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Characterization of Damage and Healing of Cement

Matrices Based on Fly Ash under Repeated Loading


Zhen-Yu Chen 1; Wenting Li 2; and Qian-Qian Yu, A.M.ASCE 3

Abstract: This paper investigates damage and healing of cementitious materials based on fly ash (FA) with a special focus on the effect of
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repeated loading on the self-healing performance. In total, 90 prism specimens and 33 cylinder specimens were prepared and tested. Variables
including the FA replacement ratio and preloading level were considered. Different methods were adopted to evaluate the self-healing per-
formance, i.e., mechanical tests, acoustic emission (AE) analysis, water absorption measurement, and scanning electron microscope (SEM)
observation. Test results revealed that an appropriate amount of cement replaced by FA was beneficial to the self-healing performance of the
specimens subjected to a high level of repeated preloading, where the strength increased by 11% and the water absorption rate decreased by
12%, in comparison with that of the undamaged specimens. This was attributed to the active hydration of FA, which was confirmed by an
energy dispersive X-ray spectroscopy (EDS) analysis. This study extends understanding of the self-healing performance when subjected to
repeated loading and provides some useful suggestions for the self-healing technique based on mineral additives. DOI: 10.1061/(ASCE)
MT.1943-5533.0003516. © 2020 American Society of Civil Engineers.
Author keywords: Self-healing; Fly ash; Repeated loading; Acoustic emission analysis.

Introduction concrete particles. The chemical effect is composed of continuous


hydration of unhydrated cement and formation of calcium car-
Concrete structures are susceptible to cracking due to service loads bonate. In terms of these three items, the physical and mechanical
and environmental attacks. Through open paths created by cracks, effects reduce fluid flow and consequently are beneficial to the
aggressive agents ingress into concrete and consequently reduce resistance against water penetration, whereas the chemical effect
durability of the structures (Mohammed et al. 2001). In recent years, generates chemical products to fill cracks and therefore provides
self-healing cement matrices based on different approaches have mechanical strength.
attracted much attention. These methods include autogenous self- Normally, to activate the chemical effect, mineral additives
healing (Granger et al. 2007; Şahmaran et al. 2008; Yang et al. 2009; are adopted such as fly ash (FA), silica fume, and furnace slag
Snoeck et al. 2014; Zhang et al. 2014; Yildirim et al. 2015a; Keskin (Şahmaran et al. 2008; Qian et al. 2009; Van Tittelboom et al. 2012;
et al. 2016), chemical encapsulation (Blaiszik et al. 2009; Liu et al. Zhang et al. 2014). Qian et al. (2009) investigated the performance
2009; Thao et al. 2009; Van Tittelboom et al. 2011; Souradeep and of strain-hardening cementitious composites (SHCC) containing
Kua 2016; Dong et al. 2017; Li et al. 2020), and bacteria application blast-furnace slag (BFS) and limestone powder (LP). It was found
(Van Der Zwaag 2007; Wang et al. 2012, 2014). Among them, that addition of BFS and LP not only increased the ductility of
the autogenic self-healing mechanism is generally distinguished SHCC but also promoted noticeable self-healing performance be-
into three parts, i.e., physical, mechanical, and chemical effects cause of the pozzolanic reaction of supplementary materials. Ahn
(Edvardsen 1999; De Rooij et al. 2011; Yildirim et al. 2015b). and Kishi (2010) selected expansive agents consisting of calcium
Invasion of water promotes swelling of hydrated cement paste sulfoaluminate, free lime, anhydrite, and geomaterials. Concrete
(HCP), leading to reduced space between the constituents of HCP, with such additives successfully healed cracks with an initial width
which is called the physical effect. The mechanical effect indicates of 0.2 mm after 28 days. Zhang et al. (2014) conducted an exper-
plugging of cracks by impurities from water and fracture of small imental study on the self-healing behavior of engineered cementi-
tious composites (ECC) with different volumes of FA. With the
1 increase of the FA content, cracks became denser and tighter.
Graduate Student, Key Laboratory of Performance Evolution and
Roig-Flores et al. (2015) made use of crystalline additives con-
Control for Engineering Structures, Ministry of Education, Tongji Univ.,
Shanghai 200092, China; Dept. of Structural Engineering, Tongji Univ., taining reactive silica and some crystalline catalysts, which led to a
Shanghai 200092, China. Email: czy1996824@tongji.edu.cn remarkable improvement in the water resistance of tested concrete.
2
Associate Researcher, Key Laboratory of Advanced Civil Engineering Siad et al. (2017) investigated the possible use of glass powder (GP)
Materials, Ministry of Education, Tongji Univ., Shanghai 201804, China. in ECC. The flexural strength and deformation were assessed on
Email: lwt@tongji.edu.cn beams precracked at 28 days and healed in water up to 28 þ
3
Associate Professor, Key Laboratory of Performance Evolution and 90 days. Although the self-healing efficiency was slightly more
Control for Engineering Structures, Ministry of Education, Tongji Univ., evident in samples without GP, a higher level of deformation recov-
Shanghai 200092, China; Dept. of Structural Engineering, Tongji Univ., ery was witnessed in ECC incorporating a GP replacement ratio of
Shanghai 200092, China (corresponding author). ORCID: https://orcid
25%. Yildirim et al. (2018) compared the autogenous self-healing
.org/0000-0003-1772-3195. Email: qianqian.yu@tongji.edu.cn
Note. This manuscript was submitted on February 10, 2020; approved
capability of one-year-old ECC with different mineral admixtures.
on June 24, 2020; published online on October 21, 2020. Discussion period It was shown that self-healing performance of ECC with Class F
open until March 21, 2021; separate discussions must be submitted for in- fly ash (ECC-FA) was pronounced, in which case the cracks with
dividual papers. This paper is part of the Journal of Materials in Civil different widths were fully repaired after 90 days of CO2 -water
Engineering, © ASCE, ISSN 0899-1561. curing.

