Professional Documents
Culture Documents
Aws It 202205
Aws It 202205
APRIL 2022
TRENDS
MAY 2022
NDE
School
Profiles
Computed and
Digital Radiography
Preconstruction
Meetings
IN THIS ISSUE: RIDGEWATER COLLEGE ■ CAST IRON REPAIRS ■ NEW NDE PRODUCTS
[ MAY 2022 | VOLUME 25 | NUMBER 2 ]
[ FEATURES ] [ DEPARTMENTS ]
16 Ridgewater College: Withstanding the Test
of Time
04
06
Editorial
News Bulletin
Discover this institution’s rich history, programs, faculty, 10 Product & Print Spotlight
alumni, and future.
Janet Meier 14 The Answer Is
30 School Profiles
26
for nonmembers; and $7.00 single issue for members. American
Overview of Computed and Digital Welding Society is located at 8669 NW 36 St., #130, Miami, FL 33166;
telephone (305) 443-9353. Periodicals postage paid in Miami, Fla.,
Radiography
and additional mailing offices. POSTMASTER: Send address changes
to Inspection Trends c/o American Welding Society, 8669 NW 36
St., #130, Miami, FL 33166. Readers of Inspection Trends may make
The differences among using film-based radiography, copies of articles for personal, archival, educational, or research pur-
poses, and which are not for sale or resale. Permission is granted to
computed radiography, and digital radiography for quote from articles, provided customary acknowledgment of authors
and sources is made. Starred (*) items excluded from copyright.
nondestructive examination. AWS MISSION STATEMENT: The mission of the American Welding
Society is to advance the science, technology, and application of
David Bajula welding and allied joining processes worldwide, including brazing,
soldering, and thermal spraying.
16 22
COVER PHOTO:
Student Danielle Clayton of
Hutchinson, Minn., gathers ultrasonic
data for her job sheet. (Credit:
Ridgewater College.)
EDITORIAL
the safety and the integrity of the structures are properly supervised, inspected, and are not intended for use without independent, substantiating
investigation on the part of potential users.
and documented. IT AWS DIVERSITY, EQUITY, AND INCLUSION STATEMENT
AWS values diversity, advocates equitable and inclusive practices,
and engages its members and stakeholders in establishing a culture
STEVEN SNYDER (ssnyder@aws.org) is the staff welding specialist at AWS. in the welding community that welcomes, learns from, and celebrates
differences among people. AWS recognizes that a commitment to
diversity, equity, and inclusion is essential to achieving excellence
for the Association, its members, and employees.
4 | INSPECTION TRENDS
NEWS BULLETIN
6 | INSPECTION TRENDS
[ NEWS BULLETIN ]
MAY 2022 | 7
welding engineer, Nooter Corp.; Walter J. Sperko, president,
Sperko Engineering Services Inc.; Lynn Sturgill, owner/opera-
tor, Sturgill Welding & Code Consulting; and Scott Witkowski,
vice president, Republic Testing Laboratories.
The event featured classroom lectures and live demon-
strations of coupon welding; test specimen removal and
preparation; tension, bend, and Charpy impact testing;
evaluation of the test results; and generation of the WPQs,
Procedure Qualification Record(s) (PQRs), and WPSs. Attend-
ees received the following with registration: ASME BPVC,
Section IX, Welding, Brazing, and Fusing Qualifications, 2021
Edition; AWS D1.1:2020, Structural Welding Code — Steel;
and 24 professional development hours upon completion.
8 | INSPECTION TRENDS
composite materials. The certification program for the sys-
tem’s inspection personnel is certified by a third-party NDT
Level III professional, said Geoff Clarkson, UTComp founder
and chief technical officer.
According to Clarkson, “It enables UTComp’s inspectors
and engineers to be certified to perform UltraAnalytix inspec-
tions that meet the highest standards for data acquisition to
ensure reliable analysis and results for FRP composite assets.”
MAY 2022 | 9
PRODUCT & PRINT SHOWCASE
10 | INSPECTION TRENDS
[ PRODUCT & PRINT SHOWCASE ]
MAY 2022 | 11
examination applications. It
can also be used in other fields
of x-ray inspections, such as
concrete inspections in bridge
construction, inspections of
art objects or archaeologi-
cal finds, and fault analysis of
components or buildings. The
unit features a dust-tight and
waterproof aluminum housing
for operation in harsh environ-
ments. In wireless mode, the hot
swap function permits battery
change while the device is run-
ning. Data is transmitted over
a wireless network, and two
screw-on antennas ensure a wide range and stable connection.
