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SiR Degradation
SiR Degradation
: Degradation Mechanisms of Silicone Rubber (SiR) by Accelerated Ageing for Cables of Nuclear Power Plant
Hisaaki Kudoh
The University of Tokyo
Nuclear Professional School
Tokai, Ibaraki, 319-1195, Japan
ABSTRACT
The degradation behavior of SiR for the cable insulation by accelerated thermal and
radiation ageing was studied and the degradation mechanism was proposed. The
degradation was observed by the change of tensile properties, the distribution of
crosslinking, and the change of weight. The chemical reaction under the both ageing in
oxidation conditions was crosslinking and the oxidation mechanism was found to be the
same between thermal and radiation ageing. The yield of crosslinking was proportional
to the ageing time and also the dose. The effect of irradiation temperature on oxidation
was accelerated with an increase of temperature above around 120 0C, which might be
due to the specific radiation chemical reactions. Therefore, the degradation by
simultaneous ageing at higher temperatures above 155 0C was much higher than that
for sequential ageing, such as irradiation followed by thermal ageing or thermal ageing
followed irradiation. At a high temperature, the degradation by thermal ageing under
vacuum (without oxidation) was more progressed than that for the ageing in air (with
oxidation). The reason was assumed to be the thermal decomposition of crosslinks
between SiR molecules formed by the chemical crosslinking agent. The hardness
(Shore hardness) reflected well the degradation of the SiR material for any ageing
conditions.
Index Terms — SiR, cable, ageing, thermal, radiation, degradation, mechanism.
1 INTRODUCTION ageing, SiR insulation was much different from XLPE and
IN nuclear power plants, silicone rubber (SiR) is one of EPR in degradation behavior. Namely the activation energy
the important insulation materials for cables as well as of the thermal degradation for SiR was 42-55 kJ/mol over
crosslinked polyethylene (XLPE) and ethylene propylene the temperature range of 135 - 175 0C, which was much
rubber (EPR). The characteristics of SiR are its excellent lower than those of XLPE (100-110 kJ/mol) or EPR (66-95
heat resistance and high resistance for chemical agents. kJ/mol) over the range of 100-120 0C. The difference should
However, the radiation resistance has been classified to be be caused by the different degradation mechanisms, due to
relatively low [1, 2]. Recently, the various cables for nuclear the molecular structure of SiR. As SiR contains oxygen
power plants (NPP) were investigated from the view point of atoms in the main chain, the oxidation would be completely
safety management [3, 4]. In the JNES report of the different from hydrocarbon polymers.
comprehensive study of NPP cables by the accelerated The radiation effects on SiR had been studied since 1955,
and the chemical reaction was determined to be crosslinking
Manuscript received on 1 July 2013, in final form 17 October 2013, by irradiation without oxidation [1, 5-9]. In radiation oxidation
accepted 18 October 2013. conditions, the crosslinking was found to the major reaction
DOI 10.1109/TDEI.2013.004177
IEEE Transactions on Dielectrics and Electrical Insulation Vol. 21, No. 1; February 2014 17
Absorbance
degradation mechanism by accelerated thermal and radiation
ageing for the evaluation of cable life time for a series of
degradation mechanisms of cable insulation materials for NPP.
In our previous studies, the mechanical properties and 1
Phenyl Si-O-Si
chemical reactions were investigated for EPR and XLPE by 3600-3800 1065
the accelerated ageing using various experimental techniques
[10-14]. The same technique was applied to SiR insulation 0
material and the degradation mechanism was elucidated. 4000 3600 3200 2800 2400 2000 1600 1200 800
Wave number / cm-1
Figure 1. FTIR spectrum of SiR (transmission spectrum of 0.1 mm sliced
2 EXPERIMENTAL METHODS specimen).
sheet specimens by the ageing in oxidation condition. As For the radiation ageing, the decay of the tensile properties
the oxygen penetration rate (or diffusion coefficient) into was same or similar between SiR-A and SiR-B, as shown in
SiR material is very high even at room temperature, the Figure 4. The additives mixed in SiR would not be effective in
oxidation occurred throughout the specimen of 2 mm thick radiation ageing. The decay of tensile properties with dose
sheet in the radiation ageing of relatively high dose rate of was almost same between RT and 100 0C irradiation, but the
1 kGy/h. decay at 155 0C irradiation was much increased, whereas the
thermal degradation at 155 0C was small for an ageing time
100 less than 800 h. The enormous effect of irradiation
temperature above about 120 0C could be caused by the
195℃/200kGy temperature effect on the radiation chemistry, that is, the
Gel fraction / %
99
RT/800kGy
radical yield on radiation increased for temperatures above
98 120 0C.
235℃/800h
97 120
Original
Elongation at break /rel.
96 100 A: T/175℃
80 B: T/175℃
95
0.0 1.0 2.0 A: T/205℃
60
Position in depth / mm
B: T/205℃
3.0 40
A: T/235℃
Original 20 B: T/235℃
2.5
Swelling ratio
235℃/800h 0
0 500 1000
2.0 RT/800kGy Ageing time / h
120
1.5 195℃/200kGy
100
Tensile strength / rel.
A: T/175℃
1.0 B: T/175℃
80
0.0 1.0 2.0 A: T/205℃
Position in depth / mm 60
Figure 2. Distribution of gel fraction and swelling ratio of SiR-B (2 mm) B: T/205℃
sheet after thermal ageing at 235 0C for 800h, and radiation ageing at RT for 40 A: T/235℃
800 h and at 195 0C for 200 h.