© ASCE 04020408-1 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(1): 04020408


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Fig. 1. Specimen geometry and mechanical test setup: (a) four-point bending test for prism specimens; and (b) uniaxial compression test for cylinder
specimens (units in millimeters, not to scale).

Based on the aforementioned research, self-healing techniques the performance between the first and second self-healing. The self-
show a great promise in repair of cracks for concrete structures. To healing performance was carefully evaluated through mechanical
the best of the authors’ knowledge, most previous studies investi- tests, acoustic emission (AE) analysis, water absorption measure-
gated the self-healing behavior of damaged cementitious materials. ment, and scanning electron microscope (SEM) observation. Var-
Specimens were firstly loaded (monotonic or cyclic) and then a rest iables including the FA replacement ratio and preloading level were
period was interposed before another loading, which was used to considered. Test results showed that the self-healing capability can
evaluate the self-healing behavior. However, performance of the be maintained after repeated loading, especially for the samples
self-healed structures under repeated loading has not been fully with a moderate FA replacement ratio subjected to a high level of
understood, although concrete structures are inevitably subjected predamage.
to cyclic loads and multiple environmental attacks during their ser-
vice life.
Yildirim et al. (2015c) and Şahmaran et al. (2015) performed a Experimental Program
series of experimental studies on ECC with FA or slag additives.
The specimens were repeatedly preloaded to 70% of their splitting Prism and cylinder specimens were designed in this experiment to
tensile deformation capacities and subjected to cyclic wet/dry con- investigate the self-healing behavior in terms of strength restoration
ditions between each preloading interval. Resonant frequency test and water absorption, respectively. A total of 123 specimens were
results showed a remarkable self-healing effect for the specimens prepared and tested, among which 90 were prisms and the other 33
cured for 28 days during the first three cycles; however, perfor- were cylinders.
mance of the specimens became weaker in the following six cycles.
Sneock and De Belie (2016) applied two cycles of preloading to Specimens and Materials
strain-hardening cementitious composites with superabsorbent
polymers. The strain in the preloading process was limited to 1%. Fig. 1 gives the geometry and dimensions of the specimens. The
The self-healing effect was verified, but its effectiveness decreased prism specimen had a cross section of 40 × 40 mm and a length
after the second preloading. of 160 mm. The cylinder specimen had a diameter of 100 mm
This paper presents an investigation of the damage and healing and a height of 200 mm.
of cementitious material based on FA with a focus on the effect Mortar specimens were prepared using ordinary portland ce-
of repeated loading. Specimens were preloaded and cured twice ment (PC) type 52.5R [GB 175 (General Administration of Quality
in a lime-saturated solution. Special attention was paid to compare Supervision, Inspection, and Quarantine of the People’s Republic
of China 2007)]. The chemical composition and physical properties
of the FA according to the datasheet provided by the manufacturer
are presented in Table 1. Three mix proportions were adopted for
Table 1. Chemical composition and physical properties of the FA the preparation of mortar, as listed in Table 2. FA0 denotes samples
Composition/property Value without FA as control specimens. FA35 and FA55 represent spec-
CaO (%) 12.06
imens with the FA replacement ratios of 35% and 55% by mass
SiO2 (%) 55.80
Al2 O3 (%) 14.33
Fe2 O3 (%) 4.14 Table 2. Mixture proportion of the mortar by mass ratio
TiO2 (%) 0.72 FA
(%) Standard
SO3 (%) 0.0083
Mortar FA þ PC Cement Fly ash Water sand
K2 O (%) 2.12
Na2 O (%) 2.72 FA0 0 100 0 45 200
Loss on ignition 0.74 FA35 35 65 35 45 200
Specific gravity (g=cm3 ) 2.70 FA55 55 45 55 45 200