Data transmission and power supply are also possible by cable.
DURR NDT
duerr-ndt.com
probes are also compatible with the Zetec MIZ-28 and are designed
for inspecting straight-length nonferrous tubing. The RFT probes
ECT, RFT, and NFT Probes Test feature switchable dual exciters with their bobbin pickup coils and
are made for inspecting straight-length ferrous tubing. NFT probes
Tubing inspect straight-length ferrous fin-fan/air cooler tubing. The probes
are available at the Pine Environmental’s Deer Park, Tex., location.
Eddy current testing (ECT), remote field testing (RFT), and near field Additional Pine locations will start stocking the probes throughout
testing (NFT) probes inspect tubing commonly found in oil and gas heat this year.
exchangers, condensers, reboilers, and air coolers. The probes all utilize
general-purpose bobbin pickup coils and are compatible with the Pine Environmental Services
pine-environmental.com
Eddyfi Ectane ® and Olympus Multiscan MS5800 ® ER. The ECT
12 | INSPECTION TRENDS
THE ANSWER IS
BY ALBERT J. MOORE JR.
Q I have a problem
that isn’t related to
a welding code, but
I hope it is something you
can help me with. We are a
to hard use without breaking. A stroke of
a file will give an indication of whether
the casting is white cast iron; the file will
skate over the surface. Whereas, if it’s a
several hours for the fire to burn itself
out and cool to ambient temperature.
The temperature was hot enough to
prevent a hard, brittle microstructure
gray cast iron or ductile iron, the file will from forming, or, at least, it allowed the
small shop that specializes bite into the iron casting easily. parts to cool slowly to prevent cracking.
in equipment repair. We The amount of carbon is always on I know some people like to use nick-
have a job that requires the high side in cast iron. Cast iron typ- el-based SMAW electrode to repair cast
us to weld cast iron, and I ically has more than 13/4% up to about iron, but I’ve never seen a case where
was wondering what the 3% carbon. If it isn’t welded with the the repair had any longevity.
best way is to weld it. Any proper precautions, the resulting weld Braze welding is another alternative,
recommendations? will be hard and brittle, or it can crack but even then, high preheat and very
A
while cooling to ambient temperature. slow cooling was key to a successful
I’m not an expert at welding I used to preheat the casting in my repair. I’ve used braze welding on sev-
cast iron, but I have performed electric oven. I put the cleaned and eral repairs, such as a pump housing
several successful repairs over prepared parts into the oven and set it that cracked when the water froze. It’s
the years when I was burning rods for a on the self-cleaning mode, which was an alternative that might be a little more
living. In several cases, a customer had around 700⁰F. It would stink up the forgiving than oxyacetylene welding.
attempted to repair the castings with a entire house. I’m lucky my wife kept More importantly, don’t try to hurry
nickel rod using the shielded metal arc me around! Sidebar: It’s times like this the process. It’s important to be patient.
welding (SMAW) process. The repairs and while bear hunting with your spouse I hope you are successful. IT
would hold for a while, but in the end, that it is to your advantage to be able
the repairs would fail. I used oxyacet- to outrun them. The Society is not responsible for any statements
ylene to torch weld the castings. The Then I set up the parts up for weld- made or opinions expressed herein. Data and infor-
mation developed by the authors are for specific
repairs were successful, and I know one ing. I used a fixture to hold the parts
informational purposes only and are not intended
is still working after 20-plus years of in proper alignment. I would bring the for use without independent, substantiating inves-
service in a printing press. entire casting up to temperature, fixture tigation on the part of potential users.