20 B: T/235℃
3.2 MECHANICAL PROPERTIES
The changes of mechanical properties by tensile tests for 0
SiR-A (2 mm) and SiR-B (2 mm) for thermal ageing at 175, 0 500 1000
Ageing time / h
205 and 235 0C are shown in Figure 3. The tensile tests for the
6.0
same specimens by radiation ageing at RT, 155, and 175 0C A: T/175℃
are shown in Figure 4. The elongation at break decreased with 5.0
B: T/175℃
the ageing time or dose, but the decay of tensile strength was
100% Modulus / MPa
4.0 A: T/205℃
rather small. The 100% modulus (tensile strength at 100%
elongation) increased with the ageing time or dose for any 3.0 B: T/205℃
ageing conditions. For SiR core specimens, the changes of 2.0 A: T/235℃
tensile properties were the same for the sheet specimens for
B: T/235℃
thermal and radiation ageing. 1.0
These results indicate that the SiR molecules were 0.0
crosslinked by both thermal and radiation ageing in oxidation 0 500 1000
conditions, which is consistent with the changes in the gel Ageing time / h
fraction and swelling ratios in Figure 2. In a case of thermal Figure 3. Change of mechanical properties (Elongation at break, Tensile
ageing, the decay of elongation was small until (1-2) x103 h at strength, and 100% Modulus) of SiR-A and SiR-B by thermal ageing at 175,
155 0C for SiR insulations [4], which is consistent with the 205 and 235 0C. The initial values: SiR-A 351%, 10.6 N/mm2; SiR-B 575%,
observations in this study. Above 175 0C the elongation 10.3 N/mm2.
decreased, and the decay rate increased with the ageing
temperature. The behavior of the elongation, tensile strength, For the radiation chemistry of PE and EPR under vacuum,
and 100% modulus are different between SiR-A and SiR-B. the yield of products increased sharply with irradiation
The reason would be the difference between the additives used temperature above a certain temperature, and the reason was
as stabilizers. attributed to an increase of radical yield [15].
IEEE Transactions on Dielectrics and Electrical Insulation Vol. 21, No. 1; February 2014 19
40 A: rad/175℃
120
B: rad/175℃ 1: T/175℃
20
100 2: T/205℃
Elongation at break / rel.
0 3: T/235℃
0 500 1000 80
Radiation ageing / kGy & h 4: rad/RT
60 5: rad/175℃
120 1
A: rad/RT 40 2
100
Tensile strength /rel.
B: rad/RT 3
80 20
A: rad/155℃ 4
B: rad/155℃ 5
60 0
A: rad/175℃ 10 100 1000
40 Ageing time / h & kGy
B: rad/175℃
20 Figure 5. Change of elongation at break of SiR-A against logarithm ageing
time or dose for thermal or radiation ageing under various conditions.
0
0 500 1000 The degradation for the combination of thermal ageing
Radiation ageing / kGy & h
and radiation ageing, that is, (1) the simultaneous ageing,
(2) sequential ageing and (3) reverse sequential ageing
10.0 was compared for SiR-B sheet specimens (2 mm). The
A: rad/RT ageing conditions were 205 0C, 75 h for thermal ageing
100% Modulus / MPa
Elongation at break / %
decay significantly for a longer ageing time. In oxidation 600
conditions, the destruction of SiR crosslinking should 500
proceed as for that in vacuum at high temperature, 400
however, the crosslinking by oxidation would lead to
much more destruction. 300 Air/235 ℃
200 Vac/235 ℃
100
SiR‐B / 205 0C & 1 kGy/h 0
120
0 50 100 150 200
Elongation at break / rel.
100 Simul (R&T)
Ageing time / h
80 Seq (T→R)
12
R.Seq (R→T)
Tensile strength / MPa
60
10
40 8
20 6
Air/235 ℃
4
0 Vac/235 ℃
0 20 40 60 80 2
Ageing / time (h) & dose (kGy) 0
0 50 100 150 200
120 Ageing time / h
Simul (R&T)
100
Tensile strength / rel.
Seq (T→R) 2.5
100% Modulus/ MPa
80 R.Seq (R→T) 2.0
60 1.5
40 1.0 Air/235 ℃
Vac/235 ℃
20 0.5
0 0.0
0 20 40 60 80 0 50 100 150 200
Ageing / time (h) & dose (kGy) Ageing time / h
Simul (R&T)
4.0
100% Modulus / MPa
300 radiation ageing. The thermal ageing was at 205 0C in air, and
the radiation ageing was for a dose rate of 1.0 kGy/h at RT and
200 1000C in air. Figure 10 shows the elongation at break for SiR
with 1.0 phr CeO2 and without CeO2 for thermal ageing at 205
0
100 C and for radiation ageing at 100 0C. The extents of radiation
degradation at RT and 100 0C were the same for elongation at
0 break, tensile strength and 100% modulus, which means no
40 60 80 100 effect by CeO2 addition. For the thermal degradation at a high
Hardness / HDD
temperature, the effect of CeO2 was observed, but it was a little.
Figure 8. Relations between hardness and 50% Modulus, and hardness and
elongation at break for SiR-A and SiR-B after ageing at various conditions.
600
3.4 WEIGHT CHANGE OF SPECIMEN CeO2
For analysis of the degradation mechanisms, the weight 500 1phr/205℃
Elongation at break / %
change of SiR was monitored by thermal ageing and radiation 400 CeO2
ageing. Figure 9 shows the weight change for SiR-B sheet 0phr/205℃
specimens by thermal ageing at 235 0C in air and in vacuum, 300 CeO2
and radiation ageing at RT and 195 0C in air. 1phr/Rad
200
CeO2
1 100 0phr/Rad
Rad/RT/Air
0 0
Weight change / %
same for both thermal and radiation ageing. For radiation with chemical crosslinking and radiation crosslinking in a
oxidation, the same chemical reaction mechanism was vacuum, the changes in the mechanical properties were found
proposed by Menhofer et al [6]. to be similar for both processes.