© ASCE 04020408-2 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(1): 04020408


of binder (PC þ FA), respectively. For all the mixtures, the water/ were mounted at each end of the specimens with a thin layer of
binder ratio and sand/binder ratio were fixed at 0.45 and 2, respec- vacuum silicone grease. The transducers had a brand character-
tively. After casting, the specimens were cured under standard istic ranging from 60 to 400 kHz with a maximum sensitivity of
conditions [20°C  2°C and relative humidity (RH) of 95%] for 150 kHz. The threshold value for this mode was set at 40 dB to
28 days before preloading. exclude the influence of noise (Pour-Ghaz and Weiss 2010; Li et al.
2017). The position and direction of the specimens as well as the
AE instruments during preloading and reloading were carefully
Test Setup
kept consistent to minimize the test error. The acoustic hits as well
Nine prism and nine cylinder specimens were monotonically loaded as corresponding amplitude and cumulative energy were collected
to determine the load-bearing capacity [GB/T 50081 (Ministry of during the loading process. In addition to the specimens listed in
Housing and Urban-Rural Development of the People’s Republic Table 5, extra nine prisms without a healing procedure, identified as
of China 2002)], which was used to provide a reference for the fol- FA0-B-30-H0, FA0-B-60-H0, and FA0-B-80-H0 (three specimens
lowing preloading procedure. The prism specimens were tested un- for each scenario), were tested to get the accumulative energy as a
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der a four-point bending test rig with a loading rate of 0.1 mm=min. benchmark.
The beam span between two supports was 120 mm, and the load Water absorption measurement was adopted according to
applied by the actuator was evenly distributed between two loading ASTM C1585 (ASTM 2013) to assess the crack characterization
points through a spreader beam with a span of 40 mm [Fig. 1(a)]. (Şahmaran and Li 2009; Zhang et al. 2014). There are two spec-
The cylinder specimens were loaded under axial compression with a imens for each scenario as listed in Table 6. The two specimens
loading rate of 1 mm=min, as displayed in Fig. 1(b). There are three (dimeter of 100 mm and height of 50 mm) were made from one
samples for each scenario, as listed in Tables 3 and 4, and the aver- cylinder (dimeter of 100 mm and height of 200 mm) after preload-
age value of the results was taken as the ultimate strength of the ing and immersion, as shown in Fig. 2 (Castro et al. 2011). The
specimens. specimens were placed in an environmental chamber with a temper-
Preloading was applied to both prism and cylinder specimens to ature of 50°C  2°C and RH of 80%  3% for 3 days. Afterward,
simulate initial damage. Different preloading levels, defined as the they were left in a sealed plastic bag for 15 days for the redistrib-
ratio of the applied load to the load-bearing capacity of the speci- ution of the internal water. During the water absorption test, it is
men, were selected in this study, i.e., 30%, 60%, and 80%. After important to guarantee the directional water flow through the speci-
preloading, the specimens were stored in lime-saturated water at men. Therefore, the lateral surface of the sample was sealed by ep-
23°C  2°C for 30 days. Afterward, one batch of the specimens oxy and only the bottom surface of the specimen was exposed to
were loaded until failure while the other batch was again preloaded water with a level 1–3 mm higher than the support (Fig. 3). Before
to the same preloading level and subsequently immersed for an- each test, the initial mass of the sample was first measured. After
other 30 days. Finally, they were tested to failure to examine the that, the mass gain in contact with water was recorded at given time
effect of repeated loading on the self-healing behavior in terms of intervals of 1, 5, 10, 20, 30, and 60 min, and then at hourly intervals
strength restoration. There were three specimens for each scenario, for the next six hours.
and the average results are listed in Table 5.
An AE system was installed on the prism specimens [Fig. 1(a)]
to capture the damage and healing evolution of the mortar when
Table 5. Experimental program and results of the prism specimens
subjected to bending. Two highly sensitive broadband transducers
FA Ultimate
replacement Preloading Healing load
Table 3. Ultimate load-bearing capacity of prism specimens under bending Specimen ratio (%) Preloading level (%) times (kN)
Specimen No. Mixture Ultimate load (kN) Average (kN) FA0-B-0-H1 0 Bending 0 1 2.89
FA0-B-0-H2 0 Bending 0 2 2.68
1 FA0 3.16 3.03
FA0-B-30-H1 0 Bending 30 1 3.25
2 2.87
FA0-B-30-H2 0 Bending 30 2 2.46
3 3.06
FA0-B-60-H1 0 Bending 60 1 3.10
4 FA35 1.99 2.38
FA0-B-60-H2 0 Bending 60 2 2.33
5 2.82
FA0-B-80-H1 0 Bending 80 1 2.44
6 2.33 a
FA0-B-80-H2 0 Bending 80 2
7 FA55 1.98 1.99
FA35-B-0-H1 35 Bending 0 1 2.11
8 2.02
FA35-B-0-H2 35 Bending 0 2 2.19
9 1.97
FA35-B-30-H1 35 Bending 30 1 2.57
FA35-B-30-H2 35 Bending 30 2 2.00
FA35-B-60-H1 35 Bending 60 1 2.47
Table 4. Ultimate load-bearing capacity of cylinder specimens under FA35-B-60-H2 35 Bending 60 2 1.86
compression FA35-B-80-H1 35 Bending 80 1 2.35
FA35-B-80-H2 35 Bending 80 2 2.43
Specimen No. Mixture Ultimate load (kN) Average (kN)
FA55-B-0-H1 55 Bending 0 1 1.91
1 FA0 316.9 321.3 FA55-B-0-H2 55 Bending 0 2 2.63
2 318.6 FA55-B-30-H1 55 Bending 30 1 1.83
3 328.3 FA55-B-30-H2 55 Bending 30 2 1.97
4 FA35 290.4 288.6 FA55-B-60-H1 55 Bending 60 1 2.38
5 295.8 FA55-B-60-H2 55 Bending 60 2 1.97
6 279.6 FA55-B-80-H1 55 Bending 80 1 2.05
7 FA55 177.2 186.4 FA55-B-80-H2 55 Bending 80 2 2.25
8 187.0 a
Specimens prematurely failed during the second preloading of 80%, and
9 226.7
the corresponding data is missed.