Like any repair, the first step is to clean and all, to about 1000⁰F. After that, I was
the parts to remove any rust, grease, ready to torch weld the assembly. I used ALBERT J. MOORE JR. (amoore999@
remaining weld, etc. Then, if possible, a cast iron rod. I sprinkled black flux on comcast.net) is president and owner of
figure out the type of casting you’re deal- the joint, heated the end of the welding NAVSEA Solutions/Marion Testing &
ing with, for example, white, gray, ductile, rod, and dipped the hot end of the weld- Inspection, Burlington, Conn. He is an AWS
etc. The difference in the types of cast ing rod into the flux as if I was brazing. I Senior Certified Welding Inspector and an
heated the joint until I had a molten weld ASNT NDT Level III. He is also a member
irons includes the amount of carbon they
of the AWS Qualification & Certification
contain. Additionally, the heat treatment pool. Keep in mind, cast iron melts at a
Committee on Methods of Inspection.
or cooling rates usually factor in the type lower temperature than carbon steel.
of cast iron you end up with. Fast cooling The higher the carbon content, the lower
will typically produce a white cast iron. the melting temperature. I dipped the
It is hard, wear resistant, and brittle. A end of the flux-coated rod into the weld Follow AWS on
gray cast iron is cooled a little slower, and pool and gave it a little stir to keep the
the carbon comes out of solution to form weld pool agitated. Social Media
platelets of graphite. It isn’t as hard or Once the joint was welded, the part
brittle as a white cast iron. Ductile iron, Facebook: Find us at
was placed into and covered by a burn-
also known as malleable cast iron, is facebook.com/
ing bed of charcoal. I let it cook until the
inoculated with magnesium or calcium americanweldingsociety.
charcoal burned itself out and the part
and held at high temperature for a day was cooled to ambient temperature.
or two to allow the carbon to come out Instagram: Look at our photos
Depending on the size of the casting,
of solution as round nodules. If you hit @americanweldingsociety.
I would light up a 10-lb bag of char-
ductile iron with a sledgehammer, it will coal, or several bags of charcoal, while
dent. High-quality machinists’ vises are YouTube: Watch our videos at
the parts were heating in the electric youtube.com/videoaws.
made from ductile iron. They look like range. By the time I was done welding,
any other cast iron, but they will hold up the charcoal was burning nicely. It took
14 | INSPECTION TRENDS
FEATURE
Student Danielle Clayton of Hutchinson, Minn.,
gathers ultrasonic data for her job sheet.
Ridgewater College:
WITHSTANDING
THE TEST OF TIME
Ridgewater College in Hutchinson, Minn., has been an epicenter for
nondestructive examination education for more than half a century
with extensive hands-on education, state-of-the-art lab facilities, and
cutting-edge industry equipment.
BY JANET MEIER
16 | INSPECTION TRENDS
[ RIDGEWATER COLLEGE ]
Minn.,
MAY 2022 | 17
FEATURE
18 | INSPECTION TRENDS
[ RIDGEWATER COLLEGE ]
FACULTY IMPACT
The NDE faculty delivers comprehensive preparation and
experiences for students to tackle just about anything the
inspection industry might demand. For students to become
the well-rounded graduates that employers seek, they also
study leak testing, blueprint reading, composites, nuclear
reactors, infrared inspections, applied physics, NDE geometry
and trigonometry, and more.
Instructor Asmus teams up with three other faculty — Jerry
Voelker, Mindy Rannow-Kurkosky, and Sheldon Mackinnon.
All the instructors have a variety of experiences, contributing
to the program’s depth.
“I believe we serve our students best by helping them
gain a firm understanding of the principles behind each of
the basic NDT methods,” Asmus explained. “Being able to
MAY 2022 | 19
FEATURE
“Women are attracted to NDT for some of the same reasons partners who interview right at Ridgewater. It’s not uncom-
that men are — a great career, good pay, and endless opportu- mon for many students to have jobs before they graduate,
nities within the NDT field,” said instructor Rannow-Kurkosky. reinforcing the longtime trend of a 97–100% graduate job
Katie Sheets is a 2017 graduate who found NDE a great fit placement. The program prepares students for exciting and
for her. “I was always interested in the makeup of things and fulfilling careers in NDE quality control, quality assurance,
tinkering — the hows and the whys, kind of the investigative research and development, safety, and equipment sales.
side of life and its research,” she said. Recently the faculty has enjoyed seeing is an influx of more
Bronte Carpenter moved from Port St. Lucie, Fla., to traditional-aged students younger than 25. Word is getting
Hutchinson to pursue NDE training because she wanted a out about the unique careers.
unique career path. “I discovered Ridgewater College when Another trend has been a steadily increasing industry focus
researching the top schools for NDT degrees,” Carpenter on phased array ultrasonic testing. To address this increased
explained. “I chose Ridgewater specifically because it had a interest, Ridgewater College has modified its curriculum
lot of opportunities for hands-on experience in the lab and to include even more phased array theory and hands-on
a wide variety of testing methods I could learn.” exercises and has steadily increased the number of phased
array instruments available in the NDE program.
