Anexo4PerformanceTestTC101SOM67065 000 A 001

CLIENTE - CUSTOMER
Nuovo Pignone ENAGAS

FIRENZE LOCALITA' - PLANT LOCATION
ARTIEDA – NAVARRA (SPAIN)
COMMESSA - JOB IMPIANTO – PLAN
1607316 / 1108659 GAS COMPRESSION STATION

TITOLO - TITLE
SITE PERFORMANCE TEST REPORT

UNIT TC 101
GAS TURBINE mod. PGT20 DLE

Gas Generator s.n. 197 – 101
Power Turbine s.n. G07724
CENTRIFUGAL COMPRESSOR mod. PCL603

Centrifugal Compressor s.n. C13186
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0 ISSUE GA Ambrogi G. 15/12/10 LINGUA-LANG. PAGINA-
REV. DESCRIZIONE - DESCRIPTION PREP-PREP'D CONT-CHK'D APP-APPR'D DATA-DATE A 1/ 2
SOSTITUISCE IL - REPLACES
© 2002 Nuovo Pignone S.p.A., all rights reserved SOSTITUITO DA - REPLACED BY
Nuovo Pignone Site Performance Test Report – UNIT TC 101
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Tables of Contents
1. GENERAL INFORMATION................................................................................................................... 3
2. REFERENCE CONDITIONS. ................................................................................................................ 5

2.1. GAS TURBINE................................................................................................................................................................................ 5
2.2. CENTRIFUGAL COMPRESSOR................................................................................................................................................ 6
3. GUARANTEED PERFORMANCE. ........................................................................................................ 8
4. TEST EXECUTION. ............................................................................................................................... 9

4.1. SETUP OF INSTRUMENTS........................................................................................................................................................ 9
4.2. METHOD OF TEST AND MEASURING ...............................................................................................................................12
4.2.1. GAS TURBINE .................................................................................................................................................................12
4.2.2. CENTRIFUGAL COMPRESSOR .................................................................................................................................14
5. CALCULATIONS AND RESULTS .......................................................................................................16

5.1. SYMBOLS EXPLANATION FOR CENTRIFUGAL COMPRESSOR DATA SHEET ...................................................16
5.2. GAS TURBINE PERFORMANCE TEST RESULTS.............................................................................................................18
5.3. EXHAUST EMISSION TEST RESULTS .................................................................................................................................21
5.4. CENTRIFUGAL COMPRESSOR PERFORMANCE TEST RESULTS.............................................................................22
5.5. SURGE TEST.................................................................................................................................................................................32
5.6. NOISE TEST..................................................................................................................................................................................41
6. CONCLUSIONS ..................................................................................................................................43
ANNEX A: FIELD TEST REPORT AND DATA FORMS ...............................................................................44
ANNEX B – GAS ANALYSES........................................................................................................................52
ANNEX C: NP ADDITIONAL INSTRUMENT CALIBRATION CERTIFICATES...........................................55
ANNEX D: DEGRADATION CURVES..........................................................................................................85
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REV. DESCRIZIONE – DESCRIPTION A 2/3
2002 Nuovo Pignone S.p.A., all rights reserved SOSTITUITO DA - REPLACED BY
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1. GENERAL INFORMATION.
The acceptance test has been carried out between the 26th and the 30th of November 2010 to
verify that the performances of the turbocompressor unit TC101 were in accordance with the
contractual ones.
The purpose of the tests has been the verification of the following figures:
Gas turbine maximum shaft power;

Gas turbine heat rate at maximum power;
Centrifugal compressor absorbed power;
Surge capacities at 80% and 105% of compressor speed:
Noise level;
Pollutant emissions.
This document aims at illustrating the results of the tests, performed in accordance with the site
test procedure SOM6610561 rev.1
The gas compression unit is composed by:
Machine Manufacturer - Model Serial Number

Gas Turbine Nuovo Pignone – PGT20 DLE GG 197-101 / PT G07724
Centrifugal Compressor Nuovo Pignone - PCL603 C13186
The off-line water washing of the axial compressor has not been performed due to small number
of firing hours of the unit.
The performance test has been carried out after the completion of the 72 hours test. The gas
turbine has totalized 300 firing hours before the start of the test.
The test of the gas turbine has been performed at the maximum load condition available at site,
which corresponded to a T48 of 762°C. This condition is considered a partial load of the gas
turbine because the T48 limit is set at 790°C (maximum power condition). The test results have
been corrected to take into account this power limitation.
The official test has been conducted as follow:
26/11 Centrifugal Compressor Test, Antisurge Control System Test, Noise Test.
30/11 Background Noise Test, Gas Turbine Test and Emission Test.
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The international codes used as reference for the tests have been:
ASME PTC 22 “Performance test code on gas turbines” edition 2005.

ASME PTC 10 “Compressors and Exhausters” edition 2003.
ISO 5167 “Measurement of fluid flow by means of pressure differential devices inserted in
circular cross-section conduits running full” edition 2003.
ISO 5168 “Measurement of fluid flow - estimation of uncertainty of a flow-rate
measurement” edition 2005.
ASME PTC 19.5 “Flow Measurement” edition 2004.
ISO 6976 “Natural gas – Calculation of calorific values, density, relative density and Wobbe
index from composition” edition 1995.
ASME PTC 19.1 “Measurement uncertainty” edition 1998.
ISO 11042-1 “Gas Turbine - Exhaust gas emission - Part. 1 Measurement and evaluation”
ed.1996
ISO 11042-2 “Gas Turbine - Exhaust gas emission - Part. 2 Automated emission monitoring”
ed.1996
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2. REFERENCE CONDITIONS.
2.1. GAS TURBINE.
The gas turbine performances have been guaranteed at the following reference conditions:
o Altitude: 440 m
o Dry bulb air temperature: 40°C
o Relative humidity: 78 %
o Inlet and Exhaust Duct Pressure Losses Effect Included.
The correction of Output Power and Heat Rate for the test conditions, which were different from
reference ones in terms of axial compressor inlet temperature, atmospheric pressure, ambient
humidity and speed have been carried out with the characteristic curves of the turbine,
SOM6609751.
The reference and test fuel gas compositions are shown in the following table:
MOLAR PERCENTAGE
COMPONENTS
REFERENCE TEST 30/11
Methane CH4 92.30 91.5232
Ethane C2H6 5.00 5.7269
Propane C3H8 1.50 1.1793
n-Butane C4H10 0.60 0.3187
i-Butane C3H7, CH3 0.00 0.2029
n-Pentane C5H12 0.10 0.0747
i-Pentane C4H9, CH3 0.00 0.0726
Hexane C6H14 0.00 0.0580
Carbon Dioxide CO2 0.00 0.11710
Nitrogen N2 0.50 0.6728
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2.2. CENTRIFUGAL COMPRESSOR.
The reference conditions of the centrifugal compressor are summarized in the following table,
extracted from compressor data sheet, SOK0918904:
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The reference and test process gas compositions are shown in the following table:
MOLAR PERCENTAGE
COMPONENTS
REFERENCE TEST 26/11
Methane CH4 92.30 91.5315
Ethane C2H6 5.00 5.7587
Propane C3H8 1.50 1.1843
n-Butane C4H10 0.60 0.3310
i-Butane C3H7, CH3 0.00 0.2038
n-Pentane C5H12 0.10 0.0771
i-Pentane C4H9, CH3 0.00 0.0755
Hexane C6H14 0.00 0.0561
Carbon Dioxide CO2 0.00 0.1517
Nitrogen N2 0.50 0.6303
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3. GUARANTEED PERFORMANCE.
GAS TURBINE OUTPUT POWER