© ASCE 04020408-3 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(1): 04020408


Table 6. Experimental program and results of the cylinder specimens The rate of absorption is expressed by
Water mt
FA absorption I¼ ð1Þ

replacement Preloading Healing rate
Specimen ratio (%) Preloading level (%) times (10−3 ) where I = water absorption; mt = change in the specimen’s mass at
FA0-C-0-H1 0 Compression 0 1 4.08 the time t; A = exposed area of the specimen; and ρ = water density.
FA0-C-0-H2 0 Compression 0 2 2.31 To have an insight into the healing products, the secondary elec-
FA0-C-30-H1 0 Compression 30 1 2.70 tron images of the specimens after failure were observed by using
FA0-C-30-H2 0 Compression 30 2 1.95 SEM. Samples were cut into small cubes and coated with gold.
FA0-C-60-H1 0 Compression 60 1 2.87 Energy dispersive X-ray spectroscopy (EDS) analysis was also per-
FA0-C-60-H2 0 Compression 60 2 2.08
formed at certain locations of the samples to examine the potential
FA0-C-80-H1 0 Compression 80 1 3.70
FA0-C-80-H2 0 Compression 80 2 2.74
self-healing products.
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FA35-C-0-H1 35 Compression 0 1 1.36


FA35-C-0-H2 35 Compression 0 2 1.51
FA35-C-30-H1 35 Compression 30 1 2.01 Results and Discussions
FA35-C-30-H2 35 Compression 30 2 1.65
FA35-C-60-H1 35 Compression 60 1 1.63 Tables 3 and 4 list the ultimate load of prism and cylinder speci-
FA35-C-60-H2 35 Compression 60 2 1.18 mens after 28 days’ curing, respectively, which decreased with
FA35-C-80-H1 35 Compression 80 1 1.22 the increase of the FA replacement ratio. The decline in the flexu-
FA35-C-80-H2 35 Compression 80 2 1.32 ral strength was 23% and 35% when the FA replacement ratio
FA55-C-0-H1 55 Compression 0 1 3.92 was 35% and 55%, respectively. The compressive strength re-
FA55-C-0-H2 55 Compression 0 2 3.08
duced by 10% and 42% simultaneously. Calcium silicate hydrate
FA55-C-30-H1 55 Compression 30 1 4.73
FA55-C-30-H2 55 Compression 30 2 3.62 (CaH2 SiO4 · H2 O), abbreviated as C-S-H, is recognized as one of
FA55-C-60-H1 55 Compression 60 1 3.79 the main sources of mechanical strength of cementitious materials
FA55-C-60-H2 55 Compression 60 2 4.07 (Fan and Li 2014; Siad et al. 2018; Öztürk et al. 2020), and it is
FA55-C-80-H1 55 Compression 80 1 4.52 generated by hydration of cement and FA (Maltais and Marchand
FA55-C-80-H2 55 Compression 80 2 4.55 1997; Termkhajornkit et al. 2006, 2009; Martin et al. 2017). During
the first 28 days, the hydration degree of cement is much higher
than that of FA. Therefore, the specimens with more cement ob-
tained a relatively higher ultimate load at 28 days. Similar results
were reported by Swamy et al. (1983), Malhotra et al. (2000), and
Termkhajornkit et al. (2009).
Tables 5 and 6 present summaries of the test program and results
of the prism and cylinder specimens, respectively. In terms of the
specimen nomenclature, FA0, FA35, and FA55 represent the FA
replacement ratios of 0%, 35%, and 55%, respectively. The letter
200

after the first hyphen stands for the load type, i.e., B for bending
and C for compression. The number after the second hyphen means
the preloading level. The last symbol indicates times of the healing
process.
50

100 100 Strength Restoration


Fig. 4(a) plots the normalized strength of the unhealed specimens,
Fig. 2. Preparation of specimens for water absorption tests (units in
which were immediately loaded to failure after preloading without
millimeters, not to scale).
any immersion process involved. In comparison with the specimens
without preloading, the residual strength decreased by 15%, 19%,
and 22% when preloaded by 30%, 60%, and 80%, respectively.
The failure load of all the specimens after the first and second
healing process was normalized by that of the specimen without
FA after 28 days’ curing in standard conditions and is shown in
Figs. 4(b and c), respectively. The normalization here was intended
to exclude the influence of strength variation with time. Most spec-
imens showed apparent strength growth in comparison with the
undamaged ones, denoted as blank columns. Although the strength
of Specimens FA0-B-80-H1 and FA55-B-30-H1 witnessed a de-
cline of 15% and 4%, respectively, the drop percentage was lower
than the effect induced by preloading as identified in Fig. 4(a). It
was, therefore, demonstrated that considerable strength recovery
was gained after the first immersion procedure. In Fig. 4(b), the
specimens with the FA replacement ratio of 35% showed the best
performance, where the flexural strength subjected to preloading
levels of 30%, 60%, and 80% increased by 22%, 17%, and 11%,
Fig. 3. Water absorption test setup.
respectively. The noticeable healing performance in the first healing