NDE TRENDS AND THE MISSION “People who like to tinker, welders, anybody interested in
AHEAD shop, anybody who likes to work with their hands — this is the
field to get into,” Rob Sheets shared. “The pay is excellent,
The Ridgewater College NDE program strives to maintain the benefits are excellent, and it’s awesome to move around,
its reputation for training excellence by ensuring students see different things, work with different people, and gain
experience and master as many inspection methods as different experiences.” IT
possible on industry’s most current equipment. Thanks to
committed faculty and generous industry partners, both are JANET MEIER ( janet.meier@ridgewater.edu) is the marketing
specialist at Ridgewater College, Hutchinson, Minn. For more
possible.
information about Ridgewater College, visit ridgewater.edu/ndt.
The faculty sees that students are motivated by a steady
workforce demand coupled with eager, generous industry
An overview of
Ridgewater’s
training lab.
20 | INSPECTION TRENDS
FEATURE
The Importance of
PRECONSTRUCTION
MEETINGS
S
BY JAMES V. BOWEN
uccessful projects are built on a foundation of technology have boosted construction scheduling to warp
effective communication. For Certified Welding speed. Also, materials and designs have become more
Inspectors (CWIs), that process often begins at complex, and codebooks keep getting thicker.
the preconstruction meeting. A well-attended, One thing that hasn’t changed is that other than the CWI,
well-run preconstruction meeting can set the job no one else seems to know exactly what the CWI is supposed
on a path to success. A construction team that communicates to be doing. Some superintendents may know a little about
well, understands one another’s roles, and works collabo- bolt installation but nothing about nondestructive examina-
ratively can overcome obstacles and accomplish the job. tion (NDE). An erector may know a lot about weld inspection
but not understand what constitutes as a good shear stud
A POWERFUL TOOL FOR CWI S inspection. Because of this, structural steel preconstruction
meetings can be a powerful tool for the CWI. At no other time
I have worked as an inspector for the better part of two in a project will you have the undivided attention of so many
decades. Over that time, the need for preconstruction key stakeholders on the project.
meetings has only gotten stronger. The internet and digital
22 | INSPECTION TRENDS
[ PRECONSTRUCTION MEETINGS ]
AT THE MEETING
Once you have done the document review and made the
necessary visual aids, you are ready for the meeting. If the
above information is not in the project file, then you will need
to visit the site on a date prior to the meeting or arrive early
to review the drawings and specifications available in the
contractor’s trailer.
Remember, you are generally the most knowledgeable
person in the meeting concerning the structural steel inspec-
tions. When the meeting arrives at the point where quality
assurance (QA) inspection is discussed, you should have a
lot to say.
Observation of structural
steel erection.
2. Make a hard copy of the inspection tables in AISC 360, Chapter N, and bring it to the meeting.
MAY 2022 | 23
FEATURE
In-process observation of
field-welded CJP column
splice.
items that are not a part of the 4. Be ready to discuss any unusual items that are not a
part of the standard codes and specifications. I have
standard codes and specifications. seen specifications that call for after-the-fact torque
wrench testing for bolting inspection. This is not a
24 | INSPECTION TRENDS
[ PRECONSTRUCTION MEETINGS ]
MAY 2022 | 25
FEATURE
BY DAVID BAJULA
OVERVIEW OF
COMPUTED AND DIGITAL
RADIOGRAPHY
A comparison among film, computed, and digital radiography in
today’s nondestructive inspection applications
The advancements in radiographic techniques have con- imaging plate, and image data is extracted and displayed.
tributed significantly to enhanced safety, improved quality, The scanner automatically erases the imaging plate with a
and significant cost savings. Technology plays a role in helping bright fluorescent light and is ready for reuse in 60 seconds
lower costs with the added challenge of not compromising or less. A significant advantage of CR is the conversion to
quality. digital modality while still having a flexible plate or film, which
This article focuses on the differences between using film- can use lower energy gamma sources, such as Selenium-75,
based radiography, computed radiography (CR), and digital in small controlled area radiography (SCAR) devices and
radiography (DR) for nondestructive examination (NDE). portable x-ray tubes.
