Professional Documents
Culture Documents
TC Series: Single Display, PID Control Temperature Controller
TC Series: Single Display, PID Control Temperature Controller
Ordering Information
T C 4 S 1 4 R
Control output N Indicator - Without control output
R Relay output + SSR drive output※1
Power supply 2 24VAC 50/60Hz, 24-48VDC
4 100-240VAC 50/60Hz
Specifications
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L
Power AC power 100-240VACᜠ 50/60Hz
supply AC/DC power 24VACᜠ 50/60Hz, 24-48VDCᜡ
Allowable voltage range 90 to 110% of rated voltage
J-120
Single Display, PID Control
Specifications
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L SENSORS
Control Relay 250VACᜠ 3A, 30VDCᜡ 3A, 1a
output SSR 12VDCᜡ ±2V 20mA Max.
Alarm output AL1, AL2 Relay: 250VAC 1A 1a (※TC4SP, TC4Y have AL1 only.)
CONTROLLERS
Control method ON/OFF and P, PI, PD, PID control
Hysteresis 1 to 100℃/℉ (0.1 to 50.0℃/℉) variable
Proportional band (P) 0.1 to 999.9℃/℉
MOTION DEVICES
Integral time (I) 0 to 9999 sec
Derivative time (D) 0 to 9999 sec
Control period (T) 0.5 to 120.0 sec
SOFTWARE
Manual reset 0.0 to 100.0%
Sampling period 100ms
Dielectric AC power 2,000VAC 50/60Hz for 1 min (between input terminal and power terminal)
strength AC/DC power 1,000VAC 50/60Hz for 1 min (between input terminal and power terminal)
Vibration 0.75mm amplitude at frequency of 5 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours
Mechanical OUT: over 5,000,000 operations, AL1/2: Over 5,000,000 operations
Relay
life cycle Electrical OUT: over 200,000 operations (250VAC 3A resistive load)
AL1/2: over 300,000 operations (250VAC 1A resistive load)
Insulation resistance Over 100MΩ (at 500VDC megger)
(J)
Noise immunity Square-wave noise by noise simulator (pulse width 1us) ±2kV R-phase and S-phase Temperature
Memory retention Approx. 10 years (when using non-volatile semiconductor memory type) Controllers
Connections (N)
※TC4 Series has selectable control output; Relay output, and SSR drive output. AC/DC power type does not have SSRP function. Timers
SENSOR
TC4Y TC4W (U)
TC Recorders
RTD
B' B A
Relay OUT: (V)
AL1 OUT: 250VAC 3A 1a HMIs
250VAC 1A 1a 30VDC 3A 1a 13 14 15 16 17 18 19 20 21 22 23 24
J-121
TC Series
TC4M TC4H/L
1 13
2 14
1 10
3 15
2 11
4 16
3 12
5 17
SSR OUT: 4 AL1 OUT: 13
12VDC ±2V 250VAC 6 18
20mA Max. 1A 1a
5 14
SSR OUT: 7 AL1 OUT: 19
AL2 OUT: 250VAC
6 250VAC 15 12VDC ±2V
Relay OUT: 20mA Max. 1A 1a
250VAC 3A 1a 1A 1a B' RTD TC 8 20
7 30VDC 3A 1a 16 AL2 OUT:
※1 9 250VAC 21
B 1A 1a
8 17 B' RTD TC
SOURCE: A 10 Relay OUT: 22
100-240VAC 9 18 ※1 250VAC 3A 1a B
5VA 50/60Hz, SENSOR 11 30VDC 3A 1a 23
24VAC 5VA 50/60Hz, SOURCE:
24-48VDC 3W 100-240VAC A
5VA 50/60Hz, 12 24
※1: AC power: 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz, SENSOR
24-48VDC 3W
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W
TC4S TC4SP
6 72.2
48 6 64.5 48 58.5 45
45
TC4Y TC4W
96 6 64.5
84
72 7 77
44.7
48
36
30
TC4M TC4H
72 6 64.5 48 6 64.5
67.5
91.5
96
J-122
Single Display, PID Control
TC4L Panel cut-out
A SENSORS
96 6 64.5
D
CONTROLLERS
B
C
MOTION DEVICES
91.5
Size SOFTWARE
A B C D
Model
TC4S Min. 65 Min. 65 45+0.6
0 45+0.6
0
10
(N)
4.4
Timers
44.9
