DAFTAR ISI

HALAMAN JUDUL ...............................................................................................i

LEMBAR PENGESAHAN INDUSTRI................................................................ii
LEMBAR PENGESAHAN UNIVERSITAS.......................................................iii
KATA PENGANTAR ...........................................................................................iv
DAFTAR ISI ..........................................................................................................vi
DAFTAR GAMBAR ............................................................................................viii
DAFTAR TABEL...................................................................................................ix
DAFTAR LAMPIRAN .........................................................................................xii
BAB I PENDAHULUAN
A. Latar Belakang PLI FT UNP ..........................................................................1
B. Deskripsi Tentang Perusahaan /Industri Pelaksanaan PLI .............................2
1. Sejarah Perusahaan PT Indorama Polychem Indonesia.......................2
2. Struktur Organisasi .............................................................................4
3. Unit – Unit Produksi............................................................................4
4. Indorama Venturer Public Company Limited......................................5
5. Tonggak Sejarah..................................................................................7
6. Penghargaan dan Akreditasi................................................................8
7. Visi dan Misi .......................................................................................9
8. Jam Kerja............................................................................................11
9. Disiplin dan Tata Tertib Kerja............................................................13
10. Denah Lokasi......................................................................................15
11. Unit Kerja Praktek..............................................................................16
12. Departement Area...............................................................................16
C. Perencanaan Kegiatan PLI di Perusahaan .....................................................17
D. Hambatan yang Ditemui pada Pelaksanaan PLI ............................................18

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BAB II PEMBAHASAN
A. Aspek-aspek Teoritis ............................................................................20
1. Motor Induksi..............................................................................20
a. Klasifikasi Motor Induksi.....................................................21
b. Konstruksi Motor Induksi.....................................................22
c. Prinsip Kerja Motor Induksi.................................................29
d. Menetukan Rugi-rugi Motor.................................................30
e. Rugi-Rugi Pada Motor Induksi.............................................30
f. Gangguan-Gangguan Pada Motor Induksi...........................36
g. Pengaturan Putaran Motor Induksi.......................................37
2. Metode Pengasutan Motor...........................................................40
1. Pengasutan dengan Inverter..................................................40
2. Pengasutan dengan Rangkaian Star Delta............................60
B. Proses Produksi.....................................................................................69
1. Proses Spinning...............................................................................69
2. Proses air handling unit (AHU) .....................................................73
C. Pembahasan / Ulasan.............................................................................74
1. Motor Exhaust Fan......................................................................74
a. Fungsi Motor Exhaust Fan...................................................75
b. Prinsip Kerja Motor Exhaust Fan........................................75
c. Spesifikasi Motor Exhaust Fan............................................76
d. Pengasutan Motor Exhaust Fan...........................................76
e. Pengaman Motor Pada Inverter Dan Star Delta...................80
2. Pengaman Proses AHU................................................................80
3. Perawatan AHU...........................................................................80
4. Acuan Trouble Shooting..............................................................82

BAB III PENUTUP

A. KESIMPULAN.....................................................................................84
B. SARAN.................................................................................................85

DAFTAR PUSTAKA.............................................................................................87

VII
 DAFTAR GAMBAR

Gambar 1 Struktur Organisasi Dept. Electrik...........................................................4

Gambar 2 Struktur dan Kapasitas Desain Pabrik......................................................5

Gambar 3 Visi dan Misi Perusahaan.........................................................................9

Gambar 4 Denah Lokasi Indorama Polychem Indonesia (IPCI).............................15

Gambar 5 Site Plan IPCI..........................................................................................16

Gambar 6 Konstruksi Motor Induksi.......................................................................23

Gambar 7 Stator.......................................................................................................24

Gambar 8 Motor Induksi Rotor Sangkar .................................................................27

Gambar 9 Batang Konduktor dan Saklar Y – D......................................................28

Gambar 10 Motor induksi rotor belitan...................................................................28

Gambar 11 Rangkaian rotor belitan.........................................................................29

Gambar 12 Karakteristik Pengaturan Teganga........................................................38

Gambar 13 Pengontrol Kecepatan Dari Motor Induksi Rotor Lilit.........................39

Gambar 14 Blok Diagram VSD..........................................................................40

Gambar 15 Tegangan Variabel Inverter Sirkuit.......................................................42

Gambar 16 Sumber Arus Inverter............................................................................43

Gambar 17 Skema Dasar PWM.........................................44

Gambar 18 Insulated Gate Bipolar Transistor.........................................................45

Gambar 19 PWM Waveform...................................................................................45

Gambar 20 Prinsip Kerja VSD.................................................................................48

Gambar 21 Rectifier.................................................................................................49

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Gambar 22 Prinsip Kerja Inverter............................................................................50

Gambar 23 Pengawatan Sistem Kontrol Manual.....................................................54

Gambar 24 Pengawatan Sistem Kontrol Otomatis...................................................54

Gambar 25 Hubungan Star.......................................................................................60

Gambar 26 Hubungan Delta.....................................................................................61

Gambar 27 Rangkaian Daya Pengasutan Bintang- Segitiga ...................................62

Gambar 28 Rangkaian Kontrol Motor Hubungan Star Delta...................................64

Gambar 29 Rangkaian Kontrol Dan Daya Motor Hubungan Star Delta..................64

Ganbar 30 Hubunga Star Dan Hubungan Delta.......................................................67

Gambar 31 Booster Pump Area...............................................................................69

Gambar 32 Spining Area..........................................................................................69

Gambar 33 Spinning Pump Area..............................................................................70

Gambar 34 Melt Polymer Yang Sudah Menjadi Filament.......................................71

Gambar 35 Proses Draw Off....................................................................................71

Gambar 36 Proses Penarikan Di Motor Godet Dan Motor Sunflower.....................72

Gambar 37 CTR Area..............................................................................................72

Gambar 38 Sistem Full Fresh-Air (Once-Through) Udara Segar 100%.................73

Gambar 39 Tipikal AHU..........................................................................................73

Gambar 40 Motor Exhaust Fan................................................................................74

Gambar 41 Spesifikasi Motor Air Exhaust Fan.......................................................76

Gambar 42 Panel Star Delta Dan Panel Inverter Motor Exhaust Fan ...................77

Gambar 43 Wiring Diagram Rangkaian Control Dengan Inverter Dan Star Delta
..................................................................................................................................78

IX
Gambar 44 Panel inverter........................................................................................79

Gambar 45 Panel star delta......................................................................................80

X
 DAFTAR TABEL

Tabel 1 Jam Kerja Bagi Pekerja General Shift (GS)................................................11

Tabel 2 Jam Kerja Bagi Pekerja Shift......................................................................11

Tabel 3 Bagi Pekerja Shift Khusus Security............................................................12

Tabel 4 Perencanaa Kegiatan PLI............................................................................18

Tabel 5 jenis rugi rugi motor induksi 3 phasa (BEE India).....................................32

Tabel 6 Persentase Rugi – Rugi Stray Load.............................................................35

Tabel 7 Acuan Trouble Shooting.............................................................................83

XI
 DAFTAR LAMPIRAN

Lampiran 1. Surat Permohonan PLI Ke PT. Indorama Purwakarta.......................88

Lampiran 2. Surat Jawaban Permohonan Kerja Praktek PT. Indorama.................89

Lampiran 3. Surat Pengiriman PLI .......................................................................90

Lampiran 4. Daftar Kegiatan PLI...........................................................................91

Lampiran 5. Gambar Air Handling Unit (AHU) Line 1........................................94

Lampiran 6. Foto Kegiatan Selama Praktek Lapangan Industri............................96

XII