Shaft power output is guaranteed in correspondence with the reference conditions, as per items
2.1 and 2.2.
The guaranteed value is: 13160 kW
GAS TURBINE HEAT RATE

Heat Rate is guaranteed in correspondence with the reference conditions, as per items 2.1 and
2.2.
The guaranteed value is: 11102 kJ/kWh
CENTRIFUGAL COMPRESSOR ABSORBED POWER

Absorbed power is guaranteed in correspondence with the reference conditions, as per items 3.1
and 3.2.
The guaranteed value is: 10980 kW
EXHAUST EMISSIONS
Exhaust gas emissions are guaranteed in correspondence with the reference conditions, as per
items 2.1 and 2.2.. The guarantees are given from base load to 70% load within the ambient
temperature range from –5 to 40°C and from base load to 75% load within the ambient
temperature range from –10 to -5°C.
The guaranteed values referred to 15% O2 concentration are: NOX 50.0 mg/Nm3
CO 31.2 mg/Nm3
NOISE LEVEL
Noise pressure level is guaranteed in correspondence with the reference conditions, as per
items 2.1, 2.2, 3.1 and 3.2.
The guaranteed value is: 60 dBA (AVERAGE) @ 60 m
CENTRIFUGAL COMPRESSOR ANTISURGE CAPACITY

Antisurge control line capacities are guaranteed at two different speeds, respectively 6825 rpm
(105% of design) and 5200 rpm (80% of design).
The guaranteed value at 105% of design speed is: 10503 m3/h

The guaranteed value at 80% of design speed is: 7493 m3/h
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4. TEST EXECUTION.
4.1. SETUP OF INSTRUMENTS.
The main operating parameters of the turbocompressor unit have been measured and recorded
during the test.
NP testing engineer has installed the additional instruments in the available pressure and
temperature stations.
The test has been performed using mainly additional instrumentation, supplied by NP,
integrated by package and Customer’s instruments. All the calibration certificates of the
provisional instruments installed for the test have been put at Customer disposal.
The calibration of the additional instruments has been carried out by the metrology laboratory
at Nuovo Pignone’s Florence factory.
The accuracy of the auxiliary instrumentation supplied by NP has been the following
Pressure transducers/ Pressure gauges 0.25% full scale range

Differential pressure transducers 0.25% full scale range
Resistance Thermometers Class A IEC 751
“U-tube” manometers ± 1 mm H2O
The Customer has carried out the analyses of fuel and process gas with the station gas
chromatograph and has shared the results wit NP testing engineer (the gas analyses are
attached in ANNEX B).
During the official test of the turbounit, the following parameters, necessary for the
performance calculation of the turbounit, have been carefully measured and recorded using an
automatic data acquisition system, installed temporarily for testing.
a) Barometric pressure - measured by means of an absolute pressure transmitter installed

outside the building (NP s.n. TAP171).
b) Ambient humidity - measured by means of a hygrometer installed outside the building (NP
s.n. THM_5).
c) Axial compressor inlet air temperature - measured by means of 4 resistance
thermometers installed in the GT filter house (NP s.n. TRA191-09, TRA179-09, TRA126-09,
TRA188-09).
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d) Fuel gas flow rate - The fuel gas mass flow rate has been measured with the orifice
provided as outfit of the unit. The flow rate has been determined with the formulas
provided in ISO5167 code. The as-built geometrical dimensions of the orifice plate are the
following.
Pipe Internal Diameter (mm) Beta β Bore Diameter(mm)

102.26 0.486 49.733
Additional instrumentation has been installed in proximity of the orifice plate, in particular:
o Fuel gas temperature - measured by means a resistance thermometer (NP s.n.
TRA170-09).
o Gas pressure - measured by means of a precision pressure transducer installed on a
pressure tap upstream the orifice plate (NP s.n. TP806).
o Gas pressure drop across the orifice - measured by means of a precision differential
pressure transducer connected to the flanges pressure taps (NP s.n. TDP177).
e) Gas Generator speed (NPT) - measured by means of the instrument supplied as outfit of
the gas turbine.
f) PT Power Turbine speed (LPT) - measured by means of the instrument supplied as outfit of
the gas turbine.
g) Backpressure at turbine exhaust flange - measured right downstream of the exhaust
flange by means of an U-tube water manometer (NP s.n. FLEX/165).
h) Inlet duct pressure losses - measured as a difference between the atmospheric pressure
and the pressure at the axial compressor suction flange. The U-tube water manometer
has been installed on the inlet plenum (NP s.n. FLEX/149).
i) Gas Generator exhaust gas temperature (T48) - measured by means of the
thermocouples provided as outfit of the machine, installed on the turbine mid frame.
j) PT exhaust gas temperature (T8) - measured by means of the thermocouples provided as
outfit of the machine, installed on the turbine exhaust plenum.
k) Axial compressor delivery pressure (PS3A/B) - measured by means of the pressure
transmitters provided as outfit of the gas turbine.
l) Compressor discharge temperature (T3A/B) - measured by means of the thermocouples
provided as outfit of the gas turbine.
NOTE:
The measurement i) has been carried to verify that the maximum Temperature Control at GG
exhaust has been correctly set.
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m) Centrifugal compressor inlet gas flow: The process gas mass flow rate has been
measured with the orifice provided as outfit of the unit for the surge controller.
The flow rates have been determined with the formulas provided in ISO5167 code. The as-
built geometrical dimensions of the orifice plate are the following:
Pipe Internal Diameter (mm) Beta β Bore Diameter(mm)