© ASCE 04020408-4 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(1): 04020408


period was related to the early precracking age adopted in the cur- of unhydrated cement. However, when excessive cement was re-
rent experimental program. All the specimens here were preloaded placed by FA, the amount of unhydrated cement was reduced, lead-
after 28 days’ curing when there was plenty of unhydrated cement in ing to a declined quantity of hydration products.
the mortar specimens. The mechanical performance of the specimens after the second
Continuous hydration of the unhydrated cement contributed to healing process is presented in Fig. 4(c). The specimens without FA
the apparent self-healing behavior, which was also boosted by the prematurely failed during the second preloading of 80%f max , and
addition of FA (Termkhajornkit et al. 2009; Van Tittelboom and the corresponding data is missed. However, the specimens with FA
De Belie 2013). The experimental findings are in conformance replacement ratios of 35% and 55% survived under two preloadings
with those reported by Ter Heide and Schlangen (2007) and Qian of 80%f max , which demonstrates that the replacement of cement by
et al. (2010). Although all the specimens were preloaded after FA was beneficial for the long-term behavior of concrete structures
28 days’ curing, those with the FA replacement ratio of 55% subjected to high levels of repeated loading.
did not show a prominent self-healing performance. In compari- Most specimens in Fig. 4(c), contrary to those in Fig. 4(b), show
son with the respective specimens without preloading, strength of a strength reduction in comparison with those without preloading.
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Specimen FA35-B-30-H1 grew by 22%, whereas that of Specimen However, the drop degrees were all lower than that in Fig. 4(a) ex-
FA55-B-30-H1 decreased by 4%. This phenomenon suggested that cept for Specimens FA55-B-30-H2 and FA55-B-60-H2, which
an appropriate replacement ratio of FA was beneficial to hydration

Fig. 5. Amplitude of acoustic hits of the unhealed specimens during


Fig. 4. Strength restoration: (a) unhealed specimens; (b) specimens the first preloading and reloading phases: (a) Specimen FA0-B-30-H0;
after the first healing; and (c) specimens after the second healing. (b) Specimen FA0-B-60-H0; and (c) Specimen FA0-B-80-H0.

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implies an apparent self-healing performance after repeated load- AE Analysis
ing. Generally, the efficiency of the second healing declined in
Strength variation is a comparatively rough evaluation to judge
comparison with that of the first healing, although this trend
the performance of self-healing because mechanical behavior is
was not followed by Specimen FA35-B-80-H2.
normally insensitive to healing on a micro or even mesoscale level
The bending strength gained an increase of 11%, which was the
until the event accumulates to a certain level (Li et al. 2017). There-
same as that after the first healing. This phenomenon could be ex-
fore, an AE test with acoustic hits and energy recorded was further
plained by the pozzolanic reaction of FA, which plays a key role in
the late stage of strength development of mortar (Termkhajornkit adopted to characterize the self-healing process. For the unhealed
et al. 2009; Şahmaran et al. 2013; Zhang et al. 2014). FA reacts specimens and the specimens with one healing process, there were
with calcium hydroxide from the cement hydration to produce two phases involved in the AE analysis, i.e., the first preloading and
C-S-H gels to fill the cracks. The reaction mainly depends on two reloading. In terms of the specimens experiencing two healing
key factors, i.e., available space, and amount of anhydrate FA and processes, there were three stages, i.e., the first preloading, second
calcium hydroxide (Termkhajornkit et al. 2009; Şahmaran et al. preloading, and reloading stages.
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2013). During the second healing period, the anhydrous FA became The amplitude of acoustic hits versus load of the unhealed spec-
active and, more importantly, sufficient space for reaction was gen- imens without FA is displayed in Fig. 5. The stars represent the
erated by a high preloading level of 80%. Therefore, remarkable acoustic hits recorded in the first preloading stage, and the dots
self-healing performance was observed in Specimen FA35-B- stand for those obtained from the reloading phase. The preloading
80-H2. Nevertheless, for Specimen FA55-B-80-H2, which did not level is marked by a dashed line. The larger preloading brought
show a pronounced self-healing effect, the possible reason was about more serious damage to the specimens, so more stars were
that, in the mixture of FA55, excessive cement was replaced by FA, observed before the dashed line. It is interesting to see that fewer
leading to a limited amount of calcium hydroxide during the first acoustic hits were recorded in the reloading phase in comparison
healing period. Consequently, although the space for reaction and with that in the preloading stage before the predamage load-
sufficient FA were supplied, no active pozzolanic reaction occurred. ing. However, the number of acoustic hits in the reloading phase

Fig. 6. Amplitude of acoustic hits versus load of the specimens after the first healing: (a) Specimen FA0-B-30-H1; (b) Specimen FA0-B-60-H1;
(c) Specimen FA0-B-80-H1; (d) Specimen FA35-B-30-H1; (e) Specimen FA35-B-60-H1; (f) Specimen FA35-B-80-H1; (g) Specimen FA55-B-30-H1;
(h) Specimen FA55-B-60-H1; and (i) Specimen FA55-B-80-H1.

