LR L Y5
e950495e e950{951 t6t?a0a9 F 8alA8
0P 8963
e9504954 e9504953 161?a0e9 F
al+1 { 58e il {0e0 E0 ?rr00 LR t YS
ItP 8963 el4l 58rAB { 5Br il 4050 E0 e400 LR L NS
e9504936 a9504955 16t?e0a9 P 8etA8
DP 8963
e9504958 ?910495? t6t?a0e9 P
el4t + 5Be N 40e0 E0 e400 LR L YS
IIP 8963 et4l 82tAB { 5BU il {0e0 E0 e{00 LR L YS
4950{96a a950{951 t6t?e0e9 P SettB
0P 8963
e9504964 a9504963 t6t7?O?9 P
el4l e 5Be il {0e0 E0 e400 LR L YS
DP 8963 al4l SPmB { 58e il 4080 E0 ?{00 LR YS
e950/i966 a9504965 t5t?e0e9 p
L
0P 8963 el4l SelAB { 58e il {0e0 E0 e400 LR YS
e950rr968 e9504967 t6l?e0?9 p
L
0P 8963 ?l4l EetAB t {Be ll {020 E0 2400 LR YS
e9504978 e950{r977 t6t??0?9 p setAB L
DP 8963
?950{?86 e9504985 t6l?a0e9 P
et4l a sBa |r {0e0 E0 et00 LR L YS
tlP 8963 et4t 8alA8 t IBe il {080 E0 ?400 LR L YS
e950499e e9504991 l6t?e0a9 ? EatRB
0P 8963 ?171 e s8a t{ {020 E0 e{00 tR L YS
fiI(B) ?4t e9504896 ?950{895 le2E?8e F t73? lto 5A lR Bl t 6830 E0 e5l0 NA ltil
ir
HI(E) ?{1 e950{7re e950{7{l teeSe8t F t?98 38 5A { Dt lt 6{00 E0 e5t0 ilA YS
HI(Bl 7{t 4950{75{ 2950{?53 tee828? F t798 38 5t il Bl ll 6{00 E0 ESI(' NA L
L
YS
HI(B! ?il e950t756 ?950{755 lea8e8? F t798 38 5A {N il E?IOFI a5t0 ttA |t ltil
HI{8t ?{t ?950{688 e950{68? lePE?82 F t89t t6t 5A { Bt ll 6830 E0 a5l0 ilA L ils
HI(BI 7{l 160891t9 t6088967 le28?82 P t90t 39 5A 5 lt H 2710 FI eees ilA ltil
HTtB) 7{t e9504{?6 e950e{E leaEe8e F l9e9 3a 3tL til il 2710FT ?EE3 NA
r{

illl
lll(Bt ?{r 4950e5$ 2?50e539 teeEese F r9e9 3a 5A 4il il e7t0Fr ee23 ilA il
N

ilil
HT(8t 7{t e950?7tP e950e7lt tezBeSe F l9e9 3e 5A
':ll ll Bt il 3{40 LL aea3 ilA llil
ltl(Bt ?{l e950{510 e950{509 teeEPEe F r9e9 sa { Bt il 3{?0 E0 a50B tiA L
R

YS
HI(8! ?{t 2?504616 e950{6t5 te28e8e F t9e9 35 5A ilil il e7e0E0 Pee3 NA il ili{
HI(B} ?TI
l[(Bt 7il
e950{636 e950t635 leeS?8e F l9a9 35 5A il Bt lt 3{{0 E0 e5l0 liA ilil
e950{658 e950{657 te?828a F l9?9 35 5A il 8l il 3{30 E0 e5t0 NA I llil
t{

HT(B' ?TI P950{?0{ e9504?03 lee8e82 F t9e9 38 5A il Bt N 3{{0 E0 EsIO NA l{il


t{ItBt ?il e9s0{7e6 e95$7e5 tPeBeEz F t9e9 38 5A t Bt ]t 3tl10 E0 e5l0 ilA L IN
R

HI{Bt 7{t e950{?{8 a95047{? tePEeEe F 1929 38 5A { t{ il P7l0 Fr ESIO NA |til


HT(B) ?TI e950{7s8 e950r?5? tPe828? F t9e9 38 5A il Bt il 3{{0 E0 EsI() NA
N

illl
ltT{8t 7{t e950{?66 e950{765 raeSe8e F t9e9 38 5A lt Bt ti 3f{0 t0 e5r0 ilA I
R

l{
HIIB} ?{I 2950i786 e9504?05 lee8e8e r t9e9 38 5A I ll il e7l0 Fr E5IO NA ll l{
t{

HI|E) ?il e950{81{ a950r813 t2P8a8e F t9a9 38 3A il 8l ti 3{{0 E0 ESIO NA


N

ilt{
HTtBt 7{t e?50i8t8 P950{8t? le?8e8e F I9P? 38 5A ll Bt I 3t{0 E0 ESI(| NA
R

ltN
HI(B} ?{I e950{8{? e950{8{l lP28e8e F l?e9 38 5A il Bl ll 3{30 E0 e5t0 ilA L ils
R

ltltB, T{t efli0{850 295018{9 lee8e82 F t929 38 5A I Dr il 3{{0 E0 ASIO NA ilil


ltl(Bt ?{l 4950{85e e950{851 teesaEe L llel 38 5A { t{ il e7l0 FT e5l0 ilA
R

lt
HI{Bt 7{l e950$6a e950{B6t taeEzBa F t9e9 38 5A t 8r x 3410 LL EsI(, NA
t{

iltr
I'l

fiI(B) ?il a9s049tr e9504913 teesPse F tle9 38 5A 4il I e?20tr e5l0 ilA
N

ltN
flI(Bt ?il 2950{916 e950{9t5 te28e8e F r9e9 60 5A it 8t N 3t30 LL ASIO NA
N

llil
fiIl8t 7{l r6089t89 t608900? le28e8a t930 R

ilI(8' ?il
P 39 5A sc il e?to FT ee95 llA ti lt
1608?a{9 160890{r tee8e82 P r?30 39 5A I SC N e?t0 FI e390 NA il lt ll
tr

fiI(Bl 7{t t6r3t6r9 t6tgl6t6 tee8e82 P 1930 3e 5n 1{il il e7l0FI e400 t{A N l{il
20030901 Copyright @ 2003 Gen€rat Motors Corp.
SIL_97
36-TR-94
August,lD4
Product Co&(s): ?A, 25, 31, 43
Page 4 of8
ECU PR{III STRVICE OIL CAL It/V ftETARI} PfiEsEL [tT8E sPL BDCL UOC SPL OIJER C(lI{ I.ILD BED SEI
iotlEL iluiBER IIUIIBER }IUIIBER ECU SEII SPEEO RAII{I OPfi{tll FAIIGE SIBXAL IIIPfi llPI IIUIT I]UTPT SPEEORI}LSOPI HST INP

l{I(B' 7{l ?950{53{ e950{533 rzeBe8e P t930 39 5A il sc il e?to FI ?e95 ilA l{ il [


HT(81 7{t e950{536 ?9504535 laeEeSe P 1930 39 5A sc il e7l0 FI e?95 trA N il ll
HI(8t 7{1 e950{63a e950{631 leeEaSe F t935 t6t 5A { Bt }r 6830 E0 ffi95 ilA L tt S

t{I(B) ?il e950{906 a950{905 lea8eBa F t950 37 3A il 8r N 3q[0 E0 ?510 ilA ]l N tl


HI(8r ?{8 t608q619 t608{804 taeEa8e p 1980 3? tA il Be il 6t00 E0 e5as ilA t{ il N

fiI(Bl ?{8 16085199 16085716 lee8e82 p 1980 37 lA il Bl il 6400 E0 ?5P5 lrA il il N

fiilB' ?{S 16085{59 16085601 teeSeEe F 1986 aS sA tl il il e640 LL e500 t{A il ti ri


HTIB} ?TI 4950{588 ?9504587 lae8eEe F e000 38 3A {Br il ?5t0t0 e5r0ilA t il s
ilT(Dr ?{l 16081039 16080?57 lee8e8e P Ut79 37 5A N 8e !l 3430 LL P{00 ltA il l{ il
HTIBI ?4I t6081r69 16080866 l?e8eBe L P0?9 49 5A N Ba il 3430 LL e400 ilA il N ll
HI{8} ?{l 1608/1569 t608{768 lee8e8e t ?07c 37 5A t{ 8l il 3{30 LL e400 t{A R il N

HI(Er 7{t 1608{639 1608{816 t2aBa8e L e0?9 {9 5A N Bt r{ 3{30 LL aE00 ilA R il N

HTIB) ?{I 16084659 t608{Be9 rePSaSz L e0?9 37 5A r,t Bl il 3430 LL ?400 NA ft il H

r.tltEl 7{t 16085179 t&085703 tee8eBe P ?019 3? 5A N Bl r{ 3{30 LL 4400 r{A R ir il


HI(BI ?+I 16085589 16085680 reeEAEe P e079 31 5A il Bl il 3440 LL e450 NA R il lt
HI{B) 7{t t6085599 16085685 te?848? P ?0?9 35 5A 4il il ??t0FT ?450N4 il [ N

t{It8t 7{t t6089089 1608S951 tee8eSe P e07t 37 5A qil IE A7t0Fr e58ailA il il N

flI(81 ?41 t6089r?9 16088973 reeSeSe P 207i 37 3A 4il il e7l0FI e58aNA il lt N

l{T(Br ?{t 16089e59 16089050 r?a8?8e P ?079 37 5A {il il a?10FT a58ailA il il rr

HT(B' 7{I 16089e?9 t6089061 leeSes? P ?079 35 tA 4 lt I e7t0 FT e394 itA N lr ir


HT(B) ?{I 16089?89 16089066 laa8eSe t e079 35 5A il ti N a7e0 FT e450 llA il N t{
HI{8t 7{t 16131639 t6l3t6t4 le28?8e F ?079 35 5A Nil r e7l0tI ?39{NA il [ t{
r{T(Bt ?{r 16136809 16t36{96 t2e8e8e P e079 33 3A 4il il e7e0N e39{ilA }l N }i
l{ilBl ?{l e950e500 2950e499 te?8e88 F ?079 35 5A ll 8l N 3{40 LL e394 }lA k t{ [
HT(B) ?TI e950e5re e950a5ll taeSeEe F e079 35 sA ll Bl l{ 3{jr0 LL P394 llA R N tl
lfill) ?t8 e95045?{ a95045e3 te?8eEe L ?O7C 3? lfl 4 ll r{ ??10 FI e58e NA I N r,l

HI(B) ?{I ees0{68{ e950{683 laegP8t F ?$'lv 38 5A rl 8l N e540 LL a5l0 ltA L lt 5


ltlrBr ?{8 e9514e08 e95tfa07 t?28e8e F 2079 38 5A Igl I e6{0LL e5l0NA L il s
HI(81 7(1 e950e474 a950etru lee8aBe F e08r 35 5A ilil il e7r0FT e394liA n il il
HI(81 ?{r e950e502 e950e50t leeEeBe F ?08t 35 3A t il !l a7e0 LL a394 ilA N t'r I
t{T(B' 7{t e950a55{ ?950e553 teaEeEA F a08r 35 5A N Bl H 34{0 LL e39{ ttA R N il
HI(8) ?rl s9504556 ?950e955 reeE?84 t a08r 35 3A {il N e7t0FT e394ttA I N N

HI(B) ?{I e950e560 e950e559 t?e8e8e F e08l 35 5A { il H e7a0 E0 e394 llA il lt }l


HItB) 7{t e950{550 e950{3{9 le?8ABZ L E08l 35 5A il |l ri E7l0 E0 439{ t{A N }r il
HT{Br 7{l e950{s70 e950{569 reeBeBe P e08r 38 5A 4 il N e7t0 FI e394 l{A r{ N il
HIrBI 7{l e950ir630 ?95046?9 leeBe6e r e0Bl 3S 5A I ],r il e?10 FT ?510 ilA N il N

HIrB) ?41 e9504646 e9504645 laeSege F e08i 38 5A 4 t't I e?10 FI e5l0 ]lA t{ t{ il
nI(Et ?{l ?9501i650 e950{6{9 leeBeES F e08l 39 5A N Br lr 34{0 E0 ?5t0 llA I il i{
ltl(Bl ?{t ?9504666 e950{665 tee8aSa F e081 38 5A i{ N il ?7e0 E0 e5l0 llA il l{ t{
HT(B) ?fr e950{7?? e95047et E?g?S? t 20Bt 38 5A {N il 2?30E0 4510}lA il N il
t{ItBt 7{t e9504??4 e950{7a3 leaEaBa F 208' 38 5A N Br il 3{40 t0 a5t0 l{A ft ll ll
nl(81 741 e9504?30 P9s04?e9 teeEeSP F a08r 3S 5A cN N e7l0FI P3l0ilA il X N

r{I{Br 7t1 e950(?60 e950{759 l2e8a82 F eoEt 38 5A 3 il il a7i0 FI e5t0 [A ll ]t ti


ItI(Br 7{t 29504806 e950{905 teeSaBe F e081 38 3A 4il U P7a0LL 2510ilA N N N

HI(B} ?II 295048ett 2950(Be3 lae8e8e P e08l 38 5A { lt il e7t0 Fl e5t0 llA l{ t{ il


HT(Bt 7{1 ?950{Ba8 2950{8e? letSEBa P P('fl 38 5A ir Bt N 3430 LL ?510 irA F tt t{

HI(8t 7{t e9504834 49504833 rae8age F e08l 38 3A 4 lr N a?10 FI e5t0 llA N l{ }r

HI(8) ?il a950{85S e950{85? lae8e82 t e08r 38 5A { N il e?10 Fi e5l0 l,lA t{ ll il


HT(Bt 7{l ?9304E96 e950{897 l8e888e P e08l 3g 3'1 4 l{ TE e7t0 FT e5t0 llA l{ il lr
HT{B} 7{t 16085609 t6083693 r2a8?BE F ar0e 66 IAB {Be il {0e0E0 e39{NA L Y S

lll(Bl ?{l 2950p558 e950e557 taeEe8e F el80 37 5A lr Bl il 3{{0 E0 ?308 llA R n lr


l{I(B) 741 e$04638 ?950463? lze8eB? F et80 60 5A il H ll 34{0 E0 2510 NA R }l H

l{ItE) ?4t 16089199 160890llr lee8e8e P eZS0 37 3A 4 SC il e7l0 FT e?00 NA ll il N

HI(BI ?II ?950e5r6 e950e515 reas?8? t ?e80 38 3A {il n 2710FT e6?eilA il l{ il


HT(Br 7{l 16t31689 l6l3t6et reeBPE? P e?81 38 SU {il N 2?r0FI 0ilA il il il
ilT{B) ?.tl e95048?4 e950q873 teeBe8e F ee83 60 3{t 3 Br ti 6815 E0 e6?a HA L N 5

SII-98 Coplright @ 2003 General Motors Corp 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMTSSIONS PARTS CATALOG

36-TR-94
Augusg 1994
Product Code(s): U, 25, 31, 43
Page 5 of8
EIU PR0ll SERI/ICE {lll CAL l{/i/ RETAR0 PRESEL litiiE SPL BDCL tlgc SpL otlER Cou ttLD BED SEC
}IODEL TUIIBEF llultEEF IIUITBER ECU SEiI SPEEO RATIO OPilIOO RAI{EE IJEIIAL IIIPUI OPT III'II OUIFT SPEEDftOLSOPI HST INP

HT(B) 741 49504876 e9504875 lae8aSa F ee83 ilo 3A 3 Br N E0


6815 e?36 L
t{A tr '.]ls
HIIE) 741 140845q9 16084748 lPaEeB? P ?400 &l 1A 382 N 59t0 LL A73e N
ilA [
HT(Bl e95025t4 e950e5t3 leeEeEE t I LL a736 NA lt
741 e400 69 tA 3 gt 69t0 il t{
lrl(81 7{l 29504716 a950E715 lee8e8e F e485 60 3A I Et ll 6Bt3 E0 e850 ltA L il S

HI(B} 755CR 2950456e e950456P reese8e F I 885 35 5A 5 8t


l,l 69t0 E0 e39{ L
ilA N c
HI(8) ?55CR ?9502714 29508713 lae8?8? t l93l 3e 5[ il Bl
il 3{f0 LL 2emNA R il lil
HI(B) ?sSCR e950468e e9504681 leeEeBe F I 931 35 5A t{ Bt
il 3{{0 E0 e5t0 ilA R il N
HI(Bt 755CF 49504?70 e9504?69 ree8a8? r l93l 38 sA il Bl
il 3440 E0 e5t0 nf, R l{ N
HT(B} 755CR e9504788 e950478? leaEa8e F r 93l 38 5A 5 t{
il e7l0 FT e5l0 l{A t{ il N
H](B) ?55CR 160746e9 160?4975 te?8e8e P 1937 37 5A il Bl
il 3430 LL e380 NA il N N
HT(81 ?55CR 150S{649 t60848e3 lee8aEe P I 937 3? 5A t{ Bl
}t 3{30 LL 4380 llA R il N
HI|E) ?55CR e9504586 ey504185 I2P8AB2 F 1951 36 5A 5 Bl
lr 3{t0 E0 e39{ [A L Y
HTiB} 755CR e9504644 a9504643 laa8e8e F I 980 38 3A 5 8l
il e5l0 E0 e5l0 ltA L t{ s
t{T(8} ?55CR t608{609 t60841q\ lee8e8e P I98r 3e 5A 5 8t
N 34a0 LL 4350 llA N ll N
HI(BI 755CR r6085439 16085590 teeSeEe P 4050 {O 3AB e 5{3A![RSC t{ 3420 E0 e550 ltA x t{ N
HT(8) 75tCR l60B{6e9 16084810 leeBeEe P 405? {O 3ABL t 5Bl il 34e0LL e700 ilf, lt it E
HI(B} ?55CR r6089179 t608900e lea8e8e P e078 5{ 5A 5 SC il e?eo E0 e550 t{A ll t{ ll
HI(8) 755C8 2950?5a0 a950e5t9 te?8?8a r 4078 60 5A 5il N e7e0E0 439{ ilA [ il N
t{I(B} 7550ft r60855a9 t6085646 rae8a82 L 4080 3? 5A 5 Bl r{ 3{r0 LL e550 r{A il t{ c
l{It8} ?55CR 16085549 t6085657 rae8eSe P e0B0 3l 3r{ ilBt [ ffielLL 0ltA I t{ i^i
HT(8t 755cft 1608s999 16088901 rae€e8e L e0B0 35 5A il r{ il e7l0 FI e{50 }lA il il N
t{I{Bt 755cft 16089099 16088956 raeEe8e P e080 37 5N 5 |l it ??t0 FI 0ilA ll il l{
HI(Bl.755CR 16089109 1a08896a reeSe8e P 4080 37 5N 5 n It e7t0 Fr 0ilA H il N
HT(8r ?55CR 16131659 t6t3l6l7 leeBe8e L e0B0 35 5A lt Bl il 3{40 LL ffi9{ irA R X il
HT{8) ?550fi lal367{9 16136488 1e?8e84 P a0s0 3s 5A 5il il e7t0FT e394 t{A il il N
HI(BI ?55CR 16r36779 16136{9? ta28e8e P e080 35 5{ I Bl il 3{{0 LL e394[A R il N
HT(8I ?55CR 16136839 16r36500 taa828e P e080 35 5t{ 5il il e7r0tI 0ilA il t{ il
HI{8' ?55CR P950?530 e95025e9 la?8e8? F e080 35 5A 5il [ e?toFI 4394 IA N il I,I
HI{8r ?55CR 2950(686 e9504685 reesaSe F e0B0 38 5A 5 8t il esel E0 e5l0 t{A L x s
HI(B} ?55CR ?9504718 2i3|47t7 l?a8?Be F 2080 38 5e 5N I e?e0E0 e5t0 ilA t{ [ N
l{T{B} 755CR e95047a0 a9504719 teeSesP t 4080 38 5A 5il il e7t0FT a5l0 ilA il il lt
HIIB} ?55CR ?950480{ a9504803 leP8e8? F ?080 38 3A 5 Dt il 3{a0 LL e5l0 ltA L il ll
ltltBl 755cff 49504836 a9s04835 raaSeSe F e080 38 3A sil il ?7t0FI ?510 t{A lt I il
HI(B} 755CR a?50e550 ?950e549 teese8a F a08l 35 5A [ 8r ll 3{r0 LL a39r NA R ll il
r{r(8} ?55CR e950453e a9504331 teeS?8e F e08 I 35 5A t{ 81 ]t 3{t0 [L e39f ilA R t{ il
l{T(81 7s5CR 49504576 e9504575 1e?8e8? P a0sr 33 5A 5I il a7l0fT 239{ ilA il X t{
HI{B} 755CR e9504610 a9504609 ree8eSe F 408 l 60 5A 5 Bt ti 3{e0 E0 e394 ilA il t{ il
HT(BI ?55CR e9504668 e9504667 le28a8a F 4081 38 5A 5 Et ll 6910 E0 25t0 NA il X N

