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RPL

Temperature Control
Ensure safety and guarantee...

• Hot and cold water Easy circuit identification Immediate connection


circuits Thanks to the identification of The design and build quality
sockets and plugs by coloured of the Teflon-coated male threaded
• Temperature control rings, circuit identification is quick straight sockets guarantees
of moulds on and easy. The rings can also serve effective and immediate connection.
injection presses to number the circuits (on the
socket side).

Safe locking, quickly


checked
With a strengthened locking system Safe locking
the security of the circuits is made
more reliable. The locked position is Coloured ring hidden =
instantly visible by the coloured ring coupling not fully home
on the plug.

Coloured ring visible =


safety ensured

Socket side: Plug side:


blue or red ring blue, red or black ring

2
...performance right down the line

3 diameters to support your production Free circulation of fluids


The RPL range with its clear bore combines excellent Thanks to the clear bore design the risk of scale
flow with a compact design. formation is eliminated and the circulation flow
RPL connectors come in three sizes and cover all the protected.
flow volumes required for mould temperature control.
Strong enough for any test

ENT
T

ED
PA
US 7 503 592
and other countries

RPL 12

RPL 08

Socket and plug marking


MMU
CO
NI
E RE D

T Y DE S
IST

IG
RPL 06
RE G N

3
Simplicity and efficiency at all levels...

For new moulds: Ease of connection and disconnection


Thanks to the knurled locking ring making it easier to grip the plug,
connection and disconnection can be done with one hand, and in record
time.
In a compact RPL connection installation a shoulder (RPL 08 and
RPL 12 mm) or groove (RPL 06 mm) on the locking ring enables a tool to
be used in complete safety.

Possibility of using a tool

flush fitting
- easy mould storage
- no risk of damage to the
sockets.

For existing moulds:

Knurled locking ring

Simplified maintenance
slightly proud fitting.
Seal replacement is quick and easy.
It is done in record time and has no
effect on your productivity.

4
...and extended life

Performance enhancing extensions Bridge pieces to rationalise your


Monobloc sturdy and rigid nickel plated brass socket assemblies
extensions fit easily onto the moulds. Reduction in the number of flow meters, ease
They are available in various lengths to suit all your of maintenance, reduced size, and flexibility of
installations, and can be adjusted to match any layout. assembly; with their functionality our bridge
pieces can enhance your performance.

Flexibility of assembly:
They adjust for misalignment.

More than 300 products to cover all your needs.

5
Sockets and plugs

Technical characteristics

RPL 06 RPL 08 RPL 12


Bore diameter (mm) 6 7.5 12
Max. working pressure (bar) 10 10 10
Working temperatures (°C) with a Nitrile seal NBR -15° to +90°C* -15° to +90°C* -15° to +90°C*
*For other conditions please contact us

Hydraulic flow rate / pressure drop charts

RPL 06 RPL 08 RPL 12

1
Pressure loss (bar)

0.5 Construction
.02

.42
.59

- Socket in nickel plated brass, with PTFE pre-applied


=2

=9
=3

(straight male threaded sockets)


Cv
Cv

Cv

0.2
- Plug and extension in nickel plated brass
- Seal in nitrile (NBR) and other seals on request
V = 5 m/s
0.1 - Spring and balls in 18/8 stainless steel
- RPL 06: 6 balls,
RPL 08 and 12: 8 balls.
0.05

0.03

0.02

0.01
1 2 3 5 10 20 30 50 100
Flow (l/mn)

Test conditions
Direction of flow: socket plug
Water (density 998 kg/m³, viscosity 1.08 cSt)

6
Bridge pieces

- Use with RPL 08 non threaded plug


- Tube supply length: 1 metre

Construction
- Calibrated work hardened brass tube.

Extended sockets

Threaded finish (RPL 08)


3 lengths available in G 1/8
4 lengths available in G 1/4

Smooth finish
- RPL 06: 1 length
- RPL 08: 4 lengths
- RPL 12: 3 lengths

Construction
Thick wall monobloc construction for
high strength and stiffness.

