PRODUCTION > METAL CUTTING
Meee a ieieen huciustiewmanel™
Machining ae of fivishing by which jobs ave pstodeuced to desined
. imension® “sunfan fulrsh by guadual Lumouing exes
Moifeiiad (Heo pudumed blerk un har chips by oakly cing foal.
[Types of Mochintng]
, Pasir! (obLT Que) 7
— Chip foul uh dix ectio ciwlay’| chfp Flow at an on cult
A i ees D) pe ji ‘pl + . ple og
—> chip get colted un bpxral chip get flow in any dinecion -
— Teof tye LUA Toof Life mate
Only two Component ef force
7 4 no sal eonpce) Thee component of eee
—> Susipace finish (poor) Goof Susiface finish
—s Used in slotting , parting ete: used tn miltiog ; Dailltng ete
fortHoGi0NAL culling | 1p plan
to na oh thicknex. eal
t 7 chip tickney : waft
K > Rake Anale edt
Vi cleaxeng Angle ; .
Y > Leap Angle Pae
wedge/ knife Angle
> chip thickness (4c) fs gaucaley Hen uncut chip thickness (€)
because of plastic Afoumedion (duct sheay Faulucce)
5 (d) = depth wt, for oxthogonal cutting > [=4]
“ = width of uF 4 d
le -
eof nation of poke Suifact om seafesenct Plane «
> Allow chip dixectioy
+ Tr poovide: Reeness( shesiprees) to cutting eae +
> Reolact cutting Fouce Sequined to cheay metal
> Tmpuowe Aut face fish > Reduce poussy con4vnpho-[Tool Creoméliuy |
—> Machine Muyfenence system (ASA OR ANST
ASA a d ( )
ment ‘a4 Atandand Axsoc.ation
sidt culling edge. 1 end
“Relig
Puppendiewlay to hase Bork Yo bas Pepper to base,
Pasjollel to width (clin |
{ctig es y Pastallel id Aength
(whting plane)
Tool geomet + Numesifead Method of tool dentifreation *
Xp x. Ye - ‘Ye c Cs Ab Nose
= Radius
Back Rake Side End oe vol cutog “ede chhg
Angle Rake Relig Heli edge edge
[FoR ASA]
= Side aig edge —> Tt hat No Lnfloence on cutting fort and
peevenh dnbey feHence *
Lange Valu con induce chatley a4 Hhyust fosuce Snceaset (Fe) -
— Nose Radivs > cay vali o Hoot ae
‘i+ unareose Ataength of Toot by ued aheuss concentration.
«Ty dnurease Hoo “ye and puovide belley susfowe finish +
As nose Hadiug unweace, cutting fotuce uhcyease, and henee,
pout (cutting) cnuyease *
# [ORTHOGONAL RAKE SYSTEM (oRs)]
- Nose.”
L of Y yi Ce A R+ Radius
y + {
PTT ide. énd SF Hi
inclination onbagorth le ae Reli 4 ney ee eee
Angle- Ang iq 4 sch Angle[sheas, Stsiain Hale ] Rai of Sheay Stvain
Tt Le not Sheay ctrain df iy Hate of sheay shady fee. flow
9, + Ve > hea Velocity
Yedy = Ns | re ;
dt ts ts themes 94 pesionany
— Thickness of hea Zone, can be okey a6 (10%) of heat plans
but not mos Han 95 Manon
[Oistudbution of Heat un metal cutting
oO Parimasiy dlyfostenakion Zone -
— Region Oe dpeuition beak:
— 70-807. of total Heat) cnengy consumed
@ _ Secondasry deqoumetion zone -
Ascound 20-957. eneygy consumed +o oveycome drag of diip-
® Textiouy deforim ation xone -
Woxk too] contact zone, heat geneuale dus to busnihing Action.
[Types y chip ]
( Continous chip - :
condition Jo continous chip are -
Auckile maleulaf, High speed , Lou feed and depth of ct,
High ake angle - : ;
Tp chip hit finished sunfact, uf nag) pei cf
@_— Ausconkinous chip -
Conditions > Buitlle matuiial Low speed , High feat and depth
cub , Low back Hake angle.
Slraht plastic deformation product by small advance edge
lo tp deads to cnack d ou otion cualk hoopagal awd
Susy pace and small Agmey of chip gek detached -
@ chip with build up edge ( 8UE)
oyouable condition —
Ductile mateuiap , Low speed, high Jeed and depth af cut
+ Tq machining duct malaria} vith Long chip tof Contact
dang, dofeg Ateus and Aemp- clevilop uy secondasyy dod” zone.— Axeq of shea plane (As) = _bxt whut 2 Ley
4 Pl Sing Sing my oee
— Sheay Fouce on sheay plane (EZ) = T.XAs = Gexbt
: ex!
[Meuchant fouce clycle ing van] ine
= Fattdtion Fouce
= Foe Normal to F
= culting fosue
= Thsust pouee
Sheasy fore
Fosus Normal to Fz
= Resultant Foun
nou
[Schematic Didgrar | x=
B = Faichon Ar,
Now, [Te get Foseces Value from MD] =
Sheay Angle
— F=RSinp N= ROP
y [peter (H)]
=> k= R Ws(p-A) — = Rsin(BX) te ¥
5 R= ROS(bIpX) = RAD LPtP™) “Hil
— [Limitation of Med] nad cuttin [rnp=5 =H]
i) Valid only for ostthoge Me ds
«) Ralio rel 5 gis apparent coptictenk af eviction
[ special cases |
i) If vals of (K=O oR FLE)
they FN, FR fours Redangle
poem ond ReN
vy Tp value of (20 94 Hel)
” an vos squauie and alt agit equal .[een 4 too] Weay”
(i) Aippesion = Atoms on méaltic ceysta’ move
High ae nae oe
to Low concuitvation- In that tes
1m oof meiléiial to chip maleyial ol pou
cana Ma weaken suspact streuitune and Leads to pectluse:
(li) Adhesion Weay - Due to exceaively High kept af “too{
chip dnteyface , metallic, bond fale place af contac aa
un foam of spot weld » When chip arene malt asl
pstoken and casucied away by chips °
il) Lai uteay - Tp Ont of the sus fact confauy very hare
pasticle then paxdich. dusing biding may sisted material:
(iy) hen Weaxy - Foumetion our and notes af Hake
Ay face foumed abmactue Onde With YF *
[ Types of tool wea |
Flank Weay - ” ;
0 Flank wees! oct on wv veld pace ond Afde veig engl
atuidbuled
dy fo LWhbin ig of Tool causig adhestuc ond
Abuoxiue ” High Temp. which 44
=> TP y mou af cone one notches +
= Happens Ut duu to wok bade
> Math season > Absuasion 0 ‘Adh ecto
+ pp Low speed, dt 4 peudomfnant + T+ disiedly oppo
component dimension pscod ce
> Te hae 3 gE. psimasty , gecood a ae dey Hasey
a Aeclonatin
' Wea €
i Rate
WEAR Il
i . localized Weay
teady Weal " pair | = O- 6mm
steady We aijure ° Unt
eegiog agin Uniform Wear
I
= 0-3mm (AV)