HT(B} 7550R e950t6?6 a950{6?5 tPaSaEe F 1436 9r9 tA 543e1 il il 6t00 LL e5r0ilA il il [
HI(BI ?550R 29504866 e9504865 tee828e F I 436 9t3 lA 5{3At I il 3lra0 LL e5t0ilA il x |l
HI(8) 7550ft e950{656 e9s0{655 teaSaSa F t6a0 9!9 rA 543e1 il il 6t00 LL e5t0 lrA lr lt ll
HT{BI 7550R ?930?5t0 ?950e509 leaSeSe F t730 e9 5A ilil N a7a0 E0 t9i5ilA il il ll
I{I{BI ?sSDR e950{9{e e9504r{t te?Ba8e F I 880 38 5A sil il e7e0 E0 a5l0ile il il il
HIIBI 7550R e95t{Pr4 e95t{e{3 le?8e8e F t8B0 38 3A ill I 6t00 E0 e5l0tA L il il
HI{B' ?550R e950e716 ?950e?15 le?Be8a F 19e9 3e 5A ltDt il 3440 LL ea23ilA R il lt
HI{BI ?550ft e?50t67{ e950{6?3 reeS?8e t I 949 35 5A t{Bl il 3430 E0 e5t0 llA R il il
HI(BI 7550R e950450{ effi0{s03 rzeBeEa F I 949 33 SA 5Br lr 34e0 E0 a395r{A L Y S
HIIB) ?550R e950{?8a e950{78t 1ea8e8e F I 949 38 5A llBt il 3440 E0 e5t0ilA R ll tr
HT{B} ?550fi 4950{8e0 e950{819 leeSeSe F I 949 38 5A ilBt il 3440 E0 e5t0 ilA R ll il
HT(8r 7550R e950{830 e9s0{8?9 lee8?8a r I 949 38 5A ltBl il 3rr30 E0 ?510ilA L il s
HI(8I ?550R e950{8t0 e950{839 teeSeSe F I 9{9 38 3A 5lr lt E?IO FT asl0 il{ }t r{ t{
HT{B) 7550R a950rB7e e950{871 t?e8a8e t I 9{9 38 IA 5t3a il [ 3{a0 LL e5l0 ilA L ll t{

20030901
Copyright O 2003 Gerenl Morors Corp.
SIL_99
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3GTR.94
August, 19!H
Product Code(s): 24, 25, 31, 43
Page 6 of 8
€CU PR{I}I SERVICE OIL CAL II/t, RETARD PRESTL N&I6E SPL SOCL i,OC SPL lt'/ER C(l}I HLD BED SEC
II|IDTL IIUIIBER TUIIBER IIU}tBEft ECU SEII SPEED RAIIlt llPI}I(lD RANTE SI6{AL TIIPU llP] IIUII OUIPT SPEEI}ROLSOPI I{SI IIIF

l{I(B} 755DR a950ir596 e950{595 lee8eBa F t950 36 5A 5 Bt lr 3{P0 E0 e5l0 L


lrA Y.
ltl(Bl 7550R a950{600 e9504599 leeBeEe p 1950 36 5A 5 Bl fl 3{e0 E0 ESIO NAL Y
l{I(B} ?550R e950{608 a9504607 laeSeEe F 1988 37 5A t{ Bl lt 3c{0 E0 25t0 t{A L N
Hl(B) ?55DR t6089e69 16089055 ta28e8A L ?080 31 5A 5 8t il 3r{0 LL ?550 llA il il
HI(Bl ?550R t6t3t6e9 l6t3l6te le?8?8a p e080 35 5A 8l il 34e0 tL ffi93 [A ]i t{
HT(B) 7s5DR e950e5r8 e950e517 teaBe8a F e080 35 5A 5 8l I 3{{0 LL 239{ NA il il
til(B) ?550R 16085559 t6085663 leeEeSa L e08t 60 5A lr Bt r{ 3{?0 il a{50 ltA R r{
HI(8) 7550R 16089a09 160890et laeBzBa p e08r 60 5A 5SC ll 0Fr et50 NA il il
t{I(B) ?550R 16089ea9 16089033 lee8ega L e08r 60 5A 5 SC il e?10 FI e450 t{A lt il
HT(B) 7550R l6t3l?09 1613t6?{ tea828e L e08t 35 5f, I Bl ta 3140 LL a39t t'lA R ll
HI(B) ?550R 1A136?59 t6136490 leeSa8a p aoBl 60 5A t{ Bl il 3{20 LL e39{ t{A r{ }i
HT(B) ?550R e?50e504 a950e503 tpaEeEe F e08l 35 5A il 8t il 34{0 LL 4394 NA R lI
HI(8) 7550R e950a508 a950a507 tee8a8? F e08l 60 5A r{ Bt il 34e0 LL e394 t{A il il
HT(B) 7550R p950e546 a950A545 l?e8a8e F eoBr 35 3AL {[ [ ??t0FI P394 ilA il N
llI(BI ?55DR ?950a5{8 e950e547 teeEa8e F e08r 35 5A il Bt l{ 3{e0 E0 4394 HA I tt
HI(BI 7550ft 2950a5se e950e531 tzeBeEa F 4081 35 5A l{ 8l ll -?{40 LL e394 llA R lt
HT(B) 7550R e950{010 ?950{1009 taABeBa F ?081 35 Sf, 5il il a?toFI P39{ l{A r{ r{
HT(B) ?550R e950450e ?950{501 teaBeS? F e08l 3? 5A 58t il 3{10il e508 ilA il il
HI(B) 7550R e9504538 e950{537 teA8?8a p a08t 35 5AB Bt il :c00 H a39{ }tA l{ il
tlI(B) 7550R e950I{560 e9504559 l22B28e P e08l 31 5A 5 8t n 2:10 LL e550 t{A ir il
HT(EI ?550R e9504568 e950{567 tae8e8e F e08t 38 3A 4il X 6100E0 e394 t{A L il
HT(Bl 755DR 29504574 e95045?3 lea8ega F e08t 35 5R 8t )i 5$0 LL e39,r tlA il ll
HI(8) ?550R e950466a e950{661 taa8a8a F aoBr 38 5A 5 Bt t{ 3ra0 E0 a5t0 t{A L il
HT{S) 7550R 2950467e ?95046?t l228a8a F e08l 38 3e { ll il 5100 E0 2510 [A L l{
HI(B) ?550R a9504?80 a950{779 teeEe8e F 2081 60 5A s 8t TI 6860 E0 ?5r0 nA L lt
HIG) 7550R e9504?9e e950479t taeBeBe F ?08t 60 5A 5 8t II 6860 E0 e5r0 ilA L il
HT(BI 7550R a9504800 a950/r?99 leABaBa F a08r 38 5A 5il il e?10FI e5l0 ilA il x
HT{BI ?55trR e9504S02 ?950{801 t??8e8e F e08r 38 5n il 8t ll 3ra0 LL ?iloilA L ll
HT(B) 7550R e95t4Ale e95t4elt leeSeSe F e08l 38 3A { lt H 5t00 E0 a5l0 r{A L r{
HT(Bl ?550R t6085619 t6085598 t8a8e8e p ?100 35 3A {il il at00}l e550 L
ilA X
HI(B) ?550R 16131669 l6l3l6l8 l22BABa P ar00 35 3A { sc tr 6100 I e550 t{A L il
HT(B) ?550R e9504644 e95046{l le?8e8e F ?t00 919 lil 5 eN I ol00 LL OIIA L Y
HI(El 7550R e95t4?4E e95l4a4t teeEeEa F at03 9t3 3A 5 0t{ t{ at00 LL ?5r0 r{A L ti
HT(B) 755DR e950q784 e9504783 t??glq? t aut 38 3A 3 Bl lr 6830 E0 4770 ilA L I
HI(B) ?s50R p9504908 a9504907 taeSp8e F etlt 38 3A 5H il 6950E0 e770 NA L r{
t{I(Bt 7550R ?91$\'.174 a9504773 leegeBe F eltg 38 5A 5 8t [ .i4t0 t0 e5l0 ilA L I
HI(B) 75s0R e9504?78 ?930471? taaSeSe F ell9 60 tA8 3 elilR Bl li .?10 E0 P3t0 ilA L l{
HT(B) 7550R e9504r94 2950{?93 lae8eEa F ?ll? 60 tA8 3 atilR 8t [ 6910 E0 e5l0 Nn L fi
HT(8) 7550R e9504?96 e9504795 t?e8e8? F au9 38 5A 5 Bt l{ 3{10 E0 e5l0 ilA L il
HT(E) ?550R ?950483a e950483t t2a8?8e F ell9 38 3A + il l{ 5100 E0 e5l0 ilA L N
HI(B) ?5508 e950489e 89504891 t?a8?8e F ell9 a0 5{B 3 alilR Bl lr 6920 E0 a5l0 lrA L I
HI(B) 7550R e9514?10 e?5t4p09 tee8e8e F eu9 60 5AB I Bl t{ r?e0 E0 ?5t0 NA L lt
HI(B) ?550R a9504640 e9504639 laAEeSa F ae00 66 5A 5 Bt il 6850 E0 e6e? ilA L t{
Hr(B) ?550R e9504860 e950{859 ta?se8? F ae00 . 38 5A il Bt fl 0a50 E0 e6?9 lrA L l{
t{I(8} 7550R e950{6?0 e9504619 teeEeEe F ea80 {a 5A 5 lt il a730 E0 a6ee [A il il
Hr(8r ?ssDR e9504?t4 e9504713 teeBeS? F e?83 38 3A I 8l fl "rie0 E0 ?6e2 ilA L il
r{I(8) 7550R ?9504?6? ?9504?61 tee8a82 F a?s3 60 3A I Bl tr -i{ao E0 e6ae NA L il
HI(B) ?350ft 2950488a 395048S1 reeBege F ee83 60 3A { Bt r{ 3ra0 E0 e6ae ilA L il
HI(B) 7550R e9504798 e9504797 teeEe8e F a3e6 38 sA 5[ il E?30E0 a6ee ilA N il

ilIrBt 648 t608?a39 16089038 l??8?8e P ?0?9 44 3N {lt i{ a-,!0 FT 0 llA Nil
iTtSr 618 e950m0e ?9s0{001 laeSeEe P atal 35 3AL tt{ lr ??t0 FT ?394 ilA t{ t|l
ltltBt 6{8 e950{59{ e950{593 te?8e8e P ?ler 38 3A {il lr z?20 Ea 2394 NA lt lt
ItI(Bl 6t8 e950463{ e9504A33 teaEeEe P eta I 38 3A l{ Bt tr 3q4rl E0 e5l0 llA Lti
lrT(8r 6{8 16085319 t6085319 I?E8EBP P 8380 4q 3A { i,l }l z'!0 FT 2500 [A Nlr
sL-100 Copyright @ 2003 Genenl Motom Corp. 20030901
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG

36-TR-94
August 1994
Product Code(s): U, 25, 31, 43
Page 7 of8
ECU PR0tl sERvtcE (llL cAL il/l', REIARI PREsEL i:lriEE spl BocL voc spl ovER co,N ttLD BED sE[
I{(]DIL IIUI'tBER }IU}IBER NUIIBER ECU sEI{ SPEED RAIIO OPTIIOO RAIIBE t:Eflf,t II{PW llPT IIU}I OUTPI SPEEDROLSOPI HsI IHP
HTrB) 649 16089t59 16088990 lee8e8? F e380 4ir 3A .' I lt e7t0 FI e500 t{A il l{
|11(B) 6qB a950469r et50{691 te?BaBe il
t(r(B) 648 a950{8?6 ees048e5 leaEeSe
p e3E4 44 3A ilil N e?toFT eru6NA [ [ N
p e38{ 38 5A { il }t e?to FI e?36 ilA lt il il

cL(BiI 59/606e e9504t?0 E9504669 tae8?B? p


cL(8)T s9/606e ?950489+ p950q893 tee8a8a r
0 913 lA8 3 eBt H 6Pe0E0 Ef00 LR t ll lt
ct(BlT 59/606A t6l36i8t t613649q laeBz8e p
t90r 90 IAB 4 5Ba N {0e0E0 E{OO LR L Y s
e0s0 88 5A 6 Bt ll 3{80 E0 ?39{ LR L N
cL(8)r 59/606e 160?4?er t6075030 le?Ba8e F s
cL(B)T 59/606? 16081109 160808p8 le?8?8e F
e 100 8q IAB 2 58e il {0e0E0 E{50 LR L Y s
cL(8lT 591606e t608tul r6080835 te?8p8e
2t00 84 IAB 4 5 BP !l 40Po E0 ?{50 LR I Y s
cL(BlT 59/606e t608lta9 1608084e teeoeg? p
p 4100 8tr IAB { 5Be il $e0E0 e,t50 LR L Y s
[L(B)r 59/606e 16081t39 t608084? lae8aSe p
el 00 8{ lA8 { 5D? il 1050E0 et50 LR I Y s
cL(B)T 59/606e 1608ll{9 16080854 te?8eBe p
ar00 84 IAB 4 58e il {0e0E0 ?450 LR T Y s
cL(8)I 59/606e
ar00 Bir IAB { 5Be [ {0e0E0 E45O LR L Y s
16084519 t6084?30 lea8aSe p
cL(B)T 59/606e 16095579 16085674 tee8eEe r,
ar00 84 lA8 4 58e N {0a0E0 er50 LR t Y s
cL(B)I 59/606? t6t366i9 16t3648t tee8e82
Pl 00 B8 5AE { 5Bt il e550E0 e3?{ LR t tr s
cL(B)T 59/606? e950a6t6 e950e615 lea8eBe p
p
e r00 88 IAB 4 58e il {0e080 8394 LR L Y s
cL(BlT 59/606? e950e#e ?950?6el reeBasa F
at00 88 IAB { 58e il {050E0 B9{LR L s Y

ct(B)T 59/606e a95045{e U950{54t t2a8?Be p


al00 88 rAS 4 58e x mPoE0 e394 LR t s Y

CL(8)I 59/606e ?9504Sq4 e?S0{S43 teaBe8e p


2t00 8B IAB { 5Be il {0e0E0 4394 LR I s Y

cL(B)I 59/606e e950455q ?9504553 tpe8eBa p


et00 88 IAB { 5Ba il {0a080 e39{LR L s Y

ct(Blr 59/6068 e9504580 e95045?9 taesa8a p


et00 88 IA8 { 5Ba il {0e0E0 e39{ LR t s Y

cL{8)I 59/606e 2950458a e9504581 teEBeBe p


at 00 8S IAB e I81 IT toilE0 $9{ LR t lt s
c!(B)r 5?/606e e950{65e ?9504s61 leaBeBz p
et00 88 IAB e IBt II {0uE0 e394 Lil t il s
ct(8)T 59/606e e950{69S 29504693 leeEese p
ar50 88 3A 6 Bl il e550 E0 P{OO LR L }I s
cL(B)I 59/606a e950{7{6 e9504?4S tpeE?82 p
?t00 90 3A 6 Bt il P550 E0 en00 LR L ll s
cL(8lr 59/606A e9504900 ?950{899 taeSe8e F
e l0l 90 3A 5 Bt I e550 E0 er00 LR L il s
CL(8)I 59/606e e950ir59? e950q59l teegA8? p
et0l 90 tA8 t 6Bl il 40{0E0 e{00 LR L il S

cLtB)T 59/606a ?95046p2 ?950{6et leaEpBz


elal 88 3A 5Be il $6080 E3?{ Lft L s Y

CL(8lI 59/606e 49504?qi ai50ir?49


F erel 88 3A 6 Bl I 69e0 E0 a{00 LR L s }t

cL(BlT 59/606a e9504?58 ?950b167 tpeEpB?