787.40 0.50650 398.82
Additional instrumentation has been installed in proximity of the orifice plate, in particular:
o Process gas temperature - measured by means a resistance thermometer (NP s.n.
TRA191-09).
o Gas pressure - measured by means of a precision pressure transducer installed on a
pressure tap upstream the orifice plate (NP s.n. TP455).
o Gas pressure drop across the orifice - measured by means of a precision differential
pressure transducer connected to the D and D/2 pressure taps (NP s.n. TDP628).
n) Centrifugal compressor inlet gas pressure: measured by means of 4 additional relative
pressure transmitters, installed on the test pressure station close to the suction flange (NP
s.n. 746008F, TP801, 746014F, 746015F).
o) Centrifugal compressor inlet gas temperature: measured by means of 4 additional
resistance thermometers, installed in the test thermowells close to the suction flange (NP
s.n. TRA191-09, TRA179-09, TRA126-09, TRA188-09).
p) Centrifugal compressor discharge gas pressure: measured by means of 4 additional
relative pressure transmitters, installed on the test pressure station close to the discharge
flange (NP s.n. 493289, TP807, 497838, TP811).
q) Centrifugal compressor discharge gas temperature: measured by means of 4 additional
resistance thermometers, installed in the test thermowells close to the suction flange (NP
s.n. TRA18-10, TRA12-09, TRA25-10, TRA23-10).
r) Pollutant emissions: the emissions have been measured with the Customer’s gas analyzer
which has been calibrated before the test.
s) Data acquisition: the data have been acquired by means of the additional acquisition
system provided by NP, Hewlett Packard Data Logger (s.n. MY44016052), and recorded by
unit control software MKVI.
t) Noise pressure level: the noise level has been measured with the certified phonometer
Bruel&Kiaer (s.n. 2590517) supplied by NP for the test.
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4.2. METHOD OF TEST AND MEASURING
4.2.1. GAS TURBINE
The gas turbine performances have been verified at partial load (T48 = 762°C), because
maximum power condition (T48MAX=790°C) could not be achieved due to ambient conditions
and plant limitation.
The anti-ice system has been activated and controlled in manual mode during the test to reach
the maximum power condition of the unit.
The testing engineer has verified that the gas turbine was in steady state conditions before
starting the test, monitoring that the wheelspace temperatures variation was not more than 5°F
in 15 minutes.
After having reached GT stabilized conditions, seven sets of readings have been taken in 30
minutes. The data have been recorded both automatically (HP Data Logger and MK6 acquisition
systems) and manually on special printout prepared for the test.
The shaft power has been calculated with the energy balance method, as per ASME PTC10:
2.5
 N 
PWt = ρ t ⋅ QVt ⋅ (h2 − h1 ) + PM shop ⋅  t 
N 
 shop 
The heat consumption has been calculated as follows:
HCt = mf t ⋅ LHV
The heat rate referred to maximum shaft power at test conditions has been calculated with the
following formula:
HCt
HRt = ⋅ 3600
PG ,t
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In order to compare the performance at test conditions with the guaranteed ones in the
contract, any deviation from the reference conditions of par. 2.1 have been considered and
corrected for the following variables:
a) Ambient pressure (for output power only), pa.

b) Ambient temperature, fT (Θ).
c) Ambient relative humidity fH(h)
d) Speed, fS.
e) Partial load, fT48.
f) Aging, fAging.
The correction factors have been calculated with the gas turbine performance maps
SOM6609751, and with the performance degradation curve attached attached in ANNEX D.
The corrected shaft power referred to contractual conditions has been calculated as follow:
pac f T (θ c ) f H (hc ) f S c
PWca = PWt ⋅ ⋅ ⋅ ⋅ ⋅ f T 48 ⋅ f Aging
pat f T (θ t ) f H (ht ) f S t
The corrected heat rate referred to maximum shaft power and contractual conditions has been
calculated as follow:
g T (θ c ) g H ( h c ) g S c
HR ca = HR t ⋅ ⋅ ⋅ ⋅ g T 48 ⋅ g Aging
g T (θ t ) g H ( h t ) g S t
The exhaust emission test has been performed between 100% and 70% of maximum load.
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4.2.2. CENTRIFUGAL COMPRESSOR
The performance test has been carried out to verify the centrifugal compressor absorbed power
at reference conditions, as per item in par. 2.2.
During the preliminary test the testing engineer noted that an ASME PTC 10 Type 1 test could
not be carried out due to plant operating conditions and discharge piping pressure limitation.
For this reason, NP and Customer decided to carry out an ASME PTC10 Type 2 test reducing the
compressor speed to 6300 rpm, instead of 6500 rpm of design, respecting the following required
deviation from specified operating conditions for each test point:
PARAMETER SYMBOL MIN MAX
Specific volume ratio vi/vd 95 105
Flow coefficient Φ 96 104
Machine Mach number Mm See. Fig. 3.3 ASME PTC 10
Machine Reynolds number Rem See. Fig. 3.4 ASME PTC 10
The compliance of the results with ASME PTC10 Type 2 test requirements is demonstrated in the
calculations sheets, presented in par. 5.4, at the Final Checks part.
The test has been conducted investigating 4 points around the guaranteed one, starting from
the left to the right side of the operating envelope (maximum to minimum capacity).
In the following picture a graphical description of the test that has been carried out.
POLYTROPIC HEAD
EXPECTED CU RVE
REFERENC E POINT
TEST CURVE
subscript g = reference
3
m in: Q *0.9 MAX: Q *1.1

g g
INLET VOLUMETRIC FLOW
Figure 1
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Temperature and pressure equilibrium has been established before starting the test readings.
The data have been recorded in continuous mode for 15 minutes for each test point.
The measurement values used to perform the calculation have been determined by the average
of the readings.
The process gas thermodynamic properties (densities, enthalpy, etc.), have been calculated by
means of the B.W.R.S. gas state equation.
The compression isentropic head and efficiency values have been calculated with the formulas
provided in ASME PTC10 code.
For the determination of the gas density in operating conditions, reference will be made to gas
analysis, (molar percentage of each gas mixture component) with the application of the B.W.R.S.
equation.
The test points determined a portion of the actual compressor characteristic curves (isentropic
head vs. volumetric flow and isentropic efficiency vs. volumetric flow) at the test speed.
The speed Nca at which the compressor has to operate to cover the reference condition
(identified by the reference capacity and isentropic head) has been calculated applying the
similarity laws, described in the following formulae:
2
 Na   Na 
Q Na = Q Nb ⋅   hp Na = hp Nb ⋅   η pNa = η pNb
 Nb   Nb 
where:
Na,Nb are two different compressor speeds

QNa, QNb are volumetric flow rates respectively at speed Na and Nb.
hpNa,hpNb are isentropic heads, respectively at speed Na and Nb.
ηpNa, ηpNb are isentropic efficiencies, respectively at speed Na and Nb.
The gas compression power on each test point has been calculated as follow:
Hisoi ,t
PWi ,t = ρi ,t ,in ⋅ Qi ,t ⋅
ηise ,i ,t
The power absorbed by the centrifugal compressor, adjusted to the contractual conditions, has
been be calculated using the following relation:
2.5
ρ
3
N   N 
PWi , ac = PWi ,t ⋅ c ,in ⋅  ac  + PM shop ⋅  ac 
ρi ,t ,in  N t  N 
 shop 
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5. CALCULATIONS AND RESULTS