3.5
36
16
(O)
TC4M, TC4W, TC4H, TC4L Series Digital
Panel Meters
15
55 21
3.3
(P)
Indicators
4
46 (Q)
Converters
56
(R)
37.5
40.5
Digital
Display Units
(S)
12 Sensor
Controllers
23.9
(T)
Switching
Mode Power
Supplies
Terminal cover (sold separately)
(U)
(W)
41.5
Panel PC
91.5
91.5
68.5
86
86
64
(X)
Field Network
18
22
Devices
9.8
13
22.5
13
13
J-123
TC Series
Unit Description
1
1
2 6 7, 8
3 4
2 5
8
6
7 3 5 4
SV Setting
※In case of changing set temperature from 210℃ to 250℃.
④ Check SV
Parameter Reset
Reset all parameters as factory default. Hold the front + + keys for 5 sec, to enter parameter reset [INIT] parameter. Select
'YES' and all parameters are reset as factory default. Select ‘NO’ and previous settings are maintained. If setting parameter lock
[LOC] or processing auto-tuning, parameter reset is unavailable. (except TC4Y Series)
J-124
Single Display, PID Control
Parameter Group
SENSORS
Run mode
⑤
① Press any key among ② 2 sec ③ 4 sec CONTROLLERS
, , ,
3 sec 3 sec
SOFTWARE
※1: It is not displayed for AC/DC power model (TC4 - 2R). T Control cycle
(M)
※If no key entered for 30 sec, it returns to RUN mode automatically and the set value of AL-1 AL1 alarm operation mode Counters
parameter is not be saved.
※ This parameter might not be displayed depending on other parameter settings.
AL-2 AL2 alarm operation mode
(N)
① Press any key once in RUN mode, it advances to set value setting group. AHYS Alarm output hysteresis Timers
② Press key over 2 sec in RUN mode, it advances to parameter group 1. LBaT LBA monitoring time
(O)
③ Press key over 4 sec in RUN mode, it advances to parameter group 2. Digital
④ First parameter will be displayed on viewer when it advances to the setting group.
LBaB LBA detection range Panel Meters
⑤ Press key over 3 sec in the setting group, it returns to RUN mode. DI-K Digital input key
(P)
※Exception: Press key once in SV setting group it returns to RUN mode. Control output MV in case of
ErMV input break error
Indicators
※Press key again within a sec after return to RUN mode by press key over 3 LOC Parameter lock
sec, it advances to the first parameter of previous setting group. (Q)
Converters
• Set parameter as the above considering parameter relation of each setting group. (S)
• Check parameter set value after change parameter of setting group 2. Sensor
Controllers
※Indicator model (TC4 -N N)displays shaded parameter ( ) of parameter group 2.
(T)
※Alarm operation mode [AL-1, AL-2] parameter of parameter group 2 is decided whether to display according by alarm output type. Switching
※If alarm operation mode [AL-1, AL-2] of parameter group 2 is set to AM)_/ SBa / LBa , AHYS parameter is not displayed. Mode Power
Supplies
(U)
Recorders
(V)
HMIs
(W)
Panel PC
(X)
Field Network
Devices
J-125
TC Series
Parameter Group 1
※1: S : Press any key among , , .
Run mode ※2: After checking/changing set value at each parameter, and press key, set value
2 sec flashes twice and it moves to next parameter automatically.
3 sec ※3: It is displayed when control type parameter [C-MD] of parameter 2group is set PID.
PAR1 ※Press key for 3 sec to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.