teABeBe p
p
et et 90 tA8 4 65{3 8e il $30 E0 e$0 LR L lt s
cL(slI
aret 90 3A 5 Ba il {0a0 E0 ?IOO tR L sY
59/606a e950i?76 A9504??5 tee8eBa p
cL(BtT 59/606e a9504810 e9504809 te?8esp p
atal 90 IAB e 5Be il $e0E0 A{l)O LR L s Y
etet 90 3A ltR 8t x 5600 lt a{00 LR x il I
cL(Blr 59/606e e950{8{8 e9s0484? tpaEaBe
cL{B}T 59/606e a950eail
p Ptat 90 IAE r 588 ll $e0E0 e{00 LR t sY
e950e6te
cL(BlT s9/606e e950e5?6 a950A5a5 taeSe8e p
teeSaEa p ere3 88 IAB { sBa I $e0t0 $941R L s Y

cL(BtI 59/606e e950a?6e e95oe?61 teeEeEa p


ere3 88 IAB e 5Da il $e080 A3?{ LR L
cr(8tT 59/606e a950{5t8 e9s0454? teeEe8e p
Pr23 88 IAB { 58e I meoE0 E39T LR L
s Y

cL(8)r 59/606e e950{552 2950{551 l?e8?8e p


ele3 88 IAB a 58a r $?080 E39{ LR L
s
s
Y

cL(8)r s9/606e e950465{ ?950{653 teeBa8a p


ele3 88 rAt r 5B? il {0P0E0 ?39{ LR t sY

cL(BtT 59/606a 2950{?06 29504?05 l2eEeBp p


ereS 88 IAB e sBe il $a0E0 er00 LR t sY

cL(Elr 591606a e950{696 p950{6?5 tae8aBe p


ere3 90 IAB e 5BP X r0e0E0 EMOLR t sY

cL(BrT 59/A062 e95048ea e950{8el leeEeEe p


?t?? ?0 3A 6Bl il 3te0 E0 ?{00 LR t il S

cL(8)T 59/606e e9soaffi{ p950a633 teeEeSE p


erP? 90 3A t Bl il a550 E0 e{00 LR L sX

cL(BlI 59/606p e95045a8 2950{5p? te?8aBe p


el50 88 5A 5 BlI 34e0 E0 439{ LR L lt s
cL(Blr i9/606a e9s0{s30 e?5045e9 t8e8e8e p
er50 57 3A 5 Etil ?550 E0 83t{ LR L il s
ct{8t1 59/606p e950{606 e950{605 lpeSese p
el50 57 3A s 8tTr e550 E0 e39{ut L r s
cL(ElT 59/606e 16085369 160858e8 tpeSaSa p
8150 88 5A 6Bt I e5$E0 B?{ LR L II s
cL(BtI 59/606p e950a630 a950e6e9 teeSe8e p
e300 8{ IAB t 58e t $e0E0 4650 Ln t
cL(BlT 59/606e t6t36859 t6t3650e lee8a8a p
ffi00 96 lA8 { 58a r r0e0E0 E6EE LR L
Y s
s
5 8t I
Y
e{a{
e?36 LR t
169 5A
e550 E0
cLGII 59/606e p9504890 e950{089 tpe8e8? p x
s000 90 IAB e sBe il me0E0 E{OO LR L Y
s
s

cttBtr ?55 er50{5?8 ??50{5?? leeS?8a l7{a 581


CL(B'I ?5s e950{808 ??50{80? lee8eSa t F 36 5A lt 3{e0 E0 a39r xA LY s
t880 38 3A ettl lt e730 E0 e5t0 llA Nli ll

20030901
Copyright @ 2003 General Motors Corp.
sL-l0l
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

36-TR-94
August, 1994
Product Code(s): 24, 25, 3L, 4l
Page 8 of8
ECU PRBIT SERI,ICE (l[t CAL II/V RETAftO PRESEL iAItgE SPt BllCI Vtlc sPL {IVER c(lil I{LO BED sEc
II0DEL lluilEEt }IUIIBER NUIIBER ECU SEN SPEED RAIIO OPIITOO RA}IEE SItsIiAL IIIPW OPI iIUII OUTPI SPEEDROLSOPI HST INP

cL(BlI 755 ?9504?10 a950{?09 teeSaEe F 1890 lt(l 5A e 8r il 6830 E0 e5t0 t{A L lt lt
cL(B)T ?55 29504854 29504853 teaSPSa F 1890 lt0 3A 5 Bl il 6830 E0 e5l0 ltA L |l'lt
cL{B}I ?55 ?9504870 e9504869 taaEega F t890 60 3A 5 Bt TI 6860 E0 eilo ilA L lrs
cLrBlI 755 29504614 2950f6t3 12e8?8e F 19e? 66 lA8 3 alllR Bt il 69e0 E0 ?39{ [A L illl
cL(BtI ?55 e9s046a6 e95046e5 taeSaSe F n?? 56 IAB 3 er[R sc il 69e0 E0 e5l0 ilA L lr lr
cL(BlI 75s e95046e8 e95046P? tez8eB? F l9a7 66 IAB 3 etilR sc l{ 69e0 E0 e5t0 llA L ilil
cL(8)I ?55 e9504680 a950{6?9 tae8e8? F t9e7 66 IAB 3 arNR SC il 69e0 E0 ?st0 ilA L ltI
cL{BlT ?55 P9504004 e950{003 taa8tSe F l93l 66 IAB 3 PmR Bl ll 69e0 E0 fli00 trA L it s
cL(Brr ?55 e9504508 e9504507 lAaSaSE F l93t 66 tA8 3 arilR Br il 69A0 E0 ?500 HA L lts
cLrElI ?55 49504728 ?9504??? le?828P F t93l 38 3A 5 8l il e540 LL e5l0 ilA L ll t{
cL(8rI ?55 e95045e0 e950(5t9 lPPBeEe F t99l 66 IAB 3 tBl il 69e0E0 m9{ilA L ll li
cL(8)I ?5s 16085359 16085823 l??8e8a P e00l e9 5A er sc I emo E0 e350 NA lt ilt{
cL(8tI ?55 t6089159 15088995 tea8a8? P A00l al 5A el sc il e7e0 E0 $50 t{A il il[
cL{B}I ?55 16t36659 16136476 tea8e8e F e00t 33 5A et il }l ?7?0 E0 ae80 ilA X lt ll
cL(BlT ?55 e9504s64 e9504563 lee8e8a F a05a 130 5A 5 Bt ll 6830 E0 ffig{ }lA l{ ilt{
cL(8)I ?55 e9504678 e95046?7 te28e8? F e08l 66 lAB 3 IBl I 69A0E0 ffi10ilA L I5
cL(BrI 755 e9504690 a9504689 l?e8eBa F e081 38 5A et [ il a?30 t0 e5t0 t{A il ll lt
cL(BtI 755 89504714 ?9504711 te2Be8? F e08l 60 3A 5 Bl il 6S60 E0 2510 [A L ils
cL(BtT 755 e9504?3e ?9504?31 l2e8e8? F e08t 60 lA8 3 t Bl il 69a0 E0 e5t0 t{A L ils
cL(BrI ?55 e950{764 e9504763 le?8ege F eoBl 60 3A 5 8I TT 68A0 EO ?5IO NA L Is
cL(8lT ?55 P9504816 e95048t5 la?gA8e F e08t 38 5A 5 il il e?30 E0 a5l0 ilA il t{ t{
cL(8lI ?55 ?950{844 e950{8.r3 le?8e8? t 8081 60 3A { 8r TI 6860 E0 ?510 ilA L Is
ct(BlT ?55 e9504846 ?9504845 leeEeEE F ?08t 60 3A 3 Br II 6860 E0 e5t0 ltA L Is
cr(BrT ?55 e9504864 a9504863 l??8e8? F a08l 60 548 3 I 8t il 69a0 E0 ?510 nA L ils
cL{BrI 755 49504894 e9504883 le?8e8e F eoBl 60 5AB 3 erilR sc t{ 69e0 E0 e5t0 ltA I t{il
cL{B)T 755 e9504940 e9504939 lee828e F E08t 60 3A I Br lr 69P0 LL e5l0 [A L illt
cLrBlI ?55 e9504584 e9504583 l2a8?Ba F e090 38 3A 5 Bl il 70te E0 e394 ilA lt It{
cL(B11 755 e9s04790 e9504789 lea8?8? L e0e0 38 3A 5 8l I ?ota E0 P5t0 ilA ll llil
ct(BlI ?55 a950q6te e950461r tae8esz F at00 86 IAB 3 { Ba il {0a0 E0 e5r0 nA L Y5
cL{BrI ?55 ?9504?7? e950q771 l2e8e8P F gt00 ll0 rAE 3 { BA r t0a0 E0 e5t0 ilA L YS
cL(BlI ?55 t60?4609 t607,{964 leeEESe P al0? ?9 IAB 3 4 Be il 40?0 E0 ?q50 ilA L YS
cL(BrI ?55 16085539 r60856sr reeEeEE P ?10a 79 IAB 4 4 B? il {0?0 E0 e430 [A L YS
ct(BrT ?55 16085569 16085668 la?BeB? P 2t0a 919 lA 5 Cil r{ 6t00 LL ffi73 }tA }t Yil
cLrBlI ?ss ?9504649 a950{6q? leaSeEP F et0e 86 IAB 3 tr 8? il $e0 E0 2510 llA L YS
cL(B!I ?55 49504902 e9504901 tzt8aBe F et0a 38 3A 5 Bl 11 6860 E0 a5t0 ilA L ils
cL(B)T ?55 16089t49 16088984 teeB?82 P e30t 38 3AEL e el sc N a7a0 E0 e750 xA il llil
cL(8)r ?55 e9504708 e9504707 lae828? t a30t 38 5A 5 tr n 2?30 E0 a6ee ilA I illr
ct(BrI ?55 e9s0E736 ?9504?35 teeBeS? r e301 60 IAE 3 5 Br ir 69a0 E0 a679 ilR L ils

cL(8)I 9681 160853e9 r608580a lae8zB? P 1900 84 tAB a 5B? H {0e0 E0 e450 LR L Y
q

cL(BrI 9681 16085339 lA0B58u? lee8282 P 1900 84 tA[ 4 5Be il {0e0 E0 4450 LR t Y
(
cL(BtI 9681 495046e4 a95046e3 reeBe8z P 190t ?tr IAB 4 654 8t il IOSO E(l P{O(,LR L il C

cLtS)I 9681 ?95048ra 29s0{8lt l2P8a8e F l90 t 58 IAB Ir 5Be I {050 E0 e400 LR L il s
cL(BlI 968r 4950483S 2950qffi7 12eB28e P t90t 5g tA8 lt 68e il {050 E0 a{00 LR L }r
cL(BlI 968r t6085219 t6085??? l??8e8P P I 933 84 lA8 c 5Be I 40e0 E0 ?450 LR L Y s
cL(BtT 9681 t6085349 16085815 la?BeBe P at00 84 IAB ( 58A lr {OA'] EO P{50 LR L Y s
cL{BrI 9681 t6085389 t6085846 leeBe8e P ?tb0 84 IAB 4 5Bl lt q050 E0 e{50 LR L N s
cL(BtI 9681 t60854?9 r60856t{ lee8aEe P er00 8{ IAB 4 5Be il 40e0 E0 ei50 L
Lft Y
cL{B}I 968r ?950e636 2950?635 lee8e82 F ere0 8? tA8 4 3Be lt {0e0 E0 e394 L
Lft Y S
cL(BlI 9681 e95049/r( e9504943 leeBa8t P ate0 9t3 3A 3Bt l{ 6300 E0 ?{00 LR L lr s
cL(Bt1 968t ?9504950 e9504949 t?e8?Be P ?le0 BE IAE iBt t{ 4050 E0 ?{00 LR L I c
cL(BrT 9681 e9514a06 e9514205 tAaSeEe P ata0 913 3A 68t il 6300 E0 ?{00 LR L tt c

CL(BIT 968I ?95l4et{ P95r4Pt3 te28?Be P ele0 9r3 3A il8t il 6300 E0 e400 LR L ll

SIL-I02 Copyright @ 2003 ceneral Moton Corp. 2003090r


ALLISON 5000/6000 SERIES oFF-HIGHwAy rRANSMrssroNS pARTi'
cATALoG

5-TR_96
January, 1996
hoduct code(s): 05, 24, 25, 31, 43
Page I ofl

SUBJECT: Service PN 1228282and16172029 Plus II Electronic Conrol Unirs (ECU)

EQLJIPMENT AFFBCTED: All Cunpnt Electronically Controtled Transmissions Utilizing l9g7


Model year
Plus II ECUs

Introductlon:

lls service ECU part-number


ln82Szmaf_b11ryd when required for service wirh MT 64g, V(R) Z3l(RfD,
HT@) 741' HT(B) 748, HT(B) 755, &BT Tis, cGg)r sloom,
ano c(LB)T 9000 (i.e., all cEC transmission
models exoept DP 8000).

ry]f service ECU part number 16172029 is the only acceptable part
sIL l3-TR-91).
number !o be used with Dp g000 (see

Interchangeabl[ty:
It is accepable
b use service Ecu P/N l6l72v2g in place of ECU pN l22832g2for orher than Dp g000,
T'NDER' NO CIRCI'MSTANCT SHOULD ECU P/N but
T2282828E USED WIIII A DP 8MO SERIES
TRANSIfiSSION.

SPECTAL NorE: All model year 1987 Plus II ECUs


benveen SA.[ 13000 and 3652were mislabeted as
"1228?32" when in fact they arc 1617?l/21
and may be used as such.

20030901
Copyright O 2003 cercml Moiors Corp.
SIL-103
20-TR-96
April, 1996
Product Code(s):
Page I of3

SUBJECT: Change From Tapered Pipe Thread Pressure Ports to sAE straigbt Thread
o-ring pressure ports
EQTIIPMENT AFFECTED: 5/6/8t9000 Series

Effective with transmissions and spare parts shipped on or about June 1996,
all the off-highway Allison products
will have SAE sraight thread o-ring pressure taps rather than the forrrer apered prpe
taps.

cAUTroN: Installing a pipe fitting or plug into a straight thread o-ring tapped porr will not provide
a leak-tight
joint and will damage the o'ring sealing surface.
Quite often, damaged pipe rapped ports can be repaired in placc
by "Chasing" the damaged port with tle qpropriate size pipe t p. lior" precise
salvage procedures (possibly as
complicated as being completely remachined by a compete,nt machine shop)
are ,"qoiirdfo, <lamaged straight
thread o-ring ports to achieve a leak-tight seal. Be certain of the compatibility
of the plug or fitting to the port
beforc installation of the plug or fitting.

Inspection of the removed plug or fitting will identify which version


the technician is servicing. An illustration of
the two different tapped holes and corresponding ptugs is shown in Figure
l.
The various size plugs are a standard hydraulic hardware item and
are also available tbrough Allison parts
Disribution system under the part number shown in Table l.

SIL_I04 Copyright @ 2OO3 Geneml Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

20-TR-96
April,1996
Product Codc(s):
Page?of 3

SAE Stralght Thrcad O-rtng port

E-
rra
H

\-
EI nr
SE HI}G SIRRIO}IT

:'H+8" TIREAD NSS'Y

Natlonal Plpe Thrcad ports

NPTF THREAD ASSEXtsLY


}fTF
END

Htr -TO+{ETnL
io rcIroJ

Figure I

2m30901
Copyright @ 2003 General Motors Corp.
SIL_105
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2o-TR-96
April, 1996
Product Code(s):
Page 3 of3

Table 1
Nomlnal A O.rlng
Part Number Tube Thload Plug Head SAE O-rlng Parker Part No.
o-D. Slze Materlal Stvle Daeh No- Materlel or Eoulvalent
29525044 3/1 6 318-24 Steel Hex Head -903 Viton 3P5ON-S Vhon
29525046 5/1 6 1t2-20 Steel Hex Head -905 Viton SPSON-S Vhon
29525047 U8 ryl6-18 Steel Hex Head -906 Viton 6P5ON-S Viton
29525048 'U2 3/4-16 Steel Hex Head -908 Viton 8PSON-S Viton
29525049 3/4 1 1|'.t6-12 Steel Hex Head -s12 Viton 'l2P-6()N-S \/han
29525050 7t8 1 3/16-12 Steel Hex Head -914 Viton 14P5ON-S Viton
29525051 1 114 1 5t8-12 Steel Hollow Hex -920 Viton ?0HPSON-S Viron
29527576 3/1 6 sl8-24 Steel Hollow Hex -903 Viton 3HPSON-S Viton
29527480 sl4 1 1116-12 Steel Hollow Hex -912 Viton 12HPSON-S Viton
29528949 5/1 6 1t2-20 Steel Hollow Hex -905 Viton lllJPSON-S Viton

TTHREAO A

\-.'

#: HOLLOIV HEX HEAD

SIL-I06 Copyright @ 2003 Genenl Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CAIALOG

This SIL is being revised to correcr pN 23M7972.


22-TR-96, Rev A
The PA.{ is changed toZ3O4j9g2. please destroy
February, 1997
your copy of SIL 22-TR-96 and replace it with rhis
Product Code(s):
corrected SIL.
Page I of 2

SUBJECT: CL(B)T 5/6000 pTO Gear Train

EQUIPMENT AFFECTED: CL(B)T 5/6000

This sIL is to announce that, effective with the release ofthe M


and s 6600 series transmissions, different bearings are being
used for production 5/6000 transmissions.

The new bearings are used at both the PTo idler gear and oil pump
drive gear positions. The idler bearing changes from a ball
bearing to a roller bearing' The drive gear bearinls change r.om
conraa-slyle bafl bearings ,o,iouoing groove notch style ball
bearings.
The inner race of the roller bearing is a two piece construction
and the flat washer should be installed against the converter
housing.

Current Former Location


23048022 23e4t450 Idler Gear
23047992 230479',70 Drive Gear

Parts Disposition:

' P/l'{ 230414s0 is completely canceiled and repraced by 2304g022.

' P/N 23047970is maintained for service of other models. It will be


necess.uy to order 2304 Tgg2toincorporate
this improvement in 5/6000 transmission rebuilds.

20030901
Copyright @ 2003 Geneml Motors Corp.
SIL_107
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22-TR-96, Rev A
February, 1997
Product Code(s):
Page2 of 2

SIL_IO8 Copyright @ 2003 General Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

23-TR-96. Rev A
August, 1996
Product Code(s):
Page I of3

SUBJECT: Slt,TransmissionperformanceEnhimcement

EQUIPMENTAFFECTED: 5963t6063

PRODUCTION AVAILAIIILITy: June l, 1996

As a result of custotner input and on-sire evaluatiou at various


application specihc locations, a controls calibration
package that provides enlmnce<l transmission performance
will io into production June l, 1996. The controls
package provides:

o Improvcd Tiansmission Shifr eualiry


o Improved Transmission Durability
. Fewer Transmission Shifts
Because lhere are a number of features, both in tlre PROM
and in the valve bo<ly calibrat"ion, rhat were rnodified
to address specitic preferences at various unique job
sites, operators may or may not notice incorporation of
enlnnced cztlibriltion' I{owever, tlte overall performance the
of-ttre transmission will be positively impacted.
'flre parts requirerl
to affect the valve body recalibration are contained in p/l{
kit, 29529432. To satisfy the
differcnt spociric:rppriurtkxr requiremenrs, one of ilree pRoMs
was required:

PROM 29529029 vehicles with nutput retardation (wet disc brake on drive
axle) 2100 rpm engine
governed speed.
PROM 29529031 vehictcs with input retardation (transmission input retarder
or engine compression
brake), 2100 rpm engine govenred speed.
PROM 2952903? vehicles witlr input retar<lation (transmission input rerarcler
or engine compression
brake)', 1900 rpm engine governed speed.