7
Straight socket male thread, PTFE pre-applied
E G F Dimensions (mm) Part-numbers
C B Model
thread ØA B C ØD E G Allen key without coloured ring
R 1/8 17 18.5 7.5 14 28.5 1.5 6 RPL 06.1150
NPT 1/8 17 18.5 7 14 28.5 1.5 6 RPL 06.1250

ØA
ØD

RPL 06
R 1/4 17 15.5 11 14 28.5 1.5 6 RPL 06.1151
NPT 1/4 17 - 11 - 29.5 1.5 6 RPL 06.1251
R 1/8 21 22 8 17.5 32 1.5 6 RPL 08.1150
R 1/8* = G 1/8 co.
NPT 1/8 21 22 7 17.5 32 1.5 1/4” RPL 08.1250
R 1/4 21 21 10 17.5 33 1.5 8 RPL 08.1151
RPL 08
NPT 1/4 21 21 11 17.5 33 1.5 5/16” RPL 08.1251
R 3/8 21 11 11 - 24 1.5 8 RPL 08.1152
NPT 3/8 21 11 11 - 24 1.5 5/16” RPL 08.1252
R 3/8 32 28 11 25 41 2 10 RPL 12.1152
NPT 3/8 32 28 11 25 41 2 3/8” RPL 12.1252
R 1/2 32 28 14 25 44 2 14 RPL 12.1153
RPL 12
NPT 1/2 32 28 14 25 44 2 9/16” RPL 12.1253
R 3/4 32 13 16.5 - 32 2 14 RPL 12.1154
NPT 3/4 32 13 14 - 32 2 9/16” RPL 12.1254

With blue ring add /KB to the part number  With red ring add /KR to the part number

Installation dimensions for the socket in the mould

Proud socket Flush socket


I
J Minimum
ØF Minimum
ØA

E G

Chamfer the corners of the mould 0.3 x 0.3


Recommended
Model Tapping ØA E J Min. ØF Min. G I Allen key
tightening torque (N m)
G 1/8 17 20 10 18.5 20.5 29.5 6 15
NPT 1/8 17 22 10 18.5 22.5 31.5 1/4” 15
RPL 06
G 1/4 17 18 13 18.5 18.5 30.5 6 30
NPT 1/4 17 20 13.5 18.5 20.5 33 1/4” 30
G 1/8 21 23 10 22.5 24 33 6 15
NPT 1/8 21 25.5 10 22.5 25.5 35 1/4” 15
G 1/4 21 22 12 22.5 23 34 8 30
RPL 08
NPT 1/4 21 24 12 22.5 23.5 35.5 5/16” 30
G 3/8 21 12 13 22.5 13 25 8 30
NPT 3/8 21 14 13 22.5 14 27 5/16” 30
G 3/8 32 29 13 33.5 30 42 10 50
NPT 3/8 32 33 13 33.5 33 46 3/8” 50
G 1/2 32 30 15 33.5 31 45 14 50
RPL 12
NPT 1/2 32 35 15 33.5 34.5 51 9/16” 50
G 3/4 32 15 18 33.5 20 36 14 50
NPT 3/4 32 17.5 18 33.5 17.5 36.5 9/16” 50

8
Straight socket metric male thread

E G F Dimensions (mm) Part-numbers


Model
C B thread ØA B C ØD E G Allen key without coloured ring

RPL 06 M 10x1 17 18.5 8 14 28.5 1.5 6 RPL 06.1410


ØD

ØA
F

M 10X1 21 22 8 17.5 32 1.5 6 RPL 08.1410


RPL 08 M 10X1.5 21 22 8 17.5 32 1.5 6 RPL 08.1411
M 14X1.5 21 21 8 17.5 32 1.5 8 RPL 08.1414

With blue ring add /KB to the part number  With red ring add /KR to the part number

Straight socket female thread


B G Dimensions (mm) Part-numbers
Model F thread
ØA B G Allen key without coloured ring

G 1/8 21 35 1.5 6 RPL 08.1100


NPT 1/8 21 35 1.5 1/4” RPL 08.1200
ØA

RPL 08
F

G 1/4 21 39 1.5 8 RPL 08.1101


NPT 1/4 21 39 1.5 5/16” RPL 08.1201
G 3/8 32 49 1.5 12 RPL 12.1102
RPL 12
G 1/2 32 50 1.5 12 RPL 12.1103

With blue ring add /KB to the part number  With red ring add /KR to the part number

Straight valved socket male thread


E G
F Dimensions (mm) Part-numbers
Model
thread ØA B C E G without coloured ring
ØA
F

RPL 08 R 3/8 21 11 16 29 1.5 RPL 08.1152/ON/JV

C B
With blue ring add /KB to the part number  With red ring add /KR to the part number
22 mini
G 3/8 H

Ø 22.5
120°

Ø 17
90 °
Ø 8 mini

Installation tool for RPL 08/ON sockets Installation dimensions of the RPL 08/ON socket into the
Ø 15