26 | INSPECTION TRENDS
[ RADIOGRAPHY TECHNIQUES ]
PROS CONS
Why Use DR for Weld Inspection? an efficiency analysis, DR was 50% faster than CR and 71%
faster than conventional-film RT, leading to ALARA principle.
Some of the advantages of DR over film-based systems Data archival and transfer: Other benefits are producing
are as follows: digital imaging file formats for managing NDE data, such
as digital imaging and communication in nondestructive
Quality: DR offers imaging enhancement and analysis
evaluation (DICONDE) files and the capability and ease of
tools, data archival and ease of transferring, no shelf life on
data transfer. All DR images can be transmitted for offsite
digital data (yet), and auditing. DDA radiographic images
analysis, and most systems are configured with a secured
are collected in a static mode with near-instant results and
virtual private network (VPN), which allows the seamless
review, thus eliminating the need for reshoots. Figure 2 shows
transfer of data back to dedicated analysis centers for review
a comparison between film quality vs. DR quality. Note the
and reporting. The data provided to the client or owner/users
sharpness, contrast, and latitude.
come with reader version software for self-analysis and audit-
Safety: As low as reasonably achievable (ALARA) and as ing of the radiographic images.
low as reasonably practical (ALARP) principles, both in much
less exposure times and the ability to use much lower energy
sources or x-rays . Applications and Case Studies
Environmental: ISO 14001 addresses various aspects of
environmental management — no harm to the environment
due to the release of depleted chemicals. Tube-to-Tubesheet Weld Inspection
Speed and productivity: Unlike conventional film and CR,
An application benefiting from the advantages of DR over
DR does not involve any offline or intermediate development.
film-based systems is the inspection of tube-to-tubesheet
The image obtained is ready for instant review at the point
of inspection, thus eliminating the possibility of reshoots. In
MAY 2022 | 27
FEATURE
COST COMPARISON
A comprehensive study was done by Acuren to provide a cost comparison between the traditional
film radiography, the becoming-mainstream computer radiography, and the recently trending digital
radiography. At the conclusion of the study, it was evident that the digital modalities were significantly
lower in the consumable costs. Below are the comparative results for shooting 208,000 exposures where
those same exposures could be completed with 40 CR plates in lieu of film and only two DR panels.
(208,000) 14 ✗ 17-in. sheets (40) 14 ✗ 17-in. image plates (2) 14 ✗ 17-in. DR panels
per year per year per year
$2.62 per sheet (includes $637 per image plate $40,000 per DR panel
chemistry)
$544,960 total consumable $25,480 total consumable cost $80,000 consumable cost
cost
28 | INSPECTION TRENDS
[ SCHOOL PROFILES ]
Albany Weld Trade School All-State Career School All-State Career School
Albany Weld Trade School was founded in the
Pittsburgh, PA Essington, PA
1990s by a welding foreman, millwright, and Did you know that welders are capable of Are you interested in gaining the skills needed
construction diver who was dissatisfied with gaining employment in a variety of industries, to enter the rewarding field of welding? If so,
the quality of welders he was being supplied. including car racing and manufacturing? At choose All-State Career School in Essington,
Our tutorship trains in structural welding, All-State Career School’s welding program, you Pa. Our welding instructors take pride in pro-
where the job openings are. One-hundred will be provided with a foundation in industrial viding our students with essential education
percent of our graduates over the last several welding techniques, crafting skills, and welding and training to create the well-rounded welding
years went on to employment in the welding mathematics to prepare you for a rewarding professional, one who is skillful with today’s
trades, and the school has developed a new welding career. Fulfill your dream of becom- welding processes. The welding curriculum at
purpose-built facility. Only a limited number ing specialized in welding, cutting, soldering, All-State Career School is structured to provide
of students who can do sixth grade math and or brazing with training from All-State Career a focus on the design, production, perfor-
read a tape measure are accepted. School. mance, and maintenance of welding materials.