2m30901 Copyright O 2003 ceneral Motore Cory. SIL_109


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

23-TR-96, Rev A
August, 1996
Procluct Code(s):
Page 2 of 3

Interchangeahility:
WARNIN(;: 'l'ltc luttctional tlitlerence betwecn
the output retardation PITOM an<l the input rcuudation pROM
is tho ltold upshili t'caturc. On iupul. retardcr vehicles, a substantial tlecrcasc in vclricle
brzrking
cllbrl cut occur if thc lriutstnission shifts to a bigher gear range, thercfbre thc transmission will
not sltil'1. liottt a prcsclcctcd range to a highcr range; i.e., inlinite hokl. On output rct lrdcr
vchiclcs, lhc tratrsnrission gear rango has very little efl'cct on vchiclc braking cffort, :ud so
tlrc
tr:rttslttissi0tt is ltllowctl to upsltift frour a preselccted raugc to a higher range al. cngine .spcctls
abovc no krid govcrncd speed.

CAU'I'ION: When installing thc input retardntior I)ROMs, it will now bc reouircd that Wirc #21I (Retarder
I:nable) be connectcd to fte vehicle rekr<lation control systom. 'Ihis provides a signal to the
Iratlstnissi<ln that an input rcurrlation rlcvicc is activatc<l an<J will cause dre triursrnission to
utilizc l'ull trinr bu)st prossuro in tlrc cvcnt ol'a transrnission clownshift. I?ailurc to conncct
Wirc #21 I nlay advcrscly alTcct llre clurability of the transntission clutchcs.

N()'t'ti: Ilccnuse tlrc PltOMs vary witlt application, it will be neccssary to sclcct rhc approprialc PITOM
lor
thc applicatiorr und ordcr a I)R0M in ad<lition to tllc valvc huly kit.

Table 1
P/N Quantitv
-Qggqlptlon
68801 86 Trim Boost Requlator 1
6885047 Outer Trimmer Sprinq 2
2301 3909 lnner Trimmer Sprino 2
68851 66 lnner Trimmer Sprinq 3
29521871 Trimmer Stop 5
29528650 Separator Plate LTR 1

29528651 Gasket, Separator Plate to Valve Bodv 1


29528652 Gasket, Separator Plate to Transfer plate 1

29527105 Trimmer Cover 1


2951 3458 Gasket, Trimmer Cover 1
29523167 Oil Transfer Plate 1

6777974 Gasket, Oil Transfer Plate 1

295't 3464 Gasket, Solenoid Cover 1


6779833 Gasket, Solenoid Cover 1
68801 78 Gasket, Solenoid Mount 1

lirble I lists
the parts colltitillcd in thc vitlvc botly rcculibradon kit. Install the parts in accordaucc witlr stan6ard
prmedurcs ouLliucd in 5/6(XX) Scrics Scrvicc Maruirl, SAlg66.

L-Onnect Wirc #2 I I txr input retiurkttion cquippctl vchicles in accordancc witl standiud procetlures
outlined i,
Electronic Contnrl 'l'roublcsltooting Manultl, SA2712. A conrpletc listing of thc availabie
options in each PROM
may be obtairrcd by urilizirrg rhe ECIS program dcscribetl in deuril in SA2712.

sL-I10 Copyright @ 2003 General Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

23-TR-96, Rev A
August 1996
Product Code(s):
Page 3 of 3

Tabte 2. Trirnmer
I_q9$/6o6g!p!qtg Reference 6/e6
C1 Splitter Low tCD
Outer 6885047
lnner 2301 3909
Stop 29521871

C2 Splitter High (Ca


Outer 6885047
lnner 23013909
Stop 29521871
Trimmer
C4 lntermediare 1C+1
Outer 29513457
lnner 68851 66
Stop 29521871
2951 3453
C5 Low (Cs)
Ouler 29513457
lnner 68851 66
Stop 29521871

C6 Fleverse (CSi-
Outer 25513457
lnner 68851 66
Stop 29521871

P/N Color No. Coils


68801 86 Yellow/Blue 12
Wire Dia.
.441
o.D. Free HT I nr- loao
.464 1.37 .89-2.56
6885047 Green 10 .098 .940 2.57 1.10-41.7
2301 3909 Green 11 .072 .690 1.80 1.10-12.7
29513457 9.8 .080 .940 2.10 1.10-1 1.8
68851 66 Oranqe/White 9.5 092 .690 1.69 't.10-36.2

Service Parts Inlirrmation :


'llte lbnncr pirt nulnhcrs
uc contplctely cancclled iurtl are scrvicetl with tlrc
perlbrnriurcc curren[ p6u:t numbcrs. I]or optimum
cuhanccurcrrt, tlrcy should be incorporated
alr togother as a package.

Identification:
Atter installation o. cont,l valve kiL stiunp trris
SIL number on trrnsmission dau tag.

20030901
Copyright @ 2003 Generat Motom Corp.
sL-l11
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

24-TR-96, RevA
Apil,1997
Product Code(s):
Page 1 of3

SUBJECT: M 66M Retrofits

EQUIPMENT AFFECTED: M 66fi) /CL(B)T s/600O

With. theavailability ofthe M 6600 it is anticipated that some customers will


want to retrofit specific M 6600 features into
existing CL(B)T 5/6ffn transmis.sions. This stL is ueing published to itemize
the major dif'f#nces between rhe M 66fi) and
CL(B)T 5/60fi)s.

. Increased Capacity pTO Bearings


Ref'erence SIL 22-TR_96.

. Shifi Enhancernent
Reference SIL 23-TR-96.

. Increased Capacity Sump


Pan Assembly 29525O29.

. Increased Capacity t ow Range Clutch

Add Delete
FrictionPlate (5) 23Vt6t6 (4) Z3O4t6l6
Reaction Ptare (5) 6776610 (4) 6769326
. lncreased Capacity Splitter Clutches
Reference Figure l.

Refer to M 6600/CL(B)T 5/6fin Service Manual, sA 1866, for detailed assembly and disassembly procedures.

SIL_I 12 Copyright @ 2003 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

24-TR-96, RevA
Apm, 1997
Product Code(s):
Page 2 of3

RING GEAR 6884436 BACKPLATE 6832868


SPLITTEB CLUTCH HUB 29511631
(4) PLATE 6r/6610
(2)PLATE 626610 (4) PLATE 23041616
(3) PLATE 23041616

DRUM 672814

SNAPR|NG 230111s0

P|ToT COLLECTOR 6776627

(3) PLATE 626626


PISTON ASSEMBLY
(6) BOrT 23017810 67nW8

-
HUB ASSEMBLY 29533089

*
Relerence Figure 2 lor
rework instructions lor
prior Hub Assembly
68391 t I

M 6600

BACKPLATE 6832869

BACKPTATE 6770i8,6
SNAPRING 6755100

(3) PLATE 6769326


(1) PLATE 6769326 (3)PLATE 23041616
(2) PLATE 23041616

SPL]TTER CLUTCH HUB RING GEAR 6758340


23017459

PISTON ASSEMBLY
6775840

DRUM ASSEIIBLY
6832037

CL(B)T 6063
tr'igure I

Copyright O 2003 Genenl Motors Corp. SIL_II3


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

24-TR-96, Rev A
April,1997
Product Code(s):
Page 3 of3

CUSTOMER SUPPLIED SLEEVE


Material - Steel
3.00 in. OD Max
Sized for 0.002 in. press fit in
machined bore

L:: -
Blend corner
Break edge

0.070 in. DIA thru one wall


align with one of 4 slots
when pressing sleeve into
machined bore

---.-.tl|'

Rework instructions to update prior hub assemblv 6gA9111


lor use with M 66m splitter clutch section

Figure 2

SIL_I14 Copyright @ 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

s-TR-97
February, l997
Product Code(s):
Page I of I

SUBJECT: off-Highway Splitter Drum Assembly part Number Supersessions

EQUIPMENT AFFECTED: IWS 6600, Dp 8000

Initially both the


66OO and the 8000 used the same splitter drum assembly P/N 68391 I I . As a result of separate
clutch lube
enhancements to both transmission models, they now have new non-interchangeable splitter clutch
drum assemblies.

DP 8000 (Ref'erence SIL 31-TR-93)


Former 68391 I I Current 29524784

M/S 6600 (Reference SIL 24-TR-96)


Former 68391I I Current 29533089

Par{s Disposition:
P/N 68391I I is hereby completely cancelled for service.

Copyright @ 2003 General Motors Corp. sL-I15


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

l3-TR-99
August,1999
Page I of I
SUBJECT: Lockup Piston Product Improvement

EQUIPMENT AFFECTED: 5/6000 Series Transmissions

EFFECTIVITY: May 22,1999 SA.{ 3l tOtO3432

As a product improvement, a new design Number 3 Configuration (SPI 9-TR-91) lockup clutch piston has been released.
The two 34-16 tapped holes located in the inner hub, which are used for assembly and disasserribly of the piston
into the
flywheel,have been replaced by two W-20 tappedholes located toward the outside diameter of the piston. Relocation
of
the tapped holes lowers the stress at the inside diameter of the piston resulting in improved servicelife.

Parts Disposition:
The current part number 29537-277 is fully interchangeable with the former part number 23016057 .Former part
number
23016057 is completely cancelled and replaced by 29537277 for production and service requirements.

TWO (Vr-20)
TI,VO(%-16) TAPPED HOLES
TAPPED HOLES

FORMER CURRENT
P/N 23016057 Pn{29537277
Figure 1.

SIL-I 16 Copyright O 2m3 General Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3-TR-01
March,200l
Page I of I

SUBJECT: Splitter Planerary Spindle


MODELS AFFECTED: 5/6/8000 Series Transmissions

This SIL is to clarify serviceability of the splitter planetary spindles.


Formerly, the spindles used in this location were seryice-only spindles that were common with the
CRT 5000 Series
transmission. The service-only spindle had a lube feed hole from both the front of the spindle and from
the rear of the
spindle. The CRT utilized the front lube feed hole and the Hauling 5/6/8000 urilized the rear lube feed
hole.
With the cessation of CRT parts availability from Allison, the service-only spindle has been obsoleted. Current
service
requirements for the Hauling 5/6/8000 Series transmissions are to be met using the production spindle which
has only the
rear lube feed hole.

Former Service-Only Spindle Current Production Spindle


675858 1 6839418

2003090 l Copyright @ 2m3 Geneml Moton Corp. SII-117


26-TR-01
November,200l
Product Code(s):
Page I of2

SUBJECT: 5/6000 Series Shift euality Improvement

MODELS AFFECTED: 5963,@63,M 5600, M 6600, M 5610, and M 6610

EFFECTM DATE: NOVEMBER 2001

Introduction:
In a continuing effort to provide improved shiftquality in.the Off-Highway Transmission products,
a new valve body
assembly has been released for the affected model transmissions.
The change includes:
. Thicker trimmer cover with deeper trim boost oil galley
. Hollow trimmer spring stops
. Larger diameter trim boost feed holes in bottom of valve body
This change provides for less restriction of the trim boost oil during transmission range changes
when trim boost oil must
flow from one trimmer bore to another trimmer bore or to exhausl

Interchangeability:
The current cover may be installed on older trim boost equipped valve bodies but the longer bolts
released for the thicker
trimmer cover must be used.
The new gasket must be used to mate with the larger diameter trim boost oil feed holes in the
bottom of the valve body.
The appropriate hollow trimmer spring stops shoutd be installed to achieve the full benefit of
the improvement.

SIL_I18 Copyright @ 20O3 General Motors Corp.


26-TR-01
November,200l
Product Code(s):
Page 2 of 2

A Trimmer Cover Upgrade Kit, P/N29539555, is available to facilitate upgrading fielded transmissions. The kit contents
are listed below for reference:

TFimmer Cover Upgrade Kit P/N 29539555


Name Current P/N Qty Former P/1.{ Qty
Trimmer Cover 29538538 I 29527105 I
Gasket 29540469 I 29530896 I
O-Ring 23042785 I 23042785 I
Bolt, t/q-20 x l3/q 44s567 3 454815 J
Bolt, t/4-20 x lV4 186601 t2 186647 t2
Valve stop - hollow 29541002 3 23013432 3
Valve stop - hollow 29540468 5 2952t871 5
Valve body Rework according to Figure 1.

Service Parts:
The former trimmer cover and spring stops are completely cancelled for service usage, future service requirements will
be met with the current trimmer cover and spring stops.

DRILL EXISTING
DRILL EXIST]NG
0.250 DlA. HOLE
0.250 D]A. HOLE
TO 0.375 DtA.
().7G(l,8(l DEEP
TO 0.375 D]A.
THRU ONEWALL

:@ ptr flo " @"o.


o\y'o
v07179

Figure 1.

20030901 Copyright @ Zn3 Gemal Moton Ctrp. SIL_I19


l-TR-02
February,2002
Product Code(s):
Page I of I

SUBJECT: Power Takeoff Bearing Update

MODELS AFFECTED: All5/6000 Series

AFFECTED SERIAL NUMBER: producrion Units after sai 3110104821

Introduction
a product improvement, the top and side PTo bearings have been changed from p/N 2304g022to pal
{s 2gfi%04.
While the current and former bearings are both a roller type bearing, th" rJl"r configuration is different.

Interchangeability
The former and current bearings are physically interchangeable. Only the current bearing should
be used in
rebuilds/repairs.

Service Parts Information:


Former bearing 23048022 will be maintained in parts for other product usage. Only currenr bearing Zg53g114should
be
used for 5/6000 models identified above.

SIL-I20 Coplright @ 2003 Geneml Motors Corp


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

7-TR-02
March,2002
Product Code(s): All
Page I of I

SUBJECT: Thrust Washers


MODELS AFFECTED: All5/6000 Series
AFFECTED SERIAL NUMBERS: Production Units after SAI3I |o|o47o4

Introduction
As a product improvement, the thrust washers for the stator, reverse sun and low carrier have been changed from Bronze
to a Thermoplastic material. All washers were production released with SA.{ 3110104704.

Interchanseabilitv
The former and current washers are physically interchangeable. Only the current washers should be used in
rebuilds / repairs. Former parts are completely cancelled from Production and Service Parts. See below table for
implementation:

Current Former Location S/N Prod. Date


29531235 6758485 STAIOR 3r10104704 Sept. 2001
29537234 671 5699 REVERSE SUN 3110104704 Sept. 2001
29538s48 6758505 LOW CARRIER 3r r0t04704 Sept. 2001

Service Parts Information:


Former parts are completely cancelled from Production and Service Parts. Only current washers should be used for
5/6000 models identified above.

Copyright @ 2003 ceneml Motore Corp. SIL-I2I


I eIusoN s000/6000 SERIES oFF-HrcHwAy rRANSMrssroNS pARTS cATALoc --l
NOTES

STL_122 Copyright @ 2003 Geneml Motore Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NUMERICAL PARTS INDEX


The numerical parts index lists the parts'reference number and the figure number of the illustration in which
it
appea$' The reference numbers are keyed to the group listings. However, you must know the transmission assembly
part number to identify the right group.

NorE: Use this index for reference only; do not order parts direcfly from this
index. Use the proper group referenced.

2003090r Copyright @ 2003 General Motom Corp. Index-1


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


AGC9 39C 24 03325
1 39D 3
AGC9 39D 24 03326
1 31 7
1816 39C 38 1 03339 288 16
18't6 39D 50 1 03339 288 29
1 0331 I 22 43 1 03339 30B 10
1033't9 26A 8 1 03339 308 25
103321 22 48 1 03339 308 80
103321 07 48 1 03339 30c 10
103321 07 63 103339 30c 23
103321 08 2 1 03339 30c 88
103321 08 5 103339 30c 100
103321 08 1'l '103341
07 58
103321 22 52 103343 06 3
103321 264 17 't03345 21p. 31
103321 264 20 103345 22 27
103321 268 2 1 0491 I RB 6880187
103321 28p. 2 05458 29B
1 13
103321 294 2 107393 07 14
103321 294 18 1 07393 09 10
103321 298 2 107393 21A 4
103321 304 18 1 07393 218 5
103321 30A 38 107393 218 10
103321 30A 40 07393 22
1 30
103322 02 3 10535 RB
1 29524652
't03322 02 16 115547 30c 96
103322 06 't2 1 1 5549 22 33
103322 07 35 11 5551 12 16
103322 07 40 119247 214 38
103323 06 2 119247 22 17
103323 06 5 119247 24 18
103323 07 2 138202 30c 97
103323 07 82 138205 39D 33
103323 09 4 1 38526 39B 7
103323 09 20 141 1 13 RB 29503508
103323 13 18 14't't92 058 11
103323 22 2 141255 274 28
103323 22 12 141264 07 15
103323 24 4 142862 RB 145372
103323 24 11 145067 07 17
103323 25 8 't45067 09 15
103323 25 22 145372 214 41
103323 25 32 145372 218 14
103323 25 46 '145372 22 39
103323 25 56 145372 R 142862
103323 25 70 145657 25 18
103323 31 21 1 45657 25 42
103325 13 22 't45657 25 66
103325 z'.tA 18 145657 30A 23
103325 214 42 148415 08 14
103325 39C 3 1 4841 5 08 25

R - Replaces RB - Replaced By *** - No t ongerAvailable From AID.

lndex-2 Copyright O 2003 General Motors Cory.


ALLTSON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


1 59336 398 8 't8't374 05A 16
1798',t2 RB 29542098 181374 058 36
1 79835 22 34 181415 02 17
179837 07 64 181427 13 14
179837 13 5 181427 3't 22
1 79838 07 49 18't454 02 8
1 79838 22 49 186283 30A 42
1 79838 22 53 186284 308 88
1 79838 264 18 186284 30c 104
1 79838 268 3 1 86331 02 14
1 79839 08 b 186601 30c 89
1 79839 29A 19 86630 22
1 42
179841 284 4 186630 22 47
179841 304 39 1 86630 264 7
179843 30A 41 186630 264 12
1 79845 08 1 1 86647 288 17
179847 30A 43 186647 308 81
't79848 08 10 1 86647 30c 89
1 79848 274 45 186647 30c 101
1 79850 284 3 186725 22 't1

1 79850 30A 19 186725 24 12


1 79851 298 1 187152 13 't9
1 79851

179857
30B 89 187425 274 3 ***
06 13 218197 31 6
179860 07 36 223435 214 26
179862 274 48 223738 31 19
179866 07
179867
41 271170 RB 29540984
07 42 271505 02 2
179874 274 49 ***
271505 02 't5
179879 06 1 271560 13 23
179883 09 21 271569 214 19
179884 22 1
271569 21A 43
1 79884 24 12 271577 22 28
1 79885 09 5 271579 21A 32
179885 13 20 273921 28A. 16
1 79885 25 23 273921 288 10
179885 25 47 274468 31 1
1 79885 25
1 79886 24
71 274499 274 1 ***
12 433114 294 1
179887 07 83 433114 30B 86
179887
179887
13 20 433142 RB 29525012
24 5 443603 308 26
179887 25 9 444335 't3 9
79891
1

1 79891
06 4 444592 RB 23017377

179892
07 1 444594 RB 23017377
25 33 444654 07 13
't79892 25 57 444654 274 43
't81347 RB 446586 444678 07 22
1 349
81 07 24 444687 07 16
181350 058 13 444687 09 14

R - Replaces RB - Replaced By *** - No Longer Available From AID.