13 mini 13

Part number: RPL 08.9000 mould


Maximum tightening torque: 15 to 20 N.m
22 mini
22 mini
G 3/8 H

Ø 22.5

G 3/8 H
120°

Ø 17
90 °

Ø 17
120°

90 °
Ø 8 mini
Ø 15

Ø 8 mini
Ø 15

13 mini 13 13 mini

6/flats
Flush socket Proud socket
22 mini

9
G 3/8 H

Ø 17
120°

90 °
ni
Socket 90° male thread
B F Dimensions (mm)
Model Part-numbers
thread ØA B C D H/flat

ØA
R 1/8 22 22 10 13 19 RPL 08.1150/RE
D

R 1/4 22 22 12 13 19 RPL 08.1151/RE


H/flat RPL 08
NPT 1/4 22 22 14 13 19 RPL 08.1251/RE
C

F R 3/8 22 22 13 13 19 RPL 08.1152/RE

Socket 135° male thread

F Dimensions (mm)
B Model Part-numbers
thread ØA B C D H/flat
D
C R 1/8 22 18.5 10 6.5 19 RPL 08.1150/RO
ØA

RPL 08 R 1/4 22 18.5 12 4.5 19 RPL 08.1151/RO


F
H/flat
R 3/8 22 18.5 12 4.5 19 RPL 08.1152/RO

Panel/plate mounted straight socket


B Dimensions (mm)
E Model Part-numbers
ØA B C E
ØA

RPL 08 22 35 23 10 Max. RPL 08.2000

Panel/plate mounted socket 90° female thread

F Dimensions (mm)
Model Part-numbers
thread ØA B C E G
ØA

6.5
C

RPL 08 G 1/4 22 22 21
Max.
10 RPL 08.2101/RE
E
F G
B

10
Straight plug for hose

Dimensions (mm) Part-numbers


Model
C Øi ØA B C with a black ring

RPL 06 Ø8 17 55 23 RPL 06.6808


Ø6 20 66 28 RPL 08.6806
ØA

Ø8 20 66 28 RPL 08.6808

Øi
B RPL 08
Ø 10 20 66 28 RPL 08.6810
Ø 12.5 20 66 28 RPL 08.6812
Ø 13 28 78 33 RPL 12.6813
RPL 12
Ø 16 28 78 33 RPL 12.6816

With blue ring add /KB to the part number  With red ring add /KR to the part number

Plug 90° for hose


Dimensions (mm) Part-numbers
Model
Øi ØA B C D with a black ring
ØA

Ø6 20 48.5 28 23.5 RPL 08.6806/RE


D

Ø8 20 48.5 23 23.5 RPL 08.6808/RE


Øi RPL 08
Ø 10 20 48.5 23 10 RPL 08.6810/RE
C

Ø 12.5 20 48.5 28 10 RPL 08.6812/RE


B
Ø 13 28 75.5 33 27 RPL 12.6813/RE
RPL 12
Ø 16 28 75.5 33 27 RPL 12.6816/RE

With blue ring add /KB to the part number  With red ring add /KR to the part number

Plug 135° for hose


B Dimensions (mm) Part-numbers
Model
Øi ØA B C D with a black ring
D
Ø6 20 43 28 21 RPL 08.6806/RO
ØA

C Ø8 20 43 23 21 RPL 08.6808/RO
RPL 08
Ø 10 20 43 23 21 RPL 08.6810/RO

Ø
i Ø 12.5 20 43 28 21 RPL 08.6812/RO
Ø 13 28 72 33 24 RPL 12.6813/RO
RPL 12
Ø 16 28 72 33 24 RPL 12.6816/RO

With blue ring add /KB to the part number  With red ring add /KR to the part number

Straight plug for self-locking hose


Dimensions (mm) Part-numbers
Model
C Øi ØA B C Øj with a black ring

3/8” 20 62 24.5 19.5 RPL 08.6810/CN


RPL 08
ØA

Øi
Øj

1/2” 20 69 29 23.5 RPL 08.6813/CN

B 1/2” 28 74 29 23.5 RPL 12.6813/CN


RPL 12
5/8” 28 81.5 36.5 27 RPL 12.6816/CN

With blue ring add /KB to the part number  With red ring add /KR to the part number

11
Plug 90° for self-locking hose
Dimensions (mm) Part-numbers
Model
ØA

Øi ØA B C D Øj with a black ring

D
3/8” 20 48.5 24.5 23.5 19.5 RPL 08.6810/CN/RE
B RPL 08
1/2” 20 48.5 29 25.5 23.5 RPL 08.6813/CN/RE

C
1/2” 28 75.5 29 30.5 23.5 RPL 12.6813/CN/RE
Øi RPL 12
Øj 5/8” 28 75.5 36.5 30 27 RPL 12.6816/CN/RE

With blue ring add /KB to the part number  With red ring add /KR to the part number