Learn how you can enroll at All-State Career
91120-B Cape Arago Hwy. Pittsburgh Trades Campus School today and train to be able to earn your
Coos Bay, OR 97420 1200 Lebanon Rd., Ste. 101 certificate in welding.
(541) 888-WELD West Mifflin, PA 15122
(541) 888-9353 Essington Trades Campus
(412) 823-1818
tony@weldschool.com 50 W. Powhattan Ave.
allstatecareer.edu
weldschool.com Essington, PA 19029
(610) 521-1818
allstatecareer.edu
30 | INSPECTION TRENDS
[ SCHOOL PROFILES ]
MAY 2022 | 31
[ SCHOOL PROFILES ]
32 | INSPECTION TRENDS
[ SCHOOL PROFILES ]
MAY 2022 | 33
[ SCHOOL PROFILES ]
34 | INSPECTION TRENDS
[ SCHOOL PROFILES ]
MAY 2022 | 35
MARK YOUR CALENDAR
36 | INSPECTION TRENDS
[ MARK YOUR CALENDAR ]
South, Pittsburgh, Pa. Visit aws. uled, go to ndtinstitute.com/ NDT Classroom Training The Hobart Institute of Weld-
org/cwi2week. upcoming-classes. To register, and e-Learning Course ing Technology offers online
contact mary@wtti.com. courses that meet the require-
ments of AWS QC1, Specification
Canadian Welding Waygate Inspection Acad-
for AWS Certification of Weld-
Bureau Online/ CWI Exam Prep Course emy offers online and on-site
ing Inspectors, and can be
Classroom Courses courses in UT, RT, MT, PT, eddy
applied toward professional
The American Institute of current, and remote visual
development hours for recertifi-
Courses in nondestructive Nondestructive Testing offers inspection. waygateinspection
cation of AWS Certified Welding
examination disciplines to meet a Certified Welding Inspector academy.com; (832) 325-4368.
Inspectors and Educators.
certifications to the Canadian exam prep course of Parts A and welding.org/product-category/
General Standards Board or C. (855) 313-0325; trainingndt. NDT Courses and Exams online-courses; (800) 332-
Canadian Nuclear Safety Com- com; instructor@trainingndt. 9448.
mission. The Canadian Welding com.
Test NDT LLC offers Level III
Bureau; (800) 84 4- 6790; refresher courses in basic, eddy
cwbgroup.org; info@cwbgroup. Preparation for AWS —
NDE Training Classes current, visual, magnetic parti- CWI/CWE Examination
org. cle, penetrant, radiography, and
Moraine Valley Community ultrasonic testing in Brea, Calif.,
Two-week class offers nine
CWI/CWE Prep Courses; College, Palos Hills, Ill. NDE and at customers’ locations.
days of instruction with the
CWI Endorsement classes in PT, MT, UT, RT, radia- For scheduled courses, see
test being administered on the
Seminars tion safety, and eddy current as testndt.f47.com/ndt_training _
tenth day. It includes a backpack
well as API 510 exam prep and schedule_2022.pdf.
for the convenience of carrying
weld inspection. (708) 974-
Courses are held at the Welder books and other study materi-
5735; ccce@morainevalley.edu; Online Destructive
Training & Testing Institute. For als. Hobart Institute of Welding
morainevalley.edu.
a complete list of the seminars, and Nondestructive Technology; (800) 332-9448;
workshops, and trainings sched- Examination Courses welding.org; hiwt@welding.org.
MAY 2022 | 37
AWS CERTIFICATION SCHEDULE
CERTIFICATION SEMINARS,
CODE CLINICS, AND EXAMINATIONS
Note: The 2022 schedule for all certifications is posted online at awo.aws.org/seminar-exam-schedule. IMPORTANT: This schedule is subject to change
without notice. Please verify your event dates with the Certification Dept. to confirm your course status before making travel plans. Applications are to be
received at least six weeks prior to the seminar/exam or exam. Applications received after that time will be assessed a $395 Fast Track fee. Please verify
application deadline dates by visiting our website at awo.aws.org/seminar-exam-schedule. For information on AWS seminars and certification programs,
or to register online, visit aws.org/certification or call (800/305) 443-9353, ext. 273 for Certification or ext. 455 for Seminars.
38 | INSPECTION TRENDS
CLASSIFIEDS / ADVERTISER INDEX
Correction
40 | INSPECTION TRENDS