Description H

Web guider command station DO 10.. en

with operator panel RT 40..

1. Type overview 2
2. Function 2
3. Mounting 2
4. Installation 3
5. Keys and displays 4
6. Operation 8
7. Settings/special functions 8
8. Technical data 12

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Web guider command station DO 10..

Explanation of symbols
➜ = jobs to be performed
= important information and instructions

1. Type overview
Type consisting of bus connection used with
Command station DO 1000 central unit ZC 40.. CAN bus web guider
operator panel RT 4019
cover
Command station DO 1001 central unit ZC 40.. CAN bus web guider
operator panel RT 4019
desktop housing
Command station DO 1002 operator panel RT 4019 serial bus web guider multifunction
desktop housing command DO 0022
Operator panel RT 4001 membrane keyboard with digital display serial bus web guider DR 246.
Operator panel RT 4005 membrane keyboard with digital display serial bus web guider DR 226.

2. Function DO 10.. command stations are used to operate digital web guiders.
The command stations consist of:
- operator panel RT (aluminum front panel with membrane key-
board and digital display)
- CAN controller central unit ZC 4002
- CAN bus adapter EK 4011
- and a cover or desktop enclosure
The DO 1000 command station with cover is designed for mounting
in a control console or cabinet, the DO 1001 command station with
desktop enclosure for field mounting.
The DO 1000/DO 1001 command stations are connected to the RK
control card of a web guider via a CAN bus line. Command station
DO 1002 is connected to the multifunction command DO 0022 via
the serial bus.
Operator panel RT 40.. only is used for the DR 226. and DR 246.
web guiders and is connected directly to the RK control card via the
serial bus.

3. Mounting Try as far as possible to mount the command station on your system
within view of the web guider.
On web guiders DR 226. and DR 246., operator panel RT 40.. is
already mounted on the web guider. Use the E+L securing kit for
DO 1001.

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 Web guider command station DO 10..

4. Installation Please observe the locally applicable and professional safety

and accident prevention regulations.
Please ensure that the insulation is not damaged, the leads prop-
erly secured and protected and run separately from heavy current-
carrying cables. Run and protect signal lines. The CAN bus should
not exceed a total length of 200 meters.

4.1 Address setting If the DO command station is part of a digital controller designed
by E+L no settings must be made. The DO command station is
Device numbers DIP switches 1 - 4 immediately operational.
Group numbers DIP switches 5-7
Example: 12 0
If command station DO is ordered separately, you must set the ad-
dresses yourself.
1 2 3 4 5 6 7 8
➜ Unscrew the housing on the DO command station.
ON

OFF
➜ Set the address appropriate to your system configuration via the
DIP switches on central unit ZC, see also connection diagram
Binary value: and the CAN bus, serial bus and setup editor descriptions.
1 2 4 8 1 2 4
➜ Screw the command station housing back on.

DIP switches (master device)

4.2 Connection to E+L The DO command station is connected to a E+L controller via a CAN
controllers bus (see illustration below).
➜ Connect the CAN bus according to the connection diagram and if
necessary, plug in the terminating resistor connector
➜ Run electrical leads according to the attached wiring diagram.

4.3 Connection to the multi-
function command
DO 10.. command station connection
➜ Link the serial bus to the multifunction command according to the
connection diagram and, if necessary plug in the terminating re-
sistor connector (see illustration below).
➜ Run the electrical leads according to the attached wiring diagram.

Command station DO 1002 Command station DO 1000/DO 1001

serial
Operator panel
Operator panel bus Central unit
RT 4019
RT 4019 ZC 4002
CAN bus
CAN bus adapter
serial bus connection Supply voltage EK 4011
to multifunction 20 - 30 V DC
command
DO 0022
Supply voltage CAN bus
20 - 30 V DC (terminating resistor
connector as necessary)

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Web guider command station DO 10..

5. Keys and The keys and displays on the command station are arranged so that
symbols correspond to the arrangement of the control elements on
displays the web guider as seen from above and in relation to the direction of
web travel (see example below).

Left sensor in direction

of web travel Direction of web travel

Displayed direction of
web travel
(LED on)

You can inhibit each individual key via parameter 7 (key filter) in
the setup editor, see settings section on page 10.

Operating voltage display +5 V DC

The display goes on when voltage is supplied to the electronic
circuitry.