Plug 135° for self-locking hose


B Dimensions (mm) Part-numbers
Model
Øi ØA B C D Øj with a black ring
D
ØA

3/8” 20 43 24.5 21 19.5 RPL 08.6810/CN/RO


RPL 08
C

1/2” 20 43 29 23 23.5 RPL 08.6813/CN/RO

1/2” 28 72 29 27.5 23.5 RPL 12.6813/CN/RO


j
i Ø RPL 12
Ø 5/8” 28 72 36.5 27 27 RPL 12.6816/CN/RO

With blue ring add /KB to the part number  With red ring add /KR to the part number

Straight plug female thread


Dimensions (mm) Part-numbers
Model
F ØA B with a black ring

G 1/4 20 48.5 RPL 08.6101


ØA

RPL 08
NPT 1/4 20 48.5 RPL 08.6201

B G 1/2 28 61 RPL 12.6103


RPL 12
NPT 1/2 28 63 RPL 12.6203

With blue ring add /KB to the part number  With red ring add /KR to the part number

Plug 90° female thread


F Dimensions (mm) Part-numbers
B Model
thread ØA B C E with a black ring

G 1/4 20 48.5 16.5 31 RPL 08.6101/RE


ØA

RPL 08
NPT 1/4 20 60.5 15 38.9 RPL 08.6201/RE
C

G 3/8 28 75.5 20 52.9 RPL 12.6102/RE


F RPL12
NPT 3/8 28 75.5 20 52.9 RPL 12.6202/RE

With blue ring add /KB to the part number  With red ring add /KR to the part number

Plug 135° female thread

F Dimensions (mm) Part-numbers


B Model
thread ØA B C D with a black ring

G 1/4 20 43 14 27.5 RPL 08.6101/RO


C

RPL 08
ØA

NPT 1/4 20 57.5 14.5 28.5 RPL 08.6201/RO


D

G 3/8 28 72 17 33 RPL 12.6102/RO


F

RPL12
NPT 3/8 28 72 17 33 RPL 12.6202/RO

With blue ring add /KB to the part number  With red ring add /KR to the part number
12
RPL 08 Bridge
Dimensions (mm) Part-numbers
B Model
ØA B C with a black ring

90° plug
ØA

20 59 17 RPL 08.6000/RE
RPL 08

C
Tube Tube, supply length = 1 m R 113 910 00

Nominal distance between centres ± 0.5


(min. between centres = 35)
17

RPL 08.6000/RE plug


42.6

37.7

L ± 0.5
RPL 08 socket
Max. offset allowed

Simultaneous connection
and disconnection of the 2 plugs

Max. admissible offset allowed = Nominal distance between centres x 0.02

Tube preparation Machining of the ends

Tube length
R5

R0
.5
L = (Nominal distance between centres -10) ± 0.5
15°
Ø 11 ± 0.1

Ø 8 Max.
Ø 9.9

E.g.: if the nominal between centres distance


is 100 mm
L = (100 - 10) ± 0.5 = 90 ± 0.5
Ra 1.6
Area Ra 1.6 12 Min.
Length Ø 11 ± 0.1 15 Min.

13
Monobloc extended sockets: smooth version

Thread
Dimensions (mm)
ØB Part-numbers
Model to be L ØF H/ Tightening
ØA ØB L2 G ØC without collar
Thread cut Min. / Max. Min. flats torque N m
to be cut
R 1/8
RPL 06 or 33/100 17 10.2 L-5.5 20 11 18.5 6 10 RPL 06.1010/100/R
NPT 1/8
33/100 21 10.2 L-5.5 23 11 22.5 6 10 RPL 08.1010/100/R
R 1/8 100/150 21 10.2 L-5.5 23 11 22.5 6 10 RPL 08.1010/150/R
or
NPT 1/8 150/200 21 10.2 L-5.5 23 11 22.5 6 10 RPL 08.1010/200/R

200/250 21 10.2 L-5.5 23 11 22.5 6 10 RPL 08.1010/250/R


RPL 08
L

34/100 21 13.5 L-7.5 23 14 22.5 8 30 RPL 08.1011/100/R


R 1/4 100/150 21 13.5 L-7.5 23 14 22.5 8 30 RPL 08.1011/150/R
or
NPT 1/4 150/200 21 13.5 L-7.5 23 14 22.5 8 30 RPL 08.1011/200/R

