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WW-Mass Transfer in Wetted-Wall Column With High Re
WW-Mass Transfer in Wetted-Wall Column With High Re
Abstract--The rate of gas- and liquid-phase mass transport in a pilot-scale wetted-wall column
with an inner diameter of 3.26 cm and a length of 5 m was investigated. Empirical correlations
for the physical liquid-phase mass transfer coefficient (k°) and the gas-phase mass transfer
coefficient (kG) were determined. In dimensionless form, the correlations are given by
ShL = 0.01613 Re °664 Re °426 Sc~)5
Sh~ = 0.00031Re~ °5 t~et,n0.207 ~c~;"o.
and are valid at gas-phase Reynolds numbers from 7500 to 18,300 and liquid-phase Reynolds
numbers from 4000 to 12,000, conditions of industrial relevance. To our knowledge, no
correlations for ShG have been reported in the literature which are valid at such high Reynolds
numbers. The wetted-wall column was equipped with six intermediate measuring positions for
gas and two for liquid samples, giving rise to a high accuracy of the obtained correlations. Our
data showed that ShL and Sh~ both depend on Rea and ReL due to changes in the interfacial
area at the high Reynolds numbers employed. The presence of inert particles in the liquid-phase
may influence the rate of mass transport, and experimental work was initiated to study the effect
on k~. A decrease in ka of up to 15% was seen at solid concentrations ranging from 0 to 30 wt%,
though the observed effect could not be correlated. ,,~' 1997 Published by Elsevier Science Ltd
Keywords: Wetted-wall column; mass transport: correlation; inert particles; transport area.
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498 C. H. E. Nielsen et al.
to the powers of 0.6804 and 0.5, respectively. Palen flow. Upon correlating the mass transport data, it was
et al. (1994) derived a semi-empirical model for the found that the well-known form, given by eq. (1),
interactive heat and mass transfer phenomena in describes the data well.
a wetted-wall column and found Sh L to be a function
of Re L and Sc °5. Thus, though most investigators Sh = klRe• k 2Rel)k Sc k4 . (1)
agree on the Sc number exponent, inconsistencies
among the reported exponents for Re L and R % are As mentioned earlier, the correct value for constant k4
now clear. In this work, we demonstrate a new empiri- has been shown theoretically and experimentally to be
cal correlation for Shi, based on three measuring posi- 0.5 in correlations for both Sh L and Sh~. There exists,
tions in the column. to our knowledge, no theoretical basis for choosing
the functional form ofeq. (1) to correlate mass transfer
data. Thus, the functional relationship of dimension-
Inert particles
less groups in eq. (1) is purely empirical.
The effect of inert particles in the liquid phase on
the rate of mass transport may be important in the
design and modelling of industrial processes employ- EXPERIMENTAL SETUP
ing three-phase slurry reactors (Ramachandran and The experimental setup is shown in Fig. 1. All pipes
Chaudhari, 1983; Beenacker and Van Swaaij, 1993). and vessels are made of PVC, glass or stainless-steel
Beenackers and Van Swaaij (1993) published a com- coated with Teflon. The main components are the
prehensive review on the subject and it appears that wetted-wall column, the holding tank, and the film
more work has been conducted to determine the effect distributor (pictured in Fig. 2). The column is a verti-
on kL° than on k~. For bubble columns and stirred cal, transparent PVC tube, 5 m in length, and with an
tanks, it has been shown that the effect of inert par- inner diameter of 3.26 cm. The holding tank is made
ticles on the rate of mass transport depends on the of PVC and it holds a volume of 110 1. The tank is
size, concentration and type of particles. The observed equipped with four baffles, a stirrer, an air spiral with
effect is, in most cases, a reduction in the rate of mass nozzles, and a flow loop allowing measurements of
transport, but enhancement has also been measured temperature, pH and the 0 2 concentration in the
at low solid concentrations, typically less than liquid phase. The film distributor is made of glass and
10 Vol%. To our knowledge, no similar investigations has an inner diameter of 10 cm and a coated stainless-
have been conducted in wetted-wall columns despite steel bottom plate. The distributor ensures a uniform
the relevance to industry. Part of this work involves liquid film on the inner surface of the column tube.
some initial investigations in the field. The L-pipe mounted in the bottom plate of the dis-
tributor yields a rotating liquid flow and a liquid cone
Objectives rises as illustrated in Fig. 2. The gas flow is supplied
The first objective of this work was to determine by a compressor and the liquid is recycled by a hose
empirical correlations at high Reynolds numbers for pump. The fluid temperatures are controlled by three
the dimensionless mass transfer coefficients, Sho and heat exchangers, A water nozzle is mounted at the top
Sh L, in a pilot-scale wetted-wall column. The correla- of the gas heat exchanger to ensure humidification
tions can be used in design of industrial falling film (exceeding 80%) of the gas phase.