Digital display (2 1/2 digits)

199 The digital display indicates either a parameter, a parameter value or
the web offset .
The comma and sign are also displayed. Oscillating mode is indicat-
ed by alternate displaying of the web offset and the characters "oc".
With permissible values from 200 onwards the “units position” is
shifted to the right and no longer displayed. The last decimal point
flashes to indicate this has happened.

1st example: parameter value 1568 2nd example: parameter value 200
Parameter 1 . .1. Decimal point at tens position flashes Decimal point at tens position flashes

Parameter value 20 20 156. “Units” 20. “Units”

Tens Tens
Web offset 3 mm 3.0 Hundreds Hundreds
Thousands
Oscillating mode 3.0 oc

Decrease value key

Use this key to decrease parameters or parameter values in setup
mode.

Increase value key

Use this key to increase parameters or parameter values in setup
mode.

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 Web guider command station DO 10..

Direction of web travel display

The direction of web travel is indicated (as seen from the infeed;
processing direction for the entire system). The displayed and actual
direction of web travel must match. If this is not the case, the display
must be reversed.
➜ Loosen either the four securing screws on the RT operator panel
and flip over the switch on the back of the operator panel
or change the direction of web travel in setup mode as follows:
➜ select expanded setup mode.
➜ set the device and group numbers for the command station.
➜ Change the value displayed ("0" or "1") in web direction of travel
display parameter ..6.. If a "1" is displayed, set a "0" or vice-versa.
➜ Set the device and group numbers for the controller and quit setup
mode (initiate a reset).

Sensor fully Sensor keys

covered Use these keys to set the web guiding mode:
(red)
- left edge (left sensor)
- right edge (right sensor)
Sensor - web center (both sensors)
selected Sensor
(green) uncovered When a sensor is selected the green sensor display goes on.
(red)
When the sensor is fully covered or uncovered the appropriate red
displays go on regardless of whether the sensor is selected or not.
Sensor fully If one of the sensor fully covered/uncovered displays goes on during
covered automatic mode, the appropriate sensor must be repositioned. If both
(red)
red displays go on during automatic mode the sensor signal is not
valid, the web guider is blocked. When both red displays flash during
automatic mode, this indicates a fault (e.g. soiled sensor, tempera-
ture error, emergency guiding).

Sensor Line sensor key

range limit (red) Use this key to set the guiding criterion:
light line - light line
- dark line
dark line
- contrasting edge
Contrasting edge If one of the red sensor range limit displays goes on, the guiding cri-
Sensor terion has reached the left or right range limit (depending on the web
range limit (red) direction of travel).

Web offset/manual adjustment keys

Use these keys in manual mode to move the actuator to the left or
right.

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Web guider command station DO 10..

In automatic mode, the keys are used to offset the web. If both keys
are pressed together, the set web offset is cancelled.
When a RE 17.. operator panel is used the web offset keys have
no function in automatic mode.
A web offset is a electrical offsetting of the set position. The web set
position is offset during automatic mode. If voltage is supplied to the
controller stop input the web offset is stored and the web guider re-
mains in its most recent position. Once the controller stop contact is
re-enabled, guiding is resumed on the basis of the former set web
offset.
The display on the appropriate key goes on when the actuator
reaches its end position. The display flashes shortly before the
end position is reached.

Sensor signal display

This display indicates he the output signal of the sensor selected
(left, right or sum signal). The further the LED strip lights up, the fur-
ther the web edge is away from the center of the sensor optical unit.

Controller stop display

If the controller stop display flashes, 24 V DC is being supplied to the
corresponding input. The web guider now only operates in manual or
center mode, automatic is blocked.

Setup key
Various functions can be initiated or selected in conjunction with the
setup key:
a. setup mode, LED on the key flashes
b. expanded setup mode, LED on the key goes on
c. further functions depending on the sensor, camera or controller
implemented (see appropriate description)
The function of the setup mode, procedure on changing param-
eters and starting the initialization runs is explained in the "CAN-
Bus, serial bus and setup editor" description, in all system operat-
ing manuals and in the settings and special functions section.