5.1. SYMBOLS EXPLANATION FOR CENTRIFUGAL COMPRESSOR DATA SHEET
TEST CONTRACT
MEASUREMENT
CONDITION CONDITION
A1 A1 INLET FLANGE AREA
A2 A2 DISCHARGE FLANGE AREA
ALFAT ALFAC VOLUME RATIO
BETA BETA RATIO OF DIAMETERS
BPIC BPIC FIRST IMPELLER EXIT WIDTH
C C COEFFICENT OF DISCHARGE
CP1T CPIC INLET SPECIFIC HEAT
CP2T CP2C DISCHARGE SPECIFIC HEAT
DIA DIA FIRST IMPELLER EXTERNAL DIAMETER
DP DP DIFFERENTIAL PRESSURE
DTC DTC CASING/AMBIENT DIFFERENTIAL TEMPERATURE
EPSI EPSI EXPANSION FACTOR
ETAPT ETAPC POLYTROPIC EFFICENCY
FI FI FLOW COEFFICIENT
FT FC CORRECTION FACTOR
GT GC MASS FLOW
HPT HPC POLYTROPIC HEAD
HST HSC ADIABATIC HEAD
HTT HTC TOTAL HEAD
I1T I1C INLET ENTHALPY
I2T I2C DISCHARGE ENTHALPY
MACHT MACHC MACH NUMBER
MWT MWC MOLECULAR WEIGHT
N1ST N1SC INLET ISENTROPIC EXPONENT
N2ST N2SC DISCHARGE ISENTROPIC EXPONENT
NI1T NI1C INLET KINEMATIC VISCOSITY
NST NSC ADIABATIC VOLUME EXPONENT
NT NC SPEED
nT nC POLYTROPIC VOLUME EXPONENT
P1T P1C INLET PRESSURE
P2T P2C DISCHARGE PRESSURE
P-AMB AMBIENT PRESSURE
PGT PGC GAS POWER
PMT PMC MECHANICAL LOSSES
PT PC SHAFT POWER
PU PU UPSTREAM PRESSURE
Q1T Q1C INLET CAPACITY
RATT RATC PRESSURE RATIO
AN “A” CHARACTER AFTER A SYMBOL MEANS ADJUSTED TO CONTRACT CONDITIONS
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TEST CONTRACT
MEASUREMENT
CONDITION CONDITION
RET REC REYNOLDS NUMBERS

RT RC GAS CONSTANT
SC SC CASING SURFACE AREA
SQDT SQDT OIL FLOWS TIMES DIFFERENTIAL TEMPERATURES
T1T T1C INLET TEMPERATURE
T2T T2C DISCHARGE TEMPERATURE
TAU TAU WORK INPUT COEFFICIENT
TETAP TETAP POLYTROPIC WORK COEFFICIENT
TU TU UPSTREAM TEMPERATURE
UT UC PERIPHERAL SPEED
V1T V1C INLET SPECIFIC VOLUME
V2T V2C DISCHARGE SPECIFIC VOLUME
X1T X1C INLET COEFFICIENT
X2T X2C DISCHARGE COEFFICIENT
ZT ZC MEAN COMPRESSIBILITY
1P1 SUCTION PRESSURE

1P2 DELIVERY PRESSURE
1UP PRESSURE UPSTREAM ORIFICE
1DP DIFFERENTIAL PRESSURE ACROSS ORIFICE
1T1 SUCTION TEMPERATURE
1T2 DELIVERY TEMPERATURE
1UT TEMPERATURE UPSTREAM ORIFICE
1CT CASING TEMPERATURE
NT COMPRESSOR SPEED
PMT MECHANICAL LOSSES
P-BAR BAROMETRIC PRESSURE
T-AMB AMBIENT TEMPERATURE
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5.2. GAS TURBINE PERFORMANCE TEST RESULTS
The gas turbine (GT) shaft power, acronym PT, has been calculated with an energy balance on
the centrifugal compressor. The results are presented in the following calculation sheet:
Program C72ab <2009-04-24>

Centrifugal Compressor - GE Property Information
Job 1108659 Serial n. C13186 Type PCL603
Test conditions according to SAPO 7472A
*P-AMB = 0.9360E+00 BarA *P1 = 0.5309E+02 BarG *P2 = 0.7937E+02 BarG

*T1 = 0.3010E+03 K *T2 = 0.3374E+03 K
*PU1 = 0.5395E+02 BarG *TU1 = 0.3010E+03 K *DP1 = 0.9884E+00 BarD
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
*BETA1 = 0.5065E+00 - *DORI1 = 0.3988E+03 m *BPIC = 0.2751E-01 m
*** CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 ***

KMOLI/H MOLI % MISCELA 1 KG/S PESI % KJ/KG
4.08 91.523 METANO CH4 10 0.0182 83.198 50038.

0.26 5.727 ETANO C2H6 20 0.0021 9.758 47509.
0.05 1.179 PROPANO C3H8 30 0.0006 2.947 46378.
0.01 0.319 N-BUTANO C4H10 40 0.0002 1.050 45763.
0.01 0.203 I-BUTANO C3H7.CH3 50 0.0001 0.668 45645.
0.00 0.075 N-PENTANO C5H12 60 0.0001 0.305 45375.
0.00 0.073 I-PENTANO C4H9.CH3 70 0.0001 0.297 45264.
0.00 0.058 N-ESANO C6H14 90 0.0001 0.283 45125.
0.03 0.673 AZOTO N2 750 0.0002 1.068 0.
0.01 0.171 CO2 CO2 840 0.0001 0.426 0.
4.46 0.0219
MW= 17.648 GAMMA REL.ARIA= 0.609 POT.CAL.INF.= 48819.KJ/KG

Z=0.997 D=0.7898 KG/M3 A 1ATM-0C Z=0.998 D=.04664 LB/CFT A 14.7PSIA-60F
VALORI PSEUDOCRITICI: T=200.83K P= 45.46ATM V=104.25DM3/KG Z=0.288 OMEGA=0.017
MWT = 0.1765E+02 - RT = 0.4711E+03 M2/(s2 K)
P1T = 0.5414E+02 BarA T1T = 0.3010E+03 K P2T = 0.8039E+02 BarA