columns due to the validation at high Reynolds num-
bers. The second objective was to examine the effect of Probes
inert particles present in the liquid phase on the gas- Gas and liquid samples can be withdrawn from the
phase mass transfer coefficient, k~. column by two types of probes, both of which are
illustrated in Fig. 3. The gas probes are made of
THEORY stainless-steel (~6") and designed to cause minimal
A dimensional analysis (Bird et al., 1960) was con- disturbance of the liquid film. The cuvette (liquid
ducted on the setup to predict the dimensionless probe) for the insertion of the oxygen electrode is
groups in terms of which Sh a and Shl~ may be corre- made up of transparent PVC and fitted with a hole to
lated. It was assumed in the analysis that the liquid ensure a steady liquid flow through the cuvette. The
film is plane. The analysis showed that, theoretically, cuvette was removed from the column when not in use
S h L depends on Re~. and SCL, whereas Sh G depends on
to avoid disturbance of the liquid film. The gas
R % and Sc~ for L/di>>l. The latter criterion was samples were analyzed successively on-line at six posi-
found to be valid for all measurement positions in the tions in the column tube (½, 1, 2, 3, 4 and 5 m from the
applied column. The dimensional analysis does not, column top) and at the gas inlet. The liquid samples
however, provide any information on the functional were analyzed successively on-line at two intermedi-
relationship of the dimensionless groups. It will be ate positions (2 and 4 m measured from the column
shown later that experimental data suggest that Sh~ top) and at the liquid inlet.
also depends on Re L and Shr. on Rea. The reason for
this is probably the formation of waves or ripples on Calculation methods
the liquid film at high Reynolds numbers which alter A differential mass balance over the gas phase for
the interracial area and cause more turbulent fluid the absorbed component produces the following
Mass transfer at high Reynolds numbers 499
" 'SO~_
Heat ' HzO
Film distributor
Atr m
Gas probe
Compressor
Liquid probe\
Wetted-wall column
Gas
Gas analyzer
Hold tank
/
Flow loop for N2 Hosepump
measuring pH ect.
/
Gas inlet
1
Gas probe Liquid probe
\ Liquid out
cone
Oxygen electrode
Volt signal to PC
Wetted-wall column
Fig. 2. Schematic illustration of the liquid film distributor. Fig. 3. Schematic illustration of the gas and liquid probes.
500 C. H. E. Nielsen et al.
equation for calculation of k G Table 3. Experimental parameters and dimensions
( di - 26L~R A. (3)
ac = \ di ] Table 4. Physical parameters at 50'C
Equation (2) is rewritten by the use of eq. (3) and the Water density, p* 988.04 kg/m a
following expression is obtained: Dry air density, p* 1.0928 kg/m 3
Water viscosity, p~ 546.8 x l0 -6 kg/ms
Q G l n ( C~'in ~ = kGacL. (4) Air viscosity,/~ 19.6x10 6kg/ms .
~di \CG,ouJ Diffusion coefficient for 1.22 x 10- s mZ/s
SO2 in air, Ds*o2
In this way, all uncertainties concerning the interfacial Diffusion coefficient for 3.93 x 10 9 m2/s
area are lumped into the final data, expressed as kza~. 02 in water, D~o:
The modified gas-phase mass transfer coefficient, Henry constant for 02, H °* 32.94 x 10- 3 atm l/mg
kza ~, is calculated as the slope of a straight-line fitted
to the seven successive on-line measurements and the *Dean (1992) and Weast (1986).
column height. All slopes are determined by the *Andrussow et al. (1969).
*Harvey (1996).
method of least squares with a confidence level ~>0.95.
An equation for k ° is obtained in a similar way
The partial pressure of the absorbed gas, p, is obtained The 02/H20 system
from the gas-phase measurements and the Henry con- Data for k ° was obtained by absorbing 0 2 from air
stant, H °, is calculated by the semi-empirical correla- into distilled water with a low concentration of 0 2.
tion presented by Harvey (1996). H ° is assumed The O 2 in the feed water was removed by blowing N 2
independent of the humidity level of the gas phase. All through the air spiral in the bottom of the holding
the experiments were conducted at 50°C and the pres- tank. The gas-phase mass transfer resistance was as-
sure in the column tube was maintained at 2 to 5 cm sumed to be negligible because O z has a low solubility
of H 2 0 above ambient pressure to prevent a leakage. in water and the 0 2 concentration in atmospheric air
Experimental parameters and dimensions are listed in is as high as 20 Vol%. According to Astarita et al.