20030901 Copyrighr O 2003 Geneml Motors Corp. Index-3


PARTNO. T'IGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
445567 30c 91 2219907 13 28
446586 09 11 2222424 214 6
2t46586 181347
R 2222651 214 11
450517 30c 103 2222651 24 21
4s1006 05B 23 r**
2344798 31 10
451309 274 50 ***
2344799 31 13
453570 10A 10 2344802 31 12
453570 108 13 2399044 31 9
453570 14 I 2399048 31 17
453580 304 29 2399049 3'l 15
453606 12 8 2399050 31 16
453606 15 7 2400595 RB 6830414
453606 't7 17 2400596 31 8
453606 19 't2 2405951 31 4
45481 3 308 26 2940625 RB 23041451
454813 30c 24 51 66664 RB 29538454
454815 288 30 5171417 25 17
454815 30c 91 5't71417 25 41
455012 01-2 1 5171417 25 65
455012 01-3 1 51 81 902 02 5
455012 01-4 1 5184773 RB 51 66664
455012 22 7 5573960 274 23
455012 23 20 5575957 RB 29503833
455277 058 29 *r*
5576200 RB 2501 1 1 93
455366 02 10 5576474 RB 2501 1269
456876 03 12 5577310 274 22
552868 214 7 5577427 274 19
552868 24 20 5577428 274 20
90'1310 RB 230414il 5620807 RB 29536843
901314 RB 23047957 6703212 274 41

903209 RB 23047970 6703225 274 24


903220 RB 23041147 6704426 19 11
903222 RB 29507728 6750027 12 7
903313 RB 23047977 6750259 12 12
903493 RB 23047980 6750259 25 51
905205 RB 230/.7981 6750270 04 5
907233 RB 907626 6750468 03 6
907564 RB 23041915 6750468 03 7
907626 R 907233 6750558 274 37
907626 RB 23047997 6751 51 6 03 4
907666 RB 23041530 675't518 03 5
907703 RB 23047999 6751630 25 15
907888 RB 23048003 6751630 25 39
908265 RB 23041458 6751630 25 63
908300 RB 7453943 6751 633 25 13
1228282 32 3 *r*
6751 633 25 37
1228282 RB 16172029 6751 633 25 61
2043587 214 15 6752502 03 11
2043587 24 25 6752s20 01-1 5
2219907 13 1 6752848 o4 2

R - Replaces RB - Replaced By **x


- No Longer Available From ATD.

Index-4 Copyright O 2003 ceneml Motore Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


6752849 04 1 6757534 23 7
6753364 03 8 6757534 23 12
6753487 07 45 6757536 23 6
6753544 07 57 6757555 22 4
6754783 25 14 6757557 RB 23012928
6754783 25 38 6757563 214 30
6754783 25 62 6757563 22 14
6754835 o9 1 6757563 24 17
6754835 17 6 6757585 22 6
6754835 25 2 6757585 24 10
6755074 't3 13 6757585 25 25
67551 00 10A 't7 6757602 24 19
67551 00 14 15 6757633 01-3 5
67551 93 25 12 6758216 07 62
67551 93 25 36 6758218 08 3
67551 93 25 60 6758330 't3 21
6755269 01-1 2 6758337 07 47
6755269 01-2 2 6758340 12 11
6755269 01-3 2 6758367 12 13
5755269 01-4 2 6758375 294 17
6755269 22 8 6758376 07 81
6755269 23 '19
6758376 09 19
6755403 07 53 6758380 294 16
6755403 07 60 6758381 29A. 3
6755672 25 20 6758381 29p. 5
6755672 25 44 6758381 298 3
6755672 25 68 6758381 29B 5
6755986 07 9 6758397 15 1
6756002 08 29 6758399 15 5
6756030 17 4 6758413 19 7 **.
6756041 10A 13 675841 5 07 25
6756041 108 16 675841 5 09 12
675604'l 14 11 6758417 104 3
6756042 10A
6756042 10B
12
15
6758422 RB 29537419
6758437 264 1
6756042 14 't0
6756124 08
6758438 RB 29525026
23 6758442 06 10
67561 46
67561 46
30B
30c
84 6758459 07 il
94 6758459 13 3
67561 64 308 83 6758459 13 26
67561 64 30c 93 6758461 274 16
6756275 't9 11 6758461 278 21
675631 3 24 1 6758461 298 14
6756338 07 8 6758462 13 8
6756369 't6 1 6758473 264 4
6756388 25 16 6758473 264 25
6756388 25 40 6758474 RB 29525027
6756388 25 64 6758475 28A 13 ***
6756396 RB 23012852 6758485 RB 29537235
6756430 13 25 6758486 268 7

R-Replaces RB - Replaced By *** No LongerAvailable FromATD.


-

20030901 Copyright @ 2003 Gereml Motore Corp. Index-5


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6758488 13 11 6768264 274 13
6758491 13 12 6768264 278 18
6758496 19 1 6768324 01-2 3
6758497 12 17 6768324 01-3 3
6758505 RB 29538548 6768324 01-4 3
6758508 27A 12 6768381 03 6
6758508 278 't7 6768381 03 7
6758523 294 I 6768382 03 4
6758530 08 15 6768383 03 8
6758s40 17 16 6768396 16 4
6758541 17 't2 6768396 20 3
6758543 284 14 6768417 2',tA 13
6758543 288 7 6768417 24 23
6758557 268 6 676841 8 214 14
67s8563 22 19 676841 I 24 24
6758563 24 6 676841 I 16 15
6758581 RB 6839418 676841 I 18 11
6758597 284 13 ***
6768478 18 2
6758907 274 11 6768499 19 8
6758907 278 16 6768501 29B I$*
6759109 218 2 6768536 214 12
6759132 RB 29537420 6768536 24 22
67591 35 RB 23045094 6768543 01-2 5
6759270 304 7 6768543 01-3 6
6755271 RB 6776675 6768543 01-4 5
6759314 23 7 6768550 298 10 **
675931 4 23 12 6768574 298 7 r.*
6759323 25 27 6768687 RB 29515103
6759323 25 52 6768688 02 9
6759339 16 2 6768689 02 4
6759340 11 5 6768711 RB 295't5102
6759340 16 5 6768770 07 67
6759373 284 8 6768827 214 25
6759377 15 6 6768827 31 2
6759379 13 16 6768877 22 16
6759381 13 17 6768877 24 15
6759414 18 1 6768877 R 6881393
6759423 20 1 6768878 22 13
6759958 308 60 6768878 24 14
6759958 308 66 6768878 R 6881394
6759964 304 13 6768981 268 1
6759964 30A 31 6768989 268 5
6759964 308 55 6768990 06 11
6759964 30B 61 6769107 09 3
6759964 308 67 6769131 03 11
6759964 308 73 67691 95 't1 12
67s9968 30A 35 6769252 284 13
6760112 274 15 6769261 19 I
6760112 278 20 6769263 01-l g ***
6764333 284 9 6769263 R 6769264

R - Replaces RB - Replaced By *** - No Longer Available From AID.

Index-6 Copyright @ 2003 General Motors Corp 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6769264 RB 6769263 6770578 0sB 37
6769276 05A 't3
6770585 054 18
6769277 RB 23048614 6770585 058 38
6769286 RB 23048613 6770587 04 o
6769289 15 12 6770587 R 6836303
6769326 10A 15 6770590 o4 5
6769326 11
.t4
I 6770591 11 19
6769326 13 6770598 RB 29506141
6769326 16 I 6770612 RB 23048635
6769326 18 5 6770614 RB 23048643
6769326 20 5 6770623 10A 7
6769344 13 4 6770623 108 11
6769388 01-3 11 6770623 14 5
6769402 30A 26 6770630 RB 23045944
6769406 284 12 6770631 RB 23045945
6769407 28A 13 6770646 23 8 ***
6769413 08 17 6770661 01-3 I ***
6769476 22 9 677067'l RB 29528534
6769476 23 18 6770677 22 18
6769509 07 43 6770677 23 14

6769720 08 22 6770683 RB 29528618


6769722 08 2'l 6770761 RB 23048613
6769729 08 8 6770785 01-1 7
6769783 274 13 6770847 01-3 6
6769783 278 18 6770847 01-4 5
6769790 RB 29525024 6770848 10A 16
6769796 RB 29525025 6770848 14 14
6769825 30A 12 6770851 01-2 7
6769825 304 32 6770855 RB 29518544
6769938 RB 29518545 6770856 01-2 8
6769939 01-3 10 't3
6770860 294
6769939 01-4 8 6770862 RB 23018483
6769940 014 9 6770878 22 51
6770023 28A. 10 6770879 22 50
6770023 28B 9
6770075
6770891 RB 23045952
27A. 10 6770906 RB 23045949
6770075 278 15
6770094
6770908 RB 23048657
23 9
6770098
6770911 RB 23048656
17 8 677',tojs 284 15
6770302 054 12 6771005 288 6
6770357 RB 29525039 6771131 RB 29528620
6770521 274 4 6771140 22 32
6770521 274 5'l 6771192 RB 29528619
6770530 304 8 6771238 284 5
6770569 RB 23f,45334 6771249 07 59
6770571 13 2 6771300 214 8
6770571 13 27 6771300 24 27
6770573 07 52 6771315 19 10
6770574 05A 14 6771316 12 3
6770578 05A 17 6771 31 6 15 10

R - Replaces RB - Replaced By *** No LongerAvailable FromATD.


-

Copyright O 2003 General Motors Corp. lndex-7


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
6771322 284 5 67731 59 304 24
6771363 19 6 67731 86 02 1
6771378 274 38 67731 86 22 3
6771 509 24 2 6773187 304 37
6771690 11 4 67731 88 30A 16
6771709 16 4 67731 89 304 36
6771929 28A 7 6773192 304 11
6772AO8 25 29 6773192 30A 33
6772008 25 53 6773193 30A 4
677200p RB 6779041 67731 96 RB 6776681
6772011 25 21 6773207 30A 28
6772011 25 45 6773235 RB 23017502
6772011
6772012
25 69 6773236 RB 23017508
25 5 6773243 07 55
6772012 25 30 6773311 214 29
6772012 25 54 6773311 22 3
6772032 284 5 6773311 22 15
6772116 01-2 13 6773311 24 16
6772137 284 11 6773311 25 24
6772140 01-1 4 6773311 25 48
6772140 01-2 4 677331 1 25 72
6772140 01-3 4 6773331 30A 't5
677z'.t40 01-4 4 6773365 07 56
6772140 22 10 6773381 RB 2304s950
6772140 23 17 6773402 12 10
6772141 01-1 4 6773790 274 46
6772141 01-2 4 6773806 12 14
6772141 01-3 4 6773945 RB 23046428
6772141 01-4 4 6773946 RB 23045507
6772141 22 10 6773947 RB 23045507
6772141 23 17 6773996 09 13
6772't43 11 14 6773997 07 30
6772158 214 10 6774044 23 10
6772't62 214 1 6774061 o1-2 11
6772162 218 1 6774130 o4 3
6772162 22 20 6774155 30A 20
6772168 o1-2 12 6774184 054 2
6772182 01-2 10 6774184 05B 2
6772',t82 01-3 8 6774290 07 78
6772182 01-4 7 6774320 30A 27
6772185 01-2 9 6774326 30A 25
6772186 01-2 6 6774328 304 22
6772551 31 3 6774516 RB 2304s335
6772552 o4 4 6774565 13 15
6772652 30A 34 6774607 12 6
6772740 274 35 6774663 01-1 b
6772740 30A 21 6774667 01-3 5
6772859 16 14 6774690 17 1
6772860
6773088
16 13 6774701 RB 29503632
05A 11 6774703 0sA 5

R - Replaces RB - Replaced By **x


- No Longer Available From ATD.

Index-8 Copydght O 2003 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
6774703 058 5 6776680 274 14
6774704 05A 4 6776680 278 19
6774704 05B 4 6776681 30A 3
6774708 05A 7 6776681 R 6773196
6774709 05A I 6776682 30A 2
6774710 05A 15 6776683 RB 23017550
6774712 07 69 6776718 RB 23019730
6774713 RB 23019731 6776719 RB 23019729
6774721 RB 23019650 6777212 RB 6880128
6774735 06 7 6777214 RB 6880127
6774735 07 4 6777242 104 5
6774736 06 6 6777242 108 I
6774736 07 3 6777242 14 3
6774930 RB 23045954 6777328 RB 6838454
6774931 RB 23045953 6777677 05B 21
6775699 RB 29537234 6777793 284 5
6775705 17 14 6777814 108 19
6775706 17 13 6777907 108 14
6775707 RB 6831150 6777908 10B 12
6775712 19 3 6777969 RB 6838040
6775714 19 13 6777974 30A 1
6775716 19 1 6777974 308 ,|

6775717 19 7 6777974 30c 'l


6775718 19 6 6778009 30B 75
6775812 284 13 6778407 058 344*t
677581 3 RB 23015049 6778411 274 42
6775827 RB 6831068 67784',t7 274 27 ***
6775834 07 69 6778420 058 31 ***
6775839 10A 11 6778421 05B I ***
6775839 14 9 6778422 27A' 31 *i*
6775840 10A I 6778430 274 39
6775840 14 7 6778435 07 77
6775854 16 6 6778436 05B 35
67759't6 01-4 I *.*
6776022
6778437 05B 20***
19 10 6778439 05B 7
6776246 01-3
6776246
7 6778440 07 73 ***
01-4 6 6778441 07 71 ***
6776451 08 28 6778444 05B 26 *t.
677661 0 108 18 6778444 058 33 r*r
677661 0 11 I 6778451 274 30
6776610 18 5 6778455 058 28 **r
't0B
6776626 2 6778456 058 27 ***
6776627 1oB 3 6778459 058 22 *r*
6776675 30A 6 6778460 058 10 **r
6776675 R 6759271 6778466 05B 30 *i*
6776676 304 10 6778469 05B 32 ***
6776677 30A 9 6778473 274 29 ***
6776677 308 57 6778474 07 72 ***
6776678 30A 14 6778491 05B 8
6776679 304 30 6778492 274 26 **r

R - Replaces RB - Replaced By *** - No LongerAvailable FromATD.

20030901 Copyright O 2m3 Geneml Motors Corp. Index-9


PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
6778892 01-2 14 6830265 058 16 ***
6779006 058 19 6830323 27A. 40 *r*
6779035 RB 23047088 6830333 't7 20
6779036 25 1 6830409 RB 29514478
6779037 24 3 683041 0 31 '11
6779038 25 3 6830414 31 14
6779038 25 6 68304't4 R 2400595
6779039 25 4 6830525 058 17***
6779041 25 7 6830526 058 15t**
6779041 25 31 6830599 RB 29538506
6779041 25 55 6830721 058 6 ***
6779041 R 6772009 6830920 RB 23041616
6779043 25 28 6831 031 11 15
6779082 RB 23047087 6831 032 20 6
6779083 058 14 ***
6831033 16 11
6779125 07 34 6831 034 16 11
6779247 RB 23016548 6831 034 18 7
6779451 07 65 6831 067 RB 23017459
6779451 09 17 6831068 07 76
6779576 15 13 6831 068 R 6775827
6779645 274 34 ***
6831 069 15 17
6779647 274 33 6831 1 17 15 17
6779801 12 1 6831 1 18 19 5 ***
6779802 12 5 6831119 19 5
6779833 308 23 6831 120 17 22
6779833 30c 21 6831 121 11 13
6779835 30B 78 6831 1 39 RB 23017460
6779837 30B 47 6831 1 50 17 11
6779837 30c 45 6831 1 50 R 6775707
6779840 308 40 6831 1 51 17 2
6779840 30c 38 6831 1 52 17 3
6779894 07 71 ***
6831 1 55 16 13
6779895 72 i*i
07
t**
6831 1 55 18 I
6779936 058 18 6831 1 56 16 't4
6779949 058 12 ***
6831 1 56 18 10
6830003 05A 22 6831 1 59 11 20
6830003 05B 41 6831 528 274 36
6830003 30B 3 6831 848 11 11
6830003 30c 3 6832007 17 19
6830007 07 33 6832035 't4 2
6830007 07 38 6832037 10A 2
6830014 30B 64 6832037 R 29535635
6830014 308 70 6832090 14 4
6830014 308 76 6832091 104 6
6830021 07 66 68321 38 o4 5
6830237 308 58 6832138 R 2304819s
6830240 308 63 6832304 308 37
6830240 308 69 6832304 30B 42
6830243 308 39 6832304 308 44
6830243 30c 37 6832304 30B 46

R - Replaces RB - Replaced By *x* No Longer Available From AID.


-

Index-10 Copright O 2003 General Motors Corp. 20030901


PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6832304 30B 48 6834077 33C 1
6832304 30c 35 6834180 08 16
6832304 30c 40 68341 81 08 12
6832304 30c 42 6834182 08 13
6832304 30c 44 6834183 08 18
6832304 30c 46 68341 84 08 20
6832481 10A 8 6834536 308 82
6832481 108 10 6834536 30c 92
6832481
6832482
14 6 6834882 RB 23015481
11 17 6834885 01-1 8 ***

6832483
6832484
11 18 6834893 R 6832700
6832484
11 17 6834893 RB 29528627
6832484
16 10 6834894 R 6832701
6832484
18 6 6834894 RB 29s28626
6832485
20 7 6834896 RB 29507791
6832485
11 18 6835205 RB 23017432
16 12 6835351 RB 295036213
6832486 16 12 6835405 308 35
6832486 18 8 6835405 30c 33
6832487 20 8 6835409 308 2
6832547 o4 7 683561 4 308 53
6832696 RB 29527113 6835614 30c 51
6832697 RB 29525021 6835635 284 20
6832700 RB 6834893 6835734 RB 29538549
6832701 RB 6834894 6835742 11 3
6832705 308
683281 3 308
15 6836029 RB 23017739
24 6836226 30B 79
6832868
6832869
11
'11
2 6836303 RB 6770587
2 6836340 RB 23045747
6832928 RB 29525020 683651 4 RB 23017036
6832929 RB 29525019 683651 4 RB 23017051
68331 67 30B 16
68331 68 308 59
683651 5 RB 23017037
68331 68 30B
683651 7 RB 23017041
65 6836600 33C 2
68331 68 308 71 6836602 33C 1
68331 68 30B
6833223 308
77
38
6836669 17 I
6833223 30c 36
6836673 RB 29536124
6836694 33C 1
6833281 30B 31 6836923 07 50
6833281 30c 29 6836923 09 16
6833385 05B
6833386
24 6836930 RB 23017434
058 25 6837128 RB 23011619
6833409 29A 8 6837129 07 39
6833409 29B 8 6837301 RB 23017040
683361 6 2'tB 4 683731 I 32 20
6833617 218 6 683731 9 32 20 ***
683361 9 268 1 6837321 24 13
683381 2 16 3 6837349 23 4
6834002 RB 23017430 6837350 23 5
6834075 33C 1 683751 1 RB 23045336
R - Replaces RB - Replaced By *** - No Longer Available From AID.