200/250 21 13.5 L-7.5 23 14 22.5 8 30 RPL 08.1011/250/R

56/150 32 17.2 L-8.5 43 18 33.5 14 30 RPL 12.1002/150/R


R 3/8
or 150/200 32 17.2 L-8.5 43 18 33.5 14 30 RPL 12.1002/200/R
NPT 3/8
200/250 32 17.2 L-8.5 43 18 33.5 14 30 RPL 12.1002/250/R
RPL 12
59/150 32 21.3 L-11.5 45 22 33.5 14 50 RPL 12.1003/150/R
R 1/2
ØA or 150/200 32 21.3 L-11.5 45 22 33.5 14 50 RPL 12.1003/200/R
NPT 1/2
200/250 32 21.3 L-11.5 45 22 33.5 14 50 RPL 12.1003/250/R

With blue ring add /KB to the part number  With red ring add /KR to the part number

Monobloc extended sockets: threaded version

Dimensions (mm)
F Part-numbers
Model Thread L L1 ØF H/ Tightening
Øa L2 G ØC without collar
Min. / Max. threaded Min. flats torque N m

34/50 26 21 L-5.5 23 11 22.5 6 10 RPL 08.1010/50/RF

G 1/8 50/100 60 21 L-5.5 23 11 22.5 6 10 RPL 08.1010/100/RF


L1

100/150 60 21 L-5.5 23 11 22.5 6 10 RPL 08.1010/150/RF

RPL 08 38.5/50 26.5 21 L-7.5 23 14 22.5 8 30 RPL 08.1011/50/RF

55/100 60 21 L-7.5 23 14 22.5 8 30 RPL 08.1011/100/RF


G 1/4
105/150 60 21 L-7.5 23 14 22.5 8 30 RPL 08.1011/150/RF

155/200 60 21 L-7.5 23 14 22.5 8 30 RPL 08.1011/200/RF


L

With blue ring add /KB to the part number  With red ring add /KR to the part number

ØA

14
Installation of the sockets extenders into the mould

One piece socket extender

L2
G Mould
30°

øC
Cavity

ø F Mini
F*

Replacement Nitrile seal for plug

Model Part-numbers

RPL 06 R 603 507 11

RPL 08 R 600 007 11

RPL 12 R 600 011 10

Packaging: sachets of 10

Colour identification collar for hose

Packaging: sachets of 25 red or blue collars with the same number

How to build your part-number


R 213 8 Ø collar Collar colour Collar number

13 Hose outside ø 13 to 17 mm Blue Collar 7 from 0 to 9


Common
part Red Collar 3
17 Hose outside ø 17 to 24 mm
R 213 8
24 Hose outside ø 24 to 28 mm

E.g.:  R 213 8 13 7 0 R 213 813 70 (Blue collar Ø13 engraved - 0)

R 213 8 24 3 5 R 213 824 35 (Red collar Ø24 engraved - 5)

Protective dust cap for socket

Ensure cleanliness of your circuit Part-number

Packaging: box of 100 dust caps


RPL 08.8500/100
Construction: yellow polyethylene

We reserve the right to make changes to our products without advanced warning.
15
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Tel.: +32 56 36 40 03 Tel.: +852 2366 0660 Tel.: +351 22 978 39 56/50 Tel.: +34 93 720 54 05
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Brazil India Romania, Bulgaria Switzerland


Tel.: +55 11 2348 7400 Tel.: +91 22 2823 93 43 / 45 Tel.: +40 374 040 494 Tel.: +41 43 244 22 33
connectors.br@staubli.com connectors.in@staubli.com connectors.ro@staubli.com connectors.ch@staubli.com

China Italy Russia Taiwan


Tel.: +86 40066 70066 Tel.: +39 0362 944.1 Tel.: + 7 812 3344630 Tel.: +886 2 8797 7795
connectors.cn@staubli.com connectors.it@staubli.com connectors.ru@staubli.com connectors.tw@staubli.com

Czech Republic, Japan Singapore Turkey


Slovakia, Hungary Tel.: +81 6 6889 3308 Tel.: +65 6266 0900 Tel.: +90 212 472 13 00
Tel.: +420 466 616 125 connectors.stkk@staubli.com connectors.sg@staubli.com connectors.tr@staubli.com
connectors.cz@staubli.com
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France (USA, Canada, Mexico) Tel.: +386 8 205 01 05 Tel.: +44 1952 671918
Tel.: +33 1 69 93 25 00 Tel.: +1 864 433 1980 connectors.si@staubli.com connectors.uk@staubli.com
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connectors.de@staubli.com

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RD1000308D

Stäubli units
Connectors distributors

International sales coordination


Stäubli Faverges - CS 30070 - F - 74210 Faverges
Tel.: +33 4 50 65 67 97 - Fax: +33 4 50 65 60 69
e mail: connectors.sales@staubli.com
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.
© Staubli. 03/12/2014
We reserve the right to modify product specifications without prior notice.

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