Z1T = 0.8897E+00 - X1T = 0.4799E+00 - T2T = 0.3374E+03 K
CP1T = 0.4547E+02 Molar V1T = 0.2331E-01 m3/kg Z2T = 0.9038E+00 -
I1T = 0.5290E+03 kJ/kg Q1T = 0.5296E+01 m3/s X2T = 0.4611E+00 -
UT = 0.2359E+03 m/s N1ST = 0.1321E+01 - CP2T = 0.4746E+02Molar
MACHT = 0.5777E+00 - NI1T = 0.2823E-06 m2/s V2T = 0.1787E-01m3/kg
I2T = 0.5997E+03 kJ/kg N2ST = 0.1360E+01 - NT = 0.6825E+04 RPM
EPSI1 = 0.9949E+00 - GT1 = 0.2272E+03 kg/s RET = 0.2298E+08 -
- COMPRESSION CALCULATION-
CALCULATION-
RATT =.1485E+01 - ALFAT =.1304E+01 - HST =.5348E+04 m
NST =.1337E+01 - FT =.9997E+00 - nt =.1489E+01 -
HPT =.5430E+04 m HTT =.7210E+04 m ETAPT =.7531E+00 -
PT =.1615E+05 kW PMEC =.7682E+02 kW PGT =.1607E+05 kW
GT =.2272E+03 kg/s
FI =.6563E+03 - TAU =.1271E+01 - TETAP =.9576E+00 -
ITEM
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The GT ASME PTC22 test data are summarized in the following table:
ITEM
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The factors used to correct the test power and heat rate values back to reference conditions are
shown in the following:
The results of the test are:
ITEM
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5.3. EXHAUST EMISSION TEST RESULTS
The test has been performed to verify that the values of pollutant emissions were in between
the following limits (referred to 15% of O2 on dry exhaust gas at ISO conditions):
31.2 mg/Nm3 of CO for power range between 70% and 100% of base load and ambient
temperature range between –5 °C and 40 °C.
50 mg/Nm3 of NOX for power range between 70% and 100% of base load and ambient
temperature range between –5 °C and 40 °C.
The unit has been mapped previously in May 2010.
Before the start of the test, the gas analyzer installed on the turbounit has been calibrated.
The test has been performed with the unit at partial load, in a normal operating condition of the
unit. The results of the test have been the following:
ITEM
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5.4. CENTRIFUGAL COMPRESSOR PERFORMANCE TEST RESULTS
This paragraph describes the evaluation of the performances of the centrifugal compressor on
the four test points and the calculation of the speed (Nac) and absorbed power (PWac) on the
guaranteed point.
Program C72ab <2009-04-24>

POINT NR.01
*T1 = 0.2863E+03 K *T2 = 0.3253E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m

4.08 91.531 METANO CH4 10 0.0182 83.193 50038.

0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219

MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)

Z1T = 0.8848E+00 - X1T = 0.4893E+00 - T2T = 0.3253E+03 K
UT = 0.2177E+03 m/s N1ST = 0.1313E+01 - CP2T = 0.4718E+02 Molar
MACHT = 0.5500E+00 - NI1T = 0.2960E-06 m2/s V2T = 0.1863E-01 m3/kg
ITEM
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- - COMPRESSION - -

NST =.1329E+01 - FT =.9997E+00 - nt =.1426E+01 -
GT =.1594E+03 kg/s
FI =.5521E+03 - TAU =.1528E+01 - TETAP =.1256E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.202331E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.630000E+04 RPM MACHT = 0.549955E+00 -
Q1T = 0.411233E+01 m3/s ALFAT = 0.138529E+01 -
ETAPT = 0.821661E+00 - HPT = 0.606727E+04 m
4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)

- - ADJUSTEMENT TO CONTRACT CONDITIONS - -
Q1CA = 0.424288E+01 m3/s ETAPA = 0.821661E+00 -
HPCA = 0.645882E+04 m HSCA = 0.638063E+04 m
HTCA = 0.786068E+04 m RCA = 0.160556E+01 -
PGCA = 0.124879E+05 kW PCA = 0.125559E+05 kW
PMCA = 0.680010E+02 kW
- - FINAL CHECKS - -
RET/REC = 0.100412E+01
MACHT-MACHC =-0.504488E-02
ALFAT/ALFACA = 0.993551E+00
(P1t-P1c)/P1c = -2.85 %
(T1t-T1c)/T1c = -2.66 %
(Nt-Nc)/Nc = -3.08 % *
(MWt-MWc)/MWc = 0.67 %
(ROt-ROc)/ROc = 1.49 %
ITEM
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Program C72ab <2009-04-24>

POINT NR.02

*T1 = 0.2836E+03 K *T2 = 0.3274E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)
Z1T = 0.8823E+00 - X1T = 0.4998E+00 - T2T = 0.3274E+03 K
- - COMPRESSION - -

NST =.1332E+01 - FT =.9991E+00 - nt =.1422E+01 -
GT =.1400E+03 kg/s
FI =.4862E+03 - TAU =.1703E+01 - TETAP =.1417E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.203513E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.630000E+04 RPM MACHT = 0.553367E+00 -
Q1T = 0.362127E+01 m3/s ALFAT = 0.144828E+01 -
ETAPT = 0.832026E+00 - HPT = 0.684666E+04 m
ITEM
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FIRENZE

4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
Q1CA = 0.373623E+01 m3/s ETAPA = 0.832026E+00 -

HPCA = 0.728857E+04 m HSCA = 0.719706E+04 m
HTCA = 0.876003E+04 m RCA = 0.169922E+01 -
PGCA = 0.122548E+05 kW PCA = 0.123228E+05 kW
PMCA = 0.680000E+02 kW
RET/REC = 0.100999E+01
MACHT-MACHC =-0.163257E-02
(P1t-P1c)/P1c = -4.28 %
(T1t-T1c)/T1c = -3.58 %
(Nt-Nc)/Nc = -3.08 % *
ITEM
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FIRENZE
Program C72ab <2009-04-24>

POINT NR.03

*T1 = 0.2819E+03 K *T2 = 0.3288E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)
Z1T = 0.8807E+00 - X1T = 0.5069E+00 - T2T = 0.3288E+03 K
- - COMPRESSION - -

NST =.1334E+01 - FT =.9989E+00 - nt =.1423E+01 -
GT =.1267E+03 kg/s
FI =.4407E+03 - TAU =.1823E+01 - TETAP =.1519E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.204351E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.630000E+04 RPM MACHT = 0.555570E+00 -
Q1T = 0.328265E+01 m3/s ALFAT = 0.148818E+01 -
ETAPT = 0.833315E+00 - HPT = 0.734075E+04 m
ITEM
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FIRENZE

4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
- - ADJUSTEMENT
ADJUSTEMENT TO CONTRACT CONDITIONS - -
Q1CA = 0.338686E+01 m3/s ETAPA = 0.833315E+00 -
HPCA = 0.781461E+04 m HSCA = 0.771127E+04 m
HTCA = 0.937775E+04 m RCA = 0.176024E+01 -
PGCA = 0.118922E+05 kW PCA = 0.119602E+05 kW
PMCA = 0.680000E+02 kW
RET/REC = 0.101415E+01
MACHT-MACHC = 0.569582E-03
(P1t-P1c)/P1c = -5.14 % *
(T1t-T1c)/T1c = -4.16 %
(Nt-Nc)/Nc = -3.08 % *
ITEM
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FIRENZE
Program C72ab <2009-04-24>