Automatic key
When the automatic key is pressed the green display on the key
goes on. If the display flashes, the controller stop signal is available,
automatic mode is blocked.
The function of the automatic key depends on the setup settings in
parameters 15 and 32 of device X.5 (Master Device), see parameter
list. Automatic mode may be:

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 Web guider command station DO 10..

a. Guiding by the web center, by an edge, line or contrasting

edge
If the automatic key is pressed, the web guider controls according
to the signals emitted by the selected sensors. Both sensors must
be selected for web center guiding.
b. Hybrid (Machine center)
If the automatic key is pressed all support beams and sensors are
selected and the web guider controls according to the machine
center (automatic hybrid).
c. Oscillating
The oscillating function must be set in the master device address
X.5 in parameter 32 and may be selected in addition to operating
modes a. and b.
- web center and oscillating
- hybrid (machine center) and oscillating
In oscillating mode the web is run parallel to the left and right. The
oscillating stroke, frequency and mode are set in parameters 18 to
20 of the master device, or directly via command station DO 0022.

The web can be offset via the web offset/manual adjustment keys in
automatic mode.

Center position key

If the center position key is pressed, the actuator is set to the stored
center position. The display flashes while the actuator moves into po-
sition. Once in position, the display on the key stays on.
In hybrid minimal mode (master device, parameter 15 = 3) the sup-
port beam also goes into park sensor mode.

Manual key
When the manual key is pressed the actuator can be moved to the
left or right within the guiding range via the web offset/manual adjust-
ment keys.
When the manual mode key is actuated the display on the relevant
key goes on. The display flashes While the web offset/manual adjust-
ment keys are actuated.
When the actuator reaches its end position the display on the ap-
propriate key goes on. The display flashes shortly before the end
position is reached.

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Web guider command station DO 10..

6. Operation Web guider operation depends on the combination of devices imple-

mented and only the basics are described below. The exact opera-
tion is described in the operation section of the system operating
manual.

6.1 From web insertion ➜ Center position

to guiding mode Select center position mode.
➜ Set web offset to "0"
Set web offset on command station RE .... to "0". Set web offset
on operator panel RT .... to "0" (press both web offset/manual ad-
justment keys at the same time).
➜ Insert web
➜ Select sensor - set web guiding mode
➜ Position sensor
Position sensors at the web edge.
Sensors may only be positioned manually when the machine
is at a standstill. Risk of injury!
➜ Select operating mode
Automatic, center position or manual mode.
- Automatic mode
The web guider operates according to the sensor signals.
Use the web offset/manual adjustment keys or command station
RE .... to offset the web.

7. Settings/special
functions
7.1 Basic operation in setup Setup settings should only be performed by qualified personnel.
mode In setup mode all parameters can be displayed and some of the pa-
rameter values can be changed. In expanded setup mode all param-
eter values can be displayed and changed (for commissioning and
service engineers).
To prevent incorrect operation and protect setup settings the setup
editor (setup and expanded setup modes) can be blocked (see 7.2).

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 Web guider command station DO 10..

Basic operation in setup mode

Para­ Para­-
meter meter
value
Start setup mode: press the setup and addition- +
ally the increase value key (press the setup key Start setup mode
first). The green LED on the key will flash.

Enter device number: press and hold down the

setup key and select parameter 0 via the increase
value key. Let go the setup key again and enter +
Enter device number
the device number via the increase or decrease
or
value keys (device number is specified in block
diagram)
Enter group number: press and hold down the
setup key and select parameter 1 via the increase +
value key. Let go the setup key again and enter Enter group number
the group number via the increase or decrease or
value keys (group number is specified in block
diagram)

Select and change parameter: press and hold +

Select parameter
down the setup key and select the parameter you
require via the increase value key. Let go the
Change parameter value
setup key again and enter the parameter value or
you wish via the increase or decrease value keys.

Improper parameter changes can impair

the function of the entire system !

parameter yes
value can be
changed

no
+
Select expanded setup mode: select device
number X.5, then press and hold down the setup Expanded setup mode
key and select parameter 3 via the increase value
key. Let go the setup key again and enter param- or
eter value 42 via the increase or decrease value
keys.