Copyright @ 20O3 Geneml Motore Corp. Index-l I


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6837821 07 51 6839321 39D 27***
6837880 308 15 6839322 39D 35 ***
6838039 214 22 6839323 39D 34 rl*
6838040 214 21 6839324 39D 28
6838040 R 6777969 6839326 39D 32 ***
6838041 214 23 6839327 39D 25
6838042 214 28 6839328 39C 26
6838043 z',tA 17 6839328 39D 26
6838044 214 20 6839329 39D 3g ***
68381 25 RB 23015601 6839330 39D 31

6838172 RB 23017349 6839331 39D 36


6838224 11 3 6839332 39D 40 ***
683822s 11 16 6839333 39D 42 ***
6838403 05A 1 6839334 39D 41 ***
6838403 05B 1 6839335 RB 23047197
683841 3 07 31 6839336 39C 2 ***
6838429 08 19 6839336 39D 2 ***
68384s4 40A 1 6839337 39C 17 ***
68384s4 R 6777328 6839337 39D 15 ***
6838457 RB 23010422 6839338 39C 16***
6838458 HB 23010423 6839338 39D 14 ***
6838459 RB 23010424 6839339 39C 22 ***
6838494 RB 23049131 6839339 39D 22 ***
6838520 28B 8 6839340 39C 35
6838580 23 2 6839340 39D 47
6838587 11 5 *r*
6839341 39C 32 **
6838589 18 3 6839341 39C 36 ***
6838590 16 7 6839341 39D 44 ***
6838649 RB 6839183 6839341 39D 48 ***
6838686 13 6 6839342 39C 5
6838687 13 6 6839342 39D 5
683901 4 30c 68 6839344 39C 12
68391 06 RB 29533088 6839344 39D 10
6839't11 RB 29533089 6839346 39D 19
6839122 RB 29521871 6839347 39D 37
68391 83 13 24 6839348 39C 27
6839183 R 6838649 6839348 39D 29
6839244 03 10 6839349 39C 37
6839245 03 13 ***
6839349 39D 49
6839279 30B 63 6839350 39C 31

6839304 39D 6 6839350 39D 43


6839305 39C 8 68393s1 39D 39
6839306 39C 4 6839353 39C 28}**
6839306 39D 4 6839354 39C 30 r**
10 *** *t*
6839307 39C 68393s5 39C 21
a**
6839307 39D 8
**r
6839355 39C 29 ***
6839308 39C 11
***
6839355 39D 21 ***
683931 5 39C 14 6839357 39D 45
683931 5 39D 12 i** 6839358 39C 33
683931 I RB 23015259 6839359 39C 34

R - Replaces RB - Replaced By *** - No LongerAvailable FromATD.

lndex-l2 Copyright O 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6839359 39D 46 6880860 284 1

6839360 39C 34 6880860 288 1


6839360 39D 46 6881 393 RB 6768877
6839361 39D 38 6881 394 RB 6768878
6839362 39C 25 6881 486 RB 6884478
683941 8 12 I 6881 547 08 30
6839418 19 13 6881 826 RB 29503850
683941 8 R 6758581 6881 830 RB 29503851
6839631 308 7 6882221 30B 54
6839632 30B b 6882221 308 72
6839633 30B 8 6882222 30B 56
683967s RB 23017501 6882222 308 62
6839676 RB 23017507 6882222 308 68
68801 1 8 30c 54 6882222 308 74
68801 1 I 30c 59 6882673 32 19 ***
68801 24 08 27 6882675 32 19 r**
68801 25 08 I 6882702 07 46
68801 27 08 24 6882702 22 40
68801 27 R 6777214 6882702 26A. 5
68801 28 08 26 6882809 RB 23016715
68801 28 R 6777212 6883047 RB 23015776
68801 72 30B 41 6883048 RB 23012904
688A172 308 43 6883520 RB 23045955
68801 72 30c 39 6883522 RB 23045956
6880172 30c 41 6884078 24 2
68801 74 308 45 6884079 24 10
68801 74 30c 43 6884080 22 5
68801 78 308 33 6884080 24 I
68801 78 30c 31 6884082 23 15
68801 79 30B 29 6884083 RB 23017578
68801 79 30c 27 6884084 RB 230451s6
6880186 30c 68 6884085 RB 23016024
6880187 274 32 6884088 01-3 11
6880187 308 49 6884088 01-4 10
6880187 30c 47 68841 00 RB 23017042
6880187 R 104919 6884436 12 11
6880323 09 2 6884463 RB 23015620
6880381 30B 36 6884469 RB 23015623
6880381 30c 34 6884478 R 6881486
6880439 RB 2952s030 6884478 RB 29528648
6880441 RB 29525031 6884479 RB 23014414
6880476 294 4 6884480 RB 29528624
6880476 29B 4 6884483 RB 23014209
6880756 21A. 27 6884692 RB 23012898
6880776 25 50 6884702 RB 23012899
6880776 R 29503132 6884779 RB 29528621
6880778 25 27 6884780 RB 29528622
6880778 R 29503131 6884785 39C 39
6880795 308 34 688483s 12 4
6880795 30c 32 6884835 15 I
R - Replaces RB - Replaced By **x - No LongerAvailable FromATD.

Copyright O 2003 Geneml Motore Corp. Index-I3

5305333 33D 5 1 6080842


1

1 5305333 33E 6 1 6080842 R 16075014


4 1 6080847
1 5305371 33D
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSM

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6080854
1
R 1607502s 2301 1 196 264 11
1 6080860
R 16075030 23011216 22 41
1 6080860
RB 29504551 23011216 26A
1 6081 099
6
32
23011252 308 7
1 6081 099
16074649 23011473
16081 1 09 R 2301 0999
32 23011473
1 6081 1 09
RB 23014343
16074679 23011476 R 2301 0998
't
6081 't 19 32 23011476 RB 23014342
16081119 16074689 2301't571 RB 23015621
1 6081 1 29 32
23011572 RB 23015622
1 6081 1 29 16074699 2301't603 RB 23017435
6081 1 39 32
1

1 39
6081 1
2301 1 61 I R 6837128
16074709 2301 1619
49
6081 23046148
1 1 32 23011792 32 22
1 6081 1 49

1 6081 1 59 32
16074719 23011793 32 23 T
23012031 07 20
1 6081 1 59
16074729 23012031 21A 3
608451 9
1 32 23012033 07 19
1 608451 I 16074739 23012033 22 25
1 6084730 32 23012034 07 21
1 6084730 16075036 23012034 22 35
1 6085369 32 2 23012035 07 18
1 6085449 32 2 23012035 21A 39
1 608551 9 32 2 23012035 218 8
1 6085579 32 2 2301 2035 22 36
1 6085595 32 4 23012035 27A 7
1 6085641 32 4 23012035 278
't6085674 13
32 4 23012036 288 13
1 6085828 32 4
't6136494 23012036 30A 17
32 4 23012036 308 52
1 36502
61 32 4 23012036 30c 50
36789
61 32 2
1

1 61 36859 32 2
23012037 07 23 r**

16172029
23012037 294 7 ***

23010422
1228282 -23012037 29B 12 ***
23012038 07 12
2301A422 6838457 23012038 218 7
23010423
23012038 298 15
23010423 6838458 r*r
23012090 32 19
23010424 40A 23012852 25 10
23010424 R 6838459 23012852 25 34
23010426 RB 29525039 23012852 25 58
2301 0489 15 4 23012852 R 6756396
23010998 RB 23011476 23012898 308 14
23010999 RB 23011473 23012898 R 6884692
2301 11 50 10B 5 2301 2899 R 6884702
23011194 22 44 2301 2899 RB 29528625
2301 11 94 26A I 23012904 308 14
2301 11 95 22 45 23012904 R 6883048
2301 1 1 95 26A 10 23012928 23 11
2301 11 96 22 46 23012928 R 6757557

R- Replaces RB - ReplacedBy *** - No Longer Available From AID.

Index-16 Copyright @ 2003 Generat Motors Corp


GHWAY TRANSI\4

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


68393s9 39D 46 6880860
6839360 28A
39C 34 ***
6880860 28B
1

6839360 39D 46 *** 1

6839361 39D 38
6881393 RB 6768877
6839362 39C 25
6881394 RB 6768878
6839418 12 I
6881486 RB 6884478
6839418 6881547 08 30
19 13
6839418 R 6758581
6881826 RB 29503850
6839631 3oB
6881 830 RB 295038s1
6839632
7 6882221 3oB 54
308 6 6882221 3oB 72
6839633 3oB I 6882222 3oB 56
6839675 RB 23017so1 6882222 3oB 62
6839676 RB 23017507 6882222 3oB
6880118 30c 54 6882222
68
6880118 308 74
30c 59 6882673 't9
6880124 32
08 27
6880125 o
6882675 32 19
08
6880127 6882702 07 46
08
6880127
24 6882702 22 40
R 6777214 6882702 26A
6880128 08 26 6882809
5
RB 23016715
6880128 R 6777212 6883047
6880172 3oB 41
RB 23015776
6883048 RB
6880172 3oB 43 6883520
23012904
6880172 30c 39
RB 23045955
6883s22 RB
6880172 3oc 41
6884078
23045956
6880174 30B 45 6884079
24 2
6880174 3oc 43 6884080
24 10
6880178 22 5
3oB 33
6880178 30c
6884080 24 I
3'l 6884082
6880179 30B 29
23 15
6884083 RB 23017578
6880179 30c 27
6880186 3oc 68
6884084 RB 23045156
6880187 27A 32
6884085 RB 23016024
6880187 3oB
6884088 01_3 1'l
49
6880187 30c
6884088 01__4 10
47
6880187
6884100 RB 23017042
6880323 09
R 1049't9 6884436 12 11
2
6880381 308 36
6884463 RB 23015620
6880381 30C 34
6884469 RB 23015623
6880439 RB 29525030
6884478 R 6881486
6884478 RB 29528648
6880441 RB 29525031 6884479 RB 23014414
6880476 29A 4 6884€0
6880476 298 4
RB 29528624
6880756 21A 27
6884483 RB 23014209
6880776 25 50
6884692 BB 23012898
6880776 R 29503132
6884702 RB 23012899
6880778 25 27
6884779 RB 29528621
6880778 R
6884780 RB 29528622
6880795 3oB
29503131 688478s 39C 39
34 6884835 12
6880795 30C 32 6884835 15
4
I
R - Replaces RB - Replaced By *** _ No LongerAvailable
FromATD.

Copyright O 2003 Geneml Moton Corp.


Index-l 3
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


6884962 33C 1 9427847 308 11
6885031 294 11 9427847 30C 11
6885047 30c 73 94321 85 RB 23041458
6885047 30c 78 9433579 308 12
68851 63 33C 1 9433579 30C 12
68851 66 30c 54 9437787 22 22
68851 66 30c 59 9437787 23 16
68851 66 30c 64 9440087 RB 29507729
6885636 39C 25 12004007 32 14
7453943 R 908300 12015284 33A 6

7453943 RB 23041515 12015284 338 't2


8892840 06 I 12015284 33D 10
8892840 07 6 12015284 33E 18
8892840 11 I 12015793 33A 8
9409030 308 5 12015793 338 't4
9409030 30c 5 12015793 33D 12
9409045 274 5 12015793 33E 20
9409045 278 I 12020043 RB 12048105
9409047 17 15 12020219 35A 11
9409056 03 9 12033674 RB 12089040

9409058 03 't 12034046 35A 12


9409058 R 9409059 12034390 37 3
9409059 RB 9409058 12034404 35A 3
9409127 07 70 12034406 33A 3
9409226 288 4 12034406 338 4
9409231 288 2 12034413 33A 4
941 1 488 274 1 *** 12034413 338 5
9414052 12 15 12034413 35A 4
941 5092 274 1 *** 12034413 35A I
941 5545 08 7 12034413 37 4

941 5545 30B 85 12040542 32 17


941 5545 30c 102 12040921 35A I
94't601 1 274 48 12040940 32 16
9417797 274 8 12047662 28B 26
9417797 278 12 12047664 288 24
94't8116 308 12 12047680 33A 2
941 8964 08 4 12047680 338 3
94't8964 26A. 21 12047680 35A 2
941 8964 308 87 12047680 3sA 10
9420572 05A 23 12047680 37 2

9420572 058 42 12047767 288 25


9421 651 278 2 1 20481 05 35A 13
9421 651 R 29509733 1 20481 05 R 12020043
*ra
9421697 39D I 12048107 35A 14
9422847 274 44 12052410 288 21
9422847 28B 3 12052410 30B 18
9422848 274 2 12052410 30c 16
9422848 278 10 12059716 288 22
94251 58 294 15 1 205971 6 308 19
9426920 RB 29501499 1 205971 6 30c 17

R - Replaces RB - Replaced By *** - No Longer Available From AID.

Index-14 Copyright @ 20O3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF

PARTNO. FIGNO. REF NO. HISTORY PART NO. FIG NO. REFNO. HISTORY
12066016 37 12
15324210 32
12084912 33D 3
15
16005999 39A
12084912 33E 4
24
1 6005999 398
12089040 33A 7
5
1 6065869
12089040 338 't3 RB 16071891
12089040 33D 1'l
1 6071 629
RB 16074719
1 6071 639
12089040 33E 19 RB 16074739
1 6071 669
12089040
R 12033674
RB 16074689
1 6071 689
12092420
RB 29541 590
RB 16074729
6071891
12103881 33D 16
1
R 16065869
1 6071 891
RB 16074986
1210388133D 20
6071 923
12103881 33D 23
1
RB 16075025
12103881 33E 24
1 6071 930
RB 16075036
6071 948
12103881 33E 28
1
RB 16075008
'1210388133E
1 6071 961
RB 16075030
31
16074649
12103881 37 't6 RB 16081099
16074679 RB 16081109
12110693 39E 28
't2110693 39F 16
1 6074689
R 16071669
1 6074689
12124639 30c 82 RB 16081119
1 6074699
12129023 33D 2 RB 16081129
16074709
RB 16081139
12129023 33E 3
16074719
12129557 33D 7 R 16071629
16074719
12129557 33E I RB 16081149
16074729
12129557 39E 27 R 16071689
16074729
12129557 39F 15 RB 16081159
16074739
12129691 288 27 R 16071639
16074739
12160542 39E 30 RB 16084519
1 6074986
12160542 39F 18 R '16071891
1 6074986
12160551 39E 29 RB 16080822
16075003
12160551 39F 17 RB 16080828
16075008
R 16071948
12162193 33D 15
12162193 33D 16075008
19 RB 16080835
12162193 33D 22
1 607501 4
RB 16080842
12162193 33E 23
1 607501 I RB 16080847
't6075025
12162193 33E 27 R 16071923
12162193 33E 30
1 6075025
RB 16080854
12162193 37 15
16075030
'16075030
R 16071961
12176394 39E 26 RB 16080860
12176394 39F 16075036
14 R 16071930
12177289 33D 16075036
8 RB 16084730
16080822
12177289 33E
R 16074986
9
16080822
12191003 33D 6 RB 29504547
16080828
12191003 33E 7
32
16080828
12191176 39E 31 R 16075003
12191176 39F 16080835 32
19
1 6080835
15305333 33D 5 R 16075008
15305333 33E 16080842 32
6 16080842
15305371 33D 4 R 16075014
15305371 33E 16080847 32
5
15324208 16080847
32 18 B 16075019
16080854 32 4
R-Replaces RB-ReplacedBy *+*
- No t onger Available From ATD.

20030901
Copyright @ 2003 Geneml Motors Corp.
Index-l 5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMTSSIONS PARTS CATALOG

PART NO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
't6080854 R 16075025 2301 11 96 264 11
1 6080860 R 16075030 230112't6 22 41
1 6080860 RB 29504551 23011216 264 6
1 6081 099 32 23011252 30B 7
1 6081 099 1 6074649 23011473 R 2301 0999
't6081 109 32 23011473 RB 23014343
1 6081 09 1 16074679 23011476 R 2301 0998
16081119 32 2301'.t476 RB 23014342
16081119 16074689 23011571 RB 23015621
1 6081 1 29 32 23011572 RB 23015622

1 5081 29 1 16074699 2301 1 603 RB 23017435


1 6081 1 39 32 2301 1 61 9 R 6837128
1 6081 1 39 16074709 2301 1 61 9 23046148
1 6081 1 49 32 23011792 32 22
:?
1 6081 1 49 16074719 2301 1 793 32 23
16081 1 59 32 23012031 07 20
1 6081 1 59 16074729 23012031 214 3
2301 2033 07 't9
1 608451 9 32
1 608451 I 16074739 23012033 22 25
1 6084730 32 23012034 07 21

16084730 1 6075036 23012034 22 35


1 6085369 32 2 23012035 07 18
16085449 32 2 230't 2035 214 39
1 608551 9 32 2 23012035 218 8
1 6085579 32 2 2301 2035 22 36
1 6085595 32 4 2301 2035 274 7
16085641 32 4 2301 2035 278 13
1 6085674 32 4 2301 2036 288 13
1 6085828 32 4 2301 2036 30A 17
1 61 36494 32 4 2301 2036 30B 52

16'136502 32 4 23012036 30c 50


'16136789 32 2 23012037 07 23
1 36859
61 32 2 23012037 294 7
16172029 1228282 -23012037 298 12
23010422 40A 23012038 07 12
23010422 6838457 23012038 218 7
23010423 40A 2301 2038 298 15
23010423 6838458 23012090 32 19
23010424 40A 23012852 25 10
23010424 R 6838459 23012852 25 34

23010426 RB 29525039 23012852 25 58


2301 0489 15 23012852 6756396
23010998 RB 23011476 2301 2898 30B 14
23010999 RB 23011473 2301 2898 R 6884692
23011 '150 108 5 23012899 R 6884702
2301 11 94 22 44 2301 2899 RB 29528625
23011194 264 I 23012904 308 14
2301 11 95 22 45 23012904 6883048
2301 11 95 264 10 23012928 23 11

2301 11 96 22 46 23012928 6757557

R-Replaces RB-RePlacedBY x** No Longer Available From ATD.