© ASCE 04020408-6 J. Mater. Civ. Eng.

J. Mater. Civ. Eng., 2021, 33(1): 04020408


considerably increased after the dashed line. This phenomenon is However, an adverse influence was induced by excessive cement
known as the Kaiser effect (Kaiser 1950). The applied load resulted replaced by FA. Specimens FA55-B-30-H1 and FA55-B-60-H1 fol-
in cracking of the microstructure, which produced acoustic signals. lowed the Kaiser law like the unhealed specimens did, and no ap-
Because these specimens experienced no healing process, the bro- parent self-healing effect was observed. It should be pointed that
ken matrix remained the same during the reloading phase. Addi- the experimental findings of Specimen FA55-B-60-H1 here was
tional cracking as well as extra acoustic hits were not expected not in compliance with that displayed in the “Strength Restoration”
until the previous damage was exceeded. section, where the strength increased by 25% in comparison with
Fig. 6 presents results of acoustic hits against load of the spec- the undamaged ones. It was found that the number of stars for Speci-
imens after the first healing. For the specimens without FA, slight men FA55-B-60-H1 was much more than expected because the pre-
self-healing was observed for Specimens FA0-B-30-H1 and loading level was between that of Specimens FA55-B-30-H1 and
FA0-B-60-H1. The number of circle acoustic hits increased before FA55-B-80-H1. It may be the possible reason for the unreasonable
the dashed line, which was attributed to the continuous hydration of comparison of the acoustic hits between the first preloading and re-
cement during the immersion procedure. For Specimen FA0-B-80- loading stage. However, the reason for the unexpected number of
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H1, the performance was similar to that of the specimens without stars needs future research.
the immersion procedure. In contrast, regardless of the preloading The acoustic hits versus load after the second preloading and
levels, the specimens with an FA replacement ratio of 35% pre- healing are illustrated in Fig. 7. Specimen FA0-B-80-H2 prema-
sented a considerably increased number of circle acoustic hits be- turely failed during the second preloading and consequently, the cor-
fore the dashed line, which were originally from the damage of responding figure was missed. When the specimens were repeatedly
healing products formed by unhydrated cement (Jiang et al. 2019). loaded by 30%f max and 60%fmax , the Kaiser effect was clearly
The addition of FA slowed the hydration speed during the casting observed in the specimens with the mixtures of FA0 and FA35, in-
procedure, contributing to more hydration in the service period dicating the detrimental effect induced by the repeated loading.
(Termkhajornkit et al. 2009). Therefore, the specimens with the However, Specimen FA35-B-80-H2 behaved differently where
mixture of FA35 proved a pronounced self-healing behavior. more intensive hits were obtained in the reloading phase before

Fig. 7. Amplitude of acoustic hits versus load of the specimens after the second healing: (a) Specimen FA0-B-30-H2; (b) Specimen FA0-B-60-H2;
(c) Specimen FA35-B-30-H2; (d) Specimen FA35-B-60-H2; (e) Specimen FA35-B-80-H2; (f) Specimen FA55-B-30-H2; (g) Specimen FA55-B-60-H2;
and (h) Specimen FA55-B-80-H2.

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the dashed line. This remarkable performance was consistent with
the pronounced recovery of 11% in the mechanical property. This
interesting behavior was related to the pozzolanic reaction of FA,
which was more easily activated by a high preloading. The perfor-
mance of Specimen FA55-B-30-H2 was similar to that of Specimen
FA55-B-30-H1, again indicating the negative effect due to an ex-
cessive amount of FA.
In terms of the remaining specimens in Figs. 6 and 7, such as
FA55-B-80-H1 and FA55-B-60-H2, it is difficult to compare the
number of acoustic hits between the reloading stage and first pre-
loading stage with the naked eye, which implies a limitation when
evaluating the self-healing effect by using the acoustic hits.
Accumulative energy was analyzed to give a further index on
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the healing mechanism. Fig. 8 presents the accumulative energy


of the unhealed specimens during the preloading and reloading

Fig. 8. Accumulative energy versus load of the unhealed specimens Fig. 9. Energy ratios of the specimens under various preloading
during two loading phases: (a) Specimen FA0-B-30-H0; (b) Specimen levels: (a) preloading level of 30%; (b) preloading level of 60%;
FA0-B-60-H0; and (c) Specimen FA0-B-80-H0. and (c) preloading level of 80%.