Table 3 and the physical parameters in Table 4. (1983), the gas-phase mass transfer resistance is negli-
gible if
CHEMICAL SYSTEMS ko
The most accurate way to determine k~ in --<<1. (8)
H°k6
gas/liquid systems is to eliminate the liquid-phase
mass transfer resistance while measuring k~ and vice A worst-case calculation, using the correlations of this
versa for k °. This can be done by choosing a suitable work, showed that the criterion was met in all the
chemical system as shown below. cases considered.
phase Reynolds numbers applied in this work. As ac correction factor for the interfacial area,
a consequence, the applicability of the Henstock and RA(di - 2;)L)/di
Hanratty correlation seems questionable. In fact, this C concentration, kg/m 3, ppmv
is the case for all empirical mass transfer correlations di inner diameter of the column tube, m
having a dependency on the liquid-film thickness at dp mean particle diameter, m
high liquid-phase Reynolds numbers. D diffusion coefficient, mZ/s
F modified Martinelli parameter, m/Re °9,
Inert particles (~L/~G)(P~/PL) ° s
The effect of inert particles present in the liquid 9 gravity, 9.82 m/s 2
phase on the rate of gas-phase mass transport was H humidity
investigated. The particle type used was sand with H° Henry's constant, atm m3/mol
three different mean diameters, 5, 110 and 180pm. kG gas-phase mass transfer coefficient, m/s
The applied solid concentrations were 0, 5, 10, 20 and k° physical liquid-phase mass transfer coeffic-
30wt%; the initial liquid volume in the system ient, m/s
was kept constant at 30 1. Also, the gas and slurry k~-k4 dimensionless empirical constants
flows were kept constant at Rea = 11,000 and L height of column tube, m
QL = 7.9 l/rain. The results showed a reduction of m dimensionless liquid film thickness,
about 15% in koa,. at the high solid concentrations. At (0.4203Re~/2s + 2.796Re~'2s) °4
low solid concentrations, however, both reduction p partial pressure, atm
and enhancement of koa,. was observed, preventing Q volumetric flow, m~/h
correlation of the data. No explanation could be RA ratio of the interfacial area in the presence of
found for the scatter of the data, and the above con- waves to the plane interfacial area
clusions are strictly qualitative. A number of investi- ReG gas-phase Reynolds number, 4Q~p6/gdi#G
gators (e.g. Joosten et al., 1977; Oztiirk and Schumpe, Rear relative gas-phase Reynolds number,
1987) have examined the effect in bubble-column 4Qarpc,/7~diPG
slurry reactors. Their results are somewhat similar to ReL liquid-phase Reynolds number, 4QLPL/~diPL
ours, with enhancements of ka at low solid concentra- ScG gas-phase Schmidt number, t~G/D~P~
tions and reductions at high. It is thought that the ScL liquid-phase Schmidt number, #L/DLPL
change in k~ a~ is due to a dilution and/or stabilization Shc, gas-phase Sherwood number, k6acdi/D G
of the liquid film by the solid particles. However, more ShL liquid-phase Sherwood number, k°acdi/DL
work needs to be done in this important field before T temperature, K
the data can be correlated. X dimensionless height, L/d~
Mass transfer at high Reynolds numbers 503
Greek letters Jepsen, J. C., Crosser, O, K. and Perry, R. H. (1966)
6L mean liquid film thickness, m The effect of wave induced turbulence on the rate of
c,, solid concentration, wt% absorption of gases in falling liquid films, 4.1.Ch.E.
I~ viscosity, kg/m s J. 12, 186.
q) relative absorption rate, 1 -- (1 -- H)"; Joosten, G. E. H., Schilder, J. G. M. and Janssen, J. J.
a = 1.8X°'33Re 0"0625 (1977) The influence of suspended solid material on
the gas-liquid mass transfer in stirred gas liquid
p density, kg/m 3
contractors. Chem. Ending Sci. 32, 563.
Kafesjian, R., Plank, C. A. and Gerhard, E. R. (19611
Subscripts Liquid flow and gas phase mass transfer in wetted-
G gas phase wall towers. A.I.Ch.E.J. 7, 463.
i interface Lamourelle, A. P. and Sandall, O. C (19721 (ias
in inlet absorption into a turbulent liquid. Chem. Emmet
L liquid phase Sci. 27, 1035.
out outlet Levenspiel, O. 119931 The Chemical Reactor Omni-
r relative to the liquid surface book. Wiley, Oregon.
Oztfirk, S. S. and Schumpe, A. (1987/The influence of
suspended solids on oxygen transfer to organic
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