-

Index-l6 Coplright @ 2003 General Motors CorP.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
23012937 30c 73 23015622 24
23012937 30c 78 23015622 23011572
2301 3533 RB 23048644 2301 5623 24
2301 3909 30c 72 2301 5623 6884469
2301 3909 30c 77 23015776 308 14
23014107 264 16 23015776 R 6883047
2301 41 66 07 81 2301 6023 RB 29538482
2301 41 66 09 19 23016024 R 6884085
23014209 30B 14 23016024 RB 29538481
23014209 R 6884483 2301 6057 RB 29537277
23014342 R 23011476 2301 6058 o4 6
23014342 HB 23014411 2301 6068 268 4
23014343 R 23011473 230.t6069 22 24
23014343 RB 23014422 23016147 214 16
23014411 30B 27 23016147 24 26
23014411 R 23014342 23016147 30A 5
230144't4 R 6884479 2301 61 49 264 22
23014414 RB 29528623 23016152 24 8
23014422 308 27 2301 61 93 35A 7
23014422 23014343 2301 6336 398 3

2301 4599 09 I 2301 6455 288 20


2301491 1 09 8 2301 6490 35A 5
23014911 284 17 2301 6490 37 5
23014911 284 18 2301 6502 35A 16
23014948 25 11 2301 6504 354 15
23014948 25 35 2301 6548 274 17
23014948 25 59 2301 6548 274 25
23014954 32 21 2301 6548 278 22
2301 4995 RB 29525034 2301 6548 R 6779247
230't5011 308 27 2301 661 5 15 't5

2301 5048 28A. 5 2301 661 5 19 2


2301 5049 284 5 2301 6653 RB 23019729
2301 5049 6775813 2301 6654 RB 2301 9649
23015142 37 2301 6655 RB 2301 9730
2301 51 43 RB 23047275 2301 6656 RB 2301 9731
23015204 35A b 2301 6679 RB 2301 9650
2301 5205 37 6 23016715 15 14
2301 5259 39D 18 2301 671 5 6882809
23015259 R 6839319 23016824 288 23
2301 5481 214 33 2301 7036 39D 'l

2301 5481 6834882 2301 7036 6836514


23015482 22 26 23017037 39D
23015482 6837425 23017037 6836515
2301 5601 12 2 23017040 39C
2301 5601 15 I 23017040 6837301
2301 5601 6838125 23017041 39C
23015620 24 23017041 R 6836517
2301 5620 6884463 23017042 R 6884100
23015621 24 23017042 RB 23045144
2301 5621 23011571 23017051 39D

R - Replaces RB - Replaced By *** AID.


- No Longer Available From

20030901 Coppight @ 2003 General Moton Corp. Index-17


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2301 7051 R 6836514 23018847 RB 2951 091 4
230170s2 284 5 2301 8848 RB 2951 091 6
23017349 20 2 23018849 R 25011747
23017349 R 6838172 2301 8849 RB 29503833
23017377 22 37 2301 8851 RB 23049373
23017377 264 19 2301 8852 RB 23049374
23017377 27p. 47 2301 8854 RB 2951 091 5
23017377 R 444592 2301 8860 RB 29507770
23017377 R 444594 23018906 RB 29502944
23017430 R 6834002 23018912 39A 26
23017430 RB 29525041 23018950 278 6
23017432 R 6835205 2301 8950 29501 469
23017432 RB 29525042 23018958 278 25
23017434 R 6836930 2301 8958 408 4
23017434 RB 29525043 2301 8958 40B 8
23017435 308 30 2301 9639 RB 29538507
23017435 30c 28 2301 9649 07
23017435 R 23011603 2301 9649 23016654
23017459 't1 13 2301 9650 104 'l
23017459 R 6831067 2301 9650 10B 6
23017460 11 't'l
2301 9650 14 1
23017460 R 6831139 2301 9650 R 6774721
23017501 R 6839675 2301 9650 R 23016679
23017501 RB 29537424 23019729 07 79
23017502 R 677323s 23019729 R 6776719
23017502 RB 29537447 23019729 R 23016653
23017507 H 6839676 2301 9730 07 74
23017507 RB 29537423 2301 9730 R 6776718
23017508 R 6773236 2301 9730 R 23016655
23017508 RB 29537448 23019731 07 68
23017550 R 6776683 2301 9731 R 6774713
23017550 RB 29525040 2301 9731 R 230166s6
23017578 R 6884083 23019734 288 15
23017578 RB 29528628 23019734 30B 27
23017579 24 2 23019734 30c 25
23017739 11 6 23040663 RB 29510911
23017739 R 6836029 23041OO7 17 18
23017810 108 23041147 19 14
23018482 RB 29525032 23041147 R 903220
2301 8483 294 12 23041450 R 901310
23018483 H 6770862 23041450 RB 2304AO22
23018484 29A 14 23041451 22 21
23018502 02 13 23041451 25 49
23018502 03 14 23041451 R 2940625
23018739 30B 4 23041452 054 3
23018739 30c 4 23041452 058 3
23018768 33E 15 23041458 02 6
23018842 RB 29503834 23041458 12 18
23018844 RB 29510913 23041458 R 908265
23018845 RB 29507769 23041458 R 9432185

R- Replaces RB - Replaced By **x


- No Longer Available From ATD.

Index-l8 Coplright @ 2003 General Motom Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. IIISTORY PARTNO. FIGNO. REFNO. HISTORY
23041515 R 7453943 23045507 R 6773946
23041515 RB 29530100 23045507 R 6773947
23041530 15 11 23045747 308 13
23041530 R 907666 23045747 30C 13
23041616 10A 14 23045747 R 6836340
23041616 10B 17 23045748 308 24
2304't616 11 7 23045748 30C 22
23041616 14 12 23045754 RB 23041989
23041616 16 8 23045755 RB 29516202
230416't6 18 4 23045756 30B 17
23041616 20 4 23045756 30C 15
23041616 R 6830920 23045757 30B 14
230419't5 05A 't9
23045757 30C 14
23041915 058 39 23045794 288 18
23041915 R 907s64 23045801 RB 29529976
23041983 RB 29516203 23045851 RB 23047276
23041984 RB 29516204 23045874 RB 29509561
23041989 338 23045875 RB 29509562
23041989 R 230457s4 23045876 288 14
23041991 338 I 23045878 28B 28
23041991 R 23047097 23045904 35A
23042785 30C 85 23045944 02 12
1

23042786 30B 21
23042786 30C 19
23045944 R 6770630
23042986 28B 15
23045945 R 677063.1

23042986 30B
23045945 RB 29519116
27 23045949 03 't3
23045065 RB 23048155 23045949 R 6770906
23045066 RB 29514166 23045950 03 10
23045094 218 12 23045950 R 6773381
23045094 R 6759135 23045952 03 13
2304510s 278 8
23045133 39A
23045952 R 6770891
23045144 39C
28 23045953 03 13

23045144
1

R
23045953 R 6774931
23017042 23045954 03 10
23045156 R 6884084 23045954 R 6774930
2304s156 RB 29528629 23045955 03 13
23045210 28A 13
23045333 05A 23045955 R 6883520
23045334 05A
10 23045956 03 10
10
23045334 R
23045956 R 6883522
6770569 23045958 RB 23047278
23045335 05A 10 23045986 39A 5
23045335 R 6774s16 23045986 39A 21
23045336 05A 10 23045987 39A 16
23045336 R 6837511 23045987 39A 33
23045349 28A 5
23045473 27A
23045988 RB 29503507
1
23045989 39A 9
23045474 27A 3 23045990 39A 3
23045499 28A 13 23045991 39A 10
23045501 28A 5 23045992 39A
23045507 03 3 23045994 39A
11
12

R- Replaces RB -Replaced By **x


-No LongerAvailable FromAID.

Copyright 2003 Geneml Motors Corp


@
Index-19
PART NO. FIG NO. REF NO. HISTORY PARTNO. FIGNO. REFNO. HISTORY
23045995 39A 15 23046473 33D 13
23045996 39A 4 23046473 33D 17
23045997 39A 23 23046473 33E 21
23045998 39A 19 23046473 33E 25
23045999 39A 22 23046473 37 9
23046000 39A 20 23046474 288 19
23046002 39A 30 23046475 30c 84
23046004 39A 25 23046476 30B 20
23046005 39A 2 23046476 30c 18
23046006 39A 14 23046486 39A 7
23046009 39A 32 23046487 39A 6
2304601 0 39A 31 23046565 39A 1
2304601 1 39A 8 23046587 338 6
23046012 39A 37 23046587 33E 10
23046014 394 29 23046588 338 9
2304601 5 39A 36 23046s88 33E 14
2304601 6 394 35 23046589 338 7
23046148 07 37 23046589 33B 10
23046148 R 23011619 23046589 33E 11
230461 61 394 23 23046589 33E 16

23046167 30B I 23046599 39A 7


230461 69 308 14 23046680 39A 7
230461 69 30c 14 23046684 39A 6
23046170 30B 17 2304668s 39A 6
23046170 30c 15 23046687 39A 1
23046428 03 2 23046688 39A 'l
23046428 R 6773945 23046730 RB 29510362
23046469 33A 't0 23046735 33A 5
23046469 338 16 23046735 33B 11
23046469 33D 14 23046735 33D I
23046469 33E 22 23046735 33E 17
23046469 37 't0 23046848 308 28
23046470 33A 13 23046848 30c 26
23046470 338 19 23047087 23 2
23046470 37 13 23047087 6779082
23046471 33A 14 23047088 17 10
23046471 338 20 23047088 R 6779035
2304647'l 33D 21 23047096 338 2
23046471 33E 29 23047097 RB 23041991
23046472 33A 12 23047155 35A 1

23046472 33B 18 23047193 39C 15


23046472 33D 18 23047193 39D 13
23046472 33E 26 23047'194 39D 13
23046473 308 22 23047195 39C 13
23046473 30c 20 23047195 39D 11
23046473 30c 86 23047197 39C 23
23046473 33A I 23047197 39D 23
23046473 33A 11 23047197 6839335
23046473 33B 15 23047266 35A
23046473 33B 17 23047275 37

R - Replaces RB - Replaced By *** - No l-onger Available From AID.

Index-20 Copyright @ 2003 Geneml Motors Corp. 20030901


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23047275 R 23045143 23048614 03
23047276 37 23048614 6769277
23047276 R 23045851 23048635 09 7
23047278 37 23048635 R 6770612
23047278 R 23045958 23048636 07 69
23047279 35A 1 23048643 09 6
23047280 35A
23047344
1 23048643 R 6770614
35A 1 23048644 39C 1
23047804 39B 6
23047904
23048644 R 23013533
39C 20 23048656 03 10
23047904 39D 20 23048656 R 6770911
23047957 22 23 23048657 03 10
23047957 23 13 230486s7 R 6770908
23047957 R 901314 23048666 RB 29538505
23047970 R 903209 23048852 354 1
23047970 RB 23047992 230491 31 21A 40
23047977 25 19 23049131 218 13
23047977 25 43 230491 31 22 38
23047977 25 67 23049131 R 6838494
23047977 R 903313 23049373 R 230.18851
23047980 25 26 23049373 RB 29s10910
23047980 25 49 23049374 R 23018852
23047980
23047981 17
903493 23049374 RB 295109.t2
5 23049387 RB 29528533
23047981 R 905205 23049388 308 14
23047992 07 7 2501 1 193 274 21
23047992 07 44 2501 1 1 93 R 5576200
23047992 R 23047970 25011269 R 5576474
23047997 21A 24 25011269 RB 25011747
23047997 218 3 25011747 27A. 18 **i
23047997 R 907626
23047999 07
25011747 R 25011269
80 29500034 214 39
23047999 09 18 29500034 218 8
23047999 907703 29500034 22 36
23048003 11 10 29500034 274 7
23048003 R 907888 29500034 278 13
23048022 R 23041450 29500034 288 12
23048022 RB 29539004 29501206 07 69
23048056 30B 7 29501 209 o4 5
23048057 308 b 29501261 RB 29503658
23048058 30B 8 29501262 054 10
23048155 398 1 29501462 07 32
23048155 R 23045065 29501469 RB 23018950
230481 95 RB 6832138 29501 499 394 17
23048225 35A 17 29501499 39A 34
23048498 04 6 29501499 R 9426920
23048574 04 3 29502383 RB 29529978
23048613 03 3 2950261 1 32 4
23048613 R 6770761 29502612 32 2
23048613 R 6769286 29502615 32 4

R - Replaces RB - Replaced By *** - No Longer Available From ATD.

Copyright @ 2m3 Geneml Motors Corp Index-2 I


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. F.IG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2950261 6 32 2
29502621
29504514 RB 29504528
32 4
29502622
2950451 5 RB 29504s29
32 2
29502625
2950451 6 RB 29504530
32 4 29504527 32
29502626 32 2
29502629
29504527 R 29504513
32 4 29504528 32
29502630 32 2
29502633
29504528 R 29504514
32 4 29504529 32
29502634 32 2
29502710
29504529 R 29504515
25 26 29504s30 32
29502761 32 4 29504530 R 29504516
29502762 32 2 29504541 32 4
29502944 394 27 29504542 32 2
29502944 R 23018906 29504543 32 4
295031 31 RB 6880778 29504544 32 2
29503132 6880776 29504547 32 4
295031 51 294 4 :? 29504547 R 16080822
29503257 35A 1 29504548 32 2
29503383 07 28 29504551 32 4
29503383 13 31 29504551 R 16080860
29503383 214 35 29504552 32 2
29503383 39E 17 29504553 32 4
29503507 39A 18 29504554 32 2
29503507 R 23045988 29504579 32 4
29503508 39A 13 29504580 32 2
29s03508 R 141113 29504581 32 4
29503632 05A 21 29504582 32 2
29503632 058 43 29504591 32 4
29503632 R 6774701 29504592 32 2
29503643 39C 18 29504605 32 4
29503643 39D 16 29504606 32 2
29s03643 R 6835351 29504621 RB 29514221
29503658 R 29501261 29504622 32 2
29503658 RB 29536876 29504651 32 4
29503803 07 61 29504652 32 2
29503833 R 5575957 29504653 32 4
29503833 R 23018849 29504654 32 2
29503833 RB 29530556 29504669 32 4
29503834 R 23018842 29504670 32 2
29503834 RB 29530557 29504693 32 4
29503839 RB 29516205 29504694 32 2
29503843 07 27 29504695 32 4
29503843 13 30 29504696 32 2
29503843 214 36 29504705 32 4
29503849 0sA 20 29504706 32 2
29503850 R 6881826 29504739 32 4
29503850 RB 29s36874 29504740 32 2
29503851 R 6881830 29504743 32 4
29503851 RB 29536872 29504744 32 2
2950451 3 RB 29504527 29504745 32 4

R - Replaces RB - Replaced By *** - No Longer Available From AID.

lndex-ZZ Copyright @ 2003 General Motom Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PARTNO. FIGNO. REFNO. HISTORY


29504746 32 2 29504948 322
29504767 32 4 29505809 32 12
29504768 32 2 29506141 31 5
29504775 32 4 295061 41 R 6770598
29504809 32 4 295061 63 32 10
295048't 0 32 2 295061 65 32 11
29504821 32 4 29506298 30c 95
29504822 32 2 29507728 23 1
29504847 RB 29504893 29507728 R 903222
29504877 RB 29514215 29507729 07 80
29504878 32 29507729 09 18
29504887 RB 29504929 29507729 R 9440087
29504888 32 2 29507738 05A 10
29504889 32 4 29507769 32 1
29504893 32 4 29507769 R 23018845
29504893 R 29504847 29507770 32 1
29504894 32 2 29507770 R 23018860
29504899 32 4 29507791 358 1
29504900 32 2 29507791 R 6834896
29504909 RB 29504929 29508157 01-2 13
2950491 0 32 29509460 35A 1
2950491 1 RB 29514247 29509511 338 1
29504912 32 29509512 338 2
29504917 RB 29514217 29509513 338 8
2950491 8 32 29509561 R 2304s874
2950491 9 RB 29514219 29509561 RB 29527366
29504920 32 2
29504921
29509562 R 23045875
32 4
29504922
29509562 RB 29527367
32 2 29509637 07 26
29504923 RB 29514223 29509637 13 29
29504924 32 29509637 21A 34
29504925 RB 29514225 29509733 RB 9421651
29504926 32 29509734 RB 29525012
29504927 RB 29514227 29509735 27B 3
29504928 32 29s09886 32
29504929
2
I
32 4 29s09889 32 9
29504929 R 29504887 29509934 01-2 12
29504929 R 29504909 29510362 398 2
29504930 32 29510362 R 23046730
29504931 RB 29514231 29510838 01-l 1

29504932 32 2951 091 0 278 7


29504933 RB 29514233 2951 091 0 R 23049373
29504934 32 2951 091 1 408 6
29504935 RB 29514235 2951091 1 408 10
29504936 32 2951091 1 R 230210663
29504937 RB 29514237 2951 091 2 278 24
29504938 32 2951 091 2 408 5
29504945 RB 29514229 29510912 408 9
29504946 32 29510912 R 23049374
29504947 RB 29514239 2951 091 3 408 2

R - Replaces RB - Replaced By *** - No tongerAvailable FromATD.