POINT NR.04

*T1 = 0.2786E+03 K *T2 = 0.3291E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)
Z1T = 0.8799E+00 - X1T = 0.5077E+00 - T2T = 0.3291E+03 K
- - COMPRESSION - -

NST =.1333E+01 - FT =.9988E+00 - nt =.1430E+01 -
GT =.1082E+03 kg/s
FI =.3860E+03 - TAU =.1968E+01 - TETAP =.1617E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.201186E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.630000E+04 RPM MACHT = 0.559498E+00 -
Q1T = 0.287504E+01 m3/s ALFAT = 0.152710E+01 -
ETAPT = 0.821529E+00 - HPT = 0.781140E+04 m
ITEM
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FIRENZE

4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
- - ADJUSTEMENT TO CONTRACT CONDITIONS
CONDITIONS - -
Q1CA = 0.296631E+01 m3/s ETAPA = 0.821529E+00 -
HPCA = 0.831575E+04 m HSCA = 0.818995E+04 m
HTCA = 0.101223E+05 m RCA = 0.181846E+01 -
PGCA = 0.112425E+05 kW PCA = 0.113105E+05 kW
PMCA = 0.679990E+02 kW
RET/REC = 0.998439E+00
MACHT-MACHC = 0.449753E-02
(P1t-P1c)/P1c = -8.73 % *
(T1t-T1c)/T1c = -5.30 %
(Nt-Nc)/Nc = -3.08 % *
(ROt-ROc)/ROc = -1.46 %
ITEM
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FIRENZE
- Field As Tested Curves-
100
TEST DATA
GUARANTEED POINT
CORRECTED TO CONTRACT
(kJ/kg)
80
Isentropic Head
60 NNDES = =6500
TEST 6500RPM
RPM
Nac = 6345 RPM
40
20
5000 7000 9000 11000 13000 15000 17000 19000
Inlet Flow (m3/h)
1
(*)
0.8
Isentropic Efficiency
0.6
0.4
0.2
5000 7000 9000 11000 13000 15000 17000 19000
Inlet Flow (m3/h)
ITEM
N. SOM67065 / 4
FIRENZE
16000
12000
(kW)
Shaft Power
8000
4000
0
5000 7000 9000 11000 13000 15000 17000 19000
Inlet Flow (m3/h)
The centrifugal compressor performances are summarized in the following table:
PARAMETER CONDITION VALUE

Design 71.42
Isentropic Head (kj/kg) Contractual Conditions (Nac) 71.42
Deviation 0.00 %
Design 6500
Speed (RPM) Contractual Conditions (Nac) 6345
Deviation -2.38 %
Contract 84.0
Isentropic Efficiency (%) Contractual Conditions (Nac) 82.3
Deviation -2.02 %
Contract 10980
Absorbed Power at CC (kW) Contractual Conditions (Nac) 11185
Deviation +1.87 %
ITEM
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5.5. SURGE TEST
The verification of the surge control line (S.C.L) has been carried out the 26th of November at
three different speeds (70% and 100% of nominal 6500 rpm), as per Customer’s request.
The tests have been performed in closed gas loop, regulating the inlet flow to the centrifugal
compressor with the manual bypass valve of the station.
A real time spectrum FFT analyzer has been connected to the Bently-Nevada proximity probes
of the compressor to detect the onset of surge phenomenon (sudden pulsating vibration at sub-
synchronous frequencies).
Before starting the test, NP testing engineer has installed a new differential pressure transmitter
on the compressor 1st impeller eye to determine the flow for the antisurge controller without
any pulsation (problem noted by the Customer on the transmitter installed on the orifice plate).
Due to the unstable and dangerous operating condition of the compressor on the surge point,
the data of flow, pressures and temperatures necessary for the thermodynamic calculation
have been recorded at the closest stable point to surge capacity (determined and recorded
manually at each speed and reported in the next table as Inlet Volume – Surge Instability /
Vibration Onset).
In the following tables the data from MK6 control software and from NP provisional acquisition
system that has been used to determine the new Compressor Antisurge Write-Up.
ITEM
N. SOM67065 / 4
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The new control parameters for the antisurge controller have been set and verified at site by NP.
In the following table an extract of the revised Antisurge Write-Up document with the control
parameters set in the system:
The new antisurge controller setting and the change of the flow transmitter on the orifice plate
with the one on the 1st impeller eye in the control logic, has solved the flow pulsation problem.
The thermodynamic calculations, performed with the averaged data recorded with the
provisional instrumentation installed for the test, and the result of the test are shown in the
following pages.
ITEM
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FIRENZE
Program C72ab <2009-04-24>

SURGE AT 70% OF DESIGN
DESIGN SPEED
*T1 = 0.2785E+03 K *T2 = 0.3068E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)

Z1T = 0.8601E+00 - X1T = 0.6192E+00 - T2T = 0.3068E+03 K
- - COMPRESSION - -
NST =.1342E+01 - FT =.9998E+00 - nt =.1446E+01 -
GT =.7715E+02 kg/s
FI =.3190E+03 - TAU =.2040E+01 - TETAP =.1672E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.170957E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.454800E+04 RPM MACHT = 0.406358E+00 -
Q1T = 0.617404E+04 m3/h ALFAT = 0.127100E+01 -
ETAPT = 0.819500E+00 - HPT = 0.420948E+04 m
ITEM
N. SOM67065 / 4
FIRENZE

4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
Q1CA = 0.245110E+01 m3/s ETAPA = 0.819500E+00 -

HPCA = 0.859837E+04 m HSCA = 0.846266E+04 m
HTCA = 0.104922E+05 m RCA = 0.185226E+01 -
PGCA = 0.962933E+04 kW PCA = 0.969733E+04 kW
PMCA = 0.680000E+02 kW
ITEM
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FIRENZE
Program C72ab <2009-04-24>

SURGE AT 80% OF DESIGN SPEED
*T1 = 0.2790E+03 K *T2 = 0.3159E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)

Z1T = 0.8726E+00 - X1T = 0.5483E+00 - T2T = 0.3159E+03 K
- - COMPRESSION - -
NST =.1334E+01 - FT =.9997E+00 - nt =.1443E+01 -
GT =.7848E+02 kg/s
FI =.3155E+03 - TAU =.2086E+01 - TETAP =.1684E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.177800E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.519800E+04 RPM MACHT = 0.462291E+00 -
Q1T = 0.697925E+04
0.697925E+04 m3/h ALFAT = 0.135849E+01 -
ETAPT = 0.807363E+00 - HPT = 0.553853E+04 m
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4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
Q1CA = 0.242428E+01 m3/s ETAPA = 0.807363E+00 -