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phases. The dashed line represents the predamage level. For sce- Fig. 10 shows the water absorption property of Specimen FA0-
narios with various preloading levels, a common phenomenon was C-0-H0. According to ASTM C1585 (ASTM 2013), the initial rate
found whereby before the dashed line, the accumulative energy of water absorption is defined as the slope of the line best fit to
during the reloading stage was much lower than that in the preload- water absorption I plotted against the square root of time t (s1=2 ).
ing period. That was attributed to the fact that little new damage and The initial water absorption rate of the specimen was 0.00335.
cracking occurred in the latter stage, which was consistent with the The water absorption rates of all the specimens are normalized
observation of acoustic hits. by that of the specimen without FA after 28 days’ curing, as illus-
To quantitatively manifest this characterization, the ratio of the trated in Fig. 11. For the unhealed specimens shown in Fig. 11(a),
energy during reloading to that in preloading at the dashed line was the water absorption rate decreased by 7% and 6% and increased by
extracted and is diagrammed in Fig. 9. The average energy ratios 9%, corresponding to the preloading levels of 30%, 60%, and 80%,
of the unhealed specimens were considered as the benchmark, respectively, in comparison with the undamaged ones. Different
i.e., 0.09, 0.22, and 0.18 under the preloading levels of 30%, 60%, levels of preloading induced various numbers of cracks into mor-
and 80%, respectively. For the scenarios where the value was higher tars. Under a low stress level, cracks had relatively small size and
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than the reference, it was assumed that more energy was emitted were restricted to the aggregate–paste interface, which slightly
before the dashed line during the reloading phase, indicating that influenced the water absorption rate (Samaha and Hover 1992). In
additional damage from healing products occurred. addition, the compression load compacted the microstructure of
The average energy ratios of all the specimens after the first
healing were higher than the benchmark, except for Specimens
FA55-B-30-H1 and FA0-B-80-H1 with the ratios of 0.08 and
0.16, respectively. The best performance was found in the speci-
mens with the mixture of FA35, where the energy ratios were about
21, 5, and 9 times larger than that of the unhealed specimens when
subjected to preloading of 30%, 60%, and 80%, respectively.
In terms of the solid columns denoting the specimens after the
second preloading and healing, self-healing behavior was witnessed
in Specimens FA35-B-30-H2, FA35-B-80-H2, and FA55-B-80-H2,
with an increased energy ratio compared with the dashed line. The
energy ratio of Specimen FA35-B-80-H2 increased from 1.76 to
17.47 in comparison with that after the first healing. This remark-
able feature was attributed to the combined effects of the proper
addition of FA and sufficient reaction space induced by a high load
level. Nevertheless, Specimen FA55-B-80-H2 did not perform as
well as Specimen FA35-B-80-H2, where the ratio slightly increased
from 0.26 to 0.27. Although the presence of unhydrated FA was
favorable for the self-healing of the specimens after 28 days’ curing,
excessive FA additives reduced the amount of cement and resulted
in the decrease of calcium hydroxide generated by the hydration
of cement. Therefore, it was detrimental to the pozzolanic reaction
of FA.

Water Absorption Test


To investigate the self-healing effect on permeation, which is very
important to the durability of concrete, water absorption tests were
also performed in this study. A lower water absorption rate repre-
sents a better resistance against water penetration and vice versa.

Fig. 11. Normalized water absorption rate: (a) unhealed specimens;


(b) specimens after the first healing; and (c) specimens after the second
Fig. 10. Water absorption test results for Specimen FA0-C-0-H0. healing.

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J. Mater. Civ. Eng., 2021, 33(1): 04020408


mortar, resulting in a declined water absorption rate. As the load When compared with the undamaged specimens, the water ab-
approached to the peak value, more cracks were generated and sorption rates of the mortar without FA in Fig. 11(b) witnessed a
the coalescence of cracks prior to failure rapidly increased the water decline of 34%, 30%, and 9% under the preloading levels of 30%,
permeability. The threshold stress level that influenced the water 60%, and 80%, respectively. The reduction percentage is larger
absorption rate was around 80% based on the limited test results than that induced by preloading as shown in Fig. 11(a), implying
in this study, which was in line with experimental findings reported good self-healing behavior in the mortar without FA, which was
by Hearn (1996), Sugiyama et al. (1996), and Hearn and Lok mainly attributed to the filling effect of the hydration products.
(1998). In addition, the water absorption rate increased with the damage
Regardless of the predamage level and healing time, the water level because more cracks were generated by a higher preloading
absorption rate pronouncedly decreased when the FA replacement level.
ratio was improved from 0% to 35%. However, the water absorp- However, the water absorption rate dropped with the increase
tion rate dramatically increased with the FA replacement ratio of of the damage level for the specimens with the mixture of FA35.
55%, especially for the specimens after two times of preloading. A pronounced self-healing effect was observed in Specimen FA35-
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The results clearly showed that a proper addition of FA (35%) C-80-H1, where the water absorption rate decreased by 11% in
was effective to resist water invasion, which is in compliance with comparison with the specimens without preloading. One potential
the experimental findings reported by Şahmaran et al. (2008) and reason was that a high preloading led to an adequate reaction
Chahal et al. (2012). space, which is fundamental to the pozzolanic reaction of FA
In Fig. 11(b), the water absorption rate of the undamaged speci- (Termkhajornkit et al. 2009). For the specimens with the mixture
men with the mixture of FA0 is higher than that in Fig. 11(a). This of FA55, only a slight decrease of the water absorption rate was
result was inconsistent with the findings observed by Şahmaran found when the preloading level was 60%, in comparison with the
et al. (2008), wherein generated hydration products blocked the undamaged ones, indicating a detrimental influence on the self-
penetration path of water over time and reduced the initial rate of healing behavior when a high FA replacement ratio was used.
water absorption. The possible reason may be the scatter results as Fig. 11(c) exhibits the normalized water absorption rates of the
indicated by a large coefficient of variation as shown in Fig. 11(a). specimens after the second preloading and healing. The water ab-
The water absorption ratio of the undamaged specimens after sorption rate of the specimens without FA declined by 16% and 10%
the second healing gave a much reasonable result, as depicted in under the preloading levels of 30% and 60% in comparison with
Fig. 11(c), which is much lower than that in Fig. 11(a). the undamaged specimens, respectively. The reduction percentages