AL1 alarm temperature
S ※1
AL1 1250
Setting range: Deviation alarm (- [F.S] to [F.S], Absolute value alarm (temperature range)
※2 ※In case alarm operation mode [AL-1, AL-2], AM)_/ SBa / LBa of parameter group
2 is set to [AL-1, AL-2], no parameters is displayed.
AL2 alarm temperature
S
AL2 1250
※3
Auto-tuning
S ※It starts to operate auto-tuning when it is ON and set as OFF automatically
AT OFF ON after finish the operation.
※Deviation indicators (▲, ■, ▼) flash (cycle:1 sec) during auto tuning
function.
Proportional band
S
P 01)0 Setting range: 0.1 to 999.9℃/℉
Integral time
S Setting range: 0 to 9999 sec
1 0000 ※Integral operation will be OFF when set value is "0".
Derivation time
S Setting range: 0 to 9999 sec
D 0000
※Derivative operation will be OFF when set value is "0".
Manual reset
S
Setting range: 0.0 to 100.0%
REST 05)0
※It is displayed in P/PD control.
Hysteresis
S Setting range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
HYS 002
※It is displayed when control type parameter [C-MD] of parameter group 2 is set ONOF.
J-126
Single Display, PID Control
Control type
S
C-MD PID ONOF ※When changing control type, ErMU is initialized (control output
MV is below 100%) and DI-K turns OFF automatically.
(K)
SSRs
SSR dirve output method ※It is displayed when selecting control output [OUT] as SSR.
S
SSrM STND CYCL PHAS For AC/DC power type (TC4 - 2R), this parameter [SSrM] (L)
Power
is not displayed. Controllers
not displayed.
(S)
LBA monitoring time Sensor
S Controllers
LBaT 0 Setting range: 0 to 9999 sec (Automatically setting with Auto-tuning)
※LBaT parameter is displayed when AL1, AL2 alarm operation [AL-1, AL-2] is set as LBA . (T)
Switching
Mode Power
LBA detection band Supplies
S Setting range: 0 to 999℃/℉ (DPtL/ CUs: 0.0 to 999.9℃/℉)
LBaB 002 (automatically setting with auto-tuning) (U)
※When alarm operation mode [AL-1, AL-2] is set as loop break alarm (LBA) [LBA ], and Recorders
Parameter lock
S ※For indicator model (TC4 -N N),
LOC OFF LOC1 LOC2 LOC3
only OFF, LOC1 are available.
J-127
TC Series
Factory Default
SV setting Parameter group 2
Parameter Factory default Parameter Factory default Parameter Factory default
- 0 IN-T KCA T 02)0
UNIT ?C
Parameter group 1 AL-1 AMiA
IN-B 0000
Parameter Factory default MAvF 00)1 AL-2 AM@A
AL1 L-SV -050 AHYS 0001
1250
AL2 H-SV 1200 LBaT 0000
AT OFF O-FT HEAT LBaB 002
P 01)0 C-MD PID DI-K STOP
I OUT RLY ErMV 00)0
0000
D SSrM STND LOC OFF
REST 05)0 ※AC/DC power type has no SSR drive output method [SSrM] and supports only ON/OFF
HYS 002 output when selecting SSR in control output [OUT].
Mounting
TC4S/SP (48×48mm) Series TC4Y (72×36mm) Series Other Series
※Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)
J-128
Single Display, PID Control
reserve alarm 90℃ 100℃ 110℃ the alarm output will be OFF.
High/Lower deviation: Set as 10℃ (M)
Counters
OFF H ON OFF H ON
Absolute
PV SV SV PV If PV is higher than the absolute value, (N)
AM% value high Timers
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃ (O)
Digital
Panel Meters
ON H OFF ON H OFF
Absolute
PV SV SV PV If PV is lower than the absolute value, (P)
AM^ value low Indicators
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm
Absolute-value Alarm: Absolute-value Alarm:
Set as 90℃ Set as 110℃ (Q)
Converters
SBa Sensor break Alarm - It will be ON when it detects sensor disconnection.