HPCA = 0.866066E+04 m HSCA = 0.851198E+04 m
HTCA = 0.107271E+05 m RCA = 0.185842E+01 -
PGCA = 0.973720E+04 kW PCA = 0.980520E+04 kW
PMCA = 0.680000E+02 kW
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Program C72ab <2009-04-24>

SURGE AT 105% OF DESIGN SPEED
*T1 = 0.2775E+03 K *T2 = 0.3398E+03 K
*DTC = 0.0000E+00 K *SC = 0.1581E+02 m^2
*A1 = 0.2376E+00 m^2 *A2 = 0.2376E+00 m^2 *DIA = 0.6600E+00 m
4.08 91.531 METANO CH4 10 0.0182 83.193 50038.
0.26 5.759 ETANO C2H6 20 0.0021 9.810 47509.
0.05 1.184 PROPANO C3H8 30 0.0006 2.959 46378.
0.01 0.331 N-BUTANO C4H10 40 0.0002 1.090 45763.
0.01 0.204 I-BUTANO C3H7.CH3 50 0.0001 0.671 45645.
0.00 0.077 N-PENTANO C5H12 60 0.0001 0.315 45375.
0.00 0.075 I-PENTANO C4H9.CH3 70 0.0001 0.309 45264.
0.00 0.056 N-ESANO C6H14 90 0.0001 0.274 45125.
0.03 0.630 AZOTO N2 750 0.0002 1.000 0.
0.01 0.152 CO2 CO2 840 0.0001 0.378 0.
4.46 0.0219
MWT = 0.1765E+02 - RT = 0.4710E+03 M2/(s2 K)

Z1T = 0.8920E+00 - X1T = 0.4426E+00 - T2T = 0.3398E+03 K
- - COMPRESSION - -
NST =.1324E+01 - FT =.9986E+00 - nt =.1441E+01 -
GT =.8873E+02 kg/s
FI =.3338E+03 - TAU =.2132E+01 - TETAP =.1683E+01 -
*P1C = 0.476000E+02 BarA *REC = 0.201500E+08 -
*T1C = 0.294150E+03 K RET = 0.192309E+08 -
*NC = 0.650000E+04 RPM *MACHC = 0.555000E+00 -
*NT = 0.682500E+04 RPM MACHT = 0.604839E+00 -
Q1T = 0.969559E+04 m3/h ALFAT = 0.164638E+01 -
ETAPT = 0.789519E+00 - HPT = 0.954441E+04 m
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4.12 92.300 METANO CH4 10 0.0184 84.453 50038.
0.22 5.000 ETANO C2H6 20 0.0019 8.575 47509.
0.07 1.500 PROPANO C3H8 30 0.0008 3.772 46378.
0.03 0.600 N-BUTANO C4H10 40 0.0004 1.989 45763.
0.00 0.000 I-BUTANO C3H7.CH3 50 0.0000 0.000 45645.
0.00 0.100 N-PENTANO C5H12 60 0.0001 0.412 45375.
0.00 0.000 I-PENTANO C4H9.CH3 70 0.0000 0.000 45264.
0.00 0.000 N-ESANO C6H14 90 0.0000 0.000 45125.
0.02 0.500 AZOTO N2 750 0.0002 0.799 0.
0.00 0.000 CO2 CO2 840 0.0000 0.000 0.
4.46 0.0217
MWC = 0.175336E+02 - RC = 0.474192E+03 M2/(s2 K)
Q1CA = 0.256497E+01 m3/s ETAPA = 0.789519E+00 -

HPCA = 0.865711E+04 m HSCA = 0.849164E+04 m
HTCA = 0.109650E+05 m RCA = 0.185588E+01 -
PGCA = 0.105308E+05 kW PCA = 0.105988E+05 kW
PMCA = 0.680000E+02 kW
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Isentropic Head
100
80
Head [kJ/kg]
60
40
20
5000 7000 9000 11000 13000 15000 17000 19000
Inlet Flow [mc/h]
The centrifugal compressor surge performances are summarized in the following table:
PARAMETER CONDITION VALUE

SCL Contract -
SURGE @ 70% of Design Speed (m3/h) SCL Test with 8%margin 6528
Deviation 0.00 %
SCL Contract 7493
Deviation -1.93 %
SCL Contract 10503
Deviation -2.31 %
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5.6. NOISE TEST
The noise test has been carried out recording the pressure levels in 6 different points around the
station border, approximately at 60 m (or more) from the turbocompressor enclosure.
The test points have been previously agreed with the Customer’s Representatives and are
shown in the following drawings:
GAS
FILTERS
VALVES
The test has been performed with the station in closed gas loop. In this condition the gas passes
through the bypass valves and gas filters close to unit TC101, thus generating an external noise
source to the turbocompressor package. With the station working in online mode this external
noise source should be reduced or even eliminated.
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The results of the test have been the following:
The noise pressure spectrum for each test point has been superimposed on ISO NR curves to
highlight the negative contribution of the noise components from the gas filters and bypass
valves (red and black continuous line) to the test points. Without these two noise sources,
external to NP package, the noise level emitted by the station with one unit running would be
sensitively lower.
160
NR10
NR 20
NR 30
140 NR 40
NR 50
NR 60
120 NR 70
NR 80
NR90
NR 100
100
NR 110
NR 120
NR 130
80 POINT 1
POINT 2
POINT 3
60 POINT 4
POINT 5
POINT 6
BACKGROUND
40
GAS FILTERS
BYPASS VALVES
20
0
30 60 90 120 150 180 210 240 270
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6. CONCLUSIONS
The following table summarizes the test results for the unit:
PARAMETER TC101
GUARANTEED 13160
GAS TURBINE SHAFT POWER ( KW )
TESTED 13383
-0 % TOLERANCE
DIFFERENCE +1.02 %
GUARANTEED 11102
GAS TURBINE HEAT RATE ( kJ/kWh )
TESTED 10928
+3 % TOLERANCE
DIFFERENCE - 1.57 %
GUARANTEED NOX = 50.0 / CO = 31.2

GAS TIURBINE EXHAUST EMISSIONS (mg/Nm3)
TESTED NOX = 38.4 / CO = 24.4
+0% TOLERANCE
DIFFERENCE NOX = -11.6 / CO = -6.8
GUARANTEED 10980
CENTRIFUGAL COMPRESSOR ABSORBED POWER ( KW )
TESTED 11185
+4 % API MARGIN
DIFFERENCE +1.87 %
GUARANTEED 80% Speed = 7493 / 105% Speed = 10503