Select
further yes
parameters

no
Quit setup mode: select device number X.5 then +
press and hold down the setup key and select
parameter 3 via the increase value key. Let go the
setup key again and enter parameter value 1 via Quit setup mode
the increase or decrease value keys. Press and or
hold down the setup key and press the increase
value key once. Let go the setup key again. +

X is used as a
stand-in for digits

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Web guider command station DO 10..
7.2 Disabling setup mode
Disable setup editor DIP switch 8
1 2 3 4 5 6 7 8
ON
OFF
S 2.8 on = setup editor disabled
S 2.8 off = setup editor enabled
DIP switch S 2 (on master device)
7.3 Web guider initialization
run
(center position adjustment)
7.4 Key filter
(Inhibiting keys)
Example:
bit 15 ...
Binary value: 8421 8421 8421 8421
Bit mask: 0000 0000 0000 0000
Disabling
bit 3, 10, 11: 0000 1100 0000 1000
Hex code: 0 C 0 8
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To prevent incorrect operation and protect setup settings the setup
editor (setup and expanded setup modes) can be blocked. Entering
parameters or start service functions via the keyboard is then no lon-
ger possible.
To activate disabling, switch 8 must be set to "on" at address X.5 in
the master device. Blocking is only effective after a reset.
➜ First select setup mode, i.e. press and hold down the setup key
and then press the increase value key, let go both keys again.
➜ Set the web guider to the desired center position in manual mode
using the "web offset" keys.
➜ Start the initialization run by pressing and holding down the setup
and then the center position key, let go both keys again. The ac-
tuator moves into its left and right end position and then stops in
the center position that was previously manually set. The actuator
moves into its left and right end position and then remains in the
manually preset center position.
Settings should be performed by qualified personnel only.
The keys on operator panel RT can be inhibited by a bit mask
(0 = enabled, 1 = disabled). Which keys are to be inhibited must be
entered as a hex code in the key filter parameter 7, in setup mode.
Even when all keys are inhibited, starting in setup mode is possible.
Example: The center (bit 1) and increase value (bit 5) keys are to be
inhibited.
bit 15 ... bit 0
Bit-mask : 0000 0000 0010 0010
Hex-code: 0 0 2 2
Hex code 0022 must be entered in the key filter parameter 7.
bit 4 bit 5
bit 0
bit 6 bit 9
bit 8
bit 7 bit 10
Switch S 2 on back
is bit 11 bit 3 bit 0 bit 1 bit 2
 Web guider command station DO 10..

7.5 Parameters The parameter numbers are listed in the No. field of the table, in the
Name field the abbreviation. The Default field indicates the standard
settings, Min. and Max. are the permissible limit values respectively.
The unit is indicated in the Unit field. The Description explains the
parameter function. If a dot (•) comes after the parameter number
this indicates that it is a display parameter, the value of which cannot
be changed.
Number Name Default Min Max Unit Desciption
..0. edit device X.X X.1 X.F hex Device number (see connection diagram)
..1. edit group X.X 0.X 7.X hex Group number (see connection diagram)
..2. reset settings 0 0 2 Ex factory settings
0 = no function
1 = E+L basic settings
2 = internal value specification (default)
expanded setup mode
..3. start service 0 0 199 Field for starting a function:
0 = no function
1 = reset
2 = safe parameter
..4. • guider rev. - - - E+L Software version
..5. brightness 8 0 15 Digital display brightness
0 = minimum brightnesst
15 = maximum brightness
..6. arrow direction 0 0 1 direction of web travel displayed
0 = normal (to right)
1 = invers (to left)
..7. key filter 0 0000 FFFF Key filter
All operator panel keys may be inhibited via a Hex code..
..8. display resolu- 0 0 3 Display resolution (decimal points)
tion 0 = mm
1 = 1/10 mm
2 = 1/10 inch
3 = 1/100 inch

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 Erhardt+Leimer GmbH
Albert-Leimer-Platz 1
86391 Stadtbergen, Germany
Phone +49 (0)821 2435-0
www.erhardt-leimer.com
info@erhardt-leimer.com

8. Technical data Supply voltage DO 10.. +20 to 30 V DC

Current input DO 10.. approx. 0.2 A
Operating voltage RT 40.. +5 V DC
Current input RT 40.. 0.1 A
Ambient temperature 0 °C to 40 °C
CAN bus level 5 V (potential-free)
CAN baud rate 250 KBaud
Synchronous baud rate (serial) 1.3 MBaud
Command station DO 1000
protection class when built-in
with rubber gasket IP 54
Command station DO 1001
protection class IP 54
Dimensions see attached dimensioned
drawing
Subject to modifications without notice