LBa Loop break Alarm - It will be ON when it detects loop break.
(R)
※ H: Alarm output hysteresis [AHYS] Digital
Display Units
Alarm option
(S)
Mode Name Description Sensor
Controllers
AM .A Standard alarm If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
AM .B Alarm latch If it is an alarm condition, alarm output is ON and maintains ON status. (Alarm output HOLD) (T)
Switching
Mode Power
First alarm condition is ignored and from second alarm condition, standard alarm operates. Supplies
AM .C Standby sequence 1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the
second alarm condition, standard alarm operates.
(U)
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied Recorders
Alarm latch and
AM .D and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
standby sequence 1 alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates. (V)
HMIs
AM .E Standby sequence 2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence 1. It operates not only by power ON/OFF, (W)
Alarm latch and but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is Panel PC
AM .F standby sequence 2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
(X)
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON Field Network
Devices
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature [AL1, AL2] or alarm operation [AL-1, AL-2], switching STOP mode to RUN mode.
Sensor break alarm
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [SBaA], or alarm latch [SBaB].
J-129
TC Series
SV
LBA detection
PV band
LBA detection LBA detection
band band
Control LBA detection
output band
MV LBA LBA LBA
invalid invalid invalid
100%
0%
Loop break Time
alarm (LBA)
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
Start control to ①
time [LBaT]
① to ② The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
② to ③
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
④ to ⑥ The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 100% and PV is not increased over than LBA detection band [LBaB] during LBA monitoring
⑥ to ⑦
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
When control output MV is 100% and PV is increased over than LBA detection band [LBaB] during LBA monitoring
⑦ to ⑧
time [LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time.
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)
※When executing auto-tuning, LBA detection band [LBaB] and LBA monitoring time are automatically set based on auto
tuning value. When AL1, AL2 alarm operation [AL-1, AL-2] is set as loop break alarm (LBA) [LBa ], LBA detection
band [LBaB] and LBA monitoring time [LBaT] parameter is displayed.
INPUT LOAD
Power
100-240VAC
50/60Hz
※When selecting cycle or phase control mode, the power supply for load and temperature controller must be the same.
※In case of selecting cycle [CYCL] or phase [PHAS] control mode for PID control, control cycle [T] is not allowed to set.
※For AC/DC power model (TC4 - 2R), this parameter [SSrM] is not displayed and it is available only standard control
by relay or SSR.
J-130
Single Display, PID Control
Standard ON/OFF control mode [STND]
A mode to control the load in the same way as Relay AC
output type. SENSORS
50% 80%
● When setting ATparameter to ON, front temperature unit It is selectable PID, ON/OFF control.
display (℃ or ℉) indicator will be flickering during Auto ● In case of ON/OFF [ONOF] mode, Hysteresis [HYS] (L)
Power
tuning. After completing auto tuning, temperature unit parameter is displayed. Controllers
display indicator returns to normal operation and AT
parameter automatically becomes [ON→ OFF]. ● In case of PID [PID] mode, Proportional band [P],
(M)
Integral time [I], and Derivative time [T] parameters are Counters
● Set as OFF to stop auto tuning. displayed.
※It keeps previous P, I, D set values.
(N)
● If SV is changed during auto tuning mode, auto tuning is Hysteresis [HYS] Timers
stopped.
● PID time constants figured out through auto tuning function ●●Set control output ON / OFF interval in ON / OFF control (O)
Digital
can be changed. mode. Panel Meters
Controller itself does not have errors but there may be error chattering) could occur due to external noise.