20030901 Copyright @ 2003 Geneml Motom Corp. Index-23


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
2951 091 3 23018844 29514217 29504917
2951 091 4 40B 29514218 32 2
2951 091 4 23018847 29514219 32 4
2951 091 5 40B 29514219 2950491 9
2951 091 5 2301 8854 29514220 32 2
295109't6 408 7 29514221 32 4
2951 091 6 23018848 29514221 29504621
2951 1631 11 13 29514222 32 2
29512264 15 16 29514223 32 4
29512265 15 5 29514223 29504923
29512834 15 2 29514225 32
29512835 15 3 29514225 29504925
2951 2836 't5 4 29514226 32 2
29512860 39E 39 29514227 32 4
29513446 RB 29523167 29514227 29504927
29513447 RB 29528652 29514228 32 2
29513448 30c 7 29514229 32 4
29513449 RB 29528651 29514229 29504945
29513450 RB 29527533 29514230 32 2
29513451 RB 29527534 29514231 32 4
29513452 RB 29527535 29514231 29504931
29513453 30c 62 29514232 32 2
2951 3453 30c 70 29514233 32 4
29513453 30c 75 29514233 29504933
29513454 30c 52 29514234 32 2
29513454 30c 57 29514235 32 4
2951 3456 30c 53 29514235 29504935
29513456 30c 58 29514236 32 2
29513456 30c 63 29514237 32 4
29513456 30c 71 29514237 29504937
29513456 30c 76 29514238 32 2
29513457 30c 55 29514239 32 4
29513457 30c 60 29514239 29504947
29513457 30c 65 29514240 32 2
29513458 RB 29530896 29514243 32 4
2951 3459 RB 29527105 29514244 32 2
29513460 30c 81 29514247 32 4
29513461 30c 69 29514247 2950491 1
29513462 30c 67 29514248 32 2
29513463 30c 99 29514261 32 4
29513464 30c 98 29514262 32 2
29513466 RB 29527537 29514476 15 't6
29513467 RB 29528653 29514478 31 18
29513912 1'l 11 29514478 6830409
29514166 398 4 29515102 01-1 3
29514166 23045066 2951 51 02 676871 1
29514215 32 4 2951 51 03 02 11
29514215 29504877 2951 5103 6768687
29514216 32 2 29s16036 32 I
29514217 32 4 29516202 33A 1

R - Replaces RB - Replaced By *** - No Longer Available From AID.

lndex-24 Copyright @ 2m3 General Motors Corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29516202 R 23045755 295250',t2 R 29509734
295't6203 33A 2952501 I 2'tA
2951 6203 R 23041983 2952501 I R 6832929
29516204 33A 29525020 214
29516204 R 23041984 29525020 R 6832928
2951 6205 33A 29525021 218 11
2951 6205 R 29s03839 29525021 R 6832697
29516444 39A 7 29525024 24
29516445
29516446
39A 7 29525024 R 6769790
39A 6 29525025 264 23
29516447 39A 6 29525025 6769796
29516450 39A 1 29525026 3
29516451 39A 1 29525026 R 6758438
29516502 33E 12 29525027 264 2
29518544 31 23 29525027 R 6758474
29518544 6770855 29525028 26A 3
29518545 31 20 29525029 26A 2
29518545 R 6769938 29525030 294 10
29519116 02 7 29525030 R 6880439
2951 91 1 6 R 23045945 29525031 294 6
29519129 278 27 29525031 R 6880441
29519856 39A 1 29525032 294 b
29519858 39A 6 29525032 R 23018482
29519859 39A 7 29525033 298 1.1 **r
29520043 26A 6 29525034 29B 6
29520044 26A 13 29525034 R 23014995
29520046 26A 14 29525039 274 9
29520047 26A 15 29525039 278 14
29521241 03 13 29525039 R 6770357
29521871 R 6839122 29525039 R 23010426
29521871 RB 29540468 29525040 274 6
29522431 03 10 29525040 278 11
29523167 30C 2 29525040 R 23017550
29523167 R 29513446 29525041 R 23017430
29524157 32 4 29525041 RB 29537272
29524158 32 2 29525042 R 23017432
29524185 RB 29532751 29525042 RB 29537274
29524186 RB 29532752 29525043 R 23017434
29524203 32 4 29525043 RB 29537273
29524204 32 2 29525044 28A 17
29524207 32 4 29525044 28B 13
29524208 32 2 29525044 308 52
29524233 32 4 29525044 30c 50
29524652 308 32 29525046 07 18
29524652 30C 30 29525048 07 23
29524652 R 110535 29525048 294 7
29525012 27A 3 29525048 298 12
29525012 27A 5 29525048 29B 15
29525012 278 4 29525049 22 37
29525012 R 433142 29525049 264 19

R- Replaces RB - Replaced By *** - No LongerAvailable FromAID.

20030901 Copyright O 2003 Geneml Motors Corp. Index-25


PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29525050 07 21 29528626 R 6834894
29525051 07 19 29528627 22 29
29527105 R 29513459 29528627 R 6834893
29527113 218 I 29528628 22 31
29527113 R 6832696 29528628 R 23017578
29527366 288 11 29528629 22 29
29527366 R 29509561 29528629 R 23045156
29527367 288 5 29528648 s0B
29527367 R 29509562 29528648 R 6884478
29527480 07 20 29528650 30c 7
29527533 30c I 29528651 30c 8
29527533 R 29513450 29528651 R 29513449
29527534 R 29513451 29528652 30c
29527534 RB 29540470 295286s2 R 29513447
29527535 R 29513452 29528653 30c 7
29527535 RB 29540471 29528653 R 29513467
29527536 30c 90 29528771 39E 't8
29527537 30c I 29528772 39E 45
29527537 R 29513466 29528773 39E 20
29528455 214 9 29528786 39E 41

29528533 288 5 29528787 39E 38


29528533 R 23049387 29528789 39E 34
29528534 284 6 29528790 39E 33
29528534 R 6770671 29528791 39E 5
29528554 39F 6 29528792 39E 5
29528555 39F 5 29528794 39E 7
29528556 39F 12 29528795 39E 6
29528558 39E I 29528798 39E 35
29528558 39F 7 29528798 39E 36
29528559 39F 10 29528799 39E 35
29528560 39E 10 29528799 39E 36
29528560 39E 23 29528804 39E 2
29528560 39F 11 29528806 39E 2
2952861 8 284 5 29528808 39E 2
2952861 8 R 6770683 29529029 RB 29532749
2952861 9 284 5 29529030 RB 29532750
2952861 I R 6771192 29529031 RB 29529077
29528620 284 6 29529032 RB 29529078
29528620 R 6771131 2952904s RB 29534599
29528621 308 51 29529046 RB 29534600
29528621 R 6884779 29529051 32 4
29528622 308 50 29529052 32 2
29528622 R 6884780 29529077 32 4
29528623 308 I 29529077 R 29529031
29528623 R 23014414 29529078 32
29528624 30B I 29529078 R 29529032
29528624 R 6884480 29529079 32
29528625 308 I 29529080 32
29528625 R 23012899 29529081 RB 29532753
29528626 22 31 29529082 RB 29532754

R - Replaces RB - Replaced By *** - No Longer Available From AID.

lndeX-26 Copyright @ 2m3 cenenl Motors corp.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PARTNO. FIGNO. REFNO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29529657 278 5 29532761 RB 29534613
29529657 278 26 29532762 RB 29534614
29529657 408 3 29532763 32 4
29529961 39F 21 29532764 32 2
29529964 39E 1't 29s33079 39E 4
29529965 39E 16 29533080 39E 4
29529966 39E 22 29533088 't0B 9
29529967 39E 21 29533088 R 6839106
29529975 39E 12 29533089 108
29529976 308 I 29533089 R 6839111
29529976 R 23045801 29533227 338 1
29529978 30B I 29533228 338 2
29529978 R 29502383 29533229 33B 8
29530100 23 3 29533972 354 'l
29530100 R 23041515 29534579 RB 29534581
29530472 39E 24 29534580 RB 29534582
29530472 39F I 29534581 32
29530475 39E 25 29534581 R 29534579
29530475 39F 13 29534582 32
29530556 27p. 18 29534582 R 29534580
29530556 278 1 29534583 32
29530556 R 29503833 29534583 R 29532759
29530557 278 23 29534584 32
29530557 R 29503834 29534584 R 29532760
29530896 R 29513458 29534585 32 4
29530896 RB 29540469 29534586 32 2
29532732 39E 32 29534587 32 4
29532733 39E 43 29534588 32 2
29532734 39E 42 29534589 32 4
29532735 39E 14 29534590 32 2
29532736 39E 13 29534599 32 4
29532738 39E 44
29532749
29534599 R 29529045
32 4 29534600 32
29532749 R 29529029 29534600 R 29529046
29532750 32 2 29534613 32
29532750 R 29529030 2953461 3 R 29532761
29532751 32 4 29534614 32
29532751 R 29524185 29534614 R 29532762
29532752 32 2 29534623 32 4
29532752 R 29524186 29534624 32 2
29532753 32 4 2953462s 32 4
29532753 R 29529081 29534626 32 2
29532754 32 2 29534627 32 4
29532754 R 29529082 29534628 32 2
29532755 32 4 29535225 RB 29538025
29532756 32 2 29535635 RB 6832037
29532757 32 4 29535907 32 13
29532758 32 2 29535908 32 13
29532759 RB 29534583 29535937 39F 3
29532760 RB 29534584 29535947 39E 't5

R - Replaces RB - Replaced By *** - No l,onger Available From AID.

20030901 Copyright @ 2003 Genenl Moton Corp lndex-27


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. T'IG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29535948 39E 19 29536934 39E 1
2953595'l 39E 19 29536935 39E 1
29535952 32 b 29s36936 39E 2
29535979 39E I 29536937 39E 2
29536124 17 7 29s36938 39E 2
29536124 6836673 29536939 39E 2
295361 32 32 I 29536940 39E 2
295361 33 32 7 29537234 19 4
29536292 03 13 29537234 R 6775699
29536293 03 10 29537235 05A 8
29536396 214 28 29537235 6758485
29536480 288
29536509
5 29537242 37 I
288 18 29537262 39F 4
2953651 0 30c 15 29537272 07 11
2953651 1 30c 14 29537272 R 2952fi41
2953651 2 30c I 29537273 07 10
2953651 3 30c I 29537273 R 29525043
2953651 4 30c 14 29537274 07 10
2953651 5 30c 15 29537274 R 29525042
29536604 39E 40 29537277 o4 3
29536639 RB 29538133 29537277 R 23016057
29536640 RB 29538134 29537300 RB 29538351
29536641 32 4 29537392 37 14
29536642 32 2 29537401 30c I
29536643 32 4 29537419 11 1
29536644
29536657
32 2 29537419 R 6758422
32 4 29537420 11 1
29536658
29s36685
32 2 29537420 R 6759132
39E 37 29537423 13 7
29536773 10A 4 29537423 R 23017507
29536843 284 19 29537424 13 10
29536843
29536872
R 5620807 29537424 B 23017501
05A 20 29537447 13 10
29536872 058 40 -29537447 R 23017502
29536872 R 29503851 29537448 13 7
29536874 05A 20 29537448 R 23017508
29536874 R 29503850 29537449 10B 4
29536876 05A 20 29537450 10A 2
29536876 R 29503658 29537506 288 11
29536893 21A 27 29537606 37 8
29536925 39E 3 29537607 37 11
29536925 39F 2 29537703 33D 1
29536926 RB 29538376 29537704 33D 'l
29536927 39E 1 29537705 33D 1
29536928 39E 'l
29537706 33D 1
29536929 39E 1 29537708 33E 1
29536930 39E 1 29537709 33E 2
29536931 39E 1 29537710 33E 13
29536932 39E 1 2953771'.! 33E 1
29536933 39E 1 29537712 33E 2

R - Replaces RB - Replaced By *** - No Longer Available From ATD.

Index-28 Coplright O 2003 General Morore Cor?.


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29537713 33E 13 29538505 05A
29537714 33E 1 29538505 R 23048666
29537715 33E 2 29538506 05A
29537716 33E 13 29538506 R 6830599
29537717 33E 1 29538507 054
29537718 33E 2 29538507 R 23019639
29537719 33E 13 29538538 30c 87
29537720 33E 1 29538541 RB 29s41288
29537721 33E 2 29538548 17 21
29s37722 33E 13 29538548 19 4
29537723 33E 1 29538548 R 6758505
29537724 33E 13 29538549 R 6835734
29537974 33E 1 29538549 RB 29541002
29537975 33E 13 29539004 06 B
29537976 33E 1 29539004 07 5
29537977 33E 2 29539004 R 23048022
29537978 33E 13 29539555 30c 87
29538025 39F 8 29539650 RB 29541290
29538025 R 29535225 29539651 RB 29541291
29538031 33E 1 29539661 33E 1

29538032 33E 1 29539662 33E 2


29538033 33E 2 29539663 33E 13
29538034 33E 13 29539703 32 4
29538035 33E 13 29539704 32 2
295381 1 3 32 4 29539705 32 4
295381 1 4 32 2 29539706 32 2
29538133 32 4 29539707 32 4
295381 33 R 29536639 29539708 32 2
295381 34 32 2 2953971 9 32 4
29538134 R 29536640 29539720 32 2
29538149 32 4 29540468 30c 56
29538150 32 2 29540468 30c 61
29538351 R 29537300 29540468 30c 66
29538351 RB 29541150 29540468 30c 74
29538371 39F 29540468
1
30c 79
29538376 39F 1 29540468 R 29521871
29538376 R 29536926 29540469 30c 80
29538430 33E
29538431
10 29540469 R 29530896
33E 11 29540470 30c 48
29538431 33E 16 29540470 R 29527534
29538432 33E 14 29540471 30c 49
29538433 33E 1 29540471 R 29527535
29538434 33E 2 29540984 39F 20
29538435 33E 13 29540984 R 271170
29538454 03 11 29541OO2 30c 66
29538454 R 5166664 29541OO2 30c 74
29538481 22 4 29541002 30c 79
29538481 R 2301ffi24 29541002 R 29538549
29538482 24 10 29541003 39F 6
29538482 R 23016023 2954't005 39F 1

R-Replaces RB-Replaced By +r*


- No Longer Available From ATD.

20030901 Coplright @ 2003 General Moton Corp. Index-29


ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29541006 39E 1

29541 150 RB 29541226


29541226 32 5
29541287 30c I
29541288 30c 9
29541288 29538541
29541289 30c 9
29541290 30c I
29541290 29539650
29541291 30c I
29541291 29539651
29541529 03 13
29541590 30c 83
29541590 12092420
29541816 03 10
29542098 07 29
29542098 13 32
29542098 214 37
29542098 R 1798',t2
29542419 278 23

R - Replaces RB - Replaced By *** - No LongerAvailable From ATD.

Index-30 Copyright O 2m3 Geneml Motore Corp


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34 Copyneht @ lW7 General Motors Corp.


FoLDOUT 2

I g1 0

p"-5-

IlS *sN**i

jEE-"r
rffiS
G&
tu

54 53 52

H03541.02
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS
CATALOG

Legend For Foldout 3

1- Input flange 27 - Reverse-range clutch


2- Torqueconverterdrive hub 28 - Rear cover
3- Torqueconverterdrive housing 29 - Ourpur shaft
4- Converterhousing frontcover 30 - Output speed sensor
5- Lockup clutch 31 - Parking brake
6- Converter housing 32 - Output flange
7- Torque converter turbine 33 - Speedometer drive gear
8- Torque converter stator 34 - Speedometer driven gear
9- Torque converter pump 35 - Reverse-range planetary carrier
10 Engine speed sensor
- 36 - Reverse-range ring gear
1l - Flexplate assembly 37 - Reverse-range sun gear
12 Flywheel
- 38 - Low-range ring gear
13 PTO cover
- 39 - Low-range planetary carrier
14 PTO drive gear
- 40 - Low-range sun gear
15 Retarderhousing
- 41
- Intermediate-range ring gear
16 Retarderrotor
- 42 - High-range clutch hub
17 Turbine shaft
- 43 - Intermediate-range planetary carrier
l8 - Turbine speed sensor 44 - Intermediate-range sun gear
19 Pitottube
- 45 - Splitter output shaft
20 - Splitter-low clutch 46 - Splitter sun gear
2l - Splitter-high clutch 47 - Converter ground sleeve
22 - Splitter ring gear 48 - Oil pump drive idler gear
23 - Splitterplanetarycarrier 49 - Oil pump drive gear
24 - High-range clutch 50 - Oil pump assembly
25 - Intermediate-range clutch 5l - Inputpump
26 - Low-range clutch 52 - Scavenge pump

Foldout 3 Copyright O 2003 General Moton Corp.


20030901
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 3Is On The Opposite Side Of This page.

20030901 Copyright O 2003 General Motors Corp. Foldout 3


ALLISON 5000/6000 SERIES OFF

Legend For Foldout 2

1 - Input flange 27 - Reverse-range clutch


2 - Torqueconverterdrivehub
28 - Rearcover
3 - Torqueconverterdrivehousing 29 - Output shaft
4 - Converterhousing frontcover
30 - Magnetic pickup
5 - Lockup clutch
3l - Parking brake
6 - Converter housing
32 - Output flange
7 - Torqueconverterturbine
33 - Speedometer drive gear
8 - Torque converter stator
34 - Speedometer driven gear
9 - Torque converter pump
35 - Reverse-range planetary carrier
10
- Flexplate assembly 36 - Reverse-range ring gear
1l - Flywheel
37 - Reverse-range sun gear
12
- PTOcover 38 - Low-range ring gear
13
- PTO drive gear 39 - Low-range planetary carrier
14
- Retarder housing 40 - Low-range sun geuu
15
- Retarderrotor 4l - High- and Intermediate_range ring gear
16
- Turbine shaft 42 - Intermediate-range planetary carrier
17 pitot tube
- 43 - Intermediate-range sun gear
18
- Spliuer-low clutch 44 - Splitter output shaft
19
- Splitrer-high clutch 45 - Splitter sun gear
20 - Splitter ring gear
46 - Converter ground sleeve
2l - Splitter planetary carrier
47 - Oil pump drive idler gear
22 - High-range clutch
48 - Oil pump drive gear
23 - High-range clutch hub
49 - Oil pump assembly
24 - Intermediate-range ring gear
50 - Input pump
25 - Intermediate-range clutch
5l - Scavenge pump
26 - Low-range clutch

Foldout 2
Copyright @ 2003 General Morors Corp.
20030901
ALLISON 5000/6000 SERIES OFF.HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 2Is On The Opposite Side Of This Page.

20030901 Copyright O 2003 General Motors Corp. Foldout 2


4LLTSON s000/6000 SERIES O

Legend For Foldout I


I - Flexplate assembly
28 - Magnetic pickup
2 - Flywheel
29 - Rear bearing retainer
3 - Lockup clutch
30 Output flange
4 - Converter housing -
3l - Transfergearhousing
5 - Torqueconverterturbine
32 - Transferdrivegear
6 - Torque converter stator
33
7 - Torque converter pump - Transfer idler gear
34
8 - Input flange - Speedometer drive
35 - Transferdriven gear
9 - Converterhousing front cover
36
l0 - Torque converterdrive housing - Output flange
37 - Output shaft
ll - PTOcover
38
12 pitot tube - Speedometer driven gear
- 39 - Reverse-range clutch piston
l3 - Splitter-low clutch
40 - Reverse-range planetary pinion gear
14
- Sptitter clutch hub 4l - Main housing
l5 - Sptitter-high clutch
42 - Low-range planetary pinion gear
16
- Splitterringgear 43 - Intermediate-range planetary pinion gear
17
- High-range clutch 44 - Splitter output shaft
l8 - High-range clutch hub
45 - Oil pan
19
- Intermediate-range ring gear 46 - Splitter planetary pinion gear
20
- High- and Intermediate_range ring gear 47 - Turbine shaft
2l - Intermediate_range clutch
48 - Converter ground sleeve
22 - Low-range ring gear
49 - Oil pump drive gear
23 - Low-range clutch
50 - Input pump
24 - Reverse-range ring gear
51 _ Scavengepump
25
- Reverse-range clutch 52 Oil pump drive idler gear
26 -
- Rear cover 53 Freewheel roller
27 - Speedometer drive gear -
54 - Torque converter turbine drive hub

Foldout I
Copyright O 2003 General Motors Corp.
20030901
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout I Is On The Opposite Side Of This Page.

Copyright @ 2003 Geneml Motors Corp. Foldout I


F oldout 1

DETAIL FOR 5963 MOOÊL

жмш
Foldout 1. CLT 5000/6000 Series Transmission — Cross Section
F oldout 2
Foldout З

Foidout 3. M/S 5000/6000AR Series Transmission — Cross Section

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