9124, 240 aM 410 Hyord Transmission - Removal [08720%t-| (Continuously Vtable Transmisson/ransaxle - ALLDATA Repair 2012 Toyota Prius V L4-1.8L (2ZR-FXE) Hybrid Vehicle > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle > Service and Repair > Removal and Replacement > P410 Hybrid Transmission P410 HYBRID TRANSMISSION - REMOVAL [06/2011 -] P410 HYBRID TRANSMISSION / TRANSAXLE: HYBRID VEHICLE TRANSAXLE: REMOVAL; 2012 MY Prius V [06/2011 - ] 1, PRECAUTION NOTICE: After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sute to read the disconnecting the cable from the negative (.) auxiliary battery terminal notices before proceeding with work . [ INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION ] 2. REMOVE SERVICE PLUG GRIP [HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: REMOVAL | 3, REMOVE HOOD SUB-ASSEMBLY a Disconnect the clamp and washer hose b. Remove the 4 bolts and hood sub-assembly. 4, ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 5, REMOVE FRONT WHEELS 6, REMOVE REAR ENGINE UNDER COVER LH 7. REMOVE REAR ENGINE UNDER COVER RH 8, REMOVE FRONT LOWER BUMPER ABSORBER 9, REMOVE NO, 1 ENGINE UNDER COVER 10. REMOVE NO. 2 ENGINE UNDER COVER htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse me9124, 240 aM 410 Hyord Transmission - Removal [08720%t -] (Continuously Variable Transmisson/Transaxle) - ALLDATA Repair 11. DRAIN COOLANT (for Engine) [ 22R-FKE COOLING: COOLANT (for Engine): REPLACEMENT+ | 12, DRAIN COOLANT (for Inverter) [ HYBRID / BATTERY CONTROL: COOLANT (for Inverter): REPLACEMENT+ ] 13, DRAIN HYBRID TRANSAXLE FLUID [ P410 HYBRID TRANSMISSION / TRANSAXLE: HYBRID TRANSAXLE FLUID: ADJUSTMENT+ | 14, REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY [WIPER / WASHER: FRONT WIPER MOTOR: REMOVAL ] 15, REMOVE COWL BODY MOUNTING REINFORCEMENT LH [ BRAKE SYSTEM (OTHER): BRAKE BOOSTER: REMOVAL+] 16, REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY [ BRAKE SYSTEM (OTHER): BRAKE BOOSTER: REMOVAL+ ] 17, REMOVE NO. 2 CYLINDER HEAD COVER [ 22R-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ ] 18. REMOVE AIR CLEANER CAP SUB-ASSEMBLY [ 2ZR-FXE ENGINE CONTROL: THROTTLE BODY: REMOVAL+ ] 19, REMOVE INLET AIR CLEANER ASSEMBLY [ 22R-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ 20. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 21. REMOVE AIR CLEANER CASE [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ ] 22. REMOVE AIR CLEANER HOSE ASSEMBLY [ 22R-FXE ENGINE CONTROL: THROTTLE BODY: REMOVALS ] 23, REMOVE RADIATOR SUPPORT OPENING COVER [ EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL+ ] 24, REMOVE NO. 1 INVERTER BRACKET [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+] 25. DISCONNECT ENGINE ROOM MAIN WIRE | HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+] 26. REMOVE INVERTER COVER [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ ] 27. CHECK TERMINAL VOLTAGE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ | 28. DISCONNECT FRAME WIRE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ ] 29, DISCONNECT GENERATOR CABLE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ 1 30, DISCONNECT MOTOR CABLE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ | 31. DISCONNECT NO. 2 ENGINE WIRE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ 1 32, INSTALL INVERTER COVER [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ ] 33. DISCONNECT NO. 2 ENGINE ROOM WIRE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+] 34, DISCONNECT WATER HOSE [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL | 35. REMOVE INVERTER WITH CONVERTER ASSEMBLY [ HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+ | htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse anenina, 12:10 aM P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair 36. REMOVE INVERTER RESERVE TANK ASSEMBLY [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+] 37. REMOVE INVERTER TRAY BRACKET | 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ } 38, DISCONNECT NO. 1 RADIATOR HOSE [2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ ] 39. DISCONNECT NO. 4 WATER BY-PASS HOSE [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+] 40. REMOVE RADIATOR PIPE [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL+ ] 41. DISCONNECT NO. 3 INVERTER COOLING HOSE [ 2ZR-FXE ENGINE MECHANICAL: REMOVAL+] NGINE ASSEMBLY: 42, DISCONNECT NO. 5 INVERTER COOLING HOSE | 2ZR-FXE ENGINE MECHANICAL: REMOVAL+] ENGINE ASSEMBLY: 43, REMOVE WATER HOSE 1, Disconnect the clamp, b. Disconnect the 2 clamps and remove the water hose. 44, DISCONNECT WIRE HARNESS a Disconnect the 2 clamps , Pull up the lever and disconnect the connector of the ECM. ¢, Disconnect the 2 connectors and clamp from the engine room junction block and separate the wire harness. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse anenit, 1210.0M P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair f. Release the green-colored lock and disconnect the connector as shown in the illustration. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse ananit, 1210.0M P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair Ws P CAUTION: Wear insulated gloves when performing the procedure. NOTICE: Insulate the connector by sealing it with tape Text in Illustration [Green-colored Lock| Disconnect the clamp and wire harness. h. Remove the 2 bolts and disconnect the 6 connectors and 12 wire harness clamps. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse siznina, 12:10 aM P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair 45, 46. 4. 49, 50. 51 52, 53 84, 55. 