(S)
by external input temperature sensor. ●●In case of ON / OFF control mode, even if PV reaches Sensor
Controllers
E.g.)If actual temperature is 80℃ but controller displays stable status, there still occurs hunting. It could be due
78℃, set input correction value [IN-B] as 002 and to Hysteresis [HYS] SV, load’s response characteristics (T)
Switching
controller displays 80℃. or sensor’s location. In order to reduce hunting to a Mode Power
Supplies
minimum, it is required to take into following factors
※As the result of input correction, if current temperature consideration when designing temp. controlling; (U)
value (PV) is over each temperature range of input proper Hysteresis [HYS], heater’s capacity, thermal Recorders
If current temperature (PV) is fluctuating repeatedly by rapid ● A function to select display temperature unit
(W)
change of input signal, it reflects to MV and stale control is ● Unit display indicator will be ON when converting Panel PC
impossible. Therefore, digital filter function stabilizes current temperature unit.
temperature value. (X)
Field Network
●For example, set input digital filter value as 0.4 sec, and Devices
J-131
TC Series
Manual reset [REST] Cool / Heat function [O-FT]
When selecting P/PD control mode, certain temperature Generally there are two ways to control temperature, one
difference exists even after PV reaches stable status (Heat-function) is to heat when PV is getting down (Heater).
because heater's rising and falling time is inconsistent due The other (Cool-function) is to cool when PV is getting
to thermal characteristics of controlled objects, such as higher (Freezer).
heat capacity, heater capacity. This temperature difference These functions are operating oppositely when it is ON/
is called offset and manual reset [REST] function is to set/ OFF control or proportional control. But in this case PID
correct offset. time constant will be different due to PID time constant
● When PV and SV are equal, reset value is 50.0%. After will be decided according to control system when it is PID
control is stable, PV is lower than SV, reset value is over control.
50.0% or PV is higher than SV, reset value is below ● Cool-function [COOL] and heat-function [HEAT] must
50.0%. be set correctly according to the application, if set as
● Manual reset [REST] by control result opposite function, it may cause a fire. (If set cool-function
[COOL] at heater, it will be maintained ON and it may
Set below 50.0 as
reset value cause a fire.)
Offset ● Avoid changing heat-function to cool-function or cool-
SV
function to heat-function when the unit is operating.
Offset
● It is impossible to operate both function at once in this
Set over 50.0 as unit. Therefore, only one function should be selected
reset value
PV only.
SV High/Low limit [H-SV / L-SV]
● It sets SV high/low limit Limit range of using temperature
※Manual reset function is applicable only to P / PD control
within temperature range for each sensor, user can set/
mode. change set temperature (SV) within SV high limit [H-SV]
Control output MV when input sensor line to SV low limit [L-SV]. (※ L-SV>H-SV cannot be set.)
is broken [ErMV] ● When changing input type [IN-T], SV high limit [H-
The function to set control output MV in case of open error. SV] and SV low limit [L-SV] of using temperature will
Users are able to set by ON/OFF setting or MV setting. It be initialized as max./min. value of sensor temperature
executes control output by set MV regardless of ON/OFF range automatically.
or PID control output.
J-132
Single Display, PID Control
Output connections
Application of relay output type Application of SSR drive output method SENSORS
A
TC Series
TC Series SSR CONTROLLERS
+
Heater
Voltage I
L
Power N
O Power
Condenser output P MOTION DEVICES
0.1㎌ terminal U
A
T
D Load power
630V -
Keep A length as long as possible when wiring the ※SSR should be selected by the capacity of load,
temperature controller and the load. If wire length of A is otherwise, it may short-circuit and result in a fire. Indirect
short, counter electromotive force which occurs from a coil heated should be used with SSR for efficient working.
of magnet switch & power relay may flow in power line of ※Please use a cooling plate or it may cause the capability
the unit, and it may cause malfunction. deterioration, breakdown of SSR for a long usage.
If wire length of A is short, please connect mylar ※Refer to page ‘◎ SSR drive output function (SSRP
condensers 104 (630V) on the both ends of " " (magnet function)’ for phase/cycle control connections. (J)
coil) to protect electromotive force. Temperature
Controllers
(K)
Proper Usage
SSRs
J-133