Fig. 12. Typical results for Specimen FA35-B-80-H1: (a) SEM observation; and (b) EDS analysis.

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J. Mater. Civ. Eng., 2021, 33(1): 04020408


are slightly higher than those presented in Fig. 11(a), indicating the respectively. The dashed lines represent the crack paths, and the rec-
presence of self-healing. However, this effect was weakened after tangles mark the area for EDS analysis.
repeated loading, as suggested by the comparison with Fig. 11(b). In Fig. 12(a), two cracks intersect with each other at the cement
It should be pointed out that the water absorption rate of Specimen particle (circle area). This resulted in an easy invasion of water
FA35-C-80-H2 decreased by 12% in comparison with the undam- and consequently promoted hydration of unhydrated cement. The
aged ones, which was higher than the corresponding change of healing products help to fill the microcracks (Edvardsen 1999;
Specimen FA35-C-80-H1. This was attributed to the pozzolanic re- Şahmaran et al. 2008; De Rooij et al. 2011). In Fig. 13(a), few ce-
action of FA. ment particles are observed, which implied that after two times of
As mentioned previously, the activity of FA increased over time, the healing process, most unhydrated cements had been consumed,
and sufficient calcium hydroxide was generated in the first healing and the pozzolanic reaction of FA took effect in healing cracks
period. More importantly, a high predamage level provided ad- (Termkhajornkit et al. 2009; Şahmaran et al. 2013; Zhang et al.
equate space for the pozzolanic reaction. The combination of these 2014).
EDS analysis was conducted on the areas around microcracks to
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features contributed to the apparent self-healing behavior under the


further clarify the healing mechanism. Results revealed that cal-
high repeated loading. For the specimens with the mixture of FA55,
cium (Ca), silica (Si), and oxygen (O) were the primary elements
the water absorption rate noticeably increased when a high predam-
of the healing products for both specimens. The high existence of
age level was adopted, which again confirmed that the replacement
calcium and silica indicated that the main healing products were
ratio with an excessive FA content had a detrimental effect on the composed of calcium silicate hydrate (CaH2 SiO4 · 2H2 O) as well
mortar. as calcium carbonate (CaCO3 ). For the first healing process, the
unhydrated cement reacted with water, generating calcium silicate
SEM Observation hydrate and calcium hydroxide. The dissolution and carbonation
of calcium hydroxide on the surface promoted the formation of
The morphology and composition of healing products are important calcium carbonate (Hearn 1998; Edvardsen 1999; Sahmaran et al.
indexes of self-healing mechanism. SEM and EDS were adopted to 2017). The calcium hydroxide inside reacts with FA with the pres-
observe the morphology and analyze the composition of the healing ence of water, called pozzolanic reaction, where calcium silicate
products, respectively. Taking Specimens FA35-B-80-H1 and FA35- hydrate (C-S-H) is produced. However, the pozzolanic reaction
B-80-H2 as examples, typical results are given in Figs. 12 and 13, was not active until 28 days (Termkhajornkit et al. 2009).

Fig. 13. Typical results for Specimen FA35-B-80-H2: (a) SEM observation; and (b) EDS analysis.

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J. Mater. Civ. Eng., 2021, 33(1): 04020408


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by the National Natural Science Foundation of China (Nos. matrices.” Cem. Concr. Compos. 84 (Nov): 48–61. https://doi.org/10
51878485 and 51938013) and the Top Interdisciplinary Funds .1016/j.cemconcomp.2017.08.013.
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Professor Xiang-Lin Gu for his guidance. Furthermore, the help self-healing properties of cement paste incorporating microcapsules.”
from undergraduate students Lian-Zhi Zhang and Rui-Qi Deng Constr. Build. Mater. 255 (Sep): 119302. https://doi.org/10.1016/j
is appreciated. .conbuildmat.2020.119302.

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