56, 87. SECURE STEERING WHEEL [ STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ ] REMOVE COLUMN HOLE COVER SILENCER SHEET | STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL ] ‘SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY [ STEERING COLUMN: STEERING COLUMN ‘ASSEMBLY: REMOVAL+ ] SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY | STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ | REMOVE FRONT NO. 3 ENGINE UNDER COVER | 2ZR-FXE ENGINE CONTROL: HEATED OXYGEN SENSOR: REMOVAL+] REMOVE FRONT CENTER FLOOR BRACE [ 22R-FXE INTAKE / EXHAUST: EXHAUST PIPE: REMOVAL+ ] REMOVE FRONT EXHAUST PIPE ASSEMBLY [ 22R-FXE INTAKE / EXHAUST: EXHAUST PIPE: REMOVAL+ | REMOVE FRONT AXLE SHAFT NUT LH [ DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: REMOVAL ] REMOVE FRONT AXLE SHAFT NUT RH HINT: Perform the same procedure as for the LH side. SEPARATE FRONT SPEED SENSOR LH [ FRONT SUSPENSION: FRONT SHOCK ABSORBER: REMOVAL+ | SEPARATE FRONT SPEED SENSOR RH HINT: Perform the same procedure as for the LH side. SEPARATE TIE ROD END SUB-ASSEMBLY LH [ STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ ] SEPARATE TIE ROD END SUB-ASSEMBLY RH HINT: Perform the same procedure as for the LH side. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse enznina, 12:10 aM P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Transmission/Transaxle)- ALLDATA Repair 58. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH [ FRONT SUSPENSION: FRONT SHOCK ABSORBER: REMOVAL+] 59, SEPARATE FRONT STABILIZER LINK ASSEMBLY RH HINT: Perform the same procedure as for the LH side. 60. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH [ AXLE AND DIFFERENTIAL: FRONT ‘AXLE HUB: REMOVAL+ ] 61. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH HINT: Perform the same procedure as for the LH side. 62, SEPARATE FRONT DRIVE SHAFT ASSEMBLY LH [ AXLE AND DIFFERENTIAL: FRONT AXLE HUB: EMOVAL+ | 63. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH [ DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT 64, SEPARATE FRONT DRIVE SHAFT ASSEMBLY RH HINT: Perform the same procedure as for the LH side. 65. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH HINT: Perform the same procedure as for the LH side. 66, REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH [ DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE ‘SHAFT ASSEMBLY: REMOVAL+ ] 67. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH HINT: Perform the same procedure as for the LH side. 68, INSTALL ENGINE HANGERS a. Install the 2 engine hangers with the 2 bolts. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse m2nit, 1210.0M P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair Torque : 43 Nm (438 kgf-cm, 32 ft-bf) Part Name Part No. No. 1 engine hanger|12281-37021 No. 2 engine hanger|12282-37011 Bolt [91552-81050] b. Attach a sling device to the engine hangers and a chain block. 69. REMOVE STARTER HOLE INSULATOR a. Remove the 2 bolts and starter hole insulator. 70. REMOVE FLYWHEEL HOUSING SIDE COVER a. Remove the flywheel housing side cover. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse ananina, 12:10 aM P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair 1 72, 73 74, 78. 76. 7. 78, 79, REMOVE FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT [ FRONT SUSPENSION: SUSPENSION MEMBER: REMOVAL+ } FRONT REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH [ FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL+ ] REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH HINT: Perform the same procedure as for the LH side. REMOVE FRONT SUSPENSION MEMBER REAR BRACE LH [ FRONT SUSPENSION: MEMBER: REMOVAL+ ] RONT SUSPENSION REMOVE FRONT SUSPENSION MEMBER REAR BRACE RH HINT: Perform the same procedure as for the LH side. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY [ FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL+ ] REMOVE REAR ENGINE MOUNTING INSULATOR [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVALE ] ‘SUPPORT HYBRID VEHICLE TRANSAXLE ASSEMBLY a, Support the hybrid vehicle transaxle assembly with a transmission jack, REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY a. Remove the bolt and nut. b. Remove the 4 bolts and front crossmember sub-assembly. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse onanit, 1210.0M P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair 80, REMOVE FRONT ENGINE MOUNTING INSULATOR [ 2ZR-FXE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVALS ] 81, REMOVE ENGINE MOUNTING BRACKET LH a Remove the bolt and nut, and separate the engine mounting insulator LH. SPATS ao / Wipe aod ; Ni eA ANN NOTICE: Turn the nut while holding the bolt. b. Remove the 3 bolts and engine mounting bracket LH. 82. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY ‘a, Remove the 7 bolts and hybrid vehicle transaxle assembly, htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse sonenina, 12:10 aM P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair e NOTICE: = To avoid damage to the knock pins, do not pry between the hybrid transaxle and the engine. = To prevent the splines of the damper from becoming misaligned, do not allow the transaxle to hit the damper during transaxle removal and installation. 83, REMOVE FRONT ENGINE MOUNTING BRACKET ‘a, Remove the 3 bolts and front engine mounting bracket 84, REMOVE REAR ENGINE MOUNTING BRACKET a. Remove the 4 bolts and rear engine mounting bracket. 85. REMOVE WIRE HARNESS CLAMP BRACKET a, Remove the 2 bolts and 2 wire harness clamp brackets. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse nenit, 1210.0M P10 Hyord Transmission - Removal [06/2011 -] (Continuously Variable Tansmission/Transaxle)- ALLDATA Repair 86. REMOVE MOTOR CABLE BRACKET a, Remove the bolt and motor cable bracket. htpssmy alléata.comrepairtirepaitiartcle!5 1090/component788S typs/40inonstandard’118200/selRefLinkitalse rane