CENTRIFUGAL COMPRESSOR SURGE CAPACITY (m3/h)
TESTED 80% Speed = 7348 / 105% Speed = 10260
+5% TOLERANCE
DIFFERENCE 80% Speed = -1.94% / 105% Speed = -2.31%
GUARANTEED 60 dBA @ 60 m from unit envelope

PACKAGE AVERAGE NOISE LEVEL (dBA)
TESTED 57 dBA
+0% TOLERANCE
DIFFERENCE - 3 dBA
The unit complies with all the guaranteed figures in the contract
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ANNEX A: Field Test Report and Data Forms
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ANNEX B – Gas Analyses
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ANNEX C: NP Additional Instrument Calibration Certificates
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ANNEX D: Degradation Curves
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Expected Gas Turbine Plant Performance Loss Following Normal

Maintenance and Off-Line Compressor Water Wash
The aged performance effects represented by these curves are based on the following:
• Performance is relative to the guarantee level;
• All gas turbine plant equipment shall be operated and maintained in accordance with NP’s recommended
procedures for operation, preventive maintenance, inspection and both on-line and off-line cleaning;
• All operations shall be within the design conditions specified in the relevant technical specifications;
• A detailed operational log shall be maintained for all relevant operational data, to be agreed to amongst the
parties prior to commencement of contract;
• NP technical personnel shall have access to plant operational data, logs, and site visits prior to conducting a
performance test. The owner will clean and maintain the equipment. The degree of cleaning and maintenance
will be determined based on the operating history of each unit, atmospheric conditions experienced during the
period of operation, the preventive and scheduled maintenance programs executed, and the results of the NP
inspection;
• The gas turbine will be shut down for inspection and maintenance with compressor rotor and stator scouring,
as a minimum (not valid for acceptance test of new units), immediately prior to performance testing to
determine performance loss. The gas turbine performance test shall occur within 200 fired hours of these
actions;
• Demonstration of gas turbine performance shall be in accordance with test procedures which are mutually
agreed upon.
8.0
7.0 OUTPUT
PERFORMANCE LOSS PERCENT
6.0
5.0
4.0
3.0 THERMAL EFFICIENCY
2.0
1.0
0.0
0 5000 10000 15000 20000 25000 30000
GAS TURBINE FIRED HOURS
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Anexo4PerformanceTestTC101SOM67065 000 A 001

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CLIENTE - CUSTOMER

Nuovo Pignone ENAGAS

1607316 / 1108659 GAS COMPRESSION STATION

SITE PERFORMANCE TEST REPORT

GAS TURBINE mod. PGT20 DLE

CENTRIFUGAL COMPRESSOR mod. PCL603

2. REFERENCE CONDITIONS. ................................................................................................................ 5

3. GUARANTEED PERFORMANCE. ........................................................................................................ 8

4. TEST EXECUTION. ............................................................................................................................... 9

5. CALCULATIONS AND RESULTS .......................................................................................................16

ANNEX A: FIELD TEST REPORT AND DATA FORMS ...............................................................................44

ANNEX B – GAS ANALYSES........................................................................................................................52

ANNEX C: NP ADDITIONAL INSTRUMENT CALIBRATION CERTIFICATES...........................................55

ANNEX D: DEGRADATION CURVES..........................................................................................................85

Gas turbine maximum shaft power;

The gas compression unit is composed by:

Machine Manufacturer - Model Serial Number

ASME PTC 22 “Performance test code on gas turbines” edition 2005.

2.2. CENTRIFUGAL COMPRESSOR.

GAS TURBINE OUTPUT POWER

The guaranteed value is: 13160 kW

GAS TURBINE HEAT RATE

The guaranteed value is: 11102 kJ/kWh

CENTRIFUGAL COMPRESSOR ABSORBED POWER

The guaranteed value is: 10980 kW

The guaranteed value is: 60 dBA (AVERAGE) @ 60 m

CENTRIFUGAL COMPRESSOR ANTISURGE CAPACITY

The guaranteed value at 105% of design speed is: 10503 m3/h

Pressure transducers/ Pressure gauges 0.25% full scale range

a) Barometric pressure - measured by means of an absolute pressure transmitter installed

Pipe Internal Diameter (mm) Beta β Bore Diameter(mm)

Pipe Internal Diameter (mm) Beta β Bore Diameter(mm)

4.2. METHOD OF TEST AND MEASURING

4.2.1. GAS TURBINE

The heat consumption has been calculated as follows:

a) Ambient pressure (for output power only), pa.

4.2.2. CENTRIFUGAL COMPRESSOR

PARAMETER SYMBOL MIN MAX

Specific volume ratio vi/vd 95 105

Flow coefficient Φ 96 104

Machine Mach number Mm See. Fig. 3.3 ASME PTC 10

Machine Reynolds number Rem See. Fig. 3.4 ASME PTC 10

m in: Q *0.9 MAX: Q *1.1

INLET VOLUMETRIC FLOW

Na,Nb are two different compressor speeds

5. CALCULATIONS AND RESULTS

AN “A” CHARACTER AFTER A SYMBOL MEANS ADJUSTED TO CONTRACT CONDITIONS

RET REC REYNOLDS NUMBERS

1P1 SUCTION PRESSURE

5.2. GAS TURBINE PERFORMANCE TEST RESULTS

Program C72ab <2009-04-24>

*P-AMB = 0.9360E+00 BarA *P1 = 0.5309E+02 BarG *P2 = 0.7937E+02 BarG

*** CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 ***

4.08 91.523 METANO CH4 10 0.0182 83.198 50038.

MW= 17.648 GAMMA REL.ARIA= 0.609 POT.CAL.INF.= 48819.KJ/KG

P1T = 0.5414E+02 BarA T1T = 0.3010E+03 K P2T = 0.8039E+02 BarA

The results of the test are:

5.3. EXHAUST EMISSION TEST RESULTS

The unit has been mapped previously in May 2010.

5.4. CENTRIFUGAL COMPRESSOR PERFORMANCE TEST RESULTS

Program C72ab <2009-04-24>

*** CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 ***

4.08 91.531 METANO CH4 10 0.0182 83.193 50038.

m in: Q 0.9 MAX: Q 1.1

P-AMB = 0.9360E+00 BarA P1 = 0.5309E+02 BarG *P2 = 0.7937E+02 BarG

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

P-AMB = 0.9422E+00 BarA P1 = 0.4457E+02 BarG *P2 = 0.7618E+02 BarG

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

P-AMB = 0.9420E+00 BarA P1 = 0.4418E+02 BarG *P2 = 0.7855E+02 BarG

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

P-AMB = 0.9420E+00 BarA P1 = 0.4247E+02 BarG *P2 = 0.7864E+02 BarG

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *

* CP IDEALI API-TDB EQUAZIONE DI STATO BWR-ST. FILE 0/ 0/ 0 *